DP570 Series Displays Technical Information Manual
Contents
1. 44444444444444444444444444444444444444444 4444444444444444444444444444 6 Ordering information Inputs outputs apo cce C E 9 Digittal AmalOG CAN e 9 Digital Analog 4 20mA 9 Multifunction 10 Encoder 12 VIA COs aiai 12 UE UES E A 13 Video power output uai 13 Controller Area Network CAN specifications CAN shield analog iNPUts e C 14 CAN COMMUNICA O Miiisaaa A A A TE 14 Memory IIIa 15 FRAM Memory 15 Vault MEMO Ryce tensas adia ici 15 Product ratings A aas sbd ssa doada d a sanai duea Siras SEbA Esasi aa Sasae EAA SEESE iS 16 Environmental 16 Testing Ct iS ES 16 Maintenance guidelines LED PAO Ss E E EEEE E dl a EA 18 Installation BI 19 LE 0101 GPON ee 20 315 onere tss DR 20 Stand alone Oli POS trescientas 20 A O 21 Machine WII QUIN iii a 22 Machine welding Quidelines ssssssscsssscssssseccssescssseesssusecssusesssusecssseesssusecsssecessuesssuseesssseessusesssuscessaseccsusecssnsesesaseessaseessaseessaess 22 L1328765 Rev FB July 2015 3 Technical Information DP570 Series Displays Literature references DP570 reference literature2. Literature title Literature type Literature number DP570 Series PLUS 1 Mobile Machine Displays Technical Information L1328765 DP570 Series PLUS 1 Mobile Machine Displays Data Sheet L1317788 PLUS 1 GUIDE Software User Manual Operation Manual 10100824 Technical Information TI A TI is comprehensive information for engineering and service personnel to reference Data Sheet DS A DS is summarized information and parameters that are unique to a specific model API Specifications API An API is specifications for programming variable settings API specifications are the definitive source of information regarding pin characteristics PLUS 1 GUIDE User Manual This user operation manual OM details information regarding the PLUS 1 GUIDE tool set that is used to build PLUS 1 applications This OM covers the following broad topics e How to use the GUIDE graphical application development tool to create machine applications Howto configure module input and output parameters Howto configure module input and output parameters e How to download GUIDE applications to target PLUS 1 hardware modules Howto upload and download tuning parameters Howto use the PLUS 1 Service Tool Latest version of technical literature Danfoss product literature is online at http powersolutions danfoss com literature 4 L1328765 Rev FB July 2015 Technical Information DP570 Seri
3. Description Unit Minimum Maximum Typical Comment 12V V 11 58 12 42 12 Video camera power current mA 0 400 Short circuit protection V 36 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Controller Area Network CAN specifications CAN shield analog inputs The CAN shield pin on the unit can be used as a non configurable analog input The values in the following table assumes that software compensates for errors in the analog to digital A D converter CAN shield Description Unit Minimum Maximum Typical Comment Input impedance 0 684uF 10 Analog input 5 V only Description Unit Minimum Maximum Comment Allowed voltage at pin V 0 36 Measuring range V 0 5 75 Resolution mV 1 4 Worst case error mV 20 U 2 Input impedance kQ 233 3 CAN communication There are two stand alone CAN busses Both CAN ports are software configurable and can be used for PLUS 1 communication One of them can be used either as CAN or a digital analog input CAN communication Description Unit Minimum Maximum Comment Available baud rates kBd 50 1000 The default baud rate is 250kbit Maximum input voltage V 0 36 range 14 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Memory NV memory
4. Danfoss Power Solutions is a global manufacturer and supplier of high quality hydraulic and electronic components We specialize in providing state of the art technology and solutions that excel in the harsh operating conditions of the mobile off highway market Building on our extensive applications expertise we work closely with our customers to ensure exceptional performance for a broad range of off highway vehicles We help OEMs around the world speed up system development reduce costs and bring vehicles to market faster Danfoss Your Strongest Partner in Mobile Hydraulics Go to www powersolutions danfoss com for further product information Wherever off highway vehicles are at work so is Danfoss We offer expert worldwide support for our customers ensuring the best possible solutions for outstanding performance And with an extensive network of Global Service Partners we also provide comprehensive global service for all of our components Please contact the Danfoss Power Solution representative nearest you Local address Danfoss Power Solutions Trading Danfoss Danfoss Shanghai Co Ltd Power Solutions GmbH amp Co OHG Power Solutions ApS Building 22 No 1000 Jin Hai Rd Krokamp 35 Nordborgvej 81 Jin Qiao Pudong New District DK 6430 Nordborg Denmark Phone 45 7488 2222 Shanghai China 201206 Phone 86 21 3418 5200 Danfoss can accept no responsibility for possible errors in catalogues brochures and other pr
5. direct intense sunlight can cause premature failure of the LCD module This risk can be reduced by providing shading or mounting the display at an incline rather than the horizontal O Caution The protective glass will break if hit with a hard or heavy object If the protective glass is broken remove the display from your machine then return the display to Danfoss to be serviced Clean the display s housing and protective glass with a clean soft damp cloth or mild dishwashing detergent because abrasive pads or solvents including alcohol benzene and paint thinner can cause scratching and discoloration 18 11328765 Rev FB July 2015 Technical Information DP570 Series Displays Installation Dimensions DP570 dimensions in millimeters inches e SE Q E o A lalalala Loe 39 70 1 56 75 00 2 95 49 2 1 94 e m ffl m O NUR m O Wu y e EE Y y 63
6. o Caution Non volatile NV memory data loss is possible when the NV write cycle is not fully completed When downloading a new application ensure data is not being written to NV memory FRAM Memory DP570 Series Displays use Ferroelectric Random Access Memory FRAM FRAM has a write endurance of over 100 trillion cycles which is ideal for datalogging 2kB is available for application Vault Memory DP570 Series Displays have 16 MB of flash vault memory application logging memory Application developers use this memory to log machine event data then use the PLUS 1 Service Tool to extract the logged data Accessing non volatile or application log memory can delay the service tool scan L1328765 Rev FB July 2015 15 Technical Information DP570 Series Displays Product ratings Electrical Supply voltage Description Unit Minimum Maximum Comment DC supply voltage V 9 36 With reverse polarity protection DC supply current circuit board only A 0 UBat 12V 0 UBat 24V Power supply interruption ms 200 ms without rebooting A Warning Output pins produce high voltage High voltage can cause fire and or electrical shock if flammable gasses or chemicals are present can cause an explosion To protect against product damage and possible injury do not exceed power supply voltage ratings and do not store this product where flammable gasses or chemicals are p
7. on a machine equipped with electronic components Turn the engine off Remove electronic components from the machine before any arc welding Disconnect the negative battery cable from the battery Donotuse electrical components to ground the welder Clamp the ground cable for the welder to the component that will be welded as close as possible to the weld 22 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays L1328765 Rev FB July 2015 23 Technical Information DP570 Series Displays 24 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays L1328765 Rev FB July 2015 25 Products we offer Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS 1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Comatrol www comatrol com Schwarzmiiller Inverter www schwarzmueller inverter com Turolla www turollaocg com Hydro Gear www hydro gear com Daikin Sauer Danfoss www daikin sauer danfoss com Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 D 24539 Neum nster Germany Phone 49 4321 8710
8. screen Develop your own software and layout using the PLUS 1 GUIDE Graphical User Integrated Development Environment or Linux interface and the screen editor A graphic library is available for fast time to market PLUS 1 GUIDE PLUS 1 GUIDE Graphical User Integrated Development Environment is a complete toolbox that generates downloadable applications for all programmable PLUS 1 Compliant products A screen editor allows easy development of applications by programmers without formal software development training The expertise from a software engineer is not needed to find your way around in PLUS 1 GUIDE Linux operating system DP570 Series Displays contain embedded Linux operating system software that is copyrighted software licensed under the GPL Version 2 0 or LGPL Version 2 1 Linux operating system software is free software you can redistribute it and or modify it under the terms of the GNU General Public License as published by the Free Software Foundation Licenses full notice available GPL Version 2 0 http www gnu org licenses old licenses gp 2 0 html LGPL Version 2 1 http www gnu org licenses old licenses Igpl 2 1 html As an installer of Linux operating system you will have your own obligations under the licensing agreements which may include among other things the obligation to include a copy of these licenses or to include an offer of a physical copy of the source code for such software with your
9. 7 2 51 P200168 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Installation Two mounting options Flush mounted DP570 panel cutout mm in and mounting kit 2X435 020 4X120 x5 ff N 4X126 5 0 171 0007 EI i A ly 1 162 20 0 20 6 386 0 007 2X 3 60 0 20 lt 2X 0 142 0 007 I a 2X 2 5 0 5 0 098 0 020 N x v 166 20 0 20 w AD o No S 2X 6 0 1 0 6 543 0 007 6 0 0 236 2X 0 236 0 039 1 16X R 4 2 Panel seal is part of the panel mount kit 3 Mounting panel 6 00 mm 0 236 in maximum thickness 4 Panel bracket 5 M4X10 screws with lock washers 4X Stand alone on post Post mounting option mm in D 75 00 2 95 49 2 1 94 41 50 1 63 63 7 2 51 6 0 0 236 P200170 1 4X insert for M4 screw x 0 7 0 03 thread x 11 0 47 maximum depth 2 Post mount cover 3 M4X18 screws with Post mount cover lock washers 4X 4 Maximum bracket thickness using screws provided with cover 20 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Installat
10. 70 01 00 00 00 01 01 11130432 DP570 01 00 00 00 00 00 11140997 DP570 01 00 00 00 01 00 11140996 A Model name Code Description DP570 PLUS 1 Mobile Machine Displays B Input output options Code Description 01 User configurable 1 CAN 2 DIN AIN 2 DIN AIN 4 20 mA 2 Multi function 1 DOUT or 2 CAN 2 DIN AIN 4 20 ma 2 Multi function 1 DOUT C Real time clock Code Description 00 RTC D Flash memory application key Code Description 00 512 MB without application key E Application log vault memory Code Description 00 16 MB F Video input options Code Description 00 None 01 One video input L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Ordering information G Mounting options Code Description 00 Post mounting 01 Panel mounting Related products Mating connector kit contents Description Part numbers M12 5 pin male connector 11130712 DEUTSCH terminal 10100743 16 to 22 AWG crimp tool 10100744 20 AWG crimp tool 10100745 12 pin DEUTSCH WM 125 locking plug 10100741 DEUTSCH DTMO6 12SA 12 pin connector kit 16 to 22 10102025 AWG DEUTSCH DTM06 12SA 12 pin connector kit 20 AWG 10100944 Connection kit DP570 with camera cable 11145163 Accessories Description Part numbers Panel mounting kit 11140430 P
11. LUS 1 GUIDE software application includes a single 10101000 user licence Service and Diagnostic tool and a Screen Editor Post mounting kit 11144122 8 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Inputs outputs Inputs DP570 Series Displays support the following pin types Digital or Analog DIN AIN e Digital Analog or 4 20 mA DIN AIN 4 20 mA e Multifunction DIN AIN FreqIN Rheo 4 20 mA DP570 Series Displays have input pins that support multiple functions Pins that support multiple input types are user configurable using PLUS 1 GUIDE software Digital Analog CAN Normal range multifunction input High range multifunction input Description Unit Minimum Maximum Comment Range V 0 5 88 Resolution mV 2 14 Worst case error mV 130 Input impedance ko 233 3 To0V Input impedance with pull down ko 14 1 0 2 ToOV Input impedance with pull up ko 14 1 0 2 To5V Input impedance with pull up down kQ 7 3 0 1 To 2 5 V Description Unit Minimum Maximum Comment Range mV 0 37 296 Resolution mV 14 3 Worst case error V 1 296 Input impedance kQ 1102 Toov Input impedance with pull down kQ 13 2 0 2 Toov Input impedance with pull up ko 13 2 0 2 To5V Input impedance with pull up down kQ 7 0 1 To 2 5 V Digital Analog 4 20mA Normal range mu
12. MAKING MODERN LIVING POSSIBLE Technical Information DP570 Series X1000 RPM EMEN powersolutions danfoss com H Technical Information DP570 Series Displays Revision history Table of revisions Date Changed Rev July 2015 Vault memory removed reference to USB port DP570 does not have one FB March 2015 Various FA February 2015 Converted to Danfoss layout Ingress Protection IP rating updated new drawing with EA updated bracket and seal for flush mounted option December 2013 Model feature DA November 2013 Screw lengths and torque CA November 2013 Operating temperature BA November 2013 First edition AA 2 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Contents Literature references DP570 reference literatile oi ai gas E SO a 4 User liability and safety statements OEM responsibility mte 5 Overview DP570 Series Display secssis cussccossascsesscccassccciasseccssscessseconstosoasusenssastansvesovadessnducnadsbescueosonduydenecuisedecuaystiescatusuceanateseasicbasseseandvelovassins 6 511 6 0 senai SN Sa 6 Linux operating SYStEM uccccssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssssessesssssssssssssssssssssssessssssscceessessssssssssssssssssssssssssssees 6 Features for the Linux
13. distributions of the equipment You should carefully review the licenses to determine what your obligations and options may be for your intended use Anyone in receipt of this program may obtain the complete corresponding source code from Danfoss for a period of three years after the last shipment of this product and or spare parts by going on line at http www danfoss com or include source code for DP570 in your written request to PLUS 1 Helpdesk Danfoss US Company 3500 Annapolis Lane North Plymouth MN 55447 USA Features for the Linux interface DP570 Series Displays hardware contain the following features for the Linux interface The 1st stage of U Boot boot loader is installed on the system e There is a recovery system for reprogramming the DP570 operating system utilizing the PLUS 1 Service Tool Linux kernel v2 6 with drivers for all standard peripherals Togive the developer the possibility to connect to Linux shell it is enabled by default L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Ordering information Product naming convention DP570 model code A B 0 E F G DIP 5 7 0 P200166 This is not a variant configurator Product configuration model code A B D E F G Part number DP570 01 00 00 00 00 01 11134525 DP5
14. ector Separate high current wires such as solenoids lights alternators or fuel pumps from sensor and other noise sensitive input wires Runwires along the inside of or close to metal machine surfaces where possible this simulates a shield which will minimize the effects of EMI RFI radiation Donotrun wires near sharp metal corners consider running wires through a grommet when rounding a corner Donotrun wires near hot machine members e Provide strain relief for all wires Avoid running wires near moving or vibrating components Avoid long unsupported wire spans Ground electronic modules to a dedicated conductor of sufficient size that is connected to the battery e Power the sensors and valve drive circuits by their dedicated wired power sources and ground returns Twist sensor lines about one turn every 10 cm 4 in e Use wire harness anchors that will allow wires to float with respect to the machine rather than rigid anchors amp Caution Unused pins on mating connectors may cause intermittent product performance or premature failure Plug all pins on mating connectors A Warning High voltage from power and signal cables may cause fire or electrical shock and cause an explosion if flammable gasses or chemicals are present Disconnect all power and signal cables connected to the display before performing any electrical welding ona machine The following is recommended when welding
15. es Displays User liability and safety statements OEM responsibility The OEM of a machine or vehicle in which Danfoss products are installed has the full responsibility for all consequences that might occur Danfoss has no responsibility for any consequences direct or indirect caused by failures or malfunctions Danfoss has no responsibility for any accidents caused by incorrectly mounted or maintained equipment Danfoss does not assume any responsibility for Danfoss products being incorrectly applied or the system being programmed in a manner that jeopardizes safety All safety critical systems shall include an emergency stop to switch off the main supply voltage for the outputs of the electronic control system All safety critical components shall be installed in such a way that the main supply voltage can be switched off at any time The emergency stop must be easily accessible to the operator L1328765 Rev FB July 2015 5 Deus Technical Information DP570 Series Displays Overview DP570 Series Displays PLUS 1 Mobile Machine Displays are designed to provide flexible expandable powerful and cost effective total machine management system displays for a wide variety of vehicle applications DP570 Series Displays are designed to perform in the most extreme mobile machine environments The latest technology with backlight provides outstanding brightness and contrast performance resulting in an easy to read
16. ing voltage 11 83 V 26 55 V Voltage required for threshold frequency input to read high Falling voltage 5 61 V 18 89 V Voltage required for threshold frequency input to read low Input impedance 108 kQ 110 kQ 112 kQ No pull up or pull down Input impedance 13 0 kQ 13 2 kO 13 4 kQ Pull up to 5V or pull down to ground Input impedance 6 9 kQ 7 kQ 7 1 kQ Pull to 2 5V Resistance input Description Unit Minimum Maximum Comment Range Q 0 10000 Resolution Source current mA 0 3 6 When configured as a resistance rheostat temp sensor input the device will provide up to 3 76 mA current to an external load which can then be measured The equation for calculating AD counts for a given load is AD counts 2338 RL RL 1330 L1328765 Rev FB July 2015 11 Technical Information DP570 Series Displays Inputs outputs Rheostat inputs AD counts and load relationship e o un 2 3 o o a o e o AD counts 4000 6000 Load Resistance Q P200167 4 20 mA input Description Unit Minimum Maximum Comment Range mA 0 54 3 Resolution pA 21 Worst case error mA 1 7 Over the full temperature range 30 C to 60 C 22 F to 140 F Input impedance 100 76 2 Maximum over current voltage V 5 43 A Warning Using these inputs can affect the accuracy of an
17. inted material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved L1328765 Rev FB July 2015 www danfoss com O Danfoss A S 2015
18. ion Pin assignments DP570 pin assignments Pin connectors C1 P12 P200171 P200190 DEUTSCH Phoenix M12 5 pin DTMO6 12 pin C1 pin Function C2 pin Function C1 P1 Power Ground C2 P1 Video Power Ground C1 P2 Power Input C2 P2 Video Power Supply C1 P3 CANO High C2 P3 Video Signal Input 1 C1 P4 CANO Low C2 P4 Video Signal Ground C1 P5 CAN Shield C2 P5 NC C1 P6 CAN1 High or DIN AIN C1 P7 CAN1 Low or DIN AIN C1 P8 DIN AIN 4 20 mA C1 P9 DIN AIN 4 20 mA C1 P10 Multi function Input C1 P11 Multi function Input C1 P12 DOUT L1328765 Rev FB July 2015 21 Technical Information DP570 Series Displays Installation Machine wiring guidelines Machine welding guidelines Protect wires from mechanical abuse run wires in flexible metal or plastic conduits Use 85 C 185 F wire with abrasion resistant insulation and 105 C 221 F wire should be considered near hot surfaces e Use a wire size that is appropriate for the module conn
19. ltifunction input Description Unit Minimum Maximum Comment Range V 0 5 88 Resolution mV 2 14 Worst case error mV 130 Over the full temperature range 30 C to 60 C 22 F to 140 F Input impedance ko 233 3 No pull up or pull down Input impedance with pull down ko 14 1 0 2 Pull down to ground Input impedance with pull up ko 14 1 0 2 Pull up to 5 V Input impedance with pull up down kQ 7 3 0 1 Pull up to 2 5 V L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Inputs outputs Current input Description Unit Minimum Maximum Comment Range mA 0 5 43 Resolution pA 21 Worst case error mA 1 7 Over the full temperature range 30 C to 60 C 22 F to 140 F Input impedance 100 76 0 1 Multifunction Low range frequency input PPU Description Minimum Typical Maximum Comment Minimum discernible 0 mV 12 9 mV voltage Maximum discernible 377 mV 404 mV 431 mV voltage Precision 0 149 mV Worst case error 27 mV Over the full temperature range 30 C to 60 C 22 F to 41409 F Rising voltage 0 11V 0 30 V Voltage required for threshold frequency input to read high Falling voltage 0 04 V 0 22V Voltage required for threshold frequency input to read low Input impedance 230 kQ 233 kQ 236 kQ No pull up or pull down In
20. put impedance 13 9 kQ 14 1 kQ 14 3 kQ Pull up to 5V or pull down to ground Input impedance 7 2kQ 7 3 KQ 7 4kQ Pull to 2 5V Middle range frequency input PPU Description Minimum Typical Maximum Comment Minimum discernible 0 mV 20 mV voltage Maximum discernible 5 62 V 5 75 V 5 88 V voltage Precision 2 14 mV Worst case error 130 mV Over the full temperature range 30 C to 60 C 22 F to 1409 F Rising voltage 0 178V 3 92V Voltage required for threshold frequency input to read high Falling voltage 0 84 V 2 79V Voltage required for threshold frequency input to read low Input impedance 230 kQ 233 kQ 236 kQ No pull up or pull down 10 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Inputs outputs Middle range frequency input PPU continued Description Minimum Typical Maximum Comment Input impedance 13 9 kQ 14 1 KQ 14 3 kQ Pull up to 5V or pull down to ground Input impedance 7 2kQ 7 3 kQ 74kO Pull to 2 5V High range frequency input PPU Description Minimum Typical Maximum Comment Minimum discernible 0 mV 130 mV voltage Maximum discernible 34 704 V 36V 37 296V voltage Precision 14 3 mV Worst case error 1 296 mV Over the full temperature range 30 C to 60 C 22 F to 140 F Ris
21. resent Environmental General Description Units Minimum Maximum Comment Operating temperature C PF 20 4 60 140 Storage temperature 30 22 80 176 Ingress Protection IP rating IP67 With mating connector installed and sealing plugs in unused connections A Warning Excessive high low operating storage temperatures can damage electronics Damaged electronics can result in performance failure To protect against product damage and possible injury do not operate store product in a environment that exceeds specified temperature ratings Testing criteria Climatic Condition Rating Cold heat storage and operation IEC 60068 2 1 IEC 60068 2 2 Temperature change IEC 60068 2 14 Moisture ingress IEC 60529 Sunlight radiation ISO 16750 4 Temp humidity voltage IEC 60068 2 38 16 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Product ratings Mechanical Condition Rating Vibration resonance IEC 60068 2 6 Vibration operation IEC 60068 2 64 Bump IEC 60068 2 29 Shock IEC 60068 2 27 Free fall IEC 60068 2 32 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Maintenance guidelines Opening the display s housing voids the factory warranty LCD module o Caution Prolonged exposure to
22. y Safety Critical closed loop control These displays do not have a Real Time Operating System RTOS Do not use these displays as the master control for any type of safety critical control or closed loop control system Frequency inputs are managed by the operating system Accuracy can be affected by processor load These displays should only be used for non safety critical related functions Encoder The encoder input is only suitable for user interface functions such as navigating in menus and adjusting values because there is no guarantee that all pulses are detected and the detected direction can be false The rate of pulses should be kept at a few tens per second to minimize the loss of detected position changes The encoder function samples the A and B signals from the encoder and increments or decrements the counter according to the phase sequence The counter is incremented decremented on every low to high and high to low edge of the A signal Some encoders with detents give a complete pulse between detents and the counter will be incremented decremented by two for every detent The counter is incremented when the A signal is the leading phase and decremented in the opposite case Video There is one video input which can accept either NTSC or PAL video signals 12 L1328765 Rev FB July 2015 Technical Information DP570 Series Displays Inputs outputs Outputs Video power output
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