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Page 1 of 16 K0458 Issue 2 PV 62x Pneumatic/hydraulic pressure

1. GE Druck Pressure measurement for research amp industry Druck Limited Fir Tree Lane Groby Leicester LE6 OFH England Tel 0116 231 7100 PV 62x Pneumatic hydraulic pressure stations User manual K0458 Druck Limited 2011 This document is the property of Druck Limited and may not either in part or whole be copied or otherwise reproduced communicated in any way to third parties nor stored in any data processing system without the express written authority of Druck Limited Page 1 of 16 K0458 Issue 2 Amendment Record 1 18 08 08 N A Paul Paul 115991 New document Stephens Stephens 23 06 11 26377 Glenn Roles Glenn Roles 165496 Details of combined Pressure Release Valve and Priming Pump for PV623 Approvals Engineering Marketing W Bonham M Shelton Engineering Publications S Matthews G Roles Page 2 of 16 K0458 Issue 2 Print Instructions K0458 Issue 2 1 Print Instructions DO NOT PRINT 2 Front Back Cover 1 leaf 2 pages Printed both sides 3 Main body Text 6 leaves 12 pages Printed both sides Specification Finished Size A5 Portrait 148 x 210 mm e Print in colour throughout Covers text 2 page front back cover 1 leaf w th throw clear illustration to 150 gsm 420 mm folded to A5 Graphics A2 A5 BI B2 on reverse Throw Clear Approx Binding edge 123 mm I qimi iam Graphics as as I 12 pages main body 6 leaves Text to
2. 158 F temperature Note PV 623 models only If the temperature is less than 4 C 39 F the instrument must be fully drained and dry Humidity 0 to 90 relative humidity RH non condensing Shock Vibration Def Stan 66 31 8 4 cat III EMC Electromagnetic compatibility BS EN 61326 1 2006 Electrical safety Electrical BS EN 61010 2001 Pressure safety Pressure Equipment Directive Class Sound Engineering Practice SEP Approved CE Marked e LR AATA Reservoir capacity 100 cm 6 1 in models only Fluid type Demineralised water or a mineral oil ISO viscosity grade lt 22 Power supply None If you attach a DPI 620 calibrator to make a pressure calibrator all the power comes from the DPI 620 calibrator Refer to user manual K0449 Druck DPI 620 Advanced modular calibrator EN English K0458 Issue 2 Maintenance 11 EN English K0458 Issue 2 13
3. calibration EN English K0458 Issue 2 Overview 7 2 Standard equipment These items are part of the standard equipment with a PV 62x pressure station e Removable pressure adaptors G1 8 and 1 8 NPT e PV 623 models only Refill bottle for hydraulic fluid e Safety and quick reference guide e CD with the user manual 3 Safety Before you use the instrument make sure that you read and understand all the related data This includes the applicable local safety procedures the user manual K0457 and the instructions for the accessories options equipment you are using it with Marks and symbols on the instrument C Complies with European Union A Warning refer to the manual directives E Read the manual PRV Pressure relief valve x Do not dispose of this product as household waste Ref Section 6 Maintenance More marks and symbols are specified in the user manual K0457 Druck PV 62x pneumatic hydraulic pressure stations 8 Standard equipment K0458 Issue 2 EN English 4 Parts Refer to the figures on the front cover A2 B1 4 1 Keyto figure A2 PV 62x pressure stations 804 EN English K0458 Issue 2 LY O 1 Optional accessory Pressure connection for a pressure relief valve PRV see table A1 3 front cover A blanking plug is standard 0 2 Test port Pressure connection G1 8 or 1 8NPT to attach the device under test see figure A3 front cover Pressure and electrical c
4. 100 gsm Saddle stitched THIS HARDCOPY IS NOT TO BE USED AS CAMERA COPY Page 3 of 16 K0458 Issue 2 GE Sensing amp Inspection Technologies PV 621 Pneumatic pressure station Figure A2 1 950 mbar to 20 bar 13 5 to 300 psi I I UC A pneumatic hydraulic pressure stations A ee AZZ PV 62x DPI 620 PM 620 safety and quick reference guide K0458 Recommended pressure modules PM 620 Figure B1 B2 PV 621 models 25 mbar to 20 bar 0 36 to 300 psi PV 622 models 25 mbar to 100 bar 0 36 to 1500 psi PV 623 models 70 to 1000 bar 1000 to 15000 psi Caution To prevent damage to the PM 620 module only use it within the specified pressure limit on the label PV 62x pressure relief valves PRV Recommended options Parts I0620 PRV P1 to P5 Pneumatic PV 621 models 1 to 30 bar 14 5 to 435 psi PV 622 models 1 to 100 bar 14 5 to 1500 psi Parts 10620 PRV H1 to H5 Hydraulic PV 623 models 50 to 1000 bar 725 to 15000 psi Note lt j See figure table or section 2008 General Electric Company All rights reserved Trademarks All product names are trademarks of their respective companies Ca Filling the hydraulic reservoir lt 53 3 I Priming Pump PV 62x DPI 620 PM 620 Customer service Visit our web site www gesensing com K0458 Issue 2 Quick Reference General warnings A WARNING A e itis dangerous to ignore the specified limits for the
5. ake sure it is clean S3 1 Release the pressure Attach the device under test Open the refill valve fully counter clockwise Ref Item 10 2 Open the pressure release valve counter clockwise 1 turn Ref Item 4 Use the applicable adaptor to attach the device Ref figure A3 Item 2 Note Fill the reservoir before attaching the device Ref figure A4 3 2 Filling priming and generating pressure Ref Figure A4 Fill the reservoir using the procedure that follows Caution Ice in the pressure mechanism can cause damage If the temperature is less than 4 C 39 F drain all water from the PV 623 pressure station When using the PV 623 pressure station for the first time fill the reservoir with the correct hydraulic fluid Ref Table 7 1 General specification PV 62x Fill and prime the pressure station EN English K0458 Issue 2 Quick Reference 4 S3 3 Filling and Priming i the reservoir with the recommended fluid Ref Table 7 1 General specification PV 62x 25mm approx from the top 7 ee mp e OTTO E Fit the Item under test to the Test port use the existing adaptor or the applicable AMC adaptor and applicable seals RI Operate the Priming pump and prime the system to a maximum pressure of 10 bar BILD the Volume adjuster clockwise until the required pressure is indicated 16 Turn the refill valve fully counter clockwise to allow full pressure control EN English K0458 Issue 2 Qu
6. ick Reference 5 1 Overview p 621 There are three pressure stations in the PV 62x series PV 622 e Two pneumatic pressure stations to give you accurate and controlled pressure and vacuum conditions PV 621 950 mbar to 20 bar 13 5 to 300 psi version PV 622 950 mbar to 100 bar 13 5 to 1500 psi version e One hydraulic pressure station to give you accurate and controlled hydraulic pressure conditions PV 623 0 to 1000 bar 15000 psi 1 1 Other module options Pressure calibrator DPI 620 PM 620 The pressure stations are part of a set of hand held modules that can produce a wide range of calibrator functions DPI 620 Pressure calibrator You can use the pressure stations on their own or you can attach the DPI 620 calibrator and a PM 620 module to make a fully integrated pressure calibrator instrument Advanced modular calibrator DPI 620 Optional item This is a battery powered instrument for electrical measure and source operations and HART communications It also supplies the power and user interface functions for all the add on modules You can use the touch screen to display up to six different parameters Refer to user manual K0449 Pressure modules PM 620 Optional item These modules attach to a pressure station PV 62x to give the DPI 620 calibrator the necessary pressure measurement functionality They are fully interchangeable plug and play modules with no initial set up or user
7. instrument or to use the instrument when it is not in its normal condition Use the applicable protection and obey all safety precautions e Do not use the instrument in locations with explosive gas vapour or dust There is a risk of an explosion Pressure warnings e Itis dangerous to attach an external source of pressure to a PV 62x series pressure station Use only the internal mechanisms to set and control the pressure in the pressure station e Some liquid and gas mixtures are dangerous This includes mixtures that occur because of contamination Make sure that the equipment is safe to use with the necessary media e To prevent a dangerous release of pressure isolate and bleed the system before disconnecting a pressure connection e To prevent a dangerous release of pressure make sure that all the related pipes hoses and equipment have the correct pressure rating are safe to use and are correctly attached Electrical warnings If you use the DPI 620 calibrator with your pressure station these warnings are also applicable e To prevent electrical shocks or damage to the instrument do not connect more than 30V between the terminals or between the terminals and the ground earth e This instrument uses a Lithium Polymer Li Polymer battery pack To prevent an explosion or fire do not short circuit do not disassemble keep it safe from damage To prevent an explosion or fire use only the GE specified battery power supp
8. l the external pressure connections and then tighten to the applicable torque Maximum torque 1 8 NPT 35 Nm 26 Ibf ft G1 8 25 Nm 18 4 Ibf ft 5 2 Calibrator assembly Optional item DPI 620 PM 620 See figure B2 front cover Note To use the DPI 620 calibrator read the user manuals K0449 Druck DPI 620 Advanced modular calibrator and K0457 Druck PV 62x pneumatic hydraulic pressure stations 1 Lower the calibrator into the moulded compartment 2 Press on the bottom end of the calibrator until it latches in position 3 Attach a pressure module with the correct range and type 4 Tighten it until it is hand tight only 10 Installation K0458 Issue 2 EN English 6 Maintenance Clean the case with a moist lint free cloth and a weak detergent Do not use solvents or abrasive materials Return the instrument to the manufacturer or an approved service agent for all repairs Do not dispose of this product as household waste Use an approved organisation that collects and or recycles waste electrical and electronic equipment For more information contact one of these e Customer service department www gesensing com e Local government office 7 Specification Table 1 General specification OJo gols eteMix Jpe oX igoist g gni 10 to 50 C 14 to 122 F Note PV 623 models only If the temperature is less than 4 C 39 F the instrument must be fully drained and dry Storage 20 to 70 C 4 to
9. ly and battery charger Cautions To prevent damage to the PM 620 module only use it within the specified pressure limit on the label To prevent damage to the instrument do not let dirt get into the pressure mechanism Clean the equipment before you attach it Before you start an operation or procedure in this publication make sure that you have the necessary skills if necessary with qualifications from an approved training establishment Follow good engineering practice at all times EN English K0458 Issue 2 Quick Reference 1 S1 PV 621 models Start operations lt A2 1 Front cover A WARNING Pressurized gases and fluids are dangerous Before connecting or disconnecting pressure equipment safely release all the pressure Ref K457 4 2 2 Release the pressure Caution To prevent damage to the pressure station do not let dirt get into the pressure mechanism Before connecting equipment make sure it is clean or use the applicable dirt trap S1 1 Release the pressure Attach the device under test Step Procedure Open the pressure release valve one turn Ref Item4 Use the applicable adaptor to attach the device Ref figure A3 Item 2 1 2 Vacuum OR pressure operation Step Procedure Vacuum 15 Adi vaca vitn the volume outer tema Step Procedure Pressure s emesene O OOOO 5 __ Rdusthe pressure wih tre voume ose REM 2 Quick Reference K0458 Issue 2 EN English S2 PV 622 models Start
10. onnections for a PM 620 module PV 621 PV 622 models Seal the pressure connection with a blanking plug Part I0620 BLANK or a PM 620 module PV 623 models only The pressure connection seals itself Pneumatic pressure release valve PV 621 PV 622 models or hydraulic pressure release valve PV 623 models to release pressure in the system On PV 623 models the priming pump and access to the hydraulic fluid reservoir see figure A4 front cover PV 622 models only Pneumatic refill valve Close it to seal off the device pressure and refill the pressure mechanism refer to Quick Reference S2 device pressure and refill the pressure mechanism with fluid refer to Quick Reference S3 11 PV 621 PV 622 models only Pressure vacuum selector to set the pump operation pressure vacuum PV 621 PV 622 models only Pump mechanism Parts 9 4 2 Key to figure B1 PM 620 module Optional item 13 Pressure module PM 620 with a pressure connection reference port a and a label The label includes Pressure limit Example 20 bar g g gauge a absolute serial number S N manufacturer name address website 5 Installation Before starting do the following e Read and understand the Safety section e Do not use damaged equipment Note Use only original parts supplied by the manufacturer 5 1 External pressure connections Ref figure A3 front cover Use an applicable method to sea
11. operations lt A2 2 Front cover A WARNING AN Pressurized gases and fluids are dangerous Before connecting or disconnecting pressure equipment safely release all the pressure Ref K457 4 2 2 Release the pressure Caution To prevent damage to the pressure station do not let dirt get into the pressure mechanism Before connecting equipment make sure it is clean or use the applicable dirt trap S2 1 Release the pressure Attach the device under test Step Procedure 1 Fully open the refill valve Open the pressure release valve one turn Ref Item 4 Use the applicable adaptor to attach the device Ref figure A3 Item 2 S2 2 Vacuum OR pressure operation Step Procedure Vacuum 5 _ Setiheopprosmatevacuumwinthepump Rem 6 aste vacuum withthe volume use eten Step Procedure Pressure 1 Stopessseoperione meinen OO Wane volume oder to iron eten 7 pews OOOO a se tre pump to seto pressure up 1o 20er BOO pse Ten a ire pressure the imit of rovells reached cose the rei vole RF Tem EN English K0458 Issue 2 Quick Reference 3 S3 PV 623 models Start operations lt A2 3 Front cover A WARNING AN Pressurized gases and fluids are dangerous Before connecting or disconnecting pressure equipment safely release all the pressure Ref K457 4 2 2 Release the pressure Caution To prevent damage to the pressure station do not let dirt get into the pressure mechanism Before connecting equipment m

Page 1 of 16 K0458 Issue 2 PV 62x Pneumatic/hydraulic pressure

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