User Manual
Contents
1. Prediction Classification Projection Configuration Mame T estProjection ch Model Input Output Display Options Layout Plot window size 1002 data points Alarm tone d limits are crossed Save Cancel Figure 30 Display options tab Plot Window Size The maximum number of data points to be displayed in the plots is defined here 32 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Alarm tone if Limits Are Crossed An audible alarm is sounded whenever the process deviates from target conditions if this option is selected The alarm can be used from the Operating System beep sound or an audio file can be specified for alarm The Layout tab For configuration methods using projection models a user can select any layout from the list of nine shown in Figure 33 The layout should have the same number of panes as there are plots selected in the Output tab Create Configuration Prediction Classification 7 Projection Configuration Name TestProjection Model Input Output Display Options o Save Cancel Figure 31 Layout tab Save Configuration Method All of the settings options chosen by the user are saved as a Configuration method Configuration method names can be any alphanumeric text including some special characters like underscore hyphen and opening a2. The scores space from a multivariate prediction model is a measure of the total variance in the data with respect to a calibration set A plot of the scores though not quantitative provides a means to trend the variance in sample data lt can also serve as a visualization of the similarity of samples with respect to each other when viewed either as a line or a 2D scatter plot The following options are available for scores plots 1 Scores Line plot The scores line plot is displayed for the highest number of PCs in a model for each new sample predicted and is shown with the Hotelling T limit lines at that number of PCs in the model The upper and lower limits for the Hoteling T lines are based on the points where the overall confidence ellipse would cross the PC axes if the scores were plotted as a 2D graph To change the view to another PC select the desired PC from the drop down list in the upper right hand corner See Figure 52 for an example line scores plot 47 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 2 Scores Scatter plot with Hotelling s T ellipse When the scores are plotted as a scatter plot the default plot is of PC1 vs PC2 Other 2 D scatter plot combinations can be chosen from the drop down menu In this view with the Default theme the last point predicted is shown as a larger green dot Samples outside the limits are displayed as red dots The last 10 points are shown in blue and olde
3. to request an activation key online Ir Internet access ls unavailable contact CAMO and provide the Machine ID Figure 49 Modify license dialog Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 4 Plots for Prediction and Projection Note All plots can be zoomed into using the scroll button on a mouse 4 1 Y Predicted Plot This plot is applicable only for prediction configurations This plot is disabled for projection configurations The Y predicted plot is a simple univariate run chart of the response Y being predicted from the multivariate model assigned to the configuration method This provides real time values for measurements plotted as a function of sample time This plot can be displayed with limits if they are set in the Display Options see section 3 11 2 The name of the response plotted is shown in the upper right corner If a model can predict more than one response values for others can be displayed by selecting them from the drop down list at the top of the plot The Y predicted plot can be displayed in a number of variants as designated in the configuration Output Additional information about the raw data for a given sample and for variables can be accessed by double clicking on the Y predicted plot to access drill down plots see section 4 1 5 The following options are available for Y predicted plots 1 Y Predicted plot without deviation This is a plot of the predicted Y value
4. 4 Duplicate Delete 3 Set Password Protect Enter password HU Figure 38 Password Dialog 37 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Protect Confirm Password ms Figure 39 Confirmation of Password 3 6 Run Prediction Classification Projection Configuration Methods To use a configuration method for real time analysis select the configuration method from the configuration navigator and click on the Start button in the toolbar Figure 40 or from the menu File gt Start Figure 41 3 Unscrambler X Process Pulse File View Help mp E 1 QI Configurations E Figure 40 Option for starting a Configuration Method Unscrambler X Process Pulse Configuration gt Q Start Chris Figure 41 Option for starting Configuration Exit If the configuration is running with ASCII data as the input file format a window requesting the number of row headers in the data will appear Enter the values for the number of row headers in the file and the number of rows to be skipped see Figure 42 38 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Headers All files are assumed to have same number of row headers and rows to be skipped Humber of row headers Number of rows to be skipped Figure 42 Headers for ASCII Files When the Start button is clicked the user should
5. 0 Figure 27 Select Model Select any model from the list and view the model information see Figure 27 Click on the Add button to include the Projection model into the configuration method Note Only valid models Full PLS PCR PCA models can be added here Remove button Models can be removed from the list by selecting the model from the Model s list and clicking the Remove button The selected model is removed from the list Components The number of components to be used for projection is shown in the Components numeric spin box The optimum number of components for a model is suggested however this may be modified by the user provided the components were not previously saved to a model in The Unscrambler X Model Information Information about the currently highlighted model is displayed in the Model Information section The Input tab Directory The sample files generated during a routine process analysis are found in a directory specified here When the projection process starts input sample files are read from this folder and used for projection The Input tab is shown in Figure 21 for a projection method A Browse button can be used to specify the Input directory 29 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Create Configuration Prediction Classification 2 Projection Configuration Name T estProjection Output Display Options Layout Proprietary
6. Audit trail list provides information for all the actions performed in Unscrambler X Process Pulse see Figure 48 Audit Trail Date 84182011 84182011 84182011 84182011 84182011 84182011 84182011 84182011 084182011 084182011 084182011 84182011 084182011 TimeZone India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti India Standard Ti Time 6 38 25 PM 6 38 30 PH 6 38 33 PM 6 38 40 PH 6 38 43 PH 6 38 47 Phi 6 38 49 PH 6 39 52 Phi 6 39 55 Phi 6 39 53 Phi 6 39 03 PH 6 39 06 PH 6 39 09 PH Action Stop configuration Ethanaol Aun configuration E thanaol Stop configuration Ethanaal Aun configuration Ethanacl Stop configuration Ethanaol Aun configuration Ethanaol Stop configuration Ethanaol Aun configuration Ethanaol Stop configuration Ethanaol Aun configuration E thanaol Stop configuration Ethanaol Hun configuration Ethanaol Stop configuration Ethanaol Figure 48 Audit Trail Dialog 3 13 Modify License The license of Unscrambler X Process Pulse can be upgraded using the option Help gt Modify License see Figure 49 44 Copyright CAMO Software 45 Unscrambler X Process Pulse 1 1 User Manual 4 Modify License Machine ID FaS6E TED Mame ohn Company CAMO Click Obtain
7. Formats File format L wi Watch for new files Sort by filename Frequency Milliseconds 2 000 Figure 28 Input tab for Projection Watch for New Files If this option is selected the projection process is notified whenever a new file is added to the Input directory The new file is loaded and processed once any previous projections have been completed This option is for what is known as asynchronous mode of operation When this mode is set the other two options Sort by file name and Frequency cannot be set Sort by File Name If this option is selected all existing files in the Input directory are sorted and loaded sequentially in alphabetical order Projection is performed on the samples in their sorted order Frequency The numeric Frequency box can be used to provide the frequency in milliseconds at which the application should poll the Input directory for new data 30 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual The Output tab The information required for performing projection and storing the results are defined in the Output tab see Figure 29Figure 22 for an example for a projection configuration method Create Configuration CJ Prediction Classification 2 Projection Configuration Name 7 estProjection ERRATA Model Input Display Options Layout Numeric Format CG 1234 56789 1 23456e 06 Mew Plots Plots to view Y Pre
8. Model Information Information about the currently highlighted model is displayed in the Model Information section 15 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual The Input tab Directory The sample files generated during the process i e from the process equipment spectrometer etc are to be saved into a directory specified here When the configuration method and process are started input sample files are read from this folder and used for prediction purposes A Browse button can be used to specify the input directory An example is provided in Figure 12 Create Configuration GC Prediction Classification Projection Configuration Mame T estPrediction Output Display Options Layout Proprietary Formats File format LlI w te RE Watch for new files Sort by filename Frequency Milliseconds 2 DOO Save Cancel Figure 12 Input tab File Format The file format of the input files is specified in the File format drop down box The file formats supported in Unscrambler X Process Pulse are provided in Table 1 16 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Table 1 File Formats supported Most of the instrument vendors JCAMPDX jdx dx em jx xs BRIMROSE BFF3 BFF4 dat ASD Inc INDICO asd asf 001 VARIAN Cary UV Vis BSW Guid
9. enter the details of the batch operation in the Annotation dialog as shown in Figure 43 Comments are added to the final results folder and the Batch ID entered can be searched for using the Data History option described in section 3 10 Annotation Comments Figure 43 Annotation Dialog When the process monitoring starts the status of the prediction or classification or projection progress is displayed in the bottom left corner of the main window following normal windows software conventions 3 7 Running a Classification The output view for a classification is the Membership table which has a column for each class model and a row for each new sample being classified The sample class is given by a one 1 in the column that corresponds to the sample s class membership with zeros 0 in the other columns See Figure 44 39 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 3 Unscrambler X Process Pulse clas File View Help B Wr e 1 1 Class MembershiP SampleName PLS PLS 11to15 PCA16 20 PCA16 20 Ethanaol 1 dx 412 30 Ethanaol 10 jdx A14 32 Ethanaol 1 1 jdx A14 34 Ethanaol 12 dx 4814 35 Ethanaol 13 dx A14 36 Ethanaol 13 dx a14 37 Ethanaol 14 dx A14 38 Ethanaol 18 jdx A14 33 Ethanao1 19 jdx A14 39 Ethanaol 2 dx 412 3 Ethanaol 2 jd A12 32 Ethanaol 20 dx 414 40 Ethanaol 21 jd 14 41 Ethanaol21 idk A14 42 Ethanaol21 jdx A14 43 00
10. not shown 7 Configure axis labels to show either Names or Numbers If a Theme is selected the following options can be configured 1 Show Hide Y axis gridlines 2 Show Hide Plot header 3 Configure axis labels to show either Names or Numbers General Options Number of points in scores plot Set the number points to be shown in a Scores Scatter plot The default number of points shown is 250 Size of output file This option allows a user to set limitations on the size of the Output file By default 20 MB is the set size A user can change this option as desired If the size of the output file exceeds this limit a new file is created in the Output directory 42 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Antialiasing Enables smoother graphics which present better on computer displays but may look blurry in print format Connection lines in scores Enables connected lines for points in scores scatter plots Options Awuer gridlines Plot header Line color Line thickness Limit line color Symb b Y Predicted Hotelling s T Q Residuals l Scores Line Scores Scatter Q Residuals Contribution Hotelling s T Contribution Raw Data Variable Raw Data Sample Jo 0 0 00 EEE d A SAS sch df wesch sesch Min Mas and Mean General Label layout Mo of points in Scores plot Samples All From No of characters Size of output file Variables
11. s average for the Q residual values This shows how much each variable for the selected sample differs from the models average values a good means of identifying what may be plausible variables related to faults The contributions for each variable for the selected sample are shown and can be sorted in ascending descending order The bar plot can be changed to a line plot by toggling the icon in the upper right corner 2 See Figure 59 Figure 59 Contribution plot for Q Residuals 4 9 Influence Q Residual Plot Another valuable outlier detection statistic in process monitoring is the Influence Q Residual Plot This plot shows the Q residual X variance vs Hotelling T The Q residual is the sum of squares of the residuals over the variables for each object This test serves the purpose of finding outliers in terms of the distance to the model space i e residual distance Given the model X TP E then the Q residuals for the objects in X are computed from the diagonal of EE A critical value of the Q residual can be estimated from the eigenvalues of E which can be approximated to a normal distribution Jackson and Mudholkar 1979 This is the horizontal red line The Hotelling T statistic describes the distance to the model center as spanned by the principal components A plot of the Q residual distance vs Hotelling T is referred to as the Influence Q residual plot and is suited to spot samples which may be regard
12. 00 00 oo OC Oo WO TWO oO fo 0 0 CH 0 1 1 0 0 1 0 0 0 0 0 0 0 1 1 1 1 0 0 1 0 1 1 0 0 0 0 o DANAO a Odd I Classification of C Documents and Settingsisatyajitv CAMO Desktop Case 2 Ethanaol 3 jdx Figure 35 Example of a Class Membership Table 3 8 Stop prediction classification projection configuration method To stop a prediction or classification or projection configuration method press the Stop button in the toolbar or from File gt Stop Once this is performed the results are saved to the Output files Numerical results can be viewed by selecting View gt Data History more details on Data History are provided in section 3 10 3 9 Plot View The pre configured plots setup in the configuration method are the default outputs for prediction or projection methods When a configuration method is started a plot window appears see Figure 44 A maximum of four plots can be displayed at one time The upper and lower limit for the Y Predicted values set in the Output tab will be displayed The Y Predicted values which cross these limits are highlighted in red in the plot As a new sample is read in the corresponding Y Predicted value is plotted in real time By default a scrolling graph is displayed with points disappearing beyond the Y axis as set in the configuration method A user can right click on any of the plots during the prediction classification projection procedure and select
13. 1 14 Enter Password The project file you have chosen 1s password protected Please enter the password Figure 10 Password dialog Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual All models in a project will be accessible from the Model drop down box Select the appropriate model from the list and view the model information displayed for the selected model see Figure 11 Click on the Add button to configure the Prediction method Note Only valid models full PLS PCR or MLR models can be added here Upto three models can be loaded for prediction purposes Please contact your local CAMO Software office if a greater number of models is required for a particular application Select Model File Model Descriptive Statistics Levene s test Number of Calibration samples used 10 Factors requested 7 Optimal number of factors O Figure 11 Select Model The Remove button Models can be removed from the list by selecting the model from the Model s list and clicking the Remove button The selected model is removed from the list Components The number of components to be used for prediction is shown in the Components numeric spin box The optimum number of components for a model is suggested based on information in the Unscrambler X model file however this may be modified by the user provided the components were not previously saved to a model in The Unscrambler X
14. All se From No of characters Antaliasing C Enable time stamp labels Connection lines in scores O Example Uli bite Before 25909 13 2007214310 4374 a102 14 00 10 Do vou want to enhance your plot with themes After 25909 13 2007214310 4374 a102 14 00 10 Select one from bere Default ke Save Cancel Figure 46 Options Dialog Label Layout For the Axis Label of samples and variables the text can be edited for instance by customizing the name such as only having part of the name displayed For this option use the drop down list in Label layout for Samples and Variables By default the first 10 characters of sample and variable names are shown ina plot Enable time stamp labels This option can be used to show the time stamp for samples This time stamp indicates the time when the sample was read from the specified folder and is the time set on the specific computer running Unscrambler X Process Pulse Selecting a Theme Plots can be customized based on user preference by selecting various predefined themes A user can choose from four themes available 43 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 3 12 Audit Trail The entire audit trail of Unscrambler X Process Pulse can be found from View gt Audit Trail See Figure Unscrambler X Process Pulse Info Panel 47 DataHistory Ctri H Ctr O Figure 47 Audit Trail Option The
15. USA One Woodbridge Center Suite 319 Woodbridge NJ 07095 Tel 1 732 726 9200 Fax 1 973 556 1229 INDIA 14 amp 15 Krishna Reddy Colony Domlur Layout Bangalore 560 071 Tel 91 80 4125 4242 Fax 91 80 4125 4181 JAPAN Shibuya 3 chome Square Bldg 2F 3 5 16 Shibuya Shibuya ku Tokyo 150 0002 Tel 81 3 6868 7669 Fax 81 3 6730 9539 AUSTRALIA PO Box 97 St Peters NSW 2044 Tel 61 4 0888 2007 camo com Bring data to life
16. Unscrambler Xx Process Pulse User Manual Version 1 1 Unscrambler X Process Pulse 1 1 User Manual O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Table of Contents a a ro E etant nas a Ne 7 1 1 Assumptions and General Statements Regarding Unscrambler X Process Pulse d 1 2 Typographie CONVENIOS iii id ii 8 2 Geng AA ANA AA state 9 2 1 Paka CONE aaa aaa o dd Gat o ps ds tia 9 3 REES ANAN Na 10 3 1 DUO de RE CAO PR E NAN ANA ANA ANNA ANA AA 10 3 2 PO GIN ladito aaa ana a Aka Aag 10 3 3 o ee ee een ee e 11 3 4 ale te leet BO Et ee EE 12 3 4 1 Creating a Configuration Method for Prediction 12 3 4 2 Configuration Dialog for Classification Configuration Methode 21 3 4 3 Configuration Dialog for Projection Configuration Methods 26 3 5 Configuration Method Modifications 34 3 5 1 Duplicate a configuration method sis 34 3 92 Editing a configuration a 35 3 5 3 Delete a configuration a 36 3 5 4 Setting Passwords for Configuration Methods 37 3 6 Run Prediction Classification Projection Configuration Methode n0annnnannnnnannnnannnnnnnnnnennne 38 3 1 RUNING A Class MC AMO ama ne AA ANA la 39 3 8 Stop prediction classification projection configuration method 40 3 9 PIO a aa e ide eds dd 40 310 Vew Data ISO da 41 O a A o Po CA 42 Sale elt AT EEE 44 ddl Mody censos 44 4 Plots for Prediction and Projection snmanennensannnaneensn
17. aa do am NAAANINAG eh Peden seas Goleta miata 25 Figure 23 Model tab for Projection sise 27 Figure 24 Select Model Dialog 28 Fig re 25 Open Dialog tor selecting Mode Ss id 28 FIQULE 26 Password dll misas rl ad 28 Figure 27 Select Model 29 Figure 26 Input tab tor Pr COM EEN 30 Figure 29 Oulput Tabor Pro SCI ti ER ode Oe areal 31 Figures 30 Display options e EE 32 FOUE is Layout tarima 33 Figure 32 Duplicate Configuration COptpon a 34 Figure 33 Duplicate Configuration Name ss 35 Figure 34 Edit Conigurallon OPINA es 35 Figure 35 Delete Configuration option in Menu iii 36 Figure 36 Confirmation message for deletion 36 Figure 37 Set Password for Contigural0N aaa na LATAG ease a ew cs ee 37 FIQUR SO PassWord DIO ad AA AAA AAA A AAA 37 Figuke 39 Cohirmatlion Pas WO a tions 38 Figure 40 Option for starting a Configuration Method snaannnnnnennnnnnnnnnnnnsnnnnnnnsnnnnnnsrnrnresrnnrrresnnneressnnenne 38 Figure 41 Option for starting Configuration AA 38 Figure 42 gt Headers TORASCI Alles cence NN nG NN ee a 39 4 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual FIQure 43 ANMO talon BT ee sidad ai 39 Figure 44 Plot View as defined in the Configuration Method 41 FIQure 45 Eer riada daa 42 Figure 46 Oblions Di os te 43 Figure 47 AU TralkOp Non gaan ida 44 Figure 48 Audit Trak Dial escasa tra
18. ambler X Process Pulse 1 1 User Manual For the purposes of setting up configuration methods in Unscrambler X Process Pulse the reader of this document should have a sound working knowledge of multivariate predictive and classification models used for real time analysis purposes and in particular should have worked with The Unscrambler X product Routine users of the program do not necessarily need a full working knowledge of multivariate modeling but should be familiar with the output and plot interpretation associated with each plot Unscrambler X Process Pulse is a simple monitoring tool for general process applications and in of itself is not a control system However it is customizable to specific user requirements and the outputs generated can be used by third party systems for control applications Contact your local CAMO Software office for more details on customization of the package 1 2 Typographic Conventions Throughout this document the following typographic conventions are followed e A User is defined as a person who uses the Unscrambler X multivariate analysis software and or Unscrambler X Process Pulse software e A Configuration method is a pre defined list of instructions for performing a prediction classification or projection routine The configuration methods contain the multivariate models developed in The Unscrambler for real time prediction and classification purposes e The Configuration navigator is a si
19. cess Pulse is an invaluable tool for detecting and correcting deviations from target process conditions Process monitoring is based on models for prediction or classification previously trained and validated using The Unscrambler X multivariate analysis software The state of a process or product quality attributes can be measured in real time with equipment such as process spectrometers or other process analysis inputs Unscrambler X Process Pulse supports most of the common data formats both vendor specific and generic lt can be connected via OPC or through a Programmable Logic Controller PLC using communication protocols such as TCP IP etc A set of pre specified diagnostic plots can be configured and displayed on a computer screen or other Human Machine Interface HMI and updated as new samples are being measured These plots can be used by process operators or quality assurance to identify any anomalous or deviating samples while interactive drill down options enable detailed investigations of raw data The prediction and classification results as well as a list of any deviating samples are written to output folders for subsequent investigation and analysis A flow chart is provided in Figure 1 depicting a typical workflow PU History Database da gt 4 p Ri ws a y ae Figure 1 Data Flow Chart 1 1 Assumptions and General Statements Regarding Unscrambler X Process Pulse 7 Copyright CAMO Software Unscr
20. cess Pulse File view Help Mp B 7 Av HS S Configurations Y Predicted Brimcasel ege Brimcasel g Start Edit Fr Duplicate Delete Kei Set Password Configuration Information Configuration Name Brimcase1 1 Process Predict Figure 35 Delete Configuration option in Menu Delete Configuration A Brimcase1 1 will be deleted permanently Figure 36 Confirmation message for deletion 36 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 3 5 4 Setting Passwords for Configuration Methods A configuration method can be password protected in Unscrambler X Process Pulse for the prevention of any tampering This is optional and was implemented to meet the basic compliance requirements of some organizations The user should re enter the password for confirmation Caution It is a user s responsibility to record a password in a secure location in the event of forgetting it Unscrambler X Process Pulse has no password recovery mechanism implemented If such a requirement is necessary contact your local CAMO Software office for more details The configuration methods protected by password cannot be edited deleted or duplicated without providing the correct password See Figure 37 Figure 38 and Figure 39 de Unscrambler X Process Pulse File View Help A 77 3x O Configurations Ng Brimcasel Case2 Ethanaol Start ri Edit
21. cess monitoring is the Q residuals which are related to the variance in the variables e g a sample spectrum that is not explained by the model being used Samples whose Q residual values exceed the limit line might be considered as outliers and should be further investigated to identify the root cause of the difference Figure 55 provides an example of a Q Residuals plot Q Residuals Limit 0 001427302 Figure 55 Q Residuals Plot with limits 49 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 4 5 Raw Data Drill down Plot In the situation where more information is required about a predicted sample this can be obtained by double clicking on a sample point in the Y predicted or Scores plot This will open a two plot view consisting of the Raw Data and the Min Max Mean plot for the selected point The Raw Data plot can be shows for Raw data and processed data using the icon Pre processed data in l T me l upper right corner M This is useful to see the data in raw and pre processed format For large spectra _ The plots can be changed to the points can be either shown or hidden using the Hide points icon bar plot using Change plot type to Bar icon dali The Min Max Mean plot which is a variation on a box and whisker plot is used to isolate any variable s that are different with respect to those of the calibration set This plot can be shown with data c
22. de pane in the main startup screen that contains the configuration methods available to a user for the application of real time prediction classification and projection models to new data 8 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 2 Getting Started This section describes the general usage of Unscrambler X Process Pulse software package 2 1 Package Contents Unscrambler X Process Pulse installer comes with the file UnscramblerXProcessPulseSetUp msi This file is used for installing the program A step by step installation procedure is provided that guides a user through the setup and activation of the software Please Note An installation and operational qualification document is available for the setup procedure Please contact CAMO Software if you require this document 9 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 3 Application Startup After successful installation of the software launch the application by double clicking on the application icon available on the desktop or by clicking on Unscrambler X Process Pulse 1 0 menu from programs list An activation key will be requested when the application is launched for the first time 3 1 Activation dialog Upon launching the application for the first time an activation dialog will appear see Figure 2 Users with a working internet connection may use the Obtain button to request an activation key online Ma
23. dictions with d viation Without deviation Scores Line Scatter Hotelling TS with limits at 0 sp a Q Residuals pa significance level Influence Plot with limits at signiticance level Save Cancel Figure 29 Output Tab for Projection Output directory The Output directory defines the path for the output files which include the results file Numeric Format The Numeric Format box provides the option to print the numeric results in floating point format 12345 6789111 or exponential format 1 234568e 06 Depending on the selection the results are stored in floating point or scientific notation 31 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Plots to view Projection Configuration Methods Only A user can select which diagnostic plot s to display during process monitoring One or more of the following plots may be displayed e Scores line or 2D scatter plot e Hotelling s T statistics with limits at a specified significance level e Q Residuals at a specified significance level e Influence Plot with limits at a specified significance level Note If the view plots option is selected the plots are displayed during process monitoring the outputs of projections are written directly in the output directory The Display Options tab This tab is available for prediction configuration methods only An example is provided in Figure 30 Create Configuration
24. do 44 Figure 49 Modify license dialog coooccococonconoconcnnconanoncononcnnnnnnnonnonannnnonnnrnnononrnnnonnnnnnnnnnrnnrnnnnnnnenanennss 45 Figure 50 Y Predicted plot with upper and lower limits without deviations 47 Figure 51 Y Predicted plot with upper and lower limits with devaions 47 Figure 52 SCORES LING O IS A e e IN 48 Figure 53 Scores Scatter plot with Hotelling s T2 Ellipse 00nnn00nn00nnnannnnnnnnannoennnnnnnnnnnnnnnnnnnnonnnnnnennnnnnnnne 48 Figure 54 Hotelling T2 Plot with IMSS recia 49 Figure 557 Q Residuals PIO aid 49 Figure 56 Raw Data plot compared to Calibration data 50 Figure 57 Double drill down for raw data plots 51 Figure 58 Contribution plot for Hotelling s T2 statistics 51 Figure 59 Contribution plot tor Q Residual EE 52 FIGUre 60 IMMMENCe Pla aa NATA NANANA NN en DA NAA aaa 53 5 Copyright CAMO Software Table of tables Table 1 File Formats supported Unscrambler X Process Pulse 1 1 User Manual O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 1 Introduction Unscrambler X Process Pulse was designed to be an easy to use and versatile software package for real time monitoring of processes utilizing a wide range of process analysis equipment Combining the power of multivariate models with intuitive plot configurations and automatic alarm systems Unscrambler X Pro
25. ds when the Login button is selected After this the user will be taken to the Startup Screen 3 3 Startup Screen The startup screen is shown in Figure 5 In addition to the main work space a list of configurations is displayed on the left side pane if any have been previously configured called the configuration navigator A pane for configuration info is displayed at the bottom of the screen and a set of menu items and tools are provided at the top of the screen If the program has been installed for the first time no configuration methods will be displayed in the configuration navigator C3 Unscrambler X Process Pulse File View Help NG Hine 102 10 OIO Configurations Menus and Toolbars onfiguratio avigator Main work space Configuration Info Configuration Info Figure 5 Startup Screen 11 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 3 4 Configuration Method Setup In order to use Unscrambler X Process Pulse application for prediction and or classification and or projection purposes the following are essential e The Unscrambler X model s e File path location for storing the samples from a data source spectrometer or other e File path location for storing the results of prediction or classification or projection routines A file that stores these parameters is referred to as a configuration method Unscrambler X Process Pulse facilitates creation of new configura
26. e drop down menu The default value is 0 05 See Figure 22 3 4 3 Configuration Dialog for Projection Configuration Methods The Model Tab The Unscrambler X model files that are to be used for projection are specified in the Model tab Each sample that is read into the Input directory during the process is projected using the specified model See Figure 23 for an example 26 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Create Configuration Prediction Classification Ce Projection Configuration Name TestProjection Model Input Output Display Options Layout Modells Compo Project Add E AOILS unzb Remove Components Safflower Model Information Principal Component Analysis Mean centered Algonthm used NIPALS Validation method Leverage Number of Calibration samples used 8 Save Cancel Figure 23 Model tab for Projection The Add Button Click on the Add button The Select Model dialog as shown in Figure 17 will appear where a user can browse for Unscrambler X project or model files as shown in Figure 24 A standard windows file selection appears listing the files O Copyright CAMO Software Select Model File Model Components to use Unscrambler X Process Pulse 1 1 User Manual SS Free 1 Ar Add Figure 24 Select Model Dialog Look in E Desktop My Recent Documents E Desktop My Document
27. ed Wave SpectrOn ClassPA data gva updated etc Foss NSAS da DA a E S Watch for New Files If this option is set the prediction process is notified whenever a new file is added to the Input directory The new file is loaded and processed once any previous predictions have been completed This option is for the so called asynchronous mode of operation When this mode is set the other two options Sort by file name and Frequency cannot be set and become inactive Sort by File Name If this option is set all files located in the Input directory are sorted and loaded sequentially in alphabetical order Application of the prediction method is done on this sorted order Frequency The numeric Frequency box can be used to provide the frequency in milliseconds at which the application should poll the Input directory for new and existing input data The Output tab The location of predicted results produced after the application of a configuration method to new or existing data is defined in the Output tab This tab also allows the pre configuration of graphical outputs to be displayed for a configuration method Output tab is shown in Figure 13 17 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Create Configuration Prediction Classification Projection Configuration Name H estPrediction O ATT Numeric Format 1234 56789 1 23456e 06 View Plots Plots to vi
28. ed as outliers as being too extreme in the model sense or being something else See Figure 60 52 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Influence Ka A Go N Ka a T ap LO O O Ze CH E a Kal DO DC O N rel O O O L A D Ho O Kal X O O 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Hotelling s T2 Factor 7HotT2Lim 25 01138 Figure 60 Influence Plot 53 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 5 Output files Up to five files are generated when a configuration method is run and are found in the Output folder The Analysis Result file in Unscrambler X Process Pulse format is in the output folder while the other files are in a subfolder with the name of the configuration method Unscrambler X Process Pulse results Configuration name dd mm yyyy hh mm ss upp The configuration summary file ConfigSummary_dd mm yyyy hh mm ss csv The results file configuration name dd mm yyyy hh mm ss csv An error log configuration name ErrorLog dd mm yyyy hh mm ss txt An alarms file Alarms configuration name dd mm yyyy hh mm ss csv QUES es NO For Classification only two output files are created the upp and the results file in the folder with the configuration method name 54 Copyright CAMO Software NORWAY Nedre Vollgate 8 N 0158 Oslo Tel 47 223 963 00 Fax 47 223 963 22
29. entered and scaled by clicking the icon in the upper right corner de which is particularly useful if the variables are of different units and scales See Figure 56 for an example of this plot RawData Min Max amp Mean Figure 56 Raw Data plot compared to Calibration data 4 6 Raw Data Double Drill down Plot A further drill down plot of the values for a selected variable and the 10 samples around can be displayed by double clicking on a variable in the raw data plot The name of the variable being displayed is shown in the window header The value for the selected sample is shown as a hashed bar in bar plot view with the other samples shown as filled bars Lines for the minimum and maximum values of the variable in the calibration set area also on the plot and the values in the plot title The plot may also be displayed as a line plot and the selected sample point will be displayed larger than the other points in the plot see Figure 57 50 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Figure 57 Double drill down for raw data plot 4 7 Contribution Plot for Hotelling s T Plot Contribution plots are used in process monitoring to indicate the contribution of each variable to a measured statistic such as the Hotelling s T or Q residuals They aid in determining which variable s contribute to a sample being outside the limits for the statistic High contribution values may be indicati
30. ew Y Predictions CG With deviation Without deviation Scores Line Scatter Hotelling T with limits at DES ow significance level O Residuals KN a significance level Influence Plot with limits at 05 w signiticance level Save Cancel Figure 13 Output Tab Output directory The Output directory provides the path for the output files This includes three files in csv format for prediction configuration summary results and alarms in a subfolder Numeric Format The Numeric Format box provides the option to print the numeric results in floating point format 12345 6789111 or exponential format 1 234568e 06 The selection defines how the results are written to the Output file Plots to view Prediction Configuration Methods Only A user can select which diagnostic plot s to display during process monitoring One or more of the following plots may be displayed e Y Predictions with or without deviations e Scores line or 2D scatter plot e Hotelling s T statistics with limits at a specified significance level 18 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual e Q Residuals at a specified significance level e Influence plot with limits at a specified significance level Note If the view plots option is selected the plots are displayed during process monitoring the outputs of projections are written directly in the output directory The Display Op
31. ke sure the fields Machine ID Name and Company are correctly filled in A user may also contact their local CAMO office directly to obtain the activation key 4 Unscrambler X Process Pulse Activation Machine ID F536E1ED fe ae TFRMBTOPLSTSBRRDGATKLGAPABNCT Name ohn Company CAMO Click Obtain to request an activation key online lf Internet access is unavailable contact CAMO and provide the Machine ID Figure 2 Activation Dialog 3 2 Login dialog Once the software is activated a login screen will be displayed upon startup see Figure 3 The default and recommended option is to log on using windows authentication credentials This will provide a traceable signature stamp in the audit trail contained within the software Domain C M0b4 Use windows authentication Figure 3 Default Login Dialog 10 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual For testing purposes or other situations where traceability is not required the windows authentication option may be de selected and the user may log on as Guest A warning will be displayed as shown in Figure 4 stating the data will be collected in non compliance mode Username Guest Casse i Please check Domain Non compliant mode Use windows authentication Figure 4 Guest Login Dialog A splash screen with the program branding and version details will appear for approximately 3 secon
32. n Prediction Classification Projection Configuration Mame T estPrediction Model Input Output Display Options Figure 15 Layout tab 20 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Save Configuration Method All of the settings options chosen by the user are saved as a Configuration method Configuration method names can be any alphanumeric text including some special characters like underscore hyphen and opening and closing brackets and but not a space character Click the Save button to save the configuration method into the Configuration Navigator The configuration method appears in the configuration navigator with the name it was saved as 3 4 2 Configuration Dialog for Classification Configuration Methods The Model Tab The Unscrambler X model files that are to be used for classification are specified in the Model tab Up to five models can be used for classification purposes Each sample that is read into the Input directory during the process is classified using the specified model s See Figure 16 for an example Create Configuration Prediction Classification Projection Configuration Name T estClassification Model Input Output Modells Compo Project Add Remove Components Model Information Figure 16 Model tab for Classification 21 Copyright CAMO Software Unscrambler X Proce
33. name is provided the existing method name is indexed based on the number of duplications See Figure 33 for an example 34 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Duplicate Configuration Configuration Name Brmcaze1 1 Lancel Figure 33 Duplicate Configuration Name 3 5 2 Editing a configuration Existing configuration methods can be modified by highlighting a specific method from the configuration AA navigator list and choosing File gt Configuration gt Edit or using the designated toolbar button Pk See Figure 34 C3 Unscrambler X Process Pulse Ea fx File View Help Aaa a 11S Configurations Y Predicted Brimcasel 1 Q Start om Edit E Duplicate nal Delete Set Password Configuration Information Configuration Name Brimcasel 1 Process Predict Figure 34 Edit Configuration Option 35 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 3 5 3 Delete a configuration Any configuration that is no longer required can be removed by highlighting the method in the configuration navigator and choosing File gt Configuration s Delete or by clicking the Delete button CR See Figure 35 Caution The configuration method will be removed from the Configuration navigator as well as from the disk A warning similar to that shown in Figure 36 will be provided before a configuration method can be deleted 3 Unscrambler X Pro
34. nd closing brackets and but not a space character 33 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Click the Save button to save the configuration method into the Configuration Navigator The configuration method appears in the configuration navigator with the name it was saved as 3 5 Configuration Method Modifications In general sections 3 5 1 through 3 5 3 can be performed on any configuration method available from the configuration navigator Setting of passwords for protecting methods is discussed in section 3 5 4 If a configuration method is password protected the functions described in sections 3 5 1 through 3 5 3 cannot be performed unless the password is known to the user 3 5 1 Duplicate a configuration method Existing configuration methods can be duplicated in order to make small changes without deleting previous settings Access this option through File gt Configuration gt Duplicate or use the designated toolbar button Ex See Figure 32 Unscrambler X Process Pulse File View Help Adler IS S Configurations Y Predicted Brimcase g Start vri Edit F Duplicate Y Delete a Set Password Configuration Information Configuration Name Brimcasel Process Predict Prediction stopped Figure 32 Duplicate Configuration Option A unique name must be provided to the duplicated method in order to save it to the configuration navigator If no new
35. nnnannensnnnneneennennnnneensennnnnnse 46 4 1 ml CGICIO ORIOL EE 46 4 2 O A o e 47 4 3 Hotelling s T statistics with limits inner 48 4 4 Residual GE 49 4 5 Raw Data Drill Ow Plot a a ae ea 50 4 6 Raw Data Double Drilledown Plo EE 50 4 7 Contribution Plot for Hotelling s T PBlot 51 4 8 Contribution Plot for Residual Plica ds 52 4 9 Influence Q Residual Plot 52 5 Te EE 54 3 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Table of Figures Figure 1 4 Data KOW Ondas dis iaa 7 FOUS 2 eg ton Dialog aaa dd NAN 10 Figure 3 Detatl LOGIN DANG aia 10 Figure 4 Guest LOGIN Dial ss AA aaa aaa 11 Figure 5 Startup Gcreen a 11 Figure 6 New Configuration Menu option ii iiiissserreneeesrereeeneseeeennes 12 FOUE Z e ele IER 13 FIGUIE SG Select Model Palo tai aio ceda iii 14 Figure 9 Open Dialog for selecting Models ss 14 Foure E ege Bal Tee A a 14 Figure Tel Select Model A Gee 15 AA Vall AA 16 Figure 15 OMDUE Tanta llos 18 Figure 14 Display options ob 19 Figure Tos kayo ulap aNG a PAA daa 20 Figure 16 Modelitab or Glas Shica is MUNA ALINA NGA ee ce 21 Figure 17 Select Model Dialog iii a ads 22 Figure 18 Open Dialog for Selecting Models 777777 22 Figure KE ege Wal ee EE 23 Figure 20 Seleet Mode aca aks ened deen ee eee hae he eae 23 Figure 21 5 Input tab TO ClaSSitiGatlOns crigex cates heart td casters 24 Figure 22 Output Tab fOr Classical m
36. nual Create Configuration 6 Prediction Classification Projection Configuration Mame TestPredictior Model Input Output Display Options Layout Modells Compo Project Add Remove Components Model Information Save Cancel Figure 7 Configuration Dialog The Model Tab The Unscrambler X model files that are to be used for prediction are specified in the Model tab See Figure 7 Only one model can be loaded and used for prediction per configuration method however if a PLS model with multiple constituents can be used Each sample that is read in during the prediction process is predicted using the model that is selected in the configuration method New input data should have the same number of variables as that used to develop the original calibration model and read in using the same order as specified in the model For this reason models developed for instrumental data should have all the variables and use the Keep outs option in The Unscrambler X range definition dialog to exclude columns from the analysis rather than deleting columns from the input data when the model is developed The Add Button To enter an Unscrambler X model click on the Add button The Select Model dialog as shown in Figure 8 will appear where an Unscrambler X project or model file can be entered or use the Browse bution to find a project file in a specific directory a standard Windows file selection dialog appears
37. ons Sort by file name and Frequency cannot be set Sort by File Name If this option is selected all existing files in the Input directory are sorted and loaded sequentially in alphabetical order Classification is performed on the samples in their sorted order Frequency The numeric Frequency box can be used to provide the frequency in milliseconds at which the application should poll the Input directory for new data The Output tab The information required for performing classification and storing the results are defined in the Output tab see Figure 22 for an example for a classification configuration method Create Configuration O Prediction Classification Projection Numero Format 1234 56789 1 23456e 06 Class Significance Class Membership Alpha Save Cancel Figure 22 Output Tab for Classification 25 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Output directory The Output directory defines the path for the output files which include the results file Numeric Format The Numeric Format box provides the option to print the numeric results in floating point format 12345 6789111 or exponential format 1 234568e 06 Depending on the selection the results are stored in floating point or scientific notation Class Significance Here a user selects the significance level alpha for class membership from th
38. orrect password a user can see the list of models in the selected project file see Figure 20 22 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Enter Password The project file you have chosen 1s password protected Please enter the password Figure 19 Password dialog Select Model File C ADocuments and Settingssnanda AMO Desktop Model Number of Calibration samples used 10 Factors requested Y Optimal number of factors 0 Figure 20 Select Model Select any model from the list and view the model information see Figure 20 Click on the Add button to include the Classification model into the configuration method Note Only valid models Full PLS PCR PCA models can be added here Up to five models can be loaded for classification purposes Please contact your local CAMO Software office if a greater number of models are required for a particular application Remove button Models can be removed from the list by selecting the model from the Model s list and clicking the Remove button The selected model is removed from the list Components The number of components to be used for classification is shown in the Components numeric spin box The optimum number of components for a model is suggested however this may be modified by the user provided the components were not previously saved to a model in The Unscrambler X For classification config
39. r points are shown in grey for the default settings of the plot The points color scheme is changed based on the Theme selected See Figure 53 for an example of a 2 D scatter scores plot Scores Min 0 0436922 Max 0 0430922 Figure 52 Scores Line plot with limits Figure 53 Scores Scatter plot with Hotelling s T2 Ellipse 4 3 Hotelling s T statistics with limits During process monitoring outlier statistics are powerful tools for identifying if samples are different to those used in the calibration set Such outlier statistics are used for detecting process deviations potential process upsets or measurement issues The Hotelling s T limit is calculated based on the calibration samples and based on a user specified significance level 0 1 0 5 1 0 5 0 10 0 and 25 0 The limit 48 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual serves as outlier detection for newly measured samples and those exceeding the limits are deemed outliers Such samples are well explained by the model but represent extreme variation and should be further investigated Contribution plots for the Hotelling s T plot can aid in finding the root cause of an outlying sample See Figure 54 for an example of the Hotelling s T statistics plot with limits Hotelling s T Limit 6 237189 Figure 54 Hotelling T2 Plot with limits 4 4 Q Residuals Plot Another valuable outlier detection statistic in pro
40. s My Computer My Network my Documents d My Computer ho My Network Places CH temp New Project 5 98models alarms CG ascii 10x10 B ASCIIOCTANESGS CD BrimRose 5 c6nf5g Casel case 1 Datal crams OD GuidedWave input EN O 2 CG E output O PerkinElmer SPP SPP suresh KU All models uh Camo Oe Camol Kl EMSC ur EMSC_autopret Oe MSC_autopret uh MSC withRange autopret H OSC_withRange_autopret ur PCA_class Un PCA_class2 Un PCA_classify Wi PCAmodels_classificatic Y PCR_osc_OSCmodelmis un PLS Un PL51 headers Oe PLS 10x3y headers p ul PLS detrend PLS Full with inliers Un PLS Full without inliers ul PLS mec MSCmodelmis KL PRE1 u PREZ ur ravi File name Files of type Unscrambler Files unsb Cancel Figure 25 Open Dialog for selecting Models If The Unscrambler X project file is password protected an Enter Password dialog box shown in Figure 26 will appear On entering the correct password a user can see the list of models in the selected project file see Figure 27 Enter Password The project file you have chosen it password protected Please enter the password Figure 26 Password dialog 28 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Select Model File Model Number of Calibration samples used 10 Factors requested Y Optimal number of factors
41. s vs sample identification time and is autoscaled for the Y values This plot shows the number of points set in the Options menu Once this number of points has been exceeded the plot scrolls by replacing the first result with the last one See Figure 50 for an example of this plot 2 Y Predicted plot with deviation Y values with deviation are plotted if designated in the Output tab The deviation is an indicator of whether the predicted results are reliable as it is a measure of the samples residual and leverage relative to the calibration data The deviation is computed from the following expression ResXValSam 1 a 1 ER 1 Deviation ResYValV Ft E ResXValTot leal La Where Res YValVar is the residual Y variance from the validated residual ResXValSamp is the residual X validation variance that comes from the prediction of the new sample ResXValTot is the average residual X validation in the model H is leverage of the new sample predicted relative to the calibration set las number of calibration samples ais the number of factors components in the calibration model See Figure 51 for an example of this plot type 46 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Y Predicted Figure 50 Y Predicted plot with upper and lower limits without deviations Y Predicted Figure 51 Y Predicted plot with upper and lower limits with deviations 4 2 Scores Plot
42. ss Pulse 1 1 User Manual The Add Button Click on the Add button The Select Model dialog as shown in Figure 17 will appear where a user can browse for Unscrambler X project or model files as shown in Figure 18 A standard windows file selection appears listing the files Select Model File Model Look in A My Recent Documents Desktop My Documents gg My Computer D My Network Figure 17 Select Model Dialog 4 Desktop ZC E B My Documents d My Computer a My Network Places DB temp New Project 5 98models alarms CA asci_10x10 an ASCIIOCTANESGS BrimRose c6nf5g O Casel O Case 1 Data crams O GuidedWave input output 5 PerkinElmer SPP SPP suresh a All models ur Camo uh Camol UN EMSC Un EMSC_autopret ur MSC_autopret ur MSC_withRange_autopret Un OSC_withRange_autopret A PCA class un PCA_class2 Ta PCA_classify Oe PCAmodels classificatic un PCR_osc_OSCmodelmis un PLS ul PL51 headers Oe PLS 10x3y headers p KL PLS detrend PLS full with inliers KL PLS Full without inliers ur PLS_msc_MSCmodelmis KL PRE1 UN PREZ Ua ravi File name gt Files of type Unscrambler Files unsb Cancel Figure 18 Open Dialog for selecting Models If The Unscrambler X project file is password protected an Enter Password dialog box shown in Figure 19 will appear On entering the c
43. that can be browsed to the directory containing the project or model files An example of this dialog is shown in Figure 9 13 Copyright CAMO Software D My Recent Documents My Documents My Computer My Network Select Model Unscrambler X Process Pulse 1 1 User Manual File Model v Components to use Browse Add Figure 8 Select Model Dialog 4 Desktop Za CS E CH My Documents d My Computer omy Network Places CO temp New Project CD 98models Alarms 5 ascii_10x10 a ASCIIOCTANESGS C3 BrimRose O c nfsg Case Case 1 QDatal CD GRAMS GuidedWave File name B input output O PerkinElmer SPP CPP suresh WI All models U Camo U Camol G Emsc KL EMSC_autopret U MSC_autopret U MSC_withRange_autopret KL OSC_withRange_autopret U PCA class WO PCA_class2 ur PCA classify ur PCAmodels classificatic U PCR_osc_OSCmodelmis un PLS Un PLSitheaders ur PLS_10x3y_headers_p 4 PLS_detrend U PLS Full with inliers YO PLS Full without inliers Un PLS msc MSCmodelmis UN PRE KL PREZ w ravi Files of type Unscrambler Files unsb Cancel Figure 9 Open Dialog for selecting Models lf the Unscrambler X project file is password protected an Enter Password dialog shown in Figure 10 will appear On entering the correct password a user can see the list of models in the selected project file see Figure 1
44. the Save Plot option to save it in any of the EMF BMP GIF TIFF JPEG or PNG formats Alternatively the Save All Plots option can be selected to save all the plots as a single image file in formats described above A user can copy any of the plots to the clipboard for use in third party applications such as Microsoft Word 40 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Scores Min 0 0438922 Max 0 0438922 Hotellin g s T Limit 6 237189 Q Residuals Limit 0 001427302 Figure 44 Plot View as defined in the Configuration Method 3 10 View Data History All output data irrespective of prediction classification projection are stored and displayed in the Data History form Results data are displayed based on the selected configuration The Data History form has 3 sections see Figure 45 1 Search select any configuration method available from the drop down box to view the result set Also available are search by date time which will help in retrieving results between time frames 2 Result Set based on the search mode the result set generated for the configuration method will be displayed ordered by time amp date A configuration method may have more than one result associated with it since every time it is started a new result set is created and relevant data are stored in it 3 Display click on any item in the result set and the data available in
45. the result set will be displayed This display is read only and can be used to view the output of a configuration at an instance of time The contents can be copied and pasted from the display Values can also be sorted by double clicking on the column to sort on 41 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Data History Search Result Set PE 1 18 09 2011 18 37 51 Configurations Ethanaol 18 09 2011 18 38 31 18 08 2011 18 38 41 Start Date August 18 2011 18 37 52 18 08 2011 18 38 48 18 08 2011 18 38 53 l gen 18 08 2011 18 39 00 End Date August 18 2011 18 39 09 v 16 00 2011 18 29 07 Comments PLS 11to15 PCA16 20 PCA16 20 AddedT ime 0 0 0 18 08 2011 18 37 52 1 1 18 08 2011 18 37 54 1 1 18 08 2011 18 37 56 1 1 18 08 2011 18 37 58 1 1 18 08 2011 18 38 01 0 0 0 0 Close Figure 45 Data History 3 11 Options Dialog Individual Plot Settings Settings for individual plots can be customized from the Options dialog Figure 46 Options Dialog These options can be customized only when a Theme is not selected Plots can be formatted for the following options 1 Show Hide Y axis Gridlines 2 Show Hide Plot header 3 Configure the color of lines 4 Configure the thickness of lines 5 Configure the color of limit lines 6 Configure the size of points to be displayed If the size is set to zero the points on the line are
46. tion methods along with the abilities to modify duplicate and delete existing configuration methods Section 3 4 1 describes how to set up configuration methods for predictive models and section 3 4 2 describes the corresponding procedure for classification models 3 4 1 Creating a Configuration Method for Prediction MAG To create a new configuration method click on the New button t in the toolbar or select the menu File gt Configuration gt New to start the setup wizard The options for creating a new configuration method are shown in Figure 6 Unscrambler X Process Pulse view Help Configuration H New Ctrl Q Start Ctrl S Duplicate Ctrl C Edit Ctrl E Delete Del Figure 6 New Configuration Menu option The Create Configuration dialog screen as shown in Figure 7 will appear Select Prediction by clicking in the radio button at the top of the dialog Enter a Configuration Name Configuration method names can be any alphanumeric text including some special characters like underscore hyphen and opening and closing brackets and Y but not a space character This will also be the name given to the Output folder where results will be stored Follow through the tabs and provide the required input information for a particular configuration method This is described in more details in the following sections 12 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Ma
47. tions tab This tab is available for prediction configuration methods only An example is provided in Figure 14 Create Configuration Ce Prediction Classification Projection Configuration Mame T estPrediction Display Options Plot window size 100 data points all Alarm tone if limits are crossed Set prediction limits Model oY Variable Lower Limit Upper Limit Save Cancel Figure 14 Display options tab Plot Window Size The maximum number of data points to be displayed in the plots is defined here 19 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual Alarm tone if Limits Are Crossed An audible alarm is sounded whenever the process deviates from target conditions if this option is selected The alarm can be used from the Operating System beep sound or an audio file can be specified for alarm Set Prediction Limits Control limits as defined by the user are entered in these fields one for the lower control limit and one for the upper control limit These limits are displayed in red in the Y Predicted plots lf a predicted value falls outside of these limits an entry of the alert is written to the Alarms file The Layout tab For configuration methods using prediction models a user can select any layout from the list of nine shown in Figure 15 The layout should have the same number of panes as there are plots selected in the Output tab Create Configuratio
48. uration methods the models must all have the same transformations and use the same number of variables Model Information Information about the currently highlighted model is displayed in the Model Information section O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual The Input tab Directory The sample files generated during a routine process analysis are found in a directory specified here When the classification process starts input sample files are read from this folder and used for classification The Input tab is shown in Figure 21 for a classification configuration method A Browse button can be used to specify the Input directory Create Configuration Prediction Classification Projection Configuration Name T estClassification Model Input Output Proprietar Formats File format ASCII Watch for new files Sort by filename Frequency Milligeconds 20004 Save Cancel Figure 21 Input tab for Classification Watch for New Files If this option is selected the classification process is notified whenever a new file is added to the Input directory The new file is loaded and processed once any previous classifications have been completed 24 Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual This option is for what is known as asynchronous mode of operation When this mode is set the other two opti
49. ve of a problem with that variable and are therefore useful in fault detection The contribution plot is opened by double clicking on a sample point in the Hotelling s T or Q Residuals plot which opens two contribution plots in a new window The upper plot shows the contribution of each variable to the Hotelling s T as a bar in the order of the variables A line on the plot shows the model s average for the Hotelling s T values This shows how much each variable for the selected sample differs from the model s average values a good means of identifying what may be plausible variables related to faults If both the Hotelling s T and Q Residuals are chosen in the output display contribution plots for both will open The contributions of each variable for a selected sample are shown and can be sorted in ascending descending order The bar plot can be changed to a line plot by toggling the icon in the upper right corner 2 Figure 58 Figure 58 Contribution plot for Hotelling s T2 statistics 51 O Copyright CAMO Software Unscrambler X Process Pulse 1 1 User Manual 4 8 Contribution Plot for Q Residual Plot The contribution plot for the Q residuals is opened by double clicking on a sample point in the Q Residuals or Hotelling s T plot The lower of the two contribution plots show the contribution of each variable to the Q residuals as a bar in the order of the variables A line on the plot shows the model
Download Pdf Manuals
Related Search