1800 Series
Contents
1. LAYOUT Display Run Stop Option Card Slot Switch SNMP Web Remote Card 0 Stop Al 1 Run i Breaker TX f Zu ar ts Contact KUNIN o male HET LI I RS 232C Mie female Battery Plug 48V DC Air Input Vents Receptacle for extended Line cord and run times Receptacle contact TIC Options panel Marketing hi FT 11 1800 Series User Manual 15 TOSHIBA EXTERNAL DIMENSIONS 9 9 in 28 3 in i A f 23 3 in EI m 006s 900 E I ni E WIRING THE UNIT Select the wire size appropriate for the 1800 model being installed See Ap pendix E 1800 Model Wire Size Specifications All wiring is to be tightened to 13 Ib in 1 5 of torque UPS POWER CONNECTIONS System Protection Features The schematic shown below depicts the electrical locations of the protection devices of the UG1G2L024C6TB typeform UPS Input Overcurrent AAA Abnormal E T Bypass2. TOSHIBA UNINTERRUPTIBLE POWER SYSTEMS 1800 Series Reliability in motion User Manual 1800 Series Uninterruptible Power Systems UPS 1500 2000 2400VA Copyright 2007 Toshiba International Corporation All rights reserved TOSHIBA PRODUCT USE AND WARRANTY RESTRICTIONS The Toshiba products listed in this document are intended for usage in general electronics applications computer personal equipment office equipment measuring equipment industrial robotics domestic appliances etc These Toshiba products are neither intended nor warranted for usage in equipment that either requires extraordinarily high quality and or reliability or a malfunction or failure of which may cause loss of human life or bodily injury Unintended Usage Unintended Usage include atomic energy control instruments airplane or spaceship instruments transportation instruments traffic signal instruments combustion control instruments medical instruments all types of safety devices etc Unintended Usage of Toshiba products listed in this document shall be made at the customer s own risk NOTICE PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED REPRESENTATIVE IN CASE OF INCONSISTENCIES OMISSIONS OR QUESTIONS The instructions contained in this manual are not intended to cover all of the details or variations in equipment or to provide for every possible contingency concerning installation opera
3. 1461 09 02 pejeqe 5831 9ui JO sisisuoo U9IUM SAS 941 L MON Syne pue uo seya ay gz Bunooysajqnol uonoes y ui paulejdxa suonipuoo essay uonipuoo e Jo e ejnjnsuoo suonipuoo ejdsip Jayjo usym uin uo dnes uojoun4 dnyoeg 8 N au juawajddns pasn s enajul SION ACE En sallsyeq pejoeuuoo puooes OL 96001 04 9602 09 1 OS y ajenbapeul loyeg 08 I indu ov A juesaud si 1e od 1ndui JO punos OV 2001 o uoneJedo 9 081 usym sJnooo uoneJedo JIMA eur uo 2 2 S 131 Ae ds q 2pon uonipuo pue Ae ds q Sdn SuJnjeJ JOMOd 1ndui O 23 1800 Series User Manual TOSHIBA MM BATTERY BACKUP TIME The exact amount of backup time provided will vary depending on the UPS model being used number of batteries condition of the batteries and other factors However the chart below gives the times that can be expected from the standard units with batteries in good condition For longer runtime options contact your Toshiba sales representative or the Toshiba marketing department at 800 231 1412 or by e ma
4. The RemoteEye ll is an optional network card that allows the UPS to be managed remotely using the common SNMP web network protocols For more information contact Toshiba s UPS Marketing Department at 800 231 1412 or by e mail at toshibaups tic toshiba com TROUBLESHOOTING Warnings and Faults are those abnormal conditions that can occur and could cause the unit to stop normal operation These conditions are detected by the protective circuitry in the unit The UPS Warning Fault lamp will light red when a warning or fault occurs Troubleshooting involves monitoring the LED s on the front panel and then interpreting the readout by using the warning and fault mode display charts that follow Only the state of the LED s listed in the chart should be considered Other LED s might be active nevertheless only those listed under the column LED state should be considered when diagnosing a warning or fault WARNING FAULT MODES All warnings will cause the red Warning Fault LED to flash All faults will cause the red Warning Fault LED to light continuously Some warnings and most faults will cause the UPS to transfer to bypass mode In many cases after the condition that caused the fault is corrected the unit will automatically transfer back to normal mode For those cases where the unit does not transfer back automatically contact your Toshiba UPS service representative at 1 877 867 8773 outside the U S call 713 466 0277 28
5. ur ug 8 Sr quon am TTE aie O yndug s mur ug Et TE eyes 5 C nd pur ug p e H jueiquuv Juano jur JUNO layeg ejels ejes Aejdsiq 29 1800 Series User Manual TOSHIBA 5 Ioeds O JEWJOU UJnj9J pun ay HO peuuni im ay ssed q sem yun sy yy dny9eq layeq o y eu usym sem un ayy y ay JOA indu y INDIO siy L peyioeds oj suJnjaJ Jamod eouenbes 5 OU ezi eniure4 JIM JUN sy yo peuJn eq indino eu ssed q ui sem yun y dnxoeq layeq o J9 SUE y pauin990 ay eui uo sem y j ay sdoup indu ay INDIO SIU Jamod dnyoeq pIAO Id JUN OU JUSADIH yolym ejnpouu isyeq ay aq esneo jq s sod JOUJOUY 3e9uJeAQ JUSIQUIY JO ay Aq eq ued sIU uonnj oses pue uonduoseg a1e1s 131 aj
6. to 40 C optimal at 77 F 25 C 30 to 90 non condensin Up to 3000 ft 1000m above sea level 55 dB at max output measured 3 3ft 1m from front panel Note 1 Currently under development unit specifications may be changed E 6 0 E A Evvironmental 1800 Series User Manual 39 TOSHIBA A APPENDIX B SYSTEM OVERLOAD The 1800 Series UPS is capable of supporting short duration overloads Online Mode When operating in the On Line mode if the output load goes above the rated load the unit may start beeping indicating output overload Output overload ing of 12596 of the rated output current can be supported for 1 minute and 150 for 30 seconds If the overload continues and does not drop to the nominal rated load the unit will eventually transfer to bypass mode Bypass Mode If the output load is reduced below the output power rating the unit will return to normal If the unit transfers to bypass due to output overload twice in 10 minutes the return to normal function is disabled and will never return to online mode until the alarm is reset by cycling turning off then on the input cir cuit breaker If the unit is in bypass mode and the output load is not reduced the unit will eventually go to shutdown 40 1800 Series User Manual TOSHIBA AEE APPENDIX C PARALLEL OPERATION The 1800 Series UPS offers a standard feature that allows the unit to operate with very low input
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8. 2 0 2 4 kVA 36 months No Depot 24 months No Depot M F 8am 5pm Note 1 The warranty period begins from the shipment date The shipment date is determined by the date on the TIC Bill of Lading Note 2 For the 1800 Series the warranty applies if the unit is sent and returned paid for by the user to from the Toshiba plant or a Toshiba designated Authorized Service Center Note 3 Toshiba Service dispatch is available during normal business hours 24 7 24 hour per day 7 days per week service coverage programs are available and can be purchased through TIC s Service Depart ment TIC also encourages users to review TIC s UPS Preventative and Scheduled Maintenance Parts Programs for Premium coverage If any UPS part of UPS and or BATTERY fails to conform or is defective then TIC will repair or replace it at TIC s option LIMITATIONS AND EXCLUSIONS This limited warranty shall not cover the UPS UPS part or BATTERY during their respective warranty periods if the following storage maintenance installation operating conditions are not met throughout the warranty periods 5 conditions below VALVE REGULATED LEAD ACID VRLA BATTERIES FOR TOSHIBA UPS REQUIRED OPERATING CONDITIONS Annual Average Temperature per cell 1 Temperature Temperature 25 C 32 89 F for 77 F more than 30 days 44 1800 Series User Manual TOSHIBA VALVE REGULATED LEAD ACID VRLA BATTERIES FOR TOSHIBA UPS INSTALLATION AND MAINTENAN
9. 8 Important Safety Instructions 9 INSTRUCTIONS IMPORTANTES CONCERNANT LA S CURIT 10 Product Description su sedata RR non cn 11 Inspection Installation eere eere 13 Inspection of the New UPS Equipment nennen 13 Unpacking rate man idea 13 Aiter 13 Installation Precautions nun Box tup ed do 13 Operating PSC IONSS dide een 14 LAYOUT RC oEU V ur 15 External Dimensions 16 the UNIE PRORA Rc 16 UPS Power CHONG Zee anne 16 Operating the UPS 00 anne ea ee 19 Display Panel ESVOL ss 19 Starting UPS SYSIOM nenn 20 Starting When AC Power is 20 Starting ON DC POW GM anne ea 20 0 Me RR 21 Battery Backup Time dessine 24 Battery Recharge Time cccsccccsececsececeeseseesenseecsseeseseeseseesnaees 24 Battery Check Function ae es men 25 The Function Control BUTTON mn 25 Communication Interface 26 Remote Contacts IBM AS 400 26 A DTE 27 ODA m 28 sintesis 28 Warning Fault Modes nicol 28 Storage of UPS Equipment sense 35 General Guidelines 35 DDOS ne a 36 6 1800 Series User Manual TOSHIBA Preventive and Scheduled Mai
10. 99 ue sajeoipur si ssedAq ul jo e Jaye UMOP y ssed q 0 JeJsueJ yun ou jeuuou Japun SI ne au JI 121220 997 2 LZ S N episino 2778 99 9 ye 39111985 SAN eqlyso 122 SAN eu ue qoJd ue S9jeoipul 514 puooes z je puooes z 10 punos IMA UNE NN 9009 ne J OuiuJeAA 00 snonunuoo 431 L Aoyeg uo dnyejs dnyoeg 8 I 09 08 9600 09 uo dnyejs dnyoeg 9006 0r 09 08 00L 9091 uonoun J Aieyeg indu OV eur uo 3 uonoun Aeyeg indu OV eur uo Sulysely jndino 1800 Series User Manual uonnjoses pue uonduoseq wey els q31 Ae ds q ney syney TOSHIBA UA STORAGE OF UPS EQUIPMENT GENERAL GUIDELINES If the UPS equipment is to be stored the following guidelines should be used Avoid 1 Storage in sites subject to extreme changes in temperature or high humidity 2 Storage in sites subject to exposure of high
11. FUNCTION CONTROL BUTTON The function control button is located on the display panel see Display Panel Layout page 19 This button is used to perform different UPS operations including initiating a self test and silencing the alarm A brief description of each function follows 1 Self Test In order to perform a self test the UPS must be operating in the normal mode see UPS Display Status and Operating Condition page 22 To initiate the self test simply press and hold the Function Control button until the audible alarm sounds The self test also performs the same battery check described above 2 Alarm Silence The alarm silence feature is used to stop the audible alarm from sounding Any time the audible alarm is sounding quickly pressing and releasing in less than 1 sec the Function Control button will silence the alarm 1800 Series User Manual 25 TOSHIBA A COMMUNICATION INTERFACE REMOTE CONTACTS IBM AS 400 The remote contacts interface is a standard feature It is provided through solid state relays with contacts through a DB9 male connector located on the back of the UPS The following chart shows the signals and the connector pinout Signal Function in the UPS 1 Fault Signal Closed when fault detected 2 UPS stop com Backup stop when the mon level changes from 3 UPS stop signal Low 3 to 15 V to input High 3 to 15 V 4 Normal input Closed with normal power supply supply power Comm
12. in the RUN position when the input breaker is switched off the unit will switch to battery backup mode The unit will continue to run for as long as the available battery reserves can support the connected loads Initial Mode Resultant Mode after ll Bypass _ Shutdown 1800 Series User Manual 21 TOSHIBA e qejreAe jou si dnyoeg Aueyeg yo si SIENISJUI puooes 0 peJojsei 5 je puooes U9uM uoneJedo JO punos euwJou pun eu JIMA HO SI uue v cz SION 99S 0000 01 960 indu OV ez Z OJON 995 0000 01 960 dnyoeg peg Sur UO cz SION 99S 0000 01 960 2v Sur UO AN eris Sd Aueyeg uo dnes dnyoeg 8 9002 0r 09 08 001 09 uo dnyuejs dnyoeg I 07 O0v I 9009 08 9000 9091 Aueyeg uo dnyuejs dnypeg I 0r 09 08 001 0SL 5 uonounJj fieneg xX indu ov 0 Ay 04U09 uonounJ fieyeg xX ndu oy 4 eur 0 Ay uonounJ O 4 X 0 eur 0 Ay ew ew dnyoeg Aoneg jewJoN epo N uoneJedo uonipuo2 pue ejdsiq SAN 1800 Series User M
13. the UPS or UPS part is 36 months from the shipment date see Toshiba International Corporation Bill of Lading for shipping date Unless otherwise specified the warranty period for a UPS battery is 24 months from the shipment date see Toshiba International Corporation Bill of Lading for shipping date JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE INSPECTED BY FEB 2007 58619 000 4 1800 Series User Manual TOSHIBA TOSHIBA S CUSTOMER SUPPORT CENTER Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Uninterruptible Power System UPS Toshiba Customer Support Center 8 a m to 5 p m CST Monday through Friday Email toshibaups tic toshiba com Tel 713 466 0277 Fax 713 896 5212 USA Toll Free 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 You may also contact Toshiba by writing to Toshiba International Corporation 13131 West Little York Road Houston Texas 77041 9990 Attn UPS Product Manager For further information on Toshiba s products and services please visit our website at www toshiba com ind Copyright 2007 Toshiba International Corporation All rights reserved Printed in the U S A 1800 Series User Manual 5 TOSHIBA TABLE OF CONTENTS Product Use and Warranty Restrictions 3 General Safety Instructions ss
14. 20V 120V AC Output cables to loads Note 1 208V Input IfAC input power is 208 V rated terminals 11 and 12 must be shorted by a jumper wire DO NOT jumper terminal 13 to either 11 or 12 Note 2 240V Input If AC input power is 240 V rated terminals 12 and 13 must be shorted by a jumper wire DO NOT jumper terminal 11 to either 12 or 13 18 1800 Series User Manual TOSHIBA OPERATING THE UPS DISPLAY PANEL LAYOUT FUNCTION CONTROL BUTTON Zo On Line w Input X U Warning Fault C Battery 1800 Series User Manual On Line Warning Fault Battery E 150 100 AC Input I 80 60 1 40 1 20 STARTUP ON I Backup BATTERY BUTTON Function Startup on Control Battery ON LINE green lamp Lights green when the UPS s inverter is supplying power to the load AC INPUT green lamp Lights green when normal AC input power is being supplied to the UPS unit WARNING FAULT red lamp Lights red when the UPS is experiencing an abnormal condition BATTERY red lamp Lights red to indicate that an abnormal condition exists that is affecting the batteries 19 TOSHIBA STARTING THE UPS SYSTEM There are two ways to start the UPS system from AC input power if present or from batteries Ensure the input breaker is switched on Figure page 15 If the AC Input LED is lit proceed to Starting when AC Power is Available If the LED is not lit then the
15. CE CONDITIONS 2 Maximum number Discharge Time Maximum Number of of full charge dis Cycles charge cycles 24 months 3 Storage While UPS is in transit or storage it must al ways be in suitable temperature see Condi tion 1 4 External Batteries Parallel battery string applications must be approved by TIC in writing 5 Idle Batteries User must recharge the batteries if not in use charged for more than 6 months 1 This Warranty does not cover damage or defect caused by misuse improper application wrongorinadequateelectricalcurrent voltage frequency inadequate connections inadequate water or drain services user negligence repair by non Toshiba designated personnel accident during shipment tampering alterations a change in UPS and or BATTERY location or application exposure to the elements acts of God theft sabotage installation contrary to TIC s recommendations or specifications Published Operation Manuals also if serial numbers have been altered defaced or removed 2 Repair or replacement of a defective UPS UPS part and or BATTERY does not extend the respective original warranty period All defective UPS UPS parts and or BATTERIES shall be the property of TIC upon replacement 3 This warranty shall constitute the sole and exclusive remedy of all purchasers and users of the UPS UPS part and or BATTERY TIC s responsibility for UPS UPS Parts and or BATTERY shall not exceed one times the net UPS and
16. ISOLATION E OUTPUT XFMR Furl EE praes LOA 27 J 7 N lt gt Output Overvoltage Low Battery Overheatin Current Limit dd j Overload Undervoltage Power Flow 16 1800 Series User Manual TOSHIBA Power Connections 120 V Input This illustrates the wiring connections from the power distribution panel not part of the UPS to the UPS terminal block for the 120 V input models of the 1800 Series UPS Main UPS Unit UPS Voltage 120 V Source Power Distribution Panel Output Voltage Terminal Terminal Block Details This is a detailed view of the UPS terminal block for 120V Input referenced in the connection diagrams above 1800 Series User Manual 17 TOSHIBA Power Connections 208 240 V Input This illustrates the wiring connections from the power distribution panel not part of the UPS to the UPS terminal block for the 208 240 V input model of the 1800 Series UPS Main UPS Unit UPS Output Voltage 208 240 V 41 Source Power Low 208V Input voltage Distribution gt 12 section factory Panel ame High 240V setting Low Breaker 2 Terminal Block Details This is a detailed view of the UPS terminal block for 208 240 V input refer enced in the connection diagrams above CPEE EEE EEE TL L l 208V 240V Ground 240V Ground 208 240 VAC Jumper selection Input cables from see Note 1 amp 2 distribution panel 1
17. T The following list shows intervals for periodic maintenance and replacement of certain UPS parts 1 Batteries Replacement should be done once every 3 to 5 years at a minimum 2 Cooling Fans Replace once every 3 years Fan replacement must be done by Toshiba authorized service personnel 1800 Series User Manual 37 TOSHIBA APPENDIX A SPECIFICATIONS Model Number UG1A1A015C6TB UG1A1A020C6TB UG1A1A024C6TB UG1G2L024C6TB Rated Capacity 1500 1 05KW 2000VA 1 4KW 2400VA 1 68KW 2300VA 1 61KW Single phase 0 Input voltage Single phase 120VAC 10 to 40 72VAC to 132 209 219040 0 125 VAC to 229VAC Input transformer Isolation Transformer Auto Transformer Input frequency 50 60 Hz 3 Hz Da capacity 1750VA 2250VA 2650VA 2600VA Input power factor power factor Approximately unity 0 95 to 1 0 Single phase 0 ANY 4 Input voltage Single phase 120VAC 10 to 10 208 240 10 4 N Q Single phase Output voltage Single phase 120VAC 208 240 120 VAC Overload rating Overload rating 125 for 10 minutes 150 for 5 minutes Output voltage Single phase 120 VAC Single phase 240 208 120 VAC Output voltage regulation Within 3 steady state Rated output current rms 12 5A 16 6A 95 a output current 2 3 31 25Apk pk soap 23 75Apk 2 O Inverter overload umen 125 for 60 seconds 150 for 30 seconds et factor 2 5 at full load e frequenc
18. UPS generates and can radiate radio frequency energy during operation Although RFI noise filters are installed inside the unit there is no guarantee that the UPS will not influence some sensitive devices which are operating close by If such interference is experienced the UPS should be installed farther away from the affected equipment and or powered from a different source than that of the affected equipment OPERATING PRECAUTIONS VAN CAUTION 1 The UPS should not be powered up until this entire manual has been reviewed 2 The input power source voltage and frequency must be within the allowable range specified in Appendix A Voltages and frequencies outside of 14 1800 Series User Manual TOSHIBA the specified tolerance range may cause internal protection devices to activate 3 The UPS should not be used with a load whose rated input is greater than the rated UPS output 4 Do not use the UPS to provide power to motors that require high starting current or that require a long starting time such as vacuum cleaners and machine tools unless appropriate sizing is done by a Toshiba applications engineer or other qualified personnel 5 Do not insert metal objects or combustible materials in the unit s ventilation slots 6 Do not place hang or paste any objects on the top or on the exterior surfaces of the UPS
19. anual 22 TOSHIBA eq 96001 eu pue y aq sq37 9608 u amp nouu 02 eui 9506 5 3194 pue Jamod A yeq uo seu pun y 104 sun aun teyeq ou se jo un pue Ajmojs uay do ay 5 sq31 eui eBJeuosip o sal Jegeq ou sy 1461 im SAFT 96001 02 dnyoeq sayajims yun eu ueuw ee seuegeq au 1 dnyoeg si yun y aun Aioyeq y s ejdsip osje 8JON pequosep Jajau Jana 941 Z SON A snonumnuoo pue dois 1371 9009 aun YOIUM Jemod indino eu 09 peppe si peo pun enuguoo 314 49jsej 437 9609 2 9608 peo E30 ay jeu os peppe SI peo 9J0UJ 0 31 9609 peo eu peppe SI peo ews Jeujoue j 31 eq saq 950p pue 02 eu Jo 950p 0 pepeo SI yun y JI 104 si jeu peo au se sy Hulseasoul ana au suo peo ay Sy peo jo y o
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22. eemed defective and be replaced Either float or cyclic service will be used to determine the warranty credit as per published Battery Diagnostic Document The typical credit ap plied will be as in the following table Months 024 110 o MODIFICATIONS No representative salesperson agent distributor or employee of TIC is authorized to modify any of the terms of this warranty unless modifications are made in writing and signed by an authorized TIC officer THIS WARRANTY REPRESENTS THE ENTIRE AGREEMENT BETWEEN TIC AND USER WITH RESPECT TO THE SUBJECT MATTER HEREIN AND SUPERSEDES ALL PRIOR OR CONTEMPORANEOUS ORAL OR WRITTEN COMMUNICATIONS REPRESENTATIONS UNDERSTANDINGS OR AGREEMENTS RELATING TO THIS SUBJECT 46 1800 Series User Manual TOSHIBA NOTES 1800 Series User Manual 47 TOSHIBA NOTES 48 1800 Series User Manual TOSHIBA NOTES 1800 Series User Manual 49 TOSHIBA NOTES 50 1800 Series User Manual TOSHIBA TOSHIBA INTERNATIONAL CORPORATION INDUSTRIAL DIVISION 13131 West Little York Road Houston Texas 77041 Tel 713 466 0277 Fax 713 466 8773 US 800 231 1412 Canada 800 872 2192 Mexico 01 800 527 1204 www toshiba com ind Copyright 2 2007
23. ercial power and load equipment The UPS provides steady AC power to the load during commercial power fluctuations and interruptions During normal operation the UPS uses commercial AC power It also takes in all of the high voltage spikes and transients caused by switching and faults and all of the common mode and normal mode noise which is associated with commercial AC power The UPS converts this input to flat DC power From this DC power the UPS generates its own extremely high quality AC output The result of this process is maximum power conditioning If the AC power supplied to the UPS drops below a specified voltage level the unit s batteries automatically begin supplying the power instead of receiving it This insures that the load connected to the UPS continues to receive power without interruption When commercial AC input power becomes available again operation returns to normal The unit s batteries begin to recharge so they will be ready for the next power interruption Application and Use Toshiba s 1800 Series of on line Uninterruptible Power Systems UPS provides continuous computer grade AC power in a compact high performance energy efficient unit The UPS assures safe and reliable operation of critical office equipment minicomputers and local area networks All units feature an audible alarm which sounds if the battery voltage drops below standard during use This is an additional aid to help in retaining the valuable off
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25. he On Line LED will light indicating that the inverter is running and power is available at the output If the RUN STOP switch is not switched to the RUN position within those 5 seconds the unit will return to shutdown mode 20 1800 Series User Manual TOSHIBA STOPPING THE UPS There are two ways to turn off the UPS switching from online to bypass mode or completely shutting down OPTION 1 The first option is to place the UPS into bypass mode Bypass mode means that if there is AC power available the UPS will route power directly from the input source to the connected loads without any conditioning The UPS inverter is off during this state but the attached loads do not lose power during the transition To place the UPS into bypass mode switch the RUN STOP switch to the STOP position This mode is most often used manually during maintenance operation or automatically upon the occurrence of an internal UPS fault For more information concerning bypass mode see Appendix D Bypass Undervoltage Overvoltage OPTION 2 The other option is to turn the UPS off completely This means that in addition to the UPS s inverter shutting down all power will be stopped to any equipment attached to the UPS To shut the UPS down completely switch the RUN STOP switch to the STOP position Then switch the input breaker off Figure page 15 Once the input breaker has been switched off all the LEDs should turn off If the RUN STOP switch is
26. ice data banks All units allow for computer interfacing for remote control and monitoring and an external battery pack option for extended backup operation See Specifications Power Backup During an electrical power failure the batteries of the UPS unit supply DC power to the inverter that supports the load equipment automatically without interruption For example when used to support a computer a UPS backup assures additional time to complete your activity and save data after a power failure occurs 1800 Series User Manual 11 TOSHIBA Power Conditioning While commercial power is present the UPS supplies conditioned power to the load while maintaining the batteries in a charged condition The UPS protects the connected load against the normal everyday problems associated with heavy use of raw commercial power including power sags signal interference and spikes This protection keeps power line problems from reaching your load where it can cause equipment to operate erratically or damage software or hardware 12 1800 Series User Manual TOSHIBA INSPECTION INSTALLATION INSPECTION OF THE NEW UPS EQUIPMENT Upon receipt of the UPS a careful inspection for shipping damage should be made UNPACKING INSTRUCTIONS Remove box and foam pack Unbolt mounting rails from both pallet and unit Place mounting rails at front of pallet as shown x s 1 4 Insert bolts removed from pallet
27. il at toshibaups tic toshiba com TABLE 1 BACKUP TIME AS A OF RATED LOAD UPS Model 100 75 50 25 Times given are approximate and will vary depending on the age of the batteries the battery temperature the number of previous discharges and the type of load Products are under development specification may change BATTERY RECHARGE TIME The following table gives estimates of the time required to recharge the UPS s batteries The recharge time may vary depending on the battery temperature the age of the batteries and other factors TABLE 2 BATTERY RECHARGE TIME Unit Batteries 1500 VA 2000 VA 2400 VA Recharge times are to 90 full capacity 24 1800 Series User Manual TOSHIBA BATTERY CHECK FUNCTION During startup the UPS will perform an automatic Battery Check to detect whether a problem exists in the battery circuit If the batteries pass the test the unit will start normal operation If a problem is detected during the test the Warning Fault LED will activate Other LED s may also activate If this occurs please refer to the Troubleshooting section on page 28 for a description of the problem and possible solutions It is important to note that when the UPS has detected bad batteries the battery backup mode is disabled The unit will continue to operate and provide clean power however since there is no battery power available the unit cannot provide backup power if input power is lost THE
28. into holes at top of ramp 5 Place tie bracket in slots near base of ramp AFTER UNPACKING 1 Check the unit for loose broken bent or otherwise damaged parts damage has occurred during shipment keep all original packing materials for return to shipping agent Warranty will not apply to units damaged during shipment 2 Check to see that the rated capacity and the model number specified on the nameplate conform to the order specifications INSTALLATION PRECAUTIONS VAN CAUTION 1800 Series User Manual 13 TOSHIBA 1 Install the unit in a well ventilated location allow at least 4 inches 10 cm on all sides and 8 inches 20 cm on back for air ventilation and for maintenance 2 Install the unit in a stable level and upright position that is free of vibration 3 Install the unit where the ambient temperature is between 32 and 104 F 0 and 40 C 4 Do not install the UPS in areas that are subject to high humidity 5 Do not install the UPS in a location that will cause direct sunlight to shine on the unit 6 Do not install the UPS in areas that are subject to contamination such as high levels of airborne dust metal particles or flammable gas 7 Avoid installation near sources of electrical noise Always make sure that the unit earth ground is intact to prevent electrical shock and to help reduce electrical noise 8 Do not install where water or any foreign object may get inside the UPS 9 This
29. ional Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the use of this equipment Do not open or mutilate the batteries Released CAUTION electrolyte is harmful to the eyes and skin and could be toxic This unit contains sealed lead acid batteries CAUTION Lack of preventative maintenance could result in batteries exploding and emitting gasses and or flame Annual preventative maintenance must be performed by an authorized trained technician Failure to replace the batteries in accordance with CAUTION maintenance schedule may cause the batteries to crack possibly releasing electrolytes from the battery and resulting in secondary faults such as odor smoke and fire gt gt gt 1800 Series User Manual 9 TOSHIBA INSTRUCTIONS IMPORTANTES CONCERNANT LA S CURIT CONSERVER CES INSTRUCTIONS Cette notice contient des instructions importantes concernant la s curit Une batterie peut pr senter un risque de choc ATTENTION lectrique de br lure par transfert d nergie ATTENTION Pour le remplacement utiliser le m me nombre de batteries du modele suivant ATTENTION L limination des batteries est r glement e Consulter les codes locaux cet effet gt gt gt 10 1800 Series User Manual TOSHIBA PRODUCT DESCRIPTION Theory of Operation An uninterruptible power supply or system is a device that is installed between comm
30. levels of dust or metal particles 3 Storage on inclined floor surfaces or in sites subject to excessive vibration Before Storing 1 Allow UPS to be operated for 4 hours to ensure that the batteries are fully charged 2 Stop the unit see Stopping the UPS on page 21 3 Place the units Input Breaker switch in the off position see Layout page 15 Storing 1 Store within a temperature range of 4 to 104 F 20 to 40 C If the UPS is stored at a temperature outside of the allowable operating range allow time for the unit to reach equilibrium with the ambient temperature before starting the UPS 2 For best results store the UPS in the original shipping container and place on a wood or metal pallet 3 The optimum storage temperature is 70 F 21 C Higher ambient temperatures cause UPS batteries to need recharging more frequently 1800 Series User Manual 35 TOSHIBA pau Recharging requirements during storage Recharging the batteries requires that the UPS has AC input power available The UPS can be in either the online or bypass mode See Starting the UPS System page 20 and Battery Recharge Time page 24 1 If stored in an ambient temperature less than 68 F 20 C recharge the batteries every 9 months 2 If stored in an ambient temperature of 68 to 86 F 20 to 30 C recharge the batteries every 6 months 3 If stored in an ambient temperature of 86 to 104 F 30
31. ntenance Parts Replacement 37 Preventive Maintenance 37 Parts Replacement ss Appendix A Specifications 38 Appendix B System Overload 40 Appendix C Parallel Operation 41 Appendix D Bypass Undervoltage Overvoltage 42 Appendix E 1800 Model Wire Size specifications 43 Limited Warranty Policy u nen ea nennen nen 44 1800 Series User Manual TOSHIBA A GENERAL SAFETY INSTRUCTIONS Warnings in this manual appear in two different ways DANGER WARNINGS The danger warning symbol is an exclamation mark enclosed in a triangle that precedes the large bold letters spelling the word DANGER The Danger warning N DANGER symbol is used to indicate situations locations and conditions that exist and can cause serious injury or death CAUTION WARNINGS The caution warning symbol is exclamation mark enclosed in a triangle that precedes the large bold letters spelling CAUTION the word CAUTION The Caution warning symbol is used to indicate situations and conditions that can cause operator injury and or equipment damage Other warning symbols may appear along with the Danger and Caution symbol and are used to specify special hazards These warnings desc
32. on signal return Bypass operation Closed during bypass operation 7 Battery voltage Closed at voltage drop low UPS operation Closed during inverter operation Power failure Closed at power failure signal Voltage 48 VDC peak 100 mA peak 30 VAC rms 70 mA rms 42 VAC peak 100 mA peak DB9 Male Connector Outline facing connector 26 1800 Series User Manual TOSHIBA RS 232 RS 232C serial communication interface is a standard feature that can be used by authorized service personnel lt is provided through a DB9 female connector located on the back of the UPS see Layout page 15 This interface allows communication between the UPS and a personal computer The chart below shows the signals and the connector pinout This pin not used NC o 1 RXD 2 a 5 eno Signalgrouna cnND 5 6 Input 6 9 8 Input CTS Clear to Send __ 8 9 Thispinnotused These pins are tied together internally in the UPS Signals DSR RTS and CTS are not used DB9 Female Connector Outline facing connector 1800 Series User Manual 27 TOSHIBA OPTION CARD SLOT The option card slot is a standard feature An optional network adapter card such as RemoteEye ll slides into the slot located on the back of the electronics module Figure page 15 This optional interface allows the UPS to be monitored across the network or from any point on the Internet
33. or BATTERY purchase price TIC HEREBY EXPRESSLY DISCLAIMS ALL OTHER EXPRESS STATUTORY AND IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE PROCEDURE User must contact TIC via e mail upsservice tic toshiba com or phone 1 877 867 8773 outside the U S call 713 466 0277 no later than 90 days after User s discovery of occurrence or defect in UPS UPS part 1800 Series User Manual 45 TOSHIBA and or BATTERY but in no event after the expiration of the respective warranty period Subject to the limitations of this policy and product type TIC service or TIC service representative shall repair replace the UPS part warranted here under without charge for material labor If TIC determines that the requested repair is not covered under this limited warranty policy then TIC shall advise customer and quote cost of repair Repair charges shall be based on service parts price and prevailing service charges at the time of repair If the case in process is a BATTERY stand alone and or cabinet TIC will use its published Battery Diagnostic Document to evaluate warranty applicability First TIC will make sure that the storage maintenance installation and oper ating conditions were met then the BATTERY capacity will be tested in accor dance with the performance test guidelines IEEE Std 450 If the BATTERY fails to deliver 7096 of its rated capacity it shall be d
34. re is no AC power available If the unit is to be started when AC power is not available proceed to Starting on DC Power STARTING WHEN AC POWER IS AVAILABLE Switch the RUN STOP switch to the RUN position RUN STOP 0 When the RUN STOP switch is in the RUN position both the AC Input and the On Line LEDs should be lit When the unit is started with AC input power it is advisable to allow time for the batteries to fully charge before any load is connected see Battery Recharge Time page 24 STARTING ON DC POWER If no AC power source is available or if the AC input power is outside of the allowable range for input voltage or frequency the UPS can be started from battery power The length of UPS operation time on battery power depends on the condition of the batteries and the amount of load the UPS is supporting To start the UPS from battery power follow these steps STEP 1 Make sure the RUN STOP switch is in the STOP position If the UPS is being started on DC power because the AC power is out of range the input breaker must be in the OFF position Figure page 15 STEP 2 Press the Startup on Battery button The UPS will beep indicating that AC power is not available and the Startup on Battery mode has been activated STEP 3 Switch the RUN STOP switch to the RUN position This must be done within 5 seconds of the Startup on Battery mode activation for the unit to startup using batteries Once the unit has started t
35. ribe particular areas where special care and or procedures are required in order to prevent serious injury and possible death ELECTRICAL WARNINGS he electrical warning symbol is a lightning bolt mark enclosed in a triangle The electrical warning symbol is used to indicate high voltage locations and conditions that may cause serious injury or death if the proper precautions are not observed EXPLOSION WARNINGS The explosion warning symbol is an explosion mark enclosed in a triangle The explosion warning symbol is used to Anz indicate locations and conditions where molten exploding parts may cause serious injury or death if the proper precautions are not observed 8 1800 Series User Manual TOSHIBA IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important instructions for all models of the Toshiba 1800 Series UPS These instructions should be followed during the installation and maintenance of the UPS and its batteries The maximum ambient temperature in which this UPS unit should be operated or stored is 104 F 40 C The maximum ambient temperature in which this UPS should charge batteries is 95 F 35 C When changing battery packs be sure to use the proper model unit Do not dispose of the batteries in a fire DANGER 2 The batteries inside may explode Misuse ofthis equipment could resultin human injury CAUTION 8nd equipment damage In no event will Toshiba Internat
36. s means that once output has been turned off the input voltage will have to be within 5 of the rated input voltage before the startup sequence will re initialize To start the UPS when the input power is outside of the allowable range see the section entitled Starting on DC Power page 20 When the UPS is started if the RUN STOP switch is in the STOP bypass position the unit will start in the on line mode for 1 second before switching to bypass mode If the input voltage is out of range the UPS will turn off the output after 1 second rather than switching to bypass 42 1800 Series User Manual TOSHIBA APPENDIX E 1800 MODEL WIRE SIZE SPECIFICATIONS Model Number AC Input AC Output Ground and Selection Jumper Wire UG1A1A015C6TB 12 AWG UG1A1A020C6TB 10 AWG UG1A1A024C6TB 10 AWG UG1G2L024C6TB 14 AWG Note Tightening torque for all wires is 13 Ib in 1 5 Nem 1800 Series User Manual 43 TOSHIBA TOSHIBA INTERNATIONAL CORPORATION LIMITED WARRANTY POLICY 48 contiguous U S States Canada Mexico UNINTERRUPTIBLE POWER SUPPLIES UPS TOSHIBA INTERNATIONAL CORPORATION TIC warrants that the 1800 Series Uninterruptible Power Systems UPS and Uninterruptible Power System Battery BATTERY external battery cabinet sold by TIC to the end user User shall be free of defects in material and workmanship UPS Unit Battery Series Capacit Toshiba Dispatch sees can at 1800 1 5
37. tion or maintenance Should further information be required or if problems arise which are not covered sufficiently contact your Toshiba sales office The contents of this instruction manual shall not become a part of or modify any prior or existing agreement commitment or relationship The sales contract contains the entire obligation of Toshiba International Corporation s Uninterruptible Supply Systems Division The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation s UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty Any electrical or mechanical modifications to this equipment without prior written consent of Toshiba International Corporation will void all warranties and may void the UL CUL listing Unauthorized modifications can also result in personal injury death or destruction of the equipment 1800 Series User Manual 3 TOSHIBA QUALIFIED PERSONNEL ONLY Qualified Personnel are those who have the skills and knowledge relating to the construction installation operation and maintenance of the electrical equipment and have received safety training on the hazards involved Refer to the latest edition of NFPA 7OE for additional safety requirements UNINTERRUPTIBLE POWER SYSTEM UPS Please complete the following information and retain for your records Unless otherwise specified the warranty period for
38. to 4070 recharge the batteries every 3 months DISPOSAL Please contact your local environmental agency for details on disposal of electrical components and packaging in your particular area lt is illegal to dump lead acid batteries in landfills or dispose of improperly Please help our Earth by contacting the environmental protection agencies in your area the battery manufacturer or call Toshiba toll free at 800 231 1412 for more information about recycling 36 1800 Series User Manual TOSHIBA PREVENTIVE AND SCHEDULED MAINTENANCE PARTS REPLACEMENT PREVENTIVE MAINTENANCE Toshiba s 1800 Series of UPS have been designed to provide years of trouble free operation requiring a minimum of preventive maintenance The best preventive measure is to keep the area around the unit particularly the air inlet vents clean and free of moisture and dust accumulations If the atmosphere of the installation site is very dusty use a vacuum cleaner to periodically remove dust accumulations from the exterior of the unit especially around ventilation openings Schedule authorized Toshiba service centers to perform internal parts inspections annually or call a Toshiba UPS service representative at 1 877 867 8773 outside the U S call 713 466 0277 Note Disconnect AC source before servicing VAN CAUTION Proper maintenance of the battery system of this unit is essential to the safety and reliability of the UPS system PARTS REPLACEMEN
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40. voltage without de rating the output power If the input voltage drops below a certain point the unit will switch to parallel mode Parallel mode means that the unit is using the available input voltage and supplementing with battery power Because battery power is being used the time the unit can operate in parallel mode is limited However the time will be longer than that available when the unit is operating on battery power alone The point when the UPS will enter parallel mode will vary depending on the output load The following graph illustrates the UPS transition from battery to line power as the line voltage increases from 40 to 100 of normal Transition curves are shown for 75 and 100 output load Parallel Running Input Power vs Input Voltage 10096 Load 75 Load o D 2 5 o 70 Input Voltage As shown in the graph the lower the output load the lower the input voltage can go before parallel mode is activated However the minimum input voltage will always remain at 60 72 VAC for a 120 VAC system 1800 Series User Manual 41 TOSHIBA APPENDIX D BYPASS UNDERVOLTAGE OVERVOLTAGE When the 1800 Series UPS isin bypass mode the undervoltage and overvoltage limits are restricted to 10 of the rated input voltage If the input voltage is outside of this voltage window the UPS output will be turned off There is a 5 hysteresis associated with both the upper and lower limits Thi
41. y 50 60 Hz 0 5 in free running mode line sync range 1Hz I voltage waveform Computer grade sine wave with less than 3 0 total harmonic distortion with linear load Rated load power factor load power factor Note 1 Currently under development unit specifications may be changed Note 2 Below 79 input voltage unit may begin parallel operation supplementing input power with battery power The point at which parallel operation begins is load dependent for a detailed explanation of Parallel Operation see Appendix C Parallel Operation Note 3 If input frequency is below 50 Hz the input Voltage must not exceed 103 of rated input Voltage Note 4 In BYPASS mode if the Input voltage is below 90 or above 110 the UPS output will be turned off See Appendix D Bypass Under Voltage Over Voltage Note 5 The input capacity is computed to include peak battery charging power 38 1800 Series User Manual TOSHIBA UG1A1A015C6TB UG1A1A020C6TB UG1A1A024C6TB UG1G2L024C6TB Battery rated voltage 48 Vdc Estimated Battery backup 13 minutes 10 minutes 7 minutes time fully charged 0 7 load power factor 77 F 25 C at full load at full load at full load 12V flame retardant valve regulated lead acid Configuration 2 strings in parallel 4 batteries per string External Dimensions _ Net Weight unpacked 181 lbs 82 kg unpalleted 9 32 to 104 F 0
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