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Warnings

1. USER S MANUAL for Models VCS5037 Gas Barbecue Grill Propane amp Natural Gas 50004060 12 06 Rev 1 En Warnings If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance e Always read and understand the WARNINGS and SAFETY INSTRUCTIONS that are contained in this Manual before attempting to use this Gas Barbecue Grill to prevent possible bodily injury or property damage e Always keep this Manual in a safe place for convenient future reference e Never store flammable or easily combustible objects matches butane lighters cloths etc in the pull out warming drawer if equipped Page i Warnings SIGNAL WORDS The Signal Words used in this Manual and their intended meanings are as follows DANGER Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily injury WARNING Indicates that a failure to observe the safety instructions could result in serious bodily injury CAUTION Indicates that a failure to observe the safety instructions could resul
2. c Always visually inspect the gas supply line for fraying cracking or rodent damage before lighting the grill and if necessary install a replacement obtained from your dealer prior to lighting the grill WARNING Never stand with your head directly over the Grill when preparing to light the main burners to prevent possible bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply 3 Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve see Fig 8 4 Turn the selected Burner Control Knob to the HIGH position by pushing down on the knob and turning it counter clockwise 5 Immediately activate the Igniter see Page 6 The selected burner should light within five seconds Light the burners sequentially from either left to right or right to left WARNING IF THE SELECTED BURNER DOES NOT LIGHT immediately turn the burner control knob to the OFF position to prevent gas buildup Wait five 5 minutes for the gas to clear and then repeat the preceding starting procedure If the burner will not light when using the Igniter follow the match lighting instructions see Page 8 6 Confirm that the burner is properly lit and that the flame pattern is as desired see Figs 9a 9b amp 9c for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting Guid
3. and the pooled vapor could result in a violent fire No hazard is posed by the connected cylinder if it is not overfilled however as it tends to refrigerate itself while it is being used e Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent the pooling of leaked propane vapor which is heavier than air and which could explode if ignited WARNINGS e Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never operate the Grill with propane gas if it has been configured to use natural gas to prevent hazardous overheating e Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles Never use a match or open flame to test for gas leaks e Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement obtained from your dealer before lighting this Grill Always store your spare Propane Gas Cylinders in an outdoor area that is well ventilated shady cool and removed from any heat source Always store those cylinders in an upright position Never store a spare cylinder in the vicinity of this Grill or in the vicinity of an
4. 22 for corrective action 7 Always preheat the Grill before starting to cook on the rotisserie 8 Never operate the main burner when the rotisserie burner is on MATCH LIGHTING THE ROTISSERIE BURNER 1 Always open the Hood completely before attempting to light the Grill WARNING Never stand with your head directly over the Grill when preparing to light the Rotisserie Burner to prevent possible bodily injury Rotisserie Lighting Hole 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply 3 Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve 4 Inserta lit match or a butane lighter into the match lighting hole located below the rotisserie screen see Fig 11 5 Turn the Rotisserie Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise Page 9 Operation ROTISSERIE SETUP if equipped The Rotisserie burner is intended to be used for rotisserie cooking only WARNING Never use the main burners while using the Rotisserie burner as that could result in igniting the drippings or overheating your Grill which could result in damage of the Grill The Rotisserie assembly includes a Fig 12a countet weight for large or irregular Rotisserie food items using the counterweight will reduce the strain on the motor oS Bushing 1 Remove the warming rack Lay a
5. confirm that all burner control knobs are in the OFF position 2 Always connect the gas supply hose first and then open the gas shutoff valve 3 Always use a brush or spray bottle to apply a 50 50 solution of liquid soap and water to all connection points see Fig 5 to test for gas leaks Never use a match or open flame for that purpose 4 Always look for bubbles to appear as the appearance of bubbles will indicate a gas leak Always turn off the gas immediately and tighten the connection if you find that a leak exists 5 Always repeat this procedure until no further gas leaks are found to exist before lighting the Grill 6 Never attempt to light this Grill however if a leak cannot be stopped Always call your gas supplier promptly to obtain assistance WARNINGS e Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to burn Natural Gas e All gas supply plumbing should be performed only by a qualified service agency In the U S the supply connection must be made in accordance with local code or in the absence of local codes with the national fuel gas codes ANSI Z223 1 NFPA54 In Canada the supply connection shall be carried out in accordance with the provincial authorities having jurisdiction and in accordance with the requirements of the CAN CGA 1 B149 1 installation code A shutoff value must be installed between the gas grill and the main supply For natural gas use a 3 8
6. drawer if equipped Page 8 Operation LIGHTING THE ROTISSERIE BURNER if equipped The Rotisserie burner provides the steady even heat required to cook poultry and roasts to self basted perfection TOSTART THE ROTISSERIE BURNER 1 Always open the Hood completely before attempting to light the Grill e WARNING Never stand with your head directly over the Grill when preparing to light the Rotisserie burner to prevent possible bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply 3 Turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve 4 Turn the Rotisserie Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise 5 Immediately push the Igniter Button The Rotisserie burner should light within five seconds e WARNING IF THE ROTISSERIE BURNER DOES NOT LIGHT immediately turn the burner control knob to the OFF position to prevent gas buildup Wait five 5 minutes for the gas to clear and then repeat the preceding starting procedure If the burner will not light when using the Igniter follow the match lighting instructions below 6 Confirm that the burner is properly lit and that the flame pattern is as desired see Figs 9a 9b amp 9c for the proper flame patterns If the flame pattern is other than normal consult the Troubleshooting Guide on Page
7. finger groove is facing toward the front of the grill Each sear plate rests just above each burner tube Next set the cooking grates side by side on the upper ledge of the grill tub Make sure the finger groove is facing toward the front of the grill Set the warming rack into the supports located on either side of the rear lid Note One side of the Grate surface has a rounded side V i m N N suitable for meats and a flat side suitable for delicate LT foods i e fish Grates can be turned over according to your preference Caution Do not attempt to turn Cooking Grate over while the Grill is in use and grates are hot Doing so could result in severe burns and other injuries Step 16 Install the Battery Note requires a AA Battery Unscrew the Ignition Button from the console and insert a battery into the housing by placing the positive side of the battery in first Then screw the Ignition button back into the console Page 7 VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 17 Install the LP Cylinder LP Models Only Parts Required 1 LP Gas Cylinder not included Note Check your user s manual for the cylinder filling requirements how to attach the regulator and how to test for leaks before you try lighting the grill Caution Make sure the hose is not touching any hot surfaces Note For Models VCS5007
8. fire WARNING Always monitor the Grill carefully while cooking and turn the flame level down LOW or OFF if flare ups intensify To prevent uncontrolled grease fires from erupting never allow the grill to operate while unattended MATCH LIGHTING THE MAIN BURNERS 1 a Always open the Hood completely and always inspect the Grill and burners to confirm that all components are properly positioned before lighting the main burners b Make sure the grease cup is empty and grease tray is clean c Always visually inspect the gas supply line for fraying cracking or rodent damage before lighting the grill and if necessary install a replacement obtained from your dealer prior to lighting the grill WARNING Never stand with your head directly over the Grill when preparing to light the main burners to prevent possible bodily injury 2 Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply 3 Always turn on the propane gas supply valve at the tank 1 to 2 turns or turn on the main natural gas supply valve 4 Insert a lit match or a butane lighter into the match lighting hole located on the left hand side of the base see Fig 10 5 Turn the left Burner Control Knob to the HIGH position by pushing down on the knob and turning it counterclockwise 6 Never store flammable or easily combustible objects matches butane lighters cloths etc in the pull out warming
9. or 1 2 natural gas supply line capable of an a input of up to 100 000 BTUs depending on the model e Always disconnect the Grill and close its individual manual shutoff valve when conducting pressure tests of the gas supply piping system at pressures which exceed 1 2 psi 3 5 kPa e Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve Page 5 Operation CONTROL FUNCTIONS PROPANE TANK VALVE WARNING Never open the Tank Valve unless the Grill is being prepared for use to prevent the pooling of propane vapor Always open the Valve immediately before lighting the Grill and always close it immediately after cooking has been completed BURNER CONTROL VALVES see Fig 7 On Models VCS3507 VCS3517 amp VCS3507BI there are three independent control valves for the main burners and a separate control valve for the rotisserie burner if equipped On Models VCS4007 VCS4017 VCS4027 amp VCS4037 there are four independent control valves for the main burners and a separate control valve for the rotisserie burner On Models VCS5007 VCS5017 VCS5027 VCS5037 amp VCS5007BI there are five independent control valves for the main burners and a separate control valve for the rotisserie burner The OFF position is indicated above each knob A full range of flame adjustment is available from High to Low by turning a knob counterclockwise ACTIVATING THE IGNITER EL
10. source LP PROPANE GAS SUPPLY CONNECTION 1 Always place the propane tank in the tank locator hole in the bottom pan of the cylinder compartment and insure it is secured into place 2 Always confirm that all burner control knobs are in the OFF position before activating the gas supply 3 Always connect the gas supply regulator as follows Insert the nipple of the valve coupling into the tank valve and tighten the connection collar by turning it clockwise with one hand while holding the regulator with the other see Fig 4 WARNING Always conduct a leak test before lighting the Grill to prevent a possible fire or explosion see page 5 CAUTION For connection of an LP gas grill to a fixed pipe LP bulk system consult your local gas supplier Fig 5 Page 4 Gas Hookup NATURAL GAS SUPPLY CONNECTION TO CONNECT 1 Push back the Sleeve on the Socket as shown below see Fig 6a 2 Insert Plug and release the Sleeve see Fig 6b 3 Push the Plug until Sleeve snaps forward to lock the Plug in the Socket Retract Sleeve e WARNING Always conduct the following safety tests before lighting the Grill to prevent a possible fire or explosion see leak test below TU p Release Sleeve Fig 6b TO DISCONNECT 1 Push Sleeve back and pull the Plug out TESTING FOR GAS LEAKS for LP and Natural Gas Before attempting to operate this Grill 1 Always
11. turning gas on too quickly Unit won t stay lit Wind Running out of fuel Page 22 Turn on fuel supply and retry Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Allow gas to clear before attempting to relight Weigh your propane cylinder A standard 20 lb cylinder will weigh about 19 Ib when it is empty and 39 Ib when it is 80 full WARNING Never take a propane cylinder indoors for any purpose Confirm that the venturi tubes are not blocked by insects or other debris Use a special venturi brush to clean Fig 15 Use a pin or needle to carefully probe the orifice in the gas valve Never enlarge the orifice Fig 16 Look under the front control panel and reinsert the gas injector into the venturi tube if required Fig 22 Tighten the regulator s plastic collar onto the cylinder valve Hand tighten only Fig 4 For safety the regulator coupling on your barbecue is equipped with a flow control mechanism This device limits gas flow in the event of a sudden change in the demand for gas This may be engaged inadvertently if a burner control knob should be left ON when you open the propane cylinder valve Rapidly opening the valve can also engage flow control To resolve the problem close your cylinder valve Confirm that all burner control knobs are in the OFF position Open the cylinder valve slowly about 1 to 2 turns and wait 5 seconds Finally turn a single bu
12. 7 6 Knobs Note Depending upon your specific model your grill may require 5 or 6 knobs Models VCS4007 VCS4017 VCS4027 amp VCS4037 are equipped with five 5 knobs and models VCS5007 VCS5017 VCS5027 amp VCS5037 are equipped with six 6 knobs Align the knobs on the valve stems and push inward until the knob sits snugly on the stem Step 11 Remove the Packing Tape Remove the Packing Tape from The Grease Cup The Base Assembly inside the grill The Warming Rack Note For models VCS5007 VCS5017 VCS5027 amp VCS5037 remove the Packing Tape from the front pull out drawer Page 5 VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 12 Attach the Handle to the Door VCS4007 VCS4017 Parts Required VCS4027 VCS4037 VCS4007 VCS4017 VCS4027 VCS4037 1 Handle VCS5007 VCS5017 VCS5027 VCS5037 3 Handles Note Handles may not appear exactly as shown in diagram Attach the Door handle s to the door s by aligning the handles over the holes and inserting the screws that were supplied with the handles through the door panel and into the handles For models VCS5007 VCS5017 VCS5027 amp VCS5037 attach the drawer handle using the same method VCS5007 VCS5017 Note If doors are not aligned or have shifted during A VCS5027 shipping they can be adjusted by loosening the screws i VCS5037 which fasten the hinge of the door
13. ECTRONICIGNITION SYSTEM As you push and hold the Igniter Button you will hear a series of clicks as the igniter module generates an ignition spark to the burners The burner should light within five seconds Depending on which model you have the system is powered by either a single AA or a single AAA battery Ensure the battery has been installed before using the igniter To remove or replace the battery turn the push button knob counter clockwise and carefully pull out the spring and battery Ensure that the positive end of the battery is in the down bottom position before replacing the knob PIEZO IGNITION SYSTEM if equipped As you turn the Igniter Knob clockwise you will hear a click as the Piezo module generates an ignition spark to the burner Rotate the Igniter Knob until the burner lights The burner should light within five seconds Igniter Button Main Burners Rotisserie Burner Control All Models 3 4 or 5 if SKARE OFF Z O z ce i z VCS5007 Model Shown Fig 7 Operation LIGHTING THE MAIN BURNERS NOTE When lighting the grill for the first time i __ burn with the main burners on HIGH for at least 30 1 a Always open the Hood completely and always inspect the Grill minutes to burn off any manufacturing residues and burners to confirm that all components are properly positioned before lighting the main burners b Make sure the grease cup is empty and grease tray is clean
14. Label on the back of your Grill to confirm which fuel must be used with the Grill WARNING Use only the pressure regulator and type I propane gas supply coupling and hose that is originally provided with this appliance or as specified see Fig 2 ADDITIONAL WARNINGS e Always install a 20 lb propane cylinder that is equipped with a type I valve outlet see Fig 3 and that has a 12 diameter and an 18 height Always use a propane cylinder that has been constructed and marked in conformance with either the specifications for LP Gas Cylinders of the U S Department of Transportation or the specifications in the National Standard of Canada CAN CSA B339 Cylinder Spheres and Tube for Transportation of Dangerous Goods as applicable e Always confirm that your propane cylinder is equipped with a shutoff valve terminating in a Type I propane cylinder valve outlet connection and that it has been provided with a collar to protect the cylinder valve e Never install a propane cylinder in this Grill unless it is equipped with a listed Overfill Protection Device OPD e Always have a new propane cylinder properly purged of air by your certified propane gas dealer Since a new cylinder is initially filled with air the air must first be purged before it is filled with propane e Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement obtai
15. Remove excess grease from the burn chamber Igniter does not Electrode fouled Wipe the electrode with a soft clean cloth spark Electrode improperly gapped The electrode should be located 1 8 to 3 16 from the burner and positioned to spark to the edge of a gas port If the gap is incorrect or the unit is not properly sparking gently bend the electrode tip into position Use caution so that the ceramic insulator does not crack Electrode cracked If the ceramic insulator on the electrode is cracked it may short out Replace the electrode Lead wire is disconnected Confirm that the lead from the Ignitor module to the electrode is well seated on the termination of the module Lead wire is cracked A crack in the lead wire may result in shorting Replace the wire Battery dead or installed wrong The battery in the Igniter Button may be dead or installed incorrectly Correct position is positive end down Page 23 VAND Signature SERIES VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 ASSEMBLY PROCEDURES Tools Required knife or scissors Phillips or Robertson square head screwdriver Model VCS4007 Shown Step 1 Unpack Carton and Verify Contents Use a sharp cutting tool to cut the straps on the packaging and then lift off the carton top The sleeve surrounding the barbecue can be removed by lifting it straight up and over the to
16. VCS5017 VCS5027 amp VCS5037 refer to Tank Pull out assembly instructions included with the Tank Pull out kit Place the LP Cylinder into the hole in the bottom panel Next secure it from moving by lifting the Cylinder retainer wire and latching the bent edge over the lip of the Cylinder The final step is to connect the Regulator to the Cylinder Oo Oo Caution Do not turn on the grill until after performing a leak check at all connection points and fittings Use a spray solution of 50 dish soap and 50 water onto all connection points and fittings Formation of bubbles indicates air leaks t e P D ap RE oO Des 4 Note Ensure all plastic coatings have been removed from all stainless steel parts before using the grill ere CFM Corporation Si alu re 410 Admiral Boulevard SERIES Mississauga Ontario L5T 2N6 Canada 800 668 5323 www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the telephone number listed above prior to returning your grill to the store Page 8 CFM CFM Corporation i 410 Admiral Boulevard Si alu TE Mississauga Ontario L5T 2N6 Canada SERIES 800 668 5323 www cfmcorp com Service Note If you are experiencing difficulties or are dissatisfied with your purchase please contact CFM at the telephone number listed above prior to
17. come near the Grill while it is in use as the exterior surfaces will be very hot e Always wear insulated protective mitts when working at the Grill or when attempting to close a gas supply valve after cooking has been completed to prevent possible burns Always use insulated pot holders when handling containers of hot food e Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box e Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill or in the vicinity of any other heat generating appliance E ELECTRICAL SAFETY e Always confirm that this Grill has been grounded in accordance with local Codes or in the absence of local Codes with the National Electrical Code ANSI NFPA No 70 or the Canadian Electrical Code CSA C22 1 when an external electrical source is being utilized for the Rotisserie Motor e Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result e Never permit an electrical supply cord to contact any heated surface of this Grill Page v Satety FUELS WARNING Never use Natural Gas in a Grill that has been configured to burn Propane Gas and never use Propane Gas in a Grill that has been configured to use Natural Gas to avoid possible bodily injury Always consult the Rating
18. e on Page 23 for corrective action 7 Always preheat the grill before starting cooking Light all burners and adjust them to the HIGH position for 5 to 10 minutes or until the Grill reaches the desired cooking temperature Before placing any food on the Grill make sure that the cooking surface is free from food and debris 8 Adjust the Controls to a medium setting for most cooking requirements A light coating of cooking oil on the cooking grids before heating the Grill will help prevent foods from sticking to the Grill Fig 9a Fig 9b ANA ANNA N MANA W Al ANAA Nyt VAIN AV VAN VI K WOOO VWI VAM MVV Normal Soft blue flames Out of Adjustment Noisy hard blue Poor Combustion Wavy yellow flames indicate too much air flames indicate too little air Page 7 Operation TURNING THE BURNERS OFF 1 Always turn the burner control knob s to the OFF position when cooking has been completed 2 Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line 3 Close the Hood of the Grill FLARE UPS Plare ups sometimes occur when food drippings fall onto the hot sear plates or burners and ignite Some flaring is normal and desirable as it helps impart the unique flavors associated with grilled foods Controlling the intensity of the flare ups is also desirable however in order to avoid burned or unevenly cooked foods and to prevent the possibility of an accidental
19. e while unattended to prevent uncontrolled grease fires from erupting Never attempt to move this Grill while it is in operation ot while it is still hot to prevent possible personal injury e Never store or use gasoline or other flammable or volatile substances inside or in the vicinity of this Grill or in the vicinity of any other heat generating appliance because of the danger of starting a fire e Always confirm that the installation of this Grill conforms with the requirements of all local Codes or in the absence of any applicable local Codes with either the National Fuel Gas Code ANSI Z223 1 NFPA54 or CAN CGA B149 1 05 Natural Gas and Propane Installation Code Page iii Warnings B SAFE USE OF LP PROPANE GAS DANGER e Never install a propane cylinder that is more than 80 full as the contents may lack adequate room for expansion when exposed to heat Propane vapor may then be vented through the pressure release valve which could accumulate in a pool and later result in a fire or explosion Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more than 80 full An empty cylinder will weigh about 19 Ib while a properly filled cylinder should weigh no more than 39 b e Never store a spare Propane Cylinder in the cylinder compartment of this Grill Exposing a disconnected cylinder to heat could result in the venting of propane vapor through the pressure release valve
20. flat pan directly on the cooking grates to Rotisserie catch drippings Large food items may require that you remove the middle cooking grate s and place the pan on the sear plates Rotisserie Sa support 2 Insert the ends of the Rotisserie Support into the slots of the right cooking grate so that the edge of the bracket support is approximately 1 from the right casting and the top groove is in line with the rotisserie spit hole in the left casting see Fig 12a 3 Engage the Motor Bracket to the left side of the base as per Rotisserie instructions Spit Rod Motor End 4 Engage the Rotisserie Motor in the Motor Bracket see Fig 12a 5 Assemble the spit and meat forks Adjust the retainer bushing to keep the spit in place see Fig 12a 6 Tighten the thumbscrews with small pliers 7 Insert the Spit Rod into the Rotisserie Motor see Fig 12b NOTES Always use the counterweight to balance the spit when cooking large or irregular food items The Rotisserie Motor is rated to turn a maximum load of 12 lb WARNINGS e Never use the Rotisserie Motor in the rain and never use it if it has become wet e Always use a grounded three prong outlet and a three prong extension cord to energize the Rotisserie Motor Never alter or remove the grounding prong on the Rotisserie Power Cord as an electric shock hazard would then result e Never permit an electrical supply cord or a gas supp
21. ly line to contact any heated surface of this Grill Page 10 Operation LIGHTING THE SIDE BURNER if equipped WARNING Never stand with your head directly over the Grill when preparing to light the side burner to prevent possible bodily injury 1 Turn the side burner control knob to HIGH see Fig 13 2 Turn the Igniter Knob clockwise until the burner ignites The burner should light within four clicks of the igniter NOTE Some models are equipped with an electronic ignter Refer to page 6 for respective piezo and electronic igniter systems NOTE Observe the flame pattern Soft blue flames are normal hard blue flames or wavy yellow flames are not You can adjust the flame with the air shutter below the control knob see Fig 19 If yellow flames persist refer to the Troubleshooting Guide on Page 22 SHUTTING THE BURNER OFF 1 Turn the control knob counterclockwise to the HIGH position then depress it and turn it to OFF NEVER force the knob without depressing it as that can damage the valve NOTE Single burner model shown Fig 13 Control Igniter knob Page 11 Troubleshooting Guide PROBLEM POTENTIAL CAUSE ACTION REQUIRED Burner will not Gas supply turned off nen Out of propane Blockage in the gas system Misalignment of the gas valve to the venturi tubes of the burner Improper attachment of the propane hose and regulator Unit won t heat Control knob left open at startup up LP or
22. ned from your dealer prior to lighting this Grill e Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane Page 2 Check hose for breaks ot wear before each use Type 1 Connector Satety DANGER a Do not store a spare LP Gas Cylinder under or near this appliance b Never fill the cylinder beyond 80 full and c If the information in a and b is not followed exactly a fire causing death or serious injury may occur WARNING Always confirm that the openings in the cylinder compartment of the Grill are free of any obstructions that would restrict the circulation of ventilation air Good ventilation will prevent any possible accumulation of leaked propane vapor which is heavier than air and which could explode if ignited NOTE Always have a certified propane gas supplier inspect and re qualify your refillable propane gas cylinder prior to each refilling in accordance with DOT or TC requirements for propane cylinders ADDITIONAL WARNINGS Always handle propane cylinders with great care as the contents are under high pressure Always close the propane cylinder valve promptly after each use of the Grill e Always store propane cylinders outdoors in an upright secure position out of direct sunlight away from living quarter
23. nstall the one 1 U Clip fastener to each of the Side Shelf Supports as shown in Fig 3a One 1 U Clip should be placed on each bracket with the flat side down Install the one 1 U Clip fastener to each of the Side Shelves as shown in Fig 3b One 1 U Clip should be placed on the under side of each shelf at the front outside corner with the flat side out VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 4 Install the Side Shelf Supports Parts Required 1 Left Side Shelf Support 1 Left Condiment Tray 1 Right Side Shelf Support 1 Right Condiment Tray 8 1 4 20 x 1 1 2 Bolts Note Only the right side assembly is shown in Fig 4a and Fig 4b To install Left Side Support and Condiment Tray repeat this step for the left side On the right side of the barbecue there are four threaded inserts screw a bolt half way into each of the four threaded inserts You will notice the bottom slot of the support has a Y shaped slot and a keyhole shaped hole above it Take the Right Side Shelf Support and slide the top screw into the keyhole and the bottom screw into the opening of the Y shaped slot Now take the Right Condiment Tray and align its holes over the two front bolts and gently push down until the bolts settle into the grooves of the tray Next Gently push down on the support until the screw settles into the top of the groove Do not fully tighten the support screw
24. onsole Parts Required 2 10 24 x 1 2 Bolts stainless 2 10 24 Nuts black Secure the Left Condiment Tray to the Console using a 10 24 x 1 2 stainless bolt and a 10 24 nut Make sure the holes of the Condiment Tray and the Console are aligned Reach underneath the console and hold the nut in place with one finger and insert the bolt from the outside as shown in Fig 8 and tighten until they are securely fastened Next Repeat Step 5 to secure the Right Condiment Tray to the opposite side of the console Page 4 VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 9 Attach Side Burner Lid S B Single Parts Required 1 Side Burner Lid S B Single 2 10 24 x 3 4 1 4 Shank Included with the Side Burner Kit Attach the lid marked S B Single to the Shelf Right top marked VM S B using two 10 24 x 3 4 1 4 Shank bolts Align the holes at the back sides of the lid with the holes located in the shelf top and insert a bolt in each Note If your unit is equipped with a side burner please refer to the instruction sheet included with the side burner for installation instructions Step 10 Attach Knobs Parts Required VCS4007 5 Knobs VCS5007 6 Knobs VCS4017 5 Knobs VCSS5017 6 Knobs VCS4027 5 Knobs VCS5027 6 Knobs VCS4037 5 Knobs VCS503
25. p of the unit Compare all contents to the parts list that accompanies this assembly manual Next remove the protective plastic coverings from the metal parts Be careful not to scratch or damage the finish of the metal parts when removing the protective plastic Refer to the parts list for fastener detail CAUTION Some parts may have sharp edges to avoid injury wearing gloves during assembly is strongly recommended Page 1 50004062 11 06 Rev 0 En VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 2 Install the Casters Parts Required 4 Casters 1 Block not included Note Casters wheels may differ from those shown in the illustration depending on the model you purchased Select a side to begin installing the casters Place a block of wood a telephone book or anything else available approximately 6 inches thick under the side to support the weight of the barbecue Next insert the pin on the top of the caster into their respective holes located on the bottom near the front and rear corners If you have any difficulty snapping them into place try rocking the castors in a circular motion When both casters are in place repeat the same procedure on the opposite side Step 3 Install U Clip Fasteners Parts Required 4 10 20 U Clip Fasteners 1 Left Side Shelf Support 1 Left Side Shelf 1 Right Side Shelf Support 1 Right Side Shelf I
26. returning your grill to the store Page 12
27. rner ON and try relighting it Always shelter your Grill from strong winds Confirm the flow of gas by smell or by listening for the hiss of gas being emitted Weigh your propane cylinder A standard 20 1b cylinder will with about 19 1b when it is empty ad 39 Ib when it is 80 full WARNING Never take a propane cylinder indoors for any purpose Troubleshooting Guide Uneven burn Blockage in the burner or gas system Confirm that the venturi tubes are not blocked by pattern insects or other debris Use a special venturi brush or to clean Fig 15 Fh bare Use a pin or needle to probe the orifice in the gas valve Never enlarge the orifice Fig 16 Use a small nail or toothpick to clean the burner ports Fig 16 Corroded burner Corrosion of a gas burner can cause the solid material between the gas ports to deteriorate resulting in uneven burning See your retailer for the appropriate replacement burner Excessive yellow Improper air shutter opening Your Grill should burn with a predominantly blue flame flame If the flame is mostly yellow check the venturi tubes for obstruction and clean as shown on Page 19 If yellow flames still persist adjust the opening on the air shutter of the venturi tube located under the front console of the Grill Fig 20 Plare up Excessively fatty foods Trim all excess fat from meat before cooking Grease buildup Confirm that the sear plate is clean and properly installed
28. s and in a well ventilated cool dry area NEVER STORE A CYLINDER IN A BUILDING GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA Always keep cylinders out of reach of children e Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed whenever a propane cylinder has been disconnected e Always transport a propane cylinder in an upright secure position after confirming that its valve is closed e Always stabilize a cylinder so that it cannot move when it is being transported in a car trunk e Never transport a propane cylinder in the passenger compartment of a car or truck e Never store a Gas Grill indoors unless the propane cylinder has first been disconnected and removed from the Grill e Never expose a propane cylinder to any heat source never apply heat directly to a cylinder and never store a spare cylinder in the vicinity of this Grill e Never paint a propane cylinder a dark color as this can cause the cylinder and its contents to overheat e The LP cylinder must be arranged for vapor withdrawal The cylinder must be upright with the valve at the top Fig 3 Page 3 Gas Hookup Hooking Up to the LP Propane Gas Supply FOR YOUR SAFETY 1 WARNING Never store or use gasoline or any other volatile substance in the vicinity of this Grill 2 WARNING Never store a spare propane cylinder in the vicinity of this Grill or in the vicinity of any other potential heat
29. s are located throughout the pages of this Manual but some of the principal ones have been summarized as follows for your convenience Page ii Warnings A SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL DANGER e Never use this outdoor Grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation WARNINGS e Always confirm that this Grill is not positioned under a combustible object e g an awning or umbrella or in a covered area e g a porch or gazebo before lighting it to prevent a possible fire e Always confirm that this Grill is not positioned under the overhang of a house a garage or other structure before lighting it An overhang will serve to deflect flare ups and radiated heat into the structure itself which could result in a fire e Always confirm that this Grill is positioned more than 36 1 m away from any combustible materials or surfaces before lighting it and that no gasoline or other volatile substances are stored in the vicinity of this Grill The temperature of a grease fire or of the radiated heat might otherwise be sufficient to ignite nearby combustibles or volatile substances e Always locate this Grill where there will be ample combustion and ventilation air but never position it in the direct path of a strong wind e Never allow the Grill to operat
30. s at this point Step 5 Attach Shelves Then Snap L N Into Place Parts Required 1 Right Shelf S B Shown 1 Left Shelf Solid Place the Right Shelf S B shown on top of the supports making sure the holes are aligned and then snap x into place on the supports The inside lip of the shelf will x Slide End slide between the grill shell and the shelf supports l On First Page 3 VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 6 Secure Shelves Parts Required 4 10 24 x 1 2 Bolts black A Secure each Shelf by inserting 2 10 24 x 1 2 bolts through the U Clip fasteners as shown in the diagram B Tighten the four 4 Shelf Support bolts from Step 4 to secure the shelf supports to the grill body Repeat Steps 5 amp 6 for the opposite side of the grill B Tighten Step 7 Secure Side Shelf to Grill Parts Required 3 10 24 x 1 2 Bolts black Lift the grill lid and insert two 2 10 24 x 1 2 bolts shown as a and b in Fig 7 to further secure the Shelf Right S B to the grill body Be sure to fully tighten the bolts before proceeding to the next step Next Repeat Step 7 on the opposite side of the grill s interior to secure the Shelf Left Solid to the grill body by inserting only one 1 10 24 x 1 2 bolt in the b location as shown in the illustration Step 8 Secure Condiment Tray to C
31. t in property damage or minor bodily injury NOTE Designates important information relating to the safe use of the Grill IMPORTANT WARNINGS Since this outdoor cooking appliance is movable is fueled by natural or propane gas generates very high temperatures for cooking and emits carbon monoxide as a by product of combustion prudent precautions must be taken to assure its safe use e DANGER This Grill has been designed for OUTDOOR use only Never use this outdoor Grill inside any building garage shed or breezeway or inside any boat trailer or recreational vehicle to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or asphyxiation e DANGER Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel through the pressure release valve Since propane vapor is heavier than air it tends to pool and if ignited could produce a violent fire or explosion Never install a propane cylinder if it is more than 80 full as the contents may lack adequate room for expansion when exposed to heat Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill because it will be exposed to high temperatures when the Grill is in use This Gas Barbecue Grill will provide you with many years of pleasure and enjoyment if it is used in accordance with the Warnings and Safety Instructions contained in this Manual The essential Warnings and Safety Instruction
32. to the grill body and Handle shifting the doors until they are aligned Once satisfied with alignment fully tighten the screws to secure the doors into position Fig 12 Step 13 Install the Grease Cup and Grease Pan Parts Required 1 Grease Cup 1 Grease Pan Install the Grease Cup into the cut out in the Upper Base Panel located underneath the grill It is accessible from the back of the grill Once the Grease cup is in place move the Grease pan into position above it by placing the side edges onto the support rails and sliding it into place Note Make sure the funnel opening of the grease pan is positioned over the Grease Cup Step 14 Attach Stabilizer Bracket Parts Required 2 10 24 x 1 2 Bolts black 1 Stabilizer Bracket Attach the Stabilizer Bracket underneath the bottom panel by aligning the holes and inserting both 10 24 x 1 2 bolts through the panel and into the Stabilizer rae Stabilizer Bracket Bracket as shown in Fig 14 Page 6 pascal VCS4007 VCS4017 VCS4027 VCS4037 VCS5007 VCS5017 VCS5027 VCS5037 Assembly Step 15 Install the Internal Components Parts Required VCS4007 VCS4017 4 Sear Plates VCS4027 VCS4037 3 Cooking Grates 1 Warming Rack VCS5007 VCS5017 5 Sear Plates VCS5027 VCS5037 4 Cooking Grates 1 Warming Rack Carefully place each of the Sear plates side by side inside the barbecue making sure the semicircular
33. y other heat generating appliance C SAFE USE OF NATURAL GAS e Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill Never attempt to operate the Grill with natural gas if it has been configured to use propane gas to prevent possible bodily injury e Always employ a qualified service agency to install all necessary gas supply plumbing for safety reasons and to assure compliance with all applicable Codes Page iv Satety e Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas Always seek assistance from your gas supplier or local Fire Department if the gas smell persists because of the danger of fire or explosion e Always confirm that there are no gas leaks before lighting this Grill Apply a 50 50 solution of liquid soap and water to the gas supply line connectors with a brush or spray bottle and watch for bubbles Never use a match or open flame to test for gas leaks e Always visually inspect the gas supply line for fraying cracking or rodent damage before each use of this Grill and if necessary install a replacement before lighting this Grill Never permit a gas supply line to contact any heated surface of this Grill e Ensure the Grill is properly cooled before placing the cover back on the Grill D PREVENTION OF BURNS e Always keep children and pets under close supervision when using this Grill and never permit them to

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