ENGLISH VERSION UBS OFFLINE
Contents
1. The bottle should not contain more than one tenth the number of particles per 100 ml than are expected to be monitored Standard Parker Hannifin bottles are supplied clean to ISO13 11 and should not be used to accurately count oils cleaner than ISO16 14 although they may be used for trend monitoring at lower levels The bottle should remain capped until time of sample filling and be re capped immediately afterwards 3 2 Sample Mixing Sedimentation of contaminant in a sample will occur the rate of which is dependent upon both fluid and particle characteristics Methods of sample agitation have not been provided as they are likely to inconsistently distort the analysis of results Samples should be analysed without delay once agitated Where facilities are available mixing can be achieved using paint shakers and or an ultrasonic bath for example 5 mins with a paint shaker 30 sec in an ultrasonic bath and a further 15 mins with the paint shaker as indicated in 1504402 1991 E Care should be taken when using ultrasonic baths to avoid distortion of the result by extended use causing contamination breakdown al Samples can be sufficiently stirred by swirling and tumbling by and 6 UBS OFFLINE SAMPLE HANDLING AND PREPARATION 3 3 2 De gassing Usage Instructions WARNING This chamber must not be used with a vacuum pump compressor capable of generating a vacuum greater than 100 mbar abs 1 Connec2. UBS OFFLINE USER MANUAL ENGLISH VERSION P 899307 Parker Hannifin UK Lid 2006 www parker com cmc Email conmoninfo parker com BLANK PAG Et CONTENTS SECTION PAGE Introduction 3 1 The effect of system conditions 4 2 Fluid sample extraction 5 3 Sample handling and preparation 6 8 4 Operating Instructions 4 1 Primary connections 8 4 2 Inserting bottles 9 4 3 Running the test 9 10 4 4 Testing a new sample or finish testing 11 4 5 peristaltic pump operation 11 5 Pumphead tube fitting or replacement 12 1 UBS OFFLINE BLANK PAG EST UBS OFFLINE INTRODUCTION The UBS Offline already the proven efficient answer to oil bottle sampling via a monitor has the incorporation of microprocessor technology to recognise and adjust to the CM white light Laser CM or H2Oil Monitor The oil sample is drawn into the UBS Offline where it is secured free from further contamination in a bottle together with a clean waste bottle by a peristaltic self priming pump Single operation and efficient testing are assured once the UBS Offline is connected to any of the monitors and powered up using its own power source The oil sample required agitation and de gassing before carrying out the contamination test Vacuum chamber and pump options are available Standard with UBS 9002 UBS OFFLINE 3 THE EFFECT OF SYSTEM CONDITIONS 1 1 1 System Flow Rate Samples are best taken from a point in the system whe
3. 2Oil and 4 mins 15 secs for the CM20 The unit has a flush cycle of 2 mins 4 UBS OFFLINE FLUID SAMPLE EXTRACTION 2 2 1 Variations in the sampling flow rate may affect the result from bottle samples The flow rate through a sampling port from an operating hydraulic system will vary dependent upon the system pressure the port restriction and fluid viscosity For best trend monitoring it is necessary to maintain these conditions consistently when extracting Bottle Samples 2 There are a number of proprietary sampling valves available which adhere to good theoretical principles However they do tend to generate a level of precision and cost which is unnecessary for trend monitoring 2 3 Sampling points should enable extraction of a sample without changing the System s condition Fine control needle valves are not desirable as they have a tendency to silt up under some operating conditions causing a distribution of contaminants in the fluid t0 be changed The sampling port should be protected to maintain cleanliness and thoroughly flushed before collecting the sample for analysis 2 4 Allow sufficient airspace in the bottle to enable 80 fill NOTE Parker Hannifin part number B 89 907 is a pack of 2 low pressure sample bottles UBS OFFLINE 5 SAMPLE HANDLING AND PREPARATION 3 3 1 Bottle Cleanliness It is preferable that bottles have sealing screw caps and both parts are cleaned to a suitable level in accordance with 1503722
4. Parker Hannifin UK Ltd AUSIA nennen 43 2622 23501 0 Hydraulic Filter Division Europe a eda Condition Monitoring Centre Brazil 95 12 3955 1000 Brunel Way 0 Menue 1 800 272 7537 Thetford Nortolk ntral amp Sou IP24 1HP UK America Caribbean 1 305 470 8800 Phone 44 0 1842 763299 China 86 21 6445 9339 Fax 44 0 1842 756300 reas an ite EMA nennen Unto 0 Web site www parker com cmc ST 7 443 2622 235013 FRANC oies 33 0 254 741403 Parker Filtration BV Germany nanasnansnnasnnaannnannannnnn 49 0 2131 513 350 Hydraulic Filter Division Europe Hong Kong 852 2 428 8008 Stieltesweg 8 Hungary T ue 36 1 220 4155 6827 BV Arnhem NO a UNRENNENR 91 22 790 7081 The Netherlands ane 39 02 451921 Phone 31 26 3760376 LOC 61 3 6408 3200 Fax 31 26 3643620 lors 962 6 810679 Korea Choongnam 82 41 583 1410 Korea Kyoungnam 82 55 389 0100 Parker Hannifin Oy Mexico PELETELTRETLETERTERTETEETEETERTERTERT 1 800 2 72 7537 Hydraulic Filter Division Europe Netherlands 31 0 541 585000 Salmentie 260 New Zealand 64 9 573 1523 FIN 31700 Urjala Finland Norway 47 64 91 1000 Phone 358 20 7532 500 a nennen een Fax 358 20 7532 501 Sa fy 392 1280 ei ae tr 34 91 675 7300 Parker Hannifin Corporation WECEM ssessrssrrrrrereresrrrrrererenrenet 46 8 5979 5000 Hydraulic Filter Division Switzerland 41 0 22 307 7 111 18810 Fulton County Rd 2 Taiwan 886 2 8787 3780 Metamora Ohio USA Thailand MEINEN EIER
5. ed and yellow protective caps 4 5 Peristaltic Pump Operation The unit has as the pumping force a Peristaltic Pump This operates by the occlusion of atube by a roller system which as the roller engages and disengages with the tube the tube constricts and recovers to its normal size and draws in fluid It can be seen from this that this action is self priming and the pump can run dry Although continuous dry use is not recommended It is advisable that upon completion of testing the unit is flushed through with a cleaning medium UBS OFFLINE PUMPHEAD TUBE FITTING OR REPLACEMENT 5 The Pumphead Tube will require replacing after approx 300 hours use To replace with a new section of tube follow the procedure below Fig 8 Undo the two quick release catches on the top of the unit to gain access to the PUMPHEAD Remove the plastic clip that secures tube around hosetail by disengaging teeth Remove tube from PUMPHEAD To replace tube follow diagrams see nots ore that the tube inside the roller housing is evenly positioned halfway up the depth of the housing Reconnect tube over brass hosetail Position clips around the hose and squeeze jaws together with pliers Replace the unit top cover SA a 1 on a nor S 1 TUBE CLAMP 2 Fig 8 UBS OFFLINE The Ch ice is Perfectly Clear Manufacturing f Worldwide Sales locations and Sales Locations ATG ONIN as 54 11 4752 4129 AUS 61 2 9 634 7777
6. inue ONIOFF FAST SLOW to run for approx 10 seconds after which the red O0 STOP LED will illuminate on the UBS Offline and u pumping cease Fig 7 i To start the next test from the same bottle repeat test procedure ii Average the results of all the subsequent tests taken from the bottle to reduce the effects of sedimentation and mixing Unless the sample size is so small that only one test can be achieved the first result from the bottle should be disregarded as it could be distorted by fluid from the previous sample UBS OFFLINE OPERATING INSTRUCTIONS 4 4 1 Testing a New Sample Or Finish Testing I To test a new sample remove sample bottle by unscrewing Remove waste bottle and dispose of contents in accordance with Hazardous Waste procedures Note When testing differing oil types or viscosities cross contamination can occur For this reason it is advisable to ensure that adequate flushing of both the UBS Offline and the monitor has taken place with the new sample before commencing testing This can be achieved by depressing the BLACK FLUSH button This will run the pump for 2 minutes when set to fast speed without testing If required this operation can be repeated once the pump stops by again depressing the FLUSH button Il To continue testing return to 4 2 Inserting Bottles iii To finish testing Depress ON OFF button once and remove 12V DC lead from unit rear Disconnect monitor hoses and replace r
7. nennen 662 693 3304 Phone 1 41 9 644431 4 United Arab Emirates 971 2 6788587 Fax 1 419 6446205 United Kingdom 44 0 1924 487000 UE Piece EEE EE INTER RER 1 800 2 72 7537 Venezuela 58 212 238 54 22 NOTE The sign in front of the country code indicates that you may need to dial an additional prefix Distributor 24hr Help Line 00800 27275374 Web www parker com cmc Email conmoninfo parker com P899307 Ver 3
8. re the flow is TURBULENT Reynolds No greater than 4000 The turbulent flow creates a mixing action Where flow is streamline or LAMINAR larger particulate may tend to settle toward the lower pipe surface and not be sampled 12 System Condition Changes Changes in the system operating condition flow temperature pressure or vibration can result in previously sedimented contaminant being retrained into the flowing oil It is also possible that these changes may cause partially contaminated filter elements to shed particulate into the system Samples should therefore be extracted when the system is in a steady state condition and the result less likely to be distorted by contaminant peaks 13 Taking a Sample Extract a sample while the system is operating under consistently controlled conditions Adopt a consistent technique L Spill off at least 200 ml of fluid to flush the sampling port of residual contaminant i Leave bottle capped until ready to extract the sample il Fill bottle to approximately 180 ml N Cap bottle immediately after extracting the sample V Complete the labe provided and attach to the bottle with band provided 14 Compatibility This unit is capable of automatically distinguishing between the Laser CM the white light CM20 and the H2Oil The unit can cope with 2 150cSt when used with a Laser CM 2 250cSt when used with a white light CM20 e Test times are 2 mins 15 secs for the Laser CM amp H
9. t chamber to vacuum pump via PVC hose supplied remove vacuum unit tube A from base leaving top plate in position Bottle samples must be sufficiently stirred by swirling and tumbling hand prior to use Loosen sample bottle cap and stand oil sample B in base Refit vacuum unit tube Switch on vacuum pump to draw air from oil sample If oil begins to foam depress ball in vacuum control valve using pin C to slightly reduce vacuum When oil has de gassed fully turn off vacuum pump and depress ball in vacuum control valve to release vacuum in the chamber Lift off vacuum unit tube taking care to avoid spilling the oil sample Transfer oil sample over to the UBS Offline for testing UBS OFFLINE 7 SAMPLE HANDLING AND PREPARATION 3 3 2 Results The first result from a Bottle Sample should be disregarded as it could be distorted by fluid from the previous sample To reduce the effects of mixing variations and sedimentation it is preferable to average the results of three tests Individual users may establish the possibility to reduce this number of tests dependent upon their requirements and experiences Samples from different parts of a system will give different results Consideration should be given to what monitoring is desired and where samples are to be extracted from for suitable trend monitoring to be performed It is important that whatever practices are adopted by the user they are performed consis
10. tently OPERATING INSTRUCTIONS 4 4 1 Primary Connections i Connect the UBS Offline to a 12V DC power supply using the power lead supplied Connect to the 12V socket on the rear of the unit The socket is polarised so that incorrect connection is impossible il Connect the RS232 port to the UBS Offline monitor port on the rear of the unit using the lead supplied Note this is not an RS232 link Fig 1 iii Connect the red 1 monitor coupling to the P1 connector on the rear of the UBS Offline after first removing the red protective cap on the P1 fitting Fig 2 Connect the yellow 2 coupling to the P2 connector on the rear of the UBS Offline after first removing the yellow protective cap on the P2 fitting P2 8 UBS OFFLINE OPERATING INSTRUCTIONS 4 4 2 Inserting Bottles I From the front of the unit screw an empty waste bottle into the right hand connection Note that this can only be done when using Parker Hannifin Sample Bottles When using different bottles stand in the right side of the unit on the baseplate If bottle is inserted correctly it will spin freely Fig 3 iL Mix the sample to be analysed See Section 3 2 do not aerate by mixing vigorously This is important Do not delay analysis once mixed as sedimentation of contaminant may occur ili Remove the lid from the sample bottle taking care not to agitate the bottle thus introducing air into the fluid Screw the sample bottle in
11. to the left hand connection Note this can only be done when using Parker Hannifin Sample Bottles When using different bottles stand in the left side of the unit on the baseplate If the bottle is inserted correctly it will spin freely Ensure that DIP tube is at least into the bottle Fig 4 4 3 Running the Test i Ensure power to the UBS Offline is on by depressing the green ON OFF switch once The green O I LED and red STOP LED should illuminate Fig 5 Note In the event that the unit fails to power up or has been operated outside the recommended limits it is likely that the integral current overload protection device has been activated Fig 5 To re set the unit 1 Turn off power supply and leave for approximately 10 seconds 2 Turn on power supply the unit is now ready to operate UBS OFFLINE 9 OPERATING INSTRUCTIONS 4 I It is suggested to ensure maximum testing from each sample bottle that for fluid viscosities below 30 cSt the slow speed option should be used This is activated by depressing the FAST SLOW switch once Note This switch does not illuminate The unit is now ready for operation ON OFF FAST SLOW Refer to relevant operator instruction manual to run test The amber RUN LED on the UBS Offline will illuminate and the UBS Offline pump commence after approx 6 10 seconds Fig 6 Once the test is completed the result will be displayed on the monitor The UBS Offline pump will cont
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