PDF - QuickSilver Controls, Inc.
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1. O E m 2 Motor I F Cable QCI C D15P D14S nn E 3 Motor 1 Controller Driver i e QCI A17H 3 6T i e QCI N2 E3 04 EE 1 Controller Driver The standard controller driver is QCI N2 E3 04 EE All other options are application dependent 2 Motor I F Cable For standard system D sub type cable goes between the motor and the controller The generic part number is QCI C D15P D15S nn Replace the last two digits nn with length of cable in feet i e 10 for 10 feet Standard stock lengths are 1 4 and 10 feet For IP65 system a special IP65 cable goes in between the motor and the controller The motors and cables are IP65 but not the controller driver The generic part number is QCI C D15P 1T14S nn Replace the last two digits nn with length of cable in feet i e 10 for 10 feet 3 Motor The SilverNugget N2 is capable of driving any A 17 or 23 l Grade motor encoder See the following datasheets for more information QCI DS007 NEMA 17 I Grade Motor Encoder QCI DS008 NEMA 23 I Grade Motor Encoder QuickSilver Controls Inc Page 8 of 10 Datasheet QCI DS005 Quicksilver Controls Inc 4 Basic Breakout QCI BO B or QCI BO B52 QCI recommends purchasing a breakout to simplify wiring power communications and I O QuickSilver2. TD017 on our website for more details QuickControl Software QuickControl allows developers to quickly program and operate all SilverLode family of products using a standard PC running Windows 9x Me NT 2K or XP Communication to the SilverLode controller driver products is accomplished from the PC s serial port i e COM1 or COM2 QuickControl also provides tools for uploading and downloading programs and user data Data can be typed in manually or import from text files Documentation features include remarks line labels namable registers and I Os QuickSilver Controls Inc Page 9 of 10 Datasheet QCI DS005 Quicksilver Controls Inc Part Numbers DRIVER CONTROLLER OPTION MOTOR INTERFACE QCI N2 3 5 E3 Standard 04 Grade EE Standard Amps e 8 bit ASCII or 9 bit binary e SilverLode Multi l Grade Interface e For 23 protocols Function Interface for connection to Frame and SMI Port l Grade Motor smaller E7 Driver Enable e DB15 socket Encoders e 3 5 Amps l Grade Interface per Phase M3 M7 Modbus for encoder Continuous Same as E3 or E7 except 9 bit signals binary protocol replaced with e 4 5 Amps Modbus protocol Peak F2 Same as E3 except incoming encoder is divided by 2 to Depending emulate a 4000CPR encoder on heat sink 25C F7 Save as F2 except with Driver ambient Enable To create a part number choose one from each column above aana B CT ECS This selection
3. creates the part number QCI N2 E3 04 EE Contact Information QuickSilver Controls Inc 712 Arrow Grand Circle Covina CA 91722 626 384 4760 or 888 660 3801 626 384 4761 FAX www QuickSilverControls com QuickSilver Controls Inc Page 10 of 10
4. Datasheet QCI DS005 Quicksilver Controls Inc Date 5 November 2008 www QuickSilverControls com SilverNugget N2 I Grade The SilverNugget is a servo controller driver for NEMA 17 amp 23 frame microstep motors Property of QuickSilver Controls Inc Page 1 of 10 This document is subject to change without notice QuickControl and QCI are Registered Trademarks of QuickSilver Controls Inc SilverLode SilverNugget SilverDust PVIA QuickSilver Controls and AntiHunt are trademarks of QuickSilver Controls Inc Datasheet QCI DS005 System Overview Special Functions e Electronic Gearing Caming 100 1 Inertial Mismatch e Anti Hunt Eliminates servo dither Multi Tasking Run Programs During Motions e Position amp Velocity Using Analog Input e Variable Torque Brake Eliminates Slip Clutches Memory Size e Program Buffer 200 words e Non Volatile 32K bytes Thousands of program lines and data storage Analog Inputs e 4 Inputs 0 To 5 Volts e Continuous And Single Readings e Can Be Used For Motion Control Digital I O e 7 1 O Lines All TTL Level e O Can Be Programmed For Input Or Output Servo Cycle Rate e 120 microseconds 8 33 kHz Maximum Rotational Speed e 4000 RPM General Commands e Conditional Jumps Wait On Inputs Delay Timer Program Call And Return Math Functions Add Sub Mult Div Logic Functions AND OR XOR Storing And Loading User Data Load An
5. ack signals P2 connects to a QuickSilver NEMA 17 or 23 frame QuickSilver s Grade Motor Encoder via a Motor Interface Cable QCI C D15P D15S nn nn length I O 6 0 7 10 5 10 3 a I O 4 Z Output VO 2 5 Volts 100mA Output WO 1 Logic Ground RS 485 A RS 232 TX RS 485 B RS 232 RX Plug Male Input Power 12 48 YDC POWER GROUND Motor Phase A Motor Phase A Motor Phase B Motor Phase B Motor Body Ground Encoder Z Encoder B Encoder 5y Encoder A Encoder GND Encoder A Encoder Zi Reserved Encoder B Socket Female P1 Signal Comments P2 Signal Comments e V Input Power and Power Ground lines 1 7 e All motor phase signals are 12 48 volts 6 and 11 are not reverse bias protected depending on voltage supply inputs e Olines 1 2 and 3 each has a 4 7k Ohm pull e All encoder related signals are TTL levels up resistor connected to the internal 5 VDC 100mA power supply e O lines 4 thru 7 each have a 200k Ohm effective pull up impedance to the internal 5 VDC power supply e All Grounds are tied common to the case QuickSilver Controls Inc Page 5 of 10 Datasheet QCI DS005 Quicksilver Controls Inc Mechanical Specifications Note See our website for 2D drawings and 3D models Environmental Specifications Operational Temperature 10 C to 80 C Storage Temperature 40 C to 85 C Humidity Conti
6. d Run Other Programs QuickSilver Controls Inc Page 2 of 10 Quicksilver Controls Inc Motion Commands e Move Relative And Absolute e Linear amp S Curve Acceleration amp Deceleration Velocity Mode Torque Mode Step And Direction Input Complex Profiles Change Position Velocity Acceleration Or Deceleration On The Fly Initialization Commands e RS 232 Or RS 485 e Serial Baud Rate e Address Number For Network Operation All Digital I O As Inputs or Outputs Servo Control Constants Torque Limits Motor Shutdown Conditions amp Recovery Input Voltage Over Voltage amp Under Voltage Detection Over Temperature Error Limits End of Travel Limits Multi Tasking Enable Disable Driver Enable Disable Read Status amp Info Commands e Errors Conditions Internal Conditions I O States Data Registers Position Velocity Target Etc Datasheet QCI DS005 Quicksilver Controls Inc Electrical Specifications Input Power Voltage 12 VDC to 48 VDC regulated Devices must be initialized for the actual operating voltage Over Voltage Protection None available Voltages exceeding 55 VDC will permanently damage the controller driver electronics Supply inputs may require active voltage clamping for aggressive braking deceleration motions or applications with high inertial loads See the Voltage Clamp Module technical document QCI TD017 for more information on the voltage clamp Reverse Polarity Protection None ava
7. ilable Connecting supply voltage in reverse can damage controller and the driver circuitry However limiting the supply current externally to 5 Amps or less will greatly minimize the chance of hardware failure Input Current 4 Amps maximum for any input voltage 12 VDC to 48 VDC Output Power Output Driver Current 3 5 Amps continuous per phase 4 5 Amps peak per phase With Adequate Heat Sink Maximum Output Power 150 Watts continuous power with adequate heat dissipation Encoder Interface Primary Encoder Resolutions 2000 Lines 8000 __ counts revolution Designed to work exclusively with QCI s Grade motor encoders Property of QuickSilver Controls Inc Page 3 of 10 This document is subject to change without notice QuickControl is a registered trademark of QuickSilver Controls Inc Other trade names cited are property of their explicit owner Datasheet QCI DS005 Quicksilver Controls Inc Inputs amp Outputs Digital Inputs O or 5 VDC TTL level only Active low sinking Inputs 1 2 and 3 have internal 4 7K ohm pull up resistors to the 5 V Inputs 4 5 6 and 7 have an effective internal 200K ohm impedance to 5 V Digital Output Voltage 0 or 5 VDC TTL level only Digital Output Current Sinking or Sourcing All 7 I Os 5 mA MAX I O Over Voltage Protection Each I O line is double protected with parallel MOV clamping devices followed by series over voltage limiting External Secondary Enc
8. nuous specification is 95 RH non condensing Shock Limitation is approximately 50g 11ms IP Rating IP50 with cables attached QuickSilver Controls Inc Page 6 of 10 Datasheet QCI DS005 Quicksilver Controls Inc Recommended Components Start Up Kit For first time users QCI recommends purchasing the QCI SKB N2 Start Up Kit which includes e SilverNugget N2 QCI N2 E3 04 EE amp Datasheet QCI DS005 QuickControl Software CD QCI QC User Manual amp Command Reference QCI SLM Basic Breakout Module QCI BO B amp Tech Doc QCI TD036 Communication Cable QCI C D9M9F 6 4 DB15HD Motor I F Cable QCI C D15P D15S 4 Start Up Kit Setup Instructions QCI TD042 With this Start Up kit a power supply and a motor encoder you will have everything you need to get started See technical document QCI TD042 on our website for details The Standard System detailed below uses the QCI SKB N2 Typical System Setup 6 Serial Cable RS 232 to PC 5 Power Supply 4 Breakout QCI BO B 2 Motor I F Cable 3 Motor QCI C D15P D15S nn i e QCI A17H 1 1 Controller Driver i e QCI N2 E3 04 EE QuickSilver Controls Inc Page 7 of 10 Datasheet QCI DS005 Quicksilver Controls Inc IP65 System fl ba lP Pnr Da D 4 Breakout QCI BO B 5 Power Supply
9. oder Maximum Bandwidth 1 million counts per second Analog Inputs O to 5 0 VDC input signal range 10 bit ADC resolution single 11 bit ADC resolution differential Analog inputs 1 to 4 are mapped to share digital I O lines 4 to 7 Each input has an effective internal 200K ohm impedance to 5 VDC Analog signals are read every servo cycle 120 usec and the converted analog data is processed through a 5 ms filter to reduce noise amp transients Communications Hardware Interfaces RS 232 RS 232 multi drop or RS 485 multi drop software selectable Protocols 8 bit ASCII 9 bit binary or Modbus Communication Line Protection Each line have MOV clamping devices for protection Hardware Configuration Settings Available Baud Rates 2400 4800 9600 19 2k 28 8k 57 6k 115 2k or 230 4k Data Bits 8 Stop Bits 1 5 or 2 Parity Bit None QuickSilver Controls Inc Page 4 of 10 Datasheet QCI DS005 Quicksilver Controls Inc Connector Data SilverLode Multi Function Interface SMI Port P1 The SMI port is a DB15HD pin connector containing input power I O and communications Any QCI breakout with an SMI port can be connected to this port via an SMI cable QCI EC SMI nn Alternately the Basic Breakout QCI BO B attaches directly to the SMI port no cable Motor Interface Connector P2 The Motor Interface Connector is a DB15HD socket connector that carries the motor driver Signals and the encoder feedb
10. offers several breakouts see our website but the simplest is our Basic Breakout QCI BO B To convert the 7 TTL I O to 5 24V isolated inputs and 2 open collector outputs select the QCI BO B52 5 Power Supply Power supply selection is motor dependent but the following will work with all the 17 and 23 frame motors S 210 48 48V 4 4A 210 Watt Other Recommendations SilverLode User Manual amp Command Reference QCI SLM For beginning and brand new users please see chapter 1 User Manual for getting started instructions The SilverLode user manual is in a textbook format It begins with the fundamentals of use and progresses into advanced topics that are application oriented Any new user can follow the material in a natural progression of product usage In addition there are exercises throughout the text that provide users a hands on approach toward understanding the topics better The manual is thorough but not exhaustive Users that explore this material fully and complete the exercises should gain the ability to operate program and prototype any SilverLode servo system into working applications Both the user manual and command reference are available for download on our website QuickSilver also sell hard copies of the SilverLode User Manual amp Command Reference set under part number QCI SLM Clamp Module optional some rapid acceleration and deceleration applications may require a clamp module See technical document QCI
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