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SMV 3000 Smart Multivariable Transmitter User`s Manual 34-SM-25

1. 59 6 9 FlowConf Configuration 66 6 10 Flow Compensation Wizard 72 6 11 Using Custom Engineering Units 73 6 12 Saving Downloading and Printing a Configuration PUG e 75 6 13 Verifying Flow Configuration 2 76 This section introduces you to SMV 3000 transmitter configuration It identifies the parameters that make up the transmitter s configuration database and provides information for entering values selections for the given configuration parameters using the SCT SMV 3000 Transmitter User s Manual 43 6 1 Introduction Continued ATTENTION SCT On line Help and Please verify that you have the SCT software version that is compatible with your SMV 3000 Refer to the table on Page 1 To check the software version connect an SFC or SCT to the transmitter see Figure 28 for typical SFC and SCT connections Using the SCT Perform Upload of the SMV database to the SCT The SMV firmware version can be read from the Device tab card To check the SCT software version select About SCT from the Help pull down menu The software version will be displayed Using the SFC Press SHIFT and ID keys Wait for upload of transmitter configuration to SFC Then press S
2. 96 This section identifies how to access typical data associated with the operation of an SMV 3000 transmitter It also includes procedures for e Changing the default failsafe direction e Writing data in the scratch pad area and Saving and Restoring a database SMV 3000 Transmitter User s Manual 89 8 2 Accessing Operation Data Summary You can access this data relevant to the operation of the transmitter using the SCT e Current PV number selection e Input e Output e e Upper Range Limit e Failsafe output direction e Status e Sensor meter body temperature e Cold Junction Temperature e High low PV e Lower Range Limit e PROM serial number e Scratch pad messages Procedure Table 25 summarizes how to access the given operation data from the transmitter using the SCT The procedures assume that the SCT has been connected and communications have been established with the transmitter by selecting Tag ID menu item Table 25 Accessing Transmitter Operation Data Using SCT IF you want to view Select the SCT And Window or Tab Card the present PV number General Tab Card Read selected for display Analog Output transmitter in analog mode Selection the status of transmitter Status Tab Card Read operation at the present time Gross Status Detailed Status the PROM serial number Device Tab Card Read Serial Number the Firmware Version of the Firmware
3. 122 Non Critical Status Diagnostic Message 125 Communication Status Message Table s sss 131 Informational Status Message 133 SFC Diagnostic Message Table ssssssssssssseseeeeee enne 134 Parts Identification for Callouts in Figure 30 sese 139 Parts Identification for Callouts in Figure 31 141 Parts Identification for Callouts in Figure 32 see 142 Summary of Recommended Spare 145 Summary of SMV 3000 Transmitter PVs Configuration 155 Typical SMV 3000 Database Size and Broadcast Time 155 Base Engineering Units for SMV 3000 Transmitter PVS 160 Sensor Type Selections for SMV 3000 5 161 PV Characterization Selections for SMV 3000 PVS 161 DECONF and Type Parameter Entry Comparison 162 Example URLs for a SMV Transmitter Model SMA125 162 Damping Range Values for SMV 3000 Transmitter PVS 163 viii SMV 3000 Transmitter User s Manual 3 13 Figures and Tables Continued 3 13
4. 11 2 2 Getting SMV 3000 Transmitter On Line Quickly 12 This section provides a list of typical start up tasks and tells you where you can find detailed information about performing the task This section assumes that the SMV 3000 transmitter has been installed and wired correctly and is ready to be put into operation It also assumes that you are somewhat familiar with using the SCT and that the transmitter has been configured correctly for your application If the transmitter has not been installed and wired you are not familiar with SCT operation and or you do not know if the transmitter is configured correctly please read the other sections of this manual or refer to the SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 before starting up your transmitter SMV 3000 Transmitter User s Manual 11 2 2 Getting SMV 3000 Transmitter On Line Quickly Quick Start up Tasks Table 1 lists common start up tasks for an SMV 3000 transmitter using the SCT and gives an appropriate section in this manual to reference for more information about how to do the task The start up tasks are listed in the order they are commonly completed Table 1 Start up Tasks Reference Task Description Reference Section 1 Put analog loop into manual X Appropriate vendor documentation mode for controller or recorder used as a re
5. 3 13 Dynamic Compensation Flow Equation Continued Table C 5 Superheated Steam Configuration Example continued Step Action 10 Click on the following options for Failsafe Indication on the Flowing Variables page so that there is an each check box It has been determined that the operator needs the flow output to go to failsafe when there is either a pressure or temperature failure selecting Abs Pressure and Process Temp will assure this Abs Pressure Process Temp Set damping for the flow output at 1 0 seconds Since Flow Failsafe has been selected for a pressure or temperature failure the default values do not need to be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 11 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to compensate and calculate the flow for your application Review the data to make sure the correct choices have been made based on your flow application Click Finish to complete the Flow Compensation Wizard 12 Connect SCT to SMV and establish
6. Continued on next page 152 SMV 3000 Transmitter User s Manual 3 13 Data Exchange Functions continued About Number Of PVs About Database Broadcast 3 13 The number of PVs that a given SMV 3000 transmitter supports is determined upon its database configuration Using the SCT 3000 SFC or through the universal station the SMV can be configured to select or turn ON any number of PVs for broadcast to the IOP The PV1 input is always selected for broadcast but you can configure it to also include secondary variable data You can select PV2 PV3 and PV4 for broadcast by turning them ON or OFF as applicable for the given measurement application Table A 1 shows what PVs represent in the SMV 3000 transmitter See PV Type in subsection 6 5 for details in selecting PVs for broadcast using the SCT 3000 See DE_CONF parameter in subsection A 5 and DE_CONF Changes in subsection A 6 for more information on selecting PVs using the universal station Table A 1 Summary of SMV 3000 Transmitter PVs Configuration SMV PV Number Value represented PV1 DP Differential pressure input PV1 DP w SV1 M B Temp Differential pressure input and separate secondary variable meter body temperature PV2 SP Static pressure input May be GP or AP depending upon transmitter type PV3 TEMP Process temperature input PV4 FLOW Calculated rate of flow Table A 2 lists the maximum databas
7. Bore Diameter inches at 68 deg F not required for Pitot Tube Design Temperature not required for Pitot Tube Fluid State Gas Liquid Steam Flow Data obtained from Primary Element Sizing Sheet Design Pressure required only for Gas applications Design Temperature required only for Gas applications Design Density required only for Steam applications Standard Density required only for Standard Volume equations Fluid Name Pipe Properties Material Pipe Schedule Pipe Diameter Isentropic Exponent not required for Liquid applications or Pitot Tube 2b Standard Flow Compensation Section Standard equation should be used for any primary element not listed in Dynamic Flow Section above Fluid State Gas Liquid Steam Fluid Name Flow Data obtained from Primary Element Sizing Sheet Normal Flowrate Design Pressure Gas applications only Normal Diff Pressure Design Temperature Gas applications only Design Density required only for Steam and Liquid applications Standard Density required only for Standard Volume equations Flow Compensation None Pressure Only TemperatueOnlv 1 Continued on next page 3 13 SMV 3000 Transmitter User s Manual 171 Appendix Configuration Record Sheet continued 2c General Flow Configuration Section PV4 Range LRV defaults are 0 100 000 and 100 000 m3 hr
8. 4 wire RTD connect RTD leads to terminals 1 2 3 and 4 See Figure 16 2 wire Thermocouple connect minus lead to terminal 1 and plus lead to terminal 3 See Figure 16 4 Feed loop power leads through conduit entrance on other side of electronics housing opposite RTD wiring entrance ATTENTION The transmitter accepts up to 16 AWG 1 5 mm diameter wire 5 Strip 1 4 inch 6 35 mm of insulation from leads Observing polarity connect positive loop power lead to SIGNAL terminal and negative loop power lead to SIGNAL terminal Example Connecting loop power to transmitter Loop Power 6 If you have an optional analog meter be sure jumper strap is removed from across METER terminals yellow lead from meter is connected to METER terminal and red lead is connected to METER terminal See control drawing 51404251 for intrinsically safe installations or wiring diagram 51404250 non intrinsically safe included in Section 13 32 SMV 3000 Transmitter User s Manual 3 13 4 5 Wiring SMV 3000 Transmitter Continued Wiring connections continued Wiring the Transmitter Continued Step Action 7 Replace integral meter if applicable replace end cap and tighten end cap lock Figure 15 RTD Input Wiring Connections Keep Resistance Keep Resistance of All Leads Low of All Leads Equal 2 Wire RTD Connections 3 Wire RTD Connections 4 Wire RTD C
9. temperature pressure density discharge coefficient gas liquid or steam thermal expansion factor gas expansion factor NOTE A standard flow equation is also available which uses an empirical method of calculation for PV4 thereby compensating only for temperature and pressure changes in gas and steam applications See Subsection C 2 The following pages contain three examples for configuring the SMV PV4 output using the Flow Compensation wizard in the SCT 3000 configuration program The configuration examples show how to navigate through the wizard program and enter values to configure the SMV PV4 flow variable for a given flow application Examples for the following applications are presented e Liquid Propane e Air Superheated Steam The Dynamic Compensation Flow model wizard in the SCT 3000 program is launched from the Equation Model page of the Flow Compensation Wizard An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dynamically compensate and calculate the mass flowrate of liquid propane through a standard 304 SS orifice meter with flange taps The engineer has sized the orifice meter to produce a differential pressure of 64 inches 2 at 555 5 Ib m The flowing pressure is 314 7 psia and the flowing temperature is 100 degrees F The steps in Table C 3 show how to configure the SMV to calculate the PV4 flow variable for this application Continued on next page SMV 3000 Transmi
10. Failsafe Direction Upscale Downscale Analog Mode Only fa Differential Pressure PV1 Configuration Section PV1 Output Conformity Linear Square Root PV1 Damping sec 00 06 08 14 4 8 PV1 Eng Units 20 39F PSL MPa kg cm 2 ___ mmH20 4C 2 mmHg 0C _ mbar g cm2 ___ inHg_32F _ mH20 4C 20 68F H20_60F _ PV1 Range LRV URV defaults are 0 and 100 inches 20 39F Continued on next page 3 13 SMV 3000 Transmitter User s Manual 169 Appendix Configuration Record Sheet continued 1b Static Pressure PV2 Configuration Section PV2 Damping sec PV2 Eng Units Static Pressure PV2 Range 0 0 _ 016 4 8 20 39F kg icm2 ___ mbar mH20 4C LRV 6 mmH20 4C __ g cm2 H20 68F __ URV default depends on SMV 3000 model number specify gauge or absolute Barometric Pressure MPa mmHg OC inHg 32 2 H2O 6 If using SMV 3000 flow application and you specify the SMG170 model number enter the barometric pressure Default is 14 7 psia 1 Process Temperature PV3 Configuration Section PV3 Damping sec PV3 Probe Type PV3 Eng Units PV3 Range 0 0 Gr 03 _ 255 PT100DRTD TpeKTC deg C LRV defaults are 200 and 450 deg C Cold Junc Comp Internal oz 15 514 TypeETC __ degF URV External O
11. inH2O 9 68F Inches of Water at 68 20 mmHg 0C Millimeters of Mercury at 0 32 psi Pounds per Square Inch kPa Kilopascals M Pa Megapascals mbar Millibar bar Bar g cm Grams per Square Centimeter Kg cm Kilograms per Square Centimeter inHg 32F Inches of Mercury at 32 F 0 C mmH20 4C Millimeters of Water at 4 C 39 2 F mH20 4C Meters of Water at 4 C 39 2 F ATM Normal Atmospheres inH2O 60F Inches of Water at 60 F 15 6 C d Factory setting c Continued on next page 52 SMV 3000 Transmitter User s Manual 3 13 6 6 DPConf Configuration PV1 continued LRV and URV The Lower Range Value and the Upper Range Value fields for PV1 are PV1 DP Range found on the DPConf tab card Values Set the LRV which is the process input for 4 mA dc 0 output and URV which is the process input for 20 mA dc 100 output for the differential pressure input PV1 by typing in the desired values on the SCT configuration LRV in the desired value default 0 0 Type in the desired value default 100 inH20 39 2 F for SMV models SMA125 and SMG 170 default 10 inH20 39 2 F for SMV models SMA110 e When transmitter is in analog mode ATTENTION SMV 3000 Transmitters are calibrated with inches of water ranges using inches of water pressure referenced to a temperature of 39 2 F 4 C For a reverse range enter the upper range value as t
12. s Manual 117 11 2 Overview Diagnostics The SMV 3000 transmitter is constantly running internal diagnostics to monitor sensor and transmitter functions The SCT and SFC when connected to the SMV control loop monitor the transmitter functions and status of the control loop and the communications link When a diagnostic failure is detected a status is generated by the SMV The SCT or SFC connected to the SMV control loop will interpret the transmitter status into messages which can be viewed through the SCT Status tab card or an SFC display Corrective actions then can be taken to clear transmitter fault conditions ATTENTION Troubleshooting Tools There are additional diagnostics provided by the STIMV IOP for transmitters integrated with the TPS TDC control systems and any message will appear in the TRANSMITTER STATUS field of the Detail Display in the Universal Station Details about the STIMV IOP diagnostic messages are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TPS TDC system bookset and in Appendix A of this manual Your primary troubleshooting tool is the SCT in which you can run a status check and refer to the detailed status message table that lists the diagnostic messages and their meanings Recommended actions are provided to help in correcting transmitter fault conditions Use the SCT also to verify the transmitter s configuration data and check to be sure your
13. to peak noise on the output signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndown ratio using the pressure range information for your transmitter SMV 3000 Transmitter User s Manual 65 6 9 FlowConf Configuration PV4 Engineering Units PV4 Engineering Units The FlowConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV4 in the unit of measure selected in the Engineering Units field Select one of the preprogrammed engineering units for display of the PV4 measurements depending upon type of flow measurement configuration Table 16 lists the pre programmed engineering units for volumetric flow and Table 17 lists the engineering units for mass flow Engineering Unit Meaning M n Cubic Meters per Hour gal h Gallons per Hour Liters per Hour Cubic Centimeters per Hour m min Cubic Meters per Minute gal min Gallons per Minute l min Liters per Minute cc min Cubic Centimeters per Minute m day Cubic Meters per Day gal day Gallons per Day Kgal day Kilogallons per Day bbl day Barrels per Day m sec Cubic Meters per Second Cubic Feet per Minute CFH Cubic Feet per Hour Table 16 Pre programmed Volumetric Flow Engineering Units for PV4 9 Factory setting The SCT 3000 will not display SCFM SCFH ACFM or ACFH However you can configure the SMV 3000 to calculate and
14. DPOutCal for 1 APOutCal for PV2 TempOutCal for PV3 or FlowOutCal for PV4 6 Enter an output value and then set PV to Output mode 7 Open the PV Monitor window by selecting PV Monitor from the View pull down menu Read the PV outputs Also check the PV outputs as displayed at the digital receiver 8 Select appropriate tab card for the PVs that were set to output mode and clear the output mode 9 Select Status tab card to verify that all transmitter outputs are in not in output mode and that there are no new messages 3 13 SMV 3000 Transmitter User s Manual 81 7 4 Using Transmitter to Simulate PV Input Using SMV Transmitter in Input Mode ATTENTION You can use an SMV 3000 transmitter to simulate a PV input value through the transmitter s input mode This feature is useful to check a PV s affect on the transmitter s output and compare expected readings on other analog instruments in the loop such as recorders controllers and positioners For SMV transmitters operating in DE mode inputs can be simulated for each PV to check the transmitter s outputs on Universal Station displays with our TPS TDC systems Using the SCT you can tell the transmitter to change a PV input to any acceptable range value and maintain that input This makes it easy to check PV input operation through the accurate simulation of input signals This is especially helpful in verifying the affect of a g
15. If error persists replace transmitter 9 4 Bad PT Compensation STATUS TAG ID BAD PT COMP 4 Problem with process temperature Verify that process temperature PV4 BAD PT COMP PV4 input PV3 input processing input is correct circuitry for PV3 or PV4 algorithm Verify open defective parameter data temperature sensor Correct process temperature measurement Check for temperature limits exceeded in viscosity or density configuration Check design temperature value for PV4 standard gas algorithm 2 6 Corrects Reset PV1 STATUS TAG ID CORRECTS RST PV1 Allcalibration CORRECTS were Recalibrate PV1 DP range CORRECTS RST PV1 deleted and data was reset for PV1 range 4 6 Corrects ResetPV2 STATUS TAG ID CORRECTS RST PV2 Allcalibration CORRECTS were Recalibrate PV2 SP range CORRECTS RST PV2 deleted and data was reset 8 6 Corrects Active on PV3 STATUS TAG CORR ACTIVE PV3 Process temperature PV3 has Nothing or do a reset corrects CORR ACTIVE PV3 been calibrated and is now different than 124 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 32 Non Critical Status Diagnostic Message Table continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9 6 Corrects Active on 4 STATUS
16. Ut d eet xU HEURE 163 APPENDIX B SMV 3000 CONFIGURATION RECORD SHEET 170 APPENDIX C PV4 FLOW VARIABLE EQUATIONS nnns 174 C 1 OVNIS W dito feet Me ev Er AT GLA De evel 174 C 2 Standard Flow 175 Dynamic Compensation Flow Equation sse 180 SMV 3000 Transmitter User s Manual Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure A 1 Figure A 2 Figure A 3 Figure A 4 Figure A 5 Figure A 6 Figure A 7 Figures and Tables SMV 3000 Transmitter Handles Multiple Process Variable Measurements and Calculates Flow Rate 3 Functional Block Diagram for Transmitter in Analog Mode of deese cee cere eres rcd Loud 4 Functional Block Diagram for Transmitter in Digital DE Mode of C uL ii errr eren
17. default values as a quick alternative to measurement range calibration 3 13 SMV 3000 Transmitter User s Manual 109 10 2 Overview About Calibration Differential pressure and static pressure measurements can be affected by conditions external to the transmitter such as process material or residue adhering to barrier diaphragms for example so measurement drift cannot be eliminated completely If recalibration of the differential pressure PV1 and or static pressure PV2 measurement range is required we recommend that you do a bench calibration with the transmitter removed from the process and located in a controlled environment to get the best accuracy For a transmitter with a small differential pressure span a input zero correct function should be performed This action corrects for any minor error that may occur after the transmitter is mounted and connected to the process If the transmitter will be operating in the analog mode you must calibrate its output signal before you calibrate the transmitter s measurement ranges While it is not required to calibrate the output signal first for transmitter s operating in the DE mode you can do it by reading the output in percent You can reset the calibration data for any given measurement range to default values if it is corrupted until the transmitter can be recalibrated See subsection 10 5 for details Continued on next page 110 SMV 3000 Transm
18. setup and operation of the SCT 3000 It is a companion document to the SCT on line user manual SMV 3000 Smart Multivariable Transmitter User s Manual 34 SM 25 02 One copy is shipped with every transmitter order up to five units Orders for more than five units will ship with one SMV user manual for every five transmitters This document provides detailed information for installing wiring configuring starting up operating maintaining and servicing the SMV 3000 transmitter This is the main reference manual for the SMV 3000 transmitter Smart Field Communicator Model 578103 Operating Guide 34 ST 11 14 One copy is shipped with every SFC This document provides generic SFC information and detailed keystroke actions for interfacing with these Honeywell Smartline Transmitters SMV 3000 Smart Multivariable Transmitter ST 3000 Smart Pressure Transmitter STT 3000 Smart Temperature Transmitter MagneW 3000 Smart Electromagnetic Flowmeter Guide to Temperature Sensors and Thermowells 34 44 29 01 This document tells you how to properly specify thermal probes and thermowell assemblies for your application Model selection guides also are included for various temperature probes SMV 3000 Transmitter User s Manual 3 13 Section 2 Quick Start Reference 2 1 Introduction Section Contents About this section 3 13 This section includes these topics Topic See Page 2 1 Introduction
19. 148 to 752 d Factory setting ATTENTION 3 13 Whenever you connect a different sensor as the transmitter s input you must also change the sensor type configuration to agree Otherwise range setting errors may result SMV 3000 Transmitter User s Manual 61 6 8 TempConf Configuration PV3 continued T C Fault Detect Select whether to turn on the function for T C or RTD fault detection ON Any RTD or T C lead breakage initiates a critical status flag OFF Break RTD sensing lead or any T C lead initiates a critical status flag d Factory setting Background You can turn the transmitter s temperature sensor fault detection function ON or OFF through configuration e With the detection ON the transmitter drives the PV3 output to failsafe in the event of an open RTD or T C lead condition The direction of the failsafe indication upscale or downscale is determined by the failsafe jumper on the PWA See Subsection 8 3 e When fault detection is set to OFF these same failsafe conditions result in the transmitter for an open RTD sensing lead or any T C lead But when an open RTD compensation lead is detected the transmitter automatically reconfigures itself to operate without the compensation lead This means that a 4 wire RTD would be reconfigured as 3 wire RTD if possible and thus avoiding a critical status condition in the transmitter when the transmitter is still capable of del
20. 2 STATIC PRESS 03 UNIT 01 CONFIG PAGE CONFIGURATION DATA PVFORMAT 01 PVCHAR LINEAR PVLOPR NOACTION PVSRCOPT ALL SENSRTYP SPT AP PVROCPPR NOACTION PVCLAMP CLAMP PIUOTDCF OFF PVROCNPR NOACTION PVALDR ONE BADPVPR LOW PVALDEBEU 2 0000 PVHHPR NOACTION INPTDIR REVERSE PVHIPR NOACTION LOCUTOFF PVLLPR NOACTION SMART TRANSMITTER DATA STITAG FT3011 P SECVAR SENSRTY SPT URI DAMPING 0 00000 PVCHAR LINEAR U SERIALNO CJTACT OFF L STISWVER PIUOTDCF OFF LUL STATE LOADFAIL DECONF Pv Db STT 4 PST COMMAND TRANSMITTER SCRATCH TRANSMITTER STATUS COMMAND ALLOWED ONLY ON FIRST SLOT OF MULTIPLE PV XMTRS 2 OF 2 Message means you can only initiate DECONF download from Detail display for slot 1 or PV number 1 Continued on next page 3 13 SMV 3000 Transmitter User s Manual 163 6 Operation Notes Continued PV Engineering Unit Conversions ATTENTION You can initiate manual engineering unit conversions for PV value used in displays by substituting appropriate converted values for PVEUHI and PVEULO on page one of the Detail display Use the Y mX B formula explained in Section 4 of the PM APM Smartline Integration Manual to calculate the desired PVEUHI and PVEULO values LRV and URV are used as X in the formula Tables A 9 through A 12 list conversion values that can be used for and in the equation to calculate a desired PV value As a shortc
21. 47 5 Nem 2 4 Nem 35 Lb Ft 1 8 Lb Ft SMV 3000 Transmitter User s Manual 27 4 4 Installing RTD or Thermocouple Considerations You are responsible for installing the thermowell to house the RTD or thermocouple sensor Be sure to use a spring load accessory to hold the RTD sensor against the end of the thermowell To reduce the effects of noise use shielded cable or run sensor leads in a conduit See the Guide to Temperature Sensors and Thermowells 34 44 29 01 which tells you how to properly specify thermal probes and thermowell assemblies for your application Model selection guides also are included for various temperature probes CE Conformity Special Conditions Europe You must use shielded cable to connect sensor to transmitter s temperature circuit 28 SMV 3000 Transmitter User s Manual 3 13 4 5 Wiring SMV 3000 Transmitter CE Conformity Special You must use shielded twisted pair cable such as Belden 9318 for all Conditions Europe signal power wiring Summary 3 13 The transmitter is designed to operate in a two wire power current loop with loop resistance and power supply voltage within the operating range shown in Figure 13 Figure 13 Operating Range for SMV 3000 Transmitters Ax Area Loop NOTE A minimum of 250 Resistance Ohms of loop resistance is necessary to support communications Loop resistance equals barrier resistance plus wire resistance
22. 501 Class I Locations Article 501 15 Sealing and Drainage f Drainage 3 Canned Pumps Process or Service Connections Etc Article 505 Class I Zone 0 1 and 2 34 SMV 3000 Transmitter User s Manual 3 13 Explosionproof Conduit seals and Hazardous Location Installations 3 13 Locations Article 505 16 Sealing and Drainage E Drainage 3 Canned Pumps Process or Service Connections and So Forth and the Canadian Electrical Code rules 18 092 18 108 18 158 J18 108 and J18 158 Annunciation of a primary seal failure per ANSI ISA 12 27 01 is electronic and is displayed in various forms based on the type of communication used for the particular transmitter Failure of the primary seal is considered a Critical Failure Based on testing annunciation of primary seal failure will occur in 7 hours or less The transmitter s 4 20 mA output will be driven to the selected failsafe direction upscale or downscale The transmitter s digital output DE will display any of the following responses which could indicate a primary seal failure as well as other meter body faults METER BODY FAULT MB OVERLOAD SUSPECT INPUT Transmitters installed as explosionproof in a Class I Division 1 Group A Hazardous Classified Location in accordance with ANSI NFPA 70 the US National Electrical Code NEC require a LISTED explosionproof seal to be installed in the conduit within 18 inches of the transmitter Crouse Hinds
23. Calculate Reynolds number for flow conditions causing the message 8 7 Sensor Mismatch PV3 SAVE RESTORE SNSR MISMTCH PV3 Number of wires selected does Check sensor wiring and type TYPE MI SMATCH not match number of sensor wires physically connected to the transmitter 3 13 SMV 3000 Transmitter User s Manual 129 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 33 Communication Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do Command Aborted TAG NO Communications aborted Retry aborted operation COMM ABORTED SFC Pressed cir key during communications operation Communication Error TAG NO Communications unsuccessful Check loop wiring and Upload failed FND AROUND ERR STC SFC connections If error persists replace transmitter electronics module Download Failed SAVE RESTORE Database restore or download Check transmitter and try again RESTORE FAILED function failed due toa problem with the current configuration or a communications error Invalid Response TAG NO e The transmitter did not respond Try communicating again ILLEGAL RESPONSE properly since the response was not recognizable The message was probably corrupted by external influences Transmitter sent illegal response to SCT or SFC y Illegal operation URV 3 TAG ID Requesting transmitter t
24. Manual 111 10 3 Calibrating Analog Output Signal Background You can calibrate the transmitter s analog output circuit at its 0 and 100 levels by using the transmitter in its constant current source mode or output mode It is not necessary to remove the transmitter from service for this procedure Procedure Depending if you are using the SCT 3000 or the SFC to perform calibration refer to the appropriate sections below for the procedure The procedure shows you how to calibrate the output signal for a transmitter in the analog mode Note that the procedure is similar for a transmitter in the DE mode but the SCT or SFC must be used to read the output in percent in place of the milliammeter or voltmeter readings See Figure 28 for a sample test equipment setup Using the SCT select the topic Calibrating Output at 0 and 100 for an SMV 3000 Transmitter and Click on PV4 Output Calibration Form FLOW OutCal to view the procedure Using the SFC Follow the procedure for Calibrating the Output Signal for Transmitter in Analog Mode in Section 7 of the SFC Operating Guide 112 SMV 3000 Transmitter User s Manual 3 13 10 4 Calibrating 1 PV2 Range Values Background ATTENTION Procedure 3 13 The SMV 3000 Smart Multivariable Transmitter has two point calibration This means when you calibrate two points in the PV range all the points in that range adjust to that calibration Y
25. Solutions page 8 The calculated Kuser value appears on the Solutions page of the Kuser Model along with a list of items with values that you have configured from previous pages Review the Wizard values to make sure they are correct Click Finish to complete the Kuser calculation procedure 9 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 10 Perform Download of the database configuration file to the SMV 11 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Input to verify the Kuser and flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output continued on next page 176 SMV 3000 Transmitter User s Manual 3 13 2 Standard Flow Equation Continued Example Superheated Steam Using an Averaging engineer has specified SMV 3000 Smart Multivariable Transmitter to Pitot Tube compensate for steam density changes and to calculate the mass flowrate of superheated steam using an averaging pitot tube The engineer has sized the averaging pitot tube to produce a differential pressure of 13 21 inches at 45 000 Ib hr The flowing pressure is 294 7 psia flowing temperature is 590 degrees F and flowing density is 0 49659 Ibs ft The steps in Table C 2 show how to configure the SMV to calculate the PV4 flow variable for this application Table C 2 Superheated
26. Transmitter User s Manual 3 13 9 4 Replacing Electronics Module or PROM Module description PROM identification The electronics module used in the SMV 3000 transmitter is a two Printed Wiring Assembly design that includes an integral mounting bracket we refer to the PWAs as Main PWA and Temperature or Daughter PWA as a way to distinguish them The plug in PROM on the main PWA is uniquely characterized to the meter body of the given transmitter For this reason each PROM is given a 10 digit identification number so you can verify that a replacement PROM is the correct match for the given transmitter The PROM identification number is stamped on the nameplate on the transmitter s meter body and appears on a label under the PROM You can also read the PROM number using the SCT See Section 8 2 in this manual for details Procedure 3 13 The procedure in Table 28 outlines the steps for replacing the electronics module or the plug in PROM Since you must remove the electronics module and PROM in either case you can easily adapt the steps as required Table 28 Replacing Electronics Module or PROM Step Action 1 Turn off transmitter power ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart 2 Loosen end cap lock and unscrew end cap from electronics side of housing ontinued on next page SMV 3000 Transmitter U
27. You would then enter the configuration parameters in the fields of the tab cards displayed in the SCT window Configuration is complete when you have entered all parameters in the template s tab cards and for flow applications you have entered all flow data in the flow compensation wizard You then save the template file containing the SMV transmitter s database as a disk file Refer to Section 5 2 Establishing Communications or the SCT on line user manual for connecting the SCT and SMV for on line configuration We do not recommend that you configure the SMV using the Smart Field Communicator SFC Some of the advanced functions of the SMV transmitter are not supported by the SFC However you can use the SFC to perform certain operations such as calibrate or re range the transmitter read transmitter status and diagnose faults 46 SMV 3000 Transmitter User s Manual 3 13 6 3 Configuring the SMV 3000 with The SCT Using the SCT for The SCT template files have tab cards that contain data fields for the SMV 3000 SMV parameters which you fill in You start with the Device tab card to Configuration enter the device tag name Tag ID and other general descriptions Next you can select each tab card in order and configure each PV PV1 secondary variable if desired PV2 PV3 and PV4 SMV Process Variable SCT Template Tab Card PV1 Differential Pressure DPConf PV2 Absolute Pressure or APConf or GPC
28. are used to calculate the Wizard Kuser factor When using the dynamic corrections equation the conversion factor is used as the Kuser factor Refer to the SCT on line manual for additional information about using custom units in your SMV 3000 configuration 72 SMV 3000 Transmitter User s Manual 3 13 6 11 Flow Compensation Wizard Description Standard Equation Dynamic Compensation Equation 3 13 A Flow Compensation Wizard is provided with the SCT 3000 which is used to configure PV4 the flow variable of the SMV 3000 Multivariable Transmitter The flow compensation wizard will guide you in configuring the PV4 output for either a standard flow equation or a dynamic compensation flow equation SMWB000 sencdaith diae gaminiai icclbye prieasiottee A SME MFC 3M fl Wizard button in the SCT SMV 3000 configuration window Refer to the SCT 3000 on line User Manual for detailed information for using the flow compensation wizard according to the following equation Flow Ka VAP See Appendix C for the SMV 3000 standard flow equations and examples of flow configuration using the flow compensation wizard The SMV 3000 dynamic compensation flow equation is the ASME flow equation as described in ASME MFC 3M Measurement of Fluid Flow in Pipes Using Orifice Nozzle and Venturi The dynamic compensation flow equation should be used to increase the flow measurement accuracy and flow turndo
29. be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default values for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 12 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to compensate and calculate the flow for your application Review the data to make sure the correct choices have been made based on your flow application Click Finish to complete the Flow Compensation Wizard 13 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 14 Perform Download of the database configuration file to the SMV 15 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Input to verify the flow calculation for this application You can simulate inputs for PV1 PV2 and to verify 4 output sentropic Exponent is also called the Ratio of Specific Heats SMV 3000 Transmitter User s Manual 185 Dynamic Compensation Flow Equation Continued SMV Operation ina Steam Application Example Superheated Steam When operating the SMV in a steam application there are number of considerations you should be
30. before continuing Click OK to continue After several seconds the SCT 3000 reads the device s tag ID and displays it in the View Tag dialog box Click on the Upload button in the View Tag dialog box to upload the current database configuration from the SMV and make the on line connection A Communications Status dialog box displays during the uploading process 4B Select Upload from the Device Menu or click on the Upload toolbar button to upload the current database configuration from the SMV and make the on line connection fthe SCT 3000 detects that the transmitter is in analog mode a dialog box displays prompting you to put the loop in manual and to check that all trips are secured if necessary before continuing Click OK to continue A Communications Status dialog box displays during the uploading process 3 13 SMV 3000 Transmitter User s Manual Continued on next page 39 5 2 Establishing Communications Continued Making On line Connections to the SMV continued Table 9 Making SCT 3000 On line Connections Continued Step Action 5 When the on line view of the SMV appears on the screen access the Status form by clicking on its tab The Status form is used to verify the status of the connected field device Separate list boxes for Gross Status and Detailed Status are presented in the Status form Refer to the SCT 3000 User Manual on line for explanations
31. communications See subsection 5 2 for procedure if necessary 13 Perform Download of the database configuration file to the SMV 14 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Inputto verify the flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output SMV 3000 Transmitter User s Manual 189 190 SMV 3000 Transmitter User s Manual 3 13 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA NORTH AMERICA SOUTH AMERICA TAC hfs tac Phone 80012026455 or 44 Honeywell Process Solutions Honeywell do Brazil amp Cia support honeywell com 0 1202645583 Phone 1 800 423 9883 Phone 55 11 7266 1900 44 0 1344 655554 Or 1 800 343 0228 FAX 55 11 7266 1905 eee Limited Email Sales sc cp apps Email Sales ask Email Sales ask One ve mite salespa62 honeywell com ssc honeywell com or ssc honeywell com or Phone 61 7 3846 1255 or FAX 61 7 3840 6481 hfs tac hfs tac TAC hfs tac support honeywell com support honeywell com Toll Free 1300 36 39 36 support honeywell com Toll Free Fax 1300 36 04 70 China PRC Shanghai Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580
32. display the volumetric flowrate at standard conditions CFM or CFH by choosing standard volume in the Flow Compensation Wizard Likewise you can choose actual volume for applications when you want to calculate volumetric flowrate at actual conditions Continued on next page 66 SMV 3000 Transmitter User s Manual 3 13 6 9 FlowConf Configuration PV4 continued PV4 Engineering Units continued Table 17 Pre programmed Mass Flow Engineering Units for PV4 Engineering Unit Kg min Ib min Kg h Ib h Kg sec Ib sec Vh t min t sec g h g min g sec ton h ton min ton sec 4 Factory setting Meaning Kilograms per minute Pounds per Minute Kilograms per Hour Pounds per Hour Kilograms per Second Pounds per Second Tonnes per Hour Metric Tons Tonnes per Minute Metric Tons Tonnes per Second Metric Tons Grams per Hour Grams per Minute Grams per Second Tons per Hour Short Tons Tons per Minute Short Tons Tons per Second Short Tons C Continued on next page 3 13 SMV 3000 Transmitter User s Manual 67 6 9 FlowConf Configuration PV4 continued PV4 Flow Upper Range Limit URL and Range Values LRV and URV ATTENTION About URL and LRL Set the URL LRV and URV for calculated flow rate PV4 output by typing in the desired values on the FlowConf tab card e URL Type in the maximum range limit that is applicable for your process conditions 100 000 default e LRV Type in
33. in the loop is configured for the PV4 output range Continued on next page 86 SMV 3000 Transmitter User s Manual 3 13 7 5 Starting Up Transmitter Continued Proedure continued 3 13 Table 24 Start up Procedure for SMV Transmitter Model SMA110 continued Step Action 4 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 5 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 6 Perform Upload of the SMV database to the SCT 7 Open valve A and equalizer valve C in the three valve manifold Allow system to stabilize at full static pressure zero differential 8 Select DP nCal tab card and read input of applied DP PV1 pressure in the selected engineering unit 9 While monitoring the transmitter s PV1 input position the transmitter so that the transmitter input is reading at or near zero and then tighten the mounting bolts completely Note that you must click on Read Input in order to obtain updated input pressure When input reads 0 input go to step 10 If input does not read 0 input A Click the Input option button A Click the Correct button to correct input to zero 10 Close equalizer valve C and open valve B or remove the tubing from between the input ports and restore transmitter piping 11 Select AP nCal tab card and read input of applied AP PV
34. of each status condition Refer to the SCT 3000 User Manual on line for a procedure on how to download any previously saved configuration database files 40 SMV 3000 Transmitter User s Manual 3 13 5 3 Making Initial Checks Checking Communication Mode and Firmware Version DE Communication Changing Communication Mode 3 13 Before doing anything else it is a good idea to confirm the transmitter s mode of operation and identify the version of firmware being used in the transmitter e Communication mode either ANALOG or DE mode is displayed on the Status Bar at the bottom SCT application window e The transmitter s firmware version is displayed on the Device configuration form A transmitter in the digital DE mode can communicate in a direct digital Mode fashion with a Universal Station in Honeywell s TPS and TDC 3000 control systems The digital signal can include all four transmitter process variables and its secondary variable as well as the configuration database You can select the mode you want the transmitter to communicate with the control system The communication mode is selected in the SCT General Configuration form tab card SMV 3000 Transmitter User s Manual 41 5 4 Write Protect Option Write Protect Option The SMV 3000 transmitters are available with a write protect option It consists of a jumper located on the transmitter s Main Printed Circuit Board PCB
35. on next page 3 13 SMV 3000 Transmitter User s Manual 49 6 5 General Configuration Continued Background ATTENTION Analog Output You can select which of the transmitter s Process Variables PVs are to be broadcast as part of the transmitter s digital transmission to the control system You also can select whether the secondary variable is included as part of the broadcast message To digitally integrate the SMV 3000 transmitter with our TPS TDC control systems you must have an STIMV IOP module in your Process Manager Advanced Process Manager or High Performance Process Manager You can not integrate the SMV 3000 with a control system using an STDC card or an STI IOP module for the Smart Transmitter interface Contact your Honeywell representative for information about possibly upgrading an existing STI IOP to an STIMV IOP The Analog Output Selection field should contain the PV type that will Selection represent the transmitter s output when the transmitter is in its analog mode Select the PV you want to see as the SMV output from the choices in Table 11 Table 11 SMV Analog Output Selection Determine which PV is desired as SMV Then Select Output PV1 Delta P Differential Pressure PV1 DP PV2 Static Absolute or Gauge Pressure PV2 SP Proc Temp Process Temperature PV3 Temp PV4 Calculated Calculated Flow Rate PV4 Flow d Factory settin
36. or wearing a grounded wrist strap e As soon as the PWA is removed from the transmitter put it in an electrically conductive bag or wrap it in aluminum foil to protect it C Continued on next page 3 13 SMV 3000 Transmitter User s Manual 93 8 3 Changing Default Failsafe Direction Continued Procedure continued Table 26 Cutting Failsafe Jumper Step Action 1 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 2 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 3 Open the Status Tab Card Read and record the gross and detailed status messages of the transmitter 4 Turn OFF transmitter power Loosen end cap lock and unscrew end cap from electronics side of transmitter housing 5 Release retaining clip and unplug flex tape and power connectors from Main PWA underneath module Unplug temperature input connector from Daughter PWA underneath module Loosen two captive mounting screws on top of module and then carefully pull module from housing 6 ATTENTION You may be able to cut the failsafe jumper without removing the molding and Daughter PWA as noted in this Step and the next one Just be sure you can identify the jumper and don t damage other components in the process of cutting it Remove screw holding connector molding retaining clip to Main PWA and remove mol
37. section This section provides information about installing the SMV 3000 transmitter It includes procedures for mounting piping and wiring the transmitter for operation 18 SMV 3000 Transmitter User s Manual 3 13 4 2 Mounting SMV 3000 Transmitter Summary You can mount the transmitter to a 2 inch 50 millimeter vertical or horizontal pipe using our optional angle or flat mounting bracket or a bracket of your own Figure 8 shows typical bracket mounted installations for comparison Angle Flat Mounting C Mounting Bracket Horizontal Pipe Mounting Bracket Vertical Pipe Dimensions Detailed dimension drawings for given mounting bracket type are listed in the back of this manual for reference This section assumes that the mounting dimensions have already been taken into account and the mounting area can accommodate the transmitter 3 13 SMV 3000 Transmitter User s Manual 19 4 2 Mounting SMV 3000 Transmitter Continued Bracket mounting Table 5 summarizes typical steps for mounting a transmitter to a bracket Step Action 1 If you are using an Then optional mounting bracket go to Step 2 existing mounting bracket go to Step 3 2 Position bracket on 2 inch 50 8 mm horizontal or vertical pipe and install U bolt around pipe and through holes in bracket Secure with nuts and lockwashers provided Example Angle mountin
38. the communication operation The transmitter s microprocessor receives a communication signal from the SFC identifies the request and sends a response message Figure 5 shows a simplified view of the communication interface provided by an SFC Figure 5 Typical SFC Communication Interface SMV 3000 Response 4 to 20 mA line Request Because of the advanced capabilities built in to the SMV 3000 we do not recommend that you use the SFC to configure the SMV transmitter Some of the SMV s advance functions are not supported by the SFC Although you can use the SFC to perform certain operations such as calibrate or rerange the transmitter read transmitter status and diagnose faults If you use the SFC to communicate with the SMV you can adjust transmitter values or diagnose potential problems from a remote location such as the control room You can use the SFC to e Monitor Read the input pressure process temperature or secondary variable to the transmitter in engineering units Display Retrieve and display data from the transmitter or SFC memory SMV 3000 Transmitter User s Manual 7 1 5 Smart Field Communicator SFC continued Using the SFC with the SMV 3000 Change Mode Tell transmitter to operate in either its analog 4 20 continued of Operation mode or its digital enhanced DE mode e Check Current Use the transmitter to supply the output current desired Outpu
39. the desired value default 0 0 e Type in the desired value default URL Be sure that you set the PV4 Upper Range Limit URL to desired value before you set PV4 range values We suggest that you set the PV4 URL to equal two times the maximum flow rate 2 x URV The Lower Range Limit LRL and Upper Range Limit URL identify the minimum and maximum flow rates for the given PV4 calculation The LRL is fixed at zero to represent a no flow condition The URL like the URV depends on the calculated rate of flow that includes a scaling factor as well as pressure and or temperature compensation It is expressed as the maximum flow rate in the selected volumetric or mass flow engineering units Continued on next page 68 SMV 3000 Transmitter User s Manual 3 13 6 9 About LRV and URV ATTENTION 3 13 FlowConf Configuration PV4 continued The LRV and URV set the desired zero and span points for your calculated measurement range as shown in the example in Figure 24 Figure 24 Typical Volumetric Flow Range Setting Values Typical Range Configuration for Volumetric Flow LRL LRV SPAN URV URL 0 325 650 975 1300 m h Range Limits Measurement Lower Range Upper Range Span Range Value Value 0 to 1300 m h 0 to 650 m h 0 m h 650 m h 650 m h The default engineering units for volumetric flow rate is cubic meters per hour and tonnes per hour is the def
40. to 93 40 to 125 oF 40 to 200 40 to 257 For CTFE fill fluid the rating is 15 to 110 C 5 to 230 F Overpressure ratings Table 3 lists overpressure rating for a given Upper Range Limit URL for reference Table 3 Transmitter Overpressure Ratings SMV 3000 Upper Range Maximum Allowable Working Pressure Note 1 Limit URL Transmitter Model Previous New Design 25 inches H20 9 39 2 F SMA110 differential pressure 100 psi 100 psi 6 9 bar 6 9 bar 100 psia absolute l pressure 400 inches 20 39 2 F SMA125 differential pressure 750 psi 750 psi 750 psia absolute 51 7 bar 51 7 bar pressure 400 inches H20 39 2 F SMG170 differential pressure 3000 psi 4500 psi 206 8 bar 310 3 bar 3000 psig absolute pressure Note 1 Maximum Working Pressure Rating and Overpressure Rating may vary with materials of construction and with process temperature Static pressure is referenced at high pressure port 3 13 SMV 3000 Transmitter User s Manual 15 3 2 Considerations for SMV 3000 Transmitter Continued RTD requirements Thermocouple requirements Use a two three or four wire platinum 100 ohm Pt100 Resistance Temperature Detector with rated measurement range limits of 200 to 450 C 328 to 842 F per DIN 43760 standard 0 00385 U U C as the input source for the process temperature PV Use one of the
41. transmitter Version the present message in the Scratch Pad scratch pad area of memory Continued on next page 90 SMV 3000 Transmitter User s Manual 3 13 8 2 Procedure continued Accessing Operation Data Continued Table 25 Continued Accessing Transmitter Operation Data Using SCT IF you want to view Select the SCT Window or Tab Card And 1 the input value for a given PV which is updated every six seconds 2 the present transmitter output in percent for a given PV which is updated every six seconds PV Monitor Window Read PV Input PV of span 1 the span which is the URV minus the LRV fora given PV 2 the Upper Range Limit of agiven PV 3 the Lower Range Limit of agiven PV DPConf for PV1 APConf for PV2 TempConf for PV3 FlowConf for PV4 Read Span URL LRL the failsafe output direction forthe Transmitter ATTENTION You can change the default failsafe direction from upscale to downscale See Section 8 3 Changing Default Failsafe Direction General Tab Card Read Analog Failsafe Direction the present meter body temperature 5 measured by circuitry in the transmitters sensor ATTENTION You can change the temperature engineering units to F R or K by selecting the SV Units field in the DPConftab card PV Monitor Window Click on SV button on DP gauge Read SV Con
42. type EYS EYD or EYSX EYDX are examples of LISTED explosionproof seals that meets this requirement Transmitters installed as explosionproof in a Class I Division 1 Group B C or D Hazardous Classified Locations do not require an explosionproof seal to be installed in the conduit NOTE Installation should conform to all national and local electrical code requirements When installed as explosionproof in a Division 1 Hazardous Location keep covers tight while the transmitter is energized Disconnect power to the transmitter in the non hazardous area prior to removing end caps for service When installed as nonincendive equipment in a Division 2 Hazardous Location disconnect power to the transmitter in the non hazardous area or determine that the location is non hazardous prior to disconnecting or connecting the transmitter wires SMV 3000 Transmitter User s Manual 35 Section 5 Getting Started 5 1 Introduction Section Contents This section includes these topics Topic See Page 5 1 Introduellon 36 5 2 Establishing Communications 2 2 errore rete haces 37 5 3 Making Initial Checks oc P 41 5 4 Write Protect Option etm eto t emp d eerte idus 42 About This Section If you have never used an SCT to talk to an SMV 3000 transmitter this section tells you how to connect the SMV with the SCT establish on line communications and make initial checks A
43. under the temperature measurement Daughter PCB that you can position to allow read and write access or read only access to the transmitter s configuration database When the jumper is in the read only position you can only read view the transmitter s configuration and calibration data Note that the factory default jumper position is for read and write access There is no need to check jumper position unless you want to change it Figure 19 shows the location of the write protect jumper on the electronics module for SMV 3000 transmitters Figure 19 Write Protect Jumper Location and Selections with Daughter PCB Removed Main PWA Flex Tape Plastic Connector Bracket Power Connector Daughter PWA mm EH Temperature Input Connector 42 SMV 3000 Transmitter User s Manual 3 13 Section 6 Configuration 6 1 Introduction Section Contents About This Section 3 13 This section includes these topics Topic See Page LO M CON D 43 6 2 MEER 45 6 3 Configuring the SMV 3000 with The SCT 47 6 4 Device Configuration ee ee 48 6 5 General Configuration s eee d ooo Seid etta 49 6 6 DPConf Configuration PV1 52 6 7 AP GPConf Configuration PV2 57 6 8 TempConf Configuration
44. 10 Select Status tab card to verify that all transmitter outputs are in not in output mode and that there are no new messages 11 You can repeat steps 6 through 10 to simulate other PV outputs such as PV1 PV2 or PV3 The procedure in Table 20 outlines the steps for checking the PV outputs for SMV transmitter in DE mode The transmitter does not measure the given PV input or update the PV output while it is in the output mode For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that PV readings on Universal Station displays will be flagged as BAD PV although the reading will continue to be displayed will reflect the simulated input Table 20 Output Check for SMV Transmitters in DE Mode Step Action 1 Connect SCT to SMV and establish communications See Subsection 5 2 for procedure if necessary Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off Perform Upload of the SMV database to the SCT Select General tab card and set communication mode to Digital Enhanced Continued on next page 80 SMV 3000 Transmitter User s Manual 3 13 7 3 Running Output Check Continued Procedure continued Table 20 Output Check for SMV Transmitters in DE Mode continued Step Action 5 Set any of the SMV transmitter PVs to output mode by selecting the appropriate tab cards
45. 2 pressure in the selected engineering unit Verify that it is equivalent to absolute pressure at zero point 12 Select tab card and read input of applied temperature PV3 input in desired engineering unit Verify that it is equivalent to process temperature 13 Close equalizer valve C and open valve B 14 In the FlowInCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions Continued on next page SMV 3000 Transmitter User s Manual 87 7 5 Starting Up Transmitter Continued Figure 26 Typical SCT or SFC and Meter Connections for SMV Start up Procedure 0000 3 Mode MOALE Controller Voltmeter Power Supply Optional Milliamp NTA SMV3000 2 Valve n Jii Transmitter High Valve A Pressure TM ES 7 Side B TA 34 3 Valve Manifold 88 SMV 3000 Transmitter User s Manual 3 13 Section 8 Operation 8 1 Introduction Section Contents About this section 3 13 This section includes these topics Topic See Page 8 1 Introduction 89 8 2 Accessing Operation Data dae pe UR Ripe 90 8 3 Changing Default Failsafe Direction 93 8 4 Saving and Restoring a Database
46. 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 3 13 SMV 3000 Transmitter User s Manual 191 Honeywell Honeywell Process Solutions 512 Virginia Drive 34 SM 25 02 Rev 2 Fort Washington PS 19034 March 2013 hitps www honeywellprocess com 2013 Honeywell International Inc
47. 4 Terminal washer Not Shown 3 30753784 001 Miscellaneous hardware kit K1 Tapping screw number 4 4 75 mm lg 24 K4 Screw pan head metric M4 6 mm long 24 K5 Lockwasher metric M4 12 K12 Pipe plug socket type 6 K13 Set screw metric M8 18 mm long 6 Continued on next page 138 SMV 3000 Transmitter User s Manual 3 3 12 1 Figure 3 Replacement Parts Continued 1 SMV 000 Terminal Block Assembly Table 37 Parts Identification for Callouts in Figure 31 Key Part Number Description Quantity No Per Kit 51197487 001 Terminal block assembly kit black without lightning protection 51197487 002 Terminal block assembly kit red with lightning protection K1 Terminal washer 1 K2 Screw metric M4 10 K3 Terminal assembly without lightning protection Terminal assembly with lightning protection 1 K4 Lockwasher split 3mm K5 Screw 3mm by 4mm long K6 Terminal block cover black without lightning protection Terminal block cover red with lightning protection 1 K7 Screw metric M4 K8 Washer Continued on next page 313 SMV 3000 Transmitter User s Manual 12 1 Replacement Parts continued Figure 32 SMV 3000 Meter Body Table 38 Parts Identification for Callouts in Figure 32 Key Part Number Description Quantity No Per Unit 1 Obtain the Replacement Meterbody without Heads 1 complete Model Number from the namepl
48. ERIALNO 10775120 CJTACT OFF LRV 0 00000 STISWVER 2 55 PIUOTDCF OFF LUL 0 00000 STATE OK DECONF Pv Sv Db STI EU 20 COMMAND NONE TRANSMITTER SCRATCH PAD TRANSMITTER STATUS PV Number Number of PVs The following parameters are added to the list of parameters that the STIMV IOP checks for database mismatches between itself and the transmitter e PV Number e Number of PVs Continued on next page 162 SMV 3000 Transmitter User s Manual 3 13 6 Operation Notes continued Database Mismatch If a mismatc is detected only the slots PVs that have the mismatch will Parameters continued have their PV value set to not a number NAN and their STATE parameter on the Detail display will show DBCHANGE Note that an asterisk will appear next to the PV number or Number of PVs on the other slots to indicate that there is a problem DECONF Changes A change in the DECONF parameter such as turning PV2 3 or 4 ON which is equivalent to building a point for the given transmitter PV can only be downloaded from the Detail display for PV number 1 Enter identical tag names for as many PVs as desired sequentially up to 4 and then download from the master slot If you try to download a DECONF change from the Detail display for PV number 2 3 or 4 you will get an error message as shown in Figure A 7 Figure A 7 Example of DECONF Download Error Message 23 4741 98 11 15 23 6 F101 SMV SLOT
49. Engineering Units Select one of the preprogrammed engineering units in Table 13 for display f the PV2 measurements Table 13 Pre programmed Engineering Units for PV2 Engineering Unit Meaning inH2O 39F Inches of Water at 39 2 F 4 C inH2O 68F Inches of Water at 68 F 20 C mmHg 0C Millimeters of Mercury at 0 32 F psi d Pounds per Square Inch kPa Kilopascals MPa Megapascals mbar Millibar bar Bar g cm Grams per Square Centimeter Kilograms Square Centimeter inHg 32F Inches of Mercury at 32 F 0 C mmH20 4C Millimeters of Water at 4 C 39 2 F mH20 4C Meters of Water at 4 C 39 2 F ATM Normal Atmospheres 2 60F Inches of Water at 60 F 15 6 C d Factory setting Static pressure may be absolute or gauge pressure depending on the SMV model type Atmospheric Offset For SMV models SMG170 which uses gauge pressure as PV2 input you must measure the absolute static pressure and then enter that value in the Atmospheric Offset field C Continued on next page 3 13 SMV 3000 Transmitter User s Manual 57 6 7 AP GPConf Configuration 2 continued Background PV2 AP GP or SP Range Values LRV and URV ATTENTION Damping Internally the SMV transmitter uses absolute pressure values for all flow calculations The value entered in the Atmospheric Offset field is added to the gauge pressure input value to approximate the absolute pr
50. HIFT and 3 The software version for the SFC and SMV will be displayed IMPORTANT While the information presented in this section refers to User Manuals To Print On line Manual and Help Topics SMV 3000 transmitter configuration using the SCT 3000 software program the SCT on line manual and help topics contain complete information and procedures on SMV 3000 configuration and should be followed to properly configure the transmitter This section of the manual should be viewed as subordinate to the SCT on line manual and if inconsistencies exist between the two sources the SCT on line manual will prevail Supplemental reference information is presented in this section The sections of the SCT on line manual and help topics can be printed out for your reference 1 Select Contents or User Manual from the Help pull down menu of the SCT application window 2 Go to the Contents tab 3 Select a section or topic you wish to print out 4 Click on the Print button 44 SMV 3000 Transmitter User s Manual 3 13 6 2 Overview About Configuration Figure 20 SMV Each SMV 3000 Transmitter includes a configuration database that defines its particular operating characteristics You use the SCT 3000 to enter and change selected parameters within a given transmitter s database to alter its operating characteristics We call this process of viewing and or changing database parameters configuration SMV configu
51. Honeywell SMV 3000 Smart Multivariable Transmitter User s Manual 34 SM 25 02 Revision 2 March 2013 Honeywell Process Solutions Copyright Notices and Trademarks Copyright 2013 by Honeywell Inc Revision 2 March 2013 While this information is presented in good faith and believed to be accurate Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customer In no event is Honeywell liable to anyone for any indirect special or consequential damages The information and specifications in this document are subject to change without notice This document was prepared using Information Mapping methodologies and formatting principles SmartLine is a U S trademark of Honeywell Inc Information Mapping is a trademark of Information Mapping Inc Other brand or product names are trademarks of their respective owners Honeywell Process Solutions 512 Virginia Drive Fort Washington PA 19034 SMV 3000 Transmitter User s Manual 3 13 About This Publication This manual is intended as a detailed how to reference for installing piping wiring configuring starting up operating maintaining calibrating and servicing Honeywell s SMV 3000 Smart Multivariable Transmitter It is based on using the SCT 3000 Smartline Configuration Toolkit software version 2 0
52. ITAG parameter and be assigned to contiguous slots The IOP will calculate the number of PVs based on the number of identical contiguous STITAG parameters and allocate the appropriate number of logical slots in addition to the master slot The master slot represents the slot to which the transmitter is physically connected and is identified as PV number 1 It is the lowest numbered slot in a group of contiguous slots with identical STITAG names The PV numbers are assigned consecutively for the associated logical slots as 2 3 and 4 As shown in Figure A 4 a transmitter configured for 4 PVs and connected to the terminals for slot 5 on the IOP will have PV numbers 1 2 3 and 4 assigned for PVs associated with physical master and logical slots 5 6 7 and 8 respectively Since the master slot as well as all associated logical slots are built as separate points each slot PV has its own configuration parameters and functions like a separate transmitter database This means you can modify individual parameters for a given PV independent of other PVs However changes in common parameters like STITAG will also affect the other PVs Figure A 4 AI Point for Each Transmitter Input Universal Station Al point for each transmitter input PV with up to 4 points per transmitter Master Slot 5 Logical Slots 6 7 8 Number of PVs 4 PV number 1 2 3 4 SMV 3000 Transmitter with 4 PVs connected to terminals for slot 5
53. LCN networking schemes If you are not familiar refer to the Data Entity Builder Manual for information e Enter identical STITAG name for each PV from a given SMV 3000 transmitter up to a maximum of 4 If you enter five identical STITAG names the fifth will be identified as the master or physical slot for another transmitter e You must use DE CONF selection for 6 Byte format for SMV 3000 transmitters parameters DB or PV SV DB e Select the SENSRTYP parameter that is appropriate for a given SMV 3000 transmitter PV See Table A4 on next page Continued on next page SMV 3000 Transmitter User s Manual 157 5 Configuration Continued PED Entries Each PED parameter is defined in Appendix A of the Smartline Transmitter Integration Manual While most entries are generic for all Smartline transmitters some entries require additional transmitter specific data for reference Review the following paragraphs for SMV 3000 specific data to supplement the given parameter definition The parameters are presented in the order in which they are encountered in the PED pages EUDESC Parameter Enter the engineering unit description for each PV of the SMV 3000 that you want the universal station to show for the given PV Normally these units will be the same as the units entered in the STI EU parameter which is described on the next page Please note that for PV4 if rate of flow calculation is volume flow in cubic met
54. LID DATABASE incorrect at power up Verify database configuration and then manually update non volatile memory 7 4 NVM Fault PV3 STATUS TAG ID NVM FAULT PV3 PV3 nonvolatile memory fault Replace electronics module NVM FAULT PV3 8 4 Over Range PV3 STATUS TAG ID OVERRANGE PV3 Process temperature exceeds Check process temperature OVERRANGE PV3 range Reduce temperature if required Replace temperature sensor if needed 9 0 PV4 Flow Algorithm STATUS TAG ID STATUS 9 0 Configuration for selected Check the flow configuration using Parameters Invalid ALGPARM INVALID equation is not complete the SCT flow compensation wizard 3 3 PV4 in failsafe STATUS 3 3 An algorithm diagnostic has Resolve the conditions causing determined the flow to be invalid the other diagnostic message Check all flow configuration parameters Continued on next page 3 13 SMV 3000 Transmitter User s Manual 123 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 32 Non Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 9 3 Bad AP Compensation STATUS TAG ID BAD AP COMP PV4 Problem with absolute gauge Verify that absolute gauge PV4 BAD AP COMP PV4 pressure input PV2 or input pressure input is correct for processing circuitry for PV2 selected flow equation
55. Output Check 79 7 4 Using Transmitter to Simulate PV 82 7 5 Starting Up Transmitter 2 84 This section identifies typical startup tasks associated with a generic flow measurement application It also includes the procedure for running an optional output check for SMV transmitters operating in analog or digital DE modes SMV 3000 Transmitter User s Manual 77 7 2 Startup Tasks About Startup Once you have installed and configured a transmitter you are ready to start up the process loop Startup usually includes e Simulate pressure and temperature inputs to the transmitter e Reading inputs and outputs e Checking zero input You can also run an optional output check to wring out an analog loop and check out individual PV outputs in DE mode prior to startup Step Procedures BAD PV displayed on TPS TDC systems The actual steps in the startup procedure will vary based on the transmitter type the piping arrangement and the measurement application In general we use the SCT to check the transmitter s input and output under static process conditions simulate input signals and make adjustments as required before putting the transmitter into full operation with the running process For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that simulated PV readings on Univ
56. PM Smartline Transmitter Integration Manual Reader assumptions You are familiar with TDC 3000 system components and have a TDC 3000 bookset on hand e You have a copy of PM APM Smartline Transmitter Integration Manual on hand 3 13 SMV 3000 Transmitter User s Manual 147 2 Description Definition PM APM HPM SMV 3000 Integration is a term used to describe the coupling of an SMV 3000 Smart Multivariable Transmitter to a TDC 3000 Process Manager PM Advanced Process Manager APM or High Performance Process Manager HPM through a digital communications link This integration lets operators access SMV 3000 operation and configuration data through Universal Station US displays as well as the Smartline Configuration Toolkit SCT 3000 and the Smart Field Communicator SFC not recommended Communications Link The communications link consists of the standard two wire output used for 4 to 20 milliampere transmission in common analog measurement operations It is transformed into the path for digital data exchange when the SMV 3000 transmitter is configured for DE mode operation In the DE mode the transmitter continuously broadcasts data in a 6 byte format as defined through configuration The 6 byte format is the only selection for SMV 3000 communications See Section 3 2 in the PM APM Smartline Transmitter Integration Manual for DE format details Each link connects an SMV 3000 through a Field Termination A
57. PV4 Eng Units Volumetric Flow cch gal day m3 sec Type of Volumetric Flow Units Standard Volume Units PV4 Eng Units Mass Flow Ib min ___ ton min ___ __ g sec URV cc min m3 day ___ Actual Volume Units __ tonn tmin Ib sec__ kgimin __ gh PV4 Eng Units Conversion Factor Complete if choosing Custom Units 8 characters Max PV4 Damping sec 00 05 ub 20 5D __ 00 50 PV4 Low Flow Cutoff Low Limit High Limit defaults are zero Pressure Temperature PV4 Failsafe PV2 Failsafe On PV3 Failsafe On PV2 Failsafe Off PV3 Failsafe Off Configured By Custom Fluids Liquid Applications If you are using a custom fluid that is not listed in the SCT 3000 Flow Compensation Wizard you can supply values for density vs temperature and viscosity vs temperature in the flow equation if dynamic compensation is desired If dynamic compensation is not desired enter the density and viscosity values at normal flowing conditions Density Ibs ft viscosity cPoise temperature deg F Gas and Steam Applications If you are using a custom gas that is not listed in the SCT 3000 Flow Compensation Wizard you can supply values for viscosity vs temperature in the flow equation if dynamic viscosity is desired If dynamic compensation is not desired enter the vis
58. ROM with notch and pin 1 in IC socket on PWA Carefully plug PROM into socket 1 m Pin 1 Notch 11 Reverse actions in Steps 2 3 4 and 5 to return electronics module to housing We recommend that you lubricate end cap O ring with silicon grease such as Dow Corning 33 or equivalent before you replace end cap 12 Return transmitter to service and turn ON power 13 Verify transmitter s configuration data Recalibrate transmitter to achieve highest accuracy if this is not convenient reset calibration See Section 10 5 in this manual for PV1 and PV2 and do an input zero correction for PV1 to compensate for any minor error Also check PV3 zero point SMV 3000 Transmitter User s Manual 105 9 5 Replacing Meter Body Center Section Procedure continued Table 29 Replacing Meter Body Center Section Continued Procedure You can replace the center section of the meter body A replacement center section is supplied with a new matching PROM Use the procedure in Table 29 to install a new center section and its matching PROM Table 29 Replacing Meter Body Center Section Step Action 1 Complete first 7 Steps as applicable in Table 28 to remove electronics module remove existing PROM and install matching PROM supplied with new meter body center section 2 Use 4mm size allen wrench to loosen set screw outside housing 3 Carefully unscrew meter body including in
59. RV and URV settings for PV1 Write input to simulate input for PV1 Repeat Steps 5 and 6 if you want to simultaneously simulate another PV input by selecting the appropriate tab cards APInCal for PV2 TempinCal for or FlowInCal for PV4 Select PV Monitor from the View pull down menu to open the PV Monitor window and read PV4 FLOW output and verify PV input Record the output value and compare it with expected results See NOTE below If output is not as expected check range and PV4 configuration data and change as required Clear input mode for all PVs in input mode 10 Select Status tab card to verify that all transmitter inputs are in not in input mode and that there are no new messages NOTE For SMV models SMG170 which uses gauge pressure as PV2 input you must measure the absolute static pressure and then enter that value in the Atmospheric Offset field of the GPConftab card Internally the SMV transmitter uses absolute pressure values for all flow calculations The value entered in the Atmospheric Offset field is added to the gauge pressure input value to approximate the absolute pressure An inaccurate atmospheric pressure offset value will result in a small error of the flow calculation Use an absolute pressure gauge to measure the correct atmospheric pressure A standard barometer may not give an accurate absolute pressure reading 3 13 SMV 3000 Transmitter Use
60. STATUS TAG ID 3 WIRE RTD PV3 PV3 input is being Nothing Information only However this 4 WIRE RTD PV3 provided by 3 wire RTD may indicate a problem if number of wires type displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 6 2 4 Wire RTD PV3 STATUS TAG ID 4 WIRE RTD PV3 PV input is being Nothing Information only However this 4 WIRE RTD PV3 provided by 4 wire may indicate a problem if number of wires type displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 4 3 PV2 Sensor AP STATUS 4 3 Sensor type for the Nothing Information only current SMV is absolute 4 4 PV2 Sensor GP STATUS 4 4 Sensor type for the Nothing Information only current SMV is gauge Write Protected URV L ge TAGID The value could notbe The hardware jumper within the device must WRITE PROTECTED written because the be repositioned in order to permit write transmitter is write operations protected 132 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 35 SFC Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do ALGPARM Kuser z Applicable 4 algorithm Enter and download de
61. Steam using an Averaging Pitot Tube Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select superheated steam mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units Ib h on the FlowConf tab card 2 Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page 3 Select Standard from the Equation Model list box on the Equation Model page of the Flow Compensation Wizard to launch the Kuser Model then click Next to proceed to the Fluid Type page 4 Select Steam as the fluid type from the list box on the Fluid Type page then click Next to proceed to the Process Data page 5 Enterthe relevant flow process data from the Averaging Pitot Tube Sizing Data Sheet into the appropriate entry fields on the Process Data page as follows Normal Flowrate 45 000 Ib hr Normal DP 13 21 inches HzO 39 2 F Design Density 0 49659 Ibs ft You can change the engineering units by clicking on the text box with right mouse button Next to proceed to the Flowing Variables page Continued on next page 3 13 SMV 3000 Transmitter User s Manual 177 2 Standard Flow Equation Continued Table C 2 Superheated Steam using an Averaging Pitot Tube Configuration Example Continued Step Action 6 Click the following options for failsafe indication
62. T 1 6 PROM Fault STATUS TAG ID PROM FAULT PROM has failed Replace PROM PROM FAULT 1 7 PAC Fault STATUS TAG ID PAC FAULT PAC circuit has failed Replace electronics module PAC FAULT Continued on next page 3 13 SMV 3000 Transmitter User s 121 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 31 Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 2 4 Meter Body Overload STATUS TAG M B OVERLOAD Pressure input is two Wait for PV2 range to return to M B OVERLOAD times greater than URL normal for PV2 Meter body may have been OR OR damaged Check the transmitter for 2 5 Meter Fault STATUS TAG ID H METER BODY FAULT accuracy and linearity Replace Pressure gt 2 URL METERBODY FAULT meter body center and recalibrate if needed 8 3 Input Open PV3 STATUS TAG INPUT OPEN PV3 Temperature input TC Replace the thermocouple or RTD ID INPUT OPEN PV3 or RTD is open 1 2 Input Suspect OUTP 1 TAG ID SUSPECT INPUT PV1andPV2orsensor Cycle transmitter power OFF ON SUSPECT INPUT temperature input data Put transmitter in PV1 output mode seems wrong Could be check transmitter status Diagnostic a process problem but messages should identify where it could also be a meter problem is If no other diagnostic body or electronics message is given conditi
63. T software version that is compatible with your SMV 3000 please note the following table If your SMV 3000 contains Then use this compatible Compatible TDC software version SCT software version STIMV IOP module 1 1 through 1 5 3 06 00 2 1 3 11 2 5 3 2 5 or 3 1 3 12 3 2 5 8 1 or 4 0 4 02 013a STIMV IOP Module f the SMV 3000 will be integrated with our TPS TDC control systems Revision Level you must have an STIMV IOP module in your Process Manager Advanced Process Manager or High Performance Process Manager The STIMV IOP module must be at least revision level 5 3 or greater to be compatible with the SMV 3000 Contact your Honeywell representative for information on upgrading an STIMV IOP 3 13 SMV 3000 Transmitter User s Manual 1 2 Conformity Europe About Conformity This product is in conformity with the protection requirements of 89 336 the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Deviation from the installation conditions specified in this manual may ATTENTION invalidate this product s conformity with the EMC Directive ATTENTION The emission limits of EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radi
64. TAG CORR ACTIVE PV4 Calculated flow rate PV4 has Nothing or do a reset corrects CORR ACTIVE PVA been calibrated 3 6 Density temperature or STATUS 3 6 Either the temperature PV3 or Check to see if the PV pressure out of range the pressure PV2 is not within measurement is correct the boundaries of SMV steam equation The SMV steam equation is defined for pressures between 8 and 3000 psia and temperature between saturation and 1500 F except above 2000 psia 2 2 Excess Span Correct STATUS ID EX SPAN COR 1 SPAN correction factor is outside Verify calibration PVI EX SPAN COR acceptable limits for PV1 range If error persists call the Or PV1 Could be that transmitter was in Solutions Support Center S p an Correction is Out input or output mode during a of Limits CORRECT procedure 4 2 Excess Span Correct STATUS TAG ID SPAN COR PV2 SPAN correction factor is outside Verify calibration PV2 EX SPAN COR PV2 acceptable limits for PV2 range If error persists call the Could be that transmitter was in Solutions Support Center input or output mode during a CORRECT procedure 8 2 Excess Span Correct STATUS TAG ID SPAN COR SPAN correction factor is outside Verify calibration PV3 EX SPAN COR PV3 acceptable limits for PV3 range Iferror persists call the Solutions Support Center 9 2 Excess Span Correct STATUS TAG ID SPAN COR PV4 SPAN correction factor
65. TTENTION The SCT 3000 contains on line help and an on line user manual providing complete instructions for using the SCT to setup and configure SMV transmitters 36 SMV 3000 Transmitter User s Manual 3 13 5 2 Establishing Communications Off line Versus On line SMV Configuration The SCT 3000 allows you to perform both off line and on line configuration of SMV transmitters e Off line configuration does not require connection to the transmitter By operating the SCT 3000 in the off line mode you can configure database files of an unlimited number of transmitters prior to receipt save them either to hard disk or a floppy diskette and then download the database files to the transmitters during commissioning An on line session requires that the SCT is connected to the transmitter and allows you to download previously configured database files at any time during installation or commissioning of your field application Note that you can also upload a transmitter s existing configuration and then make changes directly to that database Off line Configuration Refer to the SCT User Manual on line for detailed procedures on how Procedures to off line configure SMV transmitters using the SCT 3000 SCT Hardware A PC or laptop computer host computer which contains the SCT Connections software program is connected to the wiring terminals of the SMV transmitter and other smart field devices Figure 18 shows the hardware com
66. Table A 9 Table A 10 Table A 11 Table A 12 Table A 13 Table C 1 Table C 2 Table C 3 Table C 4 Table C 5 Conversion Values for PV1 and PV2 Pressures 166 Conversion Values for PV3 166 Conversion Values for PV4 as Volumetric Flow Rate 167 Conversion Values for PV4 as Mass Flow Rate 168 Additional IOP Status 169 Air Through a Venturi Meter Configuration Example 177 Superheated Steam using an Averaging Pitot Tube Configuration EXAM ple ee co d dtu eg 179 Liquid Propane Configuration Example 182 Air Gonfiguration Example ete eas 185 Superheated Steam Configuration Example sse 189 SMV 3000 Transmitter User s Manual Acronyms Wer CC American Gas Association Dm Da Mts Mess tcs tae ts Absolute Pressure obstet teas E tM Advanced Process Manager AW SS cud tuns CM INL d M Ld e ce a American Wire Gauge OO TUER D ERE A Cold Junction Cd Cold Junction Temperature DE utentes N creer Digital Enhanced Commu
67. Universal Station 3 13 SMV 3000 Transmitter User s Manual 6 Operation Notes Generic Operations Detail Display Difference Database Mismatch Parameters Most operator actions initiated through Detail displays at the Universal Station are generic for all Smartline transmitters Refer to Section 7 in the PM APM Smartline Transmitter Integration Manual for details about these generic operations This section outlines some differences in operations that are unique to the multivariable STIMV IOP and the SMV 3000 transmitter in particular Page 2 of the Detail display for a multivariable STIM point includes an additional field in the lower right hand corner for PV Number and Number of PVs identification as shown in Figure A 6 This lets you quickly identify what PV number you are viewing and how many PVs are associated with this given SMV 3000 transmitter Figure A 6 Detail Display with PV Number and Number of PVs Field 23 Jun 98 11 15 23 6 F101 SMV SLOT 1 DIFF PRESS 03 UNIT 01 CONFIG PAGE CONFIGURATION DATA PVFORMAT 01 PVCHAR LINEAR PVLOPR NOACTION PVSRCOPT ALL SENSRTYP SPT DP PVROCPPR NOACTION PVCLAMP CLAMP PIUOTDCF OFF PVROCNPR NOACTION PVALDR ONE BADPVPR LOW PVALDEBEU 2 0000 PVHHPR NOACTION INPTDIR REVERSE PVHIPR NOACTION LOCUTOFF PVLLPR NOACTION SMART TRANSMITTER DATA STITAG FT3011 PVRAW 50 000 SECVAR 21 5762 SENSRTYP SPT DP URL 400 000 DAMPING 0 00000 PVCHAR LINEAR URV 250 000 S
68. V transmitter operating in analog mode Table 19 Analog Output Check Procedure Step Action 1 Connect SCT to SMV and establish communications See Subsection 5 2 for procedure if necessary 2 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 3 Perform Upload of the SMV database to the SCT 4 Select General tab card and set communication mode to Analog 5 We assume that most analog transmitters will have PV4 as the selected output This also means that receiver instrument will be configured to match PV4 output range If you have selected the analog output to represent another PV be sure it is the appropriate PV number used to check output 6 Open the PV Monitor window by selecting PV Monitor from the View pull down menu Read the PV4 output Continued on next page SMV 3000 Transmitter User s Manual 79 7 3 Running Output Check continued Procedure continued Output Check Procedure for SMV Transmitters in DE mode ATTENTION Table 19 Analog Output Check Procedure continued Step Action 7 Select FlowOutCal tab card and set output at 30 and place PV4 in output mode 8 Open PV Monitor window and read the 4 in desired engineering units that is equivalent to 3096 output 9 Verify 3096 output on al receiver devices 9 Select FlowOutCal tab card and clear the output mode of PV4
69. Vs In this case be sure e No other Smartline transmitters are connected to consecutive FTA screw terminals that are allotted as logical slots for the transmitter s other PVs Consecutive logical slots allotted for the transmitter s other PVs do not cross over IOP boundaries from 8 to 9 or wrap around an IOP boundary from 8 to 1 or 16 to 9 Continued on next page SMV 3000 Transmitter User s Manual 155 4 Installation Continued Connection Rule continued Figure A 5 shows an example of connection rule violations which include connecting an ST 3000 transmitter to an allocated logical slot and an SMV 3000 transmitter to a slot that causes a logical slot to wrap around the IOP boundary Note that the FTA shown in Figure 5 is a nonredundant type and the connection designations styles and locations will vary for redundant type FTAs See Section 5 in the PM APM Smartline Transmitter Integration Manual for typical redundant FTA connection details Figure A 5 Connection Rule Example ST 3000 Transmitter 2 Single PV 3 4 5 6 Correct 7 8 9 10 Be 1 Transmitter o is 14 15 16 _________Terminal Designation Wrong Master Slots Logical Slots 1 2 3 4 a 5 6 7 8 SMV 3000 imu T 3 10 11 12 Transmitter 9j 13 14 15 16 with 4 PVs 156 SMV 3000 Transmitter User s Manual 3 13 5 Configuration About Configuration Getting Started You can configure a
70. al density in PV4 algorithm 119 iU Design density in PV4 algorithm T Density of fluid under reference conditions SMV 3000 Transmitter User s Manual xi References Publication Publication Binder Binder Title Number Title Number SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 ST 3000 Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 AOD anal Iae Implementation DC 2045 PM APM Smartline Transmitter Optional Devices Integration Manual Revision History This manual 34 SM 25 02 Date Revision details Rev 1 May 2008 New Rev 2 March 2013 Addendum 34 SM 00 03 added Technical Assistance If you encounter a problem with your SMV 3000 Smart Multivariable Transmitter check to see how your transmitter is currently configured to verify that all selections are consistent with your application If the problem persists you can call our Solutions Support Center between the hours of 8 00 am and 4 00 pm EST Monday through Friday for direct factory technical assistance Area Organization Phone Number United States and 1 800 343 0228 Customer Service Honeywell Inc Canada 1 800 423 9883 Global Technical Support Global Email Honeywell Process Support Solutions aik sse An engineer will discuss your problem wi
71. and scaling factor entries that must be configured through the SCT 3000 and are not mapped to the IOP The scaling factor value could be changed without causing a bad PV indication but resulting in a different PV4 rate of flow calculation Note that full database protection is provided for the other SMV 3000 transmitter PVs since their configuration parameters are mapped to the IOP 154 SMV 3000 Transmitter User s Manual 3 13 4 Installation Mounting Assumptions WARNING Wiring Connections We assume that you have physically mounted the integration components in accordance with appropriate instructions in this manual and the TDC 30007 bookset Before you make any wiring connections use the SCT to set the PV Type to PV 1 for transmitters operating in DE mode or if the transmitter is in the analog mode use the SCT 3000 set the Analog Output Selection to PV 1 and select Analog as the communication mode Otherwise multiple PVs could conflict with other slots causing contention problems and bad PV indications You wire the SMV 3000 transmitter for integration the way you would any other Smartline transmitter See Section 5 in the PM APM Smartline Transmitter Integration Manual for details Connection Rule 3 13 If the SMV 3000 transmitter will provide multiple inputs PVs the FTA screw terminals used for the transmitter s DE output connection identify the physical or master slot for the transmitter s P
72. andling the plug in PROM since electrostatic discharges can cause PROM failures If you are replacing the Then Electronics module go to Step 8 PROM go to Step 9 Continued on next page SMV 3000 Transmitter User s Manual 103 9 4 Replacing Electronics Module PROM continued Procedure continued Table 28 Replacing Electronics Module or PROM Continued Step Action 8 With component side of new PWA facing you align notch and pin 1 of PROM removed in Step 6 with notch and pin 1 in IC socket on new PWA Carefully plug PROM into socket Go to Step 11 Notch ATTENTION If the new electronics module has the write protect option be sure to check that the write protect jumper is in the desired position See the Write protect option in Section 5 4 of this manual for details Verify that 10 digit identification number on label under new PROM matches PROM ID number stamped on meter body nameplate If PROM numbers don t match you must order a new PROM specifying PROM number from meter body nameplate ontinued on next page 104 SMV 3000 Transmitter User s Manual 3 13 9 4 Replacing Electronics Module PROM continued Procedure continued 3 13 Table 28 Replacing Electronics Module or PROM Continued Step Action 10 With component side of new PWA facing you align notch and pin 1 of new P
73. anual 3 13 3 13 SMV 3000 Transmitter User s Manual vii Figures and Tables Continued Table 1 Table 2 Table 3 Table 4 Table 5 Table 6 Table 7 Table 8 Table 9 Table 10 Table 11 Table 12 Table 13 Table 14 Table 15 Table 16 Table 17 Table 18 Table 19 Table 20 Table 21 Table 22 Table 23 Table 24 Table 25 Table 26 Table 27 Table 28 Table 29 Table 30 Table 31 Table 32 Table 33 Table 34 Table 35 Table 36 Table 37 Table 38 Table 39 Table A 1 Table 2 Table 3 Table A 4 Table 5 Table 6 Table 7 Table A 8 Start up Tasks Reference sss esent nnns snnt nnns 12 Operating Temperature Limits esses 15 Transmitter Overpressure Ratings sssssssssseeeeeeeenneen nns 15 Thermocouple Types for Process Temperature Sensor 16 Mounting SMV 3000 Transmitter to a Bracket 21 Installing 1 2 inch NPT Flange 28 Wiring the 32 Making SCT 3000 Hardware Connections 2 39 Making SCT 3000 On line Connections 40 PV Type Selection for SMV 2 4 4 50 SMV Analog Output Selection 22 2 22 1 51 Pre programmed Engineering Units for 53 Pre programmed Engineering Units for PV2 2 58 Pre programmed Engi
74. at aie dais 19 4 2 Mounting SMV 3000 Transmitter 2 20 4 3 Piping SMV 3000 Transmitter ssssssssssseee eee nennen 24 4 4 Installing RTD or Thermocouple 2 enm 29 4 5 Wiring SMV 3000 Transmitter sssssssssssseseeeeee eee nens 30 SECTION 5 GETTING STARTED 37 5 1 serotonin 37 5 2 Establishing Communications esses 38 5 3 Making Initial Checks 42 5 4 Write Protect Option 43 SECTION 6 CONFIGURATION 44 6 1 ntrOdUCtION ao m e 44 6 2 ONGIVIOW ERES 46 6 3 Configuring the SMV 3000 with The SCT 48 6 4 Device ConfIguratlon teat teer idee atri Reed 49 6 5 General Configuratii t ei Lt etr hte ate e n ee e e e beatae 50 6 6 DPCont Gonfig ration PM T terere de si ear a v 53 6 7 AP GPConf Configurations eet dtp ee eb testers 58 6 8 TempConf Configuration 60 6 9 FlowConf Configuration PV4 67 6 10 Using Custom Engineering Units sse 73 6 11 Flow Compensation Wizard eater eicere er 74 6 12 Saving Downloading and Printing a Configura
75. at transmitter to permit operation Check for defective or misapplied capacitive or inductive devices filters TAG NO NO XMTR RESPONSE No response from transmitter Could be transmitter or loop failure Try communicating again Checkthat transmitter s loop integrity has been maintained that SCT or SFC is connected properly and that loop resistance is at least 2500 SCT Select Tag ID from the View pull down menu SFC Press ID key and do any corrective action required and try again 3 13 SMV 3000 Transmitter User s Manual 131 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 34 Informational Status Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 6 3 2 Wire TC PV3 STATUS TAG ID 2 WIRE TC PV3 PV3 input is being Nothing Information only However this 2 WIRE TC PV3 provided by 2 wire may indicate a problem if sensor type does Thermocouple T C not match the sensor physically connected type to transmitter 6 0 2 Wire STATUS TAG ID 2 WIRE RTD PV3 input is being Nothing Information only However this 2 WIRE RTD PV3 provided by 2 wire RTD may indicate a problem if number of wires type displayed does not match number of RTD leads physically connected to transmitter or if sensor type should be thermocouple 6 1 3 Wire RTD PV3
76. ate on the Meterbody 51452866 001 Bolts and Nuts Kit Carbon Steel 51452866 002 Bolts A286 SS NACE and Nuts 304 SS NACE Kit 51452866 003 Bolts 316 SS non NACE and Nuts 316 SS non NACE 51452866 004 Bolts B7M and Nuts 7M Kit Each Bolts and Nuts Kit includes Ke Bolt Hex head 7 16 20 UNF 1 50 Inches long Flange Adapter 4 K4 Nut Hex 7 16 UNC Process Head 4 K8 Bolt Hex Head 7 16 UNC X 3 25 inches long Process Head 4 3 13 SMV 3000 Transmitter User s Manual 140 30753785 001 Drain and Plug Kit stainless steel 30753787 001 Drain and Plug Kit Monel 30753786 001 Drain and Plug Kit Hastelloy C K1 Each Drain and Plug Kit includes K2 Pipe Plug 4 K3 Vent Plug 2 Vent Bushing 2 51452865 001 Meterbody Gasket Kit PTFE Material Kit includes 51452865 002 Meterbody Gasket Kit Viton Material Kit includes K6 Ka Gasket Process Head 6 K7 Gasket Flange Adapter 6 O Ring Meterbody to Electronics Housing 3 K6 51452868 001 Gasket only Process Head 12 PTFE Gaskets pack 12 Ke 51452868 002 Gasket only Process Head 6 Viton Head O Rings 6 51452868 004 Gasket only Flange Adapter 6 PTFE Adapter Gaskets 6 51452868 005 Gasket only Flange Adapter 6 VITON Adapter O Rings 6 Table 38 Parts Identification for Callouts in Figure 32 Flange Adapter Kits Key Part Number Description Quantity No Per Unit Flange Adapter Kit with 51452867 110 SS Flange Adapte
77. ate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters 98 feet to the antenna e In special cases when highly susceptible apparatus is used in close proximity the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of this equipment 2 SMV 3000 Transmitter User s Manual 3 13 1 3 SMV 3000 Smart Multivariable Transmitters About the Transmitter 3 13 The SMV 3000 Smart Multivariable Transmitter shown in Figure 1 measures three separate process variables and calculates volumetric or mass flow rate for gases steam or liquids for output over a 4 to 20 milliampere two wire loop Its general design is based on the field proven technology of our ST 3000 Smart Pressure Transmitter and meets the same high performance standards Figure 1 SMV 3000 Transmitter Handles Multiple Process Variable Measurements and Calculates Flow Rate A Electronics K lt Pe a Housing Meter body The SMV 3000 transmitter accepts process temperature signals from an external Resistance Temperature Detector RTD or any one of several common thermocouple types Its unique measurement sensor simultaneously handles differential pressure static pressure and meter body temperature signals while a separate circuit processes the process temperature input Note that the static pressure absolute or gauge is read fro
78. ation Some messages and information in the tables are specific to the SCT or SFC and are noted Continued on next page 120 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 31 Critical Status Diagnostic Message Table SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 7 0 A D Failure PV3 STATUS TAG rp A D FAILURE A D circuit for input has Cycle transmitter power A D FAILURE PV3 failed OFF ON Replace electronics module 7 1 Characterization Fault STATUS rac CHAR FAULT PV3 Characterization data for PV3 is Cycle transmitter power PV3 CHAR FAULT PV3 bad OFF ON Replace electronics module 1 1 Characterization PROM STATUS rp CHAR PROM FAULT Characterization data is bad Replace PROM with an identical Fault or Bad Checksum CHAR PROM FAULT PROM Verify PROM serial number SCT Select Device tab card SFC Press CONF and s NEXT 1 3 DAC Compensation STATUS rac DAC COMP FAULT DAC temperature compensation Replace electronics module Fault Error Detected pac comp FAULT is out of range 1 4 NVM Fault PV1 STATUS TAG NVM FAULT PV1 nonvolatile memory fault Replace electronics module NVM FAULT 1 5 RAM Fault STATUS Tac ID RAM FAULT RAM has failed Replace electronics module RAM FAUL
79. atte attente eedem Units conversion factor Dem cte ee e f tha Pressure Da Meee eee nee ee Measured static pressure PV4 algorithm esl olan del IG AE ae Ma Absolute critical pressure of the gas Paus dde t eot estime Static pressure at downstream point poo Measured differential pressure in Pascals in PV4 algorithm MR MEM Absolute pressure of flowing gas PBA E Ee Reduced pressure PU Ie Static pressure at upstream point Volumetric rate of flow PV4 algorithm DS EXER ER Rate of flow pM EET II PI Gas constant Absolute temperature Measure process temperature PV4 algorithm dor EDEN Absolute critical temperature of the gas Absolute temperature of flowing gas tasto E Reduced temperature nee Absolute temperature of reference flow in PV4 algorithm Va el A a esas Specific volume M Fluid velocity at downstream point MU x Lii ee s Fluid velocity at upstream point p Mass rate of flow PV4 algorithm bcr Expansion factor pacc Compressibility factor gamma zie e adea caen dai toto ad Fluid density HA ce t RU No oe te Nome cA A DA T Density tz PEE Actu
80. ault engineering units for mass flow rate The URV changes automatically to compensate for any changes in the LRV and maintain the present span URV LRV If you must change both the LRV and URV always change the LRV first Continued on next page SMV 3000 Transmitter User s Manual 69 6 9 FlowConf Configuration PV4 continued Damping Adjust the damping time constant for flow measurement PV4 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV4 are 0 004 0 5 1 0 2 0 3 0 4 0 5 0 10 0 50 0 and100 0 4 Factory setting ATTENTION Low Flow Cutoff for 4 The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndown ratio using the pressure range information for your transmitter For calculated flow rate PV4 set low and high cutoff limits between 0 and 30 of Upper Range Limit for PV4 in engineering units e Low Flow Cutoff Low 0 0 default High 0 0 default Background ATTENTION You can set low and high low flow cutoff limits for the transmitter output based on the calculated variable PV4 The transmitter will clamp the current output at zero per
81. aware of Be sure the process is at or above saturation when operating the SMV since the SMV does not calculate flow when the process is below saturation Operating limit for absolute pressure input is 750 psia for Model SMV125 but SMV will continue to make calculations for inputs up to 1500 psia SMV Model SMG170 will operate and calculate to 3000 psig At pressures greater than 2000 psia you must operate at less than 100 F of saturation temperature Operating range for temperature input is saturation to 1500 F 815 5 C assuming that the temperature sensor used RTD or thermocouple can cover this range with the exception noted above An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dynamically compensate and calculate the mass flowrate of superheated steam through a standard 304 SS orifice meter with flange taps The engineer has sized the orifice meter to produce a differential pressure of 241 3 inches H20 at 22 345 lb hr The flowing pressure is 64 73 psia and the flowing temperature is 350 degrees F The steps in Table C 5 shows how to configure the SMV to calculate the PV4 flow variable for this application Continued on Next page 186 SMV 3000 Transmitter User s Manual 3 13 Dynamic Compensation Flow Equation Continued Table C 5 Superheated Steam Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select sup
82. ce 5 Smartline Configuration Toolkit 2 044 0 000000 6 Typical SFC Communication Interface 2 4 010000 7 Typical SMV 3000 Transmitter Order Components 9 Typical Mounting Area Considerations Prior to Installation 14 Typical Bracket Mounted Installations 2 20 Leveling a Transmitter with a Small Absolute Pressure Span 23 Typical 3 Valve Manifold and Blow Down Piping Arrangement 24 Transmitter Location Above Tap for Gas Flow Measurement 25 Transmitter Location Below the Tap for Liquid or Steam Flow Measurement dte eoe i de deb ceo den cta dope mb d dde booa 26 Operating Range for SMV 3000 Transmitters 30 SMV 3000 Transmitter Terminal Block 31 RTD Input Wiring 1 34 Thermocouple Input Wiring Connections 2 34 Ground Connection for Lightning Protection sese 35 SCT Hardware Components sssssssssssseseee ener nns 38 Write Protect Jumper Location and Selections with Daughter PCB Hemoved utt eta ee etr eR Ee Ute abeo tes 43 SMV On line Configuration Process sssssssesesene
83. ceiver in analog loop with SMV 3000 transmitter 2 Connect SCT to transmitter 5 2 and 3 Identify transmitter s mode of 5 3 operation 4 Change mode of operation if 5 3 required 5 Check set output conformity 6 6 Linear Square Root for PV1 6 Check set damping times for 6 6 for PV1 all 6 7 for PV2 PVs 6 8 for PV3 6 9 for PV4 7 Check set Probe Configuration 6 8 for PV3 8 Check set PV4 Algorithm 6 9 6 10 6 11 9 Check set Lower Range 6 6 for PV1 Values 6 7 for PV2 and Upper Range Values for 6 8 for PV3 all 6 9 for PV4 10 Select PV to represent output 6 5 for transmitter in analog mode only 11 Run optional output check for 7 3 analog loop 12 Perform start up procedures 7 5 Check zero input and set if required 13 Check transmitter status 8 2 access operating data 12 SMV 3000 Transmitter User s Manual 3 13 Section 3 Preinstallation Considerations 3 1 Introduction Section Contents This section includes these topics Topic See Page 34 IntrogductlOri 13 3 2 Considerations for SMV 3000 Transmitter 14 3 3 Considerations for SCT 3000 17 About this section This section reviews things you should take into consideration before you install the transmitter and start using the SCT Of course if you are replacing an existing SMV 3000 transmitter you ca
84. cent flow when the flow rate reaches the configured low limit and will keep the output at zero percent until the flow rate rises to the configured high limit This helps avoid errors caused by flow pulsations in range values close to zero Note that you configure limit values in selected engineering units between 0 to 30 of the upper range limit for PV4 Figure 25 gives a graphic representation of the low flow cutoff action for sample low and high limits in engineering units of liters per minute If the flow LRV is not zero the low flow cutoff output value will be calculated on the LRV and will not be 0 Continued on next page 70 SMV 3000 Transmitter User s Manual 3 13 6 9 FlowConf Configuration PV4 continued Figure 25 Output GPM mA Cutoff 1100 100 100 20 0 990 18 4 880 16 8 770 660 440 330 Flow Rate 88 enters cutoff 220 High Limit 165 110 7 2 c 36 40 40 During cutoff output equals 096 Low Limit 55 0 60 50 40 30 20 15 10 5 0 The low flow cutoff action also applies for reverse flow in the negative direction For the sample shown in Figure 25 this would result in a low limit of 55 GPM and a high limit of 165 GPM Continued on next page 3 13 SMV 3000 Transmitter User s Manual 71 6 10 Using Custom Engineering Units Using Custom Units for PV4 Flow Measurement The SCT contains a selection of prepr
85. coordinates will appear when the mouse is clicked on the graph Select Next to proceed to the Density Compensation page 11 Enter the following equation order and temperature limits for the density compensation in each entry field of the Density Compensation page The density values used in the flow calculation will be clamped at the temperature limits Order 4 Low Temp 50 High Temp 150 Click Yes to refit the curve with the new limits Graph coordinates will appear when the mouse is clicked on the graph Select Next to proceed to the Flowing Variables page Continued on next page SMV 3000 Transmitter User s Manual 181 Dynamic Compensation Flow Equation Continued Table C 3 Liquid Propane Configuration Example continued Step Action 12 Click on the following options for Failsafe Indication on the Flowing Variables page so that there is an in each check box It has been determined that the operator needs the flow output to go to failsafe when there is either a pressure or temperature failure selecting Abs Pressure and Process Temp will assure this v Abs Pressure Process Temp e Set damping for the flow output at 1 0 seconds Since Flow Failsafe has been selected for a pressure or temperature failure the default values do not need to be set If failsafe for the flow output is not needed when a pressure or temperature sensor fails the default values
86. cosity values at normal flowing conditions viscosity cPoise temperature deg F 172 SMV 3000 Transmitter User s Manual 3 13 Appendix 4 Flow Variable Equations C 1 Overview Appendix Contents This appendix includes these topics Topic See Page A OVEPVIBW Sci ons 173 C 2 Standard Flow Equation eet ebe nn 174 Dynamic Compensation Flow Equation 179 Purpose of this This appendix gives a brief description on the use of the available flow appendix equations for calculating the SMV 300075 4 flow variable Configuration examples for a number of flow applications are provided to show how to configure SMV PVA flow variable using the SCT 3000 flow compensation wizard Reader Assumptions It 15 assumed that you are familiar with the flow application in which the SMV 3000 multivariable transmitter is to be used and that you are familiar with using the SCT 3000 Smartline configuration Toolkit Reference Data Consult the following references to obtain data that are necessary and Sources helpful for configuring the SMV 4 flow variable e The flow element manufacturer s documentation e process fluid manufacturer s documentation on fluid density and viscosity characteristics e Flow Measurement Engineering Handbook by Richard W Miller McGraw Hill Third Edition 1996 e flow application examples in this appendix give actual configurat
87. ctions for transmitters to be used in intrinsically safe installations see control drawing 51404251 in Section 13 for additional information Continued on next page 30 SMV 3000 Transmitter User s Manual 3 13 4 5 Wiring SMV 3000 Transmitter Continued TPS TDC 3000 reference Optional meter Transmitters that are to be digitally integrated to our TPS TDC 3000 systems will be connected to the Smart Transmitter Interface Multivariable Module in the Process Manager Advanced Process Manager or High Performance Process Manager through a Field Termination Assembly Details about the TPS TDC 3000 system connections are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TPS TDC 30000 system bookset and in Appendix A of this manual The SMV 3000 transmitter can be equipped with an optional analog output meter The analog meter provides a 0 to 100 indication of the transmitter s output through traditional pointer and scale indication It can be mounted integrally on top of the terminal block in the electronics housing with a meter end cap or remotely in a separate housing You connect the analog meter across the meter terminals on the terminal block with the metal jumper strap removed For more detailed information on wiring the analog meter refer to control drawing 51404251 for intrinsically safe installations and external wiring diagrams 51404250 and 51404251 for non intrinsical
88. d PV Indication In most cases configuration error detection will result in a Bad PV BP indication for all slots PVs associated with a given SMV 3000 transmitter However if the number of IOP slots allocated differs from the number of PVs configured in the SMV 3000 transmitter only the slots reserved by the IOP will be flagged as bad A download command from slot 1 usually clears Bad PV indication from all but the offending slot PV You will have to make configuration changes to resolve slot conflicts 3 13 SMV 3000 Transmitter User s Manual 168 SMV 3000 Transmitter User s Manual 3 13 Appendix SMV 3000 Configuration Record Sheet SMV 3000 Configuration Data Sheets The following configuration sheets provide a means to record the SMV 3000 configuration database You may want to fill it out prior to creating the transmitter database file or before performing on line configuration These sheets contain all of the configuration parameters for the SMV 3000 The default values are shown in bold SMV 3000 Model 1 General Configuration Section Tag 1 0 Number 8 Characters Max Scratch Pad 32 Characters Max Mode of Operation Analog Analog Output Choice PV1 PV4 PV DE Mode Broadcast 1 PV1 w SV only required if selecting 1 2 PV1 PV2 On w SV1 DE Mode of Operation PV1 PV3 On PV1 PV3 On w SV1 PV1 4 On PV1 PVA On w SV1 Line Filter 50Hz 60Hz
89. d tight after the initial blow down procedure and each maintenance procedure after that Table 6 gives the steps for installing an optional 1 2 inch NPT flange adapter on the process head Slightly deforming the gasket supplied with the adapter before you insert it into the adapter may aid in retaining the gasket in the groove while you align the adapter to the process head To deform the gasket submerse it in hot water for a few minutes then firmly press it into its recessed mounting groove in the adapter Continued on next page 26 SMV 3000 Transmitter User s Manual 3 13 4 3 Piping SMV 3000 Transmitter Continued Installing flange adapter continued 3 13 Table 6 Installing 1 2 inch NPT Flange Adapter Step Action Insert filter screen if supplied into inlet cavity of process head Carefully seat Teflon white gasket into adapter groove Thread adapter onto 1 2 inch process pipe and align mounting holes in adapter with holes in end of process head as required Secure adapter to process head by hand tightening 7 16 20 hex head bolts Example Installing adapter on process head O cx W9 y Filter Screen Teflon Gasket Flange Adapter 7 16 x 20 Bolts 2M ATTENTION Apply an anti seize compound on the stainless steel bolts prior to threading them into the process head Evenly tighten adapter bolts to a torque Flange Adapter bolts evenly to
90. ding 7 Remove two retaining screws and carefully pull Daughter PWA straight up to unplug it from connector on Main PWA 8 With component side of PWA facing you locate failsafe jumper and cut it in half with small wire cutter such as dykes See Figure 27 This changes failsafe action from upscale to downscale 9 Reverse applicable previous steps to replace PWA module 10 Turn ON transmitter power 11 Perform Upload of the SMV database to the SCT 12 Open the Status Tab Card Read the gross and detailed status messages of the transmitter Verify that the status messages are the same as recorded in Step 3 Continued on next page 94 SMV 3000 Transmitter User s Manual 3 13 8 3 Changing Default Failsafe Direction Continued Procedure continued Figure 27 Location of Failsafe Jumper on main PWA of Electronics Module Flex Tape Plastic Connector Bracket Main PWA Power Connector Failsafe Jumper Daughter PWA 3 13 SMV 3000 Transmitter User s Manual 95 8 4 Saving and Restoring a Database Saving and Restoring a SMV Configuration Database It is recommended that you keep a disk file of the current the configuration databases for all smart field devices just in case of a device failure and or replacement If it becomes necessary to replace a damaged transmitter with a spare you can restore the saved configuration database disk file in the spare transmitter In fact you can restore the saved configu
91. dure same pressure to both sides of meter body Allow system to stabilize at full static pressure zero differential 11 Select DPInCal tab card and read input of applied DP PV1 pressure in the selected engineering unit If input reads 0 input go to step 12 If input does not read 096 input Click the Input option button Click the Correct button to correct input to zero 12 Select tab card and read input of applied temperature PV3 input in desired engineering unit Verify that it is equivalent to process temperature 13 Close equalizer valve C and open valve B 14 In the FlowlnCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions Use the procedure in Table 24 to start up an SMV 3000 transmitter model SMA110 and transmitters with small differential pressure spans T Table 24 Start up Procedure for SMV Transmitter Model SMA110 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement For installations without a three valve manifold connect a tube between the high pressure HP and low pressure LP input ports 2 Make sure the transmitter is attached to the mounting brackets but the bolts are not tightened completely loosen if necessary 3 For analog loops make sure the receiver instrument
92. e enter the upper range value as the LRV and the lower range value as the URV For example to make a 0 to 500 F range a reverse range enter 500 as the LRV and 0 as the URV e The URV changes automatically to compensate for any changes in the LRV and maintain the present span URV LRV See Figure 23 for an example e If you must change both the LRV and always change the LRV first However if the change in the LRV would cause the URV to exceed the URL you would have to change the URV to narrow the span before you could change the LRV Figure 23 Current Range Settings LRV amp SPAN _ gt URV URL SSS i 100 257 600 842 OF Range Settings After LRV is Changed to Zero 0 LRL LRV amp SPAN URV URL 1 4 328 100 0 257 600 700 842 Continued on next page 64 SMV 3000 Transmitter User s Manual 3 13 6 8 Damping TempConf Configuration PV3 Continued Adjust the damping time constant for Process Temperature PV3 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV3 are 0 007 0 3 0 7 1 5 3 1 6 3 12 7 25 5 51 1 102 3 d Factory setting Background 3 13 The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak
93. e Note 1 Always tighten head bolts in sequence shown and in these stages 1 1 8 full torque 2 2 3 full torque 3 Full torque 22519 10 Feed flex tape assembly on new meter body center section through neck of housing and screw meter body clockwise into housing 11 Rotate housing to desired position and tighten outside set screw Be sure set screw seats fully into set screw slot 12 See Step 11 in Table 28 13 Verify transmitter s configuration data Recalibrate transmitter to achieve highest accuracy if this is not convenient reset calibration See Section 10 6 in this manual for PV1 and PV2 and do an input zero correction for PV1 to compensate for any minor error Also check zero point 108 SMV 3000 Transmitter User s Manual 3 13 Section 10 Calibration 10 1 Introduction Section Contents This section includes these topics Topic See Page 10 1 Introduction 109 Medorum E 110 10 3 Calibrating Analog Output Signal 112 10 4 Calibrating PV1 and PV2 Range Values 113 10 5 Resetting Calibration 117 About This Section This section provides information about calibrating the transmitter s analog output and measurement ranges for differential pressure PV1 and static pressure PV2 It also covers the procedure for resetting calibration to
94. e Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 50 High Temp 150 Click Yes to refit the curve with the new limits e Graph coordinates will appear when the mouse is clicked on the graph Click Next to proceed to the Density Variables page Continued on Next page 184 SMV 3000 Transmitter User s Manual 3 13 3 13 Dynamic Compensation Flow Equation Continued Table C 4 Air Configuration Example continued Step Action 10 Enter the relevant process information from the Orifice Sizing Data Sheet in each entry field of the Density Variables page Isentropic Exponent 1 4044 Design flowing Density 0 2079 lb ft Standard base Density 0 0764 lb ft Design Temperature 60 F Design Pressure 40 psia Click Next to proceed to the Flowing Variables page 11 Click on the following options for Failsafe Indication on the Flowing Variables page so that there is an each check box It has been determined that the operator needs the flow output to go to failsafe when there is either a pressure or temperature failure selecting Abs Pressure and Process Temp will assure this Abs Pressure v Process Temp e Set damping for the flow output at 1 0 seconds e Since Flow Failsafe has been selected for a pressure or temperature failure the default values do not need to
95. e eighth character in tag number to set PV 1 as priority PV in DE digital data broadcast if all four PVs are selected for broadcast turned ON See Selecting PVs for Broadcast on next page for an explanation on the broadcast of PVs Background Normally PV1 has the number 1 priority unless all four PVs are selected for broadcast Then PV4 has the number 1 priority PV 1 is second PV2 is third and PV3 is fourth However you can set PV1 to have the top priority and to be second by entering a as the eighth character in the Tag ID Note that the transmission rate for the various PVs depends on the number of PVs that are selected for broadcast When more than one PV is selected the priority PV is sent every other broadcast cycle Device Data Fields See the SCT help and on line user manual for descriptions and procedures for filling in the remaining data fields of the Device tab card 48 SMV 3000 Transmitter User s Manual 3 13 6 5 General Configuration PV Type The PV Type field is found on the General tab card Select one of the PV Types in Table 10 to choose which of the for transmitter s PVs are to be sent broadcast to the control system roadcas Optionally you can select whether the secondary variable SV 1 is included as part of the broadcast message The secondary is the SMV transmitter s meter body temperature NOTE This configuration parameter is valid onl
96. e exchange of data over the bi directional data path between the SMV 3000 transmitter and the PM APM HPM is based on imaging SMV 3000 data through the use of Analog Input AI point parameters in the STIMV IOP for each transmitter PV This is done by mapping parameters from the transmitter to the IOP and from the IOP to the transmitter as shown in Figure A 2 While the mapped parameters are predefined in the IOP firmware the actual data exchange functions will depend on entries made during STIMV IOP point building and transmitter PV selections made while configuring the transmitter database through the SCT 3000 This section discusses various functions that affect how the data is exchanged Most of this information is for reference only but some will be helpful when making point building decisions Refer to section 6 in the PM APM Smartline Transmitter Integration Manual for details about STIMV IOP point building Figure A 2 Mapped Parameters are Basis for Data Exchange Universal Station Al point parameters image SMV 3000 data SMV 3000 data is mapped to STIMV IOP parameters SMV 3000 Transmitter with up to 4 PVs Gale Continued on next page 3 13 SMV 3000 Transmitter User s Manual 3 13 Data Exchange Functions continued 16 Points per STIMV IOP 3 13 The STIMV IOP contains sixteen AI points which are read write accessible from the PMM and upper network components as shown in Figu
97. e formulas to manually calculate the percent of flow for comparison purposes 100 Where Differential pressure input in engineering units Span Transmitter s measurement span URV LRV P Pressure input in percent of span P Therefore 100 100 Flow And you can use this formula to determine the corresponding current output in milliamperes direct current Flow 16 4 mA dc Output Continued on next page 54 SMV 3000 Transmitter User s Manual 3 13 6 6 DPConf Configuration PV1 Continued About Square Root Example If you have an application with a differential pressure range of Output continued 0 to 100 inches of water with an input of 49 inches of water substituting into the above formulas yields 49 100 100 49 2 19 100 70 Flow and 70 16 4 15 2 mA dc Output Square Root Dropout To avoid unstable output at PV1 readings near zero the SMV 3000 transmitter automatically drops square root conformity and changes to linear conformity for low differential pressure readings As shown in Figure 21 the square root dropout point is between 0 4 and 0 5 of differential pressure input Figure 21 Square Root Dropout Points for PV 1 Flow Output 75 Full mA dc Scale dis Points Differential Pressure Full Scale Continued on next page 3 13 SMV 3000 Transmitter User s Manual 55 6 6 Dam
98. e of the Flow Compensation Wizard to launch the Kuser Model then click Next to proceed to the Fluid Type page 4 Select Gas as the fluid type from the list box on the Fluid Type page then Next to proceed to the Gas Flow Type page 5 Select Standard Volume as the gas flow type from the list box on the Gas Flow Type page then click Next to proceed to the Process Data page Continued on next page 3 13 SMV 3000 Transmitter User s Manual 175 2 Standard Flow Equation Continued Table C 1 Air through a Venturi Meter Configuration Example continued Step Action 6 Enter the relevant flow process data from the Venturi Sizing Data Sheet into the appropriate entry fields on the Process Data page as follows Normal Flowrate 630 CFM Normal DP 49 inches H O 39 2 F Design Pressure 129 7 psia Design Temperature 100 F Standard Density 0 0764 lbs ft Compensation Mode Full You can change the engineering units by clicking on the text box with the right mouse button Click Next to proceed to the Flowing Variables page 7 Click the following options for failsafe indication on the Flowing Variables page so that there is an in each check box Abs Pressure Process Temp This will ensure that the PV4 flow output will go to failsafe if either the static pressure or temperature sensors fail Set Damping 1 0 seconds Click Next to proceed to the
99. e size and transmission time for the SMV 3000 The actual time may be less if less options are configured See Section 3 in the PM APM Smartline Transmitter Integration Manual for other DE protocol data Remember that transmitters only broadcast bytes of their database in the DE 6 byte format Note that the absolute maximum time for any Smartline transmitter to broadcast its database is 94 seconds Table A 2 Typical SMV 3000 Database Size and Broadcast Time Transmitter Type Database Bytes Time Seconds SMV 3000 202 74 Continued on next page SMV 3000 Transmitter User s Manual 153 Data Exchange Functions continued About BAD Database Protection It is possible to get an undetected database mismatch for PV4 algorithm configuration parameters that are not mapped to the IOP This means the potential exists for the control loop to use a bad database that will not be flagged by a bad PV signal The PV4 algorithm parameters must be configured through the SCT 3000 and are not mapped to the IOP Thus it would be possible to replace a transmitter that is operating with the ideal gas volume flow equation with one configured for the ideal gas mass flow equation without causing a bad PV indication but resulting in different PV4 data See subsection A 5 for additional information about configuring the SMV and TDC The calculation of PV4 is also based on equation compensation units pressure temperature
100. eeeeeene enne nenne 46 Square Root Dropout Points for 1 56 Typical Range Setting Values for PV3 64 Example of LRV and URV Interaction 2 65 Typical Volumetric Flow Range Setting Values 2 70 Graphic Representation of Sample Low Flow Cutoff Action 72 Typical SCT or SFC and Meter Connections for SMV Start up Procedure tr RM 89 Location of Failsafe Jumper on main PWA of Electronics Module 96 Typical PV1 or PV2 Range Calibration Hookup 115 Major SMV 3000 Smart Multivariable Transmitter Parts Reference 137 SMV 3000 Electronics 0 138 SMV 3000 Terminal Block Assembly 141 SMV 3000 Meter Body 142 Typical PM APM HPM SMV 3000 Integration Hierarchy 151 Mapped Parameters are Basis for Data Exchange 152 Sixteen Al Points per STIMV 153 Al Point for Each Transmitter Input 154 Connection Rule Example 2 2 158 Detail Display with PV Number and Number of PVs Field 164 Example of DECONF Download Error Message 165 vi SMV 3000 Transmitter User s M
101. eference SECVAR field on page 2 of the detail display for slot 1 shows the temperature of the meter body as the secondary variable The base engineering unit for the secondary variable is degrees Celsius Continued on next page 166 SMV 3000 Transmitter User s Manual 3 13 6 Status Messages Operation Notes Continued Supplement the IOP status messages given in Section 8 of the PM APM Smartline Transmitter Integration Manual with those listed in Table A 13 Note that the displayed status messages will be the same for all slots PVs associated with a given SMV 3000 transmitter Table A 13 Additional IOP Status Messages Message Problem Corrective Action COMMAND ALLOWED ONLY ON FIRST SLOT OF MULTIPLE PV XMTRS Attempted to download database with DECONF change from slot 2 3 or 4 Call up slot 1 Detail display for PV1 and retry database download command COMMAND FAILURE BUSY Command could not be executed because transmitter is busy Retry command CONFIGURATION MISMATCH MULTIPLE DEVICES ASSIGNED TO SLOT Another transmitter is physically connected to a logical slot for a multivariable transmitter Disconnect offending transmitter or reconfigure the number of PVs for the SMV 3000 transmitter TRANSMITTER IS BROADCASTING A SUBSTITUTE VALUE PV Transmitter is in output mode or input mode Use SCT 3000 to remove transmitter from output mode or input mode Ba
102. erheated steam mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units Ib h on the FlowConf tab card 2 Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page 3 Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke the Dynamic Flow Compensation Model then click Next to proceed to the Flow Element Properties page 4 Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D greater than 2 3 inches Bore Diameter 4 2154 inches Material 304 SS Flowing Temperature 350 F expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page 5 Select the fluid state as Steam from the list on the Fluid State page then click Next to proceed to the Pipe Properties page 6 Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Pipe Properties page Pipe Schedule 40s Nominal diameter 10 inches Material Carbon Steel actual diameter and thermal expansion coefficient for the pipe are automatically calculated based on the entered data Click Next to proceed to the Discharge Coefficient page Continued on Nex
103. erization data the accuracy of the reset transmitter will be lower than the specified final calibrated accuracy The calibration is not exact since the transmitter mounting angle may be different than the factory mounting angle and time drift may have occurred since the factory characterization This means that the transmitter is calculating its output based on the characterization equation alone without any compensation for the small residual errors of zero offset and span correction For example a typical zero offset correction is less than 0 1 inH2O for a 400 inH2O range and a typical span correction is less than 0 2 regardless of the range down to the point where specification turndown begins The typical performance of a 400 inH2O transmitter after a calibration reset or a Corrects Reset as it is often called can be expressed as s 0 1 inH O Span Accuracy 0 2 100 By correcting the zero input the typical performance will be 0 2 or better For other transmitter ranges the initial zero offset will be scaled by the ratio of the Upper Range Limit URL to 400 inH2O at 39 2 F 4 C Thus for a 100 psi range the initial zero offset can be expressed by 2768 inH O 0 1inH O e L22 ME 0 7 inH O or 0 025 psi 400 inH O Note that these are typical values and they may vary However our patented characterization method includes several techniques that help to ensure that this level of perfo
104. ers per hour enter CM_ HR For PV4 flow in any other units enter the engineering unit description but then you must provide additional values so that the PV is reranged to show PV4 in the selected units See subsection A 6 Engineering Units Conversions for more information Table A 3 lists the base default engineering units for the SMV 3000 Note that degrees Celsius is default engineering units for the secondary variable Table A 3 Base Engineering Units for SMV 3000 Transmitter PVs IF Process Variable Number is THEN base engineering unit is PV1 inH20 939 F PV2 inH20 939 F PV3 PV4 m h for volume flow or tonnes h for mass flow STITAG Parameter Besides serving as a transmitter identification name the IOP uses the number of identical STITAG names to calculate the number of PVs associated with a given transmitter An STITAG name must be entered for all SMV 3000 transmitter PVs Continued on next page 158 SMV 3000 Transmitter User s Manual 3 13 5 SENSRTYP Parameter ATTENTION Configuration Continued The default sensor type for a given SMV 3000 transmitter PV is listed in Table A 4 Table A 4 Sensor Type Selections for SMV 3000 PVs IF Process Variable Number is THEN SENSRTYP is PV1 SPT DP PV2 STT PV4 SFM Use SPT_AP if PV2 is measuring absolute pressure or gauge pressure When usin
105. ersal Station displays will be flagged as BAD PV although the reading will continue to be displayed will reflect the simulated input 78 SMV 3000 Transmitter User s Manual 3 13 7 3 Running Output Check Background ATTENTION Analog Output Mode Procedure 3 13 An SMV transmitter operating in the analog mode can be put into a constant current source mode called the output mode to checkout other instruments in the control loop such as recorders controllers and positioners Using the SCT you can tell the transmitter to change its output to any value between 0 percent 4mA or 1 V and 100 percent 20mA or 5V and maintain that output This makes it easy to verify loop operation through the accurate simulation of transmitter output signals before bringing the loop on line For SMV transmitters operating the DE mode you can simulate an output for each PV individually to verify output at the digital receiver or DCS Follow the steps in Table 20 for transmitters in DE mode The transmitter does not measure the given PV input or update the PV output while it is in the output mode IMPORTANT Before performing this procedure you must check the calibration of the transmitter s D A converter Perform the procedure The Steps to Calibrate for PV4 Output found in the Calibration section of the SCT on line user manual The procedure in Table 19 outlines the steps for checking the PV output for SM
106. ess temperature PV3 input configure output to represent one of these characterization selections e Linear Output is in percent of temperature span e Unlinearized Output is in percent of resistance span for RTD or millivolts or volts span for T C d Factory setting Background You can have the transmitter provide a linear output which is linearized to temperature for PV3 input or a nonlinear output which is proportional to resistance for an RTD input or millivolt or volt input for T C input Also if you do switch from linear to unlinearized or vice versa be sure you verify the LRV and URV settings after you enter the configuration data C Continued on next page 60 SMV 3000 Transmitter User s Manual 3 13 6 8 TempConf Configuration PV3 continued Sensor Type Identify and select the type of sensor that is connected to the transmitter as its input for process temperature PV3 This will set the appropriate LRL and URL data in the transmitter automatically Table 15 shows the pre programmed temperature sensor types and the rated measurement range limits for a given sensor selection Table 15 Sensor Types for PV3 Process Temperature Input Sensor Type Rated Temperature Range Limits PT100 Dd 200 to 450 328 to 842 Type E 0 to 1000 32 to 1832 Type J 0 to 1200 32 to 2192 Type K 100 to 1250 148 to 2282 Type T 100 to 400
107. essure An inaccurate atmospheric pressure offset value will result in a small error of the flow calculation Use an absolute pressure gauge to measure the correct atmospheric pressure A standard barometer may not give an accurate absolute pressure reading The Lower Range Value and the Upper Range Value fields for PV2 are found on the AP GPConf tab card Set the LRV which is the process input for 0 output and URV which is the process input for 100 output for the static pressure input PV2 by typing in the desired values on the SCT tab card e in the desired value default 0 0 e Type in the desired value default 50 psia for model SMA110 default 750 psia for model SMA125 default 3000 psig for model SMG170 NOTE Static pressure may be absolute or gauge pressure depending on the model SMV 3000 you have selected The range for PV2 is static pressure as measured at the high pressure port of the meter bc e The changes automatically to compensate for any changes in the LRV and maintain the present span URV LRV e If you must change both the LRV and always change first Adjust the damping time constant for Static Pressure PV2 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV2 are 0 00 0 16 0 32 0 48 1 0 2 0 4 0 8 0 16 0 and 32 0 d Fact
108. eys 5 7 Input Mode PV4 Flow STATUS Tac INPUT MODE PV4 Transmitter is simulating input Exit Input mode INPUT MODE PV4 for PV4 SCT Press Clear Input Mode button on the FLOW InCal tab SFC Press and keys 2 0 Meter Body Sensor Over status rp M B OVERTEMP Sensor temperature is too high Take steps to insulate meter body Temperature M B OVERTEMP gt 125 C Accuracy and life from temperature source span may decrease if it remains high 2 7 No DAC Temp Comp status rp NO DAC TEMP COMP Failed DAC Replace electronics module Or NO DAC TEMPCOMP DAC Temperature Compensation data is corrupt 3 13 SMV 3000 Transmitter User s Manual 127 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 32 Non Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 6 4 Output Mode PV1 DP STATUS TAG OUTPUT MODE PV1 Analog transmitter is operating as Exit Output Mode OUTPUT MODE PV1 a current source for PV1 output SCT Press Clear Output Mode button on the DP OutCal tab SFC Press jouteut and cir keys 6 5 Output Mode PV2 SP STATUS TAG ID OUTPUT MODE PV2 Analog transmitter is operating as Exit Output Mode OUTPUT MODE PV2 a current source for PV2 outp
109. for temperature and pressure are used in the flow calculation and the flowrate continues to be reported Click Next to proceed to the Solutions page 13 The Solutions page presents itemized columns representing the data entered and the corresponding Wizard values that were calculated from the Wizard table data Many of these values are used inside the SMV 3000 Multivariable Transmitter to compensate and calculate the flow for your application Review the data to make sure the correct choices have been made based on your flow application Click Finish to complete the Flow Compensation Wizard 14 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 15 Perform Download of the database configuration file to the SMV 16 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Inputto verify the flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output Continued on next page 182 SMV 3000 Transmitter User s Manual 3 13 Dynamic Compensation Flow Equation Continued Example Air 3 13 An engineer has specified a SMV 3000 Smart Multivariable Transmitter to dynamically compensate and calculate the standard volumetric flowrate of air through a standard 304 SS orifice meter with flange taps The engineer has sized the orifice meter to produce a differential pressure of 10 inches H20 a
110. g Static pressure may be absolute or gauge pressure depending on the SMV model type For models SMA110 and SMA125 PV2 measure absolute pressure For model SMG170 PV2 measures gauge pressure Background A transmitter output can represent only one process variable when it is operating in its analog mode You can select which one of the four PVs is to represent the output C Continued on next page 50 SMV 3000 Transmitter User s Manual 3 13 6 5 General Configuration Continued Line Filter When using the process temperature PV3 input select the input filter frequency that matches the power line frequency for the power supply e 50Hz 60 Hz d Factory setting Background The line filter helps to eliminate noise on the process temperature signal input to the transmitter Make a selection to indicate whether the transmitter will work with a 50 Hz or 60 Hz line frequency 3 13 SMV 3000 Transmitter User s Manual 6 6 DPConf Configuration 1 Engineering Units The DPConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV 1 in the unit of measure selected in the Engineering Units field PV1 Engineering Units Select one of the preprogrammed engineering units in Table 12 for display of the PV measurement Table 12 Pre programmed Engineering Units for PV 1 Engineering Unit Meaning inH2O 39F d Inches of Water at 39 2 F 4
111. g an SMV Model SMG170 the SENSRTYP parameter for PV2 may be set to SPT_AP but will display a gauge pressure value that may be negative PVCHAR Parameter The PV characterization selection for each SMV transmitter PV can be as listed in Table A 5 Table A 5 PV Characterization Selections for SMV 3000 PVs IF Process Variable Number is THEN PVCHAR 1 LINEAR or SQUARE ROOT PV2 LINEAR only PV3 LINEAR only PV4 LINEAR N A Does not affect PV4 flow calculation Linear is shown on detail display but it has no meaning STI EU Parameter 3 13 Select any valid Engineering Unit EU for PV 1 PV2 and PV3 so that the values displayed for URL LRL URV and LRV on the Detail Display will be converted to the selected EU There 16 no check for mismatch of EUs since the transmitter sends these values as a percent of Upper Range Limit so the value is the same regardless of EU NOTE You can only select BLANK or CM HR as EU for PV4 Keep in mind that the URL LRL URV and LRV are displayed in base units of tonnes per hour t h or cubic meters per hour m h as applicable Continued on next page SMV 3000 Transmitter User s Manual 159 5 Configuration Continued ATTENTION DE_CONF Parameter URL Parameter ATTENTION The actual engineering unit values available in a system will depend upon the LCN software release See Section 10 in the PM APM Smartline Tran
112. g bracket secured to horizontal or vertical pipe Nuts and Nuts and Lockwashers Lockwashers Mounting Bracket Mounting Bracket Horizontal Pipe Vertical Pipe U Bolt Table 5 Mounting SMV 3000 Transmitter to a Bracket Continued on next page 20 SMV 3000 Transmitter User s Manual 3 13 4 2 Mounting SMV 3000 Transmitter Continued Bracket mounting continued 3 13 Mounting SMV 3000 Transmitter to a Bracket continued Action Align alternate mounting holes in end of meter body heads with holes in bracket and secure with bolts and washers provided Loosen the 4 mm set screw on outside neck of transmitter Rotate electronics housing in maximum of 90 degree increments in left or right direction from center to position you require and tighten set screw Example Rotating electronics housing Electronics Housing 90 degrees max Set Screw Continued on next page SMV 3000 Transmitter User s Manual 21 4 2 Mounting SMV 3000 Transmitter Continued ATTENTION The mounting position of an SMV 3000 Transmitter is critical as the transmitter spans become smaller for the absolute and or differential pressure range A maximum zero shift of 0 048 psi for an absolute pressure range or 1 5 in H20 for a differential pressure range can result from a mounting position which is rotated 90 degrees from vertical A typical zero shift of 0 002 psi or 0 20 in H20 can occur for a 5 degree rotation from vertical Preca
113. hardware solution that allows quick error free configuration of SMV transmitters Figure 4 shows the major components of the SCT 3000 Some SCT 3000 features include Preconfigured templates that simplify configuration and allow rapid development of configuration databases e Context sensitive help and a comprehensive on line user manual e Extensive menus and prompts that minimize the need for prior training or experience e The ability to load previously configured databases at time of installation e Automatic verification of device identification and database configuration menus and prompts for bench set up and calibration e The ability to save unlimited transmitter databases on the PC Please refer to the table on Page 1 for SCT software versions that are compatible with your SMV 3000 transmitter Contact your Honeywell representative for more information Figure 4 Smartline Configuration Toolkit SMV 3000 PC or Laptop running SCT 3000 Software Program SMV 3000 Transmitter User s Manual 3 13 1 5 Smart Field Communicator SFC About SFC Communications ATTENTION Using the SFC with the SMV 3000 3 13 The portable battery powered SFC serves as the common communication interface device for Honeywell s family of Smartline Transmitters It communicates with a transmitter through serial digital signals over the 4 to 20 milliampere line used to power the transmitter A request response format is the basis for
114. he LRV and the lower range value as the URV For example to make a 0 to 50 inH2O range a reverse range enter 50 as the LRV and 0 as the URV e The URV changes automatically to compensate for any changes in the LRV and maintain the present span URV LRV e Ifyou must change both the LRV and URV always change the LRV first Continued on next page 3 13 SMV 3000 Transmitter User s Manual 53 6 6 DPConf Configuration PV1 Continued Output Conformity Background About Square Root Output Select the output form for differential pressure 1 variable to represent one of these selections Note that calculated flow rate process variable PV4 includes a square root operation and it is not affected by this selection e LINEAR e SQUARE ROOT Factory setting The PV1 output is normally set for a straight linear calculation since square root is performed for PV4 However you can select the transmitter s PV 1 output to represent a square root calculation for flow measurement Thus we refer to the linear or the square root selection as the output conformity or the output form for PV 1 For SMV 3000 transmitters measuring the pressure drop across a primary element the flow rate is directly proportional to the square root of the differential pressure PV 1 input The PV 1 output value is automatically converted to equal percent of root DP when PV 1 output conformity is configured as square root You can use thes
115. hen click Next to proceed to the Pipe Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Pipe Properties page Pipe Schedule 40s Nominal diameter 4 inches Material Carbon Steel The actual diameter and thermal expansion coefficient for the pipe are automatically calculated based on the entered data Click Next to proceed to the Discharge Coefficient page Continued on next page 180 SMV 3000 Transmitter User s Manual 3 13 3 13 Dynamic Compensation Flow Equation continued Table C 3 Liquid Propane Configuration Example continued Step Action 9 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower Limit 80 000 Upper Limit 800 000 Click Next to proceed to the Viscosity Compensation page Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the graph 10 Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 50 High Temp 150 Click Yes to refit the curve with the new limits Graph
116. igure by key number callout with the letter K prefix For example K1 K2 K3 and so on e Parts denoted with a f are recommended spares See Table 39 for summary list of recommended spare parts Figure 29 shows major parts for given model with parts list Figure reference Continued on next page 134 SMV 3000 Transmitter User s Manual 3 13 12 1 3 13 Replacement Parts Continued SMV 3000 Electronics Housing Assembly See Figure 30 Meter Body See Figure 32 Angle Bracket Mounting Kit Part Numb 30782770 003 Mounting Kit Part Number 51196557 001 SMV 3000 Transmitter User s Manual 135 12 1 Replacement Parts Continued on K1 K9 7 al 7 See note 2 NOTES 1 Terminal block assembly See Figure 31 2 These parts including the attached cable assembly that plugs into the electronics module are part of the center section shown for reference purposes only See Figure 32 for meter body parts 136 SMV 3000 Transmitter User s Manual 3 13 12 1 Replacement Parts Continued Table 36 Parts Identification for Callouts in Figure 30 Key Part Number Description Quantity No Per Unit 1 51404208 503T Electronics module assembly 1 2 51197486 501 PROM assembly 1 ATTENTION Specify transmitter serial number or 10 digit PROM number along with part number when ordering You can get the serial number or the PROM number f
117. ion EVE EX ZERO COR PV4 acceptable limits for 4 range if error persists call the Solutions Support Center 9 5 In Cutoff PV4 STATUS TAG ID IN CUTOFF PV4 Calculated flow rate is within Nothing wait for flow rate to IN CUTOFF PV4 aa low high limits for exceed configured high limit PV4 low flow cutoff Verify that flow rate is in cutoff 5 4 Input Mode PV1 DP STATUS TAG ID INPUT MODE 1 Transmitter is simulating input for Exit Inout mode INPUT MODE PV1 1 SCT Press Clear Input Mode button on the DP InCal tab SFC Press INPUT and ctr keys 126 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 32 Non Critical Status Diagnostic Message Table continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 5 5 Input Mode PV2 AP STATUS TAG ID INPUT MODE PV2 Transmitter is simulating input Exit Input mode INPUT MODE PV2 for PV2 SCT Press Clear Input Mode button on the AP InCal tab SFC Press input and CLR keys 5 6 Input Mode PV3 Temp status INPUT MODE PV3 Transmitter is simulating input Exit Input mode INPUT MODE PV3 for PV3 SCT Press Clear Input Mode button on the TEMP InCal tab SFC Press iN PUT and CLR k
118. ion setups 3 13 SMV 3000 Transmitter User s Manual 173 2 Standard Flow Equation Standard Flow Compensation Kuser Model Standard Flow Equation Configuration Examples The Standard Flow Equation Kuser Model allows automatic calculation of the Kuser value that is used to configure PV4 flow variable for SMV 3000 The Kuser value is a scaling factor based on the dynamics of your process which is used to adjust the flow rate to the desired process parameters such as dimensional units density e pressure temperature The standard flow model uses an empirical method to configure PV4 flow variable for the following primary elements orifice plates Venturis nozzles averaging pitot tubes e other flow elements with outputs proportional to JDP The standard flow model can be used to calculate PV4 for volumetric and mass flow rates for gas liquid and steam at standard conditions A flow equation for steam mass is also available which compensates for density based on the ASME steam tables NOTE Use the dynamic flow compensation model for increased flow measurement accuracy See Subsection C 3 The following pages contain two examples for configuring the SMV PV4 output using the Flow Compensation Wizard in the SCT 3000 configuration program The configuration examples show how to navigate through the wizard program and enter values to configure the SMV PV4 flow variable for a given flo
119. is outside Verify calibration PV4 EX SPAN COR PV4 acceptable limits for 4 range f error persists call the Solutions Support Center 3 13 SMV 3000 Transmitter User s Manual 125 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 32 Non Critical Status Diagnostic Message Table continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 2 1 Excess Zero Correct STATUS TAG ID ZERO COR 1 ZEROcorrection factor is outside Verify calibration EX ZERO COR PV1 acceptable limits for PV1 range if error persists call the Or Could be that transmitter was in Solutions Support Center Zero Correction is Out input or output mode during a of Limits CORRECT procedure 4 1 Excess Zero Correct STATUS TAG ID ZERO COR 2 ZERO correction factor is outside Verify calibration PNE EX ZERO COR PV2 acceptable limits for PV2 range If error persists call the Could be that transmitter was in Solutions Support Center input or output mode during a CORRECT procedure 8 1 Excess Zero Correct STATUS TAG ID ZERO COR pv3 ZERO correction factor is outside Verify calibration ENS EX ZERO COR PV3 acceptable limits for PV3 range if error persists call the Solutions Support Center 9 1 Excess Zero Correct STATUS TAG ID ZERO COR PV4 ZERO correction factor is outside Verify calibrat
120. isplay m is the conversion multiplier from table for the selected engineering units X 1s either LRV or the URV B 1s the conversion offset from table for the selected engineering units Enter conversion factor as PVEULO parameter Table A 11 Conversion Values for PV4 as Volumetric Flow Rate Preferred Conversion Multiplier Conversion Engineering Units m Offset B m3 h 1 0 0 gal h 264 172 0 1 000 0 1 000 000 0 m min 0 01666667 0 gal min 4 402867 0 l min 16 66667 0 cc min 16 666 67 0 m day 24 0 gal day 6340 129 0 Kgal day 6 340129 0 bbl day 150 9554 0 m sec 0 0002777778 0 CFM 0 5885777786915 0 35 31466672149 0 SMV 3000 Transmitter User s Manual Continued on next page 165 6 Operation Notes continued Engineering Unit Conversion for PV4 continued Secondary Variable Table A 12 Conversion Values for PV4 as Mass Flow Rate Preferred Conversion Multiplier Conversion Engineering Units m Offset B Uh 1 0 0 kg h 1 000 0 kg min 16 66667 0 36 74371 0 Ib h 2204 623 0 kg sec 0 277778 0 Ib sec 0 612395 0 Umin 0 0166666 0 Usec 0 000277477 0 g h 1 000 000 0 g min 16666 67 0 g sec 277 77789 0 1 1023113 0 0 01837175 0 ton sec 0 00030591 0 If the SMV 3000 transmitter s PV Type configuration is PV1 w SV the R
121. itter User s Manual 3 13 10 2 Test Equipment Required Using the SFC or SCT for Calibration Overview Continued Depending upon the type of calibration you choose you may need any of the following test equipment to accurately calibrate the transmitter Digital Voltmeter or milliammeter with 0 02 accuracy or better SFC Smart Field Communicator or a PC running SCT 3000 software Calibration standard input source with a 0 02 accuracy 250 ohm resistor with 0 01 tolerance or better Transmitter calibration can be accomplished by using either the SCT 3000 which is recommended or a Smart Field Communicator SFC Using the SCT calibration procedures for the SMV 3000 are available in the on line user manual Step procedures for calibrating the SMV 3000 using the SFC can be found in the Smart Field Communicator Model 575103 Operating Guide 34 ST 11 14 ATTENTION 3 13 If the transmitter is digitally integrated with our TPS TDC 3000 control systems you can initiate range calibration and calibration reset functions through displays at the Universal Station However we still recommend that you do a range calibration using the SCT with the transmitter removed from service and moved to a controlled environment Details about doing a calibration reset through the Universal Station are given in the PM APM Smartline Transmitter Integration Manual PM12 410 which is part of the TDC 3000 system bookset SMV 3000 Transmitter User s
122. iven input on the PV4 calculated flow rate output NOTE The input mode overrides the output mode When the transmitter is in the input mode The simulated PV input value is substituted for the measured input The output reflects the simulated input For SMV transmitters that are digitally integrated with Honeywell s TPS TDC systems note that PV readings on Universal Station displays will be flagged as BAD PV although the PVRAW reading will continue to be displayed will reflect the simulated input Input Mode Procedure The procedure in Table 21 outlines the steps for using the transmitter in its input mode and clearing the input mode Table 21 Using SMV Transmitter in the Input Mode Step Action 1 Connect SCT to SMV and establish communications See Subsection 5 2 for procedure if necessary 2 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 3 Perform Upload of the SMV database to the SCT 4 For example purposes we want to simulate the PV1 input while monitoring PV4 output Continued on next page 82 SMV 3000 Transmitter User s Manual 3 13 7 4 Using Transmitter to Simulate PV Input continued Procedure continued Table 21 Using SMV Transmitter the Input Mode Continued Step Action 5 Select DPinCal tab card and type in desired PV1 input value that is to be simulated Value should be within L
123. ivering a reasonably accurate temperature output C Continued on next page 62 SMV 3000 Transmitter User s Manual 3 13 6 8 TempConf Configuration PV3 continued PV3 Temperature Range Values LRV and URV The Lower Range Value and the Upper Range Value fields for PV3 are found on the TempConf tab card Set the LRV and URV which are desired zero and span points for your measurement range for the process temperature input PV3 by typing in the desired values on the TempConf tab card e Type in the desired value default 0 0 e URV Type in the desired value default URL Background 3 13 You can set the LRV and URV for PV3 by either typing in the desired values on the SCT TempConf tab card or applying the corresponding LRV and URV input signals directly to the transmitter The LRV and set the desired zero and span points for your measurement range as shown the example in Figure 22 Figure 22 Typical RTD Range Configuration LRV SPAN URV URL 100 257 600 842 Range Limits Measurement Lower Range Upper Range Span Range Value Value 328 to 842 OF 100 to 600 9F NOTE LRL and URL values are set automatically when you select the sensor type in the Sensor Type field Continued on next page SMV 3000 Transmitter User s Manual 63 6 8 TempConf Configuration PV3 continued ATTENTION For a reverse rang
124. ll of the SMV 3000 parameters by using the SCT 3000 as outlined in this manual You can also configure most of the SMV 3000 parameters through displays at the Universal Station but PV4 algorithm parameters are only configurable through the SCT 3000 However to set up the TDC 3000 system for integration operation you must build points for each transmitter PV at the Universal Station First use the SCT 3000 to completely configure the SMV 3000 and also set the SMV transmitter in DE mode with the PV Type parameter set for PV1 ON only This assures that you configure any applicable PV functions and define the transmitter as a single PV 1 for initial IOP point building to minimize the chance of any slot conflicts and possible interruption of valid data Building Points ATTENTION Point Building Rules 3 13 The general procedure for building STIMV IOP points is covered in Section 6 of the PM APM Smartline Transmitter Integration Manual Use this procedure to build and load an Analog Input point for each SMV 3000 transmitter PV Supplement the Parameter Entry Display PED selection information with the SMV 3000 specific data in this section We assume that You know how to interact with the TDC 3000 system using the Universal Station touch screens and keyboard If you do not know refer to the Process Operations Manual for details e You are familiar with the point building concept for the PM APM HPM and the UCN and
125. lot while the host computer is powered on 2 Remove the end cap at the terminal block side of the SMV and connect the easy hooks or alligator clips at the end of the adapter cable to the respective terminals on the SMV as follows Connect the red lead to the positive terminal Connect the black lead to the negative terminal ATTENTION The SCT 3000 can be connected to only one SMV at a time C Continued on next page 38 SMV 3000 Transmitter User s Manual 3 13 5 2 Establishing Communications Continued Establishing On line Table 9 lists the steps to begin an on line session with the loop connected Communications with SMV and upload the database configuration from the transmitter the SMV Table 9 Making SCT 3000 On line Connections Step Action 1 Make sure that 24V dc power is applied to the proper SMV transmitter SIGNAL terminals See Subsection 4 5 Wiring SMV 3000 Transmitter for details Apply power to the PC or laptop computer and start the SCT 3000 application Perform either step 4A recommended or 4B but not both to upload the current database configuration from the SMV 4A Select Tag ID from the View Menu or click on the Tag ID toolbar button to access the View Tag dialog box fthe SCT 3000 detects that the transmitter is in analog mode a dialog box displays prompting you to put the loop in manual and to check that all trips are secured if necessary
126. lve C 7 Open valve A to make differential pressure zero 0 by applying same pressure to both sides of meter body Allow system to stabilize at full static pressure zero differential 8 Select DPInCal tab card and read input of applied DP PV1 pressure in the selected engineering unit If input reads 096 input go to step 9 If input does not read 096 input Click the Input option button Click the Correct button to correct input to zero Continued on next page 84 SMV 3000 Transmitter User s Manual 3 13 7 5 Starting Up Transmitter Continued Procedure continued SMV Model SMA125 Start up Procedure 3 13 SMV 3000 Transmitter User s Manual Table 22 Start up Procedure for SMV Transmitter Model SMA125 continued Step Action 9 Select AP nCal tab card and read input of applied AP PV2 pressure in the selected engineering unit Verify that it is equivalent to absolute pressure at zero point 10 Select tab card and read input of applied temp input in desired engineering unit Verify that it is equivalent to process temperature 11 Close equalizer valve C and open valve B 12 Select the FlowInCal tab card and read input Flow PV4 signal in desired engineering unit Verify that it is equivalent to calculated flow rate at operating conditions Use the procedure in Table 23 to start up an SMV 3000 transmitter model SMG170 which measu
127. ly safe installations in Section 13 Wiring connections ATTENTION 3 13 The procedure in Table 7 shows the steps for connecting power loop and temperature sensor input wiring to the transmitter For loop wiring connections refer to the control drawing 51404251 for intrinsically safe loops and external wiring diagrams 51404250 and 51404251 for non intrinsically safe loops in Section 13 for details If you are using the SMV transmitter with our TPS TDC 3000 control systems refer to the appropriate TPS TDC 3000 manual or Appendix A in this manual All wiring must be installed in accordance with the National Electrical Code ANSI NFPA 70 and local codes and regulations Table 7 Wiring the Transmitter Step Action 1 Loosen end cap lock and remove electronic housing end cap cover 2 If transmitter is supplied with an optional integral meter unsnap meter from terminal block to expose wiring connections Continued on next page SMV 3000 Transmitter User s Manual 31 4 5 Wiring SMV 3000 Transmitter Continued Wiring connections Table 7 Wiring the Transmitter Continued continued Step Action 3 Feed temperature sensor input leads through conduit entrance in housing Strip 1 4 inch 6 35 mm of insulation from input leads If input is from Then 2 wire RTD connect RTD leads to terminals 1 and 3 See Figure 15 3 wire RTD connect RTD leads to terminals 1 2 and 3 See Figure 15
128. m the high pressure side of the meter body Using stored equations in conjunction with the multiple process variable inputs the SMV 3000 calculates a compensated volumetric or mass flow rate output for gases liquids and steam Its output signal is proportional to the calculated differential flow rate ontinued on next page SMV 3000 Transmitter User s Manual 3 1 3 SMV 3000 Smart Multivariable Transmitters Continued SMV Operating Modes The SMV 3000 can transmit its output in either an analog 4 to 20 milliampere format or a Digitally Enhanced DE protocol format for direct digital communications with our TPS TDC 3000 control system In the analog format only a selected variable is available as an output which can be any one of the following e Differential Pressure PV1 e Static Pressure PV2 e Process Temperature PV3 or Calculated Flow Rate PV4 Note that the secondary variable is only available as a read only parameter through the SCT or SFC See Figure 2 Factory Characterization Electronics Housing Proportional 4 to 20mA output for selected Digital signal imposed during SFC communications PV1 Differential Pressure PV2 Static Pressure PV3 Process Temperature PV4 Calculated Volumetric or Mass Flow SV1 Meter Body Temperature RTD or Read only Thermocouple Input Pressure 4 SMV 3000 Transmitter User s Manual 3 13 1 3 SMV 3000 Smart Multivariable Transmitters c
129. n skip this section 13 1 SMV 3000 Transmitter User s Manual 13 3 2 Considerations for SMV 3000 Transmitter Evaluate conditions The SMV 3000 transmitter is designed to operate in common indoor industrial environments as well as outdoors To assure optimum performance evaluate these conditions at the mounting area relative to published transmitter specifications and accepted installation practices for electronic pressure transmitters e Environmental Conditions Ambient Temperature Relative Humidity e Potential Noise Sources Radio Frequency Interference RFI Electromagnetic Interference EMI e Vibration Sources Pumps Motorized Valves Valve Cavitation e Process Characteristics Temperature Maximum Pressure Rating Figure 7 illustrates typical mounting area considerations to make before installing a transmitter Figure 7 Typical Mounting Area Considerations Prior to Installation Relative Humidity Lightning Ambient Temperature Large Fan Motors ae Transceivers RFI Pump Meter Body vibration Temperature Continued on next page 14 SMV 3000 Transmitter User s Manual 3 13 3 2 Considerations for SMV 3000 Transmitter Continued Temperature limits Table 2 lists the operating temperature limits for reference Table 2 Operating Temperature Limits Transmitter Type Ambient Meter Body Temperature Multivariable 40
130. neering Units for 60 Sensor Types for Process Temperature Input 62 Pre programmed Volumetric Flow Engineering Units for PVA 67 Pre programmed Mass Flow Engineering Units for 4 68 Primary Flow Elements 0204114 entere nennen nnn nns 74 Analog Output Check 80 Output Check for SMV Transmitters in DE Mode 81 Using SMV Transmitter in the Input Mode seen 83 Start up Procedure for SMV Transmitter Model 125 85 Start up Procedure for SMV Transmitter Model SMG170 86 Start up Procedure for SMV Transmitter Model 8 1 10 87 Accessing Transmitter Operation Data Using SCT 91 Cutting Failsafe Jumper sessi enne entrent rennen intres 95 Inspecting and Cleaning Barrier Diaphragms 100 Replacing Electronics Module or PROM sss eee 102 Replacing Meter Body Center Section 106 Accessing SMV 3000 Diagnostic Information using the SCT 120 Critical Status Diagnostic Message
131. nications Mode Differential Pressure BO rere ci M Ee External Cold Junction Temperature uem Electromagnetic Interference MEET Field Termination Assembly c Gauge Pressure TIP cass ie tdt ie High Pressure FIP crt ate ida High Pressure Side DP Transmitter HZ ipei dt Hertz luno EDDIE Inches of Water KOM A Kilo Circular Mils LON Local Control Network LGP iet diede Hp e pt e e te ir In Line Gauge Pressure EP tui tite tent Ate et di dots Low Pressure EP aie edt tee Low Pressure Side DP Transmitter ERE inet He t Lower Range Limit ERV iei tte e nee ta ee bat aet Lower Range Value MAC a cere Nive tet Ln Milliamperes Direct Current MARO PUEDE Millimeters of Mercury Millivolts ected Newton Meters ten EE Hee hee ei attt b c ed National Pipe Thread AE oco Non Volatile Memory ty ete D SAM esee coe Process Manger PROM ttt nente eu Programmable Read Only Memory xc Pounds per Square Inch Po
132. nly for Themocouple If extemal specify the temp in the ECJT slot PV3 TC Fault Detection Output Charact On Off Linear ___ Non Linear 1023 __ 3 1 6 3 ___ deg R Continued on next page 3 13 SMV 3000 Transmitter User s Manual 3 13 Appendix Configuration Record Sheet continued 2 Flow PV4 Configuration Section If using SMV 3000 for PV1 PV2 and PV3 measurement only do not complete flow section 2a Dynamic Flow Compensation Section If you are using a primary element that is not listed use the Standard Flow Equation Section below Flow Element Type Flange Taps ASME ISO D gt 2 3 inches Orifice Flange Taps ASME ISO 2 lt D 2 3 Orifice Corner Taps ASME ISO Orifice D and D 2 Taps ASME ISO Orifice 2 5D and 8D Taps ASME ISO Liquids only Venturi Machined Inlet ASME ISO Liquids only Venturi Rough Cast Inlet ASME ISO Liquids only Venturi Rough Welded Sheet Iron Inlet ASME ISO Liquids only Nozzle ASME Long Radius Liquids only Venturi nozzle ISA Inlet Liquids only Leopold venturi Liquids only Gerand venturi Liquids only Universal Venturi Tube Liquids only Lo Loss Venturi Tube Liquids only Preso Ellipse Ave Pitot Tube Specify 7 8 1 25 or 2 25 Probe diameter Material
133. nnection Connection 24 SMV 3000 Transmitter User s Manual 3 13 4 3 Piping SMV 3000 Transmitter Continued Figure 12 Transmitter Location Below the Tap for Liquid or Steam Flow Measurement To High To Low Pressure Pressure Connection Connection Pressure Connection Pressure Connection 3 Valve Manifold ATTENTION For liquid or steam the piping should slope a minimum of 25 4 mm 1 inch per 305 mm 1 foot Slope the piping down towards the transmitter if the transmitter is below the process connection so the bubbles may rise back into the piping through the liquid If the transmitter is located above the process connection the piping should rise vertically above the transmitter then slope down towards the flow line with a vent valve at the high point For gas measurement use a condensate leg and drain at the low point freeze protection may be required here Continued on next page 3 13 SMV 3000 Transmitter User s Manual 25 4 3 Piping SMV 3000 Transmitter Continued General piping guidelines Installing flange adapter ATTENTION e When measuring fluids containing suspended solids install permanent valves at regular intervals to blow down piping Blow down all lines on new installations with compressed air or steam and flush them with process fluids where possible before connecting these lines to the transmitter s meter body e Be sure all the valves in the blow down lines are close
134. nued Step Action 3 Remove O ring and clean interior of process head using soft bristle brush and suitable solvent 4 Inspect barrier diaphragm for any signs of deterioration or corrosion Look for possible residue and clean if necessary NOTE If diaphragm is dented has distorted convolutions or radial wrinkles performance may be affected Contact the Solutions Support Center for assistance Replace O ring or teflon gasket ring Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent 7 Replace process heads and bolts Finger tighten nuts 8 Use a torque head bolts and nuts as follows Bolt Type 51452557 001 5142557 002 and 003 51452557 004 Meter Body Carbon Steel standard NACE option and B7M Alloy Steel B7 no option specified Non NACE 55 option option Stainless Steel 51451864XXXX 67 8 N M 3 4 56 9 N M 2 8 48 8 N M 2 4 except XXX5 50 0 Lb Ft 2 5 Lb Ft 42 0 Lb Ft 2 1 Lb Ft 36 0 Lb Ft 1 8 Lb Ft See Note 1 6 0 Always tighten head bolts in sequence shown these 1 3 stages 1 1 3 full torque O 2 2 3 full torque 3 Full torque 4 O O2 a 9 Return transmitter to service CAUTION Do not exceed the overload rating when placing the transmitter back into service or during cleaning operations See Overpressure ratings in Section 3 of this manual 100 SMV 3000
135. o correct e Check that correct URV INVALID REQUEST or set its URV to a value that calibration pressure is being results in too small a span or applied to transmitter or that correct its LRV or URV while in transmitter is not in input or input or output output mode SFC Keystroke is not valid for Check that keystroke is given transmitter applicable SCT The requested transaction Make sure the device version is is not supported by the compatible with the transmitter currentrelease of the SCT 3000 130 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 33 Communication Status Message Table continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do STATUS TAG ID Transmitter sent a negative Check configuration and try again NACK RESPONSE response because it could not process one or more commands TAG NO FAILED COMM SFC failed a communications diagnostic check Could be an SFC electronic problem or a faulty or dead communication loop Check polarity and try again Press stat key and do any corrective action required and try again Check communication loop Replace SFC TAG NO HI RES LO VOLT Either there is too much resistance in loop open circuit voltage is too low or both Check polarity wiring and power supply There must be 11 volts minimum
136. ogrammed engineering units that you can choose to represent your PV4 flow measurement If you want the PV4 measurement to represent an engineering unit that is not one of the preprogrammed units stored in the SCT you must select custom units and enter a tag that identifies the desired custom unit Using the SCT selecting Custom Units allows you to choose a unit that is compatible with your application process Additionally a conversion factor must be calculated and entered when configuring the PV4 flow variable This conversion factor is a value used to convert the standard units used by the SMV into the desired custom units The standard units used by the SMV are Tonnes hour for mass flow Meters hour for volumetric flow For example to calculate the conversion factor for a volumetric flow rate of Standard Cubic Feet per Day SCFD 24 hr EN Risen 1 day hr Flowin SCFD hr X0 3048m j 3M 43 ovt mae B Conversion Factor 847 552 For example to calculate the conversion factor for a mass flow rate of Kilograms per day kg day _ t if ke 24hr ET Flow in kg d Flow in Flow in e 24000 hr J 001 1 day hr Conversion Factor 24000 This factor 15 then entered as the Conversion Factor value in Flow Compensation Wizard of the SCT during configuration Please note that when using the standard equation the conversion factor as well as other values
137. olts or Volts for Thermocouple sensor Ohm Ohms for RTD sensor d Factory setting C Continued on next page SMV 3000 Transmitter User s Manual 59 6 8 TempConf Configuration PV3 continued Cold Junction Compensation If a thermocouple is used for process temperature PV3 input you must select if the cold junction CJ compensation will be supplied internally by the transmitter or externally from a user supplied isothermal block Specify source of cold junction temperature compensation e Internal External Must also key in value of cold junction temperature for reference Background Every thermocouple requires a hot junction and a cold junction for operation The hot junction is located at the point of process measurement and the cold junction 15 located in the transmitter internal or at an external location selected by the user The transmitter bases its range measurement on the difference of the two junctions The internal or external temperature sensitive resistor compensates for changes in ambient temperature that would otherwise have the same effect as a change in process temperature If you configure CJ source as external you must tell the transmitter what cold junction temperature to reference by typing in the temperature as a configuration value For internal cold junction configuration the transmitter measures the cold junction temperature internally Output Linearization For proc
138. on is most module problem likely meter body related Check installation and replace meter body center section If condition persists replace electronics module 3 1 Input Suspect PV2 OUTP 1 TAG ID SUSPCT INPUT PV2 PV2 Input data seems Cydle transmitter power OFF ON SUSPCT INPUT PV2 wrong Could be a e Put transmitter in PV2 output mode process problem but it and check transmitter status could also be a meter Diagnostic messages should identify body or electronics where problem is If no other module problem diagnostic message is given condition is most likely meter body related Check installation and replace meter body center section If condition persists replace electronics module 122 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages ontinued Table 31 Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display Message TDC Status Message Possible Cause What to Do 7 2 Input Suspect PV3 OUTP 1 ID Input data seems wrong Cycle transmitter power OFF ON SUSPCT INPUT PV3 Sensor reading is extremely erratic Check sensor leads for weak Could be a process problem but area that may be ready to break or it could also be a temperature loose connection sensor or electronics module problem 3 0 Invalid Database TAG NO INVALID DATABASE Transmitter database was Try communicating again INVA
139. on the Flowing Variables page so that there is an in each check box Abs Pressure M Process Temp This will ensure that the 4 flow output will go to failsafe if either the static pressure or temperature sensors fail Set Damping 1 0 seconds Click Next to proceed to the Solutions page 7 The calculated Kuser value appears on the Solutions page of the Kuser Model along with a list of items with values that you have configured from previous pages Review the Wizard values to make sure they are correct Click Finish to complete the Kuser calculation procedure 8 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 9 Perform Download of the database configuration file to the SMV 10 Use the procedure in subsection 7 5 Using Transmitter to Simulate PV Input to verify the Kuser and flow calculation for this application You can simulate inputs for PV1 PV2 and PV3 to verify PV4 output 178 SMV 3000 Transmitter User s Manual 3 13 Dynamic Compensation Flow Equation Dynamic Compensation Flow Equation Dynamic Compensation Configuration Examples Example Liquid Propane 3 13 The Dynamic Compensation Flow Equation provides algorithms for use in determining a highly accurate PV4 flow variable for SMV 3000 Use dynamic compensation to measure liquids gases and steam Dynamic compensation flow equation compensates for
140. onf Gauge Pressure PV3 Process Temperature TempConf PV4 Flow FlowConf PV2 will be AP of GP depending on SMV model Use the Flow Compensation Wizard to setup the SMV 3000 for flow applications The flow wizard guides you through the steps necessary to complete your flow configuration See Subsection 6 10 and Appendix C for more information about the flow wizard In the subsections below information is given for filling in some of the SCT tab card data fields Supplementary background information and reference data on SMV configuration that may be helpful is also presented Use the SCT on line help and user manual for detailed how to configure information ATTENTION If the transmitter detects an incomplete database upon power up it will initialize the database parameters to default conditions setting or 4 selection with a superscript 7 in the following subsections identifies the factory setting 3 13 SMV 3000 Transmitter User s Manual 47 6 4 Device Configuration Transmitter Tag ID field is found on the Device tab card and PV1 Priority Tag ID Enter an appropriate tag name for the transmitter containing up to eight ASCII characters which uniquely identifies the transmitter NOTE It is suggested that when you create a database configuration file for the transmitter you make the file name the same as the transmitter tag ID PV1 Priority Enter slash as th
141. onnections ATTENTION If you use shielded cable be sure the shield and transmitter housing reference ground at the same point Thermocouple Connections Continued on next page 3 13 SMV 3000 Transmitter User s Manual 33 4 5 Wiring SMV 3000 Transmitter Continued Lightning protection When your transmitter is equipped with optional lightning protection you Process Sealing must connect a wire from the transmitter to ground as shown in Figure 17 to make the protection effective We recommend that you use a size 8 AWG American Wire Gauge or KCM Kilo Circular Mils bare or Green covered wire Note that protection for temperature sensor leads is not provided by the optional lightning protection Figure 17 Ground Connection for Lightning Protection Electronics Housing Connect to Earth Ground Process Sealing for Classes I II and III Divisions 1 and 2 and Class I Zone 0 1 and 2 Explosionproof Electrical Systems The SMV 3000 Smart Multivariable Transmitter is CSA certified as a Dual Seal device in accordance with ANSI ISA 12 27 01 2003 Requirements for Process Sealing Between Electrical Systems and Flammable or Combustible Process Fluids Accordingly the SMV 3000 Series 250 Smart Multivariable Transmitter complies with the sealing requirements of NEC Chapter 5 Special Occupancies Article 500 Hazardous Classified Locations Classes I II and Divisions 1 and 2 Article
142. ontinued SMV Operating In the digital DE protocol format all four process variables are available Modes continued for monitoring and control purposes and the meter body temperature is also available as a secondary variable for monitoring purposes only See Figure 3 Factory Characterization Electronics Housing Temperature Sensor Digital signal broadcasts up to 4 PVs plus Static Pressure secondary variable in Sensor floating point format over 20 loop PV1 Differential Pressure PV2 Static Pressure PV3 Process Temperature PV4 Calculated Volumetric or Mass Flow SV1 Meter Body Temperature RTD or Monitoring purposes only Thermocouple Input Pressure The SMV 3000 transmitter has no physical adjustments You need an SCT to make any adjustments in an SMV 3000 transmitter Alternately certain adjustments can be made through the Universal Station if the transmitter is digitally integrated with our TPS TDC 3000 control system 3 13 SMV 3000 Transmitter User s Manual 5 1 4 Smartline Configuration Toolkit SCT 3000 Smartline Configuration Toolkit Honeywell s SCT 3000 Smartline Configuration Toolkit is a costeffective means to configure calibrate diagnose and monitor the SMV 3000 and other smart field devices The SCT 3000 runs on a variety of Personal Computer PC platforms using Windows 95 Window 98 and Windows NT It is a bundled Microsoft Windows software and PC interface
143. or greater as the operator interface While this manual provides detailed procedures to assist first time users it also includes summaries for most procedures as a quick reference for experienced users If you will be digitally integrating the SMV 3000 transmitter with our TPS TDC 3000 control system we recommend that you use the PM APM Smartline Transmitter Integration Manual supplied with the TDC 3000 bookset as the main reference manual and supplement it with detailed transmitter information in Appendix A of this manual Note that this manual does not include detailed transmitter specifications A detailed Specification Sheet 1s available separately or as part of the Specifier s Guide which covers all Smartline transmitter models Conventions and Symbol Definitions The following naming conventions and symbols are used throughout this manual to alert users of potential hazards and unusual operating conditions ATTENTION ATTENTION indicates important information actions or procedures that may indirectly affect operation or lead to an unexpected transmitter response CAUTION CAUTION indicates actions or procedures which if not performed correctly may lead to faulty operation or damage to the transmitter WARNING WARNING indicates actions or procedures which if not performed correctly may lead to personal injury or present a safety hazard ElectroStatic Discharge ESD hazard Observe precautions for handling N elect
144. ory setting Background The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases See the Damping paragraphs in subsection 6 6 for a formula to find the turndown ratio using the pressure range information for your transmitter 58 SMV 3000 Transmitter User s Manual 3 13 6 8 TempConf Configuration PV3 Engineering Units Selecting PV3 Engineering Units 3 13 The TempConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV3 in the unit of measure selected in the Engineering Units field Select one of the preprogrammed engineering units in Table 14 for display of the PV3 measurements depending upon output characterization configuration Also select one of the preprogrammed engineering units for display of the cold junction temperature readings CJT Units field This selection is independent of the other sensor measurements See Cold Junction Compensation on next page Table 14 Pre programmed Engineering Units for PV3 Engineering Unit Meaning Degrees Celsius or Centigrade Degrees Fahrenheit Kelvin R Degrees Rankine NOTE When output characterization configuration for PV3 is NON LINEAR see Output Characterization PV3 input readings are displayed in the following units mV or V milliV
145. ou must have a precision pressure source with an accuracy of 0 04 or better to do a range calibration Note that we factory calibrate SMV 3000 Smart Multivariable Transmitters with inches of water ranges using inches of water pressure referenced to a temperature of 39 2 F 4 C Depending if you are using the SCT 3000 or the SFC to perform calibration refer to the appropriate sections below for the procedure The procedures show you how to calibrate the PV 1 and PV2 ranges LRV and URV of the transmitter This procedure assumes that the transmitter is removed from the process and located in a controlled environment See Figure 28 for typical SCT SFC power supply and pressure source hookup for calibration Using the SCT select the topic Calibrating LRV and URV for an SMV 3000 Transmitter and Click on Input Calibration for the desired PV listed in the menu The procedure for setting PV 1 range is viewed by selecting Steps to Calibrate LRV and URV for PV 1 The procedure for setting PV2 range is viewed by selecting either Calibration Procedure Using an Absolute Pressure Vacuum Source or Calibration Procedure Using a Gauge Pressure Source with an Absolute Pressure Readout Using the SFC Follow the procedure for Calibrating Measurement Range for PVI and Calibrating Measurement Range for PV2 in Section 7 of the SFC Operating Guide SMV 3000 Transmitter User s Manual 113 10 4 Calibra
146. ping Background DPConf Configuration PV1 Continued Adjust the damping time constant for Differential Pressure PV1 to reduce the output noise We suggest that you set the damping to the smallest value that is reasonable for the process The damping values in seconds for PV1 are 0 007 0 16 0 32 0 48 1 0 2 0 4 0 8 0 16 0 and 32 0 d Factory setting The electrical noise effect on the output signal is partially related to the turndown ratio of the transmitter As the turndown ratio increases the peak to peak noise on the output signal increases You can use this formula to find the turndown ratio using the pressure range information for your transmitter Upper Range Limit Turndown Ratio Upper Range Value Lower Range Value Example The turndown ratio for a 400 inH2O transmitter with a range of 0 to 50 inH2O would be 400 8 Turndown Ratio 50 0 T or 8 1 56 SMV 3000 Transmitter User s Manual 3 13 6 7 AP GPConf Configuration PV2 Engineering Units The AP GPConf tab card displays the Low Range Value LRV Low Range Limit LRL Upper Range Value URV and Upper Range Limit URL for PV2 in the unit of measure selected in the Engineering Units field NOTE Depending on the SMV transmitter model type PV2 will measure static pressure in either absolute or gauge values SMV Models SMAI10 5 125 PV2 Absolute Pressure STG170 PV2 Gauge Pressure PV2
147. plus receiver resistance Also 45 volt operation is permitted if not an intrinsically safe 10 8 16 28 206325 283 370 424 Operating Voltage Vdc ohms You simply connect the positive and negative loop wires to the positive and negative SIGNAL terminals on the terminal block in the transmitter s electronics housing shown in Figure 14 Continued on next page SMV 3000 Transmitter User s Manual 29 4 5 Wiring SMV 3000 Transmitter Continued Terminal You connect RTD leads to the TC terminals 1 2 3 and 4 as appropriate for the given probe type You connect thermocouple leads to terminals 1 and 3 observing polarity Each transmitter includes an internal ground terminal to connect the transmitter to earth ground or a ground terminal can be optionally added to the outside of the electronics housing While it is not necessary to ground the transmitter for proper operation we suggest that you do so to minimize the possible effects of noise on the output signal and provide additional protection against lightning and static discharge damage Note that grounding may be required to meet optional approval body certification Refer to section 1 2 CE Conformity Europe Notice for special conditions Transmitters are available with optional lightning protection if they will be used in areas highly susceptible to lightning strikes Barriers must be installed per manufacturer s instru
148. ponents of the SCT Figure 18 SCT Hardware Components SCT Software Program running on Windows 95 Windows 98 or Windows NT Operating System Laptop or Desktop PC SMARTLINE OPTION MODULE SMV 3000 Continued on next page 3 13 SMV 3000 Transmitter User s Manual 37 5 2 Establishing Communications Continued ATTENTION SCT 3000 On line Connections to the SMV WARNING Connecting the host computer to an SMV for on line communications requires Smartline Option Module consisting of a PC Card and Line Interface Module Table 8 provides the steps to connect the assembled SCT 3000 hardware between the host computer and the SMV for on line communications When the transmitter s end cap is removed the housing is not explosionproof Table 8 Making SCT 3000 Hardware Connections Step Action 1 With the power to the host computer turned off insert the PC Card into the type II PCMCIA slot on the host computer see Figure 5 1 ATTENTION use the SCT 3000 a desktop computer without PCMCIA slot you must install a user supplied PCMCIA host adapter Honeywell has performance qualified the following PCMCIA host adapters for use with the SCT TMB 240 Single Slot Internal Front Panel Adapter TMB 250 Dual Slot Internal Front Panel Adapter 45 120 Greystone Peripherals Inc GS 320 Greystone Peripherals Inc CAUTION Do not insert a PC Card into a host computer s PCMCIA s
149. process is operating correctly NOTE The SFC can also be used to check transmitter status and identify diagnostic messages If you are using an SFC to check transmitter status and diagnose transmitter faults refer to the Smart Field Communicator Model STS103 Operating Guide 34 ST 11 14 for detailed keystroke information and trouble shooting procedures 118 SMV 3000 Transmitter User s Manual 3 13 11 3 Troubleshooting Using the SCT Summary Using the SCT in the on line mode you can check the transmitter status identify diagnostic messages and access troubleshooting information so you can clear fault conditions The SMV diagnostic messages fall into any one of the following general categories e Status Informational e Noncritical Status e Critical Status e Communications Follow the steps in Table 30 to access diagnostic messages generated by the SMV 3000 and procedures for clearing transmitter fault conditions Table 30 Accessing SMV 3000 Diagnostic Information using the SCT Step Action 1 Connect the SCT to the SMV and establish communications See Subsection 5 2 Establishing Communications for the procedure if necessary 2 Select the Status Tab Card if not selected already to display a listing of the Gross Status and Detailed Status messages 3 Refer to the SCT on line user manual for descriptions of the status messages and corrective actions to clear faults ATTENTION When critical statu
150. r Body Center Section 107 SECTION 10 CALIBRATION 110 10 1 Introd ctlon es dte ee dte d 110 10 2 OVGIVIOW 2 5 india ve iere et ce torte aad de Cs HU Fed Me Qe a 110 10 3 Calibrating Analog Output Signal 113 10 4 Calibrating PV1 and PV2 Range Values 114 10 5 Resetting Calibration zi irri Ern edt erede e n dd 116 SECTION 11 TROUBLESHOOTING 118 11 1 li e y 118 11 2 i i ov 119 11 3 Troubleshooting Using the SCT 120 11 4 121 SECTION 12 PARTS LIST LE EIL 136 12 1 Replacement 136 SECTION 13 REFERENCE DRAWINGS 146 13 1 Wiring Diagrams and Installation Drawings 146 APPENDIX A PM APM HPM SMV 3000 INTEGRATION 148 A 1 OV6IVIOW iiit deed Hai dp erdt oo pee ened d HE di eds 148 A 2 De SCriPllON MEE 149 Data Exchange Functions 2 nnne 151 4 Installation Re ie ie e op ane 158 A 5 GO MPOQUEATION Te der tei edu hae oe it ost dus 158 A 6 Operation NOTES
151. r is operating in the DE mode an upscale failsafe action will cause the transmitter to generate a infinity digital signal or a downscale failsafe action will cause it to generate a infinity digital signal The STIMV IOP module interprets either signal as not a number and initiates its own configured failsafe action for the control system ATTENTION The failsafe direction display that you can access through the SCT only shows the state of the failsafe jumper in the transmitter as it correlates to analog transmitter operation The failsafe action of the digital control system may be configured to operate differently than indicated by the state of the jumper in the transmitter Procedure The procedure in Table 26 outlines the steps for cutting the failsafe jumper on the transmitter s PWA Figure 27 shows the location of the failsafe jumper on the main PWA of the electronics module The nature of the integrated circuitry used the transmitter s PWA makes it susceptible to damage by stray static discharges when it is removed from the transmitter Follow these tips to minimize chances of static electricity damage when handling the PWA e Never touch terminals connectors component leads or circuits when handling the PWA e When removing or installing the PWA hold it by its edges or bracket section only If you must touch the PWA circuits be sure you are grounded by staying in contact with a grounded surface
152. r s Manual 83 7 5 Starting Up Transmitter Procedure SMV Model SMA125 Start up Procedure NOTE Perform the procedure in Section 7 4 Using the Transmitter to Simulate PV Input before performing these start up procedures The following procedures outline the steps for starting up SMV 3000 transmitters in flow measurement applications Refer to the appropriate start up procedure for SMV transmitter used in your process application e Table 22 for SMV 3000 Model SMA125 PV2 measures AP e Table 23 for SMV 3000 Model SMG170 PV2 measure GP e Table 24 for SMV 3000 Model SMA110 PV2 measures AP draft range transmitter and SMV transmitters with small differential pressure spans Refer to Figure 26 for the piping arrangement and equipment used for the procedure Typical meter and SCT or SFC connections are also shown in the figure Table 22 Start up Procedure for SMV Transmitter Model SMA125 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement 2 For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range 3 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 4 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 5 Perform Upload of the SMV database to the SCT 6 Open equalizer va
153. ration can be done using the SCT either on line where configuration parameters are written to the SMV through a direct connection with the SCT or off line where the transmitter configuration database is created and saved to disk for later downloading to the SMV Figure 20 shows a graphic summary of the on line configuration process On line Configuration Process SMV Configuration Database created using 9 SCT Configuration Forms Tab Cards on Diskette SMV Configuration Datahaso File d MV SMV Configuration ee Database File saved Data written to SMV during configuration Configuration Summary 3 13 The SCT contains templates that you can use to create configuration database for various smart field devices The SMV templates contain the configuration forms or tab cards necessary to create the database for an SMV transmitter Continued on next page SMV 3000 Transmitter User s Manual 45 6 2 Overview Continued Configuration Summary continued SMV 3000 SCT Connections SFC and SMV 3000 Configuration When using a Honeywell defined SMV template you should choose a file template for the temperature range and model of SMV that you wish to configure For example if the SMV transmitter is a model SMA125 and you are using a J type thermocouple as the process temperature PV3 input you would choose the template file sma125j hdt from the list of Honeywell templates
154. ration database in any number of transmitters as long as you change the tag number Tag ID in the restored database 96 SMV 3000 Transmitter User s Manual 3 13 Section 9 Maintenance 9 1 Introduction Section Contents About this section 3 13 This section includes these topics This section provides information about preventive maintenance routines cleaning barrier diaphragms and replacing damaged parts Topic See Page OA MMPOGU CHO c 97 9 2 Preventive Maintenance 98 9 3 Inspecting and Cleaning Barrier Diaphragms 99 9 4 Replacing Electronics Module or PROM 101 9 5 Replacing Meter Body Center Section 106 SMV 3000 Transmitter User s Manual 97 9 2 Preventive Maintenance Maintenance Routines The SMV 3000 transmitter itself does not require any specific maintenance And Schedules routine at regularly scheduled intervals However you should consider carrying out these typical inspection and maintenance routines on a schedule that is dictated by the characteristics of the process medium being measured and whether blow down facilities are being used e Check piping for leaks e Clear the piping for sediment or other foreign matter e Clean the transmitter s process heads including the barrier diaphragms 98 SMV 3000 Transmitter U
155. re A 3 Figure A 3 shows four SMV 3000 transmitters with four PVs each connected to IOP points 1 5 9 and 13 respectively You can mix single PV transmitters with multivariable transmitters within the given one to eight or nine to sixteen IOP boundary but all PVs for a multivariable transmitter must be allotted to consecutive slots within a given IOP boundary While a multivariable transmitter is physically connected to only one slot the adjacent slots are allocated for the other PVs of the transmitter and they can not cross over or wrap around the IOP boundaries Note that points include the usual IOP PV processing parameters such as alarm limits alarm hysteresis PV clamping and engineering unit conversion Figure A 3 Sixteen AI Points per STIMV IOP Universal Station IOP handles 16 points split into boundaries of 8 slots each 1 to 8 and 9 to 16 SMV 3000 Transmitters with up to 4 PVs each PVs allocatedto PVs allocated to PVs allocatedto PVs allocated to IOP slots 1 to 4 IOP slots 5108 slots 9 to 12 slots 13 to 16 Continued on next page SMV 3000 Transmitter User s Manual 151 Data Exchange Functions continued Four Points Per Transmitter To accommodate all the PVs that can be associated with a given SMV 3000 transmitter you must build an AI point for each PV up to a maximum of four points PVs per transmitter Each point built must have the same name assigned for the ST
156. res gauge pressure as the PV2 input T Table 23 Start up Procedure for SMV Transmitter Model SMG170 Step Action 1 Make sure that all valves on the three valve manifold are closed See Figure 26 for sample piping arrangement 2 For analog loops make sure the receiver instrument in the loop is configured for the PV4 output range 3 Connect SCT to SMV and establish communications See subsection 5 2 for procedure if necessary 4 Be sure any switches that may trip alarms or interlocks associated with analog loops are secured or turned off 5 Perform Upload of the SMV database to the SCT Vent high pressure and low pressure input ports to atmosphere Steam applications with filled wet legs should be filled and vented to atmosphere 7 Select GPInCal tab card and read input of applied GP PV2 pressure If input reads 0 input go to step 8 If input does not read 0 input 2 Select Input option Click on Correct 2 Read Input Input will now read GP pressure at zero point Continued on next page 85 7 5 Starting Up Transmitter Continued Procedure continued Table 23 Start up Procedure for SMV Transmitter Model SMG170 continued Step Action 8 Close vents to high pressure and low pressure input ports Close vents to wet legs in steam applications 9 Open equalizer valve C 10 Open valve A to make differential pressure zero 0 by applying SMV Draft Range Start up Proce
157. rmance can be achieved C Continued on next page SMV 3000 Transmitter User s Manual 115 10 5 Resetting Calibration Continued Background You can erase incorrect calibration data for a given PV measurement range by resetting the data to default values using the SCT or SFC Procedure Depending if you are using the SCT 3000 or the SFC to reset calibration refer to the appropriate sections below for the procedure The procedure shows you how to reset calibration data for a given PV measurement range in a transmitter Using the SCT select the topic Resetting Calibration for an SMV 3000 Transmitter Using the SFC Follow the procedure for Steps to Reset Calibration Data for an SMV 3000 in Section 7 of the SFC Operating Guide 116 SMV 3000 Transmitter User s Manual 3 13 Section 11 Troubleshooting 11 1 Introduction Section Contents This section includes these topics Topic See Page 61 117 118 11 3 Troubleshooting Using the SCT 119 11 4 Diagnostic Messages 120 About This Section This section shows you how to use the SCT 3000 to access diagnostic messages generated by the SMV 3000 The SCT on line user manual and help provides details for interpreting diagnostic messages and the steps to correct fault conditions 3 13 SMV 3000 Transmitter User
158. rmine the appropriate drawing number from the following table and contact your Honeywell representative to obtain a copy For Mounting Transmitter ona Using Mounting Bracket See Drawing Number Vertical pipe Angle 307537 19 000 Horizontal pipe Angle 30753721 000 Vertical pipe Flat 51404008 000 Horizontal pipe Flat 51404009 000 Dimension Drawings for Transmitter Models Revision S or Greater For Mounting Transmitter ona Using Mounting Bracket See Drawing Number Vertical pipe Angle 50001091 Horizontal pipe Angle 0001092 Vertical pipe Flat 50001093 Horizontal pipe Flat 50001094 3 13 SMV 3000 Transmitter User s Manual 145 146 SMV 3000 Transmitter User s Manual 3 13 Appendix SMV 3000 Integration A 1 Overview Appendix Contents This appendix includes these topics Topic See Page son 147 A 2 Deseripllon ooo ERR Mol uetus m M E 148 Data Exchange Functions eese 150 PA Installation ae cea eee 155 AAD Configuration suscip teer te br ua PO Li 157 6 Operation Notes ee ee 162 Purpose of this This appendix provides an introduction to PM APM HPM SMV 3000 appendix Integration as a supplement to general information in the PM A
159. rom the nameplate on the meter body or by using the SCT or SFC 3 Output meter 1 30752118 501 Analog meter Table III selection 4 30753854 001 Gasket retainer 1 5 30755956 501 Cap assembly meter Table III selection ME 1 6 30752006 501 Cap terminal 1 7 30752008 501 Cap electronics 1 8 30753997 001 Retainer molding 1 9 30752557 507 Housing electronics without lightning protection 30752557 508 Housing electronics with lightning protection 1 3 13 Continued on next page SMV 3000 Transmitter User s Manual 3 13 12 1 Replacement Parts Continued Table 36 Parts Identification for Callouts in Figure 30 Continued Key Part Number Description Quantity No Per Kit 30753392 001 T Accessory O ring kit K2 O ring housing 6 30753783 001 Lock assembly kit electronics terminal or meter cap PTB K5 Lockwasher metric M4 12 K6 Lock cover 12 K10 Flat washer metric M4 12 K11 Screw socket head metric M4 20 mm long 12 30753783 001 Lock assembly kit electronics cap K5 Lockwasher metric M4 12 K9 Lock cover 6 K10 Flat washer metric M4 6 K11 Screw socket head metric M4 20 mm long 6 30753804 001 Ground terminal assembly kit K3 Terminal strip grounding 3 K4 Screw pan head metric M4 6 mm long 6 K5 Lockwasher metric M4 12 K7 Terminal external 6 K8 Screw pan head metric M4 10 mm long 6 K1
160. rostatic sensitive devices Protective Earth terminal Provided for connection of the protective earth green or green yellow supply system conductor 3 13 SMV 3000 Transmitter User s Manual Table of Contents References tate eal ta are ues xii Technical Assistance xii SECTION 1 OVERVIEW FIRST TIME USERS ONLY 1 1 1 1 1 2 CE Conformity Europe 2 1 3 SMV 3000 Smart Multivariable Transmitters 2 3 1 4 Smartline Configuration Toolkit SCT 3000 2 6 1 5 Smart Field Communicator SFC 7 1 6 Transmitter 9 SECTION 2 QUICK START REFERENCE 11 2 1 IN OGUCHION p te pe ced d e et ER 11 2 2 Getting SMV 3000 Transmitter On Line Quickly ee 12 SECTION PREINSTALLATION CONSIDERATIONS 13 3 1 E 13 3 2 Considerations for SMV 3000 Transmitter 14 3 3 Considerations for SCT 3000 17 SECTION 4 INSTALLATION 19 4 1 Producto att RI ae Aisi a ie tie
161. rs and with carbon steel bolts 51452867 210 SS Flange Adapters and with A286 SS NACE bolts 51452867 310 SS Flange Adapters and with 316 SS non NACE bolts 51452867 410 SS Flange Adapters and with B7M alloy steel bolts 51452867 150 Monel Flange Adapters and with carbon steel bolts 51452867 350 Monel Flange Adapters and with 316 SS non NACE bolts 51452867 130 Hastelloy C Flange Adapters and with carbon steel bolts 51452867 330 Hastelloy C Flange Adapters and with 316 SS non NACE bolts Each 1 2 inch NPT Flange Adapter Kit includes Ka Gasket Flange Adapter 2 Kb 1 2 inch NPT Flange Adapter 2 Ke Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 3 13 SMV 3000 Transmitter User s Manual 141 51452867 100 SS Blind Flange Adapter Kit with Carbon Steel bolts 51452867 200 SS Blind Flange Adapter Kit with A286 SS NACE bolts 51452867 300 SS Blind Flange Adapter Kit with 316 SS non NACE bolts 51452867 400 SS Blind Flange Adapters and B7M alloy steel bolts Each Blind Flange Adapter Kit includes Ka Gasket Flange Adapter 2 Kb Blind Flange Adapter 2 Bolt hex head 7 16 20 UNF 1 50 inches long Flange Adapter 4 Table 38 Parts Identification for Callouts in Figure 32 Process Head Assembly Kits Key Part Number Description Quantity Process Head Assembly Kit with PTFE Gasket and with 51452864 010 Carbon steel head zinc plated without side vent drain 51452864 012 Carbon steel head zinc plated with
162. s forces PV output into failsafe condition record the messages before you cycle transmitter power OFF ON to clear failsafe condition 3 13 SMV 3000 Transmitter User s Manual 119 11 4 Diagnostic Messages Diagnostic Messages Diagnostic Message Table Headings The diagnostic text messages that can be displayed on the SCT SFC or ona TPS TDC system are listed in the following tables A description of the probable cause and suggested action to be taken are listed also to help in troubleshooting error conditions The messages are grouped in tables according to the status message categories Table 31 lists Critical status diagnostic messages Table 32 Non critical status messages Table 33 Communications status messages Table 34 Informational status messages Table 35 SFC Diagnostic messages SMV Status column provides the location of the SMV status If you are using one of the diagnostic tools SCT SFC or Universal Station that contains an earlier software version you may see the diagnostic messages displayed as these SMV Status numbers The SCT Status Message column shows the text which appears in the Status tab window when the SCT is in the on line mode and connected to the SMV control loop The SFC Display Message column shows the text which appears when the SFC is connected to the SMV control loop and the STAT key is pressed TDC Display Status Message column shows the text which appears on a TPS TDC Universal St
163. sembly 30 1 1 1 2 2 4 30753392 001 Accessory O ring kit 30 K2 1 1 2 2 4 51197487 001 Terminal block assembly kit 31 K8 1 1 1 2 black without lightning protection 51197487 002 Terminal block assembly kit 31 8 1 1 1 2 red with lightning protection Process head gasket kit 32 K7 K10 1 1 4 4 10 30753788 003 Teflon 30753788 004 Viton Meter Body Specify complete Absolute Pressure models SMA110 SMA125 32 1 1 2 2 4 Gauge Pressure models SMG170 nameplate For spare meter bodies we recommend that you keep a complete transmitter assembly as a spare unit 3 13 SMV 3000 Transmitter User s Manual 143 144 SMV 3000 Transmitter User s Manual 3 13 13 1 Wiring Diagrams Section 13 Reference Drawings Wiring Diagrams and Installation Drawings These wiring diagrams are included in numerical order behind this page for wiring reference SMV 3000 Wiring Diagrams for See Drawing Number Multivariable Transmitter Intrinsically safe installations covering wiring Temperature sensor Remote meter 51404251 Remote analog meter Smart meter Non intrinsically safe installations 51404252 Remote analog meter wiring in non intrinsically 51404250 safe installations Installation Drawings The following table lists available installation drawings for reference If you need a copy of a drawing please dete
164. ser s Manual 3 13 9 3 Background Procedure 3 13 Inspecting and Cleaning Barrier Diaphragms Depending on the characteristics of the process medium being measured sediment or other foreign particles may collect in the process head cavity chamber and cause faulty measurement In addition the barrier diaphragms in the transmitter s meter body may become coated with a residue from the process medium In most cases you can readily remove the process heads from the transmitter s meter body to clean the process head cavity and inspect the barrier diaphragms The procedure in Table 27 outlines the general steps for inspecting and cleaning barrier diaphragms Table 27 Inspecting and Cleaning Barrier Diaphragms Action Close all valves and isolate transmitter from process Open vent in process head to drain fluid from transmitter s meter body if required ATTENTION We recommend that you remove the transmitter from service and move it to a clean area before taking it apart 2 Remove nuts and bolts that hold the process head to meter body Remove process heads and bolts Process head a RS 22520 O ring section 7 Continued on next page SMV 3000 Transmitter User s Manual 99 9 3 Inspecting and Cleaning Barrier Diaphragms continued Procedure continued Table 27 Inspecting and Cleaning Barrier Diaphragms Conti
165. ser s Manual 101 9 4 Replacing Electronics Module PROM continued Procedure continued Table 28 Replacing Electronics Module or PROM Continued Step Action 3 Release retaining clip and unplug flex tape and power connectors from Main PWA underneath module Unplug temperature input connector from RTD measurement Daughter PWA underneath module Loosen two captive mounting screws on top of module and then carefully pull module from housing 22365 Flex Tape and Temperature Input Connectors Connector End cap lock 4 Remove screw holding molding retaining clip to Main PWA and remove molding retaining clip from Main PWA Continued on next page 102 SMV 3000 Transmitter User s Manual 3 13 9 4 Replacing Electronics Module PROM continued Procedure continued 3 13 Table 28 Replacing Electronics Module or PROM Continued Step Action 5 Remove two retaining screws and carefully pull Daughter PWA straight up to unplug it from Main PWA Flex Tape Plastic Bracket Daughter PWA BOR a Temperature 4 Input PWA L PWA Se RM 7 7 5 Screw mom BEN mum With component side of main PWA facing you use an IC extraction tool to remove plug in PROM We recommend that you use a ground strap or ionizer when h
166. side vent drain 51452864 020 Stainless steel head without side vent drain 51452864 022 Stainless steel head with side vent drain 51452864 030 Hastelloy C head without side vent drain 51452864 032 Hastelloy C head with side vent drain 51452864 040 Monel head without side vent drain 51452864 042 Monel head with side vent drain Process Head Assembly Kit with VITON Gasket and with 51452864 110 Carbon steel head zinc plated without side vent drain 51452864 112 Carbon steel head zinc plated with side vent drain 51452864 120 Stainless steel head without side vent drain 51452864 122 Stainless steel head with side vent drain 51452864 130 Hastelloy C head without side vent drain 51452864 132 Hastelloy C head with side vent drain Each Process head Assembly Kit includes K1 Pipe Plug See Note 2 K2 Vent Plug See Note 1 K3 Vent Bushing See Note 1 K5 Process Head 1 K6 Gasket PTFE Process Head 1 Ka Gasket PTFE Flange Adapter 1 NOTE This item is made of the same material as the Process Heads except for Kits with carbon steel Process Heads which include stainless steel Pipe Plug Vent Plug and Vent Bushing Continued on next page 3 13 SMV 3000 Transmitter User s Manual 142 12 1 Replacement Parts Continued Table 39 Reference Spares for Part Number Description Figure Key 1 10 10 100 100 Number Number Units Units 1000 Units 51404208 503 Electronics module as
167. sired SRANGE parameter is set to default value of value to transmitter database not a number NaN SAVE RESTORE 5 Hardware mismatch Part of None SFC tried to restore as H W MI SMATCH Save Restore function much of database as possible STATUS ID T SFC s CPU is misconfigured Replace SFC NVM ON SEE MAN SAVE RESTORE a database restore one or None SFC tried to restore as OPTION MISMATCH more options do not match much of database as possible STATUS ID Selection is unknown Be sure SFC software is latest UNKNOWN version TAG 5 Not enough resistance in series Check sensing resistor and LOW LOOP RES with communication loop increase resistance to at least 2500 E TAG NO E SFC is operating incorrectly Try communicating again If SFC FAULT error still exists replace SFC URV 1 TAG ID SFC Value calculation is greater SFC Press CLR key and E than display range start again Be sure special ARANGE MH20 232R units conversion factor is not greater than display range SCT The entered value is not SCT Enter a value within the within the valid range range 3 13 SMV 3000 Transmitter User s Manual 133 Section 12 Parts List 12 1 Replacement Parts Part Identification e All individually salable parts are indicated in each figure by key number callout For example 1 2 3 and so on e All parts that are supplied in kits are indicated in each F
168. smitter Integration Manual for release dependent EU details While the DECONF selections are the same for all transmitters the corresponding SCT 3000 selections for PV Type may differ Table A 6 compares the PV Type selections for SMV 3000 with PED DECONF parameter selections for reference Table A 6 DECONF and Type Parameter Entry Comparison IF PED DECONF entry is THEN comparable SCT 3000 PV Type entry can be any one of the following PV Not Applicable for SMV 3000 PV SV Not Applicable for SMV 3000 PV DB PV1 PV1 and PV2 PV1 PV3 or PV1 PV4 PV_SV_DB PV1 w SV1 PV1 and PV2 w SV1 PV1 PV3 w SV1 or PV1 PV4 w SV1 Table A 7 lists example Upper Range Limits for a given SMV 3000 transmitter PV Remember that you can enter the desired URL for the PV4 range through the SCT 3000 but URL for PV1 PV2 and PV3 isa read only fixed value determined by SMV model and process temperature sensor type Table A 7 Example URLs for a SMV Transmitter Model SMA125 IF Process Variable Number is THEN URL is PV1 400 inH20 PV2 750 psia 850 C varies per sensor type PV4 configurable If you leave the URL parameter blank you can upload the transmitter database through the detail display commands to resolve the resulting database mismatch error The URL is always part of the transmitter s database Continued on next page 160 SMV 3000 Transmi
169. ssembly FTA to a Smart Transmitter Interface MultiVariable STIMV Input Output Processor IOP in a Process Manager or an Advanced Process Manager Each STIMV IOP handles up to 16 inputs or points from Smartline transmitters operating in the DE mode Note that the STIMV IOP is also referred to as the Smart Transmitter Interface Module STIM Compatibility The PM APM HPM SMV 3000 Integration is compatible with TDC 3000 control systems that have software release R230 or above and are equipped with the multivariable transmitter versions of the STIM model number MU PSTX03 Continued on next page 148 SMV 3000 Transmitter User s Manual 3 13 2 Description Continued Diagram Typical Figure A 1 shows a typical PM APM HPM SMV 3000 integration Ingegration Hierarchy hierarchy with the transmitter connected to the system through an STI FTA and a multivariable STIMV IOP in the PM APM HPM Figure A 1 Typical PM APM HPM SMV 3000 Integration Hierarchy Universal Station Smart Transmitter Interface MV I O Processor 3 13 Network Interface Module Universal Control Network SMV3000 PM APM or HPPM DE Digital Communications Link Transmitter SMV 3000 Transmitter User s Manual Supports up to 16 single PV transmitters 4 multivariable transmitters with 4 PVs each or some mix of single and multivariable transmitters that equals 16 inputs per IOP Data Exchange Functions Introduction Th
170. t for verifying analog loop operation troubleshooting or calibrating other components in the analog loop Simulate Use the transmitter to simulate a desired input value for Input the selected PV for verifying transmitter operation Check status of transmitter operation and display s Troubleshoot diagnostic messages to identify transmitter communication or operator error problems ATTENTION For more information about using the SFC with the SMV 3000 see the Smart Field Communicator Model STS103 Operating Guide 34 ST 1 1 14 The document provides complete keystroke actions and prompt displays Continued on next page 8 SMV 3000 Transmitter User s Manual 3 13 1 6 Transmitter Order Order Components Figure 6 shows the components that would be shipped and received for a typical SMV 3000 transmitter order Ordered SMV 3000 Transmitter with optional mounting bracket Shipped Received SMV 3000 User s Manual Mounting Bracket Optional Xe ATTENTION Honeywell can also supply the RTD or Thermocouple for use with an SMV 3000 See About Documentation next Continued on next page 3 13 SMV 3000 Transmitter User s Manual 1 6 Transmitter Order continued About Documentation SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 One copy supplied with the SCT 3000 Smartline Configuration Toolkit This document provides basic information on installation
171. t 175 standard cubic feet per minute SCFM The flowing pressure is 40 psia the flowing temperature is 60 degrees F the flowing density is 0 2079 Ibs ft and the standard density if 0 0764 Ibs ft The steps in Table C 4 show how to configure the SMV to calculate the PV4 flow variable for this application Table C 4 Air Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select Standard Volumetric flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units CFM on the FlowConf tab card Click the Wizard onthe SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke the Dynamic Flow Compensation Model then click Next to proceed to the Flow Element Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D Greater than 2 3 inches Bore Diameter 1 5698 inches Material 304 SS Flowing Temperature 60 F expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page Select the fluid state as Gas from the list box on the Fluid State page then click Nex
172. t page 3 13 SMV 3000 Transmitter User s Manual 187 Dynamic Compensation Flow Equation Continued Table C 5 Superheated Steam Configuration Example continued Step Action 7 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower Limit 200 000 Upper Limit 1 200 000 Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the graph Click Next to proceed to the Viscosity Compensation page 8 Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of the Viscosity Compensation page The viscosity values will be clamped at the temperature limits Order 4 Low Temp 297 High Temp 400 Click Yes to refit the curve with the new limits Graph coordinates will appear when the mouse is clicked on the graph Click Next to proceed to the Density Variables page 9 Enter the relevant process information from the Orifice Sizing Data Sheet in each entry field of the Density Variables page Isentropic Exponent 1 4044 Click Next to proceed to the Flowing Variables page sentropic Exponent is also called the Ratio of Specific Heats Continued on next page 3 13 SMV 3000 Transmitter User s Manual 3 13
173. t to proceed to the Gas Flow page SMV 3000 Transmitter User s Manual Continued on Next page 183 Dynamic Compensation Flow Equation Continued Table C 4 Air Configuration Example continued Step Action 6 Select Standard Volume as the type of gas flow from the list box on the Gas Flow page then click Next to proceed to the Fluid page 7 Select AIR as the type of fluid from the list box on the Fluid page then click Next to proceed to the Pipe Properties page 8 Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Pipe Properties page Pipe Schedule 40s Nominal diameter 3 inches Material Carbon Steel e The actual diameter and thermal expansion coefficient for the pipe are automatically calculated based on the entered data Click Next to proceed to the Discharge Coefficient page 9 Enter the following lower and upper Reynolds number limits in each entry field of the Discharge Coefficient page These values are used to clamp the discharge coefficient equation at these Reynolds numbers Lower Limit 10 000 Upper Limit 100 000 e Graph coordinates Reynolds Number vs Discharge Coefficient will appear when the mouse is clicked on the graph Click Next to proceed to the Viscosity Compensation page 10 Enter the following equation order order 4 is recommended and temperature limits for the viscosity compensation in each entry field of th
174. tegral flex tape assembly counterclockwise from electronics housing Process Heads Continued on next page 106 SMV 3000 Transmitter User s Manual 3 13 9 5 Replacing Meter Body Center Section Continued Procedure continued 3 13 Table 29 Replacing Meter Body Center Section Continued Step Action 4 Remove nuts from bolts that hold process heads to center section Remove process heads and bolts Remove O ring and clean interior of process head using soft bristle brush and suitable solvent Replace O ring Coat threads on process head bolts with anti seize compound such as Neverseize or equivalent Carefully assemble process heads and bolts to new center section Finger tighten nuts Nuts Center section Continued on next page SMV 3000 Transmitter User s Manual 107 Procedure continued Table 29 Replacing Meter Body Center Section Continued Step Action 9 Use a torque head bolts and nuts as follows Bolt Type 51452557 001 5142557 002 and 003 51452557 004 Meter Body Carbon Steel standard NACE option and B7M Alloy Steel B7 no option specified Non NACE SS option option Stainless Steel 51451864XXXX67 8 N M 3 4 56 9 N M 2 8 NeM 48 8 N M 2 4 except XXX5 50 0 Lb Ft 2 5 Lb Ft 42 0 Lb Ft 2 1 Lb Ft 36 0 Lb Ft 1 8 Lb Ft Se
175. th you Please have your complete model number serial number and software revision number on hand for reference You can find the model and serial numbers on the transmitter nameplates You can also view the software version number using the SCT or SFC If it is determined that a hardware problem exists a replacement transmitter or part will be shipped with instructions for returning the defective unit Please do not return your transmitter without authorization from Honeywell s Solutions Support Center or until the replacement has been received xii SMV 3000 Transmitter User s Manual 3 13 Section 1 Overview First Time Users Only 1 1 Introduction Section Contents This section includes these topics Topic See Page 1 4 Introductionis PAE a AEA N E EE e tau 1 1 2 CE Conformity Europe 2 1 3 SMV 3000 Smart Multivariable Transmitters 3 1 4 Smartline Configuration Toolkit SCT 3000 6 1 5 Smart Field Communicator 5 2 7 1 6 Transmitter Order sss ener nnn 9 About This Section This section 15 intended for users who have never worked with our SMV 3000 Smart Multivariable Transmitter and the SCT 3000 Smartline Configuration Toolkit before It provides some general information to acquaint you with the SMV 3000 transmitter and the SCT 3000 ATTENTION To be sure that you have the SC
176. thermocouple types listed in Table 4 as the input source for the process temperature Table 4 Thermocouple Types for Process Temperature Sensor Type Rated Range Limits Standard C F E 0 to 1000 32 to 1832 IEC584 1 J 0 to 1200 32 to 2192 IEC584 1 K 100 to 1250 148 to 2282 IEC584 1 T 100 to 400 148 to 752 IEC584 1 16 SMV 3000 Transmitter User s Manual 3 13 3 3 Considerations for SCT 3000 SCT 3000 Requirements 3 13 The SCT 3000 consists of the software program which is contained on diskettes and a Smartline Option Module which is the hardware interface used for connecting the host computer to the SMV transmitter Be certain that the host computer is loaded with the proper operating system necessary to run the SCT program See the SCT 3000 Smartline Configuration Toolkit Start up and Installation Manual 34 ST 10 08 for complete details on the host computer specifications and requirements for using the SCT 3000 SMV 3000 Transmitter User s Manual 17 Section 4 Installation 4 1 Introduction Topic See Page MOG 18 4 2 Mounting SMV 3000 Transmitter 19 4 3 Piping SMV 3000 Transmitter 2 4022 2 2 11 23 4 4 Installing RTD or Thermocouple 2 28 4 5 Wiring SMV 3000 Transmitter 22 0 0 29 Section Contents This section includes these topics About this
177. ting 1 2 Range Values Continued Procedure continued Figure 28 Typical PV1 or PV2 Range Calibration Hookup deut Pressure Dead Weight Tester or Precision Pressure Source For PV1 Calibration Vacuum Gauge Source or Precision Pressure Source For PV2 Calibration When using a pressure source with an absolute readout device such as the ST 3000 transmitter shown you must calibrate the LRV for the reference absolute pressure or ambient atmospheric pressure and the URV for the absolute ST 3000 Model STA140 with Smart Meter pressure span Absolute Pressure Transmitter Continued on next page 114 SMV 3000 Transmitter User s Manual 3 13 10 5 Resetting Calibration About Reset Accuracy You can erase incorrect PV1 and or PV2 calibration data by resetting the for PV1 and PV2 3 13 data to default values The default values return the transmitter calibration to the original factory characterization values for the existing LRV and URV Characterization calculates a mathematical model of the performance of the transmitter s sensors and then stores that data in the transmitter s memory Note that this is not the final calibration which is done at the end of the process against the ordered range While resetting the calibration will return the transmitter to a close approximation of the previous calibration using its stored charact
178. tinued on next page 3 13 SMV 3000 Transmitter User s Manual 91 8 2 Procedure continued Table 25 Continued Accessing Operation Data Continued Accessing Transmitter Operation Data Using SCT IF you want to view Select the SCT Window or Tab Card And the cold junction temperature ATTENTION You can change the temperature engineering units to F R or K by selecting the CJT Units field in the TempConf tab card PV Monitor Window Click on SV button on Temp gauge Read SV the highest and lowest PV3 values since the last time they were displayed ATTENTION You can change the temperature engineering units to F R or K by selecting the Engineering Units filed in the TempConf tab card TempConf Click on Read H L button Read High Low PV High Low 92 SMV 3000 Transmitter User s Manual 3 13 8 3 Changing Default Failsafe Direction Background Transmitters are shipped with a default failsafe direction of upscale This means that the transmitter s output will be driven upscale maximum output when the transmitter detects a critical status You can change the direction from upscale to downscale minimum output by cutting jumper W1 on the main printed circuit board PWA of the electronics module Analog and DE Mode If your transmitter is operating in the analog mode an upscale failsafe Differences If your transmitte
179. tion File 76 6 13 Verifying Flow Configuration 2 4 4 eene nennen nnne 77 SMV 3000 Transmitter User s Manual 3 13 3 13 SECTION 7 00242 00 41504 D 78 7 1 1 EE 78 7 2 Startup ASKS lenta otl Per etaient toe Pr eben 79 7 3 Running Output Check ssssssssssssseseseseeeeee ener 80 7 4 Using Transmitter to Simulate PV Input sssssseeeeneeennnen en 83 7 5 Starting Up Transmitter secesioniste eiea eene nnne nnn nnns 85 SECTION 8 OPERATION 90 8 1 ee E 90 8 2 Accessing Operation Data 12 2 222240 0 0 91 8 3 Changing Default Failsafe 8 94 8 4 Saving and Restoring a Database 97 SECTION 9 MAINTENANCE 98 9 1 MOGUCOM 5i iode e GI OE SER D taedet utat enia 98 9 2 Preventive Maintenance sse eene ener en terrenis nennen 99 9 3 Inspecting and Cleaning Barrier Diaphragms sse 100 9 4 Replacing Electronics Module 102 9 5 Replacing Mete
180. tion File Saving Downloading and Printing a Configuration File 3 13 Once you have entered the SMV parameter values into the SCT tab cards you save the database configuration file If you are configuring the SMV on line you can save and then download the configuration values to the transmitter Be sure to save a backup copy of the database configuration file on a diskette You can also print out a summary of the transmitter s configuration file The printable document contains a list of the individual parameters and the associated values for each transmitter s database configuration Follow the specific instructions in the SCT 3000 help to perform these tasks SMV 3000 Transmitter User s Manual 75 6 13 Verifying Flow Configuration Verify Flow To verify the SMV transmitter s PV4 calculated flow output for your Configuration application you can use the SMV to simulate PV input values to the transmitter and read the PV4 output The output can be compared with expected results and then adjustments can be made to the configuration if necessary See Section 7 4 Using Transmitter to Simulate PV Input for the procedure 76 SMV 3000 Transmitter User s Manual 3 13 Section 7 Startup 7 1 Introduction Section Contents About this section 3 13 This section includes these topics Topic See Page Pod Introduction oiu ite a 77 12 Startup ASKS a e ende 78 7S RUNNING
181. tter User s Manual 3 13 5 Configuration Continued DAMPING Parameter damping value is a real number selection from the transmitter range values shown in Table A 8 for a given SMV 3000 transmitter PV Table A 8 Damping Range Values for SMV 3000 Transmitter PVs IF Process Variable Number is THEN Damping Value can be PV1 or PV2 0 00 0 16 0 32 0 48 1 0 2 0 4 0 8 0 16 0 or 32 0 seconds PV3 0 00 0 3 0 7 1 5 3 1 6 3 12 7 25 5 51 1 or 102 3 seconds PV4 0 00 0 5 1 0 2 0 3 0 4 0 5 0 10 0 50 0 or 100 0 seconds ATTENTION The IOP may temporarily convert the entered damping value to a standard damping enumeration until it accesses the transmitter s database PIUOTDCF Parameter This parameter represents the sensor fault detection ON OFF selection for PV3 only CJTACT Parameter This parameter will apply for PV3 thermocouple input only It defines whether an internal cold junction ON or an externally provided cold junction reference OFF is to be used After Point is Built Once you complete the point build for PV1 you can start building the point for the next PV or go to the Detail display for the point you just built and either upload the transmitter s database to the IOP or download the IOP s transmitter database to the transmitter See Section A 6 in this Appendix and Section 7 in the PM APM Smartline Transmitter Integration Manual for operation data using the
182. tter User s Manual 179 Dynamic Compensation Flow Equation continued Table C 3 Liquid Propane Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select mass flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units Ib m on the FlowConf tab card Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Dynamic Corrections from the list box on the Equation Model page of the Flow Compensation Wizard to invoke the Dynamic Flow Compensation Model then click Next to proceed to the Flow Element Properties page Enter the relevant information from the Orifice Sizing Data Sheet in each entry field of the Flow Element Properties page Element Type Flange tap D greater than 2 3 inches Bore Diameter 1 8611 inches Material 304 SS Flowing Temperature 100 F e The expansion coefficient is automatically calculated based on the entered data Click Next to proceed to the Fluid State page Select the fluid state as Liquid from the list on the Fluid State page then click Next to proceed to the Liquid Flow page Select Mass as the type of liquid flow from the list box on the Liquid Flow page then click Next to proceed to the Fluid page Select PROPANE as the type of fluid from the list box on the Fluid page t
183. unds per Square Inch Absolute HE Process Variable PWA E H dere Printed Wiring Assembly BEL cereti eris Radio Frequency Interference Pe Resistance Temperature Detector Sic Smart Field Communicator AM o IEEE Smart Transmitter Interface Module STIMV IOP Smart Transmitter Interface Multivariable Input Output Processor JUOD C EIE LU n ent ES EMI UI E Rt Srt ri Thermocouple Upper Range Limit Ulp EDD Upper Range Value UE Universal Station MAG I its cs Volts Alternating Current io qui nM CD IE LUE M S Volts Direct Current EDD Transmitter SMV 3000 Transmitter User s Manual 3 13 3 13 Parameters Poe EE Area of orifice nuper eer reer Area of pipe Cc EN EL MU LL Flow coefficient or orifice discharge coefficient oL Inside diameter of pipe app Orifice plate bore diameter at flowing temperature eer pre er rer recreate Inside diameter of orifice gt Velocity of approach factor js n lads Super compressibility factor ERE Acceleration of gravity orm Scaling factor for volumetric flow in PV4 algorithm KW aiat e tate ge Scaling factor for mass flow in PV4 algorithm et
184. use a three valve manifold to connect the process piping to the transmitter A manifold makes it easy to install and remove a transmitter without interrupting the process It also accommodates the installation of blow down valves to clear debris from pressure lines to the transmitter Figure 10 shows a diagram of a typical piping arrangement using a three valve manifold and blow down lines for a flow measurement application To Downstream Tap To Upstream Tap 3 Valve Manifold Low Pressure To High Pressure Side of Transmitter Side of Transmitter To Waste To Waste SMV 3000 Transmitter User s Manual 23 4 3 Piping SMV 3000 Transmitter Continued Transmitter location suggested mounting location for the transmitter depends on the process to be measured Figure 11 shows the transmitter located above the tap for gas flow measurement This arrangement allows for condensate to drain away from the transmitter Figure 12 shows the transmitter located below the tap for liquid or steam flow measurement This arrangement minimizes the static head effect of the condensate Although the transmitter can be located level with or above the tap this arrangement requires a siphon to protect the transmitter from process steam The siphon retains water as a fill fluid Figure 11 Transmitter Location Above Tap for Gas Flow Measurement High Pressure Connection Low Pressure Connection To High To Low Pressure Pressure Co
185. ut SCT Press Clear Output Mode button on the AP OutCal tab SFC Press jouteut and cir keys 6 6 Output Mode PV3 STATUS rp OUTPUT MODE PV3 Analog transmitter is operating as Output Mode Temp OUTPUT MODE PV3 a current source for PV3 output SCT Press Clear Output Mode button on the TEMP OutCal tab SFC Press and keys 6 7 Output Mode PV4 Flow STATUS OUTPUT MODE PV4 Analog transmitter is operating as Exit Output Mode OUTPUT MODE PV4 a current source for PV4 output SCT Press Clear Output Mode button on the FLOW OutCal tab SFC Press and keys 3 7 PV4 Independent STATUS 3 7 For R250 Laminar Flow Check the value of every PV variable out of range transmitters only Asserted when against the ranges in the a PV is not within the range of a Laminar Flow equation term in the laminar Flow equation Redefine the equation if necessary 128 SMV 3000 Transmitter User s Manual 3 13 11 4 Diagnostic Messages Continued Diagnostic Messages continued Table 32 Non Critical Status Diagnostic Message Table Continued SMV Status SCT Status Message SFC Display TDC Status Message Possible Cause What to Do Message 9 7 Reynolds Number is STATUS 9 7 The high or low Reynolds number Verify high or low Reynolds Out of Range limit was exceeded number limit
186. ut you can use the built in conversion available for PV1 PV2 and PV3 by changing the STI EU parameter and using the values displayed Table A 9 Conversion Values for PV1 and PV2 Pressures Unit m B inH20 239 1 0 0 0 inH20 268 F 1 001784985 0 0 mmHg 0 C 1 8682681 0 0 PSI 0 03612629 0 0 0 249082 0 0 0 000249082 0 0 mBAR 2 49082 0 0 BAR 0 00249082 0 0 g cm2 2 539929 0 0 Kg cm2 0 002539929 0 0 inHg 32 F 0 07355387 0 0 mmH20 4 25 4 0 0 mH20 4 C 0 0254 0 0 ATM 0 00245824582 0 0 20 960 F 1 000972512 0 0 Table A 10 Conversion Values for PV3 Temperature Unit m B C 1 0 0 0 F 1 8 32 0 K 1 0 273 14844 R 1 8 491 67188 Continued on next page 164 SMV 3000 Transmitter User s Manual 3 13 6 Operation Notes continued Engineering Unit Conversion for PV4 3 13 Engineering unit conversion for PV4 must be done manually if you want to display PV4 flow calculation in units other than cubic meters per hour The engineering unit description is entered in the EUDESC parameter in the PED Then you enter LRV and URV in the detail display for PV4 Next calculate the conversion factor for PVEULO and PVEUHI parameters To calculate use the formula Y mX Where Y is the conversion factor the result of the calculation that you enter as the PVEVLO or PVEUHI parameter in the detail d
187. utions for Mounting minimize these positional effects calibration zero shift take the Transmitters with Small Differential appropriate mounting precautions that follow for the given pressure range Pressure Spans e Fora transmitter with a small differential pressure span you must ensure that the transmitter is vertical when mounting it You do this by leveling the transmitter side to side and front to back See Figure 9 for suggestions on how to level the transmitter using a spirit balance e You must also zero the transmitter by adjusting the mounting position of the transmitter Refer to start up procedure in Section 7 for SMV 3000 transmitter model SMA110 and transmitters with small differential pressure spans Figure 9 Leveling a Transmitter with a Small Absolute Pressure Span Spirit Balance 22 SMV 3000 Transmitter User s Manual 3 13 4 3 Piping SMV 3000 Transmitter Summary 3 13 The actual piping arrangement will vary depending upon the process measurement requirements Process connections can be made to standard 1 4 inch NPT female connections on 2 1 8 inch centers in the doubleended process heads of the transmitter s meter body Or the connections in the process heads can be modified to accept 1 2 inch NPT adapter flange for manifolds on 2 2 1 8 or 2 1 4 inch centers The most common type of pipe used is 1 2 inch schedule 40 steel pipe Many piping arrangements
188. w application Examples for the following applications are presented e Air through a Venturi meter Superheated Steam The standard Kuser model wizard in the SCT 3000 is started from the Equation Model page of the Flow Compensation Wizard Continued on next page 174 SMV 3000 Transmitter User s Manual 3 13 2 Standard Flow Equation continued Example Air Through engineer has specified a SMV 3000 Smart Multivariable Transmitter a Venturi to compensate for air density changes and to calculate the standard volumetric flowrate of air through a Venturi meter The engineer has sized the Venturi meter to produce a differential pressure of 49 inches H20 at 630 CFM at standard conditions The flowing pressure is 129 7 psia flowing temperature is 100 degrees F and the standard base density is 0 0764 Ibs ft The steps in Table C 1 show how to configure the SMV to calculate the PV4 flow variable for this application Table C 1 Air Through a Venturi Meter Configuration Example Step Action 1 Select a template for the SMV 3000 model you have for your flow application Select standard volume flow in the Algorithm field of the FlowAlg tab and then select the Engineering Units CFM on the FlowConf tab card 2 Click the Wizard on the SCT SMV 3000 configuration window to access the Flow Compensation Wizard Equation Model page Select Standard from the Equation Model list box on the Equation Model pag
189. wn for the primary elements listed in Table 18 Table 18 Primary Flow Elements Primary Element Application Orifice Flange taps ASME ISO Dt2 3 Gases liquids and steam Flange taps ASME ISO 2 aD 42 3 Gases liquids and steam Corner taps ASME ISO Gases liquids and steam D and D 2 taps ASME ISO Gases liquids and steam 2 50 and 8D taps ASME ISO Liquids Venturi Machined Inlet ASME ISO Liquids Rough Cast Inlet ASME ISO Liquids Rough Welded sheet iron inlet Liquids ASME ISO Continued on next page SMV 3000 Transmitter User s Manual 73 6 11 Flow Compensation Wizard Continued Dynamic Compensation Equation continued Table 18 Primary Flow Elements Continued Primary Element Application Ellipse amp Averaging Pitot Tube Gases liquids and steam Nozzle ASME Long Radius Liquids Venturi Nozzle ISA inlet Liquids ISA Nozzle Liquids Leopold Venturi Liquids Gerand Venturi Liquids Universal Venturi Tube Liquids Lo Loss Tube Liquids Dynamic Compensation The dynamic compensation flow equation for mass applications is Equation Flow Ny CY E ed jp eh which provides compensation dynamically for discharge coefficient gas expansion factor thermal expansion factor density and viscosity 74 SMV 3000 Transmitter User s Manual 3 13 6 12 Saving Downloading and Printing a Configura
190. y when the transmitter is in DE mode Table 10 PV Type Selection for SMV Output If You Select PV Type These PVs are Broadcast to Control System PV1 DP Differential Pressure PV1 measurement PV1 DP and PV2 SP Differential Pressure PV1 and Static Pressure PV2 measurements PV1 DP PV3 TEMP Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements PV1 DP PV4 FLOW Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements and the Calculated flow rate value 4 PV1 DP w SV1 M B Temp Differential Pressure PV1 measurement with the Secondary Variable SV1 PV1 DP w SV1 amp PV2 SP Differential Pressure PV1 and Static Pressure PV2 measurements with the Secondary Variable SV1 PV1 DP w SV1 PV3 TEMP Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements with the Secondary Variable SV1 PV1 DP w SV1 PV4 FLOW Differential Pressure PV1 Static Pressure PV2 and Process Temperature PV3 measurements and the Calculated flow rate value PV4 with the Secondary variable SV1 Static pressure may be absolute or gauge pressure depending on the SMV model type For models SMA110 and SMA125 PV2 measures absolute pressure For model SMG170 PV2 measures gauge pressure C Continued

SMV 3000 Smart Multivariable Transmitter User`s Manual 34-SM-25

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