user manual - Engineering Innovation
Contents
1. Pump during processing do not leave the pump on continuously The removable basket of the cleaning tank is designed to be lifted out in order to retrieve parts It may be placed on top of the tank as shown Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 OPERATIONS CLEANING PROTOTYPE PARTS Recommended tools Paper towels Tongs small and large Fish tank dip net for handling smaller parts Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 Remove support wax from part by manual scraping where possible Using Tongs slowly immerse part in main tank chamber CAUTION WATER is EXTREMLY HOT DO NOT DROP PARTS IN as it may cause splashing of hot water leading onto user or surrounding work area After a few seconds you will notice wax melt float up and be carried to the second chamber You may speed the pro cess slightly by stirring the part gently using the tongs Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 NEEDLE JET OPERATION A four inch needle jet hose assembly has been added to aid in flushing wax from small holes and internal cavities The unit is shipped with a cap on the end of the hose which prevents flow through the hose when notin use with the needle The cap and the needle are connected or dis connected by turning 1 4 turn clockwise or counter clockwise re spectively NOTE2. Slightly closing the ball valve on the main tank will increase the pres sure delivered to the needle jet It is not recommended to close the valve completely After it appears that there is little or no wax surfacing remove the part from the tank and dry with paper towels Re dip as needed The part shown was cleaned in approximately 9 minutes NOTES ON OPERATIONS For smaller parts you may want to use a fish tank dip net to prevent losing them in the tank See image below Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 NOTES ON OPERATIONS cont d You will notice the wax accumulate in the skimmer tank As more wax enters this tank the wax level will rise until wax begins to flow down the stand pipe tube Approximately 3 inches of wax will accu mulate before wax begins to drain down the standpipe Periodically you must remove the drawer from the unit and discard the accumulated wax Exercise caution as it may be HOT Alterna tively your unit may be placed over a hole in the counter or cart sup port shelf allowing the wax to fall directly into a waste container Al ways discard the waste wax material according to instructions pro vided by your rapid proto ype machine manufacturer Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 SHUTTING DOWN THE SYSTEM To shut the finisher down for any reason take the following steps 1 Remove wax from t
3. separator tank design Waste wax is skimmed off top of cleaning tank by water flow Waste wax is separated to minimize wax intrusion to pump Waste wax automatically drains off to removable drawer to be discarded External pump plumbing for water circulation 6 Water level maintained automatically via reservoir tank 6 Thermostatically controlled water temperature i NGINEERING NNOVATION MEG LLC 5828 Shiloh Ln Cedar Rapids IA 52411 319 294 2371 Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 NOTE BEFORE SETUP Important Before turning on the Pro FINISHER be certain that the tank is full of water Applying electrical current to the heating element while not submerged in water will destroy the element and void warranty SETUP 1 Place tank on level countertop height surface able to support 300 Ibs 2 Plug pump into electrical outlet on side of tank 3 Fill all compartments with water to level of rear divider NOTE due to evaporation it is necessary to add water periodically The right tank acts as a reservoir and is designed to fluctuate in depth as large parts are introduced to the left tank displacing the water Turn the unit on main switch after filling with water see last page for fill level Red light will indicate when unit is on Orange light indicates that the tank is heating and will go out once operating temperature is met approximately 148 degrees Turn on
4. PRO FINISHER NGINEERING NNOVATION MEG LLC 5828 Shiloh Ln Cedar Rapids IA 52411 319 294 2321 Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 Pro Finisher Manutactured by Engineering Innovation Mfg LLC Cedar Rapids IA 52411 Phone 319 294 2321 Email infogengineeringinnovation com Call 319 294 2321 for Technical Support We warranty our product to be free from manufacturing defects for a period of 1 year from date of purchase See last page for info to register and active your warranty Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 PrRo FINISHER SM Specifications 6 Unit Dimensions 27L x 16W x 13 875H 12 gallon water capacity Cleaning tank 13L x 12W x 8 25H 6 Auto separator tank design Waste wax is skimmed off top of cleaning tank by water flow Waste wax is separated to minimize wax intrusion to pump Waste wax automatically drains off to removable drawer to be discarded 6 External pump plumbing for water circulation 6 Water level maintained automatically via reservoir tank 6 Thermo statically con i 2 GINEEKING NNOVATION MEG LLC 5828 Shiloh Ln Cedar Rapids IA 52411 319 294 2321 Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 PrRo FINISHER LG Specifications 6 Unit Dimensions 45Lx 19W x 17 86H 26 gallon water capacity Cleaning tank 22L x 16W x 11 75H 6 Auto
5. g Innovation Mfg LLC 2014 TIPS FOR BEST OPERATION Open both ball valves to allow water levels to egualize Fill toa level just below the right hand divider This will allow for processing most common sized prototype parts as the reservoir tank will rise and fall to accommodate the part while maintain ing the full level of the main tank See image to right Due to evaporation additional water will need to be added occa sionally While in operation the right tank should be at least 3 deep Itis best to regulate the water flow to a slow rate 11 Ideally the water should wrap over the divider not pour This will minimize mixing of the wax and water It also helps mini mize heat loss due to stirring ac tion The ball valve on the inlet to the main tank should be closed to about half of its travel position See image to right Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 Registration of your unit Register your product to activate the warranty and be included in any service bulletins on components or operational improvements of the unit By email Email to infogengineeringinnovation com the following Company Name Company Contact person name Phone number of contact person Date of Purchase enter here for your records Serial number of unit El format is EI followed by characters found on rear return flange top right of rear of unit By ph
6. he separating chamber before draining the tank Block the exit path of the water atthe rear of the rear divider temporarily causing the wa ter level to rise under the wax forcing it to drain A 3x12 piece of cardboard held against divider works well Unblock the flow just before water begins to drain down the tube Cloudy water can be expected with extended use and is not a problem nor will it the slow the clean ing process 2 Close the ball valves and disconnect the hoses at the pump and direct them into a bucket and open the ball valve to drain the tank NOTE After main tank and reservoir tanks are empty remove the rubber stopper from the bottom rear corner of the rear divider allowing separa tor to drain RECOVERING from inadvertent shutdown If your unit loses power for a long enough time the wax in the separator will solidify Before turning the unit on switch off the pump to prevent water overflowing the separator drain Remove some or all of the solidified wax by carving out or drilling holes in it to create a total area opening of at least 2 square inches This will allow the water to flow through the separator As the water heats up the remaining wax will melt returning the system back to normal operation You can begin cleaning parts immediately as wax will build up and over any so lidified wax while water will run out through the separating dividers Doc rev 012915 Patent Pending Copyright Engineerin
7. one Call Engineering Innovation at 319 294 2321 Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014 Doc rev 012915 Patent Pending Copyright Engineering Innovation Mfg LLC 2014
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