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1. limit the transmitter will need to be disassembled See the Rosemount 1151 reference manual document number 00809 0100 4593 for further instruction Housing Lock Nut DI Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 3 CONNECT WIRING AND POWER UP Use the following steps to wire the transmitter 1 Remove the housing cover on the side marked TERMINALS on the nameplate 2 Connect the positive lead to the terminal and the negative lead to the terminal NOTE Do not connect the powered signal wiring to the test terminals Power could damage the test diode in the test connection Twisted pair cable should be used for best results In high EMI RFI environments use either transient terminal block or shielded signal wiring Use 12 to 24 AWG wire and do not exceed 5 000 feet 1500 meters 3 Plug and seal unused conduit connections 4 If applicable install wiring with a drip loop Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing Figure 1 shows wiring connections necessary to power a 1151 and enable communications with a hand held HART communicator A HART Interface may be connected at any termination point in the loop signal loop must have 250 ohms minimum load for communications Signal loop may be grounded at any point or left ungrounded Quick Installation Guide 00825 0100 4593 Rev AB September 20062. 61326 1 1997 Industrial Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 Hazardous Locations Certifications North American Certifications Factory Mutual FM Approvals FM Explosion Proof tag is standard Appropriate tag will be substituted if optional certification is selected Explosion Proof Class I Division 1 Groups B C and D Dust Ignition Proof Class II Division 1 Groups E F and G Class III Division 1 Indoor and outdoor use NEMA 4X Factory Sealed 15 Intrinsically safe for Class I II and III Division 1 Groups A B C D E F and G hazardous locations in accordance with entity requirements and Control drawing 01151 0214 and 00268 0031 Non incendive for Class Division 2 Groups A B C and D hazardous locations For entity parameters see control drawing 01151 0214 Canadian Standards Association CSA Approvals E6 Explosion proof for Class I Division 1 Groups C and D Class Il Division 1 Groups E F and G Class III Division 1 Hazardous Locations Suitable for Class Division 2 Groups A B C and D CSA enclosure type 4X Factory Sealed l6 Intrinsically safe for Class I Division 1 Groups A B C and D hazardous locations when connected per Drawing 01151 2575 For entity parameters see control drawing 01151 2575 Temperature Code T2D Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 European Certifications E8 AT
3. Rosemount 1151 Figure 1 Field Wiring Diagram Optional Indicator Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 3 CONTINUED Power Supply The dc power supply should provide power with less than two percent ripple The total resistance load is the sum of the resistance of the signal leads and the load resistance of the controller indicator and related pieces Note that the resistance of intrinsic safety barriers if used must be included Figure 2 Load Limitation Rmax RL Operating Region Rmin Vmin Vs Vmax Code Vmin Vmax Rmin Rmax Ruat Supply Voltage Vs S 12 45 0 1650 RL 43 5 Vs 12 1 A minimum of 250 Qis required for communication Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 4 SET THE SWITCHES Failure Mode Alarm Switch 1 Remove the housing cover 2 Locate the failure mode switch see Figure 3 3 Move the switch to the desired alarm setting To set the failure mode to high alarm position the switch toward HI To set the failure mode to low alarm position the switch to LO 4 Replace the housing cover Write Protect Switch In the ON position the write protect switch prevents changes to the configuration data 1 Remove the housing cover 2 Move the wr
4. EX Flameproof Certification Number CESIO3ATEX037 ATEX Marking Il 1 2 G EEx d IIC T6 40 lt Ta lt 40 C EEx d IIC T4 40 lt Ta lt 80 C CE 1180 V 60 Vdc maximum ATEX Intrinsic Safety Certification 11 Certification Number BAS99ATEX1294X ATEX Marking Il 1 GD EEx ia IIC T5 60 lt Ta lt 40 C EEx ia IIC T4 60 lt Ta lt 80 C Dust Rating T90 C Ta 20 to 40 C IP66 CE 1180 Entity Parameters U 30V l 125 mA P 1 0 W T4 or 0 67 W T5 Ci 0 034 uF Lj 20 pH Special Conditions for safe use x The apparatus is not capable of withstanding the 500V insulation test required by EN50020 1994 This must be taken into account when installing the apparatus Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 ATEX Type N and Dust Certification N1 Certificate Number BAS99ATEX3293X ATEX Marking Il 3 GD EEx nL IIC T5 40 lt Ta lt 40 C EEX nL IIC T4 40 lt Ta lt 80 C Dust Rating T90 C Ta 20 to 40 C Ui 45 Vdc maximum IP66 Special Conditions for safe use x The apparatus is not capable of withstanding the 500V insulation test required by EN 50021 1999 This must be taken into account when installing the apparatus Australian Certifications Standards Association of Australia SAA Certification E7 Flameproof Certificate Number Ex 494X Ex d IIB Ho T6 DIP T6 IP65 Special Conditions for safe use x F
5. Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 Rosemount 1151 Smart Pressure Transmitter Start Step 1 Mount the Transmitter Step 2 Consider Housing Rotation Step 3 Connect the Wiring and Power Up Step 4 Set Switches Step 5 Configuration Step 6 Trim the Transmitter Product Certifications 2006 Rosemount Inc All rights reserved All marks property of owner Rosemount and the Rosemount logotype are registered trademarks of Rosemount Inc HART C UIT ROSEMOUNT EVERSON www rosemount com Process Management Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 Emerson Process Management Rosemount Division 8200 Market Boulevard Chanhassen MN USA 55317 T US 800 999 9307 T Intnl 952 906 8888 F 952 949 7001 Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 T 65 6777 8211 F 65 6777 0947 65 6777 0743 Emerson Process Management GmbH amp Co OHG Shipping Address Argelsrieder Feld 3 82234 Wessling Germany T 49 8153 9390 F49 8153 939172 Beijing Rosemount Far East Instrument Co Limited No 6 North Street Hepingli Dong Cheng District Beijing 100013 China T 86 10 6428 2233 F 86 10 6422 8586 A IMPORTANT NOTICE This installation guide provides basic guidelines for Rosemount 1151 transmitters It does not provide instructions for configurat
6. ar with five second filter Srt Square root SrtF Square root with five second filter Square root function relates to the digital display The bar graph output remains linear with the current signal Square root response digital display will be proportional to the square root of the input current where 4 mA 0 and 20 mA 1 0 scaled per the calibration procedure The transition point from linear to square root is at 25 of full scale flow Filter response operates upon present input and input received in the previous five second interval in the following manner Display 0 75 x previous input 0 25 x present input This relationship is maintained provided that the previous reading minus the present reading is less than 25 of full scale NOTE The meter displays for approximately 7 5 seconds while the information is being stored Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 5 CONTINUED Set the Display Equivalent to a 4 mA Signal 1 2 3 4 5 Unscrew the retaining ring shown in Figure 4 and remove the LCD display cover Press the left button for two seconds To decrement the display numbers press the left configuration button and to increment the numbers press the right configuration button Set the numbers between 999 and 1000 To store the information press both configuration buttons simultaneously for two seconds Replace the LCD d
7. ber 2006 Rosemount 1151 Sensor Trim Points Status Tag SS Trim Analog Output y Units Process Variable Upper Range Value Upper Sensor Trim Zero Trim Configure LCD Display Figure 4 LCD Meter Digital Bar Graph Left Transfer Function Setting Output Type Transmitter Security Write Protect FS NNNWNWWWNND N Ww N WAI 20 N a Sea gm a dd pi pi i ia w w w w W Retaining Ring Right Configuration Button NOTE Configuration Button The LCD display time out is approximately 16 seconds If keys are not pressed within this period the indicator reverts to reading the signal Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 5 CONTINUED Position the Decimal Point and Select the Meter Function 1 Unscrew the retaining ring shown in Figure 4 and remove the LCD display cover 2 Press the left and right configuration buttons simultaneously and release immediately 3 To move the decimal point to the desired location press the left configuration button Note that the decimal point wraps around 4 To scroll through the mode options press the right configuration button until the desired mode is displayed see Table 2 5 Press both configuration buttons simultaneously for two seconds 6 Replace the LCD Display cover Table 2 LCD Display Modes Options Relationship between Input Signal and Digital Display Lin Linear LinF Line
8. im the transmitter using a current meter Using the HART Communicator HART Fast Keys Steps 1 2 3 2 2 1 Equalize or vent the transmitter and connect HART communicator 2 At the menu input the HART Fast Key sequence 3 Follow the commands to perform a full trim Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 PRODUCT CERTIFICATIONS Approved Manufacturing Locations Rosemount Inc Chanhassen Minnesota USA Fisher Rosemount GmbH amp Co Wessling Germany Emerson Process Management Asia Pacific Private Limited Singapore Beijing Rosemount Far East Instrument Co Limited Beijing China European Directive Information The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemount website at www rosemount com A hard copy may be obtained by contacting our local sales office ATEX Directive 94 9 EC Emerson Process Management complies with the ATEX Directive European Pressure Equipment Directive PED 97 23 EC 1151GP9 0 1151HP4 5 6 7 8 Pressure Transmitters QS Certificate of Assessment EC No PED H 20 Module H Conformity Assessment All other 1151 Pressure Transmitters Sound Engineering Practice Transmitter Attachments Diaphragm Seal Process Flange Manifold Sound Engineering Practice Electro Magnetic Compatibility EMC 89 336 EEC All models EN 50081 1 1992 EN 50082 2 1995 EN
9. ion diagnostics maintenance service troubleshooting Explosion Proof Flame Proof or intrinsically safe 1 S installations Refer to the Rosemount 1151 reference manual document number 00809 0100 4593 for more instruction This manual is also available electronically on www rosemount com A WARNING Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please review the approvals section of the 1151 reference manual for any restrictions associated with a safe installation Before connecting a HART based communicator in an explosive atmosphere make sure the instruments in the loop are installed in accordance with intrinsically safe or non incendive field wiring practices In an Explosion Proof Flame Proof installation do not remove the transmitter covers when power is applied to the unit Process leaks may cause harm or result in death To avoid process leaks only use the o ring designed to seal with the corresponding flange adapter Electrical shock can result in death or serious injury Avoid contact with the leads and the terminals High voltage that may be present on leads can cause electrical shock Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 1 MOUNT THE TRANSMITTER Liquid Flow Applicati
10. isplay cover Set the Display Equivalent to a 20 mA Signal A 2 3 Unscrew the retaining ring shown in Figure 4 and remove the LCD display cover Press the right button for two seconds To decrement the display numbers press the left configuration button on the display and to increment the numbers press the right configuration button Set the numbers between 999 and 9999 The sum of the 4 mA point and the span must not exceed 9999 To store the information press both configuration buttons simultaneously for two seconds The LCD display is now configured Replace the LCD Display cover Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 6 TRIM THE TRANSMITTER NOTE Transmitters are shipped fully calibrated per request or by the factory default of full scale span upper range limit Full Trim A full trim is a two point sensor calibration where two end point pressures are applied and the transmitter process variable output is adjusted to agree with the pressure input Using the HART Communicator HART Fast Keys Steps 1 2 3 3 1 Equalize or vent the transmitter and connect HART communicator 2 At the menu input the HART Fast Key sequence 3 Follow the commands to perform a full trim Zero Trim A zero trim is a single point adjustment used for compensating mounting position effects When performing a zero trim ensure that the equalizing valve is open and all wet legs a
11. ite protect switch to the OFF 3 Verify transmitter configuration see Verify Transmitter Configuration 4 Move the write protect switch to the ON 5 Replace the housing cover Figure 3 Switch Locations Write Protection Switch Failure Mode Switch FAIL MODE gt Zero Adjustment Buttons P N 01151 0934 0204 Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 5 VERIFY CONFIGURATION Verify Transmitter Configuration NOTE A check 3 indicates the basic configuration parameters At minimum these parameters should be verified as part of the configuration and startup procedure Table 1 HART Communicator Fast Key Sequence Function Fast Key Sequences Analog Output Analog Output Alarm Burst Mode Control Burst Operation Calibration Characterize Vv Damping Date Descriptor Digital to Analog Trim 4 20 mA Output Field Device Information Full Trim Keypad Input Loop Test Lower Range Value Lower Sensor Trim Message Meter Type Number of Requested Preambles Percent Range Poll Address Pressure v Range Values Rerange Scaled D A Trim 4 20 mA Output Self Test Transmitter Sensor Information DI DPWOWNaA NNNIALNQWW ILNKALBALA N 4 Wa Wa a DA W WWW PI Rw a N N WAND N WNW FW RoW Ww SS N ANNNWw AWWW NaN N m es A _ E _ e EE a ROC Quick Installation Guide 00825 0100 4593 Rev AB Septem
12. ons 1 Place taps to the side of the line 2 Mount beside or below the taps Gas Flow Applications 1 Place taps in the top or side of the line 2 Mount beside or above the taps Steam Flow Applications 1 Place taps to the side of the line 2 Mount beside or below the taps 3 Fill impulse lines with water Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 1 CONTINUED Pipe Mount 1 Panel bolts are customer supplied Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 2 CONSIDER HOUSING ROTATION To improve field access or to better view the optional LCD display 1 Loosen the housing lock nut 2 Rotate the housing clockwise to the desired position up to 90 from its original position Over rotating will damage the transmitter 3 If the desired position is attained tighten the housing lock nut 4 Ifthe desired position cannot be reached because the housing will not rotate further rotate the housing counterclockwise until in the desired position up to 90 from its original position 5 Tighten the housing lock nut to 420 in Ib Use a sealing compound Loctite 222 Small Screw Threadlocker on the threads to ensure a watertight seal on the housing NOTE If the desired position cannot be attained within the 90
13. or transmitters having NPT PG or G cable entry threads an appropriate flameproof thread adaptor shall be used to facilitate application of certified flameproof cable glands or conduit system Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 I7 Intrinsically Safe Certificate Number Ex 122X Ex ia IIC T5 Tamb 40 C Ex ia IIC T4 Tamb 80 C Special Conditions for Safe Use x The equipment has been assessed to the entity concept and accordingly the following electrical parameters must be taken into account during installation Table 3 Entity Parameters U 30V l 125 mA P 1 0 W T4 or 0 67W T5 Ci 14 8 nF Li 20 pH N7 TypeN Certificate Number Ex 887X Ex n IIC T6 Tamb 40 C Ex n IIC T5 Tamb 80 C Special Conditions for safe use x The equipment must be connected to a supply voltage which does not exceed the rated voltage The enclosure end caps must be correctly fitted whilst the equipment is energized Combination Certifications Stainless steel certification tag is provided when optional approval is specified Once a device labeled with multiple approval types is installed it should not be reinstalled using any other approval types Permanently mark the approval label to distinguish it from unused approval types C6 Combination of 16 and E6 CSA Explosion Proof and Intrinsic Safety Approval Factory Sealed K5 Combination of Explosion Proof Intrin
14. re filled to the correct level If zero offset is less than 3 of true zero follow the Using the HART Communicator instructions below If zero offset is greater than 3 of true zero follow the Using the Transmitter Zero Adjustment Buttons instructions Using the HART Communicator HART Fast Keys Steps 1 2 3 3 1 1 Equalize or vent the transmitter and connect HART communicator 2 At the menu input the HART Fast Key sequence 3 Follow the commands to perform a zero trim Quick Installation Guide 00825 0100 4593 Rev AB September 2006 Rosemount 1151 STEP 6 CONTINUED Using the Transmitter Zero Adjustment Buttons Perform the following steps to perform a rerange using the zero adjustment buttons see Figure 3 1 Apply a pressure equivalent to the lower calibrated value on the high side of the transmitter 2 Remove the circuit side cover to expose the span and zero buttons Hold both the span and zero buttons down simultaneously for at least five seconds to activate the controls 3 Press the zero button for five seconds to set the 4 mA point Verify that the output is 4 mA 4 Apply a pressure equivalent to the higher calibrated value to the high side of the transmitter 5 Press the span button for five seconds to set the 20 mA point Verify that the output is 20 mA 4 20 mA Output Trim A 4 20 mA output trim adjusts the transmitter milliampere output to match plant standards This procedure is used to tr
15. sic Safety and Non incendive Approvals
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