i51 & i51-e USER MANUAL - SIC
Contents
1. 26 2 4 External connection cables 5 or 10 MetefS coioncicininonccncncnononononononencnconenaninininnnno 28 2 5 MET CROATA 2 2 2 ae AA AA A A A da 29 2 6 Internal Cabling plan 5 1 modification 30 NOTIS1US R03 4 30 PRESENTATION Thank you for choosing a dot marking system also called micro percussion for your marking applications SIC MARKING systems contribute to improve the tracability of your products while complying with the industrial standards We would like to welcome you as a user of our systems This guide contains the installation and use instructions of the dot marking type machines We recommend that you read it carefully before installing the system Please contact our technical department for any further information NOTIS1US R03 5 30 NOTIS1US R03 6 30 INSTALLATION AND START UP I UNPACKING Except if we deliver the system it is generally supplied in an appropriate packaging which needs to be kept for any return of the material Remove the sub systems carefully controller control handbox possible options from their packages The machine should only be lifted by the column and the base it should never be lifted by the head housing Weight of the machine 35 kg 2 INSTALLATION 2 1 Fastening Y Column type machines o Install the machine on a rigid and stable support frame o After installing the entire marking machine fasten the base with 2 M102. ET AE BIS 1 o o 2s O 2 gt E Bno A ineiour eunet A naow neg A anzyou Segeqesseu emueunuog juu G7 0 wu s o juu 920 E E 10 pi o PULL HTL EP TERR HEU uonoes er ds 30 30 NOTI51US RO3
3. To obtain a good marking quality it is fundamental to adjust the force and the distance When using marking guns the distance between the stylus and the part can be modified by adjusting the position of the front plate For your information hereafter are some values about the distance between the stylus and the part depending on the marking force Force 1 2 3 4 5 Minimum distance 0 5 0 5 0 5 1 1 2 3 5 Maximum distance 1 2 3 5 6 Maximum distance between the stylus and the part 9 mm We recommend that you make trials before marking a new part 4 3 Launch Stop the marking o Set the controller in marking mode for more information please see the software manual NOTIS1US R03 10 30 o Position the part to be marked o Launch the marking by pressing the Start button on the control handbox or the Marche button on the gun handle portable type machine o To stop the marking press the Stop button on the control handbox or press the Marche button of the gun handle for more than 2 seconds NOTIS1US R03 11 30 NOTIS1US R03 12 30 MAINTENANCE 1 INTRODUCTION Dot marking machines have been developed and realized especially to meet the needs of our clients who want a machine which is Performing Robust Reliable Ergonomic It requires very little maintenance and if you observe the preventive maintenance recommendations you will increase th
4. 19 1 1 120 019 Washer 20 1 2 120 022 Seal 21 1 1 220 029 Connection module support 22 1 1 220 017 Sheet metal 2 way connector support 23 1 1 120 087 Y axis pivot bushing 24 2 2 120 099 Stop ring 25 2 2 120 098 Pin 4 x 20 26 1 1 110 103 X sensor support 27 1 1110104 Y sensor support 28 1 1 110 105 Y detection NOTIS1US R03 27 30 2 4 External connection cables 5 or 10 meters SUB D 25 19 pins color color element connector connector standard cable ROBOTIC cable 1 12 purple green amp brown solenoid 1 2 12 black green amp white solenoid 1 4 3 brown amp gray red amp brown Y axis motor 5 4 whie amp gray red amp white Y axis motor 6 5 brown blue amp brown Y axis motor 7 7 white blue amp white Y axis motor 8 8 yellow pink X axis motor 9 9 green gray X axis motor 10 10 brown amp green pink amp white X axis motor 11 11 green amp white pink amp gray X axis motor 12 1 pink white start stop button 13 2 gray brown start stop button 14 12 red yellow solenoid 1 15 12 blue green solenoid 1 16 18 white amp yellow red amp blue Dallas bus 17 13 red amp blue red L 8 sensors 18 14 pink amp gray blue sensors 19 17 yellow amp brown gray amp pink Dallas ground 20 15 red amp white black Y sensor 21 16 red amp brown purple X sensor 22 6 blue amp white yellow amp brown solenoid 2 23 6 brown amp blue yellow amp white solenoid
5. _corr de 40 Fixation 4 trous 03 2 sur _32x32 P Sortie fil 07057200 23 08 2002 B 7077200 mxmeremmeya SG sic manna Mati re ws e 1 13 route de Limonest ensemble ensemble percuteur 69380 Lissieu T l 33104 7254 80 00 D signation plan d ensemble int gration F Fax 133 04 78 47 39 40 N 20 11000 Toute reproduction sans autorisation est formellement mterdite 19 30 1 2 General layout References 14 03 2001 B GS Traitement Rajout al sage dans le noyau Approuve par Modification Finition Mati re SIC MARKING 13 route de Limonest 69380 Lissieu JS T l 33 04 72 54 80 00 LINE Fax 33 04 78 47 39 40 S ensemble Ensemble percuteur Designation Plan d ensemble N 20 11 00 Toute reproduction sans autorisation est formellement interdite NOTI51US RO3 20 30 1 3 Terminology and references general layout REF QTY CODE DESCRIPTION 1 1 Body 2 1 Solenoid 3 1 Core 4 1 Support mount 5 1 Stylus guide 60 6 1 Stylus pin 60 10 1 Spring 11 1 O ring 12 1 Locking O ring 1 4 Terminology and references spare parts REF QTY CODE DESCRIPTION 1a4 1 3 200 003 Solenoid assembly 6 1 1 120 012 Stylus pin L 60 5 1 1 120 017 Stylus guide L 60 1 1 120 013 Stylus
6. pin L 80 1 1 120 023 Stylus guide L 80 1 1 120 014 Stylus pin L 100 1 1 120 024 Stylus guide L 100 10 1 2 120 006 Spring NOTI51US RO3 21 30 NOTIS1US R03 22 30 MARKING MACHINE Lis General layout overall dimensions 2 1 yeaosdde OWE JIS oyj Ado jou ag saaa ueadosna WOO NDIBYH JIS OVEELY BL YU EE x03 09 9 sn1A3s CBI 493nus JAd 9 l128304d ww 21 uidep 9W sajoy papovauy y Aq Bujzunow TIHT G ajouud ZHOE 2035 Aq Oujuuonjsod 67 4u8ja wu 02 X 0G MOPUIM Bup4aou S2 5148720407 SMaIA uoadounj 23 30 NOTI51US RO3 2 2 Terminology and references i51 Ensemble percuteur 25 11 2002 reprise du plan P130 12 002 ind A T 7 semas mati res Je e fse 13 route de Limonest S ansemble i51 69380 Lissieu T l 33 04 72 54 80 00 D signation Plan d ensemble nomenclature Fax 33 04 78 47 39 40 N 119 002 Toute reproduction sans autorisation est formetlement interdite NOTI51US RO3 24 30 REF QTY CODE DESCRIPTION 1 1 1310011 Housing 2 1 4100 314 Cover Below 3 1 1110079 X motor mount 4 1 1 120 077 Pivot shaft 5 1 1 110 080 Y motor mount 6 1 1 120 078 Y axis mount 7 1 1 110 081 Adapting plate 8 1 1 120 075 Rack 9 1 1 220 065 Spring sheet metal 10 1 1 120 076 Sector gear 11 2 2 120 084 Bronze bushing 6 10 6 12 1 2 120 085 Bronze straight bushing 6 10 16 13 2 4 100 320 W
7. 2 24 6 pink amp brown white amp gray solenoid 2 25 6 pink amp white gray amp brown solenoid 2 NOTI51US RO3 28 30 2 5 Internal cabling plan 19 pins 18 pins color element connector connector 3 2 Gray Y axis motor orange 4 3 Red amp Blue Y axis motor blue 5 4 Green Y axis motor yellow 6 18 Blue solenoid 2 7 5 Gray amp Pink Y axis motor red 8 11 White amp Green X axis motor orange 9 12 White amp Yellow X axis motor blue 10 13 White amp Gray X axis motor yellow 11 14 Black X axis motor red 12 9 Vert 8 Jaune solenoid 1 13 6 Yellow 8 Brown L 8 sensor 13 15 Yellow 8 Brown L 8 sensor 14 7 Brown amp Green sensor 14 16 Brown amp Green sensor 15 17 Yellow Y sensor 16 8 White X sensor 17 1 Brown amp Gray Dallas ground 18 10 White amp Red Dallas bus NOTI51US RO3 29 30 2 6 Internal cabling plan i51 e modification pa U uaus 3uJ0j 153 VOESIJO Me SUES uo2npoJdaJ BNO IE MED EN leerte abeg ap ewayrs uorjeubisag 00108 952L 901EE 18L naisSr 08E69 9S 9IQUISUI S isauour ap aynos UOHE2HIDON CX371ON NOW 4f j lut 3303U02 ul44es S4N3I29I9P soap NAYA jj 4a8j oS 43 uadnod bua A 9x0 4na42849p SADA X 8x09 4na342848p SADA Sugoq I NTE aneiseiep asseu 3 2 9 2 o o o gt uv E F 65noj x inejour une x naow nera x naow febue10 x inejour sea sn euo METI
8. e life expectancy of your machine However if a problem of any kind should occur please refer to this manual which will help you solve the problem 2 AFTER SALES SERVICE Please contact our local distributor first To find out about our local distributor you can check our website www sic marking com If you can not reach our distributor please call SIC MARKING at 33 4 72 54 80 00 SIC MARKING or its distributor offer the following services v Phone support Please do not hesitate to contact us for any technical problem Y On site intervention We can help you install set up the machine on site as well as repair it and provide personal training Y Maintenance contract Thanks to the maintenance contract we provide regular maintenance of your marking machine NOTIS1US R03 13 30 3 PREVENTIVE MAINTENANCE If you want to keep your machine in a good working condition it is necessary to do the following actions clean the stylus pin guide and the stylus assembly regularly avoid dust and abrasive particles on the guiding and driving elements How to clean the stylus pin guide and the stylus assembly Unplug the marking machine Unscrew the stylus pin guide see General layout of the stylus assembly in appendix Remove the stylus the spring and the core Clean all parts and remove the grease Lubricate the stylus and the stylus pin guide using exclusively the oil supplied with your maintena
9. i51 amp i51 e USER MANUAL SIC MARKING 13 route de Limonest Z A C de la Braille 69380 LISSIEU FRANCE Phone 33 04 72 54 80 00 Fax 33 04 78 47 39 40 E Mail info sic marking com http www sic marking com NOTI51US RO3 TABLE OF CONTENTS TABLE OF CONTENTS 3 PRESENTATION 5 INSTALLATION AND START UP 7 L UHhpacklHg ss 22 a oido cada doi 7 A OO 7 zd PAS LOMO ieee on ee adds ine ie a e La eii A i LE 7 2 2 CONC CHONS a bt a qd Ae A ee Aes 8 USE OF THE MACHINE 9 VISA A roa A ie o ee do 9 2 Controller aa ende 9 A A A A a 9 4 Marking machne as 2 nie 9 4 1 Positioning and clamping of the part to be marked sessi nennen nenn 9 42 Machine AA ie 10 4 5 Launch Stop the MARINO sn lentille de is 10 MAINTENANCE 13 Mss Introduction eso o ERO ARE Ae RES RO OR e MN E 13 2 Alter sales Services seen nennen 13 34 Preveritive ramteridliC8 san 14 4 Trouble SOON 2 a Dua M eS d 15 APPENDIX 17 le styl s assembly AAA aeg 19 1 1 General layout overall dimensions 19 I2 General layout References uiui sua exi eai d dads 20 1 3 Terminology and references general layout 21 1 4 Terminology and references spare parts 21 O ee ee Ge ue a a ee Hs 23 2 1 General layout overall dimensions 23 2 2 Terminology and references 5 1 siiis esses sane nena nnn ahhh aa haa aa saa sana sona 24 NOTI51US RO3 3 30 2 3 Terminology and references i51 e
10. ired motor with gear 14 2 2 230 004 Origin sensor 15 1 3 100 039 Wiring module 16 1 1 120 079 Stop bar 17 1 2 120 090 Pin 5x20 1 2 120 017 Guiding rail 18 1 2 120 082 Spring 19 1 1 120 019 Washer 20 1 2 120 022 Seal 21 1 1 220 029 Connection module support 22 1 1 220 017 Sheet metal 2 way connector support 23 1 1 120 087 Y axis pivot bushing 24 2 2 120 099 Stop ring 25 2 2 120 098 Pin 4 x 20 NOTIS1US R03 25 30 2 3 Terminology and references i51 e Ensemble percuteur D tail A Ech 2 7 7 scm Mati re Ja Jet FSO 13 route de Limonest S ensemble i51 e 69380 Lissieu T l 33 04 72 54 80 00 D signation Plan d ensemble nomenclature Me Fax 33 04 78 47 39 40 NO N 1 29 001 Toute reproduction sans autorisation est formellement interdite NOTIS1US RO3 26 30 REF QTY CODE DESCRIPTION 1 1 1310011 Housing 2 1 4 100 314 Cover Below 3 1 1110079 X motor mount 4 1 1 120 077 Pivot shaft 5 1 1 110 080 Y motor mount 6 1 1 120 078 Y axis mount 7 1 1 110 081 Adapting plate 8 1 1 120 075 Rack 9 1 1 220 065 Spring sheet metal 10 1 1 120 076 Sector gear 11 2 2 120 084 Bronze bushing 6 10 6 12 1 2 120 085 Bronze straight bushing 6 10 16 13 2 4 100 320 Wired motor with gear 14 2 2 230 045 mechanical sensor 15 1 3 100 039 Wiring module 16 1 1 120 079 Stop bar 17 1 2 120 090 Pin 5 x 20 1 2 120 017 Guiding rail 18 1 2 120 082 Spring
11. lus assembly moves X Y but the stylus does not Check that The stylus is not blocked by anything The solenoid is in good working condition no overheating short circuit Disassemble the machine clean it lubricate it with the oil provided in your maintenance kit and re assemble see General layout in appendix Replace the solenoid The marking quality is terrible The dots are not aligned The impacts are not regular Check that The part is correctly maintained during the entire marking process and the machine is correctly fastened The marking speed is not too high compared with the marking to be made size There is no backlash in the X and Y axes The distance between the stylus and the part is correct The stylus pin is in good working condition The stylus can move correctly There is no backlash between the stylus pin guide and the stylus Redo the marking after fastening the part and or the machine properly Reduce the marking speed Please contact the after sales service Change the distance see manual Replace the stylus Clean the stylus pin guide and the stylus Change the stylus pin guide If you have checked after sales services NOTI51US RO3 everything and the system still does not work please contact our 15 30 APPENDIX NOTI51US RO3 17 30 NOTIS1US R03 18 30 I STYLUS ASSEMBLY 1 1 General layout overall dimensions NOTI51US RO3
12. nce kit Reassemble the machine and manually fasten the stylus pin guide Note please pay attention to the direction when reassembling the core see General layout of the stylus assembly in appendix NOTIS1US R03 14 30 4 TROUBLE SHOOTING Problem Check Solution The stylus assembly does not move on the X and Y axes Check that The controller is on A marking program is loaded and the controller is in marking mode see software manual The machine is correctly linked to the controller The cable is in working condition The control handbox is connected except for gun marking machines The movements on the X and Y axes are not blocked when the machine is on See controller manual Load a program and set the machine in marking mode Reposition the connectors Open the connectors and check the wires either visually or with a ohmmeter Reposition the connectors Remove any obstacle or clean the guiding rails and the driving mechanisms The marking head does not go back home before marking Check that The sensors cables are correctly connected and in good working condition The origin sensors work properly in home position the red lights located on the sensors are off otherwise they are on The driving belts are not broken on the integrated type or column type machines Reconnect the wires or replace the damaged cables Replace the sensors Replace the damaged belt The sty
13. screws Y Integrated type machines o Install the machine on a rigid and stable support frame o Fasten the marking head onto the machine by complying with the indications of the integration plan available thread length 12 mm max Y Portable type machines o Nofastening marking gun designed to be held manually Note The integrated and portable type machines are designed to function in all positions vertical horizontal stylus towards the bottom or the top NOTIS1US R03 7 30 2 2 Connections e Using the SUB D 25 connector connect the marking machine to the marker connector located at the rear of the controller For the integrated type machines proceed the same way using a connection cable e Correctly fasten the screws of the connector Note for more details about the connections please check the controller manual Never unplug the controller when it is under tension as it may seriously damage the material switch on off MARKER START STOP KEYBOARD SERIAL HOST 34 axis power supply PC port COM1 mechanical part keyboard option NOTI51US RO3 8 30 USE OF THE MACHINE I SAFETY An intense use may cause the temperature of the system to rise up to 100 C It is recommended to wear safety glasses It is also recommended to wear a noise reducing helmet Acoustic value of the machine 76 dB on a piece of steel at medium speed The marking system sho
14. uld never be used without any surface to mark as the marking head may break 2 CONTROLLER See controller manual 3 SOFTWARE See software manual 4 MARKING MACHINE 4 1 Positioning and clamping of the part to be marked Even if the part is not submitted to high forces it is necessary to immobilize it in order to reach an optimal marking quality NOTI51US RO3 9 30 Depending on the type of parts and the working conditions the clamping system can vary from the simple manual fastening of the part against an angle iron bracket to the mechanical magnetic or pneumatic fastening When using a marking gun place the universal non skid support against the surface to be marked and manually hold the gun during the marking The fastening device should maintain the part so that the stylus movements are parallel to the surface to be marked For the portable type machines if the marking is always conducted on the same type of parts we advise you to make a customized tooling to always keep the same marking position 4 2 Machine adjustment The marking quality highly depends on the part to be marked a smooth and flat surface is much easier to mark than a rough and irregular surface It is generally necessary to adapt the marking force to the height of the character The smaller the character is the lower the impact has to be to obtain a good legibility The software also enables to choose various widths for the marking matrix
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