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bwu1567 11872 as-i/profibus gateway in stanless steel 1 master bihl

1. Tot Eoo ao ao Jl BI L 5 4 3 rr O q4 i IOX OI bos Seal an SSS ee 5 d nn w aR a 6 mm PZ2 Legend 1 LEDs 2 D sub connection PROFIBUS interface 3 LC display 4 Push buttons 5 AS i and power supply terminal Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 31 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl T Wiedemann Automatisierungstechnik 7 1 3 BWU2544 BWU2545 BWU2546 L lt 1 tol PO OD J 2 B O u m 4 Po O 5 gt Ce ie ee A i ae 6 OOO Ooi re l Deal Se 0 8 Nm O5 anton 7 LB IN Be Legend 1 Ethernet diagnostics port 2 LEDs 3 D sub connection PROFIBUS interface 4 LC display 5 Push buttons 6 AS i and power supply terminal 7 Chip card 1 Only in conjunction with AS i Control Tools 32 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199
2. DP diagnostics double master PDU byte user byte DP DP V1 user 1 station_status 1 4 2 u station_status 2 4 3 z station_status 3 4 4 a master address 4 5 ident high 4 6 ident low 4 7 1 header 4 4 8 2 type 4 9 3 slot 4 10 4 spec 4 11 5 ec flags high circuit 1 4 12 6 ec flags low circuit 1 4 13 7 delta 0 7 circuit 1 4 14 8 delta 8 15 circuit 1 4 20 14 delta 56 63 circuit 1 4 21 15 LPF 0 7 circuit 1 28 22 LPF 56 63 circuit 1 29 23 reserved 4 36 30 reserved 4 37 31 ec flags high circuit 2 4 38 32 ec flags low circuit 2 4 39 33 delta 0 7 circuit 2 4 40 34 delta 8 15 circuit 2 4 46 40 delta 56 63 circuit 2 4 47 41 LPF 0 7 circuit 2 54 48 LPF 56 63 circuit 2 4 Tab 9 3 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 51 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann ea a Automatisierungstechnik 9 1 1 2 Diagnostic description for BWU2544 BWU2545 BWU2546 DP diagnostics Byte description 1 station state 1 station state 2 station state 3 2 3 4 Master address 5 Te 6 ident low Tab 9 4 The following blocks may be
3. Subject to technical modifications no responsibility is accepted for the accuracy of this information DP parameters single master PDU byte user byte DP DP V1 user default 1 Station_ Status 4 2 WD_Fact_1 4 3 WD_Fact_2 4 4 min Tsar 4 5 Ident High 4 6 Ident Low 4 7 Group_ldent 4 8 1 DPV Status 1 8016 9 DPV Status 2 0016 10 DPV Status 3 0016 Tab 9 8 Bihl Wiedemann GmbH 53 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik DP parameters single master PDU byte user byte DP DP V1 user default 11 4 User Byte 1 4 0B16 12 5 User Byte 2 4 0616 13 6 User Byte 3 4 0016 Tab 9 8 DP parameters double master PDU byte user byte DP DP V1 user default 1 Station_Status 4 2 WD_Fact_1 4 3 WD_Fact_2 4 4 min Tsar 4 5 ident high 4 6 ident low 4 7 Group_ldent 4 8 1 DPV status 1 8016 9 2 DPV status 2 0016 10 3 DPV status 3 0016 11 4 user byte 1 circuit 1 4 0B46 12 5 user byte 2 circuit 1 4 0616 13 6 user byte 3 circuit 1 4 0046 14 7 user byte 1 circuit 2 4 0B46 15 8 user byte 2 circuit 2 4 0
4. Associated documentation Bihl Wiedemann AS i PROFIBUS Gateway Operating Manual SIEMENS S7 300 documentation Current examples can be found in the download area on the Bihl Wiedemann homepage Hardware configuration Electrical connection for AS i To supply the AS i circuit connect the output on the AS i Power Extender or an AS i power supply to the AS i 3 0 PROFIBUS Gateway in Stainless Steel Ob serve correct polarity of the terminals AS i and AS i Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik In the following the desired AS i slaves are connected to the AS i circuit The AS i slaves have their device address set to 0 by default This must be changed to the desired AS i slave address You can set the AS i slave address using the function AS i SLAVE ADDR func tion from the submenu SETUP on the AS i 3 0 PROFIBUS Gateway in Stainless Steel For more detailed information refer to chapter Operating in advanced Dis play Mode Once the AS i circuit has been configured and parameterized as desired apply this configuration to the AS i 3 0 PROFIBUS Gateway in Stainless Steel using the function QUICK SETUP The AS i 3 0 PROFIBUS Gateway in Stainless St
5. AS Interface Slave 5 AS Interface Slave 24 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 5 9 Quick setup config error mE LCD PROFIBUS QUICK SETUP SETUP SLAVE ADR TOOL LCD WARNING OUTPUTS MAY BE RESET A N Fred STORE AS I CONFIGURATION STORE RUN STORE PRJ MODE AS i 3 0 PROFIBUS Gateway in Stainless Steel Subject to technical modifications no responsibility is accepted for the accuracy of this information 7 Bihl Wiedemann Automatisierungstechnik A Y LCD STORE AS INTERFACE CONFIGURATION OK STORE PRJ MODE 2x ESC gt xe LCD CONFIGURATION OK I n LCD HOST ERROR NO CONNECTION Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 22 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 5 10 Addressing 5 10 1 Program slave 0 to address 6 LCD 1x4 3xOK 41 RED a 7 SEARCHING SLAVE SLAVE ADR TOOL OLDADDRESS 2 NEW ADDRESS
6. Warning Safety and correct functioning of the device cannot be guaranteed if any operation other than described in this operation manual is performed Connecting the equipment and conducting any maintenance work under power must exclusively be performed by appropriately qualified personnel In case a failure cannot be eliminated the device must be taken out of operation and inadvertently operation must be prevented Repair work must be performed by the manufacturer only Additions or modifications to the equipment are not permitted and will void the warranty Information The operator is responsible for the observation of local safety standards Disposal Information Electronic waste is hazardous waste Please comply with all local ordinances when disposing this product The device does not contain batteries that need to be removed before disposing it 1 3 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Spezifications Automatisierungstechnik 4 Spezifications 4 1 Technical data Information O il The technical data are placed in the data sheet Please view the current version on the web page http www bihl wiedemann de englisch ind
7. Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 2 Select the desired communication module Flags Fault Detector from the hardware catalog These flags use the individual bits to signal the operating status of the AS i 3 0 PROFIBUS Gateway in Stainless Steel and should be processed in the application program 3 Drag the selected communication module to the table line for Slot 0 Hardware Katalog 4 ory ots Pott snide 88 Byte Analog Output 21 31 120 Byte Analog Output 17 31 128 Byte Analog Output 16 31 16 Byte Analog Output 14 15 8 Byte Analog Out 1 SL 16 Byte Analog Out 2 SI 32 Byte Analog Out 4 SI 64 Byte Analog Out 8 51 96 Byte Analog Out 12 SI 128 Byte Analog Out 16 SL Flags Fault Detector Eigenschaften DP Slave am lx E A Typ Eingang z Direkteingabe Adresse Kennung r Eingang Adresse L nge Einheit Konsistent ber Anfang m fi worte Einheit z Ende 1 Proze abbild OB1 PA hr Herstellerspeaifische Daten fi C hen getrennt maximal 14 Byte hexadezimal durch Komma oder Leerzeic Abbrechen Hilfe 4 Select the desired communication module from the hardware catalog Here 16 Byte Digital In Out 0 31 85 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de F
8. Bihl Wiedemann GmbH 86 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Eigenschaften DP Slave J xi Adresse Kennung Wiedemann Automatisierungstechnik E74 Tipp Aus Eingang Direktengabe r Ausgang Adresse L nge Einheit Konsistent ber Anfang fe I fs j Byte z Einheit z Ende 17 Proze abbild r Eingang Adresse L nge Einheit Konsistent ber Anfang f2 fs Byte z Einheit z Ende 17 Proze abbild Herstellerspezitische D 01 Abbrechen Hilfe In this example the data transfer of the 16 byte in output data of the AS i 3 0 PROFIBUS Gateway in Stainless Steel takes place in out the CPU address range Input output data image byte 0 to 15 12 2 4 AS i 3 0 PROFIBUS Gateway in Stainless Steel parameters The AS i 3 0 PROFIBUS Gateway in Stainless Steel is symbolically represented as a rectangular window connected with the PROFIBUS branch Double clicking in the upper line of this window 3 B W 15 opens the dialog window for the properties of this PROFIBUS slave 8 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date
9. 9 17 Bihl Wiedemann GmbH 57 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel 7 Bihl Wiedemann Automatisierungstechnik Length description 24 bytes analog output slaves 29 31 56 bytes analog output slaves 25 31 88 bytes analog output slaves 21 31 120 bytes analog output slaves 17 31 128 bytes analog output slaves 16 31 16 bytes analog output slaves 14 15 Tab 9 18 Length description 2 bytes 128 bytes analog input data circuit 1 dynamic 2 bytes 128 bytes analog output data circuit 1 dynamic 2 bytes 128 bytes analog input data circuit 2 dynamic 2 bytes 128 bytes analog output data circuit 2 dynamic Tab 9 19 1 Module parameters necessarily Length description 2 bytes flags and detector circuit 1 2 bytes flags and detector circuit 2 Tab 9 20 9 1 3 VO Data 9 1 3 1 Process data In V2 1 mode the AS i I O data are mapped in the process data as known from the Siemens and AS i InterBus masters This means that the lower nibble de scribes the data of the AS i slave with the higher slave address The ec flags or hi flags are additionally mapped at the nibble of AS i slave 0 byte 24 of 25 24 pe 22
10. fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Automatisierungstechnik Explosion hazard Do not disconnect equipment unless power has been removed or the area is known to be nonhazardous Do not disconnect connections to this equipment unless power has been removed or the area is known to be nonhazardous Secure any external con nections that mate to this equipment by using screws sliding latches threaded connectors or other means provided with this product e Only use the RS 232 connector if the area is nonhazardous e Substitution of components may impair suitability for Class I Division 2 If this product contains batteries they must only be changed in an area known to be nonhazardous Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 2 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann T fio Ix Automatisierungstechnik Safety Intended use Warning This symbol warns of a possible danger The protection of operating personnel and the system against possible danger is not guaranteed if the control interface unit is not operated in accordance to its intended use General safety information
11. le Busadresse lt auto gt Fl 6 Select Master AS i configuration The AS i configuration editor will be started All detected and configured AS i slaves are displayed in this win dow E AS i Konfiguration Profibus COM 1 Addr 3 r Slave Adresse Typ Adresse Typ 0 16 Hilfe 1 17 E amp Modul 4 ein 18 19 4 20 5 21 B Slaves anzeigen 6 22 23 8 24 a 25 10 26 Master ill 27 Busadresse 3 12 28 ar 13 a een ee 14 30 Konfiguration OK 15 A Analog Slave 7 3 2 ein 7 Click on a slave to open the dialog window slave configuration Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 73 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik Slave Konfiguration Addresse 3 Adresse Konfiguration Daten und Parameter Analoge Eing nge Eingange 7 3 21h o aange Mar 2M IT 6 Aktuelle Parameter V 3N 2M W Einschaltparameter V 3W 2W W 0 Peripheriefehler Einzelbitmodus Ausg nge T Ausg nge und Parameter einfrieren I This window enables the user to edit a slave address and to set AS i parameters or AS i configuration data Additionally inputs and outputs can be tested 8 Click the second button on the right side of the t
12. 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl fa Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Automatisierungstechnik 6 3 Startup Attention If PROFIBUS active no configuration settings by push buttons 6 3 1 Setting the PROFIBUS DP address gt 5s Oz set y N eg SS N 004 i A Y 1 1 f 1 set M i N A 1 0 Address change via PROFIBUS is locked default 1 Address change via PROFIBUS is allowed 126 The device is set to address 3 at the factory 6 3 2 Switching to configuration mode gt 5s prj mode OQ mode gt prj mode me oS YA Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 25 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 6 3 3 Error display last error power power O Profibus Profibus config error 3k UAS x AS i active O prg enable O prj mode prj mode AS i i config error U AS i AS i active AS i Master AS i Master prg enable gt 024 power Profibus Profibus config error U AS i AS i active config error U AS i AS i active prg enable prg enable AS i Mast
13. 1 enabled Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 96 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann Appendix Example for startup on a Siemens S7 97 Automatisierungstechnik If this bit is set the AS i Master immediately switches to the offline phase and stops AS i communication when an AS i configuration error is detected This re sults in the connected AS i output modules immediately switching to safe mode outputs turned off AS i Configuration Mode Bit 6 0 no action 1 turn on configuration mode of AS i Master Setting Bit 6 switches the AS i Master to configuration mode Then for example the command interface can be used to save an existing AS i configuration using the controller The rising edge is used for switching After Bit 7 1 in the input flags has indicat ed that the AS i Master is in configuration mode output bit 6 must be reset again by the controller AS i Protected Mode Bit 6 0 no action 1 turn on protected mode of AS i Master After successful configuration of the AS i Master through the command interface the AS i Master can be switched back to protected mode The rising edge is used for switching After Bit 7 0 in the input flags has indicat ed that the AS i Mast
14. 2 29 0 flags slave 1 1A F3 F2 F1 FO D3 D2 D1 DO 1 slave 2 2A slave 3 3A 2 slave 4 4A slave 5 5A 3 slave 6 6A slave 7 7A 4 slave 8 8A slave 9 9A 5 slave 10 10A slave 11 11A 6 slave 12 12A slave 13 13A 7 slave 14 14A slave 15 15A 8 slave 16 16A slave 17 17A Tab 9 21 58 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik Vararr S al axl 2 9 slave 18 T8A slave TY T9A 10 slave 20 20A slave 21 21A 11 slave 22 22A slave 23 23A 12 slave 24 24A slave 25 25A 13 slave 26 26A slave 27 27A 14 slave 28 28A slave 29 29A 15 slave 30 30A slave 31 31A 16 reserved slave 1B 17 slave 2B slave 3B 18 slave 4B slave 5B 19 slave 6B slave 7B 20 slave 8B slave 9B 21 slave 10B slave 11B 22 slave 12B slave 13B 23 slave 14B slave 15B 24 slave 16B slave 17B 25 slave 18B slave 19B 26 slave 20B slave 21B 27 slave 22B slave 23B 28 slave 24B slave 25B 29 slave 26B slave 27B 30 slave 28B slave 29B 31 slave 30B slave 31B Tab 9 21 Flags input data output data FO ConfigError Offline Fi AP
15. 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens S7 Automatisierungstechnik Eigenschaften PROFIBUS Schnittstelle B W 1307 AS i DPV1 Gatew x Allgemein Parameter Adresse E x bertragungsgeschwindigkeit 1 5 Mbit s Subnetz WED Eigenschaften Laschen Abbrechen Hie 12 2 3 Configuring AS i 3 0 PROFIBUS Gateway in Stainless Steel in output If the AS i 3 0 PROFIBUS Gateway in Stainless Steel is added to the PROFIBUS using drag and drop the Step7 hardware configuration shows the following graphic fd HW Konfig SIMATIC 300 1 Konfiguration B_W_ASI Gl Station Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe Dies s 3 Sl JED E Re PS 307 54 CPU 315 2 DP oF PROFIBUS 1 DP Mastersystem 1 At this point the desired PROFIBUS communication module should be parame terrised This is done in the following steps 1 Select the AS i 3 0 PROFIBUS Gateway in Stainless Steel by clicking on the Slave icon In the lower edge of the screen a table is shown which con tains lines beginning with Slot 0 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 84 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399
16. 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens S7 Automatisierungstechnik Eigenschaften DP Slave The diagnostics address entered in this window is used for parameterizing the function module SFC13 diagnostic request At this address you can use the standard function SFC13 to read out the PROFIBUS diagnostic data of this DP slave while running When invoking SFC13 note that the diagnostic address must be parameterized as a hexadecimal value For example Diagnostic address 1022 gt W 16 3FE Clicking on the Parameterize tab displays the possible settings for the PROFI BUS start parameters Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 88 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel 12 2 4 1 General DP parameters Bihl Wiedemann Automatisierungstechnik Startup when nominal configuration is not the same as actual configuration Use this parameter to specify whether the AS i circuit should be started up even if the AS i circuit has a different configuration than the stored AS i configuration Eigenschaften DP Slave Ea Allgemein Parametrieren Parameter Sy Stationsparameter HE DP Alarm Mode A
17. 3 Command interface 9 1 3 4 Safety Control Status 9 2 9 3 10 Advanced Diagnostics for AS i Masters uuuuuu0nuunnannnnnnnnnnnnnnnnnnn 65 10 1 List of corrupted AS i Slaves LCS nunsnssnnnnnnnnnnnnnunnunnnnnnunnnennnnnnennnnnnnnnnnn 65 10 2 Protocol analysis Counters for corrupted data telegrams 65 10 3 Offline Phase for Configuration Errors 10 4 Functions of the AS i Fault Detector 10 4 1 Duplicate address detection 10 4 2 Earth Ground Fault Detector 10 4 3 Noise Detector 10 4 4 Over voltage Detector 10 5 Functions of the new generation of AS i Gateways 10 5 1 C programmable Gateways 10 5 2 Interchangeable memory card 10 5 3 Earth fault monitor 10 5 4 Current can be read directly on the unit 10 5 5 Self resetting fuses 10 5 6 AS i Power24V capable 10 5 7 Ethernet diagnostics interf 10 5 8 Transitionless operating mode changes Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 5 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Table of contents Automatisierungstechnik 11 System startup using AS i Control Tools uzsuussannnnsnnnennnnnnnnnnn 72 11 1 Windows software AS i Control Tools ccsecesseeeseeeeeeeeeeeeseneeseeens
18. 4 Bits 3 0 I O byte 2 flags slave 1 1 0 byte 3 slave 2 slave 3 1 0 byte 4 slave 4 slave 5 I O byte 5 slave 6 slave 7 I O byte 6 slave 8 slave 9 I O byte 7 slave 10 slave 11 O byte 8 slave 12 slave 13 VO byte 9 slave 14 slave 15 O byte 10 slave 16 slave 17 O byte 11 slave 18 slave 19 O byte 12 slave 20 slave 21 O byte 13 slave 22 slave 23 O byte 14 slave 24 slave 25 O byte 15 slave 26 slave 27 O byte 16 slave 28 slave 29 O byte 17 slave 30 slave 31 The data for the slaves present and projected in the AS i circuit are refreshed based on their position in the I O data field The data fields for non present slaves are filled with zero This means for example the AS i data for the AS i slave having Address 12 occu py bits 7 4 in I O byte 8 of the controller 95 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens 775 Automatisierungstechnik 12 2 6 1 AS i flags byte 0 input bits 7 4 In order to check the current operating status of the AS i circuit the AS i flags re freshed with each PROFIBUS cycle can be used These for flags occupy bits 7 4 in in
19. 6 PRG j FR LCD QOD DJ Y Y LCD PROFIBUS QUICK SETUP j SLAVE ADR TOOL SLAVE ADR TOOL LCD SLAVE TEST TOOL OLD ADDRESS 2 NEW ADDRESS 6 A PRG 1 LCD A SLAVE ADR TOOL 4 CONNECT NEW SLAVE LCD OLD ADDRESS SLAVE ADR TOOL NEW ADDRESS OK Se 2x ESC Modul anschlie en Connect Qu module Raccordez le module Collegare il modulo Conecte Y modulo 6 LCD LCD SLAVE ADR TOOL OLD ADDRESS 2 NEW ADDRESS 3 PRG UNKNOWN SLAVE 23 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel 6 Installation PROFIBUS Basic Master Bihl f Wiedemann Automatisierungstechnik 6 1 6 2 24 O Il Subject to technical modifications no responsibility is accepted for the accuracy of this information Dimensions Electrical Connection Information Electrical connections are described in section lt Electrical connection gt Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996
20. BWU1702 BWU1703 BWU1746 BWU1773 BWU1774 BWU1775 BWU1776 BWU1777 BWU1891 BWU2234 DP diagnostics single master PDU byte user byte DP DP V1 user 1 station_status 1 4 2 station_status 2 4 3 station_status 3 4 4 master address 4 5 ident high 4 6 ident low 4 7 1 header 4 4 8 2 type 4 9 3 slot 4 10 4 spec 4 11 5 ec flags high 4 12 6 ec flags low 4 13 7 delta 0 7 4 14 8 delta 8 15 4 Tab 9 2 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 49 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel PROFIBUS DP 50 Bihl Wiedemann Automatisierungstechnik Subject to technical modifications no responsibility is accepted for the accuracy of this information DP diagnostics single master PDU byte user byte DP DP V1 user 20 T4 delta 56 63 4 21 15 LPF 0 7 4 28 22 LPF 56 63 4 Tab 9 2 Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann PROFIBUS DP Automatisierungstechnik
21. Freeze Diagnosis AS i Input Change Buffers Download Slave Parameters E AS i Parameter Slave 1 14 enabled in Diagnosis in Diagnosis in Diagnosis in Diagnosis in Diagnosis not in Diagnosis enabled enabled disabled disabled disabled disabled disabled enabled F hex 1111 bin Allgemein Parametrieren Parameter Abbrechen Hilfe E Download Slave Parameters AS i Parameter Slave 1 14 AS i Parameter Slave 2 24 9 hex 1001 bin E AS i Parameter Slave 3 34 A hex 1010 bin E AS i Parameter Slave 4 44 E AS i Parameter Slave 5 54 E AS i Parameter Slave 6 64 E hex 21110 bin AS i Parameter Slave 7 74 F hex 71111 bin E AS i Parameter Slave 8 84 F hex 1111 bin AS i Parameter Slave 9 94 F hex 1111 bin E AS i Parameter Slave 10 104 F hex 1111 bin E AS i Parameter Slave 11 114 F hex 1111 bin E AS i Parameter Slave 12 124 F hex 1111 bin E AS i Parameter Slave 13 134 F hex 1111 bin E AS i Parameter Slave 14 144 F hex 1111 bin AS i Parameter Slave 15 154 F hex 1111 bin AS i Parameter Slave 16 164 F hex 1111 bin E AS i Parameter Slave 17 174 F hex 1111 bin F hex 1111 bin Chex 7 1100 bin D hex 1101 bin Abbrechen Hilfe Subject to technical modifications no responsibility is accepted for the accuracy
22. PROFIBUS master Windows software AS i Control Tools Information AS i Control Tools must be installed first This way the device driver is copied into the previous designed folder in AS i Control Tools and should be recognized automatically The Windows software AS i Control Tools enables the user to easily configure the AS i network 1 Plug the PROFIBUS Master Simulator or a serial PROFIBUS Master respectively into the D SUB connector of the AS i PROFIBUS Gateway and connect the device to the PC via its serial interface 2 Start AS i Control Tools 3 Select Master New ren Fenster Hie 1C amp panine AS4 Konhauralion ASi Dissnose AST Adess Assitent Lode horfiguratan Speichere Konfiguration g0ffine Letzter Master 4 Choose PROFIBUS as the protocol 5 Select the appropriate settings for example serial interface COM 2 station address lt auto gt 7 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann System startup using AS i Control Tools Automatisierungstechnik Protokoll Einstellungen x Protokoll Profibus Serielle Schnittstelle COM 2 hd Le
23. and 20 5 8 Error tracing 21 5 8 1 Faulty SIAVOS rn nennen nn anne nennen nennen 21 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 3 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Table of contents Automatisierungstechnik 5 8 2 Error display last error ssciscccccocenscsncensssniionevinessnessnwntarceiensenstansssatnnieeenesnexnrsni aionnns 21 5 9 Quik Setup iisi iison aoaaa ibaira aaaea raias aariin 22 5 10 Addressing 5 10 1 Program slave 0 to address 6 6 Installation PROFIBUS Basic Master unnsnssnnnsnnnennnennnnennnnnnnnnnnn 24 6 1 Baari at op ia E E E A E ungen 24 6 2 Electrical COMMECTION ccsecceeeceseceeeneeeeeeeeeeeneneneeeeesneeseeeneeeeeeeneneeseeeeenee 24 6 3 StartUp See anran r aena eeano aHa aAa aaa eee ere 6 3 1 Setting the PROFIBUS DP address 6 3 2 Switching to configuration mode 6 3 3 Error display last error 6 3 4 Connecting AS i Slaves 6 3 5 Store AS i configuration 6 3 5 1 AddressingDelete slave address 5 6 3 5 2 Programming slave 0 to address 4 6 3 5 3 Error tracingIncorrect slaves one error 6 3 5 4 Faulty slaves multiple erfors enann nenne een 29 7 Electrical connection uu 22220n0nnnnnnnnnnnnnnnnnnnnnnnnnnnnnn
24. can vary up to 288 bytes input or output data if the I M information maintenance service is on only The maximum length of the input and output data both master is not variable and it is limited to 144 bytes for input and output data if the I M service is disabled 2 The maximum length of the input and output data can vary up to 272 bytes input or output data if the I M information maintenance service is on only The maximum length of the input and output data both master is not variable and it is limited to 144 bytes for input and output data if the I M service is disabled 3 Maximally 8 modules can be configurated 4 The maximum length is limited to 42 bytes if the I M service is set to off 5 The maximum length is limited to 52 bytes if the I M service is set to off Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Advanced Diagnostics for AS i Masters 10 10 1 momo 10 2 Ho Automatisierungstechnik Advanced Diagnostics for AS i Masters The advanced AS i diagnostics is intended to localize occasionally occurring con figuration errors and to determine the quality of data transmission on AS i without using additional diagnostics
25. line phase Display 40 Protocol analysis Counters for corrupted data telegrams The AS i master with advanced diagnostics provides a counter for telegram repe titions for each AS i slave The counter counts up every time a corrupted data telegram has been found making it possible to determine the quality of the trans mission if only a few telegrams are corrupt and the AS i slave never caused a configuration error Information The counter values are read via the host interface and will be deleted after they were read The highest possible counter value is 254 255 indicates a counter overflow Displaying the protocol analysis is possible through the AS i Control Tools soft ware by using the command Master AS i Diagnostics 65 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Advanced Diagnostics for AS i Masters 10 3 Automatisierungstechnik Offline Phase for Configuration Errors The AS i masters with advanced diagnostics offer the possibility to set them selves into the offline phase when a configuration error occurs and thus are able to transition the AS i network into a safe operational state This en
26. possible AS i configuration error by checking the AS i flag in the input data Default Setting of the ExtDiag flag for AS i configuration error is enabled ExtDiag on AS i Power Fail Activates and deactivates setting of the ExtDiag flag on AS i power fail Default Setting of the ExtDiag flag on AS i power fail is enabled Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 90 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 91 Automatisierungstechnik ExtDiag on Peripheral Faults Activates and deactivates setting of the ExtDiag flag on peripheral faults Default Setting of the ExtDiag flag on peripheral faults disabled ExtDiag on Earth Fault Activates and deactivates setting of the ExtDiag flag on earth ground fault Default Setting of the ExtDiag flag on earth fault is disabled ExtDiag on Double Address Activates and deactivates setting of the ExtDiag flag on double address Default Setting of the ExtDiag flag on double address is disabled Freeze Diagnosis The diagnostic data are continuously updated during runtime If this is not de sired this parameter can be used to disable continuous updating Updating then takes place only when this is required by the PROFIBUS standard AS i Input Change Buffers De
27. the PROFIBUS start parameterization This function must be explicitly activated the default setting is Deactivated Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 70 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Advanced Diagnostics for AS i Masters Automatisierungstechnik The setting for activated and deactivated is saved which means that it remains set after a power cycle Mode Change Offline Phase yes change 71 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 11 Ho Automatisierungstechnik System startup using AS i Control Tools The Windows based software AS i Control Tools with a serial interface for stain less steel AS i masters is designed to make the startup of the AS i 3 0 PROFI BUS Gateway in Stainless Steel as comfortable as possible Additionally the software communicates with the AS i 3 0 PROFIBUS Gateway in Stainless Steel by using a PROFIBUS DP Master Simulator DP V1 or the serial
28. the detected slave will be activated After each data exchange with all AS i slaves exactly one inquiring call is sent to one slave address Hence the AS i cycle always includes one more telegram than the number of activated slaves gt LAS Autoprog flags Auto Address Enable flag from the operating system to the AS i Master With this flag automatic addressing can be enabled or disabled This flag is saved in non volatile memory in the Master Auto Address Assign Auto Address Possible flag from the AS i Master to the op erating system Automatic programming is not disabled and no configuration error was found If a slave fails it could be addressed automatically Auto Address Available flag from the AS i Master to the operating system Exact ly one AS i slave is missing and the automatic single node replacement is not dis abled If at this point a slave with the address 0 and the profile of the missing slave is connected it automatically receives the address of the missing slave Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Glossary Automatisierungstechnik VO code The first digit of the slave profile
29. tools AS i Control Tools a MS Windows software designed to simplify AS i installation and used to program AS i Control enables operation of the advanced diagnostics functions LCS error counters and LOS List of corrupted AS i Slaves LCS The LCS contains the information from the Delta list In addition to the list of con figured slaves LPS the list of detected slaves LDS and the list of activated slaves LAS the AS i master creates a fourth list the list of corrupted slaves LCS containing advanced diagnostics data used to diagnose the causes for in termittently occurring configuration errors on AS i This list contains entries for all AS i slaves that were responsible for at least one intermittent configuration error since the list was last read or since the AS i master was turned on Furthermore intermittent AS i power failures are listed in the LCS at the position of AS i slave with address 0 Information Whenever the LCS is read it is deleted from memory Information The last intermittent configuration error can also be displayed on the AS i master Pressing the Set button on the AS i master initiates the display of the AS i slave responsible for the last intermittent configuration error If a intermittent AS i power fail ure occurred the display shows 39 after pressing the Set button This function is only available if the device is in normal operating mode of the protected mode display empty or in the off
30. up to date CS 1 ExtDiag will be set if the LCS is not empty 0 ExtDiag will not be set if the LCS is not empty PF 1 ExtDiag will be set if there is a periphery fault at the AS i line 0 ExtDiag will not be set APF 1 ExtDiag will be set if there is an AS i power fail 0 ExtDiag will not be set CF 1 ExtDiag will be set if there is a configuration error 0 ExtDiag will not be set 8046 0016 0046 OBig 0616 0016 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 55 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik If a double master is being used the User Diagnosis Bytes 5 to 30 represent AS i network 1 and the User diagnosis bytes 31 to 48 represent AS i network 2 9 1 2 Configuration DP VO cyclic data The configuration of the AS i PROFIBUS gateways is made with the GSD file Therefore the provided GSD file has to be imported into your PROFIBUS configu ration tool 9 1 2 1 Options The original data input and outlet data can be used with different Special IDs The advantages of special input and output IDs are that they can include up to 64 elements bytes or words and that the length of input and output data can be different Additionally m
31. which indicates how many in and outputs the slave has A 41 40 slave has for example a 7 and a slave with 4 digital inputs a o Detection phase In the detection phase after the startup the master is scanning for AS i slaves The master remains in this phase until at least one slave was detected If the master remains in the detection phase no slave was found Most of the time the reason for this is a wrong power supply or a wiring error The detection phase is indicated by code 41 Protected mode In protected operating mode only those slaves that are registered in the gt LPS and whose current configuration matches the target configuration are activated Also see gt configuration mode This mode is intended for normal operation since all AS i protective measures are activated ID code The ID code is set by the slave manufacturer and cannot be changed The AS i Association determines the ID codes which are assigned for a particular class of slaves For example all A B slaves have ID code A ID1 Code extended ID1 code The ID1 code is set by the slave manufacturer In contrast to the other codes which determine the profile it can be changed from the master or using an ad dressing device The user should however only use this feature in exceptional cir cumstances since otherwise configuration errors may occur In the case of A B slaves the MSB of the ID1 code is used for distinguishing be tween th
32. 0 EB 5 IN_Slaveb_Slave Bit 4 Slave6 Bit3 0 Slave BIN 2 0000_0000 EB 6 IN_Slave8_Slave9 Bit 4 Slave8 Bit3 0 Slave9 BIN 2 0000_0000 E 24 IN_ASI_Config_Error O ConfigOK 1 ConfigError BOOL WW false i E 25 i IN_ASI_Power_Fail 0 85 i PowerOK 1 45 i PowerEror i BOOL B false E 2 6 IN_Periphery_Fault O PeripheryOK 1 PeripherieError BOOL i false E 27 IN_Configuration_Active 0 Config ctive 1 Configlnactiv BOOL E false AB 2 DUT_Flags_Slavel Bit 4 Flags Bit3 0 Slavel BIN 2 0000_0000 TAB 3 OUT_Slave2 Slave3 Bit 4 Slave2 Bit3 0 Slave3 BIN 2 0000_0100 JAB 4 OUT_Slaved_Slave5 Bit7 4 5lave4 Bit3 0 Slave5 BIN 2 0000_0000 AB 5 OUT_Slave6_Slave7 Bit 4 Slave6 Bit3 0 Slave BIN 2 0000_0000 AB 6 OUT_Slave8_Slave9 Bit 4 Slave8 Bit3 0 Slave9 BIN 2 0000_0000 A 24 OUT_ASI_Off_Line O OnLine 1 DffLine BOOL ii false A 25 OUT_LOS_Masterbit O OffLine when ConfigError 1 active when ConfigEror BOOL WW false aA 26 OUT_Configuration Mode gt Set Configuration Mode BOOL i false A 27 OUT_Protected_Mode gt Set Protected Mode BOOL ij false JEW O Flags Fault Detector AS i Diagnose Information 2 0000_0000_0000_0000 In the structure of the 16 byte I O data field each AS i slave has a 4 bit data field This is determined by the address of the AS i slave within the AS i circuit Assignment of the I O address and AS i slave address Address byte Bits 7
33. 1 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens S7 Automatisierungstechnik As soon as the AS i configuration error is cleared the OB82 is invoked again In turn the diagnostic address of the AS i 3 0 PROFIBUS Gateway in Stainless Steel here 1022 is entered as a parameter and the event is declared as an out going event cx Baugruppenzustand CPU 315 2 DP ONLINE oi xf Pfad EWASISSIMATIC 300 1 CPU 315 2 DP Betriebszustand der CPU lt i gt RUN Status OK Kein Forceauftrag Allgemein Diagnosepuffer Speicher Zykluszeit Zeitsystem Leistungsdaten Kommunikation Stacks Ereignisse P Eiltereinstellingen akty 1 80 07 06 94 Baugruppe ok 2 06 03 26 171 07 06 34 Baugruppe gest rt 3 06 03 26 130 07 06 94 Baugruppe gest rt 4 06 0326 123 07 06 94 Baugruppe gest rt 5 06 03 26 111 07 06 94 Baugruppe ok 6 06 03 26 105 07 06 94 Baugruppe gest rt 7 06 03 26 102 07 06 94 Baugruppe gest rt 8 06 03 26 068 07 06 94 Baugruppe gest rt x Details zum Ereignis 1 von 10 Ereignis ID 16 3842 Baugruppe ok Baugruppentyp DP Normslave Eingangsadresse 1022 Anwenderinformation vorhanden Diagnosealarm von Stellvertreter OB Nummer 82 Speichern unter Einstelungen Bausen otmen Schlie en Aktualisieren Drucken Hilfe Details zum Ereignis 1 von 10 Ereignis ID 16 3842 Eingangsadresse 1022 Anwenderinformation
34. 1 31 120 Byte Analog Output 17 31 128 Byte Analog Output 16 31 16 Byte Analog Output 14 15 8 Byte Analog Out 1 SI 16 Byte Analog Out 2 SI u T 32 Byte Analog Out 4 SI 64 Byte Analog Out 8 SI 96 Byte Analog Out 12 SI 128 Byte Analog Out 16 SI rh N Msn In addition to sending the AS i slave digital data a communication interface mod ule can be added The communication interface is used for sending specific com mands to the AS i 3 0 PROFIBUS Gateway in Stainless Steel More details about this can be found in chap 9 In order to send the analog values for AS i slaves directly the modules can be used with the keyword Analog The value in parentheses indicates which ad dress range is to be used for the AS i Analog slaves For modules nn Byte Analog In n SI and nn Byte Analog Out n SI the AS i address of the analog slave can be freely selected When adding the AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiede mann BWU1567 GW Safety Mon using drag and drop the dialog for assigning the PROFIBUS slave address is shown The factory default setting for the AS i 3 0 PROFIBUS Gateway in Stainless Steel is Address 3 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3
35. 1 AS i power supply for 2 AS i networks A Recognition of duplicate AS i adresses except BWU1746 BWU1773 BWU1774 2 Optional programmable in C and 3 GSD file integrated BWU2544 BWU2545 BWU2546 4 AS i Power24V The gateways BWU2544 BWU2545 and BWU2546 are AS i Power24V capable That means that all devices can be operated directly on a 24V PELV power supply The gateway BWU2546 is optimized with integrated data coupling coils and adjustable self resetting fuses for safe use also of powerful 24V power supplies The gateways BWU2544 and BWU2545 will add in Power24V operation a BW1943 power supply decoupling unit AS i 3 0 from ID no 12003 see lateral label BWU1567 BWU1568 BWU1569 BWU1653 BWU1654 BWU1655 BWU1773 BWU1774 Currently supplied devices correspond as standard AS i 3 0 Bihl Wiedemann GmbH 1 Subject to technical modifications no responsibility is accepted for the accuracy of this information Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Installation PROFIBUS single double master 5 1 5 2 5 3 Ho 17 Automatisierungstechnik Installation PROFIBUS single double master Dimensions 55 i 76 oon TI 7i a a S i gt 75 120 Connections 0 8 Nm on aw 6 mi PZ2 7
36. 4 Byte Digital Input 0 7 8 Byte Digital Input 0 15 12 Byte Digital Input 0 23 16 Byte Digital Input 0 31 20 Byte Digital Input 0 7B 24 Byte Digital Input 0 158 28 Byte Digital Input 0 23B 32 Byte Digital Input 0 31B 4 Byte Digital Output 0 7 8 Byte Digital Output 0 15 12 Byte Digital Output 0 23 16 Byte Digital Output 0 31 20 Byte Digital Output 0 7B 24 Byte Digital Output 0 158 28 Byte Digital Output 0 23B 32 Byte Digital Output 0 31B 2 Byte Command Interface 4 Byte Command Interface 11 Byte Command Interface 12 Byte Command Interface 20 Byte Command Interface 36 Byte Command Interface 56 Byte Analog Input 25 31 Bihl Wiedemann 1567 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 82 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 83 Automatisierungstechnik Hardware katalog x Profil Standard zi 56 Byte Analog Input 25 31 88 Byte Analog Input 21 31 120 Byte Analog Input 17 31 128 Byte Analog Input 16 31 16 Byte Analog Input 14 15 8 Byte Analog In 1 SI 16 Byte Analog In 2 SL 32 Byte Analog In 4 SI 64 Byte Analog In 8 SI 96 Byte Analog In 12 SI 128 Byte Analog In 16 SI 56 Byte Analog Output 25 31 88 Byte Analog Output 2
37. 5 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 7 4 2 Electrical connection BWU1702 Automatisierungstechnik 5 mm max p e Function ground 24V ext ASI 1 PWR max 4A r Terminal Signal Description ASI Connection to AS i Circuit 24 V ext Additional 24 V ASI 1 PWR Supply voltage for AS i Circuit 1 max 4 A FG Function ground O Information Il For additional information please refer to the section lt AS i and power supply terminal assignments gt 36 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection 7 4 3 Electrical connection BWU1891 Automatisierungstechnik OO A ma 2 5 mm max i Function ground KSI PWR max 4A i an Terminal Signal Description AS i Connection to AS i Circuit ASI PWR Sup
38. 6 Within this data block a command interface is installed like the one used in the DP tele gram The DP V1 command interfaces are edited every time they are sent Therefore it is possible to execute the same command several times without changing com mana or circuit and setting a toggle bit 9 3 Restrictions The SPC3 has only 1 5 KByte DP RAM available Therefore the lengths of tele grams and the numbers of DP V1 connections to class 2 masters have to be re stricted Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 63 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl ie Wiedemann 64 Information O il I M service contains data for identification and maintenance This service is on by default Switching the services off provides additional memory into SPC3 This changes the DP VD length limit Automatisierungstechnik Restrictions due to the SPC3 MSC1 inputs data outputs single master 288 bytes data doppel master 272 bytes diagnosis 62 bytes parameter single master 53 bytes doppel master 88 bytes configuration 32 bytes SetSlaveAddress 4 bytes MSAC1 SAPs 1 PDU 72 bytes MSAC2 SAPs 2 PDU 72 bytes Tab 9 28 1 The maximum length of the input and output data
39. 616 16 9 user byte 3 circuit 2 4 0016 Tab 9 9 The bits in user byte 1 and user byte 3 have the following meanings user byte 1 27 2 25 amp 23 22 al 20 LPF D F default 0 0 0 1 0 1 1 Tab 9 10 The GSD s default user parameter telegram is DP V1 enabled diagnostics settings see chap lt Diagnostics gt 54 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann PROFIBUS DP Automatisierungstechnik user byte 2 24 26 25 Du 23 Pe 2 20 FD 0 CS PF APF CF default 0 0 0 0 1 1 0 Tab 9 11 user byte 3 24 26 25 Be 23 Pa 2 20 default 0 Tab 9 12 LPF 1 LPF will be transmitted in the diagnostics 0 LPF will not be transmitted D 1 Delta list will be transmitted in the diagnostics 0 Delta list will not be transmitted F 1 EC flags will be transmitted in the diagnostics 0 EC flags will not be transmitted FD If this bit is set the PROFIBUS diagnostics is refreshed only if the PROFIBUS norm dictates this freeze diagnostics In doubt the data of the PROFIBUS masters diagnostics are not
40. 8A Terminal Signal Description AS i Connection to AS i Circuit ASI PWR Supply voltage for AS i Circuit max 8 A FE Function ground O Information Il For additional information please refer to the section lt AS i and power supply terminal assignments gt Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection Automatisierungstechnik 7 5 PROFIBUS interface The PROFIBUS interface is designed as a 9 pin D SUB connector in accordance with the PROFIBUS standard EN 50 170 It is located at the top left hand side of the master DGND 0 Volt PIN Designation of the D SUB connector Gata linea Pin Data Tine B RxD TxD P RxD TxD p Pin5 DGND 0 V data line B Pin6 VP 5V Pin 8 Data line A RxD TxD N VP 5 Volt PROFIBUS The AS i PROFIBUS gateway sends and receives signals on pins 3 and 8 of the D SUB connector The PROFIBUS signal RxD TxD N data line A is located on pin 8 the signal RxD TxD P data line B is located on pin 3 Pin 5 0 V and pin 6 5 V supply 5 V DC for the bus termination re
41. 8E Modules AS i 8A Modules AS i 4E 4A Relay Modules AS i 4E 3A Relay Modules Information ge AS i Counter Modules http www bihl wiedemann de englisch catalog ospezial ospezial htm Network Extensions Diagnostics AS i Advanced Repeater with Bus Termination AS i High Power Repeater Information AS i Advanced Repeater IP65 AS i Bus Termination AS i Diagnostic Tuner http www bihl wiedemann de englisch catalog oreptun oreptun htm Power Supplies AS i Power Supply 1 8 A Power Supply for AS i Master 4AIBA Information AS i Power Supply 4A 8A Aug z 7 AS i Power Extender http www bihl wiedemann de englisch catalog opower opower htm Safety up to 16 release circuits OSSDs AS i 3 0 PROFIBUS Gateways with integrated Safety Monitor fe AS i 3 0 EtherNet IP Modbus Gateways AS i 3 0 PROFINET Gateways AS i 3 0 EtherCAT Gateways with integrated Safety Monitor AS i Safety Monitor Generation Il 16 OSSDs Information AS i 3 0 Gateways PROFIsafe via PROFIBUS AS i 3 0 Gateways PROFIsafe via PROFINET AS i Safety Monitor Generation I 2 OSSDs http www bihl wiedemann de englisch catalog osafety osafety htm Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl fa Wiedemann Automatisierungstechnik AS i AS i Coupler v g AS i Analyser AS i Wide Range Power Supp
42. AVES Subject to technical modifications no responsibility is accepted for the accuracy of this information Fea Power O Profibus Config error X VAS AS i active O prg enable bog prj mode AS i AS i Slave 1 AS i Slave 5 Wiedemann Automatisierungstechnik Poy LCD PROFIBUS ADDRESS OLD ADDRESS 14 NEW ADDRESS 000 t 2x ESC RA Y LCD PROFIBUS QUICK SETUP SETUP i LCD AS i Master 0 5s Bihl Wiedemann GmbH 20 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel 5 8 5 8 5 8 21 GO HHH OK n 1 2 AS AS Slave 1 Slave 5 Error tracing Faulty slaves Power Profibus Config error UAS i AS i active prg enable prj mode AS i Master Bihl Wiedemann Automatisierungstechnik LCD A MISSING SLAVE 2s LCD 24 MISSING SLAVE Error display last error Power Profibus Config error U AS i AS i active AS i Master prg enable prj mode Interface nterface nterface 2s Bog Power Profibus Config error LC D XE UAS g AS i active Oo HOST ERROR O prg enable a NO CONNECTION O prj mode AS Interface I AS Interface Slave 1 set RA
43. Abbrechen Hilfe OB1 Cyclical program block Access to the AS i data is via the parameterized address space in the in outputs process image OB82 PROFIBUS diagnostic alarm This OB is invoked as soon as a PROFI BUS slave has set the ExtDiag flag in the telegram reply This ExtDiag flag allows a PROFIBUS slave to report an error condition to a PROFIBUS master If OB82 is not present the CPU is stopped when a PROFIBUS slave sets the ExtDiag flag OB86 PROFIBUS peripheral error This OB is invoked when the PROFIBUS master detects a PROFIBUS slave failure OB100 Startup OB This OB is run once when the CPU starts up Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann LS EN a SSS Automatisierungstechnik VAT_ASI_IO Variable table AS i startup example Datei Bearbeiten Einf gen Zielsystem Ansicht Extras Fenster Hilfe Diez etter eiee sul gt Se 22S E Bl kenne ER BW_ASi3 C SIEMENS s7proj BW_ASi3 BW_ASI3 Systemdaten i 061 SIMATIC 300 1 g 0882 m 0B86 CPU 315 2 DP 4 08100 2 VAT_ASI_IO 3 3 S7 Programm Quellen Bausteine 12 2 6 Var
44. Bihl 2 Wiedemann Automatisierungstechnik Profibus Bihl Bifiedemann Er AS i 3 0 specification Revision date 2012 03 28 Subject to modifications without notice Generally this manual refers to products without mentioning existing patents utility models or trademarks The absence of any such references does not indicate that a product is patent free Bihl Wiedemann GmbH Flosswoerthstr 41 D 68199 Mannheim Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann Automatisierungstechnik Table of contents AS i 3 0 PROFIBUS Gateway in Stainless Steel 1 SYMDOl Catal OG sssrisssicsssniriesssitnsscoisssassduissusetsusndsusassu induse senii evais sians 8 1 1 Abbreviations 2 002402440s000u00nassnasnornassusnansannaknensnnab ndnuennnannussnansungannansannangnens 8 2 5 To 1 1 1 See A eR Oe Be EEE 9 2 1 Product information nnurssusesnnennnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 9 2 1 1 AS i 3 0 PROFIBUS Gateway in Stainless Steel 9 2 2 New Generation of AS i Gateways with ethernet diagnostics interface 10 2 3 AS i specification 3 0 i esicsicceccccceeceeetesecd decscedencessecetciteccececsscegceeaeeraudeaeasersereede 10 2 4 Conformity statement ccccseeceesseeeeeeseeseneneeeseeseesensseeneesseeseeseesseeseeeneensentens 11 2 5 Certification according to DIN EN ISO 9001 2000 unnsrensunnnennunnnonnn
45. Default Transmission in the PROFIBUS diagnostic data Automatisierungstechnik Earth Fault The AS i 3 0 PROFIBUS Gateway in Stainless Steel can detect an earth ground fault The information as to whether there is or is not an earth fault is sent in the diagnostic data Default Transmission in the PROFIBUS diagnostic data Double Address The AS i 3 0 PROFIBUS Gateway in Stainless Steel detects when there is double addressing This list can be sent with the diagnostic data Default Transmission in the PROFIBUS diagnostic data Noise and Over voltage The AS i 3 0 PROFIBUS Gateway in Stainless Steel analyzes the quality of the AS i voltage during running This assessment can be sent with the diagnostic da ta Default Not transmitted in the PROFIBUS diagnostic data ExtDiag on Configuration Errors When an AS i configuration error occurs the AS i 3 0 PROFIBUS Gateway in Stainless Steel sets the ExtDiag flag in its PROFIBUS data reply By setting this flag the Profibus DP slave tells the PROFIBUS master that there is an error con dition and that the diagnostic data are being updated In the case of the S7 controller invoking of the OB82 is triggered when an ExtDiag flag is set If the latter is not present the controller is stopped Setting this ExtDiag flag can be suppressed using this parameter Consequently no interrupt controlled OB82 invoking is triggered in the controller and the con troller must then respond to a
46. Error LPF List of AS i slaves with periphery fault 1 periphery fault 0 no periphery fault 48 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann PROFIBUS DP Automatisierungstechnik Each element of the user diagnostics ec flags and slave lists can be switched off by setting the appropriate bit in the parameter telegram ExtDiag will be set if at least one of the following conditions is fulfilled e ConfigError 1 APF 1 e PeripheryFault 1 The conditions when to set the ExtDiag bit can be chosen using the user parame ters or the commands of the command interface The GSD file includes the following presettings The diagnosis transmitts ec flags delta list and LPF ExtDiag will be set if ConfigError 1 and APF 1 ExtDiag will not be set if there is a periphery fault If a double master is being used the data for AS i circuit are transmitted in the user parameter bytes 4 to 6 For circuit 2 3 additional bytes are added 9 1 1 1 Diagnostic description for BWU1567 BWU1568 BWU1569 BWU1599 BWU1600 BWU1601 BW1653 BW1654 BW1655
47. F LOS master bit F2 PeripheryFault ConfigurationMode F3 ConfigurationActive ProtectedMode Tab 9 22 ConfigError 0 config ok 1 config error APF 0 AS i power ok 1 AS i power fail PeripheryFault 0 periphery ok 1 periphery fault ConfigurationActive 0 configuration active 1 configuration inactive Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 59 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann PROFIBUS DP Automatisierungstechnik Offline 0 online 1 offline LOS Master Bit 0 offline by configerror deactivated 1 offline by configerror activated A rising edge of F2 and F3 switch the master to the desired mode A rising edge of the LOS master bit effects that all bits in the LOS are set A fall ing edge effects that all bits are deleted EC flags high and AS i watchdog bit 0 periphery fault bit 1 bit 2 failure redundant 24 V AUX option safety monitor bit 3 failure redundant 24 V AUX option single master bit 4 earth fault bit 5 over voltage bit 6 noise bit 7 duplicate address EC flags low bit 0 configuration error bit 1 slave with address 0 detected bit 2 auto_address_assignment not possible bit 3 auto_address_assignment available bit 4 confi
48. LB IN Fee A war Installing in the control cabinet The AS i Gateway is installed in the control cabinet on 35mm DIN rails per DIN EN 50 022 Information The enclosure of the AS i Gateway is made of stainless steel The unit is also suitable for exposed wall mounting Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik To install place the unit on the upper edge of the DIN rail and then snap in the lower edge 1 2 OOOO OOOO b 5 4 Removing OOOO OOooOr To remove press the holding clamps 2 down using a screwdriver 1 press the unit firmly against the upper rail guide and lift out 5 5 Electrical Connection Information Electrical connections are described in section lt Electrical connection gt Information See also section lt Operation in advanced display mode gt for further information Ho Elo Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 8 Internet www bihl wiedemann de Flos
49. Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann Automatisierungstechnik 7 1 4 BWU1746 1 gt 4 3 Legend 1 D sub connection PROFIBUS interface 2 LEDs 3 LED display 3 digit 4 Push buttons 5 AS i and power supply terminal Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 33 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection Automatisierungstechnik 7 2 AS i bus connection Blue Brown Blau Braun AS AS i AS i AS i Yellow ASi ribbon cable 2 conductor AS i round cable Recommended flexible power cable HO5VV F2x1 5 per DIN VDE 0281 Information Electrical work is to be performed only by electrical technicians Information about the device types Information A listing of the individual devices and their features can be found in section lt Product information gt Ho Ho 7 4 AS i and power supply terminal assignments Information The cable indicated by grey must not have slaves or repeaters connected to it The yellow cable must not have AS i power suppliers or additional masters
50. My opinion of the manual Design Yes Partly No Is the table of contents clearly laid out o o o Are the illustrations graphics comprehensible meaningful o o o Are the text explanations for the illustrations sufficient o o o Does the quality of the images meet your expectations o o o Does the pagination encourage rapid finding of information o a o 1 1 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl fa Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Your opinion is important to ust Automatisierungstechnik Content Yes Partly No P 2 Are the formulations technical terms understandable o o o Are the examples relevant o o o 2 Is the Manual easy to handle m D o R iraina a Is there important information missing If yes explain o o o Comments Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 1 4 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl Wiedemann Automatisierungstechnik
51. OFIBUS Gateway in Stainless Steel Wiedemann General 2 2 Ho Automatisierungstechnik The AS i PROFIBUS Gateways serve to connect AS i systems to the superordi nate PROFIBUS The gateways act as a master for AS i and as a slave on PROFIBUS The AS i PROFIBUS Gateways are designed to connect AS i systems to an up per level PROFIBUS network The gateways act as a master for AS i and as a slave on PROFIBUS All AS i functions can be used cyclically as well as acyclically via PROFIBUS DP V1 For the cyclical data transfer up to 32 bytes of I O data can be transferred as bi nary data for one AS i network Additionally analog signals and all available com mands of the new AS i specification can be transferred via the command channel through PROFIBUS On the serial PROFIBUS Master AS i Control Tools can be used to monitor the AS i data online via PROFIBUS DP V1 New Generation of AS i Gateways with ethernet diagnostics interface The plus points of the new Gateway generation at a glance e Gateways now programmable in C Ethernet diagnostics interface for remote diagnostics Integrated web server diagnostics for the Gateways and the AS i circuits over Ethernet possible with no additional software e GSD file for PROFIBUS and GSDML file for PROFINET already stored in the web server e Earth fault monitor distinguishes between AS i cable and sensor cable e Current from both AS i circuits in the 1 Gateway 1 power supply fo
52. S Gateway in Stainless Steel Wiedemann Glossary Offline phase Automatisierungstechnik In the offline phase all input and output data is reset This phase is entered after the startup of the master after a gt AS i power fail and during the transition from the gt configuration mode to the protected mode Furthermore the master can actively be transfered into the offline phase by set ting the offline flag During the offline phase masters with a LED display show code 40 Peripheral fault A peripheral fault is indicated by a red flashing LED on the master and on the slave Depending on the slave type this indicates an overflow an overload of the sen sor s power supply or another fault regarding the periphery of the slave Permanent configuration The configuration data of all expected slaves stored in the master slave pro file If the permanent configuration differs from the gt actual configuration a configuration error exists Permanent parameter The parameters saved in the master and sent to the slave after startup of the master during the activation phase Configuration mode During the configuration mode the master exchanges data with all connected slaves no matter which of the slaves were configured Thus in this mode it is possible to operate a system without the necessity to configure it before See also protected mode Single Slave A single slave can in contrast to a gt A B
53. Steel Wiedemann Advanced Diagnostics for AS i Masters Automatisierungstechnik 10 5 Functions of the new generation of AS i Gateways The new generation scores with further optimized diagnostics several additional functions and even greater operating convenience O Information Il A listing of the individual devices and their features can be found in section lt New Generation of AS i Gateways with ethernet diagnostics interface gt 10 5 1 C programmable Gateways Main menu SETUP AS I CONTROL CONTROL FLAGS The devices programmed in C are able themselves to take over a great number of control tasks In smaller systems the user will even be able to do without a PLC altogether if desired the C program can function as a full mini PLC In more com plex applications the C programmable Gateways make the work of the PLC easi er for example by pre processing special functions Comeicol Linito Cemeicol Ruin Cone co rates Consol res 0 00 00 00 00 4 00 00 00 00 8 00 00 00 00 l 10 5 2 Interchangeable memory card Main menu SETUP CHIPCARD AS I CHIPCARD Interchangeable memory card redundant memory for C program and device con figuration Chipcard AS Clasljoeasecl Format Chipcard 10 5 3 Earth fault monitor Main menu DIAGNOSE ASI WATCHDOG The new earth fault monitor allows the service technician to detect whether an earth fault has occurred directly on AS i or on a sensor line Al Waitin
54. annel 1 low byte 3 slave 31 n 8 channel 2 high byte 4 slave 31 n 8 channel 2 low byte n 3 slave 31 channel 3 slave 31B channel 1 high byte n 2 slave 31 channel 3 slave 31B channel 1 low byte n 1 slave 31 channel 4 slave 31B channel 2 high byte n slave 31 channel 4 slave 31B channel 2 low byte Tab 9 23 9 1 3 3 Command interface Only using the IDs of the process data field the PROFIBUS gateway can be used as MO AS i master By using the command interface see chap lt DP V1 gt the functions of a M3 master become available Request byte 21 2 25 2 23 22 21 29 T command 2 T circuit 3 request parameter byte 1 36 request parameter byte 34 Answer byte 27 26 25 24 23 22 2 20 1 command mirrored 2 result 3 response parameter byte 1 36 response parameter byte 34 Tab 9 24 A command of the command interface will be edited if the toggle bit T has changed This way the same command can be used repeatedly Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 61 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann PROFIBUS DP Automatisierungstechnik The commands of the command interface can also be ac
55. anufacturer specific data bytes describing the ID type are possible These manufacturer specific data bytes describe the which type ID is The GSD file offers here several combinations several lengths for transmitting I O date command interface management and analog data Therefore the analog data can be transmitted directly in the process data channel and do not have to be requested by the slower DP V1 commands Maximally 8 modules can be configurated Information There are some controls with which slot numbers 1 n required for generating of new modules are not generated automatically but must be added manually Ho The detailed possibilities Length description 4 bytes digital input slaves 0 7 8 bytes digital input slaves 0 15 12 bytes digital input slaves 0 23 16 bytes digital input slaves 0 31 20 bytes digital input slaves 0 7B 24 bytes digital input slaves 0 15B 28 bytes digital input slaves 0 23B 32 bytes digital input slaves 0 31B Tab 9 13 Length description 4 bytes digital output slaves 0 7 8 bytes digital output slaves 0 15 Tab 9 14 56 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Is
56. aster Simulator is an easy to use universal tool for data ex change with PROFIBUS slaves from almost any manufacturer using PROFIBUS DP The PROFIBUS DP master simulator can exchange data with many PROFI BUS slaves even without GSD file type file or PROFIBUS master Furthermore the PROFIBUS DP Master Simulator also processes GSD files as well as the in Bihl Wiedemann GmbH 75 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann 76 Automatisierungstechnik put of special configurations to start the data exchange with the PROFIBUS slaves Addressing of PROFIBUS slaves especially IP67 modules without ad dressing switch is also possible The PROFIBUS DP Master Simulator also offers the possibility to scan a com plete PROFIBUS network for connected users and to display them graphically In this case the PROFIBUS UART has to be connected directly to a PROFIBUS slave I O data especially diagnostics data can now be displayed in binary hexa decimal and ASCII format The output data can be transmitted consistently It is possible to hold an output as long as the mouse button is pressed in click and hold mode The new version of the PROFIBUS DP Master Simulator also supports PROFI BUS DP V1 and therefore enables PROFIBUS slaves to be operated in the acy clic mode This is esp
57. atalogue in internet Subject to technical modifications Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 7 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann 2 1 A 1 1 O Il 8 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Automatisierungstechnik Symbol catalog Information This symbol indicates important information Attention This symbol warns of a potential failure Non compliance may lead to interruptions of the device the connected peripheral systems or plant potentially leading to total mal functioning Warning This symbol warns of an imminent danger Non compliance may lead to personal inju ries that could be fatal or result in material damages and destruction Abbreviations Information Additional information can be found in section lt Glossary gt Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 9 Automatisierungstechnik General Product information This system manual applies to the following Bihl Wiedemann GmbH eq
58. ay remain operational the host controller keeps receiving diagnostic information from AS i which also provides meaningful assis tance towards rapid troubleshooting The fuse resets itself periodically to check if the error is solved The measured current value is available as diagnostic information at the field on the display and at the control level Current Emi ng 3 2A AS i Power24V capable SETUP ASI POWER Gateways for AS i Power24V have been developed especially for use in small systems They don t need any special AS i power supply With a standard 24V power supply a 50 m line lenght and with an AS i power supply min 100 m line lenght can be realised AS i Power LAN geerder change AS i Power AS i PWR Supply change Ethernet diagnostics interface with web server These devices allow diagnostics for both the Gateway and the AS i networks in cluding Safety technology over Ethernet without additional software AS i net work can be thus a part of a remote maintenance concept Morover the configura tion file are stored on the web server and so they are always within reach Transitionless operating mode changes SETUP MODE CHANGE These devices are able to change the operating mode from projecting mode to the protected operating mode without having to first go to the offline phase This means the Slave outputs are not cleared and the safe Slaves not turned off Activation and deactivation is set using
59. cate address ex ists Since the master cannot communicate individually with these slaves any longer this is considered an error Because the two slave replies interfere it is im possible for the master to recognize the slave responses This results in extreme ly unstable network behavior The duplicate address detection function is used to safely recognize a duplicate address and to display it on the screen and in AS i Control Tools A duplicate address causes a configuration error and is displayed on the screen O Information Il Duplicate addresses can be recognized only on an AS i segment directly connected to the master 10 4 2 Earth Ground Fault Detector An Earth Ground Fault exists when the voltage Ugnp Nominal value of Ugnp 0 5 Uas i is outside of the following range Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 66 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Ho Ho 10 4 3 10 4 4 Automatisierungstechnik 10 Uns lt Ugnp lt 90 Uns j This error substantially limits the noise immunity of the AS i communication Ground faults are indicated on the master s display as well as in AS i Control Tools Information To recognize ground faults the master must be grounded with its machine ground con
60. ccepted for the accuracy of this information Bihl Wiedemann GmbH 29 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection Automatisierungstechnik 7 Electrical connection 7 1 Overview of terminals indicators and operating elements 7 1 1 BWU1567 BWU1775 BWU1599 BW1653 BWU1773 BWU1891 BWU1568 BWU1776 BWU1600 BW1654 BWU1774 BWU1569 BWU1777 BWU1601 BW1655 t baocodo t l B1 ie L 4 4 5 IO A 2r 6 Re E l ESEA 0 8 Nm 5 6 mm PZ2 7 LB IN Po N 2x24 Legend 1 RS232 diagnostics port 2 LEDs 3 D sub connection PROFIBUS interface 4 LC display 5 Push buttons 6 AS i and power supply terminal 1 Only in conjunction with AS i Control Tools 30 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl fa Wiedemann Automatisierungstechnik 7 1 2 BWU1702 BWU1703 BWU2234
61. connected to it Ho Information The function ground can be connected either to the grounding screw or to the terminal The function ground should be made with as short a cable as possible to ensure good EMC characteristics O Il Therefore function grounding using the grounding screw is preferred The AS i communication can jam up if the connectors from a BWU2234 gateway are exchanged with the ones from a BWU1702 gateway 34 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 7 4 1 Electrical connection BWU1567 BWU1775 BWU1599 BW1653 BWU1773 BWU2544 Function ground ASI PWR max 8A p2 Terminal Signal Description AS i Connection to AS i Circuit ASI PWR Supply voltage for AS i Circuit max 8 A FE Function ground O Information Il For additional information please refer to the section lt AS i and power supply terminal assignments gt Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 3
62. e A and the B address Therefore only the lowest 3 bits are relevant for these slaves Since this code was not introduced until AS i Specification 2 1 it is also referred to as extended ID1 code Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 08 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Glossary Automatisierungstechnik ID2 Code extended ID2 code The ID2 code is set by the slave manufacturer and cannot be changed The AS i Association determines the ID2 codes which are assigned for a particular class of slaves For example all 2 channel 16 bit input slaves having an S 7 3 bit code use ID2 code D Since this code was not introduced until AS i Specification 2 1 it is also referred to as extended ID2 code Current configuration The configuration data of all slaves detected by the master The configuration data of a slave the gt slave profile consists of gt 10 code gt ID code gt extended ID1code gt extended ID2 code Current parameter The AS i parameter that have most recently been sent to the AS i slave as op posed to gt permanent parameters Configuration Error Config Error An configuration error is displayed if the target and the current configuration of the connected slave
63. ecially helpful for the configuration and the startup of com plex field devices like drives modular I O systems etc The PROFIBUS Master Simulator is delivered with the PROFIBUS UART the ideal interface converter between the RS 232 interface of a PC and PROFIBUS The compact UART does not need an additional external power supply Therefore it is also suitable for mobile use with a laptop or a notebook The PROFIBUS UART is simply inserted between the PROFIBUS and the RS 232 connector cable Additionally to the monitor and startup software DLL drivers for Windows NT 2000 XP Vista as well as simple examples written in C are supplied with the PROFIBUS UART This offers the possibility to use the PROFIBUS UART in com bination with other software applications However the PROFI BUS UART is a monitoring and startup tool for PROFIBUS slaves and is not designed to control automation processes Serial PROFIBUS Master Bint t Wiedemann PROFIOUS Serial PROFIBUS DPM Art No 1258 aster R3232 The serial PROFIBUS master fulfills all tasks of the PROFIBUS DP master simu lator DP V1 It can run PROFIBUS DP with up to 1 5 MBaud Additional information For additional information please visit Bihl Wiedemann s homepage www bihl wiedemann de Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mann
64. eel is now ready to run 12 1 2 Electrical connection for PROFIBUS DP To connect the AS i 3 0 PROFIBUS Gateway in Stainless Steel to the CPU 315 2DP a standard PROFIBUS cable with 9 pin SUB D plug is used If the AS i 3 0 PROFIBUS Gateway in Stainless Steel is connected on the PROFI BUS as the last station the termination resistor on the PROFIBUS plug must be enabled 12 2 SIMATIC Step 7 Configuration The remainder of this description presumes that a SIMATIC Step7 project has been created and added to an S7 300 Now the hardware configuration must be opened for this SIMATIC 300 station 12 2 1 Configuration of the Hardware Before configuring the hardware the GSD file 15671745 gsd supplied with the AS i 3 0 PROFIBUS Gateway in Stainless Steel must be added to the hardware catalog Add the GSD file using the menu function Install new GSD Hw Konfig Hardware konfigurieren Station Zielsystem Ansicht Extras Hilfe Dl E je E Einstellungen Ctrl Alt E Katalogprofile bearbeiten Katalog aktualisieren Hw Updates installieren Neue GSD lieren importieren Installiert neue GSD Dateien ins System und aktualisiert Ui The PROFIBUS properties of the Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel are described in the GSD file 15671745 gsd Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 78 Internet www bihl wiedemann de Fl
65. ence List Automatisierungstechnik 16 Reference List 16 1 Manual AS i 3 0 Command Interface This Manual contains a detailed description of the AS i 3 0 Command Interface 1 1 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Your opinion is important to ust Automatisierungstechnik 17 Your opinion is important to us Please give us an opportunity to hear your suggestions wishes and criticisms re garding this Manual We read every note or comment no matter how small and incorporate them into the documentation whenever possible Fill out the form on the following page and fax it to us or send your remarks sug gestions for improvement etc to the following address Bihl Wiedemann GmbH Technical Support Flo w rthstr 41 D 68199 Mannheim Germany Phone 49 0 621 33 99 6 0 Fax 49 0 621 33 9 22 39 eMail mail bihl wiedemann de Fax reply Bihl Wiedemann GmbH Date Technical Support Fax No 49 0 621 33 9 22 39 eMail mail bihl wiedemann de From Firm Name Dept Street Position City Tel Fax eMail Which manual are you using Title Publication date
66. enees 72 11 2 PROFIBUS DP Master Simulatol cccssscessssceessseeessseeessssseesssseeessseeeeees 75 11 3 Serial PROFIBUS Master ccssssccssssecsssseeeesseceeesseaeesssneessseeeeeseseeeeseaaees 76 11 4 Additional information ccssscccceesssssssseeeeeeensessceeseeeeseeseneeseeeneenseanenseees 76 12 Appendix Example for startup on a Siemens S7 unsurnennnnnnnnnnnnenn 77 12 1 Hardware configuration uuusuursnunnnnnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnen 12 1 1 Electrical connection for AS i 12 1 2 Electrical connection for PROFIBUS DP unnunsanssanssennnnannunnnnnnnnunnnnnnnnnnnnnnnnnnnnnnnannnn 78 12 2 SIMATIC Step 7 Configuration nurrsersnnnnnnennnnnnnnnnnnnnnnnnnnnnnnnnnennnnnnennnnnnennnnnn 78 12 2 1 Configuration of the Hardware 12 2 2 Insert AS i 3 0 PROFIBUS Gateway in Stainless Steel 12 2 3 Configuring AS i 3 0 PROFIBUS Gateway in Stainless Steel in output 12 2 4 AS i 3 0 PROFIBUS Gateway in Stainless Steel parameters 12 2 4 1 General DP parameters unnnnnnnnsnnsnnenennnenennnnn 12 2 4 2 Device specific parameters 12 2 4 3 Hex parameterizing 12 2 5 SIMATIC Step7 blocks 12 2 6 Variable table VAT_ASI_IO 12 2 6 1 AS i flags byte 0 input bits 7 4 ussssnsancunansanssnenmennunnunsnsnnennennnnnnnnunnnanennnsnnnsnnnnenn 12 2 6 2 AS i flags byte 0 output bits 7 4 gt 12 2 7 System behavior on AS i Conf
67. er AS i Master prj mode prj mode f SEA LCD 26 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Installation PROFIBUS Basic Master 6 3 5 Store AS i configuration Automatisierungstechnik prj mode JC 4 5s prj mode a bF LCD config error JOE wh fault O Configuration O K No PROFIBUS 6 3 5 1 AddressingDelete slave address 5 fod power Profibus g config error 3 i Configuration mode xt U AS i 9 Boa power AS i active T Profibus Er o3 D O O _prg enable lt config error on St prj mode U AS i Z i AS i active prg enable ep lt LC D Pri mode gt 5s set 000 S SS oss 003 AS i Slave 0 0 58 012 AS i Slave 12 0 5s Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 27 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl f Wiedemann 6 3 5 2 Program
68. er attempts to program the slave at the address 0 to the incorrect address 13 1 Codes indicated by AS i Gateway with standard function range The basic master cannot display the following messages in a numeric form APF Offline because of Power Fail bF Bus fault no PROFIBUS connected LOS Offline because of LOS OFH Offline because of Host OFL Offline other cause SEA Collet phase 5 Current lignht error free function EFL Ground fault Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 04 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 14 Accessories AS i Master Gateways Links Scanner Ep i3 H AS i 3 0 CANopen Gateways AS i 3 0 Master for AS 13 0 PROFIBUS Gateways Allen Bradley ControlLogix AS i 3 0 DeviceNet Gateways AS i 3 0 EtherNet IP Modbus TCP Gateways AS i 3 0 PROFIBUS Gateways AS i 3 0 Master for Basic Master Allen Bradley gt 3 AS i 3 0 PROFINET Gateways CompactLogix MicroLogix 1500 AS i 3 0 EtherCAT Gateways Information http www bihl wiedemann de englisch catalog ogateway ogateway htm Software 7 AS i Control Tools e ir AS i Safety Monitor Configuration and Configuration Sof
69. er is in configuration mode output bit 7 must be reset again by the controller The table shows an AS i circuit which is in operation Since there is no AS i error bits 4 7 in the input byte are ZERO In the case of AS i Slave address 1 this is a 4 I O module In this module Output 3 is set and Input 1 allocated Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens 775 Automatisierungstechnik AS i Slave address 2 is a 4 Input module Input 2 is set 4 iad Operandl Symbol el 2 i IN_Flags_Slave1 BIN 1 IN_Slave2_Slave3 IN_Slave4_ Slave5 IN_Slave6_Slave IN_Slave8_Slave9 IN_ASI Config_Error IN_AS _Power_Fail IN_ Periphery_Fault IN_Configuration_Active BIN BIN BIN OUT_Flags_Slave1 2 0000_0100 OUT_Slave2_Slave3 F OUT_Slave4d_Slave5 OUT_Slave6_Slave OUT_Slave8_Slave9 OUT_ASI_Off_Line OUT_LOS_Masterbit OUT_Configuration_Mode F OUT_Frotected_Mode BOOL BE false false false Bleller eee 12 2 7 System behavior on AS i Config Error If while running in pro
70. erating mode The slave can be replaced by another slave of the same type with address zero The master automati cally addresses the new slave to the faulty address and thus corrects the configura tion error prj mode The AS i master is in configuration mode Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 45 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann Automatisierungstechnik 7 8 2 Buttons 46 The buttons are used for the following Mode ft Switching between configuration mode and protected operating mode and saving the current AS i configuration as the nominal configuration Set l Selecting the address of and assigning an address to a slave OK ESC Changing to the advanced display mode For additional information see section lt Operation in advanced display mode gt Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann 47 Automatisierungstechnik Operation in advanced display mode Information O Il Yo
71. ex html 4 1 1 Data sheet Article no BWU1567 BW1653 BWU1746 BWU1773 BWU2544 BWU1568 BW1654 BWU1774 BWU2545 BWU1569 BW1655 BWU1891 BWU2546 Class 1 Div 2 Group A B C amp D T Code 4 Interface PROFIBUS interface IE 61 158 IEC 61 784 1 Baud rates 9 6 KBaud up to 12 000 KBaud automatic recognition DP functions imaging of the AS i slaves as I O Data of the PROFIBUS complete diagnosis and configuration via the DP Master Card slot Chip card for storage of configuration data AS i Cycle time 150us number of slaves 2 Operating voltage AS i voltage 30V DC Anzeige 7 Segment display AS i slave adresses error codes LCD menu AS i indication of slave menu AS i indication of slave addresses error messages in plain addresses error messages in plain text text LED power power ON LED PROFIBUS PROFIBUS Master recognized LED config error configuration error LED U AS i AS i voltage o k LED AS i active AS i normal operation active LED prg enable automatic address programming enabled LED prj mode master is in configuration mode Environment Applied standards EN 61 000 6 2 EN 61 000 6 4 Housing Stainless Steel Operating temperature 0 C 55 C Storage temperature 25 C 85 C Protection category DIN EN IP20 60 529 Maximum tolerable shock and according EN 61 131 2 vibration stress Voltage o
72. f insulation gt 500V Dimensions W H D in mm 75 120 83 42 120 40 75 120 83 75 120 93 Weight 460 g 300 g 460 g 1 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel f Bihl Wiedemann Automatisierungstechnik Article no Number AS i Duplicate AS i Programming Safety Monitor Preprocessing AS i Spec Master addresses Detector and diagnosis integrated inspector interface BWU1567 1 Master yes yes RS232 optional no 3 0 BWU1568 2 Master yes yes RS232 optional no 3 0 pwuiseo a 1 yes yes RS232 optional no 3 0 BW1653 1 Master yes yes RS232 no no 3 0 BW1654 2 Master yes yes RS232 no no 3 0 ewisss a yes yes RS232 no no 3 0 BWU1746 1 Master no yes no no no 3 0 BWU1773 1 Master no yes no no no 3 0 BWU1774 2 Master no yes no no no 3 0 BWU1891 1 Master yes yes RS232 no no 3 0 BWU2544 1 Master yes yes Ethernet optional Control III 3 0 BWU2545 2 Master yes yes Ethernet optional Control Ill 3 0 BWU2546 2 Master yes yes Ethernet optional Control III 3 0 Bemessungsbetriebsstrom Article no Master power supply Master power
73. fault Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 68 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Automatisierungstechnik 10 5 4 Current can be read directly on the unit Now the devices display both the maximum current and the current actually present in the respective AS i circuit Heavy consumers or a strong overload in an AS i circuit are then easy to detect Plus you can set the maximum current in the AS i circuit on these devices This ensures line protection even when using large 24V power supplies 69 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann Advanced Diagnostics for AS i Masters 10 5 5 10 5 6 Main menu 10 5 7 10 5 8 Main menu Automatisierungstechnik Self resetting fuses Thanks to self resetting fuses in the 1 Gateway 1 power supply for 2 AS i cir cuits Gateway version when there is a short circuit in one of the two AS i circuits the other circuit and the Gatew
74. fault Disabled Download Slave Parameters Based on this entry the parameter bits can be downloaded for each AS i slave These are then sent to the connected AS i slave when the AS i cycle is started Sending of the set parameters bits can be disabled with this value Default Sending of the AS i parameter bits enabled AS i Parameter Slave 1 1A Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel The parameter bits send to this AS i slave can be selected in the drop down win dow The settings which are made with the parameters bits can be found in the data sheet for the corresponding slave Eigenschaften DP Slave x Allgemein Parametrieren Parameter 7 Bihl Wiedemann Automatisierungstechnik Wert Eigenschaften DP Slave xi Hq Allgemeine DP Parameter 2 Acyclic Communication DP 1 E AS i Flags List of Configuration Errors List of Peripheral Faults E Earth Fault E Double Address Noise and Over Voltage ExtDiag on Configuration Errors E ExtDiag on AS i Power Fail E ExtDiag on Peripheral Faults E ExtDiag on Earth Fault ExtDiag on Double Address E
75. guration mode active bit 5 notin normal operation bit 6 AS i power fail bit 7 AS i master offline 9 1 3 2 AS i 16 bit data O Information il A slaves map the data on channels 1 and 2 B slaves map the data on channels 3 and 4 In addition to the access via the command interfaces the 16 bit data for or by the slaves with 16 bit value can by exchanged cyclically profile 7 3 S 7 4 S 6 0 S 7 5 S 7 A 8 S 7 A 9 S 7 A A Competing writing access attempts on analog output data will not be blocked by each other If analog data for a particular slave 60 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel PROFIBUS DP Automatisierungstechnik are being transmitted both cyclically and acyclically with the command interface or via DP V1 connections the acyclically transmitted values will be overwritten by the cyclically transmitted values AS i 16 bit data can be transmitted in a reserved data area Therefore accessing analog data is as easy as accessing digital data 16 bit data byte 27 26 25 24 23 2 2 20 T slave 31 n 8 channel 1 high byte 2 slave 31 n 8 ch
76. heim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens 775 12 O Il 12 1 12 1 1 77 Subject to technical modifications no responsibility is accepted for the accuracy of this information Automatisierungstechnik Appendix Example for startup on a Siemens S7 Information This example shows the start up of the AS i 3 0 PROFIBUS Gateway in Stainless Steel BWU1567 on a Siemens S7 300 programmable logic controller The start up is the same with new range of devices This example shows you how to start up the AS i 3 0 PROFIBUS Gateway in Stainless Steel Art No BWU1567 on a Siemens S7 300 programmable logic controller Hardware used SIMATIC S7 power supply PS 307 5A SIMATIC S7 CPU with PROFIBUS DP CPU 315 2DP Order No 6ES7 315 2AF03 0ABO Firmware Version 1 2 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Art no BWU1567 Ident no 11426 Bihl Wiedemann AS i Power Extender Art no BWU1197 Ident no 10558 Bihl Wiedemann AS i 4i Module Bihl Wiedemann AS i 41 40 Module Power supply Powers the AS i components through the AS i Power Extender Software used Bihl Wiedemann GSD File for the AS i 3 0 PROFIBUS Gateway in Stainless Steel SIMATIC Step7 Version 5 4 SP4 Service Pack 1 Art no BWU1567 Version K5 4 4 0
77. hich can not be interpreted as a slave ad dress are status or error messages of the master They have the following mean ings 39 Advanced AS i diagnostics After pressing the set button a short time AS i power failure occurred 40 The AS i master is in offline phase 41 The AS i master is in detection phase 42 The AS i master is in activation phase 43 The AS i master starts the normal operating mode 68 Hardware error disturbed internal communication 69 Hardware error disturbed internal communication 70 Hardware error The AS i master s EEPROM cannot be written 71 Wrong PIC type 72 Hardware error wrong PIC processor 73 Hardware error wrong PIC processor 74 Checksum error in the EEPROM 75 Error in the internal RAM 76 Error in the external RAM 77 AS i control software error Stack overflow AS i control II 78 AS i control software error Checksum error in the control program 79 Checksum error in the data menu 80 Error while attempting to exit the configuration mode A slave with address zero exists 81 General error while changing a slave address 82 The front panel operation is blocked Until repowering up the device can only be accessed from the host via the interface 83 Program reset of the AS i Control program The AS i Control program is being read from the EEPROM and copied into the RAM 88 Display test while starting
78. hout changing the data 44 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection Automatisierungstechnik 7 8 Indicators and operating elements 7 8 1 LED indicators master The LED s on the front panel of the device indicate Power The master is receiving sufficient power PROFIBUS LED an Gateway is allocated to a PROFIBUS Master LED aus Gateway is not allocated to a PROFIBUS Master config error Configuration error At least one configured slave is missing or at least one detected slave is not config ured or for at least one configured and detected slave the actual configuration data does not match the nominal configuration data or the master is in the startup proc ess This LED flashes if a peripheral fault has been detected for at least one AS i slave on the AS i network If there are configuration errors as well as periphery faults only the configuration error is displayed U AS i The AS i network is sufficiently powered AS i active Normal operation is active prg enable Automatic single node replacement is enabled Exactly one slave is missing in the protected op
79. iable table VAT_ASI_IO In the hardware configuration the 16 bytes of I O data for the AS i DP Gateway are coupled to the input output byte Address 2 to 17 of the process image The di rectly send AS i diagnostic information for error processing are evident from the input bits of the EWO Flags Fault Detector Bit 0 Configuration error Bit 1 Slave with address ZERO detected Bit 2 Automatic addressing not possible Bit 3 Automatic addressing available Bit 4 Projecting mode active Bit 5 Not in normal mode Bit 6 AS i Power Fail Bit 7 AS i Master is offline Bit 8 Peripheral error Bit 9 reserved Bit 10 reserved Bit 11 reserved Bit 12 Earth fault Bit 13 Overvoltage Bit 14 Noise Bit 15 Double address This allows the AS i circuit data to appear directly in the process image inputs outputs Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 94 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik Operand Symbol Symbolkommentar Anzei Statuswert EB 2 IN_Flags_Slavet Bit 4 Flags Bit3 0 Slave1 BIN 2 0000_1000 EB 3 IN Slave2 Slave3 Bit 4 Slave2 Bit3 0 Slave3 BIN 2 0100_0000 EB 4 IN_Slave4_Slave5 Bit 4 Slave4 Bit3 0 Slave5 BIN 2 0000_000
80. iedemann Automatisierungstechnik The AS i 3 0 PROFIBUS Gateway in Stainless Steel is called Bihl Wiedemann BWU1567 GW Safety Mon in the catalog and can now be added to the PROFI BUS branch using drag and drop Opening the device Bihl Wiedemann BWU1567 GW Safety Mon by clicking on the plug sign in the hardware catalog causes a list to appear of the possible PROFIBUS communication modules Which module you select for the desired PROFIBUS communication depends on which version of the AS i circuit you have and on the desired communication pos sibilities For simple transmission of the data bits in an AS i circuit with AS i standard sen sors in the I O area of the SIMATIC CPU use the module 16 Byte Digital In Out 0 31 With this module the input and output data for the possible 31 slaves in an AS i circuit are send directly to the I O section of the CPU When using A B slaves use the module 32 Byte Digital In Out 0 31B The B addressed slaves are mapped in the additional 15 bytes of data The other modules called Digital can be used instead of the above mentioned module to adapt to the actual AS i circuit This makes flexible adaptation to the structure of the AS i circuit possible E Profi Standard zi OPV Gateway Universalmodul 16 Byte Digital In Out 0 31 16 Byte Digital In Out 0B 31B 32 Byte Digital In Out 0 31B 34 Byte Command Interface 24 Byte Analog Input 29 31 24 Byte Analog Output 29 31
81. ig Error 13 Codes Indicated by the Display s ssussussunsnnnsnnnunnnnnnnnnnnnnnnnnnnnnnnnnn 103 13 1 Codes indicated by AS i Gateway with standard function range 104 14 ACCOSSOMIOS JORBRABEEREREBEREEEREEREEEPEEESEEEIBENEEEEESEREREEEENEEREREEEREELREEENEEEENEREREEREERS 105 15 GOSS ANY E E BEEEEEEEREFERFEREREENEREEREEREREEEPEEEEEHEEEEEEER 107 16 Reference List 22 44 0 4222044224402 40404000024m0000an aan Gnmanan aan nnaarnnsunnnn 112 16 1 Manual AS i 3 0 Command Interface zsu2uusn20n0n0nnannnnannnnnnnnnnnnnn 112 17 Your opinion is important tO us uneenssnnsnnnnnnnnnnnennnnnnunnnnnnnnnnnnnnnnen 113 6 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Conformity Statement Automatisierungstechnik Conformity Statement The AS i 3 0 PROFIBUS Gateway in Stainless Steel has been developed and produced in accordance with the applicable european standards and directives The conformity statement according to the EC EMC low vol tage and machinery directive can be sent to by request Additional information can be found in the Bihl Wiedemann GmbH basic catalogue or in the online c
82. k am Flags_Slave1 IN_Slave2_Slave3 IN_Slave4_Slave5 IN_Slave6_Slave IN_Slave8_Slave9 IN_AS _Config_Error IN_ASI_Power_Fail IN_Periphery_Fault IN_Configuration_Active OUT_Flags_Slave1 OUT_Slave2_Slave3 OUT_Slave4_Slave5 OUT_Slave6_Slave OUT_Slave8_Slave9 OUT_ASI_Off_Line OUT_LOS_Masterbit OUT_Configuration_Mode OUT_Protected_Mode Sales ls PP ERE In the diagnostic buffer of the CPU the configuration error which occurred is en tered with Module error The affected AS i 3 0 PROFIBUS Gateway in Stainless Steel can be ascertained from the diagnostic address of the slave which reports the error This diagnostic address is evident as a parameter of the OB82 when it is invoked The event is declared as an incoming event Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik The diagnostic address here 1022 refers to the specification in the hardware specification of the S7 with respect to the AS i 3 0 PROFIBUS Gateway in Stain less Steel Fel Tiol xi Pfad BW_ASIS SIMATIC 300 1 CPU 315 2 DP Betriebszu
83. llgemeine DP Parameter Failsafe Anlauf bei Sollausbau ungleich Istausbau HE Ger tespezifische Parameter Ho Hex Parametrierung 12 2 4 2 Device specific parameters 89 Acyclic Communication Abbrechen Hilfe Turning acyclic PROFIBUS DP communication on off according to the DPV1 standard Default Communication turned on according to DPV1 AS i Flags Specifies whether the AS i flags are sent in the PROFIBUS diagnostic Default Transmission in the PROFIBUS diagnostic data List of Configuration Errors The AS i 3 0 PROFIBUS Gateway in Stainless Steel saves a list of all AS i slaves which have triggered a present configuration error This list can be sent with the PROFIBUS diagnostic data Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens 775 Default Transmission in the PROFIBUS diagnostic data List of Peripheral Faults The AS i 3 0 PROFIBUS Gateway in Stainless Steel saves a list of all AS i slaves which have triggered a peripheral errors This list can be sent with the PROFI BUS diagnostic data
84. losswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens S70 Automatisierungstechnik 5 Drag the selected communication module to the table line for slot 1 Hardware Katalog FS PROFIBUS DPMastersystem I Profi Standard SY a B B w 1567 4S i DPV1 Gateway 4 Universalmodul 16 Byte Digital In Out 0 31 16 Byte Digital In Out OB 31B 32 Byte Digital In Out 0 318 34 Byte Command Interface 24 Byte Analog Input 29 31 24 Byte Analog Output 29 31 4 Byte Digital Input 0 7 8 Byte Digital Input 0 15 12 Byte Digital Input 0 23 16 Byte Digital Input 0 31 20 Byte Digital Input 0 7B 24 Byte Digital Input 0 158 6 If desired you can now place additional modules for the command interface and analog value transmission in the following slots gt 9 Bw 156745 0PV1 Gatew f DP Kennung Steckplatz Bestellnummer Bezeichnung E Adresse A Adresse Kommentar Flags Fault Detector 193 16 Byte Digital In Out 0 31 Zeal 7 Double clicking on the desired slot line opens a dialog window in which you can assign the PROFIBUS communication module to the address range of the CPU Subject to technical modifications no responsibility is accepted for the accuracy of this information
85. ly 8A AS i Module for Power Decoupling AS i Safety Input Modules IP20 AS i Safety Output Modules AS i Safety In Output Modules AS i Safety Input Modules M12 IP67 Bihl Wiedemann GmbH 1 06 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 15 107 Automatisierungstechnik Glossary A B slave An AS i slave with extended addressing The address range of an A B slave ex tends from 1A to 31A and 1B to 31B As the master needs the fourth output data bit for switching between A and B address A B slaves only have three output data bits maximum Activation phase In the activation phase the detected slaves are activated by sending the parame ter This is indicated by a 42 on the Master s Display This phase takes only 10 ms tops to short to be displayed AS i Power Fail Voltage drop on the AS i line If the voltage drops below a specific value the mas ter changes to the gt Offline phase Initiation phase After the initial data exchange with all AS i slaves the master is looking for new slaves For this purpose an inquiring call is sent to one AS i address If a reply is received the master tries to read the gt current configuration of the slave De pending on the mode protected mode or configuration mode and on the current configuration
86. ming slave 0 to address 4 19 SEN I SY prg enable Slave 12 AS i active O Profibus x config error Automatisierungstechnik TARN x gt Oja Ola Ojo pi 9 t QO 2 e oO a a og oe pr oJ fe 9 de eH UL Ta u de y UE 2 oO m O gt 5 m 3 oO oO oO A 1 5 g Q O 5 8 3B 8 3 o 2 o N o g gt x 5 oO oO oO 2 je O J JSEN SV gt s a 5 z 3 E a E 2 ae Q 3 2 a a 2 2 N amp fe O in 2 c 2 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann 6 3 5 3 Error ttracingIncorrect slaves one error Automatisierungstechnik power Profibus config error U AS i AS i active AS i Master prg enable prj mode 005 LCD 6 3 5 4 Faulty slaves multiple errors power Profibus config error U AS i AS i active prg enable AS i Master prj mode gt AS i Slave 5 Subject to technical modifications no responsibility is a
87. n the front plate on the left hand side 7 7 Chip card The configuration is stored in a fixed installed EEPROM and can be overwritten by the chip card The chip card does not have to be inserted in operation Warning STOP Power must always be turned off when removing or inserting the chip card 7 7 1 Using the chip card The chip card integrated in the AS i master is used to read out and to store con figuration data 4 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection Automatisierungstechnik 7 7 1 1 Card unformatted If an unformatted card is found when the device is started the following is dis played NEW CHIPCARD WILL BE FORMATED AS I DATA WILL BE SYNCHRONIZED The chip card is formatted and then the data copied to the chip card 7 7 1 2 Data not compatible If a card is found whose data are incompatible with the device the following error message is displayed CHIPCARD NOT COMPATIBLE 7 7 1 3 Card empty The following message is displayed for an empty card CHIPCARD FOUND AS I DATA WILL BE SYNCHRONIZED From this time on all changes are made both in the device a
88. nd on the chip card 7 7 1 4 Data compatible When starting with an empty device e g after a factory reset a non empty card is found whose data are compatible with the device the following message is dis played AS I DATA FROM CHIPCARD TAKEN The card configuration is written to the device From this time on all changes are made both in the device and on the chip card Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 43 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann ae Automatisierungstechnik 7 7 1 5 Data in the device and on the chip card identical If the card and device are not empty at start and the data are identical no mes sage is displayed 7 7 1 6 Data in the device and on the chip card not identical Ifthe card and device are not empty at start and the data are not identical an er ror message is displayed and the card is not synchronized with the device The following menu is then automatically opened CHIPCARD AND AS I DATA DIFFERENT CARD gt MASTER MASTER gt CARD CONTINUE Description CHIP CARD gt MASTER Chip card data are copied to the master MASTER gt CHIPCARD Master data are copied to the chip card NEXT No change to the data The menu can be exited by pressing the ESC Service key wit
89. nection Information A ground fault in one of the two networks of a double master in a version 1 power sup ply for two AS i networks causes a ground fault in the other network as well because of the the existing galvanic connection Noise Detector The noise detector detects AC voltages on AS i that are not initiated by an AS i master or AS i slaves These interference voltages can cause telegram distur bances A frequent cause are insufficiently shielded frequency inverters or improperly routed cables Noises is indicated on the master s display as well as in AS i Control Tools Over voltage Detector Over voltages are present if the conductors of an AS i network that normally are routed electrically symmetrical with respect to machine ground are strongly elec trically raised A cause can for example be startup procedures of large consum ers However over voltages do generally not interfere with the AS i communication but can under certain circumstances cause incorrect sensor signals Over voltages are indicated on the master s display as well as in the AS i Control Tools 67 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBUS Gateway in Stainless
90. nnnennnnnn 11 2 6 Hazardous Location Information ussessnesnnnnennnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 11 2 6 1 Products marked CL I DIV 2 GP A B C D usussnsssusansunsnansunnunnuunuunnnunnunnunnnnnnnnnn 11 3 Sy 1 1 JPOBERERBEEEPEEEEREFEUEEFEREENEEEFERTEHESEENELERFUESEEEERREENERELEREEEEENEUEEREEERREEEEEHEEEEER 13 3 1 Intended use 3 2 General safety information 3 2 1 Disposal 4 Spezifications 4 1 Technical dat iunssansartusssusasucnsnssnssuenunnsenasuunnenannnabaaknunaunansannannnnnsrrenaane nenne 14 4 1 1 Data SHOES en Re 14 5 Installation PROFIBUS single double master s csseseeeee 17 5 1 DIMENSIONS wiscssedecdtccssscsscectacteccdeusuntesetscactsadteaccesnsnsnaasnaatesaueseacesaarecnersauenacucnaser 17 5 2 Connections sisezsceiicszcccdess ctes cnetesinadegectsczeces ciedeatvei coestecszeedinccttivedecdatenczecttsaciede 17 5 3 Installing in the Control cabinet neunensssnnennnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 17 5 4 Are ERREPRRPEERERERINRGENBEEREEPERTERREPEEREFERF LEEFEEREEBRRERGERREFEEERENEEBERE FEREFERFEEREFERERERERPEERRN 18 5 5 Electrical Connection uunuenuensensansannanunnunnunnunsunnnnunuunnunuunnunnunnannnnunnunnunnunnnnn 18 5 6 cotain o AE Andrea E decous recuse cauesest E 19 5 6 1 Switching to advanced display mode uusnsunusannunnunnnannunnunnunnnunnunnunnnunnunnunnnunnnnnnunnnn 19 5 6 2 Setting the PROFIBUS DP address 14 19 5 7 Connecting AS i Slaves
91. nnnnnnnannnnnnn 30 7 1 Overview of terminals indicators and operating elements unnesnnnnn 30 7 1 1 BWU1567 BWU1775 BWU1599 BW1653 BWU1773 BWU1891 BWU1568 BWU1776 BWU1600 BW1654 BWU1774 BWU1569 BWU1777 BWU1601 BW1655 7 1 2 BWU1702 BWU1703 BWU2234 7 1 3 BWU2544 BWU2545 BWU2546 7 1 4 BWU1746 7 2 AS i bus connection 7 3 Information about the device types ununssnusunnnsnnnnnnnnnnnnnnnnnunnnnnnnnnnnnnnnnennnnnn 34 7 4 AS i and power supply terminal assignments unnsnsnssnnnnnnennunnnunnnnnnnnnnen 34 7 4 1 Electrical connection BWU1567 BWU1775 BWU1599 BW1653 BWU1773 BWU2544 7 4 2 Electrical connection BWU1702 7 4 3 Electrical connection BWU1891 7 4 4 Electrical connection BWU1568 BWU1776 BWU1600 BW1654 BWU1703 BWU1774 BWU2545 7 4 5 Electrical connection BWU1569 BWU BWU2234 BWU2546 655 7 4 6 Electrical connection BWU1746 7 5 PROFIBUS iintertace cicissccciescsceccectssc visevescecsuscceccerseevseecsecesvssesssersexsvessesearersiey 75 1 Terminating resistors on the PROFIBUS network 7 6 Diagnostics interface 7 6 1 BWU1567 BWU1775 BWU1599 BW1653 BWU1773 BWU1891 BWU1568 BWU1776 BWU1600 BW1654 BWU1774 BWU1569 BWU1777 BWU1601 BW1655 7 6 2 BWU2544 BWU2545 BWU2546 7 7 Chip Card shed covccdececcees2ttadbedeceddeyenngceyslaccedccdstevscossHi shadeceunesseseccedbzeniechvnecdane 42 4 Subject to technical modifications no resp
92. nungsiste Aktur Bihlswiedemann GmbH m ohne Managementkanal a 2 3 Ne Managementkanal 3 Byte Serielle Schnittstelle ToM2 r 5 a pela Aktuele Slave diesse 7 Mase Sm 1 Byte EXA 1 Slave EEEE 2 Byte E A 2 3 Slaves Einf gen gt Neue Slave Adresse T 4 Byte E A 6 7 Slaves Eiee Bearbeiten 4 CME OMT Vv 5 Byte E A 8 9 Slaves _Eitfemen 6 Byte E A 10 11 Slaves PROFIBUS UART 7 Byte E A 12 13 Slaves Vorgabeparameter Aktur 20 FF FF FF FF FF FF FF a 01000001 A 00 00000000 00 00000000 Eingangsdaten 00001000 00000010 3 ER Bw 00000000 2 3 20 4 FF FF FF FF FF FF FF FF 5 00 00000000 00 00000000 Bew FF FF FF FF FF FF FF FF amp 00 00000000 00000000 an Pirar Bansi 7 00 00000000 00 00000000 4 2 Haaai ha amp 00 ooo00000 00 00000000 3 oo oooooooo oo oooooooo te Konfigurationseditor x Kennungsliste ohne Managementkanal Jae Managementkanal 3 Byte Managementkanal 5 Byte 0 Byte Leerplatz 1 Byte E A 1 Slave 2 Byte E A 2 3 Slaves 4 Byte E A 6 7 Slaves 5 Byte E A 8 9 Slaves 6 Byte E A 10 11 Slaves 7 Byte E A 12 13 Slaves Vorgabeparameter 20 FF FF FF FF FF FF FF a FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF EEE Aktuelle Konfiguration Aktuelle Parameter 20 g Abbrechen Subject to technical modifications no responsibility is accepted for the accuracy of this information The PROFIBUS DP M
93. of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 92 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startuponaSiemens7 75DDDD 12 2 4 3 Hex parameterizing DPV1_Status Automatisierungstechnik Hexadecimal representation of the data resulting from the settings for parameter bytes 0 to 2 User_Prm_Data Hexadecimal representation of the data resulting from the settings for parameter bytes 3 to 37 Eigenschaften DP Slave 5 x Allgemein Parametrieren Parameter Wert Stationsparameter HE DP Alarm Mode Allgemeine DP Parameter Geratespezifische Parameter Ha DPY1_Status 0 bis 2 E User_Prm_Data 3 bis 10 E User_Prm_Data 11 bis 18 User_Prm_Data 19 bis 26 E User_Prm_Data 27 bis 34 E User_Prm_Data 35 bis 37 DPYO 4 00 00 8B 06 00 B0 FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF FO FF FF FF FF FF FF FF FF FF FF FF FF FF FF FF 12 2 5 SIMATIC Step7 blocks After the hardware has been configured these can be sent to the CPU Since data transmission of the AS i data is done in this example directly to the process image no additional Step7 program is needed for data refreshing Therefore 93 there is no program code in OB1
94. onsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 7 7 1 Using the chip card 7 7 14 Card unformatted 7 7 1 2 Data not compatible 7 7 1 3 Card empty 7 7 1 4 Data compatible 7 7 1 5 Data in the device and on the chip card identical 7 7 1 6 Data in the device and on the chip card not identical 7 8 Indicators and operating elements usuussnunennnennnnunnnnnnnnunnnnnnnnnnnnnnnnnnnnnnn 7 8 1 LED indicators master 7 8 2 Buttons 8 Operation in advanced display Mode ususunsannnnnnnnnnnnnnnnnnnnennnnnn 47 9 PROFIBUS DP einzu ses cheseceedaansansceessnscneceeiasagessentsexssteeeesdsseesuecas 48 9 1 DP Telegrams 9 1 1 Diagnostics 9 1 1 1 Diagnostic description for BWU1567 BWU1568 BWU1569 BWU1599 BWU1600 BWU1601 BW1653 BW1654 BW1655 BWU1702 BWU1703 BWU1746 BWU1773 BWU1774 BWU1775 BWU1776 BWU1777 BWU1891 BWU223449 9 1 1 2 Diagnostic description for BWU2544 BWU2545 BWU2546 9 1 1 3 Parametels ccccceeeessceeeeeeseeeteeeeeeee 9 1 2 Configuration DP VO cyclic data 9 1 2 1 Options 9 1 3 VO Data 9 1 3 1 Process data 9 1 3 2 AS i 16 bit data 9 1 3
95. ool bar to get a graphical display of AS i Control Tools Eyuuuurumn auku akast zum Juze_zentigerzsee yeo Aaaale zu p Pocemetsa J Fire Dame a emsa me d tre didst 2 sia FP ma 7 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann Automatisierungstechnik Configuring the AS i network is easily accomplished by first connecting each AS i slave separately to the AS i line and setting its address followed by pressing the button Store configuration to store the existing AS i network in the AS i master as configuration data Furthermore an AS i Address Assistant is available allowing to perform an ad dress change of a new AS i slave to the desired address as soon as it is con nected to the AS i network The desired AS i configuration can be created offline ahead of time and can be stored to a file When setting up the system the AS i slaves are then simply connected one at a time to the AS i network Further de scriptions to all additional features of this software can be obtained from the inte grated help file 11 2 PROFIBUS DP Master Simulator EO a Date Eee Ser Ken
96. optionally appended to the DP diagnostics Bytes 1 4 are sent in each block according to the PROFIBUS standard Only when double masters are used is the entry circuit 2 available in the AS i flags delta list and LPF AS i flags Byte description 1 0x06 header 2 OxA0 circuit 1 0xA1 circuit 2 type 3 0x00 slot 4 0x00 spec 5 EC flags high 6 EC flags low Tab 9 5 Delta list Byte description 1 0x0C header 2 OxA2 circuit 1 0xA3 circuit 2 type 3 0x00 slot 4 0x00 spec 5 delta 0 7 6 delta 8 15 Tab 9 6 52 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann Automatisierungstechnik Delta list Byte description 12 delta 56 63 Tab 9 6 LPF Byte description 1 0x0C header 2 OxA4 circuit 1 0xA5 circuit 2 type 3 0x00 slot 4 0x00 spec 5 LPF 0 7 6 LPF 8 15 12 LPF 56 63 Tab 9 7 9 1 1 3 Parameters With the user parameters you can choose if and which slave list will be displayed in the diagnosis Furthermore you can select which conditions have to be fulfilled to set the ExtDiag bit within the diagnostic telegram
97. osswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann 79 Automatisierungstechnik Clicking on the Open field adds the GSD file 15671745 gsd to the hardware catalog C er Suchen in BwW1567 e ex EB xi Dateiname fi 5671745 gsd Dateityp GSD Dateien gs Abbrechen Clicking on the Open field adds the GSD file 15671745 gsd to the hardware catalog After successful installation of the GSD file you may now open the hardware cat alog The modules contained under SIMATIC 300 9 profile rail 10 power supply e g PS 307 5A 11 CPUe g CPU 315 2 DP are added to the project When selecting the CPU module note the correct hard ware version identifiable by the imprint of the part number at lower left and the firmware version identifiable at left beneath the cover jo Bestellnummer BES 307 1EA00 0440 6ES7 315 2AF03 0ABO PS 307 54 CPU 315 2 DP DE Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann C E Automatisierungstechnik When adding the CPU module yo
98. ou can adjust the PROFIBUS parameters us ing the profile Properties PROFIBUS gt Network settings gt Profile gt User defined Eigenschaften PROFIBUS x Allgemein Netzeinstellungen H chste u een PROFIBUS Adresse 126 Z I ndern Ubertragungsgeschwindigkeit Profil Benutzerdefiniert Busparameter Abbrechen Hilfe 12 2 2 Insert AS i 3 0 PROFIBUS Gateway in Stainless Steel Once the SIMATIC hardware has been added to the hardware configuration and the PROFIBUS configured you can add the Bihl Wiedemann AS i 3 0 PROFI BUS Gateway in Stainless Steel to the project After successfully installing the GSD file 15671745 gsd you will find the AS i 3 0 PROFIBUS Gateway in Stainless Steel in the hardware catalog under PROFI BUS Other FIELD DEVICES Gateway AS i I ce x Profil Standard x EQ Weitere FELDGERATE Allgemein 9 10 Enobiter 2 2 Gateway EQ as amp B B w 1309 4S i DPV1 Gateway j E B B W 1309b 45 i DPV1 Gateway 3 1567 DPY1 Gateway xl Bihl wiedemann 15 zd 81 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel W
99. ply voltage for AS i Circuit max 4 A FE Function ground O Information Il For additional information please refer to the section lt AS i and power supply terminal assignments gt Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 37 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection 7 4 4 Ho Ho 38 Automatisierungstechnik Electrical connection BWU1568 BWU1776 BWU1600 BW1654 BWU1703 BWU1774 BWU2545 A ma gt 5mm max Function ground OO be ASI1 PWR max 8A ASI 2 PWR max 8A p2 Terminal Signal Description ASI 1 Connection to AS i circuit 1 ASI 2 Connection to AS i circuit 2 ASI 1 PWR Supply voltage for AS i circuit 1 max 8 A ASI 2 PWR Supply voltage for AS i circuit 2 max 8 A FE Function ground Information AS i circuits 1 and 2 are powered by separate power supplies Information For additional information please refer to the section lt AS i and power supply terminal assignments gt Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Inte
100. put byte 0 AS i Config Error Bit 4 0 AS i configuration OK 1 AS i configuration faulty If during running the gateway AS i master detects a discrepancy between the nominal configuration and the actual configuration this bit is set This allows the control program to react to a faulty AS i slave AS i Power Fail Bit 5 0 AS i power OK 1 AS i power fail When there is a failure of the AS i supply voltage this is indicated by the AS i power fail bit AS i Peripheral Error Bit 6 0 AS i peripheral OK 1 AS i peripheral error This bit indicates that there is a peripheral error on an AS i slave This may result for example from incorrect parameterizing of the AS i slave AS i Configuration Active Bit 7 0 AS i configuration is active 1 AS i configuration is inactive This bit indicates whether the AS i gateway is in protected mode Bit 7 0 or in projecting mode O Information Il It is recommended that the AS i flags be checked in the control program and to respond according to the reported states 12 2 6 2 AS i flags byte 0 output bits 7 4 Output bits 7 4 in byte 0 can be used to affect the status of the AS i circuit by the controller AS i Off Line Bit 4 0 Online 1 Offline Use this bit to enable disable the data cycle of the AS i circuit If the AS i Master is in offline mode no AS i communication with the AS i slaves will take place AS i LOS Master Bit Bit 5 0 Offline when AS i configuration error disabled
101. r 2 AS i circuits version can now be read directly on the unit e Self resetting fuses in the 1 Gateway 1 power supply for 2 AS i circuits ver sion e Device temperature display e AS i Power24V capable Interfaces for virtually every bus system and Ethernet solution Information See also section lt Functions of the new generation of AS i Gateways gt for further infor mation 2 3 AS i specification 3 0 The AS i 3 0 devices already fulfil the AS i specification 3 0 The previous specifications 2 1 and 2 0 are supported as well Advanced Diagnostics Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 0 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann General 2 4 2 Automatisierungstechnik Diagnostics which go far beyond the standard diagnostics facilitate the simple detection of the occasionally occurring configuration errors and further irritations towards the AS i communication So in case of an error the down time of ma chines can be minimized or you can initiate preventive maintenance Commissioning and monitoring Commissioning debugging and setting up of the AS i parameters can also be ac complished with the use of push buttons on the frontside of the gateway the dis play and the LEDs I
102. rnet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann 7 4 5 Electrical connection BWU1569 BWU1777 BWU1601 BW1655 BWU2234 BWU2546 A ma 2 5 mm max Function ground Automatisierungstechnik be ASI FPWR max 8A Ho ply p2 Terminal Signal Description ASI 1 Connection to AS i circuit 1 ASI 2 Connection to AS i circuit 2 ASI PWR Supply voltage for AS i circuits max 8 A FE Function ground Information AS i Circuit 1 and 2 are both powered from a Bihl Wiedemann GmbH power sup No other power supplies are approved O Information Il For additional information please refer to the section lt AS i and power supply terminal assignments gt Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 39 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 40 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl f Wiedemann Automatisierungstechnik 7 4 6 Electrical connection BWU1746 Function ground 0000000 ASI PWR max
103. s do not match A configuration error could be due to the fol lowing Missing slave A slave entered in the LPS is not available Wrong type of slave The slave profile of the connected slave does not comply with the configuration Unknown slave A connected slave is not entered in the gt LPS LAS List of Activated Slaves The master exchanges I O data with the slaves entered in the LAS In protected mode only the detected slaves LDS that are expected by the master and are entered in the LPS are activated In configuration mode all slaves entered in the gt LDS are activated LDS List of Detected Slaves If the master was able to read the gt slave profile the slave is entered in the LDS LPF List of Peripheral Faults The list of peripheral faults was introduced with specification 2 1 This list includes an entry for each slave that signals a gt peripheral fault LPS List of Projected Slaves The list of projected slaves includes all slaves expected by the master When sav ing the current configuration all entries in the LDS are stored in the LPS ex cept for a slave with address 0 1 09 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl AS i 3 0 PROFIBU
104. sistor 7 5 1 Terminating resistors on the PROFIBUS network x 5V 390 Q EN A A A J 2202 2200 B B B 390 Q 390 Q GND GND Host AS i Master AS i Master 1 If you measure the DC voltage between RxD TxD P data line B and RxD TxD N data line A RxD TxD P data line B is the positive pole when the bus is silent Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 41 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Electrical connection Automatisierungstechnik 7 6 Diagnostics interface The service and diagnostics interface in conjunction with AS i Control Tools software is used for communication between the PC and the unit 7 6 1 BWU1567 BWU1775 BWU1599 BW1653 BWU1773 BWU1891 BWU1568 BWU1776 BWU1600 BW1654 BWU1774 BWU1569 BWU1777 BWU1601 BW1655 The service and diagnostics interface is configured as a mini DIN 6 female and it is placed at the top of the housing see section lt Overview of terminals indicators and operating elements gt oO000 7 6 2 BWU2544 BWU2545 BWU2546 The service and diagnostics interface in these devices is as RJ45 female config ured and it is placed o
105. slave only be addressed from range 1 to 31 the fourth output data bit can be used All slaves as defined by the older AS i Specification 2 0 are single slaves There are however also single slaves as defined by Specification 2 1 for example the new 16 bit slaves Slave profile Configuration data for a slave consisting of VO configuration and gt ID Code as well as gt extended ID1 Code and gt ex tended ID2 Code The slave profile is used to distinguish between various slave classes It is speci fied by the AS i Association and set by the slave manufacturer Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 1 0 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl ie Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Glossary Automatisierungstechnik AS i 2 0 slaves do not have extended ID1 and ID2 codes A 2 1 or 3 0 AS inter face master enters in this case an F for each of the extended ID1 and ID2 codes 1 1 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Bihl ie Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Refer
106. stand der CPU O RUN Status 4 Fehler Kein Forceauftrag Ereignisse 17 Filter Einstellungen aktiv I Uhrzeit mcl Zeitunterschied CPU okal Allgemein Diagnosepuffer Speicher Zykluszeit Zeitsystem Leistungsdaten Kommunikation Stacks 2 Baugruppe gestort 29 02 Baugruppe gestort 23 02 04 Baugruppe gest rt 29 02 04 Baugruppe gest rt 23 02 04 Baugruppe gest rt 29 02 04 Baugruppe gest rt 29 02 04 Baugruppe gest rt 29 02 04 Baugruppe gest rt Details zum Ereignis 1 von 10 Ereignis ID 16 3942 Baugruppe gest rt Baugruppentyp DP Normslave Eingangsadresse 1022 nwenderinformation vorhanden Diagnosealarm von Stellvertreter Fehler bauarunpenextern Speichern unter Einstellungen Baustein ffnen Anwenderinformation vorhanden Diagnosealarm von Stellvertreter Fehler baugruppenextem OB Nummer 82 Priorit tsklasse 26 extemer Fehler kommendes Ereignis Speichern unter Einstellungen Beustein offen Schlie en Aktualisieren Drucken Subject to technical modifications no responsibility is accepted for the accuracy of this information Schlie en Aktualisieren Drucken Hilfe Details zum Ereignis 2 von 10 Ereignis ID 16 3942 Hilfe zum Ereignis Hilfe Bihl Wiedemann GmbH 1 00 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 62
107. sue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Length description 12 bytes digital output slaves 0 23 16 bytes digital output slaves 0 31 20 bytes digital output slaves 0 7B 24 bytes digital output slaves 0 15B 28 bytes digital output slaves 0 23B 32 bytes digital output slaves 0 31B Length description 16 bytes digital in out slaves 0 31 16 Bytes digital in out slaves OB 31B 32 bytes digital in out slaves 0 31B O Information Il 2 command interfaces can be intergrated Length description 2 bytes management command interface 4 bytes management command interface 8 bytes management command interface 11 bytes management command interface 12 bytes management command interface 34 bytes management command interface 36 bytes management command interface Length description 24 bytes analog input slaves 29 31 56 bytes analog input slaves 25 31 88 bytes analog input slaves 21 31 120 bytes analog input slaves 17 31 128 bytes analog input slaves 16 31 16 bytes analog input slaves 14 15 Subject to technical modifications no responsibility is accepted for the accuracy of this information 7 Bihl Wiedemann Automatisierungstechnik Tab 9 14 Tab 9 15 Tab 9 16 Tab
108. sufficient to check the AS i flag Config Error in the program sequence The same applies to the other messages If the message for various error states of the AS i 3 0 PROFIBUS Gateway in Stainless Steel is activated via the PROFIBUS and if the data for the PROFIBUS diagnostic data are enabled the SIEMENS function module SFC13 can be used to retrieve the PROFIBUS diagnostic data of the AS i Gateway and save them to a data module Use of SFC13 is described in detail in the SIEMENS documenta tion for PROFIBUS Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 02 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Codes Indicated by the Display Automatisierungstechnik 13 Codes Indicated by the Display In the basic state of the configuration mode the addresses of all detected slaves are displayed in two second intervals A blank display indicates that the LDS List of Detected Slaves is empty no slaves were detected In the basic state of the protected operating mode the display is either blank or displays the address of a faulty assignment During manual address programming the slave address display has a different meaning see also chapter Operating in advanced display mode All displayed numbers bigger than 31 w
109. supply Version 1 gateway Master power supply max 200mA out of AS i circuit 1 ca 200mA out of AS i circuit 1 1 power supply ca 200mA out of ca 70mA 200mA ca 70mA out of AS i circuit 2 for 2 AS i networks AS i circuit max 200mA out of AS i circuit 2 approx 250mA ca 70mA 200mA PELV voltage in sum max 270mA BWU1567 lt e BWU1568 e BWU1569 e BW1653 e BW1654 e BW1655 e BWU1746 e BWU1773 e BWU1774 e BWU1891 e BWU2544 e BWU2545 e BWU2546 e Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 1 5 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl f Wiedemann Automatisierungstechnik Article no BWU1567 BWU1568 BWU1569 BW1653 BW1655 BWU1746 BWU2545 BWU2546 BW1654 BWU1773 BWU1774 BWU1891 BWU2544 Redundant power supply out of AS i all fundamental functions of the device remain available even in case of power failure in one of the two AS i networks Current measurement of the AS i circuits Self resetting adjustable fuses AS i earth fault monitor distinguishes between AS i cable and sensor cable In version 1 gateway 1 power supply for 2 AS i circuits only 1 Gateway
110. sures a quick reaction to a configuration error and the host can be relieved from this task If any problems occur on the AS i network the AS i masters can independently switch the AS interface into a safe state There are two different ways to parameterize the AS i master for this feature Any configuration error occurring on AS i switches the master from regular operation in protected mode into the offline phase o A list with the addresses of slaves that can potential initiate the off line phase is defined list of offline slaves LOS The user can decide how the system should react to a configuration error on AS i Thus the AS i master can be set to the offline phase for critical AS i slaves whereas for less critical slaves only the error message is sent to the host but AS i is still running Like the advanced diagnostics the parameterization offline phase on configura tion error is also supported by AS i Control Tools Command Characteristics Offline because of configuration error There are two options to reset the error message OFFLINE BY LOS 1 Deleting the complete LOS list on the affected AS i network CLEAR ALL 2 Power reset on the affected AS i network Attention If a power reset occurs on the AS i network 1 the complete double gateway will be shut down 10 4 Functions of the AS i Fault Detector 10 4 1 Duplicate address detection If two slaves on an AS i network have the same address a dupli
111. swoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 5 6 Startup 5 6 1 Switching to advanced display mode classical display advanced display mode OK AJ 1 2 A LCD PROFIBUS LCD QUICK SETUP SETUP UNKNOWN SLAVE SLAVE ADR TOOL E las oo k D menu structure see additional page 5 6 2 Setting the PROFIBUS DP address 14 OKO xo 7 LCD N LCD Ri PROFIBUS ADDRESS OLD ADDRESS 3 PROFIBUS QUICK SETUP NEW ADDRESS 000 ASI SAFETY 2x ox a LCD LCD PROFIBUS ADDRESS OLD ADDRESS 3 PROFIBUS ADDRESS PROFIBUS STATUS NEW SDDEIESSE000 i 1 9 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel eh R IA t PROFIBUS ADDRESS OLD ADDRESS 3 NEW ADDRESS 010 LCD 3 The device is set to address 3 at the factory 5 7 Boa Power O Profibus Config error SE UAS O AS active AS i Master O prg enable prj mode AS i Connecting AS i Slaves LCD AS i Slave 1 SEARCHING SL
112. t is only needed to execute two commands directly one after the other 62 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel T Wiedemann PROFIBUS DP Automatisierungstechnik Coding of status bytes 0 no device flashing yellow 1 at least one device flash ing yellow Bit 7 status or color 0 no device flashing red 1 at least one device flash ing red Tab 9 26 The cyclical output identifier contains the 4 Safety Monitor bits 1 Y1 1 Y2 2 Y1 and 2 Y2 The monitoring element Monitor input and the start elements Monitor Start Monitor Input and Activation using Monitor Input access these data In contrast the Feedback circuit element always accesses the EDM input Outputs byte description T byte from the fieldbus bit 0 1 Y1 bit 1 1 Y2 bit 2 2 Y1 bit 3 2 Y2 bit 4 7 reserved 2 reserved Tab 9 27 The bits of the output bytes are ORed with the real and the homonymous hard ware inputs of the device 9 2 DP V1 To exchange data between the PROFIBUS master and the AS i PROFIBUS gate way via PROFIBUS DP V1 only one data block is used slot 1 index 1
113. t is also possible to do the configuration with the software AS i Control Tools Conformity statement The AS i 3 0 PROFIBUS Gateway in Stainless Steel has been developed and manufactured in accordance with the applicable european standards and direc tives Information The corresponding conformity statement can be found at the very beginning of this system manual Certification according to DIN EN ISO 9001 2000 The manufacturer of the product possesses a certified quality assurance system in accordance with ISO 9001 O Information il The current certificate can be viewed in internet http www bihl wiedemann de 2 6 Hazardous Location Information 2 6 1 Products marked CL I DIV 2 GP A B C D The following information applies when operating this equipment in hazardous lo cations Products marked CL DIV 2 GP A B C D are suitable for use in Class Divi sion 2 Groups A B C D hazardous locations and nonhazardous locations only Each product is supplied with markings on the rating nameplate indicating the hazardous location temperature code Combinations of equipment in your system are subject to investigation by the lo cal authority having jurisdiction at the time of installation 1 1 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0
114. tected mode a configured AS i slave fails an AS i configu ration error is generated 1 The missing slave is shown on the display of the AS i 3 0 PROFIBUS Gate way in Stainless Steel 2 The input flag AS i Config Error bit 4 in byte 2 is set 3 Ifthe standard parameters for the PROFIBUS hardware configuration were applied unchanged for the AS i 3 0 PROFIBUS Gateway in Stainless Steel the Gateway sets the ExtDiag flag in the PROFIBUS data reply This results in the controller signaling a PROFIBUS slave error and invoking OB82 At the same time the event is written to the diagnostic buffer of the CPU If the message for the ExDiagFlag is turned off in the PROFIBUS parameters no PROFIBUS message is generated and OB82 is not activated This is always rec ommended for applications which do not have to respond immediately to an error using OB82 In such cases the status can be processed using the message bit of the AS i Flags or the Flags Fault Detector bits for the normal PLC cycle Error management can be structured on the basis of these messages Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 98 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Appendix Example for startup on a Siemens S7 99 Automatisierungstechni
115. tivated with PROFIBUS DP V1 Even the process data exchange is possible via the command interface This way the Windows configuration software AS i Control Tools can run the whole communication via DP V1 9 1 3 4 Safety Control Status In the fieldbus configuration the designator Safety Control Status can be added as cyclical data This is possible both for the integrated Safety Monitor and for 2nd generation Monitors Information Generation III external Monitors allow a maximum of eight OSSDs to be sent Ho The state of the outputs and the message outputs is then inserted as a cyclical in put datum Inputs byte description 1 Status OSSD 1 color coded as defined in the table lt Coding of status bytes gt 2 Status OSSD 2 color coded as defined in the table lt Coding of status bytes gt n Status OSSD n color coded as defined in the table lt Coding of status bytes gt Tab 9 25 Coding of status bytes Bit 0 3 state or color description 0016 green permanent lighting output on 0146 green flashing delay time is running at stop category 1 0246 yellow permanent lighting start up restart disable active 0316 yellow flashing external test necessary acknowledge ment start delay active 0446 red permanent lighting output off 0546 red flashing error 0646 grey or off output not projected 0716 reserved Bit 6 status or color Tab 9 26 1 AT bit toggle bi
116. tware AS i Diagnostics Software ASIMON 3 G2 Information http www bihl wiedemann de englisch catalog osoftw osoftw htm AS i Analog Modules 4 20mA 0 10V Pt100 Thermocouple Type J K 2 AS i 3 0 Analog Modules IP20 2 channels AS i Analog Modules M12 AS i Analog Modules PG 2 channels IP65 5 IP65 AS i Analog Modules M12 4 channels IP65 AS i Analog Modules IP20 E Ay AS i Balance Controller IP65 4 channels AS i Analog Modules 1E 1A M12 IP65 Information http www bihl wiedemann de englisch catalog oanalog oanalog htm OEM Modules AS i Special Slaves AS i 8E 8A Modules AS i 4E 4A Modules AS i 16E 16A Modules AS i 8E Modules AS i 2E 2A AB Modules AST GAAB Modules AS i OEM Analog Modules 4 20mA 0 10V AS i 1E 1A AB Modules ASA AENA AR Modules AS i OEM Slaves with serial interface AS i OEM Power Supply AS i 4E 4A OEM Modules Modules Information http www bihl wiedemann de englisch catalog oslave oslave htm customer specific orders are welcome 1 05 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Specialities AS i 4E 4A Modules AS i
117. u are prompted for the desired PROFIBUS con nection The standard proposed is for the CPU as PROFIBUS DP Master This can be directly applied The CPU mode must be set on the DP Master Eigenschaften DP RO S2 1 xl Allgemein Adressen Betriebsart Konfiguration Kurzbezeichnung DP Le Bestell Nr Name DP Schnittstelle Typ PROFIBUS Adresse 2 Vermetzt Ja Eigenschaften Kommentar Abbrechen Hite The CPU PROFIBUS DP Properties can be used to display the properties for the PROFIBUS Clicking on the Settings button displays the PROFIBUS settings Eigenschaften PROFIBUS E x Allgemein Netzeinstellungen Name PROFIBUS 1 S7 Subnetz D foosc fooos Projektpfad was m DD KR Tem Autor Erstellt am 29 02 2004 11 20 58 Zuletzt ge ndert am 29 02 2004 11 22 33 Kommentar Abbrechen Hie Profile DP is generally used as the PROFIBUS profile Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH 80 Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann Automatisierungstechnik The bit rate for the PROFIBUS can be set in the window Properties PROFI BUS gt Network settings gt Transmission rate If special adjustments are needed y
118. u will find a description of the display menu in the separate document Display_Menue Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 7 Bihl AS i 3 0 PROFIBUS Gateway in Stainless Steel Wiedemann Automatisierungstechnik 9 PROFIBUS DP This chapter contains all necessary information to operate the PROFIBUS gate ways in a PROFIBUS DP network O Information Il The respective bits ground fault overvoltage noise double address will only be set if AS i masters are used which also support these functions 9 1 DP Telegrams 9 1 1 Diagnostics EC flags high and AS i watchdog bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 EC flags low bit 0 bit 1 bit 2 bit 3 bit 4 bit 5 bit 6 bit 7 periphery fault failure redundant 24 V AUX option safety monitor failure redundant 24 V AUX option single master earth fault over voltage noise duplicate address configuration error slave with address 0 detected auto_address_assignment not possible auto_address_assignment available configuration mode active not in normal operation AS i power fail AS i master offline Delta list List of AS i slaves with configuration error 1 ConfigError 0 no Config
119. uipment AS i 3 0 PROFIBUS Gateway in Stainless Steel N A 8 a 2 3 sla elElEl2 ER alg g amp F Z 8 3 sl l8lEls Oo gt ja S A o E D les EISIR BIA a o S 2lel alel alSilela 2 2 el Eile ee a Ves os lt 2 2 lal2l5 5 o 2 98 4 BWU1567 PROFIBUS 1 BWU1775 BWU1702 PROFIBUS 1 BWU2544 PROFIBUS 1 e BWU1599 PROFIBUS 1 _ BW1653 PROFIBUS 1 BWU1773 PROFIBUS 1 u BWU1891 PROFIBUS 1 BWU1568 PROFIBUS 2 BWU1776 BWU1703 PROFIBUS 2 BWU2545 PROFIBUS 2 e BWU1600 PROFIBUS 2 _ BW1654 PROFIBUS 2 e BWU1774 PROFIBUS 2 BWU1569 PROFIBUS 2 BWU1777 BWU2234 PROFIBUS 2 BWU2546 PROFIBUS 2 BWU1601 PROFIBUS 2 BW1655 PROFIBUS 2 e e e BWU1746 PROFIBUS 1 Tab 2 1 Function range of AS i 3 0 PROFIBUS Gateway in Stainless Steel 1 Activation art no BW2582 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 7 Bihl AS i 3 0 PR
120. up the AS i master 103 Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 AS i 3 0 PROFIBUS Gateway in Stainless Steel Bihl Wiedemann Automatisierungstechnik 90 Error while changing a slave address in protected operating mode No slave with address 0 existing 91 Error while changing slave address Target address is already used 92 Error while changing slave address New address could not be set 93 Error while changing slave address New address could only be stored volatile in the slave 94 Error while changing the slave address in protected operating mode Slave has wrong configuration data 95 The error 95 is caused by a superfluous slave and not by a missing slave That is why the slave address is occupied by this superfluous slave In the protected mode the slave addresses which caused any configuration error can be displayed by pressing the SET button AS i master without graph ical display are not able to differentiate between a missing slave an incorrect slave or a redundant slave All incorrect addresses are displayed By pressing the SET button 5 sec the displayed address starts to flash Press ing the SET button again the mast
121. vorhanden Diagnosealarm von Stellvertreter OB Nummer 82 Priorit tsklasse 26 externer Fehler gehendes Ereignis v Speichern unter Einstellungen Eaustemomen Hilfe zum Ereignis Schlie en Aktualisieren Drucken Hilfe Entry of the error messages in the diagnostic buffer of the CPU and invoking of the OB82 is a consequence of the set ExtDiag flag for an error in the AS i 3 0 PROFIBUS Gateway in Stainless Steel This can be prevented by turning off the ExtDiag flag in the PROFIBUS parame ters of the AS i 3 0 PROFIBUS Gateway in Stainless Steel The errors can be responded to by the controller by querying the AS i flag in the input data This means a configuration error is reported twice in a standard case Once via the AS i flag Config Error and once via the ExtDiag flag in the PROFI BUS telegram Subject to technical modifications no responsibility is accepted for the accuracy of this information Bihl Wiedemann GmbH Internet www bihl wiedemann de Flosswoerthstr 41 D 68199 Mannheim phone 49 621 33 996 0 fax 49 621 3 39 22 399 Issue date 28 3 2012 Issue date 28 3 2012 Bihl Wiedemann AS i 3 0 PROFIBUS Gateway in Stainless Steel Appendix Example for startup on a Siemens S7 Automatisierungstechnik If for timing reasons an AS i error must be responded to in a non interrupt con trolled way the message can be turned off using the ExtDiag flag In this case it is

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