sunrise laser chillers - Laser welding machine
Contents
1. SUNRISE LASER CHILLERS PH LW1 6 72 Hl A ii f IH MINNI Hiii LL i TEL iiin TT Titi THE Ii TEL TH Tl LAINIII EL TTT iii J Shenzhen Sunrise Industrial Co Ltd m I Hl Add Chuangye Road the 3 Industry Zone Fenghuang Fuyong Baoan District Shenzhen China P C 518103 Tel 86 755 3393 5303 Fax 86 755 29974586 email info dly china com URL http www dly china com H f 2011 03 04 V11 1 Notes Uint conversion table Table of Content 1 Cooling capacity 1 General Inform 1 1W 3 44BTU h 1 1 To User 1W 0 86Kcal h 1 2 Unpacking 60HZ 50HZ refrigeration cooling capacity is about equal to 1 2 times p 2 General Introduction 2 2 Temperature C K 54 Content t CC 5 9X T CF 32 2 2 Product Summary TCR E9050 T0822 KETTO 2 3 Chiller Spec and Pump performance table 3 Pressure unit conversion table series 2 4 Technical parameter 2 5 Dimensions 3 Installation and Start up 1 2 1 Installation location requirements p lkgf cm 9 80665 10 1 a 0 980665 735 559 0 967841 14 2235 3 1 2 3 Power 4 Water pipe connection 5 Water supplement 6 Closed loop system 7 Start up 133 322 1 35951X103 Lawa 1 1 31579X103 0 01934 1 01325X10 1 03323 12. 01325 14 6961 6894 7 0 07031 0 06895 51 7063 0 06805 40 OPEO A A AAE 12 4 1 Temp Controller 4 Length 4 2 Error codes and trouble shooting linch 25 4mm Imm 0 0394inch 5 Maint 15 Maintenance 5 Weight 5 1 Condenser vent hole filter screen lLb 454g 1Kg 2 203Lb po Filter 6 Volume 5 3 Water level loz 28 41lcc 1L 35 200z b Periodic cleaning 6 Breakdown maintenance 16 6 1 Chiller not working 6 2 Pump not working 6 3 Pump not Pumping 6 4 No cooling and insufficient cooling 7 Technical SUDD Ol SS 17 7 1 Circuit diagram 7 2 Cooling system diagram 1 General information 1 1 To user Thankyoufor choosing Sunrise laser chiller Please read the manual thoroughly before operating the machine Please keep your manual receipt QC pass and warranty card for further use Don t spoil any label on the machine so that you can enjoy our service Please contact your local dealer or our service center if you need any further help This manual is only apply in our standard model only reference for customized model 1 2 Unpacking Your chiller is delivered in special carton package please reserve the carton and other packing stuff before you can make sure chiller is running properly If the chiller doesn t work the chiller could be replaced for a new one within 7 days after you receive the chiller If you have found any damage in the delivery
3. 0 Q m3 h 0 0 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 0 9 1 0 1 1 Q I s P2 kW 0 6 0 4 0 2 Q m3 h 2 4 Technical Specifications yes or no 14 5 Alarm prompt the LCD screen flashes when alarming on amp off every lsec 4 2 6 startup option press up and down button to choose 4 3 Load factory default setting Cc 2 id id 0 gt 0b lt O o lt 991 0U JeUlJnj INOUIUM esIAeJ 0 29 qns due SuoeolJloeds y IW DzZz SI seJnljeJeduael JeleN lndlno 0 0g SI sjinljeJeaduael zu iqwue SUOI IDUOD JeuIWON Wisc SI UOJOIU JO J9 aWwWeIp y pue euesl AdoJdAlod s 84109 4elly JO jen zew BU O GZ G SI 96Bue Huiy s sjJnleJeduwual JeleN O GE SI sjJnleJeduaesl zu iqwe xew eyl DG9 0 SI AIqels seJnjeJeduwuae l Jele 4DILON GG6 X GTLX 939 G06 X VC9X VO S06 X VG9X VOS 908 XVLS XLV GOL X PES X PEY Cutty HAT y u MOT porey alee el ee 1e osg oss ose M tomog dung is GING Yee Teuul Pure CP E 0ZNddleel Touul Z T SING Ye Teuul eno erul 8 78ers Tpomosoy oo oxe oxe 9xz egxz 9 omg ue oo00r Ses oor ou ooz We3reqostd eog porey x x oo or oog uya o8rdostg ty potey o az zZz ss Tt YW ng Tossorduo 2ZH09 A0cZ HdI ATddnS TeAod Oo w Up 960 Ze ul ur O Ay toedeo sare osei Ysef esee fg ung surroo o ou os ose oz or w asa ana ata asa ang ata
4. in order to avoid PVC connection break 10
5. of cooling 5 2 Pure water filter Please rinse and replace the filter periodically 5 3 Liquid level Please check the water level periodically the water level should be above the coil water supplement is necessary if the water level is lower than the coil please replace the water frequently based on the actual water condition If the water flow is not normal please press the red button on the water filter to discharge the air inside the water circuit Please check whether the back water circuit is leakage and the water level is lower when there re bubbles in the soft tube and back water inlet 5 4 Clean the air filter periodically The air filter could be removed easily from both sides use gentle detergent to remove the dust clean the filter with clean water and fix the filter back after it s dry oo Water Hose somo oc Air E S Dust Filter Dust Filter View of Dust Filter cleaning 15 2 3 Chiller Spec and pump performance General spec forall models Temp Control Stability Water temp Stability LU5L Temp unit PSI or kgflom2 Water pressure Pressure Stability 2PSI or 0 2kgf cm2 Refrigerant Pressure Pressure Stability Se ee 41 2 of 16bar LP 0 Pressure display Stability an 2 8 of 35bar HP 1 inner thread Characteristic performance curve of pump Pump inlet amp outlet pP kPa 500 400 300 200 100 0 0 0 05 1 0 1 5 2 0 25 3 3 5 4
6. asa ang ata asa ana ana asa ana ana m CId O SMT 9gMLHd Hd 9TH 2 5 Dimensions default value 20 C default value 0 1 C 4 Press set button to enter function option chosen option flashes press set button to enter next level setting 4 1 xx flashes press up and down button to adjust value 0 1 C for each press press set button to switch default value 20 C default value 0 1 C 4 2 Function select menu to enter admin setting interface 4 2 1 xx flashes press up amp down button 1min for each press default 1min 4 2 2 High amp low temp Alarm flashes press set button to swich default value 40 C default value 5C H1 4 2 3 Temp Compensation interface Note No filter default value 0C oe 4 2 4 Compressor delay switch xx flashes up amp down button 1min for each press PHH W16 ekk default mm PEIB ERs 3 Installation and start up 3 1 Safety Notes DPlease ask our dealer or professional staff to install the chiller The person who installs the chiller must be certified by government recognized licensor if the chiller was not installed properly water leakage fire and wound electric shock may occur 2 Take proper measures to prevent suffocation caused by refrigerant leakage If the machine is installed indoor ventilation well could avoid of suffocation hazard caused by gas leakage 3 Make sure the machi
7. check whether the fluid viscosity is too high Please check the connection tube carefully 6 4 insufficient cooling or No cooling Please check whether the voltage is too high or too low Please check whether the air discharge side has been blocked Please check ambient temp high ambient temp will make the compressor halt for a short time 16 Solution for no error codes display I Insufficiency cooling 1 Please check whether the condenser radiator and air filter is dirty 2 Whether the temp of the installation site is too high and ventilation condition is bad Slightly refrigerant leakage E3 error has been reported yet 4 Whether the chiller has exceeded its designed lifetime replace a new compressor might be a solution II Unstable temperature If the chiller is keeping chilling or the water temperature is keep rising please check the voltage of power supply Normal voltage range 197 242V since over low voltage will make the cooling magnetic valve and bypass magnetic valve fail to alternate M No water flow or low water flow Please check below Whether there s air inside the water pump check whether the filter under the water tank is blocked whether the pump capacitor is working and the pump relay is closed 5 Maintenances Required periodic maintenance 5 1 Condenser vent hole air filter Condenser vent hole air filter should keep clean and periodically inspect in order to optimize the performance
8. e for 10sec without operation 2 If you want to change the setting when alarm is showing press on off button to shut down the output 3 Press Return Power button to save and exit in any setting interface 4 Power off Press Return Power button for 3sec at any operation interface to halt system System on when power connects initial interface show for 1 5sec 2 Standby 3 System running 12 Connecting of water bypass and accessaries for water circulation water inlet water outlet 7 siraignt connector N three way water drain valve Laser Chiller 3 5 Water supplement Please add clean liquid in the water tank the water level should above the coil then cover the water tank 3 6 Closed loop system or bypass setting Please connect the chiller with peripheral equipment the liquid flow direction is determined by the way of connecting liquid was pumped into chiller from outlet and pumped out from water outlet 3 7 Start up Cooling fluid Choose proper cooling fluid Notice Cooling fluid which is safe healthy environment friendly and compliance with our chiller is necessary fluid which is erosive and inflammable is not allowed Warning erosive and inflammable liquid is not allowed Warning Anti freezing liquid is necessary for operation under 8 C Warning Power off button can only turn the machine into standby mode Warning please cut off th
9. e power before installation 3 2 Site requirements Ambient temperature and relative humidity RH Our chiller suitable for install indoors ambient temp from 5C to 35C RH less than 80 No condensation Location The chiller should be installed on solid horizontal surface the closer to the laser equipment the better cooling performance will achieve keep the chiller off the heating source at least 4inch 1 4meters such as heating tube and boiler Please install the chiller at place where drainage system is available in order to keep the installation place clean in case of any leakage occurs please don t install the chiller in erosive gas humidity dusty places or indoors with high temp Our chiller is equipped with wheel which makes it easier for installation and operation the front wheel could be locked to secure the unit Avoid voltage drops by using properly grounded power outlets wired with 14 gauges or larger diameter wire If possible be close to the power distribution panel Using an extension cord may cause low line voltage problems the voltage loss should be with 10 from the extension cord if this is inevitable The heating discharged by the fan is 1 4 times than the rated cooling capacity so the air draft and air discharge side shouldn t be too close to wall The air discharge side should reserve at least 0 8m the installation site should ventilate well the air draft and air discharge volume of the si
10. g efficiency and performance adjustable cooling system is also available for our chiller which outstandingly prolonged the life time of the compressor and enhanced temp Control Stability PH LW16 72 Circuit Diagram m m 1 Omm2 3 Cooling magnetic vaive oO gt 0 gt O em agiz o bn M 8 Oo Ys oH S cq 9soT Temrou ureTV gt V aS Tqnd mxTeTV eb of n YN O do u Wwe Ly 9 U YN G g ao 2 Tqnd meg a Br Q 5 do U Wey O 8 re a g OS a 5 Po ee N wO A Ce ae O OSS AA 0 25mm2 3 White 17 2 i LH iti TTL ITT m Hl tl NN it Ii NNNM Wil iii Wl Front Top 1 Water tank Cover 2 Temp Controller panel 3 Water Pressure gauge 4 Label 5 Buckle Back 6 Drain 7 Wheel 8 Water inlet 9 Water outlet 6 Trouble shooting Warning For qualified staff only danger voltage exists after power on 6 1 System not working No cooling or pump not working Whether the power wire is connected to the socket Whether the power is ready Whether the power switch on the panel is on 6 2 Pump not working properly Check water level whether the pump is pumping water or not Check whether the motor of the pump is working Check whether the recirculation system is blocked 6 3 Pump insufficient pumping Please check whether the voltage is too low Please check whether the diameter of the pipe is too small Please
11. ne is properly grounded Electric shock may occur if the machine is installed without grounded Don t stretch anything into the equipment The high speed fan will be damaged by foreign material Incase of abnormal running appear cut off the power contact our local dealer for instructions Fire hazard electric shock etc might occur if keep running the machine under abnormal conditions Don t operate the machine with wet hands Electric shock may occur Don t repair the chiller by yourself In safety sake please ask our dealer or a professional staff to repair it GDon tinstall the chiller in a flammable and explosive place Q Neutral liquid and liquid whose gravity and heat transmission are similar with water are required in order to protect the water pump water with solid particles are not allowed when replace the liquid please note the pump can t be run without water Din cold areas proper anti freezing measures should be done 4 Operation 4 1 Temp Controller instruction Cooling System a CD OR Function summary Gaup button press to increase setting value keep pressing to continuous increase Enter system menu or switch setting option Gy Down button press to decrease setting value keep pressing to continuous decrease 5 Power switch save amp return In all setting interface the temp controller will save current parameters and exit setting interfac
12. please contact logistic company and your local dealer for submitting damage claim This sign marked all Safety related chapter in this manual the sign marked on the machine is reminding for safety operation This sign means high voltage danger Please read all the instructions on safety notice and operation carefully 7 2 Cooling system Jasuespuoy Drier Filter Cooling Solenoid Valve 18 Joyesodeng UIMS Nolj 7 Maintenance and technical support 2 General Information 7 1 Circuit Diagram 2 1 Content 220V 50Hz Laser chiller operators manual 3 2 2 Product introduction 2 2 1 Type Code Explanation PH LW 16 B HP Len for Client With Flow Switch Fi Black mM N E E LO N Sunrise family i on Type of Pump Usage Water S Super High Lift Pump i H High Lift Pump Chiller for Laser ere 1 5mm2 2 72 2 5mm2 2 en x E LO nN kd Cooling Capacity Heat exchange x0 1KW B Back Exhausting S Split Type C Side Exhausting W Water Cooling NOTE In case of no the above code means the function is not provided 2 2 2 Product Characteristics Our chillers are equipped with digital display electronic temp Controller one key operation for varies settings and malfunction prompt function other steps will be realized by memories automatically In order to optimize and improve coolin
13. te should be a bit large than the chiller or use air condition with larger cooling capacity than the heat discharge of the chiller to cool the installation site 3 3 Power connection Make sure the power wire rightly connected and current frequency should be match with the requirements marked on the label which was pasted on the back of the chiller 3 4 Connection accessories Process pipeline There are 2 inner thread interfaces for water pipe connection and water inlet and outlet adapter is designed for connecting the accessories and working pipeline 2m a 19 Water inlet amp outlet installation diagram PVC connection 3 Stretch the seal tape to its normal width then wrap the connection for 3 4 circles tighten up the seal tape before installation screw the connection gently
Download Pdf Manuals
Related Search