Handbuch red-y smart series - Vögtlin Instruments AG
Contents
1. No communication between the PCU1000 and the connected device Deviation from measured value i e the difference between the set value and the actual value is above the set limits and the control function will not work This error message can be acknowledged by tapping the Quittieren Acknowledge key e Synchro function The channels where the Synchro function is switched on are always switched on and off at the same time in the individual and mixer operations For this press the Mixer on off key in the main display window If one channel is not operating the other channels will be switched off as well If Synchro appears in the field the function is switched off e Details of the connected device such as Measuring point ID type code serial number measuring range and gas type In addition the Internal set value i e the set value set in the controller and the Sensor temperature of the controller are displayed Manual Version Page PCU1000 pcu1000 E1 3 Vogtlin Instruments AG 13 PCU1000 Configuration menu Access code for confisuraLion Salem confisuratlion PCU 108 Wert 1 8 Mixer confisuratlion WE 14 10 02 Channel confisuration 2101 809 Alarms Pressing the MENU key in the main display window brings up the following submenu list e Configuration access code e System configuration e Mixer configuration e Channel configuration In addition the alarm list can2. operating mode Mixer operation Appendix Desktop device dimensions Control panel cut out dimensions Manual Version PCU1000 pcu1000 EI 3 V gtlin Instruments AG Oo o o D NIN OO oO OO uo uo On A hh uu uu mb O o o o OO CEO o i r wi N a AH O NN no N Oo N N N N N no N N N AN CD Page 04 introduction The Process Control Unit PCU1000 complements the red y smart device series It enables users to control and visualize mass flow meters and controllers in situations where control viaa PC or PLC is neither desired nor available This manual will familiarize you with the installation and operation of the PCU1000 Read the manual carefully before commissioning the device Please contact your distribution partner if anything is not clear We have taken great care in compiling this manual However we can accept no responsibility for any mistakes Benefits to the user Ultimately technology is only ever ameans to an end For this reason one thing remains paramount in all our developments The user who is working with the measuring device All our efforts are directed towards meeting the needs and requirements of the users and their measuring or control task e Compact easy to install electronic analysis system e Connection to up to 10 mass flow meters and controllers or pressure controllers e Automatic recognition of connected devices e Numerical set point presetting e Display ofthe proces
3. A Pin configuration of the desktop device Power supply 24 Vdc GND Tip Ring H RS485 9 pin Sub D connector neg not used 24Vdc 24Vdc not used not used Rx RS485 A Rx RS485 B Tx RS485 B Tx RS485 A O OO SS VI I Manual Version PCU1000 pcu1000 E1 3 V gtlin Instruments AG Page 09 Assembly and installation AA General instructions Check the package for external damage and contact us immediately if there is visible damage Check the package contents against the delivery note to see that they are complete and conform to the technical specifications This product is a top quality electronic display unit We would like to point out that you should take due care when choosing the installation site and following these suggestions and instructions Environment The electronic analysis system is so designed that it can be used in a variety of ways The devices must not be used under the following environmental conditions Environments with a high degree of conductive dust mist rain direct solar radiation great heat strong shock waves and vibrations Take care to prevent water and foreign objects getting into the electronics Install the electronics as far away as possible from high tension cables and inductive consumers Installation instructions We recommend that you use our connecting cables If you assemble the cables yourselves please observe the national r
4. in I GSCCSSA BB12 ae Se MFC 1 Hall een Mini 2 kanse 66 88 mlnm min Zero SUPFression B BB e Zero suppression The minimum displayed value is defined in the Mini x field Below this value the connected controller is considered to have stopped In Master Slave mode the master s flow must be above the minimum value to enable the mixer to start e Deviation alarm The set actual difference is defined in the Abw M S x Deviation M S x and gt y sec field also the delay after which the deviation alarm for this channel will be activated If the following fields show Val and Stop the channel is stopped i e the set value is set at 0 Stop deactivates this function The calculation of the deviation range is shown in the formula below DeviationRange u er DeviationRange m 3 min Example gt using the calculation above with a 60ln min device a setpoint of 10ln min is valid in the range of 7In min to 13In min lf measurements are outside this band a Message will occur Messwertabweichung Measurement deviation and if Val et Stop is activated the setpoint will be set to zero after the delay time has expired Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 18 e Communication errors The time delay for a communication error with the connected device is set in the Komm Fehler xsec Comm errors x sec and Stop field If the field shows Stop a m
5. indicators are displayed on the front of the device POWER A green light lights up when the device is switched on MIXER A green light lights up when the Mischung ein aus Mixer on off key is switched to ein on ALARM A red light lights up when a fault or alarm status has been registered in the PCU1000 or a connected device Operating modes Individual Each channel i e each connected device is separately operated Fixed value mixer The channels controllers included in a recipe are controlled according to the percentage of the main set value allocated to them Master slave mixer The channels included in a recipe are controlled according to the percentage of the measured value of the reference channel allocated to them The reference channel the reference device can also be a meter Manual Version Page PCU1000 pcu1000 EI 3 V gtlin Instruments AG 11 PCU1000 Display and setting functions Main display window fell H r In min H Ip In min MFC 2 H HZH In min H HZH In e min MEHU MIX On DFF Shows the following data per channel connected device Measuring point ID or device ID Measured value Set value if the connected device is a controller If a T appears in front of the channel number this means that there is a fault in the relevant control loop or communication with the device or that alarm status has been registered For details see Detailed display of a cha
6. level 2 or level 3 passwords must be entered In the main display window select the desired channel with the Vn key and enter the desired set value in the Set value field The Synchro function is also activated in this submenu Mixer operation The level 2 password must be entered to select a recipe and the level 3 password to identify a recipe Identifying a recipe e Press the Menu key then Mischerkonfiguration Mixer configuration e Enter the recipe number in the Rezept n 12 Recipe n 12 field select 1 12 to 12 12 and enter the recipe name in the next field e Select the operating mode in the Betriebsart Operating mode field then Mischer fix Fixed value mixer or Master Slave e Press the Zuordnung der Kan le Allocating the channels key and enter the appropriate channels with the corresponding proportions e Enter the set value in the Gesamtfluss Total flow field in the Mischer fix Fixed value mixer operating mode e Press the Rezept aktivieren Activate recipe key The name of the activated recipe now appears in the main display and the mix can be switched on or off with the Mischung ein aus Mixer on off keys The LED MIXER lights up when the mixer is running The set value must be entered in channel 1 Master in the Master Slave operating mode The channels allocated as slaves follow the master according to their configured percentage of the
7. PCU 1000 PCU 1000 Dy v gtlin V gtlin Instruments AG flow technology se YZ Langenhagstrasse 1 4147 Aesch Switzerland v gtlin Ga Tel 41 0 61 756 63 00 Fax 41 0 61 756 6301 Instruments www voegtlin com info voegtlin com PCU1000 user manual CE Version pcu1000 E1 3 For the latest information on our products see our website at www voegtlin com 2009 V gtlin Instruments AG Switzerland Manual Version Page PCU1000 pcu1000 EI 3 V gtlin Instruments AG 02 Table of revision Datum Version Ersetzt Autor Notiz 08 06 09 pcu1000 EI 3 pcu1000 EI 2 MRZ Deviation alarm 07 06 09 pcu1000 E1 2 Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 03 Contents Introduction Benefits to the user Service and Quality Warranty Instructions and warnings Contents of the manual General information Design of the electronic analysis system Technical data Power supply units Storage of the settings Pin configuration of the panel mount device Pin configuration of the desktop device Assembly and installation General instructions Environment Installation instructions Power supply units Panel mounting Functions Introduction Status indicators Operating modes Display and setting functions Mixer configuration Channel configuration Commissioning Entering the password Selecting languages Allocating channels Channel configuration Setting the set value in the Individual
8. be viewed with the Warnungen Warnings key Configuration access code Tapping this field brings up the numerical keypad for entering the password This must be confirmed with Ent or canceled with Annul Cancel After entering the password successfully Niv 2 or Niv 3 Level 2 or Level 3 appears according to the password level released After 15 minutes the device returns to blocked status again unless the password 0 was configured Only the following settings are possible without entering a password e Mixer on or off e Acknowledge alarm e Select screen saver e Time and date Password allocation See password levels under System configuration Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 14 dh PCU1000 System configuration Screen alwayvs actin Turns off after 1 hour Tapping system configuration enables the following settings e Activate the screen saver by tapping the Schaltet nach 1 Stunde aus Switches off after 1 hour field e Setting the time and date If password level 3 was activated 2 more fields appear e nit BD With this the internal database can be reset to the original settings Warning If the entry is confirmed by tapping Init BD again all data relating to the connected devices recipes etc will be lost and must be re entered once more e Next This allows the following settings Lansuace Enslish Pass level 2 Search neu r
9. d with the level 2 password and activated with Rezept aktivieren Activate recipe The recipes can be issued and changed with the level 3 password The recipe name is entered in the field next to the recipe number Selecti ng the operating mode Tapping the Betriebsart Operating mode field switches between the different operating modes Manual PCU1000 Individual Even when operating individually the connected devices form part of a recipe All the devices appear in the main display window automatically provided they are not suppressed by the number of displayed channels The set point presetting is individual Fixed value mixer Tapping the Zuordnung der Kan le Allocating the channels field selects the channels belonging to this mix and identifies the appropriate percentage of the total flow The sum must add up to 100 exactly The set value of the total flow can be set with the level 2 password Master Slave mixer Tapping the Zuordnung der Kan le Allocating the channels field selects the channels belonging to this mix and identifies the appropriate percentage of the masters measured flow The leading set value is that of the Master i e of channel 1 and can also be set with the level 2 password Version Page pcu1000 EI 3 V gtlin Instruments AG 17 PCU1000 Channel configuration Further details of the selected channel can also be configured with the level 3 password
10. ega Language Tapping the field enables switching between German English and French Bus size This defines the number of active channels so that no empty lines are shown in the main display window Maximum bus size and therefore maximum number of connected devices 10 Pass level 2 The level 2 password is defined here Factory setting 1234 Pass level 3 The level 3 password is defined here Factory setting 561 Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 15 PCU1000 Find new red y MassFlow Controller Eus Size ee gt Hl logat inr Scanned Adress 2 Communicalion ok Serial 172568 kanse GH DH minemin Every device must be individually connected to the bus so that it can be detected by the PCU1000 and allocated to a channel Tapping the Suche Find field scans the bus and displays the located device with its bus address serial number etc The device must now be defined as Mass flow controller Mass flow meter or Pressure controller The measuring point ID is entered in the Text field The desired channel is identified in the Kanal Channel field and allocated to the connected red y by tapping the gt Zuteilung Allocation field Successful allocation is confirmed with gt ok Manual Version Page PCU1000 pcu1000 E1 3 Vogtlin Instruments AG 16 Mixer configuration One of the maximum 12 recipes can be selecte
11. egulations and safety regulations in force Make sure the cable has a sufficient cross section especially with longer cables An appropriately shielded twisted signal cable must be used for the bus cable Avoid ground loops and do not lay the cables parallel to mains leads if possible Leads which may interfere with the device should be crossed at an angle of 90 Power supply units The PCU1000 can only be powered by a regulated power supply unit with 24 Vdc The connected measuring and control devices must have the same reference potential to avoid damage from electrical surge Panel mounting For information on control panel cut out and mounting holes see appendix Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 10 Functions Introduction After the self test the PCU1000 always starts up with the main display window so that the connected measuring and control devices and their operating status are visible at once If no devices are connected the last device connected to the relevant channel is shown and Tapping on the relevant fields on the touch screen brings you to the submenus provided these are not password protected A touchs creen keypad for inserting numerical values or IDs will appear automatically The device can operate up to 10 controllers and meters at the same time The individual channels are referenced with V1 V10 and an individual measuring point ID Status indicators The following status
12. figured then each device will have to be connected to the bus and allocated to a channel separately e Press the Menu key Systemkonfiguration System configuration Weiter Next and Find new red y e Enter the number of red ys to be connected in the Busgrosse Bus size field e Enter the desired channel bus address in the Kanal Channel field e Select the device type i e select Mass Flow Meter Mass Flow Controller or Pressure Controller Enter the measuring point ID in the Text field e Press the gt Zuteilung Allocation key If the address of the located device matches the channel number the field switches to ok if not gt run the scanned address and Keine Kommunikation No communication appear e Press the Suche Find key If the channel and address number match press the gt Zuteilung Allocation key again Manual Version Page PCU1000 pcu1000 E1 3 Vogtlin Instruments AG 20 Channel configuration Press the Menu key Kanalkonfiguration Channel configuration Kanalnummer Channel number and carry out the following adjustments if necessary e Choice of calibration curve in Multi LUT devices Press Fluid y key e Setting the bottom level in the measuring range Mini x lt field e Setting the deviation alarm function e Setting the communication error function Setting the set value in the Individual operating mode For this
13. ix is stopped e Multi LUT switching If a connected red y has several data sets for fields Multi LUT these can be selected with the Fluid n field Manual Version Page PCU1000 pcu1000 EI 3 V gtlin Instruments AG 19 Commissioning Preparing the red y smart series devices to be connected by means of get red y software i e setting the bus address correctly and optimizing the control loop beforehand if necessary is recommended Given the correct bus address 1 to 10 max the PCU1000 will recognize the devices immediately so that each device need not be connected individually Entering the password After switching on the PCU1000 the main display screen appears which may already contain data from the channels being used depending on its configuration status The flashing alarm LED need not be heeded Adjustments to the configuration can be made after entering the level 3 password Press the Menu key then Configuration access code enter the code factory setting 561 and press Ent to confirm Changing passwords see System configuration Warning The PCU1000 returns to blocked status after 15 minutes Selecting languages Switching between d German f French and e English is possible if required Press the Menu key Systemkonfiguration System configuration Weiter Next and then set the Sprache Language field Allocating channels If the device addresses were not con
14. lectronic analysis system Contents of the manual This manual will instruct you on how to use the PCU1000 electronic analysis system safely Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 06 General information Design of the electronic analysis system The PCU1000 was specially developed for use with red y smart series controllers and meters It enables easy display and control of these devices in situations where neither a PC nor a PLC is available or desired The PCU1000 communicates with up to 10 meters or controllers in any combination via an RS485 interface Operation is menu driven via an LCD backlit touch screen The operating interface is available in several languages and designed so that the user will be able to cope easily straight after a short introduction In addition password protected access levels can prevent operating errors The PCU1000 is available in two versions as panel mount or desk top device The electrical connections are pluggable and accessible from the back in either version The power supply for the device and connected red y smart is 24 Vdc Power supply unit and bus cables are included in delivery with the desk top version Manual Version Page PCU1000 pcu1000 EI 3 V gtlin Instruments AG 07 Technical data General device specifications Display Keypad Number of channels Housing Power supply Power consumption Temperature range Protection class EMC Connec
15. measured value For this reason the master can also be a meter instead of a controller Manual Version Page PCU1000 pcu1000 E1 3 Vogtlin Instruments AG 21 PCU1000 Appendix Desktop device dimensions A PEUTOOO ii Manual Version Page PCU1000 pcu1000 E1 3 V gtlin Instruments AG 22 PCU1000 Control panel cut out dimensions Manual Version Page PCU1000 pcu1000 E1 3 Vogtlin Instruments AG 23
16. nnel If more than 5 devices are connected the next page with channels V6 V10 can be displayed by tapping the weiter Next key Tapping the weiter Next key again displays the totalizer values of the connected devices Tapping the init Vn key resets the totalizer T1 of the relevant device to zero The operating control bar contains the following key fields e MENU next into the submenus e Name of the chosen mix e MIX on and off Starts and stops a mixing process in the mixer operation or starts and stops the control of the connected controllers when the Synchro function is selected in individual operation Manual PCU1000 Version Page pcu1000 E1 3 V gtlin Instruments AG 12 PCU1000 Detailed display of a channel I GSCC9SA BB12 an P Des Ge be Sancho serial 110161 H HH In min Nessure H D In min kanae 46 88 Inemin Error Communication internal setroint 5 6060 Sensor Lemrerature DC Tapping the Vn key opens the detailed window of the appropriate channel with the following functions These settings are only possible with level 2 or 3 passwords e Setting the set value ofthe connected controller Tapping the set value field opens the window with a numerical keypad for setting the desired value and confirming this with Ent Touch Korr Corr to erase an incorrectly entered value Press Annull Cancel to leave the menu item without changing the set value e Error messages
17. s variable and total flow e Gas mixer function with up to 12 recipes e LCD display backlit e Touch screen operation e Menu driven user interface in several languages e Panel mount or desktop versions Service and Quality We are continually improving the quality and provision of our products and services In the end whether the right product was selected only becomes apparent once the product is in use Therefore we make every effort not just to preach but also to live by top quality and service Manual Version Page PCU1000 pcu1000 EI 3 V gtlin Instruments AG 05 Warranty Warranty for products in the red y for gasflow range extends to material and manufacturing defects Maximum warranty covers product replacement free of charge All claims are excluded in the event of improper use external interference in general heat or accidental fall We are always grateful for information on any existing defects suggestions for Improvement and criticism Instructions and warnings Read all of the operating instructions thoroughly before commissioning a device Incorrect use misunderstandings and the consequences of these can result in destroying the device and even endangering people Commissioning and maintenance must only be carried out by appropriately qualified personnel Proper use of the products is a necessary precondition for their smooth operation Electrostatic discharges can destroy the electronic components of the e
18. tions Power supply RS 485 Modbus protocol Power supply units Panel mounting LCD display monochrome with integrated backlighting Touch screen 10 channels each for controlling a red y smart series device Panel mounting Dimensions 173 x 114 x 50mm Desktop housing Dimensions 252 x 190 x 197mm 24 Vdc 5 Type 350 mA Operation 0 50 C Storage 10 60 C Panel mounting Front IP64 depending on mount Desktop device IP50 EN50081 2 EN50082 2 Panel mounting Pluggable screw terminals Desktop device Socket for power supply unit Panel mounting Pluggable screw terminals Desktop device Sub D 9 pin The PCU1000 and connected devices can be powered from the same 24 V source Desktop device The devices connected via the bus cable are powered by the PCU1000 Warning Do not exceed the maximum number of devices according to the red y smart series manual approx 10 devices incl PCU can be powered by the 2 2 A power supply unit Version pcu1000 EI 3 Manual PCU1000 Page V gtlin Instruments AG 08 Storage of the settings In the event of outage the set parameters are powered by a back up lithium battery In regular operation the battery lasts approx 10 years Pin configuration of the panel mount device RS232 Service connection not used RS485 Rx At 1 A Rx B IER Blank screen Tx B USB Service connection not used Power supply 24 Vdc Ground Blank screen An
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