iQ Explorer User`s Manual
Contents
1. Display Philips 1075 10751 on Intel R 82845G GL GE PE GV Graphics Controller Screen resolution Color quality Less g More Highest 32 bi Iv 1024 by 768 pixels ITM TE TA Troubleshoot Figure 2 3 Setting Display Colors and Resolution Windows XP Page 8 qa a 1N Lt I Administrative Automatic Date and Tim Tools Updates gt 32 p Game Intel R Intel R Internet Controllers Extre PROSet II Options te Pa E ca Dukane Manual Part No 403 579 00 CD ROM Drive A CD ROM drive is required to install the iQ Explorer software Hard Disk Space The iQ Explorer software requires approximately 18MB of hard disk space for installation Communication Ports USB Port At least 1 USB port 1s required for the iQ Explorer installation The port will be used by the security key Ethernet Port An ethernet port is required for the iQ Explorer installation Security Key A USB security key is required The driver for the key is installed when the iQ Explorer program installs on your computer See Section 3 Installation Page 17 for more information Dukane Manual Part No 403 579 00 Section 2 System Requirements Page 9 iQ Explorer User s Manual Software Requirements iQ Explorer software is only compatible with the Miscrosoft Windows operating system Windows The computer operating system OS must be Miscrosoft Windows 98 Windows 2000 Windows XP or Window2. Open Graph Data File Units tup File Options Select Welder Type Load Sel Tile Horizontally Tile Vertically New Setup File Save Current Setup File Save Current Setup File As Copy Current Setup File 1 Select Welder Description Delete papi Fe ll Se Description Delete A Setup File Image C Program FilestDukai art Data File As Help araph Data As Window Print Screen Print Setup 1Q Explorer Help Get answers to questions about basic iQ Explorer functions Manage how windows appear on Exit the desktop Select which window will be on top About iQ Explorer Get version and copyright information Figure 4 1 Top Menu Bar Dukane Manual Part No 403 579 00 Page 25 iQ Explorer User s Manual Menu Icons Ten icons Just below the top menu bar represent frequently used routines These are easily accessible at any time In the pages that follow you will get an overview of their usefulness Dukane iQ Explorer New Setup File Ti File Tools Window Help Function appears as the cursor crosses the icon Figure 4 2 Main Menu Icons Page 26 Dukane Manual Part No 403 579 00 Icon Detail Show last selected welder Keyboard keys Clicking saves current item New setup file Select welder to activate
3. System Production Analysis Started at 11 25 51 Good Parts 11 91 7 96 Bad Parts 1 8 3 96 Suspect Parts uU 0 0 96 Total 12 Average Parts per Hour IV 3 D Stacked Number of Cycles 10 00 11 00 11 00 12 00 12 00 13 00 Time ENS Good CT Suspect HM Bad Monday November 02 2009 10 34 19 AM Figure 4 12 Setup Production Display Dukane Manual Part No 403 579 00 Page 37 iQ Explorer User s Manual Basic Setup Continued O res 11 Click on the Utilities tab Some setup management and diagnostic tools are offered here See Figure 4 13 for these things Make Change Selections O Part Count This utility permits part count to be modified using Reset Preset and Count Bad Parts Select a duration for testing sonics 1 2 or 3 seconds Then click the Test button A window pops up to display the test Setup Utilities Use Setup Control to choose data result See Figure 4 14 a setup You can also Erase a Setup or Erase All e Off line Click the entry box to disable ultrasonics Setups Click the entry box again to activate ultrasonics O Part Sampling This is used to record the amount Q Monitor Encoder Postion Click this box and the and kind of parts processed Lot Size Sample position of the stack only will be displayed Size Exclude part types Store in memory 13 Dukane iQ Explorer iQAdvanced ProbeTest File Tools Window Help E Hardware 9 Proces
4. Figure 4 3 Icon and Function New setup file Start here to make a new setup file Clicking saves current item Save your data frequently Select welder to activate Choose a welder to use Show last selected welder Display the last welder that was selected Print setup Print the settings for your reports Scan network See which welders are active in the network Options Make settings to enhance how the PC manages the welding process See the next page for more detail on Options Keyboard keys Use when no regular keyboard is available A simulated keyboard appears Use the mouse to position the cursor on the key you want Click to select Letters appear in the preview panel Click ENTER to place the text in the chosen entry box of the active window Numeric keys For use when no regular keypad is available A simulated keypad appears Use the mouse to position the cursor on the key you want Click to select Numbers appear in the preview panel Click ENTER to place the numbers in the chosen entry box of the active window Exit Shuts down the iQ Explorer application Dukane Manual Part No 403 579 00 Options Section 4 Operation Numeric keys Exit Page 27 iQ Explorer User s Manual making an Entry Use the mouse to place the cursor in a white entry NOTE box and click This activates a flashing vertical bar In addition to the flashing vertical and confirms the entry box choi
5. a Network Connections BAX x File Edit view Favorites Tools Adve Address Network Connections Oak v f JP search Fy Folders I amp X9 m Name Type Status Device Name LAN or High Speed Internet A Local Area Connection LAN or High Speed Inter Connected Firewalled Intel R PRO 100 VE Net Wizard 5 New Connection Wizard Wizard ss Figure 3 2 Network Connections Window 3 Inthe Local Area Connections Properties window pick Internet Protocol TCP IP and click on Properties lt b Local Area Connection Properties General Authentication Advanced Connect using E9 Intel R PRO 100 VE Network Conne This connection uses the following items Vi Ell Client for Microsoft Networks Vi JE File and Printer Sharing for Microsoft Networks Install Properties Description Transmission Control Protocol Intemet Protocol The default wide area network protocol that provides communication across diverse interconnected networks Show icon in notification area when connected v Notify me when this connection has limited or no connectivity Figure 3 3 Local Area Connection Properties Continued Page 18 Dukane Manual Part No 403 579 00 Section 3 Installation Choose a Configuration Continued 4 In the Internet Protocol TCP IP Properties window NOTE enter the following IP address 169 254 0 10 At first connection the generato
6. 1 88 GHz 512 MB of RAM Support Information Figure 2 6 Checking Operating System Version Windows XP Page 11 iQ Explorer User s Manual Windows Vista Operating System When running Windows Vista before iQ Explorer can be run e Disable User Account Control UAC by following the instructions shown below Open up Control Panel and type UAC into the search box You ll see a link for Tum User Account Control OO Control Panel v uac x File Edit View Tools Help Control Panel Home E User Accounts E sic View Ee Naa Turn User Account Control UAC on or D a nnW T L off O items 1 filtered out I Figure 2 7 Disable User Account Control Vista On the next screen you should uncheck the box for Use User Account Control UAC and then click on the OK button So 73 Turn User Accoun v 4 p File Edit View Tools Help Turn on User Account Control UAC to make your computer more secure User Account Control UAC can help prevent unauthorized changes to your computer We recommend that you leave UAC turned on to help protect your computer Use User Account Control UAC to help protect your computer Figure 2 8 Disable User Account Control ll Vista NOTE You ll need to reboot your computer before the changes take effect but you should be all done with annoying prompts The instructi
7. 6 47 4 6 0 0 44 0 0 44 44 43 44 49 Amplitude Figure 4 9 Setup Cycle Data Page 34 Monday November 02 2009 10 32 22 AM Dukane Manual Part No 403 579 00 Section 4 Operation Basic Setup Continued 8 Click on the Graph tab Then click on the tab Graph Setup Input choices to set up the graphing function to illustrate a pictorial view of the welding process Make Change Selections See Figure 4 10 below O Axis Labels Choose labels for left right and horizontal axes of the graph from parameters Distance Velocity Power Energy Frequency Force Press and Amplitude O Start Stop Choose when the graphing should start and stop during the weld cycle Reference Select a graph to view as reference from a folder of previously generated graphs Dukane iQ Explorer iQAdvanced ProbeTest Jp File Tools Window Help 3 B ela jm 44 A 1 nj gE Hardware Process Settings Process Limits Cycle Data Wi Graph Production ES Utilities 5 System Graph Display Graph Setup Q Axis Labels O cence rilenam e Define Left Axis Amplitude x i Setup ProbeTest Define Right Axis Disabled Hom H30 Define Horizontal Axis Time v Time Scale Auto Select O StartfStop Start Graph At Start of Weld v Stop Graph At End of Weld m Monday November 02 2009 10 33 09 AM E Stop Figure 4 10 Setup Graph Setup Dukane Man
8. CaProgram FilesiDukane CorporationiQ ExplorensetupFilesiQGUIDefault jpg Software Version fi 2 1 Installed Hardware Distance and EPR Load Cell Serial and Ethernet Communications On line When Green Generator can enable an ultrasound signal Off line When Yellow A cycle can be run without having ultrasound triggered Figure 4 6 Setup Hardware Dukane Manual Part No 403 579 00 Section 4 Operation Monitor Data O View all setup names O List of key hardware components After Hardware settings have been made go to File and Save Current Setup File As Then move on to the next page of this manual to Process Settings Welder Date Format MM DD YY Welder Time 11 02 09 11 28 23 Set Welder Date Time OS Booster B 10 Horn H 30 ka Fixture F 17 Monday November 02 2009 10 29 25 AM E Stop When Red Emergency Stop is active Generator will not generate an ultrasound signal Page 31 iQ Explorer User s Manual Basic Setup Continued 5 Click on the Process Settings tab Basic setup continues when information is put into the entry boxes See Figure 4 7 below Enter Change Data O Welder type O Initiate Mode choice O Latch on Bad Part if Inititate Mode is Manual O Trigger type and method G Weld Mode and Method O Hold method and duration o Afterburst activate Delay Time and Duration Dukane iQ Explorer iQAdvanced Probe fest M File Tools Wi
9. network is required Consult with your IT staff about availability One screen process settings page Last weld data displayed simplifies programming F1 Help command Instantly displays explanation of function iQ Explorer GUI In most cases operation is independent of the generator and removal or malfunction of the iQ Explorer does not affect machine functionality The iQ Servo Press DOES require iQ Explorer interface Eight user selectable graph parameters Velocity energy power distance amplitude frequency force and pressure for viewing and storage of each weld Production analysis screen Displays eight hour shift production statistics good bad suspect quantities and percentages Advance stack diagnostics Includes power and frequency graphs for stack horn documentation and future reference for troubleshooting Dukane Manual Part No 403 579 00 Section 2 System Requirements System Requirements Dukane Manual Part No 403 579 00 Computer Requirements 7 POO SS SON WRIT 7 MENN PREND f Video DEN avse F CD ROM Drive 9 Hard DISK Space ma GANG 9 Communication PONG tette pee ep repre eas 9 Software Requirements 10 10 0 AA 10 NET RESPHOWOD ga NANANG 13 iQ System Requirements 13 Page 5 iQ Explorer User s Manual This page intentionally left blank Page
10. 0 Dukane Drive St Charles IL 60174 USA Phone 630 797 4900 E mail ussales dukane com Fax Main 630 797 4949 Service amp Parts 630 584 0796 Website The website has information about our products processes solutions and technical data Downloads are available for many kinds of literature Here is the address for the main website www dukane com us You can locate your local representative at www dukane com us sales intsales htm Dukane Manual Part No 403 579 00 Section 6 Contacting Dukane Page 55 iQ Explorer User s Manual This page intentionally left blank Page 56 Dukane Manual Part No 403 579 00 Section 7 Appendices Appendices Appendix A List of FIgUres a aaa han bit boeeri En Rs 59 Appendix B List of Tables 222 ouk kk ine RC n 60 Appendix C Regulatory Agency Compliance 61 Dukane Manual Part No 403 579 00 Page 57 iQ Explorer User s Manual This page intentionally left blank Page 58 Dukane Manual Part No 403 579 00 Section 7 Appendices Appendix A List of Figures No 2 1 2 2 2 3 2 4 2 5 2 6 2 7 2 8 3 1 3 2 3 3 3 4 3 5 3 6 3 7 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 18 4 19 Description Page Select Control Panel from the Start Menu rrrrrrrrrnrrnrrvnrrrnnrrnnrennrennsenneenneensernneenneeen 7 Select Display from the Control Panel Window ssaanenornn
11. 403 579 00 Revision History Revision Revision Number Summary Date 00 Original release 11 02 2009 Update web address Update Dukane Contacts page Update Regulatory Compliance information 07 20 2010 Dukane Manual Part No 403 579 00 Page iii iQ Explorer User s Manual This page intentionally left blank Page iv Dukane Manual Part No 403 579 00 Contents Section 1 Introduction 1 Section 2 System Requirements 5 Section 3 Installation 15 Section 4 Operation 23 Section 5 Multiple Welder Connections 45 Section 6 Contacting Dukane 53 Section 7 Appendices 57 ui rod REP PAP APA 59 B List of Tables lt 62200000468 2204 PA RS NGA kA BA DAA AA KALA 60 C Regulatory Agency Compliance a 61 WC JC AKA GA 63 Dukane Manual Part No 403 579 00 Page v iQ Explorer User s Manual This page intentionally left blank Page vi Dukane Manual Part No 403 579 00 Section 1 Introduction Introduction General User Information 3 Read The Manual First a aaa UU 3 Notes Cautions and Warnings ls 3 Drawings and Tables a oa a a a lll sn 3 iQ Explorer Overview 00 4 Key Features acu wi nah Xm EGRE ES RS 4 Dukane Manual Part No 403 579 00 Page 1 iQ Explorer User s Manual This page intentio
12. 6 Dukane Manual Part No 403 579 00 Computer Requirements iQ Explorer software requires the minimum computer hardware configuration mentioned below Processor A IBM compatible computer desktop or laptop is required The processor must have a clock speed of at least 800 MHz to operate A faster processor with a more advanced architecture will provide improved performance Memory At least 512 MB of RAM are required Less memory will result in an unacceptable performance penalty 1024 MB of memory or more will enhance the system response Video Display A color display with at least 800 x 600 resolution and 256 colors 8 bit is required SVGA Higher resolution and or more colors will improve display characteristics To determine your settings click on the Start menu as shown in Figure 2 1 Then select Control Panel as shown Your system may be capable of higher resolution and or more colors You may increase these settings to your preference When you are finished click the OK button and then close the Control Panel window Dukane Manual Part No 403 579 00 TIP The minimum requirements are not the same as the suggested configuration 800MHz processor with 512 MB of RAM Just as we have a Minimum Daily Requirement of vitamins and calories no one tries to live on 600 calories per day Section 2 System Requirements Internet Internet Explorer E mail Microsoft Outlook Adobe Acrobat 4 0 t
13. 7 Microsoft Excel Microsoft Word fi Calculator Shortcut to PM65 Solitaire i es 6 amp 4 All Programs gt e My Documents E 2 My Recent Documents gt e My Pictures e My Music DE My Computer 8 My Network Places ES Control Panel a Printers and Faxes Help and Support Search J Run peak Dell Solution Center Log Off 3 Shut Down Figure 2 1 Select Control Panel from the Start Menu Page 7 iQ Explorer User s Manual In the Control Panel window double click the Display icon See Figure 2 2 below Control Panel ka la File Edit View Favorites Tools Help Back kd 5 P Search E Folders CH Address c Control Panel wi Ng Control Panel 9 Accessibility Add Hardware Add or Switch to Category View Options Remov See Also a j is F Find Fast Folder Options Fonts Windows Update Help and Support von E rw Figure 2 2 Select Display from Control Panel Window Windows XP A new popup window appears showing your current display properties Click the Settings tab to view your current settings Use the slider in the lower left corner of the window to adjust the display to at least 800 x 600 The drop down menu in the lower right indicates the current color palette Select at least 256 colors 8 bit See Figure 2 3 below Display Properties 2 tg Themes Desktop Screen Saver Appearance Settings
14. Continued You may need to restart the computer before changes take effect Click OK and close the Network window If nothing is displayed in the Registered Welders list Check that the correct subnet was entered Check that the part of the IP address that is masked by the subnet is entered correctly Your firewall could be preventing communications In that case see the IT administrator for help If the generator s name is displayed in the list click that name and you are ready to start configuring your generator Changing the Generator s IP Address 10 If you need to change the IP address of the generator right click on the IP address in the Registered Weld ers list You will be prompted to confirm your intention to change the IP Address Click the Yes button The next window will contain the identity of the selected generator See Figure 3 6 Modify the IP address to one that IS in the subnet of your PC and press OK Again you will be prompted to confirm that you want to change the IP Address Click the Yes button 12 The name of the generator will now be displayed in the list of Registered Welders Click on the name Wait for the upload of parameters and you are ready to start configuring your generator Page 20 NOTE If the IP address is displayed without the weld er name then the initial connection could not acquire the welder name indicating a weak connection Press the Scan Netw
15. D a E Hold Collapse balance Adds item to the weld cycle data display Total Cycle Time v Display Display LB Ve Adds the limit s to the weld cycle alEG ka Pistang E z data display and to the appropriate o column Lower Bad Lower Suspect Upper Suspect and Upper Bad on this Process Limits page Removes item from the weld cycle data display E Stop Figure 4 8 Setup Process Limits Drop Down Menu Detail Dukane Manual Part No 403 579 00 Page 33 iQ Explorer User s Manual Basic Setup Continued 7 Click on the Cycle Data tab This is where you can monitor the accumulated data reported for the weld cycles Data displayed on this page results from the choices made by the operator for the Process Settings and Process Limits pages previously discussed Figure 4 9 shows a sample of the Cycle Data page Dukane iQ Explorer iQAdvanced ProbeTest Fie Tools Window Help Part Count v Method 1 Method 1 EEK Low Bad Low Suspect High SuspectHigh Bad 4 0 15 0 N to o m Amplitude pe N ProbeTest 02 Nov 2009 11 09 12 ProbeTest 02 Nov 2009 11 09 09 ProbeTest 02 Nov 2009 11 08 57 ProbeTest 02 Nov 2009 11 08 52 ProbeTest 02 Nov 2009 11 08 45 ProbeTest 02 Nov 2009 11 08 37 ProbeTest 02 Nov 2009 11 08 31 ProbeTest 02 Nov 2009 11 08 27 ProbeTest 02 Nov 2009 11 08 20 ProbeTest 02 Nov 2009 11 08 18 DrahaTarnt NI Naw 9000 11 00 46 0 24 Time s 4
16. Intelligent Assembly Solutions IO Explorer User s Manual Intelligent Assembly Solutions DUKANE Graphical Interface Dukane Part No 403 579 00 ISO 9001 2000 75 555 no Y 5 www dukane com us iQ Explorer User s Manual Copyright 2009 Notice of Rights All rights reserved No part of this manual including the interior design cover design and icons may be reproduced transmitted or utilized in any form or by any means electronic mechanical photocopying recording or by any information storage and retrieval system without written permission from the manufacturer Notice of Liability The information contained is this manual is distributed on an as is basis with out warranty While every precaution has been taken in the preparation of this manual the manufacturer shall not have any liability to any person or entity with respect to any liability loss or damage caused or alleged to be caused directly or indirectly by the instructions contained in this manual or by the hardware and software products described herein Printed in the United States of America Part Number 403 579 00 This ultrasonic equipment is manufactured under one or more of the following U S Patents 3 780 926 3 825 481 4 131 505 4 277 710 5 798 599 5 880 580 6 984 921 7 225 965 and 7 475 801 Windows is a registered trademark of Microsoft Corporation in the United States and other countries Page ii Dukane Manual Part No
17. Page 51 iQ Explorer User s Manual Once all IP addresses have been added to the supervisor s PC from the Main Menu select File gt Select Welder See Figure 5 6 All connected welders will be displayed Multiple welders can be viewed at one time by selecting Window Tile Horizontally or Vertically Resize the views to fit your screen Dukane iQ Explorer Select Welder File Tools Window Help Jela ann Registered Welders Networked Welders E 172 16 7 175 FH 172 16 7 176 E 172 16 7 177 Setup Files E Setup Files Figure 5 6 Displaying Connected Welders Page 52 Dukane Manual Part No 403 579 00 Section 6 Contacting Dukane Contacting Dukane Dukane Manual Part No 403 579 00 Page 53 iQ Explorer User s Manual This page intentionally left blank Page 54 Dukane Manual Part No 403 579 00 Contacting Dukane Identify Equipment When contacting Dukane about a service related problem be prepared to give the following information Model number line voltage and serial number Fault error indicators from the LCD display Software version Press INFO With pointer at System Information press ENTER to get this data Problem description and steps taken to resolve it Many problems can be solved over the telephone so it is best to call from a telephone located near the equipment Intelligent Assembly Solutions Mailing Address Dukane Ultrasonics 290
18. Process Settings Press Page 32 Monday November 02 2008 10 30 50 AM Dukane Manual Part No 403 579 00 Section 4 Operation Basic Setup Continued 6 Click on the Process Limits tab Basic setup continues as the operator chooses which process characteristics from the Status column on the left will become part of the process record Figure 4 8 shows the drop down menu choices available for each characteristic NOTE Weld Cycle Data is displayed on the Pro cess Settings page most recent cycle only Additional information is shown on the Cycle Data page See the next page of this manual Dukane iQ Explorer iQAdvanced Probe Test File Tools Window Help Si a sis 8 ann amp Hardware 9 Process Settings 4 Process Limits s Cycle Data Wl Graph 8 Production Ez Utilities System o L E x E3 Status Lower Bad Lower Suspect Cycle Data Upper Suspect Upper Bad Downstroke Time Sd E Downstroke Distance bd Downstroke Velocity v ContactPressure v Trigger Delay Time 1 Delay Collapse Distance Weld Time Method 1 v Display 0500 Collapse Distance Method 1 v Weld Energy Method 1 Bad 40 45 isa 5 Weld Peak Power Method 1 v Display 2 Weld Time Method 2 EE Collapse Distance Method 2 Weld Energy Method 2 EE WeldPeakPowerMethod2 Absolute Distance bd E Total Weld Time Y Total Weld Distance Total Weld Energy Hold Time
19. Setup Graph Setup 1111 000000000000000000000ENNNE ANNE ANA A EAR ASARAN ANA NANANA NANA ANA AA NAA ana rrr nenne 35 Setup Graph Display niente siad denk unii Lan oa Lg saa dudo Rue s heg x nda dx dana dus anda 36 Setup Production Display sese 37 Setup WHITES nama ar en eie da atta th ada i e v v nie as D EATER CM d S 38 Setup Utilities Test Display Sample sss 39 Setup SY IMBRE 40 ag Seen OVENEN sagasa aNG AA AG aa 41 Save and Retrieve Setup Files esses 42 Save PAN DAA eT 42 Save Graph Dalai da AA A 42 Dukane Manual Part No 403 579 00 Page 59 iQ Explorer User s Manual Ap pendix A continued List of Tables No Description Page 4 20 Help from Top Menu Barks ainsi GANT NG ee et eere rae env eS Da et d t 43 4 21 Coritents and Index iri Help uoi GAGA oe eer terit tins revu o E ve P ERR dea bet 43 5 1 Simple Stand alone Network Configuration erraram 47 5 2 Adding IP Add ESS a 48 5 3 Connection to Local Area Network amas asas ra isolada ab pad loqui a Edu Rb Rita a 49 5 4 Example Connection to Local Area Network eee 50 5 5 Adding IP Address on Supervisor PE aaa aklan sme aaa aa 51 5 6 Displaying Connected Weld re aaa AA aU Dana tex Hn ax sas Andina dra KEE Kia UE 52 Appendix B List of Tables No Description Page 4 1 Options Choices for the Operator rannrnnnrnnrrrnrrrnrrrn
20. ce bar entry boxes may be filled 2 Use the PC keyboard or PC numeric keypad to with a flashing color complete the entry Or use the programs keyboard keys or the numeric keypad activated with icon selection as explained on the previous page 3 Tap the ENTER key to confirm the entry 4 Entries that can be made using the mouse can also be made using a touch screen Options Options help you manage the welding process using the settings offered through the nine tabs shown in Figure 4 4 below Options Communications Security Shifts Force Graph Data Part Data Appearance Industrial Tools Period to refresh production tab 10 seconds Request confirmation in this application if changes are made on the generator Automatically connect to welders when discovered Cancel Figure 4 4 Option Tabs Continued Page 28 Dukane Manual Part No 403 579 00 Section 4 Operation Options Continued Table 4 I shows what can be done with Options What the Operator Can Do with the Option Turn Feature Enter Data Make a Selection On or Off Prompt when generator Interval Production Tab changes are made refresh rate seconds Connect automatically to welders when discovered o E e Enable security Ba cip alpa mr Set Password Enable auditing to support FDA 21 CFR Part 11 Show keyboard on password entry 1 Security Enable saving Part Data in e Name the shift and enter Enable sh
21. d Part Data 29 Shifts 29 Supervisor 29 Setup 30 Cycle Data 34 Graph 35 Graph Display 36 Hardware 31 Process Limits 33 Process Settings 32 Production 37 Select Welder 30 System 40 Utilities 38 R Regulatory AgencyCompliance 61 CE Marking 61 FCC 61 Requirements 7 Computer 7 CD ROM Drive 9 Communication Ports 9 Ethernet Port 9 Security Key 9 USB Port 9 Hard Disk Space 9 Memory 7 Processor 7 Video Display 7 iQ System 13 Software 10 NET Framework 13 Windows 10 S Save and Restore Graph Data 42 Save and Retrieve Part Data 42 Save and Retrieve Setup Files 42 Security Key 9 17 Sonics Test 38 Test Display 39 T Tables 60 Touchscreen 4 28 Page 66 Dukane Manual Part No 403 579 00 DukanelSQ ISO CERTIFICATION Dukane chose to become ISO 9001 2000 certi fied in order to demonstrate to our customers our continuing commitment to being a quality vendor By passing its audit Dukane can assure you that we have in place a well defined and systematic approach to quality design manu facturing delivery and service This certificate reinforces Dukane s status as a quality vendor of technology and products To achieve ISO 9001 2000 certification you must prove to one of the quality system regis trar groups that you meet three requirements 1 Leadership 2 Involvement 3 Quality in Line Organizations and Quality System Infrastructure The ISO 9001 2000 standard establishes a minimu
22. d be the second illustration in section three while Table 3 II would be the second table In section three Dukane Manual Part No 403 579 00 Section 1 Introduction NOTE Note statements provide additional information or highlight procedures WARNING o Warning statements point out conditions or 5 v practices that could re sult in personal injury or loss of life Condition Electrical Hearing or Practice Hazard Protection Page 3 iQ Explorer User s Manual iQ Explorer Overview This program enhances any compatible iQ Series ultrason ic generator through a user interface that allows monitor ing and setup to be done virtually anywhere Whether in stalled on your desktop or laptop PC this tool gives more flexibility and control for the processes you manage Key Features iQ Explorer User Interface Page Windows operating system Familiar file folder menu structure requiring no special training Touch screen input Makes programming easier All welder setup parameters are programmed from one menu page Currently availability is limited for use with the iQ HMI or PCs with touch screen such as tablets Ethernet connectivity For connection to local area network or stand alone applications Supervisory password Control feature for locking out system controls Remote connectivity Dukane hotline is available for system diagnostics and troubleshooting 24 hours a day VPN access to the welder s
23. ex C Computer Requirements 7 D Dukane 55 Contacting 55 Intelligent Assembly Solutions 55 F Figures 59 G General User Information 3 H Hardware Modification 40 Help System 43 F1 Key 43 I Icons 26 Index 63 Installation Installing 17 Configuration 18 Unpacking 17 Installing Configuration PC to Single Generator 18 Intelligent Assembly Solutions 55 IP Address Changing 20 iQ Explorer 4 Overview 4 Process Control 4 User Interface 4 K Key Features 4 Dukane Manual Part No 403 579 00 Index L Launching the Software 21 Change Autoboot 21 Click Icon 21 List of Figures 59 List of Tables 60 Local Area Network 49 M Menu Icons 25 Menu Tabs 26 Microsoft ii NET Framework 17 Modifications Make none 61 Multiple Welder Connections 45 Adding iP Addresses on Supervisor PC See Multiple Welder Connections Standalone Network Unique iP Address Connection to Local Area Network 49 Example Connection to Local Area Network 50 Standalone Network 47 Unique iP Address 48 O Operation Icon Detail Exit 27 Keyboard keys 27 New Setup File See See Page 27 Numeric keys 27 Options 27 Save Current Item See Page 27 Scan network 27 Select Welder See Page 27 Icons 26 Icon Detail 27 Making an Entry 28 Menu 25 File 25 Help 25 Tools 25 Window 25 Options 28 Appearance 29 Communications 29 Force 29 Graph Data 29 Industrial 29 Continued Page 65 iQ Explorer User s Manual O Continue
24. hardware settings may affect operation of the generator Click OKAY to proceed with hardware modification Dukane iQ Explorer iQAdvanced ProbeTest Wie Tools Window Help E Hardware Process Settings Process Limits aS Cycle Data uh Graph w Production E Utilities System System VO Status Output Duration Maintained Auto Start Input solid State Enable Auto Stop Input Restore I O Defaults C Advanced Hardware Phase Shit 0 Free Run Frequency 1999d Enable FrequencyLock amp Hold Restore Advanced Hardware Defaults Restore System Defaults Define FJ KA System FrequencyLim its m x Upper Lim it pon Hz Lower Limit 1000 Hz Define Programmable Output 1 J3 Pin 4 E Stop Status v WARNING Modifying hardware settings may affect operation of unit Serial Communications Output Format Output Mode Baud Rate Flow Control Cancel comma Delimited All 3500 Bd hd None v Add LF after CR I Print Header Enable Limit Indicators V Restore Factory Defaults Figure 4 15 Setup System Warning Page 40 Monday November 02 2009 11 33 18 AM Dukane Manual Part No 403 579 00 System modifications Continued Hardware fine tuning is offered on the System page See Figure 4 16 for an overview Make Change Selections O System I O Designed for flexibility when integrating t
25. he ultrasonic system with automation Section 4 Operation Serial Communications Used to configure the serial port as an output for cycle data Output Format Determines how cycle data fields are separated Output Mode Determines what is sent All Good Bad etc It 5 F Const Baud Rate Speed setting of the serial port in use http www dukane com us downloads asp type Application 20Notes for application notes on Automation Integration Flow Control A setting of the serial port in use Add LF after CR Determines what follows a data record a carriage return CR only or a CR followed o Advanced Hardware Designed for unique by a line feed LF tooling applications Consult factory prior to adjusting these settings el Dukane iQ Explorer iQAdvanced Probe Test File Tools Window Help 3 a els gt gu san E Hardware Process Settings Process Limits a Cycle Data ui Graph w Production E Utilities System Q System VO Status Output Duration Maintained z Auto Start Input Solid State v Enable Auto Stop Input I Define Programmable Output1 J3 Pin 4 E Stop Status v Define Programmable Output 2 J3 Pin 5 Hold Status v Restore O Defaults O Advanced Hardware Buzzer Status Phase Shit 0 Buzzer Status Free Run Frequency 19990 Hz E BUzzer at irig Enable FrequencyLock amp Hold I Serial Communications Syste
26. ift s shifts times F Enter Force instead of Select air cylinder bore size orce Pressure Files e Automatically save graph Directories to save graph data to file data to file Graph Data Eme ES screen Show graph data types Interval Save part data minutes to file Distance Velocity Power Energy etc Directories to save part data Display Part Data Table 4 1 Options Choices for the Operator Save part data from multiple welders to one file Display only most recently welded part data Locations for Default Setup Image and Background Image Show window when weld is in progresss Enable interface to PLCs Set up High Level Password Disable outputs to operators e At startup navigate directly to PLC screen Setup Users Manage User Names Setup PLCs NOTE Data is saved to the PC s hard drive Password protection prevents editing It limits those who do not have the password to viewing what is taking place during the weld process Dukane Manual Part No 403 579 00 Page 29 iQ Explorer User s Manual Basic Setup A new setup is made when ia Starting from scratch when no setups exist Adding a setup to a list of setups already created or Modifying an existing setup and saving the modified setup with a new name Each of these events begins w
27. ith the selection of a welder 1 From the Select Welder window on the opening screen select a welder from the Registered Welders list 2 A series of windows with progress bars appears to indicate that iQ Explorer and the welder are establishing a connection Once the two are connected a welder icon appears in the top menu bar as shown in Figure 4 5 Welder icon indicates a registered welder has been selected Dukane iQ Explorer iQAdvanced Setup 1 e Tools Window Help Jela ann Figure 4 5 Setup Registered Welder Icon Continue with the Hardware tab and go to the next page of this manual Continued Page 30 KL Hardware Process Settings Process Limits e Cycle Data ub Graph T Production Eg Utilities E System Dukane Manual Part No 403 579 00 Basic Setup 3 Continued Click on the Hardware tab Basic setup continues when information is put into the entry boxes See Figure 4 6 below Enter Change Data 6 Welder name File name for the image displayed on this tab G New name for setup file click Rename Q Date format choice Current date and time on the generator H Booster horn and fixture identification or See Monitor Data in the next column Dukane iQ Explorer iQAdvanced ProbeTest We File Tools Window Help Jule le sann elder Name iQAdvanced Setup File Name 04 ProbeTest v Rename Setup File ho File Image
28. ling Microsoft Windows Operating System Only Step 1 Place the CD in the PC s CD ROM drive tray and close the tray Step2 The CD should start the installation process automatically If this does not happen go to START then RUN and key in this command d setup exe Where d is your CD ROM drive Step 3 TheiQ Explorer installation window will appear Follow the on screen instructions to complete the installation and remove the CD from the CD ROM drive tray when finished ic iQ Explorer Welcome to the iQ Explorer Setup Wizard The installer will quide you through the steps required to install iQ Explorer on your computer WARNING This computer program is protected by copyright law and international treaties Unauthorized duplication or distribution of this program or any portion of it may result in severe civil or criminal penalties and will be prosecuted to the maximum extent possible under the law Cancel Figure 3 1 Installation Start up Screen Dukane Manual Part No 403 579 00 Section 3 Installation Step 4 Insert the USB Security Key Part No 433 37 into any available USB port on the computer This Security Key is also referred to as a dongle A Found New Hardware Wizard window will appear The Wizard detects a new USB device and searches for the appropriate software When the Wizard completes its search a message will appear The wizard has finished installing the software fo
29. m FrequencyLimits Wide v Output Format Comma Delimited v Upper Lim it pio Hz Lower Lim it fi 000 Hz Restore Advanced Hardware Defaults Output Mode Al w Baud Rate 9600 Bd v Flow Control None Add LF after CR Print Header Enable Limit Indicators V Restore System Defaults Restore Factory Defaults Monday November 02 2009 10 40 34 AM Figure 4 16 Setup System Overview Dukane Manual Part No 403 579 00 Page 41 iQ Explorer User s Manual Save and Retrieve Setup EA Dukane iQ Explorer iQAdvan Fi le S gl Tools Window Help Select Active Setup i 1 Click File Refer to Figure 4 17 E Renee Se Select Welder 2 From the drop down menu you can save a setup file to Open Part Data File j a file on the PC s hard drive in several ways Save Open Graph Data File Current Setup File or pod Setup Fie j Save Current Setup File As New Setup File F Save Current Setup Fil 3 To retrieve a setup click on Select Active Setup to palalain get a list of setups that are active Then select a setup Save Current Setup File As E Copy Current Setup File l Save a Setup from that list Erase Setup File Print Screen Print Setup Exit Figure 4 17 Save and Retrieve Setup Files A Options Save and Retrieve Part Data 1 Click the Options icon Refer to Figure 4 18 and to Figure 4 1 2 Click on the Part Data tab Save part data fr
30. m requirement for these requirements and starts transitioning the company from a traditional inspection oriented quality system to one based on partnership for continuous improvement This concept is key in that Du kane no longer focuses on inspection but on individual processes Dukane s quality management system is based on the following three objectives 1 Customer oriented quality The aim is to improve customer satisfaction 2 Quality is determined by people The aim is to improve the internal organization and cooperation between staff members 3 Quality is a continuous improvement The aim is to continuously improve the internal organization and the competitive position ISO 9001 2000 CERTIFIED Dukane products are manufactured in ISO registered facilities Please refer to our website at www dukane com us sales intsales htm to locate your local representative iQ Explorer User s Manual Part No 403 579 00 www dukane com us Printed in the United States of America Dukane Intelligent Assembly Solutions e 2900 Dukane Drive St Charles Illinois 60174 USA TEL 630 797 4900 FAX 630 797 4949
31. n Drop Down Menu Items 25 i e c 26 Making an Entry saca e an o rc eR cap P ENG KiTa 28 Qui V P E 28 Basic Set p D 30 Save and Retrieve Setup Files 42 Save and Retrieve Part Data 0 00 aaa 42 Save and Restore Graph Data 42 Using the Help System s 2 ood ERR Wa KKK GEN 43 Dukane Manual Part No 403 579 00 Page 23 iQ Explorer User s Manual This page intentionally left blank Page 24 Dukane Manual Part No 403 579 00 Section 4 Operation Main Menu This section gives an overview of the main icons shown in the menu bars Top of Screen Drop down Menu Items Select a welder i Scan the network Get a quick Open Part Data or Graph overview of active welding Data files ti operations Setup Files Start a new di f Units Choose Imperial or Metric one or save copy or delete i Options See the next part of this them manual Menu Icons Page 26 Select Welder Type Choose either DPC or iQ Dukane iQ Explorer New Setup File ii 3 3 Tools Window Help Selec Active Setup Dukane iQ cxplorer New Setup File Select Welder TI File EE Window Help Scan Network mous iQ P New Setup File Cascade Na RR mem ELEME ES Dukane iQ Explorer New Setup File E 1 File Tools Window s Open Part Data File
32. nally left blank Page 2 Dukane Manual Part No 403 579 00 General User Information Read This Manual First Before operating your software read this User s Manual to become familiar with it The manual is organized to al low you to learn how to effectively operate this program Examples given are chosen for their simplicity to illus trate basic operation concepts Notes Cautions and Warnings Throughout this manual we use NOTES to provide in formation that is important for the successful applica tion and understanding of the product A NOTE block is shown to the right In addition we use special notices to make you aware of safety considerations These are the CAUTION and WARNING blocks as shown here They represent in creasing levels of important information These state ments help you to identify and avoid hazards and rec ognize the consequences One of three different symbols also accompany the CAUTION and WARNING blocks to indicate whether the notice pertains to a condition or practice an electrical safety issue or a operator protection issue Drawings and Tables The figures and tables are identified by the section num ber followed by a sequence number The sequence num ber begins with one in each section The figures and tables are numbered separately The figures use Arabic sequence numbers e g 1 2 3 while the tables use roman sequence numerals e g II IID As an ex ample Figure 3 2 woul
33. ndow Help a A 1 m O Pressure values 9 Amplitude values O Secondary Control Values or View Data Real time weld data Most recent weld cycle data E JE Bx E Hardware Process Settings 7 Process Limits Q Data jal Graph EE Production E Utilities System Welder Type Q B WA Press Probe old Method Hold Time Time 0 100 s Initiate Mode 1 B mi Afterburst ado z O Ma Ng Trigger 8 Pres5ure Max Trigger Compensation Type Force Time Poi Local z Local v collapse Distan Weld Energy Weld Peak Pow Amplitude O int Force fio lb 5 000 8 fo 000 in Downstroke 100 0 psi weld 32 Method Weld Pressure 1 80 0 psi Normal z Ramp UpTime 0 100 s Em p Hold Pressure 90 0 psi Ramp Down Time 0 000 s Mode Upstroke 100 0 psi Q A single Method r Secondary Control Collapse Distance 1 Absolute Distance Method 1 Weld Time Time 0 500 s Weld Energy 1 I Total Weld Time 7 Weld Peak Power 1 Total Weld Distance FT ar Total Weld Energy IT View most A Total Cycle Time I recent er2 Total Stroke Distance weld cycle Part Count Method 1 Weld Peak data Power Method 1 Low Bad Low Suspect 4 01 High Suspect High Bad GOOD ProbeTest 02 Nov 2009 11 09 12 0 500 E 0100 0600 Figure 4 7 Setup
34. nnnnnnnvanornennennnnnnnvvennenernrtnsnne 8 Setting Display Colors and Resolution scccsscccanccextsactarincdteccdaniasseniesissacetietasiasse acaaviaazbedad 8 Selecting My CoOmpuier rsisi a aa A ns AVE Ra Se 10 Selecting View System nio MANO Taasan nagan NA NA 11 Checking Operating System Version aanak asa 11 Disable User Account Control I rrrrrrnrrrnrernrrnrrrnnrrrnrernernnernnerereeerersseeerernsersrernseeresene 12 Didable User Account Control Il 17117 72 aaa tear nennen 12 Installation Start up Screen 010777777 Hee 17 Network Connections Window sssseesssssssssessseseseere nere nnr nennen 18 Local Area Connection Properties rrrrrrrrnrrnrrrnnrrnrrrnnrrrnrrrrererererernreenreresererernreesseene 18 internet Protocol TCP IP Properties asaan aka std usan toos 19 Registered Welders EISE reu AALANGAN ANAKAN 19 ASSIM IP Addr MR 20 iQ Explorer Start up Screen cccccccccsceccecceceeeeeeeceseceeecneeneeeceeceeeeeeeceeeceeeseeeeenesseeeaees 21 Top Menu Bar RR 25 Main Menu lgonS T 26 Icon and FUNCON siri ans caras senda alraa e e A avvisende rd 27 Option TADS cr ccn EIC 28 Setup Registered Welder CON oco AGA 30 Setup Hardware odisea eer aba rh zu P Ba cu a ad ecient 31 Setup Process Settings ill M 32 Setup Process Limits Drop Down Menu Detail rrrrrnrrrnrrrnrrrnnrrnnrrnrrrnnrrnrrrnnrnnnnnnnn 33 sap Ne eee 34
35. om multiple welders to one file 3 Usingthe Main and Alternate categories you may en SE P P isplay only most recently welded part data ter the designated files where part data will be stored V alata wil fone s Communications Force Shifts Security Graph Data Industrial Appearance Part Data Tools Save Part Data Directories Main C Program Files Dukane Corporation i Explorer PartD ata eal Alternate 25 parts Period to save part data set to zero to save at exit only 10 minutes Cancel all data will still be saved to file 4 Retrieve part data by locating the files stored in the place Main or places Main and Alternate so designated above Figure 4 18 Save Part Data f Options Save and Restore Graph Data 1 Click the Options icon Refer to Figure 4 19 and to Figure 4 1 2 Click on the Graph Data tab and then the Files tab Main Precio E ogram Files Dukane Corporation nG E Reference C Program Files Dukane CorporationNi E a Communications Force Shifts Security Graph Data Industral Appearance Patt Data Tools Files Display Automatically save graph data Save Graph Data Directories 3 Using the Main and Reference categories you may enter the designated files where graph data will be stored Cancel 4 Using the Display tab you may select the type of data to display in the graph Another selection to make al lows you to displa
36. ons relating to Windows Vista can be found at www howtogeek com search for How to disable user account control Page 12 Dukane Manual Part No 403 579 00 Section 2 System Requirements NET Framework Microsoft NET Framework 1 1 is required for running iQ Explorer iQ System Requirements iQ Explorer is designed to compliment the iQ Series generators the advanced models only The software allows the operator to program these generators more easily and in less time than if programmed manually If there is any question about your generator type or its compatibility with iQ Explorer please contact Dukane Dukane Manual Part No 403 579 00 Page 13 iQ Explorer User s Manual This page intentionally left blank Page 14 Dukane Manual Part No 403 579 00 Section 3 Installation Installation Unpacking EEE EEE ARO 17 la cell AA NE 17 Choose a Configuration isoen e E eE 18 Launching the Software aa anan aa 21 Page 15 Dukane Manual Part No 403 579 00 iQ Explorer User s Manual This page intentionally left blank Page 16 Dukane Manual Part No 403 579 00 Carefully open your shipping container and make sure it contains the items shown on the shipping documents Inspect all items and report any missing items or damage immediately iQ Explorer Kit Dukane Part No 438 959 Contents Mem DukanePart No 437 00245 Security Key 433 37 Ethernet Patch Cable 200 1552 03M 403 579 Instal
37. ork Configuration Dukane Manual Part No 403 579 00 Page 47 iQ Explorer User s Manual Unique IP Address Each 1Q system needs to be programmed with a unique IP address See Section 3 Page 20 Changing the Generator s IP Address Once IP addresses have been programmed into each iQ generator you then need to add this address in the Tools gt Select Welder Type Machine Interface box as shown below in Figure 5 2 Machine Interface C DPC Unit rcNet AI SRVR IP Address iQ Welder TCP IP Cancel iQ Advanced IP Address 172 172 16 7 02 7 02 Figure 5 2 Adding IP Address Add only IP addresses of welders required to connect to your PC Page 48 Dukane Manual Part No 403 579 00 Section 5 Multiple Welder Connections Connection to Local Area Network LAN Consult your IT department for proper IP address selection Each iQ system needs to be programmed with a unique IP address See Section 3 Page 20 Changing the Generator s IP To desktop PC Local Area Network LAN Figure 5 3 Connection to Local Area Network Dukane Manual Part No 403 579 00 Page 49 iQ Explorer User s Manual Connection to LAN Continued In this configuration we recommend that each PC coupled with a welding system be programmed to connect to that system only See the example in Figure 5 4 Welder A coupled to PC A and PC A is configured to connect to Welder A IP address Machine Interface C DPC Unit A
38. ork button to try acquiring the welder name Assign IP Address for 00 80 AB 00 01 63 172167171 Use the following IP address C Using direct PC connection 169 254 0 2 Figure 3 6 Assign IP Address Dukane Manual Part No 403 579 00 Launching the Software Autoboot In standard operation iQ Explorer will autoboot auto matically begin after the PC has been started Figure 3 7 illustrates how the screen will look on start up Dukane iQ Explorer File Tools Window Help zwi sls 2 Bj sann Select Welder Registered Welders New Setup File Setup Files Setup Files Figure 3 7 iQ Explorer Start up Screen Click Icon You may prefer to launch iQ Explorer by double clicking the desktop icon BUKANE Explorer Dukane Manual Part No 403 579 00 Section 3 Installation NOTE To change the autoboot feature you may remove this program from your computer s start up sequence using these steps 1 Click on the Start button Click on All Programs 2 3 Click on the Startup file folder 4 Highlight iQ Explorer and right click to activate a dropdown menu Select Delete from the drop down menu and tap the Enter key That deletes the shortcut that starts the program Page 21 iQ Explorer User s Manual This page intentionally left blank Page 22 Dukane Manual Part No 403 579 00 Section 4 Operation Operation Main MENU euis actress ER EU EE pad 2b Top of Scree
39. r USB Dongle Software Protection Device If you are prompted to search Windows Update for the driver select NO not this time and click Next NOTE Without the USB Security Key iQ Explorer will run for only a few minutes The time and date bar at the bottom of the window flashes red if the key is not installed Step 5 Select Install the Software Automatically Recommended and click Next Step 6 Click Finish to end the Found New Hardware Wizard Step 7 Do not start iQ Explorer at this time NOTE The software checks to see if Microsoft NET Framework is installed If it is not put the iQ Explorer CD back into the CD ROM drive tray and close it Go to START then RUN and key in d dot netfx exe Where d is your CD ROM drive to install the NET Framework After NET Framework is installed restart the computer and complete the iQ Explorer installation Page 17 iQ Explorer User s Manual Choose a Configuration Before continuing with the installation set up the type of configuration you will use PC directly connected to a single generator OF e Each PC and generator connected as a node on a local area network LAN PC Directly Connected to a Single Generator 1 Set the IP address on the PC that runs iQ Explorer 2 Open Network Connections in the Windows Control Panel The window should be similar to the one shown below Right click on Local Area Connection and select Properties
40. r will be as signed a default IP address of 169 254 0 2 if the user does not change the address 5 Enter Subnet mask 255 255 0 0 See the Figure below g TT Internet Protocol TCP IP Properties General You can get IP settings assigned automa por this capability Otherwise you need to ask your network administrator r the appropriate IP settings Obtain an IP address automatically Use the following IP address i Dukane iQ Explorer IP address 192 168 0 2 File Tools Window Help RI Ali Subnet mask 255 255 255 0 Default gateway Select Welder Registered Welders Use the following DNS server addresses amp Networked Welders Preferred DNS server Alternate DNS server Figure 3 4 Internet Protocol TCP IP Properties 6 Click OK and close the Network window Setup Files Setup Files You may need to restart the computer before changes take effect 7 RuniQ Explorer Look at Registered Welders see Figure 3 5 and press the to open the list of Networked Welders See which welder is directly connected to your PC If none are discovered a will be displayed Figure 3 5 Registered Welders List NOTE Power up the generator and connect it to the PC with an ethernet cable if not already powered and connected Continued Dukane Manual Part No 403 579 00 Page 19 iQ Explorer User s Manual Choose a Configuration
41. rcNet OK AI SRVR IP Address To desktop PC iQ Welder TCP IP Corcel iQ Advanced IP Address Add 172 16 7 175 Hemove Local Area Network LAN Welder A Welder B Welder C o e Welder B P C Welder A P C Welder CPC iP address 172 16 7 175 iP address 172 16 7 176 iP address 172 16 7 177 Figure 5 4 Example Connection to Local Area Network Page 50 Dukane Manual Part No 403 579 00 Section 5 Multiple Welder Connections Program each welder coupled to a PC accordingly Welder A to PC A Welder B to PC B Welder C to PC C etc iQ Explorer can be loaded on additonal PC s connected to the LAN For instance computers could be located on the desks of the Supervisor Q C Manager and Production Manager This would allow remote access to each welder on the LAN However in the production environment we recommend having a second PC supervisor connected to a welder for quick analysis and troubleshooting Add all welder IP addresses on this second supervisor PC as discussed above Access the Machine Interface window by going to Tools Select Welder Type gt Machine Interface box as shown below in Figure 5 5 Machine Interface C DPC Unit ArcNet OK AI SRVR IP Address iQ Welder TCP IP Cancel iQ Advanced IP Address Ad 172 16 7 175 172 16 7 176 Remove 172 16 7 177 Figure 5 5 Adding IP Addresses on Supervisor PC Dukane Manual Part No 403 579 00
42. rrrnrrrnrsrnrrrnrrresrresrrrsrsrssresssnssnenn 29 Page 60 Dukane Manual Part No 403 579 00 Regulatory Agency Compliance FCC The generator complies with the following Federal Com munications Commission regulations The limits for FCC measurement procedure MP 5 Methods of Measurement of Radio Noise Emissions from ISM Equipment pursuant to FCC Title 47 Part 18 for Ultrasonic Equipment CE Marking This mark on your equipment certifies that it meets the requirements of the EU European Union concerning interference causing equipment regulations CE stands for Conformit Europe ne European Conformity The equipment complies with the following CE requirements The EMC Directive 2004 108 EC for Heavy Industrial EN 61000 6 4 2001 EN 55011 2003 EN 61000 6 2 2001 EN61000 4 2 EN61000 4 3 EN61000 4 4 EN61000 4 5 EN61000 4 6 EN61000 4 8 EN61000 4 11 e The Low Voltage Directive 2006 95 EC The Machinery Directive 2006 42 EC EN 60204 2006 Safety of Machinery Electrical Equipment of Machines Part 1 General Requirements Dukane Manual Part No 403 579 00 Section 7 Appendices Appendix C Page 61 iQ Explorer User s Manual This page intentionally left blank Page 62 Dukane Manual Part No 403 579 00 Index Dukane Manual Part No 403 579 00 Page 63 iQ Explorer User s Manual This page intentionally left blank Page 64 Dukane Manual Part No 403 579 00 Ind
43. s E Introduction E amp Process Control B Afterburst E Amplitude E Continous Pressure o a Er E Hold Method Hide Back Print Options E Initiate E Probe Mode E Pressure B Secondary Controls E Scrub C Start E Trigger Weld At ger Contents Index gg SequenceDefinition E Trigger Force Startweld t Trigger Method Test mplitude B Trigger Velocity Time ndDate E wed EE Ka TriggerDelayTime Using the Index in Help E Weld Method Figure 4 21 Contents and Index in Help Page 43 iQ Explorer User s Manual This page intentionally left blank Page 44 Dukane Manual Part No 403 579 00 Section 5 Multiple Welder Connections Multiple Welder Connections Introduction RS RR RR RR RR RE 47 Simple Stand alone Configuration aa 47 Unique IPATIPESS awa Paa a didi add bed Xu uer ea 48 Connection to Local Area Network 4 aaa 49 Dukane Manual Part No 403 579 00 Page 45 iQ Explorer User s Manual This page intentionally left blank Page 46 Dukane Manual Part No 403 579 00 Section 5 Multiple Welder Connections Introduction There are several methods of networking multiple iQ systems The method you choose depends upon your needs related to access to weld data and controls Simple Stand alone Network Ethernet Switch 169 254 0 7 169 254 0 2 169 254 0 3 169 254 0 4 169 254 0 5 169 254 0 6 Figure 5 1 Simple Stand alone Netw
44. s Vista See more information about Windows Vista on Page 12 To determine which version of Windows you have select My Computer in the Windows Start menu as shown in Figure 2 4 Windows XP Select View System Information as shown in Figure 2 5 below 4 My Computer e My Documents Internet Internet Explorer E mail Microsoft Outlook Adobe Acrobat 4 0 Microsoft Excel Microsoft Word B Calculator Shortcut to PMES is Solitaire IE 3 My Recent Documents gt e My Pictures e My Music i My Computer 3 My Network Places I Control Panel ta Printers and Faxes Q9 Help and Support Search EJ Run Desk Dell Solution Center Log off 0 shut Down All Programs gt Figure 2 4 Selecting My Computer Wow r File Edit View Favorites Tools Help Windows XP Back o 3 gt Search E Folders EJ Address 8 My Computer vi Go Hard Disk Drives had System Tasks A View system inFormation a D Local Disk C T Add or remove progra e Change a setting Shows information about your computer such as the processor speed and tl Devices with Removable Storage Other Places a 1 My Network Places E a My Documents ye G Control Panel Le PN Exploring My Computer Gl x File Edit View Go Favorites Tools Help Details E 0 Sa a o E Hy amp
45. s Settings Process Limits 25 Cycle Data dy Graph T Production Ea Utilities la System Q Part Count E CT E Test WARNING eset Estee i Clear area around stack before executing mem 2 Sample Size po e ORA T kaan aa dad V Count Bad Parts Exclude None il TestDuration 050s v Store None TEST O Setup Utilities Q I Offline ultrasonics disabled Setup Control Lota Selector Erase Setup Erase All Setups mi Monitor encoder position Monday November 02 2009 10 35 02 AM Figure 4 13 Setup Utilities Page 38 Dukane Manual Part No 403 579 00 Section 4 Operation Utilities Sonics Test Continued The figure below illustrates the kind of data displayed after the TEST button is activated on the Utilities page Click EXIT when finished reviewing this data NOTE The values in the upper left portion of the graph show the X and Y values for the cursor position Cursor movement causes these X Y values to change accordingly Test Data iQAdvanced Time Frequency Power 0494 21602 l4 x Interaction Save Test Data Amplitude 32 Yo Y Value 20128 Frequency Power N f 2 ra 0 24 Time s Exit Figure 4 14 Setup Utilities Test Display Sample Dukane Manual Part No 403 579 00 Page 39 iQ Explorer User s Manual Basic Setup 12 Click on the System tab Continued A WARNING appears immediately indicating that changing
46. ual Part No 403 579 00 Page 35 iQ Explorer User s Manual Basic Setup Continued 9 Click on the Graph Display tab This is one of two tabs under Graph NOTE The values in the upper left portion of the graph show the X and Y values for the cursor position Cursor movement causes these X Y values to change accordingly See Figure 4 11 for a view of a sample graph 3 Dukane iQ Explorer iQA dvanced Probe Test JW File Tools Window Help E Hardware Process Settings Process Limits Cycle Data Wi Graph Production Es Utilities System Graph Display Graph Setup ve Amptude NE Refresh I Interaction Show Reference Save as Reference Y Value o Setup ProbeTest Graph Data Monday November 02 2009 Amplitude Amplitude Z2 N 0 24 Time s Monday November 02 2009 10 33 46 AM Figure 4 11 Setup Graph Display Page 36 Dukane Manual Part No 403 579 00 Section 4 Operation Basic Setup Continued 10 Click on the Production tab This page provides a graphic analysis of parts produced the good the suspect and the bad See Figure 4 12 for a sample of this type of graphic feedback ie Dukane iQ Explorer iQAdvanced ProbeTest File Tools Window Help Sjal ea S ga Af 1 ml E Hardware 9 Process Settings Process Limits a5 Cycle Data Wi Graph W Production Utilities
47. uta uem Back Forward Up Cut Copy Paste Undo Delete Properties tag Address B My Computer Folders x Name Tye Total Size S A Desktop 3 Inch Floppy Disk El gi irit Local Disk 1 49GB p E Explore Network Connection se t Open Network Connection t Eind System Folder E Create Shortcut Control Panel System Folder een 3 Dial Up Networking System Folder For earlier versions El Scheduled Tasks System Folder amp web Folders System Folder of Windows open 5 BB Web Folders Windows Explorer 1 My Documents y Recycle Bin right click on My My Briefcase Computer in the screen and select Properties JE My Computer Z Figure 2 5 Selecting View System Information Windows XP and earlier Page 10 Dukane Manual Part No 403 579 00 After selecting View System Information a new popup window will appear See Figure 2 6 showing O Version of Windows currently installed O Type of processor used and Amount of memory installed Dukane Manual Part No 403 579 00 Section 2 System Requirements System Properties System Restore General Computer Name Ang Manufactured and supported by L Automatic Updates Remote Jl Hardware Advanced System Microsoft Windows XP Q Professional Version 2002 Service Pack 2 Registered to 55555 0EM 0000000 00000 Dell Computer Corporation Dell OPTIPLEX Gx60 O Intel R Celeron R CPU 2 00GHz
48. y the graph in the part data Cycle Data screen Figure 4 19 Save Graph Data Page 42 Dukane Manual Part No 403 579 00 Using the Help System This help system is a reference tool to assist in understanding key terms of the ultrasonic welding process The iQ Explorer help function can be accessed using the top menu bar or by pressing the Fl key as explained below Top Menu Bar Help is one of the top menu bar items as shown on right and in Figure 4 1 on Page 25 Clicking on Help and then clicking on iQ Explorer Help will open the Help window A Contents tab and an Index tab are two entry points to the help file information Contents groups the help file information into these seven categories Hardware Process Control Process Limits Graph Utilities System and Options The Index is an alphabetical list of words and phrases The illustration at the right illustrates that the term Trigger was found through both Contents and the Index Using the F1 Key The F1 key can be tapped to activate Help when 1 the cursor is positioned in an item that can be edited such as a text box drop down list or check box and 2 that item is linked to Help Dukane Manual Part No 403 579 00 Section 4 Operation Dukane iQ Explorer New Setup File Ti File Tools Window GEM iQ Explorer Help About iQ Explorer Figure 4 20 Help from Top Menu Bar Using Contents in Help Prnt Option
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