- INTEG Process Group
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1. You can also make an Ethernet connection to the Serial Control PLUS program by leaving the Command Line window configured for an Ethernet connection You need to enter the JNIOR IP address change the port number to 9202 and enable the 3 options in the lower right corner Click on the Connect button and you can send the ASCII commands to the Serial Control PLUS program on the JNIOR Connect TCP IP gt APIF 9202 Options Echo Locally Typed Characters Send Line Ends With Line Feeds Append Line Ends to Incomming Line Feeds You can use any of the commands An example of some of the commands is shown below Disconnect Options JNI OR A Network I O Resource 13 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 10 Options The default setting for the Serial Control PLUS software is to utilize the AUX Serial port located along the top edge of the JNIOR However it is possible to change this setting to utilize the RS 232 serial port located along the bottom edge of the JNIOR It is important to understand that the primary purpose of the RS 232 port is to act as the command console for the JNIOR The command console allows the user to connect to the JNIOR via a program such as HyperTerminal or the JNIOR Support Tool Command Line window for configuration purposes Although they are not visible to the user unless connected the JNIOR will writ2. integ JNIOR process group inc JNIOR Series 3 A Network I O Resource Utilizing the JAVA Platform Serial Control PLUS Manual Release 4 2 NOTE JNIOR OS 3 1 or greater required INTEG Process Group Inc 2919 East Hardies Rd First Floor Gibsonia PA 15044 PH 724 933 9350 FAX 724 443 3553 www integpg com JNIORsales integpg com 2012 INTEG Process Group Inc All Rights Reserved Last updated on June 12 2012 INTEG Process Group Inc TABLE OF CONTENTS 1 What is the Serial Control PLUS Function eee ese esseceseceeeeeeseeceaeenseenseeennees 3 2 The Purpose of the Serial Control PLUS Function eee eeeeeeeneeceeeeeneeneeeeeneees 3 3 Connects a Serial Device ccni sds nin aero ea ee ee ae 3 4 Connecting an Ethernet Device 224 06 ele ee GAR ease 4 5 Enabling the Serial Control PLUS Software oie eeeeeseecseceeeeeaeecnaeeneeneeeeeneees 5 6 Installing the Serial Control PLUS Software eessseeeeeeeeseeressersresresseesresreeseesseseresee 6 7 Configuring the Serial Control PLUS Software esseeseseeeeeseeeseseresreserssresseseresreeseeee 7 Seral Control PLUS Commands issena E ea dae eines 9 9 Testing Serial Control PLUS with Your JNIOR eessseseesesereerersessresreesersrrrrresresee 12 VO OptiSeo esera e a a Ea aE E a SRo E 14 JNIOR A Network I O Resource 2 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 1 What is the Serial Control PLUS Function The Ser
3. click the Save button Your change will be saved You must reboot the JNIOR for your changes to take effect NOTE Please do not pull the power after making your changes You should do a soft reboot of the JNIOR by going to the About tab in the JNIOR web page and clicking the reboot button Registry Key Default Valid Settings Comments Baud 9600 300 600 1200 2400 4800 No reboot required 9600 19200 38400 57600 115200 DataBits 8 Tor 8 No reboot required FlowControl 0 0 1 or 2 where No reboot required 0 none 1 CTS RTS hardware 2 XON XOFF software IncomingTermination r r carriage return This is the character that signals the String n line feed JNIOR that it is the end of the data r n carriage and line feed Any character recognized by the user s program OutgoingTermination r r carriage return This is the character that signals the String n line feed DEVICE that it is the end of the data r n carriage and line feed Any character recognized by the user s program PacketSize 1024 1 to 1024 bytes The size of the data packet to be sent usually not adjusted Parity 0 0 1 or 2 where No reboot required 0 no parity Supports 1 odd parity 8 databits 1 stop bit 2 even parity 7 databits 2 stop no parity 7 databits 1 stop with parity SendCounts false false or true Reboot required Setting this key to true will cause the count value to be sent e
4. is the order with which you will access the external outputs via the Serial Control PLUS application Outputs 9 through 16 will be controlled using commands 1 through 8 respectively For the JNIOR Model 312 which has 4 digital inputs and 12 relay outputs relay outputs 9 12 are controlled as if they are the first expansion module So outputs 9 through 12 will be controlled using commands 1 through 4 If you add a 4 Relay Output Expansion Module to the JNIOR Model 312 then the expansion module outputs become outputs 13 through 16 and are controlled using commands 5 through 8 VO Control Configuration Registry Editor Command Line Applications About Internal External 4ROUT Digital Module 8111090302062F8 4ROUT Digital Module 10111090302069FB 12 Channel D JNIOR A Network I O Resource 9 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc Controlling the Outputs The following commands are available to control the relay outputs cX oX p yyy c o Close the output relay is on closing the contact where x through 8 for the internal relay outputs on the JNIOR 310 and x 1 through 8 for the external relay outputs on the 4 Relay Output Expansion Modules or JNIOR 312 Open the output relay is off opening the contact where x through 8 for the internal relay outputs on the JNIOR 310 and x 1 through 8 for the external
5. relay outputs on the 4 Relay Output Expansion Modules or JNIOR 312 Pulse duration milliseconds and is used in conjunction with the close or open command Examples c2p 1000 close output 2 for 1 second and then open again c 2p 1000 close output 10 for 1 second and then open again o03p 10000 open output 3 for 10 seconds and then close again Close all outputs at the same time includes internal and external Open all outputs at the same time includes internal and external These commands can be abbreviated and used in combination such as cl c 1 c 5 cl 1 5 c1234 c1368 0125 close relay output 1 close relay output 9 first output on first expansion module close relay output 13 first output on second expansion module combination of the above all in one command close relay outputs 1 through 4 close relay outputs 1 3 6 8 open relay outputs 1 2 5 cl 1p 1000 close relay outputs 1 9 and pulse EACH for 1 second simultaneously JNI OR A Network I O Resource 10 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc Executing Multiple Commands at the Same Time You can also send different types of commands at the same time If you do NOT separate them with a comma the Serial Control PLUS program will execute them all at the same time The following are examples of commands used in combination and executed at the same time clo2 close relay output 1 and open relay output 2 c12034 c
6. start the program first that will be using the RS232 port and change its default setting from AUX to RS232 Then you can start the other program because it will now be able to run and use the Auxiliary Serial port Having both programs running at the same time with both of them configured for the Auxiliary Serial port could cause unexpected operation of your JNIOR JNI OR A Network I O Resource 14 Serial Control PLUS Manual Release 4 2 Summary INTEG Process Group Inc Thank you for purchasing the JNIOR Hopefully this manual made the getting to know process of your new JNIOR very quick and easy The JNIOR has many more wonderful tools and features available and are explained in detail in the supplied documents Copyright Notice Trademarks Use Restrictions Copyright 2012 INTEG Process Group Inc All rights reserved Every effort was made to make this manual as accurate and useful as practical at the time of the writing of this manual However all information is subject to change Trademarks are the property of their respective holders Sun Sun Microsystems the Sun logo and Java are trademarks or registered trademarks of Sun Microsystems Inc in the United States and other countries Microsoft Windows MS DOS and Internet Explorer are registered trademarks of Microsoft Corporation HyperTerminal is a registered trademark of Hilgraeve Inc This User s Manual and the software contained in the JNIOR ar
7. ach time the input status message is sent for example IN2 1 32 SerialPort AUX AUX or RS232 or disabled Reboot required defines the serial port on the JNIOR that the serial device is connected to Please see Section 9 of this manual for important information Setting to disabled prevents the Serial Control PLUS program from taking over either serial port StopBits 1 1 or 2 No reboot required TcpPort 9202 Any valid TCP port number Reboot required The port number not already used that the JNIOR will be listening on for incoming ASCII commands JNIOR A Network I O Resource Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 8 Serial Control PLUS Commands After the Serial Control PLUS software is properly configured and running you can now start to interact with the JNIOR The JNIOR Model 310 has 8 digital inputs 8 relay outputs and the capability to add one or two 4 Relay Output Expansion Modules Adding the expansion modules provides the user with a total of 12 or 16 relay outputs The expansion module relay outputs can be controlled and monitored via the Serial Control PLUS program The 4 Relay Output Expansion Modules are connected to the JNIOR via the Sensor Port After the expansion modules are connected and you reboot the JNIOR the JNIOR will assign the external relay outputs as numbers 9 through 16 The number assigned by the JNIOR will be displayed on the Main JNIOR Web page as shown below This
8. e copyrighted by INTEG Process Group Inc and may not be copied or reproduced without prior consent from INTEG Process Group Inc INTEG Process Group Inc is not responsible for any errors or omissions that may be contained in this manual Please do not hesitate to contact our JNIOR team at INTEG Process Group Inc We can be reached via phone fax or e mail as follows INTEG Process Group Inc 2919 E Hardies Road 1 Floor Gibsonia PA 15044 www integpg com JNIORsales integpg com PH 724 933 9350 extension 20 FAX 724 443 3553 JNI OR A Network I O Resource 15 Serial Control PLUS Manual Release 4 2
9. e certain system messages to this port If you desire to use this port for your serial device then you must start the Serial Control PLUS software as described above so that the Registry Keys are displayed Using the main JNIOR web page edit the SerialPort key and change the value to RS232 You must reboot the JNIOR a soft reboot via the About tab or a Telnet window is preferred and when it finishes the Serial Control PLUS software will now use the RS 232 port IMPORTANT Every time the JNIOR reboots it waits 1 minute before taking over the RS 232 port for the Serial Control PLUS application This would allow you some time to connect to the JNIOR via HyperTerminal for an emergency where you no longer knew the JNIOR IP address and had no other way to connect to the JNIOR You would have 1 minute to log in and type ps at the prompt to list all the running processes and then type kill X where X is the process number for the serialcontrol jnior program The program will stop immediately and you will have time to change your ipconfig or go to the Command Line registry editor and delete the Run key for the Serial Control PLUS software program When the Run key is deleted the program will no longer automatically run after boot NOTE You can have both Serial Control PLUS and Serial to Ethernet see the Serial to Ethernet Manual programs running on the same JNIOR at the same time as long as they are using different serial ports You must
10. ial Control PLUS function for the JNIOR is a software application that runs on the JNIOR and allows the user to interact with the JNIOR I O via the serial port and or an Ethernet connection Serial Control PLUS is an enhanced version of the Serial Control program that only worked via the serial port This manual still applies to the Serial Control program with the exception of the Ethernet connection and a few functions The user can control the relay outputs on off pulse receive the status of the digital inputs on off and receive the counter values The user can interact with the JNIOR I O via the serial port and the Ethernet port at the same time 2 The Purpose of the Serial Control PLUS Function The Serial Control PLUS function can be used in applications where the user s external device cannot communicate over the Ethernet but can communicate via an RS232 port Or the device has an Ethernet port but does not have a driver for the JNIOR protocol or Modbus protocol The user s device must be able to send simple ASCII commands to the JNIOR as defined later in this manual 3 Connecting a Serial Device The default port for connecting a serial device is the Auxiliary Serial AUX Serial port located along the top edge of the JNIOR Please see Section 10 Options of this manual for using the RS 232 only serial port located along the lower edge of the JNIOR There are two different physical connection types available f
11. lose relay outputs 1 and 2 and open relay outputs 3 and 4 clo2p 1000 close relay output 1 open relay output 2 EACH for 1000 milliseconds If you separate them with a comma the Serial Control PLUS program will execute the commands sequentially This gives you more flexibility in the types of commands to send These are examples of commands used in combination sent at the same time but executed sequentially cl o2 close relay output 1 and open relay output 2 c12 034 close relay outputs 1 and 2 and open relay outputs 3 and 4 ol c2p 1000 open relay output 1 pulse relay output 2 for 1000 milliseconds Monitoring the Inputs Outputs and Counters Whenever an input or output changes status low to high or high to low the following is sent out by the JNIOR INx 1 Input x 1 8 has gone high on OUTx 1 Output x 1 16 has gone high on INx 0 Input x 1 8 has gone low off OUTx 1 Output x 1 16 has gone low off The default setting for the Registry Key AppData Serial_Control SendCounts is false If you change this key to true and reboot with each message stating the input status a count value will also be included Whenever an input changes status low to high or high to low the following is sent out by the JNIOR INx l yyy Input x 1 8 has gone high on counter value yyy INx 0 yyy Input x 1 8 has gone low off counter value yyy Note that these monitoring messages are sent out individually o
12. n Pin 2 RS232 TX RS485 TX Pin 3 RS232 RX RS485 RX Pin 4 No connection Pin 5 Ground Pin 6 No connection Pin 7 RS232 RTS RS485 RX Pin 8 RS232 CTS RS485 TX Pin 9 No connection Auxiliary Serial Port 5 Pin Connector For JNIOR model number JNR 100 003A the serial device is connected to the 5 pin connector as follows where pin 1 is closest to the center of the JNIOR box Pin 1 Ground Pin 2 RS232 TX RS485 TX Pin 3 RS232 RTS RS485 TX Pin 4 RS232 RX RS485 RX Pin 5 RS232 CTS RS485 RX 4 Connecting an Ethernet Device When the JNIOR is on an Ethernet network any device on the network can send the ASCII commands to the JNIOR The default port on the JNIOR that is listening for the commands is 9202 The user can change this port via the Registry Editor tab on the JNIOR Web page JNI OR A Network I O Resource 4 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 5 Enabling the Serial Control PLUS Software The Serial Control or Serial Control PLUS software is pre installed on all JNIORs The version installed depends on when your JNIOR was manufactured To activate the software so that it runs on boot up please launch the main JNIOR web page go to the Applications tab and check the Serial Control box When finished click the Save button and you will be asked if you want to reboot the JNIOR now Please click Ye
13. or the Auxiliary Serial port The JNIOR model number JNR 100 003B has a DB9 connector and the older JNIOR model number JNR 100 003A has a 5 pin connector For both models the auxiliary serial port can communicate via RS232 RS422 or RS485 The mode is configured via jumpers internal to the JNIOR The default jumper setting is RS232 The following information is from the drawing titled JNIOR Model 310 Connections amp Mounting available on the INTEG website JNIOR downloads area To modify the communication mode you must remove the four screws on the JNIOR and remove the lid The jumpers are located in the upper right corner Pin number 1 is closest to the outside of the box Mode J15 J16 J17 RS 485 2 Wire Half Duplex Terminated 1 2 1 2 1 2 RS 485 2 Wire Half Duplex Not Terminated 1 2 1 2 2 3 RS 422 RS 485 4 Wire Terminated 2 3 2 3 1 2 RS 422 RS 485 4 Wire Not Terminated 2 3 2 3 2 3 RS 232 default setting since January 1 2008 2 3 2 3 2 3 JNIOR A Network I O Resource 3 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc Auxiliary Serial Port DB9 Connector For JNIOR model number JNR 100 003B the serial device is connected to the DB9 connector typically using a standard straight through serial cable when communicating with a PC or similar device A null modem cable may be needed for certain types of other devices The pin connections are as follows Pin 1 No connectio
14. running after a reboot the default settings are displayed in the Registry Editor and are as shown below VO Control Configuration Registry Editor Command Line Applications About Add Key Edit Key Delete Folder Delete Key Refresh c AppDatar AppData SERIAL_CONTROL Quit false el AppData SERIAL_CONTROL Started Mon Jun 11 16 34 00 GMT 2012 b Quit AppData SERIAL_CONTROL Baud 9600 Bi Started AppData SERIAL_CONTROL DataBits 8 C Baud AppData SERIAL_CONTROL EmbeddedBaseVersion v 1 6 315 1557 Bi DataBits AppData SERIAL_CONTROL FlowControl 0 AppData SERIAL_CONTROLAncomingTerminationString r AppData SERIAL_CONTROL Name SERIAL CONTROL AppData SERIAL_CONTROL OutgoingTerminationString r IncomingTerminationSt qpppata SERIAL_CONTROL PacketSize 1024 Bi EmbeddedBaseVersio D FlowControl 0 Name AppData SERIAL_CONTROL Parity 0 C OutgoingTerminationsi AppData SERIAL_CONTROL SendCounts false G PacketSize AppData SERIAL_CONTROL SerialPort AUX Ly Parity AppData SERIAL_CONTROL StopBits 1 G SendCounts AppData SERIAL_CONTROL TcpPort 9202 D SerialPort AppData SERIAL_CONTROL Version 4 2 323 935 C StopBits D TepPort C version gt CJ Beacon JNIOR A Network I O Resource 7 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc To modify any of the above Registry Keys click on the appropriate key and then the Edit Key button Make any changes and
15. s if you are ready and the JNIOR will reboot After the reboot the Serial Control software will be running If you have an older JNIOR and want to utilize the Ethernet connection then you must upgrade to the Serial Control PLUS software as described next section VO Control l Configuration Registry Editor Command Line Applications About v Serial Control PLUS The Serial Control PLUS software application provides the user with a way to monitor and control the internal JNIOR I O and external 4 Relay Out expansion modules through a serial connection OR via an Ethernet connection The AUX Serial port is the default serial port and port 9202 is the default TCP IP port Please consult the Serial Control PLUS Manual for more details C Serial to Ethernet Converter The Serial to Ethernet Converter software application provides the user with the ability to use the JNIOR as a bridge connecting serial devices to the Ethernet vial the Auxiliary Serial port or the RS 232 port The AUX serial port is the default port Please consult the Serial To Ethernet Manual on how to change to the RS 232 port C Task Manager The Task Manager software application provides the user with the ability to configure tasks on the JNIOR for output control data logging resetting data and or sending emails These tasks can be defined as recurring based on time or interrupt driven Save Cancel NOTES 1 In order to r
16. se Project Edit Project Configuration Publish Update toJNIOR Cancel Current Project C Documents and Settings rshulkosky INTEGPG2 4pplication Data INTEGNJNIOR Support Toc Step Status OS 4 3 417 1008 Release Jun 12 2012 O Update JNIOR OS 4 3 417 1008 E Transfer index html E Transfer Jr3104pplet E Transfer JniorProtocol E Transfer JniorProtocolHelpers E Transfer task html _ Transfer TaskManagerInterFace Can leave all the boxes E Update Task Manager checked for a complete para Sah moran _ update or just Serial WJpdcate serial CO Chnermnec E Transfer compress jnior Control PLUS O Reboot to restart programs JNIOR A Network I O Resource 6 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 7 Configuring the Serial Control PLUS Software Once the Serial Control PLUS program is running it will be ready to accept clients on the auxiliary serial port or via an Ethernet connection over port 9202 The default setting for the AUX serial port is 9600 baud 8 data bits 1 stop bit no parity and flow control set to none This means that the serial device connected to the JNIOR serial port must work with the above serial settings otherwise you will have to change the settings on either the JNIOR or your device The Registry Editor tab on the JNIOR Main Web page can be used to change any settings for the Serial Control PLUS software program After you enable the Serial Control PLUS program and it is
17. un the Serial Control and Serial to Ethernet Converter applications atthe same time you must make the necessary configuration changes to use different serial ports and start the programs one ata time via the Command Line tab or a telnet session 2 Please see the manuals for each application on the INTEG Process Group inc website JNIOR A Network I O Resource 5 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 6 Installing the Serial Control PLUS Software The Serial Control PLUS software is available from the INTEG website on the JNIOR downloads page Please download the All in One Update project that will be used with the JNIOR Support Tool Do NOT unzip the update project The JNIOR Support Tool will unzip it On the Update tab in the JNIOR Support Tool click Open Project and navigate to where you saved the All in One Update project zip file Once the update project is displayed you can leave all the steps checked and do a complete update of your JNIOR or you can uncheck them all except for the Update Serial Control PLUS step Then click Publish Update to JNIOR and select your JNIOR from the pop up box NOTE You will still need to do the previous step in Section 5 to enable the software to run and reboot the JNIOR so that the latest version is used i JNIOR Support Tool File View Tools Options About Update Say r Beacon Devices Macro Update Registry Editor Logs Snapshot Open Project Clo
18. ver the serial port or Ethernet The JNIOR does not report the status of more than one input counter in the same message JNI OR A Network I O Resource 11 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc 9 Testing Serial Control PLUS with Your JNIOR After the Serial Control PLUS software is enabled you can test the software using the Command Line tool that is part of the JNIOR Support Tool The following menu will be displayed if you right click in the Beacon Tab of the JNIOR Support Tool Query All Query New Auto Query Macro Execution Manage JNIOR Listing Load Saved JNIOR Listing Serial Connection A serial connection can be made to your JNIOR using an USB to Serial cable Once the cable is plugged into your USB port open the Command Line window select your COM port for your USB cable and configure the communication parameters as shown below including enabling the 3 options in the lower right corner Click on the Connect button and you can send the ASCII commands to the Serial Control PLUS program on the JNIOR amp JNIOR Command Line Connect comis 9600 BData 1Stop NoParty None Options v Echo Locally Typed Characters Send Line Ends With Line Feeds Append Line Ends to Incomming Line Feeds JNIOR A Network I O Resource 12 Serial Control PLUS Manual Release 4 2 INTEG Process Group Inc Ethernet Connection
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