AS 531 2T MK B
Contents
1. nance Component Action Maintenance interval A B Device Check for safe working condition basic inspection m A Clean m Customer service A Fuel Check fuel level m Is the tank cap closed m Tank fuel valve Check parts for leaks and check for good condition m A and fuel line Carburetor Does the carburetor close again after starting m A Ventilation grid Clean m A Engine cooling Clean A Spark plug Check replace A Air filter Maintain m oA Blade and fas Check for wear and damage See chapter Checking the m A tening components blade Change A Blade brake Does the blade function safely and does the blade come to o A a standstill within 3 seconds Parking brake Check m A Drive lever Does the device stop when the lever is in zero position o A V belt Are the belts tensioned correctly without fissures and in A good condition Bowden cables Check for proper function and ease of movement A 19 Chassis and im Check for rust and fissures and check the welding seams m A pact protection Are all protective devices and covers in place fastened m A correctly and properly functioning Label Condition of the labels m A Flammable materi Remove easily flammable debris buildup from the engine m A al and the device Tyres Check tyres and if necessary the tyre pressure m A A Before an2. Avoid mowing wet grass slipping hazard Always walk slowly Never lift or carry the device when the engine is running When using the device over a longer period of time vibrations can cause disturbances in the blood supply of the hands A generally accept ed usage time cannot be determined Use gloves Take breaks on time Have an authorised service centre check the device immediately if the blade hit an object if the device starts to vibrate unusually severely Caution when mowing slopes Only mow steep slopes when safe operation assured When mowing slopes there is a risk of slipping and tilting Do not mow excessively steep slopes When mowing steep slopes meet the ap propriate safety measures e g use step irons Always mow in horizontal directions never up or downwards Sure footing is essential for your safety always wear skid proof safety shoes Be extremely careful when changing the direction Only mow when the surface is dry and non slip The device can roll away when you mow downhill Put the device down on even surfac es only and prevent inadvertent rolling Mowing surfaces with fire hazard Carry a sufficient amount of suitable extin guishing agent If side inclination is too great fuel may leak from the carburetor or the tank This poses a fire hazard Observe the mowed surface al
3. Mowed grass was too long or too damp Adjust cutting height and mowing speed to the mowing conditions Blade is worn Authorised service centre Engine speed is too low Authorised service centre The device does not stop Drive belt does not declutch Authorised service centre Parking brake is defective Authorised service centre The engine does not switch off Switching off system is defec tive Close the fuel valve Authorised service centre 26 Accessories Spray paint 400 ml colour orange Operating hours counter Clinometer Mulching accessories Mixing ratios fuel G00011050 G06927008 G06950027 G53126007 E04606 E10740 E11835 E09164 Petrol Two stroke oil Only with Titan 2T 100S octane number at least 1 50 1 100 ROZ 91 Litre Litre ml cm Litre ml cm 1 0 02 20 0 01 10 2 0 04 40 0 02 20 3 0 06 60 0 03 30 4 0 08 80 0 04 40 5 1 100 0 05 50 10 2 200 0 1 100 20 4 400 0 2 200 Do not use mixtures with more oil than 1 50 Only use the synthetic two stroke oils explicitly e g 1 35 intended for mixing Too much oil results in carbon deposits and Use of engine oils or even waste oil results in reduces the service life of the engine engine damage No warranty is given in these cases 27 Technical data Type AS 531 2T MKB Range of application temperature 0 30 C Engi
4. Please contact an authorised service centre Assembling the grass collection bag Pull the grass collection bag 1 over the frame 2 Fasten the grass collection bag with the plastic profiles to the frame On both sides of the grass collection bag Screw the rod 3 through the eyelets of the grass collection bag to the frame 4 x screw and nut M6 Mounting the grass collection bag Switch off the blade and wait until the blade comes to a standstill 2 Lift the impact protection flap 1 Insert the grass collection bag 2 into the recesses Lower the impact protection flap onto the grass collection bag 13 Transport Switch off the engine and wait until the blade comes to a standstill before you lift the device Two people should lift the device Switch off the device before every transport and let it cool down for at least 20 minutes Close the tank ventilation and the fuel valve For transport you can fold up the handlebar and the guide bar When transporting by vehicle secure the device against rolling sliding tilting and fuel and oil leakage Use tension belts to secure the device Beware To avoid damage to the device fasten the tension belts exclusively as shown in the illustration Do not overtighten the ten sion belts 14 Information on mowing Prior to mowing check your device for com pleteness proper functioning and cleanlin
5. Tighten the spark plug with the torque indicat ed in the technical data Danger Cleaning agents pose a fire and explosion hazard A Never clean the air filter with flam mable solvents Caution A cleaning of the air filter with compressed air damages the filter fabric and the air filter becomes useless Change the air filter when it is dirty A Caution When you use air filters from ac cessory suppliers the engine can be damaged A Only use the original AS Motor air filter cartridges Beware During filter change accumulated dirt in the air filter can get into the carburetor and damage it 1 Screw off the air filter lid 2 Carefully pull out the filter element Make sure that no dirt from the inside of the air fil ter housing enters gets into the carburetor 3 Close the carburetor with a clean cloth 4 Clean the inside of the air filter housing carefully 5 Remove coarse loose dirt from the filter element by knocking it off Replace the fil ter element if the dirt is extensive or caked on 6 Remove the cloth from the carburetor 7 Re insert the filter element 8 Screw the air filter lid back on Checking the drive 1 Place the device on a surface with a good grip e g concrete or asphalt 2 Switch off the engine 21 3 Press blade clutch lever towards the han dlebar 4 Actuate the drive 5 Try to pull the device backwards If the rear wheels block
6. height of the lever by setting the screw for the lever height adjustment 3 positions are available Engine stop switch 13 Switch the ignition on and off with the engine stop switch When you switch off the ignition the engine is switched off Carburetor with choke and tickler The choke 1 and the tickler 2 are required for the cold engine start Opening the choke Turn clockwise to the stop ah lt JaN Closing the choke Turn anti clockwise to the stop Filling carburetor with fuel Press the tickler briefly until the fuel flow starts 12 Fuel valve 1 Reserve 2 Open 3 Closed Assembly Scope of delivery The device is delivered in a carton The scope of delivery includes The device These operating instructions Warranty card Grass collection bag Tool bag with small items Unpacking 1 Remove the loose parts from the box 2 Cut open the front side of the box 3 Push the device out of the box Mounting guide bar and handlebar 1 Move the guide bar 1 backwards Engage the screw 5 at the guide bar into one of the notches and tighten the nut see Lever for height adjustment Attention Do not crush the Bowden ca bles 3 when moving the handlebar Swivel the handlebar 2 clockwise towards the rear and tighten the clamping lever 4 You can switch the position of the control lever at the handlebar left right
7. to operate state Let the engine cool down before you store the device in closed rooms Longer storage 1 Observe the safety instructions regarding the handling of fuel 2 Draining fuel tank Put a piece of a tube on the fuel valve and fill the fuel in an ade quate fuel container 3 Emptying carburetor Start the engine and let it run until it stops on its own 4 Clean the device thoroughly 5 Touch up defects in painting for spray paint see Accessories 6 Performing corrosion protection on the engine Unscrew the spark plug Fill a tablespoon of engine oil into the spark plug opening Pull the starter rope slowly until you get resistance oil distribution in the cylin der If you want to start the device after a longer storage carry out the tasks described in chap ter Maintenance Spare parts The reliable and safe operation of the device also depends on the quality of the spare parts used Only use original spare parts and acces sories that were approved by AS Motor Germany When foreign parts are installed the warranty and guarantee shall be void for the foreign part and for the device and for any resulting damage Inform your authorised service centre about the device type and serial number of your devices when you order spare parts Wear parts Some parts are wear parts They wear during use and must be replaced The warranty does not cover the following parts Blad
8. until the fuel vapours have evaporated wipe dry Move the device away from the area where the fuel was spilled Always close the tank cap securely and do not open it while the engine is running or the de vice is still hot Drain the fuel tank only when outdoors Use a suitable container or run the tank empty Keep the fuel away from children and store it in a suitable container in a dark cool and dry location Never park the device with fuel in the tank inside a building where fuel vapours could come in contact with open fire or sparks Immediately replace a damaged fuel tank or tank cap authorised dealership First aid When swallowing fuel or inhaling fuel vapours do not force vomiting and immediately consult a doctor In case of skin contact immediately wash with water and soap Change your soiled clothing as soon as you can Measures in case of a fire In case of a fire use foam dry powder extin guisher or carbon dioxide CO2 Never douse with water Check the device prior to use Prior to use check the knife drive and fas tening parts for proper working condition and firm seating by visual inspection Never use the device with defective or missing covers impact protection flap or grass collec tion bag Do not remove change or override any safety devices or control elements Observe the maintenance instructions and replace damaged or worn parts immediately Have an authorised service
9. 3 Hold back the handlebar and the inner wheel The drive prevents sliding and supports the turn manoeuvre Emptying the grass collection bag Display of fill level It the grass collection bag is full the sewn on material goes down 1 dust protection A Emptying the grass collection bag 1 Disengage the blade and wait until it comes to a standstill Danger Risk of injury caused by rotating blades When the engine is running never reach into the discharge channel 2 Lift the impact protection flap 2 3 Remove the grass collection bag 3 4 Lower the impact protection flap 17 5 Empty the grass collection bag completely Switching off and parking Caution On a slope the device can roll away Put the device on even ground only or secure it against rolling away Release the drive lever Release the blade clutch lever Set the engine stop switch to 0 E O D Wait for the engine to stop completely before you step away from the device 5 Close the fuel valve and the tank ventila tion 6 Pull off the plug connector 18 Maintenance and cleaning Regular maintenance keeps your device ready for use If you do not observe the maintenance notices faults may occur that are not covered by the well warranty Operational safety is endangered as Contact your authorised service centre for checkup if you detect problems during mainte
10. Do not store E10 petrol longer than 30 days Always use synthetic or even better fully synthetic two stroke oil Mineral two stroke oil is not recommended AS Motor recommendation Fully synthetic two stroke oil TITAN 2T 100S in ratio 1 100 Your benefits Halve oil consumption compared to 1 50 therefore more environmentally and cost friendly Optimum protection of the engine for a long service life Low engine wear Maximum engine performance You can buy Fuchs TITAN 2T 100S from your AS dealer Do not use mixtures with more oil than 1 50 e g 1 35 Too much oil results in carbon deposits and reduces the service life of the engine Only use the synthetic two stroke oils explicitly intended for mixing Use of engine oils or even waste oil results in engine damage No warranty is given in these cases Storing fuel mixture The fuel mixture ages and can cause engine damages Only mix as much fuel as you are going to use up during the next mowing Tanking up Container ET no 1 litres E06830 resealable bottle G00041042 100 ml E10286 disposable container G00041056 40 100 ml E10561 disposable containers in G00041058 box Danger Fuel is ignited by hot engine parts A Prior to filling up switch off the engine and wait for at least 20 minutes until the engine has cooled down Observe the safety instructions regarding the fuel Filling in t
11. MOTOR Operating Instructions Lawnmower AS 531 2T MK B From serial number 026313100001 Issued 18 February 2015 V3 0 EN Translation of the Original Operating Instructions Preface Please fill in all data referring to your device When ordering spare parts provide your deal er with the device and engine number Serial number Pleases adhere the sticker from the warranty card here Engine number Date of purchase Address of dealer Dear customer Congratulations on your purchase You have acquired a reliable quality product by AS Motor Germany This product has been manufactured according to modern manufacturing methods and com prehensive quality assurance measures Only when you are satisfied with your device we have attained our goal Read these operating instructions carefully and attentively so that your device operates smoothly and you and others are safe from any hazards If you have questions concerning your device please contact your dealer or call our customer service tele phone 49 0 7973 9123 0 For international AS partners please see www as motor de worldwide AS Motor Germany wishes you much joy with your new device Intended use The device is exclusively intended for mowing well maintained grassed lawn areas Only use attachments and cutting tools author ised by AS Motor Germany Any use exceeding this purpose is inadmissi ble The m
12. air when changing a part our original parts or parts authorised by use were not used the repair work was not carried out by an authorised service station The same applies for spare parts and accesso ries Device description gt O ON DOA FWD 12 13 14 15 16 Air filter 17 Cutting height adjustment 18 Impact protection 19 Cover Abrasive strip Choke Engine stop switch Type plate Starter grip Impact protection flap Grass collection bag Handle bar with control elements Lever for lateral adjustment of handle bar Height adjustment of handlebar Tank ventilation Tank filler spout Spark plug connector Ventilation grid Silencer 10 Control elements Drive lever 1 With the drive lever you switch the drive on and off Drive on I Press the lever towards the handlebar and contin ue to hold Drive off 0 Release the lever Blade clutch lever parking brake 2 The blade clutch lever parking brake is a protective device When you release the lever the blade comes to a standstill within 3 seconds Simultaneously the parking brake is applied Activate the parking brake lien Disengaging blade 0 Release the blade clutch lever 0 M Release the parking brake blade disengaged I I Press the blade clutch lever without latch knob 3 towards I oe the handlebar Release the parking brake Engaging blade Il Lift the blad
13. anufacturer is not responsible for any damage resulting from this Observe the required maintenance and repair measures The user of the device is responsible for acci dents or damage to other persons or their property The device must not be used To cut hard objects rocks rubble or pieces of wood To trim bushes hedges and shrubbery To cut plants in flower pots or planters or on rooftops To clean vacuum footpaths As shredder for shredding tree and hedge cuttings As drive unit for work tools and any type of tool sets that are not authorised by AS Motor Germany Contents PReTaC Siei coset eel ee tee aay 2 Intended USE cccceesseseeeeeeeeesseseeeeees 2 Explanation of the symbols 006 4 Symbols in the instructions 5 4 Symbols on the device ceeee 4 Safety instructions sccsseeeseeeeeee 6 Get informed ceeeeeeeeeeeeneeeeeeteees 6 User restrictions and hours of operation 6 Safe handling of fuel 0 eee eters 6 Check the device prior to uS 7 Use caution during operation 7 Prior tO MOWING c cece cesses teeters 7 Use caution when mowing 0 08 7 When work is completed 9 Use caution during maintenance and 9 POP AM aeee aaran enee psoas Device description sssenssennrrrnnrrnnrrnnn 10 Control elements csccseeeseeeeeeeeeneee
14. centre check your device if the blade does not stop within 3 seconds Use caution during operation Do not start the engine if fuel was spilled in closed or poorly ventilated rooms danger of poisoning if there are other persons nearby Only start the device when your feet are at a safe distance to the blade During startup of the engine do not tilt the device Do not touch the engine or the silencer They become very hot during operation and you can get burned Resulting unintentional movements constitute an additional injury hazard Switch off the blade and wait until the blade comes to a standstill before you open the impact protection flap or remove the grass collection bag before you move over surfaces other than grass Switch off the engine and wait until the blade comes to a standstill before you tilt or transport the device if you step away from the device even for just a short time before you adjust the cutting height before you refuel Switch off the engine and wait until the blade comes to a standstill and pull off the spark plug connector before you clean or check the device or before you carry out work on the device before you unblock or unclog the discharge area Prior to mowing Personal protective measures While mowing always wear K sturdy footwear with good grip long trousers and gloves Do not mow in open sandals
15. d after each use B Annually or every 50 h m By the user when the engine is not running o By the user when the engine is running A By the authorised service centre Preparations Caution Risk of injury Guide bar can snap back To provide secure stand place the guide bar onto the ground A Prior to all maintenance and cleaning work 1 Let the device cool down for at least 20 minutes Pull off the spark plug connector 3 Close the fuel valve and the tank ventila tion 20 4 Remove the clamping lever from the guide bar and flip the guide bar forward do not crush the Bowden cables 5 Tilt the device backwards according to the illustration 6 Put the guide bar onto the ground Cleaning the device Depending on use clean the device thorough ly especially the bottom and the knife Grass cuttings and dirt that are stuck interfere with the grass ejection and impair the cutting quality To sufficiently cool the engine keep the engine cover ventilation grid and engine clean Fire hazard Take particular care that the components at the silencer are clean For cleaning use a hand brush Remove stubborn dirt with a wooden or plastic spatula Clean the outside housing parts with a cloth Do not clean the device with water spray or high pressure cleaner Do not use any aggres sive cleaning agents General inspection To ensure proper working order of the device regularly ch
16. e 11 ASSembly s isiissinsenin inen npnri nnen dnin nannan naeg 12 Scope of delivery seceeeeeeee 12 UNpacking eee cece ee eeeeeeeneeeeeee 12 Mounting guide bar and handlebar 12 Assembling the grass collection bag 13 Mounting the grass collection bag 13 TRANS POM ii cisescdeccscncscccccnststssandsadesescseascenes 14 Information ON MOWING cseeeeeeeeeees 14 Prior to Starting cscccssseeeessseesseeeeees 15 FUGL eerie tsecce ceeds E ANT 15 TANKING UP ve ierann aia 15 Adjusting the cutting height 0 15 Startin eein oaar neoaeae eect cet center 16 Starting device heiii 16 Driving and engaging the blade 16 Driving with the blade ee Driving without the blade Drive on Drive off jay PUSHING iaaa aanan Driving down slope c eee eee Adjusting speed ou eee eeeeeeeeees TUINING anieri Emptying the grass collection bag 17 Switching off and parking seseeeee 18 Maintenance and cleaning ss1e 19 Preparations c cceceeeeeeeeeteeeeeeeeeeeeee 20 Cleaning the device s es 20 General inspection cceeeeeeeee 20 Maintaining the engine ee 21 Checking the spark plUgS eeee 21 Maintaining the air filter ee 21 Checking the drive s es 21 Checking the parking brake 0 22 Checking the blade ceeeeeee 22 Stora gezip iA Hea
17. e clutch lever engage latch knob 3 and press blade clutch lever to wards the handlebar Varioshift lever 4 With the varioshift lever you can continuously adjust the speed of the device while the engine is running m Slower Press the lever towards the handlebar Ei Faster Release the lever Locking min speed 1 Press the varioshift towards the handlebar until it engages Releasing min lock 1 Press your thumb against the red release lever 5 and release the varioshift lever un til you have reached the desired speed Setting max speed 1 If necessary release the min lock 2 Release the varioshift lever Lateral adjustment handlebar 6 The handlebar can be fixed in 3 positions 1 Release the clamping lever 6 with one anti clockwise rotation 2 Lift the handlebar 3 Beware Do not squeeze the Bowden cables when swivelling the handlebar Swivel the handlebar to the side to the de sired position Insert one of the three screws 8 into the bore hole at the handle bar 4 Beware If a clamping lever is loose the clamping bolt of the handlebar can fail Tighten the clamping lever by turning clockwise Changing the neutral position of the clamping lever 1 Lift the clamping lever 6 and turn it to the desired position 11 Vibration Protect dampening 7 To reduce vibration the support of the lever is flexibly mounted Lever height adjustment Set the
18. e of the device Objects may be ejected The quickly rotating blade can cause life threatening injuries or immense property damage Be especially careful to keep your hands and feet away from the blade when the device is put into operation br gt Clean the ventilation grid gt The cooling air of the gt motor is sucked in through the ventilation grid of the engine cover Always keep the entire surface open and free Noise is causing health prob lems Use personal ear protec tion to avoid hearing damage Hot surface Do not touch the engine or the silencer They become very hot during opera tion and you can get burned Type plate The type plate on the device provides you with information on the device type and the technical data AS MOTOR GERMANY GmbH amp Co KG 1 Ellwanger Stra e 15 Ba 2 D 74424 Bilhlertann Rasenm her 3 SB ten PS 2800 ae 6 D 7 6 T snr 020909090055 7 ol TANIA AA 94 6 8 9 1 Name and address of the manufac turer 2 Device designation 3 Type designation 4 Rated power output in kW engine speed 5 Weight 6 Year of manufacture 7 Serial number 8 CE marking 9 Sound level Lwa Safety instructions Get informed Safe handling of fuel For your safety read these operating instruc tions with care Familiarize yourself with
19. e rotating blade Make sure that no one is within the danger zone of the blade Do not tip the device over to one side during startup Danger If after startup the carburetor does not close properly fuel will overflow and a fire hazard occurs A Close the fuel valve and contact an authorised service centre Starting device 2 Open the fuel valve and the tank ventila tion 3 Plug on the spark plug connector 4 Only for cold start Close the choke at the carburetor turn anti clockwise 5 Press the tickler at the carburetor until the fuel is seen to drip 6 Actuate and hold the engine brake bar 7 Pull the starter rope slowly out until you feel resistance then pull out quickly engine starts to run 8 Let the starter rope retract slowly 9 Reopen the choke turn clockwise Driving and engaging the blade A Danger Risk of injury caused by tripping or sliding while moving the mower backwards and turning it round Make sure that the area is clear of objects and watch for safe footing Caution Driving while the parking brake is on can damage the parking brake Only drive when the parking brake is released A In case of a hazardous situation switch off the drive and declutch the blade When crossing over paths declutch the blade Driving with the blade 1 Place the device onto a flat surface not in high grass 16 1 Lift the blade clutch lever 2 Press the la
20. eck all nuts bolts screws fuel line connections air filters etc for firm seating Check the ignition cable and the spark plug connectors for damages Change the damaged or used parts especially covers grass collection bag silencer abrasive strip impact protection or fuel immediately authorised service centre Check all parts that contain fluids for leaks and proper condition These can be Fuel tank fuel valve fuel lines carburetor engine gears battery hydraulic system In case of leaks contact an authorised service centre Maintaining the engine Maintaining the air filter Danger If the speed of rotation is set too high objects can be ejected The engine can be damaged and noise pollution increases Do not change the basic setting of the carburetor or the speed control A To ensure a long service life of the engine sufficient engine cooling is required Keep the engine cover ventilation grid silencer protective grid and cooling fins of the engine clean at all times Checking the spark plugs Danger The ignition system generates an electromagnetic field Soiled spark plugs reduce the engine output Clean the electrode of the spark plug with a brass wire brush Check the electrode gap see Technical data Make sure that the insulator around the electrode is not damaged Never use a damaged spark plug Wearers of pacemakers must not work on live parts
21. ee a mee 23 Storing the device cece 23 Longer Storage e eee eeeeeeeeeeeeees 23 Restarigi masanna nn nn 23 Spare Parts casievcsccecdiescodiseneecsreiececcsvesensess 23 Wear parts cscccscsseessseeeesseeeeseneeensenees 23 Disposal cccccesseeeeseseeeseneeeessneeensseeens 23 WaAlranty cccccceseecseseeeessneeeesseeeeseneeeessnees 24 Possible faults cscccssseeessseesesteeees 25 ACCESSOTIES sseccseseeeeeeneeeessteneseseeeseees 27 Mixing ratios fuel eesesesseeeereneeeeeeee 27 Technical data cccccseeessseeseseeeeseeee 28 Declaration of conformity ssseee 29 Explanation of the symbols Symbols in the instructions Prior to any repair and mainte nance work pull off the spark plug connector In these operating instructions the following symbols are used to denote special dangers A Warning These symbols denote special dangers Prohibition sign These symbols denote inadmis sible procedures Directive sign These symbols denote required protective measures Symbols on the device The following symbols are placed on the de vice to inform you must be careful and atten tive when using the device Working with the device requires extreme cautiousness Read the operating instructions before you use the device Risk of injury Make sure that no one is within the danger zon
22. ee also Checking the drive The blade does not rotate V belt is insufficiently ten sioned or damaged Authorised service centre Bowden cable is defective Authorised service centre The blade slides Replace friction discs Authorised service centre Strong vibrations during operation Unbalance at the blade caused by incorrect sharpen ing or chips on the blade Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Blade drive shaft is bent due to collisions with foreign ob jects Authorised service centre Engine fastening is loose Authorised service centre Blade fastening is loose Authorised service centre Irregular noises Loose fastening elements Authorised service centre Silencer is defective Authorised service centre Engine gets hot Ventilation grid is dirty Clean ventilation grid Cooling fins of the engine are dirty Have cooling fins cleaned by author ised service centre Uneven cut lawn becomes unsightly Blade is dull or worn Have blade resharpened and balanced by an authorised service centre Re place a damaged blade immediately Speed is too high proportion ately to the cutting height Reduce speed and or select the cor rect cutting height Housing of the mower is heavily contaminated Clean Housing is jammed
23. es cutting blades cutter bars blade bolts sliding plates V belt chains Bowden cables starter ropes pressure plates air filters spark plugs disc springs lock washers fuses discs thrust plates pressure discs protection skirts impact protection wheels tires Disposal Grass clippings must not be thrown into the waste but should be composted Shredded plant material decomposes quickly can be utilized as fertilizer and therefore be left on the ground 23 Dispose of waste oil and fuel in accordance with the local regulations or return it to an oil shop Packaging device and accessories are made of recyclable materials and must be disposed of accordingly Warranty The conditions of the warranty can be found on the reverse side of your warranty card Send the filled out warranty card immediately after the purchase of your device to AS Motor Germany or the supplier Other wise the warranty is no longer valid Preserve the proof of purchase or the warranty card that was filled out by the vendor 24 Possible faults The following table contains the most frequent problems and their elimination If more problems occur contact the closest authorised service centre You can find an authorised service centre on our home page www as motor de Problem Possible cause Remedy Engine does not start Engine stop switch is set to OFF Set engine stop switch to ON Fuel va
24. ess A dirty ventilation grid causes overheating of the engine this can damage the engine A dirty protective grid at the silencer poses a fire hazard Frequent engagement and disengagement of the clutch increases wear of the blade drive belt and the blade brake Especially in case of high grass clutch engagement leads to over load To keep the area well maintained mow fre quently and keep the grass short Do not mow your lawn too low in dry and hot conditions because the lawn is susceptible to sun and heat damage and will look unsightly Only mow with a sharp and undamaged blade Have the blade sharpened and balanced regularly by authorised service centre Do not mow when the grass is wet or when it is raining The turf may be damaged and there is a danger of slipping Turn the device around only in already mown sections Do not leave the device unattended while the engine is running For mowing always turn the accelerator lever to full throttle to achieve the best mowing performance To collect the grass without blockage we recommend for flat terrain to proceed accord ing to the mowing patterns If the grass is extremely high mow twice at different cutting height settings Prior to starting Fuel The engine must be run on a mixture of petrol and two stroke oil For possible mixing ratios see chapter Mixing ratios fuel Use unleaded petrol octane rating at least ROZ 91 You can use E10 petrol
25. he fuel 1 For filling use a canister with a filler spout or use as funnel 2 Open the canister carefully so that the existing overpressure is discharged slowly and no fuel spurts out 3 Open the tank cap carefully so that the existing overpressure is discharged slowly and no fuel spurts out 4 Fill the fuel tank 5 Screw the tank cap on tightly Adjusting the cutting height Notice You can find on the market ready mixed two stroke fuels Based on our experi ence the ready mixed fuels STIHL Motomix 1 50 and ASPEN 2 stroke can be used No guarantee can be given for operation of the device with other fuels and oils Adjust the cutting height setting only when the engine is switched off Set the cutting height so that the blade does not touch the ground even in case of terrain unevenness If the cutting height is set too high objects can be ejected and the clean cut appearance can be destroyed 15 The cutting height can be adjusted in 1 cm increments from 3 cm to 8 cm 1 Switch off the engine and wait until the blade has come to a standstill 2 With the adjusting lever 1 adjust each wheel to the same cutting height While do ing so adjust wheel after wheel only by one position at a time Setting the cutting height Under high load adjust the cutting height by tightening the screw 2 Starting A Danger During startup there is a risk of injury caused by th
26. indicate that the blade is worn excessively on one side or damage of motor or cutting unit mount e g rubber elements Improperly sharpened blades increase the device load and result in fatigue cracks and breakage Ejected pieces can cause severe injuries Blade change 2 1 ee We oy 1 2 It is absolutely necessary to change the blade When one of the wear markings 1 was reached Original blade are engraved with wear markings marking in form of a ball shaped imprint on the rear side of the blade When the thickness of the blade at the rear edge of the vane 2 or at another point is below 1 mm exception cutting edge Original blade An original AS blade is engraved with AS GXXXXXXXX or EXXXXX This corresponds to the spare part number Checking the blade clutch Check the blade clutch for proper function by disengaging the blade The blade must come from full speed to a standstill in less than 3 seconds Contact an authorised service centre if this is not the case Storage Storing the device Re insert the spark plug and screw in fully Do not fit the spark plug connector In autumn have your device checked by an authorised service centre Restarting Keep the device in a closed dry and well ventilated room and out of reach of children Always eliminate all problems of the device before you store it so that the device is always in a safe
27. lve is closed Open fuel valve Tank ventilation screw is closed Open tank ventilation screw No fuel is in the tank Refill fuel Engine was flooded due to too many start attempts Unscrew spark plug and start several times when the fuel valve is closed dry the spark plug and screw it back in Spark plug connector is pulled off Observe the safety instructions Put spark plug connector back on Air filter is dirty Maintain air filter see also Mainte nance and cleaning Spark plug is sooted dam aged or incorrect electrode gap Clean spark plug and check electrode gap see also Maintenance and clean ing Replace spark plug if necessary Housing of the mower is jammed See also Maintenance and cleaning Poor quality dirty or old fuel Clean fuel system authorised service centre Always use fresh fuel Engine starts badly or runs irregularly Air filter is dirty Maintain air filter see also Mainte nance and cleaning Poor quality dirty or old fuel Always use fresh fuel Spark plug is sooted dam aged or incorrect electrode gap Clean spark plug and check electrode gap see also Maintenance and clean ing Replace spark plug if necessary Housing of the mower is jammed See also Maintenance and cleaning 25 No drive when drive lever is actuated Drive belt is insufficiently tensioned S
28. ne type Manufacturer Type Cylinder capacity Performance Engine speed One cylinder two stroke engine AS Motor Germany AS 165 165 cm 3 4 kW 4 6 PS 2800 min Spark plug Bosch W7RAC Beru 14 7AU Champi on L86 Denso W20FS U NGKB6HS 5 Torque 25 Nm Electrode gap for optimal starting behaviour 0 5 mm Cutting device type Blade Cutting width 53 cm Cutting height Growth height Single wheel 30 80 mm in 6 levels up to approx 40 cm Starting device Rope start Drive Rear wheel drive with Varioshift for variable adjustment of the speed 3 4 5 km h Automatic parking brake with differential lock Maximum area coverage approx 2300 m h Measures and weight Transport size with packaging L W H 120 60 71 cm Max tyre dimensions L W H 164 52 99 cm Weight 56 kg Capacities Fuel tank 3 litres Grass collection bag 75 litres with fill level indicator Sound level Measured sound level Lwa Guaranteed sound level Lwa Sound level at working place Lpa 96 8 dB according to DIN EN ISO 5395 98 dB according to DIN EN ISO 5395 87 dB according to DIN EN ISO 5395 Vibration emission value Hand arm vibrations anw Measurement uncertainty U 2 5 m s according to DIN EN ISO 5395 1 5 m s 28 EE Ee AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 MOTOR D 74424 Bihlertann www as motor de Declaration of conformity We declare that the lawnm
29. or bare feet f Ww Noise is causing health prob lems Use personal ear protec tion to avoid hearing damage Wear safety glasses and head Ask your specialised dealer about suitable protective equipment gear Preparing the mowing area Prior to mowing carefully check the perimeter of the lawn Remove rocks pieces of wood bones wires and other objects that could be picked up and thrown out by the device Use caution when mowing Risk of injury Stay within shouting distance to other people who can help you in case of an emergency Danger Risk of injury caused by thrown out objects Never mow while persons children pets or property are in the vicinity A e t e i a The area in front of and to the right of the device is especially dangerous Keep your hands and feet away from the rotating parts Keep a distance to the ejection area while working with the device Never open the impact protection flap and never empty the grass collection bag as long as the knife is running The rotating knife can cause injuries and objects can be thrown out Only mow during daylight or with adequate artificial lighting Never mow in the event of uncertain weather conditions and risk of light ning Be especially carefully when mowing on soft ground nearby landfills ditches and dikes 7 Be extremely cautious when turning the device round or pulling it toward you and when mov ing in reverse
30. ovide you with the best performance on slopes and power reserves Professional lawn mower with rear discharge With wheel drive and infinite speed regulation for exceptional cutting and catching performance in any situation The economic alternative to bar mower Ideal for fodder produc tion The grass is not shredded and placed into a pile on the side The flail blades are supported movably and avoid rocks and other obstacles and chop the cuttings several times This solid allrounder has a side discharge wheel drive and a housing of 3 mm thick plastic coated steel Mulching saves both time and money The mulch stays on the ground and practically disappears into the lawn so that no com plex disposal is necessary Removes weeds carefully quickly and without the use of chemi cals on transport surfaces walls curbs and between interlocking blocks 32
31. ower type AS 531 2T MKB cutting width 53 cm and with serial number starting from 02631310001 in the version we introduced to the market complies with 2006 42 EC all essential health and safety requirements of the fol 2000 14 EC lowing EC directives 2004 108 EC 97 68 EC Function The device is exclusively intended for the mowing of well maintained grasslands and lawns Applied standards DIN EN ISO 5395 Applied conformity assessment procedures Annex VI Measured sound level 96 8 dB A Guaranteed sound level 98 dB A Party involved DPLF D 64823 GroB Umstadt EC identification number 0363 Place where all technical records are filed AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 Buhlertann Buhlertann January 2015 lae F eE Eberhard Lange By Proxy Frank Einsiedler Managing director Head of development 29 30 31 MOTOR AS Motor Germany GmbH amp Co KG Ellwanger StraBe 15 D 74424 Bihlertann www as motor de Professional technology for gardens and landscapes Allmaher Ride on Allmaher Rear discharge mower Rotary mower Flail mower Side discharge mower Mulching mower WeedHex Manoeuvrable meadow mower for extensive green area care The Allmaher reliably shreds metre high grass undergrowth and weeds Ease of use and high area coverage all combined in a compact ride on mower Low centre of gravity optimum weight distribution and broad wheel base pr
32. so after mov ing is completed to ensure that no fire will start To avoid risk of fire keep the following compo nents free of dirt grass hay leaking oil grease etc Engine Silencer manifold guard clearances Area around the fuel tank When work is completed After mowing always close the fuel valve and the tank ventilation Prior to leaving the device wait until the engine comes to a standstill and pull off the spark plug connector After switching it off let the device cool down for at least 20 minutes before you store it ina dry closed sufficiently ventilated room Never store the device when there is fuel in the tank inside a building where fuel vapours might come into contact with open fire or sparks Use caution during maintenance and repair Only carry out maintenance work as described in these operating instructions Have an au thorised service centre carry out all other work Only use the knives and spare parts authorized by AS Motor Germany Unauthorized knives and spare parts can cause severe injuries Prior to all maintenance work wait until the engine comes to a standstill and pull off the spark plug connector We explicitly point out that in accordance with the Product Liability Act we are not liable for damages that were caused by our devices if worn or damaged parts were not repaired or replaced on time these damages were caused by improper rep
33. tch knob at the blade clutch lever 3 Press blade clutch lever towards the han dlebar Blade starts up Parking brake is released Driving without the blade 1 Press blade clutch lever towards the han dlebar do not press the latch knob Parking brake is released Drive on 1 Pull the drive lever toward the handlebar device starts moving 2 Set the desired speed using the varioshift lever Drive off 1 Release the drive lever Pushing 1 Press blade clutch lever towards the han dlebar Parking brake is released Device can be pushed or rolls Driving down slope When driving down slope continue to have the drive switched on to keep the driving speed constant Adjusting speed The driving speed can be continuously adjust ed with the varioshift lever Only adjust the driving speed when the engine is running otherwise the vario drive can be damaged When approaching obstacles you reduce the driving speed with the varioshift lever For longer drives lock in the driving speed with the varioshift lever in the highest or lowest driving speed Turning Turn the device round only where the grass has been mowed already Turning round on an even surface 1 Switch off the drive 2 Turn the device to the desired side 3 Switch the drive back on Turning round on a sloping area 1 Keep the drive switched on 2 Turn the device upslope
34. the control elements and the proper use of the device Share these operating instructions with other users of the device Before you use the device for the first time let the dealer instruct you regarding safe use Get familiar with the device in a wide open and flat terrain first User restrictions and hours of operation Never allow children or persons who are not familiar with the operating instructions to use the device Persons under 18 years of age may operate the device only under proper supervision Local regulations determine the minimum age of the operator und the operating times Unsuitable for operation of the device are persons who are under the influence of alcohol drugs or reaction retarding medicines have physical and mental emotional impair ments are tired or sick People fitted with pace makers are not allowed to touch any current carrying parts of the ignition system Danger Fuel is toxic and highly inflamma ble Danger of fire and explosion Keep the fuel away from ignition sources and do not smoke while handling the device Do not inhale fuel vapours they are dangerous to your health Use gloves and avoid skin contact with the fuel Fuel up outdoors only when the engine is cool and not running Use a filler or funnel e Do not spill any fuel and do not let the fuel get into the canalisation or ground water If you spilled fuel do not start the device
35. the drive is set cor rectly If you can pull the device the drive must be readjusted Re adjusting the drive Turn the adjusting screw 1 at the drive so that the wheels lock while the drive is actuated when the device is pulled If there is no im provement after the adjustment have the device checked by an authorised service centre Checking the parking brake 1 Place the device on a surface with a good grip e g concrete or asphalt 2 Switch off the engine 3 Try to pull the device backwards If you can pull the device easily the parking brake must be readjusted Contact an author ised service centre Checking the blade A Danger Improperly mounted and main tained blades pose a severe injury hazard Work at the blade shall only be performed by an authorised service centre Wear sturdy gloves when you check the blades 22 Work on the blade requires special qualifica tions because an unbalance test is required and the torques must be observed Check the blade and all fastening parts for wear damage and cracks before and after each mowing operation when there are significant changes All blade parts shown and their fastening parts must be changed when damage or cracks were found Atleast once a year or every 50 operating hours regardless of whether there is wear or not Material wears out gets cracks which can endanger persons or property Vibrations
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