User / Service - Avery Dennison
Contents
1. 010 71 IC18 D IC18 E IC18 F 5V 9 8 11 10 13 12 CN2 DIP14 DIP14 DIP14 1 ju w fe Ip ju Ju fu l L L L L L 2 Fo Ge gt gt of 0 EM 5 5 2 5 5 4 148 Vtt E DG 5 e 7 ef o m ps of 3 9 9 2 3 5 2 5 o DIP14 o E G a 4 e 2 10 of gt k R W o 15 NMI o 16 CS EMUL GU 7 RES IN 219 gt ON OFF o 20 5 FEED 4 7 J16 EEA R42 3 NICE d 2 i Se s 172 9 LED3 1 1 2 x ul e2. 45V 5 R27 L R28 11 L u 1 6 2 A FIL8 Ai A 2 55 5 1 5 21 Le i o lt ko FIL9 SEI P00 1 3 a 2 14 FIL10 68 4400 S 8 42 8 402 00 1 00 tn A4 5 I as 02 aspe R52 81 03 as H 1 4470K 11 04 AJ J17 17 25 zi EE 1211 05 8 22 19 1 06 21 7 1 07 ES 2 FRAME All 2 2 A13 ZE 163 ai HE ais 5V 27512 CO ur RN4 C 4 FDDLO 71 7 Z HRS veet of o ml o J15 AED RD Lro WR Joenet za 63 20 4 34 2 2000 6 TI 3 FODT Leon spe F Waas 26 o 7 Ar 2002 peo oe 4 ooo oe NS EDD3 aee pesti Si 4516 2004 2750 09312 2903 FDD3 1922 STEPEZ 20 o otis 7 FDD5 26 16 2004 2004 I Bi 18 17 A6 9 5 004 Ba DIRE 4 4718 2006 _ 25 095117 2005 2005 1255 005366 O aghe FDD7 2469 pee 8 006 2006 1355 psa 14 6 e 13 1 o pos 3 2007 45 05255 1 RESET 2d RES 8 25 7 1 74ALS245 FF R 5p 21 i 59 5525 5
3. S 29 She vegl SN FIL1 len ve 2 link C30 226 i FILS 2 v SKS 2 100nF si TXD 1 14 TU 110 RTS 10 7 FIL2 TA T20 I 5 5 2 9 RXD 2 15 2d 4 RIO RII NIE FIL4 8 SE 5 sy vm cts 4 rare lt 2 9 J4 R20 R21 2 FILS Ah E 1 3 FIL6 od 232 L 1 5 55232 55 KT m si 2 G 7 7 lt my BE v Sho N N N N Int ou 4 12 ees 2 HLTCH e a HCLK 6 hs 0 574 T5V Qa oe ols gla gia bts G4 e 2 lt per Uf up mE Ops YS SWISS YS LYS OU GE 4 4 S ZS ZS ls Z lt lt p l ole 9 4 Swi m 20 vec 1 6 4 2 e P HTHERM 4 2 2 15 5 AO 239 14 4 4 Te 5 4 13 2 A4 Bol nyt s 2 12 6 5 ko Se lt 4 6 HI 7 9 vw s 3 7 10 8 55 ps Le A A7 99 _8 9 9 4 cL CS DIPSW 4 DIPSW 10 Jeun m 74ALS245 0 02 AA gg 300 COBRA Online
4. 5VA 45V 5 5V d A A 4 x N O TT 9 76 si IC19 B 4 B8 lvcc VREF M I Suec CS NOV 4 7 RESINI IN 4 ARES zla 2 SK 2444 4 RESET 6 bio 2u2 35V j S T HDATA RES 15 4 7 5_ Blus 65 4 RESET Q ee pel DO NOV 4 3 Eas 4 on mele 9 a POW ON 4 lt ax 5h gt 5 7415123 5V A AL00 19 00 191 T C75 DLO 7 0 0 7 Se IC19 A bi 41 2u2 35V Ics 5V 5V Z a3 DEL 15 2 Li 0 18 1 32 vcez AE 2 EET 15 VI 2 14 Win 412130 7 17 DRES DO NOV 41 A00 A12 4 49 a 29 R W gt RD NOV E 652 A014 A07 si M al Res HDATA 0 A06 6 8 27 A08 5V 22 4034 A05 7 9 5825 09 7415123 A04 A04 Bh 725 si RXD 45 Mp6 A054 A03 9 6824 ZOE RAM 4 RXD1 p7 10 21 46 151 ke A02 105 rare veel TXD as 071 JesD2 _ 165 RAM 4 ms i Tbo 00 12 BT D7 v i kepo 09 SEN D6 tov s LED 480 NT A10 D1 145 5519 05 DIROB 3 LED2 5 B2 D2 15 418 04 14048 GOEH B4 CN MB2 4 85 FF LEDS 6 12535 12 16 2117 03 049
5. 2 24 03 02 1 11 2 300 COBRA Online PARICA E 25 Print head mounting and adjustment ena 25 Head DROS SUNG ee 26 a o NTC 27 Brake value of ribbon UNWING 27 Single Start Switch nn nemen nnne nenas 27 EE EE 28 Gap sensor OFF KOV 28 Micro switch print head lever FEED mns 28 Elei elef oO lt gt M gt 28 29 Single Start Switch 29 geiles 29 Loco ___ 30 Doc MEME TER 30 31 Dispenser threading detail ENNEN 32 ON OFF Key Fonts and Checkerboard nns 33 FEED Key Notched stock test ON OFF 8 FEED Notchless stock test 34 EURO 35 PEGAN AMO De CINICATOMN oue eid 37 Cable Drawings 39 faite UR ET Lo 40 Ro232 Interface Cable poa porte 41 BE OE m m m MET 42 Component
6. 300 Online e Press and hold the CUT key e While pressing the CUT key switch the power ON The DATA LED will light e Release the Cut key e Press the key required to activate the desired test Gap sensor test ON OFF key LED Status Green Power Air or very translucent backing paper is detected Red Error Backing paper liner or thin paper is detected Orange Cardboard heavy paper is detected Head position sensor test FEED key Locking and unlocking the printhead lights the Power or Data LED s Power LED ON Head lever locked Data LED ON Head lever unlocked Ribbon sensor test CUT key All LED s flash as the ribbon supply shaft is rotated Note The ribbon sensor test can also be used to check the operation of the LED s 03 02 Rev 1 11 18 300 Online Service Attention Unplug mains lead before starting any service Rear housing e loosen 3 screws allen key 2 5 1 pcs upper left 2 pcs up covered half by the disc of material unwinder e tip housing backwards bend left side slightly away Following the housing may be removed completely backwards e for releasing the cable of the operators panel lift plug 3 mm away from the board e mounting in reverse order Connection of cable Plug in the cable with the contact side forward and press plug _ J 5 spe i in 7 MEL Dismount Mechanics Electronics from base plate
7. na 14 cleaning tme ge HH 15 Cleaning the gap _____________________ 15 Cleaning the material and ribbon guides 15 TAGS eel MAEN ORO 15 11910072 15 Reif rm 16 ETO e 9 9 16 M 17 Sensor 17 Gap sensor test ON OFF KOV ries Es 18 Head position sensor test FEED nemen nens 18 Ribbon sensor test CUT Key cccccecsececeececeeeeceeeeseeeeseeeeseeesesseeeseeseseeseseeaeseseesesenes 18 5 cipal acta vires ew terrane AEE enters onic eae ce am ieee oie arene 19 Rear NOUSIN 19 Dismount Mechanics Electronics from base oate nn 19 Dismount inner vertical base Gate 20 MORE T MUTTER 21 T Tm 21 Power supply input 22 Fuses of power supply and board 22 Gap Material 23 Sensor Ribbon nene nn nn nn nnns 23 Micro switch print head pressure ever 24 Motor round belt and feed roller
8. 12 Power consumption 39 Power supply 22 erm RE 25 print head fixation 20 25 print head pressure lever 24 PARL SU Oriora Em 38 38 Print technology 38 Print wich 38 R Rear NOUSIN rH 19 Removal of material and 10 Remove board 21 03 02 Rev 1 11 e ETT 38 Ribbon 15 16 17 18 27 28 39 HIDDOr E 27 Ribbon sensor 1 51 18 Ribbon unwind 27 24 5232 Interface Cable 42 Sensor Ribbon unwinder 23 Sensor check routine 17 28 Serial interface connection 6 PETRO 19 Setting and connecting of printer 5 vizio c 5 Start connection to computer 11 Status print OUt 17 Tag Label material 15 Technical Specification 38 Transformer e ea 21 Troubleshooting 12 16 Weight ERR ET 39 ee 40 50
9. 0 9 RS 232 Receive Buffer Check handshaking flow control Overflow Check Parity DIP switch Call service technician e Be Call service technician e e Call service technician e 00 0 Call service technician 03 02 Rev 1 11 16 300 Online Status printout Status printouts show internal printer fonts and test patterns Access the printouts by holding down different key combinations while switching the power Please use material with width of approximately 100 mm 4 inches Different status print out STA1 ON OFF Fonts and check pattern STA2 FEED Version number dot pattern and a position pattern used for notched media ON OFF Version number dot pattern and a position FEED pattern used for notchless media To activate e Press and hold the desired key s e While pressing the key s switch the power ON e When the Green Power LED flashes release the key s The printer will build the test image and print the test To stop e Press and hold the ON OFF key until print stops Sensor check routine Using the keypad and LED s it is possible to test the operation of the sensors There are 3 sensor in the printer e Gap sensor determines top of form and out of labels e Head Position sensor checks if the head is raised or lowered e Ribbon sensor detects out of ribbon To access a sensor test 03 02 Rev 1 11 17
10. 5 05 E Re ME R W DO 1356 pc 20 D6 23 5 OE 1 008 024 7 MSTB Joste 10578 D1 1454 519 05 24 5 1009 poze JP7 Ve 02 1555 18 04 HCLK 3774010 022 50 DO 4 45V 1655 pt 04 RZW AJA aa on 9 7444 ego p RES AT gt 28 9 CS RAM 39 92 ool rales CN3 SNGL 1 n AT29C020 A09 299 ioa 1 HEAD 70 5 R31 Ze MB3 45 1 05 24 RES iL PUN R lea 4K7 R32 45V 15 5 16 016 ZRESEH 3 CSENS 72 SE 2 14 32 017 SCLK IN3t 5 4 7 gt 33 63 44 5 gel 73 253 15 336 SD0 IN2 PFE 4K7 A16 34 FCLK 66 42 TESI 1675 4K7 CPU CLK 9 MODE RH 5 2 98 R34 A 35 vo SDI IN0 23 78 38 6 ISPEN 1 37 38 9 22 Je gt x 4 RAD oe 4795 2 E 1522064 25 s m uPD70320 L 0 02 AA ag 300
11. Manual 300 COBRA Online CN1 CN2 7 O 3 3 8 oo Oa 9 y O D SUB BUCHSE 9 POL D SUB STECKER 9 POL AVERY Datendruck Systeme GmbH Volker Hoefner Title TTX 300 Serielles Kabel 9pol auf 9pol Size Document Number 98940 00 6 REV Date July 31 1996 Sheet 03 02 Rev 1 11 41 TTX 300 COBRA Circuit Diagrams 5V R22 42 1 1 0 5 C22 IC4 C24 REF 14 t 14 ks d 1 2 9 vec s vec 100nF 1 100nF sik 1
12. 18 2 ele el 4 Corrective 16 UIT MCD eR mmm 22 11 12 18 28 Inserting the label material 8 EE Inserting the thermal transfer ribbon 7 D Interface Cable 42 DATA 12 18 e a E 43 L NN 39 Ee ne 39 Dismount inner vertical base plate 20 M Dismount Mechanics 19 Be E 32 P Dispenser threading detail 32 Material stock 39 Media Material 39 E Ra 16 38 Electric specification 39 Micro switch 24 28 Emailen 38 MORES 24 Environmental Specification 39 N een er 12 16 MAO 03 02 1 11 49 300 COBRA Online Noise EMISSION 39 Notched stock 34 Notchless stock 34 O ON OFF 11 16 17 18 28 33 34 peo 11 Option Dispenser cci patera atus 31 rewinder 30 4 14
13. Number REV Sheet 70f 7 03 02 Rev 1 11 39 300 Internal Cables PUNCH SENSOR CABLE FRAME GROUND CABLE L 60 mm AMP MT INTERCONNECTION POLARIZED 5 CONNECTOR L 300mm 4 POL BLUE YELLOW GREEN AWG 16 1 RED FASTON 4 8mm RECEPTACLES AMP FASTON 6 3mm RECEPTACLES REEN ee a gt gt 5 OD BLACK RECTIFIER CABLE L 120 mm SINGLE START CABLE RED AWG 16 300mm AMP FASTON 6 3mm RECEPTACLES AMP FASTON 6 3mm RECEPTACLES AMP MT INTERCONNECTION POLARIZED 5 CONNECTOR 4 POL RED L 160 mm BLACK FS BLACK AMP FASTON 6 3mm RECEPTACLES 1 RED FASTON 6 3mm RECEPTACLES FOIL SENSOR CABLE L 300mm AMP MT INTERCONNECTION POLARIZED WIRE TO POST CONNECTOR 4 POL GREEN cU POL FLAT RIBBON CABLE REFLEX SENSOR CABLE L 300mm 20 POL AMP LATCH DIP RECEPTACLE 20 POL AMP LATCH DIP RECEPTACLE AMP MT INTERCONNECTION POLARIZED WIRE TO POST CONNECTOR 4 POL BLACK GREEN R A ATTENTION 1111 ALL CABLE SPLITTED FLAT RIBBON CABLE IN THIS AREA L 300mm AMP MT INTERCONNECTION 30 POL AMP LATCH DIP RECEPTACLE 30 POL AMP LATCH DIP RECEPTACLE POLARIZED WIRE TO POST CONNECTOR 2 POL RED RED Title CABLE S Date September 16 1991 Sheet 2 of 13 03 02 Rev 1 11 40 85232 Interface Cable
14. POCO 170R 2x 9 a Sle De os FEED RN3 C x o cO Z coo 14 DIP14 5 4 ZK7 m m ER MO CS bisce j LED2 3 RU 72 15 POJO 4708 t RV3 RV4 _ RV5 lt 9 RV2 aar M DIP 14 5008 1 500R 500R LEDI EE R40 100nF Ma SLE en a of Ze RA 2 gt 4708 C74 STS STe B4 Ti 4 100 3i lt B5 A4 DIP14 n 1 si 45VA 3 Es 5 lt gt lt gt 4 gt l e N SY st A nj lt ol 19 2000000 5201 dodh 65066 500000 4 08 J13 J6 47 18 J9 J5 J12 5V REFLEX PUNCH HEAD EXT STEPPER 74ALS245 ES BEDIENPANEL SINGLE EFLE UNC FOIL 03 02 Rev 1 11 45 300 COBRA Online
15. bad printhead elements 03 02 Rev 1 11 33 300 Online FEED Key Notched stock test ON OFF amp FEED Notchless stock test The notched stock test and notchless stock test are very similar The only difference is that the notchless stock test does not require a notch to print The notched stock test does require a notch and will not print if no notches are sensed Firmware Version Number Each vertical line represents 1 printhead element dot White gaps indicate failed printhead Version nn nn 7 UI mn OO HI Horizortal Vertical Postion 1 10 lt This bar is 11mm from the edge It represents X 10mm mim V The bottom of this bar represents the Y 22mm position The bottom of this bar represents the Y 1mm position The bottom of this bar represents the Omm position This bar is 6mm in from the edge of ticket It represents the X 5mm position on the ticket This bar is 1mm in from the edge of ticket For notched stock it rests at the top edge of the notch There is always a 1mm inside margin at the edge of the ticket The bottom left corner of the bar represents the X 0mm Omm position on the ticket 03 02 Rev 1 11 34 300 Online Bar codes Lines EAN8
16. o 2 dg _ 8 Ex 5 x v i x 1512 5 8 S gt K ei Se a EN TL494 P 5 1 5 M d J2 4 Ze x x Ke mE D lt 7 4 GNDIH e A emm gem gem emm o EM _ s x 5 8 4 EE x 5 D C a OT N N N am i o 03 02 Rev 1 11 42 300
17. 1 04 P92 A124 55 BS 1 5 82 RIS 84 15 4 E DIROA 5 14050 1 046 4 PH ON OFF 8 FS 12 26 2 747951 048 81708574 CS_EPROM P84 AHH D_WR FE 1 56 A 5 1 07 3 4052 044 HM628512 MAO 8 79 DRES CUT 16 06 4 o g 053 1 04 78 RES CPU 12 1 05 do pAlZ 054 1 042 S CLOCK P87 ATH 8 EF 10 77 lg 59 18 A04 50 PAT mann 104 75 7 5 55 maf Als AOS 49 FU_RD 996 1049 75765 DIPSW 6d 5V 202 d i TV 13 957 TE TES Sla 9 14058 HE CCLK 6257 sel DO 00 id REO Kass 75 OR m ES NOV 635 9140 18 lue vee 0 16 BT 75 060 036 7 4 HSTB 6455 psl D2 16 21446 weg R W D1 12 FF W 77 061 035 4 SLE Ze 6 05 AEE 17 be ae 062 034 59 HSTB 66 7 04 12 4 9 14 40 E 17063 7033 RU zi 12 jp A13 3 15 FD 26 zal 98 RES Da A07 Aach gt FD OR 27 7 999 03259 00 48550 513 D6 NM 827 A08 D4 el 5 2g 7001 1 053 c5 7 4 51521 520 07 05 Tas A926 A09 05 z el p Als Free 002 1058 57 EMI 22022 A01 4 pa i 26 028 S HEAD F DIR 54 53 03 9 Vari 07 JP6 317004 028 55 150 SEE HO 2 E L ep 54 XRES 57225 RETRG A 2 07 219 DSi Moor MM
18. Diag PTT ET 47 teas Gir eine E aerate aaa 48 ed 49 03 02 1 11 3 300 Online General notes Copyright This User Manual and its contents are subject to copyright The publisher s prior written consent must be obtained for reproduction of the manual as a whole or part thereof Names are generally given without any reference to existing patents registered patterns or designs or trademarks The omission of a corresponding note does not imply that the names can be used freely All trademarks are acknowledged The manufacturer reserves the right to technical and other alterations without prior notice The publisher cannot warrant the accuracy of the content of this manual Attention The following sign is used to mark up that this is an important point si Note Please follow the notes shown in this text it will help to cover all situations and keep your engine working Overview The 300 is a feature rich printer offering a wide variety of choices for text barcode and graphic print The printer combines quality thermal transfer print with ease of operation in a space saving package To maintain proper performance use original parts and accessories use of parts not in compliance with our exacting standards may result in unnecessary problems The housing of the unit may only be opened by authorised personnel Loading of foil tags and labels shou
19. H 15 Mea 5 1 mm 4 3 4 5 22 5 DACK 2 1 DX 2 C 67 d NMI FLOPPY 7 VSS RO si em N FD CS 9 077201 Rna a 4EB OR SC oe S IK ur DCR E RNA F 2 p E e 1K BRV bs 79 X QA OD vssp WD37C65 03 02 Rev 1 11 46 lt o e e gt Component Diagram E d y Ss IR 47 E Wi d d A HI XTAL2 d Rev 1 11 03 02 300 Online J10 PC keyboard J11 floppy power connector J16 offline display Board Layout Eso E URA I IC 14 real time clock 4 m e n Hi i J13 online display a 59 J7 reflex sensor rud 6 7 13 16 only if board is used as OFFLINE ba Lb o D a a SS SS Jeo card connector J15 floppy data connector nm watch PIN 1 at Pot RV2 reflex J8 gap sensor Pot RV3 gap J9 foil sensor Pot RV4 foil J2 test connector upsid
20. If necessary push down on the disk to adjust it e Remove enough labels to expose 1 ft 40 cm of backing paper e Thread the liner according to the following diagrams Tighten liner by rotating the rewind disk e Each activation of the foot pedal will dispense one label One or more blank labels may dispense before printed labels are available e Remove rewound liner periodically by pulling out the metal clip and sliding the liner off the shaft Note By defining the Punch Offset in the label format the position of the label at the dispensing edge may be varied The length defined via Punch Offset must be regarded as a non printing area Hibbon Printed See detail on a following page Foot Switch 03 02 Rev 1 11 31 300 Online Dispenser threading detail Ribbon Over Round Head Locking Lever in Unlocked Position Dispensed Label CN Liner Over Dispense f aa Printhead SCH N Ribbon Label and Liner Material Liner Behind and Under Roller 2 To Liner Rewinde 03 02 Rev 1 11 32 300 Online ON OFF Key Fonts and Checkerboard Pattern imemalFons 100 ABC abc 123 101 ABC abc 123 3102 ABC abc 123 ve ABC abc 123 ABC abc 123 abc 123 abc 123 10 ABC le 416 123 Drucktest White lines show
21. Print is sharp and crisp Low temperature Faint print High temperature omeared print characters too bold Extremely high temperature Ink particles evaporate causing faint print Printhead is overheated Damage to printhead is possible 4 A i Top i f gt gt M A EN SES maximum e 4 L Ln a 2 1 wah are H 1 Ke LIMEN 4 03 02 Rev 1 11 13 300 Online Maintenance Overview Careful and regular maintenance will raise the performance and longevity of the printer Regular cleaning of the printhead is especially important A clean printhead ensures high print quality and extended head life Periodically remove any deposits of paper adhesive and ribbon from the feed roller and gap Sensor Changing and cleaning the print head Warning Unplug the printer before cleaning or changing the printhead Caution Static electricity can destroy electronic components including the printhead Make sure you are properly grounded before servicing the printer Wait at least 3 minutes after switching the printer OFF before disconnecting the printhead After changing the print head the new resistor value has to be dow nloaded into the printer see print head e Switch unit off and unplug the printer e Open head locking lever e Remove material and ribbon e Unscrew 2 knurled thumbscrews on the printhead ho
22. Printhead Thumbscrew Narrow Material Web Adjustment Top View 03 02 Rev 1 11 9 300 Online Removal of material and ribbon e Material and ribbon can be removed after opening the head locking lever 03 02 Rev 1 11 10 300 Online Operation Front panel The front panel consists of 3 push button switches and 3 LED s The 3 switches ON OFF FEED CUT The 3 LED s Power Green Error Red Data Yellow Start connection to computer Connect interface cable from computer to the printer owitch ON the printer the Green Power LED glows Press ON OFF the printer is switched to ONLINE mode the Yellow Data LED glows and the printer is ready to receive data and print labels Functions of keys ON OFF Switch to ONLINE or OFFLINE mode ONLINE mode is indicated by the Yellow Data LED the unit is ready to receive data If a print job is interrupted the Yellow Data LED flashes rapidly indicating that a quantity remains Resume print by pressing the FEED If an error is indicated Red Error LED the error will be cleared by pressing ON OFF FEED In the OFFLINE mode material is advanced If punched material is used one label length is advanced For continuos material stock is fed as long as FEED is pressed If a print job is interrupted FEED resumes print CUT Reserved for optional functions 03 02
23. outil 15 x L u OUT2 5 2 15 3 h2 8 m R24 S ds 1 2 2 5 CS POW ON KO nz 2 E 2 PGND P 4 x o LMD18245T 3 5 o aL a TJ LMD18245T Tel o 9 e id S S m e a 3 N EY TC N N 5 m 6 A N ul v1 ii IRF540 L1 IC1 x 1 3 Ji 1 KE 2 1 4 8 i VIN FEEDBACK 42 2 T 68uH 10A 5 __ oe 25 02 W ECH gt di Q 71 3 F1 o v2 2 5 2 z c x Lc JE 3 Be mo 2 gt GND OUT 220uH 2A 5 Ed LM2576T 5 0 Hi ME _ 2 e gt 5 ACIN2 2 4 128 a 2 o o mm o 2 2 5 10 x st 5 8 A S 8 D S us x 5 o S n VTH C15 2 1 2 12 8 o 4 vec clt 100nF 7 2 10 4 me N DTC gt gt gt gt gt gt e x t 13 o fo fo T s mi REF AS 5 C EEH ERA Simm 202 2 2 e e 2 H lt
24. GND Masse Ground Transformer e for mounting dismounting fix the inner metal bolt with a pair of pliers in order to avoid twisting AREA Ee e 09s z ee ol NE d 03 02 Rev 1 11 21 300 Online Power supply input filter e before switching on the unit after exchange of the power supply check setting of voltage and the corresponding fuses and correct if necessary Fuses of power supply and board The fuses can be replaced by removal of the fuse element Mains voltage set up is possible by rotating the insert Attention Unplug mains power plug before checking changing mains voltage or fuses Power supply 2 x T 2A at 220 240 V 2 4A at 110 115 V Board 1xT 10A at bracket 03 02 Rev 1 11 22 300 Online Gap Material Sensor e remove complete material guide 1 screw inner side e remove gap material sensor slide from material guidance e for setting see description of sensor test 1 Sensor Ribbon unwinder Accessible after removal of board twist timing wheel which must not contact sensor To check this function see description of sensor check 03 02 Rev 1 11 23 300 Online Micro switch print head pressure lever Accessible after removal of transformer Screw micro switch so that the lever can still be moved 5 10 mm in direction of closin
25. Q Manual 300 COBRA Online 300 Online Cobra Online 03 02 Rev 1 11 1 300 Online Contents FOIE o dede Ead 4 4 COT OW aac 4 S a o 5 Baje o diae vias 5 Setting and connecting of nenne 5 Serial interface 6 Ni 6 Inserting the thermal transfer 7 Inserting the label 4 4 1 2 2 1 4 0 lt nenne nen nnne nis 8 Narrow material web acdhustment 9 Removal of material and 10 MEME 11 11 Start connection to computer 11 ___ _______ ___ ___ 11 LED 22 12 Adjustment or DIP usc cse m bat Sa e fmt suec d aot et en d 12 Adjustment of print head temperature 13 E a 14 EU 14 Changing and cleaning the print head
26. Rev 1 11 11 300 Online Functions of LED elements The front panel has 3 LED s that indicate the printer s status POWER green Power is ON ERROR red Error see Troubleshooting section DATA yelow LED glows if printer is ONLINE LED flashes as unit prints receives data or builds an image LED blinks rapidly if a print job is interrupted This indicates that there is a quantity remaining LED displays error code with 5 short long flashes Adjustment of DIP switches Below the interface connection are DIP switches Use these switches to adjust the following parameters The new DIP switch setting will take effect the next time the printer is turned ON Switch Function Bits 2 3 Switch 2 Switch 3 Select Parity OFF OFF NONE ON OFF SPACE OFF ON ODD ON ON EVEN 4 5 Switch 4 Switch 5 Baud Rate OFF OFF 19200 ON OFF 9600 OFF ON 4800 ON ON 2400 6 OFF Handshaking Protocol XON XOFF Hardware 7 ON Online OFF Offline Power up Mode 8 ON Direct OFF lt Thermal Print Mode Thermal Transfer Switch position OFF 03 02 Rev 1 11 12 300 Online Adjustment of print head temperature The printhead temperature can be adjusted by turning the knob located below the interface connection Turning clockwise raises the temperature turning counter clockwise lowers it Print appearance related to temperature setting Correct temperature
27. This step is necessary when doing services at e feed roller material and ribbon guidance ribbon un and rewind print head pressure axle printhead fixation and belt e loosen 4 screws at lower side of base plate and remove complete block upwards 03 02 Rev 1 11 19 300 Online Dismount inner vertical base plate e remove pressure lever e dismount connection of support axle feed roller e remove print head fixation screws 2 pcs e remove grounding cable e loosen 4 screws and draw inner base plate backwards e disconnect cables to print head gap sensor and micro switch pressure lever off the board e remove print head carrier plate complete with square fixation axle 1 screw from inner side e remove ribbon end sensor po rika sana s oage Stengal 03 02 Rev 1 11 20 300 Online Remove board For the TTX 300 board with the number 99670 xx 0 are used different to the OFFLINE board number 99671 xx 0 the IC s 13 16 7 and 6 are not placed Older versions of the TTX 300 may use different board types e unplug cables e pull board from the plastic snapper 1pcs loosen 2 screws from metal angle and pull up the board e check new board to voltage adjustment Pin 1 voltage to motor 36 V not adjustable Pin 2 Vcc 5 V not adjustable Pin voltage to print head adjust with Pot P1 and Pot RV6 to 22V Pin4
28. bbon should exceed the width of the tag label material This protects the printhead from unnecessary wear Ribbon Use Avery Dennison ribbon to ensure high quality print Inferior quality ribbons reduce printer performance print quality and printhead life 03 02 Rev 1 11 15 300 Online Troubleshooting Errors Errors during operation are indicated by the Red Error front panel LED Press the FEED key to display the error code with the Yellow Data LED After the error is corrected press the ON OFF key to set the printer back online After switching the printer to ONLINE the job will be continued Error Code Long Condition e Short Flash Corrective Action e e Head locking lever is raised Lower the lever Press FEED to re initialise top of form e End of tag labels Load more tags labels Press FEED to re initialise top of form e Ribbon end Load more ribbon Press FEED to re initialise top of form NOVRAM read error service technician e e e NOVRAM write error Call service technician e No notch gap found Check that correct material is inserted Check that sensor is clean Check material guide and position of Sensor Check that the label size in the print job is correct e e RS232 Framing error Check baud rate stop bits and word length Correct them at the computer or printer
29. d E em 7 D 03 02 1 11 MVT2 MVT3 Easy Plu EA CB CB 8 B a CODE UPCE TE 34567890 CODE 1 LU WU E M 300 Online LINIEN 8 Linientyp in Spacing konstant oder proportional unterschiedlichen Dicken bei Anderung der Liniendicke E Tp B BENI konstant Typ 2 mi em mm konstant Typ3 eeenenennnnnnnsnss HINDI konstant Typ 4 TTTTTTIITITT BE proportional Typ5 mH a proportional nme ee E Z MM 1 00000002 7 amc Y E ES 8 leaena TONER weak konstant Typ 9 meme ee Tul dl NUUAM konstant agente tup URL konstant TUE HE EE konstant BEISPIELE Linientyp 8 S Linientyp 5 Liniendicke 10 Liniendicke 2 5 Linienl nge 30 Rechteckbreite x 40 Drehung Rechteckh he y 10 90 Linientyp 3 Liniendicke 0 5 E Rechteckbreite x 30 B mg Rechteckh he y 10 Drehung d B Linienyp m Liniendicke Rechteckbreite x m Rechteckh he y MIEL m Drehung et Vorschubrichtung 0302 Revid1 6 300 Online Technical Speci
30. e down PIN 1 motor 36V J3 stepper motor PIN 2 5 V logic J4 printhead data PIN 3 head 22V J17 frame Ground 03 02 Rev 1 11 48 300 COBRA Online Adjustment of switches 12 Factory 29 Adjustment of print head temperature 13 cC 8 11 16 18 28 34 ADP 30 FEED OY 34 feed roller 8 14 19 20 24 B RR 33 38 gt 286 ci TERRE ER 38 Front panel 11 base plate 5 19 20 24 Functions of 11 Functions of LED elements 12 C 22 Cables internal 41 Fuses of power 22 Card 6 6 38 G Changing and cleaning the print head 14 Gap Material 23 Character modification 38 gap dimensions 38 23 24 Gap 38 Cleaning the feed 15 Gap sensor 1 18 Cleaning the gap sensor 15 Graphics 39 Cleaning the material and ribbon guides15 Condtlon 16 H GONSU UCT ON DE 39 Head position sensor test
31. fication Print technology Thermal and Thermal transfer with T hinfilm print head Resolution 7 56 d mm standard Print width 40 to 105 6 mm Emulation Easy Plug Print speed 100 mm sec Interface Serial Port RS 232 Cards 1 slot for RAM card or PROM card up to 128 KB Memory 512 KB dynamic RAM Print ratio 100 1 1 Gap recognition Self initialising gap sensor with 0 12 mm variable adjusting gap dimensions range length of punch 0 8 to 14 mm width of punch min 4mm Reflex marking sensor only via NISTAN with 2 12 mm variable adjusting range Marker length 4 mm width min 10 mm Fonts 17 fonts including OCR A and OCR B Character modification Magnification in X Y direction up to factor 8 Rotation 90 180 270 360 degree Barcodes EAN 8 EAN 13 with ADD ON 2 and 5 UPC A UPC E Code 39 Code 93 Code ITF Codabar Code 128 Code 2 5M Code 2 51 Code 2 5 96 bar 128 Barcode Modification Magnification in x direction up to factor 8 in Y direction from 1 to 100 mm rotation 90 180 270 360 Grad Graphics Download is supported Graphic Modification Magnification in X Y direction up to factor 8 03 02 Rev 1 11 37 300 Online Rotation 90 180 270 360 degree Material stock width of media 110 mm Inner roll diameter 1452 9 Media Material Self adhesive plastics and card boards compatible to Thermal and Thermal transfer print with a weight of 70 up to 180 gr sqm and a thickness of 0 05
32. g after the contact has been reached clicking noise To check this function see sensor check Motor round belt and feed roller Accessible after dismounting the inner vertical base plate and printhead fixation e the motors cable guides up and direction forward around the motor and than below it Please regard this routing otherwise the housing will not fit anymore e between feed roller and motor a gap of 1 mm is necessary e perform status printout STA4 after mounting a new feed roller 03 02 Rev 1 11 24 300 Online Print head To adjust the optimal print quality the resistance of the print head has to fit with the adjustments of the board itself Action Adjust Pot P1 to the maximum clockwise until block Action Adjust with Pot RV6 a value of 22 V measured between Pin 4 GND and Pin 3 head voltage Send the head resistor via Easy Plug command to the printer The DATA LED will blink one time HRn n 0 resistor of the print head written on the head Example Head resistance 502 Ohm IA1 HR5024G Attention To send a wrong value can result in bad print quality or damaging the head To check your work do status print out STA1 after you have changed the print head or the board Print head mounting and adjustment To adjust the print head use the two headless screws at the front of the print head mounting The two screws are used to fine adjust the pr
33. g keys If the value of the pot depending to the sensor is not enough use the pot in the sensor wires to extend the value Gap sensor ON OFF key Adjustment Adjust with Pot RV3 the sensor connected to J8 in a way that the sensor is sensing the backing paper standard and the red LED is illuminated Follow this way turn the pot until the green LED is illuminated then turn until the red LED is starting to be illuminated Move the pot a little bit of way in the same direction until the red LED is bright illuminated Test green air or very light backing paper is measured red backing paper or thin paper is measured orange card board etc is measured Micro switch print head lever FEED key Adjustment adjust with pot RV5 that the orange LED is illuminated when the lever is open As soon as the lever is closed the greed LED is illuminated the sensor is connected to J5 Test green closed or orange open are illuminated when opening or closing the lever Ribbon sensor CUT key Adjustment adjust with pot RV4 the sensor in a way that all 3 LED s are illuminated as soon as the ribbon unwind axle is rotated Test when rotating the ribbon mandrel all 3 LED s become illuminated 03 02 Rev 1 11 28 300 COBRA Online Reflex Sensor optional Adjustment Activate the reflex sensor via Easy Plug command 4RXn n lt 0 normal punch sensor is used 1 reflex sensor is used Adjust with pot RV2 a
34. int head to an optimum of print quality therefore use the status print out 5 1 Ta headless screw e insert media and ribbon e open the knurled head screws slightly e take care of an optimal media guiding otherwise the postion grid on the test label will not be correct 03 02 Rev 1 11 25 300 Online e start status print out STA1 and adjust with the head less screws best print out e check your work by using the status print out STA 1 again The pattern should be clear on both sides of the print out as well the angle should be 90 degrees e finishing the adjustment secure the headless screws with security paint and fix the knurled screws again Head pressure The adjustment for the head pressure is done by moving the three spring loaded screws mounted in the axle above the print head spring blades To adjust the pressure move the small label device to the outer side wide media To measure the pressure we are using the friction supplied to a grease free spring blade thickness 0 1 mm and a spring balance of 50 e put in grease free backing paper between the spring blade and the print head to take care not to damage the print head e for the first step move the spring blade to the inner side of the print axle and adjust a value of 18 20 N value before the blade is starting to move e second step move the blade to the outer side of the print axle and repea
35. l devices A serial interface V 24 DB 25 RS232 is the standard printer connection Card slot This unit is designed for use with optional font and logo cards Cards with maximum of 128 KB may be used Caution Turn the printer OFF and wait at least 60 seconds before inserting and removing cards Use only approved cards Take care of the card direction move in Dip Switches Fuse Holder Locking Tab Printhead Temperature Power Connector Communication Interface Connector 03 02 Rev 1 11 6 300 Online Hibbon Rewind Ribbon Supply Label Supply Material Shaft and Guide red Head Locking Lever Notch Sensor Adjustment Inserting the thermal transfer ribbon e Slip a ribbon onto the supply shaft on the right hand side so that it unwinds in a counter clockwise direction e Attach an empty cardboard core onto the rewind shaft on the left hand side e Unlockthe head by raising the head locking lever Thread ribbon as shown Guide ribbon around rollers and fasten self adhesive ribbon end counter clockwise at the cardboard core Tighten the ribbon by turning the ribbon rewind in a counter clockwise direction 03 02 Rev 1 11 7 300 Online Inserting the label material label material in label supply reel so that it unwinds in a counter clockwise directio
36. ld be carried out only by trained personnel Warning Do not operate the printer with the cover open Fingers hair clothes jewellery etc may be caught in the printer mechanism If the printer will not be used for an extended period of time relieve pressure on the printhead by opening the locking lever Wait at least 10 seconds after switching the unit OFF before switching it back ON Wait at least 60 seconds after switching the printer OFF before removing or inserting PLUG IN CARDS Wait at least 3 minutes after switching the printer OFF before disconnecting the printhead 03 02 Rev 1 11 4 300 Online Unpacking of printer Exercise care when unpacking the printer 1 Remove top foam packing 2 printer out of cardboard box Always carry the printer by the base plate Never use the front cover reel holder or printhead as carrying handles Setting and connecting of printer Warning Unplug the printer before checking changing voltage or fuses Check the main voltage setting and fuses The main voltage setting is visible through a window in the fuse carrier If necessary change the main voltage by removing and turning the insert The fuses can be replaced by removing the fuse carrier 03 02 Rev 1 11 5 300 Online Serial interface connection Caution Before connecting or disconnecting the interface cable switch OFF al
37. lder e Carefully remove the printhead e Disconnect printhead plug Wait at least 3 minutes after switching OFF the unit e Clean print head with dust free cloth and Avery Dennison cleaning fluid Metal objects must never get into contact with printhead surface Never use knives or o objects with sharp edges for cleaning Be aware of static electricity e Reconnect the printhead plug e Fasten the printhead using the 2 knurled thumbscrews e Re insert the ribbon and labels e Lower the head locking lever 03 02 Rev 1 11 14 300 Online Cleaning feed roller Warning Unplug the printer before cleaning e Switch unit OFF and unplug the power cord e Remove material and ribbon e Clean print roller with a dust free cloth and Avery Dennison cleaning fluid Never use knives or objects with sharp edges for cleaning Cleaning the gap sensor Use compressed air to clean the gap sensor If the sensor is extremely dirty use a dust free cloth and Avery Dennison cleaning fluid Cleaning the material and ribbon guides Contaminated surfaces cause poor feeding and reduce print quality Regularly clean the material and ribbon guides Tag Label material The printer may be used for direct thermal and thermal transfer printing Use Avery Dennison tags and labels to ensure high quality print If the tag label material is extremely abrasive the printhead will wear faster than usual The width of the ri
38. maximum difference voltage measured between the two lower pins cable color green and black on connector J7 By using the sensor with white and black media paper and black mark Test Test is done by paper feed Single Start Switch optional Adjustment not necessary connected to J 6 Test use of switch Factory reset All parameters are preset ex works to specific values This factory setting can be reproduced at any time as follows 1 Hold the ON OFF and CUT buttons pressed and switch on the printer 2 Holdthe buttons pressed until all three LEDs start blinking 3 Release the buttons and switch off the printer The Factory reset takes effect after the next powering on 03 02 Rev 1 11 29 300 Online Appendix Option Rewinder e he rewind disk has 2 positions raised and lowered Make sure the disk is in the raised position If necessary push up on the disk to adjust it e Insert material according to the following diagram Fasten the labels to rewind using the metal clip e Remove rewound materials periodically by pulling out the metal clip and sliding the material off the shaft Ribbon Metal Clip WS Rewind Disk 03 02 Rev 1 11 30 300 COBRA Online Option Dispenser e Connect the foot pedal to the plug on the back of the printer e he rewind disk has 2 positions raised and lowered Make sure the disk is in the lowered position
39. n e Adjust the red material guide to full width Thread the material as shown Thread past the material guide red through the gap sensor and between printhead and feed roller e the red material guide to the correct width Position Narrow Web Adjustment according to material width e Close the head locking lever e Close the cover e Switch ON printer the Green Power LED glows Press FEED to feed material until the ribbon is free of wrinkles Punched material feeds one label length each time the FEED is pressed Continuos material is fed as long as FEED is operated When using punched or Imark material adjust the sensor by moving the metal tab on the Material Shaft until the tickets feed correctly Warning When the cover is open fingers hair clothing jewellery etc may be caught by the printing mechanism head locking lever red in unlocked position Ribbon over round bar feed roller 03 02 Rev 1 11 8 300 Online Narrow material web adjustment e Push the Narrow Material Web adjustment IN for narrow material less than 40mm 1 575in e Pull the Narrow Material Web adjustment OUT for wide material greater than or equal to 40mm 1 575in Note Do not adjust the printhead thumbscrews Printhead Thumbscrew Push in for materials less than 40mm 1 575in Pull out for materials greater than or equal to 40mm 1 575in Red Handle y
40. t step one but adjust a value of around 16 N only edo status print out STA1 or 5 2 to control your work e move the small label device into the inner position and check with STA1 that only the half of the print is done 03 02 Rev 1 11 26 300 Online Ribbon un and rewind Accessible after removal of transformer e put printer side wards before dismounting in order not to loose or jam the shims at the inner end of the unwinder axle This would lead to a leaning position of the shaft Note There are no shims at the ribbon rewinder Brake value of ribbon unwind e measured with a cardboard core wall thickness 3 5 mm and spring balance 5 setting value 3 6 3 8 measured unwind direction Single Start Switch optional If the optional single start switch should be used an additional cable must be assembled to the printer Connect the cable to J6 at the main board the other end fits into the hole at the rear side of the printer older model of printer may not have this hole at the rear side To activate the single start switch send the Easy Plug command Dn 0 switch OFF 1 switch ON 03 02 Rev 1 11 27 300 COBRA Online Sensor check routine Access to routine press and keep pressed CUT key for 3 seconds simultaneously switch on the unit The function is indicated by means of the LED s The sensor switch can be selected by pressing the correspondin
41. up to 0 25 Label size width 40 110 mm length 5 to 350 mm Ribbon Outer diameter max 80 mm Electric specification 110 220 240 Volt 1096 at 48 63 Hz Power consumption 230 VA Environmental Operating temperature 45 to 35 degree C Specification Storage temperature 20 to 70 degree Humidity 45 to 7596 not condensing Noise emission 75 dbA Weight 8 5 kg Dimensions 245x242x350 mm WxHxD Construction Compact and light weight construction in especially shielded housing all mobile axles pivoted open assembly of parts and components for easy operating and service 03 02 Rev 1 11 38 300 COBRA Online Cable Drawings Sicherheltstransformator EN 60742 SEV 1113 L 250 mm D PIDG Foston 48 mm 2 160483 1 lt isolated by shrinktube 110 oranoe L 250 mm 4 PIDG Foston 48 mm 9 160483 1 lt isolated by shrinktube gt wv 1 PIDG Foston 4 8 mm 9 160483 1 C Isolated shrinktube 2 240 V black L 250 P AMP PIDG Faston 4 8 mm 9 160483 1 Cisalated shrinktube gt 25 V 4 5 AMP MODU I Crimp Snop In Buchsengehoeuse AMP 280591 0 4polig una MODU I Crimp Snap IN H V Buchsen 15 181299 1 oder 280621 1 Maximale Abmessungen Durchmesser 41 mm Hoehe 110 Restloch ausgegossen mit 6 2 mm Mittelloch Avery Etikettler Logistik GmbH Echino German Title Trofo TTX300
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