Combimover Fitting Manual
Contents
1. Caravan Control box CC operations Switch ON power switch on the caravan control box CC to activate the system Green LED on CC blinks for 3 sec internal self test Continuous green LED illumination denotes sytem ready to work Green LED on CC flashes fast when receiving signal from the remote Flashing red LED on CC indicates main battery low appr half empty It is still possible to operate the system with red LED flashing however it is recommended to charge the battery as soon as possible Continuous red LED illumination denotes flat battery the system is inoperative no reaction to the remote Charge main battery System goes into stand by mode after 2mins of no operation reverts to normal mode if any signal received from remote Although stand by mode consumes minimal energy the power should be switched off if mover not intended to be used for a longer time e g after holiday By overload operations of the system are suspended for 10 sec both green and red LEDs flash simultaneously Systems resumes operation after that time if the cause of overload removed which is confirmed by continuous green LED illumination red LED indicates main battery level irrespectively Synchronising remote with main control box Your Combi Mover control system comes ready to use However you will need to re synchronise the remote with caravan control box CC in case of replacing either of them Synchronising procedure creat2. PN NP PN RED Right side Mover Left side Mover Remote control operating manual 1 To switch the remote ON press simultaneously O 1 buttons for about 3 sec All three LEDs bi colour LEDs are used light up durring pressing Remote switches Off after no button has been pressed for 1 min 2 Range Remote battery level LED LED signalling normally in green when remote battery level is low LED signalling changes to red There is min 2 working hours left after LED changes to red when remote out of range or caravan control box CC switched Off LED flashes in series of 4 times fast no flash searching for signal when remote in range LED is lit up constant fast LED flashing indicates Drive buttons buttons pressed REMOTE DESCRIPTION Range Remote battery level LED Drive 3 Auto rollers IN OUT buttons active with Automatic buttons Version only press both buttons simultaneously to move rollers IN or OUT of the tyres Rollers will stop as soon as the correct individual pressure on tyre is achieved useful if both caravan tyres are not pressurised identically Remote ON buttons Auto Rollers Override STOP button button Auto Rollers 4 Auto Rollers STOP button active with Automatic IN OUT buttone Version only during IN or OUT movement of Auto Alert LED Rollers press this button to stop such movement e g in case of emergency After such stoppage the next time both Au
3. C O 5 caravan mover MOVEL user S manual Safety precautions Read this manual before fitting or first use Use only approved jacking equipment when fitting Check the tyres pressure and condition new tyres recommended Check the chassis is in undamaged rust free condition Apply caravan hand brake before fitting Always apply caravan hand brake prior to disengagement of drive rollers and after the mover operation is complete you cannot rely on rollers to act as hand break Apply torque settings specified Perform a dry run in an open area after fitting to familiarise yourself with mover s operations Keep the remote out of reach of children If you have bought a Manual Version Mover you can easily upgrade to Automatic Version at a later date It is as simple as fitting roller actuators and Automatic Roller Control box ARC Your Caravan Control system CC and the remote will automatically recognise the upgrade and are ready to work Ask your dealer for further details Technical spec caravan max weight 2000 kg 20 slope weight without battery 33kg Manual Version 36 kg velocity appr 15cm s min battery capacity 80Ah 12V DC Chassis critical dimentions Standard kit allows fitting to vast majority of caravans available will fit both L plate type and U plate type chassis If in any doubt please check that the chassis of your caravan complies with dimentions Caravan s wheel Caravan s
4. es a unique connection code assigning the remote to the particular CC which prevents possibility of interference with other movers in the area 1 Apply caravan handbrake and disengage rollers 2 Connect remote with caravan control box CC using mini jack cable supplied 3 Switch the CC and remote on 4 Push service button on CC using a match or other thin tipped item as the button is placed deeper in the case to prevent accidental activation Green LED beside the service button flashes slowly 5 Push any arrowed button on the remote green LED beside the service button flashes fast and wait appr 2 sec Syncronising procedure is completed when confirmed by continuous green LED illumination on CC Remove mini jack cable system is ready to work In emergency e g strong radio interference in the area or flat remote battery you can cable operate your caravan trailer signal from remote passes via supplied mini jack cable to main control box
5. fit centre bar pos 3 into both drive units pos 1 and 2 Screw in loosely 4 No of M10 screws pos 14 with a 17mm wrench lt Manual Version only gt Fit together hollow box section centre section pos 5 2 No of extention pos 4 and slide it onto side couplings pos 12 Screw in loosely M6 screws pos 13 4 No with a 10mm wrench insert M8x35 screws pos 10 2 No use nylock nuts supplied and a 13mm wrench Apply torque 27 Nm place the Mover underneath the caravan place U bolts pos 8 2 No through clamp plate pos 6 bracket pos 7 thick washer pos 15 4 No and secure loosely with supplied M10 nylock nuts pos 16 4 No Use a 17mm wrench Repeat procedure with the other side drive unit Scheme 4 allign the mover as on scheme 5 Use supplied wooden blocks pos 20 to determine the correct clearance between caravan s tyre and drive rollers tighten up nylock nuts pos 16 8No to 25Nm with a 17mm wrench Move stop block pos 9 to bracket pos 7 and tighten up M10x35 screw and nut and secure with M10 counternut to torque SONm Tighten up M10 screws pos 14 4No to 12Nm with a 13mm wrench lt Manual Version only gt Tighten up M6 screws pos 13 4No to 12Nm with a 10mm wrench and secure with supplied counternuts Scheme 5 ae Scheme 6 Electronic control system assembly and operations It is recommended to use a battery of minimum capacity of 80 Ah Ensure the battery is fully charged befo
6. floor B i R ee Ny i j ay By 2 8 ROS U plate min 50 mm Scheme 1 max 1890 mm max 50 mm if x and or h measurement is out of those given above x is lower than 170 mm see schemes A or h is higher than 18 mm see schemes B custom spacers will be required available on request supply your dealer with appropriate measurements of your caravan chassis Tools needed open end or ring 10 mm wrench 2 No open end or ring 13 mm wrench 2 No open end or ring 17 mm wrench 1 No small pozi cross screwdriver torque wrench Assembly contents pos pos pos pos pos pos pos pos pos 1 and 2 side drive unit 2 No 3 centre bar 1 No 4 lt Manual Version only gt hollow box section extention 2 No 5 lt Manual Version only gt hollow box section centre section 1 No 6 clamp plate 2 No 7 bracket 2 No 8 U bolt kit 2 No 9 stop block kit 2 No 10 lt Manual Version only gt Hex screw M8x35 with nut 2 No Scheme 2 Supplied also caravan control unit CC 1 No remote controller 1 No lt Automatic Version only gt automatic roller controller ARC 1 No cable set connectors crimps cable ties lt Manual Version only gt 19mm wrench Mechanical assembly order Fitting in front of caravan axle is preferable however in some cases e g no space the mover can be fitted behind the axle
7. re operation Mind that all batteries discharge slowly with time on their own Re service button Caravan Control CC green red jack cable LED LED input On Off switch l on side of CC lt Automatic Version ony gt _ Actuator No2 Automatic Roller Control ARC Ser yvomotors Procedure Avoid short circuits Always secure the positive battery cable with an insulator during fitting Connect the positive battery cable as last cable Check the electronic caravan control box CC is switched off before fitting Rollers must be disengaged during fitting Control box should be installed in a dry place best inside the caravan enabling access Never shorten add extra lenght of aerial stock length has been tuned for best communication Thicker cables 10mm connect the battery with CC Thinner cables 6mm connect the drive motors with CC lead all the wires from left right motors and the battery lt Automatic Version only and wires from actuators gt to the area where caravan control box CC will be installed most commonly in front boot or inside e g under bed instead of cutting cables to length we recommend leaving the original length and securing the excess with cable ties in case of transfering the mover to your next bigger caravan you may need longer cables in case of cutting cables new cable crimps should be used Ensure cables do not chaff especiall
8. to rollers IN OUT buttons are pressed the rollers will always return to OUT position first Main battery level LED NOTE lt Automatic Version only gt in case of a failure e g discharged main battery slide rubber grommets off the back of actuators and wind the actuators separately out of the wheels using 8mm hex key 5 Main mover battery level LED active only when remote in range green LED lit up constant main battery charged red LED flashing main battery appr half empty needs charging however system still fully operative for some time red LED lit up constant main battery level too low system inoperative 6 Alert LED active with Automatic Version only green LED flashing indicates Auto Rollers IN or OUT movement Both Main battery level LED and Alert LED flashing in green and red simultaneously indicate overload may happen under extreme conditions eg very heavy caravan trying to drive past a steep kurb Manoeuvring You can manoeuver your caravan trailer in directions represented by buttons with arrows on the remote Pushing a button is confirmed by fast flashing of Range Remote battery level LED Your caravan trailer can be moved It is also possible to spin your caravan trailer by means of forwards right pushing simultaneously active only with single axis version only backwards forwards spin right forwards left spin left backwards right backwards left w gt A
9. y when led through caravan s floor use protective grommet tape tube sleeve or the like if necessary not supplied Use cable ties to secure cables Remember to leave a length of slack cable by the drive motors to allow for rollers engagement disengagement movement Secure caravan control box CC lt Automatic Version only and Automatic Roller Control box ARC gt in place and undo 4 screws on CC to remove lid lt Automatic Version only gt connect Automatic Roller Control box ARC to Caravan Controller CC Use PWR and RS485 socket on CC Insert supplied 20A fuse into socket inside Caravan Controller CC Ensure dip switch beside fuse socket inside CC is at RCU position Follow scheme 7 or 8 depending on the mover position lt Automatic Version only gt connect actuator wires to ARC Red colour connectors are After connecting all the wires check the operations of the mover by observing rollers movement double check the rollers are disengaged beforehand lt Automatic Version only check operation of IN OUT movement of the rollers gt Replace lid and tighten the 4 screws on CC Scheme 7 Wiring with Mover fitted in front of axle hitch side as per scheme 6 t C F 1 RIGHT LEFT i 4 LIES LLEI Lad bad PN NP PN oOo 09 OQ BLACK BLACK RED Left side Mover Right side Mover Scheme 8 Wiring with Mover fitted behind axle rear side RIGHT LEFT bkit LIL Lid
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