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1. 2 laser settings will be as above You can modify the tickle values and enable SoftPWM function to control the first 16 outputs of the laser 45 Version 20140409 PMC Config Dem e YAGI First Pulse Killer Length First Pulse Killer Delay 90 us LASER1 Q Switch YAG1 Marking Ready Pin 14 Program Ready Pin Marking End Pin If you choose YAG1 YAG2 mode as above you can adjust the length of First Pulse Killer When you choose YAG3 mode you can even adjust the length and delay values of First Pulse Killer to meet your requirements 46 Version 20140409 PMC2 Config Item z Laser Type 05 m Power Level 1 IC 2 98 10 4 Slope 16 3 98 11193 Window 800 H us Na 95 9 Mark gt meme 16 FPS START FPS SLOPE FPS WINDOW 15 Marking Ready Pin 14 16 Program Ready Pin 15 Marking End Pin For the RO5 mode as above you can adjust the power level for the first 16 points see the waveform in the window Click the direction button can also see the change of waveform To make sure the setting is OK or not please click Mark button to see the mark result The system will mark a fill rectangle for examination The parameters of this recta
2. RS232 1 means control laser by RS 232 XXX within COMPORT XXX means the using Com Port number Default value is 1 which means using COM port 1 to control laser Manually change this value to assign other port if necessary SPI_fiber_RS232_G4_HS Notepad BAR File Edit Format View Help Env Correction File correct cor SUPPORT Cw 1 iable Polygon 1 43 Version 20140409 2 Appendix I Laser Mode Settings After installation of MarkingMate you have to be in the file of C Program files MarkingMate Drivers PMCa2 config ini to implement a setting up action You can also click from Start All Programs MarkingMate System Driver Manager to open a dialogue box as below Please note that you can not execute the config ini and MarkingMate program at the same time Therefore before the setting up action you have to close the MarkingMate software first DrvManager File Language Driver Name Select the PMC2 driver and choose CO2 cfg or other modes you want and then click Edit button 44 Version 20140409 PMC Config Item CO2 Laser Type CO2 2 Tickle 400 Tickle Wi th 1 us LASER2 Width 20 us 1310 010 ufo 15000 121100 6 0 Load Default Tickle Hz LASER CO2 5 Start Pin 5 Marking Ready Pin Stop Pin 60 Program Ready Pin 5 Marking End Pin 5
3. Marking End 24 25 2 7 EXTENSION SPI G3 Laser 68 pins SPI break out board Descriptions Pin No Descriptions Pin No 1 General Digital Output 16 2 General Digital Output 17 3 General Digital Output 18 4 General Digital Output 19 5 General Digital Output 20 6 General Digital Pulsed CW Mode 21 User Pulse J7 pin 11 Output 21 Select High 7 General Digital Global 7 User Global EN H J7 pin 5 Output 22 Enable High 8 General Digital Alignment Laser 6 User PU Laser EN MI J7 pin 3 Output 23 Enable High 9 General Digital State Select Bit 0 17 User CFG 0 J2 pin 1 Output 24 10 General Digital State Select Bit 1 18 User CFG 1 J2 pin 2 Output 25 11 General Digital State Select Bit 2 19 User_CFG_2 J2 pin 3 Output 26 12 General Digital State Select Bit 3 20 User_CFG_3 J2 pin 4 Output 27 13 General Digital State Select Bit 4 51 User CFG 4 J2 pin 5 Output 28 14 General Digital State Select Bit 5 52 User CFG 5 J2 pin 6 Output 29 15 General Digital Output 30 16 General Digital Output 31 17 Ground n in bd 18 GND Ground 40 41 99 e 56 19 5 20 12V 33 Version 20140409 2 SPI break out board PMC2 JF6 INPUT SPI G3 Laser 68 pins us Name Descriptions Pin No Descriptions Pin No 1 General Digital Input 0 General Digital 2 Input 1 3 General Digital Input 2 4
4. optional CHAN2 1 SYNC CLOCK 14 Differential Out CLOCK 15 Differential Out SYNC 16 Differential Out CHAN1 17 Differential Out CHAN2 18 Differential Out 19 Differential In STATUS 21 Differential In STATUS 11 23 24 Descriptions CO2 YAG Analog Out1 Power Current Analog Out2 Frequency GND2 1 Power Laser1 PWM 2 Frequency Laser2 FPK or R05 2 LO Laser On Off Leading Light On Off Shutter IN L2 L3 CW select L4 Lamp On Off gt L5 Start power saving mode START Dry connect input Let 12 amp 15 short circuit will get START signal STOP Dry connect input Let Pin13 amp 15 short circuit will get STOP signal 5V GND 1 1 GND is digital and GND2 is analog If no need to distinguish they can connect with each other Version 20140409 2 X 2 The output signal of Laser1 and Laser2 depend on the selected laser control mode Mode JP1 1 2 Close YAG Mode JP1 1 2 Close RO5 JP1 2 3 Close Laser1 Modulation Pulse 1 Q Switch signal Q Switch signal Laser2 Modulation Pulse 2 First Pulse Killer Analog out R05 2 1 3 JF1 SCANHEAD2 DA2 16 Board Interface Port 2
5. 14 2 3 5 JF9 5232 45232 PORT terit tatto ttt ttt ettet 15 2 4 JUMPER SETTINGS 16 2 4 1 JP1 SET LASER2 there etre trennen tnter 16 2 4 2 JP2 PMC2 CARD ID DISTINGUISH PMC2 FROM OTHER 25 16 2 4 3 JP4 SET PWM amp FPK SIGNAL POLARITY 16 2 4 4 JP7 amp SET ANALOG OUT 1 amp OUT 2 VOLTAGE 16 2 5 LED STATUS DESCRIPTIONS 17 3 INSTALLATION AND CABLE 2 18 3 1 2 INSTALLATION cscscssssesesescesesceeescesessscesssceesscecsesccesscesscsecassceesscesacsecaeseeetacees 18 3 2 XY 2 100 DIGITAL SCANNER 20 3 3 PULSE DIRECTION SIGNAL CONNECTION cssscsssssecesseccessceeesceeesceccacsceessceesaceecsesceetscees 21 3 4 TTL SIGNAL CONNECTION 22 3 5 PHOTO COUPLE SIGNAL CONNECTION e ceeeeee 00 ns treno ne tetro nonus 22 3 6 ENCODER SIGNAL 2 23 3 7 AXIS CONTROL SIGNAL CONNECTION cscscsssssesescecesceccscsceessceeesceecsesceeesceetsceeeaeseeesscees 23 _ __ 2 _ 2 23 2 2 3 lt lt _ _ _ ____________ 28 4 1 SPI LASER PROGRAM SETTINGS s
6. 1 C2 C CI Differential Out Pulse 2 Differential Out Direction Z Optocouplers In InPosition 2 Optocouplers In Home Z Optocouplers In Limite 2 Optocouplers In Limit Z Differential Out Pulse R Differential Out Direction R Optocouplers In InPosition R Optocouplers In Home R Optocouplers In Limit _R Optocouplers In Limit R 45V GND Version 20140409 2 2 3 Others Control Connectors 2 3 1 JF5 ENCODER X Y Z Position Encoder Port 16 pin Connector i Descriptions ENCODER XA ENCODER XB ENCODER YA ENCODER YB ENCODER ZA ENCODER ZB GND 5 ENCODER XA ENCODER XB ENCODER YA ENCODER YB ENCODER ZA ENCODER 78 GND 12V 11 Version 20140409 2 2 3 2 JF6 INPUT TTL Input Port When there is no any connection to TTL input the program receives 0 value while if input OV the program will read 0 if input 5V the program will read 1 You must consider about the noise issue The pin assignment of JF1 connector is compatible to the general purpose input daughter boards such as PCLD 782 of Advantech Co Ltd or the DB 16P of ICPDAS Co Ltd Using these kinds of daughter boards can isolate power source while provide protection and easy cable connections General Digital Input 0 71 General Digital General Digital Input 2 General Digital In
7. 2 2 Hardware Connection Mode HWI When you choose the driver of SPI Fiber HWl cfg the pin assignments of PMC2 and SPI G3 laser will be as below PMC2 JF2 LASER EXTENSION SPI G3 Laser 68 pins SPI break out board Pin No Pin No 2 26pins 25pins Name Descriptions No Descriptions Pin No Power Amp User PWR MOD IN J6 pin 7 1 1 DAC Output Active State 65 Current Set Point Power Amp User PWR BIAS IN J6 pin 6 3 2 DAC Output State 64 Current Set Point 5 3 PWM 0 Output External Pulse 13 User EXT TRIG J7 pin 7 TTL Trigger High FPK amp Current 7 4 DA 9 5 Laser On off Laser Emission 5 User Laser Out EN LI J7 pin 1 TTL Gate High 11 6 Leading Light On Off TTL 13 7 Shutter CW Mode 15 8 TTL Lamp On Off 17 9 TTL Digital Output 19 10 5 TTL Digital Output 21 11 6 TTL Digital Output 23 12 7 TTL 25 13 GND Ground 31 OV Analogue 1 Laser Emission N C 2 14 Gate Low 39 47 4 15 GND GND_ISOD 48 ISO D J11 1 6 16 Start 8 17 10 18 12 19 Stop Program M a Ready Ext Program 16 21 Ready Ext GND 18 22 Marking Ready Ext Marking Ready zi 23 E GND 22 24 Marking End Ext 32 Version 20140409 2
8. 2 2 User Manual Version 20150519 2 Table of Content INTRODUCTION 3 _ lt 3222 lt __ _ 3 4 i E A 4 2 6 2 1 LASER CONTROL CONNECTOR ESENE SES 6 2 1 1 SCANHEAD1 XY2 100 INTERFACE 6 2 1 2 P2 LASER CONNECTOR LASER CONTROL 6 2 1 3 JF1 SCANHEAD2 DA2 16 BOARD INTERFACE PORT 7 2 1 4 JF2 LASER EXTENSION EXTENSION LASER CONTROL 7 2 2 MOTOR CONTROL CONNECTOR 1 00 tne tnn ennt eese 9 2 2 1 MOTOR X Y X Y AXIS CONTROL PORT 9 2 2 2 JF4 MOTOR 2 R Z R AXIS CONTROL 2 2 2 400204200000000 010010504 10 2 3 OTHERS CONTROL 8 1 11 2 3 1 JF5 ENCODER X Y Z POSITION ENCODER 11 2 3 2 JF6 INPUT TTL INPUT 1 0 40400000 0 60 nnne enne 12 2 3 3 JF7 EXTENSION TTL EXTENSION OUTPUT PORT 13 2 3 4 JF8 OUTPUT TTL OUTPUT entente
9. 14 Pulse Y 16 Dir Y 18 Input 20 20 Input 21 22 Input 22 24 Input 23 26 GND InPosition X Home X Limit X Pos Limit X Neg InPosition Y Home Y Limit Y Pos Limit Y Neg Pulse X Dir X InPosition 16 4 15 16 17 18 19 20 21 22 23 24 25 Home X Input 17 Limit X Pos Input 18 Limit X 19 5V Pulse Y 8 Dir Y 9 InPosition lInput 20 10 Home Y Input 21 11 Limit Y Pos 4Input 22 12 Limit Y Neg 23 13 Pulse Dir 16 11 18 19 Pulse Dir Y 20 21 22 23 nPosition X Home X Limit X Pos Limit X Neg nPosition Y Home Y Limit Y Pos Limit Y Neg 26 pin 25 pin Descriptions Differential Out Pulse_X Differential Out Direction_X Optocouplers In InPosition_X Optocouplers In Optocouplers In Limit _X Optocouplers In Limit _X Differential Out Pulse_Y Differential Out Direction_Y Optocouplers In InPosition_Y Optocouplers In Optocouplers In Limit _Y Optocouplers In Limit _Y 5V GND Version 20140409 2 2 2 2 JF4 MOTOR 7 R Z R Axis Control Port 26 pin Co
10. Choose the PMC2 of Driver Name and choose the suitable cfg according to the following table and then click OK button File Language Driver Name Duplicate OMRON Fiber cfg For OMRON Laser 6 2 PMC2 OMRON Laser Pin Assignment When you choose the driver of OMRON Fiber cfg the pin assignments of PMC2 and OMRON laser will be as below PMC2 P2 D SUB 15M 3 Raw OMRON Port D SUB 15M 6 LASER ON 5 LASER ON H 15 GND 6 LASERONL 10 LAMP 7 LD ON H 15 GND 8LDONL PS OMRON RS 232 Serial Port has to connect to RS 232 Port on PC 42 Version 20140409 PMC2 7 Using RS 232 7 1 What is RS 232 RS 232 is a kind of serial port Common type of RS 232 connector is 9 pin D Sub Some kinds of laser types needed to control by RS 232 port for tuning laser parameter such as power percentage frequency etc 7 2 Setting to use RS 232 to control laser Take SPI G4 HS laser controlled by RS 232 as example After user has executed MarkingMate DM exe chosen PMC2 at Driver Name column and picked SPI fiber RS232 G4 HS cfg at Mode column to apply the setting by clicking OK The location of cfg file is MarkingMate Drivers PMC2 cfg Refer to the following picture r Language Driver Name YAGI cfg YAG2 cfg YAG3 cfg Open the given file by favorite text editor There should be two instructions under ENV sector such as RS232 1 and
11. Program Ready Marking Ready Marking End signal are photo couple signal The way of connection is as below JF2 14 Progran Randy JF2 18 Marking Ready JF2 22 Marking JF2 20 Marking Ready JF2 24 Marking End 1 2 RELAY SPDT 2 14 Randy 2 18 Marking Ready 2 2 22 Marking End 50mA JF2 16 Progran Randy JF2 20 Marking Ready JF2 24 Marking End 1 2 RELAY SPDT P S 1 The max electric current for PC817 to pin3 is 50mA If needed more than 50mA for the relay user will have to add external current enlarge circuit 22 Version 20140409 2 3 6 Encoder Signal Connectio The way of encoder signal connection is as below EA EB n EA EB GND 3 7 Axis Control Signal Connection The way of Axis Control signal such as Limit InPosition and Home signal connection as below 3 7 1 Basic Circuit VCC o Imax somal Limit InPosition 1 1 o Limit InPosition Home Sensor 1 1 1 Table 1 lt 5V No Action 5V lt VCC 10V R1 0Q lt VCC lt 20V R1 1kQ 20V lt VCC lt 30V R1 2k 23 Version 20140409 PMC2 3 7 2 Common Cathode Sensor 3 7 2 1 Internal Power Supply Connection JE3 13 JF4 13 sensor P
12. Co Ltd Using these kinds of daughter boards can isolate external power and drive the peripheral devices more powerfully it provides benefits of protection and easy cable connections Pin Name Bees ovo _ __ _ m 9 raoga _ mn m 2 Output 1 4 Output 3 6 Output 5 8 Output 7 10 Output 9 12 Output 11 14 Output 13 16 Output 15 18 GND LO OO OO OO OO OO OO OO 20 12V 14 Version 20140409 2 2 3 5 JF9 RS232 RS232 Port 10 pin Connector i Descriptions CD Q ILI 0 3 6 7 9 O CC wy Pp 15 Version 20140409 2 2 4 JUMPER Settings 2 4 1 JP1 Set Laser2 Mode Jumper Pin Function 1 2 Close LASER FPK D 2 8 2 3 Close LASER2 R05 2 4 2 JP2 2 Card ID Distinguish PMC2 from other PMC2s Card ID for distinguish one card from other cards when using more than one PMC2 XY exchange the XY2 100 output of CHAN1 X and CHAN2 Y of P1 and JF1 exchange Pin Function 1 2 Open XY not exchange 1 2 Close XY exchange 3 4 Open 3 4 Close 5 6 Open 5 6 Close Bit1 BitO Ca
13. 11 D7 8 13 General Digital Output 12 Latch 9 14 General Digital Output 13 15 General Digital Output 14 16 General Digital Output 15 17 GND 18 GND Ground 10 14 19 5V EMStop 17 23 20 12V 1 You can select either JF2 pin 11 or JF7 pin 4 to connect with 21 You can select either JF2 6 or JF7 pin 3 to connect with 40 Version 20140409 2 PMC2 JF6 INPUT IPG Laser 25 pins Pin No Name Descriptions Pin No 1 General Digital Input 0 2 General Digital Input 1 3 General Digital Input 2 4 General Digital Input 3 5 General Digital Input 4 6 General Digital Input 5 7 General Digital Input 6 8 General Digital Input 7 9 General Digital Input 8 10 General Digital Input 9 11 General Digital Input 10 Refer to IPG Manual 12 12 General Digital Input 11 Refer to IPG Manual 16 13 General Digital Input 12 Refer to IPG Manual 21 14 General Digital Input 13 Refer to IPG Manual 11 15 General Digital Input 14 16 General Digital Input 15 17 GND 18 GND 19 5V 20 12V 41 Version 20140409 2 6 OMRON Laser Settings 6 1 OMRON Laser Program Settings If you want to use MarkingMate software to control IPG Laser you have to do the right program settings first please follow the below steps Execute the program DM exe under the directory of C Program Files MarkingMate a dialogue box will be displayed as below
14. 6 Pin Connector i Descriptions dabo Pun Differential Out Clock SYNC 3 4 SYNC 1 5 6 1 Differential Out SYNC CHAN2 7 B 2 Differential Out CHAN1 CHAN3 S 10 CHAN3 STATUS 11 12 STATUS Differential Out CHAN2 DO NOT CONNECT 13 14 10 Differential Out STATUS1 15 16 STATUS1 412v 17 18 12v 12v 19 20 GND GND 21 22 GND 42v 23 24 12v 12 Differential In STATUS 15 16 Differential In STATUS 17 18 19 12V Power 12v 25 26 DO NOT CONNECT 20 21 22 23 24 25 12V Power 25 pin Connector Analog1 GND Analog GND LEASER1 START LEASER2 505 START FPK LO STOP L1 11 STOP L2 13 Program Ready 15 Program Ready 14 17 Marking Ready 15 19 Marking Ready 16 Q1 Marking End 17 Q3 Marking End GND 25 NC Analog Out1 1 Analog Out2 2 LASER 1 PWM 3 LASER 2 FPK or ROS 4 LO Laser On Off 5 L1 Leading Light On Off 6 L2 Shutter 7 L3 CW Select 8 L4 Lamp On Off 9 L5 Power Saving Mode 10 L6 Reserved Output 11 L7 Reserved Output 12 GND 13 14 GND 15 GND 16 5 17 ISTART 18 STOP 19 STOP 20 Program Ready 21 Program Ready 22 Marking Ready 23 Marking Ready 24 Marking End 25 Marking End Descri
15. G Laser Program Settings Also apply for Raycus and JPT Laser If you want to use MarkingMate software to control IPG Laser you have to do the right program settings first please follow the below steps Execute the program DM exe under the directory of C Program Files MarkingMate a dialogue box will be displayed as below Choose the PMC2 of Driver Name and choose the suitable cfg according to the following table and then click OK button File Language Driver Name Huarav Spruce c g Intelume_DPG d DE 4 cfg ICC YLPM cfg Duplicate IPG YLP B cfg T YDFLP 20 PRO LaserToolcfg Multiwave Fbercfg __ IPG Fiber cfg For IPG Laser IPG Fiber RS232 cfg For RS232 control IPG Laser GLPM cfg For IPG GLPM Laser IPG YLP B cfg For IPG YLP B Laser IPG YLPM cfg For IPG YLPM Laser raycus cfg For Raycus Laser JPT YDFLP 10 20 cfg For JPT YDFLP 10 20 Laser JPT YDFLP 20 DP1 S cfg For JPT YDFLP 20 DP1 Laser JPT YDFLP 20 DP1 S L cfg For JPT YDFLP 20 DP1 S Laser JPT YDFLP 20 PRO S L cfg For JPT YDFLP 20 PRO S Laser 38 Version 20140409 2 5 2 2 IPG Laser Pin Assignment 1 IPG Fiber cfg Mode When you choose the driver of IPG_Fiber cfg the pin assignments of PMC2 and IPG laser will be as below PMC2 JF2
16. General Digital Input 3 5 General Digital Input 4 6 General Digital Input 5 7 General Digital Input 6 8 General Digital Input 7 9 General Digital Input 8 General Digital 10 Input 9 11 General Digital Input 10 General Digital Beam Collimator User BDO Fault N J11 pin 7 12 11 Input 11 Fault 13 papi Digital Power Supply Fault 16 User PWR MON 411 10 General Digital Seed Laser User Seed Temp Fault MI J11 pin 3 14 3 Input 13 Temperature Fault General Digital Base Plate User Base Temp Fault MI J11 4 15 8 Input 14 Temperature Fault 16 General Digital Laser Ready 14 User Laser Ready J11 pin 9 Input 15 17 GND 18 GND 19 5 20 12 34 Version 20140409 2 When you choose the driver of SPI_Fiber_HWI_G4 cfg the pin assignments of PMC2 and SPI G4 Laser are as below PMC2 JF2 SPI G4 Laser SPI G4 break out board LASER EXTENSION 68 pin Pin No Pin No aM Pin 26pins 25pins Descriptions No Descriptions Pin No 1 1 DAC Output 1 ext power 65 1 J3 pin 7 control 3 2 DAC Output 2 ext simmer 64 Al 2 8 control 5 3 PWM 0 Output Pulse trigger h 13 Pulse Trigger H J3 pin 3 TTL FPK amp Current 7 4 DA 9 5 Laser On off Laser emission _ 5 Laser emission J3 pin 2 TTL gate h gate h 11 6 Leading Light On Off TTL 13 7 Shutte
17. LASER EXTENSION IPG Laser 25 pins Descriptions Pin No 1 1 DAC Output 3 2 DAC Output 5 3 PWM 0 Output TTL Pulse Repetition Rate Input 20 7 4 FPK amp Current DA 9 5 Laser On off TTL Laser Modulation Input 19 11 6 Leading Light On Off TTL 2 Guide Light On Off 22 13 7 Shutter TTL 15 8 CW Mode TTL 17 9 Lamp On Off TTL 19 10 Power Saving Mode TTL 21 11 MO TTL 1 MO On Off 18 23 12 Digital Output 7 TTL 25 13 GND 2 14 GND 4 15 GND 6 16 Start 8 17 Start 10 18 Stop 12 19 Stop 14 20 Program Ready Ext 16 21 Program Ready Ext GND 18 22 Marking Ready Ext 20 23 Marking Ready Ext GND 22 24 Marking End Ext 24 25 Marking End Ext GND 1 You can select either JF2 11 or JF7 pin 4 to connect with 21 You can select either JF2 pin 6 or JF7 pin 3 to connect with 39 Version 20140409 2 PMC2 JF7 EXTENSION IPG Laser 25 pins Pin No Name Descriptions Pin No 1 General Digital Output 0 2 General Digital Output 1 3 General Digital Output 2 2 Guide Light On Off 22 4 General Digital Output 3 1 MO On Off 18 5 General Digital Output 4 DO 1 6 General Digital Output 5 D1 2 7 General Digital Output 6 D2 3 8 General Digital Output 7 D3 4 9 General Digital Output 8 D4 5 10 General Digital Output 9 D5 6 11 General Digital Output 10 D6 7 12 General Digital Output
18. O NOT CONNECT 21 109 DO NOT CONNECT 52 vec DO NOT CONNECT 20 8 DO CONNECT STATUS 19 DO NOT CONNECT 6 6 STATUS gt 5 6 00M0LC0MM C CHAN1 16 4 2 SYNC 15 3 CHAN1 CLOCK 14 2 SYNC 6 1 Notice PMC2 PI is corresponding to digital galvanometer D SUB25Pin User could easily connect them by 25 pin 1 to 1 cable however if using type 1 galvanometer user has to wire to power source from the cable a For the power source User has to wire all pins of them which means has to wire 3 pins of the VCC 3 pins of the VCC and 3 pins of the GND Only wire to 1 pin of VCC 1 pin of VCC or 1 pin of GND is forbidden 20 Version 20140409 2 3 3 Pulse Direction Signal Connection According to the different types of Motor Driver there are three ways of connection between Motor Driver and PMC2 s JF3 and JF4 connectors 1 Differential Signal Differential Signal Connection Ste p Servo Motor Driver T5V 2 Common Anode TTL Common Anode Ste p Servo Motor Driver TTL Connection 3 Common Cathode TTL Cathod Step Servo Motor Driver 21 Version 20140409 2 3 4 TTL Signal Connection TTL signal is connected by one to one as below PMC 2 5 3 5 Photo Couple Signal Connection
19. Output 28 14 General Digital State Select Bit 5 52 DI 5 J6 pin 7 Output 29 15 General Digital Output 30 16 General Digital Output 31 17 Ground n p 55 18 GND Ground 56 19 5V 20 12V 36 Version 20140409 2 PMC2 JF6 INPUT SPI G4 Laser 68 pin SPI G4 break out board Pin No Name Descriptions Pin No Descriptions Pin No 1 General Digital Input 0 2 General Digital Input 1 General Digital Input 2 General Digital Input 3 General Digital Input 4 General Digital Input 5 General Digital Input 6 General Digital Input 7 General Digital Input 8 Monitor J1 pin 2 10 General Digital Input 9 Alarm J1 pin 3 11 General Digital Input 10 Laser Temperature Laser Temperature J1 pin 4 12 General Digital Input 11 Beam Delivery 11 Beam Delivery J1 pin 5 13 General Digital Input 12 System Fault 10 System Fault J1 pin 6 14 General Digital Input 13 Laser Deactivated 12 Laser Deactivated J1 pin 7 15 General Digital Input 14 Laser Emission Warming 16 Laser Emission Warming J1 8 16 General Digital Input 15 Laser Is On 14 J1 pin 9 17 GND 18 GND 19 45V 20 12 37 Version 20140409 2 5 IPG Laser Settings 5 1 IP
20. at the PMC2 card did not install well Please delete the PCI Device item and reinstall PMC2 card System Properties System Restore TES Automatic Updates E emote General 6 Computer 1 Hardware Advanced Add Hardware Wizard Add Hardware Wizard helps you install hardware Device Manager File Action View Add Hardware Wizard 2 Device Manager E The Device Manager lists all the hardware devices installed on your computer Use the Device Manager to change the properties of any device 4 Computer lt Disk drives DVD CD ROM drives 423 Floppy disk controllers Floppy disk drives 23 Human Interface Devices IDE controllers te Keyboards and other pointing devices 88 Network adapters Other devices Other PCI Bridge Device Ports COM amp LPT Driver Signing Device Manager Hardware Profiles Hardware profiles provide a way for you to set up and store different hardware configurations Hardware Profiles 18 Version 20140409 PMC2 If the PMC2 card installed well you should see a PMC2 Driver item in the Device Manger as below System Properties System Restore Automatic Updates Remote General Computer Name Hardware Advanced Add Hardware Wizard Ed T
21. d through DA2 16 daughter board can control analog galvo motor precisely It reserves plenty points for flexibly connect with automatic equipment or lasers requiring additional I O PMC2 features complete stepper motor and servo motor control function and can control four axes at the same time Besides it provides a variety of expanded boards for all kinds of connection requirements 1 1 Specification 9 Built in DSP marking computing do not occupy computer CPU time 10us cycle update galvo motor position PPK 5 first pulse suppression Two 10 bits analog control signals 3 way encoder inputs 3 way XY2 100 channel for XYZ signals PWM maximum output frequency is 10MHz minimum pulse width is 0 08us 4 way Pulse Direction digital step servo motor control signals at the same time the maximum output frequency is 2MHz General 16 bits digital outputs 16 bit digital inputs Specific 16 bits laser control digital outputs Support for Windows XP 2000 Vista Windows 7 Version 20140409 1 2 77 AMM 1 3 Layout PMC2 J9INNOO 835 IOY3HNYOS Version 20140409 2 Purpose Descriptions 1 SCANHEAD1 Main marking port D SUB 25 Pin female connector P2 LASER_CONNECTOR Laser control and analog output port D SUB 15 Pin f
22. emale connector JF1 SCANHEAD2 DA2 16 board interface port 26 Pin box header connector JF2 LASER EXTENSION Extension laser control and 16 bit digital output port 26 Pin box header connector JF3 MOTOR X Y XY Table port 26 Pin box header connector JF4 MOTOR_Z_R Z axis and rotary port 26 Pin box header connector JF5 ENCODER XYZ encoder port 16 Pin box header connector JF6 INTPUT 16 bit digital input port 20 Pin box header connector JF7 EXTENSION Extension 16 bit digital output port 20 Pin box header connector JF8 OUTPUT 16 bit digital output port 20 Pin box header connector JF9 RS232 RS232 port 10 Pin box header connector Reserved port JP1 JUMPER1 LASER2 FPH or R05 JP2 JUMPER2 2 card ID JP3 JUMPERS3 LASER1 reverse output PWM reverse JP4 JUMPER4 LASER2 reverse output FPK reverse JP7 JUMPER7 Analog Outi voltage setting 0 5V or 0 10V JP8 8 Analog Out2 voltage setting 0 5V 0 10V JP6 9 10 JUMPERS 9 10 For testing Version 20140409 2 2 Pin Assignment 2 1 Laser Control Connector 2 1 1 P1 SCANHEAD1 XY2 100 Interface Port 25 pin Female Connector Descriptions DO NOT CONNECT GND GND DO NOT CONNECT STATUS1 DO NOT CONNECT STATUS optional CHAN3 CHAN2 CHAN1 SYNC CLOCK 13 DO NOT CONNECT 12 DO NOT CONNECT 11 GND DO NOT CONNECT DO NOT CONNECT STATUS1 DO NOT CONNECT STATUS
23. he Add Device Manager E The Device Ma on your computa properties of an Hardware Profiles Hardware profile different hardwai Device Manager File Action View Help TEST Computer Disk drives 1 22 DVD CD ROM drives Floppy disk controllers Floppy disk drives 43 Human Interface Devices coptrollers 88 2 Driver 88 WinDriver 7 Mice and other pointing devices 8 Network adapters 91 19 Ports COM amp LPT Sound video and game controllers J System devices Universal Serial Bus controllers 19 Version 20140409 2 3 2 2 100 Digital Scanner Currently common seen digital galvanometer could divide into the following 2 types 3 2 1 Type 1 With one D SUB 25Pin connector DIGITAL POWER IN 25 pin female D SUB connector 25 ER END 11 GND IDEEN 10 4 vcc DO NOT CONNECT i 9 vec DO NOT CONNECT 20 STATUS 19 6 STATUS DO NOT CONNECT 18 E iBONGTGONNEG CHAN2 17 O Eu CHAN1 16 Gan Q SYNC CLOCK 14 Boo DIGITAL IN POWER IN 25 pin female D SUB connector 9 pin male D SUB connector 13 25 _ GND m 2 12 DO NOT CONNECT vcc 6 o ve DO NOT CONNECT 3 GND DO NOT CONNECT 22 GND 8 D
24. icate SPI Fiber HWl cfg For G3 laser SPI Fiber HWI G4 Alpha cfg For G4 Alpha laser SPI Fiber HWI G4 HS cfg For 64 HS laser SPI Fiber HWI G4 RM cfg For G4 RM laser 4 2 PMC2 SPI Laser Pin Assignment 1 Serial Mode RS 232 When you choose the driver of SPI Fiber cfg the pin assignments of PMC2 and SPI G3 Laser are as below 30 Version 20140409 2 PMC2 JF2 LASER EXTENSION SPI G3 Laser 68 pins Descriptions Pin No 1 1 DAC Output 3 2 DAC Output 5 3 PWM 0 Output TTL 7 4 FPK amp Current DA 9 5 Laser On off TTL Laser Emission Gate High 5 11 6 Leading Light On Off TTL 13 7 Shutter TTL 15 8 CW Mode TTL 17 9 Lamp On Off TTL 19 10 Digital Output 5 TTL 21 11 Digital Output 6 TTL 23 12 Digital Output 7 TTL 25 13 GND Ground 31 2 14 GND Laser Emission Gate Low 39 47 4 15 GND 6 16 Start 8 17 Start 10 18 Stop 12 19 Stop 14 20 Program Ready Ext 16 21 Program Ready Ext GND 18 22 Marking Ready Ext 20 23 Marking Ready Ext GND 22 24 Marking End Ext 24 25 Marking End Ext GND PC RS232 port 9 pins SPI G3 Laser 68 pins Pin No Signal Type Name Descriptions Pin No 2 TX RS 232 TX 25 3 RX RS 232 RX 26 GND Ground 31 6 7 8 31 Version 20140409
25. iles x86 gt MarkingMate Drivers t T Coherent MATRIX Huaray Cedar cfg Spruce cfg IPG Fiber cfg UMC4 cfg REF BRE 2500 RAH IPG Fiber RS232 cfg JJ 1 6 YLM QCW cfg SPI Fiber Laser 1 orrection File correct cor 6 YLPM cfg SUPPORT_C 1 Fiber cfg M T Nufern Fiber cfg 1 M T OMRON Fiber cfg COMPORT 1 ROS cig 7 Fiber H SPI Fiber HWI G4 HS cfg M D SPI Fiber 64 SPI fiber RS232 G4 HS cfg oduleOSC delay 0 oduleOSC_byStandby 0 This case is using COM axl port 1 for laser control for pulse mode inFrequency l axF requency 500 0 SPL fiber 85232 G4 RM cfg inFrequency 0 001 7 Standalone cfg requency 0 1 9 V GEN VPFL20000 cfg Modulated C Mode YAG1 cfg inFrequency 0 1 YAG2 cfg 4 YAG3 cfg 4 1 2 Hardware control interface If user has to pursue highest performance for laser control definitely have to use hardware control mode Please refer to the following 2 Hardware connection mode HWI for wiring After wiring is completed user have to set cfg file to SPI Fiber HWl cfg or other suitable cfg by markingmate DM exe Please refer to the following picture and cfg list 29 Version 20140409 2 File Language Driver Name RO5_inv cfg SPI Dupl
26. ngle can be adjusted by clicking the Param button as below If users checked the Auto checkbox and then click Mark button the system will repeat the mark action automatically until unchecked Auto or press ESC button 47 Version 20140409 2 Set Obj Property Size Mark Param Rect Width 5 000 mm Speed 100 0 mm sec Rect Height 5 000 mm Power 200 Fill Pitch 0 100 mm Freq 5 00 kHz Cancel Figure Various Setting Modes for PMC2 Tickle Hz Tickle Width x BE LASER CO2 Q Switch Period Pulse Width I4 m LASER1 Q Switch YAG1 FirstPulseKiller Length LASER2 FirstPulseKiller Q Switch Period Pulse Widtl d LASER1 Q Switch YAG2 FirstPulseKiller Length LASER2 FirstPulseKiller Q Switch Period Pulse Width LASER1 Q Switch FirstPulseKiller Delay YAG3 FirstPulseKiller Length LASER2 FirstPulseKiller FPS START BE FPS SLOPE ROS FPS WINDOW 48 Version 20140409
27. nnector 25 pin Connector InPosition Z Home 2 Limit Z Pos Limit Z Neg Limit Rotary Neg InPosition Rotary Home Rotary Limit Rotary 5 Limit Rotary Neg Pulse Z 1 Dir Z 3 Input 24 5 Input 25 7 Input 26 9 Input 27 11 5 13 Pulse R 15 Dir R 17 Input 28 19 Input 29 21 Input 30 23 Input 31 25 2 Pulse Z 4 Dir Z Input 24 8 Input 25 10 Input 26 12 Input 27 14 Pulse R 16 Dir R 18 Input 28 20 Input 29 22 Input 30 24 Input 31 26 GND InPosition Z Home Z Limit Z Pos Limit Z Neg InPosition Rotary Home Rotary Limit Rotary Pos Limit Rotary Neg Pulse Z 1 Dir Z 2 InPosition Z Input 24 3 Z Input 25 4 Limit Z Pos Input 26 5 Limit Z Neg Input 27 6 5V 7 Pulse R DirR 9 InPosition Rotary Input 28 10 Home Rotary Input 29 11 Limit Rotary Pos Input 30 12 Limit Rotary Neg Input 31 13 14 Pulse Z 15 Dir Z 16 Input 24 17 Input 25 18 Input 26 19 Input 27 20 Pulse R 21 Dir R 22 Input 28 23 Input 29 24 Input 30 25 Input 31 InPosition Z Home Z Limit Z Pos Limit Z Neg InPosition Rotary Home Rotary Limit Rotary Pos Limit Rotary Neg 26 pin 25 pin Descriptions
28. ower V 3 3 13 JF4 13 1 2 i Limitt InPosition Home 1 24 Version 20140409 2 3 7 3 Common Anode Sensor 3 7 3 1 Internal Power Supply Connection R1 1 b 4 Limit InPosition Home 2 3 26 4 26 25 Version 20140409 2 3 8 Start amp Stop Signal Connection 1 Connect with general buttons 2 12 2 6 START 2 13 JF2 10 STOP4H2 41 3j R P2 12 JF2 6 START 2 13 JF2 10 STOP 3 JF2 8 START PC817 JF2 12 STOP R3 51 2 15 2 2 2 2 4 2 25 2 Connect with sensors a For Common Cathode Sensor short circuit the sensor output with GND Power V 2 12 JF2 6 START 2 13 2 10 STOP 2 8 START 2 12 STOP Power 26 Version 20140409 Sensor 2 2 12 JF2 6 START i L2 13 JF2 10 5 JF2 8 START Ne JE2 12 STOP 2 PC817 R3 51 ae OV b For Common Anode Sensor short circuit the sensor output with Vcc P S UMC4 don t support common cathode sensor 3 Input TTL signal Low Trigger ale E NUUS ERIS ON 2 JF START JF l STOP R3 CHO Lewesey cerca Bo sss L 27 Version 20140409 PMC2 4 SPI Laser Settings 4 1 SPI Laser Program Settings If you want
29. ptions Analog Outi Analog Out2 LASER1 PWM LASER2 FPK or R05 Version 20140409 2 LO Laser On Off L1 Leading Light On Off L2 Shutter L3 CW select L4 Lamp On Off L5 Power saving mode L6 IPG MO L7 Reserved output port Warning Start Dry connect input Let Start amp Start short circuit will get START signal Stop Dry connect input Let Stop amp Stop short circuit will get STOP signal Program Ready Optocouplers output 0 Open circuit 1 Close circuit Marking Ready Optocouplers output 0 Open circuit 1 Close circuit Marking End Optocouplers output 0 Open circuit 1 Close circuit GND GND Users use the original PCMark 25 Pin D SUB connections please note that the pin 10 IPG MO and pin 11 Power saving mode has been reversed Version 20140409 2 2 2 Motor Control Connector 2 2 1 JF3 MOTOR_X_Y X Y Axis Control Port 26 pin Connector 25 pin Connector InPosition X Home X Limit X Pos Limit X Neg InPosition Y Home Y Limit Y Pos Limit Y Neg Pulse X 1 Dir X 3 Input 16 5 Input 17 7 Input 18 9 Input 19 11 5V 13 Pulse Y 15 Dir Y 17 Input 20 19 Input 21 21 Input 22 23 Input 23 25 2 Pulse 4 6 Input 16 8 Input 17 10 Input 18 12 Input 19
30. put 3 General Digital Input 4 General Digital Input 6 Input 2 EZ General Digital Input 7 NEN Input 4 9 General Digital Inputs Input6 General Digital Input9 General Digital Input 10 Input 10 General Digital Input 11 Iur 27 Input 14 General Digital Input 12 gt GND General Digital Input 13 55 5 General Digital Input 14 General Digital Input 15 E Stop ____ ____ _____ ____ gt gt 3 gt gt Input 1 Input 3 Input 5 Input 7 Input 9 Input 11 Input 13 Input 15 GND 12 LIO OO 20 OO I 12 Version 20140409 2 2 3 3 JF7 EXTENSION TTL Extension Output Port Fm Name Descriptions Spin Connector Pe foo we 2 Output 17 4 Output 19 6 Output 21 8 Output 23 10 Output 25 12 Output 27 14 Output 29 16 Output 31 18 GND OO OO OO OO 20 12V 13 Version 20140409 2 2 3 4 JF8 OUTPUT TTL Output Port As for the output of TTL when an output is set as inactive in the software the output voltage is OV When an output is set as active in the software the output voltage is 5V The pin assignment of JF2 connector is compatible to the general purpose relay output boards such as PCLD 885 of Advantech Co Ltd or the DB 16R of ICPDAS
31. r TTL 15 8 CW Mode TTL Lamp On Off 17 9 Digital Output 5 19 10 TTL Digital Output 6 21 11 TTL Digital Output 7 23 12 TTL 25 13 GND_A 31 GND_A J3 pin 6 2 14 Laser Emission 39 47 N C Gate Low 4 15 GND D 48 GND D J3 pin 1 6 16 Start 8 17 Start 10 18 12 19 14 20 Program Ready Ext Program Ready 16 18 22 Marking Ready Ext Marking Ready 20 3 22 24 Marking End Ext Marking End 24 25 35 Version 20140409 2 PMC2 JF7 SPI G4 break out board EXTENSION SPI G4 Laser 68 pin Descriptions Pin No Descriptions Pin No 1 General Digital Output 16 2 General Digital Output 17 3 General Digital Output 18 4 General Digital Output 19 5 General Digital Output 20 6 General Digital Pulsed CW Mode 21 Laser Pulse CW H J2 pin 7 Output 21 Select High 7 General Digital Global 7 Laser Enable H J2 pin 1 Output 22 Enable High 8 General Digital Alignment Laser 6 Pilot Laser Enable H J2 pin 5 Output 23 Enable High 9 General Digital State Select Bit 0 17 DI_O J6 pin 2 Output 24 10 General Digital State Select Bit 1 18 DI 1 J6 pin 3 Output 25 11 General Digital State Select Bit 2 19 DI 2 J6 pin 4 Output 26 12 General Digital State Select Bit 3 20 DI 3 J6 pin 5 Output 27 13 General Digital State Select Bit 4 51 DI 4 J6 pin 6
32. rd ID Bit1 BitO Card ID 00 10 01 11 2 4 3 JP3 amp JP4 Set PWM amp FPK Signal Polarity Jumper Pin Function 1 2 Close LOW active D 2 1 2 Open HIGH active 2 4 4 JP7 amp JP8 Set Analog Out 1 amp Out 2 Voltage Range Jumper Pin Function 1 2 Close 10V 1 2 3 2 3 Close Warning If JP7 or JP8 do not connect with any JUMPER it will output 10V 16 Version 20140409 2 2 5 LED Status Descriptions Power 3 3V indicator 2 2 5V indicator 3 Power 1 2V indicator 17 Version 20140409 2 3 Installation and Cable Connection 3 1 PMC2 Installation Before plugging PMC2 card into computer be sure that the PC has been shut down It is better to switch the power supply to OFF or disconnect the power cord After finish the above actions plug in the PMC2 card to the PCI slot and then restart the computer Normally the MarkingMate program can work properly and can control the laser machine through PMC2 card at this moment However if you execute the Mark function in the program and a warming message of Exceed the Mark Area appeared even through your object did not exceed the Mark Area it could be that the PMC2 card did not insert well into the PCI slot Please shut down the PC pull out and re plug the card If you find Unknown PCI Device in the window of Device Manger as below it means th
33. scscsssssssesescecescecesesceeesceeesceeaesceeesceesacetaesecetacees 28 4 1 1 SOFTWARE CONTROL INTERFACE ce eeeen entes tnter notet ne stt eese ense trenes 28 4 1 2 HARDWARE CONTROL INTERFACE e eeeen enne 29 4 2 PMC2 SPI LASER PIN ASSIGNMENT cernerent etn 30 1 Version 20140409 5 IPG LASER SETTINGS i M 38 5 1 IPG LASER PROGRAM SETTINGS ALSO APPLY FOR RAYCUS AND JPT LASER 38 5 2 PMC2 IPG LASER PIN ASSIGNMENT cssscsssssesescsceeesseeesceetsceeeasccensceeaceetseseeetacees 39 gt gt _ __ __ 42 6 1 OMRON LASER PROGRAM SETTINGS 0 42 6 2 2 OMRON LASER PIN ASSIGNMENT ssssssesesssceeesceeesceecsescceesceetsceeeaesceetscees 42 _ 092 00 90 9 6 43 V 43 7 2 SETTING TO USE RS 232 TO CONTROL 1 5 444 00 43 APPENDIX LASER MODE SETTINGS ssssscssescecesseseseecceescesescecescsecsesceessceeacsecassccessceesaceecaeseeaes 44 2 Version 20140409 2 1 Introduction PMC2 is the high performance PCI interface card designed for Laser Marking System The card supports digital galvo motor compatible with XY2 100 protocol an
34. to use MarkingMate software to control SPI Laser you have two ways to make it 4 1 1 Software control interface We recommend user to use software control mode to control SPI fiber laser by PMC2 By this mode user only have to connect to laser Break Out Board BOB by RS 232 cable and Gate signal The RS 232 port located on BOB which is needed to connect to COM port located on PC If there is no such a COM port on PC user could use a USB to COM port convertor to help To connect Gate signal user will need to prepare one BNC cable which one side is connected to BOB Gate another side is connected to PMC2 JF2 pin 9 for laser on and pin 2 for ground After wiring is completed user have to set cfg file to SPI Fiber cfg by markingmate DM exe and edit COMPORT the current COM port you are using within SPI Fiber cfg by any text editor Please refer to the following picture and cfg list File Language SPI Fiber HWI cfz SPI Fiber G4 Alphacfg SPI Fiber HWI G4 SPI Fiber HWI SPI Fiber cfg For G3 laser 28 Version 20140409 PMC2 SPI_Fiber_RS232_G4_HS cfg For G4 HS laser controlled by RS232 SPI Fiber RS232 G4 RM cfg For G4 RM laser controlled by RS232 SP Fiber TCP G4 HS cfg For G4 HS laser controlled by TCP IP SPI Fiber 64 RM cfg For G4 RM laser controlled by TCP IP gt Program F

PMC2

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