ProcessMate 5000 Centrifuge User`s Manual
Contents
1. 60Hz Quality Standard IS09001 ISO13485 CE GMP www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 8 Sales and service of EFD dispensing systems are available worldwide Unpacking Unit Unpacking 1 Make sure the packaging is laid out in the correct orientation before opening the box 2 Remove all packaging material around the PM5000 Centrifuge unit before attempting to remove unit from box 3 Carefully remove The PM5000 Centrifuge unit from the box 4 Check unit for damage before discarding shipping packaging and box 5 Should any damage be detected please call your local representative of EFD Technical Services for assistance Caution 1 Be careful not to drop the PM5000 Centrifuge or place rest the unit upside down Unit is heavy and you may require assistance in lifting the PM5000 Centrifuge unit 2 Do not place the PM5000 Centrifuge in the high draft are direct sunlight or near equipment emitting heat and or electromagnetic conduction 3 Conditions for transportation amp storage Temperature 10 C 40 C Humidity 40 90 4 Check the specification label located on back of this equipment the power source must conform to your local codes www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 9 Set2. injury e Go to an emergency room immediately e Tell the doctor that you suspect an injection injury e Show the doctor this note e Tell the doctor what kind of material you were dispensing Medical Alert Airless Spray Wounds Note to Physician Injection in the skin is a serious traumatic injury It is important to treat the injury surgically as soon as possible Do not delay treatment to research toxicity Toxicity is a concern with some exotic coatings injected directly into the bloodstream Qualified Personnel Equipment owners are responsible for making sure that EFD equipment is installed operated and serviced by qualified personnel Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks They are familiar with all relevant safety rules and regulations and are physically capable of performing their assigned tasks www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 5 Intended Use Use of EFD equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property Some examples of unintended use of equipment include Using incompatible materials Making unauthorized modifications Removing or bypassing safety guards or interlocks Using incompatible or dama
3. up Placement Surface The PM5000 weighs approximately 35 2 Lbs 16 Kg and will be spinning at high speeds Select a level sturdy and stable surface to place the PM5000 Centrifuge unit before use Power Source The ProcessMate PM5000 is a multi voltage unit with a built in power converter The unit is capable and will operate in the ranges of 100 240 VAC 50 60 HZ Locate the power cord shipped with the unit plug one end into the unit and the other to a suitable power source Make sure the ground pin on the power cord is connected to ground on the power source www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 0 Sales and service of EFD dispensing systems are available worldwide Preparation Before using this centrifuge the following steps should be checked to make sure the PM5000 is ready and safe for use in a production setting 1 Plug power cord in a grounded outlet 2 Turn Power Switch to ON position The power lamp ON OFF Speed Indicator and Timer must be illuminated 3 Press LID OPEN switch then push Lid Release knob on the right hand of the housing to place contents into the centrifuge 4 Inspect and check if rotor is screwed on securely 5 Shut lid and set timer by pressing the corresponding keypads A A to set centrifuge spinning time Timer is adjustable from 0 99 minutes and timer will count down displaying remaining t
4. ProcessMate 5000 Centrifuge User s Manual IMPORTANT Save this Sheet Forward to Maintenance or Tool Crib Supervisors Electronic pdf files of EFD manuals are also available at www nordsonefd com CNordson EFD N a v A r La w we Introduction You have selected a reliable high quality ProcessMate Centrifuge system from EFD the world leader in fluid dispensing The ProcessMate system was designed specifically for industrial dispensing and will provide you with years of trouble free productive service This User s Guide will help you maximize the usefulness of your ProcessMate Centrifuge system Please spend a few minutes to become familiar with the controls and features Follow our recommended testing procedures Review the helpful information we have included which is based on more than 30 years of industrial dispensing experience Most questions you will have are answered in this guide However if you need assistance please do not hesitate to contact EFD or your authorized EFD distributor In the USA call 800 556 3484 between 8 30 a m and 5 30 p m Eastern time In Europe call 44 0 1582 666334 In Asia call 86 21 3866 9006 In all other areas call your authorized EFD distributor or 1 401 431 7000 The Nordson EFD Pledge Thank You You have just purchased the world s finest dispensing productivity tool want you to know that all of us at EFD value your business and will do eve
5. e A faulty or defective unit should be returned to EFD or representative for refurbishment Use only replacement parts that are designed for use with original equipment Contact your EFD representative for information and advice Caution Use EFD filter muffler P N 7016875 or wear adequate ear protection when operating the vacuum in close proximity for a prolonged period of time www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide Action in the Event of a Malfunction If a system or any equipment in a system malfunctions shut off the system immediately and perform the following steps e Disconnect and lock out system electrical power If using hydraulic and pneumatic shutoff valves close and relieve pressure e identify the reason for the malfunction and correct it before restarting the system e For EFD air powered dispensers remove the syringe barrel from the adapter assembly For EFD electro mechanical dispensers slowly unscrew the barrel retainer and remove the barrel from the actuator Disposal Dispose of equipment and materials used in operation and servicing according to local codes RoHS p f 4H FAH China RoHS Hazardous Material Declaration mam BSMRRItZ Part Name Toxic or Hazardous Substances and Elements OO TiN SiR Zia Lead Mercury Cadmium Hexavalent Polybrominated Polybromi
6. e power switch on the PM5000 to the On position The switch will light up green when the unit is powered up 2 Open Lid To open lid press Green LID OPEN button When you hear a click sound proceed to push on the Lid Release knob located on the right hand side of the PM5000 Centrifuge Cabinet You will not hear a clicking sound and will not be able to depress the Lid Release knob if a The centrifuge is still in use and or the rotor is still spinning b If there is no power to the unit 3 Placing syringe barrel The PM5000 Centrifuge can accommodate up to 4 syringe barrels Before placing syringes into the centrifuge make sure the syringes are fill to the same levels of fluid and use correct size sleeves to secure the barrels onto the rotor Make sure the centrifuge is either filled with 2 or 4 syringes before operating Failure to fill to same levels spinning without the correct sleeves or placing odd numbers of syringes i e 1 or 3 syringes will result in damage to syringes and unbalanced spin causing the unit to go into an error mode 4 Shut Lid Shut Lid and make sure the barrels are protruding and coming in contact with the inner side of the lid Set speed Using the speed regulator knob set the speed on speed indicator display to desired speed The speed cannot be adjusted or altered once the unit is in operation To change speed simply press the Red stop button allow the rotor to come to a comp
7. ement provides personal and equipment safety notices for EFD dispensing products excluding the Ultra TT dispensing robot For the safety statement on the Ultra TT dispensing robot please see the Ultra TT user s guide A WARNING The safety message that follows has a WARNING level hazard Failure to comply could result in death or serious injury ELECTRIC SHOCK Risk of electric shock Disconnect power before removing cover and or disconnect lock out and tag switches before servicing electrical equipment If you receive even a slight electrical shock shut down all equipment immediately Do not restart the equipment until the problem has been identified and corrected A CAUTION The safety messages that follow have CAUTION level hazards Failure to comply may result in minor or moderate injury READ MANUAL Read manual for proper use of this equipment Follow all safety instructions Task and equipment specific warnings cautions and instructions are included in equipment documentation where appropriate Make sure these instructions and all other equipment documents are accessible to persons operating or servicing equipment MAXIMUM AIR PRESSURE Maximum air input pressure 6 9 bar 100 psi Excessive air input pressure may damage the equipment BURST PRESSURE Maximum air input pressure 6 9 bar 100 psi Burst pressure 20 7 bar 300 psi Excessive air input pressure may damage the equipment RELEASE PRESSURE Release pres
8. ged parts Using unapproved auxiliary equipment Operating equipment in excess of maximum ratings Operating equipment in an explosive atmosphere Regulations and Approvals Make sure all equipment is rated and approved for the environment in which it is used Any approvals obtained for EFD equipment will be voided if instructions for installation operation and service are not followed Personal Safety To prevent injury follow these instructions Do not operate or service equipment unless you are qualified Do not operate equipment unless safety guards doors or covers are intact and automatic interlocks are operating properly Do not bypass or disarm any safety devices Keep clear of moving equipment Before adjusting or servicing moving equipment shut off the power supply and wait until the equipment comes to a complete stop Lock out power and secure the equipment to prevent unexpected movement Make sure spray areas and other work areas are adequately ventilated Know where emergency stop buttons shutoff valves and fire extinguishers are located Clean Apply a small amount of light detergent onto a moist cloth and wipe surface of unit lightly Cleaning any stains or spilled adhesive Maintain Only use clean dry air and regulated power supply to unit Equipment does not require any other regular maintenance Test Verify operation of features and performance of equipment using the appropriate sections of this user guid
9. ime left of spin cycle 6 Adjust the RPM by turning the control knob Once the start button is presses the RPM may not be altered or changed unless the spin cycle has timed out or has been reset Warning The maximum RPM depends on the rotor size of Syringe barrels and weight of contents 7 Press STOP switch to verify that the spin cycle may be canceled 8 While in spin cycle press LID OPEN key and Lid release button to see if the lid can be opened while in operation The safety feature on the PM5000 should not allow you to open the lid until the rotor comes to a complete stop 9 Switch off the power to verify that power can be shut off in case of emergency If the above procedures work as detailed the centrifuge is operating as designed and ready for production use Note IF the ERROR sign of Err 5 is displayed on screen at any time the cause is usually due to an imbalance rotor Check contents within the centrifuge and make sure the syringe barrels are equally loaded and filled www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 1 1 Operation The unit incorporates many safety features to protect and minimize users the risk of personal injury Follow the following operational steps to safely operate PM5000 Centrifuge unit 1 Turn On Power Locate the front control panel Turn th
10. lete stop reset speed reset time and restart spin Important Note If set RPM exceed the maximum speed for rotor amp contents the ERROR Err 8 will display and unit will shut down the spin cycle Remove or reduce weight of contents open and shut Lid and re initiate spin cycle www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 2 Sales and service of EFD dispensing systems are available worldwide 5 Set Time The PM5000 Centrifuge has a time adjustment from 1 to 99 minutes in increments of 1 minute Use the A UP Arrows to set minutes of operation 6 Start Once time and speed is set simply press the start button to start the PM5000 Centrifuge The Centrifuge will spin at the speed and duration of the set parameters Upon completion the unit will automatically apply a brake on the rotor to slow down and stop the rotor within the centrifuge Once the rotor is at a complete stop a audible buzzer will alarm notifying the user the spin cycle has completed 8 The Centrifuge takes approximately 15 20 seconds to accelerate to set speed 9 After the set time has elapsed the PM5000 will automatically activate the automatic braking system to slow down and stop rotation of the rotor The set values of TIME and RPM will reset back to 0 and 3 audible beep alarm will alert you of the completion of the spin cycle 10 Press LID OPEN button and Lid release knob
11. mild detergents only e To prevent fluid waste use EFD SmoothFlow pistons www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 7 Classifications and Specifications The ProcessMate PM500 Centrifuge is classified under Class equipment CE Marking The manufacturer hereby declares the conformity with the actual required safety standards in according with 93 42 EEC and 93 68 EEC Standards e The equipment complies with EC Electromagnetic Compatibility requirement of EN60601 1 1990 A13 1996 Part 1 General requirement for SAFETY EMI filter is designed in conformity with 89 336 EEC EMC Directive The equipment complies EN standard e 1S09001 IS013485 e GMP Good Manufacturing Practice e FDA USA Specifications Part Number 7015542 RoHS compliant Yes Overall dimension 320 x 400 x 310mm approx New weight 16 0 kg 35 2 Ibs approx Speed range 0 5000 rpm adjustable LED display Timer 2 digits 99 min LED display Chamber Stainless steel Motor 80 W Speed control Microprocessor Imbalance detection Yes alarm amp brake Errors detection Yes 4 errors detection Brake Automatic braking system Safety Interlocking lid Yes Lid open override device Yes manual Safety shutout device Yes Over heat alarm Yes Emergency STOP Yes Power source Multi voltage 100V 240V 50
12. nated Chromium Biphenyls Diphenyl Ethers Pb Hg Cd Cr6 PBB PBDE TERZA X 0 0 0 0 0 All Brass Fittings 0 RTA MMS ACM NAKA EmA SkREIP A EIP B EIP C BaF SJ T11363 2006 REEK O Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part according to EIP A EIP B EIP C is below the limit requirement in SJ T11363 2006 X RTA mS BCR MANA SARAS kEIP A EIP B EIP C HIRES F SJ T11363 2006 REEK X Indicates that this toxic or hazardous substance contained in all the homogeneous materials for this part according to EIP A EIP B EIP C is above the limit requirement in SJ T11363 2006 Important Safety Information All EFD disposable components including syringe barrels cartridges pistons tip caps end caps and dispense tips are precision engineered for one time use Attempting to clean and re use components will compromise dispensing accuracy and may increase the risk of personal injury Always wear appropriate protective equipment and clothing suitable for your dispensing application e Do not exceed maximum operating pressure of 100 psi 7 0kg cm2 e Do not heat syringe barrels or cartridges to a temperature greater than 100 F 38 C e Dispose of components according to local regulations after one time use e Do not clean components with strong solvents e g MEK Acetone THF e Cartridge retainer systems and barrel loaders should be cleaned with
13. pensing systems are available worldwide Opening Lid Manually Power Failure Note In case of power failure the lid will remain locked as designed If the lid needs to be open in this situation manually overriding the safety switch is required To manually open lid kindly use the following procedures Steps 1 Remove the hole plug white located on the left hand side of the PM5000 enclosure 2 Insert a screwdriver or any sturdy object into the hole and press down onto the magnetic interlock assembly as shown in step 1 Simultaneously at this time push on Lid Release Bar on the right 2 to release lid 3 The lid will now open Maintenance amp Servicing There are very few serviceable items on the PM5000 Please check with EFD technical Service for servicing to the ProcessMate PM5000 www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 1 5 Nordson EFD One Year Limited Warranty This Nordson EFD 7015544 is warranted to the original end user for one year from date of purchase Within the period of this warranty EFD will repair or replace any defective component or the entire dispenser at EFD s option on authorized return of the part or the complete dispenser prepaid to the factory In no event shall any liability or obligation of EFD arising from this warranty exceed the pu
14. rchase price of the equipment Before using user shall determine the suitability of the product for its intended use and user assumes all risk and liability whatsoever in connection therewith EFD makes no warranty whatsoever of merchantability or fitness for a particular purpose In no event shall EFD be liable for incidental or consequential damages To register your warranty in the USA please call 800 556 3484 within 30 days or go to www nordsonefd com warranty dispensers one For Nordson EFD LLC sales and service in over 30 countries contact Nordson EFD or go to www nordsonefd com East Providence RI USA USA amp Canada 800 556 3484 1 401 431 7000 info nordsonefd com Dunstable Bedfordshire UK 0800 585733 44 0 1582 666334 Ireland 00800 8272 9444 europe nordsonefd com China 86 21 3866 9006 china nordsonefd com Singapore 65 6796 9522 sin mal nordsonefd com The Wave Design is a trademark of Nordson Corporation 2011 Nordson Corporation 7015542 EN v v110811 CNordson EFD
15. rything in our power to make you a Satisfied customer If at any time you are not fully satisfied with our equipment or the support provided by your EFD Product Application Specialist please contact me personally at 800 556 3484 US 401 431 7000 outside US or jeff oembroke nordsonefd com guarantee that we will resolve any problems to your satisfaction Thanks again for choosing EFD Jeff Pembroke Jeff Pembroke President www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 2 Sales and service of EFD dispensing systems are available worldwide Contents EFD Product Safety Information cic cc cic ei evi ea eae tee ea ene e dedi e saa ea eas 4 Classifications and Specifications 0 eee entree tet e ee tenes 8 Unpacking URN erea wie ee Rha ie a nk Skea bb eee pies c aad oe ea ek 9 SEUD resa cate re kd eee wenn eee ne beat em eae eee ee Sea eee aa ee eee 10 Preparation oe nn teed ended deere edt eens 11 OPERATION hi ea a a a a a A E ETa tk Aa Ea a Ea a a 12 Error COES eian e a a E EAEE A A E E E E ees es 14 Opening Lid Manually Power Failure nnana naana aa Wanane Sena er ante a A eat een ee ea ne eat A ae a S Back Cover www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 3 EFD Product Safety Statement This stat
16. sure before opening Maximum pressure 2 0 bars 30 psi Release hydraulic and pneumatic pressure before adjusting or servicing pressurized systems or components www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 4 Sales and service of EFD dispensing systems are available worldwide Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system that contains aluminum components Under pressure these solvents can react with aluminum and explode causing injury death or property damage Halogenated hydrocarbon solvents contain one or more of the following elements Element Symbol Prefix Fluorine F Fluoro Chlorine Cl Chloro Bromine Br Bromo lodine lodo Check your material MSDS or contact your material supplier for more information If you must use halogenated hydrocarbon solvents contact your EFD representative for compatible EFD components High Pressure Fluids High pressure fluids unless they are safety contained are extremely hazardous Always release fluid pressure before adjusting or servicing high pressure equipment A jet of high pressure fluid can cut like a knife and cause serious bodily injury amputation or death Fluids penetrating the skin can also cause toxic poisoning Warning Any injury caused by high pressure liquid can be serious If you are injured or even suspect an
17. to open the lid and safely remove contents LID OPEN sToP a on OT Speed Regulator ON Speed Indicator Ty OFF E E D ProcessMate 5000 A NOROSON COMPANY Note Always remember to press LID OPEN button amp Push Lid Release Knob to open lid Warning Do not use flammable and dangerous chemical solution in centrifuge Caution Inspect all components prior to installing this centrifuge www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 Sales and service of EFD dispensing systems are available worldwide 3 Error Codes Err 1 Rotor is unable to rotate Defective drive motor or malfunctioning PCB Err 3 An attempt to open LID while rotor is still spinning Err 5 Imbalance rotor related to weight distribution of contents Err 8 The set RPM is exceeding the maximum speed for rotor and contents WARNING 1 To avoid electrical shock always disconnect from power supply prior to maintenance amp Servicing 2 Only qualified personnel or licensed engineers should attempt any maintenance or servicing the PM5000 3 Always use a properly grounded electrical outlet of correct voltage rating 4 Inspect centrifuge unit before use of unit to make sure there are no issues before use www nordsonefd com info nordsonefd com USA amp Canada 800 556 3484 Europe 44 0 1582 666334 Asia 86 21 3866 9006 1 4 Sales and service of EFD dis
Download Pdf Manuals
Related Search