RVDF - QSG - ENG.qxd:_
Contents
1. CARLO GAVAZZI ation Components CARLO GAVAZZI 2 VariFlex RVDF Series Quick Start Guide 110V Class 1ph 0 20 0 75kW 0 25 1 OHP 220V Class Iph 0 20 2 2kW 0 25 3 0HP Class 3ph 1 50 2 2kW 2 0 3 0HP 440V Class 3ph 0 75 2 2kW 1 0 3 0HP ai as Pd M Ta RVDF Quick Start Guide CARLO GAVAZZI General Information The manufacturer accepts no liability for any consequences resulting from inappropriate negligent or incorrect installation or adjustment of the optional parameters of the equipment or from mismatching the variable speed drive with the motor The contents of this guide are believed to be correct at the time of printing In the interests of commitment to a policy of continuous development and improvement the manufacturer reserves the right to change the specification of the product or its performance or the content of the guide without notice All rights reserved No parts of this guide may be reproduced or transmitted in any form or by any means electrical or mechanical including photocopying recording or by an information storage or retrieval system without permission in writing from the publisher Environmental Statement The electronic variable speed drives have the potential to save energy and through increased machine process efficiency reduce raw material consumption and scrap throughout their long working lifetime In typical applications these positive environmental effects far outweigh the negati2. 1 EMI Filter Speciicaont 3a 909 os 1 CORR RCR QR Ub acd weed ee eee eee eae eG 22 5 2 Specification Input Reactor and Braking Built In Features 22 5 3 Specification of Braking Resistor 1 isse ha eek ce eee cu uo xw awd eae eG 22 Chapter 6 Parameters Table llle 23 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 3 RVDF Quick Start Guide Chapter 1 Introduction CARLO GAVAZZI 1 1 Electrical Safety general warning The voltages used in the drive can cause severe electrical shock and or burns and could be lethal Extreme care is necessary at all times when working with or adjacent to the drive Specific warnings are given at the relevant places in this guide 1 2 System design and safety of personnel The drive is intended as a component for professional incorporation into complete equipment or system If installed incorrectly the drive may present a safety hazard The drive uses high voltages and currents carries a high level of stored electrical energy and is used to control equipment which can cause injury System design installation commissioning and maintenance must be carried out by personnel who have the necessary training and experience They must read this safety information and this guide carefully The STOP and START controls or electrical inputs of the drive must not
3. MOIO R T1 U pee iud Bb T1 U 15 10 L2 S TM n 380 480VAC L2 S T2 M Xw 50 60Hz T3 W 15 10 L3 T N T3 W 50 60Hz o o 1 o o 1 3 FWD 2 Trip relay 3 FWD i Trip relay Leo 4 REV Leo 4 REV Multi function oe 6 SP1 Multi function oe 6 SP1 input o o 7 RESET input o o 7 RESET 5 12V 6 12V CON2 CON2 8 10V o 8 10V o 9 VIN o For factort gt 9 VIN o For factort waf 10 OV FM o test oniy o 10 ov FM o tes ony i 0 10V 0 10V o o EA 11 FM o 11 FM swi swi I E 3 3 Grounding Grounding 0 10V 0 20mA 4 20mA 0 10V 0 20mA 4 20mA Wire Terminations to the Inverter must be made with either UL listed field wiring lugs or UL listed crimp type ring terminals Note Braking resistor only for RVDFBxxxxxx series frame 2 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 7 RVDF Quick Start Guide CARLO GAVAZZI 2 4 Wiring Specification and Suitable Optionals Molded Case Circuit Breaker Magnetic Contact pe RVDFA110075 RVDFB340075 Model Type RUDEAI2002D RVDFB120075 RVDFB120220 RVDFB340150 BVDEA 120040 RVDFB120150 RVDFB240220 Molded case circuit breaker 15A 20A 30A 15A Primary Circuit Terminal TM1 Wire dimension 14AWG 2 0mm Terminal screw M3 Wire dimension 14AWG 2 0mm Terminal screw Wire dimension 3
4. at operation INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE 1 Motor coil short circuit with external casing T Transient over 1 Examining motor 2 Motor connection wire short circuit e Y OCS current starting 2 Examining wiring with grounding machine 3 Replace transistor module 3 Transistor module damaged 1 Acceleration time setting too short 1 Adjust acceleration time to longer setting OCA Over current at 2 Improper V F feature selection 2 Adjust to a proper V F curve acceleration 3 Applied motor capacity 3 Replace and install another inverter exceeds inverter capacity with appropriate capacity Over current at 1 Transient alteration of the loading examining the loading configuration OCC i i 2 Install inductor on the power supply steady speed 2 Transient alteration of the power supply A input side Over current at T OCd deceleration Deceleration setting too short Adjust to use a longer acceleration time OCb Over current at DC Breaking frequency breaking Adjust to reduce settings of F 15 F 16 or breaking voltage or breaking time setting too long F 17 Over voltage at 1 Deceleration time setting too short or Je duse bids longer deceleratontime qe 2 Install a inductor on the power supply OVC operation inertial loading too large inui sitis deceleration 2 Power supply voltage variation too large 3 Increase the capacity of inverter 1 Improve power source quality i 1 Power supply voltage
5. motor poles voltage correct e Reduce loading operation Is the gear ratio correct e Reconfirm motor specification at speed n too high or Is the highest output frequency setting correct e Reconfirm gear ratio too low Is the voltage on motor side reduced extremely e Reconfirm highest output frequency Abnormal is the loading too heavy e Reduce loading variation speed i SEE Is the loading variation too large ncrease inverter and motor capacity variation at operation Is the input power source steady and stable Install AC reactor on the power supply input side Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 21 RVDF Quick Start Guide Chapter 5 Peripherals 5 1 EMI Filter Specification CARLO GAVAZZI Model Dimension mm Current A Inverter model RVDFA110020 RVDFA120020F RVDFB340220F CFFB42 A10 R 133 x 51 x 44 10A RVDFA110040 RVDFA120040F RVDFA110075 RVDFA120075F CFFB42 A20 R 99 x 84 x 68 20A RVDFB120150F RVDFB120220F only for 1 phase configuration CFFB43 A10 R106 120 x 58 x 58 10A RVDFBS40075F AVDFBS40150F 5 2 Specification Input Reactor and Braking Built In Features Model RR Braking resister Torque of braking Input AC Reactor uild in build in Current A Inductance mH RVDFA120020F
6. too low 2 Adjust to use a longer acceleration time Insufficient voltage RT i LVC 2 Power supply voltage variation too 3 Increase capacity of inverter level at operation large 4 Install a reactor on the power supply input side Heatsink over 1 Loading too heavy 1 Examining the loading OHC 2 Ambient temperature too high or poor 2 Increase capacity of inverter ventilation 3 Improve ventilation Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 19 RVDF Quick Start Guide 4 4 Special Condition Description CARLO GAVAZZI v INDICATION CONTENT POSSIBLE CAUSE SPO Zero Speed When F 1120 F 72 0 and frequency setting lt 1 Hz Stopping When F 11 1 F 7 F 6 100 and frequency setting F 6 100 1 If the inverter is set to external operation F 10 1 and direct start is disabled F 28 1 the inverter cannot be started and will flash SP1 when operation SP1 Fall to stent directly switch turned to ON after applying power see descriptions of F 28 2 Direct start is possible when F 28 0 The inverter setup to external operation F 10 1 If the STOP key in the keypad is SP2 Keypad emergency pressed at the middle of operation the inverter stops according the setting in F 14 stop and flash SP2 after stop The RUN switch must be turned OFF than ON to restart the machin
7. 19 9 9 9 e Q8 4 DC ne CILE dit 8793 TUR E TR et ee 14 2 10 2 Caput diagrami sorrette ERRATI 14 2 109 GOMMONI serri 21959 97999 0 0 20 9 3 ene einen 14 2 10 4 EMC MOUNTING n na sati P bred ot Ri EROR A eee ete dec ec EE 14 2 11 RVDF Size 2 IP65 Type iii ei TARE 15 2 11 1 Installation a sx Ur RE hus Rene det ia RU RIS RC eno d E eee donc at 15 2 11 2 Circuit diaga sosai aeia Ears n eR tu PESE eee teres eek we E ME 15 2 113 CONTEE sesa nerost eirt EPNER EEEE dd da Rd d Rede RE ques 16 2 112 EMC MOURNING za caora tragt pae RR QUE RDDEFEQGe Ged E 16 Chapter 3 Software index eens 17 3 1 Keypad operating instructions aste nO XEEXG QUEM E ur ea E ee eee Eun 17 3 2 Brief Keypad Operating Flowchart 0 17 3 3 Paramelel EISE ot ce 93 dE dC CP COR cn EGRE oai AUR eee dC eRe he ATE 18 2 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 CARLO GAVAZZI Chapter 4 Troubleshooting 000 eee teen 19 4 1 Manual Reset Inoperative Malfunctions LL 19 4 2 Manual Reset Operative Malfunctions Auto reset inoperative 19 4 3 Manual Reset and Auto Reset Operative Malfunctions liess 19 4 4 Special Condition Description 0 20 4 5 Keypad Operation Error Instruction aiar Y ERA ERROR iawn 20 4 6 General Multifunction Examination Method 20 Chapter 5 Peripherals 00 ccc eee eens 22 5
8. 3 Envirommental LIMITS siii nai ea 4 lb i ua heehee ek Oe eee ead oe OSTERIE 4 1 5 Compliance and regulations naana rere x4 ia de 4 pono P mr 5 1 7 Adjusting parameters 251 3 922 2 5 9 m UXOR OR e CR QR CR I Se C pria 5 1 8 Blecuieal MSTA AON i 3 29 2 0 D n UR ERRATA 5 1 8 1 SCC Shock DISK iiwas EORR CRI eek hhh BE RE BR ee ecw eR CB CRAB TCR RR RR GR 5 1 8 2 Is lation OVID B 5 1 8 9 STOP FUMCHON xcu iac aca cocoa a n ad C RC Ra Qon ci te cU ara 5 1 8 4 Stored Charge dusk assolta lare EHE EE se ER q tps aed et 5 1 8 5 Equipment supplied by plug and socket 9 6 1 8 6 Ground leakage current spiare aioe hera hera IR mu sees 6 Chapter 2 Hardware instructions and installation 7 2 1 Sample Model No Identification 7 2 2 Type Selection siria ii iii 7 2 3 Connection iagf PE 7 2 4 Wiring Specification and suitable Optionals 8 2 5 Description of Inverter Terminals 000 cece eee eee 10 2 5 1 Description of main Circuit Terminals LL 10 2 5 2 Control Circuitry terminal Block TM2 Description 10 26 Q tline DiIMGnsiOnS lt 2inaclapeenteeecaeus raw o 0 ede E E i e 11 2 7 DIN Raill Mounting Diagrami us cock redo tai o haw ewe ee eae de 3C Pe ween e 12 2 8 Additional DIN Rail Installation ala 12 2 9 OMlins DIMENSIONS au e kc d Sce aC c 921272 ere 13 2 10 HVDI Size 1 IP65 We quae aonasaaust22 95 25 9 Q9 3s nent e Pte D 8 tr bot een 14 2 10 1 Installation 4 33 23 47
9. 5 409030 Singapore Tel 65 67 466 990 Fax 65 67 461 980 OUR PRODUCTION SITES MALAYSIA Carlo Gavazzi Automation M Sdn Bhd 54 Jalan Rugbi 13 30 Tadisma Business Park Seksyen13 40100 Shah Alam Selangor Tel 60 3 55 121162 Fax 60 3 55 126098 CHINA Carlo Gavazzi Automation China Co Ltd Rm 2308 2310 23 F News Building Block 1 1002 Shennan Zhong Road Shenzhen China Tel 86 755 83699500 Fax 86 755 83699300 HONG KONG Carlo Gavazzi Automation Hong Kong Ltd Unit 3 12 F Crown Industrial Bldg 106 How Ming St Kowloon Hong Kong Tel 852 23041228 Fax 852 23443689 Carlo Gavazzi Industri A S Hadsten DENMARK Uab Carlo Gavazzi Industri Kaunas Kaunas LITHUANIA HEADQUARTERS Carlo Gavazzi Automation SpA Via Milano 13 20020 Lainate MI ITALY Tel 39 02 931761 info gavazzi automation com www carlogavazzi com ac Carlo Gavazzi Ltd Zejtun MALTA Carlo Gavazzi Automation Kunshan Co Ltd Kunshan CHINA cd di ula CARLO GAVAZZI Components Automation Carlo Gavazzi Controls SpA Controls Division Belluno ITALY Carlo Gavazzi Controls SpA Sensors Division Castel Maggiore BO ITALY Further information on www gavazziautomation com www carlogavazzi com ac CARLO GAVAZZI MAN QUICK RVDF ENG REV O 09 09
10. 5mm Terminal screw M4 Wire dimension 3 5mm Terminal screw M4 M3 M4 Signal Terminal TM2 1 11 Wire dimension 0 75mm 18 AWG Terminal screw M3 Warrantee does not apply to damage caused by the following situations 1 Damage to the inverter caused by the lack of appropriate molded case circuit breaker or when a circuit breaker with too large of capacity is installed between the power supply and the inverter 2 Damage to the inverter caused by the magnetic contact phase advancing capacitor or surge protector installed between the inverter and the motor Use copper conductors only size field wiring based on 80 C wire only e Please utilize three phase squirrel cage induction motor with appropriate capacity e f the inverter is used to drive more than one motor the total capacity must be smaller than the capacity of the inverter Additional thermal overload relays must be installed in front of each motor Use the F_18 at 1 0 times of the rated value specified on the motor nameplate at 50Hz 1 1 times of the rated value specified on the motor nameplate at 60Hz Do not install phase advancing capacitors LC or RC component between the inverter and the motor 8 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide CARLO GAVAZZI Application and precaution
11. CARLO GAVAZZI 2 11 3 Connection 2 11 4 EMC Mounting 4 x Outer cover screw Power supply I cable SASA LA L LAN L3 Ie Motor cable M 1 71 7273 NOTE For ALL FILTER MODELS additional items will be find inside the box including 1 pc of EMC conformed waterproof IP65 ferrite core 1 pc of metal fastener 1 pc of MF Zin 5 C screw CAUTION if application use require to meet EMC regulation you MUST first constrain the motor cables close the ferrite core onto the motor cable outside the plastic enclosure as stated in the above diagram Please also note the length of the Motor cable CANNOT exceed 5M under EMC regulation 16 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide Chapter 3 Software Index CARLO GAVAZZI 3 1 Keypad Operating Instructions CAUTION Do not operate keypad by screwdriver or other sharp ended tool to avoid damaging keypad ror MAN S J FREQ 1 FREQ Read X X xx XXX After 0 5s A Write Z m d XXX Note 1 Displayed setting of frequency when stopped Display output frequency when running Note 2 The setting of the frequency can be modified either when stopped or when running Specifications are subject to c
12. F 21 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 23 OUR SALES NETWORK IN EUROPE AUSTRIA Carlo Gavazzi GmbH Ketzergasse 374 A 1230 Wien Tel 43 1 888 4112 Fax 43 1 889 10 53 office carlogavazzi at BELGIUM Carlo Gavazzi NV SA Schaarbeeklei 213 3 B 1800 Vilvoorde Tel 32 2 257 4120 Fax 32 2 257 41 25 sales carlogavazzi be DENMARK Carlo Gavazzi Handel A S Over Hadstenvej 38 DK 8370 Hadsten Tel 45 89 60 6100 Fax 45 86 98 15 30 handel gavazzi dk FINLAND Carlo Gavazzi OY AB Petaksentie 2 4 FI 00630 Helsinki Tel 358 9 756 2000 Fax 358 9 756 20010 myynti carlogavazzi fi FRANCE Carlo Gavazzi Sarl Zac de Paris Nord Il 69 rue de la Belle Etoile F 95956 Roissy CDG Cedex Tel 33 1 49 38 98 60 Fax 33 1 48 63 27 43 french team carlogavazzi fr GERMANY Carlo Gavazzi GmbH Rudolf Diesel Strasse 23 D 64331 Weiterstadt Tel 49 6151 81000 Fax 49 6151 81 00 40 kontakt carlogavazzi de GREAT BRITAIN Carlo Gavazzi UK Lid 7 Springlakes Industrial Estate Deadbrook Lane Hants GU12 4UH GB Aldershot Tel 44 1 252 339600 Fax 44 1 252 326 799 sales carlogavazzi co uk OUR SALES NETWORK IN NORTH AMERICA ITALY Carlo Gavazzi SpA Via Milano 13 I 20020 Lainate Tel 39 02 931 761 Fax 39 02 931 763 01 infoGgavazziacbu it NETHERLANDS Carl
13. Reset Inoperative Malfunctions INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE CPF Program error Outside noise interference Fiacea AS alge absorber In ParallGl Witiy the noise generating magnetic contact EPR EEPROM error EEPROM defective Replace EEPROM OV Voltage too high 1 Power source voltage too high 1 Examine the power supply while not operating 2 Detection circuitry defective 2 Return the inverter for repair LV Voltage too low 1 Power source voltage too low 1 Examining the power supply while not operating 2 Detection circuitry defective 2 Return the inverter for repair OH Inverter over heat 1 Detection circuit defective 1 Return the inverter for repair while not operating 2 Environment over heat or poor ventilation 2 Improve ventilation 4 2 Manual Reset Operative Malfunctions Auto Reset inoperative INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE OC Over current atstop Detection circuit malfunction Return the inverter for repair condition 1 Loading too large 1 Increase capacity of motor OL1 Motor over load 2 Improper V F model setting 2 Adjust to use a proper V F curve setting 3 Improper F_18 setting 3 Adjust F_18 according to instruction OL2 inverter overload E Loading too large 1 Increase capacity of inverter Improper V F model setting 2 Adjust to use a proper V F curve setting 4 3 Manual Reset and Auto Reset Operative Malfunctions heated
14. VDF Quick Start Guide CARLO GAVAZZI 2 11 RVDF Size 2 IP65 2 11 1 Installation NOTE t t14 1 Power supply cable 220V 12AWG 3 5mm owen 400V 16AWG 1 25mm Potentiometer 5 2 Motor cable REV 0 FWD N 220V 14AWG 2 0mm 400V 16AWG 1 25mm i NI 3 Torque value of Screw ox 1 Power Motor cable TM1 TM3 Loom Terminal 8 kgf cm 6 94in lb 2 Remote control wire 4kgf cm 3 47in lb 3 Outer Cover M4 8kgf cm 6 94 in lb 220 240V 380 480V MTS Single ThreePhases Be ee ee ee ee NOTE POWER 1 Input source single phase L1 L L2 N E ensuring that it is connected to a 200 240 200 240 supply or three plase L1 L L2 N L3 380 480 z 50 60HZ ensuring that it is connected to a i 200 240 380 480V supply 2 Output Motor three phase T1 T2 Rev SEND T9 SWITCH Caution e Do not start or stop the inverter using the main circuit power e Please always remain REV 0 FWD switch at 0 position In order to keep inverter has no running signal before power on again after power supply interrupted Otherwise injury may result TM2 black red orange green brown yellow Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 15 RVDF Quick Start Guide
15. analog signal When F_11 is set to 2 V YL da I Af 2 0 10 VDC analog signal When F_11 is set to 1 VV 2 6 Outline Dimensions L de omo UM OOOO GRO GROUND O e Enclosed Metal Frame to screw all the inverter GND connection TM2 tr IT TMI mo 6858888 8 QUARUM S A GROUND Une L 9 9 Enclosed Metal Frame to screw a all the inverter GND connection G Length mm A B Cc D Frame 1 132 116 130 8 2 _ Frame 2 143 127 140 8 o 8 E F G Frame 1 118 61 IZ Frame 2 171 108 118 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 11 RVDF Quick Start Guide CARLO GAVAZZI 2 7 Din Rail Mounting Diagram STEP 1 STEP 1 Aim and insert the 4 retention ribs of the DIN Rail at the 4 holes in rear panel of inverter Use a small screwdriver inserting it into the middle rib of DIN Rail and press the screwdriver in z ee x gt t Inserting SF hole order to remove the STEP 2 4 DIN Rail from inverter STEP 2 Push the DIN Rail sterf forward until the middle rib grips f
16. be relied upon to ensure safety of personnel They do not isolate dangerous voltages from the output of the drive or from any external option unit The supply must be disconnected by an approved electrical isolation device before gaining access to the electrical connections The drive is not intended to be used for safety related functions Careful consideration must be given to the function of the drive which might result in a hazard either through its intended behaviour or through incorrect operation due to a fault In any application where a malfunction of the drive or its control system could lead to or allow damage loss or injury a risk analysis must be carried out and where necessary further measures taken to reduce the risk for example an over speed protection device in case of failure of the speed control or a fail safe mechanical brake in case of loss of motor braking 1 3 Environmental Limits Instructions within the supplied data and information within the VariFlex RVDF Series Advanced User Manual regarding transport storage installation and the use of the drive must be complied with including the specified environmental limits Drives must not be subjected to excessive physical force 1 4 Access Access must be restricted to authorised personnel only Safety regulations which apply at the place of use must be complied with The IP Ingress Protection rating of the drive is installation dependant For further information
17. d be fitted with a protection thermistor If necessary an electric force vent fan should be used The values of the motor parameters set in the drive affect the protection of the motor The default values in the drive should not be relied upon It is essential that the correct value is entered into parameter concerning the motor rated current This affects the thermal protection of the motor 1 7 Adjusting parameters Some parameters have a profound effect on the operation of the drive They must not be altered without careful consideration of the impact on the controlled system Measures must be taken to prevent unwanted changes due to error or tampering 1 8 Electrical installation 1 8 1 Electric shock risk The voltages present in the following locations can cause severe electric shock and may be lethal e AC supply cables and connections e DC bus dynamic brake cables and connections e Output cables and connections e Many internal parts of the drive and external option units Unless otherwise indicated control terminals are single insulated and must not be touched 1 8 2 Isolation device The AC supply must be disconnected from the drive using an approved isolation device before any cover is removed from the drive or before any servicing work is performed 1 8 3 STOP function The STOP function does not remove dangerous voltages from the drive the motor or any external option units 1 8 4 Stored charge The drive contains capacito
18. e Extemalamerione When the external emergency stop signal is activated through the multi function E S to gency input terminal the inverter decelerates and stops Inverter flashes E S after stops p Refer to instruction for F_19 for detail External BASE When the external BASE BLOCK signal is activated through the multifunction b b terminal the inverter stop output immediately and flash b b for indication Refer to BLOCK E instruction for F 19 for detail 4 5 Keypad Operation Error Instruction INDICATION CONTENT POSSIBLE CAUSE COUNTERMEASURE Motor direction 1 Attempt to reverse direction when 1 Adjust F_22 to 0 Loc locked essi 2 Adjust F_04 to 0 2 Attempt to set F_22 to 1 when F 04 1 USE 1 Press A or W keys when F_11 1 or under sp1 operation 1 Use A or W keys to adjust frequency Er1 Keypad operation 2 Attempt to modify F 29 setting only after F_11 0 error 3 Attempt to modify parameter that is 2 Do not modify F 29 not allowed to be modified during 3 Modify in stop mode operation refer to parameter list Parameter setting Er2 up 1 F_6SF_7 LESSE 4 6 General Malfunction Examination Method ABNORMALITY CHECK POINT COUNTERMEASURE Motor Is the power source voltage delivered to L1 L2 terminal is the charging indicator illuminated Check if the power source on Turn power source OFF and then ON again Reconfirm the power voltage level Is there voltage ou
19. ectronic thermal Protection base on motor rated 50 10096 18 Overload protection current 1 0 200 4 100 1 Jog 19 Mna a terminal 1 2 Spi 5 Multifunction input connection 3 Emergency stop point 4 External Base Block Multifunction input terminal 2 z 20 RESET functi 5 Reset 3 T function 6 SP2 4 1 Operating 21 Multi function output Multifunction output terminal 2 Frequency reached 3 3 Fault 0 REV run 22 Reverse Lock Out 1 REV run Lock Out 1 0 1 0 23 Momentary power loss 1 343 1 0 1 0 24 Auto restart Number of Auto restart times 1 0 5 0 010 Constants initialization to 50Hz system 25 Factory setting 020 Constants initialization to 60Hz system 2 26 SP2 frequency SP2 frequency 0 1Hz 1 0 200Hz 20 4 27 SP3 frequency SP3 frequency 0 1Hz 1 0 200Hz 30 4 0 Enabled 28 Direct start i Disabled 1 0 1 0 5 29 Software version CPU program version 30 Fault Log Fault log for three faults NOTE 8 If the setting range is above 100 the setting unit becomes 1 1 Indicate this parameter can be adjusted during running mode 4 New function for CPU version V1 9 and above 2 Please refer to F 25 5 New function for CPU version V2 1 and above 18 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide Chapter 4 H CARLO GAVAZZI Troubleshooting 4 1 Manual
20. hange without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 17 RVDF Quick Start Guide CARLO GAVAZZI 3 3 Parameter List V Factory F_ Function Function Description Unit Range setting Note 0 Factory Adjustment 0 1 Accel Time Accel time 0 1s 0 1 999s 5 0 1 3 2 Decel Time Decel time 0 1s 0 1 999s 5 0 1 3 0 Forward Stop Reverse Stop 3 Operation mode 1 Run Stop Forward Reverse 1 0 1 0 4 Motor rotation direction j Edd 1 0 1 0 1 V F Pattern V F Pattern setting 1 1 6 1 4 2 irii 1 0 120Hz 3 6 Frequency upper limit 0 1Hz 1 200 4 50 60Hz 3 Frequency upper lower limit 0 0 120H p ned Zz i 7 Frequency lower limit 0 1Hz 1 200 4 0 0Hz 3 1 0 120Hz x 8 SPI frequency SP1 frequency 0 1Hz 1 200 4 10Hz 3 9 JOG frequency JOG frequency 0 1Hz etti 6Hz 10 Start Stop Control pela TM2 1 0 1 0 0 Keypad 11 Frequency Control 1 Terminal 0 10v 0 20m4A 1 0 2 0 2 Terminal 4 20mA 12 Carrier frequency control Carrier Frequency Setting 1 1 4 o 4 5 13 Torque compensation Torque compensation gain 0 1 0 0 10 0 0 0 zi 14 Stop method oe oo stop 1 0 1 0 15 DC braking time 0 1s 0 0 25 5s 0 5s 16 DC braking setting DC braking injection frequency 0 1Hz 1 10Hz 1 5Hz 17 DC braking level 0 196 0 0 20 096 8 096 El
21. irmly with back panel Retention rib 2 8 Additional DIN Rail Installation A mounting clamp and a 35mm width rail must be used to install the Drive on the rail Install Drive Dismounting Drive First place the groove Pull the mounting on the back of ptlate downward module on the upper edge of din rail and then push the module down to lock up position Finally press the mouting plate upward into module WWW Rotate the inverter module to dismount it WWW Witt Screwdriver Jr a Mounting Plate Pull Mounting Plate 12 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide CARLO GAVAZZI e 2 9 Outline Dimensions DN t er RC TAO iT aR 5 g EAE ffi i 4 642 i 117 23 133 57 133 00 te 1 D co i S o ce zx ei Xm ES in in n N a E Cn Cu Qi Ql cd 180 57741 211 4 8 32 od vH ul B SUR Qi OS e mn j oO i Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales
22. mbol Description 1 TRIP Fault relay output terminal amp Multi function output terminal refer to F 21 2 RELAY Connection point rated capacity 250VAC 1A 30VDC 1A 3 FWD FW f Operation control terminals refer to F 03 4 REV RE 5 12V 12 Common point of terminal 3 4 6 7 6 SP1 SP DICE Multifunction input terminals refer to F_19 7 RESET RS 8 10V Power terminal for potentiometer Pin 3 i Analog frequency signal input terminal Pin 2 of potentiometer o NE Analoginput wire Wiper or positive terminal of 0 10V 4 20mA 0 20mA 10 Andloacommonpoint Analog signal common point Pin 1 of potentiometer on E 9 p negative terminal of 0 10V 4 20mA 0 20mA Analog frequency signal output terminal Output terminal 11 FM Analog output positive connection point signal is 0 10VDC Fn6 Tightening torque for TM2 is 0 42 LBS FT or 5 03 LBS IN e Wire voltage rating must be a minimum of 300V e Control wiring should not run in the same conduit or raceway with power or motor wiring e Single Input and Output Terminals TM2 Ratings are ALL Class 2 10 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide Descriptions of SW function CARLO GAVAZZI v SW1 Type of external signal I Alm j 0 20mA analog signal When F_11 is set to 1 4 20mA
23. network 110909 13 RVDF Quick Start Guide 2 10 RVDF Size 1 IP65 Type 2 10 1 Installation CARLO GAVAZZI Potentiometer ji REV 0 FWD SWITCH POWER SWITCH PPS 198 90 mm L1L2 100 120V or 200 240V 50 60 Hz Single Phases 123 40 mm NOTE 1 Power supply cable 14 AGE 2 0m 2 Motor cable 16 AGE 1 25m 3 Torque value of Screw 1 Power Motor cable plug in Therminal 5kg cm 4 34 in lb 2 Remote control wire 4kg cm 3 47in Ib 3 Outer Cover M4 6kg cm 5 20in Ib ue CUN or 200 240 REV O FWD SWITCH NOTE 1 Input source single phase L1 L2 ensuring that it is connected to a 100 120 or 200 240 supply 2 Output Moter three phase 1T1 T2 T3 Caution e Do not start or stop the inverter using the main circuit power e Please always remain REV 0 FWD switch at 0 position In order to keep inverter has no running signal before power on again after power supply interrupted Otherwise injury may result 2 10 4 EMC Mounting 200mm Cutting Length of cable shield K ams X TM2 Remote eT ble should b Cable shielding connected to to ground screw P amp ground clamp 14 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 R
24. o Gavazzi BV Wijkermeerweg 23 NL 1948 NT Beverwijk Tel 31 251 22 9345 Fax 31 251 22 60 55 infoGcarlogavazzi nl NORWAY Carlo Gavazzi AS Melkeveien 13 N 3919 Porsgrunn Tel 47 35 93 0800 Fax 47 35 93 08 01 gavazzi carlogavazzi no PORTUGAL Carlo Gavazzi Lda Rua dos Jer nimos 38 B P 1400 212 Lisboa Tel 351 21 361 7060 Fax 351 21 362 13 73 carlogavazzi carlogavazzi pt SPAIN Carlo Gavazzi SA Avda Iparraguirre 80 82 E 48940 leioa Bizkaia Tel 34 94 480 4037 Fax 34 94 480 10 61 gavazzi carlogavazzi sa es SWEDEN Carlo Gavazzi AB Nattvindsgatan 1 65221 Karlstad Tel 46 54 85 1125 Fax 46 54 85 11 77 gavazzi carlogavazzi se SWITZERLAND Carlo Gavazzi AG Verkauf Schweiz Vente Suisse Sumpfstrasse 32 CH 632 Steinhausen Tel 41 41 747 4535 Fax 41 41 740 45 40 verkauf_vente carlogavazzi ch USA Carlo Gavazzi Inc 750 Hastings Lane USA Buffalo Grove IL 60089 Tel 1 847 465 6100 Fax 1 847 465 7373 sales carlogavazzi com CANADA Carlo Gavazzi Inc 2660 Meadowvale Boulevard CDN Mississauga Ontario LEN 6M6 Tel 1 905 542 0979 Fax 1 905 542 22 48 gavazzi carlogavazzi com OUR SALES NETWORK IN ASIA AND PACIFIC CANADA Carlo Gavazzi LTEE 3777 Boulevard du Tricentenaire Montreal Quebec H1B 5W3 Tel 1 514 644 2544 Fax 1 514 644 2808 gavazzi carlogavazzi com SINGAPORE Carlo Gavazzi Automation Singapore Pte Ltd No 178 Paya Lebar Road 04 01 0
25. pacitor fitted If the input voltage to the drive is supplied through an ELCB or RCD these may trip due to the ground leakage current Please refer to VariFlex RVDF Series Advanced User Manual for further information and how to connect correctly the EMC capacitor 6 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide Chapter 2 wo Hardware Instructions and Installation CARLO GAVAZZI 2 1 Sample Model No Identification V CARLO GAVAZZI v VariFlex RVDFA120075F lt Inverter model 220V 0 75kW 1HP Output power Ordering Key RVDFA 1 10075F VariFlex AC Drive Frame Size AC Supply Phase Drive Voltage Rating Drive kW Rating Options 2 2 Type Selection Frame Size AC Supply Phase Drive Voltage Rating Drive kW Rating Options A Size 1 q 1 phase 10 110VAC 020 0 20kW 0 25HP Nil No option B Size 2 3 3 phase 20 230VAC 040 0 40kW 0 50HP F Built in filter 40 480VAC 075 0 75kW 1 0HP ES IP65 with water and dust proof switch 150 1 5kW 2 0HP 220 2 2kW 3 0HP 2 3 Connection Diagrams frame 1 frame 2 Braking Resistor 1 phase 1 3 phase i e Or
26. refer to the VariFlex RVDF Series Advanced User Manual 1 5 Compliance and regulations The installer is responsible for complying with all relevant regulations such as national wiring regulations accident prevention regulations and electromagnetic compatibility EMC regulations Particular attention must be given to the cross sectional areas of conductors the selection of fuses and other protection and protective earth ground connections The VariFlex RVDF Series Advanced User Manual contains instructions for achieving compliance with specific EMC standards Within the European Union all machinery in which this product is used must comply with the following directives 98 37 EC Safety of machinery 89 336 EEC Electromagnetic compatibility 4 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide CARLO GAVAZZI 1 6 Motor Ensure the motor is installed in accordance with the manufacturer s recommendations Ensure the motor shaft is not exposed Standard squirrel cage induction motors are designed for single speed operation If it is intended to use the capability of a drive to run a motor at speeds above its designed maximum it is strongly recommended that the manufacturer is consulted first Low speeds may cause the motor to overheat because the cooling fan becomes less effective The motor shoul
27. rs that remain charged to a potentially lethal voltage after the AC supply has been disconnected If the drive has been energised the AC supply must be isolated at least ten minutes before work may continue Normally the capacitors are discharged by an internal resistor Under certain unusual fault conditions it is possible that the capacitors may fail to discharge or be prevented from being discharged by a voltage applied to the output terminals If the drive has failed in a manner that causes the display to go blank immediately it is possible the capacitors will not be discharged In this case consult Carlo Gavazzi or their authorised distributor Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 5 RVDF Quick Start Guide CARLO GAVAZZI 1 8 5 Equipment supplied by plug and socket Special attention must be given if the drive is installed in equipment which is connected to the AC supply by a plug and socket The AC supply terminals of the drive are connected to the internal capacitors through rectifier diodes which are not intended to give safety isolation If the plug terminals can be touched when the plug is disconnected from the socket a means of automatically isolating the plug from the drive must be used e g a latching relay 1 8 6 Ground leakage current The drive is supplied without or with an internal EMC filter ca
28. s of Peripherals From the Power Source e Apply the power source at the correct rated voltage to prevent from damaging the inverter e A Power Disconnect or Circuit breaker must be installed between the AC power supply and the inverter Molded case circuit breaker e Utilize an appropriate circuit breaker that s suitable for the rated voltage and current ratings of the inverter to switch ON OFF the power supply to the inverter and as additional protection for the inverter e Do not operate the circuit breaker to switch ON or OFF the inverter The circuit breaker should be used only to supply input power and should not be used for operational sequence Leakage circuit breaker e An earth leakage circuit breaker should be added to prevent false operation cause by leakage current and to ensure personnel safety Magnetic Contact e The Magnetic Contact can be omitted at ordinary operation To utilize external control automatic restart or breaking controller the magnetic contact must be added at the primary side Do not operate the magnetic contact to switch ON or OFF the inverter Power improvement AC Reactor e f large capacity power source is applied over 600KVA additional AC reactor may be added to improve power factor Inverter e Power supply input terminals L1 L2 single phase for 0 2 0 75 kW or L N single phase for 1 5 2 2 kW are not differentiated on phase sequence They can be arbitrarily connected Their connection ma
29. tput from output terminal T1 T2 Turn power source OFF and then ON again and T3 Inoperative Is the motor wired correctly Check motor wiring Is there any abnormal condition of the inverter e Refer to malfunction handling instructions to Is the forward or reverse instruction loaded examine and correct wiring s e Check to see if wiring for analog frequency input Motor Is the analog frequency setting loaded signal is correct Inoperative If the operation mode setting correct e Check if the frequency input setting voltage is correct Motor Is wiring on the output terminals T1 T2 and T3 correct e Operate by digital operate in opposite Is the wiring for the forward and reverse signals Wiring should be in accordance with the U V W direction correct terminals of motor 20 Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide 4 6 General Malfunction Examination Method CARLO GAVAZZI v speed fixed Is the operation mode setting correct ABNORMALITY CHECK POINT COUNTERMEASURE Is the wiring for analog frequency input correct Examining the wiring and correct it Motor operation Examining the wiring and correct it Is the loading too heavy Check the Operation panel Motor Is the specification of
30. ve impacts of product manufacture and end of life disposal Nevertheless when the products eventually reach the end of their useful life they can very easily be dismantled into their major component parts for efficient recycling Many parts snap together and can be separated without the use of tools while other parts are secured with conventional screws Virtually all parts of the product are suitable for recycling Product packaging is of good quality and can be re used All the products come in strong cardboard cartons which themselves have a high recycled fibre content If not re used these containers can be recycled Polythene used on the protective film and bags from wrapping product can be recycled in the same way Carlo Gavazzi packaging strategy favours easily recyclable materials of low environmental impact and regular reviews identify opportunities for improvement When preparing to recycle or dispose of any product or packaging please observe local legislation and best practice Copyright Carlo Gavazzi All rights reserved Revision ROO Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide CONTENTS CARLO GAVAZZI Chapter 1 Introduction 0 ccc lr 4 1 1 Electrical safety general warning wu aac e eens weed ode ex ow Re es 4 1 2 System design and safety of personnel 4
31. x x 20 3 0 7 0 RVDFA120040F x x 20 5 2 4 2 RVDFA120075F x x 20 9 4 2 1 RVDFB120150F v x 20 19 14 RVDFB120220F v x 20 25 0 71 RVDFB340075F v x 20 2 5 8 4 RVDFB340150F v x 20 5 0 4 2 RVDFB340220F v x 20 7 5 3 6 V Built in X Without Built in NOTE 1 Without transistor and resistor built in 5 3 Specification of Braking Resistor Model ot inventor Rate of Motor Specification of Braking Resistor Braking Resistor Torque of braking kW W Q ED RVDFB120150F 1 5 150 100 10 119 RVDFB120220F 2 2 200 70 9 116 RVDFB340075F 0 75 60 750 8 125 RVDFB340150F 1 5 150 400 10 119 RVDFB340220F 2 2 200 250 8 128 NOTE 1 Braking level 200 V 385 Vdc 400 V 770 Vdc 2 Braking resistor not admitted for RVDFAXXXXXX 3 Braking resistor mounting is below 5cm Inverter PR TM1 22 Braking Resistor Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 RVDF Quick Start Guide Chapter 6 Wy Parameters Table mes v Inverter Customer Ma en Using Site pr Address Parameter Setting Parameter Setting Parameter Setting Code Content Code Content Code Content F 00 F 11 F 22 F 01 F 12 F 23 F 02 F 13 F 24 F 03 F 14 F 25 F 04 F 15 F 26 F 05 F 16 F 27 F 06 F 17 F 28 F 07 F 18 F 29 F 08 F 19 F 30 F 09 F 20 F 10
32. y be interchanged e Output terminal T1 T2 and T3 should be connected to the U V and W terminals of the motor respectively If motor turns in opposite direction of the inverter command simply exchanging two of the three wire connections will correct this problem e Output terminal T1 T2 and T3 must not be connected to power source to prevent from damaging the inverter e Grounding terminal properly ground the grounding terminal in compliance to 200V class type three grounding The 400V class type is special grounding Specifications are subject to change without notice Pictures are just an example For special features and or customization please ask to our sales network 110909 9 RVDF Quick Start Guide CARLO GAVAZZI 2 5 Description of Inverter Terminals 2 5 1 Descriptions of Main Circuit Terminals Symbol Description L1 R L2 S Main power input Single phase L1 L2 0 2 0 75 kW or L N Three phase L1 L2 L3 L3 T P R T1 U T2 V Inverter output to Motor T3 W Tightening torque for TM1 is 1 LBS FT or 12 LBS IN RVDFAxxxxxx Tightening torque for TM1 is 1 3 LBS FT or 16 LBS IN RVDFBxxxxxx Wire voltage rating must be a minimum of e 300V for 200V power supply series e 600V for 400V power supply series Extermal braking resistor terminal Only for RVDFBxxxxxx 2 5 2 Control Circuitry Terminal Block TM2 Description Sy
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