FXDP - User manual
Contents
1. E amp ay pun e H T gt AN e ie me gts at e A r d A Ci TURCK Industrial Automation pri FXDP USER MANUAL All brand and product names are trademarks or registered trade marks of the owner concerned 2nd revised edition 2004 09 04 Hans Turck GmbH amp Co KG Mulheim an der Ruhr All rights reserved including those of the translation No part of this manual may be reproduced in any form printed photocopy microfilm or any other process or processed dupli cated or distributed by means of electronic systems without written permission of Hans Turck GmbH amp Co KG Mulheim an der Ruhr Subject to alterations without notice Warning Dangerous electrical voltage Before commencing the installation Disconnect the power supply of the device Ensure that devices cannot be accidentally restarted Verify isolation from the supply Earth and short circuit Cover or enclose neighboring units that are live Follow the engineering instructions of the device concerned Only suitably qualified personnel in accordance with EN 50 110 1 2 VDE 0 105 Part 100 may work on this device system Before installation and before touching the device ensure that you are free of electrostatic charge The functional earth FE must be connected to the protective earth PE or to the potential equalization The system installer is responsible for implementing this connection Co2. 1 8 output modules digital 3 1 P parameterization 6 8 plain text diagnosis 1 13 prescribed USE 0 3 process image oo oo 6 7 product family 1 3 product overview 1 4 PROFIBUS DP 1 6 1 8 S service module 1 5 5 1 T technical data general 1 10 transmission rates 1 6 U use prescribed 0 3 9 1 TURCK WORLD WIDE HEADQUARTERS GERMANY Hans Turck GmbH amp Co KG WitzlebenstraBe 7 D 45472 M lheim an der Ruhr P O Box 45466 Mulheim an der Ruhr Phone 49 208 4952 0 Fax 49 208 4952 2 64 E Mail turckmh mail turck globe de Industr A
3. 8 Bit OUT 8 Bit IN 8 Bit DIAG 8 Bit OUT 8 Bit DIAG 12 Bit IN 4 Bit OUT n Bit IN 16 n Bit OUT AUTO Mode n Bit IN 16 n Bit OUT PROG Mode AddOn Diag mapped D300720 0904 FXDP FXDP IM8 0001 x FXDP IM 16 0001 x FXDP OM8 0001 FXDP OM16 0001 FXDP IOM88 0001 FXDP CSG88 0001 FXDP XSG16 0001 x x Comment per connector I I per connector O per connector O O per connector UI bzw O O per connector I O per connector I DIAG per connector O DIAG per connector UI bzw O O per connector outputs are read back channel config urable as IN inverted IN DIAG IN or OUT diagnostics mapped to user data area 5 7 Universal Service Module Table 32 Parameter data assignment A The parame terization of the in put as diagnostic input can only be realized if the in put is connected to Pin 2 5 8 Parameterization Param Parameter Byte 0 to 6 7 to 9 10 11 12 13 14 15 16 Standard DP parameters Standard DPV1 parameters Channel parameter 0 00 input 01 inverted Input 10 output 11 diagnostic input A Channel parameter 1 00 input 01 inverted Input 10 output 11 diagnostic input A Channel parameter 2 00 input 01 inverted Input 10 output 11 diagnostic input A Channel parameter 3 00 input 01 inverted Input 10 output 11 diagnostic input A reserved res
4. Channel as input Channel as input Channel as input Channel as input Channel as inverted input Channel as diagnostic input Channel as output Reported via bus 6 8 Cancel Help D300720 0904 FXDP Diagnosis evaluation on a S7 PLC Diagnosis evaluation on a S7 PLC In the following example a S7 PLC with the CPU 315 2AF02 0ABO firmware version 3 is used for diagnosis evaluation Note A correct diagnosis data evaluation cannot be guaranteed if S7 PLCs with older hard or firmware version are used The diagnosis evaluation of the FXDP modules can be done either via the online diagnosis in the hardware configurator of the SIMATIC software or via the Siemens function block FB125 This function block enables the visualization of plain text diagnosis on systems of different manufacturers Online diagnosis with die SIMATIC Manager For the online diagnosis you have to go online with the configured FXDP station in the hardware catalog A pending diagnosis is shown in the software with a red symbol at the module image A double click on the module opens the window Object properties The register DP Slave Diagnostics shows the plain text diag nostic message the slot number which accords to the connector s number on the FXDP modules and the channel number Note i T he plain text diagnosis is an evaluation of standardized error codes which are sent by the FXDP modules
5. Ground Expression used in electrical engineering to describe an area whose electrical potential is equal to zero at any given point In neutral grounding devices the potential is not necessarily zero and one speaks of the ground reference Ground connection One or more components that have a good and direct contact to earth D300720 0204 FXDP 8 3 Glossary Ground reference Potential of ground in a neutral grounding device Unlike earth whose potential is always zero it may have a potential other than zero GSD Acronym for Electronic Device Data Sheet which contains standardized PROFIBUS DP station descriptions They simplify the planning of the DP master and slaves Default language is English Hexadecimal System of representing numbers in base 16 with the digits O 9 and further with the letters A B C D E and F Hysteresis A sensor can get caught up at a certain point and then waver at this position This condition results in the counter content fluctuating around a given value Should a reference value be within this fluctuating range then the relevant output would be turned on and off in rhythm with the fluctuating signal I O Input output Impedance Total effective resistance that a component or circuit has for an alternating current at a specific frequency Inactive metal components Conductive components that cannot be touched and are electrically isolated from active metal components by in
6. female M12 connectors 5 pole PA6 GF30 220 5 x 60 4 x 27 mm Hx B x T via 4 through holes 5 4 mm IP67 according to EN 60068 2 6 IEC 68 2 47 according to EN 60068 2 27 according to EN 61000 6 2 EN 61000 6 4 D300720 0904 FXDP General technical data Approval for use in Zone 2 Temperature range Operating temperature Storage and transport D300720 0904 FXDP to EN 50014 2000 EN 50021 2000 amp 113 G EEx nA IIC T4 X 0 C to 55 C 32 F to 131 F 25 C to 70 C 13 F to 158 F The FXDP product family Dimension drawings Figure 5 FXDP module dimensions C2 C1 CO 35 4 j LED indications Table 5 LED Color Meaning FXDP LED indications Bus green communication with PROFIBUS DP running red no communication to PROFIBUS DP Power off Ug 18 VDC green Ug and U within the operating range red U 18 VDC In outputs off not actuated inactive green actuated active red channel overload 1 12 D300720 0904 FXDP Diagnosis Diagnosis These modules combine the advantages of channel diagnostics as known from the PDP series with the favorable compact housing dimensions of the FLDP series Output diagnostics are effective for each channel whereas the sensor supply is monitored separately for each connector Diagnostic data are also
7. 30 VDC Output current 1 4 A short circuit protected ON period 50 Switching frequency lt 250 Hz Galvanic isolation galvanic isolation to PROFIBUS DP Housing EMC to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 Approval for use in to EN 50014 2000 Zone 2 EN 50021 2000 amp 113 G EEx nA IIC T4 X D300720 0904 FXDP 3 3 Digital Output Modules Table 15 Parameter data assignment 3 4 Parameterization Param Parameter Meaning Byte 0 to 6 Standard DP parameters according to PROFIBUS DP standard 7 to 9 Standard DPV1 parameters according to PROFIBUS DP standard 10to 13 defined not parameterizable 1 output per connector 14and reserved 15 16 U diagnosis Activation of U diagnosis 00 diagnosis is not trans ferred via the bus 01 diagnosis is trans ferred via the bus D300720 0904 FXDP Digital output module 8 channel Diagnosis diagnostic messages in diagnosis telegram Table 16 Diagnostic message Meaning Diagnostic em messages Short circuit Channel wise diagnosis for short circuits at the connected actuator Undervoltage Operation voltage U missing or lt 18 VDC Load voltage missing Load voltage U missing or 18 VCD diagnosis in process data image Table 17 Output Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit O process data S Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 COP4 Diagn A Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Biti Bito Byte O Ug U SC Byte SC7
8. 5 Configuring the FXDP modules oWo W Wb mna 6 6 Diagnostic messages in the process image o WooooW om 6 7 Parameterization of the FXDP modules WWW mma 6 8 Diagnosis evaluation on a S7 PLO oo Wa 6 9 Online diagnosis with die SIMATIC Manager W ooo Woo 6 9 Diagnosis via function block FB125 ooocoo W WWW WWW XXX 6 12 Appendix Declaration or conto Mia 7 2 Glossary D300720 0904 FXDP 9 Index D300720 0904 FXDP iii D300720 0904 FXDP About this manual Documentation concept aa 2 General Information 3 Pesen USE natalicio n a e 3 Notes Concerning Planning Installation of this Product 3 Description of Symbols Used E ENEE KE KE Ken 4 Index of e DOE E 5 D300720 0904 FXDP 0 1 About this manual Documentation concept 0 2 This manual contains all information about the TURCK product family FXDP in protection class IPG7 The following chapters contain exact information about the general technical data and properties of each single module in the product family a description of the coupling to PROFIBUS DP as well as information about diagnosis and data mapping D300720 0904 FXDP General Information General Information Attention Please read this section carefully Safety aspects cannot be left to chance when dealing with electrical equipment Prescribed Use Warning The devices described in t
9. Channel wise diagnosis for short circuits Undervoltage at the connected sensor Operating voltage U lt 18 VDC diagnosis in process data image Table 9 Input Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit 1 Bit O process data Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 COP4 Diagn A Bit7 Bit6 Bits Bit4 Bit3 Bit2 Biti BitO Byte O Bytel SC7 SC6 SC5 SC4 SC3 SC2 SCI SCO Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Byte3 Con7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con0 A Depending on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy SC SCx Conx Up UL D300720 0904 FXDP Status connector x pin y Common short circuit indication Short circuit indication channel x Overload sensor voltage connector x U lt 18 VDC U lt 18 VDC Bit is not used 2 5 Digital Input Modules Digital input module 16 channel FXDP IM16 0001 The busstop input station FXDP IM16 0001 is a modular PROFIBUS DP slave in a compact housing design The module is suited for connection of up to sixteen 2 3 wire pnp sensors or mechanical contacts Figure 8 FXDP IM16 0001 2 6 D300720 0904 FXDP Digital input module 16 channel Wiring diagram Figure 9 Wiring diagram nn Technical Data Table 10 Type FXDP IM16 0001 technical Data FXDP IM16 0001 Configuration file TU1_ff1f gsd Inputs 16 2 3 wire pnp sensors Supply via UB 24 VDC 18 30 VDC Supply cu
10. Gem den Bestimmungen der Richtlinie falls zutreffend Following the provisions of Directive if applicable EMV Richtlinie EMC Directive 89 336 EWG 3 Mai 1989 Richtlinie ATEX 100a Directive ATEX 100a 94 9 EG 23 Marz 1994 Weitere Normen additional standards Das Feldbusmodul ist unter Ber cksichtigung der elektrischen Daten zum Einsatz in Zone 2 geeignet Die Ergebnisse der Pr fungen sind in dem Pr fprotokoll 04001H festgelegt U 18 30 VDC lt 200 mA Der zul ssige Umgebungstemperaturbereich ist 0 C 55 C Besondere Bedingungen Das Feldbusmodul ist vor vor jeglicher mechanischer Beschadigung und statischer Aufladung zu sch tzen Die Module sind aus Netzteilen mit mit sicherer Trennung IEC60364 UL508 zu versorgen Die Bemessungsspannung von 30VDc darf auf keinen Fall um mehr als 40 ber schritten werden Steckverbinder d rfen nicht unter Spannung getrennt werden Unbenutzte Steckvorrichtungen sind mit einer Schutzkappe zu verschlieBen Das Betriebsmittel erh lt folgende Kennzeichnung Ex 13G EEx nA IIC T4 X M lheim den 06 05 04 i UN W Stoll Ort und Datum der Austellung Name und Unterschrift des Befugten Place and date of issue Name and signature of authorized person 7 3f12a doc Stand 001 vom 26 05 03 7 2 D300720 0904 FXDP 00 Glossary Acknowledge Acknowledgment of a signal received Active metal component Conductor or conducting component th
11. a Id Addon Diagnosis e gg FXDPIMS 0001 NENNEN D Note i T he exact configuration procedure can be found in the operators manual which is supplied with the software 6 4 D300720 0904 FXDP Selecting the FXDP Modules as Slaves Selecting the FXDP Modules as Slaves To insert a FXDP module as a slave select the required entry from the hardware catalog Fi igure 24 FEIHW Config SIMATIC 300 Station Configuration S7 Pro1 E Bl x Inserting a FXDP Al Station Edit Insert PLC View Options Window Help 81 x module as a slave Disissis S el ala mE 2 ke Profle standard xl 3 BL6 3 va PROFIBUS 1 DP master system 1 Ey TURCK CC FXDP ga FXDP CSG88 0001 22 FXDP ma FXDP IM15 0001 ma FXDP M8 0001 im ma PXDP 0M88 0001 ma FXDP OM16 0001 P FXDP 0M8 0001 FXDP XSG16 0001 Universal module IM8 8 Bit IN IM18 16 Bit IN OMS 8 Bit OUT OM16 16 Bit OUT 10M88 8 Bit OUT 8 Bit I de 22 ExoPxs616 0001 CSG88 8 Bit OUT 8 Biel Order Number Designation l Address O Address Comment a ne nn E 6825406 Press F1 to get Help cho 4 D300720 0904 FXDP 6 5 Connection to a Siemens PLC S7 Figure 25 Configuration of the slave 6 6 Configuring the FXDP modules After the selection of a module as modular slave the function of the module has to be defined Please choose one of the module s configu
12. be detected if Pin 1 Ug supply and Pin 2 are bridged at the sensor or at the actuator D300720 0904 FXDP 5 9 Universal Service Module Diagnosis in the process data image Table 34 Input process data Byte O Byte 1 Output Byte O Byte 1 Diagn A Byte O Byte Byte2 Byte3 Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bit1 Bito C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 COP2 COP4 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bit1 Bito C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 COP2 COP4 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 Bit7 Bit6 Bit5 Bit4 Bits Bit2 Bit1 BitO Us U SC SC7 SC6 SC5 SC4 SC3 SC2 SCA SCO SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Con 7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con 0 A Depending on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy SC SCx Conx Up U 5 10 Status connector x pin y Common short circuit indication Short circuit indication channel x Overload sensor voltage connector x Ug lt 18 VDC U lt 18 VDC D300720 0904 FXDP 6 Connection to a Siemens PLC S7 General ee 2 Reading in the GSD File ussusansnnannannnnnnnnannnnnnnnnnannnnnnnnnnanannnnsonnnnnnnnennn 3 Reading in the GSD files before starting the software 3 Reading in the GSD files after starting the software 3 Selecting the FXDP Modules as Slaves 5 Confi
13. connector x pin y SC Common short circuit indication SCx Short circuit indication channel x Conx Overload sensor voltage connector x Us U 18 VDC UL U lt 18 VDC Bit is not used D300720 0904 FXDP 3 9 Digital Output Modules 3 10 D300720 0904 FXDP 4 Digital Hybrid Modules Digital hybrid module 2 x 8 channel I I or O O per connector 2 XDPSIONISSSUOU EE 2 Sing CAN AZ Pe 3 TETT erra een een 4 PAPE E 5 Kl Lei e 5 Digital combined module 2 x 8 channel I O per connector 7 FP SS 7 lie Ba Elo ANID MERE 8 TECHNICAL AA RE 9 Parameterization oooo oo Woo Woo anna 10 Kl Le Tue 10 D300720 0904 FXDP 4 1 Digital Hybrid Modules Digital hybrid module 2 x 8 channel I I or O O per connector FXDP IOM88 0001 The busstop input output station FXDP IOM88 0001 is a modular PROFIBUS DP slave in a compact housing design Up to eight 2 3 wire pnp sensors and eight DC actuators with a maximum output current of 1 4 A per output can be connected The inputs and outputs are provided equidirectionally via four connectors Figure 14 FXDP IOM88 0001 4 2 D300720 0904 FXDP Digital hybrid module 2 x 8 channel I I or O O per connector Wiring diagrams Figure 15 Wiring diagrams 3 BU D300720 0904 FXDP 4 3 Digital Hybrid Modules Table 22 Technical data Technical data Type FXDP IOM88 0001 Configuration file 4 4 Inputs S
14. is a modular PROFIBUS DP slave in a compact housing design The module is suited for connection of up to eight 2 3 wire pnp sensors or mechanical contacts Figure 6 FXDP IM8 0001 2 2 D300720 0904 FXDP Digital input module 8 channel Wiring diagram Figure 7 Wiring diagram Technical data Table 6 Type FXDP IM8 0001 Technical data FXDP IM8 0001 Configuration file TUO_ff1f gsd Inputs 8 2 3 wire pnp sensors Supply via UB 24 VDC 18 30 VDC Supply current lt 120 mA per connector short circuit protected Switching threshold 2 mA 4 mA OFF ON Switching current 6 MA limitation Switch on delay 2 5 ms Switching frequency lt 250 Hz Galvanic isolation galvanic isolation to PROFIBUS DP Housing EMC to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 Approval for use in to EN 50014 2000 Zone 2 EN 50021 2000 amp 113 G EEx nA IIC T4 X D300720 0904 FXDP 2 3 Digital Input Modules Parameterization Table 7 Param Parameter Meaning parameter data Byte assignment ee O to 6 Standard DP parameters according to PROFIBUS DP standard 7 to 9 Standard DPV1 parameters according to PROFIBUS DP standard 10 to 13 defined not parameterizable 1 input per connector 14 to 16 reserved 2 4 D300720 0904 FXDP Digital input module 8 channel Diagnosis diagnostic messages in the diagnosis telegram Table 8 Diagnostic message Meaning Diagnostic messages Short circuit
15. is assigned an explicit PROFIBUS DP address with which it can be queried by the master PROFIBUS DP master The PROFIBUS DP master is the central station on the bus and controls access of all stations to PROFIBUS PROFIBUS DP slave PROFIBUS DP slaves are queried by the PROFIBUS DP master and exchange data with the master on request Protective earth Electrical conductor for protection against dangerous shock currents Gener ally represented by PE protective earth R Radiation coupling A radiation coupling appears when an electromagnetic wave hits a conductive structure Voltages and currents are induced by the collision Typical sources of interference are for example sparking gaps spark plugs commutators from electric motors and transmitters e g radio that are operated near to conducting structures Reaction time The time required in a bus system between a reading operation being sent and the receipt of an answer It is the time required by an input module to change a signal at its input until the signal is sent to the bus system Reference potential Potential from which all voltages of connected circuits are viewed and or measured Repeater The phase and the amplitude of the electric data signals are regenerated during the transmission process by the repeater Further it is possible to change the topology of the PROFIBUS network It can be extended considerably by means of the repeater D300720 0204 FXD
16. previous version of the manual the following items have been modified or added Table 1 Modifications Additions Chapter Index of modifications Approval of the modules for use in Zone 2 2to6 Declaration of conformitiy added 7 Supply fo outputs via U 3 to 5 D300720 0904 FXDP 0 5 About this manual 0 6 D300720 0904 FXDP The FXDP product family General information oo n n KEE EK nn nn n KK KKK KKK KEN KEE KKK KE KEEN KKK KKK un 3 Product OovervieW eege 4 The service ne el TEE 5 Connection to PROFIBUS DP nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnunnnnnnn 6 Addressing on PROFIBUS DP oooo o o Koo na 6 Transmission rates ooooooooo ooWo Wo Wc Wo Wc WWW WWW maa 6 Bus termination ooooooW oo WWW WWW JJ maa 6 Configuration E 7 Connection possibilities ee n nn n nn nn E ENEE KE KE KKK KKK EK ek e 8 PROFIBUS DP arnunennvnvnvnnnnnnnnnennenennnnnnnnnenennennnnnnnnnnnnnnnnennuenenenennnnnnenenenenenen 8 Operating load voltage EEN 8 IN Fand ELENE S ot engeren E at 9 General technical data nannan om n n n n n n nn n nn n nn n nn n nn n nn nna nannan nan 10 Technical 0312 EEN 10 Dimension LE A 12 LED INGICATIONS 25 2 2 tn di a ciao 12 WIEL Va CC 13 D300720 0904 FXDP 1 1 The FXDP product family 1 2 This chapter contains all information about the construction and the general technical data of the FXDP modules as well as about the their method of functi
17. transferred to the PROFIBUS DP and the respective status is indicated via LEDs on the module individually for each channel Diagnostic data can also be reproduced and transferred within the user data area Note Please read the corresponding sections in the module specific chapters for any information about the diagnosis mapping in the process data image Channel related diagnostics help increase system availability because the type of error and its location can be determined in detail According to PROFIBUS specifications all diagnostic data are transferred to the higher level control system via the PROFIBUS DP where these information can be evaluated by higher level masters Chapter 6 of this manual Connection to a Siemens PLC S7 contains an example for plain text diagnosis evaluation D300720 0904 FXDP 1 13 The FXDP product family 1 14 D300720 0904 FXDP 2 Digital Input Modules Digital input module 8 channel eese eee rennen nne 2 FP 2 LATE Re 516 Le EE EE 3 FEEHNIEA Cala EE 3 PENN nc ee ba aa banar 4 DIAGNOSIS une EE 5 Digital input module 16 channel kk KKK KEEN eere eee enne ene 6 PFADPSMIG V00 EE 6 Wining CACM AN A EE 7 PSC ME A e E 7 Parameterization o ooooWoo o oo anna 8 Kl Ce ln e 9 D300720 0904 FXDP 2 1 Digital Input Modules Digital input module 8 channel FXDP IM8 0001 The busstop input station FXDP IM8 0001
18. 114 CHANNEL ERROR CODE DEZ ME E M 7 015 8_23 16_31 24 21 MD 116 CHANNEL ERROR INFO 1 BIN 240100 0000 0000 0000 0000 0000 0000 0000 MD 120 CHANNEL ERROR INFO 2 BIN 280000 0000 0000 0000 0000 0000 0000 0000 23 MB 124 DIAG COUNTER DEZ 0 A a 24 M 1001 DIAG OVERFLOW BIN Mi 280 IM 1002 BUSY BIN EE 280 Uebersicht Ausgefallene Slaves ee Ne 2n 28 DB125DBD 1208 DETAIL DIAG DB FAILED SLAVES BIN 240000 0000 0000 0000 0000 0000 0000 0000 29 DB125 DBD 1212 DETAIL DIAG DB FAILED SLAVES 2 BIN 280000 0000 0000 0000 0000 0000 0000 0000 30 DB125 DBD 1216 DETAIL_DIAG_DB FAILED_SLAVES 3 BIN 280000 0000 0000 0000 0000 0000 0000 0000 31 DB125 DBD 1220 DETAIL DIAG DB FAILED SLAVES 4 BIN 280000 0000 0000 0000 0000 0000 0000 0000 ES Uebersicht Gestoerte Slaves DESS m DB125D8D 1224 DETAIL DIAG DB FAULTY SLAVES BIN 7 280000 0000_0000 0000 0010 0001 0000 0000 DB125 DBD 1228 DETAIL DIAG DB FAULTY SLAVESI2 BIN 240000 0000 0000 0000 0000 0000 0000 0000 35 DB125 DBD 1232 DETAIL_DIAG_DB FAULTY_SLAVES 3 BIN 280000 0000 0000 0000 0000 0000 0000 0000 36 DB125 DBD 1236 DETAIL DIAG DB FAULTY SLAVES 4 BIN RE l vi FXDP_14SIMATIC 300 1 s 4S7 Programm 1 4 BN Z The function block FB125 transmits the diagnostic messages to higher level operating panels which interpret the error codes and display them as plain text diagnosis D300720 0904 FXDP 6 13 Connection to a Sie
19. 3 DB125 ig VAT1 UNGES FB125 a Y CPU 3152 DP e VAT126 ga SFC5 ga SFCS ga SFC12 ga SFC13 Esa 57 Programm 1 eg SFC41 ga SFC42 ga SFC49 ga SFCS1 B Quellen 3 Bausteine Online access to the modules diagnostic messages is possible via the variable table VAT125 or the data block DB125 6 12 D300720 0904 FXDP Diagnosis evaluation on a S7 PLC Figure 31 VAT125 with diag nostic message The following example shows a diagnostic message with error code 6 Wire break at station 22 channel 0 Variable beobachten und steuern YAT 125 FXDP_1 SIMATIC 300 1 XCPU 315 2 DPXS7 Programm 1 ONLINE B x ga Tabelle Bearbeiten Einf gen Zielsystem Variable Ansicht Extras Fenster Hilfe 8 sl Qla el slalel x Fs 4 re sl spon 2 IAI Operan Symbol Ane Statuwet Steuer wert E 280 MANUAL MODE BIN B UO I E 281 SINGLE STEP SLAVE BIN MN 21 241 W E 282 SINGLE STEP ERROR BIN MM 280 B E 283 RESET BIN am B E 284 SINGLE SLAVE DIAG BIN EE 280 MB 125 SINGLE DIAG ADR DEZ ao n 30 BJ M 100 0 ALL SLAVES OK BIN m B MB 102 SUM SLAVES DIAG DEZ l Dun SLAVE ADR S M MB 104 SLAVE STATE DEZ MW 106 SLAVE IDENT NO HEX OE MB 108 ERROR NO DEZ MW nm 14 MB 108 ERROR TYPE DEZ ZEHN MB 110 MODULE NO DEZ MWN MB 111 MODULE STATE DE DL MB 112 CHANNEL NO DEZ 0 MB 113 CHANNEL TYPE HEX BHiBHO3 19 Mw
20. According to the PROFIBUS DP standard the meanings of the error codes 1 11 are defined i e 1 Short circuit 6 Wire break All other error codes may differ in their interpretation always de pending on the programming software that is used D300720 0904 FXDP 6 9 Connection to a Siemens PLC S7 The button Hex Format opens the window Diagnosis in Hexa decimal Format which shows the module s entire diagnosis tele gram us 28 kt Module Information FXDP XSG16 0001 ONLINE an Path FXDP_1 ASIMATIC 300 1 CPU 315 2 DP Operating mode of the CPU lt gt RUN information Status a Error Operating mode of the module General DP Slave Diagnostics Master Address 2 Manufacturer s ID 16H FFIF Version Diagnosis in Hexadecimal Format Standard Diagnosis of the Slave Slave specific diagnostic data DP Slave Diagnosis in Hexadecimal Format Watchdog activated 0010 26 86 4C 21 86 4D 21 Channel S pecific Diagnosis Slot Channel Error 0 Wire break 1 Wire break 12 Short circuit 13 Short circuit OO OCH CH Print Help Close Update Print Help Note i T he software SIMATIC Manager only interprets the standardized error codes in the online diagnosis 6 10 D300720 0904 FXDP Diagnosis evaluation on a S7 PLC The following example shows a simulated failure in the load voltage supply U The software c
21. N or OUT diagnostics mapped to user data section D300720 0904 FXDP Product overview The service module Besides the typical FXDP properties like the extended diagnosis the possibility of diagnosis data mapping into the user data as well as the comfortable M12 I O connection technology the service module FXDP XSG16 0001 provides the following additional features Each single channel can be configured according to the applica tion via configuration software tools e g SIMATIC Manager etc The required combination of in and outputs can be exactly planned to suit the customer s needs This thus ensures a 100 technology utilization and a cost minimization Operating FXDP modules can directly be replaced by the XSG module Without any additional configuration it can take over the function of the module that has to be replaced The customer only has to change the hardware to set the previously config ured PROFIBUS DP address at the XSG module and to execute a voltage reset at the module Based on this fact the module is universally applicable and can be used to reduce inventory costs and system down times two factors that are constantly gaining in importance in face of ever more complex technical processes D300720 0904 FXDP 1 5 The FXDP product family Connection to PROFIBUS DP Figure 2 Setting the PROFIBUS DP address 1 6 Addressing on PROFIBUS DP The PROFIBUS DP address 1 to 126 is set v
22. P 8 7 Glossary Root connecting Creating a new potential group using a power distribution module This allows sensors and loads to be supplied individually RS 485 Serial interface in accordance with EIA standards for fast data transmission via multiple transmitters Serial Type of information transmission by which data is transmitted bit by bit via a cable Setting parameters Setting parameters of individual stations on the bus and their modules in the configuration software of the master Shield Conductive screen of cables enclosures and cabinets Shielding Description of all measures and devices used to join installation components to the shield Short circuit proof Characteristic of electrical components A short circuit proof part withstands thermal and dynamic loads which can occur at its place of installation due to a short circuit Station A functional unit or I O components consisting of a number of elements SUB D connector 9 pin connector for connecting the fieldbus to the I O stations Terminating resistance Resistor on both ends of a bus cable used to prevent interfering signal reflec tions and which provides bus cable matching Terminating resistors must always be the last component at the end of a bus segment D300720 0904 FXDP To ground Connection of a conductive component with the grounding connection via a grounding installation Topology Geometrical structure of a network or t
23. SC6 SC5 SC4 SC3 SC2 SC SCO Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Byte3 Con7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con 0 A Depending on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy Status connector x pin y SC Common short circuit indication SCx Short circuit indication channel x Conx Overload sensor voltage connector x Us U lt 18 VDC U U lt 18 VDC Bit is not used D300720 0904 FXDP 3 5 Digital Output Modules Digital output module 16 channel FXDP OM16 0001 The busstop output station FXDP OM16 0001 is a modular PROFIBUS DP slave in a compact housing design Up to sixteen DC actuators with a maximum output current of 1 4 A per output can be connected Figure 12 FXDP OM16 0001 3 6 D300720 0904 FXDP Digital output module 16 channel Wiring diagram Figure 13 PE 4 BK Wiring diagram 2 Technical data Table 18 Type Technical data FXDP OM16 0001 Configuration file Outputs Load supply via U Output current Switching frequency Galvanic isolation Housing EMC Approval for use in Zone 2 D300720 0904 FXDP FXDP OM16 0001 TU3_ff1f gsd 16 DC actuators 24 VDC 18 30 VDC 1 4 A short circuit protected ON period 50 lt 250 Hz galvanic isolation to PROFIBUS DP to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 to EN 50014 2000 EN 50021 2000 amp 113 G EEx nA IIC
24. T4 X 3 7 Digital Output Modules Table 19 Parameter data assignment 3 8 Parameterization Param Parameter Meaning Byte 0 to 6 Standard DP parameters according to PROFIBUS DP standard 7 to 9 Standard DPV1 parameters according to PROFIBUS DP standard 10to 13 defined not parameterizable 2 Outputs per connector 14and reserved 15 16 U diagnosis Activation of U diagnosis 00 diagnosis is not trans ferred via the bus 01 diagnosis is trans ferred via the bus D300720 0904 FXDP Digital output module 16 channel Diagnosis diagnostic messages in the diagnosis telegram Table 20 Diagnostic message Meaning Diagnostic em messages Short circuit Channel wise diagnosis for short circuits at the connected actuator Undervoltage Operation voltage U missing or lt 18 VDC Load voltage missing Load voltage U missing or lt 18 VDC diagnosis in process data image Table 21 Output Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit O process data _ emo Byte 0 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 COP2 COP4 Byte 1 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 Diagn A Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Biti BitO Byte O Us U SC Bytel SC7 SC6 SC5 SC4 SC3 SC2 SC1 SCO Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Byte3 Con7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con O A Depending on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy Status
25. an not interpret the diagnostic message No encoder voltage or load voltage error code 17 because it is not standardized Figure 29 Ko Module Information FXDP XSG16 0001 ONLINE a ET Error code 17 not Path FXDPAINSIMATICBUNNCFU 3152 DP Operating mode of the CPU lt i gt RUN standardized Status Ye Error Operating mode of the module General DP Slave Diagnostics Master Address 2 Manufacturer s ID 16 FF1F Version Diagnosis in Hexadecimal Format Ki Standard Diagnosis of the Slave Slave specific diagnostic data DP Slave Diagnosis in Hexadecimal Format Watchdog activated re Am Channel Specific Diagnosis Et Channel Pin Hep Close Update Print Help D300720 0904 FXDP 6 11 Connection to a Siemens PLC S7 Diagnosis via function block FB125 The following description shows the diagnosis with function block 125 version V4 5 You can download the actual version of the func tion block directly from the Siemens homepage i Note Please read the function block s description from Siemens for all in formation about structure and handling of FB 125 In order to use the FB125 all software blocks and symbols of the function block have to be copied into the project Figure 30 ES FXDP_1 E SIEMENS Step S 7proj Fxdp_1 Project with E E FXDP 1 Ga Systemdaten iz D I ig 0B82 ig 0686 ga FB125 S E SIMATIC 30011 g FC125 iz DB100 1
26. and eight DC actuators with a maximum output current of 1 4 A per output can be connected The inputs and outputs are provided in combination by eight connectors Figure 16 FXDP CSG88 0001 D300720 0904 FXDP 4 7 Digital Hybrid Modules Wiring diagram Figure 17 Wiring diagram 4 8 D300720 0904 FXDP Digital combined module 2 x 8 channel I O per connector Technical data Table 26 Type Technical data FXDP CSG88 0001 Configuration file Inputs Supply via Ug Supply current Switching threshold OFF ON Switching current limitation Switch on delay Switching frequency Galvanic isolation Outputs Load supply via U Output current Switching frequency Galvanic isolation Housing EMC Approval for use in Zone 2 D300720 0904 FXDP FXDP CSG88 0001 TU5_ff1f gsd 8 2 3 wire pnp sensors 24 VDC 18 30 VDC lt 120 mA per connector short circuit protected 2 mA 4 mA 6 MA 2 5 ms lt 250 Hz galvanic isolation to PROFIBUS DP 8 DC actuators 24 VDC 18 30 VDC 1 4 A short circuit protected ON period 50 lt 250 Hz galvanic isolation to PROFIBUS DP to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 to EN 50014 2000 EN 50021 2000 amp 113 G EEx nA IIC T4 X 4 9 Digital Hybrid Modules Table 27 Parameter data assignment Table 28 Diagnostic messages Parameterization Param Parameter Meaning Byte 0 to 6 Stand
27. ard DP parameters according to PROFIBUS DP standard 7to9 Standard DPV1 parameters according to PROFIBUS DP standard 10 and 88 88 Pin 2 of the connectors is 11 not parameterizable defined a output pin 4 as AA input 12and 88 88 13 not parameterizable 14 and reserved 15 16 U diagnosis Activation of U diagnosis 00 diagnosis is not trans ferred via the bus 01 diagnosis is trans ferred via the bus Diagnosis diagnostic messages in the diagnosis telegram Diagnostic Meaning message Short circuit Channel wise diagnosis for short circuits at the connected sensor actuator Undervoltage Operation voltage U missing or lt 18 VDC Load voltage Load voltage U missing or lt 18 VDC missing D300720 0904 FXDP Digital combined module 2 x 8 channel I O per connector diagnosis in process data image Table 29 Input Bit 7 Bit6 Bit5 Bit4 Bit3 Bit 2 Bit1 BitO process data i Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 COP4 Output Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit O Byte 0 C7P2 C6P2 C5P2 C4P2 C3P2 C2P2 C1P2 COP2 Diagn A Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bito Byte 0 Ug U SC Bytel SC7 SC6 SC5 SC4 SC3 SC2 SC SCO Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con 0 A Depending on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy Status connector x pin y SC Common short circuit indication SCx S
28. ary Multi master mode Operating mode in which all stations in a system communicate with equal rights via the bus NAMUR German acronym for an association concerned with standardizing measure ment and control engineering NAMUR initiators are special versions of the two wire initiators NAMUr initiators are characterized by their high immunity to interference and operating reliability due to their special construction low internal resistance few components and compact design Overhead System administration time required by the system for each transmission cycle PLC Programmable Logic Controller Potential compensation The alignment of electrical levels of electrical components and external conductive components by means of an electrical connection Potential free Galvanic isolation of the reference potentials in I O modules of the control and load circuits Potential linked Electrical connection of the reference potentials in I O modules of the control and load circuits PROFIBUS DP PROFIBUS bus system with DP protocol DP stands for decentralized periphery PROFIBUS DP is based on DIN 19245 Parts 1 3 and has been integrated into the European fieldbus standard EN 50170 It ensures a fast cyclic data exchange between the central DP master and the decentralized periphery devices slaves Its universal use is realized by the multi master concept D300720 0904 FXDP PROFIBUS DP address Each PROFIBUS DP module
29. at is electrically live during operation Address Identification number of e g a memory position a system or a module within a network Addressing Allocation or setting of an address e g for a module in a network Analog Infinitely variable value e g voltage The value of an analog signal can take on any value within certain limits Automation device A device connected to a technical process with inputs and outputs for control Programmable logic controllers PLC are a special group of automation devices Baud Baud is a measure for the transmission speed of data 1 Baud corresponds to the transmission of one bit per second Bit s Baud rate Unit of measurement for measuring data transmission speeds in Bit s Bidirectional Working in both directions D300720 0904 FXDP 8 1 Glossary Bus Bus system for data exchange e g between CPU memory and I O levels A bus can consist of several parallel cables for data transmission addressing control and power supply Bus cycle time Time required for a master to serve all slaves or stations in a bus system i e reading inputs and writing outputs Bus line Smallest unit connected to a bus consisting of a PLC a coupling element for modules on the bus and a module Bus system All units which communicate with one another via a bus Capacitive coupling Electrical capacitive couplings occur between cables with different potentials Typical sources of i
30. bers Pin 4 2 channel O 2 4 all pair channel numbers 5 4 D300720 0904 FXDP FXDP XSG16 0001 Wiring diagrams Figure 20 Connection of 2 actuators Wiring diagrams 5 PE ABK Connection of 2 sensors 3 BU D300720 0904 FXDP 5 5 Universal Service Module Technical data Table 30 Type Technical data FXDP XSG16 0001 Configuration file Inputs configurable Supply via Ug Supply current Switching threshold OFF ON Switching current limitation Switch on delay Switching frequency Galvanic isolation Outputs configurable Load supply via U Output current Switching frequency Galvanic isolation Housing EMC Approval for use in Zone 2 FXDP XSG16 0001 TU6_ff1f gsd n 2 3 wire pnp sensors n 0 16 24 VDC 18 30 VDC lt 120 mA per connector short circuit protected 2 mA 4 mA 6 mA 2 5 ms lt 250 Hz galvanic isolation to PROFIBUS DP 16 n DC actuators n 0 16 24 VDC 18 30 VDC 1 4 A short circuit protected ON period 35 lt 250 Hz galvanic isolation to PROFIBUS DP to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 to EN 50014 2000 EN 50021 2000 amp 113 G EEx nA IIC T4 X 5 6 D300720 0904 FXDP FXDP XSG16 0001 Table 31 Configuration options for the universal service module Configuration options User data area 8 Bit IN 16 Bit IN 8 Bit OUT 16 Bit OUT 8 Bit IN 8 Bit OUT 8 Bit IN
31. ecessary emergency stop devices should be implemented Wherever faults in the automation system may cause damage to persons or property external measures must be implemented to ensure a Safe operating state in the event of a fault or malfunc tion for example by means of separate limit switches mechan ical interlocks etc The electrical installation must be carried out in accordance with the relevant regulations e g with regard to cable cross sections fuses PE All work relating to transport installation commissioning and maintenance must only be carried out by qualified personnel IEC 60 364 and HD 384 and national work safety regulations All shrouds and doors must be kept closed during operation Table of Contents About this manual Documentation Concept 0 2 General Information o W W KW mna 0 3 seca US aan e EE AA 0 3 Notes Concerning Planning Installation of this Product 0 3 Description of Symbols Used iooo WWW Woo maa 0 4 Index of modifications oo Woman 0 5 1 The FXDP product family General information araxsasunnennnravavaunununnenenvavavausununnenenvaununnennnvavavausununnenenvave 1 3 Product Overview oo W Woo WWW ak nn nn nn nn nenn nn nn un en nn nun nun nun nn un nn un nn nn nen mana nana na 1 4 The service module nn nn nun nun nn nun nn nnnn nenn 1 5 Connection to PROFIBUS DP esee WWW mmm nene 1 6 Addressin
32. er starting the software Proceed as follows to read in the above GSD files if you have already started the software Create a new or open an existing project Open the hardware configuration software Copy the required GSD file using the Options Install New GSD 5 command Bi HW Config Configuring hardware Station PLC view Options Help Nlge ae E Customize Chrl Alk E Edit Catalog Profile Update Catalog Install Hw Updates Install New GSD Import Station 550 D300720 0904 FXDP 6 3 Connection to a Siemens PLC S7 Select the GSD file from the corresponding source directory Figure 22 Installing new GSD Selection of the GSD files fromthe hin oo JBKPOOOO sjem amp 037 gsd _ JBKPOOOI SIEMSO7O GSD _ BKPOOOZ TRCKFFZF G5D JEKPODOS TUO FF1F G5D siem0024 gsd TU1 FF1F 65D corresponding source directory si SIEM8042 G5E E TEE a siem0024 geb Ax Ee SIEMSO42 aa siemO024 el SIEMBOSZ laa TRCKFFZF aa siemO024 el SIEMBOSZ D The GSD files are listed as separate entries in the hardware catalog following correct installation Figure 23 Hardware Catalog FXDP modules in the hardware catalog ELCH Additional Field Devices O 170 BI BLE 1 B MO 2 29 TURCK Ec FXDP Figg FXDP C5G88 0001 Egg FXDP IM16 0001 Universal module IME 16 Bit IN
33. erved U diagnosis 00 diagnosis is not trans ferred via the bus 01 diagnosis is trans ferred via the bus Meaning according to PROFIBUS DP standard according to PROFIBUS DP standard Channel function Channel 0 3 2 Bit define the function of the respective channel Channel function Channel 4 7 2 Bit define the function of the respective channel Channel function Channel 8 11 2 Bit define the function of the respective channel Channel function Channel 12 15 2 Bit define the function of the respective channel Activation of U diagnosis D300720 0904 FXDP FXDP XSG16 0001 Diagnosis Diagnostic messages in the diagnosis telegram Table 33 Diagnostic message Meaning diagnostic EE messages Short circuit Channel wise diagnosis for short circuits at the connected sensor actuator Wire break Indication of a wire break in the sensor or actuator line please read the following Note The wire break indication is inverted diagnostic bit O gt no diagnosis diagnostic bit 1 gt wire break at Diag IN Undervoltage Operation voltage U missing or lt 18 VDC Load voltage missing Load voltage U missing or lt 18 VDC Note i T he Pin 2 diagnosis wire break can only be realized with the mod ule FXDP XSG 0001 configured as IM8D8 OM8D8 or XSG16 16 IN 16 OUT Prog Mode see Configuration options Page 5 7 i Note A U wire break can only
34. g on PROFIBUS DP o oooo o W o W mom nana 1 6 Transmission rates ooooooooocoWoWo Wo Wo Wc Wo W WWW Wo maa 1 6 BUS TS MINO Pa ena tate AE EE ee 1 6 Configuration AE 1 7 Connection possibilities A 1 8 Seil 1 8 Operating load voltage AE 1 8 In and OM PUIS REP 1 9 General technical data 1 10 Technical data sci RTT 1 10 DIMENSION OP AW INOS en 1 12 LED Indi CANON EE 1 12 AMOS E 1 13 2 Digital Input Modules Digital input module 8 channel rrarnwrnonnnnronnnerennnenennnenennnnnernnnnennnnnennnnuvenen 2 2 PAD Ps I 00O sa ee Tea etann ba 2 2 Digital input module 16 channel Wooo om 2 6 PAD IVI An ee 2 6 D300720 0904 FXDP i Digital Output Modules Digital output module 8 channel oo mo Wo Wo mo om mn 3 2 EES EL A WEE 3 2 Digital output module 16 chamnel ooocccoccncconccnicnconicnnaniconanaconanacananononos 3 6 FADE 20 MAG Mh 3 6 Digital Hybrid Modules Digital hybrid module 2 x 8 channel I I or O O per Gonnechor 4 2 FXDP OM88 00 EE 4 2 Digital combined module 2 x 8 channel I O per connector ee 4 7 FXDP CSG88 000 ME 4 7 Universal Service Module FXDP XSG16 0001 een 5 2 The service module EE 5 2 BIOKO 5 4 Wiring diagrams varsel 5 5 Tera ga CA EE 5 6 GONPOGUFATION Ree 5 7 Parameter ato EE 5 8 DEN 5 9 Connection to a Siemens PLC S7 ein RE EE AE NE TE 6 2 Reading in the GSD File EEN 6 3 Selecting the FXDP Modules as Slaves oooooooW Woo 6
35. guring the FXDP modules Wa 6 Diagnostic messages in the process Image 7 Parameterization of the FXDP moduleS om om 8 Diagnosis evaluation on a S7 PLC oo 9 Online diagnosis with die SIMATIC Manager Wo Woo 9 Diagnosis via function block FBI 12 D300720 0904 FXDP 6 1 Connection to a Siemens PLC S7 General 6 2 The software SIMATIC Manager V 5 1 with Service Pack 6 from Siemens is used to configure the connection of FXDP modules with the Siemens S7 PLC The CPU used in the S7 in the following example was a CPU 315 2AF02 0ABO with firmware version 3 D300720 0904 FXDP Reading in the GSD File Reading in the GSD File Figure 21 Reading in the GSD files using Install New GSD The GSD files for FXDP must be read into the software before you can begin with the initial configuration There are two procedures possible for reading in the files Reading in the GSD files before starting the software Copy the GSD files TUx_ff1f gsd for the FXDP into the Sstep S7 data GSD directory Copy the icon files bmp into the Step S7data directory Start the SIMATIC Manager software The FXDP modules will automatically be entered into the hard ware overview following correct installation of the files The hard ware overview can be accessed using the lt Insert gt Hardware Catalog gt command Reading in the GSD files aft
36. he circuitry arrangement UART Universal Asynchronous Receiver Transmitter UART is a logic circuit which is used to convert an asynchronous serial data sequence to a parallel bit sequence or vice versa Unidirectional Working in one direction D300720 0204 FXDP 8 9 Glossary 8 10 D300720 0904 FXDP 9 Index A addressing EE 1 6 B bus termination 1 6 C configuration files 1 7 D Declaration of conformity 7 2 ale alte E 1 13 diagnosis evaluation 6 9 diagnostic message 6 7 dimension drawings 1 12 documentation concept 0 2 F zl 6 12 function block 6 12 FXDP CSG88 0001 4 7 FXDP IM16 0001 2 6 FXDP IM8 0001 2 2 FXDP IOMS8 0001 4 2 FXDP OM16 0001 3 6 FXDP OM8 0001 3 2 FXDP XSG16 0001 5 2 G GSD files aan 1 7 6 3 H hybrid modules digital 4 1 I input modules digital 2 1 L LED indications 1 12 load voltage oooooWoo Wo nennen 1 8 D300720 0904 FXDP O online diagnosis 6 9 operating files
37. hield Operating load voltage The module is powered via a 7 8 connector The power is fed through via a second 7 8 connector Male U Female U 3 1 GND 3 4 2 2 GND D OKA e E 5 1 4 Up 1 5 5 Uj Note The operational voltage is monitored internally Supply failures of less than 2 5 ms are compensated and thus do not lead to module malfunction It is also ensured that a voltage reset cannot lead to generation of faulty signals D300720 0904 FXDP Connection possibilities In and outputs The module is equipped throughout with 5 pole metal M12 connectors for connection of the sensor actuator level Note For the pin assignment please refer to the wiring diagrams in the module specific chapters of the manual D300720 0904 FXDP 1 9 The FXDP product family General technical data Technical data Table 4 Power supply General technical data of FXDP modules Load voltage U Internal current consumption via U Connections PROFIBUS DP Power supply Inputs outputs Housing Dimensions Mounting Degree of protection IEC 60529 EN 60529 Vibration resistance test Shock resistance test EMC Operational voltage U 24 VDC 18 30 VDC 24 VDC 18 30 VDC 70 MA nickel plated brass connectors 1 x male M12 connector IN 1 x female M12 connector OUT 5 pole reverse keyed 1 x 7 8 male connector U 1 x 7 8 female connector U 5 pole
38. his manual must be used only in applica tions prescribed in this manual or in the respective technical de scriptions and only with certified components and devices from third party manufacturers Appropriate transport storage deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble free and safe operation of these devices Notes Concerning Planning Installation of this Product Warning All respective safety measures and accident protection guidelines must be considered carefully and without exception D300720 0904 FXDP 0 3 About this manual Description of Symbols Used A Warning T his sign can be found next to all notes that indicate a source of haz ards This can refer to danger to personnel or damage to the system hardware and software and to the facility This sign means for the operator work with extreme caution Attention A T his sign can be found next to all notes that indicate a potential haz ard This can refer to possible danger to personnel and damages to the system hardware and software and to the facility Note i T his sign can be found next to all general notes that supply impor tant information about one or more operating steps These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation 0 4 D300720 0904 FXDP Index of modifications Index of modifications Compared to the
39. hort circuit indication channel x Conx Overload sensor voltage connector x Us U 18 VDC U U lt 18 VDC Bit is not used D300720 0904 FXDP 4 11 Digital Hybrid Modules D300720 0904 FXDP 5 Universal Service Module FXDP X5G16 0001 ri 2 The Service ee EU 2 BO 4 e lte GAG gg NE e E O 5 Tee 6 Configuration options nana 7 Parameterization oo Wo Woo mom man 8 q EU O ae S 9 Diagnostic messages in the diagnosis telegram 9 Diagnosis in the process data image oooooW oW oom 10 D300720 0904 FXDP 5 1 Universal Service Module FXDP XSG16 0001 The busstop input output station FXDP XSG16 0001 is a modular PROFIBUS DP slave in a compact housing design The module is equipped with sixteen channels which can be configured differently depending on the specific application requirements Up to sixteen 2 3 wire pnp sensors or sixteen DC actuators with a maximum output current of 1 4 A per output can be connected The service module Besides the typical FXDP properties like the extended diagnosis the possibility of diagnosis data mapping into the user data as well as the FIXCON 1 O connection technology the service module FXDP XSG16 0001 provides the following additional features Each single channel can be configured according to the applica tion via configuration software tools e g SIMATIC Manager etc The required combination
40. ia three decimal rotary coding switches located under a transparent protective cover X 100 X 10 X 1 1 1423 12 3 0 0 5 0 5 SF 9 6 9 6 SF 8 7 8 7 Transmission rates The module supports transmission rates of up to 12 Mbps and adjusts automatically to the transmission speed determined by the master Bus termination The bus termination is realized via an external terminating resistor at Bus OUT D300720 0904 FXDP Connection to PROFIBUS DP Configuration files The configuration files for the software link are available via the internet under www turck com for download purposes The following table shows the corresponding configuration files for each single module Table 3 Module Configuration file Configuration files FXDP IM8 0001 TUO_ff1f gsd FXDP IM16 0001 TU1_ff1f gsd FXDP OM8 0001 TU2 ffif gsd FXDP OM16 0001 TU3_ff1f gsd FXDP IOM88 0001 TU4_ffif gsd FXDP CSG88 0001 TU5_ffif gsd FXDP XSG16 0001 TUG ffif gsd D300720 0904 FXDP 1 7 The FXDP product family Connection possibilities PROFIBUS DP Module connection to the PROFIBUS DP is established via two Figure 3 M12x1 connector for connection to PROFIBUS DP Figure 4 7 8 connector for supplying and feeding through of supply voltage 1 8 reverse keyed M12 connectors Male IN Female OUT o 1 N N 2 125VDC gt 2 Aline a 2 A line 3 N 3 GND 1 969013 3 GND 4 Bline O 4 B line 4 5 5 Shield 5 a 5 S
41. mens PLC S7 6 14 D300720 0904 FXDP 7 Appendix D300720 0904 FXDP 0 1 Appendix Declaration of conformity Figure 32 Declaration of runc conformity Konformit tserkl rung Nr 3147 M Industriel Automation Declaration of Conformity Diese Konformit tserkl rung entspricht der Europ ischen Norm EN 45014 Allgemeine Kriterien f r Konformit tserkl rungen von Anbietern Die Grundlage der Kriterien sind internationale Dokumente insbesondere ISO IEC Leitfaden 22 1982 Information on manufacturer s declaration of conformity with standards or other technical specifications This Declaration of Conformity complies with the European Standard EN 45014 General criteria for a supplier s declaration of conformity These criteria are based on the relevant international documentation particularly the ISO IEC Guide 22 1982 Information on the manufacturer s declaration of conformity with standards or other technical specifications Wirwe HANS TURCK GMBH 8 CO KG WITZLEBENSTR 7 D 45472 M LHEIM A D RUHR erkl ren in alleiniger Verantwortung dass die Produkte declare under our sole responsibility that the products Feldbusmodul Typenreihe FXDP auf die sich die Erklarung bezieht mit den folgenden Normen bereinstimmen to which this declaration relates are in conformity with the following standards EN 61326 1998 A1 1999 und wo anwendbar and where applicable EN 50014 2000 EN 50021 2000
42. ng on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy Status connector x pin y SC Common short circuit indication SCx Short circuit indication channel x Conx Overload sensor voltage connector x Us Ug lt 18 VDC U U lt 18 VDC Bit is not used D300720 0904 FXDP 2 9 Digital Input Modules D300720 0904 FXDP 3 Digital Output Modules Digital output module 8 channel n nnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 2 RE oo E 2 AAA GIO 516 6 EE 3 FEEHNICA dala EE 3 PENN nn ba aa aa radares 4 DIAGNOSIS nee EE 5 Digital output module 16 channel n nannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn 6 FADP OMIG 000 NEEN 6 ek alte diagr ai MER 7 TECHNICAL CANE REN 7 Parameterization oo oWoo oo Woo ocean 8 Kl 11 EE EE eoii 9 D300720 0904 FXDP 3 1 Digital Output Modules Digital output module 8 channel FXDP OM8 0001 The busstop output station FXDP OM8 0001 is a modular PROFIBUS DP slave in a compact housing design Up to eight DC actuators with a maximum output current of 1 4 A per output can be connected Figure 10 FXDP OM8 0001 3 2 D300720 0904 FXDP Digital output module 8 channel Wiring diagram Figure 11 Wiring diagram Technical data Table 14 Type FXDP OM8 0001 Technical data FXDP OM8 0001 Configuration file TU2 ffif gsd Outputs 8 DC actuators Load supply via U 24 VDC 18
43. nnecting cables and signal lines should be installed so that inductive or capacitive interference do not impair the automation functions Install automation devices and related operating elements in such a way that they are well protected against unintentional operation Suitable safety hardware and software measures should be implemented for the I O interface so that a line or wire breakage on the signal side does not result in undefined states in the auto mation devices Ensure a reliable electrical isolation of the low voltage for the 24 volt supply Only use power supply units complying with IEC 60 364 4 41 VDE 0 100 Part 410 or HD 384 4 41 S2 Deviations of the mains voltage from the rated value must not exceed the tolerance limits given in the specifications otherwise this may cause malfunction and dangerous operation Emergency stop devices complying with IEC EN 60 204 1 must be effective in all operating modes of the automation devices Unlatching the emergency stop devices must not cause restart Devices that are designed for mounting in housings or control cabinets must only be operated and controlled after they have been installed with the housing closed Desktop or portable units must only be operated and controlled in enclosed housings Measures should be taken to ensure the proper restart of programs interrupted after a voltage dip or failure This should not cause dangerous operating states even for a short time If n
44. nterference are for example parallel routed signal cables contactors and electrostatic discharges Coding elements Two piece element for the unambiguous assignment of electronic and base modules Configuration Systematic arrangement of the I O modules of a station CPU Central Processing Unit Central unit for electronic data processing the processing core of the PC Digital A value e g a voltage which can adopt only certain statuses within a finite set mostly defined as 0 and 1 DIN German acronym for German Industrial Standard D300720 0904 FXDP E EIA Electronic Industries Association association of electrical companies in the United States Electrical components All objects that produce convert transmit distribute or utilize electrical power e g conductors cable machines control devices EMC Electromagnetic compatibility the ability of an electrical part to operate in a specific environment without fault and without exerting a negative influence on its environment EN German acronym for European Standard ESD Electrostatic Discharge D Field power supply Voltage supply for devices in the field as well as the signal voltage Fieldbus Data network on sensor actuator level A fieldbus connects the equipment on the field level Characteristics of a fieldbus are a high transmission security and real time behavior D GND Abbreviation of ground potential 0
45. of in and outputs can be exactly planned to suit the customer s needs The device s configuration options enable the user to operate the module in the AUTO mode or to use the individual channels as an input as an inverted input as a diagnostic input or as an output This thus ensures a 100 technology utilization and a cost minimization Operating FXDP modules can directly be replaced by the XSG module Without any additional configuration it can take over the function of the module that has to be replaced The customer only has to change the hardware to set the previously config ured PROFIBUS DP address at the XSG module and to execute a voltage reset at the module Based on this fact the module is universally applicable and can be used to reduce inventory costs and system down times two factors that are constantly gaining in importance in face of ever more complex technical processes 5 2 D300720 0904 FXDP FXDP XSG16 0001 Figure 18 FXDP XSG16 0001 a D 1 Te Q V D300720 0904 FXDP 5 3 Universal Service Module Block diagram Figure 19 J gt Input Block diagram A Lu FXDP XSG16 0001 E EE gt Diag Input Us 24 V npu oo Invert Input K Output A Wire break detection via external bridge between PIN 2 and U Only realizable with the parameterization of PIN 2 as Diag Input Pin 2 channel 1 3 5 all impair channel num
46. oning Note Please find all module specific information in the module descrip tions contained in the respective module chapters of the manual D300720 0904 FXDP General information General information The new FXDP product family shows the following proven module properties E rugged PROFIBUS DP module glass fibre reinforced plastic housing fully encapsulated electronics degree of protection IP67 galvanic channel isolation to the PROFIBUS DP short circuit protected channels Figure 1 FXDP module RW Note A Il modules of the product family FXDP are aproved for use in Zone 2 D300720 0904 FXDP 1 3 The FXDP product family Product overview Table 2 Product overview of the FXDP family User data section FXDP IM8 0001 FXDP IM16 0001 8 Bit IN x 16 Bit IN x 8 Bit OUT 16 Bit OUT 8 Bit IN 8 Bit OUT 8 Bit IN 8 Bit OUT 8 Bit IN 8 Bit DIAG 8 Bit OUT 8 Bit DIAG 12 Bit IN 4 Bit OUT n Bit IN 16 n Bit OUT AUTO Mode n Bit IN 16 n Bit OUT PROG Mode AddOn X xX Diag mapped FXDP OM8 0001 FXDP OM16 0001 FXDP 10M88 0001 FXDP CSG88 0001 FXDP XSG16 0001 x x Comment per connector VI per connector O per connector O O per connector I I or O O per connector I O per connector I DIAG per connector O DIAG per connector UI or O O per connector outputs are read back channel as IN inverted IN DIAG I
47. ration options from the hardware catalog UG HW Config SIMATIC 300 Station Configuration 57_Pro1 E B xl al Station Edit Insert PLC View Options Window Help 81 x D je e g S gen E Profile Standard m C3 FXDP Ba FXDP CSG88 0001 Ba PXDP 1M16 0001 ma FXDP IM3 0001 ma FXDP10M88 0001 Ba PXDP 0M16 0001 ma FXDP OM8 0001 ma FXDP XSG16 0001 Id Universal module IMS 8 Bit IN IM16 16 Bit IN OMS 8 Bit OUT OM16 16 Bit OUT IOM88 8 Bit OUT 8 Bit I CSG88 8 Bit OUT 8 Bit IN 10M124 4 Bit QUT 12 Bit IM8D8 8 Bit IN 8 Bit DIAG OM8D8 8 Bit OUT 8 Bit D XSG16 16 IN OUT Auto I XSG16 16 IN OUT Prog Add on Diagnosis in I0 D ri b M TH ele AA EE Address Q Address Comment 193x5616 16 IN OUT Prog Mode D 1 Press F1 to get Help D300720 0904 FXDP Selecting the FXDP Modules as Slaves Diagnostic messages in the process image The FXDP modules offer the possibility to map the diagnosis data into the process image This can be achieved by adding the function Add On Diagnosis in O Data to the module s configuration Fi igure 26 FEIHW Config SIMATIC 300 Station Configuration 7 Pro E Bl x Add on Diagnosis Al Station Edit Insert PLC View Options Window Help 8 x in 1 O Data Disisi Ss S efe sn Boa geiw Profile standard y lj FXDP IM8 0001 Unive
48. rrent lt 120 mA per connector short circuit protected Switching threshold 2 mA 4 mA OFF ON Switching current 6 mA limitation Switch on delay 2 5 ms Switching frequency lt 250 Hz Galvanic isolation galvanic isolation to PROFIBUS DP Housing EMC to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 Approval for use in to EN 50014 2000 Zone 2 EN 50021 2000 amp 113 G EEx nA IIC T4 X D300720 0904 FXDP 2 7 Digital Input Modules Parameterization Table 11 Param Parameter Meaning parameter data Byte assignment 0 to 6 Standard DP parameters according to PROFIBUS DP standard 7 to 9 Standard DPV1 parameters according to PROFIBUS DP standard 10to 13 defined not parameterizable 2 inputs per connector 14to 16 reserved 2 8 D300720 0904 FXDP Digital input module 16 channel Diagnosis diagnostic messages in diagnosis telegram Table 12 Diagnostic message Meaning Diagnostic EE messages Short circuit Channel wise diagnosis for short circuits at the connected sensor Undervoltage Operating voltage Ug lt 18 V diagnosis in process data image Table 13 Input Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit 1 Bit O process data N Byte 0 C7P4 C6P4 C5P4 C4P4 C3P4 C2P4 C1P4 COP4 Diagn A Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bito Byte O Us U SC Bytel SC7 SC6 SC5 SC4 SC3 SC2 SC SCO Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Byte3 Con7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con0 A Dependi
49. rsal module PROFIBUS 1 DP master system 1 Y Ime 8 Bit IN Id Add on Diagnosis in I0 Data a FXDP 10M88 0001 a FXDP 0M16 0001 B FXDP 0M8 0001 a FXDP X5G16 0001 Universal module IMS 8 Bit IN IM16 16 Bit IN OMS 8 Bit OUT OM16 16 Bit OUT 10M88 8 Bit OUT 8 Bit IN CSG88 8 Bit OUT 8 Bit IN 10M124 4 Bit OUT 12 Bit IN IM8D8 8 Bit IN 8 Bit DIAG OM8D8 8 Bit OUT 8 Bit DIAG X5G16 16 IN OUT Auto Mode XSG16 16 IN OUT Prog Mode Add on Diagnosis in IO Data b l Address O Address 0 1 O 1 Press F1 to get Help D300720 0904 FXDP 6 7 Connection to a Siemens PLC S7 Parameterization of the FXDP modules If parameterizable modules have been chosen the slave properties can be opened with a double click on the respective module OST Properties DP slave ox Parameterizing a FXDP module Address ID Parameter Assignment Parameters Value Con 0 Pin 4 E Con 1 Pin 4 8 Con 2 Pin 4 E Con 3 Pin 4 8 Con 4 Pin 4 E Con 5 Pin 4 Con 6 Pin 4 8 Con Pin 4 Con 0 Pin 2 E Con 1 Pin 2 E Con 2 Pin 2 E Con 3 Pin 2 E Con 4 Pin 2 Con 5 Pin 2 Con 6 Pin 2 8 Con 7 Pin 2 Monitoring UL Hex parameter assignment Channel as input Channel as input Channel as input Channel as input Channel as input Channel as input Channel as input Channel as input Channel as input
50. s telegram Table 24 Diagnostic Meaning Diagnostic message messages Short circuit Undervoltage Load voltage Channel wise diagnosis for short circuits at the connected sensor actuator Operation voltage U missing or lt 18 VDC Load voltage U missing or lt 18 VDC missing D300720 0904 FXDP 4 5 Digital Hybrid Modules diagnosis in process data image Table 25 Input Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit 1 Bit O process data mw Byte 0 C3P2 C3P4 C2P2 C2P4 C1P2 C1P4 COP2 COP4 Output Bit7 Bit 6 Bit5 Bit 4 Bit 3 Bit2 Bit 1 BitO Byte 0 C7P2 C7P4 C6P2 C6P4 C5P2 C5P4 C4P2 C4P4 Diagn A Bit7 Bit6 Bits Bit4 Bit3 Bit2 Bit1 BitO Byte 0 Ug U SC Bytel SC7 SC6 SCD SCA SC3 SC2 SC SCO Byte2 SC 15 SC 14 SC 13 SC 12 SC 11 SC 10 SC9 SC8 Byte3 Con 7 Con 6 Con 5 Con 4 Con 3 Con2 Con 1 Con O A Depending on the configuration the manufacturer specific diagnosis data can be mapped into the user data area CxPy Status connector x pin y SC Common short circuit indication SCx Short circuit indication channel x Conx Overload sensor voltage connector x Us U 18 VDC U U lt 18 VDC Bit is not used 4 6 D300720 0904 FXDP Digital combined module 2 x 8 channel I O per connector Digital combined module 2 x 8 channel I O per connector FXDP CSG88 0001 The busstop input output station FXDP CSG88 0001 is a modular PROFIBUS DP slave in a compact housing design Up to eight 2 3 wire pnp sensors
51. sulation but can adopt voltage in the event of a fault Inductive coupling Magnetic inductive couplings occur between two cables through which an electrical current is flowing The magnetic effect caused by the electrical currents induces an interference voltage Typical sources of interference are for example transformers motors parallel routed network and HF signal cables D300720 0904 FXDP Intelligent modules Intelligent modules are modules with an internal memory able to transmit certain commands e g substitute values and others m Load value Predefined value for the counter module with which the count process begins Lightning protection All measures taken to protect a system from damage due to overvoltages caused by lightning strike Low impedance connection Connection with a low AC impedance LSB Least Significant Bit M Mass All interconnected inactive components that do not take on a dangerous touch potential in the case of a fault Master Station in a bus system that controls the communication between the other stations Master slave mode Mode of operation in which a station acting as a master controls the commu nication between other stations in a bus system Module bus The module bus is the internal bus in a BL20 station The BL20 modules communicate with the gateway via the module bus which is independent of the fieldbus MSB Most Significant Bit D300720 0204 FXDP 8 5 Gloss
52. upply via Ug Supply current Switching threshold OFF ON Switching current limitation Switch on delay Switching frequency Galvanic isolation Outputs Load supply via U Output current Switching frequency Galvanic isolation Housing EMC Approval for use in Zone 2 FXDP IOM88 0001 TU4_ff1f gsd 8 2 3 wire pnp sensors 24 VDC 18 30 VDC lt 120 mA per connector short circuit protected 2 mA 4 mA 6 MA 2 5 ms lt 250 Hz galvanic isolation to PROFIBUS DP 8 DC actuators 24 VDC 18 30 VDC 1 4 A short circuit protected ON period 50 lt 250 Hz galvanic isolation to PROFIBUS DP to EN 61000 6 2 EN 61000 6 4 EN 61326 1999 A1 1999 to EN 50014 2000 EN 50021 2000 amp 113 G EEx nA IIC T4 X D300720 0904 FXDP Digital hybrid module 2 x 8 channel I I or O O per connector Parameterization Table 23 Param Parameter Meaning Parameter data Byte assignment a O to 6 Standard DP parameters according to PROFIBUS DP standard 1to9 Standard DPV1 parameters according to PROFIBUS DP standard 10 and 00 00 The connectors 0 3 are 11 not parameterizable defined as inputs the WA connectors 4 7 are 12and AA AA defined as outputs 13 not parameterizable 14 and reserved 15 16 U diagnosis Activation of U diagnosis 00 diagnosis is not trans ferred via the bus 01 diagnosis is trans ferred via the bus Diagnosis diagnostic messages in the diagnosi
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