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CSI 9420 Wireless Vibration Transmitter

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1. order Color Cable Partnumber code length ft Cable type Sensor range Accelerometer A0394RI Green 10 Polyurethane 0 02 g to 80 g from 1 kHz to 20 kHz AO394RI 1 30 0 01 in s to 4 35 in s 1 kHz AO394RI 2 50 A0394RIl 3 75 A0394RI 4 100 A0394RA 10 Armor A0394RA 1 30 A0394RA 2 50 A0394RA 3 75 A0394RA 4 100 A0394RAC 10 Armor w Teflon A0394RAC 1 30 coating A0394RAC 2 50 A0394RAC 3 75 A0394RAC 4 100 Accelerometer and Temperature A0394DI Blue 10 Polyurethane 0 02 g to 80 g from 1 kHz to 20 kHz AQ394DI 1 30 0 01 in s to 4 35 in s 1 kHz A0394DI 2 50 tn ean A0394DI 3 75 A0394DI 4 100 A0394DA 10 Armor A0394DA 1 30 A0394DA 2 50 A0394DA 3 75 A0394DA 4 100 A0394DAC 10 Armor w Teflon A0394DAC 1 30 coating A0394DAC 2 50 A0394DAC 3 75 A0394DAC 4 100 MHM 97408 Rev 14 67 Specifications and reference data Dimensional drawings Sensors are specified separately Note Dimensions are in inches millimeters Figure A 1 CSI 9420 with sensor and mounting brackets 6 926 176 we ent so Seah hicadics wed kad i G mHmo O O O 1 U BOLT BRACKET 1 CAS 6 24 158 Figure A 2 CSI 9420 with long range and extended antennas Extended range I AA Antenna 90 Standard 1243 Long range Antenna 31 6
2. Advisory Maintenance Failed Parameter Level Enabled Level Enabled Level Enabled Below 2 V or Accelerometer NIA N A N A N A Yes Bias Above 3 V Supply Below 6 5 V Yes Below 6 2 V Yes Below 5 3 V Yes Voltage Note Prior to sensor connection it is normal to see alerts related to bias failure These alerts will go away when the sensor is installed correctly Burst mode The CSI 9420 can publish in either of two modes optimized burst mode or generic burst mode Optimized burst mode uses less power as it combines a large amount of information into a single command In this mode only the 4 standard process variables PV SV TV and QV are published at the specified update interval and cached in the Smart Wireless Gateway When values are cached in the gateway it is not necessary to wake the device for the host system to be able to read the variables The other variables are still available but any request to read one of them wakes the device and consumes power Generic burst mode publishes all process variables the device can produce This mode requires three publish messages to do so which requires a little more power lt 5 If you are only trending measurements mapped to PV SV TV and QV use optimized burst mode If you are trending additional variables use generic burst mode MHM 97408 Rev 14 13 Configuration 14 Update rate The default update rate is 30 minutes This may be chang
3. PEN Onewne Lower Range Value Fail Below Fail Above Upper Range Value Report Fail Restore Defaults oP we Ne 1 Fail Fix Now 2 Maintenance Fix Soon NV Corr Error NV Corr Warning 3 Advisory NV Write Error NV Non Corr Error 1 Overall Sensor 1 Areset or self test of 2 PeakVue Sensor 1 device has occurred 3 Bias Sensor 1 Power Module Advise 4 Ambient NV Writes Deferred Temperature High Power Active Velocity Sensor 1 Advise Velocity Sensor 1 Maint Velocity Sensor 1 Failure PeakVue Sensor 1 Advise PeakVue Sensor 1 Maint PeakVue Sensor 1 Failure 5 Supply Voltage 1 Join Status 2 Wireless Mode 3 Join Mode 4 Neighbor Count 5 Advertisement Count 6 Join Attempts 1 Acquisition Settings 2 Velocity RMS Sensor 1 3 PeakVue Sensor 1 4 Analysis Parameters Restart Device Factory Defaults Modify License Advertise to New Wireless Devices 1 Configuration Error 2 Ambient Beyond Failure Limit 3 Sensor 1 Bias Failure 4 Power Module Failure Process applied to PV outside operating limit of field device Process applied to non PV outside limit of field device Ambient Temp Out of Limits Stuck Button Power Module Maintenance Velocity Sensor 1 Out of Limits PeakVue Sensor 1 Out of Limits Sensor 1 Saturated 1 Wireless Signal Found 2 Wireless Signal Identified Wireless Time Synchronized
4. 14 58 40 MHM 97408 Rev 14 Operation and maintenance Click on a tag name to display more information about the device If the CSI 9420 is configured with the Network ID and Join Key and sufficient time for network polling has passed the transmitter will then be connected to the network The most common cause of incorrect operation is that the Network ID or Join Key are not set correctly in the device The Network ID and Join Key in the device must match that of those found on the Smart Wireless Gateway From the Smart Wireless Gateway click Setup gt Network gt Settings to display the Network ID and Join Key Note Make sure the setting for Show join key is set to Yes Power module maintenance The Smart Power Module for use with the wireless unit contains two C size primary lithium thionyl chloride cells Each cell contains approximately 2 5 grams of lithium for a total of 5 grams in each pack Actual power module life may vary dramatically based on operating parameters including whether high resolution data such as vibration waveforms and or spectra are being retrieved from the device Replacement When power module replacement is required remove the power module cover and the power module pack Replace the pack part number MHM 89002 or Rosemount P N 00753 9220 XXXX and replace the cover Tighten to specifications and verify the operation Shipping The unit is shipped without the powe
5. 6 38 Ovation Net1 f ABB Network 1 a GJ FF HSE Net 1 al fe 8000 BIM Network fet 3 Det Tronics Netwe Ele Wireless Network 1 i EA 01 23 2013 14 wok MHMRedu Y Field Communicat r an Ie ela 0 wl wld 01 23 2013 14 07 17 893 Configure Compare Clear Offline Service Tools Overview Scan Device OPC Mapping Modbus Mapping Calibration Management Methods Rename Unassign Replace Audit Trail Record Manual Event Help csi 9420 Display current output from device PHAO327L GMS User admin MHM 97408 Rev 14 Configuration Overview Figure 2 17 Overview window AE 01 23 2013 14 07 17 893 9420 Rev File Actions Help almr x om Eff Overview gt Overview Status Device Communications e Failed Primary Purpose Variables PeakVue Sensor 1 Bias Sensor 1 7 130 m s 2 50v bad PeakVue Sensor 2 Supply Voltage seas 79633 g s 687V IZ Device last synchronized Device Parameters not Synchronized The Overview window provides a glimpse on the status of the CSI 9420 including the primary purpose variables associated with it You can also access the following shortcuts from this page e Device Information This page displays general information about the transmitter including the tag name manufacturer model devic
6. WirelessHart Signal Identified Network Admission Requested Network Security Clearance Granted Network Joined Network Bandwidth Requested Join Complete Velocity 1 Fmax Average Velocity 1 PeakVue 1 Fmax PeakVue 1 True Fmax 1 Velocity 1 Analysis Parameters 2 PeakVue 1 Analysis Parameters MHM 97408 Rev 14 21 Configuration 22 Wireless Mode Overall Sensor 1 Mapped PV PeakVue Sensor 1 Mapped SV Overall Sensor 2 Mapped TV PeakVue Sensor 2 Mapped QV Time Stamp 3 Device 5 Radio 1 Initial Setup 2 Wireless 1 Device Setup 2 Wireless Display Information Configure Sensors Change Variable Mapping Change Units Alert Limits 1 Join Device to Network 2 Configure Publishing 3 Publish Rate AMS Machinery Manager Configuration Network Identifier Jin Device to Network Broadcast Rates Power Level Power Save Publish Power Source 1 Tag 2 Long Tag 3 Manufacturer 4 Model 5 Dike Identifier amp Wes criptor 9 Field Device Revision Software Revision Hardware Revision Figure 2 9 Field Communicator menu tree for CSI 9420 two accelerometers 1 of 2 Overall Sensor 1 PeakVue Sensor 1 Bias Sensor 1 Supply Voltage Overall Sensor 2 PeakVue Sensor 2 Bias Sensor 2 Sensor 1 Type Sensor 1 Description Change Sensor 1 Sensor 2 Type Sensor 2 Description Change Sensor 2 Sensor Sensi
7. parameter units 11 parameters trending 16 PeakVue 74 performance specifications 66 physical specifications 65 66 polarization 92 power consumption minimizing 14 15 power module environmental considerations 61 62 handling 61 62 maintenance 61 62 removal 17 replacement 61 62 shipping 61 62 power save mode 14 15 powering CSI 9420 41 product support 4 R radio specifications 2 4 GHz WirelessHART 66 relative temperature monitoring 78 return of materials 4 S safety messages 1 securing cables 54 sensor configuration 10 sensor mounting 43 sensor sensitivity 10 sensor setup 42 sensors accelerometer supplies 44 attaching 48 connecting 50 epoxy mount 43 48 handling 42 milling process stud mount 45 mounting 43 mounting tools 44 operating limit 42 pilot hole stud mount 45 setup 42 stud mount 43 45 Smart Power Module removing 17 Smart Wireless Gateway 9 16 spectrum time 38 stud mount sensors 43 45 MHM 97408 Rev 14 Index T temperature alert thresholds 78 limits 2 3 monitoring 78 80 transmitter features 2 overview 2 trending parameters 16 U units parameters 11 update rate 14 MHM 97408 Rev 14 V variable mappings 10 verifying status and operation 59 60 W waveform 38 wired HART interface connection 6 wireless certifications 69 70 wireless network connection 6 105 Emerson Process Management Machinery Health Management 835 Innovation Drive Knoxville TN 37932 USA T
8. FIG 1 Ati Mex Alen FIG 2 Tighten the FIG 3 Theead the sensor s FIG 4 Tighten the hex key ia required for the Engish mounting stud using hex rut onto the mounting nut using a torque wrench sted A4mm Hex the Allen key Torque stud Position the cable or te withie 2 to fhe while Alon key s required tor the mounting Mud to connector to tha asired holding Me cable or Commector founting stud Apply within 7 te 6 Ribs location and Rend tighten in he desired sicone grease to all mourting the hex met surfaces see arrows FIG 1 amp 2 i eee il id S a L FIG 5 H tee any reason the mounting stud does not disengage from De sensor wee a flat head screw driver to held the stud mhie turning the hex nul counterclockwise with a wrench Connecting the sensors If the sensor is installed in a high voltage environment and a fault condition or installation error occurs the sensor leads and transmitter terminals could carry lethal voltages Use extreme caution when making contact with the leads and terminals Follow these steps to wire the sensor and power supply to the transmitter 1 Remove the transmitter enclosure cover 2 Attach the sensor leads For more information on how to attach sensor leads refer to Figures 3 7 through 3 9 3 Connect the power module or external DC power Verify the connection through the status on the LCD if available Reattach and tighten the cover Use a strapping wrench
9. Ambient temperature Altitude The estimated winding temperature Tw is the rise in temperature Trise for the appropriate type of motor adjusted for high ambient temperature Ta effects Use the following relationships to determine Trise Tise 65 C serv_fact_temp for class A insulation Trise 85 C serv_fact_temp for class B insulation Trise 110 C serv_fact_temp for class F insulation e Trise 130 C serv_fact_temp for class H insulation e Tise 150 C serv_fact_temp for class N insulation serv_fact_temp 5 for service factor of 1 15 or greater 5 for either open or TEFC motors and service factor of 1 0 0 for either totally enclosed non ventilated TENV motors or motors with encapsulated windings and service factor of 1 0 MHM 97408 Rev 14 79 Velocity PeakVue and temperature If elevation gt 3300 ft 1000m then Tise Trise 1 altitude units of ft 3300 33 000 If Ta is less than or equal to 40 C or unknown then Tw Trise 40 C If Ta gt 40 C then Tw Trise 40 C Ta 40 C If Ta is unavailable assume that T is less than 40 C Next calculate the generic alert thresholds based on the estimated winding temperature Tw Tf fault Fault level alarm temperature C of the motor skin frame Tf maintenance Maintenance level alarm temperature C of the motor skin Tf advisory Advisory level alarm temperature C of the mo
10. Certain versions of the CSI 9420 are optionally available for connecting external 10 28 VDC power This is used in place of the power module Sensor Make sensor connections through the cable entry at the side of the connection head Provide adequate clearance for cover removal Environmental Verify that the operating environment of the transmitter is consistent with the appropriate hazardous location certifications The transmitter will operate within specifications for ambient temperatures between 40 and 185 F 40 and 85 C Table 1 1 Temperature limits CSI 9420 Operating limit Storage limit 4 to 175 F 40 to 185 F With LCD display 20 to 80 C 40 to 85 C Without LCD display 40 to 185 F 40 to 185 F 40 to 85 C 40 to 85 C MHM 97408 Rev 14 3 Introduction Return of materials You may need to ship this product to an Emerson Product Service Center for return or maintenance Before shipping this product contact Emerson Product Support to obtain a Return Materials Authorization RMA number and receive additional instructions Emerson Product Support contact information Phone Toll free 800 833 8314 U S and Canada 65 6770 8711 Europe and Middle East 63 2 702 1111 Asia Pacific Email mhm custserv emerson com Web http www assetweb com mhm and select Product Support Live Chat http alivech at mbfrf Note If the transmitter has been exposed to a hazardo
11. Parameter Typical Worst case RMS velocity 0 5 dB corresponds to 4 5 0 dB PeakVue 1 0 dB corresponds to 7 11 0 dB Temperature 2 0 C N A 1 Typical measurement accuracy represents the expected end to end performance operating under steady state conditions constant temperature at 20 C with no external interference for a mid band excitation nominally 1 g 9 81 m s at 100 Hz This variation includes the frequency response of the electronics and the sensor 2Worst case measurement accuracy represents the worst case performance over the entire temperature range across all frequencies and amplitudes and in the presence of high intensity transient EMI This result is an RSS combination of all independent error sources Frequency response variability RMS velocity e 1 0 dB from 10 Hz to 800 Hz e 4 0 dB from 2 Hz to 1000 Hz PeakVue e 1 0 dB from 2000 Hz to 10 kHz e 5 0 dB from 1000 Hz to 25 kHz Temperature e 5 C Sensor variability vibration e Temperature coefficient 0 1 per F 0 18 per C 2 dB worst case e EMI transient susceptibility 2 4 GHz only 15 1 2 dB under worst case interference conditions per EN 61326 e 3dBupto 10 kHz 10 dB up to 25 kHz Sensor variability temperature EMI transient susceptibility of the temperature measurement is unspecified since this is not the primary purpose of the device Testing has demonstrated that high intensity RF
12. Wireless 2 1 2 Join Device to Network Configure Publishing Publish Guided Setup Rate Table 2 7 CSI 9420 common fast key sequences Function Key sequence Menu items Initial Setup 2 1 1 Configure Sensors Change Variable Mapping Guided Setup Change Units Alert Limits Device Setup 2 2 1 Units Sensors Variable Mappings Manual Setup Alert Setup 2 1 1 4 Guided Setup Alert Setup 2 3 Dependent on sensor configuration Manual Setup Update Rate 2 1 2 Configure Publishing Publish Rate Burst Mode Guided Setup Update Rate 2 2 2 3 Configure Publishing Message 1 Message 2 Burst Mode Message 3 Manual Setup Power Options 2 2 2 Manual Setup Power Level Power Save Publish AMS Machinery Manager Config 2 2 1 4 Manual Setup Access Control After entering the fast key sequence select the variable you want to configure For alarm levels enter the new values for Advise Maint or Fail thresholds If you want to suppress the alarm reported when a variable exceeds a particular limit uncheck the associated check box Press the Send button to save the changes to the device MHM 97408 Rev 14 Configuration Configuration with AMS Device Manager Note Before performing operations in AMS Device Manager first scan the device with a wired HART modem or applicable Host System Interface Right click the HART Modem icon in Device Explorer and select Scan
13. 1 865 675 2400 F 1 865 218 1401 www EmersonProcess com MHM 97408 Rev 14 2013 2013 Emerson Process Management The contents of this publication are presented for informational purposes only and while every effort has been made to ensure their accuracy they are not to be construed as warranties or guarantees express or implied regarding the products or services described herein or their use or applicability All sales are governed by our terms and conditions which are available on request We reserve the right to modify or improve the designs or specifications of our products at any time without notice All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co All other marks are property of their respective owners A Q EMERSON Process Management
14. 10 91 277 3 457 7 87 8 woes oe vey ye ee ee 7 Possible antenna rotation shown 551 5 51 140 140 1 1 68 MHM 97408 Rev 14 Product certifications Appendix B Product certifications Topics covered in this appendix e Approved manufacturing location Wireless certifications e Hazardous locations certificates Note For specific device certifications always refer to the product nameplate and markings on the device Approved manufacturing location Emerson Process Management MHM Knoxville Tennessee USA Wireless certifications Telecommunications compliance All wireless devices require certification to ensure that they adhere to regulations regarding the use of the RF spectrum Nearly every country requires this type of product certification Emerson is working with governmental agencies around the world to supply fully compliant products and remove the risk of violating country directives or laws governing wireless device usage Radio and Telecommunications Terminal Equipment Directive R amp TTE 1999 5 EC Emerson Process Management complies with the R amp TTE Directive FCC and IC approvals This device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference this device must accept any interference received including interference that may cause undesired operation This device must be installed to ensure
15. 4 Overall Sensor 2 5 PeakVue Sensor 2 6 Blas Sensor 2 7 Ambient Temperature 8 Supply Voltage 1 Join Status 2 Wireless Mode 3 Join Mode 4 Neighbor Count 5 Advertisement Count 6 Join Attempts 1 Acquisition Settings 2 Velocity RMS Sensor 1 3 PeakVue Sensor 1 4 Velocity RMS Sensor 2 5 PeakVue Sensor 2 6 Analysis Parameters Restart Device Lower Range Value Restore Defaults Lower Range Value Fail Below Upper Range Value Restore Defaults Advise Maintenance Fail Upper Range Value Report Advise Report Maintenance Report Fail Fail Above Report Fall NV Corr Error NV Corr Warning NV Write Error NV Non Corr Error A reset or self test of device has occurred Power Module Advise NV Writes Deferred High Power Active Velocity Sensor 1 Advise Velocity Sensor 1 Maint Velocity Sensor 1 Failure PeakVue Sensor 1 Advise PeakVue Sensor 1 Maint PeakVue Sensor 1 Failure Velocity Sensor 2 Advise Velocity Sensor 2 Maint Velocity Sensor 2 Failure PeakVue Sensor 2 Advise PeakVue Sensor 2 Maint PeakVue Sensor 2 Failure 1 Sensor 1 2 Sensor 2 Factory Defaults Modify License Advertise to New Wireless Devices 1 Velocity 1 Analysis Parameters 2 PeakVue 1 Analysis Parameters 3 Velocity 2 Analysis Parameters 4 PeakVue 2 Analysis Parameters Configuration Error Ambient Beyond
16. 65 54 T 1 4 28 unF 28 ek gaa 040 1 02 MAX J TAP FOR HARD STEEL 145 7 FOR CASTINGS 255 7 L FOR HARD STEEL DIM AT 215 5 46 FOR CASTINGS DIM A 325 8 26 1 USE VARIABLE SPEED 1 7 ORILL 200 RPM MHM 97408 Rev 14 47 Setup Figure 3 4 Tapping a pilot hole 1 4 28 MOUNT NG INSTRUCTIONS MOUNTING HOLE PREPARATION DRILL 218 X 300 F MIN A TAP 1 4 28 UNF 2B X 200 F MIN RECOMMENDED MOUNTING onde A 2 5 FOOT POUNDS i Epoxy mount 1 If the equipment surface has a radius of curvature that is less than 4 in grind a flat surface approximately 1 2 in diameter 2 Using the wire brush and plant approved cleaner clean and degrease the surface area 3 Using a 2 part epoxy such as Emerson P N A92016 spray the activator onto the mounting surface 4 Place a light coat of epoxy on the surface of the mounting pad such as Emerson P N A212 and hold firmly against the machine spot face surface for 1 minute If the adhesive does not set within 1 minute it is an indication that too much epoxy is applied or that the mounting surface is not prepared properly Repeat steps 2 through 4 Attaching the sensors Note Whenever possible mounting sensors to the machine should be done in conjunction with pulling cables If a sensor has to be mounted at another time then the bundled cable must be secured to the machine and protected from damage 48 MHM 9
17. ATHENOCUGE OM secs a E esses cede SennseesSunnee s daseSacgasstsen 1 Safety MOSSAGES we icecississszessaicesciaccasosdeeesbsacantacetenuesssarsasdisatesvasasacdssseadecsesdedbaseasthtbida T TT 1 VET VIC WE seca vere hac Secesvezex tvsocconscete E uunsvers nts qtesuasistcustesstesuestoreverestesuteacesss avessites 2 CONSIDEPALIONS iss ccsessecescisocsscdtsieseatestestsat iss iadusssvacsoestbadabesvatenseaidaesusstaanstatentensssisalvistcaastbasensSbeeveseaevasaneetd 2 R turn of materials scssscctsoes cxesdsczscstee techie deasbsedacades cascdee ccadencacudsveadiatedtealdesieasaacnepaaest satautacedtedeapeseaeyeaatsns 4 Configuration sicssassscssciscscsssseseccscstcsssssscscssesssssssecscescssesasssoescestoesssssoncecsssesessscasasnedssessssts 5 Configuration OVEFVIOW seseina enaa i an aaas oaa iaaa anoa rasas e eai Na inane 5 Configuration with a Field Communicator s esssesseeseeeseeseessesesrsesrstsesistsrsesrstsrststsrtsttsrtsteesesreereesreesrereee 17 Configuration with AMS Device Manager sssesssssseessssseeescesseeseeacscesceaeseeseeassesseseeseeaeeesseeaseasseeaeeasees 25 Configuration with AMS Machinery Manager secsssssseecssesseeescesceeeseeasecesceeesesaeeeseceaseesseeaseasseeaseaeees 34 SetU siie a r EE S 41 Poweringithe CSI9420 ise ceici cssacchcssedescacdecivaevsceventeeneccsscnviacestescennceuess E EAEE ENDEKS Ean ESNE EE 41 Sens Or SETUD deinna sknd Eee SE AEE EE E E ESEE RST aE 42 Conduit installation guidelines s
18. All Devices Figure 2 11 shows a CSI 9420 device connected to a HART modem Fite Edit View Tools Window Help Current Device ig AMS Device Manager E i Plant Locations 01 23 2013 14 07 17 893 CsI 9420 3 E Area Calibration E Device List gi Physical Networks Eig PHAO327L GMS BA nT Modena Help Scan All Devices EE ABB Network 1 Th Det Tronics Netwe eDi FF HSE Net1 Be Wireless Network My 01 23 2013 14 438 MHMRedu Field Communicat Scan all devices found below this point PHAO327L GMS Configuring wireless network settings 1 Right click the CSI 9420 device and select Methods gt Join Network MHM 97408 Rev 14 25 Configuration 26 File Edit View Tools Window Help SQ ee elal e wl all iol ei AMS Device Manager aig Plant Locations iE Compare ogg Physical Networks Clear Offline B E PHAO3 Service Tools I Overview Wii DeltaV Network 1 Sean Dea OPC Mapping Modbus Mapping Calibration Management Methods L E Ay 01 23 2013 14 ugh MHMRedu Rename 7 Field Communicati Unassign Replace Audit Trail Record Manual Event Drawings Notes lin Device To Network Sets the mesh network ID and security join key so that the devi Enter the network ID for the wireless network in the Join Device to Network screen and click Next The network ID can be obtained from
19. Communicator Smart Wireless Gateway LCD If the LCD is installed and enabled it should display the measured values at the configured update rate during normal operation Remove the front cover of the LCD and press the DIAG button to display the Tag name Device ID Network ID Network Join Status and Device Status screens and make measurements Figure 4 1 LCD network status screens Searching for Joining Network Connected Operational and ready Network to send data NETWK NETWK NETWK NETWK SEARCH NGOTIA CONECT OPERAT For more information on LCD screen messages refer to Appendix E Field Communicator For HART Wireless transmitter communication a CSI 9420 Device Description file DD is required The DD is included on the DVD that came with the device Refer to the Field Communicator Users Manual for more details on DDs or go to http www2 emersonprocess com en US brands Field Communicator Pages SysSoftDDs aspx for instructions on adding a DD for CSI 9420 MHM 97408 Rev 14 59 Operation and maintenance 60 Function Key sequence Menu item Wireless 2 2 2 2 Manual setup Network ID Join Key Wireless 2 1 2 1 Guided setup Network ID Join Key Note The CSI 9420 will not publish any data to the gateway while a Field Communicator or HART modem is attached to it After removing the leads from the Field Communicator HART modem the CSI 9420 will sense that this connection has
20. Failure Umit Sensor 1 Bias Failure Sensor 2 Bias Failure Power Module Failure 1 Process applied to PV outside operating limit of field device Process applied to non PV outside limit of field device Ambient Temp Out of Limits Stuck Button Power Module Maintenance Velocity Sensor 1 Out of Umits PeakVue Sensor 1 Out of Umits Sensor 1 Saturated Velocity Sensor 2 Out of Umits PeakVue Sensor 2 Out of Umits Sensor 2 Saturated Wireless Signal Found 2 Wireless Signal identified Wireless Time Synchronized WirelessHart Signal identified Network Admission Requested Network Security Clearance Granted Network Joined Network Bandwidth Requested Join Complete Velocity 1 Fmax Average Velocity 1 PeakVue 1 Fmax PeakVue 1 True Fmax 1 Velocity 2 Fmax 2 Average Velocity 2 3 PeakVue 2 Fmax 4 PeakVue 2 True Fmax 19 Configuration 20 Figure 2 7 Field Communicator menu tree for CSI 9420 accelerometer with embedded temperature 1 of 2 1 Overview Wireless Mode Overall Sensor 1 Mapped PV PeakVue Sensor 1 Mapped SV Sensor Temperature Mapped TV Supply Voltage Mapped QV Time Stamp 1 Initial Setup 2 Wireless 2 Configure 3 Device Display PON AVEWne Configure Sensors Change Variable Mapping Change Units Alert Limits 1 Join Device to Network 2 Configure Publishing 3 Publish Ra
21. PeakVue waveform is depicted conceptually in Figures C 1 and C 2 Overall Vibration provides an indication of energy from shaft rotation expressed in units of RMS velocity per the ISO 10816 standard PeakVue on the other hand filters out the rotational energy to focus on impacting Impacting is expressed in units of Peak acceleration This serves as a indicator of key mechanical problems such as rolling element bearing faults gear defects and under lubrication Figure C 1 Velocity waveform Velocity Waveform Overall Vibration amm n w 0 ge J a E lt MHM 97408 Rev 14 71 Velocity PeakVue and temperature 12 Figure C 2 PeakVue waveform PeakVue Waveform PeakVue Impacting A ag w pe 2 a E 5 While PeakVue is extremely useful for providing an early indication of impact related faults in rolling element bearings there are many general applications where a lower frequency measurement is more appropriate Also virtually all vibration analysts are very familiar with the Overall Velocity measurement and use it as part of their existing vibration programs While it may not be possible to obtain a measurement result comparable to the PeakVue value reported by the CSI 9420 with a non CSI handheld vibration analyzer the Overall Velocity measurement is common throughout the industry and should be easy to correlate with results from handheld instruments There are how
22. directly to the wired HART terminals on the CSI 9420 will temporarily take the device off of the wireless network If in range it will automatically rejoin the wireless network after the wired connection is removed Method 1 Using a wired HART modem 1 Launch AMS Device Manager 2 Connect the CSI 9420 to the software directly using a HART modem 3 Locate the CSI 9420 device under the Wired HART icon 4 Follow steps 2 through 7 of the Advanced Diagnostic Option standard installation topic Method 2 Using a 375 or 475 Field Communicator 1 Use the lead set to connect the Field Communicator to the CSI 9420 terminal block 2 Switch on the Field Communicator and select HART Application from the main menu Depending on the code version in your CSI 9420 you may get a warning message Click CONT to proceed to the main menu Select Service Tools or press 3 on the keypad Select Maintenance or press 5 on the keypad Select Modify License of press 3 on the keypad Aw Pw Select Spectrum Waveform press the ON button and press ENTER This displays the serial number and request number Call or email Customer Support and provide this information Customer Support in turn will issue a registration key 7 Enter the registration key in the space provided and press ENTER Waveform or spectrum time The amount of time required to get a waveform or spectrum varies significantly depending on the network size network topology and
23. esssesssrsessseecsesesesssrssscsesssenssrussressssrnsstnestesstoesesesssteeseesessessesesesesesese 53 ADM a DA E ETA T E OE E T ERE REE E EE E AE 54 Liquid Crystal Display UCD sisi acai aiden eon estieteacdbeianeteal aati aE eat aAa Err L ERE EUS Eta 55 Grounding the transmitter sssi eiiie a e ea e E s 57 Operationand maintenance vis ccccsccdecsssescsececcccsesecscsesesseascecsacerssesdersastasdancecsststeasencsscsacs 59 Verifying st tus and OperatiOMy si c siaccsczisstsescassasesscalancacticetedpazedecpeaddaapstadeageasdaddesalaiacbaadeacoeasasaves ons ansaeds 59 Power module maintenance sic scccccccssssassssascksscsasaseanactsssusescsdvacaussuasnedeusssiacesnbendedsseadasssos iesuesscucacesdearan 61 Appendices and reference Appendix A Appendix B Appendix C Appendix D Specifications and reference data scssscccecsscsscessscsecesscsssescsccccessssccecessceceessseseeeees 63 FUN CEO NALS PECHICATIONS ses 5scta d5ectsatessdeasssrastaacdocseaaives izgsetaacabSatastdes Maabspdaesedalactsaetssatastoeediadian siedcavsnazias 63 Physical SPECHICAHONS siscssc ossssadeceescdechepsnadasedadeacsss scausdeaoveassusteassa cousdedsbesdelabonaeiutona tacsataadasnyesssabaeceaisonie 65 Performance speCiti CAbiOIS sazsssiscsssedsaizescaeesasdvctuavesessiecnsteseanescnsdasissdunan ca cevdesseoseencdveneabaveven ssstageassecuiaesa 66 Radio specifications for a 2 4 GHz WirelessHART device seeeeeseseseeseeeeseeseeecsesaeeeeaceeseeaseeeseessee
24. fields have the potential to render the temperature measurement meaningless MHM 97408 Rev 14 Specifications and reference data Measurement precision Measurement precision refers to the variability of the same measurement ina fixed operating environment under steady state conditions For vibration this value is obtained with statistical measurements with 1 g peak 9 81 m s input excitation at a frequency of 100 Hz For temperature this value is obtained with statistical measurements at room temperature e Vibration 0 2 dB e Temperature 2 C Physical specifications Electrical connections power module Smart power module Replaceable non rechargeable intrinsically safe lithium thionyl chloride power module pack with PBT enclosure e 2 3 year power module life at reference conditions 4 screw terminals for sensor connection External DC power e 10 28 VDC 40 mA 80 mA peak 22 gauge wire minimum Field Communicator connections Communication terminals Clips permanently attached to the terminal block Construction materials e Enclosure housing Low copper aluminum 2 Paint Polyurethane Cover O ring Buna N e Terminal block and power module pack PBT Antenna PBT PC integrated omnidirectional antenna Mounting Mounting brackets are needed for remote mounting See the Dimensional drawings for more information 1 Reference conditions are 70 F 21 C two accele
25. other installed applications competing for wireless bandwidth Demand based acquisitions use a special high bandwidth mechanism that can transfer a 4096 point waveform in less than 5 minutes in optimum conditions although it can take as muchas an hour in fully loaded networks Time based acquisitions run at a lower bandwidth and typically take at least 30 minutes to acquire the same waveform The software imposes gross limits on energy band collection rates to ensure the network is not overloaded and the individual CSI 9420 devices remain responsive for non energy band operation such as a change to configuration These limits are applied only to time based collection such as automatic periodic collection that happens under software control Currently the absolute limits imposed by the software are the following e One 1 waveform per measurement per device per day based on a 2 accelerometer device the maximum number of waveforms from a single device allowed in a 24 hour period is four Velocity 1 PeakVue 1 Velocity 2 and PeakVue 2 MHM 97408 Rev 14 Configuration Sixteen 16 total waveforms or 32 spectra per gateway per day the maximum number of waveforms from all devices total on a network in a 24 hour period is 16 These limits are set in the AMS Machinery Manager software and are subject to change in future releases In the above limits note that two 2 high resolution spectra can be substituted for one wavefo
26. place cables on plant floors maintenance access areas and or footholds that may cause damage to the cables Liquid Crystal Display LCD Note Transmitters ordered with the LCD are shipped with the display installed but with the LCD disabled turned off If your CSI 9420 was purchased without the optional LCD and you want to add an LCD an upgrade kit is available part number A9420LCDM or A9420LCD SS CSI 9420 devices which are certified as non incendiary e g Class Div 2 or Zone 2 rated MUST have the LCD module installed by an Emerson Product Service center Failure to do so may void the hazardous location certification Contact your Emerson sales representative for more information Installing the LCD e While this modification may be performed by the end user for either CSI 9420 devices which are certified as intrinsically safe for non rated CSI 9420 devices which carry no hazardous area certification or for CSI 9420 devices which are certified as non MHM 97408 Rev 14 55 Setup 56 incendiary e g Class I Div 2 or Zone 2 rated removal and reinstallation of the LCD must be performed by an Emerson Product Service Center personnel Failure to do so may void the hazardous location certification Use only approved LCD Part numbers A9400LCDM A9400LCD SS or 00753 9004 0002 Remove the LCD cover Do not remove the cover in explosive environments and where there is live circuitry Insert the four pi
27. take note of the placement of the cable bundle Do not place bundles in a manner that may cause strain at the sensor cable connection To maintain mechanical isolation of the sensor a Remote Mount configuration is required For Remote Mount the sensor is mounted separately from the CSI 9420 housing then connected to the CSI 9420 Although not required for all installations it is common to run the cable from the sensor to the housing through a conduit To reduce power consumption and increase power module life the CSI 9420 uses a special low power sensor This sensor is available with or without embedded temperature Refer to Appendix A for a list of available sensor options Mounting Drill and tap Stud mount preferred method Drill and tap mounting provides increased reliability improved frequency response and increased signal sensitivity The following outline the steps necessary to perform a stud mount For detailed instructions see Stud mount 1 Drill into the surface of the machine and tap the hole 2 Insert the mounting stud 3 Directly mount the sensor to the mounting stud The mounting location must provide a flat surface 1 2 in diameter and a case thickness exceeding 0 4 in 400 mils If this is not possible then an alternative mounting procedure must be used Epoxy mount alternate method If it is not practical to drill into the machine casing the epoxy mount method is acceptable The following outline the s
28. the Smart Wireless Gateway web server Click Setup gt Network gt Settings MHM 97408 Rev 14 Configuration 3 MHM 97408 Rev 14 Figure 2 13 Enter network ID Abe eb 9 99 9072 TAN Networ 01 93 9012 14 07 17 292 etwork U1 23 2015 14 0 1 095 Enter the WirelessHART Network ID that this device should join to Enter the Join Key up to 4 in the screens that follow and click Next 27 Configuration Figure 2 14 Enter join key gt Network 01 22 2012 14 0 292 jetwork 01 23 2013 14 07 17 8 eee for the WirelessHART network 4 Select the Accept new join key option and click Next 28 MHM 97408 Rev 14 Configuration Figure 2 15 Accept new join key 5 Click Finish when done MHM 97408 Rev 14 29 Configuration 30 Right click menu The right click menu of the CSI 9420 device in AMS Device Manager provides a quick link to the Configure Compare Service Tools and Overview windows as well as to other context menus available for the device For more information on these windows refer to AMS Device Manager Books Online Figure 2 16 CSI 9420 right click menu amp AMS Suite Intelligent Device Manage 4 File Edit View Tools Window Current Device i is a AMS Device Manager E B Plant Locations E Area Calibration Egla Physical Networks SE PHA0327L GMS Hi DeltaV Network 1
29. velocity spectrum reduces the effect of transients in the data If averaging is used the frequency resolution of the high resolution spectrum is 1 25 Hz bin 800 lines If averaging is not used the frequency resolution is 0 625 Hz bin The Fmax for all high resolution spectra is 1000 Hz Averaging is enabled by default Data retrieval can be either on demand or time based Configuring the device for time based data collection does not preclude on demand data collection On demand data retrieval is initiated by a direct user request from the AMS Machinery Manager Data Import application interface One application for this is when an analyst or an operator sees an alert due to a configured parameter measurement value that has been exceeded e g velocity The analyst can then request a spectrum usually a thumbnail to get a quick look at the vibration energy in the frequency domain If more frequency resolution is needed a high resolution spectrum or a waveform can be requested The data may be optionally stored in the AMS Machinery Manager database if the point is mapped For more details on using this feature refer to the Data Import section of the AMS Machinery Manager help document Time based data retrieval is configured once and then happens automatically thereafter The analyst can define the type of data to be collected compressed spectrum high resolution spectrum or waveform and how often it will be collected and stored to the dat
30. will be commissioned in a HART DCS host the configuration should be managed completely within the DCS Otherwise the DCS will generate an alert if the configuration is changed externally For details on how to make configuration changes from AMS Machinery Manager refer to the Data Import section of the AMS Machinery Manager user manual For device configurations managed by the DCS independent alerts can still be set in Machinery Manager to allow the vibration analyst to get a notification without it going to the DCS operator for example the analyst can set an alert at a lower threshold within AMS Machinery Manager If the primary HART host is AMS Device Manager all alert configurations as well as device update rates can be managed from AMS Machinery Manager by the vibration analyst The independent alert levels are still possible for example a different alert level in Machinery Manager than Device Manager In this scenario the vibration analyst has direct access to both settings The HART alerts are stored in the device and will show up in Device Manager and Alert Monitor AMS Machinery Manager alerts will only show up for the analysts using the AMS Machinery Manager software This type of configuration is also acceptable if the DCS or PCS host is using Modbus or OPC and not HART Note If the CSI 9420 devices are commissioned and installed on a HART DCS or PCS that is managing and archiving device configuration information AMS Machi
31. with and without mitigation fap ars aa fe ne Figure D 3 also shows that ferrites provide a huge amount of RFI suppression and are needed to maintain measurement integrity in the presence of strong electromagnetic interference The ferrites installed on the accelerometer cables that are shipped from the factory should not be removed even if other mitigation actions are applied To meet the stated performance criteria the standard accelerometer cable has two 2 ferrites installed These are Steward ferrites part number 28B0355 000 which each providing 205 ohms of reactance at 100 MHz MHM 97408 Rev 14 85 Accelerometer EMI and RFI considerations Figure D 4 3 meter standard accelerometer cables with ferrites installed as shipped from the factory a To meet the stated performance criteria the armor jacketed accelerometer cable has one 1 ferrite installed It is a Steward ferrite part number 28B0672 000 which provides 245 ohms of reactance at 100 MHz 86 MHM 97408 Rev 14 Accelerometer EMI and RFI considerations Figure D 5 3 meter armor jacketed accelerometer cables with ferrite installed as shipped from the factory If additional immunity is required additional ferrites with similar characteristics may be installed After accelerometer installation is complete and accelerometer cables have been run through a conduit if applicable ferrites may also be placed on the other end
32. 20 3 26 Zt 3 26 20 3 29 20 3 30 20 07 0 00 O7 0 00 O7 0 00 G7 O00 OF 0 00 G7 0 00 070 7 0 07 0 00 07 0 00 07 6 00 LS i ies 5 WRIT ea AR SR ae YL ED a at a wO NU sese oanwt ovo ow oO The user in this example removed the defective bearing and Figure C 7 shows the developing problem that was the source of the impacting After replacing the bearing the PeakVue vibration is significantly reduced as shown in Figure C 8 indicating that the problem has been resolved 76 MHM 97408 Rev 14 Velocity PeakVue and temperature Figure C 7 Defective bearing MHM 97408 Rev 14 77 Velocity PeakVue and temperature Figure C 8 Motor OH after the bearing is replaced PeakVue motor OH after bearing repl m ee Ces eens ee eS ere eee ihl Se Jo o yera a cate E ll ce tte di ta iain R E crite E T Y 6 5 3 gt 1 o 72007 513 2007 5 8 2007 S222007 5 28 2007 amp 22007 7 2007 amp 12 2007 GIN 22 2007 amp 27 2007 0 00 000 oxo ono oxo ono 0o00 0 00 ono oxo 0 00 Temperature The levels at which to set temperature alerts depend on a number of factors including the specific process the operating environment and the characteristics of the equipment being monitored This section provides some generic guidelines given some knowledge of the variables involved for setting the thresholds for your specific CSI 9420 installation However the generic methodologies described here a
33. 2013 by Emerson Process Management All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language in any form by any means without the written permission of Emerson Process Management Disclaimer This manual is provided for informational purposes Emerson Process Management makes no warranty of any kind with regard to this material including but not limited to the implied warranties of merchantability and fitness for a particular purpose Emerson Process Management shall not be liable for errors omissions or inconsistencies that may be contained herein or for incidental or consequential damages in connection with the furnishing performance or use of this material Information in this document is subject to change without notice and does not represent a commitment on the part of Emerson Process Management The information in this manual is not all inclusive and cannot cover all unique situations Trademarks and servicemarks Machinery Health PeakVue and the CSI logo are the marks of one of the Emerson Process Management group of companies The Emerson logo is a trademark and servicemark of Emerson Electric Co All other marks are the property of their respective owners Patents The product s described in this manual are covered under existing and pending patents Contents Contents Chapter 1 Chapter 2 Chapter 3 Chapter 4
34. 7408 Rev 14 Setup Figure 3 5 Accelerometer mounting stud and optional A212 mounting pad The mounting stud is included with the accelerometer The mounting pad is only necessary when doing an epoxy mount 1 Using a plant approved cleaner degreaser remove any lubricating fluid used during the tapping process and clean the mounting stud threads Rub a small amount of semi permanent thread locker onto the mounting location Using a 1 8 inch Allen wrench loosely screw the mounting stud onto the mounting location 4 Using a torque wrench with 1 8 inch hex bit torque the stud mount by 7 8 ft lb If the mounting stud is still not seated against the spot face after the correct torque force is applied it is an indication that the tap hole is not deep enough Remove the mounting and tap a deeper hole 5 Apply a thin coat of semi permanent thread locker to the threads on the sensor housing 6 Place the sensor onto the mounting stud and hold it to create the least amount of cable strain and cable exposure While holding sensor hand tighten the 9 16 inch captive nut and use a torque wrench with 9 16 inch open end to finish tightening to 2 5 ft lbs Figure 3 6 illustrates the mounting instructions for right angle Quick Connect sensors MHM 97408 Rev 14 49 Setup 50 Figure 3 6 Mounting right angle Quick Connect sensors ot o gt St Yi LOTTA Zz tie YY CMTE YY ty WY CUE Le Yj Yj Yj Uh
35. ART connection is located on the terminal block at the rear chamber of the device as shown in Figure 2 1 The figure shows a two wire polarity independent connection With the power module version this is the bottom two terminals labeled COMM In the externally powered version this is the top two screws on the right labeled HART COMM MHM 97408 Rev 14 Configuration Figure 2 1 CSI 9420 terminal block LIEN IF i 1D TO Begin by removing the rear housing cover This will expose the terminal block and HART communication terminals Connect the power module or external 24 VDC to supply power for configuration For the battery powered version refer to Figure 2 2 8 MHM 97408 Rev 14 Configuration Figure 2 2 Field Communicator connections moas For configuration the CSI 9420 will receive any HART communication from a Field Communicator AMS Device Manager or other HART enabled host When using a Field Communicator any configuration changes must be sent to the transmitter by using the Send key F2 AMS Device Manager configuration changes are implemented when the Save or Send button is clicked Note The CSI 9420 enters HART Listen mode for communication on the wired interface When doing so HART Listen is displayed on the optional LCD if it is installed A finite amount of time is required to enter this mode and the device is unable to do so during its boot seq
36. Net1 8000 BIM Network 1 EE ABB Network 1 Th Det Tronics Network 1 O FF HSE Net1 a Wireless Network 1 Ef 01 23 2013 14 07 17 337 43 MHMRedundant Net 7 Field Communicator 1 f i j r PHAO327L GMS Useradmin ISi j Note If your CSI 9420 is not Revision 3 or later it will have to be returned to the factory for upgrade Contact customer support to obtain an RMA number Right click the CSI 9420 device and select Service Tools From the Service Tools window click Maintenance gt Modify License 5 From the Modify License screen select Spectrum Waveform and click Next This displays the serial number and request number Call or email Customer Support and provide this information Customer Support in turn will issue a registration key Enter the registration key and click Next Click Finish Advanced Diagnostic Option optional installation If your CSI 9420 is not installed on a wireless network it is possible to perform the upgrade using either a HART modem or a 375 or 475 Field Communicator The hazardous area rating available with the CSI 9420 does not permit either of the following operations to be performed in a hazardous area Do NOT open the device and connect to the wired HART terminals in a hazardous area without taking the appropriate safety precautions required by local national or international regulations MHM 97408 Rev 14 37 Configuration 38 Note Connecting
37. Plant approved cleaner degreaser Plant approved semi permanent thread locker e g Loctite Stud mount 1 4 Prepare the spot face or end mill tool by setting the drill bit depth to a minimum of 0 325 in 325 mils Using a wire brush and plant approved cleaner clean and degrease the surface area Keeping the spot face end mill tool perpendicular to the machine surface drill into the mounting location until the surface is smooth to the touch with no noticeable irregularities This may require the spot face tool to remove as much as 0 04 in 40 mils or more from the surface Note If the spot face is not uniform on all sides this is an indication that the spot face tool is not perpendicular to the mounting surface and the resulting surface will not allow the sensor to be mounted properly Using 1 4 in 28 tap set tap a pilot hole to a minimum depth of 0 25 in 250 mils Refer to Figures 3 2 through 3 4 for illustrations on the stud mount method MHM 97408 Rev 14 45 Setup Figure 3 2 Correct left and incorrect right milling processes CORRECT INCORRECT os 20 Denes UNIFORM SPOT FACE SURFACE NONUNIFORM SPOT FACE SURFACE 46 MHM 97408 Rev 14 Setup Figure 3 3 Milling process for sensor mounting This spot facing should result in a uniform seat being created j j 9 38 99 6 8 32 UNC 2A SOCKET HEAD SET SCREW 2 SUPPLIED 3 2 81 1 47 37 3 H E AN a L 6 218
38. Reference Manual MHM 97408 Rev 14 December 2013 CSI 9420 Wireless Vibration Transmitter Reference Manual A EMERSON Process Management This Reference Manual applies to the 2 4 GHz WirelessHART version Rev 3 and later of the CSI 9420 for use with the smart power module power module unless otherwise specified CSI 9420 2 4 GHz Hardware Revision 5 1 HART Device Revisions Dev v2 DD v1 Dev v3 DD v6 Note Read this manual before working with the product For personal and system safety and for optimum product performance make sure to thoroughly understand the contents before installing using or maintaining this product If you need customer support the following toll free assistance numbers and email are available Inside US Canada 1 800 833 8314 International 1 512 832 3774 E mail mhm custserv emerson com The products described in this document are NOT designed for nuclear qualified applications Using non nuclear qualified products in applications that require nuclear qualified hardware or products may cause inaccurate readings The CSI 9420 Wireless Vibration Transmitter may be protected by one or more U S Patents pending Other foreign patents pending Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practices Please
39. Rev 14 89 Accelerometer EMI and RFI considerations Figure D 8 Ferrites installed on a standard cable Installing ferrites on an armor jacketed cable Cut the accelerometer cable to the required length Make standard connections to the CSI 9420 terminal block and grounding screw Slide the first of the three ferrites at the location on the cable approximately 1 inch from the point where the cable enters the gland 4 Secure the ferrite using a wire tie heat shrink or any other method approved for your location 5 Slide the second and third ferrites onto the cable adjacent to the first and secure them in place with a wire tie or heat shrink 90 MHM 97408 Rev 14 Accelerometer EMI and RFI considerations Figure D 9 Ferrites installed on an armor jacketed cable Yr An additional ferrite is needed for devices that use external DC supply This ferrite is included with the transmitter if the external power option is ordered Figure D 10 shows an example Figure D 10 Transmitter using an external power option with ferrites installed This is a snap on ferrite Depending on the size of the wire used it may be necessary to secure the ferrite in place The ferrite in this example is Fair Rite P N 0431164281 which has a reactance that ranges from 28 Q at 1 MHz to 310 Q at 100 MHz and 240 Q at 250 MHz It supports a maximum cable diameter of 0 260 inch 6 6 mm MHM 97408 Rev 14 gi Accel
40. The factory default is once every 30 minutes Unless the device is powered with an external DC power source a faster publish rate is not recommended as it will significantly reduce the power module life Optimize for power consumption If using a power module there are settings available to reduce power consumption Configure trending of parameters Parameters may be trended in a plant historian AMS Machinery Manager or both For CSI 9420 revision 3 or later if the device configuration will not be managed by a HART DCS e g DeltaV specify whether AMS Machinery Manager can make configuration changes By default the device is set for the configuration to be managed by a DCS and changes from AMS Machinery Manager are not permitted For CSI 9420 revision 3 or later if the device is licensed for the Advanced Diagnostic Option spectral data retrieval configure storage of energy bands spectra and waveforms in the AMS Machinery Manager database Data can be collected on demand or the software can be configured to collect data automatically at periodic intervals Connection to the wired HART interface Unless the CSI 9420 was purchased pre configured from the factory it is necessary to connect it to the wired HART interface This is to define device credentials that allows the device to communicate on your wireless network Other device configurations such as sensor type and alert thresholds may also be defined at this t
41. This section discusses a number of things that can be done to mitigate eliminate or at least significantly reduce these effects Note The mitigating strategies discussed here only apply to the measurement of vibration as an accelerometer only measures vibration If you use a sensor that has both vibration and embedded temperature capabilities these strategies will only work for the vibration measurement part of the sensor The primary source of the susceptibility is the cable between the accelerometer and the transmitter housing Longer cable lengths act like antennas at high frequencies and as such receive radio frequency RF energy and transfer it to the measurement electronics which is indistinguishable from the signals it is specifically designed to detect Figure D 1 shows two lab instruments The one on top is an oscilloscope which displays signals in volts in the time domain signal amplitude as a function of time The one at the bottom is a spectrum analyzer which displays signals in volts in the frequency domain signal amplitude as a function of frequency In this example the oscilloscope trace at the top A2 is the signal measured with no RFI effect The oscilloscope trace at the bottom A1 is the signal in the presence of interference on a completely unmitigated accelerometer The spectrum analyzer display is the frequency spectrum representation of the signal with interference MHM 97408 Rev 14 81 Accelero
42. a minimum antenna separation distance of 20 cm from all persons Telecommunication compliance 2 4 GHz CSI 9420 FCC ID LW2RM2510 ICID 2731A RM2510 MHM 97408 Rev 14 69 Product certifications 70 Ordinary location certification CSA As standard the transmitter has been examined and tested to determine that the design meets basic electrical mechanical and fire protection requirements by CSA a nationally recognized testing laboratory NRTL as accredited by the Federal Occupational Safety and Health Administration OSHA CE mark The 2 4 GHz version of the device has been tested and complies with all relevant directives required for CE marking CEO Country Restriction Bulgaria General authorization required for outdoor use and public service Italy If used outside of own premises general authorization is required Norway May be restricted in the geographical area within a radius of 10 km from the center of Ny Alesund Romania Use on a secondary basis Individual license is required Electromagnetic Compatibility EMC 2004 108 EC All Models EN 61326 1 61326 2 3 2006 Canadian Standards Association CSA CAN CSA C22 2 No 61010 1 04 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements ISA 82 02 01 2nd IEC 61010 1 Mod Safety Standards for Electrical and Electronic Test Measuring Controlling and Related Equipment General Requiremen
43. a sheet for power module specific information 62 MHM 97408 Rev 14 Specifications and reference data Appendix A Specifications and reference data MHM 97408 Rev 14 Topics covered in this appendix e Functional specifications e Physical specifications e Performance specifications e Radio specifications for a 2 4 GHz WirelessHART device e Low power sensors standard and special order e Dimensional drawings Functional specifications Input Output Local display Humidity limits Transmit rate Supports 1 or 2 accelerometers or 1 accelerometer with an embedded temperature sensor See the Low power sensors standard and special order for more information Wireless enabled linear with temperature or input The optional five digit integral LCD can display engineering units g m s2 in s mm s F and C It can also display updates at a transmit rate of up to once per minute 0 95 relative humidity User selectable 60 seconds to 1 hour for the 2 4 GHz CSI 9420 63 Specifications and reference data 64 Vibration Range RMS velocity frequency dependent 0 008 in s to gt 4 35 in s 0 20 mm s to gt 110 5 mm s PeakVue 0 02 g to 80 g 0 2 m s to 785 m s PeakVue details 51 2 kHz sampling rate 4096 samples block 1000 Hz high pass filter Accuracy Measurement accuracy is the absolute accuracy of the end to end measurement relative to a known calibrated excitation
44. a waveform If the waveform is needed the spectrum doesn t have to be transmitted because the software calculates the spectrum from the stored waveform Other configurable parameters for the energy band include e Effective Fmax for the thumbnail spectrum For the velocity thumbnail spectrum 300 Hz is the default Fmax used by AMS Machinery Manager This includes up to 10 orders of turning speed for an 1800 RPM machine This is where the vibration energy will be concentrated for a large number of common faults such as looseness misalignment or imbalance Increasing the Fmax allows visibility of higher frequency fault types Lowering the Fmax allows greater resolution at lower frequencies The 1000 Hz Fmax thumbnail has a frequency resolution of 20 Hz line The 300 Hz Fmax thumbnail has a frequency resolution of 5 Hz line Other effective Fmax values for thumbnail spectra are also available Note that all high resolution spectra use an Fmax of 1000 Hz True Fmax for PeakVue This allows the monitoring of a slower machine with PeakVue Choosing 1000 Hz Fmax uses about 1 6 seconds of data to produce a 1000 Hz analytical spectrum Choosing 500 Hz Fmax uses about 3 2 seconds of data to produce a 500 Hz analytical spectrum The 1000 Hz Fmax is better for 18007 3600 RPM machines The 500 Hz Fmax is better for slower machines By default the 1000 Hz true Fmax is used e Averaging for the high resolution velocity spectrum Averaging the
45. abase from within the AMS Machinery Manager Data Import Configuration program All data collected on a timed basis is stored on the Machinery Manager database automatically for future viewing and analysis For details on configuring this functionality refer to the Data Import portion of the AMS Machinery Manager help document MHM 97408 Rev 14 35 Configuration 36 Unless using an external DC power be careful when configuring time based retrieval of energy band particularly high resolution spectrum or waveform as this can have a significant negative impact on the life of the power module When using a power module the maximum recommended time based collection rates are e Thumbnail spectrum Once per day High resolution spectrum Once every two weeks e Waveform Once per month On demand data collection is not expected to have a significant impact on power module life It is because the average usage is not expected to exceed the limits suggested for time based collection If using a power module keep in mind that even on demand Advanced Diagnostic Option can have an adverse effect on power module life if data especially high resolution data is requested too frequently Advanced Diagnostic Option standard installation The upgrade of an installed CSI 9420 that is already part of a wireless mesh network can be done remotely using either AMS Wireless Configurator or AMS Device Manager software There is no need
46. ail Upper Range Value Report Advise Report Maintenance Fail Below Fail Above Upper Range Value NV Corr Error NV Corr Warning NV Write Error NV Non Corr Error A reset or self test of device has occurred Power Module Advise NV Writes Deferred High Power Active Velocity Sensor 1 Advise Velocity Sensor 1 Maint Velocity Sensor 1 Failure PeakVue Sensor 1 Advise PeakVue Sensor 1 Maint PeakVue Sensor 1 Failure Velocity Sensor 2 Advise Velocity Sensor 2 Maint Velocity Sensor 2 Failure PeakVue Sensor 2 Advise PeakVue Sensor 2 Maint PeakVue Sensor 2 Failure 1 Sensor 1 2 Sensor 2 Restart Device Factory Defaults Modify License Advertise to New Wireless Devices Velodty 1 Analysis Parameters PeakVue 1 Analysis Parameters Velocity 2 Analysis Parameters PeakVue 2 Analysis Parameters Figure 2 10 Field Communicator menu tree for CSI 9420 two accelerometers 2 of 2 Configuration Error Ambient Beyond Failure Limit Sensor 1 Bias Failure Sensor 2 Bias Failure Power Module Failure Process applied to PV outside operating limit of field device Process applied to non PV outside limit of field device Ambient Temp Out of Umits Stuck Button Power Module Maintenance Velocity Sensor 1 Out of Limits PeakVue Sensor 1 Out of Limits Sensor 1 Saturated Velocity Sensor 2 Out of Limits PeakVue Sensor 2 Out of Lim
47. been removed and resume publishing data to the gateway however this process may take several minutes Pressing the CONFIG button on the local operator interface when the CSI 9420 is not already engaged in performing another task will force the CSI 9420 to switch operating modes Smart Wireless Gateway To verify device operation using the Smart Wireless Gateway s integrated web server navigate to the Explorer page This page will show whether the device has joined the network and if it is communicating properly The Explorer page displays the transmitter s tag PV SV TV QV time of last update and update rate burst rate A green status indicator means that the device is working properly A red indicator means there is a problem with either the device or its communication path Note It is normal for the CSI 9420 to have a red X on this screen until the sensor is installed Figure 4 2 Smart Wireless Gateway s EMERSON Smart Wireless Gateway Explorer m admin 10 164 199 32 BEF Diagnostics m Monitor Eateiore Ble Setup E lt ypNetwork 4 Redundancy Ethernet protocol H Security O Time H System Backup H Page Options 4 Restart Apps 9 Firmware Upgrade 5 Firmware J Options fh HART 9 Changes amp M Modbus 2 SIPC OPC a lik Trends HART HART Tag status Burst Last update Pv sv T Qv pied 0 654 1 009 1 100 PSI relati 2 546 V 6 738 V 03 04 13 mm s i TARE 0 01 00 c
48. bient temperature is 25 C when operating at steady state you have determined that the normal temperature at this point on your equipment is 55 C Your baseline relative difference is 30 C Using the above guidelines you should choose the Advise Maintenance and Failed levels for a difference of 40 C 45 C and 50 C respectively Assuming the ambient temperature is constant at 25 C this means the thresholds become 65 C 70 C and 75 C for Advise Maintenance and Failed respectively Then as the ambient temperature changes the thresholds should be changed accordingly e g a 5 C increase in ambient temperature raises the alert thresholds by 5 C Absolute temperature monitoring For monitoring a driven component for example a pump or a fan there are no generic rules to determine the default levels without some prior knowledge of the steady state baseline good value In general the Advisory level should be set about 10 C to 20 C above this baseline with the Maintenance level about 10 C above Advisory and the Failed level about 10 C above Maintenance There are equations that define the suggested generic thresholds for monitoring motor driver temperature These are based on characteristics of the motor as well as knowledge of the ambient temperature The first step is to determine the estimated winding temperature which is dependent on the following variables Insulation type Motor type
49. cally correct to do so MHM 97408 Rev 14 13 Velocity PeakVue and temperature 74 except for a pure sinusoidal waveform For this reason CSI 9420 measures calculates and reports Overall Velocity in RMS and it is necessary to multiply by 1 4142 to get the corresponding peak levels if this is the preferred format The default levels in the CSI 9420 for ADVISE MAINTENANCE and FAILED alerts are 0 14 in s RMS 0 35 in s RMS and 1 0 in s RMS respectively PeakVue PeakVue is a patented Emerson technology that is extremely useful for isolating high frequency phenomena associated with developing faults especially in rolling element bearings The premise for PeakVue is that the high frequency components are not readily detected with more conventional measurements such as overall velocity low frequency energy LFE or digital overall This is because the low frequency measurements either average the energy or provide an energy summation over a relatively large frequency band and the relative amount of energy that is typically contributed by the high frequency components is quite small As a result even large spikes are difficult to detect with classic techniques The difference in the vibration waveform and the associated measurement for Overall Vibration versus PeakVue is depicted conceptually in Figures C 5 and C 6 The overall vibration is well below the established advisory and maintenance alert levels indicating that the ma
50. chine is running well In contrast the PeakVue graph shows that the values have increased from zero and that they are already crossing the advisory alert level and approaching the maintenance alert level This early warning about impending defects is key to maintaining good machine health The PeakVue algorithm isolates the peak energy of interest to provide early indications of developing bearing faults such as inner and outer race defects ball defects and lubrication problems Any type of impacting fault where metal is contacting metal is readily visible with PeakVue long before there is any significant increase in Overall Vibration PeakVue is especially useful for monitoring rolling element bearings An example of a typical formula for calculating the advisory alert level for PeakVue is illustrated in Figure C 4 MHM 97408 Rev 14 Velocity PeakVue and temperature Figure C 4 PeakVue advisory levels Recommended P P Time Waveform Alert Limits 9 487 Accelerationin g s p p 1 10 100 1000 10000 Speed RPM 1 These are the equations that govern this curve aw gs Sa x 6for RPM lt 900 g s 6 for 900 lt RPM lt 4000 as lt gs e n zE for 4000 RPM 10000 g s 10 for RPM 10000 These however are generic limits They are provided as a starting point and these values fora 3600 RPM machine are used as the default alert thresholds by the vibration transmitter These levels were d
51. displays alert conditions These include hardware and software malfunctions or parameters with values beyond the device s specifications Click Alerts to display active alerts for the device Click Variables to display graphical gauges of sensor and device variables Click Trends to display hour long trends for each of the four measurement variables PV SV TV and QV Click Spectra to display spectral and analysis parameter data and to configure spectral data acquisition settings Spectral data can be imported to AMS Machinery Manager for further analysis For more information on the acquisition settings refer to the AMS Machinery Manager Data Import Help document Click Communications to display network status information Click Maintenance to access commands that allow you to restart the transmitter reload factory configurations enable licensed features and temporarily enable active advertising Advertising tells the gateway to search for new wireless devices on the network This helps new devices join the network faster MHM 97408 Rev 14 33 Configuration 34 Configuration with AMS Machinery Manager AMS Machinery Manager can make changes to the data acquisition settings for CSI 9420 devices that are revision 3 or later If the device will not be commissioned in a HART DCS host DeltaV or Ovation AMS Machinery Manager can be allowed to configure settings to provide easier access for the vibration analyst If the device
52. e identifier and revision numbers Publish Rate This page lets you set how often the transmitter publishes data Guided Setup This page lets you configure the device in a step by step guided process MHM 97408 Rev 14 31 Configuration 32 Configure Figure 2 18 Configure window a a m XZ 01 23 2013 14 07 17 893 9420 Rev 3 Emesa File Actions Help alel x ciiig Initial Setup Manaal setup Add configure installed sensors Alert Setup Change which device variables are mapped to the Primary Char enable Mapping Secondary Tertiary and Quatemary variables tl Change reporting units for device variables ede mat el Edit enable and disable alert levels for device variables Wireless DeviceT es Change wireless network identifier and join keys _ _ SI 3 a Optimize device for use with Emerson 1420 Smart Wireless Gateway moe i Change how often the device acquires and reports new DENIERS measurements Overview F Service Tools Time 7 24 2013 2 00 12 PM gt HISTORIC d Close Help Device last synchronized Device Parameters not Synchronized The Configure window lets you configure device settings Note Select Current in the Time drop down menu located at the bottom of the screen to be able to edit configuration settings Click Guided Setup to configure device settings in a guided step by step proce
53. e the instruments are installed in accordance with applicable field wiring practices The CSI 9420 device is powered whenever the power module is installed To avoid depleting the power module remove it when the device is not in use Mechanical Location When choosing an installation location and position take into account the need for access to the transmitter For best performance the antenna should be vertical with some space between objects in a parallel metal plane such as a pipe or metal framework Pipes or framework may adversely affect the performance of the antenna MHM 97408 Rev 14 Introduction Electrical Smart power module The power module for the CSI 9420 Wireless Vibration Transmitter contains two C size primary lithium thionyl chloride batteries Each power module contains approximately 2 5 grams of lithium for a total of 5 grams in each pack Under normal conditions the power module materials are self contained and are not reactive as long as the batteries and the power module pack integrity are maintained Care should be taken to prevent thermal electrical or mechanical damage Contacts should be protected to prevent premature discharge Use caution when handling the power module The power module may be damaged if dropped from heights in excess of 20 feet External DC line power Note The CSI 9420 may not carry the same hazardous area ratings when operated with external DC line power
54. ed at commissioning or at any time through AMS Device Manager a Field Communicator or the gateway web server The update rate can be set from 1 minute to 1 hour The maximum fastest recommended update rate is 30 minutes unless you are using an external DC power source If the device uses a power module and it is configured to publish at the maximum allowable update rate once per minute the power module is expected to last only about 2 3 months For faster update rates if your application allows it use an external DC power option Minimizing power consumption The primary mechanism for minimizing power consumption is to reduce the publish rate There are also other settings and operational considerations related to power Two configuration settings that affect power consumption are LCD Liquid Crystal Display e Power Save mode LCD If the LCD is installed verify that it is enabled When the LCD is enabled the CSI 9420 displays information about its network state and its measurements This is very helpful for configuration installation and commissioning It also provides a visual indication on the device that it is operating and shows its current measurements For more information see Enabling the LCD To display information in a meaningful way the CSI 9420 must stay awake longer than otherwise necessary to allow enough time to read the display This longer wake time consumes additional power If the LCD is not re
55. erence Ensure the installation conforms with all local codes and regulations 93 Accelerometer EMI and RFI considerations 94 MHM 97408 Rev 14 LCD screen messages Appendix E LCD screen messages Startup screen sequence These are the screens when the power module is first connected to the CSI 9420 LCD screen Meaning Description Lf KXXX X CXXXXXXX N XXXXXX All Segments On Used to visually determine if there are any bad segments on the LCD NIM Startup The device is waiting for the radio to initialize This takes approximately 15 seconds Device Name Used to determine the device name MHM 97408 Rev 14 95 LCD screen messages LCD screen Meaning Description M ABCDE A DEVIER 8 character user entered ta Information Tag g FGH w Device Identification Device identifier that makes up the HART long address The Smart Wireless Gateway may use this to help identify devices if no unique user tag is available 1305 iD Network Identification This ID tells the user what network the device can connect to assuming the device has the correct Join Key Version Code Displays the firmware version of the device 96 MHM 97408 Rev 14 LCD screen messages Joining and provisioning These are the screens when the CSI 9420 is in the process of joining the network LCD scree
56. eriodic Using the LCD This option is not recommended if the CSI 9420 is installed in a hazardous environment 1 Unscrew the LCD cover 2 Press the DIAG button to turn the LCD on Note When operating the CSI 9420 with the Smart Power Module it is recommended to disable the LCD in the transmitter configuration after installation This will maximize power module life While the LCD module itself consumes very little power having it activated will alter the operating cycle of the transmitter in such a way that can impact the power module life by up to 15 Grounding the transmitter The transmitter will operate with the housing either floating or grounded However the extra noise in floating systems affects many types of readout devices If the signal appears noisy or erratic grounding the transmitter at a single point may solve the problem The electronics enclosure should be grounded in accordance with local national and international installation codes This can be accomplished through the base connection the internal case grounding terminal or the external grounding terminal MHM 97408 Rev 14 57 Setup 58 MHM 97408 Rev 14 Operation and maintenance 4 Operation and maintenance Topics covered in this chapter Verifying status and operation Power module maintenance Verifying status and operation The status and operation of CSI 9420 can be verified through the following LCD e Field
57. erometer EMI and RFI considerations Polarization The maximum coupling onto the cable occurs when the polarization of the interfering signal matches the cable run In most cases intermittent interference sources such as handheld two way radios or tablet computers are naturally vertically polarized because of the way we hold these items during normal usage As a result installations with long vertical runs of cable are more susceptible to EMI RFI than horizontal runs of similar length The following figures illustrate how to do cable installations for improved immunity to vertically polarized interference and cable installations that increase susceptibility to vertically polarized interference Figure D 11 RFI source cross polarized with long cable run minimum interference 92 MHM 97408 Rev 14 Accelerometer EMI and RFI considerations Figure D 12 RFI source polarization coincident with long cable run maximum interference TZ Summary To maximize immunity to EMI RFI consider the following when planning the installation of the CSI 9420 and its accelerometers MHM 97408 Rev 14 Minimize accelerometer cable lengths Consider running accelerometer cables in conductive conduit grounded on both ends Use ferrites to attenuate interference that couples into the accelerometer cable Avoid vertical cable runs because this geometry increases susceptibility to vertically polarized causes of interf
58. esd scessscacsasheacsenss 95 ii MHM 97408 Rev 14 Introduction 1 Introduction Topics covered in this chapter e Safety messages Overview e Considerations e Return of materials Safety messages Instructions in this manual may require special precautions to ensure the safety of the personnel performing the operations Information that potentially raises safety issues is indicated by this warning symbol A Refer to the following safety messages before performing an operation preceded by this symbol Failure to follow these installation guidelines can result in death or serious injury e Only qualified personnel should perform CSI 9420 installations Explosions could result in death or serious injury e Before connecting a Field Communicator in an explosive environment make sure the instruments are installed in accordance with applicable field wiring practices e Verify that the operating environment of the CSI 9420 is consistent with the appropriate hazardous locations certifications Electrical shock can cause death or serious injury e Use extreme caution when making contact with the leads and terminals This CSI 9420 device complies with Part 15 of the FCC Rules Operation is subject to the following conditions This device may not cause harmful interference this device must accept any interference received including interference that may cause undesired operation This device must be installed to ens
59. eseeas 66 Low power sensors standard and special Order escsssesseeseeceeseecceseeseeseeaeeaeceeecceaeeneeaeseeaesaeseaeeasens 67 Dimensional drawings iss icc ssistctestsccscsdetesssantarsscasssied tastes sucatesdvacaus sesancnsscauisdeinacessss baidecuseacessssscacuicnieanacns 68 Product certifications scisiscsccecsssscecssesccccssssssssssccssssdessesvece ccssceavasssececassseseesesesecssvesssssseee 69 Approved manufacturing location ce eeessseseesseseseesseseesseeeeseeaseecseeaeseeseeaeseeseeasesseeasseeeeeaseeeaeeaseeeats 69 Wireless certificatiOMS aise efesedaccseuetits cus beavieseuteckspileeddnedsdtapesier dnosredtacesesvedbesbesquesisalaeesrduvactytextoevlartese 69 Hazardous locations Certificates 0 eee esssceseeseeceseeseeessesseeecsceaeeecsceasseeseeasscesesaseesseeeseesseeaseeaeeasseeaes 70 Velocity PeakVue and temperature cscsssccccssscceecsscccesssscccesssccesssscsseessscsesesnces 71 Overall Velocity oiii ie einige A ahaa nn Gena N ERE E EE RE 71 IENAAT AEE E AE Vettes PT E O cet svcueds lass tien AE E E EE 74 Temperature sisse tenariienasie aeri e a E SEEE EA ESNA EE RA Ep EEEN EEO ESTE EOE A NESE 78 Accelerometer EMI and RFI considerations sssssssesoessssssosoessssssssoeecssesssseeossessssesssssse 81 CQVEIVIQW REE AA T E E A EE 81 Mitigating interference sisisi a ca aE aar eeN EN A AEN EN 82 MHM 97408 Rev 14 i Contents AppendixE TGDscreenimessages iicssceicsscsccctssstese E tuners casaeaseas
60. ever a number of different methods for measuring and reporting Overall Velocity so it is important to ensure that the measurement conditions are similar when trying to duplicate the value reported by the CSI 9420 with that of a handheld CSI 9420 uses ISO 10816 which defines a measurement bandwidth of 2 Hz to 1 kHz The ISO 10816 general fault levels at various turning speeds are depicted graphically in Figure C 3 MHM 97408 Rev 14 Velocity PeakVue and temperature Figure C 3 General fault levels Overall Yelocity Alert Levels 0 1 0 01 i i H 100 1000 10000 100000 Turning Speed RPM Depending on the type of machine being monitored the values shown in this graph should be multiplied by the service factors given in Table C 1 Table C 1 Service factor multiplier Machinery type Service factor Single stage Centrifugal Pump Electric Motors Fans 1 0 Non critical Chemical Processing Equipment 1 0 Turbine Turbine Generator Centrifugal Compressor 1 6 Miscellaneous Equipment 2 0 It is important to note that the Overall Velocity thresholds in the graph are for root mean square RMS velocity in units of inches per second Particularly in digital acquisition systems it is customary to make the measurement and do the calculation with RMS quantities While it is accepted practice in the industry to convert between RMS and peak values using the well known 1 4142 conversion factor it is not techni
61. evised for periodic data collection with a portable vibration analyzer and are set relatively low For frequent automated monitoring such as is offered by the CSI 9420 the levels can be increased for most balance of plant equipment running between 900 and 4000 RPM The rule of tens can be used as a simple but effective approach to monitoring PeakVue on most rolling element bearing machines Using this guideline we can assume Level Interpretation 0 Machine in good condition 10 Some problem is developing on the machine 20 Problem has become serious 40 Problem is critical Note The appropriate alerts for a given machine will be a function of its design service and turning speed MHM 97408 Rev 14 19 Velocity PeakVue and temperature Utilizing the embedded PeakVue technology CSI 9420 identified developing problems at a couple of test sites during early field trials In both cases the problem was not visible with conventional low frequency analysis Sample data from one of the sites is provided in the following examples Notice in the example that the velocity measurement is indicating less than 0 1 in s The PeakVue trend however indicates high frequency vibration that is regularly in excess of 6 g Figure C 5 Example 1 4600 HP fan motor OH Overall 4600HP fan motor OH 0 ve tall WITT Maan aud E anal lasted Se ee eS a it 3 70 20 3 21 20 3 22 20 3 23 20 3 24 20 3 25
62. eyond the scope of this manual This manual only indicates some of the general capabilities and version requirements Values can be trended in essentially any host that accepts Modbus or OPC inputs Configuration of OPC tags and Modbus registers for wireless devices is done in the Smart Wireless Gateway web interface Refer to the Smart Wireless Gateway User Manual for additional information The settings in the gateway and the host must be consistent It is also necessary to enter the information in both locations for example Modbus register definitions DeltaV 10 3 or later integrates the Smart Wireless Gateway as a native I O device on the control network In this case wireless devices can be managed as native HART devices and the variables trended accordingly This type of installation also allows richer alerting and diagnostics because the full HART capabilities are available MHM 97408 Rev 14 Configuration Ovation 3 3 or later also integrates the Smart Wireless Gateway with all the associated benefits of HART AMS Machinery Manager 5 4 or later supports HART functionality to read configuration and alert information as well as the dynamic parameters from CSI 9420 This allows Machinery Manager to auto discover all of the devices on the wireless mesh as well as the specific sensor configurations units settings and variable mappings for CSI 9420 devices Also with AMS Machinery Manager 5 4 or later and CSI 9420 revision 3 o
63. field communicator 37 38 installation using HART modem 37 38 optional installation 37 38 standard installation 36 advisory alert level 12 alert levels 12 ambient temperature 78 AMS Device Manager configuration with 25 Configure window 32 Overview window 31 right click menu 30 Service Tools window 33 AMS Machinery Manager Advanced Diagnostic Option 34 configuration with 34 attaching sensors 48 B burst mode 13 C cable length 83 cabling 54 conductive conduit using 83 conduit installation guidelines 53 configuration overview 5 configuration with AMS Device Manager 25 configuration with AMS Machinery Manager 34 configuration with field communicator 17 23 connecting sensors 50 connection to wired HART interface 6 CSI 9420 antenna dimensional drawings 68 commissioning 2 3 configuration with AMS Device Manager 25 configuration with AMS Machinery Manager 34 configuration with field communicator 17 configuring 5 default configurations 10 MHM 97408 Rev 14 device alerts 12 device information 31 dimensional drawings 68 display alert conditions 33 EMI and RFI considerations 81 environmental considerations 2 3 fast key sequences field communicator 23 functional specifications 63 grounding 57 guided setup 31 32 maintenance 33 manual setup 32 network configuration 9 performance specifications 66 physical specifications 65 66 powering 41 process variable mapping 10 publish rate 31 sensor and mounting bracket dra
64. ge Units Alert Limits 1 Join Device to Network 2 Configure Publishing 3 Publish Rate Sensors Variable Mappings AMS Machinery Manager Configuration Network Identifier Join Device to Network Broadcast Rates Power Level Power Save Publish Power Source 1 Tag Long Tag Manufacturer Model Device Identifier Descriptor Message Universal Revision Field Device Revision Software Revision Hardware Revision pon nanewp Overall Sensor 1 PeakVue Sensor 1 Bias Sensor 1 Supply Voltage Temperature Sensor 1 Type Sensor 1 Description Change Sensor 1 Sensor 2 Type Sensor 2 Description Sensor Sensitivity Primary Variable Change Primary Variable Secondary Variable Change Secondary Variable Tertiary Variable Change Tertiary Variable Quaternary Variable 1 Publish 1 Burst Option 1 Rate 2 Configure Publishing 2 Update Rate 1 3 Burst Mode 1 1 Burst Mode 2 3 Message 1 4 Message 2 5 Message 3 1 Burst Mode 3 fy MRiufacturer Identifier 2 Device Type 3 Device Revision 4 Software Revision 5 Hardware Revision MHM 97408 Rev 14 Configuration Figure 2 6 Field Communicator menu tree for CSI 9420 one accelerometer 2 of 2 MHM 97408 Rev 14 2 All Variables 1 Overall Velocity Sensor 1 2 Overall Velocity Sensor 2 1 Overall Sensor 1 2 PeakVue Sensor 1 3 Blas Sensor 1
65. he CSI 9420 Sensor setup e Conduit installation guidelines e Cabling e Liquid Crystal Display LCD e Grounding the transmitter Powering the CSI 9420 Note The CSI 9420 and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly Remove the rear cover of the device to access the power connections 2 For the battery powered version plug in the power module For the externally powered version connect a 10 28V DC 24V nominal power supply pull the wiring through the threaded conduit entry and connect the leads to the bottom two screw terminals on the right Make sure to attach the positive and negative leads where indicated Note When selecting the power supply note that each CSI 9420 has a peak current draw of 40 mA when awake and powering sensors Notes e The wire used must snugly fit in the grommet feed through in the cable gland to prevent ingress of water and other contaminants If using one of the grommets for the standard low power accelerometers the range of cable diameter that can be used and can maintain a good seal is 0 125 0 250 in 3 175 6 35 mm If a good seal is not possible with the wire selected an alternative grommet that provides a good seal must be used Make sure to follow all applicable local codes and regulations on cable installations which may include the usage of a conduit When installing p
66. ime The following should be taken into consideration when using a HART interface Power must be supplied to enable the wired HART interface either by installing the power module if applicable or connecting to an external DC power The wired HART interface is intended only for configuration Dynamic variables such as measured vibration parameters etc are not updated when communicating on the wired interface MHM 97408 Rev 14 Configuration The CSI 9420 does not communicate simultaneously on both the wired and wireless HART interfaces As a result wireless connectivity is lost when you connect to the wired HART interface for configuration Configuration changes are not reflected ina wireless host until connection has been re established To avoid loss of synchronization hosts relying on the wireless link must be disconnected when communicating with the device on the wired interface For example if you are viewing a configuration screen in AMS Device Manager through a wireless link and you leave this screen open while making changes with a Field Communicator you will have to exit AMS Device Manager and then re open it or re scan the device after the wireless connection has been restored in order to see the changes When configuration is completed over the wired HART interface you must disconnect the device from the communication wires to re establish WirelessHART communication This may take several minutes The wired H
67. ions that affect how the device operates These settings control how often measurement results are reported how these results are reported the number and type of sensor installed and how and when alerts are generated The default configuration and process variable mappings are shown in Table 2 1 Table 2 1 Default configuration if not purchased pre configured Sensor 1 Accelerometer 25mV g Sensor 2 Not installed PV Overall Velocity Accelerometer 1 units in s RMS SV PeakVue Accelerometer 1 units gs TV Bias Accelerometer 1 units Volts QV Supply Voltage units Volts Update rate 30 minutes LCD Disabled MHM Config Disabled Power Battery Power module Power Save Publish Disabled Sensor configuration The possible sensor configurations and variable mappings are shown in the following table Possible sensor configurations and variable mappings Sensor 1 Sensor2 PV SV Tv Qv Not installed Overall 1 PeakVue 1 Biasi ii Supply Voltage Accelerometer Overall 1 PeakVue 1 Bias 1 Bias 2 Accelerometer PeakVue 1 Overall 2 Bias 2 Overall 2 Bias 1 Overall 2 PeakVue 2 PeakVue 2 PeakVue 2 Supply Voltage Accelerometer with Overall 1 Overall 1 Temperature 1 EN A e Not installed PeakVue 1 Peakvue 1 PeakVue 1 pe embedded 5 Supply Voltage Temperature 1 Temperature 1 Bias temperature MHM 97408 Rev 14 Configuration The CSI 9420 can be installed w
68. ith two accelerometers or with one accelerometer with an embedded temperature sensor Each sensor is characterized at the factory to determine the precise sensitivity This information is included with the sensor in the form of a certificate and may be cross referenced with the serial number as shown in Figure 2 3 Figure 2 3 Sensor sensitivity Calibration Certificate Per ISO 16063 21 Model Number 607M73 Serial Number P61006 Description ICP Accelerometer Method Back to Back Comparison Calit Manufacturer Calibration Data Sensitivity 6000 CPM 26 76 mV g Output Bias 2 7 mV m s ae Sensitivity Plot Temperature 66 F 19 C 1 i aa d TAn For improved accuracy the nominal value of 25 mV g should be replaced with the value corresponding to your specific sensor Units The units for the various measurement parameters are shown in Table 2 2 Table 2 2 Units Parameter Units Velocity Overall 1 Overall 2 in s RMS mm s RMS PeakVue maximum value PeakVue 1 PeakVue 2 g s m s Temperature Temperature 1 Ambient F C Sensor Bias Bias 1 Bias 2 V Supply Voltage V MHM 97408 Rev 14 11 Configuration 12 Alert levels The CSI 9420 sets HART status bits to indicate when measured values exceed the configured thresholds Each measured value has three 3 levels Advisory Maintenance and Failed that may be set independently These thresho
69. its Sensor 2 Saturated 1 Wireless Signal Found 2 Wireless Signal Identified Wireless Time Synchronized WirelessHart Signal Identified Network Admission Requested Network Security Clearance Granted Network Joined Network Bandwidth Requested Join Complete Velocity 1 Fmax Average Velocity 1 PeakVue 1 Fmax PeakVue 1 True Fmax 1 Velocity 2 Fmax 2 Average Velocity 2 3 PeakVue 2 Fmax 4 PeakVue 2 True Fmax Fast key sequences Note For the 2 4 GHz CSI 9420 the fast key sequences assume that Dev v3 DD v3 is used To use the Field Communicator with a Rev 3 or 4 CSI 9420 a Rev 3 DD is required The DD for the CSI 9420 is located on the CD that came with the CSI 9420 Field Communicator System Software version 3 2 or later is also required MHM 97408 Rev 14 23 Configuration 24 Note Refer to the Field Communicator Users Manual for details on DDs or go to http www2 emersonprocess com en us brands Field Communicator Pages SysSoftDDs aspx for instructions on adding a DD for CSI 9420 or other devices To access the Network Settings using a Field Communicator refer to Table 2 6 Refer to Table 2 7 for a list of other common fast key sequences Table 2 6 CSI 9420 network configuration Function Key sequence Menu items Wireless 2 2 2 Network Identifier Join Device to Network Broadcast Manual Setup Rates Power Level Power Save Publish Power Source
70. ke up to an hour running in the background and then another collection is requested 1 minute after the previous one completes This type of operation is not recommended but the software will allow it to be configured anyway The software however will not allow data to be collected beyond the absolute limits described above Staying with the once per minute waveform example this collection request would only be sent to the device four times in any 24 hour period These four pieces of data would be acquired in rapid succession each new acquisition 1 minute after transmission of the previous result is completed and then not again for 24 hours Energy Band trend parameters The transmitted thumbnail spectra regardless of effective Fmax also include Energy Band parameters which cover the entire frequency range The Energy Bands are 0 Hz 65 Hz 65 Hz 300 Hz 300 Hz 1000 Hz The Energy Band parameters can only be trended in AMS Machinery Manager and they are trended in the same way as the other scalar parameters These values are not published by the device a request for these wakes the device just like any other special data request MHM 97408 Rev 14 39 Configuration 40 The maximum fastest recommended storage rate for the Energy Band parameters is once per shift every 8 hours unless using an external DC power source MHM 97408 Rev 14 Setup 3 Setup Topics covered in this chapter e Powering t
71. lds are pre configured at the factory to reasonable generic values for single stage electric motor driver equipment trains operating at 1200 3600 RPM The default alert levels for vibration are shown in Table 2 3 Table 2 3 Default alert thresholds for vibration Advisory Maintenance Failed Parameter Level Enabled Level Enabled Level Enabled Overall 0 14 in s 0 35 in s 1 0 in s Velocity Yes Yes Yes 3 56 mm s 8 89 mm s 25 4 mm s Accel 1 PV PeakVue 6g 10g 15g Yes Yes Yes Accel 1 SV 58 86 m s 98 1 m s 147 15 m s The level at which these thresholds should be set depends on the type of equipment being monitored and on your specific process For more information on how to set the thresholds see Appendix C or consult a vibration specialist One rule of thumb for vibration is to examine the current level at which the equipment is operating Assuming the equipment is in good working condition set the Advisory level at 2x the current value or at a minimum of 0 05 in s RMS whichever is greater set the Maintenance level at 4x the current value and set the Failed level at 8x the current value For example if the current value for Overall Velocity is 0 1 in s set the Advisory threshold at 0 2 in s the Maintenance threshold at 0 4 in s and the Failed threshold at 0 8 in s While this type of vibration program is not highly recommended it can provide a starting point when no other i
72. meter EMI and RFI considerations 82 Figure D 1 Accelerometer signal with and without interference geme Measure a 7m Seve Recatt gt Ly ol cw SLR koe AMPLITUDE me WINDOWS nn Ms Aaa atina aan enti Mitigating interference The following are the four basic things you can do to reduce EMI and RFI on measurements Use a shorter cable if possible Note The leads on the sensor cables as delivered are specially prepared for ease of installation Before attempting to cut the cables please be aware that this will be associated with significant additional work to correctly prepare the sensor for installation e Run the cable through a conductive conduit grounded at both ends Install ferrites on the cable MHM 97408 Rev 14 Accelerometer EMI and RFI considerations e Avoid running the cable such that it matches the polarization of expected interference sources Note The best approach in mitigating interference also depends on the application and on local installation codes Reduce cable length Accelerometers are available with 3 meter 10 ft 10 meter 30 ft 15 meter 50 ft or 30 meter 100 ft cable lengths Because the cable is the most susceptible component of the measurement system the best way to avoid the problem of EMI RFI is to minimize the cable length When planning the installation keep in mind that shorter cable lengths significantly improve immunity
73. n Meaning Description Me P ye SRVCE Ma Service Created Pa The request for network services has been granted to the device Services must be obtained before the device can transfer data through the network F wf SRFC E j sa Fa Service Delayed The request for network services is pending Set Service The request for network services has been issued to the device Service Rejected Pa The request for network services has been rejected by the network manager Sufficient bandwidth may not currently be available MHM 97408 Rev 14 97 LCD screen messages Normal operating sequence These are the screens displayed during normal operation supply voltage depending on how the device LCD screen Meaning Description o DATA ha The device has started gathering new data j Data Publish and will publish it to the gateway when Fa complete S PUBLSH Fa PY hea Displays the overall velocity PeakVue Fa sy PV screen temperature sensor bias voltage or power 1 0 g 2 F supply voltage depending on how the device E is configured S IN SEC sv NG Displays the overall velocity PeakVue Fi Ms SV screen temperature sensor bias voltage or power Fi 5 g 0 P supply voltage depending on how the device G 5 F is configured al Fa Ty t Displays the overall velocity PeakVue j sy TV screen temperature senso
74. n connector into the interface board rotate the LCD to the desired position and snap the LCD in place If the LCD pins are inadvertently removed from the interface board carefully re insert the pins before snapping the LCD in place After installation the LCD can be removed by squeezing the two tabs and pulling gently Then it can be rotated in 90 degree increments and snapped back in place Re attach the LCD cover Use a strapping wrench to tighten the cover until it will no longer turn and the black O ring is no longer visible Figure 3 12 Installing the LCD J AOTEA a EN f 2 g Eer lige i Y fe Ja LCD e A Cc Bn e 4 er oe C f HF D EE X E Note Moving one LCD around to multiple devices on an as need basis is NOT recommended This can cause reliability problems over time The connector pins on the LCD are not designed for repeated connect disconnect Enabling the LCD Using a 375 or 475 Field Communicator Use the lead set to connect the Field Communicator to the CSI 9420 terminal block MHM 97408 Rev 14 Setup 2 Turn on the Field Communicator 3 Select Configure gt Manual Setup gt Device Display gt LCD Mode Using AMS Device Manager 1 Open AMS Device Manager right click HART Modem and select Scan All Devices 2 Right click the CSI 9420 device and select Configure gt Manual Setup 3 Click the Display tab and from the LCD Mode drop down menu select P
75. nager and the gateway It is now ready to Operational ff send data OPERAT MHM 97408 Rev 14 LCD screen messages LCD screen Meaning Description pA NETWK s Network ere The device is disconnected from the network Disconnected DISCON Fi Device diagnostic screens These screens show the state of the CSI 9420 LCD screen Meaning Description There is critical error which may prevent the Device Failure i device from operating correctly N FAILUR Alert Present At least one alert is present N PRESNT Fa The terminal voltage is below the recommended operating range Low Supply If the device is power module operated the F Voltage power module should be replaced If the ra device is line powered the supply voltage Low Qa P Pply g should be increased MHM 97408 Rev 14 101 LCD screen messages LCD screen Meaning Description MN The terminal voltage has reached a critical p T M level SUPLY N Supply Failure If the device is power module operated the Fi power module should be replaced If the T Fa device is line powered the supply voltage s FAILU R should be increased 102 MHM 97408 Rev 14 Index Index A absolute temperature monitoring 79 80 accelerometer EMI and RFI considerations 81 accelerometer supplies 44 Advanced Diagnostic Option installation using
76. nduit entry of the device The ferrites provided with the sensors that have standard polyurethane cables are Fair Rite P N 0431173951 MHM 94985 These ferrites simply snap onto the cable near the point where the cable enters the transmitter housing If desired it is acceptable but not required to use wire ties and or heat shrink with these ferrites The ferrites provided with the sensors that have armor jacketed cables are Fair Rite P N 2631665702 These slide onto the cable and must have wire ties and or heat shrink or some similar mechanism to hold them in place Figure D 6 Transmitter accelerometer with standard cable and ferrites pre installation 88 MHM 97408 Rev 14 Accelerometer EMI and RFI considerations Figure D 7 Armor jacketed cable and ferrites pre installation Installing ferrites on a standard cable 1 Cut the accelerometer cable to the required length Make standard connections to the CSI 9420 terminal block and grounding screw Snap the first of three attenuator ferrites MHM 94985 at the location on the cable approximately 1 inch from the point where the cable enters the gland 4 Snap the second ferrite onto the cable adjacent to the first then snap the remaining ferrite adjacent to the second Note Apply adequate force in the ferrites closures so that the keeper latches fully engage This ensures that the ferrites remain securely fastened to the cable MHM 97408
77. nery Manager should NOT be used to make configuration changes This will cause an alert in the DCS due to the mismatch The configuration may even be overwritten by the DCS which can cause confusion to the analyst Advanced Diagnostic Option and storage in AMS Machinery Manager The Advanced Diagnostic Option is a licensed feature available only in CSI 9420 devices that are revision 3 or later Contact your Emerson Sales Representative or Product Support for additional details When this feature is enabled a compressed thumbnail spectrum can be viewed from a HART host such as DeltaV or AMS Device Manager The primary application however is for integration with AMS Machinery Manager This feature allows compressed thumbnail spectra high resolution spectra and analytical waveforms to be retrieved from the CSI 9420 and archived in the AMS Machinery Manager database This energy band provides additional insight to the vibration analyst over and above the trended scalar values This information provides a better indication of whether or not there is a real problem and if so how severe the problem is By using the energy band the analyst can determine whether or not the vibration energy is periodic and at what frequency it is occurring MHM 97408 Rev 14 Configuration Note It is not necessary to transmit both waveform and spectrum from the CSI 9420 If only the spectrum is needed this is about half as much data to transmit as
78. nformation is available The default alert thresholds for temperature correspond closely to a generic open drip proof ODP motor with class F insulation and a service factor of 1 15 operating at an ambient temperature at or below 40 C and at an altitude at or below 1000 meters These values are also reasonable thresholds to use when there is no knowledge of the process the type of machinery or the operating environment For more information see Appendix C The default temperature levels are shown in Table 2 4 Table 2 4 Temperature levels Advisory Maintenance Failed Parameter Level Enabled Level Enabled Level Enabled 149 F 167 F 185 F Temperature S Yes Yes 65 C 75 C 85 C MHM 97408 Rev 14 Configuration The configurable device alerts include accelerometer bias and supply voltage The default settings for these alerts are shown in Table 2 5 Note The supply voltage measurement is made under load conditions The supply voltage may read differently with the CSI 9420 versus other Emerson transmitters or multimeters Note When any measured process parameter Velocity PeakVue or Temperature exceeds the configured Advise Maintenance or Failed threshold this causes an Advisory indication that can be viewed from AMS Device Manager or in another graphical host This indicator itself does not set a status bit Table 2 5 Configurable device alerts
79. of the cable Note The performance of the accelerometer is not maintained beyond a 3 m 10 ft cable length unless additional ferrites are installed All low power sensors for use with the CSI 9420 are shipped with additional ferrites if their cable lengths exceed 3 meters To ensure compliance with the CE directive if the cable length exceeds 3 meters ferrite installation at the site is required for all standard sensor configurations 1 accelerometer 1 accelerometer with embedded temperature or 2 accelerometers MHM 97408 Rev 14 87 Accelerometer EMI and RFI considerations These ferrites are not installed on the accelerometer cable at the factory because they must be installed on the transmitter end of the cable and the cables are typically cut to length at the site To maintain compliance with the CE directive sensors with cables longer than 3 meters must have these additional ferrites quantity of 3 per cable installed It is not necessary to install the ferrites if the cable length is less than 3 meters From a compliance perspective it is not necessary to install the ferrites if the cable isin a ferromagnetic conduit such as galvanized steel because of the additional shielding this type of conduit provides Note that the conduit entry of the device is 2 NPT If the ferrites are installed with a conduit a wider conduit 4 NPT or M20 is required to accommodate the ferrites and an adapter is required at the co
80. onsumed by the actual measurement this represents a significant opportunity for power savings and can be used in certain configurations to approximately double the operating life on a single power module While the setting for Power Save mode is visible in the DD Device Descriptor file it can only be activated in the AMS Machinery Manager software Access Control must first be enabled The field in AMS Machinery Manager software where the Power Save mode is set is referred to as Update Rate Skip see Figure 2 4 Power Save can be configured to skip from 0 to 23 acquisitions When this feature is turned off CSI 9420 will collect readings as usual When combining the setting of Every other 1 with a 60 minute burst rate a new acquisition will occur every two hours Similarly when combining the maximum value of Next 23 with a 60 minute burst rate a new acquisition occurs only once every 24 hours MHM 97408 Rev 14 E Configuration 16 Figure 2 4 Update Rate Skip Configure Other o Noise Threshold 0 15 in sec RMS Update Rate 80 minutes 0 gt seconds Update Rate Skip Allow configuration Every other 1 Next 2 Trending parameters Parameters can be trended in a plant historian in AMS Machinery Manager or in both locations simultaneously The method for configuring this functionality is contained in the associated software and the details of all the possibilities are b
81. operate correctly even if no changes are made but it is usually preferable to name the device something meaningful for the specific application 3 Specify the type of sensor installed for example 1 accelerometer 1 accelerometer w temperature or 2 accelerometers and name the sensor The factory default configuration is one accelerometer named SENSOR 1 Complete this step for different configurations and name the sensor something meaningful for the specific application 4 Enter the sensor sensitivity By default the sensitivity is the nominal 25 mV g 2 55 m s2 5 Specify the units English metric or SI that will be used for each parameter By default units are set to English unless the device is shipped to Japan MHM 97408 Rev 14 5 Configuration 10 11 12 13 Specify which measurements velocity temperature etc are to be reported as the process variables PV SV TV and QV By default PV is the Overall Velocity on sensor 1 SV is the PeakVue measurement on sensor 1 TV is the sensor 1 bias voltage and QV is the supply voltage Specify alert levels Determine the thresholds at which measurement alerts will display and determine the behavior of device alerts Specify how the parameters will be published optimized burst mode or generic burst mode By default the device is configured to use optimized burst mode Specify how often the parameters will be published This is the update rate
82. ower or signal cables through a conduit ensure the grommet fits wire properly and does not leak Wireless devices should be powered up in order of proximity to the Smart Wireless Gateway beginning with the closest device to the gateway This will result in a simpler and faster network installation MHM 97408 Rev 14 41 Setup 42 Here are additional recommendations for power wiring e Install a Ferrite EMI filter inline with the wire to block electrical noise included with package refer to Appendix D for more information Use 22 gauge or larger wiring keep current requirements in mind when connecting multiple units in line Sensor setup Note Sensor refers to both an accelerometer and an accelerometer with embedded temperature Accelerometer refers to a sensor that measures only acceleration Sensor operating limits Each of the CSI 9420 signal inputs uses accelerometers to make vibration measurements Alternately an accelerometer with embedded temperature may be used The operational ranges for the sensors are shown in Table 3 1 Table 3 1 Sensor operational ranges Channel DC bias range DC input range AC input range Accelerometer 1 2 3 VDC 0 5 VDC 0 5 4 5 V 80 gs peak Accelerometer 2 2 3 VDC 0 5 VDC 0 5 4 5 V 80 gs peak Temperature 1 N A 40 to 125 C N A The accelerometers require a DC bias The CSI 9420 device provides the necessary bias and measu
83. quence 2 2 1 2 Conduit installation guidelines Note If a conduit is used it must be grounded and should adhere to IEEE 1100 specifications for grounding The conduit should not exceed a 40 percent fill e Route the conduit away from power trays using these rules 6inches 110 VAC 12 inches 220 VAC 2 feet 440 VAC The conduit should be attached to the threaded holes on the side of the enclosure MHM 97408 Rev 14 53 Setup Figure 3 10 Conduit attached to holes on the side of the CSI 9420 Cabling All wiring should be installed by a trained and qualified electrician Wiring must conform to all applicable local codes and regulations Local codes and regulations regarding wire type wire size color codes insulation voltage ratings and any other standards must be followed Securing cables Using an appropriate size cable clamp secure the sensor cable to the machine approximately 4 to 5 in from the mounting location Do not curl into a bending radius of less than 2 8 in 54 MHM 97408 Rev 14 Setup Figure 3 11 Securing a cable with temporary cable anchor sensor mounted to machine cable anchored to machine temporary cable anchor If pulling the cable is not currently scheduled secure the bundled sensor cables in a manner that no strain is placed on the integral sensor cable connectors Do not let the bundled cable hang from the sensors Do not
84. quired during normal operation it should be disabled after installation is complete Physically removing the LCD is neither necessary nor sufficient it must be disabled through configuration in order to achieve power savings Note Disabling the LCD not removing it just disabling it through configuration provides a significant power savings of about 20 Leaving the LCD installed even if it is disabled can provide benefits The LCD can still be viewed in the field by removing the front cover and pressing the DIAG button This causes the device to wake and display current information even if the LCD is disabled in the configuration This can be beneficial for taking a quick reading at the machine and to aid in troubleshooting MHM 97408 Rev 14 Configuration Note Moving one LCD around and connecting it to multiple devices on an as need basis is NOT recommended This can cause reliability problems over time The connector pins on the LCD are not designed for repeated connect disconnect Power Save mode The largest value that can be entered for the burst rate is once per hour The Power Save mode was added starting in Rev 3 devices for cases where less frequent updates are acceptable This makes it possible to extend operating life by limiting how often new measurements are executed Instead to save power it will re publish a previous measurement Over half of the power consumption in a normal measurement cycle is c
85. r bias voltage or power is configured 98 MHM 97408 Rev 14 LCD screen messages LCD screen Meaning Description av W Displays the overall velocity PeakVue w Gvsereen temperature sensor bias voltage or power Fi i 2 1 F supply voltage depending on how the device lt VOLTS Fa is configured SLEEP i Sleep Shows how long the device sleeps between 60 00 SECS a times it wakes up and gathers publishes data Network status screens These screens display the network status of the CSI 9420 LCD screen Meaning Description a i s i Ha NETWK The device has yet to retrieve information s Network Be fate from the Smart Wireless Gateway and is still in Unknown Fi the process of being activated je Network Idle The device is in a low power idle state and it is not connected to the network MHM 97408 Rev 14 99 LCD screen messages 100 Fa LCD screen Meaning Description NETWK h Network Search The device is actively searching for a network SEARCH NETWK ha Network The device has detected a network and is Negotiation attempting to establish connection NGOTIA NETWK 5 The device has joined the network and has Network 2 established connection with the network Connected Fs manager CONECT NETWK wN The device is connected to both the network s Network ma
86. r later devices that are licensed for waveform spectra it is possible to trend Energy Band parameters For more information see Advanced Diagnostic Option and storage in AMS Machinery Manager DeltaV versions prior to 10 3 and Ovation versions prior to 3 3 though not integrated through HART accept Modbus values from the wireless devices DeltaV also accepts OPC values Power module removal After the sensor and network have been configured disconnect the communication leads remove the power module if the device is not already installed and replace the transmitter cover The power module should be inserted only when the device is ready to be commissioned Configuration with a Field Communicator The Field Communicator configuration menu trees for CSI 9420 are shown in Figure 2 5 to Figure 2 10 Options listed in bold indicate that a selection provides other options For ease of operation some common tasks may be accessed in several locations of the menu structure MHM 97408 Rev 14 17 Configuration 18 Figure 2 5 Field Communicator menu tree for CSI 9420 one accelerometer 1 of 2 1 Overview 2 Configure Wireless Mode Overall Sensor 1 Mapped PV PeakVue Sensor 1 Mapped SV Sensor Temperature Mapped TV Supply Voltage Mapped QV Time Stamp 1 Initial Setup 2 Wireless 2 Wireless 4 Device Information Configure Sensors 2 Change Variable Mapping Chan
87. r module installed Unless you are specifically instructed to do otherwise always remove the power module pack from the unit prior to shipping Primary lithium batteries are regulated in transportation by the U S Department of Transportation and are also covered by International Air Transport Association IATA International Civil Aviation Organization ICAO and European Ground Transportation of Dangerous Goods ADR It is the responsibility of the shipper to ensure compliance with these or any other local requirements Consult current regulations and requirements before shipping Handling Under normal conditions the power module materials are self contained and are not reactive as long as the batteries and the power module pack integrity are maintained Care should be taken to prevent thermal electrical or mechanical damage Contacts should be protected to prevent premature discharge MHM 97408 Rev 14 61 Operation and maintenance Use caution when handling the power module pack The power module pack may be damaged if dropped from heights in excess of 20 feet Power module hazards remain even when cells are discharged Environmental considerations As with any battery local national and international environmental rules and regulations should be consulted for proper management of spent batteries If no specific requirements exist recycling through a qualified recycler is encouraged Consult the materials safety dat
88. re no substitute for first hand knowledge of your plant If for example you know that you have problems when a temperature exceeds a particular value then set your thresholds accordingly rather than following these generic guidelines In general the best way to detect a developing fault related to temperature is to look for an increase in temperature relative to ambient over time This implies that for reliable alerting the thresholds should change as ambient temperature changes In practice this can be difficult to do because it requires the operator to constantly monitor the ambient temperature and adjust the alert levels accordingly It is customary therefore to pick an average ambient temperature that is generally seasonal for outdoor installations and choose fixed thresholds based on this average Also there are issues with this methodology such that it does not work well in areas with large variations in ambient temperature Thresholds may also be selected based on some absolute temperature limit In practice this is much easier to maintain but it is not as effective at detecting early failures as relative monitoring Relative temperature monitoring The recommended generic guidelines for setting the thresholds based on the relative change are e Tadvise 10 C increase 78 MHM 97408 Rev 14 Velocity PeakVue and temperature S TMaintenance 15 C increase e Trailed 20 C increase Assuming that the am
89. res it to verify correct sensor operation The nominal bias voltage is 2 5 volts If the bias voltage is outside of the 2 3 volt range the device generates a FAILED alert for the associated sensor The DC input range represents the operational DC range of the signal input The AC input range represents the operational AC range of the signal input General sensor handling instructions Each sensor requires a standard 1 4 inch 28 mounting location For detailed mounting instructions refer to Mounting Do not drop hammer or impact the sensor housing before during or after installation e Do not exceed the specified torque when tightening a stud mounted sensor Overtightening a sensor will damage the sensing element and void the manufacturer s warranty MHM 97408 Rev 14 Setup e Do not exert more than 5 Ib pull force directly on sensor cable connection during wire pulls Although the integral cable has built in strain relief do not use excessive force when pulling cable No more than 5 lb of force should be exerted directly on the sensor connection during installation If possible secure the cable to the machine near the point of sensor installation For sensors that have been mounted before pulling the cable through the conduit or raceway to the CSI 9420 leave the cable bundled and secured to the machine Permanent signal degradation takes place when cables are damaged Do not step on kink twist or pinch cables Also
90. review the approvals section of the CSI 9420 reference manual for any restrictions associated with a safe installation Before connecting a Field Communicator in an explosive atmosphere ensure the instruments are installed in accordance with applicable field wiring practices Electrical shock can result in death or serious injury Avoid contact with the leads and terminals High voltage that may be present on leads can cause electrical shock NOTICE The CSI 9420 and all other wireless devices should be installed only after the Smart Wireless Gateway has been installed and is functioning properly Wireless devices should also be powered up in order of proximity from the Smart Wireless Gateway beginning with the closest This will result in a simpler and faster network installation Note Shipping considerations for wireless products Lithium Batteries The unit is shipped to you without the power module installed Remove the power module pack from the unit prior to shipping Primary lithium batteries are regulated in transportation by the U S Department of Transportation and are also covered by IATA International Air Transport Association ICAO International Civil Aviation Organization and ADR European Ground Transportation of Dangerous Goods It is the responsibility of the shipper to ensure compliance with these or any other local requirements Consult current regulations and requirements before shipping Copyright
91. rm such that the software will allow up to eight high resolution spectra from a single device or 32 high resolution spectra from all devices on a gateway within a 24 hour period Combinations are also permitted as long as the maximum is not exceeded For example it is valid to have two waveforms and four spectra from a single device in a day It is not valid to have four waveforms and eight spectra in a day Demand based collections those explicitly initiated by a direct user request are not constrained by the limits above Direct user requests are always permitted There are no absolute restrictions on the total number of time based thumbnail spectra that can be collected within a 24 hour period The actual throughput that can be achieved for time based collection is extremely application specific depending on the same factors already cited The software has only very loose restrictions on configuration of time based collection It is possible to configure collections such that the network cannot keep up with the requests It is also possible to configure collections that violate the absolute limits described above The software will allow you to configure any measurement as quickly as once per minute What this means is the interval between collections since some items such as a waveform take much longer than a minute to collect For example if you set up to collect a waveform with a 1 minute interval a waveform is collected which may ta
92. rometers with a transmit rate of once every 30 minutes and routing data for three additional network devices LCD disabled no time based collection of energy band 2 The housing is also available in non polished stainless steel Contact an Emerson sales representative for more information MHM 97408 Rev 14 65 Specifications and reference data 66 Weight CSI 9420 without LCD 4 6 Ib 2 kg CSI 9420 with M5 LCD 4 7 Ib 2 1 kg Enclosure ratings Housing is NEMA 4X and IP66 with approved cable glands Performance specifications Electromagnetic compatibility EMC The 2 4 GHz CSI 9420 meets all requirements listed under IEC 61326 2006 Radio specifications for a 2 4 GHz WirelessHART device Parameter Min Typical Max Units Comments Operating frequency 2 4000 2 4835 GHz Number of channels 15 Channel separation 5 MHz Occupied channel 2 7 MHz at 20 dBc bandwidth Frequency accuracy 50 50 kHz Modulation IEEE 802 15 4 DSSS Raw data rate 250 kps Received operating 0 dBm maximum input level 92 5 dBM At 50 PER Vpp V 25 C Receiver sensitivity 30 dBM Ar TAPER Vop 3 V 25 C inferred from 50 PER measurement 8 dBM Vpp 3V 25 C Long Range Antenna Output power conducted 12 5 dBM Vpp 3V 25 C Extended Range Antenna MHM 97408 Rev 14 Specifications and reference data Low power sensors standard and special
93. ss Click Manual Setup to configure device settings manually Note The process variables that can be edited varies depending on the connected accelerometers When there is only one accelerometer only the PV and SV variables can be edited When the accelerometer has a temperature sensor the TV variable can also be edited When there are two accelerometers all variables can be edited PV SV TV and QV Click Alert Setup to configure alarm limits for measurement variables such as overall velocity PeakVue bias temperature and supply voltage You can enter new values for Advise Maintenance and Fail thresholds here MHM 97408 Rev 14 Configuration Service Tools Figure 2 19 Service Tools window 3 01 23 2013 14 07 17 893 9420 Rev E File Actions Help siR GAN EX Service Tools Alerts Failed Fx Now Sensor 1 Bias Failure G Sensor Alert The bias for sensor 1 has drifted out of the acceptable range This Salabe casada tay cotter 8 may indicate a bad sensor Bias Sensor 1 Variables I Trends ly Spectra Communications Maintenance Bad Recommended Actions 1 Check installation connections and wiring for the sensor connected to Teminal 2 2 Replace sensor if necessary Service Tools ly A TL E ia e Close Help Device last synchronized Device Parameters not Synchronized The Service Tools window
94. t as close as reasonably possible to the point where the accelerometer is mounted to the equipment being monitored MHM 97408 Rev 14 83 Accelerometer EMI and RFI considerations 84 Figure D 2 Grounded conduit Wud Ferrites Note The accelerometers are shipped with ferrites installed at the accelerometer end To maintain the optimum performance of the accelerometer ferrites should not be removed Figure D 3 compares two accelerometers in the presence of a high intensity RF field 10 V m The oscilloscope the instrument on top is the time domain representation of the signals The upper trace A2 is a standard non armor jacketed 3 meter cable without conduit with polarization matching that of the interference field and with two ferrites installed at the accelerometer end of the cable The resulting interference is about 10 mV peak to peak which is equivalent to a perturbation of about 0 2 g s peak to the acceleration measurement The lower trace A1 is a 3 meter cable of the same type without conduit with polarization matching that of the interference field In this case there are no ferrites installed and the resulting interference is about 1 2 V peak to peak which is equivalent to a perturbation of about 24 g s peak to the acceleration measurement MHM 97408 Rev 14 Accelerometer EMI and RFI considerations Figure D 3 Accelerometer signals in the presence of high intensity interference
95. te Network Identifier Join Device to Network Broadcast Rates Power Level Power Save Publish Power Source Tag Long Tag Manufacturer Model Device Identifier Descriptor Message Universal Revision Field Device Revision Software Revision Hardware Revision Overall Sensor 1 PeakVue Sensor 1 Bias Sensor 1 Supply Voltage Temperature Sensor 1 Type Sensor 1 Description Change Sensor 1 Sensor 2 Type Sensor 2 Description Sensor Sensitivity Primary Variable Change Primary Variable Secondary Variable Change Secondary Variable Tertiary Variable Change Tertiary Variable Quaternary Variable 1 Access Control 1 Publish 1 Burst Option 1 Rate 2 Configure Publishing 3 Message 1 4 Message 2 5 Message 3 2 Update Rate 1 3 Burst Mode 1 1 Burst Mode 2 1 Burst Mode 3 Manufacturer Identifier Device Type Device Revision Software Revision Hardware Revision MHM 97408 Rev 14 Configuration Figure 2 8 Field Communicator menu tree for CSI 9420 accelerometer with 1 Alerts 2 All Variables 3 Communications 4 Spectra 5 Maintenance 1 Overall Velocity Sensor 1 2 PeakVue Sensor 1 3 Bias Sensor 1 4 Supply Voltage embedded temperature 2 of 2 Lower Range Value Advise Maintenance Fail Upper Range Value Report Advise Report Maintenance Report Fail Restore Defaults
96. teps necessary to perform an epoxy mount For detailed instructions see Epoxy mount 1 Glue a mounting pad to the machinery 2 Insert the mounting stud 3 Attach the sensors to the stud MHM 97408 Rev 14 43 Setup 44 Tools and supplies Mounting tools Drill Spot face or end mill tool The spot face tool attaches to a standard electric drill and provides a machined surface at least 1 1 times greater than the diameter of the sensor At the same time the spot face tool also drills a pilot hole that can then be tapped for the stud mounted sensor The spot face tool can be purchased from Emerson or a spot face tool with similar characteristics may be substituted as required Contact your local sales representative for assistance Figure 3 1 Spot face or end mill tool For epoxy mounting the following are also necessary e 2 part epoxy e g Loctite Depend Emerson P N A92106 or comparable A212 Mounting Pads e Optional Grinder to create a sufficiently flat mounting surface Accelerometer attachment tools and supplies 40 200 in Ib torque wrench with 1 8 in hex bit Suggested vendor Grainger Part number 4JW57 Description 3 8 in drive in lb torque wrench Any torque wrench with a range of 40 to 70 in lb and less than 5 in Ib increments can be substituted MHM 97408 Rev 14 Setup 1 4 in 28 taps and tap handle 9 16 in open end wrench 1 8 in hex Allen key Wire brush
97. tivity NOWP WNP Primary Variable Change Primary Variable Secondary Variable Change Secondary Variable Tertiary Variable Change Tertiary Variable Quaternary Variable Change Quaternary Variable 1 Access Control 1 Burst Option 1 1 Publish Rate 2 Configure Publishing 2 Update Rate 1 3 Burst Mode 1 1 Burst Mode 2 3 Message 1 4 Message 2 5 Message 3 1 Burst Mode 3 1 Manufacturer Identifier Device Type Device Revision Software Revishan Hardware Revision nawy MHM 97408 Rev 14 Configuration 2 All Variables 3 Communications 5 Maintenance Overall Velocity Sensor 1 Overall Velocity Sensor 2 PeakVue Sensor 1 PeakVue Sensor 2 Bias Sensor 1 Bias Sensor 2 Supply Voltage 1 Fail Fix Now 2 Maintenance Fix Soon 3 Advisory 1 Overall Sensor 1 2 PeakVue Sensor 1 3 Bias Sensor 1 4 Overall Sensor 2 5 PeakVue Sensor 2 6 Bias Sensor 2 7 Ambient Temperature 8 Supply Voltage 1 Join Status 2 Wireless Mode 3 Join Mode 4 Neighbor Count 5 Advertisement Count 6 Join Attempts 1 Acquisition Settings 2 Velocity RMS Sensor 1 3 PeakVue Sensor 1 4 Velocity RMS Sensor 2 5 PeakVue Sensor 2 6 Analysis Parameters Lower Range Value Report Fail Restore Defaults Lower Range Value Report Fail Restore Defaults Advise Maintenance F
98. to EMI RFI Try to keep cable runs as short as reasonably possible Even 3 meter cables have some susceptibility in the presence of high intensity RF fields it is strongly recommended that you consider other mitigating strategies discussed in this section even if you are using shorter cables Use a conductive conduit Running the cable through a conductive conduit provides additional shielding and increases immunity to EMI RFI For best results the conduit should be grounded at both ends As a general rule the conduit is automatically grounded at the transmitter because it screws into the transmitter housing which should be grounded Ensuring the conduit is also grounded at the accelerometer end and at points along the conduit run reduces coupling of the interfering energy into the cable and propagating it along the cable into the accelerometer Figure D 2 illustrates how to run the accelerometer through a conduit that is grounded on both ends As a general rule the transmitter housing itself is grounded through the base where it is mounted Since the conduit is electrically connected to the transmitter housing this effectively grounds the conduit at the transmitter end Grounding the conduit at the accelerometer end as well significantly reduces the possibility that energy due to EMI RFI can be coupled into the accelerometer cable When employing this method minimize the length of cable that is outside of the conduit by running the condui
99. to tighten the cover until it will no longer turn and the black O ring is no longer visible This will ensure that water water vapor or other gases do not penetrate into the housing Notes e One or two accelerometers can be connected to the CSI 9420 Only one accelerometer with a temperature sensor can be connected to the CSI 9420 MHM 97408 Rev 14 Setup Crimp on ferrules or lugs may be used to improve long term reliability of sensor wiring Figure 3 7 Connecting one sensor accelerometer Connector labeled 1 Red wire Connector labeled 2 White wire Connector labeled 3 Blank Connector labeled 4 Black wire MHM 97408 Rev 14 51 Setup Figure 3 8 Connecting two sensors accelerometers N q bo m o ao 1 P N 09753 9200 2420 CW Ta P i J Connector labeled 1 Connector labeled 2 Connector labeled 3 Connector labeled 4 Two red wires White wire from one White wire from other Two black wires one from each accelerometer accelerometer one from each sensor accelerometer 52 MHM 97408 Rev 14 Setup Figure 3 9 Connecting one sensor accelerometer with temperature Connector labeled 1 Connector labeled 2 Connector labeled 3 Connector labeled 4 Red wire White wire Green wire Black wire temperature wire Note To check or change the sensor configuration using a Field Communicator enter this Fast Key se
100. to walk to the device or remove it from the field The following are the steps to perform the upgrade Notes If you purchased an Emerson Smart Wireless Gateway an installation DVD for AMS Wireless Configurator should have been included in your shipment Otherwise contact your nearest Emerson office to learn how to obtain a copy of AMS Wireless Configurator or AMS Device Manager If your CSI 9420 is not yet installed in the field refer to Advanced Diagnostic Option optional installation for instructions on how to perform the upgrade using a HART modem or a 375 or 475 Field Communicator 1 Open AMS Device Manager expand the Wireless Network icon and select the CSI 9420 device that you want to upgrade 2 Verify that the device is Revision 3 or later MHM 97408 Rev 14 Configuration Figure 2 20 Verify device revision number nent Deate Neen en a z a AMS Suite Intelligent Device Manager Device Explorer Sa S File Edit View Tools Window Help e x SiR Ial 6 l wld Current Device 01 23 2013 14 07 17 893 fig AMS Device Manager Tag Manufacturer Device Ty f Device Rev Protocol 6 Plant Locations F401 23 2013 14 07 17 893 csi 9420 N3 HART F Area 01 23 2013 14 07 17 993 CsI 9420 HART i Calibration ly H E Device List I gfe Physical Networks BE PHAO327L GMs qh HART Modem 1 IKE DeltaV Network 1 H Ovation
101. tor skin Alarm levels For open drip proof ODP motors Tr fault 35 5366 Ln Ty 91 1571 For totally enclosed motors Tr fault 37 2028 Ln Ty 102 8868 For all motors Tf maintenance Tf fault 10 C Tt advisory Tf_fault 20 C Error indication and steady state determination Do not use any data readings collected within 30 seconds of motor start up e Check for error indications IfTs gt 150 C the sensor is shorted IfT lt 40 C the sensor is open or the wire is broken e Steady state is said to have been reached when over any 5 minute time interval the maximum variation in temperature is less than 2 F 80 MHM 97408 Rev 14 Accelerometer EMI and RFI considerations Appendix D Accelerometer EMI and RFI considerations Topics covered in this appendix Overview e Mitigating interference Overview The CSI 9420 Wireless Vibration Transmitter uses an accelerometer to measure vibration The process involves a piezoelectric element which produces a time waveform with voltage amplitude proportional to acceleration The input bandwidth of the measurement is approximately 20 kHz This waveform is then digitized and analyzed within the CSI 9420 to produce the desired vibration parameters Due to the high frequency nature of the measurement it is inherently susceptible to electromagnetic interference EMI and radio frequency interference RFI which can cause distortions in the measurement
102. ts UL61010 1 2nd Safety Requirements for Electrical Equipment for Measurements Control and Laboratory Use Part 1 General Requirements Hazardous locations certificates The CSI 9420 carries multiple certificates for operation in hazardous locations For a complete listing of specific approvals please reference our website Note As always the markings that appear on the transmitter housing determine whether a device is suitable for operation in a specific hazardous location This requires further that the transmitter is being operated in accordance with the installation drawings provided with the unit MHM 97408 Rev 14 Velocity PeakVue and temperature Appendix C Velocity PeakVue and temperature Topics covered in this appendix e Overall Velocity e PeakVue d Temperature Overall Velocity The Overall Velocity measurement provides a summation of the low frequency vibration energy which is indicative of fault conditions such as imbalance misalignment looseness and late stage bearing problems CSI 9420 uses lower frequency Overall Velocity in conjunction with higher frequency PeakVue to provide a holistic solution across all frequencies while optimizing the usage of the limited power and bandwidth available in a wireless device The majority of developing fault conditions will be manifested in one or both of these key parameters The difference between the standard vibration waveform and the associated
103. uence or while performing its real time vibration measurement It may be necessary to retry the initial wired HART handshaking sequence If repeated attempts to establish wired communication fail you can force the device into a HART Listen mode by removing the front cover and pressing the CONFIG button once Pressing the CONFIG button a second time causes the device to exit HART Listen mode Once the device has entered HART Listen mode it will remain in this mode until the CONFIG button is pressed the power is cycled or no activity is seen on the wired interface for three 3 minutes Device network configuration In order to communicate with the Smart Wireless Gateway and ultimately with other systems the transmitter must be configured to communicate with the wireless network This step is the wireless equivalent of connecting wires from a transmitter to a control system input MHM 97408 Rev 14 9 Configuration 10 Using a Field Communicator or AMS Device Manager with a wired modem enter the Network ID and Join Key so that they match the Network ID and Join Key of the gateway and other devices in the network If the Network ID and Join Key are not identical to the gateway settings the CSI 9420 will not communicate with the network The Network ID and Join Key may be obtained from the gateway web server Click Setup gt Network gt Settings Device configuration options The CSI 9420 has a number of configuration opt
104. ure a minimum antenna separation of 20 cm from all persons MHM 97408 Rev 14 1 Introduction Overview The manual This Reference Manual is designed to assist in the installation operation and maintenance of the CSI 9420 Wireless Vibration Transmitter referred to as transmitter or device in this manual The transmitter The CSI 9420 Wireless Vibration Transmitter is an installation ready solution that provides a variety of transmitter and sensor configurations Some of its features include e Can support up to 4 process variables with up to 3 user configurable alerts for each process variable Waveform Spectrum can be stored directly in AMS Suite Machinery Health Manager e Wireless output with gt 99 data reliability delivers rich HART data protected by industry leading security e Integral LCD conveniently displays measured values and diagnostics of the transmitter e Simple and easy installation used today for robust installations Considerations General Electrical vibration sensors such as accelerometers produce low level signals proportional to their sensed vibration With simple HART configuration the transmitter converts the low level sensor signal to a wireless enabled signal Commissioning The transmitter can be commissioned before or after installation It may be useful to commission it on the bench before installation to ensure proper operation and to be familiar with its functions Make sur
105. us substance a Material Safety Data Sheet MSDS must be included with the returned materials An MSDS is required by law to be available to people exposed to specific hazardous substances 4 MHM 97408 Rev 14 Configuration 2 Configuration Topics covered in this chapter e Configuration overview e Configuration with a Field Communicator e Configuration with AMS Device Manager e Configuration with AMS Machinery Manager Configuration overview The CSI 9420 device configuration can be completed either prior to installation or after the device has been installed at the measurement location It is not necessary to have the sensor physically installed or connected to the device to complete the configuration The device will however report an alert until the sensor is connected this is the expected behavior Note The specific user interface available for performing the configuration varies depending on the host used The basic steps for configuring the CSI 9420 are 1 Set the wireless network credentials Network ID and Join Key using wired connection This step must be completed for the device to join the wireless network After this is done and the device has joined the rest of the steps can be completed over a wireless link 2 Optional Name the device Tag and Device Descriptor By default the tag is VT xxxx where xxxx is the unique radio ID on the wireless network The device will join the network and
106. wings 68 sensor configuration 10 sensor setup 42 spectral data 33 temperature limits 2 3 trends 33 update rate 14 variable mappings 10 D DC power 2 3 default alert thresholds 12 device configuration 5 device configuration options 10 device network configuration 9 dimensional drawings 68 E electromagnetic compatibility 66 EMI and RFI considerations 81 enabling LCD 56 57 Energy Band trend parameters 39 epoxy mount sensors 43 48 external DC power 2 3 F failed alert level 12 103 Index fast key sequences field communicator 23 ferrites 84 89 90 ferrites installing 84 89 90 field communicator menu tree 17 field communicator fast key sequences 23 functional specifications 63 G generic burst mode 13 grounding the transmitter 57 H HART interface connection 6 hazardous location certificates 70 installation location 2 3 installing ferrites 84 89 90 installing LCD 55 interference mitigating 82 L LCD enabling 56 57 installing 55 power consumption 14 15 screens meaning 95 97 99 101 LCD screen messages 95 97 99 101 LCD status screens 59 60 low level signal 2 3 low power sensors 67 M maintenance alert level 12 manufacturing location 69 minimizing power consumption 14 15 mitigating interference conductive conduit 83 ferrites 84 89 90 polarization 92 reduce cable length 83 summary 93 O optimized burst mode 13 overall velocity 71 overview 2 104 P

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