Hardware Manual V1.6
Contents
1. N Descriptions 26 EXTG common terminal for 24V gt 5V UP O P 27 EXTG common terminal for 24V 5V UP O P EXTG common terminal for 24V 5V UP O P EXTG common terminal for 24V gt 5V I P gt O P Z_CW CLOCK CW for dual pulse mode gt CLOCK for single pulse mode A_CW CLOCK CW for dual pulse mode gt CLOCK for single pulse mode Z_CCW DIR CCW for dual pulse mode DIRECTION for single pulse mode A_CCW DIR CCW for dual pulse mode gt DIRECTION for single pulse mode Z_LS Positive over travel limit switch input for Z axis A_LS Positive over travel limit switch input for A axis Z_LS Negative over travel limit switch input for Z axis A_LS Negative over travel limit switch input for A axis Z H Home limit switch input for Z axis A H Home limit switch input for A axis EXTG common terminal for 24V gt 5V UD gt O P EXTG common terminal for 24V gt 5V 41 UP gt O P 42 EXTG common terminal for 24V gt 5V UP O P 43 OUTO General purpose output 44 OUTI General purpose output 45 OUT2 General purpose output 46 OUT3 General purpose output 47 OUT4 General purpose output 48 OUTS General purpose output 49 OUT6 General purpose output 50 OUT7 General purpose output 10 6 VO Interfa2. to add on more cards to control more devices As multiple of frequency generator up to 1 MHz Control precision machinery or semi conductor package equipment 18 11 Ordering information PRODUCT DESCRIPTIONS MPC 3004 4 axis Motion Control Card for Servo Stepping Motor Control ADP 3004ADIN N DIN rail mounted wiring board for MPC 3004 2004 HDB15 pin connector General output 8 power N MOS ADP 3004ADIN R DIN rail mounted wiring board for MPC 3004 2004 HDB15 pin connector General output 8 relays FVCO1 F to V Module M265050150 50 pin SCSI I cable 1 5M M265050300 50 pin SCSI I cable 3 0M 19
3. 3004 V12 OVU anaon n e e le S 14 18 0 CH R 12 di SE aaa plasa ag e Ki to ee ei i l eo 3 3 a u i i e E i E 21 e le 4 B S e e S N LT HIH d O Oo idl Dl TH ba o es Y Oo e F a L Oo e e P KK S o ii amp d E Asset CI Me H Goni o Co ai le pal ka es E ls eo e cg d S H e e 0000 O Card ID CLK select DIP SW DIP switch Single Dual pulse mode 4 2 MPC 3004 Main card dimension e 180mm gt A e DEED NAHABAG PAT E Raz 115mm EE 4 3 ADP 3004ADIN Din rail mounted wiring board layout De SI ee ejejee ee o exe le o G u oz 14 SIT TTT LOS O SE a J 1 J Deg se Soc pesa ece oe d 000090 0 BV CW CW CCW CCW X BV CW CW CCW CCW Y BV CW CW CCW CCW Z BV CW CW CCW CCW A 68 6 19 0 9099 10 09 10 aa O a Y_HDBISPF Z_HDBISPF Ma oi A opi ong H 0 b s ene SIERT gt ADP3004A V2 1 SV14 Rom ne am EXTG EXTG LS LS HOME X po EXTG LS LS HOME Y po EXTG LS LS HOME Z EXTG EXTG LS LS HOME A 4 4 ADP 3004ADIN Din rail mounted wiring board dimens
4. MPC 3004 4 Axes Positioning Card User s Manual V1 6 tt FF BRAT A RAR JS AUTOMATION CORP SALA ak HP BH 100 jk 6 HE 6F No 100 Chungshin Rd Shitsu Taipei Taiwan R O C TEL 886 2 2647 6936 FAX 886 2 2647 6940 http www automation com tw E mail control cardsO automation com tw Correction record Version Record 10 11 Contents Forward E 4 el et 5 AK 6 3 1 MPC 3004 Man bardem lol 6 3 2 ADP 3004ADIN Din rail mounted wiring board sss sese 7 Layout and dIMENSION a E een 8 4 14 MPC 3004 Main card layouten een 8 4 2 MPC 3004 Main card dimension nass rien 8 4 3 ADP 3004ADIN Din rail mounted wiring board layout sss sss sese esse eee 9 4 4 ADP 3004ADIN Din rail mounted wiring board dmension sss sss sese 9 AA ico 10 9 1 as A ahha la 10 KEE EE 10 VO Interface EE 11 61 PU da 11 62 A teehee vasa lash II 11 6 3 MPC 3004 Pulse driving method for single end input sss sees sees sese eee eee 12 6 4 Pulse driving method for differential input sss sss sese eee 12 External Wine dar A A a a aaa 13 Hardware setting Sisust stiri lolis alias 14 ed A at O 14 8 2 Sinsle Dual pulse mode setting usage ls ns 14 HoW to Us EOS demo prostan ar nn Eli 15 BCE DOS mode demo Pro Sr ania reei ann 15 9 2 Window mode demo program o 16 Applications EE 18 Ordering torn alles A tae eee io 19 Notes on hardware installation Please follow step by step as you are installing the control cards Be
5. ce diagram 6 1 Input diagram 24V JP0 JP1 JP2 JP3 JP4 JP6 en 2 3 S TP 5V Level E 3 Short eve L EEN 1 2 Short UP 24V Level l EXTG 3 External Inputs E i nd INO IN1 IN2 IN3 IN4 ING 8 EXTG External Supply 24Ve EXTG L aa External Inputs INS IN7 HOME LS LS EXTG 6 2 Output diagram 5Ve NY 24Ve 24V to 5V External Supply 24Ve EXTG y O P he CW CCW C i gt CW CCW G 5Ve 24Ve OUTn E OUT0 OUT1 ce x COMA OUT2 OUT3 COMB 2803 5V 24Ve Tore OUT4 OUT5 COMC E OUT6 OUT7 E COMD O C A 2803 11 0 C OUT0 OUT COMA 2803 OUT2 OUT COMB OUT4 OUT COMC OUT6 OUT COMD O C 2803 6 3 MPC 3004 Pulse driving method for single end input lt lt Active Lo gt gt lt lt Active Hi gt gt Circuiton driver Circuit on driver 5V CW CCW 6 4 Pulse driving method for differential input If your driver s differential input has pull up resistor as the right diagram direct connection to cw ccw is acceptable otherwise external resistor connect as right diagram is required The recommended value for RI R3 is 4 7K Ohm DIFFERENTIAL INPUT ON DRIVER 5Ve INPUT FROM WIRING BD NC 3 INPUT CIRCUIT 12 7 External wiring diagram Servo Driver SCSI cable from main card XAxis 5Vout Servo Driver SCSI cable from main card XAxis 5Vout CW
6. in windows to register the resources Since the demo program is implemented in DOS environment the card address should be get from settings gt control panel gt system gt device manager gt MPC3004 9 1 2 START UP Execute the demo program MPC3004 exe and then key in the card address If press enter without any card address data the default address is 200H There are four blocks in the screen motion control speed adjustment global i o security LSN x C V B N M N A D R Ready Enable Open USER MODE 9 1 3 All the functions are one stroke command you only press the key data as it is in the bracket you will get a prompt and follows its instruction everything is ok Note 1 The power on default value of the polarity of over travel limit switch is normally close 2 If you has not connect the over travel limit switch or connect it at normally open be sure to change the polarity of the setting before running else it will stop as if it is emergent stop by over travel 15 92 Window mode demo program 9 2 1 9 2 2 9 2 3 9 2 4 9 2 5 9 2 6 9 2 7 9 2 8 9 2 9 9 2 10 9 2 11 2 2 12 Power off Hook MPC3004 card Power on and window finds new card Please designate the driver to setup for example MPC3004 Software Win98_2k_me driver Install the demo program and header file and example for development and testing for example MPC3004 Software W
7. in98_2k_me install setup3004 exe New application The example and API files will be default at C Program Files Control Card Mpc3004 Reboot your system Run Start gt Program gt Control Card gt Mpc3004 gt Mpc3004 MPC MOTION CTROL CARD YB demo File Setup Status Help Card fo a MPC Timer 10634 Current position Currentposition Current position Current position 10000 10000 10000 10000 Target position Targetposition Targetposition Target position 10000 10000 10000 10000 Active mode Active mode Active mode Active mode REL POS Moving rei POS Moving re POS Moving re POS Moving y Dec Dec Dec Dec co set co set co set c0 set dn find T outo F OUTA W7 Five JF QUT1 J OUT5 Exit 2 TING JF Q0UT2 T QOUTE 13 Fiz VF our3 FT OUT MPC3004 demo program 16 Parameter setup LI LI M M LI im mk Ka U LE ki km AHIT TUT CIE ULU Parameters setup screen for MPC3004 Note Since the default polarity of over travel limit switch is normally close be sure to change the polarity un mark LSP LSN if your hardware is normally open or no hardware connected Status echo screen Status echo screen Note LS LS activated motion can not proceed 17 10 Applications Control AC DC servo motor driver with pulse type input Control various of stepping motor PM Hybrid Micro step Any combination mixed control servo and stepping motor Control 4 servos with one card easy
8. ion 9999998 29mm 3mm ER 3mm E Z 0000 5 09 jo o o o eln EU LA 97mm aa 5 Pin definitions 5 1 Connector front view 25 24 23 22 21 20 19 f18 17 16 15 14 13 12 11f10 9 8 7 Ges E E le 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 TT 5 2 Pin definitions da Deu Aa input Leite il input external 24V input external 24V input 5 X_CW CLOCK CW for dual pulse mode CLOCK for single pulse mode Y_CW CLOCK CW for dual pulse mode CLOCK for single pulse mode X_CCW DIR CCW for dual pulse mode DIRECTION for single pulse mode Y_CCW DIR CCW for dual pulse mode DIRECTION for single pulse mode X_LS Positive over travel limit switch input for X axis Y_LS Positive over travel limit switch input for Y axis X_LS Negative over travel limit switch input for X axis Y_LS Negative over travel limit switch input for Y axis 13 IDN H Home limit switch input for X axis 14 Y H Home limit switch input for Y axis 15 EXTG common terminal for 24V 5V I P O P EXTG common terminal for 24V 5V UP O P EXTG common terminal for 24V 5V VP O P S INO General purpose inputO inputO Kai General purpose input6 IN7 General purpose input7 11 EO A UEC ee E TI
9. nt standard function motion control card PCI bus 4 axes linear circular point to point advanced function motion control card PCI bus 8 axes linear circular point to point advanced function motion control card PCI bus 2 axes linear circular point to point standard function motion control card PCI bus 4 axes linear circular point to point standard function with advanced encoder counter function with 2 8bit DA s motion control card PCI bus MPC 3035L 4 axes linear circular point to point standard function with advanced encoder counter function motion control card PCI bus Any comment is welcome please visit our website www automation com tw for the up to date informations 2 Features 2 1 2 2 2 3 2 4 2 9 2 6 2 7 2 8 2 9 2 10 2 11 PCI plug and play function with card ID for 16 identical cards 4 axis servo stepping motor control each axis work independently 2 4 axes linear interpolation High pulse rate and excellent accuracy of acceleration Software limit switch blocks safe area space Scale ratio formula for real distance programming Backlash compensation 8 isolated D I and 8 isolated D O channels Single or dual pulse mode selectable by hardware Supports DIN rail mounted wiring board Software key function 3 Specifications 3 1 MPC 3004 Main card 3 1 10 3 1 11 3 1 12 3 1 13 3 1 14 3 1 15 3 1 16 3 1 17 3 1 18 3 1 19 3 1 20 Input photo coupler isolation v
10. oltage 2500Vac 1Min Data width 32 Bits Control axes 4 Card ID 4 bits Specific input 3 LS LS Home per axis with photo coupler General input 8 with photo coupler General output 8 with photo coupler and relay contact a Maximum length setting 24 Bits e g 16 777 215 unit length Arithmetic calculation 32 Bits Max speed of driving pulse 1MHz Max acceleration rate 4MHz sec Frequency deviation 0 005 of driving pulse Max working distance 32 Bits e g 2 147 483 647 unit length Timer setting range 0 60 000ms circulating I O connector mini SCSI female 50 pins between wiring boards Connector type plugable connector External supply DC 24V 4V Operation temp 0 to 70 C Operation humidity RH5 95 non condensing Dimension 180 W 115 H mm 7 09 W 4 53 H in 3 2 ADP 3004ADIN Din rail mounted wiring board 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 2 9 External supply DC 24V 4V On board build in s p s DC 5V 500mA max Operation temp 0 to 70 C General input LED 8 General output 8 power MOS 1A 120V DC with LED Specific I O LED 20 Specific servo control connector 4 D type 9 pin connector Operation humidity RH5 95 non condensing Dimension 86 W 204 L 47 H mm 3 39 W 8 03 L 1 85 H in Layout and dimension 4 1 MPC 3004 Main card layout MPC
11. sure your system is power off Be sure your external power supply for the wiring board is power off Plug your control card in slot and make sure the golden fingers are put in right contacts Fasten the screw to fix the card Connect the cable between the card and wiring board Connect the external power supply for the wiring board Recheck everything is OK before system power on GO NN Ch 4 BPW N ra External power on Congratulation You have it For more detail of step by step installation guide please refer the file installation pdf on the CD come with the product or register as a member of our user s club at http automation com tw to download the complementary documents 1 Forward MPC3004 is a PCI bus point to point 4 axes motion control card which is DSP based design with the FPGA technology developed by JS Automation Corp Owing to the high performance of DSP we call this card Intelligent card MPC3004 consumes less CPU resource and gives a better performance than other dummy cards The practical application consideration makes this card easy to use and easy to wire the security function also provides the system integrator a protection of illegal copy of firmware other motion control card MPC 2042 MPC 3024 MPC 3034 MPC 3028 MPC 3042 MPC 3035 2 axes linear circular point to point standard function motion control card ISA bus 4 axes linear circular point to poi
12. z Cw ccw CCW LS H LS wiring board with NMOS output Wiring board with Relay output 24Vout XIYIZIA CW 24Vout X YIZIA CW 5Vout XIYIZIA CCW 5Vout XIYIZIA CCW 5Vout EXTG INn 0 2 4 6 INj 1 3 5 7 OUTn 0 2 4 6 1131517 OUTj EXTG 13 8 Hardware settings 8 1 CARD ID Setting Since PCI cards have plug and play function the card ID is required for programmer to identify which card he she will control without knowing the physical address assigned by the Windows A 4 bits DIP switch or rotary switch for distinguishing the 16 identical card The following example sets the card ID at 12 DIP SW SETTING ID 12 8 4 2 1 lt Weighting FU 1 o mal gr N wj Val e CJ Maa 987 CARD_ID 0 8 2 Single Dual pulse mode setting 8 2 1 1 CLK 4DIP SW Single Dual pulse mode setting Any bit set on means the corresponding axis in dual pulse mode otherwise single pulse mode The following example sets Y A axes in Single pulse mode CLOCK DIRECTION and both X amp Z axes in Dual pulse mode CW CCW Singl 14 9 How to use dos demo program 9 1 DOS mode demo program 9 1 1 BEFORE USING THE DEMO PROGRAM The demo program is provided to the user with the purpose of familiar the functions of MPC card You should setup the driver and dll
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