User Manual - Comkit Online
Contents
1. 5 Operating distPHe Olbia dea Mathe ima seid Foot a dene tito dd bu ens 5 Figure 1 Duck Oven Knowing 5 Figure 2 Aerial View 6 Eighting Instructlons tec reat ped a eo P E e ea ae 6 Figure 3 Control Panel a tn a etg bye ea 6 Shutdown Proce dUre E dee esca ce PROIN geno RR DER tee Ra Wee 6 Duck Cooking Operating Procedure Hee 7 Maintenance and Care iei spectet eve E Rea veg eie dea eeu Ede DOR FAR DeL E or e das 7 Servicing INSTUCtON cott DETTO 8 Abriormial OperatlOm s orden A RR MR RERO RR E ERR SR DR 8 TABLE 3 Troubleshooting v ooi peu iai Y ro xp avia x RR I gre rz v S 8 PRODUCT SPECI FI CATI ONS Appliance Name B amp S Duck Oven Manufactured By Wing Ming Engineering Co Ltd Manufactured For B amp S Commerdal Kitchen Appliances Pty Ltd 57 Plateau Road Reservoir Victoria 3073 Tel 613 9469 4754 Fax 61 3 9469 4504 E mail b scka goptusnet com au Model Number DR 800 Approval Number 6785 Gas Type s Natural Gas TABLE 1 NOMINAL TERMINAL I NPUT RATES amp I NJ ECTOR SIZES Gas Type Injector Size MJ h rating per burner Test Point Pressure Burner mm NG 3 30 60 1 0 kPa TABLE 2 APPLI ANCE DIMENSI ONS2. Commercial kitchen Appliances E Ovens Hotpictes Boling Tops Noodle Cockers fren Woteress Woks 7 Char Gall Teppinyo 13 Stock Pots Rice cockers z Steamers Q Woks I NSTALLATI ON OPERATI NG AND SERVICING INSTRUCTION MANUAL 7 1 4 e pt DUCK OVEN Model No DR 800 AGA Approval No 6785 B amp S Commercial Kitchen Appliances Pty Ltd 57 Plateau Road Reservoir VIC 3073 AUSTRALIA Tel 61 3 9469 4754 Fax 61 3 94694504 Web www b scka com au Please ensure this booklet is kept in a safe and prominent location for future reference Table of Contents Installation operating and servicing instruction i BINGO mU DT i Product Specifications cssc eee teo ed ie 3 TABLE 1 Nominal Terminal Input Rates Injector Sizes 3 TABLE 2 Appliance Dimensions eseeeem e 3 IMPORTANT notae Itn bets n vu te Eos dot e ub REDE cee 3 Installation Instructions ceadeoten ROS n 4 Regulations 3 ni ob i 4 Data Label E 4 MSIE 4 Combustible Surbaces ERR 4 4 Press re test poInE s ono E 4 Before Leaving Commissioning
3. Weight 140 kg Diameter Across Main Body 800 mm Height 1 425 mm IMPORTANT WARNI NG e THIS APPLIANCE SHALL ONLY BE INSTALLED SERVICED BY AN AUTHORISED INSTALLER e THIS APPLIANCE MUST BE INSTALLED IN ACCORDANCE WITH THE SPECIFIED INSTRUCTIONS AND SPECIFICATIONS e IMPROPER INSTALLATION OR OPERATION OF THIS APPLIANCE MAY RESULT IN PRODUCT FAILURE WHICH MAY LEAD TO PROPERTY DAMAGE PERSONAL INJ URY OR DEATH e CAUTION MUST BE TAKEN WHEN OPERATING THIS APPLIANCE TO MINIMISE RISK OF FIRE e REGULAR INSPECTIONS BY AN AUTHORISED SERVICE PERSON ARE STRONGLY RECOMMENDED TO ENSURE PROPER FUNCTIONING OF THIS APPLIANCE e AFTER ANY SERVICING OR ADJUSTING OF GAS CONNECTED COMPONENTRY GAS LEAK TEST MUST BE CARRI ED OUT TO ENSURE THERE ARE NO GAS LEAKI NG HAZARDS e ENSURE ANY TRANSIENT PROTECTION IS REMOVED BEFORE INSTALLING THE APPLIANCE ENSURING ANY POSSIBLE DAMAGE TO THE APPLIANCE OR COMPONENTS PARTS THAT MAY HAVE BEEN SUSTAINED DURING TRANSPORTATION IS REPORTED TO THE MANUFACTURER THIS APPLIANCE IS NOT INTENDED TO BE USED IN A MARINE ENVIRONMENT June 2009 3 6785 01 e ENSURE APPLIANCE IS INSTALLED IN A STABLE POSITION FAILURE TO DO SO WILL VOI D THE B amp S WARRANTY AND MAY RESULT DAMAGE TO EQUI PMENT OR I NJ URY TO PERSONNEL I NSTALLATI ON I NSTRUCTI ONS REGULATI ONS This appliance must be installed to the requirements of AS 5601 Gas installations local gas authorities local building codes and the manufacturer
4. appliance fails to operate correctly after all checks have been carried out pleased contact B amp S Commercial Kitchen Appliance Pty Ltd 57 Plateau Road Reservoir VIC 3073 Tel 61 3 9469 4754 Fax 61 3 9469 4504 E mail b scka optusnet com au OPERATING I NSTRUCTI ONS WARNING DO NOT spray aerosols in the vicinity of this appliance while it is in operation DO NOT store or use flammable liquids or items in the vicinity of this appliance Prior to lighting smell the area surrounding the appliance for gas please note that as some gas types are heavier than air we recommend the operator to also smell the floor around the appliance I n the event you smell gas DO NOT light any appliance DO NOT touch operate any electrical switch or phone in your building Call the local gas supplier immediately and follow their instructions FIGURE 1 DUCK OVEN KNOWING YOUR APPLI ANCE Upper Lid Upper Chamber Viewing Port Upper Chamber Middle Chamber Viewing Port Gas Controls June 2009 5 6785 01 FIGURE 2 AERIAL VIEW OVERHEAT PROBE TUBE IMPORTANT PLEASE FI LL BOTTOM OF UNIT WI TH WATER TO COVER PROBE TUBE PRI OR TO OPEATI ON Overheat Probe Tube NATURAL GAS LIGHTING NSTRUCTI ONS l Turn the main control to OFF position Turn pilot cock to ON Depress blue button and light pilot manually Hold blue button in for approximately 15 seconds Observe the pilot is established I
5. produce every fifteen minutes via the middle chamber viewing port NOTE Cooking time s may vary on size of ducks MAI NTENANCE AND CARE To ensure longevity and continued performance efficiency of your appliance a good cleaning and maintenance program is paramount In general the use of steel wool abrasive cloths cleansers powders should not be used to clean this appliance DAILY CHECKS amp SERVICE e Look for any foreign materials in burner area leaks damaged knobs and any other signs that the appliance is not ready and safe for operation Inspect burner area and ensure pilot is in position near the burner and that the pilot flame when ignited is blue in color and approximately 10 20mm in length Ensure pilot flame is in contact with thermocouple Call the manufacturer if you see any problems Always ensure that the area surrounding the pilot and thermocouple is clear of any fats oils or foodstuffs e Drain the fat by opening the drain valve at the right hand side of the main gas valve and allow draining into a tray or vessel e Remove and thoroughly wash all accessories with warm soapy water Wipe clean all external and interior surfaces that are readily accessible WEEKLY CHECKS amp SERVICE e The cooker base may be cleaned with a damp cloth and mild soap or detergent The appliance base should never be immersed into water for cleaning YEARLY CHECKS amp SERVICE The appliance should be inspected and adjusted periodi
6. s installation instructions DATA LABEL The data label is located on the front of the appliance This appliance is suitable for Natural Gas only Please ensure that the gas supply matches the Data Label ensuring that the gas supply is correct for the appliance being installed and that adequate supply pressure and volume is available refer to appliance data plate for Mj hr consumption injector sizes of main burners pilots etc VENTI LATI ON Ventilation must be in accordance with AS 5601 AG 601 Gas nstallations n general the appliance should have adequate ventilation for complete combustion of gas proper fluing and to maintain temperature of immediate surroundings within safe limits It is recommended that this appliance is installed under an approved canopy or other approved ventilation COMBUSTI BLE SURFACES This appliance shall be installed on a level surface with and a clear space of 200mm must be kept between the rear of the appliance and the wall The oven shall be installed so that a clear space of 200mm is maintained between the sides of the oven and any other appliance No combustible material shall be closer than 750mm from the appliance GAS CONNECTI ON Unpack the appliance and remove any protective coating Place the appliance into its installed position and adjust the legs to the right height and stability The gas connection is located at the front left hand side approximately 180mm from the floor The inlet is to th
7. cally by a qualified service person as part of any kitchen maintenance program B amp S recommends that this appliance is inspected at least annually by an authorized service technician as follows o Inspect the appliance inside out for excessive build up of any fats oils and foodstuffs Inspect that the burners and other components i e pilots thermocouples etc are in good condition and functioning properly o Inspect all gas connections for leaks and ensure all connections are tightened properly In case of difficulties contact B amp S Commercial Kitchen Appliances Pty Ltd or their authorised service agent June 2009 7 6785 01 SERVICING I NSTRUCTI ONS WARNING Servicing shall be carried out by authorised personnel only Failure to do so will void the B amp S warranty and may result in damage to equipment or injury to personnel Before commencing any disassembly assembly of gas controls please ensure the gas supply is turned off isolated FAILURE TO DO SO WILL VOID THE B amp S WARRANTY AND MAY RESULT IN DAMAGE TO EQUIPMENT OR INJURY TO PERSONNEL ABNORMAL OPERATION Any of the following are considered to be abnormal operation and may require servicing e Incomplete ignition of burner Burner failing to keep alight Check burner is not blocked Yellow tipping of the burner flame Check aeration of burner e Gas valves which are difficult to turn TABLE 3 TROUBLESHOOTI NG FAULT POSSI BLE CAUSE CHECKS Check pi
8. e regulator which is a Maxitrol 34 regulator Connect to the gas supply using rigid gas piping For pipe sizing details refer to AS 5601 AG 601 Gas Installations Light the burner and check test gas pressure at the outlet of the regulator PRESSURE TEST POINT All appliances that are dispatched from our factory are tested and adjusted according to the specifications for the required gas type The regulator may require adjustment to achieve required gas pressure Check the burner pressure at the test point on the regulator The test point pressure should be adjusted to 1 00 kPa Natural gas with the burners operating at maximum June 2009 4 6785 01 BEFORE LEAVING COMMISSIONING Check all connections for gas leaks with soap and water Do not use a naked flame for detecting leaks Ignite the pilot and main burners to ensure correct operation of gas valves burners and ignition When satisfied with the operation of the appliance please instruct the user on the correct method of operation Ensure that this instruction manual is left with owner of the appliance In the event the appliance fails to operate correctly check the following 1 Data plate to ensure correct gas type and pressure adjust if necessary 2 Adjust aeration by adjusting air shutter located at the front of the venture of the main burner 3 Injector sizes check against data plate and installation manual 4 View pilot size and adjust if required In case
9. f pilot does not establish wait five minutes and repeat steps 1 5 6 Turn main gas ON FiGURE 3 CoNTROL PANEL Urbe po Pilot Control Valve Main Gas Valve Pictured in OFF Over Temperature Reset Flame Failure Safety Devise Blue Button SHUTDOWN PROCEDURE l Turn main gas valve to OFF 2 Turn pilot control valve clockwise to turn OFF 3 Observe pilot flame is extinguished NOTE This appliance should burn with a blue flame If the appliance is not burning with a blue flame adjust the aeration shutter located under the appliance base either clockwise or anti clockwise until the flame has a blue tip June 2009 6 6785 01 If the appliance is burning with a yellow flame and cannot be adjusted to burn correctly please turn the appliance off and contact B amp S Commercial Kitchen Appliances Pty Ltd or their authorised service agent Duck COOKING OPERATING PROCEDURE l Fasten ducks with stainless steel hooks and suspend from the iron ring of the duck oven located on the upper chamber 2 Then ensure the upper lid is then closed tightly with the upper chamber viewing port 3 Turn the main gas control to the highest flame setting and start cooking the ducks for approximately five minutes 4 Adjust the flame down as required from the original flame and cook for approximately forty five minutes or until the ducks are fully roasted 5 Whilst cooking during the slow cook cycle the operator should check the
10. lot injector is not blocked as Blockage of pilot described in servicing instructions pilot Pilot light not igniting and flame safeguard Adjustment of pressure from flame failure Check gas pressure to pilot as described control under servicing instructions adjustments Check connection of the thermocouple to the control is not loose Positioning of thermocouple Adjust positioning of thermocouple to Pilot light not establishing ensure pilot flame is hitting thermocouple Faulty thermocouple Contact manufacturer Faulty flame failure control valve Contact manufacturer Pilot established main burner Faulty thermocouple Contact manufacturer not lighting Faulty flame failure control valve Contact manufacturer Ensure probe is covered in water undo Burner turning off Activation of over temperature control valve protective cover for over temperature cut out devise and press red button to reset To obtain further service information concerning this appliance pleased contact B amp S Commercial Kitchen Appliance Pty Ltd 57 Plateau Road Reservoir VIC 3073 Tel 61 3 9469 4754 Fax 61 3 9469 4504 E mail b scka optusnet com au June 2009 8 6785 01
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