hytorc-mxt-xlt-manual
Contents
1. 12 SMAEL MAINTENANCE 12 10 3 MAINTENANCE AT c cccccecececcccecececccececccuececececueuuaececaucuaesecseuuauuesscsecuaenecstauaunenscanass 12 11 PART EE 13 12 PART LIST XLT SERIES ee ce ee eee eee Sec eee eet eee ae eee eee 16 FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 2 1 HYTORC Thank you for buying HYTORC equipment This user manual and safety instructions is designed to provide you with the basic knowledge required to operate and maintain your new HYTORC equipment Please read this manual carefully and follow the instructions provided If you still have any questions regarding HYTORC bolting equipment please do not hesitate and call us at 31 0 24 3660 660 or contact us at info hytorc nl You also find more information on our website www hytorc nl 2 GENERAL INFORMATION Your purchase of HYTORC equipment entitles you to the following HYTORC services Instructions to your employees within your organization by a HYTORC specialist Free annual inspection of your HYTORC equipment 24 hour service When you need help abroad No problem We help you HYTOR2. USER MANUAL MXT XLT INDEX 1 WELKOM te 3 2 GENERAL INFOHMA TION BEE 3 3 SAFETY INSIRHUCTIONG iisus es tunck nO E nee SUE Ein eSER EEu ERE DE SE ces En cau guM o a Ee nO EE sn EuG c 3 4 INTRODUCTION eiren 6 5 BEFORE USE oa 6 6 CONNECTING THE HYDRAULIC PUMP UNIT eren nnn nennen nnn unen 6 6 1 BEFORE USE CHECK PUMPS ccccccccecececececececececececccucucacacucacauauauauaeauaeauauaenenenenenenenensnenenensneneners 6 6 2 HOSE CONNECTION WEE 7 6 3 AFTER USE EE 7 SETTING OF TORQUE VALUE BOLT LOAD eene ENEE REENEN ENKEN KENE 8 USE OF SOCKET WRENCH 1 e erreur SERERE RENE SR RR SR RR SR RR SR KENE ENK ENNEN 9 8 1 CHANGING ROTATION DIRECTION eene eene remecsemese sese sace sese sa e sa ess rase rasan ia 9 8 2 REACTION ARM EEN 9 8 3 TO TIGHTEN A BOLTED CONNECTION 10 8 4 THEBEACTION PAWLs EEN 10 8 5 TOLOOSEN A BOLTED CONNECTION 10 9 MALFUNCTIONS AND SOLUTION eere nennen nhe nun hanh nena n sas RR ss nass Re urna 11 9 1 TORQUE WRENCH 11 9 2 PUMPS EE 11 E AT eege 11 92 PUMP e Nr 11 10 MAINTENANCE CR 12 10 1 INSPECTION BEFORE EACH USE heme neee neni semersesessesessasersesessssegs sese
3. 010ACL EI 1 Male Coupler comes with nipple 090155 1 8 090155 1 8 090155 1 4 090155 1 4 090155 1 4 001B 1 Female Coupler 090156 1 090156 1 90156 90156 90156 001 1 Uniswivel Seal Kit MXT 001 00 MXT 001 00 MXT 003 00 MXT 003 00 MXT 010 00 554 1 Housing Seal Kit MXT 7 62 MXT 01 62 MXT 03 62 MXT 05 62 MXT 10 62 1 Maintenance Kit MK HY 7MXT MK HY 1MXT MK HY 3MXT MK HY 5MXT MK HY 10MXT FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 ENG usermanual MXT XLT docx Version 2 5 Mar 14 14 www hytorc benelux be ITEM QTY 1 1 001B 1 001C 1 EA EN Ea FOR MORE INFORMATION DESCRIPTION Housing with end cap shroud access plug and seal kit Rear Reaction Arm Assembly Drive Plate Universal Sq Drive Assembly Ratchet Sq Drive Bushing Drive Sleeve Spline Reaction Pawl Assembly Drive Retainer Assembly Drive Plate Roll Pin Left and Right Lever Assembly Reaction Pawl Spring Rod End Pin End Cap Drive Pawl Spring Reaction Arm Lever Assembly Drive Sleeve Retaining Ring Shroud Shroud Screw Drive Pawl Spring Secondary Reaction Arm Thrust Plate Thrust Plate Screw Catch Lever Reaction Arm Reaction Arm Lever Spring Roll Pin Drive Pawl Primary Roll Pin Drive Pawl Secondary Roll Pin Reaction Pawl Reactin Arm Boot Reaction Arm Boot P
4. 25 63 NN Roll Pin Kit All roll pins XLT 5 64 XLT 01 64 XLT 03 64 XLT 05 64 XLT 08 64 XLT 10 64 XLT 20 64 XLT 25 64 00 Uniswivel Assembly XLT 001 XLT 001 XLT 003 XLT 003 XLT 001 XLT 001 XLT 003 XLT 003 00 Uniswivel Seal Kit XLT 01 00 XLT 01 00 XLT 001 00 XLT 001 00 XLT 01 00 XLT 01 00 XLT 001 00 XLT 001 00 A E Serie Housing Includes 01 E 07 1 26 E and 31 1 Piston Rod Assembly Includes 24 25 and 29 Drive Pawl Assembly Kit includes 17 and 19 Available only as an assembly FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 ENG usermanual MXT XLT docx Version 2 5 Mar 14 17 www hytorc benelux be
5. 38 XLT 03 38 XLT 05 38 XLT 08 38 XLT 10 38 XLT 20 38 XLT 25 38 39 Lever screw XLT 5 39 XLT 01 39 XLT 03 39 XLT 05 39 XLT 08 39 XLT 10 39 XLT 20 39 XLT 25 39 BE Roll Pin Primary DP reaction Pawl XLT 5 40 XLT 01 40 XLT 0340 XLT 0540 XLT 08 2400 XLT 10 00 XLT 2040 XLT 25 40 EEUU Got Pin Secondary Drive XLT 5 4 XLT 01 41 XLT 03 41 XLT 05 41 XLT 08 41 XLT 10 41 XLT 20 41 XLT 25 41 42 Roll Pin Reaction Pawl XLT 5 42 XLT 01 42 XLT 0342 XLT 0542 XLT 08 42 XLT 10242 XLT 2042 XLT 25 42 L4 Reaction Arm Boot with Screws XLT 5 43 XLT 01 43 XLT 03 43 XLT 05 43 XLT 08 43 XLT 10 43 XLT 20 43 XLT 25 43 A S Boot Screw XLT 5 44 XLT 01 44 XLT 0344 XLT 0544 XLT 08 44 XLT 10 44 XLT 2044 XLT 25 44 we Screw End Cap Jacking XLT 5 45 XLT 01 45 XLT 03 45 XLT 05 45 XLT 0845 XLT 10 45 XLT 20 45 XLT 25 45 EEJ Screw Shroud Spring XLT 5 58 XLT 01 58 XLT 03 58 XLT 05 58 XLT 08 58 XLT 10 58 XLT 20 58 XLT 25 58 ELE Shroud Sping 5 59 XLT 01 59 XLT 01 59 XLT 01 59 XLT 08 59 XLT 10 59 XLT 20 59 XLT 25 59 ei Piston Rod Assembly XLT 5 61 XLT 01 61 03 61 XLT 05 61 XLT 08 61 10 61 XLT 20 681 XLT 25 61 Seal Kit Universal XLT 5 62 XLT 01 62 XLT 03 62 XLT 05 62 XLT 08 62 XLT 10 62 XLT 20 62 XLT 25 62 Drive Assembly Kit XLT 5 63 XLT 01 63 XLT 03 63 XLT 05 63 XLT 08 63 XLT 10 63 XLT 20 63 XLT
6. fill the HYTORC pump units with separate delivered hydraulic oil if it is not already done prior to delivery f you operate your HYTORC torque tool with another pump brand please note the restricted pressure of 700 BAR maximum 6 1 Before use Check pumps Air driven pump units Use as minimum 74 air hose and 7 couplers The working pressure is 6 10 BAR During running the air pressure is not allowed to drop under 4 5 BAR Check water separator by opening the drain Check if the oil level in the lubricator is sufficient And check during running if the lubricator drops the subscribed drops of oil approximately 4 6 drops per minute for most pumps Electrical driven pump units Assure yourself of using the right voltage according the pump specifications You find these on the pump cover or electrical box Beware of overvoltage and undervoltage too long or too thin extension cable will cause voltage decrease Use hydraulic pomp only if the green yellow grounding cables are connected f needed use an 2 5 mm electrical extension cable unreel the cable wince completely FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 6 6
7. with Screws 5 26 1 01 26 1 XLT 03 26 1 XLT 05 96 1 XLT 08 96 1 10 26 1 20 26 1 25 26 1 Ene SE style housing x T 526 XLT 01 26 E XLT 03 26 E XLT 0526 E XLT 08 26 E 10 26 XLT 20 26 E XLT 25 26 E Drive Pawl Spring 2 XLT 5 27 01 27 XLT 03 27 XLT 05 27 XLT 08 97 XLT 10 27 XLT 20 27 XLT 25 27 28 Reaction Arm Clamp XLT 5 28 XLT 01 28 XLT 03 28 XLT 05 28 XLT 08 28 XLT 10 28 XLT 20 28 XLT 25 28 029 Piston Rod XLT 5 290 XLT 01 99 XLT 03 29 XLT 05220 XLT 08 99 XLT 10 29 XLT 2029 XLT 25 29 30 Retainer Ring XLT 5 30 XLT 01 30 XLT 03 30 XLT 05 30 XLT 08 30 XLT 10 30 XLT 20 30 XLT 25 30 Shroud 4 Screw Type XLT 5 31 0 XLT 01 31 0 XLT 03 31 0 XLT 05 31 0 XLT 08 31 0 XLT 10 31 0 XLT 20 31 0 25 31 0 40574 Shroud Spring Type XLT 5 31 1 XLT 01 31 1 XLT 03 31 1 XLT 05 31 XLT 08 31 1 XLT 10 31 1 XLT 20 31 1 XLT 25 31 zer Screw Shroud XLT 5 32 XLT 01 32 XLT 03 32 XLT 05 32 08 32 XLT 10 32 20 32 XLT 25 32 Baa Spring Secondary Drive XLT 5 33 XLT 01 33 XLT 03 33 XLT 05 33 XLT 08 33 XLT 10 33 XLT 20 33 XLT 25 33 34 Screws End Cap XLT 5 34 XLT 01 34 XLT 03 34 XLT 05 34 XLT 08 34 XLT 10 34 XLT 20 34 XLT 25 34 Screw RA Clamp XLT 5 37 XLT 01 37 XLT 03 37 XLT 05 37 XLT 08 37 XLT 10 37 XLT 20 37 XLT 25 37 38 Spring RA Clamp XLT 5 38 XLT 01
8. your possession please contact HYTORC to find a good solution FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 10 9 MALFUNCTIONS AND SOLUTION 9 1 Torque wrench tool does not operate anymore gt check if all couplers as well tool as on the pump are tightened properly The coupling nut of the female coupler has to be tightened completely to the collar of the male coupler 9 2 Pumps pump pressure at a fixed adjustment repeats inaccurately gt pump pressure adjusting valve is dirty or damaged loose the valve and cover the hole with a towel start the motor for 2 seconds clean valve and assemble it again renew the valve if the problem is not solved Pump runs and produces pressure but the tool does not turn gt check coupler connections tool turns in the wrong direction gt probably two or an even number of hoses is connected to each other or the male and female couplers are interchanged The tool is running slower than usually gt adjust pump pressure to 700 BAR and shut off the pump when the start button is pressed the pressure drops quickly to about 100 BAR but has to remain there If the pressure drops to zero it indi
9. 08 0 XLT 08 08 0 XLT 10 08 0 XLT 20 08 0 XLT 25 08 0 BECH Drive Sleeve Square BR ALU XLT 5 08 A 01 08 XLT 03 08 A 05 08 XLT 08 08 A XLT 10 08 A XLT 20 08 A XLT 25 08 A BECH Drive Sleeve Spline BR ALU XLT 5 08 1 XLT 01 08 1 XLT 03 08 1 XLT 05 08 1 XLT 08 08 1 XLT 10 08 1 XLT 20 08 1 XLT 25 08 1 10 Reaction Paw XLT 5 10 XLT 01 10 XLT 0340 XLT 05 10 XLT 08 10 XLT 10340 XLT 2030 XLT 25 10 nmn Drive Retainer XLT 5 11 XLT 01 11 XLT 03 11 XLT 05 11 XLT 08 11 XLT 10 11 XLT 20 11 XLT 25 11 R Drive Plate Roll Pin 5 13 XLT 01 13 XLT 03 13 XLT 05 13 XLT 08 143 XLT 10 13 XLT 20 13 XLT 25 13 58 Lever XLT 5 15 XLT 01 15 XLT 03 15 XLT 05 15 XLT 08 15 XLT 10 15 XLT 20 15 XLT 25 15 Piston Connector Rod XLT 57 XLT 01 17 XLT 03 17 XLT 05 17 XLT 08 17 XLT 10 17 XLT 20 17 XLT 25 17 18 Reaction Pawl Spring XLT 5 18 01 18 XLT 03 18 XLT 05 18 XLT 08 18 XLT 10 18 XLT 20 18 XLT 25 18 19 Rod Spring XLT 5 19 XLT 01 19 XLT 03 19 XLT 05 19 XLT 08 19 XLT 10 19 XLT 20 19 XLT 25 19 20 Drive Sleeve O Ring XLT 5 20 XLT 01 20 XLT 03 20 XLT 05 20 XLT 08 20 XLT 10 20 XLT 20 20 XLT 25 20 Piston Sleeve XLT 5 24 XLT 01 24 XLT 03 24 XLT 05 24 XLT 0824 XLT 10 24 XLT 20 24 XLT 25 24 ELA Piston with Seals XLT 5 25 XLT 01 25 XLT 03 25 XLT 05 25 XLT 08 25 XLT 10 25 XLT 20 25 XLT 25 25 026 End Cap
10. 1 Reaction Arm Thrust Plate MXT 7 367 MXT 01 367 MXT 03 367 MXT 05 367 MXT 10 367 2 Thrust Plate Screw MXT 7 503 MXT 01 503 MXT 03 503 MXT 05 503 MXT 10 503 gt Catch Lever Reaction Arm MXT 7 328 MXT 01 328 MXT 03 328 MXT 05 328 MXT 10 328 ER 1 Reaction Arm Lever Spring MXT 7 508 MXT 01 508 MXT 03 508 MXT 05 508 MXT 10 508 EN 1 Roll Pin Drive Pawl Primary MXT 7 40 XLT 01 40 XLT 03 40 XLT 05 40 XLT 10 40 ER 1 Roll Pin Drive Pawl Secondary MXT 7 41 XLT 01 41 XLT 03 41 XLT 05 41 XLT 10 41 EN 1 Roll Pin Reaction Pawl MXT 7 42 XLT 01 42 XLT 03 42 XLT 05 42 XLT 10 42 1 Reactin Arm Boot MXT 7 43 XLT 01 43 XLT 03 43 XLT 05 43 XLT 10 43 ETE 2 Reaction Arm Boot Pin MXT 7 44 01 44 MXT 03 44 MXT 05 44 MXT 10 44 CR 1 Reaction Arm Lever Pin MXT 7 509 MXT 01 509 MXT 03 509 MXT 05 509 MXT 10 509 EN 1 Serial Plate Right Left Set MXT 7 46 MXT 01 46 MXT 03 46 MXT 05 46 MXT 10 46 EN 2 Access Plug with 0 ring MXT 7 02 MXT 01 02 MXT 03 02 MXT 05 02 MXT 10 02 ER 1 Shroud Spring Screw MXT 7 58 XLT 01 58 XLT 03 58 XLT 05 58 XLT 10 58 EN 1 Shroud Spring MXT 7 59 XLT 01 59 XLT 03 59 XLT 05 59 XLT 10 59 EB Piston Assembly MXT 7 61 XLT 01 61 XLT 03 61 XLT 05 61 XLT 10 61 1 Drive Pawl Assembly MXT 7 63 XLT 01 63 XLT 03 63 XLT 05 63 XLT 10 63 1 Uniswivel Assembly MXT 001ACL MXT 001ACL MXT 003ACL MXT 003ACL MXT 010ACL Model 1 amp 3 refer to the 1st letter of serial to determine or D style MXT 001CL MXT 001CL MXT 003CL MXT 003CL MXT
11. 2 Hose connection A twin hose connects the torque wrench and the hydraulic pump unit Each hose has couplers at each end One hose has female couplers at both ends and the other hose has male couplers at both ends To avoid tool malfunction do not reverse connectors PUMP TOOL We have three different types of couplers rotating couplers rotating couplers with locking devices and quick couplers The different types cannot be connected between each other IMPORTANT You cannot connect 2 or 4 hoses to each other If necessary you can connect 3 or 5 hoses Use always an odd number of hoses PUMP al L TOOL RT ce Push hose parts and couplers to each other Screw couplers hand tight Do not use locking pliers f you want to detach disconnect the return hose first If impossible press briefly once on the remote control push button Attention During operation the couplers can become loose unnoticed what makes oil flow impossible The tool operates no longer ASSURE YOURSELF THAT ALL COUPLERS ON THE PUMP AS WELL AS ON THE TOOL ARE TIGHTENED PROPERLY THIS 15 THE MOST COMMON OPERATION FAILURE 6 3 After use Reel the hoses Protect the couplers against dirt and damage by connecting the end parts of the hose to each other FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelu
12. C equipment according to the newest technology A full year complete warranty In case of failure under warranty of standard tools substitutional rental equipment can be supplied at request Qualified work force employable for solutions at difficult challenges 3 SAFETY INSTRUCTIONS Warning Your HYTORC torque machine is a power tool and as with any power tool certain safety precautions should be observed to avoid accidents or personal injury The following instructions will assist you Read all instructions Keep work area clean and well lit Consider work area environment Electrical Pumps should never be used in an atmosphere that can be considered potentially volatile If there is any doubt use an air pump Note Metal to metal contact can cause sparks precautions should be taken Avoid premature tool starting The Pump Remote Control is for the TOOL OPERATOR only Stay clear during operation In most cases the tool will allow hands free operation If the tool must be held or steadied during operation use alternative means of securing the tool to the application FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 3 Guard against elec
13. MXT 03 01 05 01 10 01 a 1 Rear Reaction Arm Assembly MXT 7 03 MXT 01 03 MXT 03 03 MXT 05 03 MXT 10 03 ET 2 Drive Plate Universal MXT 7 04 XLT 01 04 XLT 03 04 XLT 05 04 XLT 10 04 1 Sq Drive Assembly MXT 7 05 XLT 01 05 1 XLT 03 05 1 XLT 05 05 1 XLT 10 05 1 e 1 Ratchet 7 06 XLT 01 06 1 XLT 03 06 1 XLT 05 06 1 XLT 10 06 1 2 Sq Drive Bushing MXT 7 07 XLT 01 07 1 XLT 03 07 1 XLT 05 07 1 XLT 10 07 1 m 2 Drive Sleeve Spline 7 08 XLT 01 08 1 XLT 03 08 1 XLT 05 08 1 XLT 10 08 1 EA 1 Reaction Pawl Assembly MXT 7 10 MXT 01 10 MXT 03 10 MXT 05 10 MXT 10 10 a 1 Drive Retainer Assembly MXT 7 11 XLT 01 11 XLT 03 11 XLT 05 11 MXT 10 11 1 Drive Plate Roll Pin MXT 7 13 XLT 01 13 XLT 03 13 XLT 05 13 XLT 10 13 EN 1 Left and Right Lever Assembly MXT 7 14 MXT 01 14 MXT 03 14 MXT 05 14 MXT 10 14 EN 1 Reaction Pawl Spring MXT 7 18 MXT 01 18 MXT 03 18 MXT 05 18 MXT 10 18 EM 1 Rod End Pin 7 19 XLT 01 19 XLT 03 19 XLT 05 19 XLT 10 19 EN 1 End Cap MXT 7 26 MXT 01 26 MXT 03 26 MXT 05 26 MXT 10 26 2 Drive Pawl Spring MXT 7 27 XLT 01 27 XLT 03 27 XLT 05 27 XLT 10 27 1 Reaction Arm Lever Assembly MXT 7 28 MXT 01 28 MXT 03 28 MXT 05 28 MXT 10 28 eo 2 Drive Sleeve Retaining Ring MXT 7 30 XLT 01 30 XLT 03 30 XLT 05 30 XLT 10 30 1 Shroud 7 31 01 31 MXT 03 31 MXT 05 31 MXT 10 31 EM 2 Shroud Screw MXT 7 32 XLT 01 32 MXT 03 32 MXT 03 32 XLT 10 32 FE 1 Drive Pawl Spring Secondary n a n a n a n a n a EN
14. T XLT docx Version 2 5 Mar 14 9 8 3 To tighten a bolted connection By pushing down on the remote control button in the advance position the tool starts turning until the reaction arm will contact its reaction point That is why you have to place the reaction arm to the reaction point first ensuring reaction arm and reaction point are free of any obstacles Continue to hold down the advance button as the nut turns until you hear a click which will signify the hydraulic cylinder inside the tool is fully extended and will not turn the nut further Continuing to hold down the remote control button will result in a rapid build up of pressure to the point of where the gauge reads what was pre set prior to applying the wrench Attention The rising of the oil pressure till the pre set value does not mean that the desired torque value is reached It only indicates that the cylinder is fully extended and cannot turn the nut further until the tool automatically resets itself Release the remote control button and the cylinder will retract The tool will automatically reset itself and the operator will hear a click Push the button again for the next stroke Repeat this step till the nut stops turning Successive cycles are made until the tool stalls at the desired torque value with accuracy within 3 8 4 reaction pawl The reaction pawl is a blocking system for the driving ratchet It is possible that the reaction
15. XT 35 08 MXT 35 35 MXT 35 11 MXT 35 13 MXT 35 14 MXT 35 18 MXT 35 19 MXT 35 26 MXT 35 27 MXT 35 28 MXT 35 30 MXT 35 31 MXT 35 32 MXT 35 33 MXT 35 367 MXT 35 503 MXT 35 328 MXT 35 508 MXT 35 40 MXT 35 41 MXT 35 42 MXT 35 43 MXT 35 44 MXT 35 509 MXT 35 46 MXT 35 02 MXT 35 58 MXT 35 59 MXT 35 61 MXT 35 63 MXT 010AC MXT 010AC 090155 1 4 90156 MXT 010 00 MXT 35 62 L L MK HY 35MXT HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI ENG usermanual MXT XLT docx Version 2 5 Mar 14 Tel 32 0 38 705 220 www hytorc benelux be 15 12 PART LIST XLT SERIES 59 24 58 1 15 39 29 19 E De 13 0 nt ITEM 8 DRIVE SLEEVE Steel Bronze Sq Thru Bronze Spline Gg AN ge E SET J M T T f EY f M gt o K l 2 E 9 3 m SL _ Pd Bannan 08 08 Use Retainer 20 08 1 Use Retainer 30 ITEM 26 ENDCAP Threads _ o Pi a iif a d 4 M 1 1 VAN bh ei F J b End Cap Screw 34 e y y A j Je Jack Screw 45 Ba E a FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Yss
16. a version of the instructions on the reverse side of the torque charts STORE THESE SAFETY INSTRUCTIONS WITH YOUR HYTORC TOOL FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 5 4 INTRODUCTION The MXT XLT series is an advanced torque wrench specially designed for applications with a limited free radius This is possible because the reaction arm is adjustable in 60 different positions HYTORC has several low clearance wrenches to tighten or loosen nuts with limited height clearance such as the Stealth XLCT and Versa 5 BEFORE USE All HYTORC products have been tested and are ready for use at delivery In some cases you need to fill the supplied hydraulic oil in the pump unit before use The system accuracy of your HYTORC tool is within 3 This accuracy maybe certified through calibration by our own calibration system All new tools are delivered with a calibration certificate A HYTORC torque tool is only complete with a hydraulic pump and a high pressure twin hose To assure a safe and good operation of your equipment it is necessary to operate correctly and maintain regularly 6 CONNECTING THE HYDRAULIC PUMP UNIT Important Before use you have to
17. action forces that have been generated by the tool The reaction arm needs to be retracted in the same direction as the square drive and if necessary changed of placement when the square drive is changed Place the tool on the bolted connection and place the reaction arm to a reaction point by hand Check if hoses and tool are free of obstacles Ensure if the steel endpoint of the reaction arm abuts solidly to the chosen reaction point Stay clear of the tool and reaction point with your fingers or other body parts Push the start button for one second to find out if everything is working properly ATTENTION The yellow reaction arm cover needs to support as low as possible against the reaction point or on the same height as the grip of the socket on the nut If the reaction arm leans higher than this grip point a bending force arises that causes a higher risqu of spoiling the thread Assure yourself that the reaction arm is pushed over the square drive as far as possible and that the fixation clip is secured in the groove of the tool Comment if the reaction point cannot be reached due to a short reaction arm we can lengthen the arm with an accessory FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MX
18. cates an internal leakage Please contact HYTORC Nederland B V 31 0 24 3660660 9 2 1 Air pump units Pump motor does not start gt kink in the air hose of the remote control gt unreel the hose completely Pump motor does not start gt starter valve position 21 is defect gt press small knob of the starter valve while ON OFF handle position 9 stands at ON runs slowly or irregular gt too low air pressure gt minimum of 4 BAR with running motor gt clean dirty filter gt dirt in the air motor motor does not run or switch gt this indicates a defect of the control valve in the pump unit If necessary contact HYTORC Nederland B V at 31 0 24 3660660 9 2 2 Electrical pump units Motor makes strange noise and produces no pressure gt check rotating direction Motor runs to slow or stops automatically after starting gt voltage drop in the power Usually too thin or too long extension cable is used Check pump unit with the main plug directly in the electric point Motor runs but does not switch from forward to reverse gt rupture in the remote control cable valve block defect Motor does not run gt no electrical power or rupture in supply cable FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hyto
19. elaarlaan 65B 2630 Aartselaar BELGI ENG usermanual MXT XLT docx 32 0 38 705 220 www hytorc benelux be Version 2 5 Mar 14 16 war wrar waon amr Housing Complete XLT 5 01 XLT 01 01 E XLT 03 01 E XLT 05 01 E XLT 08 01 XLT 10 01 E XLT 20 01 E XLT 25 01 E Reaction Arm XLT 5 03 XLT 01 03 XLT 03 03 XLT 05 03 XLT 08 03 XLT 10 03 XLT 20 03 XLT 25 03 A Drive Plate Universal XLT 5 04 XLT 01 04 XLT 03 04 XLT 05 04 XLT 08 04 XLT 10 04 XLT 2004 XLT 25 04 53 Square Drive Square Through XLT 5 05 A XLT 01 05 A XLT 03 05 A XLT 05 05A XLT 08 05 A XLT 10 05 A XLT 20 05 A XLT 25 05A ERES Square Drive Spline XLT 5 05 1 XLT 01 05 1 XLT 03 05 1 XLT 05 05 1 XLT 08 05 1 XLT 10 05 1 XLT 20 05 1 XLT 25 05 1 EN MN Ratchet Square XLT 5 06 A XLT 01 06 A XLT 03 06 A XLT 05 06 A XLT 08 06 A XLT 10 06 A XLT 20 06 A XLT 25 06 A NI MEM Ratchet Spline 5 06 1 XLT 01 06 1 XLT 03 06 1 XLT 05 06 1 08 06 1 10 06 1 XLT 20 06 1 XLT 25 06 1 Drive Bushing for Steel Sleeve XLT 5 07 0 XLT 01 07 0 XLT 03 07 0 XLT 05 07 0 XLT 08 07 0 XLT 10 07 0 XLT 20 07 0 XLT 25 07 0 Drive Bushing for A B Sleeve XLT 5 07 1 XLT 01 07 1 XLT 03 07 1 XLT 05 07 1 XLT 08 07 1 XLT 10 07 1 XLT 20 07 1 XLT 25 07 1 8 Drive Sleeve Round steel XLT 5 08 0 XLT 01 08 0 XLT 03 08 0 XLT 05
20. essure again t 4 Important A E To change the pressure you first have to turn the wing nut back to lower pressure 0 Next you can set the desired pressure like explained in this chapter FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 8 8 USE OF SOCKET WRENCH Secure the socket with the locking pin to the torque tool Place tool and socket the nut and beware that the socket covers the nut as far as possible Even when the nut is painted or rusted Never use a socket with extension piece Never use a 12 points socket when not required Never use any thin wall or turned off socket In above mentioned cases it is possible something brakes or causes injury Push the button of the drive retainer which fixes the square drive to the tool Pull the square drive axle out of the tool and place it back on the other side of the tool Place the fixation drive retainer oome HYTORC types have the possibility to push the square drive through the tool to the other side 8 1 Changing rotation direction Loosening Tightening 8 2 Reaction arm HYTORC torque tools have a universal changeable reaction arm This reaction arm bears the re
21. f necessary renew 10 3 Maintenance at HYTORC Torque wrench Depending of the usage but at least once a year disassemble the complete tool clean inspect change small springs and lubricate again Inspection on capacity at 100 200 300 and 700 BAR Pump unit Calibrate pump pressure gauge 1 time a year and fill glycerine level Motor electrical and air driven The rotor axle and bearings 1 time a year cleaning and lubrication Remote control air driven unit Check the air hoses at flow obstructions and if necessary repair The operation buttons are supplied with a small spring and have to open and close easily Clean the control valves FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 12 11 PART LIST MXT SERIES FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 T3 HYTORC ITEM QTY DESCRIPTION 1 Housing with end cap shroud access plug and seal kit MXT 7 01 MXT 01 01
22. heck sockets for size quality and flaws do not use if questionable Cycle tool to ensure proper function Locate a solid secure reaction point sure the reaction arm retaining clamp is fully engaged Besure the hydraulic hoses are free of the reaction point Pressurize the system momentarily if the tool tends to ride up or to creep stop and re adjust the reaction arm to a more solid and secure position FOR MORE INFORMATION HYTORC Nederland BV Platinawerf 8 6641 TL Beuningen NEDERLAND Tel 31 0 24 3 660 660 www hytorc nl HYTORC Benelux BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 4 Stay away of the reaction points Remain clear of the reaction arm during and never punt body parts between reaction arm and reaction surfaces Always use quality accessories Always use top quality impact sockets in good condition that are the correct size and fully engage the nut Hidden flaws however remain a possibility that could cause breakage so stay clear of sockets during operation Do not use other equipment to enhance performance For example a hammer the socket or tool Comment HYTORC pumps are designed to operate tools only and otherwise Damage may occur to the pump or the product that is being operated due to misuse You can find
23. in Reaction Arm Lever Pin Serial Plate Right Left Set Access Plug with 0 ring Shroud Spring Screw Shroud Spring Piston Assembly Drive Pawl Assembly Uniswivel Assembly Model 1 amp 3 refer to the 1st letter of serial to determine A or D style Male Coupler comes with nipple Female Coupler Uniswivel Seal Kit Housing Seal Kit Maintenance Kit 15 15 01 15 03 15 04 15 05 15 06 15 07 15 08 15 10 15 11 15 13 15 14 15 18 15 19 15 26 15 27 15 28 15 30 15 31 15 32 n a MXT 15 367 MXT 15 503 MXT 10 328 MXT 10 508 MXT 15 40 MXT 15 41 MXT 15 42 MXT 10 43 MXT 15 44 MXT 15 509 MXT 15 46 MXT 15 02 MXT 15 58 MXT 15 59 MXT 15 61 MXT 15 63 MXT 010ACL MXT 010ACL 090155 1 4 90156 MXT 010 00 MXT 15 62 MK HY 15MXT 20 MXT 20 01 MXT 20 03 XLT 20 04 XLT 20 05 XLT 20 06 XLT 20 07 XLT 20 08 MXT 20 20 XLT 20 11 XLT 20 13 MXT 20 14 MXT 20 18 XLT 20 19 MXT 20 26 XLT 20 27 MXT 20 28 XLT 20 30 MXT 20 31 XLT 20 32 XLT 20 33 MXT 20 367 MXT 20 503 MXT 20 328 MXT 20 508 XLT 20 40 XLT 20 41 XLT 20 42 XLT 20 43 MXT 20 44 MXT 20 509 MXT 20 46 MXT 20 02 XLT 20 58 XLT 20 59 XLT 20 61 XLT 20 63 MXT 010ACL MXT 010ACL 090155 1 4 90156 MXT 010 00 MXT 20 62 MK HY 20MXT HYTORC MXT 35 MXT 35 01 MXT 35 03 MXT 35 04 MXT 35 05 MXT 35 06 MXT 35 07 M
24. pawl is stuck in the sprocket wheel after reaching the desired torque value You will notice that the tool is under pressure and cannot been taken from the nut The built in reaction pawl is doing its job by intercepting the torsion and tolerance Press again the start button of the remote control and keep it pressed till the oil pressure is build up to adjusted maximum Slide the small reaction pawl button away from its covered position and keep it there Let go off the start button on the remote control You can remove the tool now 85 To loosen a bolted connection Adjust the pressure of the pomp to its maximum of 700 BAR or 10 000 PSI Check the rotating direction of the hexagon or square drive and change if necessary Check the position of the reaction arm and change if necessary Ensure that the reaction arm is secured Place the tool on the bolted connection Press the button of the remote control and keep it pressed till the socket or ratchet turns and stops again As the cylinder extends fully you will hear a click Release the remote control button and wait till the cylinder automatically retracts you again will hear a click Press the button again till the click and repeat this as long as necessary till the connection is loose Comment If the bolted connection does not loosen it is an indication that you may require the next larger size tool to loosen the bolt If you do not have this in
25. rc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 11 10 MAINTENANCE 10 1 Inspection before each use Check if both oil levels of the pump unit are sufficient Check power supply air pressure minimum 5 BAR or the right E voltage Check if the cables and air hose supply of the remote control are not damaged Unreel the hose of the remote control at air pumps completely Bending of the small air hose can cause failures Check if supply cables are not damaged Check if the hydraulic hoses are not damaged The working pressure is 700 BAR Adjust pump pressure at 200 Check if the needle returns repeatable Resume 400 BAR and 700 BAR Drain if there is water in the separator Oil pressure gauges are filled with glycerine If glycerine level drops you have a leakage and repair is needed When gauge is getting filled with hydraulic oil this is also an indication of internal leakage After each time the tool is used clean it and check the grease inside the tool 10 2 Small maintenance Hydraulic oil Change the oil after 40 operation hours completely or at least 2 times a year Use only High grade oil ISO VG 46 or 32 Filter at the pump This filter must be changed 3 times a year at normal use and more often if the unit is used each day Quick couplers hoses Clean dirty or rigid couplers or replace them Coal brush assembly electrical unit Check and i
26. tric shock Ensure the pump is properly grounded and the proper voltage is being used Store equipment properly When not in use tools and accessories should be properly stored to avoid deterioration Use right tool Do not force small tools or attachments to do the job of a larger tool Do not use a tool for purposes not intended Proper safety attire When handling operation hydraulic equipment use work gloves hard hats safety shoes and other applicable clothing Use safety glasses with side covers Moving equipment Do not use hydraulic hoses uni swivels pump power or remote cords as means of moving the equipment Maintain your HYTORC equipment with care For top performance inspect tools power pack and accessories for visual damage frequently and always prior to use Always follow instruction for proper tool and pump maintenance Refer to the Operations Maintenance Section in chapter 10 for further clarification Stay alert Watch what you are doing Use Common sense Do not use power equipment under the influence of any mood altering substances Prior to operation Ensure that all hydraulic connections are securely connected and there is no leakage Verify that the hydraulic hoses are not kinked or otherwise damaged Ensure the square drive and its retainer are fully and securely engaged Be certain that all connectors elbows fitting and swivels are not bent loose or damaged Prior to use C
27. x BVBA Ysselaarlaan 65B 2630 Aartselaar BELGI Tel 32 0 38 705 220 www hytorc benelux be ENG usermanual MXT XLT docx Version 2 5 Mar 14 7 7 SETTING OF TORQUE VALUE BOLT LOAD The HYTORC hydraulic pump unit has a working range of 20 BAR until maximum 700 BAR Within this range the pressure is infinitely adjustable Follow the next steps to adjust the right torque 1 Every tool type has his own pressure torque chart supplied with your HYTORC tool Search for the right torque in the preferable column Nm kgm or ft lbs in the chart and read the right pressure to adjust the DRUK AAN HAALMOME NT IM DRUK pump in BAR right or PSI left PRESSURE PRESSURE 2 Turn wing nut on the tank cover of the pomp unit completely leftwards upwards If a locking knob exists please release this one first 3 Putthe torque tool somewhere on the ground or another safe place without placing on a nut 4 Pick up the remote control and push the start run button The pump starts running and the tool makes one stroke Repeat twice and check if the tool turns fine 5 NEXT AS FROM NOW KEEP THE START BUTTON PRESSED 6 Turn the wing nut to the right until the pressure gauge presents the desirable pressure After setting you can release the start button 7 Push the button after several seconds again and check the pressure Fix the locking if adjustment is fine Finally check the pr
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