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Owner`s Manual

1. 61 Operating the Refrigerator Controls N300 Kiwi 17A Fig 5 8 The thermostat 1 changes the amount of propane gas that goes to the burner This acts as the temperature control of the refrigerator Number 5 is the coldest temperature setting NOTE This is not an automatic gas control It does not change the flame from high fire to low fire as do some RV refrigerators If the cooling load changes you must manually change the gas control to maintain the same temperature inside the refrigerator When the outside air temperature is below 50 F the refrigerator may have a tendency to freeze food at the colder temperature settings To reduce the tendency to freeze food e Turn the thermostat to a warmer temperature setting e Keep the refrigerator full e Put foods that are more likely to freeze on the upper shelf The selector switch 2 changes the energy source of the refrigerator between propane gas AC electric CE and OFF The gas safety valve 3 is built into the control panel As long as a flame is present the valve is open and allows propane gas to flow into the burner Any loss of flame empty propane gas tank blow out etc closes the safety valve and stops the flow of gas The piezo igniter 4 makes a spark which ignites the flame in the burner The flame indicator 5 shows if a flame is present in the burner Ignition Propane Gas Operation 1 Open the valve at the gas storage tank
2. Turn off 12 volt 120 volt LP gas to the refrigerator defrost and clean Use crumpled newspaper or open boxes of baking soda in the refrigerator to eliminate odors during storage Remove all perishable items from the interior Include in this are items that are susceptible to freezing if storing during the winter months Cover all external outlets such as the furnace exhaust etc to prevent critters from entering the unit Thoroughly wash the interior and the exterior of your RV Close all windows and roof vents Cover tires that are exposed to sunlight to prevent weather checking and other UV damage Cover the roof air conditioner Consider the purchase of a tarp to cover your RV during storage Make sure you invest in a good tarp that can breathe Turn all cushions on edge to prevent the entrapment of moisture mildew during long term storage Do not use hydraulic leveling jacks during storage Storage Period Remove snow loads from the top of your RV to prevent it causing damage to the unit s structure 92 CHAPTER 9 WARRANTIES TOWABLE TRANSFERABLE LIMITED WARRANTY TOWABLE TRANSFERABLE LIMITED WARRANTY p Folding Camping Trailer Conventional Travel Traian Fifth Wheel Travel Trailer J 5 ii Two year limited warranty ayco Three year structural SUMMARY OF WARRANTY Jayco Inc Jayco warrants every towable recreation vehicle to the first retail consumer and transferee for a period of two
3. e Sanitize the fresh water supply system periodically see sanitizing instructions e Prevent water connection fittings from coming in contact with the ground or drain hose to reduce the chance of contamination e Enlist the services of a qualified RV technician to repair and maintain the gas or elec trical appliances e Always have a serviceable fire extinguisher placed in an easily accessible location e Ensure that tires are in good condition and properly inflated Proper inflation should be monitored closely Neglecting to do so could result in overheating of a tire which could result in a blowout e Check and tighten wheel lugs after the first 25 miles 40 kilometers when new Check periodically thereafter Refer to the manufacturer s recommendations e Check the brakes in a safe area not while traveling a busy highway e Always block the trailer wheels solidly before unhitching from the tow vehicle e Never move your unit while people are inside e Before leaving a camp area with a trailer in tow V Insure that the safety pin or locking lever is seated V The breakaway wire is attached to the tow vehicle V The jack is raised so that it cannot touch the ground V The dolly wheel is removed V The 120 volt electrical cord properly stored V The safety chains are connected V All interior lights are off e Observe the warning labels attached to your vehicle concerning LP gas water electric ity and loading e Observe
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5. The Safety Chain There are different safety chain requirements determined by the various state laws Your vehicle is equipped with chains to meet SAE standard requirements for maximum gross trailer weight Always have the safety chains attached when towing Install them as shown below so they do not restrict sharp turns but tight enough so they do not drag on the ground Fig 3 1 Figure 3 1 1 Inspect chains to determine if they are 2 Criss cross left chain and attach to right properly attached to trailer frame mounting slot in tow vehicle hitch 3 Repeat step 2 with right chain Slack 4 Properly mounted safety chains for each length should be the same but Note that the jack is fully raised not more than necessary to permit the and dolly wheel removed vehicle to turn at their minimum radius 13 Towing While towing your Jayco travel trailer you need to be aware of the extra weight behind your vehicle The following list contains some pointers to remember while traveling e With the travel trailer attached you will have slower acceleration and need more dis tance to stop e Ensure that you have enough area at corners when turning as wider turns are necessary Utilize your turn signals for your own safety e When passing or changing lanes take into consideration the overall length of your travel trailer and allow ample distance and time DO NOT SPEED AND BE PREPARED FOR DISPLACED AIR WHEN PASSING OR BEING PASSED BY
6. s owner s manual for complete instructions for tire changes and proper lug nut torque values 82 AVOID Exposure to water or con densation will cause the bearings to rust and be damaged Never let the bearings run dry Never overpack the wheel bearing especially in the middle of hub It will trap heat and possi bly disperse grease from the seals or dust cap Never overtighten the wheel bearings as they will over heat Do not touch the hubs with your bare hand as they may be too warm to touch A N DO NOT ig nore checking the lug nuts Failure to do so can cause wheel loss and an acci dent COMPONENT Coupler Tongue Jack Tires Change Tire MAINTENANCE Use a small quantity of lubri cant such as silicone spray on the coupler s moving mecha nism to insure ease of operation We recommend that you use conventional grease on the hitch ball for ease of operation Lubricate the jack by extending it to a full down position and insert SAE 30 oil through oil hole in top of jack Do this several times per season Check the tire air pressure prior to each journey To raise coach place jack hydraulic or screw underneath main frame rail which spans from front to rear just inside of tires Use jack stands or solid blocking for safe support Place jack just ahead of front tire or just behind rear tire You may wish to loosen only lug nuts before raising coach Remove lug nu
7. tongue weight 2 With the recreation vehicle still attached to the tow vehicle each wheel position should then be weighed separately to be sure each tire is not overloaded TO DETERMINE THE WHEEL POSITION WEIGHT e Pull the recreation vehicle onto the scale so that only one tire is on the scale Record the weight Your trailer must remain as level as possible on the scale even though an axle or side is not physically on the scale Obviously to obtain the side to side weights there must be enough space on either side of the scale to accommodate the recreation vehicle being partially off the scale e To calculate the opposite side of the vehicle wheel position weight subtract the first side s weight from the weight determined in step 1 If there is a difference in the weights on one side of the vehicle as compared to weights on the other side components tires wheels brakes springs etc on the heavier side could be overloaded even though the total axle load is within the GVWR It is important to redistribute the load to avoid component failure as well as to improve the handling characteristics of the vehicle TIRES All Jayco towable travel trailers are equipped with name brand tires designed and built for recreation vehicles Tires are radial in design having two steel cords and two polyester cords offering excellent strength and mileage in various types of weather The air pressure should be maintained at its recommende
8. in the orifice or burner ports and cause a fire or explosion Many other tips cautions warnings and information will be found in the manual published and supplied by the manufacturer of this product 54 RANGE AND OVEN OPERATION Option JAN WARNING Personal Injury Hazard e Do not touch or allow clothing and flammable materials to come in contact with burner grates or areas near top burners until they have sufficient time to cool These areas become hot enough to cause burns and fires Ensure that pans used are large enough to contain food and avoid boil overs Heavy splattering or spills left on the cooktop can ignite and cause burns Ensure that glass cookware is safe for use on the top burners Only certain types of glass cookware is suitable for surface or top burner use Never leave top burners unattended Turn pan handles inward but not over other top burners This will reduce the chance of burns Grease is flammable Never allow grease to collect around top burners or on cooktop surface Wipe spills up immediately Do not use water on grease fires Never pick up a flaming pan Smother a flaming pan with a tight fitting lid or cookie sheet Flaming grease outside of the pan can be extinguished with baking soda or a multipurpose dry chemical or foam type fire extinguisher To light the top burners on the range and cooktop models equipped with spark ignition a b Turn the appropriate burner knob countercloc
9. inadvertently being turned on If camping with small children you may want to utilize stove knob covers that are available at your local hardware 53 JN WARNING Personal Injury Hazard Verify sufficient gas supply before attempting to light any top burner Air in the gas supply line will significantly delay burner ignition and a burner may light unexpectedly as the air in the line clears out and is replaced by LP gas this unexpected ignition may burn you Air may be introduced into the supply line when the vehicle gas bottle is replaced during servicing of other gas appliances etc If any burner extinguishes after initially lighting or due to accidental blowout turn all burner knobs clockwise to OFF and WAIT FIVE MIN UTES before again attempting to light the burner Failure to follow these instructions may result in a fire or explosion Do not touch the top burners burner grates or other areas near top burners These areas become hot enough to cause burns During and after use do not let clothing or other flammable materials contact the top burners or areas near top burners until they have had sufficient time to cool Make sure the utensils you use are large enough to contain food and avoid boil overs and spill overs Heavy splattering or spill overs left on the cooktop can ignite and burn you Do not use a broiler pan griddle or any other large utensil which covers more than one top burner at a time This may create e
10. so soiling may occur more frequently and the fabric will probably need more attention than your furniture at home Please follow these guidelines for cleaning upholstery fabrics on the cushions bed mats Frequent vacuuming with a brush attachment or a light hand brushing will help remove dust hair sand and other particles which may dull the look of the fabric and accelerate wear The fabric can be gently steam cleaned on the cushions or mats if necessary All dinette and bed mat covers are treated with a stain protector Water base cleaners are recommended If a spill does occur blot up the spot but do not rub it in Solvents are not recommended since they may have an adverse reaction to the specific backing of your upholstery fabric Do not saturate the area Clean in a well ventilated area and avoid products containing toxic materials Always pretest a small area before proceeding Use a professional furniture cleaning service for an overall cleaning A reminder The upholstery fabrics have been manufactured using quality materials However if abused they are not completely resistant to damage NapSak Dry Clean Only Tents CAUTION The tent fabric of your travel trailer is a mildew resistant fabric This does not however mean that it is mildew proof Priority in taking proper care of your tent will help to prolong its life For warranty coverage it is imperative that you read and follow the listed recommendations in thi
11. water connection Fig 4 2 After hooking up the water hose to the travel trailer open the valve supply line Enter the travel trailer and open the faucets to bleed air from lines Water will fill the water heater first before supplying the lines and faucets When the lines are almost full you may experience some air pockets Allow them to escape before closing the faucets 4N CAUTION Excessive pressure from water supply systems may be encoun tered in some parks especially in mountain regions Water pressure regula tors are available to protect your system against such high pressure A regulator of this type is recommended to prevent damage to plumbing systems or components A 45 pound rating is suggested Not using a water pressure regulator when using city water may cause the o rings to blow It is advisable to always use a water pressure regulator when using the city water connection Gravity Fill Tank A water container is permanently installed in your recreation vehicle On some Kiwi models it is located inside the travel trailer and on other units it is attached beneath the frame Fills The fresh water tank can be filled by removing the gravity fill cap Fig 4 1 and inserting the garden hose Open the water supply faucet and fill the tank You must be careful not to overfill the tank This can pressurize the tank causing leakage and water damage 29 12 Volt Demand Pump When water is desired and you are not hooke
12. 2 Turn the thermostat to the 5 position 3 Turn the selector switch to the propane gas position 4 Push and hold in the safety valve and push in the igniter several times in rapid succession for about five seconds WARNING Do not hold in the safety valve for more than 30 seconds If there is no flame in this time wait at least five minutes before you try ignition again If you continue to hold in the safety valve gas will collect in the burner area This could cause a fire or explosion and result in dangerous personal injury or death 62 e When a flame is present and the flame meter moves into the green area release the safety valve e If the flame meter does not move into the green area do this step again 5 Turn the thermostat to the temperature setting that you wish Start Up AC Operation 1 Make sure that 120 volts AC is available 2 Turn the selector switch to the AC position CFE 3 Turn the thermostat to the temperature setting that you wish Shut Down 1 Turn the selector switch to the OFF position Operating the Refrigerator Controls N500 Kiwi 18F 23B 23D 21C 22U 22V Fig 5 9 The thermostat A changes the amount of propane gas that goes to the burner This acts as the temperature control of the refrigerator Number 5 is the coldest temperature setting NOTE This is not an automatic gas control It does not change the flame from high fire to low fire as do some RV r
13. 4 7 Fig 4 8 Main Supply Hose The main supply hose will be attached from the regulator to the brass manifold fitting in the frame of the travel trailer Swivel brass nut on the main hose will be your final attachment There are several things to remember each time the LP gas container is removed ESS AG Fareswwe 77S Flare Swivel Check that ALL fittings are tight 2 Ensure that ALL connections are tested with leak solution 3 Open the main valve slowly to avoid fast rush of gas to excess flow valve causing gas freeze up If you experience a gas freeze up close the main valve and wait fifteen minutes before trying again 4 Listen carefully a hissing sound longer than one second may indicate a gas leak Close the valve and search for the leak ALL GAS LINES HAVE BEEN CHECKED WITH AIR PRESSURE DEALERS ARE REQUIRED TO RECHECK AND ADJUST PRESSURE BEFORE DELIVERY TO CUSTOMERS 39 Regulator Fig 4 9 Indicator The regulator Fig 4 9 is the heart of your LP gas system with internal moving parts Its func tion is to reduce the high and varied pressure A e from the LP gas container to a safe and consistent Inlet ay ried low operating pressure The inlet is the first stage a and reduces the container pressure to 10 13 hangoowed pounds The second stage will reduce the 10 13 _ ewes pound pressure to an operating pressure of 11 kiia i W C water column or 6 35 oz of outlet pres Ed V ni sure to the
14. 5 Lever Knob in Towing Position Backing Your Travel Trailer As designed the weight of a travel trailer pushing forward will activate the surge brake system When backing a camper up a hill the weight of the camper may activate the brakes making it difficult to continue to reverse 1 Prior to backing up a slope or through soft ground pull the travel trailer forward slightly to assure that the actuator socket is in the forward position 2 Move the lever Fig 3 5 knob on the side of the actuator downward from the towing position along the curved slot in the actuator frame to the backup position The slot has a notch at the bottom of its travel Push the lever down to engage the locking notch 21 3 The travel trailer will now back up This lever knob will slide into the correct position when pulling forward NOTE Itis extremely important to keep the master cylinder full at all times An empty cylinder invites moisture Breakaway Protection The hydraulic brake system is equipped with a breakaway cable or chain When towing this cable or chain must be attached loosely to a frame member of the tow vehicle leaving enough clearance so that the travel trailer can turn freely without actuating the breakaway device If the trailer separates from the tow vehicle the breakaway cable will actuate the master cylinder locking the brakes This will stop the travel trailer in the shortest possible distance 4
15. AAA pursuant to its rules Thg damages for financial loss and shall not af apply to a court proceeding for my cl proceedings If default on any oblig exercise all of its rights without regard enlarges my rights or gives me INFORMATION ABOUT HOW T PROGRAM C ASSOCIATION osano for persorial injury or mental Statutes of limitation which would cement of arbitration ection with my RV my lender may file a claim in court without having ay all fees costs and expenses itration This agreement will apply to es or leases my RV from me or operates bjection by me Nothing in this agreement aims would not otherwise have FOR SERVICE PROCEDURES Basic Service Procedures We are interested in your satisfaction Only by having your complete confidence and satisfaction with our product and its service can we assure our continued success as manufacturers of recreation vehicles We have found that continuing a pleasant and effective relationship through our dealers is equally as important as maintaining the technical excellence of our product Your authorized dealer will cordially assist you in providing service maintenance selection of options and instructions concerning the operation of your vehicle If you have a problem service please follow these instructions in sequence 1 Contact your selling dealer s service department for an appointment Describe to the best of your knowledge the nature of the problem 2 C
16. FROID GAWRI PNBE KG TIRE PNEU RIMS JANTE PSI LPC KPA CU FRONT DEVANT ae 2 ee INT CENTRAL REAR ARRIERE TYPE OF VEHICLE TYPE DE VEHICULE MOTOR HOME AUTOCARAVANE MULTIPURPOSE PASSENGER VEHICLE VEHICULE DE TOURISME A USAGES MULTIPLES THIS VEHICLE CONFORMS TO ALL APPLICABLE CE V HICULE CONFORME A TOUTES LES U S FEDERAL MOTOR VEHICLE SAFETY NORMES QUI LUI SONT APPLICABLES EN STANDARDS AND STANDARDS PRESCRIBED UNDER VERTU DU REGLEMENT SUR LA THE CANADIAN MOTOR VEHICLE SAFETY SECURITE DES VEHICULES AUTOMOBILE REGULATIONS EFFECT ON THE DATE OF DU CANADA EN VIGUER A LA DATE SA MANUFACTURE SHOWN ABOVE FABRICATION CI DESSUS Fig 3 2 WARNING Your recreation vehicle s load capacity is designated by weight not by volume so you cannot necessarily use all avail able space when loading the vehicle Do not exceed your gross vehicle weight capacity and ensure you are loading the unit as evenly as you can for the best possible handling Ensure heavy items are secured so they do not shift during travel 15 TRAILER WEIGHT INFORMATION VIN or SERIAL NUMBER MODEL GVWR Gross Vehicle Weight Rating is the maximum permissible weight of this trailer when separated from the tow vehicle UVW Unloaded Vehicle Weight is the total weight of this trailer as manufactured at the factory when separated from the tow vehicle If applicable it includes full generator fuel engine oil and coolants CCC Cargo Carrying Capacity is equal
17. LARGE TRUCKS e Use your rearview mirrors frequently to observe your trailer and traffic conditions e When being passed by a large truck or bus be prepared for displaced air as it may cause the trailer to sway slightly Steer straight and use your trailer brakes if necessary to slow slightly or control sway on the trailer e Upon climbing steep long grades and again descending use lower gears even before it seems necessary Use your brakes smoothly and evenly e Decrease your speed for safety Most states require vehicles pulling trailers to main tain slower speeds usually the same as truck traffic DO NOT EXCEED 55 M P H e Drive slowly during wet and icy conditions to ensure better control of your vehicle e Check all exterior lights before each trip e Obey traffic laws allow extra time for stopping and decrease speed when visibility is limited or roads are wet e Have a safe and wonderful trip If towing a trailer is new for you please take time to practice towing parking and backing skills prior to traveling Your dealer can answer many of your questions but nothing replaces practice We recommend that you find a large and quiet parking lot to practice your skills 14 TRAVELING Weights and Cargo Capacity For safety reasons it is very important to provide RV owners with the most accurate weight information available The Federal Certification label Fig 3 2 located on the roadside front corner of the trav
18. LCD display will turn off The transceiver will remian ready to treceive any incoming transmissions while in the battery saver mode Pressing any of the buttons will illuminate the display and exit the battery saver mode 68 CHAPTER 6 CARE OF BODY COMPONENTS EXTERIOR CARE CAUTION We recommend that you DO NOT take your recreation vehicle through automatic car washes and extreme caution should be used if utilizing any type of pressure sprayer around all attachments doors windows appliance vents etc to avoid forcing water inside the unit possibly damaging components TPO Roof 4N CAUTION All roofs require maintenance At least once a year inspect all seams front and rear around all vents and along all moldings If you notice any deterioration in the seal scrape off any cracked lifting or loose sealant and reseal the area Contact your dealer for the appropriate sealant to use The proper care cleaning and maintenance of your TPO Roofing is quite simple because of the basic properties and longevity of the material itself Periodic cleaning is the primary maintenance The manufacturer suggests using Murphy s Oil Soap with a soft nylon brush or sponge DO NOT USE solid or granulated cleaners ash they will marr the natural finish DO NOT USE Armor ALl or other oil solvent base cleaners as they will leave a slick surface A good thorough cleaning with some elbow grease and the suggestions above should keep yo
19. N S Glan saaaneoarnaseanasos tec euanatenlanees snows 43 Maliumenonine Alaris c3 cis coete E a ve unden oreteetinanatelacs 44 LOW POWer Operation aoee e marine a 44 ELC CUIEICAN Syste eo a a As wie ttaace S 45 OCMC PE ae seca meet ee aad E E A E E arene ones 45 Changes Modifications and Additions ccccccccceceeeeeeeeeteeeteeeesseees 45 EZOEN OMA SV SUC IMs ssa cancare ara E A 45 PO WEE COC saree atresia E tedbaeseaaceos en eh teweraeadare teoens 45 Circ itBr akers and BOX gissuy in chawasnsindendeseitcnevctasts cna ete enoei 46 TT E EE E A Manas E E T A TE A taneecti 46 Consumption of 120 Volt Power cccccseseeeeseseseseesseeseeseeeseens 47 TEN OME IDC Sy SUC IN a ra trea nantes ane nea tida non ndatiansevdnun manmransnmmte san omens 47 COME a i nr ne eri res SPR Tee ee Sonny Bevin maa eee 47 Auxiliary Battery Dealer Installed Option cece 48 Battery Isolator For Tow Vehicle sccsseeeseeeeeeeeeeeseeeeeeeeees 49 EXE HOr DIS reier S e EE ESE 49 Forh EDIE eese a a a rere eats Tren Ter 49 Fuse and Bulb Carts cSatassisctdacastaneRsevaupewinasc SR 50 BAKES ranee a a r a acest es 50 APPHANCOS sacccseciscess scicasecetesesccsasstcescteedeswaudvesescaascoucwewauasacseesanteeavevavssessavecssuesecwexe 51 Ea alar E toes E een E reinstate ay eter Cn NOR DS ee Mc ars ro Dee ee Oe 51 FOMAC trane een me ues Aine ree ree Menere ered Meas e ooae a ae 51 For Your Safety Read Before Operating cc eeeseee
20. OF NORMAL MAINTENANCE Electrical System Safety Circuit breakers and fuses are installed to protect electrical circuits from overloading Do not make unauthorized changes to circuitry or add on fixed appliances yourself If you wish to make changes consult your dealer and he will assist you in obtaining a safe installation An approved power supply cord has been supplied with the vehicle Always use this cord for hookup to the 120 volt source Note that the cord has a three pin plug which provides proper grounding through the third round pin Grounding is your personal protection from electrical shock WARNING DO NOT USE AN ADAPTER CHEATER OR EX TENSION CORD THAT WILL BREAK THE CONTINUITY OF THE GROUNDING CIRCUIT CONNECTED TO THE THIRD PIN NEVER REMOVE THE GROUNDING PIN TO CONNECT A NON GROUNDED TWO PRONG RECEPTACLE ANY DEVIATION FROM THIS WILL POENETIALLY CAUSE A FIRE FROM OVERHEATING Safety When Emergency Stopping Pull off the roadway as far as possible for emergency situations and turn on the vehicular hazard warning flashers If necessary display your road flags and or reflective triangular highway warning devices Additional Safety Considerations WARNING For traveling safety it is extremely important to read and understand the towing hitching and loading cargo information pro vided in Chapter 3 If you do not understand the information provided please consult your dealer or Jayco owner representative
21. Owner Address 4 Owner Address 2 DISCLAIMER AND LIMITATIONS OF IMPL Owner Address 3 of merchantahility or fitness for a particula ranty The performance of repairs is the excluni bie for incidental er consequential damages resulting this written warranty or any implied warranty Some states do not allow limitations on how long angmplied warranty wi lusion or limitation of incidental or consequential damages so the above limitations or exclusions 3 City Zip ee ey SAE eee E Date of Transfer Odometer Ray S ST BE COMPLETED ON ALL MOTORIZED VEHICLES and delivered to the manufacturers of component parts Your Jayco Dealer will as egestration form which must be retumed to Jayco within ten 10 days of your taking de warranty will nel be registered unless the warranty registration is completed und mailed to Jayco wag use you delays in obtaining the benefits of your Jayco Limited Warranty Huld be sent to Transfer Coverage Wee PRIOR OWNER FORMATION Last Name First Name SELLING DEALER Dealership Narre INFORMATION IF APPLICABLE gy N os gt W Dealer Addrgys 3 JAYCO INC 903 South Main P O Box 460 Middlebury IN 46540 Telephone 1 877 825 4782 City Zip Phone Number PLEASE READ TERMS AND REPRESENTATIONS PRIOR TO SIGNING ALLTITLED 4 HAVE READ AND AGREE TO THE TERMS AND CONDITIONS ON THE BACK OF THIS FORM AND UNDERSTAND THAT I WILL Ds stonatures BE REQUIRED TO ARBITRATE ALL MY CLAIMS CONCERNI
22. bearing surface and the antenna rotates freely Lubricating the Rubber Quad Ring Fig 8 3 Lubricate the rubber quad ring located on the elevating shaft below the worm gear with silicone spray at least twice per year to prevent the quad ring from becoming brittle resulting in leaks in the elevating shaft Refer to the manufacturer s owner s manual for information regarding removal of the worm gear assembly Lubricate Here Wave Washer Da Flat _ Ir Washer INI Spray Remove Plastic s a Plug and spray Rubber ges lubricant into hole Ring Fig 8 1 Fig 8 2 Fig 8 3 79 E Z LUBE AXLE If your axle is equipped with the E Z Lube feature the bearings can be periodically lubricated without removing the hubs from the axle This feature consists of axle spindles that have been specially drilled and fitted with grease zerk in their ends When grease is pumped into the zerk it is channeled to the inner bearing and then flows back to the outer bearing and eventually back out the grease cap hole Spring Loaded Double Lip Seal LUBRICATION PROCEDURES 1 Remove the rubber plug from the end of the grease cap 2 Place a standard grease gun onto the grease zerk located in the end of the spindle Make sure the grease gun nozzle is fully engaged on the fitting 3 Pump grease into the zerk The old displaced grease will begin to flow back out the cap around the grease gun nozzle 4 When the new clean grease is observed remove the
23. cece ceeccceeccesccessceesccesccescccessceesceeees 82 Inspection Foints Tor Sealine sass ssuaslecionoisaiaarennteacecrmoncnsaaudtagedtencatranesaades 87 Kiwi Poo Travel Trailer 2 433 ra a E O 87 Kiwi lravel Taler eeraa O 88 Manene T a a Nota ti a a aa 89 Warr ranleS sooie Eea aE ea EAE Oa E EEA 93 Towable Transferable Limited Warranty cccccccccccccccceceeeeeeeeeeeeeeeeeeeeeess 93 Limited Warranty Transfer Application cccccccccceccccecceeceeeeeeeeeeeeeeseeees 95 V CHAPTER 1 INTRODUCTION TO RV OWNERSHIP WELCOME Thank you for purchasing your Jayco Recreation Vehicle and welcome to the world of recreation vehicle travel Your purchase of a Jayco RV allows you to enter this unique world of camping and leisure in a grand style Your Jayco RV has been designed and engineered to offer you many comforts of home that will make your camping experience as enjoyable as possible Jayco recreation vehicles are designed con structed and intended to be used as temporary living quarters for recreational camping and travel uses all as defined in the bylaws of the Recreation Vehicle Industry Association Our recreation vehicles are not intended for the hauling of cargo This owner s manual was prepared to assist you in understanding the proper use and operation of various containment systems servicing and maintenance of component parts and explanation of your warranty protection If you are a newcomer to RV travel you will
24. dealerships You may encounter some delay in scheduling or completion of work If the above steps have been taken and the repairs still have not been made the customer should contact Jayco at P O Box 450 Middlebury Indiana 46540 Atm Owner Relations Department or call 1 877 825 4782 BAIT Oa la al erin Litho LISA 93 TOWABLE TRANSFERABLE LIMITED WARRANTY cont LIMITED WARRANTY TRANSFER APPLICATION The warranty on your unit is transferrable one time only from the original owner to a subsequent owner This form as shown here and on the next page must be completed by the dealership The form should be sent with the 100 00 to Jayco Attention After PURCHASER S OBLIGATIONS 7 Market Services Purchaser shali notify Jayco and deliver this vehicle for warranty service wilhin a reasonable time after discovery of the defect and in no event later than ten 10 days after expiration of the warranty period All incidental and consequential expenses incurred by Purchaser un obtaining warranty service shall be borne by Purchaser No action ta enforce this warranty shall be commenced later than three 3 months after expiration of the warranty period LIMITED WARRANTY TRANSFER APPLICATION Mail original copy of Jayco Inc Limited Warranty Transfer a Application along with a transfer fee of 100 00 payable to J REQUIRED FIELD Vehicle Identification Number CARE AND MAINTENANCE r is the Purchaser s responsibility to
25. e This means that the refrigerator is operating on propane gas If the energy source is interrupted e The refrigerator stops operation e A fault code flashes in the center display e Refer to the Fault Codes section of manufacturer s owner s manual IGNITION OF PROPANE GAS IN EITHER AUTO OR GAS MODE NOTE On initial start up of the refrigerator ignition of the propane gas may not occur within 30 seconds If ignition of the propane gas does not occur within 30 seconds e The gas safety valve of the refrigerator closes e The refrigerator stops operation e Refer to the Fault Codes section of the manufacturer s owner s manual e The fault code remains until you push the selector switch to the OFF position and then back to either the AUTO or GAS mode e If ignition does not occur after two or three times eCheck the gas supply line eConsult your local dealer or an authorized Norcold service center AIR CONDITIONER Air conditioners may be installed by the Jayco factory or by your dealer If you did not buy your travel trailer with the optional air conditioner one of your roof vents may be pre wired for later installation Your dealer can provide you with additional information concerning this There are a variety of air conditioners available For specific instructions for the air conditioner consult your dealer and the manufacturer s owner s manual Some models have Central Air Conditioning available All
26. especially appreciate the suggestions and shop talk information to be found throughout this manual to help you obtain the most pleasure from the use of your vehicle The information in this manual reflects the most current available to us at the time of publication If you find the components in your recreation vehicle vary significantly from what is described in this manual please disregard that section and follow the instructions provided by that particular component manufacturer You should carefully read and understand this owner s manual which is a supplement to various other instructions supplied by the manufacturers of separately warranted products These manuals are included in your camper materials if you did not receive any or all of the literature for the components contact your dealer or Jayco customer service for assistance Keep this owner s manual in your recreation vehicle for handy reference Get to know your new vehicle and how it operates You should carefully read and understand these instructions and information supplied by manufacturers of separately warranted products since they contain important operating safety and maintenance instructions If you have questions that are not adequately answered by this manual or other booklets consult your dealer If they cannot satisfactorily answer your questions they will call our staff or refer you to us for help Every effort has been made to provide you with a safe d
27. exterior vent assembly on the fan housing controls 12 volt power operating the gas valve In the on position the solenoid will open permitting gas to flow to the burner In the off position the valve will not open Hydroflame Furnace Control 51 For Your Safety Read Before Operating WARNING If these instructions are not followed precisely a fire or explosion may result causing property damage personal injury or loss of life A This appliance does not have a pilot light It is equipped with an ignition device that automatically lights the burner Do not try to light the burner by hand B Prior to operation smell the area around the appliances to ensure that gas has not settled on the floor C WHAT TO DO IF YOU SMELL GAS e Evacuate all persons from the vehicle e Shut off the gas supply at the gas container or source e Do not touch any electrical switch or use phone or radio in the vehicle e Do not start the vehicle s engine or electric generator e Contact the nearest gas supplier or qualified service technician for repairs e If you cannot reach a gas supplier or qualified service technician contact the nearest fire department e Do not turn on the gas supply until the gas leak s has been repaired D Use only your hand to turn a gas control valve Never use tools If the valve will not turn by hand do not try to repair it Call a qualified service technician Using force may result in a
28. grease gun wipe off any excess and replace the rubber plug in the cap 5 Rotate the hub or drum while adding grease NOTE The E Z Lube feature is designed to allow immersion Axles not equipped with E Z Lube are not designed for immersion and bearings should be repacked after each immersion If hubs are removed from an axle with the E Z Lube feature it is imperative that the seals be replaced BEFORE bearing lubrication Otherwise the chance of grease getting on brake linings is greatly increased NOTE The convenient lubrication provisions of the E Z Lube and the oil lubrication must not replace periodic inspection of the bearings 80 SLIDEOUT Your slideout system has been designed to require very little maintenance To ensure a long life of your slideout system read and follow these simple instructions 4N CAUTION Do not work on your electric slideout system unless the battery is disconnected e When the slideout is extended visually inspect the inner slide rail assemblies Check for excess build up of dirt or other foreign material remove any debris that may be present e If the system squeaks or makes any noise apply a coat of lightweight oil to the drive shaft and roller areas Remove excess oil so dirt does not build up e If you have any problems or questions consult your local Jayco dealer LP GAS BOTTLES 1 The LP gas bottle or tank must be painted with a light color such as white or silver plate to reflect
29. heat and light 2 Rust scratches and or dents can affect the safety of the bottle or tank The D O T requires that a visual inspection be made prior to each filling 3 Any container that has been exposed to fire leaks or seems damaged should not be refilled 4 An LP bottle must always be placed in an upright position Assure that the bottle is secured in place prior to moving the vehicle 5 The D O T requires that LP bottles be inspected certified and labeled when it is twelve years old Following the initial twelve year period the bottle must be qualified every five years 6 The valve of the bottle or tank must be CLOSED at all times except when it is connected to the recreation vehicle LP gas system or is being refilled 7 Inspect the bottle at regular intervals If there is a problem have it evaluated by a qualified technician and discard it if necessary STORING YOUR TRAVEL TRAILER Depending upon your area and where your unit is stored your travel trailer may be a target for damage from rodents and insects To protect your travel trailer never leave food inside the unit and ensure that all surfaces are clean You may want to place rodent control products in the unit during periods of storage Mice can do a tremendous amount of damage to the drapes cushions etc particularly during the winter months Storing units in fields make them particularly inviting to rodents Periodically inspect your unit during storage and
30. not forget to run the antifreeze through the toilet 6 Pour at least one cup of antifreeze into each drain to protect the P traps 32 Close valve E 8 Before using the water system again drain and flush the water system Close valve C and open valves D A and B Sanitize and flush the whole system It is now ready for use To winterize Valves A B and D are closed E and C are open N adel WATER E Gp oes HEATER dk PUMP a MM 3 uJ Lu oO T oO oO Oo u o Fig 4 4 f WATER PURIFICATION SYSTEM OPTION A water purification may be installed as an option on your trailer This system is equipped with a long life cartridge to effectively reduce chlorine taste odor sediment organic chemicals and inhibit bacteria growth If the water system has not been used for some time allow water to flow for several minutes to flush the system When the system is not in use store the water filter cartridge in the mounting bracket located near the water system or when necessary out of freezing temperatures RV antifreeze will damage the water filter cartridge The water purification system manufacturer has supplied a clear plastic bypass hose with fittings on either end which is designed to replace the water filter when the trailer is winterized The hose should be stored when the filter is in use and kept available to reuse The filter should be replaced when water flow is reduce causing an inconvenience or at lea
31. nuts at specified intervals to listed torque values Re torque as needed Refer to the axle manufacturer s manual or Chapter 3 Examine the tires for unusual wear sidewall defects from possible cuts wear bulging and abrasions Lubricate the tongue jack Lubricate the hitch ball Have the brakes adjusted by a qualified service technician DUO O O00 UO OU 90 Every Six Months or 6 000 Miles D O OOO UWUOUOUOUODUL Clean the drains with approved drain cleaners Check the pipe connections for tightness Tighten if necessary Lubricate all moving parts on the entrance steps Lubricate the entrance and baggage door locks Clean and lubricate the stabilizer jacks Inspect the wheels for cracks dents or distortion Inspect and reseal as necessary all sealant and putty tape Refer to informa tion found earlier in this chapter Have the suspension system serviced by a qualified service technician Lubricate the elevating gear on the television antenna Lubricate the bearing surface between the rotating gear housing and the base plate on the television antenna Lubricate the rubber quad ring on the elevating shaft located on the television antenna Lubricate the slideout Every Year or 12 000 Miles DOCO OOUODOOUUWD Lubricate all moving parts on the awning hardware Awning option only Manually operate the pressure temperature control lever on the water heater Clean the city water entry strainer Check the dema
32. of the vacuum breaker This is NOT a leak but performs as intended Water in the A B S plastic box will drain out along the outer edge The shower head can be removed to drain the hose faster Keep the door closed when not in use for sanitary reasons NOTE To close the door on the outside shower do not place the shower head on the bracket This will cause the shower head to be in the way of closing the door properly Drainage The permanent fresh water tank can be drained by opening the drain valve located inside the travel trailer under the dinette near the water tank The supply lines are drained by opening the low point drain s They will be the lowest points of the water lines Pull the T handle up to drain Fig 4 3 31 TO DRAIN SYSTEM 1 Open all faucets 2 Open the fresh water tank drain 3 Open the water heater drain Consult the water heater owner s manual for details 4 Open all low point drains Fig 4 3 5 Open the toilet valve hold or block it if needed 6 To empty the pump start it and allow it to run approx imately twenty seconds WINTERIZING YOUR TRAVEL TRAILER Preparing your recreation vehicle for winter is very important for most states and Canada Failure to prepare the travel trailer will cause supply lines and the water heater to freeze causing breakage Repairs due to freezing are not covered under the terms of your Jayco Limited Warranty Please keep in mind that your travel trail
33. reverse the procedure above Remember open roof vents windows TV antennas left in up position are subject to wind damage in transit See the process to follow before departing from your campsite under the hitching procedures listed earlier in this chapter 25 TV ANTENNA Raising Antenna to Operating Position Turn the elevating crank clockwise in the UP direction about thirteen turns or until some resistance to turning is noted Fig 3 16 On Amplified models 12 Volt DC power is required Turn the power supply ON to use either the front or rear TV outlet Fig 3 17 Neither outlet will work unless the power supply switch is on Turning the power supply on sends 12 volt DC through the cable to the antenna The voltage energizes the transistors on the amplifier in the antenna head The TV signal comes back down the cable to the outlets After the antenna is in the full UP position pull down on the round knob with both hands until it disengages from the ceiling plate Rotate the knob for best picture Fig 3 18 Fig 3 18 WARNING DO NOT connect high current devices such as hair dry ers to this receptacle Maximum current rating of this receptacle is 7 5 amps at 12 volt DC To Test System 1 Make sure the TV set is working properly 2 Switch the power supply ON and OFF to see if there is a difference in the picture quality while watching TV If there is NO difference refer to manufacturer s manual for furthe
34. support pole onto the bed Eor bow brace connector on Cnn actor the bed bow Fig 3 11 a Push the bed bow outward M w and upward while pressing the second button from the curved end of the bed bow support pole l Slip the pole into the bracket mounted on the roof just past the first Fig 3 11 button Release the button 7 Remove the canvas straps and store them under the front edge of the small bed mat SLIDEOUT ROOM OPERATION SLIDEOUT MODELS ONLY Manual EXTENDING ROOM 1 Release the travel lock Fig 3 13 behind the cen ter door of the overhead cabinets located above the sofa 2 Lift the sofa skirt Install the crank handle on the hex head screw as indicated Fig 3 14 and crank the system out turning the handle in a clockwise direction until the room is extended 3 Remove the handle and store it for use later RETRACTING ROOM 1 Lift sofa skirt 2 Install the crank handle and turn it in a counter clockwise direction to retract the slideout 3 Lock top travel lock 24 Electric EXTENDING ROOM 1 The batteries must be fully charged and connected The travel trailer should be hooked up to 120 volt AC power if possible 2 The travel trailer must be level and the stabilizer jacks in the down position A N CAUTION Additional support jacks are not needed under the slideout Damage can occur to your slideout room from improper use of support jacks 3 Remove the travel bars Fi
35. tank 4N CAUTION It is important to add enough water to prevent solid waste build up Follow these directions each time after emptying your holding tank except when winterizing GRAY WATER HOLDING TANK No special preparation is required However placing a small quantity of chemicals into this tank such as baking soda or an approved concentrated holding tank deodorant will reduce odors from food particles in the system WARNING We recommend that you DO NOT travel with waste in your holding tanks The weight of holding tank contents are not calcu lated into the cargo carrying capacity of the unit and the extra weight will greatly diminish the cargo weight available to you possibly causing you to exceed the gross vehicle weight rating of the unit This can damage suspension components such as springs tires and axles If your model has the holding tanks located behind the axles the weight of a full tank will reduce the hitch weight Sway and other handling difficulties can be the result of the hitch weight being too light If you are dry camping and cannot immediately empty the tanks use caution when towing and maintain lower speeds for better control of the trailer until you reach a dumping station Towing your trailer with one or more full or nearly full tanks together with cargo you have added may exceed the GVWR of your trailer causing towing difficulties and result ing in property damage or personal injury 35 DR
36. the AUTO position to start the refrigerator in auto mode e Push the selector switch to the GAS position to start the refrigerator on propane gas The temperature switch Fig 5 6 2 controls the temperature adjustment of the freezer and the fresh food compartment The temperature adjustment that you select does not change if the mode of operation of the refrigerator changes e Push the temperature switch to the desired temperature setting e The number 5 is the coldest temperature setting Refer to the Display Codes section of manufacturer s owner s manual AUTOMATIC MODE OPERATION When you select AUTO mode the refrigerator controls automatically select the most efficient energy source that is available for operation If a more efficient energy source becomes available the refrigerator controls change from the current energy source to the more efficient energy source The controls select the energy source in this sequence e When 120 volt AC is available to the refrigerator e The ON light shows Fig 5 6 3 in the center display e This means that the refrigerator is operating on AC electric e If 120 volt AC is not available to the refrigerator e The ON light and the GAS light Fig 5 6 3 amp 4 show in the center display e This means that the refrigerator is operating on propane gas 65 GAS MODE OPERATION e The ON light and the GAS light Fig 5 6 3 amp 4 show in the center display
37. to GVWR minus each of the following UVW full fresh potable water weight including the water heater full LP gas weight GCWR Gross Combination Weight Rating means the value specified by the trailer manufacturer as the maximum allowable weight of this trailer with its towed trailer or towed vehicle The GCWR of this trailer is DO CARGO CARRYING CAPACITY CCC COMPUTATION Pounds Kilograms kg GVWR Minus UVW Minus fresh water weight of __ gallons 8 33 Lbs gal Minus LP gas weight of __ gallons 4 24 Lbs gal CCC for this trailer Dealer installed equipment will reduce the CCC This trailer is not recommended or intended to be used to tow any other vehicle or trailer CONSULT OWNER MANUAL S FOR SPECIFIC WEIGHING IN STRUCTIONS AND TOWING GUIDELINES Fig 3 3 16 Loading Cargo Packing camping gear in your travel trailer requires serious consideration All cargo should be distributed evenly with the heaviest items stored in the lower cabinets Heavy items must be secured to prevent weight shifts while traveling Additional weight should be added to either side of the trailer or behind or in front of the axle in an even manner so the balance and hitch weight of the trailer are maintained Heavier items should always be packed over or in front of the axles A CAUTION DO NOT overload your travel trailer Do not exceed the GVWR f your Jayco travel trailer When loading is completed it is strongly sugg
38. to open or close the tank valve HAND TIGHTEN ONLY 4N CAUTION Never smoke during the filling of LP tanks Keep the RV away from the immediate filling area when possible or extinguish all gas pilot lights LP gas expands 1 2 for each 10 increase in temperature It is imperative to leave sufficient space inside the container to allow for the natural expansion of gas during warmer weather Each LP gas container is equipped with an overfill device built into the main valve This device must remain open during filling When the container is filled to 80 the maximum level for safety a liquid will appear replacing the vapor Stop filling immediately and close both valves HAND TIGHTEN ONLY WARNING A LP gas container must never be filled beyond 80 of its capacity If your tank becomes overfilled and is not allowed to bleed off before installation to the RV system it may gain pressure from exposure to direct sunlight and will begin blowing off pressure from the overflow valve This will be detected by the strong odor around the tanks Keep open flames away from this area It is best to find a technician qualified in releasing an overfill from the container If that is not possible remove the contsainer take it to a safe area at least twenty five feet from any source of combustion and bleed off the excess pressure by opening the valve slightly and closing it when the discharge has been sufficient one to two minut
39. travel trailer system The second stage is adjustable and will need to be adjusted for precise operation We suggest this normal main tenance procedure be performed once per year DENIMI Worl DO NOT make any attempt to adjust the regula tor Have only an authorized and competent technician make any adjustments Wine ow Ti ironi Qutat A WARNING LP gas regulators must always be installed with the diaphragm vent facing downward Regulators that are not in compart ment have been equipped with a protective cover Make sure that the regula tor vent faces downward and that the cover is kept in place to minimize vent blockage which could result in excessive gas pressure causing fire or explosion Be sure your LP gas regulator is protected from road spray If water enters the vent in the regulator it may freeze the pressure controlling diaphragm in the open position so that the container pressure is applied to the appliances a hazardous condition Be sure to carefully read the instructions given by the manufacturer of the regulator Automatic Changeover Regulator STANDARD FOR KIWI TOO OPTION FOR KIWI The automatic changeover regulator allows both gas bottles to be turned on simulta neously The arrow on the regulator handle indicates which bottle is in service When the indicated bottle in service becomes empty changeover is automatically accomplished to commence drawing fuel from the other bottle At this point the
40. turn the knob to the desired temperature e The grill should light at this point 6 If the grill does not light turn the gas off wait five minutes and repeat the above steps 7 Use the temperature control knob to adjust the grill to the desired temperature 77 The BBQ Grill grate is coated with standard grill enamel and can be cleaned as you would a grill at home Underneath the grate there is a heat diffuser This is formed and ventilated to distribute the heat from the burner Do not use lava rocks in this grill To disconnect the BBQ grill turn the temperature control to the OFF position Reverse the above fuel hose hookup procedures Wait until the grill is completely cooled and then store it in the supplied carrying case This carrying case will ONLY accommodate a cool grill The grill carrying case has a pocket for accessories such as the fuel hose in the lid The bracket will not fit inside the carrying case and will need to be stored in a separate location MICROWAVE OVEN CONVECTION OVEN The microwave oven or convection oven in the unit operates on the same principle as the microwave convection in your kitchen at home A separate owner s manual is provided with detailed instructions for its use 78 CHAPTER 8 MAINTENANCE STORAGE Your new Jayco travel trailer is designed to be as maintenance free as possible However maintenance is important to retain its condition as near to new as possible Proper mai
41. 2 years from the date of purchase under normal use and service when used for its intended purpose of recreational travel and campiny thal ail parts manufactured by Jayco and for three 3 years on the its structural integrity are free trom substantial defects m material and workmanship This warranty begins on the date the vehicle is sold to the first retail consumer purchaser or ifthe dealer places hicle in service prior to retail sale on the date the vehicle is first placed in such service This warranty may be transferred only once during the warranty period witha proper piad anda roce ing fee Contact your dealer or Jayco for details STRUCTURAL WARRANTY Jayco warrants the structural integrity of the interior and exterior sidewalls floor roof an luring defects EXCLUSIONS 1 This warranty does not apply to any vehicle manufactured more than ti an eligibility certificate for this specific vehicle VIN This magre 2 Items added or changed after the vehicle left the possession g 3 Any vehicle used for commercial purposes 4 Normal wear and usage such as fading or discoloratig tresses fading or discoloration of exterior plastic q condensation inside the vehicle or mishandling neg which can result i inl rusting oxidation or pitting fholstery drape carpet vinyl scre ns cushions mat tears punctures soiling mildew effects of moisture iner other acts of nature or corrosive atmospheres cleaning
42. 3 3 Slideout Trim 6 Marker amp Tail Lights 88 89 Daily E Recharge the battery after each use If applicable LJ Ensure the LP gas detector operation light is green in color Weekly LJ Test the LP gas detector Refer to Chapter 4 LJ Check the tire pressure and wear Make sure the tires are cold when checking tire pressure Monthly LJ Clean and lubricate the coupler LJ Check the fire extinguisher pressure Refer to the fire extinguisher label for specific instructions LJ Test the ground fault circuit interrupter GFCI Every Three Months or 3 000 Miles LJ Compare the water heater pilot flame with an ideal flame Refer to the water heater owner s manual for an ideal flame Have it cleaned and adjusted as necessary by a qualified technician E Compare the refrigerator pilot flame with an ideal flame Refer to the refrig erator owner s manual for an ideal flame Have it cleaned and adjusted as necessary by a qualified technician RV type refrigerator only Inspect the refrigerator door seals Inspect the refrigerator combustion seals Have them cleaned and adjusted as necessary by a qualified technician RV type refrigerator only Check the LP gas lines for leaks Refer to Chapter 4 Inspect the LP gas cylinders for rust pits gouges scrapes or sharp dents Repaint them if rust is present Drain and sanitizethe fresh water system Check clean tighten and lubricate the battery cables Check wheel
43. AINING THE TANKS When hooking up to the sewer drain line in a campground keep the termination valve on the black holding tank CLOSED until it is at least 3 4 full This will provide sufficient water to assist in complete draining of tank At this time open the termination valve to empty the tank and close the valve when the tank is empty Repeat this process as needed but NEVER leave the termination valve open when hooked up to the park s sewer system A final part of the sanitation system is the drainage of holding tanks Place the travel trailer as level as possible to make drainage easier Attach a flexible sewer hose to the adapter and secure it with a clamp Remove the cap and attach the adapter onto the valve housing Turn the adapter 10 to lock it onto the pegs Place the other end into an approved sewer system Qt see Open the 3 drain valve to drain the sewage tank 7 Open the valve on the gray water tank to utilize the water to wash and rinse the hose All drain pipes have a P trap installed into each line Water in these traps prevent odors from escaping into travel trailer During travel water from the P traps may spill and permit odors into the travel trailer These odors come from food particles decomposing in the tank By adding water and using a RV approved deodorizing agent the contents will dissolve faster and will keep the drain lines and tanks clean and free flowing Chemicals are available at an RV suppl
44. D THAT IT IS DESIGNED TO BE USED ONLY FOR RECREATIONAL CAMPING AND TRAVEL i AGREE TO THE TERMS ON THE REVERSE SIDE AND UNDERSTAND THAT WILL BE REQUIRED TO ARBITRATE ALL MY CLAIMS CONCERNING MY RECREATIONAL VEHICLE RATHER THAN GOING TO COURT THE PURCHASER HAS INSPECTED OR BEEN GIVEN THE OPPORTUNITY TO INSPECT THE VEHICLE AND TAKE THE TEST DRIVE SUPPLIED THE INFORMATION ABOUT HIS HER NAME AND ADDRESS BEEN GIVEN THE OPPORTUNITY TO MAKE NOTATIONS IN THE SPACE PROVIDED AND OBSERVED OR RECEIVED SATISFACTORY EXPLANATIONS ABOUT ALL ITEMS LISTED ABOVE DATE PURCHASER S SIGNATURE DEALER S SIGNATURE While Copy Jayco 052102 Canary Copy Dealer Ping Copy Customer MJF INFORMAL DISPUTE RESOLUTION AGREEMENT l am entitled to receive a copy of this Agreement and may review it with my attorney before signing and anyone making claims on my behalf or through me shall submit any and all claims may have in connection with my recreational vehicle RV against any retail dealer manufacturer or supplier of component parts to binding arbitration under the federal Arbitration Act 9 U S C 1 14 to the extent permissible under federal law hagree that if proceedings will be held after have paid an initial fee of 125 to the Association and cannot pursue my claim in court or in any admini nat specified will pay one half of the fees and costs 4 Jayco will each pay their own costs and expenses i named by the
45. Go to Table of Contents WARNING Read all instructions in manual before using your camper Sp i This manual has been provided by Jayco Inc for the sole purpose of kne o Where Tradition and providing instructions concerning the operation and maintenance of this vehicle ayCco nnova tio n Mee t and its components Nothing in this manual creates any warranty either expressed _ or implied The only warranty offered by Jayco Inc is as set forth in the limited Model Year 2003 warranty applicable to this vehicle The owner s failure to provide required service and or maintenance could result in the loss of warranty The owner should review Jayco s limited warranty and the limited warranties of all other manufacturers offering them that are applicable to this vehicle K Instructions are included in the manual for operating various components which are optional on some vehicles In addition the owner should refer to individual manufacturer s operating instructions contained in the owner s packet WARNING Review the compatibility of your tow vehicle with the trailer you will be towing You should not exceed the gross vehicle weight rating of the trailer GVWR Know your loaded hitch weight and select a hitch that is adequate for that weight You as the owner are responsible for the safey and compatibility of your tow vehicle and trailer selections Consult your hitch and tow vehicle manufacturers with a
46. KING APPLIANCE OR COMFORT HEATING Cooking appliances need fresh air for safe operation Before operation a Open overhead vent or turn on exhaust fan b Open window Unlike your homes the amount of oxygen supply is limited due to the size of the recreation vehicle and proper ventilation when using the cooking appliance s will avoid danger of asphyxiation It is especially important that cooking appliances not be used for comfort heating as the danger of asphyxiation is greater when the appliance is used for long periods of time FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY Checking For Leaks Please refer to Chapter 1 Safety in Using LP Gas DANGER IF YOU SMELL GAS Extinguish any open flames pilot lights and all smoking materials Do not touch electrical switches Shut off the gas supply at the tank valve s or gas supply connection Open doors and other ventilating openings Leave area until odor clears Have the gas system checked and leakage source corrected before using again Make sure that everyone is out of the RV FAILURE TO COMPLY COULD RESULT IN EXPLOSION RESULTING IN DEATH OR SERIOUS INJURY 41 LP Gas Consumption Most gas appliances are only operated intermittently Unless there is heavy use of hot water the water heater consumption is minimal During freezing weather and high wind conditions furnace consumption can be extremely high
47. LP gas consumption depends upon individual use of the appliances and the length of time operated Each gallon of LP gas produces about 91 500 BTUs of heat energy Following is a list of typical appliance consumption when turned on fully for one hour of operation Average BTU Appliance Consumption Per Hour Stove Front Top Burner AP eriten ree et bbe nee eeere eee 9 000 Stove Rear Top Bummer orgi ee ed Ae eee Bee de SES Be eee oe 6 500 RINGE OVOM oi tine ated cna genet Gee e pede ds trae Ag hc adel ahaa 7 100 F rnace KIWI 2 eve eseas etek oe datads en cee aad ooo 16 000 to 20 000 Furnace Kiwi 100 2625006 4s 4eeees dee cowed eee ewes 20 000 to 40 000 Refrigerator 5 5 s wicn elace due eek hones e whe guaidunls 6 dela eh ached a ares 640 1 200 Water Heater 6 gal 2 ce ees 8 800 NOTE This chart is an example of a typical system and may not represent the exact system in your particular unit NOTE If you have double LP gas bottles on your RV use only one at a time Otherwise the gas supply will be drawn equally from both bottles until the supply has been totally exhausted Using one bottle until it is empty then using the second bottle will allow you to fill the empty bottle at your convenience without being totally out of LP gas LP DETECTOR All recreation vehicles containing LP gas systems with LP gas consuming appliances require a LP gas leak detection device for safety protection A converter or chassi
48. N CAUTION Breakaway protection must be fully released during the vehicle operation Check this before towing Do not use the breakaway protection as a parking brake SETTING UP YOUR KIWI KIWI TOO TRAVEL TRAILER We recommend that you select a level or nearly level place for camping There are two reasons to be level First your travel trailer is designed to operate in a level position for both the water drainage system and especially your refrigerator Second it is more comfortable to live on the level If a level site is not available use short 2 x 6 blocks of wood to raise the wheels on the side of the trailer which is setting lower Before unhooking the travel trailer from tow vehicle always mount the dolly wheel to the tongue jack and block the trailer wheels to keep the trailer from moving 1 Release the weight distributing bars if used Fig 3 6 2 Release the safety latch on the coupler 3 Raise the coupler on the A frame by turning the tongue jack until the ball is free 4 Disconnect seven 7 way wire connector safety chains and breakaway cable 5 Move the tow vehicle away as desired 6 Lower the tongue jack until the travel trailer is level 7 Lower the stabilizer jacks Fig 3 6 by placing the crank onto the jack shaft and turning it clockwise to lower it until the frame of the travel trailer begins to rise slightly Equalize all four jacks for best support You may need to adjust each jack two or thre
49. NG MY VEHICLE LIE Revised 13 04 New Owners Signature New Owner s Signature New Owner s Signature Selting Dealer s Signature Sooo a a a a THE BASIG 2 3 JAYCO INC LIMITED WARRANTIES MAY BE TRANSFERRED ONE 1 TIME DURING THE WARRANTY PERIOD WITH THIS APPLICATION AND A 100 00 PROCESSING FEE THE FOLDING CAMPERS EXTENDED TRANSFERRABLE LIMITED WARRANTY MAY BE TRANSFERRED ONE TIME ONLY AND MUST BE DONE WITHIN THE FIRST TWO YEARS OF OWNERSHIP Revised 3 2001 94 95 LIMITED WARRANTY TRANSEER cont NOTES TERMS AND REPRESENTATIONS By my signature s on the face side of this form and in order to induce Jayco Inc to transfer its Limited Warranty represent the following That have received and read a copy of the Jayco Limited Warranty and Owner s Manual understand that the unit is to be used only for recreational camping and travel not make any representation as to its present condition understand and agree that all my claims against Jayco will enforce the arbitration award The terms of arbitrati am entitled to receive a copy of this Agreement i ithiy attorney before signing and anyone making claims on my be ubmit any and all gicle RV against any retail dealer arbitration under the federal necessary repairs If my clai proceedings will be held a rin any administrative proceeding a Arbitration Association AAA pursuant to its s agree to a later date The arbitrator shall be selected fr
50. O 0158503 Table of Contents Introduction To RV Ownership sccscsscssscssscscsccccscccescccscccescccsscccscccssccsssssssoes 1 AN TCO eerie rere ere eR De ee a TT On vere artery yee 1 Safety COnsideraOns irrien a E a edn bees ence eladstacas 2 R portme Sale ty Defects aena aee E a A EET 2 Salecy D USNE LP Grads ea NE 2 Electrical System Saicy ernie e REE a ai 3 Safety When Emergency StOpping cccccccccccceccccecceecceceeeeeeeeseeeeeeeeeees 3 Additional Safety Considerations cccccccccccccceceeceeeececeeeeeeeeeeeaseaaaaaaas 3 MTS UT ANIC E EE wa E EE EA A sacs stead oa tes E anecaanaae es 4 Extended Use e e aa a N 4 Cold Weather Use eneen r E a e EE 4 Condensation sensorn a T A 5 ODININ O SCE VICE aei oa aaia e EEE A a aea 6 Warranty Re ers 0 aul ON seses 6 SENICE P LOCCOUTES cients i a nial daltaln eu dinsieden Suse Setiah aura dinse dan ouatendelabon ertands 8 Basic Service F TOC ECUILES siieu o a a 8 CANCE EEE EEDE T E A elas A E EAE AE 9 ETO o E E Say amines sees oo ecat 9 PAU AEE daa EA E E E stern ede setae ane eetn a casos tne ene wesc 9 Owner S RES POMSt Di ily essaiera eaa a sinus auntesesewiessiorm avast 9 Wseot Your Travel Trailer scisscsisavecosseasesss cosceassacdcssacs escecsssusnsececsveusauacteissatuasscsss 10 PEP Ee AU taps E AE E vets desi AA A N E EE E A OA T 10 PON Ve aa aaa a a e 10 VAN E EE NEE TE E EAT E E E ATE l1 Hi
51. R TOW VEHICLE When an auxiliary or house battery is installed in a recreation vehicle it is the nature of parallel circuity to draw energy from both batteries A device called an isolator should be installed for two purposes First it receives current from the alternator and controls distribution of energy to both batteries Secondly it serves as a check valve to prevent energy from being drawn from the tow vehicle chassis battery Energy in the tow vehicle is now preserved to start your engine Two types of isolators are available mechanical and solid state Each type has an amperage rating 70 amp per side to indicate it s capacity of operation The solid state type of isolator although typically more expensive will provide the best overall perfor mance Your dealer can assist you with purchase and installation EXTERIOR LIGHTS All exterior lights are energized by tow vehicle power such as tail lights clearance lights turn signals brake lights etc Below is a diagram Fig 4 14 showing the color code of a seven 7 wire harness and connector and the exterior lighting schematics Also note the positive wire is attached to the battery to feed power to the travel trailer The connector between the tow vehicle and your RV may build up corrosion with extended use and should be cleaned periodically to insure good electrical contact White Oh acess Ground Blue A Piotr Brakes Green oi Gordisa Running Lig
52. ailer front bed is equipped with canvas straps to hold the bed mats Prior to setting up the bed s the canvas straps should be unhooked by using the clips at the top edge The JA model also has one strap on the rear bed 1 Locate the bed brace supports found in the roadside front compartment Insert one end of the bed brace supports into the bracket Fig 3 7 located on the frame in front and on the bumper in the rear 2 Unscrew the knobs Fig 3 8 that hold the bed board in place to release the bed board This process can be performed by one person but works better with two 3 Slowly lower the bed board into position and insert the other end of the bed brace support into the bracket Fig 3 9 located on the bed board a i i Air arn heil mm a of heed mrmi Fig 3 7 Fig 3 8 Fig 3 9 CAUTION The bed board must be supported at all times If the bed board falls damage will occur to the unit 4 Pull the tent out and over the edges of the bed board Fig 3 10 Snap the end of the tent into r place Before snapping the sides make sure the bed bow is pulled up to a vertical position Snap the sides of the tent 23 5 Enter the unit and push the bed mats out onto the bed board Position the large E mat out to the furthest edge of the bed board Slide the small mat toward you lining up the velcro pieces to hold it in 2 place Fig 3 12 6 Place the straight end of the bed bow u
53. ant to do everything possible to make sure you stay as happy with your Jayco RV home as you were on the day you bought it We work closely with Jayco dealers to provide customer service for you We honestly feel that Jayco dealers are on the whole the best in the business And with nearly 300 of them in the U S and Canada you should never be too far from help if you ever need it Kd Discover NAE In the months and years to come we hope you Il become a close member of the Jayco family One way to enjoy your Jayco even more is through our owners club the Jafari International Travel Club It s lots of fun and a great way to meet other members of the Jayco family If you re interested please talk to your dealer about the flight in your area Or write to us directly and we ll be in touch From Jayco s family to yours Welcome Home Sa Jayco 903 South Main Street P O Box 460 Middlebury IN 46540
54. arm The microprocessor will activate the malfunction alarm when it detects a fault in the detectors operation The LED light will alternately flash red and green while the sounder beeps twice every fifteen seconds The mute switch will not function Remove the detector immediately and return it for repair or replacement Low Power Operation This detector will operate normally down to 7 volt DC Do not operate this detector below 7 volt DC Additional information is supplied in a manual published by the manufacturer of this equipment 44 ELECTRICAL SYSTEM General The electrical system in your recreation vehicle is composed of 120 volt AC alternating current and 12 volt DC direct current capabilities All installations are made in compliance with safety requirements of ANSI standard A 1192 National Electric Code and Canadian Standards Association CAUTION Power surges experienced while plugged in at a campground could potentially damage electronic components in your recreation vehicle Damage from power surges are not covered by your Jayco warranty Consult the component manufacturer s owner s manual or your Independent Jayco Dealer for recommendations on power surge protection All Kiwi and Kiwi Too travel trailers will have 30 amp service Fig 4 10 pre wired into the breaker box 30 amp 125 volt 2 pole 3 wire grounding type Changes Modifications and Additions Any changes or additions made after de
55. at may need to be lifted slightly to set on top of any obstructions to avoid pinching the mat when the bed board is closed 2 Remove the bed bow brace from the ar ceiling by pushing in on the button and il pulling down Pull the brace toward B Li l b Ca you to remove it from the bow peg on th Pek e bed bow Seal 3 Hook up the canvas straps to the hasp d ring located on the ceiling Fig 3 21 4 Exit the travel trailer Unsnap the sides of the tent and fold the bed bow down to the bed board Unsnap the end of the tent 5 Fold in the tent onto the bed board Important Make sure the bed tent is pushed in at least 1 above the side bulb seal Fig 3 21 6 Push the bed board up into position Secure the latches or knobs to hold the bed board into place CAUTION If the bed does not close easily inspect the bed cushion from the sides looking for obstructions Once the obstruction is located lower the bed board correct the obstruction and try again 28 CHAPTER 4 THE SYSTEMS PLUMBING SYSTEM Included in your Jayco recreation vehicle is a complete fresh water system Fresh water may be obtained through two sources city water connection or gravity fill tank Each component is explained along with its operation a Fig 4 1 Gravity Fill A i k 2 p n Fig 4 2 City Water Connection City Water Connection Water may be received into the system through a direct hookup referred to as the city
56. ate As the fuel is released from the canister it becomes vapor that is needed for the operation of the appliances In the liquid state propane should not run through the appliances A liquid fuel will damage the o rings in the valves and also leave a sticky oily residue causing poor or no operation in the regulator 36 LP Gas Container The tank or bottle is a D O T approved container to hold fuel in liquid form and is normally a 20 or 30 9 or 14 kilograms capacity The open close valve is to be closed at all times unless hooked up to the LP gas system or filling the container When the container is disconnected from the hose install the valve cover that is attached to the container This is required by the RV industry Gas Association and for your own safety Do not allow the container filled or empty to move or roll around while transporting it to and from the filling location Servicing and Filling LP Gas Containers WARNING Because your vehicle has exterior combustion air inlets all pilot lights appliances and their igniters see instructions must be turned off during gasoline or LP gas refueling Laws in some states require this Filling an LP gas container correctly is very important and should be performed by a qualified person who knows the proper inspection and safety procedures Any new container must be carefully purged for best performance and must NEVER BE OVER FILLED JAN CAUTION DO NOT use tools
57. ave 2 Folding Camper Set Up Complete Set Up and Closing Demonstration Proper Lev __3 LP Gas SYSTEM Location and Mam Water lines Faucet s Winterizing Water Intak rake Wire Connections Hydraulic Brake Fluid and Maintenance ___ A Frame Coupler Operation ___ Operate and Lube Jacks f GENERAL APPEARANCE ____ Interior Exterior Trim _____ Exterior Finish ___ _ Bumper Steps A Frame Touch Up as Needed Window and Roof Sealant Water Heater and Bypass res Correct size and inflate to sidewall pressure specs Doar Locks Keys Wheel Lugs Tighten to specs for Ft LB Torque Review Maintenance Tighten at 16 25 50 miles installed options are not covered under Jayco s limited warranties OWNER DEALER INSPI Exterior and interior finish Operate all appliances and discuss maintenance 5 Operate all fresh water and plumbing components including faucets shower toilet and drain locations Review operation maintenance and safety of LP system 6 Review tow vehicle hitch and sway control set up fest drive Explain weight ratings limitations and proper load distribution 7 Complete review of owner manuals and highlight safety igsues and maintenance HAVE COMPLETED THE ABOVE INSPECTION ON THIS FAMILY CAMPING VEHICLE AND HAVE TAKEN A TEST DRIVE AT THE TIME OF PURCHASE NOTED RECEIVED A COPY OF THE JAYCO LIMITED WARRANTY BEFORE PURCHASED THIS VEHICLE AND I UNDERSTAN
58. bing fixture wet floor or earth This G F C I receptacle will not protect against short circuits or overloads The circuit breaker or fuse in the electrical panel which supplies power to the circuit provides this protection When the G F C I receptacle is tripped it has interrupted ground fault current caused by such things as faulty insulation or wet wiring inside some appliance or equipment connected to the circuit The faulty equipment should be repaired before it is used again This special receptacle should be tested monthly while the camper is being used See the manufacturer s owner s manual for more instructions TESTING INSTRUCTIONS 1 Plug a lamp or radio into the receptacle on the face of the GFCI Push and release the RESET button The lamp should light at this time Press the TEST button The RESET button should pop out indicating it has been tripped and the lamp should go out If the GFCI is manufactured with an indicator light the light should glow when the device has tripped 6 If the GFCI did not trip do not use the outlet Call a qualified electrician to service or replace the receptacle The ground fault protection is no longer working and the GFCI may not be working properly ee 7 To restore power after tripping press in the RESET button It must remain in If an indicator light is furnished it will be off 46 Below is a generic drawing with circuit breaker alignment Your trave
59. c He FACTION E srecan s S a E 12 d s 010 U1 eemrene mere rtnen a RI a TET Senet weve Men rene OMe eS men NS 12 THe Sa COW C hadin seee du tee acre ceddi nd atiomeeiticnsteistntmatet Macntnr aud maephandast 13 TO WANS score ttescemcete anit in ancndutce beanies ten lag cede Se a a Masi leeeds 14 OPERA YC NIN sao octcacre E teas stareall whlalaedcnabansens E 15 Weights and Carco Capacity citectcuiest anton seuneahdeionreendsiaaiaeeeniuaeae nanan 15 POACHING Car Oeren besa ben cea Pete e e 17 WY CIO NiO IS CU COONS anssi a 18 UTES ona n Melon Sansa elves lotes connettt a A E lee snctimmediatas 18 TPAC OM so Sienuanreltoeausiens bonny E T 18 Bd sere I BLT S mnernene ne tease crn nee gPme nossa Oe Rear ar oN rien Ma Nite Sorc RY 19 Ae sence ehataaesaees esconse isabaceaiedad ese nniagass od evan mini aiuamieadeamemonina amauta 20 FICC UIC afore na tirsadenenaes S ie utesnt mm aameat eee Moree 20 PSEC AR AWAY SWIC hasia deus nea vue dows uanniwiou laws sanviunewsamgusmoat 21 Hydraulic Option for Kiwi 17A amp 18FOn Ly oc ccceeeeeeeeeeeseees 21 Backing Your Travel Trailer ia sivcieedevtuasaxccadsicninapiinccedendasdvasseensenevendsosdvens 21 Breakaway ProvecuOM nnie E havaneutantnwotanstavsncned DD Setting Up Your Kiwi Kiwi Too Travel Trailer cccseesssesssessesseneeenes 22 Bed Setup Front and Rear For Kiwi Models Only c cesses 23 Slideout Room Operation slideout models Only ccccccccccceeeeeeeeeeeees 24
60. contact with the inner or outer surfaces of the oven or the oven vent while it is in use These areas all are hot enough to cause burns Allow sufficient time for them to cool e Do not cover the oven vent openings while the oven is in operation Restrict ing the flow of combustion air will create an asphyxiation hazard Step 1 To Light the Oven Pilot a Push in the oven control knob and rotate it counterclockwise to PILOT ON b Light the oven pilot located near the back of the oven under the broiler shelf and to the left of the oven burner c Set the oven control knob to PILOT ON to maintain the pilot flame The oven and broiler are now ready for operation see Step 2 before proceeding The oven pilot has been factory set and requires no further adjustment d To extinguish the oven pilot push in the oven control knob and rotate it clockwise to OFF Extinguish all pilots when refueling or traveling Step 2 To Light the Oven a Light the oven pilot as described in Step 1 b With the oven control knob set to PILOT ON rotate the knob counterclockwise to the desired temperature setting or to BROIL c The oven is equipped with a safety ignition system that requires a minimum of thirty seconds to operate after turning the oven control ON This delay is normal d To extinguish the oven burner rotate the knob clockwise to PILOT ON The oven pilot will remain lit e For comple
61. cooled air is moved through a duct built into roof and enters the travel trailer thorough a group of round registers Keep all registers open to insure full airflow Closing the register s may cause the compressor to freeze which could shut down the cooling process A special foam gasket is placed between the roof material and the sub frame of the air conditioner to guard against water leakage An air conditioner is subjected to wind pressures along with motor vibration during normal operation Annually inspect the mounting bolts for tightness to ensure there is no leakage or looseness Retighten bolts when they are loose DO NOT overtighten these bolts as it may damage the gasket To gain access to the bolts remove the filtered panel cover on central air systems or the entire air box on non central air conditioners 66 MONITOR PANEL The monitor panel Fig 5 11 will provide useful information on the capacities of the water tanks and the battery condition You will find a monitor panel as shown mounted on the wall Follow the instructions below regarding operation The panel operates on 12 volt DC power supplied by the con verter or battery Sensors are installed into the tanks and a s resistor assembly relaying a message through wires to the display 5 board on the panel No power is drawn from the battery unless a switch is pushed or turned on fia it Operation Fig 5 11 Four spring loaded push button switches ar
62. cs ah e E ae AEE AAE re mC Ns Bate Fen RONDO ne E DRT 712 EXEO aar e eters E T A Sais enc a 12 Fabrio are KIWrONIY Jentie E E 73 CUSHIONS Bed Malosi a e A anne adds sederacins 73 Kopak art sate ceaoaciteusins saemnn thon temas ait ca swonne dau ase N 73 LENS e a ttesenl ndade sa tat cicada sus ace l 73 EXER OE eea a ce te ree elon cian usin oeaae access ateaelse 74 RNC 1 E act daria hep EAT acre atoll ser E E E EE 74 Condensation a e E aunca Madnana ons anes 75 POCA OOM res a a a aaa 75 Fiberelass Screenino soreer eA EE 75 OPHONS see ccscabivedcassssacwecewecsbaasisnsteietadetecsea bases tieuativduasbaedecisbucuiuiucaeachitacdecsctansesceess 76 Spare Wire C Aner ooa EEE E 76 PU a AE A A A On NA 76 KV ROO onei e E 76 BBOGHINODION Korner a N N TI Microwave Oven Convection Oven ssesssessesssesssrssersereserseessessseesereseeee 78 Ma intenance Storage eeissccsessccceceseesectescitenasiscatecestecccctcoduaessassecscsavanccsdueaduassteuawes 79 Toilet Maintenance Aqua Magic 4 cccccccccccccecceeeeeeeeeeeeceeaeeeeaseaaaaaas 79 I EET A EE E E E S E E E tecauneeaeasee aeoeneemacer 79 Be 7 Se T ET E E T EAEN AAE 80 Lubrication Procedures reaa A E Aa 80 SIr LEa o EAI AER AE A EE T A ees AE EAE E TESSEN EEE 81 EP Gras BOWES ereina nasdsee asa cian bsbssceode Er EEEE ETARTE ROTEN 81 Storie Y Our Travel Lale jodessss och sided ohedoesnitesquusalaciawsdasesae Me ausawcesneies 81 Mechanical Maintenance Chart cccc
63. d YOU MUST USE AN ADEQUATE AMOUNT OF WATER WHEN FLUSHING TO PREVENT SOLID WASTE BUILD UP AND PROMOTE PROPER DRAINAGE See Holding Tanks a Flushing lever black and Single forward motion flushes Pull water fill lever white to water fill lever white shown and refills bowl adjust to desired level inthe normal closed position Maintenance Please refer to Toilets Maintenance in Chapter 8 Using Toilet System NOTE For added convenience and better sanitation system performance it is advisable to always have four to six inches of water in the toilet Prior to using the sanitation system it is strongly recommended to flush the toilet several times and release sufficient water into the tank If there is not a sufficient amount of water used during flushing waste materials may not evacuate properly from the drain line to the tank A clogged tank and pipes could eventually occur When camping you should always have four to six inches of water in the toilet bowl The toilet system will perform better when water is run for ten to fifteen seconds after flushing to ensure wastes will proceed to the bottom of the tank Unlike your toilet at home which uses four to seven gallons of water per flush the average recreation vehicle system uses one to three quarts When hooking up to the sewer drain line at a campground keep the termination valve on the waste tank CLOSED until the tank is at least 3 4 full This will provide suffic
64. d pressure Always check the tires when they are cold such as before traveling at the beginning of the day It is normal for air pressure to increase when traveling as tires will heat up DO NOT release air pressure as tires become hot If you do the tires will then be underinflated when they cool down WARNING It is recommended that the tire pressure be checked at the beginning of each journey to obtain the maximum life of the tires Underinflated tires may overheat and fail or detach from the rims Inflation Always follow inflation guidelines printed on sidewall of tire For tire removal and raising travel trailer see Chapter 7 Maintenance 18 NOTE Tires are warranted by the manufacturer of their respective brand and are to be serviced and warranted by a service center They are not to be returned to the dealer or manufacturer of your RV trailer MAX LOAD UNIT SIZE LOAD RANGE PER TIRE Kiwi 21C ST175 80R13 B 1100 Kiwi 17A 23B 23D 25E ST185 80R13 C 1480 Kiwi Too 22U 22V ST185 80R13 C 1480 Kiwi Too 29R 26S 30T 25W ST205 75R14 C 1760 Wheel Lugs WARNING Wheel lug nuts must be applied and maintained at the proper toque levels to prevent loose wheels broken studs and possible separation of the wheel s from your trailer The lug nuts on the wheels of your Jayco trailer must be maintained according to the torque values listed in the chart contained in this section Over torquing wheels is as dangerous as under torqui
65. d up to city water you need to turn on the 12 volt power to start the demand pump The switch is located on the monitor panel or a wall near the pump Energy for the pump is supplied by the auxiliary battery or converter The pump will self prime when started and provide water for travel trailer The pump continues to run until approximately forty pounds of pressure is achieved and automati cally starts again when pressure drops to twenty pounds Some cycling in the pump may occur depending on the volume of water being released A check valve is built inside of the pump to prevent water from flowing into the supply tank NOTE The water pump switch should be in the off position when the camper is left unattended for any amount of time If something would happen to the water system this will ensure that water damage will be restricted to a small area Sanitizing and Filling the Potable Water System Potable water systems require periodic maintenance to deliver a consistent flow of fresh water Depending on use and the environment the system is subject to sanitizing is recommended prior to storing and before using the water system after a period of storage Systems with new components or ones that have been subjected to contamination should also be disinfected as follows 1 Use one of the following methods to determine the amount of common household bleach to sanitize the tank e Multiply gallons of tank capacity by 0 13 the result is
66. e To insure that your fire extinguisher will be ready when needed e Read and follow all instructions on the label and in the owner s manual e Inspect the extinguisher AT LEAST once a month more frequently if exposed to weather or possible tampering e Check the pressure by pressing in the white indicator button If the button does not spring back the extinguisher will not work properly and must be discarded e Be sure the yellow lock pin is firmly in place e Keep the extinguisher clean Check for dents scratches corrosion or any other dam age e Check the discharge nozzle Make sure it is clean and free of obstructions 4N CAUTION Under certain fire and heat conditions the dry chemical powder in this extinguisher and similar units will cause damage or prove extremely difficult to remove from oven surfaces including self cleaning models Do not use self cleaning feature to remove ABC Powder 4N CAUTION Avoid inhaling the dry chemical agent The agent contained in this extinguisher is not toxic but may cause skin irritation In case of contact flush affected area with clean cool water If irritation persists contact a physician immediately Chemical name of agent is printed on extinguisher label 2 CLOSING THE BEDS KIWI MODELS ONLY 1 Slide the small bed mat onto the large bed mat From the far side of the large bed mat pull the mat up to set on its edge Fig 3 20 E Large Mat NOTE The small m
67. e Do not apply any product containing petroleum as oil softens the plastic Examples of products to avoid are bug and tar remover mineral spirits or similar solvents motor oil charcoal lighter or any industrial cleaner that contains petroleum distil lates Abrasive cleaners will dull the surface and may rub through the weatherproof outer covering When the cover is damaged the plastic may yellow and become brittle Frame The frame on your Jayco recreation vehicle has an E coat paint It is recommended that you periodically inspect the exterior exposed areas clean and repaint the steel members to insure long life Road debris will chip paint inviting rust and other deterioration To prevent rust or corrosion you may wish to purchase a commercially available rust treatment application such as Ziebart etc If damage would occur the frame needs to be painted with e coat paint and not a gloss black paint This type of paint is available in a spray can from the vendor Norco Doors Extrusions Windows Vents amp Corner Trim These components have putty tape between the component and the wall surface Portions of these items may have a cap seal added as a secondary seal Be sure to inspect and reseal seals at least twice per year Both putty tape and cap seals can become damaged by U V exposure air pollution freezing temperatures and other exposure to the elements See the sealant diagram in Chapter 8 MAINTENANCE STORAGE Loc
68. e located in the center of the monitorpanel Press only one button at a time as one set of lights serve all functions As you push any button one or more lights will come on indicating the water level of that tank When pushing the battery button the highest light coming on indicates the battery condition C charging at 12 7 volts G good at 11 9 volts F fair at 11 2 volts and L low at 6 0 volts The switch at the lower right is for water pump operation In the ON position the pump runs until 45 pounds of pressure has been achieved The red light will stay on Turn the switch off when the pump is not in use The switch in the lower left corner is for the direct spark ignition D S I water heater operation if the D S I option is built into your travel trailer Fuses for the monitor panel operation are in the 12 volt DC distribution center fuse block TWO WAY FAMILY RADIO WARNING Replacement or substitution of transistors diodes or other parts of a unique nature with parts other than those recom mended by the manufacturer may cause violation of the technical regulations of Part 95 of the FCC Rules or violation of Part 2 of the rules Do not use this device in or near a mining facility which used remotely triggered explosives or in an area labeled Blasting Area Premature or accidental detonation may result Do not use this device or change battereies in potentially explosive atmospheres as sparks in such areas could
69. e times For convenience when you are not parked on cement you may wish to place a wood or hard plastic block under the jack CAUTION DO NOT USE THE STABILIZER JACKS TO LEVEL THE UNIT It is important to remember that stabilizer jacks are to be used only for support while occupying and moving around in your travel trailer They are not designed to bear the weight of the travel trailer 22 Bed Setup Front and Rear For Kiwi Models Only IMPORTANT We recommend that well in advance of any trip you set up your Kiwi travel trailer and using a garden hose thoroughly soak the tent with a light spray of water After the tent dries repeat the soaking process three additional times This process seasons the canvas and seams DO NOT spray directly on the canvas with a high pressure hose If you do not follow this procedure you may experience some water seepage during the first few exposures to rain Let the tent dry thoroughly before storing it to prevent mildew and odors If you note any water seepage or leaks after seasoning your tent let the tent dry then spray water repellant on the INSIDE of the seams where seepage occurs One or two applications of water repellant may be necessary to stop all water seepage in seams where the thread enters the fabric NOTE Touching the tent canvas when it is wet can cause leakage If leakage persists please contact your dealer for assistance NOTE For storing purposes the Kiwi travel tr
70. ease the switch This is the ONLY way you should test your LP gas detector This test feature checks the full operation of the detector If this detector does not test properly return the detector immediately for repair or replacement Alarm The red LED light will flash and the alarm will sound when dangerous levels of gas are detected The detector will continue to alarm until the gas clears or the mute switch is pressed Reference Procedures to Take During an Alarm PROCEDURES TO TAKE DURING AN ALARM 1 Turn off all gas appliances stoves heaters furnace extinguish all flames and smoking material and evacuate the trailer leaving the doors and windows open 2 Turn off the LP gas container valve 3 Determine and repair the source of the leak Seek professional help if necessary 4 Do not re enter the unit until the problem is corrected ALARM MUTE This feature is activated by pressing the TEST MUTE button when the detector is in alarm 1 The red LED light will continue to flash and the alarm will beep every thirty seconds until the gas level has dropped to a safe level 2 The LED light will flash green until the end of the mute cycle 3 If dangerous gas levels return before the end of the mute cycle the alarm will beep four times and return to 1 4 After two minutes the detector will return to normal operation solid green or resound the alarm if dangerous levels of gas remain in the area 43 Malfunctioning Al
71. efrigerators If the cooling load changes you must manually change the gas control to maintain the same temperature inside the refrigerator When the outside air temperature is below 50 F the refrigerator may have a tendency to freeze food at the colder temperature settings To reduce the tendency to freeze food e Turn the thermostat to a warmer temperature setting e Keep the refrigerator full e Put foods that are more likely to freeze on the upper shelf The selector switch B changes the energy source of the refrigerator between propane gas AC electric CF DC electric 3 and OFF The gas safety valve C is built into the control panel As long as a flame is present the valve is open and allows propane gas to flow into the burner Any loss of flame empty propane gas tank blow out etc closes the safety valve and stops the flow of propane gas The flame indicator D shows if a flame is present in the burner 63 Ignition Propane Gas Operation 1 Open the valve at the propane gas storage tank 2 Turn the thermostat A to the 5 position 3 Turn the selector switch B to the propane gas position 4 Push and hold in the safety valve C for about five seconds e The refrigerator automatically ignites the gas at the burner WARNING Do not hold in the safety valve for more than 30 seconds If there is no flame in this time wait at least five minutes before you try ignition again If yo
72. el Size Ist Stage 2nd Stage 3rd Stage 13 inch 20 25 35 40 50 75 14 inch 20 25 50 60 90 120 Digital or dial torque wrenches are the best to assure the proper amount of torque is being applied Further assistance may be obtained by contacting your Independent Jayco dealer BRAKES A controller should be installed below the dashboard of your tow vehicle to work in conjunction with the travel trailer brakes Two types of controllers are available The hydraulic controller operates through a steel line attached to the master cylinder of the tow vehicle s brake system The electronic controller operates using electrical current Reference the operating instructions provided with the controller for adjustment and operation procedures Practice coordinating the trailer brakes with the tow vehicle brakes before towing your vehicle at higher speeds or significant distances Employing the trailer brakes before the tow vehicle brakes will reduce swaying Electric Electric brakes on your recreation vehicle are designed to work in conjunction with the hydraulic brakes on your tow vehicle This means that in order to have the best brake performance on both systems the trailer and tow vehicle must perform and operate together Any attempt to use either brake system alone will cause accelerated wear and damage The battery in the tow vehicle is the primary power source that operates the brakes in your travel trailer Keep your battery and charg
73. el trailer is shown here Several weight terms an owner needs to understand when operating a towable recreation vehicle are defined on the Trailer Weight Information label Fig 3 3 which will be found on the back of a cabinet door in the kitchen base cupboard An important term in addition to the label information is the GAWR Gross Axle Weight Rating The GAWR is the maximum weight rating that components of each axle are designed to support i e tires brakes springs axle Make sure that you review and understand the weight terms and information The weight provided in the Jayco literature for your travel trailer is based on standard equipment on that particular model and is dry i e no liquids of cargo Remember that any options or personal cargo added must be subtracted from the available cargo capacity Never exceed the gross vehicle weight rating of your travel trailer WARNING Do not add accessories or components that are not safe and appropriate for this product Jayco Inc DOES NOT provide warranty coverage for equipment installed by dealer or owner for such modifications or additions Any such modifications effect weight specifications AND CAN ADVERSELY AFFECT HANDLING AND STABILITY OF THE UNIT AS WELL AS ACCELERATE WEAR TO OTHER COMPONENTS MANUFACTURED BY FABRIQUE PAR JAYCO INC INC VEHICLE MFG BY VEHICULE FABRIQUE PAR GVWR PNBV KG LENE PRESS COLD INFL SS PRESS DE GONFL A SIZE DIMENSION
74. encstnauss 66 Ignition of propane gas in either auto or gas mode eee 66 ACCONdIUONGE soes r S 66 Monitor Panel oere ar E A a ncox venennnt 67 TwoWay Family Radi Osseo E R chained 67 MS e A E E EAE E IE OA AE A E AAE AA AE A 68 How to Operate your Radio weniinastontnencehacisnndenannimessemisadsneaaasicbetenens 68 TORCE NO cereo a foulotur bist tauh Mlottarssien ands 68 To Transit on E deviate abeutsostane 68 Battery Insaat O es a E a 68 Battery savor Mode reae e E mean neent 68 CareofBody Components eesseeesecsoecececeeecseccssecscecsscossceccessocsccccecesecescesecesecececee 69 Exterior C aie ae EA 69 TPOROO oaea count ecamasana taste asnghatetete encu bancentceseeenepes 69 Fiberglass SIE WANS merorierdencsrrese rake r ed 69 ABS PIAS iOS ea e a a Maa bicusiaittesa Suess 70 Erao a bdr Le lal outers 70 Doors Extrusions Windows Vents amp Corner Trim eeeeeeeeeee 70 IAC RIOT Codie oa taht Punches esd eda a tecneht anatascmnes dass es 71 PSU OUT teas clad aphasia A anne E E E E I E E nea 71 Panelni nosna ina iota E a a r camel 71 FIOO eare E O sac 71 Bathroom Tubs and Lavatory Sinks cc ceccccceeeseeeeseetseesenessessenes 71 Hardware Sink and Shower Fixtures 0 cece ceecesecceecceccesccesccesccescenes 71 COUETO D eo arontbins neat nccrcanshevacedit E dus T2 Fabric Components Kawi Only sssseesseesssesssesssesssesssesssesseesssesssesssesssesses 72 DENNONT mn osecas 72 Nal
75. ependable product Your vehicle complies with applicable requirements of Federal Motor Vehicle Safety Standards State Regulations Canadian Standards Associations CSA where applicable and complies with requirements of ANSI Standard A119 2 the nationally recognized Standard For Recreation Vehicles Installation of Plumbing Heating and Electrical Systems The Recreation Vehicle Industry Association RVIA and Canadian Standards Association CSA periodically inspect our production line and assist us in maintaining strict compli ance with installation and safety standards for those systems Your follow up with periodic safety inspections and a program of preventive maintenance is important for the continuation of safe and trouble free operation Camping is a great way to relax and enjoy the outdoors with your friends and family Please remember to tread lightly on our beautiful land and leave only your footprints so that others may enjoy nature as much as you did The Jayco Family Jayco Inc 1 SAFETY CONSIDERATIONS The terms NOTE CAUTION and WARNING have specific meanings in this manual A NOTE provides additional information to make a step or procedure easier or clearer Disregarding a NOTE could cause inconvenience but would not be likely to cause damage or personal injury A CAUTION emphasizes areas where equipment damage could result Disregarding a CAUTION could cause permanent mechanical damage However personal injury
76. er was not designed for use during sub freezing weather There is no commodity or product that can be added to the fresh water system to ensure freeze protection while the system is in use other than RV antifreeze Do not drink water that contains antifreeze This includes nontoxic RV antifreeze WARNING Do not use Ethylene Glycol automotive antifreeze or Methanol windshield washer antifreeze in your fresh water system They are harmful and may be fatal if swallowed Two methods of winterizing your travel trailer after draining and flushing your drainage system are listed below METHOD 1 1 Run the pump until it is dry This should take approximately twenty seconds 2 Using an air hose and adapter blow air through the city water fill 3 Leave the faucets drains and toilets open Any remaining water will blow out in five to ten minutes 4 Pour one cup of NONTOXIC RV antifreeze into all drain P traps METHOD 2 This method utilizes a water heater bypass kit available in most units to avoid filling the entire water heater with antifreeze 1 Turn off the pump 2 Close valves A B and D Open valves E and C Figure 4 4 3 Drain the water heater and fresh water tank Consult the water heater owner s manual for details 4 Put the hose from valve E into a jug of NONTOXIC RV antifreeze You will need more than one gallon of antifreeze 5 Turn on the pump and open each faucet until the antifreeze flows through Do
77. erate using LP gas only not on natural gas Included with each travel trailer are specific operation manuals written and published by the manufacturer for each appliance Refer to the manufacturer s owner s manuals for additional information not covered in this manual FURNACE The furnace requires both 12 volt and LP gas energy for full operation The combustion system is fully sealed Oxygen is drawn from outside through the center port of the vent by the fan motor After burning fuel the carbon monoxide exhaust is expelled into open air through the outer port of the vent This vent is NOT to be altered or obstructed in any manner to ensure your personal safety In order for the furnace to operate a fully charged 12 volt battery or 120 volt power through converter must be available Listed below are instructions for furnace operation Additional instructions may be found in manuals that are supplied by the manufacturers of the furnace Your furnace is a D S I Direct TEMPERATURE Spark Ignition and is fully con CONTROL trolled by the thermostat as shown in the Hydroflame Furnace Con trol diagram 1 The on off switch controls 12 volt power going through the thermostat It must be in the ON position for opera tion THERMOMETER px The upper lever referred to ON OFF Temperature Control is to SWITCH be set at the desired tempera ture suggested 68 to 70 The third switch located inside of the
78. es WARNING LP gas cylinders shall not be placed or stored inside the vehicle LP gas cylinders are equipped with safety devices that relieve excessive pressure by discharging gas to the atmosphere WARNING Do not bring or store LP gas cylinders gasoline or other flammable liquids inside the vehicle because a fire or explosion can result 37 When an LP tank gets low sometimes there is a concentration of garlic like odor which may be mistaken for a gas leak After a change over to a full tank the odor usually will disappear If not turn off the LP containers and have the system checked by a qualified technician Knob to open valve to fill or to use camper Complete valve assembly 10 valve small brass knob or slot screw Container mounting stand THIS GAS PIPING SYSTEM IS DESIGNED FOR USE OF LIQUEFIED PETROLEUM GAS ONLY DO NOT CONNECT NATURAL GAS TO THIS SYSTEM DO NOT FILL CONTAINER S TO MORE THAN 80 PERCENT OF CAPACITY FAILURE TO COMPLY COULD RESULT IN A FIRE OR PERSONAL INJURY Securely cap inlet s when not connected for use After turning on gas except after normal container replacement test gas piping and connections to appliances for leakage with soapy water or bubble solution Do not use products that contain ammonia or chlorine AD 34 OPD Overfill Protection Supplied with your travel trailer is information that applies to the Type 1 ACME LP Gas Connection on your LP gas tank s Please read a
79. ested that you drive to a large scale and have your travel trailer weighed If you are over loaded it is advisable that you remove some of your cargo or liquids WARNING The rear square tubular bumper on the frame of your travel trailer is not designed to carry over 100 pounds 45 kilograms Never add items such as bike racks generators motorcycle racks heavy tool boxes etc to the this bumper Installation of items exceeding 100 pounds 45 kilograms will cause metal fatigue weld stress and damage your bumper WARNING DO NOT tow a trailer behind your travel trailer Your trailer frame and bumper are NOT designed to tow another trailer If your unit is equipped with a frame mounted bike rack receiver this receiver must never be used for towing anything behind the travel trailer Towing a trailer behind your Jayco trailer or overloading the rear may result in damage to your trailer or to the added items or cause towing difficulties resulting in property damage or personal injury 4N CAUTION Damage from add on equipment or improper loading is not covered by your Jayco Limited Warranty WARNING We recommend that you DO NOT travel with waste in your holding tanks The weight of holding tank contents is not calcu lated into the cargo carrying capacity of the unit and the extra weight will greatly diminish the cargo weight available to you possibly causing you to exceed the gross vehicle weight rating of the unit This can damage s
80. ete shut down turn the lighting control knob on the thermostat and spark module switch to the OFF position Electric Operation 1 For gas operation refer to the Pilot Operation or Electronic Ignition Operation section 2 For electrical operation use the switch inside the travel trailer in the utility panel 3 Completely fill the tank with water Turn switch Fig 5 5 located in the travel trailer to the ON position NOTE Turning the power on in the heater with little or no water covering the heating element may burn out the element and void the warranty 5 Check for proper operation The water temperature should be approximately 140 F 60 C 6 If the manual reset high temperature limit switch trips reset the switch Fig 5 6A by depressing the button Use a pencil or other nonmetallic object to depress the rest button If the malfunction repeats contact an authorized Atwood Service Center or Atwood Service Department Fig 5 5 Fig 5 6 Fig 5 7 PRESSURE TEMPERATURE RELIEF VALVE WARNING Do not plug the pressure temperature relief valve under any circumstances When cold water is heated in the tank the pressure will rise For this reason a relief valve Fig 5 9 is required for safety in all water heaters rated at 125 52 C It is normal for this valve to release a small quantity of water during the heating cycle Open the hot water faucet to release pressure which will reduce dripping from the rel
81. fire or explosion E Do not use the appliance if any part has become wet Immediately call a qualified service technician to inspect and replace any part of the control system and gas control which has been under water Operating Instructions 1 STOP Read the safety information above 2 Set the thermostat to lowest setting 3 Turn off all electric power to the appliance 4 This appliance is equipped with an ignition device which automatically lights the burner Do not try to light the burner by hand pA Open the control access panel Outer Door Assembly n Turn the valve power switch to OFF 7 Wait five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow C in the safety information If you do not smell gas go to the next step 8 Turn the valve power switch on to the valve 9 Close the access panel Outer Door Assembly 10 Turn on all electric power to the appliance 11 Set the thermostat to desired setting 12 If the appliance will not operate follow the instructions TO TURN OFF GAS TO APPLIANCE and call your service technician or gas supplier 52 To Turn Off Gas to Appliance 1 Set the thermostat to lowest setting POWER FROM IGNITION CONTROL 2 Turn off all electric power to the appliance if service is to be performed N SHUT OFF POWER BEFORE SERVICING RED WIRE 3 Open the access panel Outer Door Assembly to
82. g 3 13 from behind the top facia board located above slideout room 4 Locate the slideout room control switch Fig 3 15 5 To move the room out press the OUT button on the switch Fig 3 15 and hold it until the motor stops Release the button Travel time approximately twenty five seconds RETRACTING ROOM 1 Remove all objects left between the slideout and cabinetry 2 Press the IN button to bring the room in and hold it until Fig 3 15 the motor stops 3 Release the button 4 Install travel bars Fig 3 13 in proper locations as indicated on the wall CAUTION IMPORTANT Never store slideout without the travel bars installed This helps seal the slideout in the closed position Getting Connected Upon completing the setup of your travel trailer you are now ready to make attachments to various facilities as listed but not limited to 1 Fresh water supply 2 Waste water hose connection s 3 120 volt power cord electrical hookup 4 Turn on the LP gas tanks and light pilot lights for any appliances Remember there may be air in your LP propane lines Be sure to bleed them before planned usage 5 Open any windows and roof vents as desired for ventilation You may have additional accessories and options such as an awning on door side which need to be opened Separate instructions are provided by the manufacturer of these component CAUTION When preparing to depart or move
83. harm to appliances and personal electrical shock Polarity indicators may be purchased in most electrical and hardware stores 45 It is strongly recommended to avoid the use of extension cords If an extension cord is used it MUST be the same amperage rating as the RV power cord Using an improper extension cord will cause overheating of the cord and equipment as well as possibly causing premature failure of the AC equipment WARNING Do not use an adapter cheater or extension cord that will break the continuity of the grounding circuit connected to the third pin NEVER remove the grounding pin to connect a non grounded two prong receptacle Any deviation from this will potentially cause a fire from overheating CIRCUIT BREAKERS AND BOX On a 30 amp system up to 5 circuits are permitted to distribute power through the travel trailer All breakers are sized according to power to be consumed WARNING Do not replace breakers or fuses with any that are rated at a higher amperage Over fusing may cause a fire by over heating the wire G F C I Each unit contains a Ground Fault Current Interrupter G F C I outlet This special breaker has been designed to reduce the possible injury caused by electrical shock An example of ground fault current is the current which would flow through a person who is using or touching an appliance with faulty insulation and at the same time is in contact with an electrical ground such as a plum
84. hts Black 2 ee ae Interior 12 volt Lighting Red Oe ieee 2 Stop amp Left Turn Brown 6 Stop amp Right Turn Yellow 7 Back Up PORCH LIGHT Any porch light will have switches located on the wall inside of the entrance door 49 FUSE AND BULB CHART Fuses All fuses for interior of travel trailer and external porch lights are located in the fuse panel This panel is placed near the converter WARNING Do not replace circuit breakers or fuses with a higher current rating than those supplied with the unit when built Over fusing can cause a fire hazard by overheating the electrical wiring When attaching wire leads to a tow vehicle carefully and tightly tape all connections for moisture protection Bulbs Interior Exterior Square lights 005 921 sPORCMMEIQM we wie ork One wale ed a Raed 912 ROUN EMS 4 05 sen dt ee wate ee ad F912 VOW sesane eee eee aaa 1157 Power Hood Lights 912 Turn Signal amp Brake 1157 Backup Light Jac stds eee a Sas 1156 Clearance Light 194 Brakes Electric brakes operate on 12 volt power from the tow vehicle through blue and white wires on 7 way pigtail and harness More information on the brakes is found in Chapter 3 50 CHAPTER 5 APPLIANCES GENERAL All appliances in your Jayco RV are name brand quality built equipment guided by current code and standards Appliances are designed to op
85. ief valve 59 Flushing Instructions The Atwood water heater is recommended for recreation vehicle use If your RV is used frequently or taken to different areas that use various types of water it is recommended that the water heater be flushed periodically throughout the year to prolong the life of the inner tank The following procedure summarizes the steps necessary for flushing the water heater inner tank 1 Turn off the main water supply pump or water hookup source 2 Drain the water heater inner tank Approximately two quarts of water will remain in the bottom of the tank This water contains a great deal of the harmful corrosive material that has accumulated in the tank 3 Flush the tank with air pressure or fresh water to remove the remaining water Air Pressure Air pressure may be applied through the inlet or outlet valve located on the rear of the tank or water heater relief valve located on the front of the unit If the relief valve is used remove the relief valve prior to flushing the water heater and insert air pressure through the relief valve support flange Fresh Water Pump fresh water into the tank with the assistance of an on board or external water pressure The water may also be hosed into the tank through the inlet or outlet valve located on the rear of the tank or the relief valve located on the front of the unit If the relief valve is used remove the relief valve prior to flushing the water heater and inse
86. ient water to assist in complete draining of the tank At this time open the termination valve to empty the tank and close the valve when the tank is empty Repeat this process as needed but NEVER leave the termination valve open when hooked up to the park s sewer system 34 Vents Another important part of the sanitation system are the vents which release air from tanks Each tank has a vent pipe built into the travel trailer through the cabinet wall and roof A vent cap is attached to the roof and must be clear of obstructions to perform as intended On some models the vent pipe may be part of the drainage system referred to as a wet vent This means water flows downward as air flows upward in the same pipe Holding Tanks The final part of your system are the holding tanks They hold waste and are located below the floor of your travel trailer The bath tub and sinks drain into the waste water tank also referred to as the gray water holding tank The toilet drains into the sewage holding tank also referred to as the black holding tank Certain floor plans may also have the lavatory draining into the black holding tank BLACK HOLDING TANK PREPARATION 1 Release one to two quarts of water into the toilet bowl 2 Follow the directions on your toilet chemical bottle by placing the recommended quantity of holding tank chemical into the bowl 3 Flush the toilet and allow at least two gallons of water to flow into the
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88. ing a trailer There are private RV driving schools and some RV clubs offer driving seminars as part of their club activities Recre ation vehicle publications and the Internet can be a source of information regarding RV driver education as well as many other topics to help you learn to safely use your recreation vehicle Consult experts on hitch and tow vehicles before you tow your trailer Jayco does not recommend or endorse particular tow vehicles or hitch assemblies Review the compat ibility of your tow vehicle with the trailer you will be towing As a minimum requirement the gross vehicle weight rating GVWR of your trailer must not exceed your tow vehicle s rated towing capacity Know your loaded hitch weight and select a hitch that is adequate for that weight You as the owner are responsible for the safety and compat ibility of your tow vehicle and trailer selections You are responsible for the maintenance and proper connection of your tow vehicle hitch assembly and trailer Do not exceed the towing or cargo capacity of your tow vehicle and do not exceed the GVWR of the trailer You must clearly understand how your particular tow vehicle capacities are calculated Make sure your tow vehicle is mechanically sound for your intended usage and pay particular attention to suspension components tires and tire pressure Sway control 10 devices and weight distributing hitches should be used with all Jayco towable products with the g
89. ing definitions will assist you in providing the proper care for your Kiwi travel trailer tent components Definitions INTERIOR e Bed mat Upholstery covered foam mattress which provides softness to the bed exten sions e Cushions Upholstery covered foam pad used in dinette area for your comfort e Upholstery Fabric used to cover the interior cushions and bed mats of the folding camp ing trailer e Privacy Curtains Fabric panels provided between bed extensions and the folding camp ing trailer area to provide a bedroom area EXTERIOR e Awning Top or roof part of the travel trailer tent that is located over the bed exten sions e Window Panels Side and end panels of the travel trailer which are made of canvas or charcoal vinyl with a zip down section to provide light and ventilation through an at tached screen panel e Tent Complete assembly of the travel trailer soft wall and roof areas The tent is made up of the awning and the window panels e Canopy Added feature to create a shaded area around your travel trailer door for out side enjoyment e Screen Room Available feature to enhance the canopy area by providing an added room to your travel trailer This room is attached to the canopy and the camper 72 FABRIC CARE Kiwi Only Cushions Bed Mats Please use common sense and treat your furniture as you would at home Remember your travel trailer is a small living area
90. ing system in working operation to ensure available energy when required From the battery power is sent to the controller to provide the correct amount of current to brake the travel trailer Use the tow vehicle s brake pedal control for general operation on combined use of both brake systems The controller s manual control is to be used only in special situations such as indicated in the instructions supplied with control In the open position the manual control breaks the electrical current preventing brake engagement When in the closed position electrical current will flow to the brake assemblies Wiring to operate your brakes must be sized in both vehicles suggesting a minimum of 14 gauge Your camper has 14 gauge wire from front end to brakes Brake assemblies are wired in parallel never in a series Being parallel there will be equal voltage and amperage at each brake assembly for equal braking capability and or performance WHEN YOUR TRAVEL TRAILER IS NEW IT IS IMPOSSIBLE TO ADJUST YOUR BRAKE SHOES PRECISELY IT TAKES APPROXIMATELY 1 000 MILES AND OR 50 MEDIUM TO HEAVY STOPS TO BURNISH FIT OR SEAT THE SHOES TO THE DRUM AFTER THIS INITIAL BREAK IN YOU CAN NOW ADJUST YOUR SHOES ACCURATELY FOR BEST PERFORMANCE AND INCREASED DURABILITY 20 Breakaway Switch The breakaway switch is one of the most important parts of your trailer electric brake system The very instant a breakaway occurs the pull pin which is linked t
91. ion is not used It can exist whether or not a heater is used During periods of rain avoid contact with the tent The natural body oils in skin will neutralize the tent water proofing and cause the rain to soak through We recommend that you leave a small opening in each bunk zipper to permit air to flow through and allow the tent to breathe This will help minimize moisture gathering above bunk area on the vinyl Use only breathable fabric camper covers such as those available through your Jayco dealer when storing your travel trailer SCREEN ROOM Care should be taken when setting up and putting screen room away to avoid tears and cuts When putting away the deluxe screen room the curtains should be in the down position and secured to the bottom with their strings 1 Wash off any droppings or foreign matter from the trees with clear water and keep vinyl clean when putting away Do not roll stakes or hardware with the screen room 3 Never roll vinyl screen room up wet for any extended period of time If mildew is apparent it should be treated promptly with a light solution of Naphtha soap and water A soft brush or cloth is recommended for cleaning vinyl Fiberglass Screening When possible fiberglass screening should be loosely folded not crushed when opening and putting away screen room Do not allow poles and stakes to punch holes in the screen 75 CHAPTER 7 OPTIONS SPARE TIRE CARRIER Kiwi The spare tire is
92. is unlikely A WARNING emphasizes areas where personal injury or even death could result from failure to follow instructions properly Mechanical damage may also occur Reporting Safety Defects If you believe that your vehicle has a defect which could cause a crash injury or death you should immediately inform the National Highway Traffic Safety Administration NHTSA in addition to notifying Jayco Inc If NHTSA receives similar complaints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Jayco Inc NHTSA Customer Relations Dept U S Department of Transportation Jayco Incorporated Washington D C 20590 P O Box 460 Middlebury IN 46540 Phone 1 800 424 9393 Phone 1 877 825 4782 or 1 574 825 0608 Washington D C Area 368 0123 Business Hours 8 00 5 00 Mon Fri E S T You can also obtain other information about motor vehicle safety from the NHTSA Hotline Safety in Using LP Gas You should check for leaks at the connections on the LP gas system soon after purchase and initial filling of LP tanks and continued periodic checks of the system are recom mended Your vehicle was manufactured to provide you with full access to all gas line connections Leaks can be found with a soapy water solution which does not contain ammonia or chlorine applied to
93. ks on entrance and baggage doors need biannual lubrication Silicone lubricant is recommended 70 INTERIOR CARE Furniture To clean furniture frequently vacuum or brush it lightly to remove dust and dirt Vinyl can be wiped clean with a damp cloth For best results have it professionally dry cleaned Paneling The wall paneling in your new Jayco is a vinyl covered panel If deep scratches occur putty sticks can be used to cover scratches on wood surfaces These can be obtained from hardware stores and lumber yards For decor paneling replacement vinyl covering can be purchased for repairs if needed Contact your dealer s parts department To clean the paneling use a mild solution of soap and lukewarm water with a soft sponge or cloth DO NOT use abrasive cleaners It may cause the vinyl to scratch and become dull Grease spots and stubborn dirt can be cleaned with an all purpose spray cleaner DO NOT use cleaners that contain bleach Floor To care for the vinyl floor covering use a damp mop with water and a mild cleaner DO NOT SOAK FLOORING Use care to avoid wetting carpet edges CAUTION To avoid problems of yellowing the manufacturer recom mends the following e Avoid using cleaners that contain oil based solvents i e cleaners containing lemon oil Murphy s Oil Soap etc e Avoid the use of rubber backed floor mats Bathroom Tubs and Lavatory Sinks The bathtub is made of ABS plastic material D
94. kwise to ON or LITE HI Do not attempt to light more than one burner at a time On three burner models turn the SPARK knob clockwise one click If the burner fails to light continue turning the SPARK knob clockwise until the burner lights On four burner models wait approximately seven seconds after turning the burner knob to ON press the SPARK button once to light the burner If the burner fails to light continue pressing the SPARK button until the burner lights To extinguish the top burner flame turn the appropriate burner knob clockwise to OFF WARNING Ensure that stove knobs are pushed all the way onto the stems when in the OFF position Failure to do so could result in the stove inadvertently being turned on If camping with small children you may want to utilize stove knob covers that are available at your local hardware 55 JAN WARNING Burn Fire and Explosion Hazard e Use care when lighting a top burner by hand If the burner lights unexpectedly or your hand is close to the burner you may be burned e If any burner extinguishes after initially lighting or due to accidental blowout turn gas supply off and WAIT FIVE MINUTES before again attempting to light the burner Failure to follow these instructions may result in a fire or explosion Oven Operation JAN WARNING Personal Injury Hazard e Do not touch or allow clothing or flammable material to come in
95. l trailer may not be exactly the same as shown depending on the model floor plan and options Fig 4 12 1 30 amp main incoming power to travel trailer 2 20 amp circuit to air conditioning 3 15 amp microwave oven 4 amp 5 15 amp to general purpose circuits 6 Spare CONSUMPTION OF 120 VOLT POWER As owners desire and purchase more appliances as we have in our home we must remember an RV has only 30 amps of incoming power available Conserving and choosing which appliance has priority in consumption needs to be part of planning In addition loose items such as toasters skillets coffee pots etc are often included in traveling cargo Include these in your consumption planning 12 Volt DC System The 12 volt system is composed of numerous items such as converter battery fuses wire and bulbs both interior and exterior lighting Explanation on these items will follow in this section 4N CAUTION Your RV has many 12 volt DC loads When combined they total more power consumption than is available with the 12 volt DC con verter Periodic overloads can be handled with the additional auxiliary battery for short periods of time It is suggested to conserve your 12 volt DC system at most times Prolonged overload may shorten the performance life of converter CONVERTER A converter utilizes 120 volt AC power and transforms this energy into 12 volt DC power which is used inside of your camper 12 volt DC energy
96. livery may cause a hazardous condition Consult your local authorized dealer prior to making any changes Only qualified electrical technicians should attempt to make changes or additions to the electrical system using only approved materials components and employing approved methods of installation which meet safety and code requirements 120 Volt AC System POWER CORD Your travel trailer is equipped with a 30 amp power cord pre wired into the breaker box By opening the cable hatch Fig 4 11 you can pull the power cord out from the compartment and attach it to a commercial power source The power cord LY extends approximately twenty to twenty three feet from the be th fe travel trailer Power flows through the 30 amp main circuit T breaker and is then distributed through branch circuit breakers Fi i ig 4 11 to wall receptacles and appliances To prevent accidental electrical shock insure that the ground pin on the attachment plug cap is intact to the earth ground through the RV park receptacle When plugged into a receptacle with no provision for the third pin use an adapter with a pigtail that can be connected to the receptacle box with the grounding circuit completed through the ground pin or RV park receptacle box Any accidental short of a live circuit conductor will trip the circuit breaker indicating a shorted circuit You should be certain that the polarity of the external power is not reversed in order to avoid
97. ll information contained in the supplied literature The following instructions will supply information for correct cylinder valve orientation regulator placement hose length hose routing and cylinder cover placement Make sure these steps are followed for proper LP gas connections DUAL CYLINDER ASSEMBLY WITH BOTTLE RACK ON A FRAME OR FRONT TRUNK FIG 4 7 amp 4 8 1 Connect the 3 8 low pressure hose to the outlet of the two stage regulator 2 Place the cylinders on the bracket provided on the A frame and secure them so the outlet of the cylinder valves point outward from the front of the travel trailer 3 Using the threaded center rod position the regulator bracket This centers the regulator between the two cylinders as they are secured to the base tray 4 Attach the inverted flare x 11 Type 1 pigtail hose to the regulator inlet and the right hand swivel nut to the cylinder valve 38 WARNING Keep the pigtail hose away from sharp edges of the cylinder collar rigid corners walls doors or other compartment struc tures including the cover NOTE The regulator is typically installed with the inlet fittings at the same level as the cylinder outlet valves Due to the bracket design wing nut clearance or cover restrictions the regulator fittings may not be in perfect alignment with the cylinder valves A variance of two 2 inches above or below the line will permit the hoses to be properly installed Fig
98. n Second a battery which is used daily or has the converter in operation will consume water Keep the battery filled as the cells cannot hold a charge when the water is low A deep cycle battery is NOT maintenance free In normal conditions a converter will not overcharge a battery unless a the battery has low or dead cell s or b the converter has a malfunction The charging module on some converters have a positive shut off and on others there is a reduced charge rate to a very low amperage rate A fully charged battery will read 12 7 volts DC and 1 265 specific gravity at 80 F A battery is considered discharged at 11 8 volts by electronic standards When the voltage drops below these levels permanent damage will occur The interior lights will operate from the converter and or auxiliary battery Some lights will have wall switches and other lights have switches in the lights themselves The RV battery is installed in parallel circuitry with the battery on your tow vehicle Both batteries supply power to your RV so it is important not to discharge the tow vehicle battery below the level of power required to start the engine To prevent this occurrence while parked you may disconnect the wiring harness between the RV and tow vehicle or install a battery isolator When the engine is operating with the RV connected the vehicle s charging system will charge both the vehicle battery and the auxiliary battery 48 BATTERY ISOLATOR FO
99. n the tent portions of the unit Refer to Chapter 3 First Ten Twenty Five and Fifty Miles LJ Check wheel nuts at specified intervals to listed torque values Re torque as le needed Refer to the axle manufacturer s manual or Chapter 3 i 1 First Two Hundred Miles Ql Check wheel nuts at specified intervals to listed torque values Re torque as needed Refer to the axle manufacturer s manual or Chapter 3 Ql Have the brakes adjusted by a qualified service technician E5 Each Trip l T LJ Test the LP gas detector Refer to Chapter 4 LJ Inspect the bed bow supports ee e LJ Check the battery water level If equipped with battery LJ Check the brake fluid level in th emaster cylinder reservoir Keep it filled to within 1 2 from the top of the reservoir Hydraulic brake option only k LJ Check the master cylinder cap for tightness Hydraulic brake option only E o CG LJ Check the tire pressure and wear Make sure the tires are cold when checking tire pressure L Check the running lights LJ Inspect the safety chains for signs of wear _ __ g LJ Test the brakes After Every Tire Change l l LJ Tighten the lug nuts to specified torque values at 10 25 and 50 miles 16 40 i Moldings i anos and 80 kilometers to assure they are correctly seated after the tire change 2 Vents 5 Exterior Attachments Refer to the axle manufacturer s owner s manual or Chapter
100. nd tank vent for obstructions Check the water pump connections and mountings for tightness Have the LP gas system inspected and serviced by a qualified technician Inspect and seal the corners at the threshold of the entrance door Inspect and reseal as necessary all sealant and putty tape Refer to informa tion found earlier in this chapter Have the refrigerator inspected and serviced by a qualified technician Have the brakes inspected and serviced by a qualified technician Repack the wheel bearings Have the furnace inspected and serviced by a qualified technician 91 Prior to Storage NOTE If storing for the winter be sure all winterizing steps are followed Refer to O D D 0D O O UU DPD OO O00 UO U During the winterizing section Drain and flush all holding tanks Drain all water lines Close the LP gas tank valve s If your tanks do not already have a cover consider purchasing at least a vinyl LP tank cover Make sure the regulator is covered Disconnect the 120 volt AC electric power to the RV Remove all batteries from the RV and store them in a place where they will not freeze Batteries that have been frozen will never hold a proper charge Check your roof and other surfaces to ensure there is no damage and potential leakage that might otherwise go unnoticed until it is too late Inspect and reseal as necessary all sealant and putty tape Refer to informa tion earlier in this chapter
101. needs will be resolved at the dealer s facilities CALIFORNIA LEMON LAW NOTICE If you have determined that your vehicle has non conformities under the California Lemon Law you must provide written notice of the claimed defects directly to Jayco Middlebury Indiana at the address for warranty service and permit Jayco to perform a final repair attempt Dealer Your authorized Jayco dealer has inspected and serviced your new Jayco RV and is authorized to service and maintain your travel trailer as needed All warranty repairs are to be performed by the selling dealer unless Jayco gives prior approval Some RV dealers may be authorized service centers for certain manufacturers of products warranted separately Check with your dealer before contacting others to reduce delays If your Jayco dealer is not an authorized service center for the product in question they can assist you in obtaining authorized service Factory A factory service department is operated at our Middlebury Indiana manufacturing facility If your Jayco RV needs repairs and your dealer recommends that the factory make the necessary repairs it may be returned to our plant upon following these procedures A You or your dealer must make an appointment prior to returning it to the factory service department B All transportation costs are the responsibility of the owner You may need to arrange for alternative accommodations for some types of repairs Please be p
102. ng WARNING The motion involved in being towed especially during the break in period can cause wheel lug nuts to loosen Wheel lug nuts should be torqued before the first road use and after each wheel removal or installation Check and re torque after the first 10 25 and 50 miles 16 40 and 80 kilometers Thereafter check and maintian the torque as defined in this section After your first trip check the wheel lugs periodically for safety The wheel lugs should then be checked after winter storage before starting a trip or following extensive braking All lug nuts are 13 16 Be sure to use only lug nuts mateched to the cone angle of your wheel usually 60 or 90 The proper procedure and sequence for attaching the wheels and torquing lug nuts is as follows 1 Start all nuts by hand to avoid cross threading 2 Tighten the nuts in the sequence shown in Fig 3 4 3 The tightening of the lug nuts should be done in stages with all nuts tightened equally at each stage 4 Wheel lug nuts should be torqued before the first road use and after each wheel removal Check and re torque after the first 10 25 and 50 miles 16 40 and 80 kilometers Thereafter check and maintain the torque as defined in the next section 1 1 Fig 3 4 ge 4 3 4 3 2 5 2 4LUG 5 LUG Following the sequence as illustrated tighten each lug nut in stages as shown on the wheel torque requirement chart 19 Wheel Torque Requirements Whe
103. nside The weep holes at the bottom of the lights must be kept open to allow moisture to excape from the light fixture Inspect and seal the corners of the door frame threshold one time each year All roofs require maintenance At least two times each year inspect all seams front rear around all vents and along all moldings for voids lifting peel ing or cracking Reseal as nec essary or at least one time each year If you notice any deterio ration in the seal scrape off cracked or looses sealant and then reseal the area 86 AVOID Do not ignore sealants in the lower corner of the entrance door INSPECTION POINTS FOR SEALING Fig 8 6 Kiwi Too Travel Trailer i om Eo 1 x eo ET l A i l La 0 ost l 4 Windows 5 Exterior Attachments 6 Marker amp Tail Lights 1 Moldings 2 Vents 3 Slideout Trim 87 Fig 8 7 MAINTENANCE CHECKLIST Kiwi Travel Trailer Prior to First Trip Check the LP gas lines for leaks Refer to Chapter 4 Test the LP gas detector Refer to Chapter 4 Sanitize the fresh water system Refer to Chapter 4 Check wheel nuts at specified intervals to listed torque values Re torque as needed Refer to the axle manufacturer s manual or Chapter 3 ODO OUOU Open all windows and the door and start the furnace Leave the windows and door open and the furnace on until the odor from the initial use of the furnace is fully dissipates LJ Seaso
104. ntenance will give you many trouble free miles NOTE Some areas in this chapter may not be applicable to your travel trailer TOILET MAINTENANCE AQUA MAGIC 4 The Aqua Magic 4 does not require routine maintenance except for cleaning In some installations the seat and cover can be removed to facilitate cleaning To remove the seat both seat and cover should be in the open up position Grasp the assembly on both sides and pull it away from you in an upward angle of approximately 45 To reinstall the seat and cover place the legs of the assembly in the rear slots of the cover until they are centered on hinge posts and gently push it down at approximately 45 angle until you feel the engagement TV ANTENNA Lubricating the Elevating Gear Fig 8 1 The elevating gear will need to be lubricated with a liberal amount of silicone spray To lubricate apply the silicone to the elevating gear with the lift in the down position then run the lift up and down a few times to distribute the lubricant over the gears Lubricating the Bearing Surface Fig 8 2 Twice per year or when rotation of the antenna becomes difficult lubricate the bearing surface between the rotating gear housing and the base plate with silicone spray Elevate the antenna and remove the set screw or plastic plug from the rotating gear housing Spray the silicone into the hole and around the edges of the gear housing Rotate the gear housing until the lubricant coats the
105. ny questions before you tow your trailer You are responsible for the maintenance of your tow vehicle and trailer Do not K W l T O O exceed the tow or cargo capacity of your tow vehicle and remember that the GCVWR relates to towing capacity and does not necessarily indicate braking capacity Do not overload your trailer with additions cargo or T T r q e r tank fluids to exceed the GVWR of the trailer Do not load your trailer r q V e so that it is unbalanced from front to rear or from side to side You must p clearly understand how your particular tow vehicle capacities are calculated Make sure your tow vehicle is mechanically sound for your intended usage and pay particular attention to suspension components tires and tire pressure We recommend that you use sway control devices and weight distributing hitches with all Jayco towable products Many states have lower speed limit requirements for tow vehicle trailer combinations Obey all traffic laws and use your seatbelts at all times We recommend that you do not exceed 55 MPH when towing a trailer There are private RV driving schools and some RV clubs offer driving seminars as part of their club activities Recreation vehicle publications and the Internet can be a source of information regarding RV driver Ow nN e r V d n q education as well as many other topics to help you learn to safely use U your recreation vehicle 1998 Jayco Inc LITHO U S A 09 02 03 2 PART N
106. o not use abrasive cleaners as they may scratch surfaces Use a mild detergent soap and water Bon Ami or Bar Keeper s Friend to clean the tub surface For any type of repair work see your authorized Jayco dealer Hardware Sink and Shower Fixtures Use mild dish soap and water to clean these fixtures Never use harsh chemicals or sprays such as Windex or Pledge A mild solution of vinegar and water works well to remove hard water spots and stains from the sink or shower fixtures 71 Countertops Made of high pressure laminate the countertops are easy to keep clean Glass rings food spills water spots and smudges usually wipe off with a damp sponge Stains can be removed with a general purpose spray cleaner Stubborn stains can sometimes be re moved by squeezing fresh lemon juice over the stain allowing the juice to soak for approximately forty five minutes and then sprinkling baking soda over the lemon juice and rubbing the stain with a soft cloth FABRIC COMPONENTS Kiwi Only Your Kiwi travel trailer is a combination of several fabric components used to enclose the bed areas The canvas used to construct the bunk end is made of 10 10 ounce army duck cotton treated to pass the required Federal Fire Retardant Standards The Kiwi travel trailer awning refer to awning definition is made of an embossed vinyl with textile backing On the interior of the Kiwi travel trailer tent the material is a 100 polyester backing The follow
107. o the tow vehicle is pulled from the switch The two contacts automatically close to complete the electrical circuit and apply the trailer brakes This system will apply the brakes of the trailer if it would break away from the tow vehicle A 12 volt battery is required to power the breakaway switch WARNING NEVER use the breakaway switch and trailer brake system as a parking brake Usage in this way would place undo strain on the battery and converter potentially causing damage to the wiring connectors brakes and breakaway switch TRAILER LANYARD FASTENED TO i AUTO BUMPER FRAME J NE BANERY POSITIVE PLICE TO BRAKE FROM BRAKE CONTROLLER N BRAKE LINE E LINE 1 om GROUND TO AUTO METAL BRAKE GROUND SPLICE TO NEGATIVE BRAKE GROUND TO TRAILER BRAKES Breakaway Switch Schematics Hydraulic Option for Kiwi 17A amp 18F Only Your travel trailer may be equipped with hy draulic surge brakes These brakes operate automatically as the tow vehicle s brakes are applied When the tow vehicle operator begins to decrease speed and apply the brakes the weight of the moving travel trailer pushes for ward and the coupler moves downward This pressure moves the plunger which in turn pushes the piston and rubber cup inside the master cylinder Brake fluid presses inside of the wheel cylinder and activates the brake shoes Lever Knob in against the drum Back up Position Fig 3
108. o the travel position 76 BBQ GRILL Option An option for your travel trailer is a BBQ Grill This grill is for use outside of the travel trailer and comes with a bracket to attach to the side of the unit The following list will supply basic operations for the grill Be sure to read all instructions included with the grill 1 Install the grill bracket on the side of the travel trailer mounting bracket Make sure that it is securely in place 2 Place the BBQ grill into the bracket Fig 7 3 Pe J th aai H am Bracke t Coupler Fig 7 3 Fig 7 4 3 Attach the fuel hose to the grill and the LP gas connection located under the travel trailer by using the Quick Coupler instruction as follows Fig 7 4 e Place the handle in the OFF position and push back the sleeve Valve handle must be in the OFF position to make the connection Fig 7 5 e Insert the plug and release the sleeve Fig 7 5 e Push plug until the sleeve snaps forward locking the plug into the socket Fig 7 6 e Turn handle to ON position to turn gas on Fig 7 7 Fig 7 5 Fig 7 6 Fig 7 7 ON Socket Plug Sleeve L l Ta IE a XsSleeve OFF OFF 4 Open the lid to the BBQ Grill 5 Using an electric match light the grill using the following procedures e Light the electric match e Insert it into the middle slot on the bottom of the BBQ Grill e On the grill control knob Fig 7 4 depress and
109. om a panel ursuant to its rules The arbitrator shall be permitted only to award actual anguish or omer intangible claims or punitive damages Statutes of limitation which would apply to a court proceeding for my claim will apply to commencement of arbitration proceedings If default on any obligation to a lender in connection with my RV my lender may exercise all of its rights without regard to this agreement If file a claim in court without having first complied with this agreement will be required to pay all fees costs and expenses including attorneys fees for dismissal or referra to arbitration This agreement will apply to me my heirs and assigns and anyone who purchases or leases my RV from me or operates or occupies it with my permission or without objection by me Nothing in this agreement enlarges my rights or gives me any rights or claims would not otherwise have FOR INFORMATION ABOUT HOW TO FILE A CLAIM OR ABOUT THE ARBITRATION PROGRAM CALL JAYCO AT 574 825 0608 OR THE AMERICAN ARBITRATION ASSOCIATION AT 800 778 7879 Revised H2G01 96 97 NOTES 98 WELCOME TO THE JAYCO FAMILY As the owner of a new Jayco recreational vehicle we are proud to welcome you to our growing family All Jayco RV homes are built with care under the watchful eye of our Quality Assurance program And it is our sincere wish that you will have a lifetime of fun times with your new Jayco We are pleased you chose Jayco and w
110. onger than fifteen seconds place the remote switch in OFF position and wait five minutes pee 3 Repeat step one 4 When the water temperature reaches the permanent set ther mostat the flame shuts down Reignition will occur when the water temperature drops to i x l Located on 100 38 C automatically mde sidewall 5 For complete shutdown and before servicing Fio 5 4 a Place the remote switch in the OFF posi dl tion b Remove the red wire from the left hand terminal of the ECO switch ECO to valve 6 If the heater fails to operate due to high water temperature the heater will go into a lockout condition indicator light on When the water cools reset it by placing the switch in the OFF position for at least thirty seconds then return it to the ON position 7 If a lockout condition persists contact your dealer an Atwood service station or Atwood service department NOTE Terminals 2 and 3 supply power to the heater Terminals 4 and 6 supply power to the light Some models may have a switch for D S I water heaters in the monitor panel 58 Pilot Re ignite Operation 1 Turn the switch located on the spark module to the ON position 2 Read Pilot Operation Instructions WARNING The pilot relight module and thermostat lighting control knob must both be in the OFF position when refueling the LP gas tank or gasoline tank Fire and or explosion could result 3 For compl
111. ontact the owner or General Manager of the dealership if the initial attempt fails with the service department 3 If further assistance is needed contact Customer Relations Dept Jayco Incorporated P O Box 460 Middlebury IN 46540 Phone 1 877 825 4782 or 1 574 825 0608 Business Hours Monday Friday 8 00 5 00 EST Give all the above information as requested along with the serial number of the unit in question and we will make every attempt to help you resolve your repair needs It is important that you contact your selling dealer before calling Jayco In most cases the dealer can provide the service you require If you are traveling and are unable to locate an authorized Jayco dealer or an authorized dealer for the component needing service please call our customer service office at 1 877 825 4782 or 1 574 825 0608 or contact your selling dealer for assistance NOTE Service at a non authorized Jayco dealer should have prior authorization You will be asked to return any mechanical parts replaced before reimburse ment consideration is made Unauthorized or improper repairs may void the warranty on that component Please keep your owner s manual your copy of your warranty registration form and any other related papers in your RV Please bear in mind that most problems arise from misunderstandings concerning war ranty coverage and service In most instances you will be referred to the dealer level and your repair
112. oor Ensure that the water heater is in operation before bathing Adjust the faucets for desired temperature before entering the tub or shower Used water will drain through plumbing pipes into the gray water holding tank Remem ber the water heater and gray water holding tank capacities Long showers in a recreation vehicle are NOT suggested due to the amount of water that is available Any faucet at the shower or bath tub requires a vacuum breaker when a shower hose and head is used There are two purposes for this breaker first to prevent siphoning of water through the hose from another fixture and secondly to prevent water from being contained in the hose The shower head also DOES NOT have a complete shut off valve Any drainage from either part is normal function and NOT a leak The positive shut off is at the faucet not the shower head Outside Shower Option i VACUUM BREAKER A convenient faucet assembly with hot and cold water is available to use for washing or rinsing on the outside of the camper r OPERATION T 1 Activate the pump 2 Use the key to open the door and allow it to hinge down 3 Remove the shower head and open the valve i Open the faucet valves and adjust them to the de sired temperature 5 To cease operation close the valve s on the faucet and allow the water to drain from the shower head 6 Close the valve on the shower head Any water remaining in the hose will drip or run out
113. ople have experienced a similar phenomenon when moisture forms on kitchen windows and bathroom mirrors during cool weather Proper ventilation and if needed the use of a dehumidifier will assist in controlling the condensation Many RV and marine dealers carry small dehumidifiers especially sized for recreation use Condensation causes dampness mildew staining and if allowed to continue at high levels damage to the tent Kiwi only paneling and wood structures CHAPTER 2 OBTAINING SERVICE WARRANTY REGISTRATION Jayco Inc Warranty Registration and Customer Delivery Form p Bo4o 903 South Main Street Middlebury Indiana 46540 Dealer is to assure that this form is property completed and returned to Jayco within ten 10 working days after delivery 574 826 0608 OWNER S NAME DEALER S NAME ADORESS ZP CODE ADDRESS IP CODE DELWERY DATE PHONE NUMBER DAYTIME i j ODOMETER READING MUST BE COMPLETED FOR MOTOR Hi Jav0d SERIAL NUMBER CHASSIS VIN VEHICLE 1 DB NUMBER ALL ITEMS MUST BEMA ___ 1 ELECTRICAL SYSTEM 1710 Volt System 12 Volt System All Interior Lights Recepts All Exterior Lights Recepts Battery Full Charge and Maintenance ___ Converter Operation and Use ____ Monitor Panel and Maintenance ____ Operation and Maintenance of Slideout ____ Phone and Cable TV ____ Roof Air ___ Radio Cassette TV Microw
114. or rectly DO NOT smoke while changing bottles or any lines DO NOT allow connec tions to become loose DO NOT use steel wool ammonia acids or abra sives on chrome or por celain surfaces COMPONENT Air Conditioner Sealants See Fig 8 6 amp 8 7 w Corner Trim MAINTENANCE Inspect and tighten the mount ing bolts holding the air condi tioner once per year Remove the inside air box to inspect and check the mounting bolts All sealants used in construction can deteriorate from U V expo sure air pollution freezing tem peratures and other exposure to weather elements Tape sealants used around doors windows and extrusions are subject to dry out conditions by sunlight and will allow water seepage when they deteriorate Fig 8 4 amp 8 5 Inspect sealants at least two times each year and look for voids dried out cracking and or peeling conditions Reseal as necessary or at least one time each year Contact your dealer for the appropriate sealant to use xample of cap t that eds repair Fig 8 4 85 Good Sealant AVOID Do not over tighten the mounting bolts Using poor quality seal ing materials Ignoring sealed areas Corner Trim ig 8 5 COMPONENT Exterior Lights Entrance Door See Fig 8 6 amp 8 7 Roof See Fig 8 6 amp 8 7 MAINTENANCE Inspect all exterior lights to make sure they do not have moisture trapped i
115. or damages arising fro nent manuals 7 Wheel alignment or adjustments to axles wh off road travel wheel damage or balancing 8 Costs incurred for on site have repairs performed a 9 Tires Battergs Microwa roper maintenance loading or damage from road hazards including sulting trom tire failures chicle to a dealer or costs incurred as the result of the consumer s request to e distomer for parts or labor While any Jayco dealer can perform the warranty service we recommend dealer Tf the customer has moved or is touring the United States or Canada please contact the nearest WARRANTY SERVICE Tn the event that a substantial defect in materials or workmanship is found to exist in parts warranted by Jayco Jayco will bear the cost of the repair or replacement of such defective materials or workmanship provided that the owner A Notifies an authorized Jayco dealer or Jayco of the defect If you are traveling or have recently moved locate the nearest Jayco au thorized dealer by calling 1 877 825 4782 no later than 10 days after the expiration of the warranty B Schedules an appointment and promptly takes the vehicie to the Jayco service center for necessary repairs C Pays any freight or transportation costs ot import duties or fees involved No action to enforce this warranty shall be commenced later than three 3 months after expiration of the warranty period NOTE Jayco does not control the scheduling of service work at
116. perform the care maintenance and assure correct load distribution as outlined in the Jayco owner s manual Other separate manuals outline additional component care and maintenance Please review sll manuals supplied with your unit and contact your dealer or the supplier if you have questions Any damage to the vehicle as a result of the Purchaserjs failure to perform such care is nol covered by the Jayco warranty daveb ine j Warranty Dept P O Box 460 INSTALLATIONS NOT COVERED Middiebury IN 46540 Jayco cannot and does not accept any responsibility in connection with any ofits towable products fora installed at any dealership or other place of business or by any other party other than Jayco Inc Installationo stalled by any other party other than Jayco Inc will not be covered under the terms of Jayvo s limited watra PARTS AND DESIGN CHANGES Jayco may make parts and design changes from time to time without notice and repair parts Jayco reserves the right to make changes in the design or material or its prody changes in any product previously manufactured Transfer Coverage To NEW A OWNER INFORMATION Last Name First Name DISCLAIMER OF CONSEQUENTIAL AND INCID i GES i You and any other ser of Jayco products shail not be entitled to HSE ol Mncidental dagares including without limitation foss of use af the unit inconvenience lodging damage fo pers earnings This warranty gives you specific legal rights and yi
117. plastic window will display a red signal or flag to indicate the condition The lever should then be flipped over to indicate service on the other bottle The first bottle which was depleted can then be turned off uncoupled and taken to be refilled without disturbing the RV gas supply After refilling it can be removed and again turned to the ON position When the other bottle is depleted the LP gas supply will again be automatically changed back to the first bottle 40 Operation After the camper is completely set up and you are prepared for camping enjoyment follow these steps for LP gas operation Close ALL the burner valves controls and pilot light valves 2 Open the main valve on the LP gas container slowly to avoid a fast rush through the excess flow valve causing a gas freeze 3 Listen carefully as gas begins to flow If hissing is heard for more than one or two seconds close the valve and search for the leak 4 Light the appliances as needed and directed in the appliance chapter and supplemen tal manuals WARNING Portable fuel burning equipment including wood and charcoal grills and stoves should not be used inside the recreation vehicle The use of this equipment inside the recreation vehicle may cause fires or asphyxiation This warning label has been located in the cooking area to remind you to provide an adequate amount of fresh air for combustion WARNING IT IS NOT SAFE TO USE THE COO
118. r testing procedures CAUTION The power supply should be turned OFF when connecting disconnecting the cables to the power supply and antenna but should be turned ON when testing for voltage Lowering Antenna to Travel Position lf an ae Rotate the antenna until the pointer on the GTN directional handle aligns with the pointer on d the ceiling plate Turn the elevating crank counterclockwise in the DOWN direction g Fig 3 19 about thirteen turns or until resistance is noted The antenna is now locked in the travel position Fig 3 16 4N CAUTION When lowering the antenna never lower it into any position except the TRAVEL POSITION Failure to lower antenna into the TRAVEL POSITION before traveling may damage the antenna and is not covered by warranty Maintenance See TV Antenna Maintenance in Chapter 8 26 FIRE EXTINGUISHER A fire extinguisher is installed in each vehicle and is located near the entrance door in the travel trailer Be familiar with its location and operating instructions as printed on the extinguisher It s too late to become familiar with an extinguisher when an emergency is at hand The fire extinguisher is a dry chemical nonrefillable extinguisher Do not test this extinguisher by partially discharging Doing so will cause loss of pressure making the extinguisher unusable The extinguisher must be discarded and replaced by a new one if any use has occurred Inspection and Maintenanc
119. repared accordingly Parts Parts are available at most Jayco dealerships or your dealer can order parts for you as needed All retail parts inquiries should be routed through your dealer If you are unable to find a dealer in your local area contact our Customer Service Department at 1 877 825 4782 or 1 574 825 0608 We will assist you in providing parts through an authorized dealer Owner s Responsibility As a new owner of a Jayco recreation vehicle you are responsible for regular and proper maintenance This will help you prevent conditions arising from neglect that are not covered by your Jayco Limited Warranty Maintenance service should be performed in accordance with this owner s manual and any other applicable manuals As the owner it is your responsibility and obligation to return the RV to an authorized dealer for repairs and service Reference your Limited Warranty for additional informa tion Because the authorized dealer where you purchased your RV is responsible for its servicing before delivery and has an interest in your continued satisfaction we recom mend that inspection warranty and maintenance services be performed by the dealership CHAPTER 3 USE OF YOUR TRAVEL TRAILER In this chapter you will find helpful information to assist you in preparing traveling and using your travel trailer EQUIPMENT Tow Vehicle WARNING BEFORE USING YOUR TRAVEL TRAILER ON THE ROADWAYS Review the compatibility of your
120. result in an explosion Turn your tranceiver off on board aircraft when requested to do so This transceiver complies with FCC regulations for use in the United States Use in other countries may be prohibited or restricted by local regulations Please check with the local agency before using this device outside of the U S A Your transceiver will achieve maximum operating range when communicating with another transceiver in a flat open area with no trees or buildings obstructing it s signal Range can be up to two 2 miles under such conditions Obstacles such as buildings trees or hills may tend to reduce the transceiver s range 67 Use 1 Install the transceivers with the PTT Push To Talk switch facing out There are four 4 docking bays in the charger to accommodate up to four handsets 2 Close and latch the door The latch can be engaged by gently pressing agains the center of the door 3 There are four indicator lights on the door Initally they will glow red when power is applied ignition switch is On or ACC position After the transceiver handset batteries are fully charged the indicators will turn green indicating the transceivers are ready for use If the indicator light blinks red try removing the handset and re inserting it into the charger unit 4 The transceivers my be stored safely in the charging unit When the batteries are fully charged each trasceiver will individually switch to trickle mode Ho
121. rt air pressure through the relief valve support flange Continue this process for approximately five minutes allowing ample time for the water to agitate the stagnant water on the bottom of the tank and thus forcing the deposits through the drain opening 4 Close the drain and relief valves 60 REFRIGERATOR This appliance in your Jayco travel trailer has been designed by its manufacturer to operate on 120 volt AC 12 volt DC or on LP gas energy Its performance depends on numerous factors such as energy venting leveling humidity and atmosphere tempera tures Always cool the refrigerator for eight hours prior to loading it with food The refrigerator is not intended for quick freezing or cooling so be sure to load it with already frozen cooled food Air must be free to circulate within the fresh food compart ment Do not cover the shelves with paper plastic etc Safety Instructions Be sure to read the manufacturer s owner s manual carefully and understand the contents before using the refrigerator All service work must be done by a qualified service technician The storage of flammable materials behind or around the refrigerator creates a fire hazard Do not use the area behind the refrigerator to store flammable materials gasoline cleaning supplies etc A circuit overload can result in an electrical fire if the wires and or fuses are not the correct size Use only the wire and fuse sizes as indicated in the manufact
122. s battery is required to supply 12 volt DC energy to operate leak detector WARNING Limitations of propane methane gas detectors e This detector will not work without power Examples causing no power are an open circuit breaker a faulty power line connection a blown or missing fuse This detector will only indicate the presence of propane or methane gas at the sensor Explosive gas may be present in other areas This detector may not be heard The alarm loudness is designed to meet or exceed regulatory standards however the alarm may not be heard if detectors are located in remote locations or behind closed doors The alarm may not be heard by persons who are hard of hearing This detector is not a smoke detector it is not suitable as a smoke or fire detector This detector is not suitable for installation in hazardous areas as defined in the national electrical code 42 Operation Power On Warm Up When power is first applied the yellow LED light will flash for three minutes while the detector is warming up At the end of that time the LED light will turn green indicating full operation If the detector has detected unsafe levels of gas it will immediately go into alarm 4N CAUTION This detector cannot alarm during the three minute warm up cycle Testing Simply press the test switch any time during the warm up cycle or while in normal operation The LED light should flash red and the alarm should sound Rel
123. s manual and all related literature Proper care and maintenance are important for the life of your travel trailer s tent Be aware that the canvas portion of the tent will take longer to dry than the vinyl If you are forced to store the tent wet we recommend that the travel trailer be set up at the earliest possible convenience and left for several days to dry completely After the tent is dry brush all dirt and debris from the fabric taking care in corners and crevices Make sure the entire tent is completely dry before refolding it and storing the travel trailer We recommend the following list of suggestions be adhered to when there is a need to clean the tents 73 EXTERIOR e If the tent becomes dirty use a damp cloth or sponge with water Do not use detergents soaps or solvents since they may remove water repellency fire retardants and damage the surface or color e Do not use aerosol type cleaners e Do not use insect repellent hair sprays or suntan lotions around fabrics as they may stain fabrics and damage or destroy water repellency If accidental contact occurs apply a fabric protector or utilize a professional to provide water repellant treatment e Be sure to clean bird droppings tree sap dirt and soot from campfires off of the tent e Assure that your canvas and trailer have good ventilation especially after a rainy period The most common cause of a damaged canvas is mildew which is the result of storing yo
124. seal off any areas which can offer an entry point to rodents or insects Please remember to remove any screens or tape you have used to seal openings before you use the camper again Special interest publications such as articles and books offered through TL Enterprises Trailer Life Motorhome etc can offer additional and practical advice on the proper storage of your camper Damage from rodents or insects are NOT covered under your Jayco Limited Warranty 81 MECHANICAL MAINTENANCE CHART COMPONENT Wheel Bearings Lug Nuts MAINTENANCE The wheel bearings in your Jayco travel trailer are pre greased It is recommended that you repack the bearings at 12 months 12 000 miles or at the end of each season s camping to prepare for winter storage Use only multipurpose No 1 or 2 good quality wheel bearing grease If the bearing or cone race become pitted please replace any damaged part If the wheel bearings become extremely hot have the bear ings inspected by a qualified service center NOTE During break in period first 500 miles your hubs may feel extra warm due to brake shoes setting in with the brake drum The lug nuts must be checked at 25 miles when the unit is new then every 3 000 miles Lug nuts should be checked periodically for safety especially before any long trip extensive braking or after a tire change Refer to the manufacturer s recommenda tions Refer to the axle manufacturer
125. seeeeseenesenseeees 52 O peratin ANSWUCHONS oaen E EA 52 To Tum Off Gasto Apphante erersn hidio o 53 D c n and CUT AIT util S terecnanaeaeaedecoenateanebeieude aa 53 LOV re ea a a A Be taateseet ass 53 Dropin C OOK OPS ao e E 53 Range and Oven Operation Option ccccssseceeececeecececeeeeeeeeeeeeeeeeeeeees 55 Water TC AGC e n a E E 57 PilotOperation saena e a E Gta swewbauds 57 Blectric lonittom Operag on ker aa a EE E AEE 58 PIOURCACMILe Operation seccccssnnne a a 59 NCC DCO 96 FLOM siepe ieee e e E 59 Fiushine Ino CEC 1 ONS escencia a 60 IS BIL CAUCE oe a alk O N e E dl ocatenes 6l Sare NSC MOMS sass revars et iaindaaaweahcundanariorndraaiewsoer Mans cudadtenwares ous 6l Operating the Refrigerator Controls N300 Kiwi 17A eeesssssssssssssss0s 62 Ignition Propane Gas Operation ccccccecccsecceeeeeeeeeeeeeeaeeeaseeaaeeaas 62 Start Up AC Operations eranen E E 63 SD 6170 Wee rte re en E mre ene PCR 63 iii Operating the Refrigerator Controls N500 cceccecceccceeeetenteenteeees 63 Ignition Propane Gas Operation ccccccececeeeeceeeeeeeeeeeeaeeeaeeeaeeeaes 64 Sant Up AC Operation conan E oles 64 Stn Up DG Opera On vss scsssepsreuedscracsases A E e due antdeo 64 PUD Wl onee 64 Operating the Refrigerator Controls NO611 oo cccecseeentteeneeeees 65 Automatic mode operation ss scstsciieusesbovssenientersevinereveredidasseatoatdens 65 Gas Mode Operation asserir a aiet
126. sometimes gives autos trucks and sport utility vehicles a softer ride can accentuate swaying when pulling a travel trailer Conversely suspension that is too stiff will increase vibration bounce and accelerate wear of your tow vehicle and travel trailer It is important that your travel trailer be level when hitched to your tow vehicle Educate yourself to protect you your family and other motorists 11 JIN CAUTIONS e Using an oversized or undersized hitch can cause damage to the frame of your travel trailer Jayco Inc cannot be responsible for the suspension system of the tow vehicle The final hitch ball height after the travel trailer is completely hooked up is a factor to be considered To avoid overloading your RV axles and minimize possible han dling difficulties your RV should tow level when hooked to your tow vehicle Do not overload your tow vehicle Hitch Height This unit To determine the hitch height for your model make sure that the hitch height travel trailer is level Measure from inside the hitch coupler to the ground Record this number in the box at the side for future reference If you have additional questions consult with your Independent Jayco Dealer is Jayco Inc cannot be responsible for the suspension system of any tow vehicle There are a variety of suspension systems available on tow vehicles today which will affect the ball height stability and levelness of the RV when hooked up to the
127. st one time each year TO REPLACE THE FILTER 1 Drain the water system 2 Remove the cartridge by disconnecting the fitting at either end of the filter and pulling it out of the fittings It may be helpful to have a container available under the filter to catch any water left in the lines or filter 3 If winterizing the unit install the manufacturer supplied bypass hose and store the filter as is appropriate 4 If replacing the filter install the new filter and tighten the fittings at either end 4N CAUTION Do not allow the filter to freeze or come in contact with RV antifreeze when the trailer water system is winterized Refer to complete instructions supplied by the manufacturer 33 SANITATION SYSTEM Toilets OPERATING INSTRUCTIONS AQUA MAGIC 4 The Aqua Magic 4 is equipped with two operating levers located on the right side of the toilet when facing the unit To flush pull the black flush lever forward clockwise until rinse clears the bowl and release the lever slowly The movement of the black flush lever opens the waste valve and allows waste to pass into the holding tank The water fill is activated simultaneously with the black flush lever The black flush lever should be held open for several seconds to allow adequate flush water coverage of bowl to develop The white water fill lever can be operated independently of the black flush lever if more than the normal two inch automatic bowl refill water is desire
128. supplies power to all interior lights and various appliances The floor plan and size of the camper dictates the model and output size of the converter required Inside the converter is an electronic device which automatically switches between 120 volt AC incoming power and battery power An auxiliary battery as correctly installed will be charged when the travel trailer is connected up to 120 volt AC power The converter will supply power through the fuse panel located near by possibly in the same compartment 47 Fig 4 13 Ts 15 3 Pump Monitor Panel Range Hood 15 4 Refrigerator Furnace J15 5 Bedroom Lights J15 6 TV Radio _ _ J15 7 Ceiling Lights J15 8 Optional Opt 9 SlideoutLights _ ELNE 10 Optional O NA 1441 Optional CNA 12 Electric Slideout Living Room Option 20 Auto AUXILIARY BATTERY DEALER INSTALLED OPTION All Jayco travel trailers are designed and built to accept a battery A deep cycle marine type is recommended as you need longer energy rather than cold cranking power A battery is required to operate the breakaway switch and is also available as a source of energy when traveling and camping Electric Slideout Bedroom Option All battery packages require an in line fuse and holder attached to the battery for protection Maintenance on a battery is required for longer life First all terminals need to be kept clean and free of corrosio
129. t does not remain lit repeat the operation allowing a longer period before releasing the reset push button e Turn the lighting control dial Fig 5 2B to the ON position f Set the temperature control dial Fig 5 2C at the midpoint position between warm and hot g Close the access door Q 4 For complete shut down and before servicing turn the lighting control knob Fig 5 1B or 5 2B to the OFF position The temperature knob or lever is factory adjusted to its lowest dial setting It is recommended that the midpoint position between warm and hot be used This will provide for energy efficient operation and sufficient hot water Valves for reducing the point of use temperature by mixing cold and hot water are available Consult a licensed plumber or your local plumbing authority Si To adjust the Main Burner Fig 5 3 1 Loosen the air shutter screw Fig 5 3A 2 Slide the air shutter Fig 5 3B to the right until a small amount of yellow color appears in the main burner flame 3 Move the air shutter Fig 5 3B to the left until the yellow disappears 4 Retighten the air shutter screw Fig 5 3A Electronic Ignition Electric Ignition Operation 1 To turn the D S I on press the rocker switch to the ON position Fig 5 4 A light will come on indicating power to board As soon as the burner ignites the light in theswitch will go off 2 If the remote switch light stays on l
130. te shutdown rotate the knob clockwise to OFF 56 WATER HEATER Your water heater operates on LP gas only and no electrical energy is required DO NOT attempt to use natural gas at any time Below is the operation explained concerning this heater Follow all instructions for your safety Pilot Operation 2 Wait at least five minutes to allow gas which may have accumulated in the burner compartment to escape 3 Note that your water heater may have either a White Rodgers or Robertshaw Unitrol Control FOR WHITE RODGERS CONTROL FIG 5 1 a Turn thee lighting control knob Fig 5 1B to the pilot position and hold it against the stop while lighting the pilot burner Fig 5 3 b Allow the pilot to burn approximately one half minute before releasing the lighting control knob c Turn the lighting control knob Fig 5 1B to the ON position d Ifthe pilot does not remain lit repeat the opera tion allowing a longer period before releasing the lighting control knob e Set the temperature selection lever Fig 5 1A at the mark between the warm and hot position f Close the access door FOR A ROBERTSHAW UNITROL FIG 5 2 a Turn the lighting control dial Fig 5 2B to the pilot position b Depress and hold the reset push button Fig 5 2A while lighting the pilot burner Fig 5 3 Allow pilot to burn for one half minute before releasing reset push button d If the pilo
131. the maintenance chart in Chapter 7 related to your respective unit INSURANCE As with your automobile it is important that you protect yourself and others with insurance coverages for personal liability theft collision property damage etc Your dealer will assist you in obtaining appropriate insurance for your protection or you may check with the company which provides your automobile insurance EXTENDED USE This unit has been built for enjoyment in a recreational manner It is not intended to be used as full time living quarters COLD WEATHER USE e Proper care should be taken with the fresh water and draining systems to avoid freez ing problems Consult your local dealer or RV supply house for additional material e Adequate gas and electrical supply is needed along with protection from possible freeze ups on the gas regulator e During cold weather usage ventilation or the addition of a dehumidifier may be required to reduce condensation Reference Condensation CONDENSATION Condensation is a natural phenomenon The amount of condensation will vary with the climate conditions particularly the relative humidity Condensation occurs because there is water vapor present in the air which each of us adds by breathing bathing and cooking The water vapor collects where there is available air space and when the temperature reaches the dew point the water vapor in the air condenses and changes to liquid form Most pe
132. the ounces of bleach needed to sanitize the tank e Multiply Liters of tank capacity by 1 0 the result is the milliliters of bleach needed to sanitize the tank 2 Mix the proper amount of bleach onto a container of water 3 Using a funnel in the gravity fill opening pour the solution water bleach into the tank and fill the tank with potable water 4 Open all faucets Hot and Cold allowing the water to run until the distinct odor of chlorine is detected 5 The standard solution must have four 4 hours of contact time to disinfect com pletely Doubling the solution concentration allows for contact time of one 1 hour 6 When the contact time is completed drain the tank Refill with potable water and purge the plumbing of all sanitizing solution If there is a problem of excessive chlorine odor and taste after the sanitizing process follow the above procedures using a solution of baking soda 1 2 cup added to one gallon of water per 15 gallons of tank capacity or vinegar one quart added to five gallons of water per 15 gallons of tank capacity Faucets Bathroom or kitchen faucets operate similar to those in your home Open them by turning the knobs There may be air in the lines which needs to be bled out Close the faucets when sufficient water is released 30 Bath and Shower Your bathroom facilities function similar to those in your home Prepare the bath or shower curtains to prevent water from spilling onto fl
133. the outside of the gas piping connections the soap will bubble at the leak DO NOT USE FLAME OR LIGHTED MATCHES TO TEST FOR LEAKS Tightening of connections will usually close leaks If not ask an authorized dealer s service department to make the necessary tests and repairs ALTHOUGH THE MANUFACTURER AND DEALER HAVE PERFORMED TESTS FOR LEAKAGE THIS CHECK IS RECOMMENDED DUE TO THE VIBRATION ENCOUNTERED DURING TRAVEL LP gas is heavier than air therefore leaking gas tends to flow to low places and will sometimes pocket in low areas such as the floor of your trailer LP gas can usually be detected by an identifiable odor similar to onions or garlic Never light a match or allow any open flame in the presence of leaking gas It is very important to have the LP gas turned off during refueling of tow vehicles Some states prohibit traveling with LP container s open especially in underground tunnels 2 Never allow gas containers to be filled above the liquid capacity indicated on the container If a container is overfilled liquid gas may flow through the regulator causing it to freeze and or introduce a dangerous excessive gas pressure into the lines In addition an overfilled container placed in hot sunlight may expel excess gas through the relief valve and be susceptible to ignition by any nearby open flame WARNING WE STRONGLY RECOMMEND THAT YOU HAVE A PROFESSIONAL TEST YOUR LP SYSTEM FOR LEAKS AT LEAST ONE TIME EACH YEAR AS PART
134. tow vehicle with the trailer you will be towing You should not exceed the gross vehicle weight rating of the trailer GVWR Know your loaded hitch weight and select a hitch that is adequate for that weight You as the owner are responsible for the safety and compatibility of your tow vehicle and trailer selections Consult your hitch and tow vehicle manufacturers with any questions before you tow your trailer You are responsible for the maintenance of your tow vehicle and trailer Do not exceed the tow or cargo capacity of your TOW vehicle and remember that the GCVWKR relates to towing capacity and does not necessar ily indicate braking capacity Do not overload your trailer with additions cargo or tank fluids to exceed the GVWR of the trailer Do not load your trailer so that it is unbalanced from front to rear or from side to side You must clearly understand how your particular tow vehicle capacities are calcu lated Make sure your tow vehicle is mechanically sound for your intended usage and pay particular attention to suspension components tires and tire pressure We recommend that you use sway control devices and weight distributing hitches with all Jayco towable products Many states have lower speed limit requirements for tow vehicle trailer combinations Obey all traffic laws and use your seat belts at all times We recommend that you do not exceed 55 M P H when towing a trailer Consult an expert for specific driver education when tow
135. transported in a carrier mounted under the front A frame and may be pre installed providing it is part of your purchase agreement To operate it follow these instructions 1 Remove the wing nut with the rod loosening the tire 2 Remove the pin from the latch hook at the battery carrier 3 Pull the hook toward the travel trailer and carefully lower it 4 Slide the tire out from either side Reverse the procedure to reinstall Kiwi Too The following procedures should be used in securing the spare tire in the travel position 1 Put the steel hoist lift support located on the end of the cable through the rim of the tire Clips need to seat inside of the hole The valve stem of the tire MUST be pointed in the down position or away from the bottom of the travel trailer Reference Fig 7 1 The hoist will not seat the tire correctly if the valve stem is toward the bottom of the travel trailer Reference Fig 7 2 WRONG WAY TIRE LIFT MOUNTING SURFACE LIFT PLATE BOTTOMED gt e TIRE NOT IN CONTACT WITH SURFACE VALVE STEM Fig 7 1 Fig 7 2 2 Use the crank handle to lift the tire into the travel position Two crisp breaks must be heard and felt to insure proper seating of the tire for travel The tire must be in contact with the surface to be in the travel position WARNING DO NOT exceed the maximum load capacities of 100 Ibs for the hoist DO NOT use air driven guns or impact wrenches to lift the tire int
136. ts after tire clears ground 83 AVOID Do not check the air pres sure when tires are warm Never raise travel trailer by placing jack under axle beam springs or attach ment parts COMPONENT Brakes Brake Linings LP Gas System Appliances MAINTENANCE Itis important to have the brakes adjusted between 200 1 000 miles after the initial break in period by a qualified techni cian This operation may or may not be included as part of the selling price After the initial break in it is recommended to adjust the brakes after each 3 000 miles or at the beginning of each season s camping trips Refer to the manufacturer s owner s manual for instructions on maintenance and repair for brake linings NOTE Canadian transporta tion laws require that brake linings be replaced if there is any cracking for semi tractor and trailers only This does not apply to recreation vehicles Beginning of each camping trip 1 Inspect all gas lines for crimps and road damage 2 Check all lines and connec tions for leakage with soapy water or leak detector 3 Have the regulator checked and adjusted to the proper pressure once per year by a qualified dealer Various items on these appli ances need to be cleaned peri odically such as burner orifices etc See individual manufacturer s owner s manu als for directions or consult your dealer 84 AVOID Poorly adjusted brakes will not function c
137. turn off the electric switch 4 Close the control access panel Outer Door Assembly Ducting and Return Air All heat discharges registers and return air grills must be free and clear of obstructions Obstructions will prevent the furnace from performing correctly This includes all closable registers that are intended to reduce air flow not shut it off completely For complete operation of furnace see the operation manual supplied and published by the manufacturer of this furnace STOVE Drop in Cooktops A top mounted drop in stove does not have a standing pilot light Each time you wish to operate the stove it must be lit manually Ensure that the LP gas supply is turned on and that there is a sufficient supply All top burner and oven controls operate counterclockwise and must be pressed inward towards the cooktop to turn ON Turn the control clockwise to turn it OFF and extinguish the burner flame 1 To light the top burners a Turn the appropriate burner knob fully counterclockwise to ON Do not attempt to light more than one burner at a time b IMMEDIATELY light the burner by holding a lit match or a hand held spark igniter designed for this purpose near the burner ports c To extinguish the top burner flame turn the appropriate burner knob clockwise to OFF WARNING Ensure that stove knobs are pushed all the way onto the stems in the OFF position Failure to do so could result in the stove
138. u continue to hold in the safety valve gas will collect in the burner area This could cause a fire or explosion and result in dangerous personal injury or death e When a flame is present and the flame indicator D illuminates release the safety valve e If the flame indicator does not illuminate do this step again 5 Turn the thermostat to the temperature setting that you wish Start Up AC Operation 1 Make sure that 120 volts AC is available 2 Turn the selector switch to the AC position CF 3 Turn the thermostat to the temperature setting that you wish Start Up DC Operation 1 Make sure that 12 volts DC is available 2 Turn the selector switch to the DC position 3 3 Turn the thermostat to the temperature setting that you wish Shut Down 1 Turn the selector switch to the OFF position O 64 Operating the Refrigerator Controls N611 Kiwi Too Option Kiwi 23B 23D 25E CONTROL PANEL Fig 5 10 The refrigerator control panel is between the freezer compartment and the fresh food compartment To maintain the operating control functions of the refrigerator a 12 volt DC power supply is necessary The refrigerator and any other DC components in the vehicle receive DC power from the 12 volt system of the vehicle either an auxiliary battery a converter or the vehicle engine battery The selector switch starts Fig 5 6 1 and shuts down the refrigerator e Push the selector switch to
139. uidance of a trained hitch installer Towing a trailer is not the same as driving a passenger car or a single vehicle Many states have lower speed limit requirements for tow vehicle trailer combinations Obey all traffic laws and use your seat belts at all times Do not exceed 55 M P H when towing a trailer Consult an expert for specific driver education when towing a trailer RV driving schools and some RV clubs may offer helpful driving seminars as part of their club activities Begin your camping experiences by using a tow vehicle that will adequately transport your travel trailer to and from your destinations You must use the Gross Vehicle Weight Rating GVWR factor as a measuring tool to match the capability of your selected tow vehicle Ford Chrysler Daimler and Chevrolet provide trailer towing guides for their products as do most auto and truck manufacturers Ask your local automotive dealer for a copy or contact the factory s customer assistance for information Most tow vehicles have towing packages available as an option and these should be given serious consider ation The condition of the suspension system in your tow vehicle is also important and will affect your trailer s handling Become familiar with and understand how to properly distribute loads in your trailer and tow vehicle and never overload either unit Make sure your tow vehicle is in good mechanical condition and maintenance is up to date When you tow a RV you must dri
140. ur roff looking good and remove most stains FOr more stubborn stains you should contact your authorized dealer If you keep your TPO roof clean you will be performing the primary maintenance nexessary to keep it looking good and extend its longevity Annual inspection of the roof is suggested Check the membrance for possible damage and check the caulk lap sealant used in all termination areas and around all accessories and fasteners TPO Roofing is UV resistant It will not retain odors or rot Fiberglass Sidewalls Fiberglass walls are very durable and are easy to maintain To keep them looking nice wax and buff them once a year Standard automotive cleaning soaps and waxes work well for general cleaning and maintenance Special cleaners and waxes are available at automotive and RV stores Scratches and chips can be easily fixed by an experienced fiberglass repair shop Any major damage should be repaired as soon as possible to prevent cracks from becoming larger 69 ABS Plastics The front and rear caps are made of ABS plastic which is light strong and rust proof A few suggestions are given here to ensure long cap life e Wash the caps with detergent and water followed by a water rinse Always mix the detergent with the water before washing If you squirt detergent directly on the cap you may discolor the cap Do not wax the caps Excess wax will be trapped in the textured surface finish The wax will trap dirt
141. ur unit for any period of time with a damp or wet canvas even for short periods This is even more important in humid climates If the tent must be stored wet open the unit and allow it to dry thoroughly as soon as possible e For vinyl awning use only nonabrasive cleaners with warm water and a sponge to re move excess dirt and grime Do not use cleaners with a bleach ingredient Chlorine or bleach will strip the finish and color from your vinyl e If water seepage occurs in the seams of the vinyl awning you may want to apply a spray type water sealant on sewn seams INTERIOR The material used on the interior of the tents is a 100 polyester backing This material contains inhibitors that help prevent the growth of mildew on the fabric It is not mildew proof Mildew or fungus may attach to the material however the material will aid in preventing the growth If mildew does attach itself to the fabric brush the mildew dust with a soft bristle brush making sure there is plenty of ventilation and air circulation Using a mild soap and water solution thoroughly clean the area Rinse with clean water 4N CAUTION Use of bleach or products containing bleach could potentially damage the tent material causing it to rot away If such products are used make sure that the cleaning is followed by several thorough rinses with clean water 74 Condensation Condensation can be prevalent in tent portion of your travel trailer if proper ventilat
142. urer s owner s manual Incorrect installations adjustment change to or maintenance of the refrig erator can cause personal injury property damage or both Have service and maintenance work done by your dealer or by a Norcold authorized service center Do not remove the round ground prong from the refrigerator AC power cord Do not use a two prong adapter or extension cord on the AC power cord Do not spray liquids near electrical outlets connections or the refrigerator components Many liquids are electrically conductive and can cause a shock hazard electrical shorts and in some cases fire Do not bypass or change the refrigerator s electrical components or features When you discard an appliance remove all doors to prevent accidental en trapment and suffocation The refrigerator cooling system is under pressure Do not try to repair or to recharge a defective cooling system The cooling system contents can cause severe skin and eye burns and can ignite and burn with an intense flame Do not bend drop weld move drill puncture or hit the cooling system CAUTION The refrigerator is made to operate within 3 off level side to side and 6 off level front to back as looking at the front of the refrigerator Operating it at more than these limits can cause damage to the cooling system and create a risk of personal injury or property damage Make sure the vehicle is level before you operate the refrigerator
143. uspension components such as springs tires and axles If your model has the holding tanks located behind the axles the weight of a full tank will reduce the hitch weight Sway and other handling difficulties can be the result of the hitch weight being too light If you are dry camping and cannot immediately empty the tanks use caution when towing and maintain lower speeds for better control of the trailer until you reach a dumping station Towing your trailer with one or more full or nearly full tanks together with cargo you have added may exceed the GVWR of your trailer causing towing difficulties and result ing in property damage or personal injury 17 WEIGHING INSTRUCTIONS To properly weigh your recreation vehicle it should first be weighed including the tongue weight while detached from the tow vehicle This actual overall weight must be less than or equal to the GVWR for safe operation If the overall weight is greater than the GVWR some contents must be removed until maximum GVWR limitations are achieved Once the actual overall weight is determined and the recreation vehicle is within GVWR limits the following weights should be determined 1 The weight of complete recreation vehicle while attached but excluding the tow vehicle This will result in the actual weight which is exerted on all of the recreation vehicle tires This weight may be subtracted from the overall recreation vehicle weight above to determine actual
144. ve differently than you do when driving a single vehicle Practice hooking up driving backing up and braking in a safe environment with vehicles fully loaded as if for normal travel if possible or seek out professional instruction Obey all posted speed limits WARNING Be prepared to drive slower and if you must pass do so with the utmost care particularly in strong winds When being passed by or when passing semitrailers or large buses be prepared for displaced air as it can be severe enough to cause trailer sway Understand how trailer brakes tow vehicle brakes acceleration can affect your control of the trailer when you experience trailer sway as well as proper hitches and sway controls There are many excellent publications about traveling with a RV We strongly recom mend you make use of available resources at your local library the Internet or bookstore Hitches After choosing your tow vehicle it is very important to install a hitch system with weight distributing bars to accommodate your travel trailer This selection and installation should be performed by a professional hitch service which may or may not be your selling dealer Sway control s may be needed based on size and weight of travel trailer as well as your tow vehicle A Class IV weight distribution hitch package is suggested The rating of the hitch package should be equal to or greater than the trailer s GVWR and the hitch weight The very equipment that
145. vehicle Make certain your dealer is aware of the type of tow vehicle that will be used so a compatible hookup can be achieved Hookup Hooking up a travel trailer is not difficult and will become easier with practice The following procedure will help you until you become more experienced Blockthe wheels Turn the jack crank to raise the trailer tongue above the hitch ball Open the coupler latch Back the tow vehicle into the proper position Turn the jack crank to lower the coupler onto the hitch ball Close the coupler latch after it is completely seated oS a ee Install the weight distributing bars equalizers as per recommendations from the hitch supplier when required oe Remove the dolly wheel and retract the tongue jack to its maximum height Attach the breakaway cable to the tow vehicle 10 Attach the safety chains as shown in Figure 3 1 11 Plug in the 12 volt electrical connector from the tow vehicle to the trailer 12 12 The following items should be inspected prior to your journey e All lights must be in working order e The stabilizer jacks must be in the retracted position e The entrance steps must be in the retracted position e The refrigerator door should be closed and locked e All loose items must be secured e The brakes must be tested for operation prior to entering the roadway e The tire pressure must be checked and maintained per the tire pressure stamped on the tire sidewall
146. w to Operate your Radio TO RECEIVE 1 Turn the power On 2 If the Battery Low indicator is on charge the f Power amp batteries Volume Control Battery Low Light 3 Set the channel selector to the desired channel level by pressing and holding the monitor button while turning the volume control knob TO TRANSMIT 1 Turn the power to On Channel Selector up down 2 If the Battery Low indicator is on charge the batteries 3 Set the channel selector to the desired channel 4 To transmit press the Push to Talk button Speak slowly and clearly in a normal voice approximately 2 3 inches form the micro phone A built in modulation control circuit will automatically adjust the micro phone input level Ther is no need to speak loudly 5 To receive release the Push to Talk button Battery Installation Your radio comes with four nickel cadmium cells Remove the cover by releasing the clasp at the bottom of the compartment Observe the polarity symbols insid eth ebattery tray when installing new batteries Do not install different types of batteries standard alkaline or different brand rechageable 4N CAUTION Incorrect battery installation can damage the unit Battery Saver Mode Your Two Way Radio has a unique circuit designed to dramatically extend the life of your batteries Four seconds after the transmit button has been pressed the radio will switch to battery saver mode and the
147. xcessive heat which may damage the burner grates or stove top This may cause sooting which may discolor the burners or your utensils Do not leave an empty utensil or one which has boiled dry on a hot top burner The utensil could overheat and damage the utensil or the cooking appliance The front burner may have high performance capability This information is located on the data plate in the stove It is important to have the fan over the range in operation while cooking to remove warm moist air and reduce condensation also to remove potential smoke L To remove the stove top a Remove the two thumb screws from the sides of the stove top Lift the stove top clear of the burner box Replacement is a reversal of this procedure To remove the burner grates a On models with round grates squeeze opposite sides of the grate together and lift it free of the stove top Remove the stove top see step 1 above b On models with rectangular grates remove the stove top see step 1 above From the underside of the stove top remove the clips from the grates by squeezing the ends of the clips together to release the tension on the grate c Replacement is a reversal of the above procedure If any of the burner ports or the orifice are clogged carefully clean them with a toothpick Never use a wire brush or metallic item for cleaning burner ports or orifices Never use any brush which may shed bristles which may become lodged
148. y store Most states and parks have strict laws and regulations to prohibit dumping of wastes of any kind into anything other than proper disposal facilities or sewer systems Almost all privately owned parks have either a central pump facility or offer a campsite hookup of sewage You can find lists of many dump facilities throughout the United States in Woodall s Rand McNally Camp Guide Good Sam Camp Guide KOA Kampgrounds Camp Guide and various other publications Some fuel stations also have dump stations THE LP GAS SYSTEM It is because of the LP gas system that your RV has the convenience of a refrigerator stove water heater and furnace This system has containers that contain the fuel and also regulators to control the pressure of the fuel and supplies the gas vapor to the various appliances When correctly used the LP gas system is very effective and will ensure the comfort and added convenience for your vehicle This system is also potentially very dangerous and should be used with care Liquefied Petroleum LP is a product that is refined from crude oil through natural gases LP gas is a colorless and odorless gas that in the liquefied state resembles water An odorant is added as a warning agent This is usually a sulfur compound which gives the gas the rotten egg stinky skunk oil odor It is extremely important to become familiar with the odor associated with LP gas LP gas is stored in a pressurized canister in a liquid st

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