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EtherTRAK

1. GND GND Termination Termination 19 20 21 22 23 24 25 26 27 28 19 20 21 22 23 24 25 26 27 28 Soo Egggeg a o 29000 eeoooo O 20086 20000 OQ sat S EIT a sH ET GT 485 1 Middle Station End Station Screw Torque All the screw terminals on the base should be tightened to a maximum of 3 48 in lbs Section 2 RS485 Wiring 6 Section 3 Operation RS232 Mode Selection Section 4 Configuring EtherTRAK I O RM 232 SETUP Remote I O Setup Module This setup tool is recommended to initially configure each EtherTRAK and or RemoteTRAK I O module To use the setup module simply unplug any EtherTRAK or RemoteTRAK module from its base and insert the setup module into the base Note EtherTRAK and RemoteTRAK smart bases allow hot swap of live modules an exclusive SIXNET feature that makes it permissible to configure EtherTRAK and RemoteTRAK modules in live systems The EtherTRAK or RemoteTRAK module configuration you created the SIXNET I O Tool Kit program will be written into permanent memory in the module s base When the EtherTRAK or RemoteTRAK module is reinserted into its base the module will find and upload the configuration information instantly configure itself and begin scanning I O Once an EtherTRAK or RemoteTRAK module has bee
2. Term Jumper A oO 19 20 21 22 23 17 18 24 25 26 27 28 1920 21 2223 17 18 24 25 26 27 28 e99 SLVEE C 28056 ae 26006 O D200 ao 26606 O exe 7 T sH s s rower PHE BEET a ase ea O act 10 30 WOE R455 PORT ETHERNET Middle RemoteTRAK module End RemoteTRAK module S ENK no termination terminated O Tto EtherTRAK module aa terminated SSSSsssesssssssssss SSSSSSsSsssssssssss Lo ET GT 485 SIXNET Meee in usa o 12345 6 7 8 9 1011 12 13 1415 16 17 18 123456 7 8 9 10111213141516 17 18 Section 9 Ethernet Gateways 20 ET GT 485 1 Overview Power ST Bus Wiring ST Bus Wiring Guidelines ET GT ST 1 Ethernet to SIXTRAK Converter This Ethernet to SIXTRAK gateway is typically used connect one or more SIXTRAK modules to an Ethernet network Ethernet Protocols Supported Modbus TCP Open Modbus and SIXNET Serial Port Protocols Supported Modbus ASCII RTU and SIXNET Maximum number of SIXTRAK modules 20 without expander 128 using expanders Maximum number of I O 1024 Supply voltage 18 30 VDC Power Consumption less modules 2 5 watts More information can be found in the on line help of the SIXNET I O Tool Kit program This gateway operates on 18 to 30 volts DC Connect this power to terminals
3. On with a quick OFF BLINK 1 9 seconds ON 1 seconds OFF The gateway is configured and fully operational but has not received a valid request from the host for a time longer than the specified time out period A communication time out has occurred Full ON The gateway is configured fully operational and has received communication from the host device before the timeout period expired This is the desired LED indication during system operation HALF BLINK 1 second ON 1 second OFF The gateway is not adequately configured and requires a download from the SIXNET I O Tool Kit program Full OFF There is no power to the gateway or the status LED is being turned off intentionally by the SIXNET I O Tool Kit during the module loading operation Off with a quick ON BLINK 1 9 seconds OFF 1 seconds ON The gateway failed self test at initialization It will not attempt communication and should be replaced The Status LED of an I O module or gateway can be intentionally winked 10 blinks second by the SIXNET I O Tool Kit program to visually identify the module when other modules are present The Receive Data RD LED will be ON when characters are being sent out the serial port The Transmit Data TD LED will be ON when characters are being received into the serial port The activity ACT LED on an EtherTRAK gateway or I O module will flicker anytime there is traffic on the Ethernet network regardless of w
4. One wire from each sourcing field input should be bussed together and connected to terminal 17 DC One wire from each sourcing field output and or or sinking field input should be bussed together and connected to terminal 18 DC GND Refer to the wiring diagram below Set jumper W1 to match the wiring configuration of the inputs Time proportioned outputs pulse ON and OFF with a duty cycle proportional to an analog value stored in an analog output register TPO outputs are a low cost way to get smooth proportional control of heaters and other process variables Typically TPO analog output registers are assigned to the output of PID or other control logic in an ISaGRAF or other program Use the SIXNET I O Tool Kit to set pulse cycling as fast as 10 mS or as slow many minutes as your system dynamics require Each output may be configured as a TPO or ordinary discrete output Function SIXNET Registers Modbus Registers Discrete Inputs X0 X7 10001 10008 Discrete Outputs Y0 Y7 00001 00008 TPO Values AYO AY7 40001 40008 Counter Inputs AX0 AX7 30001 30008 o DC Inputs Sourcing DC Outputs DC Power Input DC GND Equivalent DC Output Circuit GND Os b Sourcing only DC DC Q17 Ethernet DOUT8 Sourcing Inpu O16 GND 10BaseT J DOUT7 Equivalent DC Input Circuits p Switches 15 DOUT6 D14 N Solid State w DOUTS F S
5. bussed together and connected to terminal 17 DC One wire from each sinking field input should be bussed together and connected to terminal 18 DC GND Refer to the wiring diagram below Set jumper W1 to match the wiring configuration of the inputs Lo Registers Function SIXNET Registers Modbus Registers Discrete Inputs X0 X15 10001 10016 Counter Inputs AX0 AX15 30001 30016 DC P t fo DC Inputs ower Inpu GND DC Equivalent DC Input Circuits GND 18 l L A DC Q17 5 Ethernet DINI6 016 b ipoe Eee DINI5 15 Switches fo DIN14 Q14 DN13 13 Duplicate DN12 O12 Connect Up Terminals DIN11 11 fto 16 Inputs _ 25 _ GND DN10 10 24 oe one jooj Sourcing be DINE 8B aie 2 RS485 to DIN 7 GND RemoteTRAK 1 0 DNS 6 ZD 23 T2 DINS 5 ey Fee M Sinking 22 m DN4 4 ran wr l neni 21 485 DINS 3 si A 3 6K S DINI Switches 20 485 DIN2 2 j 3 19 485 Gnd DNI O 1 REF 0 H Base 1 High Density Wiring O Section 4 Discrete I O Modules 11 ET 8CNT High Speed Counter Module ET 8CNT This high speed counter module has eight isolated circuits that accept pulse inputs from a variety Overview of sources including quadrature and incremental encoders Count values are reported in 16 bit analog
6. 2 and 3 Connect terminal 1 to a suitable earth ground Refer to the diagram below for ST Bus wiring This gateway can be connected to an Ethernet hub with a straight through 10BaseT Ethernet cable Use a cross wired cable if you are connecting this gateway directly to a computer or other Ethernet master device The ET GT ST 1 supports up to 128 SIXTRAK I O modules using expanders Refer to the SIXTRAK User Manual for more ST Bus wiring information RS232 Port Pin Signal 2 RD in SIXTRAK ST BUS m a User Power refer to the 3 TD out 18 30 ma SIXTRAK manual for details 4 DTR out seed ee 5 Sig GND ase Inpu gt T 7 RTS out Pot gt T 8 CTS in y vy m e er modules O 19 20 21 22 23 17 18 24 25 26 27 28 O 00000 ODOC VOCg 28080 2eeoqgo i i N Pe ST ST Enu ST ST ST ST nof ST ST A B eo c D daki a A B en c D ga AE Sa EREE CSIXTRAK ST DI 024 16 a ACT PLANT FLOOR 5232 ETHERNET Tea SIKTRAK ST BUS LNK OIRD satus 1 2 3 4 5 6 7 8 910111213141516 O TD c O OOOOOOQOOO0O0O00000 ol staus Ethernet I O Expander ow LO POWER O OC 2220002000000000008 ET
7. 8 280 we J018 input 8 Hoy 2770 3 n c 17 16 9 Load Out 260 2 N8 16 pum comet Crd 50 5 Net O 15 j Wai Bata Pie ca 240 N7 Q 14 m 4 N Q13 lt J LI Input 7 i N6 Q 12 jm Terminals ne 011 m mitg pute 3 7 18 OLN N5 10 pam l Position 170 ve NS O 9 mmm LI put S l oC Encoder N4 Q 8 pa A Q 7 p Input 4 i w N3 Q 6 m ree Input 2 230 N Q 5 m LI meu E eee 4 Out A 4 20 2 N2 O 4 p AA J sl 3 210 N2 03 as aa i 20 b Ni Q 2 pm ee Out B 190 njo pm JTUL beret i ef ae Gnd U Base Connect Up to 8 He 1 ral Universal Wiring fo Fae op Depts De ei i ay t Typical Count Rate Input Circuit Populate the appropriate load resistor unless your sensor does not require one Unter Typical Wiring Models rs Typical Position Input Circuit Optical Signois From Isolator Er 0 t o0 Up Input Chonnel A Quodroture 32 Bit Counter Detector fee Ii foo Hi Down Input Section 4 Discrete I O Modules 12 Section 5 Discrete Output Modules ET 16D02 H High Density Discrete Output Module Et 16D02 Sixteen discrete output channels each provide up to 1 Amp DC to motor contactors valves and Overview other loads Inductive surge protection is provided Each of the sixteen outputs may optionally be configured as Time Proportioned Outputs that pulse ON at a duty cycle proportional to an anal
8. QB el Dc OR 1 Sourcing AINI GND Ethernet AN8 18 Externally Powered D a Input A 10BaseT witches a AN7 Q 18 4 20 mA Transmitter 100_n jo rae AN6 Tt To GND A Eppe 2 3 6Kn IN1 z AINS ORB Pai y GND Duplicate m An4 OR Vv Terminals a AN3 H Loop Powered S REF W O CND zomo AN2 4 20 mA Transmitter 2 oc 2 oam ANI ae r To GND DC camo DINE 9 A RS485 to ii DN7 mR 24 VDC User Power GND RemoteTRAK 1 0 DINE D ae D Sinki o l npu inking BOT o DINS Q 9 Sourcing E aan i Input XOT n DIN4A Q 4 3 6Kn DIN1 Switches q 485 fi DINS O 485 ai DIN2 a Sourcing A REF m 485 Gnd DNI oo H Base High Density Wiring Connect Up to 8 DC Inputs and 8 4 20 mA Inputs Section 6 Discrete Analog Modules ET 4RTD 4DI2 U 4 RTD Inputs and 4 Discrete Inputs ET 4RTD 4DI2 Four RTD inputs provide 16 bit high resolution analog measurements Discrete inputs may be Overview wired as all sourcing or sinking An input count feature uses analog input registers to accumulate the positive transitions of each input More information on this and other features can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 4 RTD inputs 16 bit resolution 4 discrete inputs RTD Input Type Range 100 ohm platinum 200 to 850 C Discrete Input Range 12 24 VDC VAC Input Current 24
9. VDC 6 7 mA Wiring and See the wiring diagram below for RTD inputs Discrete inputs need positive DC or AC voltage Jumpers applied to an input to indicate an ON condition All channels are referenced to a common return or supply which is connected to the negative side ground or positive side DC of the DC power source One wire from each sourcing field input should be bussed together and connected to terminal 17 DC One wire from each sinking field input should be bussed together and connected to terminal 18 DC GND Refer to the wiring diagram below Set jumper W1 to match the wiring configuration of the discrete inputs Lo Registers Function SIXNET Registers Modbus Registers RTD Inputs AX0 AX3 30001 30004 Discrete Inputs X0 X3 10001 10004 Counter Inputs AX4 AX7 30005 30008 ae Des bewer input Equivalent DC Input Circuits 100 Ohm RTD Inputs GND DC DOF pet GND 18 n SA i Sourcing SuD be Input q Dor OIT 2D FSRR D Ethernet DNA 16 Li Sinking 10BaseT 3 Jumper Jumper In J DINS 15 i inputi wi er wi Z peut a DIN2 O14 Sourcing seka DIN1 n DIN1 witches DNI 13 ___j _ gt 4 Duplicate RET4 12 Aa Spree Terminals SNS4 11 25 M GND Exc4 10 ZEE Doite Ti A 4 I Dia Equivalent RTD Input Circuit RS485 to EXC3 7 RemoteTRAK 1 0 RET
10. input registers or 32 bit long registers The states of the counter inputs are also reported as discrete inputs Pulse rates up to 50 kHz are supported The counters can be reset by toggling discrete output bits Counter modes are selected using the SIXNET I O Tool Kit program More information on this and other features can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 8 discrete inputs isolated Input Voltage Range 12 24 VDC VAC Input Current 24 VDC 6 7 mA Input Wiring Screw terminal assignments are shown below For best noise immunity connect input signals using twisted wire pairs To maintain the best differential noise rejection do not connect screw terminals together at the I O base Positive DC voltage must be applied to an input to indicate an ON condition Refer to the wiring diagram below Any odd numbered input can be gated by connecting a gating signal to the next highest even numbered input For example Input 2 can gate the counter for Input 1 fe Registers Function SIXNET Registers Modbus Registers Discrete Inputs X0 X7 10001 10008 Counter Inputs AX0 AX7 or LIO LI7 30001 30008 35001 35008 Resets Y0 Y7 00001 00008 psisesiesastees 5 Proximity VOC High speed Pulse Inputs i 18 8 Sensor 17
11. zoe AN2 10 4 20 mA Transmitter TOODA 24 DC coamo AINT O 9 my To GND 6 amo GND 8 8 r GND AQUTI RS485 to k GND 7 24 VDC User Power v S RemoteTRAK 1 0 GND 6 23 12 N CND 5 CND 22 71 H AOQUT4 Z 4 21 485 iS AOUT3 Q 3 20 485 a AOUT2 2 19 485 Gnd AOUT1 1 H Base O ohna x sua onnec o High Density Wiring 456 FAA inputs dd Section 8 4 4 20 mA Outputs Analog I O Module 18 Section9 Ethernet Gateways ET GT 232 1 Ethernet to RS232 Converter ET GT 232 1 This Ethernet to RS232 gateway is typically used in one of these situations Overview e To connect an older SIXNET device such as an IOMUX or Versamux to an Ethernet network e To connect a Modbus RS232 slave device to an Ethernet network e To connect a Modbus RS232 master device such as a display to an Ethernet network e To interchange between a telephone modem and Ethernet interface Ethernet Protocols Supported Modbus TCP Open Modbus and SIXNET Serial Protocols Supported Modbus ASCII Modbus RTU and SIXNET Supply voltage 10 30 VDC 0 5 watt typical Virtual Analog Outputs 16 Virtual Discrete Outputs 16 More information can be found in the on line help of the SIXNET I O Tool Kit program Power and This gateway operates on 10 to 30 volts DC Connect this power to terminals 2 and 3 Connect RS232 Wiring terminal 1 to a suitable earth ground In many cases a straight through RS232 ca
12. 01 40016 fo Sourcing DC Outputs DC Power Input GND 18 zh DC 17 Ethernet DOUT16 16 l LoBasel ij pouT15 M15 DC GND pouT14 14 Equivalent DC Output Circuit DOUT13 O13 Sourcing only Duplicate DOUT12 Q12 Terminals DOUT11 Q 11 ya 25 GND DOUT10 10 24 DC bouts 9 solo arate pour reas DOUT8 8 Connect Up 4 SABE 46 DouT7 7 to 16 Outputs oe S RemoteTRAK 1 0 bouts Q 6 23 12 DOUTS 5 1 22 T1 DOUT4 4 21Q 485 DOUT3 3 20 485 DouT2 Q 2 19 485 Gnd pouT1 1 H Base High Density Wiring O Section 5 Discrete Output Modules 13 Section 6 ET 8DI2 8Al2 Overview Wiring and Jumpers Current Shunts I O Registers Discrete Analog Modules ET 8DI2 8A1I2 H 8 Discrete Inputs and 8 4 20 mA Inputs Eight 4 20 mA inputs provide 14 bit analog measurements Discrete inputs may be wired as all sourcing or sinking An input count feature uses analog input registers to accumulate the positive transitions of each input More information on this and other features can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 8 analog inputs 14 bit resolution 8 discrete inputs Input Range 4 20 mA analog 12 24 VDC VAC discrete Analog Input Impedance 100 ohms Note input voltage drop 2 volts at 20 mA Discrete Input Voltage Range 12 24 VDC VAC Input Current 24 VDC 6 7 mA Positive DC or AC
13. 15 30001 30016 fo 4 20 mA Analog Inputs DC Power Input GND DC GND 3 ml DC 17 MS a Ethernet ante O16 d Equivalent Circuit 10BaseT AINIS1Q15 AN j e e e a amo AN14 014 4 2 amo AINI3 013 100 n Duplicate ome aini2 012 Terminals POE AN11 Q 11 seasons GND _ Camo onnec p to 25 _GND IZ camo AINTO O10 4 20 mA Inputs v 240 _Dc 3 o AN9 9 oomo AINS 8 RS485 to 2cmmo AN7 O7 RemoteTRAK I O cameo AING Q 6 23Q 12 Som ANS O 5 Toe Externally Powered 207 2 amo g Q4 mt Ext 4 20 mA Transmitter O _ 5 ms or Instrument Output 485 A 210 485 a 3 485 T N S L E d 19 n i AIN1 To GND oop Powere ie eo l r 4 20 mA Transmitter ase pS High Density Wiring O 24 VDC User Power Section 7 Analog Input Modules 16 ET 8INS Overview ET 8INS Wiring 4 20 mA Input Jumpers Current Shunts I O Registers ET 8INS U Instrumentation Analog Input Module Eight configurable inputs provide 16 bit high resolution analog measurements More information can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 8 16 bit resolution Input Range 0 4 20 mA 62 mV to 10V JKERTBCNS thermocouples Input Impedance current 100 ohms Note input voltage drop 2 volts at 20 mA Input Impedance other ranges 200K Ohms Two input terminals are provided for each measurement channel Channel to channel isolation is pro
14. 2 6 ed Return 23 T2 sns2 5 T 5 3 Wire RTD 22 Exc2 4 Software 21 Q 485 RETI 3 2 Linearization 20 485 SNS1 2 E ave ain Wire ns Mp 19 D 485 Gna Exc 1 Unconnected Sensor oa e H Base High Density Wiring J correct Ye t4 RIR puts s xcite Section 2 RS485 Wiring 15 Section 7 ET 16AI2 Overview Current Shunts Analog Input Modules ET 16AI2 H High Density 4 20 mA Analog Input Module Sixteen 4 20 mA inputs provide 14 bit high resolution analog measurements More information can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 16 14 bit resolution Input Range 4 20mA Input Impedance 100 ohms Note input voltage drop 2 volts at 20 mA A single input terminal is provided for each measurement channel Care must be taken to externally provide a suitable instrumentation ground for these single ended input circuits Precision 100 ohm current shunts beneath the hinged access door in the wiring base pass current and maintain loop integrity even if the module is unplugged A spare shunt is provided and may be simply inserted in place of any shunt that open circuits as a result of a current overload fe Registers Function SIXNET Registers Modbus Registers Analog Inputs AX0 AX
15. GT ST SIXNET Mode in usa 1234567 8 9 1011 12 13 14 15 16 17 18 H Section 9 Ethernet Gateways 21 Section 9 Service Information Product Support Section 10 Service Information We sincerely hope that you never experience a problem with any SIXNET product If you do need service call SIXNET at 518 877 5173 and ask for Applications Engineering A trained specialist will help you to quickly determine the source of the problem Many problems are easily resolved with a single phone call If it is necessary to return a unit to us an RMA Return Material Authorization number will be given to you SIXNET tracks the flow of returned material with our RMA system to ensure speedy service You must include this RMA number on the outside of the box so that your return can be processed immediately The applications engineer you are speaking with will fill out an RMA request for you If the unit has a serial number we will not need detailed financial information Otherwise be sure to have your original purchase order number and date purchased available We suggest that you give us a repair purchase order number in case the repair is not covered under our warranty You will not be billed if the repair is covered under warranty Please supply us with as many details about the problem as you can The information you supply will be written on the RMA form and supplied to the repair department before your unit arrive
16. Gnd AIN1 1 19 moa U Base ape Universal Wiring C AF VD rusat KONAT Section 7 Analog Input Modules 17 Section 8 ET 8Al2 4A02 Overview Wiring Analog I O Module ET 8AI2 4A02 H Combined Analog Input and Output Module This module combines eight 4 20 mA analog inputs and four 4 20 mA outputs More information can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Analog Inputs 8 14 bit resolution Input Range 4 20mA Input Impedance 100 ohms Note input voltage drop 2 volts at 20 mA Number of Analog Outputs 4 16 bit resolution Output Range 4 20mA A single input terminal is provided for each input and output channel Care must be taken to externally provide a suitable instrumentation ground for these input and output circuits Lo Registers Function SIXNET Registers Modbus Registers Analog Inputs AX0 AX7 30001 30008 Analog Outputs AYO AY3 40001 40004 4 20 mA Analog Inputs DE bower Input 4 20 mA Analog Outputs CND DC GND 8 A H 7 DC 17 Ethernet AN8 16 Externally Powered 10BaseT AN7 Q 15 4 20 mA Transmitter F AN6 14 a Equivalent 4 20 mA Equivalent 4 20 mA Teme ans 13 Bat Input Circuit Output Circuit Duplicate 2 oao AN4 12 pt DC Terminals voam AINS O11 Loop Powered m2 25 GND H
17. Refer to the diagrams below for connection details RS232 Wiring ST CABLE PF Gateway DTE Cable for ET GT ST 1 to PC RS232 Port kS2532 Port g COM Port DTE Plant Floor Port COM Port DTE Plant Floor Port Pin Sig nal Female DB25 Female DB9 Female DB9 Female DB9 DCD out OOE eae 22 gt P lt 3 2 TD out a ela 3 P gt lt 2 5 RD in 4 RTS gt CTS Cg 5 GND GND 5 4 DI out 5X5 7 7 ee 5 Sig GND 7 ano GND 5 B cts RTS 7 6 a 6 DSR 1 RSLD T 9 Ve 20 DTR 6 DSR This cable is optionally available from SIXNET Section 2 Ethernet RS485 Wiring 5 RS485 Wiring The RS485 party line consists of two signal wires and a communications ground wire It is Guidelines recommended that the RS485 ground terminals of all stations be connected together and should not be connected to any panel ground or earth ground point The RS485 port of each Remote TRAK module is isolated from the module s internal circuitry local power source and T O wiring to improve communications reliability It is recommended that a maximum of 32 RemoteTRAK modules be connected on any RS485 party line and that the termination jumper be installed on the last module on each end of the RS485 network Limiting the cabling to two network arms segments radiating from the master controller will yield the best signal results
18. Sixnet DistributedlIO ETxxx user D801 SIXNET lose 222 pienas me eh NG ETHERTRAK EIEII ATTIN DO badda ooo DODAO Ether RAK Ethernet Distributed I O Contents at a Glance Section 1 General Information RM PS 024 01F 3 Section2 Ethernet RS232 RS485 Wiring RemoteTRAK EtherTRAK Expansion 5 Section3 Configuration Tools RM 232 SETUP and Windows Tools 7 Section 4 Discrete I O Modules ET 8DI2 8DO2 H ET 16DI2 H ET 8CNT 10 Section5 Discrete Output Module ET 16D02 H 13 Section6 Discrete Analog Modules ET 8DI2 8AI2 H ET 4RTD 4DI2 U 14 Section 7 Analog Input Modules ET 16AI2 H ET 8INS U 16 Section8 Analog I O Module ET 8AI2 4A02 H 18 Section9 Ethernet Gateways ET GT 232 1 ET GT 485 1 ET GT ST 1 19 Section 10 Service Information Service Information and Product Support 22 eW us CE Class I Division 2 Groups A B C and D Hazardous Locations SIXNET Box 767 e Clifton Park NY 12065 USA e 1 518 877 5173 FAX 1 518 877 8346 support sixnetio com PROTECTED TECHNOLOGY POLICY SIXNET protects your investment in SIXNET systems with long term planned technology and our unique Protected Technology Policy We will continue to support the specified capabilities of standard SIXNET products for at least five years We plan each product improvement and new feature to be upward compatible with existing designs and installations Our goals are to make each new software release bring new power to y
19. VersoTRak a Mini VersoaTRAK RTU E TENTENE INA SABRI ETRE RATERS a Using EtherTRAK I O as Expansion I O for a VersaTRAK RTU R5252 or RS485 99 Any Device that supports 7 a Modbus or Qfrower AS EN Sa SIXNET i 9 isk Protocol ojo Ethernet to RS232 PLC RTU Gateway Controller Display o ET GT 232 SIXNET wose in ush and more r Typical ET GT 232 Connection RS232 Port Pin Signal 2 RD in SIXTRAK ST BUS ms User Power refer to the 3 TD_out 18 530 ma SIXTRAK manual for details 4 DTR out ead oak 5 Sig GND asel Inpu ___ o ae 7 RTS out Port al 8 CTS in T YY roe er modules lO 19 20 21 22 23 17 18 24 25 26 27 28 O 00000 SY VYOReg ooo oo 2220200 Q J BI A Eng ST ST Baw ST ST meg pen ST ST TR X AlB foo c D A B sno c D oa j e HERRAR CSIXTRAK ST DI 024 16 O act PUNT FLOOR RS232 ETHERNET Te SOAK ST BUS O LNK O RD satus 1 234567 8 910111213141516 6 eax Ethernet I O Expan
20. XNET be liable for any loss of profits loss of use of facilities or equipment or other indirect incidental or consequential damages These products must not be used to replace proper safety interlocking No software based device or other solid state device should ever be designed to be responsible for the maintenance of consequential equipment or personnel safety In particular SIXNET disclaims any responsibility for damages either direct or consequential that result from the use of this equipment in any application Note All information in this document applies to Ether TRAK I O modules and gateways except where otherwise noted Refer to the SIXNET I O Tool Kit software online help systems for detailed product specifications and configuration settings EtherT RAK manual doc Last Revised August 2001 Section 1 Overview Section 1 General Information This manual will help you install and maintain EtherTRAK I O and gateways In summary wiring for power communications and I O is connected to each module s base Then setup choices are entered using the SIXNET I O Tool Kit software and the system will be ready to run Shown below are some typical system configurations using EtherTRAK I O Ethernet Hub Vs fT SEE RT BOARS 0 Coo n ei C ELEAN ia LELTE 1 FP CO COM Greer ee RETR Lenz 2 eA Se Distribute Elbe TERAK and RemoteTRAr modules dhousonds of fesi from o PO SIXTRAK Gokewny
21. ble or you are plugged into the wrong port on your hub switch e Try to ping the gateway Ping is a utility that comes with your PC Start an MSDOS prompt and type ping followed by the IP address of the gateway and then hit lt CR gt For example ping 10 1 0 1 do not type the quotes If you get an unknown command error then you will need to install the TCP IP Ethernet protocol on your computer If you get destination unreachable then make sure the gateway s IP address is valid with respect to the IP address and subnet mask of your computer If you get request timeout then check all the items above Note Information on Ethernet networking can be found in the online help system for the SIXNET I O Toolkit 5 Once you establish that you can communicate with the module gateway from the Remote I O Tool Kit you then should attempt to communicate with your device using your master software i e KepServer Citect Intellution etc The ET GT 232 1 and ET GT 485 1 converters have a reset button that can be used to restore the RS232 or RS485 port to factory defaults This should only be necessary if the settings for the serial port are unknown or cannot be determined The reset button is accessible through a small hole in the cover just to the right of the DC power terminals To reset the serial port insert a paper clip into the hole Depress and hold the button until the Status LED begins to blink This wil
22. ble such as the SIXNET VT CABLE MDM can be used to connect the RS232 port of this gateway to a SIXNET or Modbus serial device This gateway can be connected to an Ethernet hub with a straight through 10BaseT Ethernet cable Use a cross wired cable if you are connecting this gateway directly to a computer or other Ethernet master device Ife Registers The ET GT 232 1 has sixteen virtual discrete output registers and sixteen virtual analog output registers These are provided so that a master RS232 Modbus device such as a display can pass register values over Ethernet to a computer or other device Function SIXNET Registers Modbus Registers Discrete Outputs YO Y15 00001 00016 Analog Outputs AYO AY15 40001 40016 RS232 Port Pin Signal 1 DCD out 2 RD out 3 in 4 DTR in 5 Sig GND 6 DSR out ea fag BTS ie itoaeeer m pi 9 RI out co ss cwo EO E olene BEE SRA lel OJ AcT WART ET en OQ LNK ORD ojm Ethernet to RS232 Gateway O er ct 232 SIXNET ose in usa Section 9 Ethernet Gateways 19 ET GT 485 1 Ethernet to RS485 Converter ET GT 485 1 This Ethernet to RS485 gateway is typically used in one of these situations Overview e To connect one or more Modbus RS485 slave devices to an Ethernet network e To connect a Modbus RS485 master device such as a display to an Ethernet network e To c
23. der 9 0000000000000000 z ae LO POWER O Q eaeoaooooaooaaoaoaa a ET GT ST SIXNET Mode in usa 123456 7 8 9 1011 1213 1415 16 17 18 TJ 7 Typical ET GT ST 1 Connection General Information 3 General Specifications DC Power Overview Section 2 These general specifications apply to all EtherTRAK I O modules More detailed product specifications may be found in the online help system of the SIXNET I O Toolkit configuration utility Supply Voltage 10 30 VDC 1 2 Watt typical per module 48 mA 24 VDC varies by module and load RS485 Expansion Connect up to 32 RemoteTRAK modules or Modbus devices using RS485 Ethernet Isolation 1200 Volts RMS for 1 minute Operating Temperature 30 to 70 C Storage Temperature 40 to 85 C Humidity 5 to 95 non condensing Protocols Supported Modbus TCP SIXNET Universal Note 1 EtherTRAK gateways do not convert protocols If a gateway s serial port is configured for Modbus Passthru protocol then you must communicate to the gateway over Ethernet with Modbus TCP or Modbus UDP If the gateway s serial port is configured for SIXNET Passthru protocol then you must communicate to the gateway over Ethernet with the SIXNET protocol EtherTRAK modules can be powered from the same DC source that is used to power your I O devices No separate power supply is required Typically 10 to 30 VDC power is applied to terminals 24 and 25 on the base of each module Refer to the upcomi
24. details Here are the basic steps for configuring an EtherTRAK I O module or gateway 1 Connect DC power to the module or gateway 2 Connect an Ethernet cable to the module gateway Use a straight through cable if you are connecting to an Ethernet hub or switch Use a cross wired cable if you are connecting directly to a PC Make sure the LNK LED on the module gateway is on solid not blinking 3 Run the SIXNET I O Tool Kit You can use the Plug amp Play Wizard to define the parameters for the module gateway Be sure to do the following e Choose an IP address that is appropriate for your network See the help file for details e Enter in the serial number that is printed on a label on the module gateway e Choose a station slave number for the module gateway that is unique from other modules gateways and the device you are interfacing to e Select the appropriate RS232 or RS485 com parameters protocol baud rate etc to match the device that you are interfacing to 4 Once you ve completed the wizard save your project file Go to the Device menu and choose the appropriate communication device Then go to the Operations menu and select Load This should set the IP address in the module gateway and then load down your other parameters If this load fails for some reason here are some items to check e Make sure the LNK LED is on solid If it is off or blinking then a typical cause is a bad cable an incorrect ca
25. hom the network messages are intended for The link LNK LED will be ON whenever a valid link to another Ethernet device is detected The best troubleshooting tools for EtherTRAK gateways and I O modules are the Status ACT and LNK LEDs on each module Each EtherTRAK Status LED indicates the health of the module and also the status of communication from the host device You can use the Wink feature to provide continuous transmission to an EtherTRAK gateway Note that an EtherTRAK gateway or T O module does not send a reply in response to a Wink command RS485 Wiring 9 Section 4 ET 8DI2 8DO2 Overview Wiring and Jumpers TPO Feature 1 0 Registers Discrete I O Modules ET 8DI2 8DO2 H ET 16DI2 H 8 Discrete Inputs and 8 Discrete Outputs 16 Discrete Inputs This module provides one terminal for each input or output channel All inputs may be wired as sourcing or sinking Outputs are wired in a sourcing power switching configuration only An input count feature uses analog input registers to accumulate the positive transitions of each input More information can be found in the on line help in the SIXNET I O Tool Kit program Number of Channels 8 discrete inputs 8 discrete outputs ET 8DI2 8DO2 only Input Voltage Range 12 24 VDC VAC Input Current 24 VDC 6 7 mA Output Voltage Range 10 30 VDC Maximum Count Rate 100 Hz 6000 minute each input plus selectable 2KHz 120 000 minute mode for input 1 only
26. l take approximately three seconds Once the blinking begins release the button After approximately two seconds the blinking will stop At this point the port will have been reset RS485 Wiring 8 EtherT RAK LEDs I O Module Status LED Gateway Status LED Status LED Wink Feature Gateway TD RD LEDs ACT LNK LEDs Section 2 Every EtherTRAK I O module or gateway has a number of LEDs These LEDs can be useful for system diagnostics These LEDs can be observed in the following states On with a quick OFF BLINK 1 9 seconds ON 1 seconds OFF The module is configured and fully operational but has not received a valid request from the host for a time longer than the specified time out period A communication time out has occurred Full ON The module is configured fully operational and has received communication from the host device before the timeout period expired This is the desired LED indication during system operation HALF BLINK 1 second ON 1 second OFF The module is not adequately configured and requires a download from the SIXNET I O Tool Kit program Full OFF There is no power to the module or the status LED is being turned off intentionally by the SIXNET I O Tool Kit during the module loading operation Off with a quick ON BLINK 1 9 seconds OFF 1 seconds ON The module failed self test at initialization It will not attempt communication and should be replaced
27. lma DC Out O oooooooooaoooooooooooo 1234567 8 9 101112131415 16 17 18 O Neutral H J DC Out P Chossis Defao Extra Terminals for Instrumentation Loops Field Devices and More Wiring Base RS485 Wiring 4 Section 2 Ethernet RS232 RS485 Wiring Gateway Ethernet Wiring EtherTRAK gateways communicate with a master device such as a PC SIXTRAK Gateway or VersaTRAK RTU using 10BaseT Ethernet media Electrical isolation is provided on the Ethernet port for increased reliability Please follow normal Ethernet wiring practices when installing EtherTRAK gateways ET GT 232 1 RS232 Wiring The RS232 port on the ET GT 232 1 is a female DB9 that follows the DCE pin out convention Refer to the diagrams below for connection details VI CABLE MDM Gateway DCE Cable for ET GT 232 1 to RS232 Port RSZO Z POR on PC SIXTRAK gateway or VersaTRAK RTU gt RS232 port on PC VT MODEM Pin Signal SIXTRAK or VersaTRAK RS232 Port 1 Female DB9 Male DB9 2 DCD out DCD 1 6 lt 1 DCD RD out RD 2 lt 2 RD Bs TD in mT 3y a D 4 DIR in DTR 4 gt 4 DTR S Sig GND GND 5 lt 5 GND 6 DSR oul DSR 6 lt _X 6 DSR S in RTS 7 gt O7 RTS 8 CTS out cts 8 6 8 CTS 9 RI 9 amp 6 lt 9 RI KI out This cable is optionally available from SIXNET ET GT ST 1 The RS232 port on the ET GT ST 1 is a female DB9 that follows the DTE pin out convention
28. n configured with an appropriate station address and IP address EtherTRAK only modified configuration data can be downloaded through the Ethernet port or RS485 port into the module base More information on the Remote I O Setup Module can be found in the online help system of the SIXNET I O Toolkit Connect the setup module to your Windows PC using a standard SIXNET ST CABLE PF RS232 cable Only the transmit TD receive RD and common return GND signals are actively used The RS232 port on this configuration tool is electrically isolated to protect your computer in the event of field wiring errors The setup module runs on the DC power connected to terminals 17 and 18 of the module base it is plugged into No other connections are required I O wiring can be left undisturbed This module always communicates to the host PC at 9600 baud with no parity and eight data bits Be sure to select Use Setup Module s Settings as the communication device selection in the SIXNET I O Tool Kit program Etherne 1o Po Ethernet Hub Ls Core rr Tr ALALE EHHIS T Ck Discrete I O Modules 7 SIXNET I O Tool Kit Reset Button ET GT 232 ET GT 422 Section 2 EtherTRAK and Remote TRAK modules are configured using the SIXNET I O Tool Kit software Configuration parameters are written over Ethernet RS485 or RS232 setup module only into permanent memory in the module s base Refer to the SIXNET I O Tool Kit help for
29. ng wiring diagram for each module for power connections Note The ET GT ST 1 operates on 18 to 30 VDC Refer to Section 9 for wiring details The RM PS 024 01 can be used to power your EtherTRAK modules instrumentation loops and other devices It operates on 85 264 VAC 47 63 Hz or 120 370 VDC and outputs 24 VDC at up to 1 A Refer to the figure below for the proper power connections Tighten the screw terminals to a maximum of 3 48 in lbs Optional Auxiliary Line Optional gt DC O 2 VS QULP DC Power Input AC Line Auxiliary soc gpicaly io CND ADE Power Neutral DC Input gt OC OND ee TRAK R O Chossis Hoc ono O amp pal Input Neutral gt DC GND OF Ether loc cno b D IN OR Chassis gt gt a gt Chassis Modules oc cno H DC GND B s Q 19 20 21 22 23 17 18 24 25 26 27 28 N Ol oct Out Hee eo OR Extra Terminals 20000 ao aoooo O A D Dc out H Hoc en O for 4 20 Loops Hoc en O Field Devices Z Auxiliary oC HEH Hoc cvo O Q TA a Power Input DC GND Wi PPT pee Remote I O Power Supply 24 M OC In DC GND POWER DC Out O EH DC Out RM PS 024 01 24 VOC Pomer Supply SIXNET wose in usa AC Power Input 0C Out Bl D0C Out H ROl H H DC Out O
30. og output register value Typically these TPO outputs are controlled by a PID loop or other process algorithm in a control program More information can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 16 discrete outputs connected to a common DC source Output Voltage Range 10 30 VDC Max Load per Output 1 Amp Max Load per Module 8 Amps Max Inrush Current 5 Amps for 100 mS Wiring A single terminal is provided for each output channel All outputs are powered from the DC power terminal All channels are referenced to a common return which is connected to the negative side ground of the DC power source TPO Feature Time proportioned outputs pulse ON and OFF with a duty cycle proportional to an analog value stored in an analog output register TPO outputs are a low cost way to get smooth proportional control of heaters and other process variables Typically TPO analog output registers are assigned to the output of PID or other control logic in an ISaGRAF or other program Use the SIXNET I O Tool Kit to set pulse cycling as fast as 10 mS or as slow many minutes as your system dynamics require Each output may be configured as a TPO or ordinary discrete output Ife Registers Function SIXNET Registers Modbus Registers Discrete Outputs YO YI5 00001 00016 TPO Values AY0O AY15 400
31. onnect RemoteTRAK modules to an Ethernet network Ethernet Protocols Supported Modbus TCP Open Modbus and SIXNET Serial Protocols Supported Modbus ASCII Modbus RTU and SIXNET Supply voltage 10 30 VDC 0 5 watt typical Virtual Analog Outputs 16 Virtual Discrete Outputs 16 More information may be found in the on line help of the SIXNET I O Tool Kit program Power and This gateway operates on 10 to 30 volts DC Connect this power to terminals 2 and 3 Connect RS485 Wiring terminal 1 to a suitable earth ground Refer to the diagram below for RS485 wiring This gateway can be connected to an Ethernet hub with a straight through 10BaseT Ethernet cable Use a cross wired cable if you are connecting this gateway directly to a computer or other Ethernet master device Lo Registers The ET GT 485 1 has sixteen virtual discrete output registers and sixteen virtual analog output registers These are provided so that a master RS485 Modbus device such as a display can pass register values over Ethernet to a computer or other device Function SIXNET Registers Modbus Registers Discrete Outputs Y0 Y15 00001 00016 Analog Outputs AY0O AYI5 40001 40016 10 30 vpc RS485 Port Co Input ke vy mh A Term Jumper J 3 J
32. our SIXNET systems and have every existing feature applications program and data file continue to work We protect your investment even further with a liberal five year trade in policy Exchange standard products for upgraded versions of the same product to take advantage of new features and performance improvements at any time for five years A prorated trade in allowance will be given for your existing equipment SIXNET protects your long term productivity with state of the art planned technology and continued support STATEMENT OF LIMITED WARRANTY Digitronics SIXNET SIXNET manufacturer of SIXNET products warrants to Buyer that products except software manufactured by SIXNET will be free from defects in material and workmanship SIXNET obligation under this warranty will be limited to repairing or replacing at SIXNET option the defective parts within one year of the date of installation or within 18 months of the date of shipment from the point of manufacture whichever is sooner Products may be returned by Buyer only after permission has been obtained from SIXNET Buyer will prepay all freight charges to return any products to the repair facility designated by SIXNET SIXNET further warrants that any software supplied as part of a product sale except obsolete products will be free from non conformances with SIXNET published specifications for a period of 90 days from the time of delivery While SIXNET endeavors to improve the featu
33. res and performance of software associated with its products no effort on the part of SIXNET to investigate improve or modify SIXNET software at the request of a customer will obligate SIXNET in any way For the convenience of existing customers SIXNET continues to supply certain products that are classified as obsolete No warranty on the software features of these products is stated or implied and SIXNET specifically is not obligated to improve the design of these products in any way Information about the status of any product is available upon request and customers are advised to inquire about the status of older products prior to making a purchase This limited warranty does not cover losses or damages which occur in shipment to or from Buyer or due to improper installation maintenance misuse neglect or any cause other than ordinary commercial or industrial applications In particular SIXNET makes no warranties whatsoever with respect to implied warranties of merchantability or fitness for any particular purpose All such warranties are hereby expressly disclaimed No oral or written information or advice given by SIXNET or SIXNET s representative shall create a warranty or in any way increase the scope of this warranty This limited warranty is in lieu of all other warranties whether oral or written expressed or implied SIXNET s liability shall not exceed the price of the individual units which are the basis of the claim In no event shall SI
34. s This helps us to provide you with the best service in the fastest manner Normally repairs are completed in two days Sometimes difficult problems take a little longer to solve If you need a quicker turnaround ship the unit to us by air freight We give priority service to equipment that arrives by overnight delivery Many repairs received by mid morning typical overnight delivery can be finished the same day and returned immediately We apologize for any inconvenience that the need for repair may cause you We hope that our rapid service meets your needs If you have any suggestions to help us improve our service please give us a call We appreciate your ideas and will respond to them For Your Convenience Please fill in the following and keep this manual with your SIXNET system for future reference P O Date Purchased Purchased From To obtain support for SIXNET products call SIXNET and ask for applications engineering Our phone numbers are 1 518 877 5173 Office 1 518 877 8346 Fax e mail support sixnetio com Our mailing address SIXNET 331 Ushers Rd P O Box 767 Clifton Park NY 12065 Service Information 22
35. vided This module has a 4 20 mA input enable jumper for each channel Set each jumper to match the desired input as shown in the diagram below The jumper setting must match the range selection in the SIXNET I O Tool Kit Precision 100 ohm current shunts beneath the hinged access door in the wiring base pass current and maintain loop integrity even if the module is unplugged A spare shunt is provided and may be simply inserted in place of any shunt that open circuits as a result of a current overload Function SIXNET Registers Modbus Registers Analog Inputs AX0 AX7 30001 30008 fo Instrumentation Inputs INPUT EO Cx SELECT 4 20 VOLT we 1Q18 lee toe N C 17 Connect Up to 8 4 20 mA Ethernet AN8 Q 16 Voltage or Thermocouple Inputs Equivalent Circuit eee oo CM AINe Q15 TAN OE AIN7 4 DC E AIN7 Q13 a 100 L comm AING O12 200K p68 Jumper oO DC Power Input emo AIN6 11 Strain Gage AIN14 25 o m AN5 10 or Bridge Circuit 24D AN5 O 9 Jumper 1 to 2 for 4 20 mA Range omm AINA 8 RS485 to cmo A O7 DC Voltage RemoteTRAK O mmm AN3 6 a i 23 Q T2 a Sy Ds gt ermocouple 4 220l amo anz O 4 KR Externally Powered 21 Q 485 AIN2 3 4 20 mA Transmitter mac RA ene ieaz i ANI A A EN A ASE 485
36. voltage must be applied to an input to indicate an ON condition All channels are referenced to a common return or supply which is connected to the negative side ground or positive side DC of the DC power source One wire from each sourcing field input should be bussed together and connected to terminal 17 DC One wire from each sinking field input should be bussed together and connected to terminal 18 DC GND Refer to the wiring diagram below Set jumper W1 to match the wiring configuration of the discrete inputs A single input terminal is provided for each analog input channel Care must be taken to externally provide a suitable instrumentation ground for these single ended input circuits Precision 100 ohm current shunts beneath the hinged access door in the wiring base pass current and maintain loop integrity even if the module is unplugged A spare shunt is provided and may be simply inserted in place of any shunt that open circuits as a result of a current overload Function SIXNET Registers Modbus Registers Analog Inputs AX0 AX7 30001 30008 Discrete Inputs X0 X7 10001 10008 Counter Inputs AX8 AX15 30009 30016 DC Inpu fo DC Power Input S 4 20 mA Analog Inputs GND DC Equivalent DC Input Circuits Equivalent 4 20 mA Circuit DC GND
37. witch 1 Q13 3 6K Duplicate DOUT4 DIN1 O12 Terminals DOUT3 11 25 _GND DOUT2 REF 10 24 DC DOUT1 8 DINS RS485 t DIN7 co RemoteTRAK O DING 230 DINS 220 DIN4 210 DINS Switches 20 DIN2 Jumper b L of wi 3 6K DINI Sourcing 19 485 Gnd H Base High Density Wiring DIN1 Section 2 SSssssssg NU ARUANA REF o Connect Up to 8 DC Inputs and 8 DC Outputs RS485 Wiring 10 ET 16DI2 H High Density Discrete Input Module ET 16D12 This module provides sixteen input channels Inputs may be wired as all sourcing or sinking An Overview input count feature uses analog input registers to accumulate the positive transitions of each input More information on this and other features can be found in the on line help supplied with the SIXNET I O Tool Kit program Number of Channels 16 discrete inputs connected to a common source Input Voltage Range 12 24 VDC VAC Input Current 24 VDC 6 7 mA Wiring and Positive DC or AC voltage must be applied to an input to indicate an ON condition All channels Jumpers are referenced to a common return or supply which is connected to the negative side ground or positive side DC of the DC power source One wire from each sourcing field input should be

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