User manual
Contents
1. gt Since the equipment is not a safety component according to the EC machine directive a plausibility test of the measuring system values has to be performed through the downstream control A WARNING gt Itis compulsory for the operator to incorporate the equipment into their own safety system NOTICE gt The following uses are especially prohibited in environments with an explosive atmosphere of the Zones 0 1 20 and 21 for medical aims commissioning of the equipment if the nameplate is no longer readable or is completely missing Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 11 of 28 Basic safety instructions Relectronic 2 6 Warranty and liability The General terms and conditions Allgemeine Geschaftsbedingungen of the company TR Electronic GmbH apply in general This will be available to the operator with the contract confirmation or conclusion at the latest Warranty or liability claims with regards to personal and property damage are excluded if they are the result of one or more of the following causes e Non intended use of the equipment e Improper assembly installation commissioning programming maintenance or dismantling of the equipment e Improperly executed work on the equipment by unqualified personnel e Operating of the equipment in the presence of technical defects e The performanc2. EMC EN 61000 6 2 2005 AC 2005 i i mi Immunity Industrial environments EN 61000 6 3 2007 A 1 2011 Generic standards Electromagnetic compatibility EMC Emissions Commercial environments EN 60079 0 2009 Explosive atmospheres Part 0 Equipment General requirements Explosive atmospheres EN 60079 15 2010 i F a ee Part 15 Equipment protection by type of protection n EN 60079 31 2009 Explosiveatmospheres an Part 31 Equipment Dust ignition protection by enclosure t Other applied standards Explosive atmospheres Part 14 Electrical installations design selection and erection DIN EN 60529 2000 Degrees of protection provided by enclosures IP code DIN EN 60079 14 2012 lhe products are marked additionally with the following characteristics on the name plate 113G Ex nAc IIC T6 X 13D Ex tc IIIC T85 C IP64 X The technical documentation is completely present The operating manual for the measuring system is available Trossingen 18 07 2013 Fn cHe Thanassakis Andreas Business Management TR ECE KE DGB 0327 01 D0C Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 27 of 28 Annex 8 2 Accessories 4900 00101 Info Switchboard module PT TR V T GB 0020 490 00105 Info Switchboard module PT 15 2
3. All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 19 of 28 Technical data Relectronic 4 5 2 Ex labeling dust II 3D Ex tc IIIC T85 C IP64 X amp II 3D Ex tc ill C T85 C IP64 X special conditions Type of protection Temperature Subgroup IEC CENELEC Group IEC CENELEC Ignition protection type IEC CENELEC Labeling IEC CENELEC Device category ATEX Device group ATEX Ex labeling ATEX Device QrOUP csssecceseceeeeeeeseeeeeeeeeeeseeeneas Il potentially dust explosive areas Device CAtCQOLY 22cccececeseeeeteeeeseeeneeeeetees 3D Zone 22 adequate safety with normal operation Ignition protection type cseeeeeeeeee tc Protection by enclosure with adherence to the type of protection and within the surface temperature limits Ex atmosphere cannot be ignited GIOUD PE E eee tales Ill potentially dust explosive areas SUDQTOUDD on eeececccetecesneeeneeeeeeeeessneenseeeeeeeeas C Type of dust conductive dust TeMperature esccsseccsseeeceseeeeeeeeeseeeeeseees T85 C max enclosure surface temperature lt 85 C 2 Protection ClaSS scssssssssessseseeseees IP64 Degrees of protection provided by enclosures according to DIN EN 60529 Special CONItIONS ccesecseeeeeeeeeeeees X see chapter 2 12 on page 15 2 Observe instructions for plug connections mating plugs see chapter 2 12 on page 15 TR Electronic GmbH 2013 All Rights Reserved Printed in the Fede
4. BA GB 0103 01 07 18 2013 Relect ronic Basic safety instructions 2 8 Personnel selection and qualification basic obligations 2 8 1 Electrical installations design device selection and erection The project development of electrical systems the selection of the devices and the installation in potentially explosive atmospheres may only be performed by persons whose training includes instruction in various types of ignition and installation techniques applicable regulations and prescriptions as well as general principles of the Zone classification The persons must have the relevant competence for the type of work to be performed The personnel must regularly undergo corresponding further training or courses For definitions on the knowledge expertise and competence of the responsible persons manual workers and planners the IEC 60079 14 or DIN EN 60079 14 standards are to be additionally consulted suppliers e g Beuth Verlag GmbH VDE Verlag GmbH 2 8 2 Inspection maintenance and repair The inspection maintenance and repair of electrical systems in potentially explosive environments may only be performed by experienced personnel who have also gained knowledge on the various types of ignition and installation procedures the requirements of the IEC DIN EN 60079 17 standard relevant national provisions and company regulations for the system as well as on the general principles of the Zone classification during their t
5. ddaa aeaieie aa aaa ada daa daa daaa 26 e OTA Eee E E E E EA 27 8 1 EC declaration of conformity cece cee ee ceee cece eeeeeee cae eecaaeeeceeeseaeesaeeeesaaeseeeeeseaeeesaeetiaeeneaes 27 BS PACCOSSOMOS a i aug 2s uecee ca T aquen ys aguas pager E agua eed agcersehasctveee aguenads 28 8 2 1 Interface specific user MANUAI cceececeeeeeeeeeeeeeeeceeeeeeaeeeeaaeseeeeeeeeeeesaeeeeaeeteaes 28 TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 4 of 28 TR ECE BA GB 0103 01 07 18 2013 TRelectronic Amendment index Amendment index First edition 06 07 13 oo Working temperature 70 C to 60 C 07 18 13 01 Surface temperature dust 80 C to 85 C Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 5 of 28 General TRelectronic This User manual contains all relevant explosion safety information and includes the following topics Basic safety instructions Intended use Product description Technical data Explosion protection characteristics Assembly Since the documentation has a modular structure this User manual represents a supplement to the other documentation such as for example product data sheets dimensional drawings and leaflets etc The User manual is included but can also be ordered separately 1 1 Scope This User manual appl
6. the centring of the shaft Attachment to the machine takes place via a clamp flange 1 ATEX conformant coupling 2 Clamp flange 3 Centring collar Principle Figure 2 Clamp flange assembly TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 22 of 28 TR ECE BA GB 0103 01 07 18 2013 electronic Assembly 5 1 3 Fixing clamps assembly The centring collar with proper fit assures the centring of the shaft Attachment to the machine takes place via 2 fixing clamps which are mounted with 4 bolts 1 ATEX conformant coupling 2 Machine 3 Centring collar 4 Fixing clamps 2x Principle Figure 3 Fixing clamps assembly Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 23 of 28 Assembly Relectronic 5 1 4 Servo clamps assembly The centring collar with proper fit assures the centring of the shaft Atachment to the machine takes place via three servo clamps 1 ATEX conformant coupling 2 Machine 3 Centring collar 4 Servo clamps 3x Principle Figure 4 Servo clamps assembly TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 24 of 28 TR ECE BA GB 0103 01 07 18 2013 electronic Equipotential bonding conductor Connection 6 Equipotential bonding conductor Connecti
7. ECE BA GB 0103 01 07 18 2013 Relect ronic Basic safety instructions 2 4 Intended use The equipment is used for the detection of angular movements as well as the processing of the measurement data for a downstream control through industrial process and control procedures The equipment is a fixed installation device for use in the Ex Zone 2 potentially gas explosive areas Il 3 G device protection level Gc or 22 areas with combustible dust II 3 D device protection level Dc The assembly takes place through the established attachment possibilities The electrical data provided on the nameplate as well as the device category temperature class etc for the place of use are to be observed The operating temperature range of the equipment is 20 C to 60 C Intended use also includes e observation of all instructions contained in this User manual and in the interface specific user manual e observation of the nameplate and possible prohibition or instruction labels on the equipment e observation of the supplementary documentation e g the accompanying product sheet connector assignments etc e observation of the machine or system manufacturer s operating manual e operating of the equipment within the limits indicated in the technical data User manual interface specific user manual 2 5 Non intended use Risk of death bodily injury or damage resulting from non intended use of the equipment
8. R V THGB 0060 Info USB PC Adapter V4 TR E TI DGB 0074 Info Fixing clamps Servo clamps TR V TI GB 0400 490 01001 D silihi l i I sihi Software and Support DVD GSD EDS type and XML files Documentation Programming Software Driver 8 2 1 Interface specific user manual Document No Description TR ECE BA DGB 0067 Absolute Encoder Series Cxx 65 with SSI interface Relectronic TR ECE BA DGB 0084 Absolute Encoder Series Cxx 65 with analog interface TR Electronic GmbH 2013 All Rights Reserved Page 28 of 28 TR ECE BA GB 0103 01 Printed in the Federal Republic of Germany 07 18 2013
9. Rotary Linear Encoders Motion Encoders Translation of the original manual Il 3 G Ex nAc IIC T6 X Il 3 D Ex tc IIIC T85 C IP64 X User manual Explosion protection enclosure AEV65 with integrated measuring system series CEV65 2 t ww Q 2 O TR ECE BA GB 0103 01 07 18 2013 Relectronic TR Electronic GmbH D 78647 Trossingen Tel 0049 07425 228 0 Fax 0049 07425 228 33 E mail info tr electronic de http www tr electronic de This manual including the therein contained images is protected by copyright Third party usage of this manual which deviates from copyright provisions is prohibited Reproduction translation as well as electronic and photographic archiving or modification requires the author s written authorization Infringements will lead to liability for damage compensation The right to amendment is reserved The right to make any changes in the interest of technical progress is reserved Document information Edition Rev Date 07 18 2013 Document Rev No TR ECE BA GB 0103 01 File name TR ECE BA GB 0103 01 DOC Author MUJ Cursive or bold text represents the title of a document or is used for emphasis Courier text shows text which is visible on the display or screen as well as software menu selections lt gt refers to keys on your computer keyboard e g lt RETURNS gt TR Electronic GmbH 2013 All Rights Reserved Pr
10. aeeeeaeeee 17 4 3 Environmental conditons essesi a EER natin esodlanncveedanen 17 4 4 Enclosure materials sessa iesieta iki san N stictilady EE A S 18 4 5 Explosion protection characteristics cccccccccceeceeeeeecceeeeeseeeeeceeeeeaaeeeeaeeeceeeesaeeseaeeeeaeeee 19 4 5 1 Ex labeling GAS ccceeccececceeeeeeceaeceeeeee cae eeeaaeseeaeeseaeeeeeeeeeaaesdeeeeseeeesaeeseaeeeeaaeeee 19 4 5 2 Ex laDGlinG QUST ciierecs cine cecciane Sec ciies datesddncece ARAR AAE ARREA 20 SASSOMD Y aes cose seca as cece cacao twas cee AE a al eel eee eat 21 5 1 Sold SM AM erener ar A RE EER TEE A EEEE OEE AEAEE 21 5 1 1 Flange assembly ssc cay csecans vitae cd ycien vis iatea A vasteaks oltees Aiaiteaipl ENEE EAEAN EE KALAN EE NNER ENEAK N 21 5 1 2 Clamp flange assembly ccccececeeececeeeeeeeeceeeeaeeeeeeeeeeeeeseaeeesaeeeeaeeeseaeeesaeeeeaeeteaes 22 Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 3 of 28 Table of contents TRelectronic 5 1 3 Fixing Clamps assembly 0 cece eecceceseeceteeeeeeeeeeeeceeeaeeeeaaeseaaesseaaeeseaeeeeaaeeseneeeeaes 23 5 1 4 Servo Clamps ASSOMDIY cc eeeceeececeeeecesee cesses eeeeeeceseeeeaaeseaaesseaaeesnaeeeesaeseeneeesaes 24 6 Equipotential bonding conductor COnnection ss sssssssssseursunrenunnnunnnunnnunnnunnnunnunnnnnnn nenne nnmnnn 25 T DISHO Salissa nuaa sada tadda aaea sass danaa dadaa aa aaa
11. aeeete ates lt 3000 min Operating temperature ccceecsseeeeseees lt 60 C Shaft loading at the shaft end 08 lt 20 N axial lt 30 N radial Angular acceleration s ss sssssssessssssssessesesee lt 10 rad s Moment of imertia scsssesssessecesscsessseesesseseeees typically 2 5 10 kg m Start up torque at 20 C ssaasnssnsnnnnnennnnnnnnnnnnn nnmnnn typically 2 Necm INAS S posse 2a tcc hoch ccc a aa 0 7 kg 4 3 Environmental conditions Vibration DIN EN 60068 2 6 0seeees lt 100 m s sine 50 2000 Hz Shock DIN EN 60068 2 27 cscsseseeseseeee lt 1000 m s half sine 11ms EMC Immunity to disturbance DIN EN 61000 6 2 Transient emissions DIN EN 61000 6 3 Working temperature cceeseeeeees 20 C 60 C Storage temperature ssseceeseeeee 30 C 80 C dry Relative humidity DIN EN 60068 3 4 98 non condensing 1 Protection class ccccscsscesesseserserseseeseen IP64 Degrees of protection provided by enclosures according to DIN EN 60529 1 Observe instructions for plug connections mating plugs see chapter 2 12 on page 15 Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 17 of 28 Technical data TRelectronic 4 4 Enclosure materials Aluminum design Enclosure material ccccseseeeseeeee Al Mg S
12. cted from external mechanical influences and in a way that no function limitations can result Misappropriations of the equipment as e Support e tread plank e stirrup e oa are prohibited The mating connector must be secured against accidental disconnection through the use of a screw locking device Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 15 of 28 Transport Storage Relectronic 3 Transport Storage Transport instructions Do not drop the device or allow hard impacts Only use the original packaging Inappropriate packaging material may cause damage to the device during transport Storage Storage temperature 30 to 80 C Store in a dry place TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 16 of 28 TR ECE BA GB 0103 01 07 18 2013 TRelectronic Technical data 4 Technical data 4 1 Power supply Rated Voltage scsecccsccccseeeeseeesseeeesseeeeseeeenseeeeenees 24V DC Power consumption ss sssnnssnnssnnnnnnnnnnnn nunnan nenene lt 3 W 4 2 Mechanical characteristics Mechanically permissible speed 0s00e00 lt 4000 min Shaft load at the shaft end c ccceesesseeees lt 40 N axial lt 60 N radial Bearing life time s s sssssssesssesssersesssesneseeseaesees gt 3 9 10 revolutions at Speed teers cance ea nec
13. ded USC ireid aiei aa aeaa EEA E RAA EARE AEAEE A EAA ERARA AA REAA 11 2 6 Warranty and iabulity sessies pas aS EEE REEE NERSES 12 2 Organizational MeaS TES 2 4 5 e reise cis belay este dad ede ad a ends aada 12 2 8 Personnel selection and qualification basic obligations cceccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 13 2 8 1 Electrical installations design device selection and erection cccscccesseeeee 13 2 8 2 Inspection Maintenance and repair ccceeeeesee cece eeeeeeeeaeeeeeeeseeeeeeaeeteaeeeeeeeeee 13 2 9 First commissioning COMMISSIONING ceccceeeeeeeeeeeeceeeeceeeee eae eesaaeseeaeeseeeeesiaeeeeaeeeeeeeee 14 2 10 Assembly installation and diSMANtling cccccceeeeeeeeeeeeneeceeeeeceaeeesaaeseeaeeseeeesedeeseaeeeeneeee 14 2 11 Inspection maintenance and repair 22 eeeceeeeeceeeeeeeeeeeeeeceeeeeeeaeeeeeaeseeeeeseeeeeseaeeseaeeeeeeeees 15 2 12 Special conditions for safe use marking X oo cece ceee cece eeeee cece eeeeaeeeeaeeseeeeetaeetaeeeeeeeeees 15 3 Transport SOV aCe ii ive cicada cece aes scene iane ence ne cine cnn anaa a aaen deen de eaten Ean adaa a aaa aii aa aaa aE 16 4 TeChmiGal data cs er a tates certs acer ete ae eaten cee aa eee esac aai 17 4 POWT SUPPLY eer a 204 sa veed pa taliedlcchaiete sq dedash ia vous seganadeedates deeeades eck aa tees padanee 17 4 2 Mechanical characteristics c ccceccceceeeceeeeeeeeeee cee eeeeaeeeeaeeseeeeeeeeeesaaeeeeaeeseeeeesiaeess
14. e 14 of 28 TR ECE BA GB 0103 01 07 18 2013 Relect ronic Basic safety instructions 2 11 Inspection maintenance and repair The operator of an electrical system in a potentially explosive environment must keep the equipment in an good condition operate it properly monitor it and maintenance and repair work must be performed also see IEC 60079 17 and DIN EN 60079 17 in this respect Maintenance work and defect repairs may only be performed by trained professionals Before the maintenance or repair the specified safety precautions are to be observed The warning notes on the equipment and in the User manual and the interface specific user manual are to be adhered to The applicable laws and directives are complied with before recommissioning e The equipment does not require any maintenance by the operator Nevertheless inspections must be performed at regular intervals e Visual inspection of the enclosure for damages A of the supply line for external damages p for dust deposits 7 e Checking of the connection plug for a tight fit e In case of damages the equipment is to be taken out of service immediately and to be repaired by the manufacturer 2 12 Special conditions for safe use marking X The X symbol in the labeling of the equipment is used to indicate special application conditions The equipments installation location and manner are generally to be selected in such a way that it is prote
15. e of unauthorized mechanical or electrical modifications of the equipment e The performance of unauthorized repairs e Catastrophic incidents caused by external forces or acts of God 2 7 Organizational measures The User manual must always be kept within reach in the equipment s operating location In addition to the User manual the generally applicable legal regulations and other mandatory directives for work safety accident prevention and environmental conservation are to be observed and conveyed The applicable national site and system specific provisions and requirements are to be observed and conveyed The operator has the obligation to point out any special operational features and requirements to the personnel Before starting work the personnel responsible for work on or with the equipment must have read and understood the User manual in particular the chapter on Basic safety instructions The nameplate and possible affixed prohibition or instruction labels on the equipment must be kept in a readable condition Do not perform any mechanical or electrical modifications to the equipment except those which are specifically described in this User manual Repairs may only be performed by the manufacturer or by a person or body who carries the manufacturer s authorization TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 12 of 28 TR ECE
16. i 0 5 F22 Flange material EN AW AICu6BiPb Shaft stainless Steel cccccccscscscscreseseeseseeees WN 1 4305 corrosion resistant TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 18 of 28 TR ECE BA GB 0103 01 07 18 2013 TRelectronic Technical data 4 5 Explosion protection characteristics 4 5 1 Ex labeling gas II 3G Ex nAc IIC T6 X amp Il 3G Ex nAc i C T6 X special conditions Temperature IEC CENELEC Subgroup IEC CENELEC Group IEC CENELEC Ignition protection type IEC CENELEC Labeling IEC CENELEC Device category ATEX Device group ATEX Ex labeling ATEX Device QrOUP 2csseecceseeeeeseeeseeeeseeeeeeeeeesnnens Il potentially gas explosive areas Device CAtCQOLY ccccsseeeeeceseeeeeeseeeeeeenseeeens 3G Zone 2 adequate safety with normal operation Ignition protection type csseeeeeeeees nAc non sparking equipment Ex Atmosphere cannot be ignited in case of defined malfunction conditions GROUP sow occ sae wc T scarce neste cheats Il potentially gas explosive areas SUDGQMOUND ion secnesecececccctessecee cece ccnctesenecceaneecedee C typical gas Hydrogen acetylene T Mperature scccsseeceseeeeeseeeeseeeeseeeeeeeeeeeees T6 max enclosure surface temperature lt 85 C Special CONItIONS ccsecseeeeeeeeeeeteeees X see chapter 2 12 on page 15 Printed in the Federal Republic of Germany TR Electronic GmbH 2013
17. ies exclusively to the following explosion protection enclosure series e AEV65 amp I13G Ex nAc IIC T6 X I13D Ex tc IIIC T85 C IP64 X The products are labelled with affixed nameplates and are components of a system It thus applies together with the following documentation e the operator s system specific operation instructions e this User manual e and the interface specific user manual TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 6 of 28 TR ECE BA GB 0103 01 07 18 2013 Relectronic 1 2 Relevant directives and standards General The explosion protection enclosure is developed constructed and finished under compliance with the applicable European or International standards and directives EC Directive 2004 108 EC Electromagnetic compatibility EC Directive 94 9 EC ATEX Equipment and protective systems intended for use in potentially explosive atmospheres EN 61000 6 2 2005 AC 2005 EMC Interference immunity EN 61000 6 3 2007 A1 2011 EMC Interference emission EN 60079 0 2009 Explosive atmospheres General requirements DIN EN 60079 14 2012 Explosive atmospheres Electrical installations design selection and erection EN 60079 15 2010 Explosive atmospheres Equipment protection by type of protection n EN 60079 31 2009 Explosive atmospheres Equipment dust ignition protection by enclosure
18. inted in the Federal Republic of Germany TR ECE BA GB 0103 01 07 18 2013 TRelectronic Table of contents Table of contents Table Of COMtCItS ociiciatcweccecscae se cceceeeceesscectccte ce cetcassneseceeetecces euusesutece daaa daawa diada diaa aday aaa datadi 3 Amendment indeX us sccssie cccceceec ee dect sce tecesen ecete dd duanana auauua dwaan vacecutece raaes damad dadaa inaandaa aada 5 Generala nsicececs ects ee ctente nsec tien tecetnce euticgdacsitennue eteceddesteesned aaaeaii diaa tuanku aeda ataa aanas raanda iaaa 6 FSCO Ona a a E R E ie rensuaeenses 6 1 2 Relevant directives and standards e sseessssesesrnesssresssnneensnnestenneensnnnteneentnnnnntenneennnnnaeenneena 7 1 3 Used abbreviations TOrms cccccesceceeceeeeeeeeeeeeeeeeeeeaeeeeaaeeeeaeeseeeeeeeaeeesaaeseneeeteaeesseeeeaeeees 8 Ta Product description ssiri sar pee aS E SEE EEEE S 8 2 Basic Safety NStrUCtIONS ssssnsssuunnesunnnnnunnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnn nnana seeeeenseeeseeenneeeeeentes 9 2 1 Symbol and note definition gcse dielstiscdecbesszessneetvadsbesadiacstasetadhndiarknssdeadeneednaetec aaa Aaa 9 2 2 Obligation of the operator prior to COMMISSIONINg sseessessseesseresrssrsssrrssrnssinssrnssrnssinernnsne 10 2 3 General dangers with the use of this PrOGUCT c ccceeceeeseeceeee cece eeeeaeseeneeseeeesaeesaeeeeeneeee 10 2 4 ended USE iaeei EEEE NEE OERE KANER AEE REEERE NAE EEEE EENEN 11 2 5 Non inten
19. on An equipotential is required for systems in potentially explosive areas This is to be done with a minimum wire diameter of 4 mm 1 M3 attachment bolt 2 Locking element 3 Soldering lug Figure 5 Equipotential bonding conductor Connection Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 25 of 28 Disposal FRelectronic Electronic waste is hazardous waste The applicable country specific regulations are to be adhered to for disposal TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 26 of 28 TR ECE BA GB 0103 01 07 18 2013 Relectronic Annex 8 1 EC declaration of conformity Expansion in Automation electronic EC Declaration of Conformity The Rotative Measuring System Series AEx65 with Explosion Protection Enclosure Type AEV65 Order No AEV65X XXXXX was developed designed and manufactured to comply with the EC directive 2004 108 EC Electromagnetic Compatibility and EC directive 94 9 EC ATEX Equipment and protective systems intended for use in potentially explosive atmospheres under the sole responsibility of TR Electronic GmbH Eglishalde 6 D 78647 Trossingen Tel 49 7425 228 0 Fax 49 7425 228 33 Germany The following harmonized standards were applied Generic standards Electromagnetic compatibility
20. on and operation of the explosion protective equipment one should consider protection against hazardous environmental influences which limit the intended use of the equipment This could be protection against aggressive fluids or weather protection for example During installation the IEC 60079 14 and DIN EN 60079 14 as well as other national standards and regulations applicable at the installation site are to be adhered to The information on the nameplate must be complied with The assembly of the equipment takes place according to the enclosure s established mounting possibilities but impacts on the shaft such as from hammer blows are to be avoided In potentially explosive areas the equipment s power supply line with mating connector is to be routed in such a way that it is protected from damage and mechanical failure The maximum connection information on the nameplate must be complied with For metal enclosures in potentially explosive areas an equipotential line with at least 4 mm is required Wiring work opening and closing of electrical connections may only be performed with the power switched off Do not perform any welding work once the equipment has already been wired and switched on Touching the equipment connection contacts with bare hands is to be avoided or the respective ESD protective measures are to be implemented TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Pag
21. raining Personnel are to undergo appropriate further training or instruction regularly Proof of the relevant experience and completed training must be available For definitions on the knowledge expertise and competence of the responsible persons expert person with leadership functions and the performing personnel the IEC 60079 17 or DIN EN 60079 17 standards are to be additionally consulted suppliers e g Beuth Verlag GmbH VDE Verlag GmbH Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 13 of 28 Basic safety instructions Relectronic 2 9 First commissioning Commissioning Prior to the first commissioning the equipment is to be checked regarding its suitability in the respective zone according to its labeling The values indicated on the nameplate are not to be exceeded With use of the equipment in areas which are potentially explosive because of dust a deposit of dust on the top side which is more than 5 mm thick is not permissible Here the installation of an additional covering may be required in circumstances where the deposit of dust cannot be reliably avoided The operational safety of the equipment and the correct functional arrangement of the equipment inside the plant must be checked before commissioning It may only be used in a clean and undamaged condition 2 10 Assembly installation and dismantling With installati
22. ral Republic of Germany Page 20 of 28 TR ECE BA GB 0103 01 07 18 2013 Relectronic Assembly Pa gt Dimensions must be taken from the customer specific drawing W gt Tolerance specifications of the coupling manufacturer are to be adhered to 5 1 Solid shaft The equipment with solid shaft is connected to the drive shaft via an elastic coupling Deviations in axial and radial direction between the equipment and drive shaft are absorbed by means of the coupling This avoids excessive loads Danger of explosion through the use of couplings which are not suitable for use in potentially explosive areas A WARNING p na Only couplings may be used which are approved for use in potentially explosive areas and which meet the requirements of the defined NOTICE characteristics see the chapter Technical data as from page 17 Adhere to the assembly and operating instructions of the manufacturer 5 1 1 Flange assembly The centring collar with proper fit assures the centring of the shaft Attachment to the machine takes place via bolts in the flange 1 ATEX conformant coupling 2 Machine 3 Centring collar Principle Figure 1 Flange assembly Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 21 of 28 Assembly Relectronic 5 1 2 Clamp flange assembly The centring collar with proper fit assures
23. s CEV65 The construction as well as the interaction of the individual components and the housing with regards to their possibilities for use in potentially explosive areas are tested by the company TR Electronic GmbH and confirmed by identification with the nameplate TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 8 of 28 TR ECE BA GB 0103 01 07 18 2013 Relect ronic Basic safety instructions 2 Basic safety instructions 2 1 Symbol and note definition means that death or serious injury can occur if the required A WARNING precautions are not met means that minor injuries can occur if the required A CAUTION precautions are not met means that damage to property can occur if the required NOTICE precautions are not met A indicates important information or features and application XQ tips for the product used signifies that respective ESD safety measures according to DIN EN 61340 5 1 supplement 1 are to be observed Printed in the Federal Republic of Germany TR Electronic GmbH 2013 All Rights Reserved 07 18 2013 TR ECE BA GB 0103 01 Page 9 of 28 Basic safety instructions Relectronic 2 2 Obligation of the operator prior to commissioning As an electronic device and for use in potentially explosive areas the explosion protection enclosure with integrated measuring system is subject to the provisions of the EC directive
24. s EMC and ATEX Therefore commissioning of the device is only allowed once it has been established that the system machine in which the device is to be installed complies with the provisions of the EC directives EMC and ATEX the harmonized standards European standards or the respective national standards 2 3 General dangers with the use of this product The product hereafter referred to as equipment is manufactured using the latest technology and according to recognized safety regulations Nevertheless non intended use can cause danger to life and limb of the user or third parties or cause damage to the equipment and other property Only use the equipment for its intended use with safety and danger awareness and in compliance with the user manual and the interface specific user manual The operator of an electrical system in a potentially explosive environment should keep the equipment in a proper condition it should be properly operated and monitored and maintenance as well as repairs are to be performed This also includes inspection of the equipment for possible transport damage prior to commissioning Power connections may not be connected or disconnected with the power engaged The equipment may not be used in case of defects as a basic principle it may not be opened and dust deposits gt 5 mm must be removed TR Electronic GmbH 2013 All Rights Reserved Printed in the Federal Republic of Germany Page 10 of 28 TR
25. t DIN EN 60529 2000 Degrees of protection provided by enclosures IP code Printed in the Federal Republic of Germany 07 18 2013 TR Electronic GmbH 2013 All Rights Reserved TR ECE BA GB 0103 01 Page 7 of 28 General TRelectronic 1 3 Used abbreviations Terms AEV65 Explosion protection enclosure with integrated measuring system of the CEV65 series CEV Absolut Encoder with optical scanning lt 15 bit resolution solid shaft design EC European community EMC Electromagnetic compatibility ESD Electro Static Discharge IEC International Electro technical Commission VDE Verein Deutscher Elektrotechniker Association of German Electrical Engineers 1 4 Product description The aluminum explosion protection enclosure with built in systems and integrated evaluation electronics serves the detection of changes in angle for fixed installations The changes in angle are transmitted to the evaluation electronics via shaft The explosion protection enclosure has the ignition protection type e n non sparking operating equipment potential gas explosive atmosphere and e t protection by the enclosure potential dust explosive atmosphere Through its manner of construction the types of ignition protection and additional measures the enclosure is suitable for the incorporation of non explosion protected installation devices such as the measuring system of the serie
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