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snappi system workshop manual v6

1. First Drill off the 8 x pop rivets securing the old adjustor with a 5mm drill then separate the adjustors from the frame and push handle Upend the frame and remove the rivet ends from inside the tube Take the new adjustor and tap onto the frame using a mallet until the holes in the adjustor line up with the hole in the frame Ensure that the adjustor is positioned so that the round body is facing down and that the release button is to the outside of the frame Document No 053 06 v7 Page 30 of 55 October 2015 Snappi System Workshop Manual doc annem onappi Pushchair Workshop Manual Tendercare eee Fig 7 7 3 Note the fit of the adjustor is very tight if it is not possible to get the hole to fully line up it may be necessary to clear the holes using a 5mm drill bit secure the new adjustors onto the frame with 4 x 4 8mm x 14mm black pop rivets Next fit the push handle into the top of the adjustors ensuring that both adjustors are set at the same angle tap down with the mallet and secure with a further 4 x 4 8 x 14mm black pop rivets Left The new push handle adjustor fitted to the frame Document No 053 06 v7 Page 31 of 55 October 2015 Snappi System Workshop Manual doc a aennncnene t onappi Pushchair Workshop Manual Tendercare eens 7 8 Knee Angle Adjustor Replace the seat knee angle adjustor if damaged or worn _ Fig 7 8 1 The replacement knee angle adjustor comes supplied
2. For information on fitting these please refer to the instructions given in section 7 8 for the angle adjustors and 7 9 1 for the stems and 7 9 3 for the slide ad tray assembly below 7 9 1 Footrest Stems To replace the footrest stems If Remove the seat unit from the chassis and place it on its back ona flat surface see Fig 7 9 1 1 Fig 7 9 1 1 Unscrew the self tapping screws from the end of the old footrest stems as shown see Fig 7 9 1 2 Fig 7 9 1 2 Document No 053 06 v7 Page 33 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare eens Make sure the footrest locking screws are loose and then slide the footrest assembly off of the stems see Fig 7 9 1 3 Fig 7 9 1 3 Using a 3mm hexagon key and an 8mm socket or spanner remove the M5 bolt securing the stem to the knee angle adjustor as shown in Fig 7 9 1 4 Take note of the position of the washers Then remove the stems Woe Fig 7 9 1 4 To fit the new stems Follow the reverse of this procedure and fit with a new Nylock dome nut never re use Nylock nuts 7 9 2 Footrest Tray Remove the footrest slide assembly from the pushchair to do this e Remove the 2 x self tapping screws from the end of the footrest stems e Loosen the footrest slide locks e Slide the footrest assembly off the end of the stems For more details on this procedure please refer to section
3. one way around Make sure the correct hand is used so that the large teeth on the bracket and plastic adjustor line up Fig 7 11 10 Take the small teeth adjustor and fit over the end of the bolt Thread the rear bar over the bolt so that it sits into the recess in the small teeth adjustor and then secure with the thumb screw as shown see Fig 7 11 11 left Finally take the small elastic loop on the end of the cover and hook over the thumbscrew as shown see Fig 7 11 12 right Fig 7 11 12 Document No 053 06 v7 Page 43 of 55 October 2015 Snappi System Workshop Manual doc amannman t Snappi Pushchair Workshop Manual Tendercare ee To change the plastic clips on the frame fixing bracket use a 3mm hexagon key and 8mm socket or Spanner and undo the M5 bolt securing it in place Replace the part as needed and re assemble with the clip facing the front of the sun canopy in the following order M5 x 35mm bolt frame fixing bracket saddle washer frame clip washer and M5 nylock dome nut see Fig 7 11 18 left Fig 7 11 13 Note do not reuse nylock nuts To dismantle the sun canopy follow the reverse of these instructions 7 12 Instructions to fit a Vertical Cylinder Carrier to the pushchair Note These instructions only apply if the cylinder carrier has been supplied after initial delivery of the pushchair Normally the carrier is fitted in the factory before dispatch The following
4. up with the back end of the slot in the slider See Fig 7 10 8 Fig 7 10 8 Next take the M6 x 50mm socket button bolt and place one of the form A washers onto it as shown see Fig 7 10 9 Fig 7 10 9 Place the hexagon key though the slot in the slider in between the spring coils and pull the spring back down the slot so that the fixing hole is clear whilst also supporting the slider see Fig 7 10 10 If it is not possible to pull the spring back far enough lift the slider off of the frame rotate the spring a little and try again Rotating the spring will expose different parts of the coil rotate until a section of coil is visible that is close to the top of the slot this will allow the spring to be Fig 7 10 10 compressed far enough to clear the hole Document No 053 06 v7 Page 38 of 55 October 2015 Snappi System Workshop Manual doc a Snappi Pushchair Workshop Manual Tendercare Oe Whilst still holding the slider and spring back push the M6 bolt and washer through the slider and mounting hole in the frame with the bolt head to the inside Ensure that the bolt is above the spring and not going through the coils as shown see Fig 7 10 11 The bolt provides the edge for the spring to work against Fig 7 10 11 Place the second washer and the M6 Nylock dome nut onto the other end of the bolt Tighten using the 4mm hexagon key and 10mm socket to the point that the bolt threads are into the nyl
5. 4 After removing the push handle drill off the 2 pop rivets securing the release lever to the frame separate the cable from the gas spring and remove the entire cable taking note of its routing for more details on releasing the cable from the frame see section 7 4 1 and 7 4 2 Zoi 720 Z above UN sina A na ii Fit the new lever with 2 x 4 8mm a 14mm black pop rivets and route the cable via the top frame to rear frame joint and rear D ring as before and re attach to the gas spring following the instructions detailed in section 7 4 1 and 7 4 2 of this manual Document No 053 06 v7 Page 27 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual Tendercare eee 7 5 Seat gas spring Replace the gas spring if it is damaged or worn To remove the gas strut Fig 7 5 1 e Lift the seat onto a suitable workbench and sit It on its interface with the seat back angle set at 90 degrees e Using 2 x 13mm spanners undo the gas strut fixing bolts Take note of the position of the washers and spacers Fi e 7 9 1 e Remove the release lever undo the release head by placing a bar e g shank of a screwdriver through the mounting hole in the head and loosen with a 13mm spanner as shown right e Next unscrew the gas spring from the head and remove the release lever e Toreassemble the new gas spring place the release lever into the head and screw in the gas
6. 7 9 1 above Document No 053 06 v7 Page 34 of 55 October 2015 Snappi System Workshop Manual doc ences onappi Pushchair Workshop Manual Tendercare eee Place the footrest slide assembly onto a flat surface Using a 5mm drill bit drill off the 6 rivets that secure the plastic tray to the metal base plate Fig 7 9 2 1 Position the new foot tray onto the base plate so that the cut out slots in the tray line up with the holes in the plate Using a 5mm drill and the base plate as a template drill off the 6 mounting holes in the new foot tray Fig 7 9 2 2 Secure the new tray onto the base plate using 6 x black 4 8 mm rivets Supplied Fig 7 9 2 3 Finally re attach the foot tray assembly onto the footrest stems and secure with the 2 x self tapping screws 7 9 3 Footrest Slide Assembly The footrest slide assembly will come pre assembled complete with the plastic tray To fit the new assembly simply remove the old slide assembly following the instructions given in section 7 9 1 above Slide the new assembly in place and secure back in place Document No 053 06 v7 Page 35 of 55 October 2015 Snappi System Workshop Manual doc _ nancenmemanee t Snappi Pushchair Workshop Manual Tendercare ee 7 10 Locking Slider Replace if damaged or worn To remove the old locking slider Place the chassis on a flat surface and fold down as shown see Fig 7 10 1 Fig 7 10 1 Undo the bolts that secure t
7. Ad Document No 053 06 v7 Page 18 of 55 October 2015 Snappi System Workshop Manual doc onappi Pushchair Workshop Manual Tendercare eens Undo the 2 M4 screws securing the brake actuators to the brake bar using a hex key as shown see fig 7 3 11 left Fig 7 3 12 Right The brake bar removed from the actuators Fig 7 3 12 Ez Pei e aris gt sy AA y iv Ne y Ti TE 4 i EAS ad A R TZ To remove the lock pins springs and guide bushes First place a block of wood on the inside of the frame as shown in fig 7 3 13 this is to provide a stop for the brake pin when the spring is released Fig 7 3 13 ae OO erway TS ne r Atal st Petes oa EEKi te es ae ram URS ren ore fa A a Y CY x ee Sare lt 4 ep s St Sah a Cie ee aa Se ia PTAS With the block of wood held in place A SE pe pull out the 2mm pin to release the Pe a e a S brake pin n With the pressure of the spring safely released now push the brake pin spring and guide bush out of the mounting on the frame Fig 7 3 14 Document No 053 06 v7 Page 19 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual Tendercare eee To re assemble the pin brake assembly Place the wheelbase with the front frame down onto a flat surface as shown see fig 7 3 15 left This provides easier access to the brake mounting points Fig 7 21 T 15 Or Slide the guide bush spring and b
8. and Rain hood Seat Accessories Height and width adjustable wrap around Lateral Supports Butterfly chest harness Foot and Toe Straps Pommel Play Tray Standard Headrest Extra recess Headrest and Occipital roll Headrest These instructions apply to all sizes Document No 053 06 v7 Page 6 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual len det care Oe Snappi Seat Adjustments Support Snappi Pushchair Size Snappi Pushchair Size 1 2 Seat Depth 195 295mm 290 390mm Seat Width 190 290mm 250 350mm Backrest Height 450 620mm 940 700mm Footrest Depth 150 280mm 215 360mm Back Recline Angle 90 135 90 135 Knee Angle a SIO a SIO Total System Weight 17Kg 19Kg Maximum Carry 40Kg 40Kg Weight IMPORTANT Knee angle adjustable in 15 increments Maximum carry weight includes the occupant and all accessories Snappi Wheelbase Open Dimensions mm Size 1 Size 2 A 944 960 B 571 684 C 992 998 Document No 053 06 v7 Page 7 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual Tendercare Dimensions mm Snappi Wheelbase Folded Size 1 Size 2 D 771 798 E 571 684 F 573 560 Please note sizes for the complete pushchair are not given as the overall size of the pushchair is dependant on the specific settings of the seat All sizes and weights are given as a guide Tendercare ltd reserves the rig
9. ensure the wheel is removed from its housing e Next fit the hosing to the frame and tighten to 35Nm with a torque wrench e Screw the new wheel into the castor housing using a 5mm hexagon key and tighten firmly no other tool is required to fit the wheel as the castor housing includes a captured nylock nut e Snappi pushchairs ordered after November 2012 come supplied with a front tie down bracket This fits between the front castor and frame e To replace the front tie down bracket remove the front castor as detailed above Slide the tie down bracket over the bolt with the loop facing the front of the pushchair and refit the castor to the frame e Always apply Loctite thread locking compound onto the castor bolt before refitting to the frame Document No 053 06 v7 Page 15 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual O a Tendercare eel 7 3A Original Brake Assembly pushchairs supplied before June 2015 Replace the brake bar if it is bent or damaged The springs may also be replaced if corroded or stretched IMPORTANT The brake system uses two high tension springs Care must be taken when working on the brake mechanism The following instructions are the recommended method for dismantling the brake system to safely release the tension on the springs If you are not confident to work on this assembly please return your frame to the Tendercare factory To d
10. fitting tube in the cover as shown see fig 7 11 4 right Fig 7 11 4 R m hk Ye 6 a A py MM me me H an e e ae n A x Yyyy P a Left The front frame bar fitted to the cover see Fig 7 11 5 Fig 7 11 5 Next take the rear bar and feed into the rear fitting tube as shown see fig 7 11 6 right Fig 7 11 6 Document No 053 06 v7 Page 41 of 55 October 2015 Snappi System Workshop Manual doc _ nancenmemanee t Snappi Pushchair Workshop Manual Tendercare ee Left The rear bar fitted into the cover see Fig 7 11 7 Fig 7 11 7 Next fit the large teeth canopy adjustor onto the end of the front bar as shown see Fig 7 11 8 right Push the adjustor onto the end of the rod until the hole in the adjustor lines up with the square cut out in the end of the rod Fig 7 11 8 Take the coach bolt and push it through the frame bar and adjustor so that the square neck of the bolt fits into the square cut out in the bar Take the spring and push onto the other end of the bolt so that the large end of the spring fits over the mounting point on the adjustor as shown see Fig 7 11 9 left Fig 7 11 9 Document No 053 06 v7 Page 42 of 55 October 2015 Snappi System Workshop Manual doc a O Oem Snappi Pushchair Workshop Manual Tendercare eens Take the frame fixing bracket and fit onto the end of the bolt as shown see Fig 7 11 10 right Note the brackets are handed and will only fit
11. frame 4 2 Brakes 4 3 Fitting Seat to the Chassis 4 4 Tilt in Space 4 5 Seat Back Recline 4 6 Seat standard adjustments Final Checks Maintenance 6 1 Routine maintenance 6 2 Six monthly maintenance Repairs 7 1 Rear wheels 7 2 Castor assembly and front tie down bracket 7 3A Original Brake assembly pushchairs supplied before June 2015 7 3B Pin Brake Assembly pushchairs supplied after June 2015 7 4 Chassis gas spring 7 4 1 Cable End Fitting 7 4 2 Tilt Cable just the cable 7 4 3 Tilt Cable complete 7 5 Seat gas spring 7 6 Seat Interface 7 7 Replace Push Handle Adjustors 7 8 Knee Angle Adjustor 7 9 Footrest Parts 7 9 1 Footrest Stems 7 9 2 Footrest Tray 7 9 3 Footrest Slide Assembly 7 10 Locking Slider 7 11 Sun Canopy Assembly 7 12 Fitting Vertical Cylinder Carrier Rearward Conversion Cleaning Parts Lists Page 5 of 55 care Page 6 8 10 10 10 10 11 11 11 12 12 12 12 13 13 14 15 16 ie 22 23 24 25 26 2 28 29 29 30 30 31 32 33 33 33 34 34 35 35 36 39 40 44 44 50 a1 58 55 55 October 2015 Snappi Pushchair Workshop Manual ey dercare ee 1 Your Snappi Wheelbase Interface Workshop Manual The purpose of this manual is to help you get the best from your pushchair It does this by telling you how to complete those maintenance and repair tasks that can be carried out by a competent person The manual also
12. spring so that the pin on the end of the gas spring locates into the notch in the lever e Tighten until there is no movement between the pin and release lever then unscrew the gas spring by 1 4 of a turn This ensures that there is the correct amount of play between the pin and release lever e Finally secure the release head by placing a bar though the mounting hole and tighten with the 13mm spanner Document No 053 06 v7 Page 28 of 55 October 2015 Snappi System Workshop Manual doc ncn Snappi Pushchair Workshop Manual Tendercare eens IMPORTANT Ensure that there is a small amount of play between the release lever and pin on the end of the gas spring If this Is too tight the gas spring may not lock correctly or could have the tendency to creep when in a locked position 7 6 Seat Interface Replace the interface clips if they are damaged or bent replace the springs if they are stretched or overly soft in operation IMPORTANT The seat interface uses 2 strong torsion springs that are under load Care must be taken when working on the interface clip mechanism The following instructions are the recommended method for dismantling the assembly to safely release the tension on the springs If you are not confident to work on this assembly please return your frame to the Tendercare factory To dismantle the interface e Remove the front screws from the mounting using a 4mm hexagon key as shown right e L
13. tells you when you should contact the manufacturer who is Tendercare Ltd PO BOX 3091 Littlehampton BN16 2WF Tel 01903 726161 Fax 01903 734083 Email info tendercareltd com Web www tendercareltd com IMPORTANT This manual must be read and used in conjunction with the user manual The Wheelbase is made of a strong and lightweight aluminium alloy minimising weight and providing a very rugged frame The wheelbase provides a tilt in space facility and has 2 fixed rear wheels and 2 castor wheels at the front for easy steering The Seat unit offers best in class growth thanks to its versatile design and large ranges of adjustments to all supports It has an easy to remove breathable cover and comes supplied with a hip belt as standard Seat adjustments please see table below for details of adjustment ranges seat depth adjustment depth and length adjustable Hip Guides Back Height adjustment Independent back recline using an easy to operate gas strut mechanism and depth amp angle adjustable Footrest The seat also includes an interface allowing it to be quickly fitted and removed from the wheelbase and like the entire Snappi range includes all the latest safety mechanisms including an innovative 2 stage release to prevent little fingers causing accidents The following accessories for use with the Snappi Pushchair are available from Tendercare Ltd Wheelbase Accessories Equipment carrying tray Shopping basket
14. _ nancenmemanee t Snappi Pushchair Workshop Manual Tendercare ent _ a ceememenasen ete Tendercare ent CE Snappi Pushchair WORKSHOP MANUAL IMPORTANT Please read these instructions carefully Before attempting to maintain the Wheelbase or Interface Document No 053 06 v7 Page 1 of 55 October 2015 Snappi System Workshop Manual doc anaana OO Snappi Pushchair Workshop Manual Tendercare el Fig 0 1 Complete Pushchair size 1 shown Document No 053 06 v7 Page 2 of 55 October 2015 Snappi System Workshop Manual doc _ an mancnensmaneeteemn onappi Pushchair Workshop Manual Tendercare ee Adjustor Lever Lock A Frame f la Fig 0 2 Chassis size 1 shown Adjustable Back Hip Belt Knee Angle Adjustors Adjustable base Side Pads Play Tray Mountings Fig 0 3 Seat Unit Size 1 shown Document No 053 06 v7 Page 3 of 55 October 2015 Snappi System Workshop Manual doc maenna Snappi Pushchair Workshop Manual Tendercare el Fig 0 4 Folded System Complete size 1 only Fig 0 5 Folded System 2 part fold all models Document No 053 06 v7 Page 4 of 55 October 2015 Snappi System Workshop Manual doc Item 10 Document No 053 06 v7 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual CONTENTS Description Your Snappi Pushchair Workshop Manual Transit Packaging Tools amp Torque Settings Preparing for use and operation 4 1 Unfolding the
15. ation of fluff and grit Remove any fluff and grit with a dry lint free cloth Document No 053 06 v7 Page 12 of 55 October 2015 Snappi System Workshop Manual doc enappl Usne nali yyerKenop Mantel Tendercare al 8 Check the Interface fits securely into the frame and that it is not worn or damaged 9 Check the interface clips to ensure they can rotate freely and that the springs return the clips to the closed position when released For all other repairs refer to your issuing authority or Tendercare Ltd 7 Repairs Only an authorised repairer should carry out the following repairs 1 Repairs For all repairs contact your issuing authority 2 Major repairs For all major repairs e g bent or damaged frame the wheelbase interface should be returned to the factory Contact Tendercare ltd customer services on 01903 726161 or email to into tendercareltd com 3 Factory replacement components should be used in all repairs These are available from Tendercare Please refer to the parts lists at the end of this manual section 10 for details of replacement parts Important points when performing a repair 1 Do not reuse Nylock nuts always replace with a new nut 2 Always use Loctite thread locking compound grade 241 or 243 on all threads when reassembling any part of the system 3 Always use the recommended component parts available from Tendercare Ltd 4 Do not attempt to correct bent framework or perform any modificati
16. e and adjusted correctly 2 Check that the cover is correctly fitted 3 Check that the seat unit is located and locked correctly in the chassis 4 Ensure the safety catch is locked 6 Maintenance Should a problem be found when carrying out the regular checks it should be immediately reported to the issuing authority or Tendercare Ltd 6 1 Routine maintenance The users family can easily carry out the following tasks No tools are required 1 Always wipe the wheelbase and seat frame dry Never put them away damp 2 Check operation of the brake folding and reclining mechanisms weekly 3 Clean frame when necessary we suggest at least once a week lf you find any faults refer to your issuing authority or Tendercare Ltd 6 2 Six monthly maintenance Only someone who is a competent tradesman or repairer should carry out this work If a major fault is found stop using the wheelbase until it has been corrected 1 Fold and open the wheelbase Check that all movements through the folding range are free Examine frame for any damage 2 Check operation of the wheelbase tilt in space mechanism 3 Examine nuts bolts pivots and frame plugs for tightness and general condition 4 Examine brake assembly for wear damage and correct operation 5 Examine tyres for sharp objects cuts or splits 6 Examine castor and wheel bearings for excessive wear 7 Check castors and rear wheels for free rotation security and accumul
17. e not confident to work on this assembly please return your frame to the Tendercare factory To remove the pin brake First set to the brake to the ON position for instructions how to do this please refer to the user manual Then remove the rear wheels see section 7 1 As the brake is set to on the ends of the lock pins will be accessible Use a pair of grips to pull one of the pins out against the spring to reveal the 2mm assembly hole in the brake pin see Fig 7 3 5 left Push a 2mm pin through the assembly hole pins will be provided with replacement brake parts This will hold the brake pins in the fully extended position Fig 7 3 6 Document No 053 06 v7 Page 17 of 55 October 2015 Snappi System Workshop Manual doc a aennncnene t onappi Pushchair Workshop Manual Tendercare eee Using a hex key and spanner socket remove the 6 socket button bolts that secure the brake actuator to the actuator caps as shown see Fig 7 3 7 left Fig 7 3 7 A dine With all the bolts removed slide the brake actuator caps towards the middle of the frame and remove them as shown see fig 7 3 8 right Fig 7 3 8 Fig 7 3 8 Left The brake bar with the actuator caps removed You will now be able to remove the brake bar assembly from the frame i j _ s EUA Mong oo pel EE EPS ANI ee A i d Tin cays E EEAS s iy 3 ee 5 TRJ g 4 Lh oe aP E S pe SE A IE EE T
18. ent No 053 06 v7 Page 25 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare Fig 7 4 2 4 res Lift the lever up and slide the cable out of the slot in the lever mounting Fig 7 4 2 6 Rates eens Slide the cable cover and conical mounting point down as far as it will move taking up the spare cable from the bottom so that the cable is exposed at the top Fig 7 4 2 5 me Unhook the cable from the lever and then slide the cable out from the frame taking note of the routing the correct routing is via the rear D ring up and through the upper to rear frame joint Note that the replacement cable is supplied with the mounting and lever separate the new cable from the mounting and then fit onto the original mounting on the frame by following the reverse of this procedure Document No 053 06 v7 Page 26 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare eens 7 4 3 Replace the tilt cable and release lever assembly Replace the entire cable and lever assembly if the lever is damaged or worn Note that to do this you must first remove the push handles as detailed in section 7 7 Fig 7 4 3 1 ae First remove the push handle adjustors from the frame see section 7 7 for more details Leave the adjustors fitted to the push handle and refit once the cable has been replaced Fig 7
19. etent tradesperson Alternatively this pushchair can be returned to the factory contact Tendercare for more details Please note the wheelbase is not crash tested in the rearward facing position and cannot be used as a seat in a motor vehicle When converting to rearward facing the transit brackets and anchorage point labels must be removed Note when set in the rearward facing position some of the accessories will not fit for more details please refer to the user manual To convert the wheelbase from forward to rearward facing e Remove any seat or interface fitted to the chassis and set the chassis up in its fully open position on a flat work surface Set the brake on and choc the front wheels so they cannot roll forward e Next separate the tilt cable from the gas spring for details on how to do this please refer to section 7 4 of this manual Undo the 4 M6 bolts securing the side plates and mid frame into the chassis using a 4mm hexagon key anda 10mm socket or spanner see Fig 8 1 Take note of the position of the hanger clip and washers Fig 8 1 Remove the additional M6 bolts that secure the rear transit brackets to the frame and remove the transit bracket see Fig 8 2 Also remove the anchorage point labels If fitted remove the front transit bracket by removing the front castor see section 7 2 of this manual for details and remove the front anchorage label Fig 8 2 Document No 053 06 v7 Page 51 o
20. f 55 October 2015 Snappi System Workshop Manual doc anaana OO Snappi Pushchair Workshop Manual Tendercare ee Fig 8 3 left The chassis with the middle section removed After removing the rear transit brackets fit 2 x plastic caps into the lower holes see Fig 8 4 This is purely for aesthetics if required these Caps can be purchased from Tendercare Fig 8 4 Document No 053 06 v7 Page 52 of 55 October 2015 Snappi System Workshop Manual doc _ nancenmemamee t Snappi Pushchair Workshop Manual Tendercare Oe Rotate the middle section 180 degrees in relation to the frame so that the gas spring is facing the rear of the frame Re fit the middle section to the frame with the bolt head and basket hanger to the inside and with a nylon washer in between the side plate and frame see Fig 8 5 Note that the bolts for the rear points are M6 x 50 these will need to be cut down to M6 x 45 or they will be too long Secure into the frame with new Nylock dome nuts do Fig 8 5 not reuse Nylock nuts Fig 8 6 right The mid frame rotated and re fitted to the frame Fig 8 6 Next loosen the 2 M8 bolts that screw into the main crossbar using a 5mm hexagon key see Fig 8 7 Note these bolts are secured with Loctite thread locking compound and may require some force to loosen them off Fig 8 7 Document No 053 06 v7 Page 53 of 55 October 2015 Snappi System Workshop Manual doc _ nancenmemamee t Snap
21. he front frame to the upper frame of the chassis on both sides even if only changing one slider Please see Fig 7 10 2 Take note of the positions of the washers and retain for use later Fig 7 10 2 The front frame of the chassis will drop forward providing access to the frame locking sliders as shown see Fig 7 10 3 Fig 7 10 3 Document No 053 06 v7 Page 36 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare eee Bs Using a 4mm hexagon key and a 10 mm socket or spanner undo the M6 nylock dome nut securing the locking slider to the frame see Fig 7 10 4 Remove the bolt taking note of the position of the washers Fig 7 10 4 Finally lift the slider and spring off the frame see Fig 7 10 5 To fit the new locking slider Parts required for one slider 1 1 x Locking Slider 2 1 x Locking Slider Spring 3 1 x M6 Nylock Dome Nut 4 1 x M6 x 50mm Socket Button Bolt 5 2 x M6 Form A Washers Fig 7 10 6 Document No 053 06 v7 Page 37 of 55 October 2015 Snappi System Workshop Manual doc a amennmcmane tO Snappi Pushchair Workshop Manual Tendercare ee First place the spring inside the locking slider so it sits against the Support splines as shown see Fig 7 10 7 Fig 7 10 7 Place the slider and spring onto the upper frame tube with the locking point of the slider facing up slide on until the fixing hole in the frame lines
22. hen tilting as the gas springs can be quick to operate If the seat is not supported it may move swiftly and could cause the occupant distress 4 5 Seat back recline Test the seat back recline mechanism is working correctly by following the instructions in section 5 1 3 of the user manual Checks e Make sure the gas spring moves freely through its entire range of motion when released e Ensure that the gas spring locks when the lever is released e Check that the fixing bolts for the gas spring are secure and that there is not excessive play between the gas spring and the mounting points on the seat when locked 4 6 Seat standard adjustments All adjustments to the seat are made using hand wheels or the 5mm hexagon key provided Test the adjustment ranges of the seat base hip width footrest depth footrest angle and back height as detailed in sections 5 1 1 5 1 3 of the user manual Checks e Ensure all elements are free to move over their entire adjustment range note that the cover and harnessing may need adjusting to allow this instructions on how to adjust these are given in section 5 of the user manual e Check that all elements lock correctly e Check that the framework is square and has not been damaged during transit Document No 053 06 v7 Page 11 of 55 October 2015 Snappi System Workshop Manual doc PAPPIE PERCANTEN Mantel Tendercare jt e 5 Final checks 1 Check that the pelvic strap or harness is secur
23. ht to amend specifications at any time as part of their product development programme 2 Transit Packaging The wheelbases and seat unit are delivered together in a cardboard carton This measures 680mm wide x 480mm deep x 1030mm high and weighs approximately 18Kg size 1 or 20Kg size 2 WARNING The transit carton is quite bulky so moving and unpacking must be done with care Observe all lifting and handling regulations Stand the carton upright making sure it is Supported and cannot fall over Open the carton and remove any packages or packing materials which could obstruct the removal of the wheelbase Remove the wheelbase Item Component QTY Yes No 1 Size 1 or 2 Wheelbase 1 2 Size 1 or 2 Seat Unit 1 3 User Manual 1 4 5mm Alan key 1 Document No 053 06 v7 Page 8 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual let dercare Oe The following items should be fitted to the seat as standard Item Component QTY Yes No 5 Hip guide covers 2 6 Seat Base Cover 1 7 Seat Back Cover 1 8 Side Pads 2 9 Hip Belt 1 Please note accessories such as lateral supports or harnessing that were ordered at the same time as the pushchair will be included in the main package Larger accessories will be packaged in separate cartons e g the rain cover IMPORTANT If any items are damaged or missing then please contact Tendercare preferably by email at info tendercareltd com or alternativel
24. ismantle the brake assembly e Undo the brake bar pivot bolt using a 10mm spanner and 4mm hexagon key Care must be taken at this stage as there will still be some tension on the spring Fig 7 3 3 Document No 053 06 v7 Snappi System Workshop Manual doc Page 16 of 55 Put the break into the off position and remove the 2 rear wheels as detailed in section 8 1 of this manual Next flip the brake bar down to the on position As there are no wheels the bar will move much further and release most of the tension on the springs as shown in figure 8 3 1 left Fig 7 3 2 Once the 2 pivot bolts are released the bar will drop down and rest against the frame To release the springs lift the bottom of the brake bar up and round past the frame bar as shown in figure 8 3 3 Now the tension on the spring will be fully released and they can easily be unhooked To refit a new brake bar or springs follow the reverse of this procedure October 2015 maenna Snappi Pushchair Workshop Manual Tendercare Oe 7 3B Pin Brake Assembly pushchairs supplied after June 2015 Replace the brake bar if it is bent or damaged The springs actuators and guide bushes can also be replaced if warn IMPORTANT The brake system uses two compression springs Care must be taken when working on the brake mechanism The following instructions are the recommended method to safely dismantle the brake assembly If you ar
25. ngs are secure and that the frame has not been bent or otherwise damaged during transit 4 2 Brakes Test the brakes Follow the instructions in section 4 2 of the user manual Checks e Make sure the brakes work correctly e Check that the fixing bolts are secure WARNING The break mechanism is spring loaded so care must be taken when operating it 4 3 Fitting the seat to the chassis Fit the seat unit into the chassis following the instructions in section 4 3 of the user manual Checks e Check that the spring clips move freely and snap back to their closed position when the lever is released e Make sure the seat interface latches down and locks securely to the frame e Check that the secondary latch mechanism functions correctly e Check that the seat interface releases correctly and that there is not excessive friction on the lever when releasing it from the frame Document No 053 06 v7 Page 10 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual Tet dercare Oe 4 4 Tilt In Space Test the tilt in soace mechanism Follow the instructions on section 4 4 of the user manual Checks e Make sure that the cable mechanism works correctly and that the cable is not trapped in any way e Check that the centre section tilts correctly and locks throughout its adjustment range e Check that the 4 bolts that mount the centre section into the frame are secure IMPORTANT Always support the seat w
26. o the pushchair Fig 7 12 11 Document No 053 06 v7 Page 48 of 55 October 2015 Snappi System Workshop Manual doc _ a earns eseemt Snappi Pushchair Workshop Manual Tendercare el Using a pencil mark out the area of overlap between the mounting plate and the transit bracket as shown see Fig 7 12 12 left Then remove the mounting plate and using a drill hacksaw cut out the marked area This is to ensure there is sufficient clearance to use the transit bracket when required Fit the cut and drilled plate back onto A i lt a the chassis and secure with the A supplied 3 x M6 type t nylock nuts as shown see Fig 7 12 13 right Fig 7 12 13 Finally secure the cylinder support back onto the mounting plate using 3 afk Gee ak SVN EOM AA TON A MA x 4 8mm x 14mm black pop rivets A Supplied Fig 7 12 14 Document No 053 06 v7 Page 49 of 55 October 2015 Snappi System Workshop Manual doc annem Snappi Pushchair Workshop Manual Tendercare eens Fig 7 12 15 right The vertical cylinder carrier fitted to the chassis Ow l WS Document No 053 06 v7 Page 50 of 55 October 2015 Snappi System Workshop Manual doc a ememnmenene tO Snappi Pushchair Workshop Manual Tendercare Oe 8 Rearward Conversion The following instructions allow you to convert the wheelbase from forward to rearward facing We recommend that this procedure is only carried out by a comp
27. on insert inside the dome nut when the thread engages with the insert the force required to tighten the nut will increase but leaving enough slack that both washers are still free to turn see Fig 7 10 12 Re assemble the frame and test the operation of the mechanism for k details of operating the frame locking Fig 7 10 12 mechanism please refer to the user manual If the slider is too stiff the dome nut might need to be loosened a little Document No 053 06 v7 Page 39 of 55 October 2015 Snappi System Workshop Manual doc maenna Snappi Pushchair Workshop Manual Tendercare Oe 7 11 Sun Canopy Assembly The following instructions detail how to fully assemble the sun canopy including the cover A separate parts list Snappi Sun Canopy Parts List is available on our website should any parts need to be replaced Left The sun canopy adjustor parts 1 Large Teeth Adjustor 2 Small Teeth Adjustor 3 Sun Canopy Spring 4 M5 Knurled Thumbscrew 5 M5 x 25 mm Coach Bolt my KA at 4 r ae Pe d on N Fig 7 11 1 Right the assembled left hand frame fixing bracket see Fig 7 11 2 To assemble the sun canopy lay out the 2 frame bars and 2 fixing brackets as shown see Fig 7 11 3 left Fig 7 11 3 Document No 053 06 v7 Page 40 of 55 October 2015 Snappi System Workshop Manual doc a O Oem Snappi Pushchair Workshop Manual Tendercare ees Take the front bar and feed into the front
28. ons to welded parts If any main framework sections are bent or damaged please return the product to the factory Document No 053 06 v7 Page 13 of 55 October 2015 Snappi System Workshop Manual doc _ nacenmemanee t Snappi Pushchair Workshop Manual Tendercare een 7 1 Rear Wheels Replace if damaged or worn To change the rear wheel Fig 7 1 1 e Remove the wheel cap using a small screwdriver see fig 8 1 1 left e Note the position of the axle Spacer and washers e Using a 19mm spanner undo the axle bolt and remove the wheel from the frame see fig 8 1 2 below e To fit the new wheel Ensure the large nylon washer is placed under the head of the M12 bolt e Fit this through the wheel and slide the axle spacer onto the protruding bolt e Place a new M12 Nylock nut into the axle support and screw the bolt into the nut the axle support will prevent the nut from turning e Tighten to 35Nm with a torque wrench e Finally push fit the wheel cap over the bolt head Document No 053 06 v7 Page 14 of 55 October 2015 Snappi System Workshop Manual doc _ nanncenmemanee t Snappi Pushchair Workshop Manual Tendercare ent 7 2 Front Castors and Front Tie Down Replace if damaged or worn To change the front castor Fig 7 2 1 e Remove the wheel by unscrewing the M8 socket cap bolt using a 5mm hexagon key e Next remove the castor housing using a 19mm spanner e To fit the new castor first Fig 7 2 2
29. onto the end of the cable then push fit back onto the clip point on the gas spring see below Slide the screw nipple back onto the cable into the scoop in the gas spring head lever making sure all the slack is taken up in the cable tighten with the screwdriver Finally grip the aluminium end crimp in a large pair of grips slide over the cut end of the cable and squash to prevent the cable end from fraying Finally test the operation of the gas spring if the gas spring will not release check the cable for slack and adjust the screw nipple as required For more details on the correct operation of the tilt mechanism please refer to the user manual Document No 053 06 v7 Page 24 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare eens 7 4 2 Replace the tilt cable leaving the release lever in place Replace the tilt cable if damaged or worn This is the preferred method providing the release lever is OK If the release lever needs to be replaced follow the instructions in section 7 4 3 Fig 7 4 2 1 First release the screw nipple on the old tilt cable using 2 screw drivers Fig 7 4 2 2 Slide this down to the end of the cable to provide some slack as shown see left Note the new cable will also need to be loosened off Using a small screwdriver separate the cable mounting from the gas spring as shown right 12 03 2012 Docum
30. oosen the rear screws but DO NOT remove them as the tension on the 2 torsion springs must be released before removing the clip mechanism from the interface frame 7 6 2 To release the tension on the springs e Rotate the clips forward and lift the frame so that it pivots on the 2 loosened rear screws Keep lifting until the 2 spring arms are released from the interface frame cross bar as shown left e Once the springs have been released remove the 2 rear screws using a 4mm hexagon key The interface clip assembly can then be easily taken apart by sliding off the 2 mounting blocks springs and washers Document No 053 06 v7 Page 29 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual Tendercare eee Fig 7 6 3 he oS cr of AAT m e ad Take note of the position of the 2 chamfers of the mounting blocks as these MUST be put back in the correct orientation or the interface mechanism will not function properly Also take careful note of the orientation of the springs the springs are handed and must be re fitted correctly or there will not be sufficient tension on the mechanism to close the clips To reassemble the interface follow the reverse of these instructions and test as detailed in section 4 4 of this manual 7 7 Replace Push Handle Adjustors Replace if damaged or remove and refit when changing the tilt cable and mounting lug see section 7 4 3 above Fig 7 7 1
31. p Manual Tendercare ee Position the plate such that the bottom of the mounting place is above the brake block in the off position with the side of the plate sitting vertically Ensure that the position of the bolts is clear of the cylinder support as the support is curved ensuring all 3 holes are at least 1 inch from the fixing holes will leave sufficient room for the fixing screws When in a suitable position press the mounting plate against the protruding screws so that the paint leaves a mark on the place s 7 D n a OPT Aar AG Fig 7 12 8 right The mounting plate with 3 holes marked these have been highlighted white on the photo to make them easier to see wa Fig 7 12 8 Document No 053 06 v7 Page 47 of 55 October 2015 Snappi System Workshop Manual doc a a A EOD Snappi Pushchair Workshop Manual Tendercare Fig 7 12 9 Next replace the 3 bolts in the chassis with bolts 5mm longer Supplied with the carrier The top bolt should be changed from an M6 x 45mm to M6 x 50mm The upper transit bracket bolt needs to change from M5 x 50 to M6 x 55MM Finally the lower transit bolt needs to change from an M6 x 40mm to M6 x 45mm With the longer bolts in place attach the drilled mounting plate to the chassis don t fix at this stage eee Drill off the 3 holes with a 6mm drill bit These holes can be opened out slightly larger if there are problems fitting the plate t
32. pi Pushchair Workshop Manual Tendercare el Using a 5mm hexagon key and a 13mm socket or spanner remove the short M8 bolts that secure the angle lock plates see Fig 8 8 Fig 8 8 Rotate the middle section so that the top hole in the angle lock plate lines up with the hole in the side plate see Fig 8 9 Secure in this position with the M8 bolt washer and a new Nylock dome nut Fig 8 9 Finally remove one of the M8 bolts that screws into the main crossbar apply fresh Loctite and re attach Repeat this for the other side Fig 8 10 right The frame after conversion to rearward facing Fig 8 10 Document No 053 06 v7 Page 54 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual Tey dercare Oe Notes e Once the pushchair has been converted to rearward facing it cannot be used as a seat in a motor vehicle as the pushchair has not been crash tested in a rearward facing position e Some of the accessories are not compatible with the pushchair in its rearward facing configuration and will not fit For more details on the accessories please refer to the user manual 9 Cleaning 1 To clean the wheelbase or interface wipe with a damp cloth and dry thoroughly 2 For more stubborn stains wipe with a damp cloth and warm water in which a little mild soap has been dissolved Dry thoroughly 3 Never use furniture polish or any spirit to clean the frame 10 Parts Lists Please
33. procedure is only to be carried out by a competent tradesperson Fig 7 12 1 left The carrier is supplied in 2 parts a mounting plate left and a curved cylinder support right The mounting plate has to be fitted to the chassis first then the cylinder support is attached to the mounting once in position The kit will be supplied with the following fixings 3 x 4 8mm x 14mm black pop rivets 3 x M6 type t nylock nuts 1 x M6 x 45mm Socket Button Bolt 1 x M6 x 50mm Socket Button Bolt 1 x M6 x 55mm Socket Button Bolt Document No 053 06 v7 Page 44 of 55 October 2015 Snappi System Workshop Manual doc a aennncnene tt onappi Pushchair Workshop Manual Tendercare eee First remove the nylock dome nuts securing the rear right hand transit bracket and rear to upper frame joint see arrows fig 7 12 2 right Fig 7 12 3 left ensure the 3 bolts are left in place as shown a mad 5 a Com we ae fe Fig 7 1 Next apply a strong coloured paint to the end of the protruding bolts Document No 053 06 v7 Page 45 of 55 October 2015 Snappi System Workshop Manual doc ee at Snappi Pushchair Workshop Manual Tendercare eee Fig 7 12 5 left Paint is applied to the ends of all 3 bolts Fig 7 12 5 Offer up the rear of the mounting plate to the 3 bolts Fig 7 12 6 Document No 053 06 v7 Page 46 of 55 October 2015 Snappi System Workshop Manual doc maenna Snappi Pushchair Worksho
34. rake pin into the mounting point as shown see fig 7 3 16 right Fig 7 3 16 Ensure you have a pair of grips and the 2mm pin available Push the brake pin into the frame against the spring as shown see fig 7 3 17 left Fig 7 3 17 Document No 053 06 v7 Page 20 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare eee Pull the brake pin out of the frame d with the grips to expose the assembly ME amp gt hole A AC _ _ Push the 2mm pin through the hole to lock the pin in place Repeat this for both sides and then follow the reverse of the dismantling instructions to assemble the rest of lt a the brake assembly Fig 7 3 18 Document No 053 06 v7 Page 21 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare el 7 4 Chassis gas spring Replace the gas spring if it is damaged or worn To remove the gas strut e Lift the frame onto a suitable workbench and lay it on its side e Using a 13mm spanner and 5mm hexagon key undo the gas strut fixing bolts Take note of the position of the washers and spacers Fig 7 4 2 e To remove the Bowden cable use 2 small screwdrivers to release the screw nipple see right and then slide it along the excess cable as shown in fig 8 4 6 next page e Place a small screwdriver between the gas spring and the plastic clip on the Bo
35. refer to the appropriate parts list and exploded diagram for the part of the system you are interested in The pages available that apply to this manual are e Chassis Parts List applies to both sizes of wheelbase e Seat parts list applies to both sizes of seat unit e Sun Canopy Parts List applies to both sizes of canopy Document No 053 06 v7 Page 55 of 55 October 2015 Snappi System Workshop Manual doc
36. wden Fig 7 4 3 cable and lever the clip away from the spring housing e To fit the new gas spring clip the cable onto the head of the new spring slide the screw nipple into the lever and tighten Then remount in the same way as the original spring was fitted e Once fitted test the operation of the gas strut as detailed in section 4 3 of this manual Document No 053 06 v7 Page 22 of 55 October 2015 Snappi System Workshop Manual doc enna Snappi Pushchair Workshop Manual Tendercare eens 7 4 1 Change the end fittings on the gas spring cable To replace the end fitting on the gas spring To order just the end fittings order part SN7300B please see the Snapp Chassis parts list Alternatively a whole tilt cable assembly can be ordered under part code SN3700 Right The end fittings as supplied A aluminium crimp fitting B the plastic cable mounting Fig 7 4 1 2 First cut the end of the steel cable and crimp fitting off of the old cable using a pair of wire cutters Next loosen the screw nipple with a small screwdriver and slide off the end of the cable please retain this end fitting Document No 053 06 v7 Page 23 of 55 October 2015 Snappi System Workshop Manual doc _ nancenmemanee t Snappi Pushchair Workshop Manual Tendercare ee Fig 7 4 1 4 Remove the old cable end fitting using a screwdriver and slide off the end of the cable Next take the new end fitting and slide
37. with 1 x M5 x 30mm socket button bolt 1 x M5 x 35mm socket button bolt 2 x M5 Nylock Dome nuts 4 x M5 Form A Washers Set the footrest to a horizontal position i e in line with the seat base and place the whole seat onto a flat surface Undo the nut and bolt securing the footrest rod taking note of the position of the bolt head and washers using a 3mm hexagon key and an 8mm spanner Next separate the footrest rod from the adjustor as shown right Undo the rear bolt securing the knee angle adjustor this bolt goes through the play tray adaptor again taking note of the position of the washers and nuts etc Remove the bolt then slide the knee angle adjustor off of the frame Note it may be helpful to loosen the rear bolt securing the play tray adaptor if it is difficult to slide the angle adjustor off of the frame Document No 053 06 v7 Page 32 of 55 October 2015 Snappi System Workshop Manual doc a Snappi Pushchair Workshop Manual Tendercare OO Finally slide the new adjustor onto the frame and secure using the new bolts and nuts as supplied never re use nylock nuts Please ensure that the rear fixing bolt is tightened again if loosened in the previous step and that the frame fixing is placed through the play tray adaptor as before 7 9 Footrest Parts lf a complete footrest assembly is ordered it comes supplied with footrest slide with the tray pre assembled footrest stems and the angle adjustors
38. y please call us on 01903 726161 within 36 hours of delivery After unpacking and checking you have all components and they are in good condition dispose of the packaging at your local recycling centre Alternatively retain and reuse 3 Tools and Torque Settings The following tools are required to dismantle reassemble and repair the pushchair Spanners and sockets 8mm 10mm 13mm and 19mm Hexagon Keys 3mm 4mm 5mm and 6mm Torque Wrench Range 0 to 50 Nm Screwdrivers 2 small flat blade screwdrivers Torque Settings if not specified Spanner Size mm Torque Nm 2 5 50 Document No 053 06 v7 Page 9 of 55 October 2015 Snappi System Workshop Manual doc Snappi Pushchair Workshop Manual ey dercare Oe 4 Preparing for use and operation WARNING When opening or folding the wheelbase ensure that you hold the frame so that you avoid any danger of catching your fingers in moving parts The following pre delivery procedures should be carried out to check that the wheelbase and seat unit have not suffered damage during transit and that all features operate satisfactorily Refer to the user manual for detailed instructions on performing each action 4 1 Unfolding the Frame Unfold and assemble the frame Follow the instructions in section 4 1 of the user manual Checks e Make sure all joints move freely e Make sure the frame locks latch correctly e Check that the push handle adjustors work e Ensure that all fixi

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