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Badger Meter M-2000 Flow Meter Manual PDF

1. Figure 6 Vertical placement Vertical placement allows the pipe to remain completely full even in low flow low pressure applications and it prevents solids build up sediment deposit and accumulation on the liner and electrodes NOTE Carefully observe the Forward Flow label on the meter body and install the meter accordingly When installed vertically rotate amplifier so that cable glands are facing down Horizontal Placement M2000 meters are equipped with an Empty Pipe Detection feature If an electrode mounted in the pipe is not covered by fluid for five seconds the meter will display an Empty Pipe Detection condition The meter will send out an error message and stop measuring flow When the electrode is again covered with fluid the error message disappears and the meter will begin measuring When installing the meter on a horizontal pipe mount the detector to the pipe with the flow measuring electrode axis in a horizontal plane three and nine o clock This placement helps prevent solids build up sediment deposit and accumulation on the electrodes Electrode Plane Electrode Plane RIGHT WRONG Figure 7 Horizontal placement Straight Pipe Requirements Sufficient straight pipe runs are required at the detector inlet and outlet for optimum meter accuracy and performance An equivalent of three diameters of straight pipe is required on the inlet upstream side Two diameters are re
2. 5 dial O O o Ww uu 0 1 HRW SD NIN 0 01 wIw 0 001 0 0001 6 dial gt 6 A 0 1 0 01 AJAJAJ peg 0 001 wy BR uo OS A 0 0001 1 1 1 1 3 4 o 5 10000 Not Applicable Not enough display digits 1000 3 4 6 100 10 7 dial N 0 1 0 01 0 001 AJAJAJ 0 0001 NINININ N AJU NIN IN ITN N February 2015 MAG UM 01272 EN 05 Page 51 Store Restore Feature Dial Unit Multiplier Display Digits Type Resolution 1 2 3 4 5 6 7 8 9 0 10000 Not Applicable Not enough display digits 1000 Not Applicable Not enough display digits 100 1 2 3 4 5 6 7 8 10 1 2 3 4 5 6 7 8 8 dial 1 1 2 3 4 5 6 7 8 0 1 1 2 3 4 5 6 7 8 0 01 1 2 3 4 5 6 7 8 0 001 1 2 3 4 5 6 7 8 0 0001 1 2 3 4 5 6 7 8 It is importan
3. Junction Box Amplifier Connection No Description Wire Color Connection 11 Coil Green C1 12 Coil Yellow C2 13 Main Shield Black Red Ferrule CS 45 Electrode White E1 44 Electrode Shield Black ES 46 Electrode Brown E2 40 Empty Pipe Pink EP 44 Empty Pipe Shield Black ES Connections with the No 44 are lying on the same potential Empty Pipe Detection Considerations Take into account the following cable length and conductivity requirements if you will be using empty pipe detection Cable Length Feet Minimum Conductivity Required mS cm 0 5 100 20 500 100 Meter Mount Page 16 MAG UM 01272 EN 05 February 2015 Configuring Input Output I O CONFIGURING INPUT OUTPUT 1 0 This section describes wiring the following M2000 inputs outputs Analog output Digital input Digital outputs Communication Once the sensor and the amplifier have been wired wire any inputs and outputs to the M2000 amplifier Do not connect the main power connection until you have made all other wiring connections Follow all of the safety precautions and local code to prevent electrical shock and damage to the electronic components Fuse Power supply Display Coil Jumper JP1 Output 1 Jumper JP2 Output 2 Token Communication Interface Daughterboard 1 0 Connections Supported protocols include RS485 MODBUS RTU PROFIBUS DP HART Figure 18 Configuring input out
4. e Ree OR e UR P ee rl e ole 9 Pipe Reducer Requirements uisu saper op RR UG URGE ER ARR GU US NUR NOE RR 10 Chemical Injection 10 Partially Filled Pipe Situations z 5 vea ER X Rao E amu EARN E 11 Meter Gasketsand 5 2 2 5 222 44 4 4 44 P nn 12 Meter Pipeline Connection 12 MeterGrounding emer ee qe Ota hae eta ac ee qup Soa ea oy AUR OR ey Bae Per qe aUe S ated ada dees 12 Conductive Pipe Grounding xs sc x Shae Pie hae pad RAE daw heaped 12 Non Conductive Pipe Grounding 4 1 13 Amplifier Mounting Configuration 13 Meter Mount Configuration 2 25 cede poU UR RR OX AO 13 Remote Mount Configurations a5 vs xa GER 13 Submersible Option x eremo ure nan RUE eR Ru Pods wad Pate we ead d weet dua e ea 13 14 nnn 14 Opening the M2000 CoV6r EEEE RUE CR SUPRA eee rea WEE E CU RUE eu 14 Power Connections s o oed e on Ged
5. 53 Replacing the FUSE s eue as o a CREER Ae GR 53 Replacing the Circuit o d URS REP SESSPRPSR GENS QE dae apes e ages 53 Troublesliootitig oe atop E ER n eO qur d e aos d dave sd wer shed queo Es 54 Specifications x xau QUAE Vales E Oe Mark EXE 57 Page iv MAG UM 01272 EN 05 February 2015 Safety Precautions and Instructions SAFETY PRECAUTIONS AND INSTRUCTIONS Some procedures in this manual require special safety considerations In such cases the text is emphasized with the following symbols Symbol Explanation Warning indicates the potential for severe personal injury death or substantial property damage Comply with the instructions and proceed with care Caution indicates the potential for minor personal injury or property damage Comply with the instructions and proceed with care SYSTEM DESCRIPTION The Badger Meter M Series model M2000 electromagnetic flow meter is intended for fluid metering in most industries including water wastewater food and beverage pharmaceutical and chemical The basic components of an electromagnetic flow meter are e The detector which includes the flow tube isolating liner and measuring electrodes e The amplifier which is the electronic device responsible for the signal p
6. 3 Reconnect detector to pipeline Replacing the Fuse DISCONNECT MAIN POWER TO THE UNIT BEFORE ATTEMPTING ANY DEVICE MAINTENANCE RISK OF ELECTRICAL SHOCK REPLACE THE FUSE ONLY WITH 250V AC 2 AMP SLOW BLOW 5 X 20 MM AUTHORIZED PERSONNEL MUST REPLACE FUSES Replacing the Circuit Board Refer to the M Series M2000 Interchangeability Procedure Application Brief for information on replacing circuit boards February 2015 MAG UM 01272 EN 05 Page 53 Troubleshooting TROUBLESHOOTING The M2000 mag meter is designed for many years of optimal performance However should it malfunction there are certain things that we recommend you check before contacting our Technical Support department or your local Badger Meter Representative NOTE Ifthe fluid measured has a high concentration of conductive solids deposits may accumulate on the internal liner walls and electrodes These deposits will cause a reduction of the measuring output Thus Badger Meter recommends that you remove the meter and inspect the liner and electrodes after six months If deposits are found remove them with a soft brush Repeat inspection process every six months or until an appropriate inspection cycle can be established for the specific application NOTE Other general conditions include Description Possible Cause Recommended Action Flow is present but display Digital input is holding flow is Disconnected signal cable Detector mounted o
7. D a pe nnb UR Doe dos DR oo UR DR GR TRU Ra ee Re a ee 15 External Disconnect 2525 x pr xp Re a NOR OEC E UXOR eg 15 hes 15 Remote Mount Installation iiu xot REG ERR Enr RHODES EUREN Pe ue XO 15 February 2015 MAG UM 01272 EN 05 Page iii M Series M2000 Electromagnetic Flow Meter Mount Bracket to Amplifier ues cR te ba e o wanes bead 15 Wiring Configuration caca ake RS Ae Rd CEE Gb CEE Rae NOE RO 15 Wiring for Remote 24 43 1 16 Empty Pipe Detection 2 2 2 2 2 2 2 2 2 2 16 Configuring Input Output 2 2 0 9e ace hee aad a eae wa eda y de dae ea eo donas e dow dung 17 Analog Output Wiring Diagram sauer E Ree eo haw ha heen ek ee cae es 18 Digital Output Wiring Diagrams sive oe hada SOR ONES Oe be Y UR UR ee OW Pera 19 DigitalInput Wiring Diagram m Ed eee ACE XE CURA eX eRe eS eee ee CO a Ha 19 Programming the M2000 o e OX OR OR E Rok Y cR Mla US 20 Displays visse qa ees Coa ka RS ey genae gs 20 Menu Selection Display 22 555 eee Gy PES p E RA PR
8. Preset Amount 0 0 LS Preset amount lets you set the reset value for the associated PS totalizer when the digital input is set to Batch Reset To change the preset amount follow these steps from the nputs Outputs menu 1 NOTE You can only set one Preset Amount If you set the Preset Amount for Digital Output 1 it will be the same for 2 3 and 4 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu From the Digital Output menu select Preset Amount and press E to open the Preset Amount display Enter the preset amount value Press E to save the new parameter and return to the Digital Output menu Set Point Min 0 This parameter establishes as percentage of full scale flow the threshold at which the output alarm will be activated Flow rates below the threshold will activate the output alarm To change the set point minimum follow these steps from the Inputs Outputs menu 1 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu From the Digital Output menu select Set Point Min and press E to open the Set Point Min display Enter the set point minimum value Press E to save the new parameter and return to the Digital Output menu Set Point Max 100 e This parameter establishes as a percentage of full scale flow the threshold at which the output alarm will be activated Flow rates above the threshold will activ
9. Digital Output lets you configure the functional operation of the associated output The following operations are supported Reverse Pulse Generates pulses during reverse flow conditions Forward Pulse Generates pulses during forward flow conditions Frequency Output Generates pulses correlated to the absolute value of the flow rate Preset Output Provides indication when preset batch amount has been realized Flow Set Point Provides indication when flow rate exceeds thresholds defined by flow set points 24 DC Supply Provides constant 24 volts on output forces output type to normally open Error Alarm Provides indication when meter has error condition Error conditions include empty pipe error full scale flow error and detector error Flow Direction Provides indication on current flow direction Inactive Reverse or No Flow Active Forward Empty Pipe Alarm Provides indication when pipe is empty ADE Provides meter information in digital format See ADE Interface on page 50 To change the Function Select follow these steps from the Inputs Outputs main menu 1 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu 2 From the Digital Output menu choose Select Function and press E to open the Select Function display 3 Select the desired function 4 Press E to save and return to the Digital Output menu Flow Simulation Off LS
10. ModMAG ModMAG w series M2000 M Series M Series B MAG Electromagnetic Flow Meters B MAG Electromagnetic Flow Meters Electromagnetic Flow Meter gt Badger Meter MAG UM 01272 EN 05 February 2015 U 5 r M a n u a M Series M2000 Electromagnetic Flow Meter Page ii MAG UM 01272 EN 05 February 2015 User Manual CONTENTS Safety Precautions and 5 1 5 System Description 2 48004 mr RUE ER ACER EES SURE QR 5 Unpacking Inspection e ace her UR RUE tan oe Ow Cea ko eee Ue UR UTR RUE RR ER e 6 Rigging Lifting and Moving Large 5 6 Meter Location Orientation and 4 8 Remote Amplifier Outdoor Location 2222 2 2 8 Pipelines and FUID FIOW i metea at nter dot Re duh ROS RU oo Bh Oe e x Ro Uy does ed ADU S e UR Se 8 Meter Orientation sis suu Ra ade de Reade NOE RR ELE REESE RRR OE NOR EUR RR E 9 Vertical Placement une ttm IU Ga a bee ae OR RR ee Oe x 9 Horizontal Placement ska eR a RARE RACE QE gap ER CODE d CU AUR ee XU ADR A QR QU ARA 9 Straight Pipe Requirements es e nee rr a
11. NOTE RS485 daughterboard is not recognized because it is a pass through device rather than an intelligent protocol converter like Hart to MODBUS Polarization Voltage Diagnostic voltage to help determine if the meter or application is performing optimally Restore Defaults Not applicable A Restores all non calibrated parameters to the factory defaults Language Select Language Select English The M2000 supports one alternate language along with English This alternate language choice is set at the factory The options are Spanish German Czech or French To select the language follow these steps from the Language Select menu 1 Select English or the Alternate Language 2 Press E to save the selection February 2015 MAG UM 01272 EN 05 Page 49 ADE Interface ADE INTERFACE This feature requires firmware version 1 10 or later Reference Badger Meter P N 6734 003 to obtain a firmware upgrade kit Enabling the meter as an ADE register requires three settings all within the advanced menu to be configured Unit Multiplier Selects the resolution of the display totalizer Protocol Type Selects the type of information to be transmitted to the ADE transmitter Dial Type Enables ADE and selects the number of significant totalizer digits to transmit Changing the dial type from Disabled will automatically configure the necessary digital inputs outputs It is not allowed to
12. Angelina N 24 Colonia Guadalupe Inn CP 01050 M xico DF M xico 52 55 5662 0882 Europe Middle East and Africa Badger Meter Europa GmbH Nurtinger Str 76 72639 Neuffen Germany 49 7025 9208 0 Europe Middle East Branch Office Badger Meter Europe PO Box 341442 Dubai Silicon Oasis Head Quarter Building Wing C Office 209 Dubai UAE 971 4 371 2503 Czech Republic Badger Meter Czech Republic s r o Ma kova 2082 26 621 00 Brno Czech Republic 420 5 41420411 Slovakia Badger Meter Slovakia s r o Racianska 109 B 831 02 Bratislava Slovakia 421 2 44 63 83 01 Asia Pacific Badger Meter 80 Marine Parade Rd 21 06 Parkway Parade Singapore 449269 65 63464836 China Badger Meter 7 1202 99 Hangzhong Road Minhang District Shanghai China 201101 86 21 5763 5412 Legacy Document IOM 175 04 PN 53400 190
13. EMPTY PIPE ALARM FLOW DIRECTION PRESET OUTPUT ERROR ALARM 24Voc SUPPLY ADE NOT PLACED PASSIVE OPERATION PLACED ACTIVE OPERATION FREQUENCY OUTPUT FLOW SET POINT EMPTY PIPE ALARM FLOW DIRECTION PRESET OUTPUT ERROR ALARM PROGRAMMABLE CIRCUIT SOLID STATE RELAY OPEN COLLECTOR DIGITAL INPUT Normally OPTION 1 Open Contact weur 8 I 5 30 OUTPUT 2 LECTOR PROGRAMMABLE FUNCTIONS REMOTE RESET BATCH RESET POSITIVE RETURN TO ZERO ADE Requires Output 1 or Output 2 to be configured for 24 Voc Supply MAG UM 01272 EN 05 Configuring Input Output P FUNCTI FORWARD PULSE REVERSE PULSE FLOW SET POINT EMPTY PIPE ALARM FLOW DIRECTION PRESET OUTPUT ERROR ALARM 24 SUPPLY JP2 NOT PLACED PASSIVE OPERATION PLACED ACTIVE OPERATION PROGRAMMABLE FUNCTIONS FLOW SET POINT EMPTY PIPE ALARM FLOW DIRECTION PRESET OUTPUT ERROR ALARM SOLID STATE RELAY OPEN COLLECTOR Page 19 Programming the M2000 PROGRAMMING THE M2000 The M2000 amplifier comes preprogrammed from the factory Typically you will not need to do any additional programming However to take advantage of special features you can program the meter for your specific needs If you will be programming the meter familiarize yourself with the M2000 Function Buttons and follow the procedures outlined below Displays There are two types of displays on the M2000
14. Power wiring is the same for meter mount and remote mount amplifiers Remote Mount Installation If you are installing the M2000 amplifier in a remote location review the procedures in this section Mount Bracket to Amplifier 1 Align bracket mounting holes with amplifier mounting holes 2 Attach bracket to amplifier with supplied screws Torque screws to 80 inch pounds Wiring Configuration Wiring between the detector and the M2000 amplifier comes complete from the factory If your installation requires the use of conduit we recommend that you follow these steps when wiring the detector to the amplifier 1 Remove the junction box lid Carefully remove the wires connected to the terminal blocks that run to the M2000 amplifier See the chart below for a reference of wire color to terminal connection 2 Run cable through the conduit from the amplifier location while retaining the wiring of the cable to the amplifier as supplied 3 Complete conduit assembly on both ends and rewire the cable into the junction box as it was previously wired February 2015 MAG UM 01272 EN 05 Page 15 Wiring Wiring for Remote Configuration shield black green shield black white shield black shield black Figure 17 Wiring for remote configuration Remote style M2000 amplifier models can be ordered with standard cables measuring 15 30 50 100 and 150 feet In addition cables up to 500 feet are available
15. This filter when configured properly allows for filtering of fast changes in fluid flow Generally this filter is used in applications having highly conductive fluids This filter is intended to help provide smoothing of the analog output and display fluctuations Activation The Activation parameter setting enables or disables the software acceleration filter Off A To change the Activation setting follow these steps from the Advanced menu 1 Select Activation from the Advanced menu 2 Select the desired setting 3 Press E to save the option and to return to the Advanced menu Filter Delay 1 The Filter Delay parameter lets you set the amount of time that the flow will be held constant once the filter is activated The filter is activated by an acceleration component of the fluid exceeding the configured limit To change the Filter Delay follow these steps from the Advanced menu 1 Select Filter Delay from the Advanced menu 2 Select the desired setting 3 Press E to save the option and to return to the Advanced menu Acceleration Factor 1 A The Acceleration Factor parameter lets you set the maximum acceleration for a given pipe diameter and is dependent on the excitation frequency The maximum fluid velocity is 12 m s The following equation defines the maximum fluid acceleration Acceleration MAX Acceleration Factor 12 m s Pipe Area Excitation Frequency 1 5 If the realiz
16. between 096 and 10 2 Press E to save the value Page 26 MAG UM 01272 EN 05 February 2015 QUICK REFERENCE February 2015 Main Menu gt Meter Setup Measurements nputs Outputs Clear Totals gt Communications Advanced gt Info Help gt Language Select MAG UM 01272 EN 05 Quick Reference Scale Factor Empty Pipe Detect Power Line Freq Excitation Freq Pipe Diameter Detector Factor Detector Offset Velocity Unit Flow Unit Totalizer Unit Full Scale Flow Low Flow Cutoff Flow Direction Damping Factor Analog Output Digital Input 1 Digital Output 1 Digital Output 2 Digital Output 3 Digital Output 4 Flow Simulation Ti T2 T T TN PS Tpwroff Port A Settings Port B Settings Diagnostics Data Logger Token Copy ADE Unit Multiplier Backlight Control Analog Calibrate Software Filter Empty Pipe Cal Security Error Counts Rollover Counts Power Up Counter Power Off Totalizer Version Info Serial Number Meter Tag Name Daughterboard Info Polarization Volt Restore Defaults English Espanol Page 27 Using the M2000 Main Menu Programming Options USING THE M2000 MAIN MENU PROGRAMMING OPTIONS The following M2000 programming options are available from the Main Menu Meter Setup Measurements Inputs Outputs Clear Totals Communications Advanced Info Help Language Select I
17. 3 Enter the pulses unit value Press E to save the new parameter and return to the Digital Output menu Pulse Width The Pulse Width parameter establishes the On duration of the transmitted pulse The 0 ms configurable range is from 0 to 1000 ms f Non zero pulse width configuration the Off duration of the transmitted pulse 5 is dependent on flow rate The Off duration is to be at least the configured On duration At full scale flow the On duration equals the Off duration The maximum configurable output frequency is limited to 500 Hz 0 ms pulse width configuration the duty cycle of the transmitted pulse is at 50 percent allowing for a maximum configurable output frequency of 10 kHz This parameter must be considered with the Pulses Unit and Full Scale Flow parameters The maximum pulse frequency is 10 kHz The frequency is correlated with the flow rate Violation of output frequency limits will generate a configuration error To change the pulse width follow these steps from the Inputs Outputs menu 1 Select Digital Output 1 or 2 and press E to open the Digital Output menu 2 From the Digital Output menu select Pulse Width and press E to open the Pulse Width display 3 Enter the pulse width value Press E to save the new parameter and return to the Digital Output menu Page 34 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Inputs Outputs Digital Output
18. Flow Simulation provides output simulation based on a percentage of the full scale flow Simulation will not accumulate the totalizers The range of simulation includes 100 to 100 of the full scale flow The Flow Simulation Parameter lets you set the range of simulation in 10 increments To change the Flow Simulation follow these steps from the nputs Outputs menu 1 Select Flow Simulation to view the Flow Simulation display 2 Click to increment the percentage by 10 or click to decrement the percentage by 10 3 Press E to save the displayed setting and return to the nputs Outputs menu February 2015 MAG UM 01272 EN 05 Page 37 Using the M2000 Main Menu Programming Options LS Clear Totals T1 The uni directional totalizer is reset within the menu manager or through remote communications Om Clearing T1 also clears the associated rollover counter T2 The uni directional totalizer is reset within the menu manager through remote communications or with properly configured digital input function remote reset Clearing T2 also clears the associated rollover U counter T The bi directional forward flow totalizer is reset within the menu manager or through remote communications Clearing also clears the associated rollover counter T The bi directional reverse flow totalizer is reset within the menu manager or through remote communications Clearing T also clears the associated r
19. Flow Unit Code Flow Unit LPS Liters Second GPM Gallons Minute LPM Liters Minute GPH Gallons Hour LPH Liters Hour MGD Mega Gallons Day M S Cubic Meters Second IGS UKG Second M M Cubic Meters Minute IGM UKG Minute MPH Cubic Meters Hour IGH UKG Hour 5 Cubic Feet Second LbM Pounds Minute FIM Cubic Feet Minute OPM Ounces Minute F3H Cubic Feet Hour BPM Barrels Minute GPS Gallons Second Measurements Velocity Units Velocity Units lets you set the Flow Units Flow Units lets you set the unit of measure for the flow rate and full scale flow Changing the flow units GPM parameter readjusts the full scale flow parameter For example changing from gpm to gps would Page 30 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Measurements Totalizer Unit USG ud The Totalizer Unit parameter establishes the units of measure for the totalizers To change the Totalizer Unit value follow these steps from the Measurements menu 1 Select Totalizer Unit to view the Totalizer Unit display 2 Position the arrow next to one of the following totalizer units Code Totalizer Unit Code Totalizer Unit Liters UKG Imperial Gallons HL Hectoliters Lb Pounds M Cubic Meters Oz Fluid Ounces CFt Cubic Feet Aft Acre Feet USG U S Gallons BBL Barrels MG Mega Gallons 3 Press E to save the totalizer unit and return to the Measurements menu Fu
20. Hz or 15 Hz factory optimized to pipe diameter Noise Dampening Programmable 0 30 seconds Low Flow Cut Off Programmable 0 10 of maximum flow Galvanic Separation 250V Fluid Conductivity Minimum 5 0 micromhos cm Fluid Temperature With Remote Amplifier PFA PTFE amp Halar 302 F 150 C With Meter Mounted Amplifier Rubber 178 F 80 C PFA PTFE amp Halar 212 F 100 C Ambient Temperature 4 140 F 20 60 C Relative Humidity Up to 90 percent non condensing Flow Direction Unidirectional or bidirectional two separate totalizers programmable Totalization Programmable resettable Units of Measure Ounce pound liter US gallon imperial gallon barrel hectoliter mega gallon cubic meter cubic feet acre feet Display 4x 20 character display with backlight Programming Three button external manual or remote Amplifier Housing Cast aluminum powder coated paint Detector Housing Carbon steel welded Pipe Spool Material 316 stainless steel Flanges Standard ANSI B16 5 Class 150 RF cast steel Optional 300 Ib cast steel 316 stainless steel Liner Material PFA up to 3 8 PTFE 1 2 24 soft and hard rubber from 1 54 Halar from 14 40 Electrode Materials Standard Alloy C Optional 316 stainless steel gold platinum plated tantalum platinum rhodium Mounting Meter mount or remote wall mount bracket supplied Locations Indoor and outdoor Meter Enclosure Classification NEMA 4X IP66 Optional Submersib
21. PTFE liners are shipped with a liner protector on each end to maintain proper form of the PTFE material during shipping and storage Do not remove the liner protectors until you are ready to install Storage If the meter 15 to be stored place it in its original container in a dry sheltered location Storage temperature ranges are 40 160 F 40 70 C Rigging Lifting and Moving Large Units When rigging lifting or moving large units follow these guidelines Page 6 DO NOT lift or move a meter by its amplifier junction box or cables Use a crane rigged with soft straps to lift and move meters with flow tubes that are between two inches and eight inches 50 mm and 200 mm Place the straps around the detector body between the flanges on each side of the detector Use the lifting lugs when lifting meter flow tubes that are 10 inches 250 mm in diameter or larger 3 E Tod Place straps between flanges Use lifting lugs with 10 inch or larger meters Figure 2 Rigging large units MAG UM 01272 EN 05 February 2015 Unpacking and Inspection Usethe sling rigged method to lift large detectors into a vertical position while they are still crated Use this method to position while they are still crated Use this method to position large detectors vertically into pipelines Figure 3 Sling Rigged lifting methods Donotlift a detector with a forklift by positioning the detect
22. Select Baud Rate to view the Baud Rate display 2 Select one of the following baud rates 9600 19200 or 38400 3 Press E to save the option and to return to the Port A Settings menu Data Bits 8 bits a The Data Bits parameter configures the port data bits The following data bits are supported 8 bits 7 bits 5 bits To change the data bits follow these steps from the Port A Settings menu 1 Select Data Bits to view the Data Bits display 2 Select one of the following 8 Bits 7 Bits or 5 Bits 3 Press E to save the option and to return to the Port A Settings menu February 2015 MAG UM 01272 EN 05 Page 39 Using the M2000 Main Menu Programming Options Communication Port A Settings Parity Even The following Parities are supported Even Odd None To change the parity follow these steps from the Port A Settings menu 1 Select Parity to view the Parity display 2 Select one of the following None Even or Odd 3 Press E to save the option and to return to the Port A Settings menu Stop Bits 1 Stop Bit LS The Stop Bits parameter configures the port stop bits The following stop bits are supported e 1 Stop Bit e 2 Stop Bits To change the stop bits follow these steps from the Port A Settings menu 1 Select Stop Bits to view the Stop Bits display 2 Select one of the following 1 Stop Bit or 2 Stop Bits 3 Press E to save the option and to return to
23. digit to the right When the cursor is at the final right most digit pressing E will reposition the cursor at the left most digit The bottom line display will change to reflect the new function of the E button Press E to save the current entry Press to edit the current entry LOW FLOW CUTOFF of 300 000 GPM 3 005 SAVE E Details on how to change and set numeric values are described in the following section Function Buttons All M2000 programming is accomplished using the three function buttons located on the front of the amplifier NOTE Throughout this manual the buttons will be referred to as 1 or and or depending on the context The Enter button will be referred to as E T the 7 button as the next step or scroll text up button During programming pressing this button will go to the next menu selection or increment a numeral Example 1 The illustration below shows the M2000 Main Menu The selection arrow is pointing to the Exit this Menu selection To scroll up to the menu s next selection press 7 once The menu text scrolls up to the next menu selection Main Menu Press 1 START MENU gt Exit this Menu START MENU Main Menu Main Menu MORE 7 4 ENTER gt Quick Setup MORE 7 2 ENTER gt Example 2 Some procedures require you to enter a numeric value The button is used to increment the selected numeral The illustration bel
24. to return to the Security menu Set Service PIN Users logged in with this PIN will have access to all service level and user level procedures 00000 Service users will not have access to administrative procedures set the service PIN follow these steps from the Advanced Menu 1 Select Security to view the Security menu 2 Select Set Service PIN to view the Service PIN display 3 Set the five digit PIN number to the desired value 4 Press E to save the PIN and to return to the Security menu Set User PIN Users logged in with this PIN will have access to user level procedures User at this level 00000 will not have access to administrative or service procedures a To set the user s PIN follow these steps from the Advanced Menu A 1 Select Security to view the Security menu 2 Select Set User PIN to view the User PIN display 3 Set the five digit PIN number to the desired value 4 Press E to save the PIN and to return to the Security menu Page 46 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Error Counts 0 U Info Help Description This menu provides a diagnostic view of the meter s performance Below are several system diagnostic counters and their definitions Use discretion when interpreting these counters These values could be altered during system setup or when using the verification device We suggest that you reset these counte
25. 150 0000 USG TOT2 150 0000 USG For Unidirectional Mode RATE 0 0000 GPM TOT 10 0000 USG TOT 50 0000 USG For Bidirectional Mode To change the Interface follow these steps from the Port A Settings menu 1 Select Interface to view the nterface display 2 Select the desired interface 3 Press E to save and return to the Port A Settings menu Page 38 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Communication Port A Settings Port Address 1 LS This parameter establishes the MODBUS RTU address MODBUS RTU requests will only be processed if the configured port address of the meter matches the request address found in the MODBUS RTU packet The range of addresses supported by MODBUS RTU is 1 247 MODBUS RTU request packets with an address of 0 imply the packet is to be treated as a broadcast packet To change the port address follow these steps from the Port A Settings menu 1 Select Port Address to view the Port Address display 2 Select the desired port address 1 247 3 Press E to save the option and to return to the Port A Settings menu External Port Address 1 LS For PROFIBUS use only This parameter allows configuration of the PROFIBUS DP daughterboard address Baud Rate 9600 LS The following Baud Rates are supported 9600 19200 38400 To change the baud rate follow these steps from the Port A Settings menu 1
26. 3H Cubic Meters Hour IGH UKG Hour 5 Cubic Feet Second LbM Pounds Minute PM Cubic Feet Minute OPM Ounces Minute F3H Cubic Feet Hour BPM Barrels Minute GPS Gallons Second 3 Press E to save the Flow Units setting Totalizer Unit Totalizer Unit establishes the units of measure for the totalizers USG To change the Totalizer Unit value follow these steps from the Totalizer Unit display 1 Press T or to position the arrow next to one of the following Totalizer Units Code Totalizer Unit Code Totalizer Unit L Liter UKG Imperial Gallon HL Hectoliter Lb Pound M Cubic Meter Oz Fluid Ounce CFt Cubic Feet Aft Acre Feet USG U S Gallon BBL Barrel MG Mega Gallon 2 Press E to save the Totalizer Units setting February 2015 MAG UM 01272 EN 05 Page 25 Setting Up the M2000 with Quick Setup Quick Setup Full Scale Flow Full Scale Flow sets the maximum flow the system is expected to measure This parameter has influence on other system parameters These parameters include e Frequency Output Full scale frequency is observed at full scale flow Low Flow Cutoff Changes to full scale flow affect the measuring cut off threshold of the meter Alarm Outputs Changes to full scale flow adjusts the thresholds for generating set point alarms Pulse Outputs Changes to full scale flow adjusts the pulse frequency and duty cycle Analog Outputs
27. Changes to full scale flow adjusts the interpretation of the analog output signal Change the full scale flow based on the meter size and the application s requirements Verify that the full scale flow falls within the meter s suggested flow range limits In terms of flow velocity the meter s limits are from 0 1 to 39 4 feet second The full scale flow is valid for both flow directions NOTE If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has been exceeded However the meter will continue to measure This will affect the latency of the pulse outputs and possibly cause overflow Furthermore the analog output may also be placed in alarm mode To set or change the Full Scale Flow follow these steps from the Quick Setup menu 1 Select Full Scale Flow to view the Full Scale Flow display 2 Setthe full scale flow value to the desired setting 3 Press E to save the full scale flow value and return to the Measurements menu Low Flow Cutoff Low Flow Cutoff defines the threshold at which flow measurement will be forced to zero The cutoff value can be set from 096 to 1096 of the full scale flow Increasing this threshold will help prevent false readings during no flow conditions possibly caused by pipe vibration or inherent system noise To change Low Flow Cutoff follow these steps from the Low Flow Cutoff display 1 Set the Low Flow Cutoff value to the desired setting
28. EG CRURA LX ACE 20 Numeric Entry Display s aea km C XR ORA ER ARA UY ee awe oe RC a prede 20 Function ButtOlis err eR Ee UR ed eia E Oda YER e sta 21 SQCUINY eS CAREERS ES 23 Setting the Administration PINs 405 dd ae ae baw X aC De ew 23 Setting the Service PIN ece cee EASGGRRE ARE RAE EGO QE RUE nd 23 Setting tie User PIN gt 04 0 de aoa Qs m Ru ROI qu ao ud qq Ru de qoi 23 Entering Your Personal Identification Number 4 24 Setting Up the M2000 with Quick Setup llle hh hh hh 25 QUICK Reference arraroetan QUU OPE Ee E COEDS ETRE EY QE ROG Ea 27 Using the M2000 Main Menu Programming 14 28 ADE MENi us suma SAAS ES MOTOS sq X GU qup NU MU Ke 50 Store Restore Feature ceive ae E eR PER ORE RE ERE Oe ETRE Eque edad Y Rd Eas 52 Data loggING Feature d aya CE exa GE Cee Ue va ER GE CE ERE NO a Ew ea Y 52 Maintenance s a iaia a in ea ae ee 53 Cleaning the Flow Tube and
29. G 0 USG 10 USG 120 USG 1230 USG 100 0 USG 0 USG 0 USG 100 USG 1200 USG 1000 0 USG 0 USG 0 USG 0 USG 1000 USG To change the Unit Multiplier follow these steps from the Advanced menu 1 Select Unit Multiplier to view the Unit Multiplier display 2 Select the desired unit multiplier 3 Press E to save the option and to return to the Advanced menu Backlight Control You can setthe meter s backlight to Always On Always Off and Timed Off Timed Off When set to Timed Off the backlight will automatically turn off after one minute of inactivity no buttons pressed Pressing any button will turn the backlight on but will not immediately U navigate the menu To change the backlight control follow these steps from the Advanced menu 1 Select Backlight Control to view the Backlight Control display 2 Select the desired option 3 Press E to save the option and to return to the Advanced menu Token Copy Configuration Token See the M2000 Store Restore user manual for details on using the Token Copy features Restore from Token ADE Protocol Type The protocol type enables the ADE interface Selecting S1 or S2 will automatically configure the Digital Input and Digital Output 1 for ADE operation Manually configuring the input and output for ADE operation is not allowed and will result in a on screen error See ADE Interface on page 50 for further details S1 Standard ADE protocol S2 Enhanced ADE protocol provides additional digi
30. IN you must first set up an administration PIN and a service PIN To set the user s PIN follow these steps from the Advanced menu 1 Select Security to view the Security menu 2 Select Set User PIN to view the User PIN display 3 Set the five digit PIN number to the desired value 4 Press E to save the PIN and to return to the Security menu February 2015 MAG UM 01272 EN 05 Page 23 Security Entering Your Personal Identification Number PIN If your system has been set up with PIN security you will need to enter a PIN to access programming functions There are three possible access levels each with its own unique PIN User Service and Administration Your system administrator will provide you with the appropriate PIN NOTE All PINs are factory set to 00000 At this setting you will not be required to enter a PIN If the system administrator has not set the PIN pressing E from the Start Screen opens the Main Menu If you forget or misplace your PIN call Badger Meter Customer Service to get a master password When you call have the security code that appears in the upper right corner of the PIN Request display Follow these steps to enter your PIN in the M2000 1 Atthe Main Menu press E The PIN Request display opens PIN REQUEST 42345 Security Code Please enter pin 00000 Press to increment the numeral Press E to move the cursor to the next digit Repeat the steps to
31. Menu Selection Numeric Entry Menu Selection Display Menu selection displays will appear in the following format DISPLAY TITLE Menu Selection 1 Menu Selection 2 DIRECTIONS LINE Display format START MENU gt Exit this Menu Main Menu MORE 7 4 ENTER gt Example menu The top line shows the title of the display screen Below that are two visible menu selections The bottom line provides directions for user input Typically a menu contains more options than will fit in the two menu selection lines Press the 1 and buttons to scroll the display text up and down one line at a time When the arrow is pointed to your desired menu option press E to select the item and open its display Numeric Entry Display Numeric entry displays will appear in the following format DISPLAY TITLE Description Line Numeric Value DIRECTIONS LINE Display format LOW FLOW CUTOFF of 300 000 GPM 2 00 CHG NEXT Example numeric entry display The top line shows the title of the display screen The second line is a description of the value The third line shows the current value The bottom line provides directions for user input Page 20 MAG UM 01272 EN 05 February 2015 Programming the 2000 NOTE The bottom line of a numeric value display provides prompts regarding the function of each button The or button will change the value of the numeral The E button will move the cursor one
32. Zero Return Forces flow rate to zero does not totalize ADE Input configured for ADE operation See ADE Interface on page 50 To change Digital Input follow these steps from the Inputs Outputs menu 1 Select Digital Input to view the Digital Input display 2 Select the desired function 3 Press E to save the digital input and return to the nputs Outputs menu February 2015 MAG UM 01272 EN 05 Page 33 Using the M2000 Main Menu Programming Options Inputs Outputs Digital Output Pulses Unit The Pulses Unit parameter lets you set how many pulses per unit of measure will 1 be transmitted to remote applications For example assuming the unit of measure is gallons 5 Setting the Pulses Unit to 1 will transmit 1 pulse every gallon Setting the Pulses Unit to 0 01 will transmit 1 pulse every 100 gallons You must configure pulses unit if the function of the selected output is to be forward reverse or AMR pulse This parameter must be considered with the Pulse Width and Full Scale Flow parameters The maximum pulse frequency is 10 kHz The frequency is correlated with the flow rate Violation of output frequency limits will generate a configuration error To change the pulses unit follow these steps from the Inputs Outputs menu 1 Select Digital Output 1 or 2 and press E to open the Digital Output menu 2 From the Digital Output menu select Pulses Unit and press E to open the Pulses Unit display
33. and cable connections in accordance with this manual Connection between amplifier and detector Contact Technical Support Supply voltage too low Contact Technical Support Grounded coils in meter Contact Technical Support Water in detector Contact Technical Support Err Empty pipe Pipe may not be full Make sure all trapped air is out of system If fluid or fluid conductivity recalibrate the parameter Err Full scale Actual flow rate is exceeding programmed flow Reduce flow rate or increase the programmed full scale value by more than 5 Err AD Range AD Converter is exceeding signal limits Check the grounding scheme of the meter installation See grounding section in this manual Verify pipe is not empty Err AD INT Initialization of AD Converter unsuccessful Contact Technical Support Err Rollover Rollover counters have exceeded limit Clear all totalizers Err Rollover Status Totalizer rollover has occurred Reload totalizer then clear all totalizers Err Simulation simulator is enabled Disable simulator in I O menu Page 56 MAG UM 01272 EN 05 February 2015 Specifications SPECIFICATIONS Flow Range 0 10 39 4 ft s 0 03 12 m s Accuracy 0 25 percent of rate for velocities grea
34. ate the output alarm To change the maximum set point follow these steps from the Inputs Outputs menu 1 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu From the Digital Output menu select Set Point Max and press E to open the Set Point Max display Enter the set point maximum value and press E to save the new parameter and return to the Digital Output menu February 2015 MAG UM 01272 EN 05 Page 35 Using the M2000 Main Menu Programming Options Inputs Outputs Digital Output Output Type 1 Normally Open 2 Normally Open 3 Normally Open 4 Normally Closed LS The Output Type parameter lets you set the output switch to normally open or normally closed If normally open is selected the output switch is open no current when the output is inactive and closed current flows when the output is active If normally closed is selected the output switch is closed current flows when the output is inactive and open no current when the output is active To change the Output Type follow these steps from the nputs Outputs main menu 1 Select Digital Output 1 2 3 or 4 and press E to open the Digital Output menu 2 From the Digital Output menu select Output Type and press E to open the Output Type display 3 Select Normally Open or Normally Closed 4 Press E to save the new parameter and return to the Digital Output menu Hardwar
35. ation Error This error is observed when improperly configuring either the full scale flow pulse per unit pulse width or digital output function type for pulse output operation Preparing these parameters for pulse output operation i e forward or reverse has limitations that are monitored by the menu manager This error can indicate the following configuration violations 1 Pulse Frequency exceeds limits at full scale flow 2 Pulse duty cycle is less than 5096 at full scale flow i e pulse on time gt pulse off time 3 AMRPulse Frequency exceeds limit at full scale flow The pulse frequency limit is 10 kHz when the pulse width is O i e 5096 duty cycle The pulse frequency limit is 1 2 Pulse Width when the pulse width is non zero in order to achieve a 5096 duty cycle For AMR operation the frequency limit is 3 HZ Follow these steps for configuring meter for pulse output operation 1 SetPPU to zero for both output 1 and 2 2 If necessary set full scale flow appropriately for application 3 SetPWasrequired by equipment receiving pulse transmissions from meter Observe frequency limits for non zero pulse widths Determine the desired pulse frequency at a typical flow rate i e 1000 HZ 250 GPM 5 Calculate ratio of typical flow rate to full scale flow ratio typical flow rate full scale flow i e 250 500 GPM 0 5 6 Calculate flow rate conversion factor For GPM conversion factor 1 60 for GPH con
36. cale flow value to the desired setting 3 Press E to save the full scale flow value and return to the Measurements menu February 2015 MAG UM 01272 EN 05 Page 31 Using the M2000 Main Menu Programming Options Measurements Low Flow Cutoff 0 296 ud Low flow cutoff defines the threshold at which flow measurement will be forced to zero The cutoff value can be set from 096 to 1096 of the full scale flow Increasing this threshold will help prevent false readings during no flow conditions possibly caused by pipe vibration or inherent system noise To change the Low Flow Cutoff value follow these steps from the Measurements menu 1 Select Low Flow Cutoff to view the Low Flow Cutoff display 2 Setthe low flow cutoff value to the desired setting 3 Press E to save the new low flow cutoff value Flow Direction Bi Directional U Flow Direction lets you set the meter to measure forward flow only uni directional or both forward and reverse flow bi directional Uni Directional Flow is totalized in only one direction The flow direction is indicated by the arrow printed on the detector label Uni directional measurements on the main display screen include T1 Registers forward flow resettable by menu or MODBUS RTU T2 Registers forward flow resettable by menu MODBUS RTU or digital input configured for Remote Reset Bi Directional Flow is totalized in both directions Bi directional measurements on the mai
37. d to hold the gaskets This could compromise the accuracy of the measuring signal If you are using a grounding ring in the detector pipeline connection place the ring between two gaskets See Non Conductive Pipe Grounding on page 13 Meter Grounding Process pipeline material can be either electrically conductive metal or not electrically conductive made of or lined with PVC fiberglass or concrete IMPORTANT It is essential that the mag meter amplifier s input ground zero voltage reference be electrically connected to the liquid media and to a good solid earth ground reference Conductive Pipe Grounding To achieve an adequate ground the meter body MUST be electrically connected to the liquid media The mag meter flanges are provided with grounding bolts for this purpose If the pipe material is electrically conductive simply install grounding straps between these grounding bolts and the mating flanges To ensure a good electrical connection at the mating flanges we recommend that you drill and tap the flanges and install a grounding screw not provided These grounding straps must be copper wire at least 12 AWG size They must be connected on both sides inlet and outlet of the detector and to a local earth ground Page 12 MAG UM 01272 EN 05 February 2015 Amplifier Mounting Configuration Options Non Conductive Pipe Grounding IMPORTANT Ifthe process pipe is not electrically conductive PVC fiberglass cement
38. e Type 3 Open Collector 4 Open Collector LSJ The Hardware Type parameter lets you select the type of hardware used to drive the output signal either open collector or solid state relay To change the Hardware Type follow these steps from the Inputs Outputs main menu 1 Select Digital Output 3 or 4 and press E to open the Digital Output menu 2 From the Digital Output menu select Hardware Type and press E to open the Hardware Type display 3 Select Open Collector or Relay 4 Press E to save the new parameter and return to the Digital Output menu Full Scale Frequency 3 1000 Hz LS The Full Scale Frequency parameter establishes the full scale flow output frequency when the flow rate equals the configured full scale flow To change the Full Scale Frequency follow these steps from the Inputs Outputs main menu 1 Select Digital Output 3 and press E to open the Digital Output menu 2 From the Digital Output menu select Full Scale Frequency and press E to open the Full Scale Frequency display 3 Set the full scale frequency value to the desired setting 4 Press E to save the new parameter and return to the Digital Output menu Page 36 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Inputs Outputs Digital Output Select Function 1 Forward Pulse 2 Reverse Pulse 3 Frequency Pulse 4 Error Alarm LS
39. ed fluid acceleration exceeds the configured maximum acceleration fluid flow will be held constant for the time set at the Filter Delay parameter To change the Acceleration Factor setting follow these steps from the Advanced menu 1 Select Acceleration Factor from the Advanced menu 2 Select the desired setting 3 Press E to save the option and to return to the Advanced menu February 2015 MAG UM 01272 EN 05 Page 43 Using the M2000 Main Menu Programming Options Advanced Features Software Filter Constant Flow 150 M Sec During normal flow conditions there is always a non zero acceleration component For example if acceleration of the flow activates the filter the meter will assume constant flow for the duration of the filter delay time unless the flow returns within limits Properly configured this parameter will help offset excessive impacts of the filter delay The Constant Flow parameter lets you set the acceleration limit for constant flow To change the Constant Flow setting follow these steps from the Advanced menu 1 Select Constant Flow from the Advanced menu 2 Select the desired setting 3 Press E to save the option and to return to the Advanced menu Peak Detect 0 M3 Sec Peak Detect offers a diagnostic view of the acceleration components observed during flow conditions This parameter records the high water mark of the measured accelerations component This
40. ge events Startup events power up power down or reset events Each type of event is recorded into three separate files stored on the memory token These files are extracted using the provided flow meter tool software over the R 232 communication link Refer to the M2000 Data Logging user manual for details on this feature Page 52 MAG UM 01272 EN 05 February 2015 Maintenance MAINTENANCE Mandatory routine or scheduled maintenance should not be required for the M2000 Mag Meter electronics or flow tube after proper installation However some instances may require personnel to perform the following Flow tube and electrode cleaning Fuse replacement Circuit board replacement e DISCONNECT MAIN POWER TO THE UNIT BEFORE ATTEMPTING ANY DEVICE MAINTENANCE OR CLEANING e DO NOT CLEAN COMPONENTS INSIDE THE AMPLIFIER OR JUNCTION BOX Cleaning the Flow Tube and Electrode times flow tube electrodes amplifier junction box housings and the amplifier window may need periodic cleaning depending on process fluid properties fluid flow rate and surrounding environment Clean the flow tube and electrodes by following the material handling and cleaning procedures documented in Material Safety Data Sheet MSDS guidelines for the product s that were in contact with the flow tube and electrodes Should flow tube and or electrode cleaning become necessary 1 Disconnect detector from pipeline 2 Clean electrodes according to MSDS guidelines
41. ion menus 2 Select Cal Empty Pipe to view the Empty Pipe Calibrate menu 3 To enable calibration place the cursor on the calibration enable line and press E EMPTY PIPE CALIBRATE Volts 3 00 Cal ON E OFF Exit with Save 4 Wait 30 seconds for voltage measurement to stabilize 5 Tosave the setting place the cursor on Exit with Save and press E Calibrating a Full Pipe Before calibrating a full pipe verify that the pipe is full To calibrate with a full pipe follow these steps from the Advanced menu 1 Select Empty Pipe Cal to view the Calibration menus 2 Select Cal Full Pipe to view the Full Pipe Calibrate menu 3 Enable calibration by placing the cursor on the calibration enable line and press E FULL PIPE CALIBRATE Volts 1 515 gt Cal OFF E ON Exit with Save 4 Wait 30 seconds for voltage measurement to stabilize 5 Tosave the setting place the cursor on Exit with Save and press E February 2015 MAG UM 01272 EN 05 Page 45 Using the M2000 Main Menu Programming Options Advanced Features Security Set Admin Users logged in with this PIN will have access to all M2000 procedures 00000 To set the administrator s PIN follow these steps from the Advanced Menu a 1 Select Security to view the Security menu A 2 Select Set Admin PIN to view the Admin PIN display 3 Set the five digit PIN number to the desired value 4 Press E to save the PIN and
42. izers will also clear the rollover counter For a meter configured in bidirectional mode rollover is represented by the net totalizer TN as During this condition the net totalizer TN can be calculated using the following equation T FWD ROLLOVER x 10 000 000 000 T T REV ROLLOVER x 10 000 000 000 1 TN T FWD T REV Where ROLLOVER is the rollover count for the appropriate totalizer For a meter configured in unidirectional mode the totalizer can be calculated using the following equation T1 ROLLOVER x 10 000 000 000 T1 T2 ROLLOVER x 10 000 000 000 T2 Where ROLLOVER is the rollover count for the appropriate totalizer PowerUp Counter Not applicable The number of times that the unit has been powered on Power Off Totalizer Not applicable U The length of time that the unit has been without power Version Info Not applicable U The current software version Serial Number Not applicable U The manufacturing serial number in the format Where YYMM indicates year and month of manufacturing and indicates the sequence number Page 48 MAG UM 01272 EN 05 February 2015 ADE Interface Info Help Meter Tag Name For PROFIBUS This parameter is only programmable over external PROFIBUS communications Daughterboard Information Describes current version of attached daughterboard
43. le NEMA 6P IP67 remote amplifier required Junction Box Enclosure Protection For remote amplifier option powder coated die cast aluminum NEMA 4 IP66 Cable Entries 1 2 NPT cord grip 3 Optional Stainless Steel Meter Size Thickness of one ring Grounding Rings Up through 10 0 135 12 54 0 187 NSF Listed Models with hard rubber liner 4 size and up PTFE liner all sizes Token Features Data Logging Blue token Store Restore Red token Firmware Upgrade Black token February 2015 MAG UM 01272 EN 05 Page 57 M Series M2000 Electromagnetic Flow Meter INTENTIONAL BLANK PAGE Page 58 MAG UM 01272 EN 05 February 2015 User Manual INTENTIONAL BLANK PAGE February 2015 MAG UM 01272 EN 05 Page 59 M Series M2000 Electromagnetic Flow Meter Control Manage Optimize M SERIES is registered trademark of Badger Meter Inc Other trademarks appearing in this document are the property of their respective entities Due to continuous research product improvements and enhancements Badger Meter reserves the right to change product or system specifications without notice except to the extent an outstanding contractual obligation exists 2015 Badger Meter Inc All rights reserved www badgermeter com The Americas Badger Meter 4545 West Brown Deer Rd PO Box 245036 Milwaukee WI 53224 9536 800 876 3837 414 355 0400 M xico Badger Meter de las Americas S A de C V Pedro Luis Ogaz n N 32 Esq
44. lined pipes or any other non conductive material and the meter was not originally ordered with an optional grounding electrode you must install a pair of grounding rings between the mating flanges at both ends of the meter See the following illustration GROUNDING RING GROUNDING RING GASKETS RECOMMENDED Figure 16 Non conductive pipe grounding In this case the grounding straps should be connected to both of the grounding rings and to a good solid earth ground Grounding rings are available in stainless steel If your fluid is too aggressive for stainless steel order a meter with the optional grounding electrode in a material compatible with the fluid AMPLIFIER MOUNTING CONFIGURATION OPTIONS There are two configuration options for mounting the amplifier There are many options to accommodate a variety of meter placement and environmental conditions Meter Mount Configuration The meter mount configuration has the amplifier mounted directly on the detector This compact self contained configuration minimizes installation wiring Remote Mount Configuration The remote mount configuration places the amplifier at a location away from the fluid flow and detector This is necessary in situations where process fluid temperature or the environment exceeds amplifier ratings The detector and amplifier are connected by wires run through conduit between junction boxes on the detector and the amplifier The distance between the detec
45. ll Scale Flow Factory Set The Full Scale Flow parameter sets the maximum flow the system is expected to measure This parameter has influence on other system parameters These parameters include e Frequency Output Full scale frequency is observed at full scale flow Low Flow Cutoff Changes to full scale flow affect the measuring cut off threshold of the meter Alarm Outputs Changes to full scale flow adjusts the thresholds for generating set point alarms Pulse Outputs Changes to full scale flow adjusts the pulse frequency and duty cycle e Analog Outputs Changes to full scale flow adjusts the interpretation of the analog output signal Change the full scale flow based on the meter size and the application s requirements Verify that the full scale flow falls within the meter s suggested flow range limits In terms of flow velocity the meter s limits are from 0 1 39 4 feet second The full scale flow is valid for both flow directions NOTE If the flow rate exceeds the full scale setting an error message indicates that the configured full scale range has been exceeded However the meter will continue to measure This will affect the latency of the pulse outputs and possibly cause overflow Furthermore the analog output may also be placed in alarm mode To change the Full Scale Flow follow these steps from the Measurements menu 1 Select Full Scale Flow to view the Full Scale Flow display 2 Setthe full s
46. manually change the digital inputs outputs within the nput Outputs menu Below is a wiring diagram for connecting an ADE transmitter to the meter ADE Connections IMPORTANT Remove jumper i pm JP1 before connecting transmitter Output 1 to meter GREEN DATA COM 2 BLACK GND 3 4 A ADE Transmitter Cable V 6 7 Input RED CLOCK 9 10 11 12 13 14 Figure 20 ADE interface The following table demonstrates how the totalizers are displayed under various configurations of the Unit Multiplier that is resolution and Dial Type The non shaded digits are transmitted as defined by the dial type For example if the dial type is 4 dial and the resolution is 10000 then an arbitrary totalizer value of 99999999 is displayed on the meter as 99990000 and 9999 is transmitted to the receiving application In this configuration it will take 10000 units i e before the display totalizer is updated to a new value For this example the display totalizer will rollover to 00000000 Page 50 MAG UM 01272 EN 05 February 2015 ADE Interface Dial Type Unit Multiplier Resolution Display Digits 5 6 10000 3 1000 2 100 10 4 dial 1 w gt 0 1 W A 0 01 gt N 0 001 0 0001
47. mpty Pipe Detect to view the Empty Pipe Detect display 2 Position the arrow next to On or Off 3 Press E to save the Empty Pipe Detect On or Off and return to the Meter Setup menu Page 28 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Meter Setup Power Line Freq 60 Hz LS Power Line Freq provides measuring immunity to industrial noise from a power supply feed To set Power Line Frequency follow these steps from the Meter Setup menu 1 Select Power Line Freq to view the Power Line Frequency display 2 Position the arrow next to 50 Hz or 60 Hz 3 Press E to save the power line frequency and return to the Meter Setup menu Excitation Freq Factory Set A The Excitation Freq parameter is set at the factory You can change Excitation Freq to configure the DC excitation of the coils Supported frequencies are dependent on the configured power line frequency 50 Hz 60 Hz 1 Hz 1 Hz 3 125 Hz 3 75 Hz 6 25 Hz 7 5 Hz 12 5 Hz 15 Hz To change Excitation Frequency follow these steps from the Meter Setup menu 1 Select Excitation Freq to view the Excitation Frequency display 2 Position the arrow next the desired frequency 3 Press E to save the excitation frequency and return to the Meter Setup menu Pipe Diameter Factory Set The Pipe Diameter parameter is set at the factory In the event the amplifier is replaced verify
48. n display screen include T Registers forward flow resettable by menu or MODBUS RTU Registers reverse flow resettable by menu or MODBUS RTU TN Registers total flow T T resettable by menu or MODBUS To change the flow direction follow these steps from the Measurements menu 1 Select Flow Direction to view the Flow Direction display 2 Select Uni Directional or Bi Directional 3 Press E to save the flow direction and return to the Measurements menu Damping Factor No Damping U The damping factor establishes the stability of the measured flow rate If back and forth oscillations of the flow rate are observed during normal flow conditions increase this value incrementally until the flow rate stabilizes This parameter has no affect on the totalizers To change the Damping Factor value follow these steps from the Measurements menu 1 Select Damping Factor to view the Damping Factor display 2 Select one of the following damping factors 1 Second 10 Seconds 2 Seconds 20 Seconds 3 Seconds 30 Seconds 4 Seconds No Dampening 5 Seconds 3 Press E to save the damping factor and return to the Measurements menu Page 32 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Inputs Outputs Analog Output Range 4 to 20 mA LS The Analog Output parameter establishes the range of the analog output signal To change Analog Output range follow the
49. n screens Not all levels of access need to be set If no PINs are set up any M2000 user will have access to all functions NOTE The security settings will also apply to remote access All remote writes to the meter will be blocked unless the user is remotely logged in Setting the Administration PIN Users logged in with the Administration PIN have access to all M2000 menu configuration screens To set the administrator s PIN follow these steps from the Advanced menu 1 Select Security to view the Security menu 2 Select Set Admin PIN to view the Admin PIN display 3 Set the five digit PIN number to the desired value 4 Press E to save the PIN and to return to the Security menu Setting the Service PIN Users logged in with the Service PIN have access to service level menu configuration screens Service users will not have access to administrative screens NOTE In order to set a service level PIN you must first set up an administration PIN To set the service PIN follow these steps from the Advanced menu 1 Select Security to view the Security menu 2 Select Set Service PIN to view the Service PIN display 3 Set the five digit PIN number to the desired value 4 Press E to save the PIN and to return to the Security menu Setting the User PIN Users logged in with this User PIN have access to user level procedures Users will not have access to administrative or service screens NOTE In order to set a user level P
50. n the section that follows the applicable security level for each menu option is indicated as follows LS U Administrative Service User Options that can be set at Quick Setup are indicated with The factory default values are shown enclosed in brackets NOTE Options that are listed Factory Set should not be changed without specific directions from authorized Badger Meter personnel Meter Setup Scale Factor Changing the scale factor lets you adjust the meter s accuracy without disturbing factory set 0 0 parameters You can tune the meter to meet changing application requirements For example if the m meter is under registering by 0 5 percent then set the scale factor to 0 5 If the meter is over 5 registering by 0 5 percent then set the scale factor to 0 590 To set the Scale Factor follow these steps from the Meter Setup menu 1 Select Scale Factor to open the Scale Factor display 2 Setthe Scale Factor value to the desired setting 3 Press E to save the new value and return to the Meter Setup menu Empty Pipe Detect When set to On Empty Pipe Detect indicates to the outputs and the display that the meter is not Off completely filled When set to Off empty pipe detect is disabled a Enabling empty pipe detect requires a one time calibration Calibration is described in the Advanced LSJ menu section under Empty Pipe Cal To set Empty Pipe Detect follow these steps from the Meter Setup menu 1 Select E
51. ny meter performance issues CHEMICAL Flow Meter INJECTION FORWARD FLOW UPSTREAM j DOWNSTREAM Figure 10 Chemical injection point upstream of meter If a meter must be installed downstream of a chemical injection connection the distance between the meter and the injection point should be between 50 and 100 feet 15 and 30 meters The distance must be long enough to allow the water chemical solution to reach the meter in a complete homogeneous mixture If the injection point is too close the meter senses the two different conductivities for each liquid This will likely result in inaccurate measurements The injection method spaced bursts continuous stream of drips or liquid or gas can also affect downstream readings by the meter CHEMICAL Flow Meter INJECTION HERE FORWARD FLOW gt UPSTREAM j DOWNSTREAM Figure 11 Chemical injection point downstream of meter Sometimes due to circumstances it is difficult to specify the exact downstream placement distances Contact Badger Meter Technical Support to review your application if necessary Page 10 MAG UM 01272 EN 05 February 2015 Meter Location Orientation and Applications Partially Filled Pipe Situations In some locations the process pipe may be momentarily only partially filled Examples include lack of back pressure insufficient line pressure and gravity flow applications To eliminate these situations e Donotinstall the meter at the highest point
52. of fluid Make sure fluid does not contain air bubbles Make sure amplifier is not too close to sources of electrical interference Page 54 MAG UM 01272 EN 05 February 2015 Troubleshooting Menu Manager Configuration Errors Error Description Recommended Action 100 ADE Configuration of the ADE interface is invalid This error is displayed when an invalid modification to either of the following menu parameters is detected Protocol Type Dial Type Unit Multiplier Digital Input Function Type or Digital Output Func tion Type 1 Configuring the M2000 as an ADE interface has the following limitations Protocol Type V1 is only allowed if number of dials is less than 8 2 Theresolution of the totalizers i e Unit Multiplier must be set to something other than OFF 3 For8 dial configuration a resolution of 10000 and 1000 are not supported There are not enough display digits to accommodate 8 dials and greater than 100 units of resolution 4 For 7 dial configuration a resolution of 10000 is not supported There are not enough display digits to accommodate 7 dials and greater than 1000 units of resolution 101 ADE Enabling Disabling ADE operation is invalid This error is observed when Digital input or output function is manually selected for ADE operation Enabling or Disabling ADE operation can only be accomplished by setting the ADE protocol type 110 Output 1 2 Pulse Output Configur
53. of the pipeline Donotinstall the meter in a vertical downward flow section of pipe Always position the ON OFF valves on the downstream side of the meter WRONG RIGHT WRONG RIGHT 1 i B D L S AN 7 Do not install in a vertical downward position Position On Off valves on downstream side Figure 12 Incorrect meter placement Figure 13 Position valves on downstream side To minimize the possibility of partially full pipe flows in horizontal gravity or low pressure applications create a pipe arrangement that ensures the detector remains full of liquid at all times Figure 14 Pipe positioned to keep water in detector February 2015 MAG UM 01272 EN 05 Page 11 Meter Gaskets and Grounding METER GASKETS AND GROUNDING Gasket and grounding requirements must be considered when determining the meter location orientation and application Meter Pipeline Connection Gaskets You must install gaskets not provided between the detector s isolating liner and the pipeline flange to ensure a proper and secure hydraulic seal Use gaskets that are compatible with the fluid Center each gasket on the flange to avoid flow restrictions or turbulence in the line GASKETS RECOMMENDED Figure 15 Meter pipeline connection gaskets During installation do not use graphite or any electrically conductive sealing compoun
54. ollover counter TN The bi directional net totalizer when reset clears both the forward and the reverse flow totalizers T and Y T This is reset within the menu manager or through remote communications Clearing TN also clears the LS associated rollover counter PS The batch totalizer is reset to the configured preset amount value It is reset within the menu manager E remote communications or through a properly configured digital input function batch reset Tpwroff The totalizer accumulating meter time without external power is reset with the menu manager or through remote communications Communication Port A Interface The Interface parameter lets you configure how the R 232 communication port will be Settings MODBUS RTU Used MODBUS RTU 5 Remote menu RDI Remote Display Interface Primo 3 x Disable port The remote menu interface will check for display updates once a second If a change is detected the display contents will be transmitted in ASCII format over the RS232 communication port The remote menu interface also allows for menu navigation and control of the meter as if using the external push buttons Keyboard control characters such as lt UP gt lt DWN gt and lt ENTER gt are supported to navigate the menus The Primo 3 x interface will emulate the legacy Primo 3 x Protocol This protocol will transmit an ASCII string in the following format every 500 ms RATE 0 0000 GPM TOT1
55. open the cover without completely removing it COVER IS ATTACHED WITH DISPLAY RIBBON CABLE To open the cover you will need a blade screwdriver Follow these steps 1 Disconnect power to the unit Completely remove the two screws from either the left or the right side of the amplifier 2 3 Loosen each of the remaining screws so that the round head of the screw clears the top edge of the cover 4 Liftand pivot the cover into the open position Page 14 MAG UM 01272 EN 05 February 2015 Wiring Power Connections External Disconnect Install an external disconnect switch or circuit breaker that meets local standards Position the M2000 in an accessible location Position and identify the disconnect device so as to provide safe and easy operation Label the disconnect device as being for the mag meter AC Power Wiring For the AC power connections use three wire sheathed cable with an overall cable diameter of 0 2 0 45 inch 5 12 mm For signal output use 18 22 gauge 0 25 0 75 shielded wire Overall cable diameter between 0 12 0 35 inch 3 9 mm TO PREVENT ACCIDENTS CONNECT MAIN POWER ONLY AFTER ALL OTHER WIRING HAS BEEN COMPLETED The amplifier is a microprocessor device It is important that the power supply be as clean as possible Avoid using power lines that feed heavy loads pumps motors etc If dedicated lines are not available a filtering or isolation system may be required
56. or body on the forks with the flanges extending beyond the lift This could dent the housing or damage the internal coil assemblies Never place forklift forks rigging chains straps slings hooks or other lifting devices inside or through the detector s flow tube to hoist the unit This could damage the isolating liner Do not lift detector with forklift Do not lift or rig lifting devices through detector Figure 4 Lifting and rigging cautions February 2015 MAG UM 01272 EN 05 7 Meter Location Orientation and Applications METER LOCATION ORIENTATION AND APPLICATIONS The M2000 provides two amplifier mounting options a meter mount option and a remote mount option On o o Meter mount Remote mount Figure 5 Amplifier mounting options Remote Amplifier Outdoor Location The amplifier can be installed and operated outdoors However it must be protected from the elements as follows e Theambient environment temperature rating for the unit is 4 140 F 20 60 C If an indoor location is within 500 feet 152 meters of the detector consider increasing the cable length and mounting the amplifier indoors e At minimum fabricate a roof or shield over and or around the amplifier to protect the LCD display screen from direct sunlight Pipelines and Fluid Flow Take the following precautions during installation Do not install the meter on pipe
57. or right button Example 1 The illustration below shows the M2000 Main Menu The selection arrow is pointing to the Meter Setup selection Press E to select Meter Setup and open the Meter Setup display Press E METER SETUP Exit this Menu Scale Factor gt Meter Setup Measurements MORE 7 4 ENTER gt In cases where you are entering a numeric value the E button does not function as the Enter button but rather will move the cursor to the right When the cursor is at the right most position the E will now serve as the Enter key Example 2 The illustration below shows the Low Flow Cutoff display The cursor is under the 3 in the ones place In this case press E to move the cursor to the right one digit Press E LOW FLOW CUTOFF of 300 000 GPM LOW FLOW CUTOFF of 300 000 GPM 3 00 CHG NEXT E 3 00 CHG Page 22 MAG UM 01272 EN 05 February 2015 Security SECURITY The M2000 security feature gives you the option to restrict access to the meter by way of a five digit Personal Identification Number PIN The system administrator can set up a single PIN for each of the three different levels of access Administration allows access to all M2000 menu configuration screens e Service allows access to service level and user level menu configuration screens e User allows access only to user level menu configuratio
58. ow shows the Low Flow Cutoff parameter display Notice the cursor under the 2 in the ones place In this case press once to increment the numeral to the value of 3 00 LOW FLOW CUTOFF Press LOW FLOW CUTOFF of 300 000 GPM of 300 000 GPM 2 00 CHG NEXT E 3 00 CHG NEXT E February 2015 MAG UM 01272 EN 05 Page 21 Programming the M2000 EX Consider the Down Arrow 4 button as the previous step button During a procedure pressing this button will go to the menu s previous selection or decrement a numeral Example 1 The illustration below shows the M2000 Main Menu The selection arrow is pointing to the Meter Setup selection To scroll the text down to the menu s previous selection Exit this Menu which is not visible on the display press once Press 4 MAIN MENU gt Exit this Menu MAIN MENU gt Meter Setup Meter Setup MORE 7 ENTER gt Measurements MORE 7 2 ENTER gt Example 2 For procedures that require you to enter a numeric value the button is used to decrement the selected numeral The illustration below shows the Low Flow Cutoff parameter display Notice the cursor under the 3 in the ones place In this case press the once to decrement the numeral to the value of 2 00 96 LOW FLOW CUTOFF Press LOW FLOW CUTOFF X of 300 000 GPM X of 300 000 GPM 3 00 2 00 CHG NEXT E CHG NEXT E HB E button functions as an Enter button or curs
59. pposite of the main Coil or electrode cables exchanged Improper low flow cutoff or full scale flow flow direction see arrow on the nameplate Check signal cable Turn detector by 180 or switch terminal E1 and E2 or reprogram to bidirectional mode Check cable connections for cross wiring Verify digital input configuration Replace configuration defaults Inaccurate measuring Improper calibration Wrong calibration parameter Pipe not fully filled or air in pipe Invalid fluid conductivity Invalid fluid mixture Restore calibration defaults Check the parameters detector factor and size according to supplied data sheet Check if meter is completely filled with fluid Purge line to eliminate air bubbles No display No power Incorrect power Bad wiring connections Blown fuse Apply power Check power value Replace fuse 2 amp 250V AC slow blow 5x20 mm Check display ribbon cable Flow rate value known to be Detector factor wrong Deposits on electrodes and or liner Incorrect pipe size programmed Check value on label Check and remove deposits Check size if necessary Flow rate indication Cable issue unstable Grounding issue Partially full pipe Air in pipe Amplifier location outside electrical Invalid fluid conductivity Make sure cable is shielded and not vibrating Make sure meter is properly grounded to a good earth ground Make sure pipe is full
60. put February 2015 MAG UM 01272 EN 05 Page 17 Configuring Input Output I O Input Output Description Terminal Analog Output 0 20 mA Resistive Load lt 800 ohms 4 20 mA Resistive Load lt 800 ohms 0 10 mA Resistive Load lt 800 ohms 2 10 mA Resistive Load lt 800 ohms 16 15 Digital Output 1 Passive max 30V DC 100 mA Active 24V DC 50 mA set Jumper JP1 Max Frequency 10 kHz 1 and 2 Digital Output 2 Passive max 30V DC 100 mA Active 24V DC 50 mA set Jumper JP2 Max Frequency 10 kHz 3 and 4 Digital Output 3 Passive Max 30V DC 100 mA 10 kHz Solid State Relay 48V AC 500 mA 1 kHz Software configurable 10 and 9 10 and 11 Digital Output 4 Passive Max 30V DC 100 mA 10 kHz Solid State Relay 48V AC 500 mA 1 kHz Software configurable 3 and 12 and 14 w T Digital Input 5 30V DC 8 and 9 Communications Port A RS232 configurable MODBUS RTU Remote Menu or Primo 3 1 Emulation 7 GND 6 Rx 5 Tx Analog Output Wiring Diagram Page 18 mA Analog Output Active Analog Output Figure 19 Analog output wiring diagram MAG UM 01272 EN 05 VY Loop Voltage 24 Voc Sourced February 2015 Digital Output Wiring Diagrams OUTPUT 1 February 2015 PROGRAMMABLE FUNCTIONS FORWARD PULSE REVERSE PULSE AMR PULSE FLOW SET POINT
61. quired on the outlet downstream side FLOWMETER D Pipe Size FORWARD FLOW ib pp EEM ELBOW TEE GATE VALVE 3xD FULLY OPEN MINIMUM STRAIGHT PIPE D Pipe Size MINIMUM STRAIGHT PIPE CHECK VALVE GLOBE VALVE BUTTERFLY VALVE PUMP 7xD STANDARD CONCENTRIC ELBOW MINIMUM STRAIGHT PIPE REDUCERS NO DISTANCE REQUIRED TEE ANY VALVE MINIMUM PIPING REQUIREMENT Figure 8 Straight pipe requirements February 2015 MAG UM 01272 EN 05 9 Meter Location Orientation and Applications Pipe Reducer Requirements With pipe reducers a smaller meter can be mounted in larger pipelines This arrangement may increase low flow accuracy There are no special requirements for standard concentric pipe reducers Custom fabricated pipe reducers must have an approximate slope angle of 15 degrees to minimize flow disturbances and excessive loss of head If this is not possible install the custom pipe reducers as if they were fittings and install the required amount of straight pipe Flow Meter D Pipe Size D Pipe Size Forward Flow Custom Fabricated Reducers 15 Degree Slope Angle Standard Concentric Reducers No Distance Required Figure 9 Pipe reducer requirements Chemical Injection Applications For water line applications with a chemical injection point install the meter upstream of the injection point This eliminates a
62. rocessing flow calculation display and output signals LI 3 lt Detector Figure 1 Amplifier and detector The construction materials of the wetted parts liner and electrodes should be appropriate for the specifications on the intended type of service We recommend that you review all of the compatibilities consistent with the specifications Each meter is factory tested and calibrated A calibration certificate is included with each meter February 2015 MAG UM 01272 EN 05 Page 5 Unpacking and Inspection UNPACKING AND INSPECTION Follow these guidelines when unpacking the M Series equipment NOTE NOTE If a shipping container shows any sign of damage have the shipper present when you unpack the meter Follow all unpacking lifting and moving instructions associated with the shipping container Open the container and remove all packing materials Store the shipping container and packing materials in the event the unit needs to be shipped for service Verify that the shipment matches the packing list and your order form Inspect the meter for any signs of shipping damage scratches or loose or broken parts If the unit was damaged in transit it is your responsibility to request an inspection report from the carrier within 48 hours You must then file a claim with the carrier and contact Badger Meter for appropriate repairs or replacement All detectors with polytetrafluoroethylene
63. rs before you start monitoring your system and look for conditions possibly affecting performance Detector The number of times an invalid detector condition has been observed Empty Pipe The number of times an empty pipe condition has been observed by the meter Full Scale The number of times the flow has exceeded the full scale flow setting Totalizer The number of times the totalizers have exceeded limits of the meter Pulse Sync The number of times the pulse outputs have fallen out of synchronization ADC Interrupt The number of times an analog input measurement has been missed ADC Range The number of times the analog input measurement range has been exceeded System Error A diagnostic system message indicating the reason for a system reset System Resets The number of times the meter has been reset System Reset ID Diagnostic information about a system reset as a result of expired internal timers Token Errors Indicates the number of parameter copies from a memory token that failed to be copied to the meter February 2015 MAG UM 01272 EN 05 Page 47 Using the M2000 Main Menu Programming Options Info Help Rollover Counts 0 U The number of times the totalizers have rolled over 9 999 999 999 10 billion As the meter rolls over a status indicator appears in the display When this occurs we suggest that you record the totalizers and rollover counter and reset the totalizers Resetting total
64. s with extreme pipe vibrations If pipes are vibrating secure the piping with appropriate pipe supports in front of and behind the meter If vibrations cannot be restrained mount the amplifier in a remote location Do install the detector close to pipeline valves fittings or impediments that can cause flow disturbances e For detectors with PTFE liners do not install the detector on suction sides of pumps Do not install the detector on outlet sides of piston or diaphragm pumps Pulsating flow can affect meter performance e Avoidinstalling the detector near equipment that produces electrical interference such as electric motors transformers variable frequency and power cables e Verify that both ends of the signal cables are securely fastened e Place power cables and signal cables in separate conduits Place the meter where there is enough access for installation and maintenance tasks Page8 MAG UM 01272 EN 05 February 2015 Meter Location Orientation and Applications Meter Orientation Mag meters can operate accurately in any pipeline orientation and can measure volumetric flow in forward and reverse directions as long as the pipe is completely full NOTE A Forward Flow direction arrow is printed on the detector label Vertical Placement Mag meters perform best when placed vertically with liquid flowing upward and meter electrodes in a closed full pipe
65. se steps from the nputs Outputs menu 1 Select Analog Output to view the Analog Output display 2 Select one of the following options 4 to 20 mA Oto 20 mA 2to 10 mA Oto 10 3 Press E to save the analog output and return to the nputs Outputs menu Alarm Mode OFF LS This parameter configures the behavior of the analog output during alarm conditions Three options exist for this parameter OFF LOW and HIGH OFF Analog signal is based on flow rate and always within the configured range LOW During alarm conditions the analog signal will be 2 mA less than the configured lower range HIGH During alarm conditions the analog signal will be 2 mA more than the configured upper range For example if the analog range is 4 to 20 mA and the alarm mode is set to HIGH then during a full scale flow alarm condition the analog output current will be 22 mA To change the analog output alarm mode follow these steps from the Inputs Outputs menu 1 Select Alarm Mode to view the Alarm Mode display 2 Select one of the following options OFF LOW HIGH 3 Press E to save the alarm mode and return to the nputs Outputs menu Digital Input Digital Input lets you configure the functional operation of the digital input The following functions are supported Remote Reset Clears totalizer T2 uni directional Batch Reset Resets batch totalizer PS to preset amount and clears T2 uni directional Pos
66. set each of the five digits to match your PIN Press E If you entered a valid PIN the Main Menu opens indicating your level of access gt ow If you entered the wrong PIN you will see the following display MENU ACCESS DENIED Press E to return to the PIN Request display Repeat Steps 1 through 5 NOTE Be sure to log off when you have completed work with the M2000 Otherwise there will be a five minute delay between your last activity and the time when the M2000 will automatically log you off Page 24 MAG UM 01272 EN 05 February 2015 Setting Up the M2000 with Quick Setup SETTING UP THE M2000 WITH QUICK SETUP The M2000 provides you with a Quick Setup utility that allows you to set or change your Flow Units Totalizer Units Full Scale Flow and Low Flow Cutoff settings To open the Quick Setup select Quick Setup from the Start Menu Quick Setup Flow Unit Flow Unit lets you set the unit of measure for the flow rate and full scale flow GPM To change the Flow Unit value follow these steps from the Quick Setup menu 1 Select Flow Unit to view the Flow Unit display 2 Press T or 4 to position the arrow next to one of the following Flow Units Code Flow Unit Code Flow Unit LPS Liters Second GPM Gallons Minute LPM Liters Minute GPH Gallons Hour LPH Liters Hour MGD Mega Gallons Day MBS Cubic Meters Second IGS UKG Second M M Cubic Meters Minute IGM UKG Minute M
67. sing stop bit is not found indicates that synchronization with the start bit has been lost and that the character is improperly framed packet is discarded Overrun Errors Number of characters received that were not processed due to degradation of system performance Break Detects Number of detections that transmission line is locked receive line is low for 10 bit transmissions following a missing stop bit Page 40 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Advanced Features Unit Multiplier The Unit Multiplier establishes the number of units of measure that have to accumulate before the Off display totalizers are updated This is also known as setting the number of dead zeroes in the display totalizer For example U Unit Multiplier less than 1 Unit Multiplier Example OFF 0 00000 USG 0 00012 USG 0 00123 USG 0 01234 USG 0 12345 USG 0 0001 0 0000 USG 0 0001 USG 0 0012 USG 0 0123 USG 0 1234 USG 0 001 0 000 USG 0 000 USG 0 001 USG 0 012 USG 0 123 USG 0 01 0 00 USG 0 00 USG 0 00 USG 0 01 USG 0 12 USG 0 1 0 0 USG 0 0 USG 0 0 USG 0 0 USG 0 1 USG Unit Multiplier greater than or equal to 1 Unit Multiplier Example OFF 0 00000 USG 1 23456 USG 12 34567 USG 123 4567 USG 1234 456 USG 1 0 056 1056 12 USG 123 USG 1234 USG 10 0 US
68. t to understand that the totalizers will be represented in manner equivalent to an actual ADE register For example 1 USG on a 4 dial will be transmitted displayed as 0001 If in bidirectional mode 1 USG will be transmitted displayed as 9999 The protocol type has two options V1 meter provides single totalizer Tn bi directional or T1 uni directional V2 meter provides extended information For ORION Cellular ORION Fixed Network SE or ORION Migratable ME The additional information provided by protocol type V2 is only accessible for specific models of the ADE transmitter i e ORION SE or ORION ME The additional information of protocol type V2 includes status information of the meter meter identification a second totalizer reading or T2 relative flow rate 0 10090 and flow direction STORE RESTORE FEATURE The Store Restore feature is intended to save installation costs and reduce installation time This feature is also intended to protect meter configuration and assure the operator that the meter is properly configured Over time and handling of the meter the meter configuration could change The Store Restore feature allows the meter to be quickly set to the operator s original configuration Refer to the M2000 Store Restore user manual for details on this feature DATA LOGGING FEATURE The Data Logging feature records three types of events to a memory token Totalizer error events Configuration chan
69. tal information Disabled disables and removed ADE configuration Dial Type 4 8 dials February 2015 MAG UM 01272 EN 05 Page 41 Using the M2000 Main Menu Programming Options Analog Calibrate Custom Settings Zero Scale 0 mA Full Scale 0 mA LS To set the analog calibration custom settings follow these steps from the Advanced menu 1 Select Analog Calibrate to view the Analog Calibrate menu 2 Select Custom Settings to view the Custom Settings display 3 Select one of the following Offset 4 mA Offset 20 mA 4 Configure desired offset 5 Press E to save the option and to return to the Custom Settings menu 6 Press E to return to the Analog Calibrate menu Factory Settings Factory Set LS To change the analog calibration factory settings follow these steps from the Advanced menu 1 Select Analog Calibrate to view the Analog Calibrate menu 2 Select Factory Settings to view the Factory Settings display 3 Select one of the following e Calibration Point A Calibration Point B 4 Setthe calibration point to the measured output current 5 Press E to save the option and to return to the Factory Settings menu 6 Press E to return to the Analog Calibrate menu Page 42 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Advanced Features Software Filter Description The software filter operates as an acceleration filter
70. ter than 1 64 ft s 0 50 m s 0 004 ft s 1 mm s for velocities less than 1 64 ft s 0 50 m s Repeatability 0 196 Power Supply AC Power Supply 85 265V AC Typical Power 20V A or 15W Maximum Power 26V A or 20W Optional DC Power Supply 10 36V DC Typical Power 10W Maximum Power 14W Analog Output 4 20 mA 0 20 mA 0 10 mA 2 10 mA programmable and scalable Voltage sourced 24V DC isolated Maximum loop resistance 800 ohms Digital Output Four total configurable 24V DC sourcing active output up to 2 100 mA total 50 mA each sinking open collector output up to four 30V DC max 100 mA each AC solid state relay up to 2 48V AC 500 mA max Digital Input Max 30V DC programmable positive zero return external totalizer reset or preset batch start Frequency Output Scalable up to 10 kHz open collector up to 1 kHz solid state relay Misc Output High low flow alarm 0 100 of flow error alarm empty pipe alarm flow direction preset batch alarm 24 DC supply Communication RS232 Modbus RTU R 485 Modbus RTU HART Profibus DP require separate daughterboards Pulse Width Scalable up to 10 kHz passive open collector up to 10 kHz active switched 24V DC Up to two outputs forward and reverse Pulse width programmable from 1 1000 ms or 5096 duty cycle Processing 32 bit DSP Empty Pipe Detection Field tunable for optimum performance based on specific application Excitation Frequency 1 Hz 3 75 Hz 7 5
71. that the pipe diameter matches the installed pipe size To change Pipe Diameter follow these steps from the Meter Setup menu 1 Select Pipe Diameter to open the Pipe Diameter display 2 Position the arrow next to one of the pipe diameters 3 Press E to save the pipe diameter and return to the Meter Setup menu Detector Factor The Detector Factor parameter is set at the factory This factor compensates for accuracy error as a result of the installed detector If accuracy adjustment of the meter is required please refer to the scale factor Factory Set a In the event the amplifier is replaced this parameter must be reprogrammed with the original detector A factor Detector Offset The Detector Offset parameter is set at the factory This parameter compensates for accuracy error as a Factory Set result of the installed detector If accuracy adjustment of the meter is required please refer to the scale factor February 2015 MAG UM 01272 EN 05 Page 29 Using the M2000 Main Menu Programming Options change the full scale flow from 60 gpm to 1 gps To change the Flow Unit follow these steps from the Measurements menu 1 Select Flow Units to view the Flow Units display 2 Position the arrow next to one of the following flow unit options 3 Press E to save the flow units and return to the Measurements menu Code
72. the Port A Settings menu Port B Settings Port Address 1 An additional communication port known as Port B is used to offer enhanced communications with the meter This port is located on the 11 pin terminal of the PCB Enhanced protocols like Hart Profibus DP or Modbus RTU over RS485 are available In addition this communication port has similar configurable properties as port A Refer to the following user manuals for additional information regarding the enhanced communication capabilities of the M2000 HART communication protocol e PROFIBUS DP communication protocol e MODBUS communication protocol Diagnostics Port Counters 0 LS Port counters are used for diagnostics when configured for MODBUS RTU These counters are only cleared on power up Counter Pkts Processed Broadcast Pkts Description Number of packets processed by meter Number of broadcast packets address 0 processed by meter CRC Errors Number of received packets with CRC error packet is discarded Pkts Rcvd Number of packets received with an address of the configured port address Pkts Sent Number of packets transmitted in response to a received packet Parity Errors Number of characters with parity errors i e received character has a mismatch between the number of 1s and its parity bit packet is discarded Framing Errors Number of characters with framing errors i e mis
73. to the desired totalizer units 140 Output 3 Configuration Error Full scale frequency exceeds limits of relay 1000 Hz Reduce full scale frequency setting of output when hardware is configured for relay operation 150 Output 3 Configuration Error Full scale frequency exceeds limits 10 kHz Reduce full scale frequency setting of output when hardware is configured for open collector operation 170 Output 1 2 Output Type Configuration Error This error is observed when the function type is 24V DC and the output type is changed from Normally Open to Normally Closed It is required for 24V DC output operation that the output type be Normally Open February 2015 MAG UM 01272 EN 05 Page 55 Troubleshooting Menu Manager Configuration Errors Error Description Recommended Action 171 Output 1 2 Output Type This error is observed when the function type is ADE and the output type is changed from Normally Configuration Error Open to Normally Closed It is required for ADE operation that the output type be Normally Open 190 Full Scale Flow Entered Value Value entered exceeds the absolute maximum flow the meter supports Reduce the value for this exceeds limits parameter or consider increasing pipe diameter Display Error Status Messages Error Message Possible Cause Recommended Action Err Detector No detector connection with amplifier Check detector
74. tor junction box and amplifier junction box can be up to 500 feet 152 meters A remote mounting bracket is supplied Submersible Option If you are installing the meter in a vault you should order the remote amplifier option You must not install the amplifier inside a vault We also recommend ordering the remote meter package with the submersible option NEMA This will eliminate any potential problems resulting from humidity or temporary flooding in the vault NOTE The National Electronics Manufacturer s Association NEMA 6P enclosures are constructed for indoor or outdoor use to provide protection against access to hazardous parts to provide a degree of protection against ingress of solid foreign objects and water hose directed water and the entry of water during prolonged submersion at a limited depth that provide an additional level of protection against corrosion and that will be undamaged by the external formation of ice on the enclosure February 2015 MAG UM 01272 EN 05 Page 13 Wiring WIRING Wiring Safety AT INSTALLATION BE SURE TO COMPLY WITH THE FOLLOWING REQUIREMENTS Disconnect power to the unit before attempting any connection or service to the unit Do not bundle or route signal lines with power lines Keep all lines as short as possible Use twisted pair shielded wire for all output wiring Observe all applicable local electrical codes Opening the M2000 Cover The M2000 amplifier s design lets you
75. value will help to properly configure the Acceleration Factor parameter Generally you will set the acceleration factor at about 7596 of the Peak Detect measurement To reset the Peak Detect setting follow these steps from the Advanced menu 1 Select Peak Detect from the Advanced menu 2 Press to reset 3 Press E to return to the Advanced menu MDN Filter Description This software filter operates as a Median filter This filter is very responsive and can be used to help stabilize flow measurements This filer is enabled by selecting a non zero filter size Supported filter sizes are S5 Size5 S7 Size7 S9 Size9 The filter technique will use the median value of the last Sx samples used for determining flow measurement Page 44 MAG UM 01272 EN 05 February 2015 Using the M2000 Main Menu Programming Options Advanced Features Empty Pipe Cal Fluid conductivity impacts the performance of empty pipe measurements If you require empty pipe Default detection you should perform this empty pipe calibration procedure f Before starting the empty pipe calibration verify that empty pipe detection is enabled Also run both 16 the empty pipe and the full pipe calibration procedures Calibrating an Empty Pipe Before calibrating an empty pipe verify that the pipe is empty To calibrate with an empty pipe follow these steps from the Advanced menu 1 Select Empty Pipe Cal to view the Calibrat
76. version factor 1 3600 for GPS conversion factor 1 7 Calculate PPU PPU Desired pulse frequency at typical flow rate ratio Full Scale Flow conversion factor 1000 0 5 500 1 60 240 Pulse Gallon 8 Ifan error is received consider reducing value of full scale flow and ensuring desired pulse frequency is within limits Then redo steps 4 7 If not using the pulse outputs set the pulses per unit to zero to allow for reconfiguration of the full scale flow If it is required to use the pulse outputs re evaluate the pulse output configuration Consider recording and clearing totalizers following pulse output configuration 120 Display Totalizer Conversion Error Totalizer cannot be prop erly converted for display This error is observed while trying to change the totalizer units Limits of display will prevent improper configuration of the volume unit dependent on current totalizer values Consider recording and cleaning totalizers prior to changing totalizer 121 Output 1 2 Pulse Output Configuration Error This error is observed when changing the totalizer units of measure This error implies the pulse configuration exceeds limits see error 110 Please note the pulses per unit is not automatically updated on volume unit reconfiguration The pulses per unit should be manually changed to accommodate the desired units of measure It may be necessary to set the pulses per unit to zero then change

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