DELTA SIGMA - DELTA Shotcrete, Gunite, Refractory Spraying and
Contents
1. DELTA SHOTCRETE REFRACTORY TRANSPORTING SYSTEM DOLAPDERE SANAY S TES NO 18 20 with 65X85 HOSE K TELL STANBUL FIGURE L Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 29 Delta Sigma Shotcrete Machine Table 10 Spare parts descriptions for Figure L ITEM DESCRIPTION PART NUMBER Quick Coupling 4 Quick Coupling Gasket 4 65x85 Hose Adaptor 65x85 Shotcrete Hose Body of Shotcrete Gun O Rings ID 65 Shotcrete Nozzle Pipe Elbow Od O1 GOO IN Connecting Nipple Ball Valve Hose Connector Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 30 Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPARE PARTS oo KE ban BACK FEED TRANSPORTING K TELL STANBUL SYSTEM with 50X70 HOSE FIGURE M Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 551 Delta Sigma Shotcrete Machine Table 11 Spare parts descriptions for Figure M ITEM DESCRIPTION PART NUMBER 1 Quick Coupling 4 2 Quick Coupling Gasket 4 3 50x70 Hose Adaptor 4 50x70 Shotcrete Hose 5 Body of Shotcrete Gun 6 Elbow 7 Connecting Nipple 8 Wat2. ELECTRICAL SYSTEM 1 13 6 C1 2 Lorne kitelli Istanbul TURKEY 3345 2 DELTA SIGMA ELECTRICAL SYSTEM GROUTING EQPT DOLAPDERE SANAY S TES NO 18 20 K TELL STANBUL DELTA SHOTCRETE REFRACTORY SPRAYING amp Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20
3. Rubber Plate Rotor Base Outlet Elbow Liner and Outlet Elbow etc Sack Breake Vibration Hoper Vibration Dampner Upper Rubber Plate Paddle Connecto Rotor Tightening kin Outlet Elbow Liner Outlet Elbow Conical Outlet Conical Outlet Dry mixture is added into the hoper and transported by paddle through the Bearing for Gasket Rotor is placed under the Bearing It is a part that has cavities in circular pattern and continuously droved by a shaft connected to the electrical motor Also a Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY sus Delta Sigma Shotcrete Machine compressed air supply is connected to the Bearing While rotor is rotating mixture comes down and spills into just one cavity of the rotor and also compressed air is supplied into the same cavity Then this mixture is transported through hose to the shotcrete gun by the compressed air Water is added to the mixture by different type systems in the Shotcrete Gun The mixture is dry until it comes in the Gun and it is wetted in the Gun in a proper rate by an adjustable valve Then the wet mixture is shoted UNLOADING and TRANSPORTING Before bring down the machine from truck please first of all check your machine if it has any damages or fault If it has any damages cause of transporting contact your transporter Delta Makina Ltd is not responsible for those damages caused by tr
4. stanbul TURKEY FUP Delta Sigma Shotcrete Machine Table 6 Spare parts descriptions for Figure F ITEM DESCRIPTION PART NUMBER Pin Holder Bolt Body Stem Threaded cover Conical washer Chock N IO 01 Washer O Nut Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 7991 Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT SPARE PARTS DOLAPDERE SANAY S TES NO 18 20 FIGURE G K TELL STANBUL Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY s Delta Sigma Shotcrete Machine Table 7 Spare parts descriptions for Figure G ITEM DESCRIPTION PART NUMBER 1 Camlock 2 Ball valve 3 Nipple 4 Manometer 5 Pipe collar 6 Ball valve 7 Elbow 8 Union 9 Hose coupling 10 Pipe collar 11 Hose 12 Air manifold 13 Hose coupling 14 Pipe collar 15 Valf 16 Manometer 17 Elbow 18 Exhaust Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 24 Delta Sigma Shotcrete Machine MN DOLAPDERE SANAY S TES NO 18 20 EID 57 K TELL STANBUL Delta Shotcrete Refractory Spraying amp Grouting Eqpt Do
5. DELTA SIGMA SHOTCRETE MACHINE USER S MANUAL Delta Makina Ltd Dolapdere Sanayi Sitesi 20 Ada No 18 20 kitelli stanbul TURKEY 90 212 5498232 www shotcreter com info shotcreter com Delta Sigma Shotcrete Machine INDEX FORE KE 3 Unloading and Transporting 4 Potential Hazards AAA RA Rak ARALAR kanda 4 Warranty And Liability 4 Mp proper US REY 5 Personal Sately E 5 ele det Le eec 6 Main Dimensions U 6 Technical E 7 Applications u 8 Connections Before StartUp eee eee 9 ee ni de E 10 Operating Instructions 11 Pal s EE 12 Electrical Sy E 35 Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY Delta Sigma Shotcrete Machine FOREWORD Dear Delta Sigma customer We wish to congratulate you on your purchase of Delta Sigma Shotcrete machine Delta Sigma is driven by one electrical motor also it could be driven by a diesel engine or by an air motor Machine is composed of those parts from top to down respectively Sack Breaker Hoper Paddle and Paddle Gasket Bearing for gasket Upper Rubber Plate Steel Plate Rotor Steel Plate Lower
6. TURKEY 14 Delta Sigma Shotcrete Machine Table 2 Spare parts descriptions for Figure B ITEM DESCRIPTION PART NUMBER Rotor base plate Felt Fixed bearing for felts Fixed cover Rotor base Tipping gear Gasket bearing stopper Bearing for gasket 00 IO OI CO N Bearing rib T Screw sch Fixation swing Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 15 Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT SPARE PARTS DOLAPDERE SANAY S TES NO 18 20 FIGURE C K TELL STANBUL N D Kee n E we Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 16 Delta Sigma Shotcrete Machine Table 3 Spare parts descriptions for Figure C ITEM DESCRIPTION PART NUMBER 1 Sack breaker 2 Pneumatic vibrator 2 Electrical vibrator 3 Feed hopper 4 Vibration dampers 5 Upper rubber plate 6 Upper shaft 7 Rotor 8 Tightening device 9 Lower rubber plate 10 Conical outlet 11 Conical outlet insert 12 Outlet elbow 13 Outlet elbow liner 14 Friction disk 15 Paddle gasket 16 Paddle Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi 18 20 kitel
7. a Shotcrete Machine All the existing safety devices on the machine must be inspected at regular intervals and checked to ensure that they are functioning properly COPYRIGHT All parts of this documentation are subject to copyright Photocopying or circulating the documentation in part or in whole is prohibited Delta Makina Ltd reserve the right to alter any technical details of the machine compared with the specifications and illustrations MAIN DIMENSIONS Delta Sigma Shotcrete Machine Note Dimensions are in mm Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY Delta Sigma Shotcrete Machine TECHNICAL DATA Depends on rotor hose lenght material humudity etc Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY SC Delta Sigma Shotcrete Machine APPLICATIONS DELTA SIGMA Delta Shotcrete Refractory Spraying amp Grouting Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 9 m Delta Sigma Shotcrete Machine CONNECTIONS BEFORE START UP Compressed air connection Picture 1 Compressed air connection e Connect the air compressor hose to the machine properly as shown picture above Use 2 ID hose only Material hose connection Picture 2 Material Hose Connection Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolap
8. ansporters To lift down and transport the machine please use a forklift or winch has at least 800 kg lifting capacity Please while transporting the machine by a winch make the connections as shown in the picture below POTENTIAL HAZARDS The machine may only be operated for the operating instructions if it is in perfect condition conforming to the safety regulations Faults that could affect safety must be remedied immediately WARRANTY AND LIABILITY Our general terms and conditions of sale apply to warranty and liability The purchaser will have received a copy on conclusion of the contract at the latest Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 4 Delta Sigma Shotcrete Machine Warranty and liability claims in the event of personal injury or material damage shall be excluded if they are caused by one or more of the following reasons Operation of the machine e Improper assembly start up operation and maintenance of the machine e Operation of the machine with defective safety devices or incorrectly fitted or non functioning safety and protective devices e Non observance of the directions in the operating instructions regarding transport storage start up running maintenance and set up of the machine e Unauthorized alterations to the motor e g power or speed shaft rubber plate steel plate rotor outlet elbow air supply fitting
9. dere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY Delta Sigma Shotcrete Machine e Connect the material hose by clamp properly as shown in the picture above e Connect the main electrical power cable to your electric network 3 380 V 50 Hz Water connection Picture 3 Water Hose Connection e Connect the water supply hose to your nozzle or shotcrete gun as shown in picture above CONTROLS A control panel is existed at the right hand side of your machine There are three buttons on the control panel as shown in the picture Emergency on off vibrator on of Emergency When Emergency button is pushed the machine will stop and it will not work unless it is repushed On Off This button is used to start or to stop the rotor Vibrator On Of Activating this button operator can start or stop the vibration device Delta Shotcrete Refractory Spraying amp Grouting Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 10 Delta Sigma Shotcrete Machine OPERATING INSTRUCTIONS These operating instructions contain the most important directions for a safe operation of the machine The manual should always be kept in the tool box so that it is at hand when required Please read the operating instructions carefully before starting the machine to familiarize you with is handling and trouble free operation of the machine A working knowledge of the basic safety regulations and instructions
10. er Feed Back Body for ID50 Hose 9 50x70 Shotcrete Hose 10 Body of Shotcrete Gun for ID 50 Hose 11 Connecting Nipple 12 Connecting T 13 Elbow 14 Hose Connector 15 Connecting Nipple 16 Ball Valve 17 O Ring 18 Nozzle Pipe ID 50 Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY Um Delta Sigma Shotcrete Machine SPARE PARTS BACK FEED TRANSPORTING SYSTEM with 65X85 HOSE FIGURE N DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT DOLAPDERE SANAY S TES NO 18 20 K TELL STANBUL Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 203 Delta Sigma Shotcrete Machine Table 12 Spare parts descriptions for Figure N ITEM DESCRIPTION PART NUMBER 1 Quick Coupling 4 2 Quick Coupling Gasket 4 3 65x85 Hose Adaptor 4 65x85 Shotcrete Hose 5 Body of Shotcrete Gun 6 Elbow 7 Connecting Nipple 8 Water Feed Back Body for ID65 Hose 9 65x85 Shotcrete Hose 10 Body of Shotcrete Gun for ID65 Hose 11 Connecting Nipple 12 Connecting T 13 Elbow 14 Hose Connector 15 Connecting Nipple 16 Ball Valve 17 O Ring 18 Nozzle Pipe ID65 Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 34 Delta Sigma Shotcrete Machine
11. is the prerequisite for safe handling and trouble free operation of the machine To guarantee trouble free start up ensure that all the components have been cleaned properly and are in perfect condition Check that the machine is horizontal and so that it can not slip if moved accidentally Check that all the components mounted properly Check the compressed air supply connection properly Be sure you use a minimum 2 ID air hose and 11 14 m3 min 7 Bar air compressor Check the material hose connection Check the electrical power connection 3x380 V 50 Hz 4 kW Tighten the four clamping devices first tighten all four clamps equally then retighten the two near the air inlet Make sure the emergency buttons are not pressed and start the air flow by opening the ball valve air will start flowing Make sure the nozzle man is holding the nozzle firmly Check the air coming out of the nozzle adjust as necessary Turn on water and adjust from the nozzle valve in a proper rate Activate on off button rotor will start rotating Pump a few strokes of glycerin to lubricate upper and lower plates Start filling material to the hopper Activate vibrator on off button vibration device will start Observe the material coming out of the nozzle adjust air and water as necessary Start shotcreting adjust air water and capacity of the machine as necessary When done stop the rotor and wait until the material hose is empty T
12. lapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 25 Delta Sigma Shotcrete Machine Table 8 Spare parts descriptions for Figure H ITEM DESCRIPTION PART NUMBER Lubrication pipe nipple Lubrication pipe OD12 Push in lubrication fitting ID12 Lubrication manifold Plug Push in lubrication fitting ID6 CO N Push in lubrication elbow 106 Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 26 Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT TRANSPORTING SYSTEM DOLAPDERE SANAY S TES NO 18 20 with 50X70 HOSE K TELL STANBUL FIGURE K Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 5 Delta Sigma Shotcrete Machine Table 9 Spare parts descriptions for Figure K ITEM DESCRIPTION PART NUMBER Quick Coupling 4 Quick Coupling Gasket 4 50x70 Hose Adaptor 50x70 Shotcrete Hose Body of Shotcrete Gun O Rings ID 50 Shotcrete Nozzle Pipe Elbow 00 Nj El CO N Connecting Nipple Ball Valve Hose Connector Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 28 Delta Sigma Shotcrete Machine
13. li stanbul TURKEY S YA Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING SPARE PARTS DOLAPDERE SANA 18 K TELL STANBUL FIGURE D Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 2185 Delta Sigma Shotcrete Machine Table 4 Spare parts descriptions for Figure D ITEM DESCRIPTION PART NUMBER Grease cover Hex Screw Socket Head Cap Screw Rim Wheel Hub Tire CO N Nut Table 5 Spare parts descriptions for Figure E ITEM DESCRIPTION PART NUMBER 1 Tire Wheel Hub Rim 2 3 4 Grease cover Delta Shotcrete Refractory Spraying amp Grouting Eqpt Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 19 Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT DOLAPDERE SANAY S TES NO 18 20 E 5 K TELL STANBUL Delta Shotcrete Refractory Spraying amp Grouting Eqpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 20 Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT SPARE PARTS DOLAPDERE SANAY S TES NO 18 20 FIGURE F IK TELL ASTANBUL Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli
14. s control etc e Inadequate monitoring of machine parts that are subject to wear and tear e g upper and lower rubber plates steel plates paddle gasket outlet elbow liner etc e Unauthorized structural changes to the machine e Improperly carried out repairs e Unforeseen disasters as a result of external influence or force major Please note that the manufacturers warranty shall expire if your machine is not operated and serviced in accordance with these operating instructions Delta Makina Ltd shall cancel all obligations entered into Delta Makina Ltd and or its dealers such as guaranties service agreements etc without notice if any other than original Delta Mini spare parts are used for operation maintenance or repairs IMPROPER USE Any uses for the Delta Sigma other than those operating instructions are prohibited Delta Sigma Machine is not intended for mixing non machine proccessable mortar or other materials such as inflammable or potentially explosive substances In the event of improper use the operator runs the risk of jeopardizing life damaging the machine and other property having unforeseeable impact on the environment and impairing efficient operation of the machine PERSONAL SAFETY The machine purchaser must provide necessary personal safety equipment Sack breaker etc Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY SE Delta Sigm
15. urn of the water supply then stop the air flow Now you are ready to clean and inspect the machine Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY 11 Delta Sigma Shotcrete Machine SPARE PARTS DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT SPARE PARTS DOLAPDERE SANAY S TES NO 18 20 K TELL STANBUL FIGURE A Delta Shotcrete Refractory Spraying amp Grouting Dolapdere Sanayi Sitesi 18 20 kitelli stanbul TURKEY 12 Delta Sigma Shotcrete Machine Table 1 Spare parts descriptions for Figure A ITEM DESCRIPTION PART NUMBER 1 Support of front axe 2 Puller shaft 3 Pin of puller shaft 4 Pneumatic front wheel 5 Front axe 6 Chassis 7 Pneumatic rear wheel 8 Screw 9 Rolling protection cover 10 Electrical group 11 Shaft 12 Panel 13 Hood 14 Handle 15 Electrical panel mount 16 Lubrication pump 17 Rubber strap 18 Lubrication pump mount Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul TURKEY zo aus Delta Sigma Shotcrete Machine DELTA SHOTCRETE REFRACTORY SPRAYING amp GROUTING EQPT SPARE PARTS DOLAPDERE SANAY S TES NO 18 20 FIGURE B K TELL STANBUL Delta Shotcrete Refractory Spraying amp Grouting Egpt Dolapdere Sanayi Sitesi No 18 20 kitelli stanbul
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