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Universal-Flap-Pocket-Machine

1. 10 4 1 4 Foot pedal machine SEQUENCE 11 A ed FOOL pedal SISCKGru uru sau m yanuta DS uu a bkassqhtuQka au ssimum 11 4e SWwingon riBeTolgder uuu uy um s E a 11 Ailes AGE ANG e lol uuu u u mu saa D yma au u uyw usu u uqa 11 AZ OCT AON umasa wan E apa aqu Sasu tuh aE aku akaun sisan 12 4 2 T MACIING SC QUCICC wah uuu u u uuu uu u u uuu y aaa muu asas s ahassma 12 42 2 Program opera ON yu u uu e YS SEO uS um SSO S Sa ua ss 12 5 Required cleanings a ar rassssrrssssssrssssssa 13 General security advice and warning hints Danger might arise for persons things and environment by inappropriate operation of this machine Installation and maintenance duties may only be carried out by authorized staff Before any operations at or with the machine putting into operation operation maintenance repair etc the person carrying out has to read and understand this manual with each appendix completely Before carrying out maintenance or repair duties the mains supply must be cut off Additionally pressure must be released from the pneu matical system The machine will be destroyed by a connection to a wrong mains voltage See the section Technical data before connecting the power supply Transportation Generally it is possible to move the machine O
2. lt power off gt lt release pressure gt gt L a m f i J ry E J y7 I a gt j The center knife protection 2 is mounted at the folder It should surround the center knife 1 without touching it Adjust the center knife protection 2 carefully if required 2 7 Lateral distance of the guiding plate to the needle lt power off gt lt release pressure gt Distance A to the needle should be minimized The guiding plate 1 may not get contact to the needle 2 or needle head since otherwise there would be loud noise and the possibility of a threat break Adjust the distance using the corresponding bending tool 2 8 Height stop of the guiding plate There may be a distance A of max 0 5 mm between upper side of the sole 2 and lower side of the guiding plate 3 Only when sewing very thick material distance A must be enlarged To change the height loosen the fixing screws of the two screws 1 and turn them in or out Tighten the fixing screws then 2 9 Pressure of the guiding plate The spring pressure must be adjusted in a way that both plates are pressed safely downwards at any time If the pressure is too low a needle break can appear during the front tack If the pressure is too high the flap will be pushed back at seam start Turn both settings screws 4 until enough pressure is present at the guiding plates 2 10 Adjust marking lamps 2 10 1Adjust parallelity The middle axis of the light
3. 3rd hand Piping blowing piping is blown to the folder to prevent a snapping during option insertion should be enabled sewing thin parts Folder Down Folder have pressure between the seam between Seam Flap clamp left necessary if additional parts to the piping are inserted e g pocket bag facing strips 17 Flap clamp right like flap clamp left see above Seam shape breast welt production left seam longer than right one trapeze jacket Seam shape left needle shorter than right one trapeze troucers kila Seam form both needles work parallel parallel Seam shape left seam with offset to the right one sloping pocket right Seam shape left seam with offset to the right one mirrored to the right sloping pocket sloping left Piping pulling turns the overlap of the piping only during piping through option Photo cell left necessary during sewing of left flap Photo cell right necessary during sewing of right flap Positioning point calculation point for the seam start during sewing without flap Positioning point calculation point for the seam start during sewing without flap a 3 u rear Zipper scissor during sewing an endless zipper this function gives a ae B E stopcommand to the machine to allow the cutting of the zipper Seam Tack length at seam start and seam end backtacking Stitch Stitch length at seam start and seam end condensing ase 2 3 Seam parameters Several se
4. E s uE 38 3 Adjustments at the sewing head a 39 Sel FICIGMME ACIS EMCI uuu te sheath ce eect eed L ee uu as 39 o 2 Ae ell SOUS LIN OM is acts sats tea ethic rae uum u u bayi uu usuka tanh A AS 39 93 op Meal CUNG uuu u au umum sha ua T B Dau vier iautelevuditashseuvsanetirciatsun iate 39 sLHelghtrollop4hrear6ealebh ebiuyu m uu uw Q 0 uuu wu NSS N 39 3 5 Center Knife AdjUStMENts ccccceccccccceeeesseseeeeeeeeeeceeeeeseeeeseeeeseeeceeeeesseeeeeeeesseaaeeeeessaagaes 40 3 6 Adjustments of the bobbin threat catcher 41 3 7 AGJUSUDIDIN OSTCCUIO Mery 2 uuu y kus ansessostasasanahoymaypastyanasshuskassass asayaayasupayashusspasasuqanaa 41 3 8 Adjustments Satlliemitre Kkhlles uuu u u uuu un l u u aaa aa h asashu wakpaqa asya 42 30 Safety instructions Many of the measures described in this manual can be executed at a machine powered off and with released air pressure Please obtain the switch off procedures described below Some of the measures described in this manual can only be executed if the machine is under electrical power or air pressure lt power off gt machine must be cut off the power supply lt release pressure gt pneumatic pressure must be released from the machine Cut off power supply Use the mains emergency stop switch to switch off the machine Cut off the power supply
5. Enter Back keys Use the arrow keys to move the flashing cursor between the BAK ENT different sections of a display Confirm inouts using the Enter key cno tn ee 4 1 1 6 Display seam end tab knife cut pocket length Press the Bak key to leave the menu enabled pocket style number highlighted Of J 04 O65 G JCKT WELT WITH FLAP seam start tab knife cut pocket style name icons of activated pocket style functions bobbin 57M count 0120 amount of bobbin thread Production count All information required for the operation of the machine will be imaged in the display the graphic on the left side images the mitre cut of the pocket the graphic to the right shows the seam or flap lenght of the pocket the value displayed above the flap 33 3 defines how far the flap will be pushed behind the needle after the photocell has recognized the flap value for the seam start the value displayed below the flap 35 defines how long the machine continues sewing after the photocell has recognized the end of the flap the most upper line shows the number of the selected program M01 and the seams assigned to this program 01 02 03 04 05and 06 seams 01 and 02 are enabled 02 will be the next seam to be sewed 03 04 05 and 06 are disabled the name of the current seam is displayed to the right the square below contains the icons of the machine functions assigned to the current seam below the square the stock of
6. and assure that it can t be restored unintentedly Release pneumatic pressure Close the air supply with the black switch at the air supply unit Cut the machine from the air supply and assure that it can t be restored unintentedly 1 Clamp adjustment oe hiii The following assemblies must be distinguished in the clamp area 1 Clamp motor 2 Clamp carriage 3 Clamp drive belt 4 Clamp arms 5 Main clamp 1 1 Clamp drive belt The clamp must stand in home position like shown in the upper picture The drive belt 1 must have enough tension that it gives about 15 mm when loaded with 1 kg in the middle between both belt disks If required loosen both fixing screws 2 and adjust the set screws 3 Tighten the fixing screws 2 again 31 1 2 Adjust axial free play of the clamp arms lt power off gt lt release pressure gt The clamp arms 1 must be adjusted without free play Although they have to move easily Check the correct adjustment from time to time If required you can adjust the axial free play of the clamp arms with the screws 2 1 3 Parallelity of the clamp arms to the sewing head This is adjusted in the factory and doesnt have to be changed 1 4 Lateral adjustment of the double piping lt power off gt lt release pressure gt Insert the folder for the double piping The distance between the inner side of the main clamp and the sole edge at the folder shall be 1 5 mm on the righ
7. asia connector Power source indication lamp i a haa et te 2 3g Solenoid controlled connector Laser light connector Sensor connector on the up part of the control board with 25 ports which are numbered from SE01 TO SE25 on the board A number pipe is installed on the connection of each sensor accordingly Solenoid controlled connector on the down part of the control board with 25 ports which are numbered from EC01 from EC25 on the board A number pipe is installed on the connection of each solenoid controlled connector Laser light connector on the down part of the control board with 5 ports which are numbered from LED1 to LED5 on the board A number pipe is installed on the connection of each laser light Communication connector on the left part of the control board is the communication connector between the liquid crystal box and the board and applied to offer voltage and signal to the liquid crystal box Power source indication lamp on the up right part of the control board two couples of them would be on when the current is switched on which stand for 5V and 3 3V separately 21 4 2 Power Board The function of power board is to convert the alternating current output by the transformer into direct current The left connector on the board is the input connector of the alternating voltage and connects with the yellow output wire of the transformer The connector on the up left part is the laser lamp connector and offers
8. bobbin thread 57 m and the number of produced parts 120 are displayed 4 1 2 Insertion station The parts to be manufactured are inserted at the insertion station Use the marking lamps to align the parts exactly 4 1 3 Mains emergency stop button With the mains emergency stop button you can cut off the power supply of the machine 10 4 1 4 Foot pedal machine sequence Use this foot pedal to trigger the steps of the machine sequence see further below 4 1 5 Foot pedal stacker Press the foot pedal stacker to open the stacker to be able to take out the stacked parts 4 1 6 Swing out the folder For several reasons e g manual spooling the folder must be swung out to get access to the sewing head Pull out the locking pin A and swing the folder B to the left When swinging back move the folder slowly to the right until the locking pin inserts feelable Attention The folder and the lamps of the crosshair attached to it are adjusted exactly and are sensitive against violence Therefore swing the folder slowly and without the use of power Different folders are needed for different pocket shapes e g double single piping 1 Open the locking A of the folder 2 Pull the folder towards yourself and downwards to remove it 3 Push in the new folder from the bottom side into the two attachments and then push it forward 4 Fix the locking A 11 4 2 Operation 4 2 1 Machine sequence The pr
9. distance B of 6 7 mm higher than the holder of the mitre knifes Loosen the fixing screws 4 and move the pinoles 3 axially Tighten the screws again 3 8 2 Mitre knife broadth Turn the two screws until the mitre knifes can be taken out Adjust the broadth A of the mitre Knifes with the two screws 1 Ata seam distance of 12 mm you will have to adjust 10 10 2 mm here Now turn the two screws 2 as far until both knifes get contact at their top 42
10. e Elektrical installation 1 Use the power cord located at the backside of the machine 2 Plug it into a socket 3 Lay the cord in a way that the danger of stumbling is avoided Hint Parts under electrical current Without cutting off the power supply you might be injured severely The machine will be destroyed by connecting to a wrong mains voltage Check whether the requirements from chapter Technical data meet the local conditions Danger to life from unsufficient grounding e First putting into operation This machine has been configured to the individual requirements of the customer The first putting into operation can be done easily 1 Adjust the machine to a horizontal stand 2 Connect power and air supply 3 Switch on the machine using the mains emergency stop switch at the front side of the machine 4 Check all security systems for function and efficiency As a factory setting several production programs are contained in the buffer of the machine You may use one of them or create your own programs 1 Introduction 1 1 Description of the machine The Universal Pocket Piping Automaton 5878B allows the automatic piping or slanted of pockets The machine is equipped with a cutting device a clamp transportation system a sewing head and a stacking system for the produced pieces Machine operation is achieved with an operation device Here you can open several control programs define new programs and check all
11. machine components individually for maintenance and repair duties e Automatic quick clamp adjustment for easy change from single piped to double piped pockets Photocells for automatic scanning of flap and welt sizes Maximum precision of sewing lengths and corner incisions due to step motor technology Four standard laser lights for fast and precise loading of the fabric All pocket parameters are freely programmable Sequence with up to 6 sewing programs programmable 1 2 Technical data Welt Styles Single or Single or Single or double double straight pocket double straight straight pocket or with flap or zipper pocket with flap slanted pocket with flap 2 Main parts of the machine The 5878B consists mainly of the following units A Sewing machine head B Operation paned C Binder unit D Clamp foot unit E Tab knife unit F Stacker unit G Power switch H Roller stacker Optional l Foot switch J Electric control unit 3 Security 3 1 Available security systems 3 1 1 Program stop button STOP The program stop button is mounted in the right down corner of the operation device After pressing all movements and the sewing process will be stopped immediately 3 1 2 Mains emergency stop button The mains emergency stop switch is mounted on the front side of the machine right handed below the working plate It can be used to cut off the power supply 3 2 Security measures of the operator The sec
12. programs Select an available memory locationz 1 Press the M key 2 Enter the number of the desired memory location e g 09 If the memory location is available seam No 50 is assigned six times 2 1 2 Add seams If existing seams shall be used in the new program you can remove the seams of the memory location and add the desired seams like described in part 1 of this manual If you want to create new seams you will first have to assign new numbers to the seams which are not used in another program 2 1 3 Copy seams If existing seams shall be manipulated for the new program the seams can be copied to a new seam number This allows to keep the original seams unchanged 1 Move the cursor to the seam number where you want to copy another seam to e g No 45 2 Press the P key 3 Press F1 4 Press F2 5 Enter the number of the seam which you want to copy e g 10 6 Press the ENT key Now seam No 10 has been copied to No 45 a new number has been assigned Seam No 10 and 45 are identic If you need more new seams you can assign further seam number to the program e g 46 47 48 a s o and copy existing seams to these numbers 2 1 4 Adjust seams The seams copied to the seam number 45 can now be manipulated without changing the original seams which are used in other programs The following items can be adjusted e mitre knife position seam length a s o e seam functions seam parameters e sea
13. size 01 the sewing head start sewing after the detect 02 automated detect flap length 36 Run fast on when the clamp pushes the part under the sewing head it will be sewed there off when the clamp pushes the part under the sewing head press the foot pedal again it will be sewed there 2 4 Basic parameters The basic parameters contain the general settings of the machine Attention As a factory setting the basic parameters are optimized Improper changes may cause faults in the machine process which may lead to a reduction of quality and damages to the machine Follow this procedure to changes basic parameters 1 Press the P key 2 Press F4 3 Select the desired basic parameter using the arrow keys Press ENT key 4 Enter the desired value 5 Repeat steps 3 to 5 for all desired basic parameters 6 Press the P key or Back key to leave the submenu During the selection of the parameters you can scroll line per line using the vertical arrow keys You can also select the pages directly e Key 0 basic parameters 01 15 e Key 1 basic parameters 10 24 e Key 2 basic parameters 20 28 The following basic parameters can be changed factory set values in square brackets 01 Front positioning point 135 mm distance between insertion position and seam start if seam length is changed only the seam end is varied 02 Middle positioning point 185 mm with this setting the seam start is calculated that if the s
14. stop selection pos 0 cm 0 48 cm enter a position where the main clamp shall be driven to after stacking 23 Clamp up position off on off on work piece is driven to the insertion station 24 Revs center knife 60 10 75 definition of the cutting speed 25 Revs final roller 99 10 99 a reduction achieves an optimized positioning for the stacking 26 Flap clamp mode In the control you can switch on off the left or right flap clamp and select one of four modes additionally dependant on the selection the flap clamp behave different In the following table the mode number is shown in the first column the behaviour of the flap clamps is indicated with graphics reso left clamp closed 2 right clamp closed left clamp open right clamp open Left and right flap clamp switched on ae 01 Insertion position automatic with folding slide Left flap clamp switched on right switched off FP Insertion position with foot pedal pressure Insertion position automatic with folding slide with foot pedal pressure Insertion position automatic with folding slide with foot pedal pressure 20 Left flap clamp switched off right switched on kaf Insertion position with foot pedal pressure Insertion position automatic with folding slide with foot pedal pressure Insertion position automatic with folding slide with foot pedal pressure Both flap clamps switched on Insertion position
15. 5V direct current to the lamp The up right connector is the output Tht bi skaqa Sense AG IAV connector of the direct voltage and offers 24V and 5V direct current to the board There is a fuse on the board so please check that it is off when no voltage is output 4 3 Fuse Fuse type and Location When fuse fuesd find out the cause and fix it before replace the new one CAUTION Turn off the power and wait 10 minutes before opening box cover 4 4 Transformer And Filter Transformer AC 220V AC 24V Filter The function of the filter is to minimize the solenoid interference and improve the efficiency of the input voltage Status indicators LED indicate operating states and any malfunctions 28 4 6 Tab knife Motor Driver DC1565 60V Signal inputs PULSE Square wave pulses must be fed to the pulse input to set the motor shaft into rotation Each positive pulse edge makes the motor move by one step The sense of rotation is preset by the direction input DIR If the signal input is deenergized the motor turns in a clockwise direction as seen from the front towards the motor shaft If the signal input is energized the motor turns in a counterclockwise direction MF The motor phase current is switched off when the signal input is energized The stationary motor then has no holding torque 29 Part 3 Technical manual Hint This Technical manual contains information for the further maintenance ad
16. Universal Flap Pocket Machine Operating instructions Part 1 Operating instructions Hint D These operating instructions contain all information required for the operation of the machine It adresses to the operator of the machine that is the person that works at and with the machine Please obtain all rules and regulations Contents Page Part 1 Operating instructions General security advice and warning hints 3 Transporta on eonan Ru cones Qeitdacos a a a a o aeara eas 3 Sl la uoua a a E A E 3 stalla on eia a a a BG haqa QySQSSsa s pass 4 1 TROUGH ONIN pcenrencana a a aa 5 ld DESCHPUOM Ol MNE MacNN Oraa A a EE 5 I e Techhnicaldala u uuu a a m M Sense au 2 ap unun 5 2 Main parts of the machine r rrssasrsss 6 3 SECU uu 2 nen ecg a kuyta eee Ce eee eee ee qas 7 2 Avallable security SysSISeIFSu n uu u ua a itd a dcaas beet E aia 7 3 2 Security Measures Of the operator 7 4 Operation of the MACHINE cee ccc cece ceeeeeeeeeesaaeeeceeeeeeeeeeeeeessaaeeeeeeesaaseeeees 7 AA CONOIS ANG INGIC ALON S xcsicteis a um au a e a E E Geaeaules 7 AN ODS FAU OM CS VIC Cra actderce daria a aa aa ee 7 A Vice Insel oOrishiSllohua uu uuu a shay kuma aus kaka 10 4 1 3 Mains emergency stop button
17. am depending machine processes can be set 1 Press the P key 2 Press F3 3 Select the desired seam parameter using the arrow keys 4 Press ENT key 5 Enter the desired value 18 6 Repeat steps 3 to 5 for all desired seam parameters 7 Press the P key or Back key to leave the submenu During the selection of the parameters you can scroll line per line using the vertical arrow keys You can also select the pages directly e Key 0 seam parameters 01 15 e Key 1 seam parameters 10 24 e Key 2 seam parameters 20 34 e Key 3 seam parameters 30 35 The seam parameters listed below can be changed The factory set default configuration are shown in square brackets the possible settings in rounded brackets 1 Change positioning point 135 225 315 mm the set value defines the relation point of the seam 2 Insertion speed 80 10 90 clamp speed from the insertion position to the sew start position when photo cell is active speed will be halved to allow a more exact scanning 3 Revs seam start 750 rom 500 1000 rpm sewing head revs freely selectable depending on needle and center knife setting 4 Revs during seam 2000 rpm 2000 3000 rpm freely programmable 5 Revs at seam end 750 rpm 500 1000 rpm freely programmable 6 Stitch of seam start revs 5 1 20 stitch with the revs of parameter 3 7 Stitch of seam end revs 5 1 20 Stitch with the revs of parameter 5 8 Condensatio
18. angle of the center knife The center knife should stand slightly folded against the counter knife in the stitch plate Loosen the allen key 3 and turn the holding hook on the center knife pole until the desired position is met Tighten the allen key again 3 5 7 Lateral adjustment The center knife 1 must be adjusted laterally that the pressure is minimized Loosen the fixing screws 2 and adjust the center knife exactly Tighten both screws again ATTENTION Possible faults in machine sequence If the center knife has too strong contact to the counter knife it cannot be withdrawn after sewing into home position by the spring Additionally the knife gets blunt very fast which causes bad cutting different seam lengths improper mitre cutting and additional width in the seam 40 3 5 8 Needle protection The needle protection 2 is mounted at the holder of the upper threat catcher It should stand 1 mm deeper than the top of the center knife 1 and 1 1 5 mm away from the back of the knife To adjust it loosen the fixing screws 3 of the needle protection and move it Tighten the fixing screws again 3 6 Adjustments of the bobbin threat catcher e Catcher adjustment lt power off gt lt release pressure gt Turn the belt disk manually until the spool capsule lever stands as far as possible back into arrow direction Fix the movable knife 4 temporarily with the screw 3 and press manually onto the top side of the kni
19. ant bankiSyacacosasant A uqbiskasashkk uqa A kaha 18 24 Basic DAAC LONG uu un a ukasa E a 22 2 S OIlerPurjelieiSu u uyu nD au Sumaq uu cause as ua ai s bau 24 S IrOuDIeSh oti g uuu a D a ren ee ei 26 7 6 0 eee ee ee eee E ua eA OE Ae utaya 7 ene er oe ee aou 27 Ail CS OnIrOliBBGaIqh uuu uy has amana kuyaqqa a a sasana 27 AAF OWE Boa faa Soria akuna usus usia a a a 28 FACS POS gt ee en ae ee oO ee ee ae 28 AA TT ANSTONMEF ANG INCL sac uu u aceite taa bhau O ta asya ss 28 4 Clamp MOLON DIVE uu uk unu Q e E A 28 AS ab ik aii MOF DIVeru k uu u uuu uuu m nay S asss Su a ania 29 14 Diagram of TI the menu structure Seam orders Sewing functions Sewing parameters Basic parameters INIT parameters Others Service Code Additonal Programs Addon Setting Parameters Backup WO test Diagnostics 15 Enter seam name Copy seam No parameters EPROM sewing parameters Delete seam _ Reset factory setting Mechanics code Languages Part counter 2 Programming instructions 2 1 Create new sewing programs P F1 The following steps are required to create a new sewing program 1 Select memory location Mxx 2 Add or copy seams 3 Adjust the seams 2 1 1 Select a M memory location Due to customer specific configuration several M memory locations are occupied by sewing programs There are enough memory locations available for new sewing
20. bey the following hints 1 Cut off the power supply release the pneumatical pressure 2 Fix movable and loose parts 3 Lift the base with a hoisting device and be sure to lift possible additional devices e g stacker If the machine is equipped with transportation casters option you will have to release the brakes at every caster 4 Move the machine carefully to the new location Attention Attention when moving the machine on sloping areas Enormous pull power arises from the machine weight Storage If no other agreement is fixed the following limitations have to be kept 1 In closed rooms only 2 Temperature range 10 45 C 3 Humidity max 80 non condensing Attention If stored or transported in improper environments the machine can be damaged severely Damages may not be visible from the outside Installation e Mechanical installation Unpack and put up 1 Remove the packing material and possible transportation protections 2 Position the machine on a solid and horizontal ground 3 Level the machine to a horizontal stand using the adjustable frame feet Connection of air supply 1 Connect the air pipe A to your air system 2 Open the air supply of your air system 3 Level the air pressure to 6 bar using the control B the air pressure can be read at the scale C Attention We recommend to switch off the air supply when the machine is not in duty Use the black control B
21. crosses of the marking lamps must be on the middle cut exactly Loosen the fixing screw 5 to adjust the marking lamp Loosen the fixing screw in the ring 4 to turn the marking lamp 2 10 2Adjust distance Loosen the fixing screws and push the marking lamps until the correct distances are adjusted 38 3 Adjustments at the sewing head 3 1 Height adjustment The ground plate of the sewing head must be leveled with the upper edge of the working table To adjust height and horizontal level loosen the nuts 1 and adjust them by turning in or out Tighten the counter nuts again 3 2 Lateral adjustment The stitch plate 2 of the sewing head 1 must be exactly in the gap of the sliding plate 3 Loosen the fixing screws in the mounting frame see section 3 1 and level the sewing head exactly Tighten the fixing screws again The toip threats will be caught by the top threat catcher after the sewing during the clamp drives to the mitre cutting The threats will first be clamped on the top side of the catcher and then cut on the backside The threat clamp must hold the threats during the first stitches of the seam start to assure a clean sewing image at seam start 3 4 Height of top threat catcher A distance A of 3 4 mm must be present between sliding plate 2 and catcher 3 when the threat catcher cylinder 1 is driven out For adjustment loosen the fixing screws 4 of the cylinder and move him until the correct heigh
22. ct error 5mm 29 Laser lamp 1 on 30 Laser lamp 2 on 31 Laser lamp 3 on 32 Laser lamp 4 on 33 Laser lamp 5 on 2 5 Other Functions P F6 e P F6 F1 Input service code AAAAAA Press F1 and press 1 for six times continuously at the same time and then press ENT Note Other menu and related functions of P F6 can only be performed after the input of service code This function is for maintenance application e P F6 F2 Additional programs F1 Mechanics code F2 Languages Chinese English Indonsia F3 Part counter The number of total work piece is showed e P F6 F3 Addon Setting Note The menu below is applied to start related program of newly used mechanical attachment device i e change off into on on related ones If no mechanical attachment device as below is installed please select off on related menu otherwise the machine would implement wrong operation Welt Turner e P F6 F4 Parameters Backup Reserve e P F6 F5 I O test All inputs with their numbers will be displayed in the upper half of the display The inputs displayed inverted are currently active All outputs with their numbers are displayed in the lower half of the display The outputs displayed inverted are currently active You can now select an output using the arrow keys and activate or deactivate it by pressing the ENT key If you press the ENT key longer than two seconds the output switches between activ
23. d Seam start the smaller the set value the more the flap will be sewed over seam end the bigger the set value the more the flap will be sewed over 7 wy Pick needle thread manually the needle thread catcher will be enabled until L the key is released 4 Turn on the lamp 4 S Reset key use this key to reset the program sequence step by step sets the clamp into starting position 4 1 1 4 Function keys upper occupation Press F1 to switch to the upper key occupation The icons will be displayed in the lower line Gu switches back to the lower key occupation N Switch middle knife on off the knife is switched off until it will be switched FQ on here together with the middle knife the mitre knife is switched off Switch mitre knife on off it remains switched off until it will be switched on F3 X rere A Switch stacker on off it remains switched off until it will be switched on here F4 mlo P N Loading Position Sets counter to zero E 0 Manual spooling the sewing head runs with low revs after a second key press it stops in the upper needle position Attention At machines with insertion station the station must be swung out first in any case both threads must be removed from the needles and the spools from the pickers k Reset spool thread length when removing a half full and inserting a full A 3 spool you can display the whole thread length by pressing this key 4 1 1 5 Arrow and
24. e and de active unitl you press the ENT key again shortly The following inputs and outputs are available in this machine 24 Input Description SensorNo Connected 01 Dart stretcher up 01 SE01 02 Stack sensor MA20 160 02 SE02 08 Clamp at front 08 SE08 09 lamp retur safety photocell foo seo output Description VaveNo Connected 06 Folder downwards fos E OB Tension releases Jo ecs O Mainclamplet O E 25 3 TROUBLESHOOTING Error message Circumstances Recommended actions Error 01 Sewing current sewing program is empty enter program values manually if program empty possibly distances and values are required copy from other programs or not entered or the whole program load from the memory INIT is deleted parameter Error 02 Seam current seam not enabled Press ENT key to enable the seam not enabled Error 08 Main limitation switch SE08 switched clamp at the stop during clamp move although the clamp is at a distance check distance counter using the test program if counter defective change clamp engine if counter ok check both switches and connections Error 10 A piece push back barrier is not lighted check photo cell and film is inserted my oa Secew not up within error time switches EC05 ECO6 not down within error time switches EC05 EC06 Error 20 Knifes the mitre knife hasn t reached check te
25. eam length is changed seam start and end are delayed the same is used for back pocket with dart if dart shall be positioned in the middle of the pocket 03 Rear positioning point 235 mm distance between insertion position and seam end if seam length is changed only the seam start is varied Attention This parameter defines the end of the main clamp If this parameter is set too large there may be sewing problems while sewing flaps 04 Folder up after 335 mm time of the folder lifting after the seam if distance too short folder gets caught by the fold pushers 22 05 Thread length full spool 38 m a wrong thread length leads to incorrect values in the display of remaining thread 06 Clamp up after tab cut 0 1s Clamps up after tab knife cut 07 Main sewing length correction 50 50 middle value 08 Work piece send length correction 50 50 middle value 09 Time after clamp down 0 3s time delay between clamp down and next operation 10 Thread clamp open at seam start 2 after the first two stitches the upper threads should be released from the thread clamp after the time defined here the thread clamp opens 11 Thread clamp open duration 0 4s duration of thread clamp open at seam start 12 Cut til upper thread 0 13s time for catching and cutting of the upper thread 13 Upper thread cutting time 0 13s length of the threads after upper threads picked up 14 Scissor cutting time 0 05s influences the zipp
26. er scissor to cut the zipper completely before moving to the end position 15 Drive to cutting 80 percentage of the clamp speed used by the main clamp to drive to the mitre knifes 16 Mitre knife distance 88mm For 5878 28B distance between the mitre knifes Needle gauge 12mm For 5878 38B distance between the needle 17 Mitre knifes cutting time 0 03s cutting time of the mitre knifes 18 Main clamp open 0 01s open the main clamp after mitre cutting if time s too short the work piece may slip out of the machine before taken by the stacker 19 Pick up work piece 0 99s After the tab cuts the amount of time the clamps lift and the stacker 20 Flap send to sewing position 35mm Distance from the flap sensor to the needle 21 Flap main sewing length correction 50 50 middle value 22 Clamp speed 90 speed of the main clamp to the insertion position 23 Process step by step 00 enter 01 to enable the switching of all machine functions 24 Remaining thread counter on off 00 option function can be enabled and disabled 01 remaining thread monitoring on 25 Thread cutter revs 250 Rom positioning revs for threat cutting systems 26 Thread cutter position 45 01 59 23 start correction threat cutter impulse the smaller the number the earlier the bobbin threat cutter is started 27 Threat cutter duration 0 02s duration of bobbin threat cutter should be minimized otherwise the main clamp is already driving 28 Flap dete
27. fe 4 to move it Tighten screw 3 when the distance between the top of the movable knife to the holder of the catcher is between 0 05 and 0 2 mm Fix the movable knife 4 at the top of the spool clamp spring now e Time of bobbin threat cutting This time can be programmed If the time is too early upper and bobbin threat will be caught and cut at the same time Then the upper threats will be too short for the next sewing process Duration of bobbin threat cutting This time can be programmed If the time is too short the bobbin threats will not get caught If the time is too long it is possible that the main clamp drives to the mitre cutting before the threat catcher is in cutting position This lengthens both threats remaining at the seam end 3 7 Adjust piping detection The photocell 1 is equipped with a red light point 4 illustrated by drawing which indicates the exact switch point on the folding slide The complete light point must hit the reflecting foil when the folding slide is driven out Loosen the fixing screw 2 of the photocell 1 and adjust it exactly Tighten the screw again Hint After changing the intensity of the photocell you will have to check and possibly adjust the detection correction of the flap at flap start and end 4 3 8 Adjustments at the mitre knifes 3 8 1 Mitre knife height The height of the mitre knife pinoles 3 must be adjusted that they are in their lower position the
28. is mounted at the insertion station which recognizes the folder for double or single piping The main clamps will be driven into the correct position dependant on the inserted folder These positions are adjustable Mount the folder for the double piping and move both inner setting rings 1 in a way that there is a distance of 1 5 mm between sole edge and main clamp edge see lower picture Mount the folder for single piping and move the outer setting ring 1 until there is a distance of 1 5 mm and the clamp can only move to one side Tighten the fixing screws of all setting rings 1 10 Clamp quick adjustment With the additional initiator at the folder 1 a valve for the additional clamp move is controlled Adjuste the outer position of the clamp with the two outer setting screws 2 in a way that there is a distance of 1 5 mm between the folder sole and the inner side of the main clamp 34 1 11 Adjust folding slide path lt power off gt lt release pressure gt The distance between the folding slide 1 driven in and out must be 5 mm If required you can adjust the setting screw 2 at the cylinder 3 1 12 Adjust parallelity of folding slide lt power off gt In driven in state the folding slide must be parallel to and 0 5 mm away from the edge of the main clamp This can be adjusted with the fixing screws of the folding slide cylinder 1 1 13 Adjust folding slide lt power off gt lt release pressu
29. justment and troubleshooting It adresses axclusively to trained and experienced technical staff which is able to assess the tasks and recognize possible danger at an early moment Contents Page Safely INSUPUIC TIONS uuu um una a a a E a ea E bahaya a aasma 31 L Clamp adjuSI iel uuu u u yu L uuu uuu uuu 31 Tati f ng 09 i og Dolu u aun u ua au a aha ene ore nee ec eee ee eee 31 1 2 Adjust axial free play of the clamp 32 1 3 Parallelity of the clamp arms to the SEWING head 32 1 4 Lateral adjustment of the double piping 32 12 aleratilap aqiiisli elktu uuu u uuu au Sa Seal Caractere este ees donee 32 GAGES tMalM Claim 0 Helghtiuux uu cade ceed e saneceoesseee 33 17 AGIUSTMalAClaMp presse y uy Tu a u u vance um n a ua 33 t8 Main clamo bressureGiStIIDUUIOrf u u uu Sev uA L n u S huu akun Suq ah aaa 33 1 9 Clamp quick adjustment double single piping 34 J 1O7G1aripaogulek adj SUWTmenil u sua usputay eee 34 Let Adastioding Side pali uuu uu uyu u uu nuspa mus ssniwsSiha aa qanhususausqai an aa 35 1 12 Adjust parallelity of folding slide 35 held AGR t TOIGING SIAC se uuu u un 2 uu Sma
30. m name 16 2 1 5 Name seams To be able to distinguish seams it is possible to define seam names Follow this procedure 1 Press the P key opens the menu levels 2 Press the key F5 INIT Parameter 3 Press the key F1 enter seam name 4 The keys of the ten key pad are occupied with letters too Each letter is shown on its key with a color blue orange green Press one of the keys F1 F3 together with a number key to enter the desired letter F1 blue F2 orange F3 green Examples A F1 1 N F2 5 U F3 7 5 Press the arrow keys to switch to the next or prior letter 6 Press the P key to terminate the entering and save the seam name 2 1 6 Delete seams An existing seam can be deleted ATTENTION If a seam is used in several programs it will be deleted in all programs The deletion of a seam can not be undone 1 Press the P key 2 Press F5 3 Press F5 4 Enter the number of the seam to be deleted 5 Press the P key to delete the seam 2 2 Seam functions P F2 Center knife cuts the pocket between the seams if the center knife is disabled the mitre knife will be disabled utomatically Tab knife cuts the pocket edges if the center knife is disabled the tab ias knife will be disabled too i ee stacks the sewed parts Vacuum keeps the parts in the insertion station until the main clamp is option closed Vylene automatic supply with vylene option fixes the parts in the insertion station
31. n stitch length 1mm 0 5 1 5 mm stitch length at seam start or seam end for stitch condensation 9 Stitch length 2 5 mm 2 0 3 5 mm 10 Tack stitch length 1 0 mm 0 5 3 5 mm stitch length at seam start or seam end for tack stitch 11 Condensation stitch number seam start 5 0 10 number with condensation stitch of parameter 8 12 Condensation stitch number seam end 5 0 10 number with condensation stitch of parameter 10 13 Tack stitch number seam start 5 0 10 if this value is set to 0 stitch condensation will be sewed automatically 14 Tack stitch number seam end 5 0 10 if this value is set to 0 stitch condensation will be sewed automatically 15 Enable center knife 8mm 1 30 mm depending on seam and knife width the center knife should cut est 1 mm further than the tab knife 16 Disable center knife 7mm 1 30 mm depending on seam and knife width the center knife should cut est 1 mm further than the tab knife 19 17 Thread monitor on after 5mm 0 99 mm distance after which the thread monitor will be enabled 18 Thread monitor filter 7 0 99 the smaller the digit the more sensitive the upper thread monitor reacts 99 thread monitor disabled 19 Slope at seam start 3 0 10 seam offset difference left right needle at seam start 20 Slope at seam end 3 0 10 seam offset at seam end 21 Terminal sewing sendlength Omm 0 9 9 mm 22 Intermediate
32. oduction sequence is divided into several parts 1 Machine sequence can start if the machine is in starting position Insert the parts to be sewed and align them exactly Press the foot pedal machine sequence and the clamp comes forward Press the foot pedal again the clamp will be lowered Press foot pedal the folder is lowered and the fold pushers are driven to the front Press foot pedal the flap clamp closes N O OF W PO Press foot pedal the clamp pushes the part under the sewing head it will be sewed there the mitres will be cut the clamp opens and the sewed part will be stacked The operator can trigger each step with a short pressing of the foot pedal or run an automatic process by keeping the foot pedal pressed Depending on the programming different machine sequences might occur 4 2 2 Program operation The machine is operated with programs which can be selected by the operator A program is stored at a memory location e g M01 and contains one or several seams max number is SIX The selected program and the assigned seams are imaged in the upper line of the display The machine executes all enabled seams of a program sequentially An enabled seam is displayed inverted You can produce several pocket shapes and lengths sequentially without changing the sewing program 4 2 2 1 Select a sewing program The current sewing program is displayed in the upper line of the display How to select a p
33. pressed the program stop button too 4 1 1 2 Ten key pad with P key and M C key e Numerical inputs can be done using the ten key pad The keys of the ten key pad are occupied with letters too Each letter is shown on its key with a color blue orange green Press one of the keys F1 F3 together with a number key to enter the desired letter F1 blue F2 orange F3 green Examples A F1 1 N F2 5 U F3 7 The P key is used in several steps of the machine programming Sewing programs can be selected after pressing the M key 4 1 1 3 Function keys lower occupation f switches to the upper occupation of the function keys Tab knife correction press this key once to change the tab knife position at the seam start press twice to change the position at the seam end after pressing ENT enter the new value using the ten key pad which will be displayed in the left handed graphic 50 middle value the higher the value the more far the tab knife cuts to the outside e g old value 50 new value 56 and the knife cuts 0 6 mm more to the outside old value 50 new value 22 the knife cuts 2 8 mm more to the inside PP Change pocket length press F3 and enter the new value for the length to be Waj sewed when producing with flap this sets the photo cell security length too Sewing over at seam start and end only valid when sewing with flap press once to set the sewing over at seam start twice to set it at seam en
34. re gt A turn movement of the folding slide must be assured which allows him to adjust to the strength of the sewing material Adjust the screws 1 to adjust the folding slide with no free play axially 1 14 Flap clamp position lt power off gt lt release pressure gt The flap clamps must stand in a distance of 5mm parallel to the inner side of the main clamp To adjust the flap clamp loosen the fixing screws 1 of the flap clamp beam Adjust the flap clamp correctly and tighten the fixing screws 1 again 35 frt U ee s n K sj 1 15Opening path of the flap clamp ae pe a The opening path of the flap clamps 4 must be adjusted in a way that the flap clamp presses with its complete length onto the main clamp when the flap clamp cylinder is driven out Loosen both allen screws 1 at the flap clamp to be adjusted and adjust the cylinder 2 correctly Tighten both allen screws 1 again 1 16 Photo cell foil A photo cell foil 5 is fixed to each clamp 8 This allows an always good detection of the flap Clean the foil with a clean cloth from time to time If the foil is damaged it must be changed 1 17 Check change clamp rubber lt power off gt lt release pressure gt There are moss rubber strips below each main clamp If there are problems of the sewing material and the clamp these rubber strips should be checked Demount the clamp by loosening the allen screw 1 The moss rubber strip is fixed with three
35. rmination switch SE11 check not together start position before sewing connection to mitre knife engine insertion Error 21 Center Center knife couldn t reach top check cylinder termination switch knife not up position within error time ECO7 not up within error time malfunction Error 34 Needle needle couldn t reach the top 1 press ENT to return not up position with the error message 2 check signal wire for upper the control tries to put the needle position into the top position again broken the burrs change bobbin thread reset the empty enabled remaining length is zero length of bobbin thread Error 37 Spool one of the photo cells at the spool if both spools are not empty one only residual capsule is lighted the spool is photo cell reflects the thread and must empty be set smaller Error 41 No flap automatic flap legth detection with insert flaocheck photo cell SE13 or phot cell is enabled but no flap is SE14 and film detected Error 42 Photo automatic flap length detection program a longer security length cell not lighted with photo cell enabled no flap switch off supervision check photo within the security length detected cell SE13 or SE14 and film not locked SE04 service code not input press P F6 F1 and input service code AAAAAA 26 CIRCUIT Control Board Power Board Fuse Filter Transformer Clamp Motor Driver Tab Knife Motor Driver onmyoyp Communication
36. rogram 1 Press M C key 2 Enter the number of the desired program using the ten key pad 3 Press ENT key 4 2 2 2 Enable disable seams Seams are assigned to every sewing program All enabled seams are sewed sequentially Enabled seams are displayed inverted If a seams shall be skipped it must be disabled How to enable disable a seam 1 Move the cursor on the desired seam using the arrow keys 2 Press the ENT key to enable disable the seam 4 2 2 3 Change seam length Several parameters of the current seam are imaged in the left half of the display e g seam length mitre knife position You can change these settings individually using the function keys All changes executed with the function keys are stored for all seams with the same number even if they are used in different programs Further information are contained in the chapter 4 1 1 3 Function keys 12 4 2 2 4 Remove and add seams e 1 2 3 4 6 1 2 3 4 9 6 7 8 5 Remove seams Select the sewing program to be changed Press the P key Press F1 Move the cursor on the seam to be removed using the arrow keys Press the M C key Repeat steps 4 and 5 for all seams to be removed Add seams Select the sewing program to be changed Press the P key Press F1 Use the arrow keys to move the cursor to the place where you want to add a seam Press the ENT key Enter the number of the desired seam Repeat steps 4
37. screws 2 If the rubber is damaged loosen them and change the strip Fix the clamp arm again and adjust it Hint When working with thick sewing material it is advantageous to use a thicker clamp rubber or mount a heightening 1 18 Adjust clamp path Adjust front stop lt release pressure gt Drive the clamp carriage 1 into insertion position intil initiator 1 2 switched dark The distance A between the beam and the clamp carriage must be 19 mm To adjust the distance loosen the fixing screws of the initiator 1 2 and move him in the desired direction Tighten the fixing screws again Loosen the fixing screw of the stopping rubber 3 and turn this in or out until there is a distance B of 3 mm to the clamp carriage Tighten the fixing screw again 36 2 Adjustments at the insertion station 2 1 Folder height Select output 05 06 in the machine control The distance A between sliding plate and folder sole must be adjusted to the used sewing material The basic setting is 2 mm If the folder is set too deep the material will be blocked If it is too high the folding slides cannot fold the sewing material Loosen the nut 1 and turn the allen screw 2 in or out Tighten the fixing screw 1 again After changing the folder height the position of the initiator at the insertion plate should be checked see section 2 2 2 2 Initiator at the insertion plate When the folder is lowered completely this initia
38. t and left side This distance can be adjusted with the setting rings 1 1 5 Lateral flap adjustment lt power off gt lt release pressure gt Insert the folder for single piping There should be a distance of 1 5 mm between the inner side of the clamp and the sole of the folder This can be adjusted with the two outer setting rings 1 32 1 6 Adjust main clamp height The main clamp height in insertion position must be 30 mm To adjust this loosen the nuts 1 at both clamp pressure cylinders and turn the piston pole 2 until the must height is present 1 7 Adjust main clamp pressure The clamp pressure must be 3 5 bar You can read it at the pressure gauge 1 on the clamp carriage To adjust the pressure pull out the black knob and turn it into the required direction Press the knob down again 1 8 Main clamp pressure distribution An even pressure must be over the whole main clamp area Drive the main clamp into insertion position and lay thin sewing material under the clamp arms Close the main clamp control check outputs Pull the sewing material laterally and check the even clamp pressure If required you can adjust the pressure distribution Loosen the fixing screws 1 of the two allen screws 2 Turn the two allen screws 2 until the correct pressure distribution is present Tighten both fixing screws 1 again 33 1 9 Clamp quick adjustment double single piping option An initiator
39. t is present Tighten the screws 4 again ATTENTION The enabled center knife may not get contact with the top threat catcher 39 3 5 Center knife adjustments 3 5 1 Switching on The center knife is pushed down during the sewing process with the help of the cylinder Y7 1 The the pin at cylinder Y15 2 takes over the locking of the center knife 3 5 2 Switching off As soon as the seam end has been reached the center knife will be switched off This can be delayed by an entering in the control The mechanical switching off is done by a withdrawal of the locking pin at cylinder Y15 2 This allows the pressure pole of the center knife to be pulled upwards by the pulling spring 3 5 3 Safety initiator at the center knife pole During center knife switched off the diode at the initiator 3 must be lighted 3 5 4 Depth adjustment of the safety initiator The safety initiator 3 must be mounted in a distance of 0 3 0 5 mm to the center knife pole To adjust it loosen the fixing nut of the initiator 4 and turn it in until it has contact to the center knife pole Now turn it out for half a rev and tighten the fixing nut 4 in this position 3 5 5 Height of center knife The front edge of the center knife 1 must stand in switched on state and deepest position 1 mm deeper than the top side of the stitch plate To adjust it loosen both fixing screws 2 and move the center knife Tighten both screws again 3 5 6 Shear
40. to 6 for all seams to be added to the current sewing program Press the P key to store the settings and leave the submenu Required cleanings k To achieve the value and function of the machine we ecommend E to keep it always clean and free of spare materials and waste Blow off threats and cloth rests daily from the machine using the air pistol 13 Part 2 Mechanics manual Hint This part of the operating instructions contains all information required to put the machine into operation and to do programming troubleshooting and maintenance It adresses to trained technical personnel which is able to overview their tasks and recognize possible danger at an early moment Contents Page Part 2 Mechanics manual T Diagram Of th MENUSIFUGIUNG u ULU UU u u Ea aaia ees 15 2 Programming instructions dea ees 16 2 1 Create new Sew iG Progr aisiais nde coseda haha asoca fa 16 2 1 1 Select A M MEMOry legal u uu um n D n naq qos niaaa u kakusaq 16 2k22 PROSE ANS 2 tlic cetacean ed u aa au ci semi aan essa nad dee ede sain aaeae ae 16 5 GOD SS AI Stic ieee st sce a E E sanu utasa 16 PALA Adjust Sams 22s coetsaie cn su oyun uw uuu favtacuay tek ovanc oda tum a asa au aha 2 0 Su 16 2 S NAIC Sod S en uu a a Shha aka usa A Oa s 17 2 6 CICIS SC Su u u uuu k uu uuu a a gl2itussaaayaaphuypaqisa 17 22 OGAM TUNCUON S u u ges chee core DES m S ua QLU u au Su Su usus 17 23 OSAMA ale eres ro
41. tor will be switched and triggers the closing of the folding slides if activated in the program If the initiator isn t set correctly the folding slides come too early or not at all Loosen the fixing screws 1 to adjust the initiator and move it correspondingly Tighten both fixing screws again 2 3 Folder free play lt power off gt lt release pressure gt The folder should not have any free play in folding position see picture at section 2 1 To adjust the free play loosen the fixing screws at the stop bar and push it towards the bearing Tighten both screws again 2 4 Folder parallel to main clamp lt power off gt lt release pressure gt Loosen the allen key 4 a little and adjust the folder parallel to the main clamp Tighten the allen key in this position 2 5 Adjust piping width lt power off gt lt release pressure gt To adjust the piping width loosen both fixing screws 4 at the clamp block Tilt the clamp block with the help of the setting screw 3 a very little to the left or right Tighten the fixing screws again Then you should check and possibly adjust the distance to both clamps Hint Double and signle piping width are adjusted in the same procedure automatically After adjusting the folder the positions of the marking lamps must be checked and possibly adjusted The folder sole width is decisive for the piping width It can be changed if desired by the customer 37 2 6 Center knife protection
42. umassamayostssastashosckapanamussasttsssaapaateeysna asaqpaqqassu 35 trl Ala Cla p Oslli iu ua yun unukunata aan m u aa hahasuaykayaaa hukaq 35 tIS Opening Path Ol the llaB C Gmpunsuq uu a a n Qum am mes a aN 36 TENG POLO CSI TONS uuu u u sagu ut atus ma Qu ma huysa kunasa Q masa damm siaes 36 1 17 Gh eckrenangeclampbr bberu uu x u uu u uu chet a qaa qua asi 36 LIS Ad StCGaMO pali uuu k 2 a m hunu saua s aha a ab g 36 2 Adjustments at the insertion station 37 2 OIG ST OIG esses evade na a a jiedecd iat outmsengs Geant asuaenanactekoeoatabee 37 2 2 Initiator at the insertion plate a 37 2S Folder WOO py uy uy u u a au ahua hum ma Qu Ska ac aa u i 37 2 4 Folder parallel to main clamp a a 37 2 S ACIUST DIDING Wiis sees coe hee ead y u eee ie n a usa wa 37 2 6 Genter Knife PrOlS CHO IPS e oaa masupa amsa aqhaqa nh Qu pbe0 musuqa um aeenceba 38 2 Lateral distance of the guiding plate to the needle 38 2 S Helg Stop Ol ING GQUIGING Plate acon tec ua 2 uy m creat eraniad eae ua ys 38 2 9 Pressure of the guiding plate a 38 210 Adusi Marking lam pS ctusuns ese hone tame ua Sasu ae suan
43. urity systems of this machine work passively that means that they can only react on certain incidents To achieve the required security for your health and that of your collegues active measures of the operator are required Please obey the following general rules for the use of this machine 1 Always work concetrated and avoid actions with a risk 2 Don t try to bridge existing security systems or to disable them in any way 3 Check all security systems on function and effectivity before starting work 4 Cut off the power supply before opening the switchbox 5 Switch off the machine with the mains emergency stop switch before executing cleaning and mainetenance duties 4 Operation of the machine Asis machine may only be operated by qualified staff wno had read and understood this operating manual completely 4 1 Controls and indicators A Operation device B Insertion station C Mains emergency stop button D Foot pedal machine sequence E Foot pedal stacker 4 1 1 Operation device During production the machine can be operated with the operating device existing programs can be called and new programmed y um 9 XI OOOOO0G00 C A A Program stop button D Arrow keys B Ten key pad with P and M key E Enter and back keys C Function keys F Display 4 1 1 1 Program stop button By pressing the program stop button all movements of the machine will be stopped immediately To continue production you have to
44. with foot pedal pressure with 2na foot pedal pressure Insertion position automatic with folding slide with foot pedal pressure Insertion position 27 Folding slide mode both left right fold slider enabled left left fold slider enabled right right fold slider enabled 01 Insertion position automatic with folding slide with foot pedal pressure 28 Vacuum mode option off vacuum disabled on vacuum enabled 29 Main clamp mode both main clamp left right down and tight left main clamp left down and tigh right main clamp right down and tight none main clamp both weak before insertion both tight 30 Stacker mode roller only final roller stacker only folding stacker both folding stacker and final roller 31Clamp carriage return safety photocell on the premover photocell is activeated by the work piece off the premover photocell is deactivated 32 Folder as stamp 00 00 01 off normal insertion process enabled on with the first step on the foot pedal the folder is lowered and fixes the work piece next step drives main clamp to insertion position after clamp is closed the folder is pushed up to allow the insertion of the vylene 33 Flap clam mode manual flap clamp active with foot pedal auto flap clamp automatically active 21 34 Zipper mode 00 folder down after flap clamp closed 01 folder down when left flap clamp closed 35 Flap dectect mode O0 according as set the flap length to detect trim

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