CubiScan® 30
Contents
1. 22 CubiScan 30 Operation Cubing and Weighing Objects CubiCorners Tare Values To obtain accurate measurements and weight when using CubiCor ners you need to enable the tare option and enter tare values in Qbit so that the CubiCorners dimensions and weight are automatically subtracted from the measurements of an object Refer to the Cubi Scan Qbit User Guide for instructions Enter the following tare values in Qbit s options Length 0 08 in 0 20 mm Width 0 08 in 0 20 mm Height 0 038 in 0 10 mm Weight 0 013 lbs 0 005 kg 0 08 inches is the thickness of the plastic in each CubiCorner 0 013 pounds is the total weight of all three CubiCorners Using CubiCorners Do the following to measure irregular objects using CubiCorners 1 Make sure tare is enabled and the tare values shown above are entered in Qbit Refer to the CubiScan Qbit User Guide for instructions Place the object on the CubiScan platform with the ID number or bar code on top or visible Position the CubiCorners with the solid surface of each corner on the BOTTOM as shown in the figure on the next page The sides of each CubiCorner should fit snugly against the object with no visible gap CubiScan 30 23 Cubing and Weighing Objects Operation Book X X 7 CubiCorners d CubiScan Side Panels Figure 7 Using CubiCorners 4 Carefully lift the height caliper using the knob at the top2. 0 0 eee eee ee eee ee 19 Using the Scale Display 0 0 0 eee eee eee 20 Measuring Cube Like Objects 0 00 e eee eee eee 20 Measuring Short or Light Objects 0 0 0 000005 21 Measuring Irregular Shapes Using CubiCorners 22 CubiCorners Tare Values 23 Using CubiCorners 0 0 0 ee eee eee eens 23 Measuring Irregular Shapes Using the Optional Caliper 24 CubiScan 30 i Table of Contents Chapter4 Calibration LLL uuuu usine 27 Zeroing the CubiScan c ee penos eee cee EE E 27 Using Test Mode 22 mice In DI i ba DEI a She au pda A 28 Calibrating the CubiScan 30 llle 29 Calibrating the Sensors llle 29 Calibrating the Scale 1 ee ee cee eee 30 CubiScan 30 with serial numbers below 2500 30 CubiScan 30 with serial numbers 2500 and above 32 Chapter 5 Maintenance 00 ccc cece eee ee 35 PreCautlonss cn uh Ly eruat Ste erst oleae AVA Ens 35 Cleaning the Laser Sensor 36 Replacing the Reflector Cover Strips 0 0 ee ee ee eee 36 Chapter6 Troubleshooting 00 c cece ee 39 Nothing Happens When You Turn Power On 4 40 Readings Are Not Accurate llle 40 Obit Error Messages siis nose pUR ES eer RES 41 Appendix A Parts List 5 lt 9 05 02045 Hh Swink rRy RE qae ied 43 il CubiScan 30 Table of Illust
3. Object too close to laser or too large CubiScan 30 4 Qbit Error Messages Troubleshooting Error Message Action Laser Bad Data Retry measurement Laser Data Unreliable Retry measurement Low Battery Battery pack only change or recharge batteries 42 CubiScan 30 Appendix A Parts List This appendix contains a list of parts that can be purchased for the CubiScan 30 as spare parts or if replacement is necessary Part No Description Quantity Unit 11142 110V Power Supply CS30 1 11080 220V Power Supply CS30 1 10723 Calibration Plate CS30 1 10448 CubiCorner Set CS30 1 10272 Dust Cover CS30 1 11481 Laser Post Cover CS30 1 11254 Reflective Strip 0 25 CS30 2 10447 Reflective Strip 1 CS30 2 10446 Reflective Strip Cover CS30 2 12159 Scale Display CS30 1 12838 Serial Communication Cable CS30 1 CubiScan 30 43 Qbit Error Messages Parts List Notes 44 CubiScan 30
4. Notes 6 CubiScan 30 Chapter 2 Setup The CubiScan 30 measurement platform is shipped as an assembled unit with the exception of the height caliper tower which is easily installed This chapter provides instruction for assembling and set ting up the CubiScan 30 and your computer as follows All steps should be performed in the order they appear Unpacking the CubiScan Placement of the CubiScan e Attaching the height caliper tower Connecting the scale display to the CubiScan Connecting the serial cable Extending the legs and leveling the CubiScan Removing the laser sensor dust cover Connecting power to the CubiScan Installing the Qbit software application CubiScan 30 Unpacking Setup Unpacking The CubiScan 30 is shipped in a custom fitted container lined with foam inserts to protect the instrument and accessories during ship ping and storage Do the following to unpack the CubiScan l 2 Open the shipping container Remove the height caliper tower and AC power adapter from the foam insert and set them on a clean surface then remove the foam insert from the container Grasp the CubiScan 30 platform by the sides and carefully pull upward DO NOT LIFT BY THE PLEXIGLASS LASER HOUSING The platform should easily slide out of the protec tive foam Place the platform on a stable level surface Accessories are stored in side compartments of the shipping container Care
5. Operation Cubing and Weighing Objects NOTE tF 2 Carefully lift the height caliper using the knob at the top of the rod and slide the object against the back corner until it is in contact with both side panels 3 Lower or drop the height caliper onto the object 4 Identify and measure the object using Qbit Refer to the Cubi Scan Qbit User Guide for instructions If you suspect that a height or weight measurement is inaccurate zero the CubiScan refer to Zeroing the CubiScan on page 27 for instructions If the length or width measurements appear to be inaccurate you may need to calibrate the CubiScan refer to Cali bration on page 27 Measuring Short or Light Objects NOTE tF Objects that are shorter than the height specification or lighter than the weight specification shown below such as thin pamphlets or single sheets of paper can be measured using the Stacked Quantities function in Qbit The weight and height values of the objects being measured are divided by the quantity specified to obtain the net weight and height of a single object Height less than 0 20 in or 0 51 cm less than th inch Weight 0 005 Ib or 4 grams approximately 11 sheets of 8 a x 11 inch paper When measuring single sheets of paper height is more of a limita tion than weight Paper sheets need to be measured in stacks greater than the height specification stated above Do the following to determine the measurements of
6. CubiScan should not be subjected to extremes in tempera ture or humidity Locate the CubiScan as far from open freight doors as possible Heaters or air conditioners should not blow directly on the CubiScan J Protect the CubiScan from static electricity The CubiScan and the computer should be placed on a flat sturdy surface as free from vibration as possible Excess vibra tion can reduce the accuracy of the CubiScan 30 10 CubiScan 30 Setup Attaching the Height Caliper Tower The CubiScan s measurement platform is free floating Nothing should be resting against or sitting on the measurement plat form O The computer should be as close to the CubiScan as possible The operator needs to use the keyboard on the computer while cubing and weighing objects using the CubiScan 30 O Orient the CubiScan so that the operator has easy access to the top of the measurement platform Attaching the Height Caliper Tower Attach the height caliper tower to the left corner of the measurement platform using the four socket flat head machine screws included with the CubiScan 30 accessories as follows 1 Place the tower against the back corner of the measurement platform on the outside The plastic caliper head should rest against the platform surface 2 Align the four screw holes in the tower with the holes on the back corner of the measurement platform and attach the machine screws using the ue Allen wrench as shown o
7. of the rod and slide the object against the back corner until it is in contact with both side panels If necessary reposition the Cubi Corners 5 Lower the height caliper onto the object 6 Identify and measure the object and apply the tare values using Qbit Refer to the CubiScan Qbit User Guide for instructions Measuring Irregular Shapes Using the Optional Caliper The CubiScan 30 s optional caliper can be used to measure objects with one or more irregular or non cubelike dimensions You can enter one or more dimensions measured manually with the caliper in Qbit 24 CubiScan 30 Operation Cubing and Weighing Objects Refer to the data sheet with the caliper to identify components and features of the caliper Take the following steps to manually measure all three dimensions of an object 1 2 Place the object on the center of the Cubiscan platform Close the caliper all the way and then turn the on off switch to ON this is necessary to zero the caliper When turned on the display shows the current measurement Verify that the IN MM inches millimeters setting is correct The display shows in or mm to the right of the measure ment This setting applies to the caliper display only The Qbit software uses its own settings Identify the object in Qbit Refer to the CubiScan Qbit User Guide for instructions Use the thumb roller on the caliper to adjust the opening and mea
8. or 10 Ibs Press TEST to accept the displayed calibration weight CubiScan 30 31 Calibrating the CubiScan 30 Calibration 12 13 14 15 16 Four dashes are briefly displayed to indicate that the calibration weight is stored Then LOAR alternating with 0 is dis played Verify that the CubiScan platform is empty and that no cables are touching the platform Press TEST to record the empty platform weight LOAd alternating with the value of the calibration weight 5 or 10 is displayed Place the calibration weight on the platform Press TEST to begin the calibration Four dashes are displayed while the calibration is being per formed followed by donE Remove the calibration weight from the scale and exit calibra tion mode by returning switch S2 to the ON position CubiScan 30 with serial numbers 2500 and above You can calibrate the CubiScan 30 scale for a 7 kg capacity with a 2 gram resolution or a 15 Ib capacity with 005 Ib resolution To perform scale calibration you will need an official test weight weighing 15 pounds 7 kilograms Calibration options are selected and displayed on the remote scale display Do the following to calibrate the scale l Access switch 1 located on the underside of the CubiScan and set the switch to the Menu mode or Open position slide the switch to the right DIAG is displayed on the remote sca
9. position slide the switch to the left 34 CubiScan 30 Chapter 5 Maintenance This chapter provides information on the care and maintenance of the CubiScan 30 Routine maintenance and careful handling will help keep the CubiScan 30 in good operating condition and prevent service calls or repairs Precautions The CubiScan 30 should not be subjected to extremes in tempera ture or humidity nor should it be subjected to excessive vibration For environmental recommendations refer to Placement on page 10 Do not put objects on the platform that are known to be over 10 Ibs 5 kg for CubiScans with serial numbers below 2500 or 15 Ibs 7 kg for CubiScans with serial numbers above 2500 All objects especially heavy ones should be placed on the platform gently Shock loading will occur if an object is dropped or thrown onto the platform This puts unnecessary and potentially damaging pressure on the load cell The CubiScan has been designed to accept overload without dam age However rough handling and abuse over time can cause the load cell to lose much of its spring action In addition severe shock loading can cause permanent zero shift making the scale inopera ble CubiScan 30 35 Cleaning the Laser Sensor Maintenance Cleaning the Laser Sensor The laser sensor should be kept clean While dust normally should not interfere with sensor operation it should be cleaned routinely to prevent the possib
10. to USA Press TEST on the remote scale display to accept the displayed option USA for zeroing range 30 CubiScan 30 Calibration Calibrating the CubiScan 30 10 11 Four dashes are briefly displayed to indicate the selected option is stored Then the currently selected option for power line fre quency is displayed Select the power line frequency typically 60H for North Amer ica and 50H for Europe by pressing ZERO on the remote scale display to toggle between the two options Press TEST to accept the displayed option for power line fre quency Four dashes are briefly displayed to indicate the selected fre quency is stored Then the currently selected option for the unit of measure is displayed Press ZERO to select the unit of measure either Lb or KILO Press TEST to accept the displayed unit of measure Four dashes are briefly displayed to indicate that the unit of measure is stored Then the currently selected option for capac ity and division size is displayed Press ZERO to select the capacity and division size 9 995 if the unit of measure is lbs or 5 002 if the unit of measure is kgs Press TEST to accept the displayed option for capacity and divi sion size Four dashes are briefly displayed to indicate capacity and divi sion size are stored SPan is displayed followed by LOad then the value of the calibration weight Press ZERO to select the calibration weight of 5 kgs
11. CubiScan 30 Operations and Technical Manual Version 4 0 Quantronix Inc Cubing and Weighing Systems 380 South 200 West P O Box 929 Farmington Utah 84025 U S A Phone 801 451 7000 Fax 801 451 0502 email quantronix cubiscan com CubiScan 30 Operations and Technical Manual CubiScan and the Quantronix logo are registered trademarks of Quantronix Inc Scanning New Dimensions Qbit and The FreightWeigh System are trademarks of Quantronix Inc Microsoft Windows Windows XP Windows NT Windows 2000 and their respective logos are registered trade marks of Microsoft Corporation in the United States and other countries All other brand and product names used in this manual are trademarks or registered trademarks of their respec tive companies CubiScan software and firmware are protected by international and domestic copyrights This document copyright 2011 by Quantronix Inc All rights reserved No portion of this manual may be reproduced in any form without written permission from Quantronix Inc Information in this manual is subject to change without notice Manual updated August 30 2011 The CubiScan 30 should only be serviced by qualified personnel CAUTION Observe precautions for handling electrostatic sensitive devices when setting up or operating the CubiScan 30 Disconnect all power to the CubiScan 30 before servicing or making any connections WARNING The CubiScan 30 uses a l
12. HANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE This statement sets forth the full extent of Quantronix liability for breach of any warranty or deficiency in connection with the sale or use of the product No employee or representative of Quantronix is authorized to change this warranty in any way or grant any other warranty Table of Contents Chapter 1 Product Description 0 0 00 eee ee 1 ACCESSOLIES i682 dos wren dues Att bier ci ab achat ahs ee ws 2 Specifications s About bode ead diate E 3 Chapter 2 Sel peii sese eire yeas stages wet bela e erts 7 Unpacking Ge ged nearer Bl E P EI Dres A al ha 8 Plac m nt i td our Vol ht er ekg nee eom er Hedin bs 10 Attaching the Height Caliper Tower 0 0 0 0 0s eee 11 Connecting the Scale Display 00 0 eee ee eee eee ee 12 Connecting the Serial Cable 0 0 0 0 cece eee 13 Extending the Legs and Leveling 00 000 e ee eee 13 Removing the Laser Sensor Dust Cover eee 14 Connecting the Optional Caliper 00 00 eee eee eee 15 Connecting Powers visage sae tie BEER Ae ee a 16 Connecting the Optional Battery Pack 0 4 17 Installing the Qbit Software 1 0 2 cee eee 17 Setup Checklist e seve en eed Abe BIG WER AS gs IS 18 Chapter 3 Operation o oed REEL i eos 19 Before You Begin 222b joecass Gansta eS ne eiteW id 19 Cubing and Weighing Objects
13. a short or light object CubiScan 30 21 Cubing and Weighing Objects Operation 1 Place the stack of objects on the platform Make sure the edges are aligned If some sheets of paper are curled for example you may want to use the CubiCorners refer to Measuring Irregular Shapes Using CubiCorners on page 22 2 Carefully lift the height caliper using the knob at the top of the rod and slide the stack against the back corner until it is in con tact with both side panels Make certain that the edges are still aligned 3 Lower the height caliper onto the stack of objects 4 Identify and measure the stacked objects and enter the quantity in the Stacked Quantity box in Qbit Refer to the CubiScan Qbit User Guide for instructions Measuring Irregular Shapes Using CubiCorners Using CubiCorners included with the CubiScan 30 improves the accuracy of cubing objects that are irregular in shape or have rounded edges for example books with spiral or irregular spines CubiCorners help the laser sensor more clearly identify the length and width of odd shaped objects You should use CubiCorners if any of the following are true e The length and or width of the object are irregular The height of the objectis less than 0 20 in or 0 51 cm less than inch CubiCorners are provided in sets of three You should generally use all three CubiCorners to maintain even edges Each corner has the same dimensions and weight
14. an base Plug the AC power adapter into a wall outlet or power strip equipped with an ON OFF switch If you use a power strip you can connect the computer to the same power strip so that they will both be powered on at the same time 16 CubiScan 30 Setup Installing the Qbit Software The back panel PWR LED will light when power is con nected NOTE gt The CubiScan should be powered on before running the Qbit oper ating software Connecting the Optional Battery Pack If you purchased the optional battery pack take the following steps to connect it to the CubiScan 1 Connect the 3 pin DIN connector on the battery pack to the con nector labeled POWER on the back of the CubiScan base 2 Turn the battery pack on The back panel PWR LED will light when power is con nected Installing the Qbit Software A CD ROM is provided containing the Qbit software that is used to operate the CubiScan 30 Follow the instructions in the CubiScan Qbit User Guide located on the CD ROM to install and use Qbit You can also download the user guide from the Quantronix Web site at www cubiscan com CubiScan 30 17 Setup Checklist Setup Setup Checklist Before using the CubiScan 30 for the first time verify the following g g g Have the CubiScan 30 and the computer been placed in the proper operating environment page 10 Has the height caliper tower been installed page 11 H
15. an units Battery option 4 AA batteries 150 mA maximum current draw 12 18 VDC 6 8 hours opera tion Laser Specifications Type Visible laser diode Power output 1 0 mW maximum Wave length 670 nm Classification Class II Laser Product CubiScan 30 3 Specifications Product Description Measuring Capacities Minimum Object Dimensions 1 0 x 1 0 x 0 005 in 2 5 x 2 5 x 0 01 cm with CubiCorners 1 0x 1 0x 0 20 in 2 5 x 2 5 x 0 51 em without CubiCorners Maximum Object Dimensions 15x15x4in 38x38x 10 cm Dimension Increment Length and width 0 02 in 0 05 cm Height 0 005 in 0 01 cm Maximum Object Weight Serial nos below 2500 10 lbs 5 kg Serial nos above 2500 15 lbs 7 kg Weight Increment 0 005 Ibs 0 002 kg Environmental Operating Temperature 40 to 104 F 5 to 40 C Humidity 0 to 90 non condensing Physical Total Footprint Required 17 5 x 17 5 in 44 x 44 cm Height 12 in 30 cm Shipping Weight 42 lb 18 9 kg Net Weight 24 Ib 11 kg Shipping Dimensions 23 x 21 x 10 in 58 x 53 x 25 em CubiScan 30 Product Description Specifications Outputs 1 EIA RS 232 C serial communications port Load Cell Forged and machined aluminum Single point 350 Ohm strain gage 10 Ib 5 kg net capacity standard serial numbers below 2500 15 Ib 7 kg net capacity standard serial numbers above 2500 CubiScan 30 5 Specifications Product Description
16. as the scale display been connected to the CubiScan page 12 Has the serial communications cable been connected to a serial COM port on the computer and to the CubiScan page 13 Have the leveling legs been extended fully and the base of the CubiScan leveled page 13 Is the CubiScan measurement platform free moving No object cable or cord etc should be resting on or against the measure ment platform Has the AC power adapter been connected to the CubiScan and plugged in page 16 Has the Qbit software been installed on your computer page 17 18 CubiScan 30 Chapter 3 Operation This chapter provides instructions for operating the CubiScan 30 NOTE gt The platform of the CubiScan should be kept clean and free of all objects that are not being measured Before You Begin To turn on the CubiScan and start the Qbit software program take the following steps 1 Make sure there are no objects on the CubiScan platform 2 Turnon the CubiScan 30 Do not touch the CubiScan plat form during startup 3 Turn on the computer and start Qbit Refer to the CubiScan Qbit User Guide for instructions Cubing and Weighing Objects Refer to the CubiScan Qbit User Guide for instructions on cubing and weighing using Qbit CubiScan 30 19 Cubing and Weighing Objects Operation CAUTION The CubiScan 30 has been designed to measure objects with maxi mum dimensions of 15 long by 15 wide by 4 hi
17. aser diode that emits visible laser radiation AVOID DIRECT EYE EXPOSURE to the laser diode 1 MILLIWATT MAXIMUM OUTPUT 670 nm WAVELENGTH CLASS II LASER PRODUCT Quantronix New Product Limited Warranty Statement of Warranty Subject and according to the Terms and Conditions set forth below Quantronix Inc hereafter referred to as Quantronix warrants to the Buyer that its new product is in accordance with Quan tronix published specifications or those agreed upon with Buyer in writing at the time of sale or lease and that such product shall be free from defects in material and workmanship for a period of one year from as applica ble the date of sale or the Commencement Date under a written equipment lease or rental agreement the War ranty Period For purposes of this warranty the term Buyer shall mean and refer only to the party which originally whether from Quantronix directly or from a distributor agent or reseller authorized by Quantronix purchases or leases under a written equipment lease or rental agreement the Quantronix product which is the subject of this warranty Terms and Conditions of Warranty This warranty is applicable exclusively to original equipment products and components which were manufactured by Quantronix Quantronix does not warrant for any purpose any part or component manufactured by another manufacturer nor which is used or rebuilt Quantronix obligation and liability u
18. d the leveling legs and level the CubiScan base With the CubiScan 30 placed in an appropriate location as outlined in the Placement section take the following steps 1 Lift or tilt the CubiScan base and locate the four leveling legs under the corners 2 Turn each leg until it is fully extended to allow adequate space for the attached cables under the base CubiScan 30 13 Removing the Laser Sensor Dust Cover Setup NOTE tF 3 Setthe base on its legs on a flat surface and place the round bubble level included with the CubiScan on the measurement platform 4 Lookatthe leveling bubble and determine if the CubiScan is level 5 Ifthe base is not level adjust the legs until the bubble is cen tered within the center circle of the level Maintain as much cable clearance as possible under the base of the CubiScan 6 When the leveling bubble is centered verify that all four of the CubiScan s legs are resting against the supporting surface The CubiScan should not rock or tilt when light pressure is applied at any location on the measurement platform Verify that all cables are routed so they do not touch the sides of the scale housing or the measurement platform Twisted or tight cables can push against the housing or the platform causing inaccurate weight measurements Removing the Laser Sensor Dust Cover The laser sensor is located on the front corner of the measurement platform and is encased in a c
19. e cover strip CubiScan 30 37 Replacing the Reflector Cover Strips Maintenance Notes 38 CubiScan 30 Chapter 6 Troubleshooting This chapter provides assistance in identifying and solving common problems with the CubiScan 30 If you encounter problems not cov ered in this chapter or if a defect is suspected contact your system integrator or call Quantronix Technical Assistance at 801 451 7000 for assistance Common causes of problems with the CubiScan are loose or discon nected cables serial communications cable and power cable or incorrect system default settings If you are having problems with the CubiScan 30 first verify that the serial communications cable connecting the computer to the CubiScan and the power cable con necting the power adapter are fully seated Problems with your computer may also affect the operation of the CubiScan 30 system If you have trouble starting the Qbit software or if you encounter problems with your computer including com puter related error messages refer to your computer manual or contact your computer representative or dealer for assistance Frequent computer errors may be caused by dust or static electricity It is important that your computer be kept as clean and static free as possible Consult your computer manual for information If problems continue review the following sections for more infor mation CubiScan 30 39 Nothing Happens When Y
20. ecision load cell beneath the measurement platform Electronics in the base of the CubiScan 30 process the data and transmit it to the PC computer for further processing storage and display Quantronix proprietary Qbit software application provided on CD ROM is used to operate the CubiScan 30 from a connected computer The CubiScan 30 uses an external AC adapter but a battery pack is available if you want the CubiScan 30 to be portable operated with a laptop computer CubiScan 30 Product Description The CubiScan 30 has been designed for use in industrial environ ments The frame and housings are made of machined aluminum The CubiScan 30 is easy to set up operate and maintain Its simple design and extreme accuracy coupled with intelligent circuitry and software make the CubiScan 30 a valuable weighing measuring tool Figure 1 CubiScan 30 CubiScan 30 Product Description Accessories Accessories The following accessories are available for the CubiScan 30 Battery pack holds four AA batteries and will operate the CubiScan for 6 to 8 hours The battery pack connects to the POWER connector on the back panel of the CubiScan 30 e Caliper used to measure an object s dimensions manually The measurement data is sent directly to the computer Various cali per sizes are available Specifications Electrical Voltage AC power adapter 117 VAC 60 Hz 5 W or 230 VAC 50 Hz Europe
21. fully remove the contents of each compartment and place them on a clean surface for examination prior to instrument assembly Examine the shipping container interior for any loose accesso ries then replace the foam inserts and refasten the container lid Retain the container for future shipping or storage CubiScan 30 Setup Unpacking Figure 2 CubiScan 30 Accessories Examine the accessories included in the shipping container and ver ify that you have the following items Remote scale display and cable AC power adapter 110 or 220 VAC Round bubble level n Allen wrench 4 SFHCS machine screws RJ 11 communications cable RJ 11 to DB9 adapter RJ 11 to DB25 adapter 3 CubiCorners c LIE mg D dg CubiScan 30 9 Placement Setup Placement NOTE tF Dust cover 2 spare reflector cover strips 8 x 8 x 20 32 x 20 32 x 635 cm calibration standard box Qa uuu Operations and Technical Manual C Qbit software application CD ROM If optional accessories were ordered caliper or battery pack also verify that they were received If any of the accessories are missing or defective contact Quan tronix or your system integrator A power strip not included is recommended for turning the Cubi Scan power off and on The CubiScan 30 is designed to be operated in a warehouse environ ment however for proper operation the following conditions should be met if possible CJ The
22. gh 38 x 38 x 10 cm and a maximum weight of 10 Ibs 5 kg for CubiScans with serial numbers below 2500 or 15 lbs 7 kg for CubiScans with serial numbers above 2500 While the CubiScan has overload protection objects heavier than 10 Ibs 5 kg for CubiScans with serial numbers below 2500 or 15 Ibs 7 kg for CubiScans with serial numbers above 2500 should not be placed on the platform Overloading the scale or shock loading dropping a heavy object on the scale can cause permanent zero shift making the scale inoperable Using the Scale Display When you cube and weigh an object on the CubiScan 30 in addition to the dimensions and weight in Qbit the object s weight is dis played on the remote scale display connected to the CubiScan Refer to Connecting the Scale Display on page 12 for instructions to connect the scale display to the CubiScan The scale display also has buttons for zeroing and testing the scale Refer to Zeroing the CubiScan on page 27 Measuring Cube Like Objects NOTE tF Take the following steps to measure cube like objects 1 Place the object to be cubed and weighed on the platform with the ID number or barcode on top or visible Do not lean on or touch the CubiScan platform or the object while it is being cubed and weighed Any kind of contact with the platform during the measurement process can alter the weight or sensor reading or give you an error message 20 CubiScan 30
23. height caliper onto the standard CubiScan 30 20 Calibrating the CubiScan 30 Calibration NOTE Vs Do not lean on or touch the CubiScan platform or the standard while cubing and weighing Any kind of contact with the platform during the measurement process can alter the calibration A message will indicate whether the calibration was successful If a problem occurs an error message will be displayed Refer to the Troubleshooting chapter for additional information Calibrating the Scale The method you use to calibrate the CubiScan 30 scale varies depending on the serial number of your CubiScan Follow the instructions in the applicable section below to calibrate the scale CubiScan 30 with serial numbers below 2500 To perform scale calibration you will need an official test weight weighing 10 pounds 5 kilograms Calibration options are selected and displayed on the remote scale display Do the following to calibrate the scale 1 Access switch S2 through the hole in the base plate of the scale located on the underside of the CubiScan and set the switch to the OFF position CAL is briefly displayed on the remote scale display followed by the currently selected option for the zeroing range either USA or CAn Canada The CubiScan should be left in the USA mode CAn mode restricts the zeroing function to 2 of capacity If USA is not displayed press ZERO to toggle the selection
24. ility of interference To clean gently blow dust from the laser opening located where the sensor attaches to the measuring platform If the CubiScan 30 will not be used for an extended period of time replace the laser sensor dust cover and apply tape to hold the cover in place Refer to Figure 5 on page 15 Replacing the Reflector Cover Strips There are two white reflectors located along the sides of the measur ing platform Clear plastic strips cover the reflectors to protect them If the reflector cover strips are damaged measurements may not be accurate Periodically check the reflector covers for scratches scuffs or wear If a reflector cover is damaged replace it with a new cover strip Two spare cover strips are provided with the CubiScan 30 To replace a reflective cover strip take the following steps 1 Before removing the old cover strip note its position so that you will know where to attach the new one 2 Carefully peel the old clear plastic cover strip from the reflector Be careful not to remove the reflector from the metal plat form 3 Remove the protective plastic liner and the adhesive backing from the replacement strip to expose the adhesive 36 CubiScan 30 Maintenance Replacing the Reflector Cover Strips Position the cover strip over the reflector with the adhesive along the top edge and press it into place After attaching peel off the protective plastic liner from the front of th
25. le display 34 CubiScan 30 Calibration Calibrating the CubiScan 30 10 11 12 13 Press ZERO twice until the display reads CAL Press TEST on the remote scale display to accept the displayed option Select the power line frequency typically 60H for North Amer ica and 50H for Europe by pressing ZERO on the remote scale display to toggle between the two options Press TEST to accept the displayed option for power line fre quency Press ZERO to select the unit of measure LBS for pounds or 1000Gr for kilograms Press TEST to accept the displayed unit of measure Press ZERO to select the scale capacity 15 005 if the unit of measure is lbs or 7 002 if the unit of measure is kgs Press TEST to accept the displayed option for capacity LOAD 0 is displayed Verify that the CubiScan platform is empty and that no cables are touching the platform Press TEST to record the empty platform weight After a brief delay the test weight is displayed If the unit of measure was set to LBS LOAD 15 is displayed If the unit of measure was set to 1000Gr LOAD 7 is displayed Place the test weight on the platform Press TEST to begin the calibration After a brief delay DONE is displayed CubiScan 30 33 Calibrating the CubiScan 30 Calibration 14 Remove the test weight from the scale and exit calibration mode by returning switch 1 to the Closed
26. mages of any nature including but not limited to loss of profit delays or expenses such as those arising from the use of or inability to use the products nor any incidence of personal injury or property damage arising from the negli gence or willful act of anyone other than itself or its employees Quantronix reserves the right to incorporate improvements in material and design of its products without notice and is not obligated to incorporate the same improvements in equipment previously manufactured Conditions Which Void Warranty This agreement shall not apply to equipment or components which has have A Been the subject of repairs or modifications not authorized by Quantronix B Not been operated under normal use and service according to that for which it was intended C Not been operated or maintained in accordance with Quantronix printed instructions Quantronix New Product Limited Warranty continued D Been subject to misuse negligent handling improper installation accident damage by fire submersion or act of God Had serial numbers altered defaced or removed F Been sold loaned leased subleased or in any other way transferred to or placed within the control of any party other than the Buyer m G Been operated beyond capacity THE FOREGOING IS IN LIEU OF ALL OTHER REMEDIES GUARANTEES LIABILITIES OR WAR RANTIES QUANTRONIX MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERC
27. n the next page Retain the Allen wrench for future disassembly CubiScan 30 11 Connecting the Scale Display Setup Figure 3 Attaching the Height Caliper Tower 3 Connect the jack to the connector located on the back of the CubiScan base Make certain that the connector is fully seated Connecting the Scale Display Connect the remote scale display module to the 8 pin RJ 45 con nector labeled SCALE on the back of the CubiScan base Refer to Figure 4 on the next page for the connector location Be sure that the plug is fully seated in the socket 12 CubiScan 30 Setup Connecting the Serial Cable Connecting the Serial Cable A communication serial cable is used to connect the computer to the CubiScan 30 The supplied serial cable has a 6 pin RJ 11 connector at each end This cable allows the CubiScan 30 to communicate weight information from the scale to the computer Plug one of the 6 pin connectors into the socket labeled OUTPUT on the back of the CubiScan base refer to the figure below LASER CALIPER SCALE OUTPUT POWER HEIGHT ames a o Figure 4 CubiScan 30 Connectors Connect either a DB9 or DB25 adapter to match your computer s serial port connector to the other end of the serial cable and then connect it to an available serial COM port on the computer Extending the Legs and Leveling Before operating the CubiScan 30 exten
28. nder this warranty is expressly limited to repair or replacement at its option of the warranted equipment or components within the Warranty Period A purchase by a Buyer of equipment which it had first leased or rented shall not start a new Warranty Period In the event of the occurrence of a claim under this warranty the Buyer shall have a duty to promptly notify Quantronix in writing of the nature and specifics of the claimed defect Failure to so notify shall void this war ranty Any claim of a warranted defect is subject to inspection and analysis by Quantronix to conclusively iden tify or confirm the nature and cause of failure and application of this warranty Any defective components mechanical or electrical will be repaired or replaced at the discretion and authorization of Quantronix at Quan tronix facilities in Utah It shall be the Buyer s responsibility to return the faulty equipment or components to Quantronix at Buyer s expense Quantronix obligation shall not include transportation charges nor labor mate rial or service charges involved in the removal return or installation of equipment or components Except as provided herein Quantronix shall have no other obligation or liability due to defective equipment or components Accordingly but without limitation Quantronix shall not be liable for losses injury or damage caused to persons or property by Quantronix products or their failure indirect special or consequential da
29. ou Turn Power On Troubleshooting Nothing Happens When You Turn Power On If there is power to the CubiScan the PWR LED on the back panel will be lit If there is no response when you power on the CubiScan 30 verify that the power strip and AC outlet are live and that the AC power cord is properly connected to the CubiScan and to the power strip or outlet Readings Are Not Accurate If you suspect that the CubiScan 30 readings are inaccurate do the following 1 Zero the CubiScan Make sure the platform is free of all objects and use the Zero function in Qbit refer to the CubiScan Qbit User Guide or press the ZERO button on the remote scale dis play to zero the CubiScan scale Move the CubiScan if it is located close to open freight doors or where hot air is blowing on it Extreme changes in temperature and humidity can affect the accuracy of the CubiScan 30 Refer to Placement on page 10 for information Check the reflector cover strips for scratches scuffs or wear There are two white reflectors located along the sides of the measuring platform The reflector cover strips are clear plastic strips applied over the reflectors to protect them If a reflector cover strip is damaged measurements may not be accurate Refer to Replacing the Reflector Cover Strips on page 36 for instructions on replacing the reflector cover strips 40 CubiScan 30 Troubleshooting Qbit Error Messages If
30. rations Figure 1 Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 CubiSc n 30 2 si lil aba Dil A PIG sil dex PISA 2 CubiScan 30 Accessories leen 9 Attaching the Height Caliper Tower 0 0 0 0 eee eee eee eee ee 12 CubiScan 30 Connectors 0 2 ccc eee eens 13 Removing the Dust Cover lslsleeeeeeee e 15 Optional Calipet eee eae ek daa ead deer eed See 16 Using CubiCorners oreco cea ori ep nora EE cece nee neces 24 CubiScan 30 iii Table of lllustrations Notes CubiScan 30 Chapter 1 Product Description The CubiScan 30 is a precision volume measuring and weighing instrument for applications where precise weighing and measuring is required The CubiScan 30 is ideally suited for weighing and measuring applications involving publication media such as books cassette tapes and compact discs The CubiScan 30 design is unique because it combines high accu racy dimensional measuring and weighing into one operation The unit interfaces with a standard PC computer via a serial port The data are collected into a convenient database format and may be transmitted to another host system if desired An object to be measured is placed on the measurement platform Length and width measurements are determined by a proprietary laser diode optical sensor The height measurement is recorded by a precision contacting linear caliper The object is simultaneously weighed by a pr
31. s Refer to Using Test Mode on page 28 e Use the Calibrate function in Qbit to calibrate the length width and height sensors Use the TEST button on the scale display to calibrate the CubiScan scale Refer to Calibrating the CubiScan 30 on page 29 Zeroing the CubiScan Zeroing the CubiScan sets the dimension and weight measurements to zero when the platform and scale are empty You may need to zero the CubiScan in the following circumstances CubiScan 30 2 Using Test Mode Calibration NOTE tF Zero the Sensors Zero the Scale e f during a long measuring session environmental conditions temperature and humidity have changed noticeably Ifyou suspect that the last zeroing was in error e g something was on the platform Make certain that the platform is free of all objects and that all cables are clear of the platform before using Zero If not the zero reading will not be accurate Use the Zero function in Qbit to zero the height length and width sensors Refer to the CubiScan Qbit User Guide for instructions To zero the scale make sure the scale is free of all objects then press the ZERO button on the remote scale display Using Test Mode While in Test Mode the CubiScan continually measures length width height and weight The length width and height measure ments are displayed in Qbit The data collected is not recorded or saved Do the following to use Test Mode to verify tha
32. sure the object s length In Qbit pull down the Caliper menu and select Length Within 30 seconds press the DATA key on the caliper to record the length measurement in Qbit Measure the width with the caliper Pull down the Caliper menu in Qbit and select Width 10 Within 30 seconds press the DATA key on the caliper to record the width measurement in Qbit 11 Measure the height with the caliper 12 Pull down the Caliper menu in Qbit and select Height CubiScan 30 25 Cubing and Weighing Objects Operation 13 Within 30 seconds press the DATA key on the caliper to record the height measurement in Qbit 14 When you are finished with the caliper turn the on off switch to OFF to conserve the battery 26 CubiScan 30 Chapter 4 Calibration The CubiScan 30 was calibrated at the factory The CubiScan may need to be recalibrated if it is subjected to any type of mechanical shock or rough handling The Qbit program has the following func tions used to reset test and recalibrate the CubiScan 30 e f you suspect any problem with height or weight measurement accuracy zero the CubiScan Use the Zero function in Qbit to reset the dimensions to zero Use the remote scale display to zero the weight Refer to Zeroing the CubiScan below e Use the Test Mode function in Qbit to test the CubiScan for mea surement accuracy The Test Mode places the CubiScan in a con tinuous measure mode for test purpose
33. t the CubiScan is measuring accurately 1 Activate Test Mode in Qbit Refer to the CubiScan Qbit User Guide for instructions 2 Placethe8x 8x E in 20 32 x 20 32 x 635 cm calibration standard box on the CubiScan platform 3 Carefully lift the height caliper using the knob at the top of the rod and slide the box against the back corner until it is in con tact with both side panels 28 CubiScan 30 Calibration Calibrating the CubiScan 30 4 Lower the height caliper onto the box The measurements for the calibration standard will start to display immediately Verify that the length and width measurements are within the following range 7 98 8 02 in 20 28 20 38 cm If the measurements are within this range calibration is not nec essary If they are outside this range recalibrate the CubiScan Calibrating the CubiScan 30 Calibrating the Sensors NOTE Vs For the correct calibration values you must use the CubiScan cali bration standard box provided with the CubiScan 30 Do the following to calibrate the length width and height sensors on the CubiScan 1 Referto the CubiScan Qbit User Guide for instructions on cali brating the sensors in Qbit 2 Place the calibration standard on the platform 3 Carefully lift the height caliper using the knob at the top of the rod and slide the standard against the back corner until it is in contact with both side panels 4 Lower or drop the
34. ylinder of clear acrylic plastic for pro tection When shipped a clear plastic dust cover was taped in front of the laser sensor to protect it during shipping The dust cover must be removed before operating the CubiScan 30 To remove the dust cover simply peel off the tape and lift the cover off the platform see the figure on the next page Retain the cover to be used if the CubiScan is shipped or stored 14 CubiScan 30 Setup Connecting the Optional Caliper Figure 5 Removing the Dust Cover Connecting the Optional Caliper If you purchased the optional caliper used to measure an object s dimensions manually do the following to connect the caliper to the CubiScan 30 1 Refer to the documentation supplied with the caliper to identify the following components Power on off switch Zero switch In mm switch Data switch Lock Battery compartment CubiScan 30 15 Connecting Power Setup Figure 6 Optional Caliper Unwrap the cable attached to the caliper Turn the plug on the cable so the key is at the bottom and then connect it to the socket labeled CALIPER on the back panel of the CubiScan Refer to Figure 4 on page 13 Connecting Power The CubiScan 30 is powered by an external AC power adapter Take the following steps to connect power to the CubiScan 1 Connect the 3 pin DIN connector on the AC power adapter to the POWER connector on the back of the CubiSc
35. you have more than one CubiScan 30 with serial numbers below 2500 verify that you are using the correct Cube30 ini file The Cube30 ini file contains calibration values specific to the CubiScan 30 with which it was shipped To verify that you are using the correct file find the Cube30 ini file in the Qbit directory using Windows Explorer or My Computer Open the file in a text editor such as Windows Notepad or Wordpad Ver ify that the serial number in the file matches the serial number on the front of the CubiScan base If it matches the correct file is being used If it does not match copy the Cube30 ini file from the enclosed CD ROM to the Qbit directory on your hard disk drive Qbit Error Messages Error messages are displayed in Qbit when a communications prob lem arises between the CubiScan and the computer The following table shows the possible communication error messages Error Message Action Communication Timeout Check the communication cable Communication Bad Data Check the communication cable Weight Unstable Redo measurement if error repeats move unit away from drafts Weight Error PIC Hardware Contact Quantronix Weight Error PIC ETX Contact Quantronix Weight Error PIC COMM Contact Quantronix Weight Over Capacity Object is too heavy Height ADC Timeout Check caliper connection Laser Platform Empty Object too close to laser or too small Laser Timeout
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