ASM 182 TD+ - ASM 192 T2D+ User`s Manual General
Contents
1. Analog display When the zero function is activated use the He signal zero scale The He signal zero scale displays 2 leds signal centrered around the zero value i vi w w wi w w ei ei vie 2 leds h mmmeeesl LCE E flash p T 1x107 1x108 11x107 gei 2x107 H zero function C 120 START UP 1 Connect the main cable from the detector to the proper power outlet 2 Depress the main switch to position I On the control panel the indicators lights flash 3 The following screens are shown on the LCD D E 21 e ra 4 When the TMP pump reaches its nominal speed the unit auto calibrates itself 5 When calibration is comple ted the unit is ready to start a cycle Gas Starting up Switching off the leak detector ES c 50 AUDIO ALARM The audio alarm offers 2 modes of operation They are both linked to the zero func tion Zero function not activated The audio alarm start when the He signal exceeds a fixed set point this set point is programmable Zero function activated The audio alarm is modulated with respect to the position of the helium background H Audio alarm ES Cc 100 INTERVAL MAINTENANCE OPERATIONS FREQUENCY OPERATION SEE CHAPTER Clean the vacuum lines the valves and the gauges with alcohol Dust the electronic ES E30 boards and the fans Clean filters inlet filters air inlet filter ES E85 4 000 Hm Gh Partial maintenance of the anal2. The indicator inlet vent off indicates that the venting valve is not activated closed at the end of the cycle The setting by default is vent off valve closed ZERO FUNCTION Purpose The zero function offers the operator the possibility to detect small leaks that are smal lers than the helium background The zero function could be activated manually by the operator or automatically He background suppression Manual activation of the zero function Connect the part or installation to be tested On the digital display the ASM 192 T2D He background displays B The digital display becomes e IN 0 0E 00 On and after this time it will display only He variation Manual deactivation of the zero function Automatic activation deactivation of the Helium background suppression Refer to the User s Manual 2x107 Ree TA H 2 leds D 10 D flash wod sai Bos Oe 8 Er E fos Analog display d When the zero function is activated use the He signal zero E e scale Ka The He signal zero scale displays 2 leds signal centrered wol se around the zero value 10 ie H zero function ES C 120 jo d s 12 wo cent e START UP 1 Connect the main cable from the detector to the proper power outlet 2 Depress the main switch to position I On the control panel the indicators lights flash 3 The following screens are shown on the LCD D E 21 e Fa 4 When the TMP pump
3. Unpacking 3 A cine he a eG HE ee e e B 10 Handling the leak detector with a hoist and slings Precautionary measures for the leak detector installation Corrosive and dangerous gasses Storage Installation Purpose of the I O interface e B 20 Location of the O interface Connect the jumper plug if the I O interface is not used Prepare the connector wiring The controls inputs The signals outputs Purpose of the PC computer interface B 30 Location of the RS 232 interface RS 232 interface instructions Which commands available for your leak detector Purpose of the printer interlace B 40 Location of the printer interface Communication mode description Connection to the printer Example of a configuration ticket Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 1 2 ASM 192 T2D Connecting the detector to the installation via the hardware interface Before starting up the ASM 182 TD Before starting up the ASM 192 T2D Installation ASM 182 TD ASM 192 T2D User s Manual Detailed contents EE B 51 Check power voltage B 60 Remote control support installation 2 0 B 61 Check power voltage 2 2 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 00965 Edition 04 February 02 GB 00983 Edition 02 December 01 Preliminary remarks Factory configuration of the leak detector parameters
4. 23 RESET of previously displayed values cancels temporary inputs 24 Menu selection access keys 4 keys 25 SET POINT menu selection key 26 SPECTRO calibration and analyzer cell configuration menu selection key 27 MAINTENANCE menu selection key 28 OTHER menus selection key test mode selection inlet VENT selection date time 29 Remote control connection accessory HELIUM SIGNAL ANALOG DISPLAY Leak detector in hard vacuum or sniffing test mode and zero function not activated How to read the He signal analog scale Reject point is visualized by a blinking led If the leak value exceeds the reject point the leds will turned red the blinking led will turn orange f the leak value remains under the reject point the leds will remain geen ao wei we wdc Example reject point 1 10 mbar s blinking led reject point 10 12 wll welt wf wei 9 wwe D y ALCATEL CONDENSED MANUAL ASM 182 TD References SE refer to a specific chapter of the User s Manual For further information please refer to the User s Manual supplied with your unit DETECTOR CONNECTIONS Caution exhaust port do not block Gas line option connection ES C 200 Inlet port DN 40 Pump exhaust Remote control accessory C190 Main power switch LDS probe accessory LDS probe SUpport f accessory S A70 External control system
5. Operating principle of the control panel User interface level presentation Access to level Password Starting up Switching off the leak detector Basic operation of the leak detector Operation ASM 182 TD ASM 192 T2D User s Manual Detailed contents Throughout this User s Manual you could find this type of message To access to level A7 EE C 40 it refers to a specific chapter of the User s Manual Please read it for further information Parameters configuration 00 C 10 Generales siesena ee eS 9H5 one es C 20 Control keys Menu selection access keys Parameter function keys Description of each access keys Values adjustment with the control panel KEEN C 30 Which user level interface used Factory configuration Which is your user interface level To access to level Gi EEN C 40 Password Starting up the leak detector C 50 Switching off the leak detector Recommended procedure Preliminary about RSC 60 and BAC 61 C 60 Hard vacuum test Starting a test cycle leak value on digital display Leak value on analog display Ending a test cycle Venting the part or installation tested Sniffing test Starting a sniffing test leak value display Ending a sniffing test Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 6 Operation ASM 182 TD ASM 192 T2D User s Ma
6. 182 TD maintenance Valves localisation ASM 192 T2D Frequency Necessary materials Precautions Disassembly Cleaning Seal preparation Reassembly Test after installation Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 3 3 GB 00987 Edition 02 January 02 Spare parts Instructions of use Repair kit Standard tools Specific tools Monitoring and display Monitoring and display Power and electrical supply Automatic control system and electronic circuits Automatic control system and electronic circuits Measurement Measurement Pumping Pumping Components ASM 182 TD 192 T2D User s Manual Detailed contents ASM 182 TD 2 2 2 02 ee ASM 192 T2D 2 ASM 182 TD 2 2 ee ASM 192 T2D ASM 182 TD 2 0002020002 ASM 192 T2D ASM 182 TD 2 22 0 00020002 ASM 192 T2D Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 1 2 Components ASM 182 TD 192 T2D User s Manual Detailed contents Valves ASM1821D F 90 Valves ASM192T2D F 91 Pipes ASM182TD F 100 Pipes ASM 192 T2D F 101 Connections and seals ASM182TD F110 Connections and seals ASM192T2D F111 Cover ASM1821D F 120
7. 80 Minisol and Bacosol valve installation and maintenance E 85 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 3 4 MANUAL REFERENCE 109 229 General contents anes nee ASM 182 TD ASM 192 T2D i a 01 00 ASM 182 TD4 User s Manual L116 v1 0 1 00 ASM 192 T2D4 Components Spare parts Instructions due F 00 Repair EEN F 10 Standar IOO Sias a4 one doy og Boh a F 20 Specific och F 30 Monitoring and display ASM 182 TD F 40 Monitoring and display ASM 192 T2D 5 F 41 Power and electrical supply 2 0 F 50 Automatic control system and electronic circuits ASM 182 TD 2 0 ee eee F 60 Automatic control system and electronic circuits ASM 192 T2D 0 0 2 0 2 0 0020000 F 61 Measurement ASM 182 TD 0 02 F 70 Measurement ASM 192 T2D4 0 0002 F71 Pumping ASM 182 TDA4 F 80 Pumping ASM 192 TD F 81 Valves ASM 182 TD ooa aa aa aaa F 90 Valves ASM 192 T2D oaa F91 Pipes ASM 182 TDu F 100 Pipes ASM 192 Du F 101 Connections and seals ASM 182 TD F110 Connections and seals ASM 192 T2D F111 Cover ASM 182 TD 0 20 F 120 Cover ASM Io2T2Dul aaa F121 Options and accessories 0 F 130 Components summary F 140 Appendix ASM 182 TD wiring diagrams G 10 ASM 192 T2D wiring diagrams G 11 GB 00986 Edition 04 February 02 4 4 Alcatel Vacuum Technology France ASM 182
8. As soon as the inlet pressure reaches 1 mbar the unit goes in gross leak test mode or when the pressure has reached 2 10 mbar the unit goes in high sensitivity test mode Sniffing test mode Leak detector in stand by mode pie nl connect the long distance sniffer V nl probe to the quick connector Starting sniffing test waren FFER mode thn gt IFFER E SNIFFER Ending sniffing test gt mode Lih Basic operation of the leak detector C 60 ASSISTANCE TO THE TEST The ASM 192 T2D leak detector offers to the user 5 interesting functions in order to impro ve test Memo function Memorization of the latest He signal measured after depres sing the CYCLE key at the end of the cycle Memo function ES cC 130 Cycle end 1 Automatic control of the roughing and measure timers B cyde end B C110 Bargraph zoom on Display a greater resolution of the He signal around the reject the reject point point Bargraph zoom on the reject point c90 Helium pollution Device that prevents the unit from getting polluted with Helium ti P s f ES Helium pollution prevention ES C 140 Helium background Automatic zero function suppression B zero function ES C 120 USER INTERFACE LEVEL The ASM 192 T2D offers 4 levels of user interface to accommodate any application requirements All 4 levels of user interface are acessible by means of a four digit pass
9. Hingham MA 02043 v Tel 1 781 331 4200 Fax 1 781 331 4230 ALCATEL Alcatel Vacuum Technology France 98 avenue de Brogny BP 2069 74009 ANNECY Cedex France T l 33 4 50 65 77 77 Fax 33 4 50 65 77 89 Telex 385 153 F Site Internet www alcatel com Publication Alcatel Realization AXESS 33 4 75 42 35 90 Part Number 109 229 Ed 04 02 2002 OO GO d o P GAMM EE cf eg S e d CG P GA OPERATOR INTERFACE De js HH ZER Z TH Onn g s mee O 2 viel 1 wd 102 te S 000 o E o 29 Q EE DI CYCLE GaGa aana E Inlet port pressure analog display Control and menu selection indicators ON when activated Auto calibration START ABORT control key Sniffing mode ON OFF control key Auto zero ON OFF control key Cycle START STOP control key Control keys 4 keys Standby ON OFF indicator Evacuation ON OFF indicator Test ON OFF indicator Helium signal analogic display Helium signal analogic scale ON OFF indicator Helium signal Zero scale ON OFF indicator Correction factor COR indicator applied to digital display Units ON OFF indicator Helium signal digital display Alphanumeric display 4 lines x 20 characters Parameter function keys 1 key per display line Modification access keys 4 keys NEXT next display parameter circular function M wt e oO 21 22 Plus or minus value adjustment parameter selection audio volume adjustment keys
10. ball bearings and the seals of the molecular pump and turbomolecular pump 22 000 Hut Replace the ball bearings and the seals of or 1 year 3 the ATP 100 pump E45 e Contact customer Complete maintenance Dry pump ACP 20 28 service ee Clean the valves Se 1 running time Service intervals The service intervals given are for 2 running time or storage applications and work rates which conform to the normal 3 storage operating conditions If the machine is operating under more difficult conditions they can be shortened Alcatel Vacuum Technology France bd 98 avenue de Brogny BP 2069 ALCATEL 74009 Annecy cedex France Tel 33 4 50 65 77 77 Fax 33 4 50 65 77 89 GB 01516 Ed 01 February 02
11. is dis played Internal auto calibration on request it can be star ted by the operator whenever needed the unit has to be off cycle External The external auto calibration allows direct readout in cases of operation with an auxi liary pumping system Calibration of the leak detector C70 AIR INLET Purpose At the inlet of the detector 2 functions are proposed to the operator connection to the vent air function connection to the gas line option The indicator inlet vent off indicates that the venting valve is not activated closed at the end DH nl of the cycle D The setting by default is vent off valve closed Bair inlet Ki c 80 8 cas line option ES C210 Connection to the gas line option Refer to the User s Manual ZERO FUNCTION Purpose The zero function offers the operator the possibility to detect small leaks that are smal lers than the helium background The zero function could be activated manually by the operator or automatically He background suppression Manual activation of the zero function Connect the part or installation to be tested On the digital display the ASM 182 TD He background displays mZERO Manual deactivation of the zero function The digital display becomes 0 0E 00 On and after this time it will dis play only He variation 0 Automatic activation deactivation of the Helium background suppression Refer to the User s Manual
12. menu selection key 2 Alphanumeric display 4 lines x 20 14 OTHER menus selection key test characters mode selection inlet VENT selection 3 Parameter function keys 1 key per date time display line 15 NEXT next display parameter 4 Modification keys 4 keys circular function 5 Menu selection access keys 4 keys 16 amp 17 Plus or minus value adjustment 6 Control keys 4 keys parameter selection audio volume 7 Cycle Start Stop control key adjustment keys 8 Sniffing mode ON OFF control key 18 RESET of previously displayed values 9 Autocalibration Start Abort control key cancels temporary inputs 10 Mute Audio signal ON OFF control key 19 Control and menu selection 11 SET POINT menu selection key indicators ON when activated 12 SPECTRO calibration and analyzer cell configuration menu selection key Remote control Helium Signal digital display Correction factor COR indicator applied to digital display Zero function indicator applied to analog digital display Inlet port pressure analog display Test cycle ON indicator ON when activated Cycle Start stop control key Calibration in progress indicator steady internal autocal blinking external autocal 8 Autocalibration start control key 9 Helium signal analogic display 10 Test ON indicator Gross leak Normal High Sensitivity 11 High Sensitivity test ON indicator 12 Sniffing test mode ON indicator 18 Inlet VENT ON indicator 14 Helium signal standard scale ON indicat
13. purge I O interface B 20 Nitrogen Controlling the detector with a PC computer through the RS 232 interface Refer to the RS 232 User s Manual delivered with your detector TEST CYCLES Hard vacuum test mode Gl Leak detector in stand by mode totes D connect the part or assembly to D nl be test to the detector Starting A Red leak a cycle El ga sear g JE w la value Ending a A k l gt 1 As soon as the inlet pressure cycle reaches 1 mbar the unit goes in gross leak test mode or when the pressure has reached 2 10 mbar the unit goes in high sensitivity test mode Sniffing test mode Leak detector in stand by mode A nl h my connect the long distance sniffer e F3 probe to the quick connector Starting sniffing test waren FFER mode th gt m SNIFFER Ending sniffing test gt mode A CH Basic operation of the leak detector ES 60 ASSISTANCE TO THE TEST The ASM 182 TD leak detector offers to the user 5 interesting functions in order to improve test Memo function Memorization of the latest He signal measured after depres sing the CYCLE key at the end of the cycle H Memo function ES C 130 Cycle end 1 Automatic control of the roughing and measure timers B cyde end E C110 Bargraph zoom on Display a greater resolution of the He signal around the reject the reject point point E Bargraph zoom on the reject point E c90 Hel
14. the gas line option Test procedure 5 3 masses option Purpose C 220 Gas selection Autocalibration in Hydrogen or Helium 3 6 6 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 00983 Edition 02 December 01 GB 01283 Edition 02 February 02 Table of preventive maintenance intervals Maintenance message General troubleshooting guide Power supply Dry pump Molecular pump MDP 5011 MDP 5006 HDS Turbomolecular pum ATP 100 Turbomolecular pum TMP 5154 Analyzer cell Inlet pressure PI3C pirani gauge Calibration Helium measurement Sniffing test mode Maintenance Troubleshooting ASM 182 TD ASM 192 T2D User s Manual Detailed contents Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual Maintenance Troubleshooting ASM 182 TD ASM 192 T2D User s Manual Detailed contents Operator interface D 120 Temperature D 130 Appearance of D 140 information messages 2 2 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 01283 Edition 02 February 02 GB 01263 Edition 02 January 02 Preliminary remarks Maintenance operations introduction Access to internal detector components ASM 182 TD Access to internal detector components ASM 192 T2D
15. unit selection Language adjustment Unit adjustment Errors and information C 170 Errors Major err Information Minor error or Critical failure List of messages Error messages Informations messages Standby screen WP RRB e Rsk C 180 Screens with user interface ES or ES Screens with user interface Remote contr Remote contr Remote contr Use and dis Analog a To start s Zero funct ol interface oona aaa C 190 ol connecting ol choice play nd digital displays op a cycle ion Internal auto calibration Air inlet vent Sniffing test mode External auto calibration level adjustment 2 0 0 eee C 200 Which material use Configuratio n Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 5 6 Operation ASM 182 TD ASM 192 T2D User s Manual Detailed contents Gas line option Purpose of the option C 210 Operating principle Test principle Detector operation Choice of carrier gas Installation preparation Equipment required Flexible connection components Helium spray equipment Carrier gas source A carrier gas flow adjustment device A reference leak stallation connection Principle Precautions Multiple lines test Activate the gas line option Access authorisation Access with level 2 3 4 Access with level 4 Deactivate
16. ASM 182 TD ASM 192 T2D Helium Leak Detector User s Manual y A LCATEL GB 00204 Edition 03 February 02 A very wide range of helium leak detectors Dear customer You have just bought an Alcatel leak detector We would like to thank you and we are proud fo count you among our cusiomers This product is a result of the experience acquired over 35 years by Alcatel in vacuum and leak detection technology The applications of helium leak testing are extremely diversitied ranging trom high tech installation maintenance to high speed testing of industrial products Each product of the ALCATEL detector range is designed to meet the specific needs of each application m ES m high sensitivity m pumping capacity m pumping type m automation and integration in an industrial process Alcatel Vacuum Technology France ASM 182 TD ASM 192 TD User s Manual 1 1 GB 00986 Edition 04 February 02 MANUAL REFERENCE 109 229 General contents Eomon 04 February 02 ASM 182 TD ASM 192 T2D Softwa re versions L115 v1 0 r 00 ASM 182 TD4 User s Manual L116 v1 0 1 00 ASM 192 T2Ds Preliminary remarks Throughout this User s Manual you could find this type of message To access to level 4 E3 C 40 it refers to a specific chapter of the User s Manual Please read it for further information Introduction The ASM 182 192 series 02 22 A 10 ASM 182 TD detector
17. Cover ASM 192 T2D F 121 Options and accessories de F 130 Components summary ee F 140 2 2 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 00987 Edition 02 January 02 GB 01307 Edition 02 January 02 Appendix ASM 182 TD 192 T2D User s Manual Detailed contents Wiring diagrams ASM182TD G10 ASM 192 T2D aaa G11 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual France Alcatel Vacuum Technology France 98 avenue de Brogny BP 2069 74009 ANNECY Cedex Tel 33 4 50 65 77 77 Fax 33 4 50 65 77 89 Germany Alcatel Hochvakuumtechnik GmbH Am Kreuzeck 10 Postfach 1151 97877 Wertheim Tel 49 9342 9610 O Fax 49 9342 9610 30 Italy Alcatel Vacuum Systems Via Trento 30 20059 Vimercate Mi Tel 39 0396 86 38 55 Fax 39 039 66 71 25 Japan Alcatel Vacuum Technology Japan Aioi Sonpo Shinjuku building 13 F 25 3 Yoyogi 3 chome Shibuya Ku TOKYO 151 0053 Tel 81 3 5302 4350 Fax 81 3 5302 4332 Korea Alcatel Vacuum Technology Korea 4th Floor Sunghyun B D 10 5 KarakDong Songpa Ku Seoul Tel 82 2 409 6277 Fax 82 2 409 6279 United Kingdom Alcatel Vacuum Technology UK Ltd 8 Bain Square Kirkton Campus Livingston West Lothian EH54 7DQ Scotland Tel 44 1 506 418 000 Fax 44 1 506 418 002 USA Alcatel Vacuum Products 67 Sharp Street
18. Greasing the hybrid turbomolecular pump TMP 5154 Greasing the molecular drag pump MDP 5011 5006 HDS Greasing the ATP 100 pump Partial maintenance of the ACP 20 28 pump ASM 182 TD Maintenance sheets ASM 182 TD 192 T2D User s Manual Detailed contents Throughout this User s Manual you could find this type of message To access to level A7 EE C 40 it refers to a specific chapter of the User s Manual Please read it for further information Safety recommendations E 10 Icons used Precautions s 2 53 4 Ae de eS oe des E 20 Access level 1 Accessing the I O interface board Disassemble the main block Precautions 44 4a cb A ae he hk a dS E 21 Access level 1 Access level 2 disassemble the main block Accessing the bearings E 30 Using the grease syringe Greasing the front bearing Greasing the rear bearing Running in the pump oer relubrication Accessing the bearings E 40 Using the grease syringe Greasing the front bearing Greasing the rear bearing Running in the pump oer relubrication Use of the lubrication syringe E 45 Bearing lubrication Bearing opposite the pumping cell Bearing on pumping cell side Running in the pump oer relubrication Access fo the pump 2 ee ee E 50 Removal procedure Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 3 Partial maintenance of the ACP 20 28 pump ASM 192 T2D Basic maintenan
19. Software versions L115 v1 0 r 00 ASM 182 TD4 User s Manual L116 v1 0 1 00 ASM 192 T2Ds Maintenance Troubleshooting Table of preventive maintenance intervals D 10 Maintenance message D 11 General troubleshooting guide D 20 Power sur D 30 Diy DUME dt os ace aig Gem ad Kas ack ded D 40 Molecular pump MDP 5011 5006 HDS D 50 Turbomolecular pump ATP 100 D 51 Turbomolecular pump TMP 5154 D 60 Analyzer cell 2 2 ee D 70 Inlet pressure PISC Pirani gauge 2 D 80 Calibration a0 Pec ex aaew swe e RSE SS D 90 Helium measurement D 100 Sniffing test mode D 110 Operator interface e D 120 Temperature o aa ee D 130 Appearance of information messages D 140 Maintenance sheets Maintenance operations introduction E 10 Access to internal detector components ASM 182 TD E 20 Access to internal detector components ASM 192 T2D E 21 Greasing the hybrid turbomolecular pump TMP 5154 E 30 Greasing the molecular drag pump MDP 5011 5006 HDS E 40 Greasing the ATP 100 pump E 45 Partial maintenance of the ACP 20 28 pump ASM 182 TD leak detector 2 00 E 50 Partial maintenance of the ACP 20 28 pump ASM 192 T2D leak deiechoatt 0 E 51 Basic maintenance of the analyzer cell E 60 Replacement Recalibration of the detector internal calibrated leak 2 E 70 LDS probe maintenance e E
20. TD ASM 192 T2D User s Manual GB 00978 Edition 03 February 02 Introduction ASM 182 TD ASM 192 T2D User s Manual Detailed contents Preliminary Throughout this User s Manual you could find this type of remarks message 3 To access to level ES C 40 it refers to a specific chapter of the User s Manual Please read it for further information The ASM 182 192 2000 ee A 10 series ASM 182 TD VACUUM CICU ga oo toes kee o480 00re os A 20 detector operating Pumping capacities principle Test capacities Operation in vacuum test mode 3 stages Operation in sniffing mode LDS Operation in internal calibration mode ASM 192 T2D VACUUM CUCU oe ah Fhe RECA Ek E A 21 detector operating Pumping capacities principle Test capacities Analyzer cell Description a 3 2 2 YRS Hhec CAE EY Rhee 22 A 30 operating principle Design and manufacture Testing methods Oueren A 40 Helium concentration and spray displayed Spray method inboard testing Sniffer method outboard testing Bombing method ASM 182 operator Control oan A 50 interface ASM 192 operator Control oan A 51 interface Remote control Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 2 Introduction ASM 182 TD ASM 192 T2D User s Manual Detailed contents Options Metal seals option A 60 Test of gas line for ASM 182 TD only 3 masses Stainless steel cover UCT for ASM 182 TD only Automatic test cha
21. ce of the analyzer cell Replacement Recalibration of the detector internal calibrated leak LDS probe maintenance Maintenance sheets ASM 182 TD 192 TD User s Manual Detailed contents Access to the pump 7 ee ee E 51 Access to the ACP 20 28 variator Keren sar s ym aips at Bh a oy Pee ge E 60 Special precautions Cell disassembly Cleaning the body Disassemble the filaments Disassemble the electron collector Replace the electron collector and the filaments Tighten all the connection screws Reassemble the flange Tighten all the securing screws Restart and check proper operation of the analyzer cell Symptoms and probable cause Reset the filament information timer Access authorization Procedure Reset filament 1 Reset filament 2 Switch on off the filament Purpose of the calibrated internal leak E 70 Frequency of internal leak recalibration How to recalibrate the internal leak Removal of the internal calibrated leak nstallation of a new internal calibrated leak ntensive use of the detector in 2 he eee Et cee EEN E 80 Probe assembly 2 3 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 01263 Edition 02 January 02 GB 01263 Edition 02 January 02 Maintenance sheets ASM 182 TD 192 T2D User s Manual Detailed contents Minisol and Bacosol Background E 85 valve installation and Valves localisation ASM
22. hnology France ASM 182 TD ASM 192 T2D User s Manual GB 00983 Edition 02 December 01 GB 00983 Edition 02 December 01 Operation ASM 182 TD ASM 192 T2D User s Manual Detailed contents Correction factor Dennen C74 Access authorization Activate the correction factor Deactivate the correction factor Procedure with user level Procedure with user level General notes Calibrated leak values Different types of calibrated Jecke C75 programming Access authorization Programming the calibrated leak parameters Procedure Detector inlet vent air Choices proposed to the opene C 80 or gas line Access authorization Air vent purpose Air vent activation deactivation Air vent opening closing Bargraph zoom Purpose C 90 Access authorization Activate the bargraph zoom Deactivate the bargraph zoom Analog display Zero function and Bargraph zoom Audio alarm Definition naaa C 100 General Access authorization Note Adjust the audio alarm user level Adjust audio alarm Vacuum snitfing alarm reject point Adjust the audio alarm user level Adjust audio alarm Vacuum sniffing alarm reject point Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 3 6 Operation ASM 182 TD ASM 192 T2D User s Manual Detailed contents Cycle end Purpose of the cycle end C 110 Access authoriza
23. ium pollution Device that prevents the unit from getting polluted with Helium ti P s f EE E Helium pollution prevention ES C 140 Helium background Automatic zero function suppression B zero function ES C 120 USER INTERFACE LEVEL The ASM 182 TD offers 4 levels of user interface to accommodate any application requirements All 4 levels of user interface are acessible by means of a four digit pass word Level 1 This level has very limited information on the alphanumeric display LCD This level is generally selected for production types of applications Level 2 This level allows the operator to visualize some parameters without the possi bility of making any changes Some as level 1 this level is usually selected for production types of applications Level 3 Some as level 2 but with the possibility to set some parameters such as test mode vacuum and sniffing corrections status audio alarm and air inlet This level is generally selected for maintenance applications Level 4 This level allows access to all parameters and is generally used for settings all the parameters E User interface level presentation EZ Cc 30 CALIBRATION Internal The internal calibration is automatically activated during the start up process It doesn t require any operator action Thanks to the initial auto calibration the leak detec tor can be immediately operationnal The result of the auto calibration process
24. mbers Language Unit for console versions only Roughing system for console versions only Accessories Remote Control A 70 Long Distance Sniffer probe LDS 10 m 30 ft LDS extension Headphone connector Transport cart for ASM 182 TD only Foot pedal for cycle command 1 5 m 5 feet DN 40 DN 50 calibrated helium leaks Helium 3 and Hydrogen calibrated leaks Principle Recalibration ASM 182 TD technical A 80 characteristics ASM 192 T2D technical A 81 characteristics Dimensions mm inch 00 0000 e eee A 90 ASM 182 TD Dimensions mm inch 0 000000 e eee A 91 ASM 192 T2D 272 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 01357 Edition 03 February 02 GB 00965 Edition 04 February 02 Preliminary remarks Precautions and unpacking Controlling the detector with the I O interface Controlling the detector with a PC computer through the RS 232 interface Connecting the detector directly to a printer through the RS 232 interface ASM 182 TD Connecting the detector to the installation via the hardware interface Installation ASM 182 TD ASM 192 T2D User s Manual Detailed contents Throughout this User s Manual you could find this type of message To access fo level C SE C A0 it refers to a specific chapter of the User s Manual Please read it for further information
25. nfiguration of the leak detector parameters C 10 Operating principle of the control panel C 20 User interface level presentation C 30 Access to level Password C 40 Starting up Switching off the leak detector C 50 Basic operation of the leak detector C 60 Advanced operation of the leak detector C 61 Calibration of the leak detector 2 C 70 Basic internal auto calibration of the leak detector C 71 Advanced internal auto calibration of the leak detector C 72 External calibration of the leak detector C 73 Correction FOCON s ege E Ee EE i C74 Calibrated leak values programming C75 Detector inlet vent air or gas line o C 80 Bargraph ZOOM s era adie E aoe C 90 Avdio GION e s de Dee ae ay Swe at ss C 100 Cycle end C 110 Zero function aaa aaa C 120 Memo fUnCHON oaa C 130 Helium pollution prevention oaa C 140 Digital voice ee C 150 Date Time Language Un C 160 Error information indicator and display C 170 Summary of screens e C 180 Remote contra C 190 Headphone and loudspeaker 2 2 C 200 Gas line option 2 444c 448454445423 C 210 3 masses EE C 220 2 4 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 00986 Edition 04 February 02 GB 00986 Edition 04 February 02 MANUAL REFERENCE 109 229 General contents Eomon 04 February 02 ASM 182 TD ASM 192 T2D
26. nual Detailed contents Advanced operation of the leak detector Calibration of the leak detector Basic internal auto calibration of the leak detector Advanced internal auto calibration of the leak detector External calibration of the leak detector Preliminary about BAC 60 and SSC 61 C 61 Hard vacuum test Factory configuration Selecting a test mode C Access authorization Procedure Sniffer probe C Advice Sniffer probe clogged reject point Purpose of the sniffer probe clogged reject point C Access authorization C 71 Basic internal auto calibration of the leak C 70 detector C 72 Advanced internal auto calibration of the leak detector C 73 External calibration of the leak detector C 74 Correction factor C 75 Calibrated leak values programming Purpose of the internal auto calibration C71 When should an internal auto calibration be performed nternal calibrated leak nternal auto calibration with the internal He calibrated leak niroduction 2 oto amp eeaa wy SASH a ok RO C 72 Deactivation of the internal auto calibration Activation of the internal auto calibration Activation function Purpose of the external calibration C 73 External calibration leak Digital and analog display External calibration procedure Selection of the test mode 1st step Adjustment of the target value 2nd step 2 6 Alcatel Vacuum Tec
27. operating principle A 20 ASM 192 T2D detector operating principle F A 21 Analyzer cell operating principle 2 A 30 Testing methods exces eee Se Ss ee a5 3 A 40 ASM 182 operator interface 2 2 0 0 A 50 ASM 192 operator interface 2 2 0 0 A 51 QI ar aoe oe ee ese eee a bad A 60 EE ae bu gk SEES Be wh CH A70 ASM 182 TD technical characteristics A 80 ASM 192 T2D technical characteristics A 81 Dimensions mm inch ASM 182 TD A 90 Dimensions mm inch ASM 192 T2D A 91 Installation Precautions and unpacking B 10 Controlling the detector with the I O interface B 20 Controlling the detector with a PC computer hrough the RS 232 interlace B 30 Connecting the detector directly to a printer hrough the RS 232 interface 2 20 B 40 ASM 182 TD Connecting the detector to he installation via the hardware interface B 50 ASM 192 T2D Connecting the detector to the installation via the hardware interface B 51 Before starting up the ASM 182 TD B 60 Before starting up the ASM 192 T2D B 61 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual 1 4 MANUAL REFERENCE 109 229 EDITION 04 February 02 Software versions L115 v1 0 1 00 ASM 182 D L116 v1 0 r 00 ASM 192 T2D4 Operation General contents ASM 182 TD ASM 192 T2D User s Manual Factory co
28. or 15 Helium signal Zero Zoom scale ON indicator 16 Zero Zoom ON OFF control key Be HELIUM SIGNAL ANALOG DISPLAY w5 A Leak detector in hard vacuum or sniffing test mode and zero function not activated How to read the He signal analog scale Reject point is visualized by a blinking led If the leak value exceeds the reject point the leds will turned red the blinking led will turn orange If the leak value remains under the reject point the leds will remain geen d OD P G H jm ens blinking led reject point pare Example reject point 1 107 mbar s y ALCATEL CONDENSED MANUAL ASM 192 T2D References SE refer to a specific chapter of the User s Manual For further information please refer to the User s Manual supplied with your unit DETECTOR CONNECTIONS Inlet port DN 50 LDS Probe accessory EE A70 Main power switch Remote control Nitrogen purge ACP 28 External control system I O interface Printer B40 See the configura Controlling the detector with a PC computer through the RS 232 interface Refer to the RS 232 User s Manual delivered with your detector PG tion ticket example TEST LES Hard vacuum test mode Gl Leak detector in stand by mode nl connect the part or assembly to D D be test to the detector Startin A Red leak a Sek El gt sen 3 set Ces gt sat lk wow e KE 1
29. reaches its nominal speed the unit auto calibrates itself 5 When calibration is comple ted the unit is ready to start a cycle ae Starting up Switching off the leak detector ES c 50 AUDIO ALARM The audio alarm offers 2 modes of operation They are both linked to the zero function Zero function not activated The audio alarm start when the He signal exceeds a fixed set point this set point is programmable Zero function activated The audio alarm is modulated with respect to the position of the helium background H Audio alarm KZ Cc 100 INTERVAL MAINTENANCE OPERATIONS FREQUENCY OPERATION SEE CHAPTER Clean the vacuum lines the valves and the gauges with alcohol Dust the electronic E E 30 boards and the fans Clean filters inlet filters air inlet filter ES E85 4 000 Hm Ee Partial maintenance of the analyzer cell Replace analyzer cell filaments and collector Clean the analyzer cell with alcohol this cleaning may be necessary in case of gene ral internal contamination creating insula ting deposits 6 months 2 B E60 B E80 Contact customer service BF E30 Sniffer probe filter replacement if used 8 000 H 1 Gi one Pirani gauge adjustment Regrease the molecular pump MDP 5006 HDS Regrease the turbomolecular pum 12 000 H0 TMP 5154 K BF E40 Regrease ATP 100 pump E E45 16 000 H 1 Recalibration exchange of the internal or 2 years 2 calibrated leak Replace the
30. tion Activate the cycle end Roughing timer Activate the roughing timer Measure Memo function Deactivate the cycle end Zero function Purpose C 120 Activate the zero function Deactivate the zero function Access authorization Background suppression activation Trigger Analog display on control panel Analog display on remote control Zero function and Bargraph zoom Memo function Purpose C 130 Access authorization Activate the memo function Display timer Activate the display timer Cycle end Deactivate the memo function Helium pollution Purpose 2 022 ee C 140 prevention Access authorization Activate the function Depollution reject point Deactivate the function Digital voice Delinimon ee C 150 Access authorization Sound level of the digital voice Adjustment of the sound level of the digital voice 4 6 Alcatel Vacuum Technology France ASM 182 TD ASM 192 T2D User s Manual GB 00983 Edition 02 December 01 GB 00983 Edition 02 December 01 Date Time Language Unit Error information indicator and display Summary of screens Remote control Headphone and loudspeaker Operation ASM 182 TD ASM 192 T2D User s Manual Detailed contents Access authorization 0 0000 C 160 Date and time adjustment Date adjustment Time adjustment Language and
31. word Level 1 This level has very limited information on the alphanumeric display LCD This level is generally selected for production types of applications Level 2 This level allows the operator to visualize some parameters without the possi bility of making any changes Some as level 1 this level is usually selected for production types of applications Level 3 Some as level 2 but with the possibility to set some parameters such as test mode vacuum and sniffing corrections status audio alarm and air inlet This level is generally selected for maintenance applications Level 4 This level allows access to all parameters and is generally used for settings all the parameters E User interface level presentation E Cc 30 CALIBRATION Internal The internal calibration is automatically activated during the start up process It doesn t require any operator action Thanks to the initial auto calibration the leak detec tor can be immediately operationnal The result of the auto calibration process is dis played m AUTO CAL External The external auto calibration allows direct readout in cases of operation with an auxi liary pumping system Internal auto calibration on request it can be star ted by the operator whenever needed the unit has to be off cycle Calibration of the leak detector KZ C70 AIR INLET Purpose ml The operator can connect the leak detector to Bair inlet E c 80 the vent air function
32. yzer cell Replace analyzer cell filaments and collec 6 months 2 tor Clean the analyzer cell with alcohol this cleaning may be necessary in case of gene ral internal contamination creating insula ting deposits E60 BF E80 Contact customer service ES E30 Sniffer probe filter replacement if used 8 000 H 1 or l year 2 S Pirani gauge adjustment Regrease the molecular pump MDP 5011 12 000 H Regrease the turbomolecular pump TMP 5154 ES E40 16 000 Hu Recalibration exchange of the internal cali Ba E70 or 2 years 2 brated leak Replace the ball bearings and the seals of the molecular pump and turbomolecular pump BF E30 BE E40 Contact customer service 22 000 H 1 or 1 year 3 Complete maintenance Dry pump ACP 20 28 500 000 cycles BF ess 1 running time Service intervals The service intervals given are for 2 running time or storage applications and work rates which conform to the normal 3 storage operating conditions If the machine is operating under more difficult conditions they can be shortened Clean the valves Alcatel Vacuum Technology France bd 98 avenue de Brogny BP 2069 ALCATEL 74009 Annecy cedex France Tel 33 4 50 65 77 77 Fax 33 4 50 65 77 89 GB 001313 Ed 02 February 02 OPERATOR INTERFACE Control panel weet tow Cor a BANU BME ef WE awa 7 1 Spectro pressure status indicator 13 MAINTENANCE
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