Errex boltless shelving
Contents
1. The driving position must have appropriate protection against crushing in the event that the truck overturns in general this protection is pro vided by fitting the truck with an enclosed cab When reversing fork lift truck drivers must be assisted by a person on the ground Passengers must not be carried unless permitted by the truck s manufacturer in the driver s cab Damage index 3 Probability index 1 Risk index C H Type of risk Improper use of the fork lift truck Preparations and equipment required to guarantee compliance with the regulations No workers who have not received the information training and in struction required by the relevant regulations must be allowed to use fork lift trucks Damage index 1 Probability index 2 Risk index B H Type of risk Accidental operation of load handling controls Preparations and equipment required to guarantee compliance with the regulations For fork lift trucks placed on the market and or put into service before Presidential Decree no 459 96 came into force and which do not have the CE marking pursuant to the Machinery Directive e All load control devices must have automatic return to the idle position e Load control devices must be of the hold to run type and operated by electrical mechanical or other systems e Load control devices must be placed and arranged in such a way that they cannot be accidentally operated especially with regard to2. Installation use and maintenance risk assessment manual Errex boltless shelving MARCEGAGLIA em Za PETTEN i D T rr dt gg gr EE sists 5 n Zu m n ae 4 SE ae r RI a PA TE j EI EK Ba 1 1 3 an _ mi ER ak gt ES u an ae geg at e L RL ELE Kb A we to mn he em m i l i x j emp Te kai rl wu n n A wg vat Ni i n b aw av el be g Se ad d A Be GE gan pia RA iv Ae o esl afl NA Li sa 4 DN TT af AARE EN BEN en de E EN da t HE en A N x E Ss Ge X RRS 3 IR Kox Ne wwe HEE ee Ok dr et Contents GENERAL INFORMATION Introduction General rules for the use of Errex storage system Limits of supply and use Manufacturing standards User s responsibilities List of components INSTALLATION Installation phases Accessories Tightening torque tables INSTRUCTIONS FOR PROPER MAINTENANCE Scheduled maintenance table RISK IDENTIFICATION ANALYSIS AND ASSESSMENT Semi qualitative scales Assignment of risk categories 1 Instruction manual Errex B Ww W N NN 10 12 13 14 14 General Information INTRODUCTION The maintenance and user manual contains the main instructions for the correct assembly and use of the shelving In particular
3. INSPECTIONS FOR CORRECT INSTALLATION Operation Inspection of parts including at high level of the shelving Work place Shelving H Type of risk Fall from height Preparations and equipment required to guarantee compliance with the regulations Use of motorised and other equipment allowing work to be carried out using platforms fitted with parapets Working cages lifted by lifting equipment may also be used within the limits set by art 184 of Presidential Decree no 547 55 and further to the installation of effective cage or basket safety devices as envisaged by Ministry of Labour and Social Security Circular no 103 98 A properly anchored safety harness can be used only where the use of equipment of this kind is not possible e g during installation with aisles less than 1 70 1 50 metres wide Damage index 3 Probability index 2 Risk index D H Type of risk Knocks to the head from collisions with shelving system elements Preparations and equipment required to guarantee compliance with the regulations Use of protective helmet Damage index 2 Probability index 2 Risk index C H Type of risk Foot crushing or puncturing Preparations and equipment required to guarantee compliance with the regulations Use of puncture resistant safety footwear Damage index 2 Probability index 1 Risk index B 22 Instruction manual Errex INSPECTION OF ERREX SHELVING Risk index B Operation Inspectio
4. TABLES TIGHTENING TORQUE AS PRESCRIBED BY CNR UNI 10011 88 PLAN A IV e For the fastening sequences for mechanical expanders the instruc tions supplied by the suppliers must be strictly adhered to e Hexagonal head screws UNI 5737 and similar cylindrical head screws Ts N x m A with hexagonal hole UNI 5931 mm mm e Friction coefficient underhead and on the threads u 0 14 black pho BEE 4 6 5 6 6 6 8 8 10 9 sphate screws lubricated with oil before insertion e Torque wrench setting applied gradually with a torque spanner not 7 7 SS with a rigid spanner e If the tightening is executed with a rigid spanner reduce the value M P e gt es e E by 10 1 0 e For cadmium screws reduce the value M by 20 1a Ee m EN SCH SE gt For hexagonal head screws increase the value M by 5 18 192 1 166 199 309 387 20 245 188 235 282 439 549 TIGHTENING TORQUE Nm ISO LONG SPAN METRIC THREAD SCREWS STRENGTH CLASS DIAM 4 6 4 8 5 6 5 8 6 6 6 8 8 8 10 9 12 9 M3 0 6 0 8 0 7 0 9 0 8 1 1 1 5 2 1 2 5 MA j 1 6 1 5 1 9 1 7 2 3 3 1 4 4 5 2 M5 23 3 0 2 8 3 8 3 4 4 5 6 0 8 4 10 1 M6 3 9 5 2 49 6 5 5 8 7 8 10 4 14 6 17 6 M8 9 2 12 3 11 5 15 4 13 8 18 5 24 6 34 6 41 5 M10 18 8 25 1 23 5 31 3 28 2 37 6 50 1 70 4 84 6 M12 31 8 42 4 39 8 53 0 47 7 63 6 84 8 119 2 143 1 M14 50 6 67 5 63 3 84 4 75 9 101 3 135 0 189 8 227 9 M16 76 9 102 5 96 1 128 1 115 2 153 8 205 0 288 2 346 0 M18 106 1 141 5 1997 176 9 1
5. grazes to the hands Preparations and equipment required to guarantee compliance with the regulations Use of protective gloves Instruction manual Errex Performance procedures Draw up a procedure for the manual handling of the upright frames on the basis of the results of the health monitoring operations and the characteristics of the loads NIOSH regulations Damage index 2 Probability index 1 Risk index B H Type of risk Bruises to the feet Preparations and equipment required to guarantee compliance with the regulations Use of puncture resistant safety footwear Damage index 2 Probability index 1 Risk index B H Type of risk Back injury due to the manual handling of loads Preparations and equipment required to guarantee compliance with the regulations Assess loads during this stage In general if the average weight lifted by a person is more than 25 kg there is a risk of back injury Depending on the company this general statement must be backed up by a risk assessment bearing in mind all parameters actual weight of the load handling conditions frequency etc required to provide a complete risk assessment If risks of this kind are actually identified the employer contractor performing the installation must fulfil all the obligations required by Decree Law n 81 2008 health monitoring information and training of workers Damage index 2 Probability index 2 Risk index C H Typ
6. sockets may be used provided they com ply with the CEI 23 12 Industrial plug sockets standard Unsecured plug sockets and their power supply cables must be protected against mechanical damage Cables laid temporarily must be flexible H07 RN F with rubber insulation with polychloroprene PCP or equivalent sheathing Whether unsecured or permanently mounted plug sockets must have at least IP44 protection In particularly hazardous work site environments presence of water etc use of a higher degree of pro tection IP55 or IP67 should be considered Portable devices must be connected to an electricity supply system fitted with a high sensitivity differential safety breaker having tripping threshold Id of 30 mA or be low a single differential safety breaker may protect up to 6 sockets on the same panel For overload protection a magnetothermic switch must be installed for each socket unless the power supply to the panel is pro tected by a single magnetothermic switch having rated current the same as the lowest of the rated currents of the plug sockets The power supply panel must have protection appropriate to the envi ronment where it is used at least IP43 Damage index 3 Probability index 1 Risk index C PAINTING OF SMALL AREAS OF METAL COMPONENTS Operation Painting with paints or enamels Work place Shelving system H Type of risk Inhalation of harmful chemicals solvents Preparations and equipment req
7. the spe cified route for access to the vehicle s driving and control position see Ministry of Labour and Social Security Circular no 50 98 For fork lift trucks with CE marking the measures specified above do not apply since this marking confirms that the manufacturer has com plied with the essential safety requirements for the machine Presiden tial Decree no 459 1996 Damage index 2 Probability index 2 Risk index C 18 Instruction manual Errex H Type of risk Shearing or crushing of parts of the operator s body by parts of the fork lift truck moving in relation to each other Preparations and equipment required to guarantee compliance with the regulations Chains sprockets or other moving parts in any way accessible to the drivers or others must be fully protected by means of guards As an alternative to these guards safety distances between moving parts are equally acceptable see Ministry of Labour and Social Security Circular no 50 98 Damage index 2 Probability index 2 Risk index C H Type of risk Noise exposure Preparations and equipment required to guarantee compliance with the regulations The use of ear plugs or ear defenders is recommended as a precautio nary measure Damage index 2 Probability index 1 Risk index B ASSEMBLY OF SOME SHELVING TO STRENGTHEN THE STRUCTURE Operation Lifting the abutments and attaching them to the shelving Work place As envisa
8. using a rubber hammer if required 3 Assemble the ledgers according to the height of the shelves using a rubber hammer if necessary 4 Insert reinforced base where required 5 Attach the reinforcement for each upright with M5x20 screws 6 Carry out the assembly for the required number of upright frames 7 7a Check the vertical and horizontal alignment in accordance to the instructions shown on the right Panel assembly 8 Do not use force when positioning the panels 9 It is possible to use type TS panels as vertical separators Assembly of auxiliary parts 10 10a If required attach the diagonal bracing with M5x20 screws 11 If required attach the bracing stringer with M5x20 screws on each side 12 Position the vertical dividers in the appropriate slots 13 Position the small back panels 14 Insert the mobile dividers 7 Instruction manual Errex 10a a de SIECESELERLRLET e A i Be A Ze d WEN s E e A H 7 Ko mem detto he m eet TE ie ti on u _ N 8 Instruction manual Errex 15 Complete the assembly with the small front panels 16 Insert the bottom wall 17 Position the side panels 18 Complete the lining 19 If required install the clothes pole 20 Attach the ladder support with M5x20 screws 21 Position the support pipe for the ladder SRI e LUC tt PEE Pit FRE FP 9 Instruction manual Errex Ac
9. 59 0 217 283 0 397 9 477 7 M20 150 0 200 0 187 6 250 0 224 8 300 0 400 0 562 4 675 2 12 Instruction manual Errex Instructions for proper maintenance Constant systematic checks are required to ensure that the structures remain in good condition over time Scheduled maintenance table DESCRIPTION OF OPERATION Inspection for collision damage FREQUENCY From 6 months to one year PROCEDURE Check regularly for permanent dents of varying extent caused by collisions On systems with a high turnover rate a thorough visual inspection should be performed every 6 months For other systems the inspection can be performed annually The damaged parts must be replaced with genuine components Check that structure is vertical Inspection of anchoring to the foundations Every 2 years very 2 years Checks that the structures are vertical must be performed by inspecting the structures of both ends of the system in both directions lengthways and crossways Consider the assembly tolerances stated in the manual Restore structures to the vertical position using shims Tools required Plumbline Check the tightening torque of the expansion plugs Inspection of galvanised and painted finishes From one to 5 years Check the condition of the galvanised or painted finishes at a frequency decided depending on the installation location in corrosive environments inspect every year in normal in
10. Concentrating the loads and or not distributing them evenly can still overload the structure even if the total weight is less than the maximum limit Dynamic load The loads must be positioned on the structure avoiding any sudden mo vements or unexpected manoeuvres The shelving subject to dynamic loads warehouses exposed to wind snow or other seismic activities will be designed accordingly Variations in layout Any changes in the layout of the shelving should be checked to see whe ther it is compatible with the maximum load of each section and the overall structure It is important to note that when shelves are removed or are altered in height e g in order to stow taller items the maximum load capacity of the abutments decreases Please contact the technical office at Marcegaglia to check each indivi dual case Collisions Avoid bumping the structure with any methods of transportation In the case of accidental damages establish the extent of the damage 2 and if necessary replace the damaged parts In the case of repeated bumps suitable protection should be put in place Staff training The person in charge of use of the warehouse must be fully informed of its technical characteristics The load bearing capacities of the compo nents and structures are shown in the layout drawings and on the load capacity warning signs provided The basic information of which all operatives must be aware is e maximum loading of the she
11. cessories WING DOOR Plastic expansion LOCK PARTS insert Self threaded flaring flat 2 9X16 Moving pivot Upper beam Shaft lock 2 Left door 1 Right door Rubber stopper Lower pivot 10 Instruction manual Errex DRAWER H 170 MM FOR ERREX 1000X600 MM 4 Right slide bearing length 600 zn 7 Screw TE M6x16 6 Threaded insert zn with anderhead A M6 with small cage h a en ar gt 2 Right slide length 600 5 Left slide bearing Fl length 600 zn J e RR 3 Left slide length 600 j nr 1 Drawer h 170 mm for Errex 1000x600 j DRAWER ACCESSORY H 170 MM FOR ERREX 1000X600 MM DRAWER ACCESSORY H 120 MM FOR ERREX 1000X600 MM tn 1 Lengthwise divider for u 2 Lengthwise divider for drawer h 120 mm length drawer h 170 mm length 600 700 3 Crosswise divider galv 5 Crosswise divider galv mm 76x125h h mm 76x125h 4 Crosswise divider galv 6 Crosswise divider galv mm 155x125h mm 155x125h FOLDER RACK MADE OF 10 10 GALVANIZED STEEL PLATE FOR 850 1000 1025 MM WIDE SPANS Folders section For 500 mm wide abutment 390 400 100 330 f i f For 600 mm wide abutment 400 200 T 1 2 m For 800 mm wide abutment 400 400 1 f f e CI el o Ce Flap insertion into the beam 11 Instruction manual Errex TIGHTENING TORQUE
12. door environments the inspection interval may be as long as 5 years 13 Instruction manual Errex Risk identification analysis and assessment The method adopted for the identification of risks is based on the identification of processes involved in the construction of the sy stem The risks were identified for each process and then evaluated on the basis of the legal requirements and the rules of good practice the en vironmental context and the simultaneous and or consecutive pre sence of different contractors and or different processes Semi qualitative scales Risks were assessed with the aid of the two semi qualitative scales e D index scale indicates the potential damage related to the risk e P index scale indicates the probability and frequency with which an event may occur For allocation of the values 0 1 2 and 3 the occurrence of even just one of the conditions stated in the criteria column is sufficient Naturally the allocation of one of the values does not imply a prediction that all the conditions corresponding to the value chosen listed in the criteria column will apply D INDEX POTENTIAL DAMAGE SCALE VALUE CRITERIA Damage causing irreversible injuries death anatomical and or functional loss 3 Injuries producing temporary disability with initial prognosis of recovery in gt 40 days may occur There is a correlation between the procedure and the possibility of death or perman
13. e Decree Law 493 96 Damage index 3 Probability index 1 19 Instruction manual Errex Risk index C H Type of risk Injury due to the exposure of the upper limbs to vibration during the use of electric or pneumatic screwdrivers Preparations and equipment required to guarantee compliance with the regulations In general the vector sum of the accelerations measured on the three axes in normal conditions of use exceeds 5 m s2 In the scientific literature this value is accepted as the trigger thre shold above which preventive and protective measures must be taken In this case the use of vibration damping gloves and health monito ring must be enforced Damage index 2 Probability index 2 Risk index C H Type of risk Electrocution due to the use of electric screwdrivers Preparations and equipment required to guarantee compliance with the regulations Portable devices electric screwdrivers must have double insulation class II identified by the symbol of two concentric squares Power supply sockets must be fitted with a device which prevents acci dental removal of the plug Unsecured plug sockets may be used provided they comply with the CEI 23 12 Industrial plug sockets standard Unsecured plug sockets and their power supply cables must be protected against mechanical damage Cables laid temporarily must be flexible H07 RN F with rubber insulation with polychloroprene PCP or equivalent shea
14. e of risk Injury due to the exposure of the upper limbs to vibration during the use of electric or pneumatic screwdrivers Preparations and equipment required to guarantee compliance with the regulations In generale la somma vettoriale delle accelerazioni rilevate sui tre assi in condizioni normali di impiego supera i 5 m s Tale valore accettato dalla letteratura scientifica come soglia di intervento al di sopra della quale occorre prevedere misure di prevenzione e protezione In questo caso da prescriversi l uso di guanti antivibrazione e la sorveglianza sanitaria Damage index 2 Probability index 2 Risk index C H Type of risk Knocks to the head Preparations and equipment required to guarantee compliance with the regulations Use of protective helmet Damage index 2 Probability index 2 Risk index C H Type of risk Electrocution due to the use of electric screwdrivers Preparations and equipment required to guarantee compliance with the regulations Portable devices electric screwdrivers must have double insulation class II identified by the symbol of two concentric squares Power supply sockets must be fitted with a device which prevents accidental removal of the plug Unsecured plug sockets may be used provided they comply with the CEI 23 12 Industrial plug sockets standard Unsecured plug sockets and their power supply cables must be protec ted against mechanical damage Cables la
15. e to be adopted to reduce the risks in relation to the degree of risk identified Instruction manual Errex MARKING THE GROUND FOR SHELVING DIMENSIONS Operation Marking the shelving dimensions on the ground installation of fixed wiring Work place Location where the shelving will be installed H Type of risk Possible interference to be assessed on a case by case basis with acti vities carried out at the same time e g installation of electrical or air conditioning systems masonry finishing operations Preparations and equipment required to guarantee compliance with the regulations Da valutare volta per volta in base alle caratteristiche del luogo di in stallazione Performance procedures To be evaluated each time depending on the place of installation TRANSPORTATION OF ERREX COMPONENTS TO THE WORK SITE Operation Unloading of shelving system components from the truck Work place As specified in plan H Type of risk Small metal parts metal fasteners etc striking workers Preparations and equipment required to guarantee compliance with the regulations Such loads must only be lifted using metal buckets or bins the use of open platforms or slings is not permitted art 58 of Italian Presidential Decree 164 56 Performance procedures Informing of workers with regard to the procedures to be adopted when lifting raising and lowering loads If the material for unloading is not in sma
16. ent disability Injuries producing temporary disability with initial prognosis of recovery in gt 21 days may occur There is a correlation between an accident during a stage of 2 the process and the risk of injury with partial or total stoppage of operations lasting gt 30 days and or the production of limited environmental contamination Injuries producing temporary disability with initial prognosis of recovery in lt 21 days may occur 1 There is a correlation between an accident during a stage of the process and the risk of injury with partial or total stoppage of operations lasting gt 1 and lt 30 days Injuries producing temporary disability with initial prognosis of recovery in lt 3 days may occur 0 There is a correlation between an accident during a stage of the process and the risk of injury with partial or total stoppage of operations lasting lt 1 day 14 P INDEX PROBABILITY FREQUENCY OF EVENTS SCALE VALUE CRITERIA There is a direct correlation between the risk factor and the cause related to a form of damage Damage has already occurred due to the problem identified accidents injuries occupational illnesses There is a correlation between the procedure and or the risk factor and the deterioration of the accident rate and or the rate of occupational illness over a significant period three to five years The likelihood of an accident is gt 2 10 The risk factor may cause damage altho
17. ged by the design H Type of risk Cuts or grazes to the hands Preparations and equipment required to guarantee compliance with the regulations Use of protective gloves Damage index 2 Probability index 1 Risk index B H Type of risk Bruises to the feet Preparations and equipment required to guarantee compliance with the regulations Use of puncture resistant safety footwear Damage index 2 Probability index 1 Risk index B H Type of risk Back injury due to the manual handling of loads Preparations and equipment required to guarantee compliance with the regulations Assess loads during this stage In general given the average weight of the upright frames 90 150 kg it can be stated that there is a risk of back injury In this case the employer contractor performing the installation must fulfil all the obligations required by Decree Law no 81 2008 health monitoring information and training of workers Damage index 2 Probability index 2 Risk index C H Type of risk Blows from falling material Preparations and equipment required to guarantee compliance with the regulations Use of protective helmet Damage index 3 Probability index 1 Risk index C H Type of risk Upright frame becoming unbalanced and falling due to incorrect han dling hitting workers Performance procedures Draw up a appropriate assembly procedure complete with any hand signals for communications se
18. gulations Use of puncture resistant safety footwear Damage index 2 Probability index 1 Risk index B H Type of risk Back injury due to the manual handling of loads Preparations and equipment required to guarantee compliance with the regulations Assess loads during this stage In general since the average weight of the elements handled is 20 kg to be subdivided by the two workers who assemble the parts the risk of back injury can be considered to be under control and therefore acceptable If a risk of this kind is actually identified the employer contractor performing the installation must fulfil all the obligations required by Decree Law no 81 2008 health monitoring information and trai ning of workers Damage index 2 Probability index 1 Risk index B Instruction manual Errex H Type of risk Injuries due to falling objects Preparations and equipment required to guarantee compliance with the regulations Use of safety helmet for both the assigned workers and for other workers present during the operation also those from other companies Damage index 3 Probability index 1 Risk index C H Type of risk Fall from height Preparations and equipment required to guarantee compliance with the regulations Use of motorised and other equipment allowing work to be carried out using platforms fitted with parapets Working cages lifted by lifting equipment may also be used within the limits set by a
19. h specifications concerning the maximum weight and overall dimensions of the goods or load units for storage e compliance with limits concerning anchoring to the ground evenness of floor floor load bearing capacity etc e labelling any specific loads to be handled with care e care not to drag or push goods when in contact with the warehouse s structural elements e the provision of the essential recommended turning spaces to mini mise the risk of collision between loads or between loads and the ware house storage fittings e the use of equipment compliant with the contract specifications e regular inspections of the Errex warehouse throughout its working life to ensure that any damage is repaired and damaged components are replaced with new parts supplied by the same producer Instruction manual Errex List of main components Side plate Bracing Bracing stringer Ledgers Panel 4 Instruction manual Errex Upright Ledger Wardrobe tube Shutters Vertical dividers Rear board Front board Mobile divider Drawers Folders rack Side board Base element Side boards junction Wall fixing Panel Panel TS Upright plug Back board The first part of the assembly consists of marking the axes The operation consists of marking the ground in rectangles in accor dance to the layout of the various legs of the shelving 1 Assemble the base using a rubber hammer 2 Assemble the lateral plates
20. id temporarily must be flexible H07 RN F with rubber in sulation with polychloroprene PCP or equivalent sheathing Whether unsecured or permanently mounted plug sockets must have at least IP44 protection In particularly hazardous work site environments presence of water etc use of a higher degree of protection IP55 or IP67 should be considered Portable devices must be connected to an electricity supply system fit ted with a high sensitivity differential safety breaker having tripping threshold Id of 30 mA or below a single differential safety breaker may protect up to 6 sockets on the same panel For overload protection a magnetothermic switch must be installed for each socket unless the power supply to the panel is protected by a single magnetothermic switch having rated current the same as the lowest of the rated currents of the plug sockets The power supply panel must have protection appropriate to the envi ronment where it is used at least IP43 Damage index 3 Probability index 1 17 Instruction manual Errex Risk index C TRANSPORTATION OF UPRIGHT FRAMES AND SHELVING TO THE INSTALLATION SITE Operation Transfer of assembled upright frames beams and bolts by fork lift truck from store to installation position Work place Route from store to installation site H Type of risk Hitting of workers with parts of the upright frames which project from the fork lift truck during transport Prepara
21. ll pieces bundles of sections or other materials may be lifted with two slings of the same length with the aiding of lifting machinery e g a truck mounted crane Damage index 2 Probability index 2 Risk index C 15 H Type of risk Bruises to the head Preparations and equipment required to guarantee compliance with the regulations Use of hard helmet Damage index 2 Probability index 2 Risk index C H Type of risk Bruises to the feet Preparations and equipment required to guarantee compliance with the regulations Use of puncture resistant safety footwear Damage index 2 Probability index 1 Risk index B H Type of risk Cuts or grazes to the hands Preparations and equipment required to guarantee compliance with the regulations Use of protective gloves Damage index 1 Probability index 2 Risk index B H Type of risk Back injury Preparations and equipment required to guarantee compliance with the regulations Assess loads during this stage In general if the average weight lifted by a person is more than 25 kg there is a risk of back injury Depending on the company this general statement must be backed up by a risk assessment pursuant to Italian Decree Law 81 2008 bearing in mind all parameters actual weight of the load handling conditions frequency etc required to provide a complete risk assessment If risks of this kind are actually identified the employer contractor perfo
22. lving e dimensions and type of shelving e maximum capacity of the abutments e maximum capacity of the vertical poles e the height from the ground of the first shelf e the distance between each shelf e the number of shelves Staff must be trained to use the handling equipment correctly inform those in charge immediately in the event of collisions with structures inform those in charge of any malfunctions noted use the personal protection equipment during installation mainte nance and handling operations KRUSE Forbidden Procedures Ihe following are forbidden on warehouse storage systems supplied by Marcegaglia e welding e fitting of ties for use for installing systems of any kind All such operations must be included in the installation design and approved in writing by Marcegaglia Assembly The shelves must be assembled under the supervision of the manufac turer or the user by means of suitably trained and qualified staff During the assembly the instructions in the users manual must be strictly followed The vertical alignment of the shelves must fall within the specified parameters Once the structure has been assembled the Maximum Load notices must be clearly displayed as outlined by the current regulations D P R 27 April 1955 n 547 Art 9 LIMITS OF SUPPLY AND USE Errex shelving has been designed for use inside industrial buildings Specific designs must be drawn up for outdoor shelving exposed
23. n of parts including at high level of the shelving Work place Shelving E Type of risk Falls from height involving workers other people Preparations and equipment required to guarantee compliance with the regulations Use of motorised and other equipment allowing work to be carried out using platforms fitted with parapets Working cages lifted by lifting equipment may also be used within the limits set by art 184 of Pre sidential Decree no 547 55 and further to the installation of effective cage or basket safety devices as envisaged by Ministry of Labour and Social Security Circular no 103 98 A properly anchored safety harness can be used only where the use of equipment of this kind is not possible e g during installation with aisles less than 1 70 1 50 metres wide Damage index 3 Probability index 2 Indice di rischio D H Type of risk Falling of material placed on the pallet rack profiles for load tests Preparations and equipment required to guarantee compliance with the regulations Use of protective helmets fencing of the entire area involved with movable barriers and placing of a suitable number of warning signs stating No pe destrian access or No unauthorised access as appropriate Damage index 2 Probability index 2 Risk index C H Type of risk Foot crushing or puncturing Preparations and equipment required to guarantee compliance with the regulations Use of puncture resistan
24. rming the installation must fulfil all the obligations required by Decree Law n 81 2008 health monitoring information and training of workers Instruction manual Errex Damage index 2 Probability index 2 Risk index C STORAGE OF ERREX COMPONENTS Operation Creation of a storage area for the materials Work place To be specified in the plan H Type of risk Material falling onto people Preparations and equipment required to guarantee compliance with the regulations The materials must be placed or stacked in such a way as to prevent col lapse or overturning Decree Law 81 2008 Use helmets and puncture resistant safety footwear Performance procedures Provide the workers concerned with instructions on the way in which the materials are to be stacked and where to stack them Damage index 2 Probability index 2 Risk index C H Type of risk Fire caused by flammable materials paints solvents etc Preparations and equipment required to guarantee compliance with the regulations Even small amounts of flammable materials paints solvents must be stored away from sources of heat equipment which causes sparks and electrostatic discharges and must be in sealed containers No smoking signs must be provided in the places where these materials are stored A class 13A 89BC powder fire extinguisher must be provided in the store containing this material If more than small amounts of flamma ble ma
25. rt 184 of Pre sidential Decree no 547 55 and further to the installation of effective cage or basket safety devices as envisaged by Ministry of Labour and Social Security Circular no 103 98 A properly anchored safety harness can be used only where the use of equipment of this kind is not possible e g during installation with aisles less than 1 70 1 50 metres wide Damage index 3 Probability index 2 Risk index D H Type of risk Injury due to the exposure of the upper limbs to vibration during the use of electric or pneumatic screwdrivers Preparations and equipment required to guarantee compliance with the regulations In general the vector sum of the accelerations measured on the three axes in normal conditions of use exceeds 5 m s2 In the scientific li terature this value is accepted as the trigger threshold above which preventive and protective measures must be taken In this case the use of vibration damping gloves and health monitoring must be enforced Damage index 2 Probability index 2 Risk index C H Type of risk Electrocution due to the use of electric screwdrivers 21 Preparations and equipment required to guarantee compliance with the regulations Portable devices electric screwdrivers must have double insulation class II identified by the symbol of two concentric squares Power sup ply sockets must be fitted with a device which prevents accidental remo val of the plug Unsecured plug
26. t safety footwear Damage index 2 Probability index 1 23 Instruction manual Errex Note 24 Instruction manual Errex MARCEGAGLIA storage system division divisione magazzinaggio via Giovanni della Casa 12 20151 Milano Italy tel 39 02 30 704 1 fax 39 02 33 402 706 magazzinaggio marcegaglia com www marcegaglia com Zz LL I ex N io Ke 5 5 fal Wa Val d fe Cc je mE Ve Manual code 000000005SOMANINGO3 September 2009 edition rev 0
27. terials are present the number of extinguishers must be increa sed and units with extinguishing capacity of at least 21A 89BC must be installed If for example the quantity of paint exceeds 500 kg fire prevention certification must be applied for point 20 of Ministerial Decree of 16 2 1982 The access door to the store must have a raised threshold to prevent leaks A ventilation opening should be provided as a guideline at least 1 100 of the floor area of the room 16 Damage index 2 Probability index 1 Risk index B H Type of risk Cuts or grazes to the hands Preparations and equipment required to guarantee compliance with the regulations Use of protective gloves Damage index 1 Probability index 2 Risk index B ASSEMBLING THE UPRIGHT FRAMES Operation Assembly of the various elements which make up the upright frames using bolts and transfer of the assembled upright frame from the work surface trestles to the storage position which may be temporary depo sit in the installation site Work place As specified in plan H Type of risk Noise exposure Preparations and equipment required to guarantee compliance with the regulations Noise assessment Decree Law 277 91 Performance procedures The use of ear plugs or ear defenders is recommended when using an electric screwdriver as a precautionary measure Damage index 2 Probability index 1 Risk index B H Type of risk Cuts or
28. the manual contains e the procedure of assembling the shelving e the maximum amount that the shelving can be out of plumb or mi saligned and the method of measuring and checking this during the lifespan of the shelving e the mandatory adhering to all the criteria for the safety of personnel assigned to the assembly according to the current accident prevention regulations including the use of safety clothing and equipment e the mandatory displaying of the Maximum Load notices in full view e the forbidden altering of the designated structure without the prior agreement of the manufacturer e the necessity of replacing any parts which become damaged GENERAL RULES FOR THE USE OF ERREX STORAGE SYSTEM Use Errex shelving consists of vertical parts called abutments and horizon tal parts called shelves pur pose made for the storage of loose material Shelving equipped with the appropriate accessories can also be used to stockpile boxes packages etc The goods must be installed on the shelves in such a way that the load is evenly distributed and stable Overloads Avoid overloading the structure with more than the Maximum Load indicated on the notices and in the technical documentation manual It is essential to verify that the loads do not exceed the limits indicated in the manual In general the maximum load of the horizontal structu res shelves ledgers refer to uniformly distributed loads conditions
29. thing Whe ther unsecured or permanently mounted plug sockets must have at le ast IP44 protection In particularly hazardous work site environments presence of water etc use of a higher degree of protection IP55 or IP67 should be considered Portable devices must be connected to an electricity supply system fit ted with a high sensitivity differential safety breaker having tripping threshold Id of 30 mA or below a single differential safety breaker may protect up to 6 sockets on the same panel For overload protection a magnetothermic switch must be installed for each socket unless the power supply to the panel is protected by a single magnetothermic switch having rated current the same as the lowest of the rated cur rents of the plug sockets The power supply panel must have protection appropriate to the envi ronment where it is used at least IP43 Damage index 3 Probability index 1 Risk index C 20 ASSEMBLY OF INTERMEDIATE SHELVING ACCESSORIES BRACING AND STRINGERS Operation Assembly of the shelving and accessories at a height exceeding 2 m Work place As envisaged by the design H Type of risk Cuts or grazes to the hands Preparations and equipment required to guarantee compliance with the regulations Use of protective gloves Damage index 2 Probability index 1 Risk index B H Type of risk Bruises to the feet Preparations and equipment required to guarantee compliance with the re
30. tions and equipment required to guarantee compliance with the regulations Provide traffic lanes of suitable width for the dimensions of the load and the characteristics of the work site Safety helmets must be worn both by the fork lift truck driver and the workers on the work site Damage index 2 Probability index 1 Risk index B H Type of risk Hitting of workers with parts of the upright frames which project from the fork lift truck during transport Preparations and equipment required to guarantee compliance with the regulations Place the load on the fork lift truck in accordance with the instructions provided by the truck s manufacturer to ensure that it does not fall off in transit Improve the driver s front view by placing the transported load in ac cordance with the instructions provided by the manufacturer of the fork lift truck in such a way that it does not obstruct the lines of vi sion needed for safe driving note that an incorrectly positioned load distracts the driver s attention meaning that he pays less attention to any people present in the vicinity Anyone assigned to follow the transported load from close at hand should wear a high visibility vest Damage index 2 Probability index 1 Risk index B H Type of risk Overturning of the fork lift truck Preparations and equipment required to guarantee compliance with the regulations Ensure that the fork lift truck driver receives suitable training
31. to ex treme climatic conditions for example wind snow or earthquakes The reinforced concrete flooring must be prepared by the user and should be completely level with a maximum discrepancy of 1 cm and must be able to support the total weight held by the shelves Instruction manual Errex Care must be taken to spread the load Floors other than those made of reinforced concrete are not recommen ded The load on the shelving must not exceed the Maximum Load indica ted on the notices which must always be clearly displayed MANUFACTURING STANDARDS At the design stage the following laws and regulations have been observed e CNR UNI 10011 97 and CNR UNI 10022 84 e Italian Decree Law 81 2008 Marcegaglia is currently enhancing its product range to comply to the following European Norms UNI EN 15629 2009 dated 19 03 09 Steel static storage systems Specification of storage equipment UNI EN 15635 2009 dated 19 03 09 Steel static storage systems Application and maintenance of storage equipment 3 Errex users users have a number of specific responsibilities with regard to the assurance of conditions of compliance They are responsible for e compliance with the regulations in the country of installation e compliance with the supplier s detailed assembly and installation in structions which must be followed correctly when installation is carri ed out by the user or its contractor e compliance wit
32. ugh not automatically or directly Occasions on which the problem noted has led to the damage are recorded There is a correlation between the procedure and or the risk factor and a random trend in the accident rate and or the rate of occupational illness over a significant period three to five years The likelihood of an accident is lt 2 10 e gt 3 10 The factor may only cause damage in occasional circumstances or due to an unlucky combination of events No occurrences are known or they have been rare 1 There is a correlation between the procedure and a positive trend in the accident rate and or the rate of occupational illness over a significant period three to five years The likelihood of an accident is lt 3 10 e gt 3 10 Assignment of risk categories To assign a risk category the two indicators D and P must be corre lated by placing them on Cartesian axes and taking the value assig ned on a sectorial basis as reference 3 C D D gt gt D gt un w 0 D D INDEX POTENTIAL DAMAGE Ta Ta P INDEX PROBABILITY OR FREQUENCY OF EVENTS Risk categories are assigned as follows A SLIGHT Risk conditions for which the monitoring of the potential hazards has to be maintained or implemented B MINOR Risk conditions for which monitoring of the potential ha zards has to be established to identify any increase C MODERATE D HIGH Risk conditions for which preventive and protective measures hav
33. uired to guarantee compliance with the regulations Follow the instructions provided in the product safety information in all cases a facial half mask with A2 filter is recommended Damage index 2 Probability index 2 Risk index C H Type of risk Contact between skin and harmful chemicals solvents paints Instruction manual Errex Preparations and equipment required to guarantee compliance with the regulations Follow the instructions provided in the product safety information in all cases chemical resistant gloves should be worn Damage index 2 Probability index 2 Risk index C H Type of risk Knocks to the head from collisions with shelving system elements Preparations and equipment required to guarantee compliance with the regulations Use of protective helmet Damage index 2 Probability index 1 Risk index B H Type of risk Foot crushing or puncturing Preparations and equipment required to guarantee compliance with the regulations Use of puncture resistant safety footwear Damage index 2 Probability index 1 Risk index B H Type of risk Fire or explosion Preparations and equipment required to guarantee compliance with the regulations Do not carry out painting jobs while open flames are used or sparks or electrostatic charges are generated in the vicinity Do not leave paint containers open Damage index 2 Probability index 1 Risk index B VERTICALITY CHECKS AND
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