40160H-CT - Cutech Tool LLC
Contents
1. User Manual Read this manual before using machine to avoid serious injury and dama 40160H CT 6 Bench Jointer with Spiral Style Cutterhead For technical support email techservices cutechtool com or call at 877 568 8879 VER 15 07 07 e TABLE OF CONTENTS INTRODUCTION SECTION 1 SECTION 2 SECTION 3 SECTION 4 SECTION 5 SECTION 6 SECTION 7 SECTION 8 SECTION 9 SECTION 10 SECTION 11 SECTION 12 SECTION 13 VV ll yu u E E u unun E 3 Product Specifications a rr 4 Feature Identification 4 Gencal Ot y ua E E E EEEE 5 Product I yy R E 8 Grounding Instructions 10 Unpacking amp InVen 0ly ullu u u usa 12 JOO Dy s usus m 2 Sun m uuu 2 oss 13 ae E aE pe uu u sasan asssspenpaipawanaqnaqiibusqkasqpanaquiqawawayapan unaqwqa 18 Operations a a a aa arrrsssa sssas 21 MLI I CS Z uuu n u 24 TOUS Sg ele i s EPOP PANI ISA soe IP NP NIPA PPP says 28 l NG us E ee one E EE E E E a O INTRODUCTION This user manual is intended for use by anyone working with this machine It should be kept avallable for immediate reference so that all operations can be performed with maximum efficiency and safety Do not attempt to perform maintena2. or less than 7 thick GROUNDING INSTRUCTIONS WARNING This machine MUST BE GROUNDED while in use to protect the operator from electric shock In the event of a malfunction or breakdown GROUNDING provides the path of least resistance for electric current and reduces the risk of electric shock The plug MUST be plugged into a matching electrical receptacle that is properly installed and grounded in accordance with ALL local codes and ordinances If a plug is provided with your machine DO NOT modify the plug If it will not fit your electrical receptacle have a qualified electrician install the proper connections to meet all electrical codes local and state ALL connections must also adhere to NEC and OSHA mandates IMPROPER ELECTRICAL CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow Stripes is the equipment grounding conductor DO NOT connect the equipment grounding conductor to a live terminal if repair or replacement of the electric cord or plug is necessary Check with a qualified electrician or service personnel if you do not completely understand the grounding instructions or if you are not sure the tool is properly grounded WARNING Electrocution or fire could result if this machine is not grounded properly or if the electrical configuration does not comply with local and state electrical codes MAKE CERTAIN the machine
3. placement of your equipment and the installed wiring to eliminate the need for an extension cord lf an extension cord is necessary refer to the chart in the Grounding Instructions section to determine the minimum gauge for the extension cord The extension cord must also contain a ground wire and plug pin CAUTION Wear proper clothing DO NOT wear loose clothing gloves neckties or jewelry These items can get caught in the machine during operations and pull the operator into the moving parts Users must wear a protective cover on their hair if the hair is long to prevent it from contacting any moving parts SAVE these instructions and refer to them frequently and use them to instruct other users NOTE Information regarding the safe and proper operation of this tool is also available from the following sources Power Tool Institute American National Standards Institute 1300 Summer Avenue 23 West 43 Street 4 Floor Cleveland OH 44115 2851 New York NY 10036 www powertoolinstitute org www ansi org National Safety Council ANSI 01 1 Safety Requirements for 1121 Spring Lake Drive Woodworking Machines and the Itasca IL 60143 3201 U S Department of Labor Relations www osha gov PRODUCT SAFETY 1 Serious personal injury may occur if normal safety precautions are overlooked or ignored Accidents are frequently caused by lack of familiarity or failure to pay attention Obtain advice from supervisor instructor or another quali
4. The third prong is used to ground the tool and provide protection against accidental electric shock DO NOT remove the third prong CAUTION Keep visitors and children away from any machine DO NOT permit people to be in the immediate work area especially when the machine is operating GENERAL SAFETY cont KEEP protective guards in place and in working order CAUTION MAINTAIN your balance DO NOT extend yourself over the tool Wear oil resistant rubber soled shoes Keep floor clear of debris grease and wax MAINTAIN all machines with care ALWAYS KEEP machine clean and in good working order KEEP all blades and tool bits sharp NEVER leave a machine running unattended Turn the power switch to the OFF position DO NOT leave the machine until it has come to a complete stop REMOVE ALL MAINTENANCE TOOLS from the immediate area prior to turning the machine ON WARNING STAY ALERT watch what you are doing and use common sense when operating any machine DO NOT operate any machine tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury WARNING USE ONLY recommended accessories Use of incorrect or improper accessories could cause serious injury to the operator and cause damage to the machine If in doubt DO NOT use it THE USE of extension cords is not recommended for 230V equipment It is better to arrange the
5. change a cutter insert DISCONNECT THE JOINTER FROM THE POWER SOURCE Remove any sawdust from the head of the Torx screw Remove the Torx screw and Cutter insert Clean all dust and dirt off the cutter insert and the cutterhead pocket from which the cutter insert was removed and replace the cutter insert so a fresh sharp edge is facing outward If available try using pitch and gum remover to be sure all of the wood residue is off the cutterhead and cutter insert before attempting to rotate them Using a shot of compressed air is also helpful be sure to wear safety glasses m Lubricate the Torx screw threads with a light machine oil wipe the excess oil off the threads and torque the Torx screw to 48 50 inch pounds When rotating a cutter insert the cutter insert will seat itself before tightening 25 MAINTENANCE cont Note Proper cleaning is critical to achieving a smooth finish Dirt or dust trapped between the cutter insert and cutterhead will slightly raise the cutter insert and make noticeable marks on your workpiece the next time you use the machine REPLACING THE BELT 1 Use 4MM Allen Key to loose the screw of belt guard SEE FIG 23 Fig 23 2 Push the belt outward then screw the pulley on clockwise and disassemble the belt FIG 24 Fig 24 3 Ring the belt on the drive pulley SEE FIGURE BELOW 26 MAINTENANCE cont 4 Press the belt on the cutterhead pulley SEE FIG 26 Then rotate cutterhea
6. sharp edges hot surfaces oil or grease 11 ALWAYS turn the power switch OFF before unplugging the jointer DO NOT unplug the jointer by pulling on the power cord ALWAYS grasp the plug not the cord 12 REPLACE a damaged cord immediately DO NOT use a damaged cord or plug 13 DO NOT use the jointer as a toy DO NOT use near or around children 8 14 15 16 17 18 19 20 21 22 23 24 PRODUCT SAFETY cont ENSURE that the machine sits firmly before using If the machine wobbles or is unstable correct the problem by attaching to a bench top prior to operation This machine is designed to process wood ONLY NEVER position fingers or thumbs near the cutterhead Long pieces of stock should ALWAYS be supported with some type of fixture DO NOT operate jointer with dull or damaged blades MAKE CERTAIN that the jointer is properly adjusted prior to use DO NOT try and remove excessive amounts of wood in one single pass INSPECT all stock before beginning operations ensuring that there are no foreign objects embedded in the wood loose knots or knots that may become loose during operation DO NOT attempt to remove jams until power is disconnected and all moving parts have come to a complete stop MAKE SURE that there is adequate operating space on both the infeed and outfeed sides of the planer before operating WARNING DO NOT attempt to plane wood that is less than 10 long narrower than 7
7. table Depth of cut should be the minimum required to obtain a straight edge Hold the best face of the piece firmly against the fence with push blocks throughout the feed SEE FIG 22 Fig 22 SURFACING PLANING Surfacing is similar to the edge jointing operation except for the position of the workpiece For surfacing the major flat surface of the workpiece is placed on the infeed table of the jointer with the narrow edge of the workpiece against the fence The workpiece is moved from the infeed table across the cutterhead to the outfeed table establishing a flat surface on the workpiece 23 MAINTENANCE WARNING MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PROCEDURES Your planer should provide you with a long time of service provided you take the time to perform the following maintenance operations CLEANING Sawdust buildup and other debris can cause the tool to plane incorrectly Periodic cleaning and waxing is needed for accurate precision planing Any moving parts should be cleaned regularly with a penetrating oil and lubricated with a light coating of medium weight machine oil CAUTION With the machine unplugged blow off motor with low pressure air to remove dust or dirt Air pressure above 50 P S I should not be used as high pressured air may damage insulation The operator should always wear a respirator and eye protection when using compressed air Do no
8. 1 43 43A 45 46 48 49 50 51 54 55 56 57 58 59 62 64 70 71 72 100 101 102 33 DESCRIPTION HOLE PLUG BEARING RETAINER DRIVE PULLEY CUTTERHEAD PULLEY BELT BELT GUARD TABLE Adjust screw FLAT WASHER SOC HEAD SCREW FLANGE NUT TIE ROD CORD CLAMP INFEED SUPPORT SET SCREW BRACKET SET SCREW HEX NUT ADJUSTING ROD SHAFT END COVER HEX NUT JOINTER PUSH BLOCK HEX WRENCH HEX WRENCH HOLE PLUG GUARD ASSY WARNING LABEL Size JINV AV 125J5 ABS M12 P1 25x15L M6X18X2T M6 P1 0 25L M6XP1 0 M6X10L M6X16L M6XP1 0 M8XP1 25X13 2 5mm 4mmxX100L PE QTY co co Oo 16 DESCRIPTION Size QTY NO DESCRIPTION Size 103 BUMPER SHOE 1 166 TORX WRENCH 104 SPRING 1 300S MOTOR 120V 105 BRACKET 1 300 HOUSING 106 EXT RETAINING RING ETW8 1 301 SOCKET SET SCREWS M5XP0 8x8L SCR HEX SOC CAP WITH 125 FENCE 1 302 WASHER M5 20L P0 8 126 CAUTION LABEL 1 303 WAVY WASHER 29 4 22 9 0 3t 128 BEVEL BRACKET 1 304 BALL BEARING 6200LLB 129 SQUARE NUT M6 2 305 STATOR ASSY 130 SPECIAL NUT 2 307 STAR WASHER M5 131 NYLOK SOC HD SCREW M5X8LXP0 8 2 308 PAN HEAD SCREW 4 8 55L 132 INTERMEDIATE BRACKET 1 309 ROTOR ASSY 1 133S TILT LOCK LEVER ASSY 315 BALL BEARING 6201LLB 1 133 1 KNOB SCREW M8XP1 25X30L 1 316 END COVER 1 133 2 KNOB 1 317 FLAT WASHER Q5 4 014 2 0t 3 133 3 SPRING 1 319 BRUSH HOLDER 2 133 4 SPECIAL SCREW M4 6 P1 0 6 5 16L 1 320 BRUSH 2 135S TILT LOCK LEVER ASSY 1 321 BRUSH COVER
9. 2 135 1 KNOB SCREW M8XP1 25X40L 1 322 strain relief 6B3 2R 3 133 2 KNOB 1 323 SWITCH INCL 1 133 3 SPRING 1 323 1 SWITCH COVER 3 133 4 SPECIAL SCREW M4 6 P1 0 6 5 16L 1 324 SWITCH KEY 1 136 FENCE SLIDE BRACKET 1 325 CORD WITERMINALS 1 137 FENCE BRACKET 1 325 1 GROMMET 1 139 SOC BUTTON HD SCREW M6X16L 9 325 2 SLEEVE 12x22Lx0 8t 1 140 SPEC LABEL 1 160S SPIRAL CUTTERHEAD ASSEMBLY 1 162 INSERT 12 163 TORX SOCKET HEAD CAP SCREW 12 34
10. 5 degrees to the table SEE FIG 18 on the previous page 7 Tighten set screw H by hex wrench until it contacts stop G SEE FIG 20 Fig 20 NOTE These positive stops enable you to quickly position the table to the 90 and 135 degree settings 19 ADJUSTMENTS cont WARNING MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE INFEED OUTFEED TABLE ADJUSTMENT The infeed and outfeed tables are adjustable for coplanar or parallelism if ever necessary These are set at the factory If after planning or edge joining a workpiece and adjustment is necessary follow these instructions Lower the infeed table to its lowest setting Place a straight edge on the outfeed table across the cutterhead and check for parallelism 3 The straight edge should lay flat on the outfeed table and the cuttertips should just touch O MO ND oO the straight edge on both the front edge and rear of the table near the fence If the outfeed table is not level parallel with the cutterhead remove and or loosen the table screws and washers to access the leveling adjusters SEE FIG A below FIG A Using a slotted screwdriver turn adjusters to level outfeed table with cutterhead Once parallel replace the washers and screws Move the straight across the outfeed table cutterhead and over the infeed table Raise the infeed table to just touch the straight edge If adjustment is necess
11. CATION Fence l Depth Scale Infeed Table Infeed Table Lock Knob Infeed Table Lower Raise Handle Outfeed Table Blade Guard Power Switch GENERAL SAFETY NOTE The WARNING and CAUTION symbols indicate a potentially hazardous situation which if not avoided COULD result in death or serious injury READ THIS MANUAL completely before assembling and operating this machine WARNING TO AVOID serious injury death or damage to the machine please read understand and follow all Safety and Operating Instructions before assembling and operating this machine This manual is not totally comprehensive It does not and cannot convey every possible safety and operational problem which may arise while using this machine The manual will cover many of the basic and specific safety procedures needed in an industrial environment All federal and state laws and any regulations having jurisdiction covering the safety requirements for use of this machine take precedence over the statements in this manual Users of this machine must adhere to all such regulations WARNING Exposure to the dust created by power sanding sawing grinding drilling and other construction activities may Cause serious and permanent respiratory or other injury including silicosis a serious lung disease cancer and death Avoid breathing the dust and avoid prolonged contact with dust The dust may contain chemicals know
12. The left hand should then be moved to the work on the outfeed table at the same time maintaining flat contact with the fence The right hand presses the work forward and before the right hand reaches the cutterhead it should be moved to the work on the outfeed table 21 OPERATIONS cont DIRECTION OF GRAIN Avoid feeding work into the jointer against the grain The result will be chipped and splintered edges Feed with the grain to obtain a smooth surface SEE FIG 14 Fig 14 Rotation OUFEED TABLE f With The Grain a FEED Rotation DDO NE NEED TAME Against The Grain The jointer can be set to cut any depth from a very thin shaving to 1 8 deep The pointer B on the scale A is to indicate the depth of cut To adjust the depth of cut loosen lock knob C and turn adjusting knob D clockwise to lower and counterclockwise to raise the infeed table until the infeed table is at the desired position tighten lock knob C back SEE FIG 15 Fig 15 22 OPERATIONS cont PUSH BLOCKS CAUTION Aset of push blocks A should be used whenever possible to minimize all danger to your hands SEE FIG 21 Fig 21 WARNING ALWAYS USE PUSH BLOCKS WHEN PERFORMING SURFACING OPERATIONS AND NEVER PASS YOUR HANDS DIRECTLY OVER THE CUTTERHEAD JOINTING AN EDGE This is the most common operation for the jointer These cuts are made to square an edge of a work piece Set the guide fence square with the
13. act CUTECH at 877 568 8879 A Jointer H Flat Washer O Self Tap Screw B Fence l Tilt Lock Lever Assy P Switch Key C Cutterhead Guard J Soc Button head Screw Q Torx Wrench D Fence Sliding Bracket K 2 5mm Hex Wrench E Fence Bracket L 4mm Hex Wrench F Dust Port M Special Nut G Push Blocks N Knob 12 ASSEMBLY WARNING MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE FENCE ASSEMBLY PROCEDURE 1 Assemble the fence bracket A to the jointer base B Use the four Soc Button Head Screws C to lock the bracket in place SEE FIG 1 Fig 1 2 The square Nut C should fit in the grove of the fence Assemble the fence sliding bracket A to the fence B SEE FIG 2 Fig 2 ASSEMBLY cont 3 Adjust the fence sliding bracket A to the middle of the fence B referring to the center of fence cut out C use two M6x16mm soc button head screws D to lock the sliding bracket in position SEE FIG 3 Fig 3 4 Locate the sliding bracket amp fence assembly on to the mounting bracket on the body of the jointer Insert the tilt lock lever assembly A with the flat washer B in place SEE FIG 4 Fig 4 ASSEMBLY cont 5 With the tilt lock lever assembly in between the mounting and sliding bracket put on special nut A and turn the lever to lock both brackets into position SEE FIG 5 Fig 5 6 Use an angle gauge A to measure the 90 amp 135 bet
14. ary use the procedure mentioned above for leveling coplanar and parallel the infeed table NOTE These adjustments if ever necessary may take a few tries 20 OPERATIONS NOTE This operations section was designed to give instructions on the basic operations of this jointer However it is in no way comprehensive of every jointer operation It is strongly recommended that you read books trade magazines or get formal training to maximize the potential of your jointer while minimizing the risks WARNING NEVER PASS HANDS DIRECTLY OVER THE CUTTERHEAD WARNING ALWAYS USE CUTTERHEAD GUARD PUSH BLOCKS AND KEEP HANDS AWAY FROM CUTTERHEAD NOTE THE KNIVES ON THE JOINTER WILL NOT WEAR EVENLY BY FEEDING THE WOOD THROUGH THE SAME SPOT ON THE TABLE EVERY TIME FEED THE WOOD THROUGH THE JOINTER AT DIFFERENT SPOTS ON THE TABLE BY REPOSITIONING THE FENCE WHEN POSSIBLE TO HELP ELIMINATE UNEVEN WEAR OF THE KNIVES STARTING AND STOPPING JOINTER 1 The on off switch A is located on the front of the jointer To turn the jointer ON insert safety key and move switch A upwards 2 To turn the jointer OFF move the switch downwards and remove key SEE FIG 13 Fig 13 PLACEMENT OF HANDS DURING FEEDING At the start of the cut the left hand holds the work firmly against the infeed table and fence while the right hand pushes the work toward the knives After the cutis underway the new surface rests firmly on the outfeed table
15. clean stock Rotate or replace knife Slow down the feed rate Take a smaller depth for cut always reduce cutting depth when surface planning or working with hard woods Check moisture content and allow to dry if moisture is too high Replace knives Rotate or replace cutter tips Slow down the feed rate Clean and adjust the knives so they are set evenly in the cutterhead Hold board with even pressure as it moves over the cutterhead Take partial cuts to remove the high spots before a full pass Surface plane one face so there is a good surface to position against the fence It may take 3 to 5 passes to achieve a perfect edge depending on the condition of the board and the depth of cut wy 163 12 23 2 24 31 32 NO 10 11 12 13 14 16 17 20 21 22 23 24 25 26 27 27A 27B 28 28A 29 34 DESCRIPTION OUTFEED SUPPORT SET SCREW END COVER BUTTON HD SCREW SELF TAP SCREW WARNING LABEL FOAM SEAL DUST CHUTE NAMEPLATE FRONT FRAME DUST PORT BEARING RETAINER BEARING EXTERNAL RETAINING RING POINTER GEAR DEPTH SCALE LOCK KNOB FLAT WASHER FOOT EXT RETAINING RING Phillips Button Screw LOCK WASHER EXT Hex Nut Hex Socket Button Screw ANTI LOOSE HEX NUT SWITCH BOX REAR FRAME Size M6X8L M6X12L 1 4 X5 8 62012ZZ STW12 M8XP1 25X18L M8X23X2T STW16 M5 P0 8 8L M5 M5 M5 P0 8 25L M5 QTY NO 35 36 38 39 40 4
16. d pulley on clockwise and assemble the belt SEE FIG 27 va Fig 26 amp 27 5 Replace the belt guard SEE FIG 28 and 29 Fig 28 amp 29 2 TROUBLESHOOTING GUIDE Motor and Machine Operation PROBLEM LIIKELY CAUSE SOLUTION Motor will not start Not plugged in Check the power source Blown circuit Replace fuse reset breaker or call Lockout key removed electrician Improper Voltage Replace lockout key Fuses or circuit Short circuit in line cord or plug Call electrician to repair or replace breaker blows Unit overloaded cord or plug for damaged insulation and shorted wires Reduce load Operate on circuit separate from other appliances or motors or connect to circuit with adequate amp rating Motor fails to develop Power supply circuit overloaded Reduce load on circuit full power with lights appliances and Increase wire sizes or reduce length other motors of the circuit Undersized wires or circuits too long Motor overheats Motor overloaded during Reduce load on motor take lighter operation cuts Air circulation through the motor Clean out motor to provide normal air restricted circulation Motor stalls or shuts Motor overloaded during Reduce load on motor take lighter off during a cut operation cuts Short circuit in motor or loose Call electrician to repair or replace connections connections on motor for loose or Circuit breaker tripped shorted terminals or worn insulation Insta
17. ects excessive heat and damp or wet areas MINIMUM RECOMMENDED GAUGE FOR EXTENSION CORDS AWG 115 VOLT OPERATION ONLY dl 25 LONG 50 LONG 100 LONG 150 LONG 0 to 6 Amps 18 AWG 16 AWG 16 AWG 14 AWG 6 to 10 Amps 18 AWG 18 AWG 14 AWG 12 AWG 10 to 12 Amps 16 AWG 16 AWG 14 AWG 12 AWG l1 UNPACKING amp INVENTORY Check shipping carton and machine for damage before unpacking Carefully remove packaging materials parts and machine from shipping carton Always check for and remove protective shipping materials around motors and moving parts Lay out all parts on a clean work surface Remove any protective materials and coatings from all of the parts and the planer The protective coatings can be removed by spraying WD 40 on them and wiping it off with a soft cloth This may need to be redone several times before all of the protective coatings are removed completely After cleaning apply a good quality paste wax to any unpainted surfaces Make sure to buff out the wax before assembly Compare the items to inventory figures verify that all items are accounted for before discarding the shipping box NOTE Some parts may already be installed on your machine Go through the entire manual before calling If any parts are missing do not attempt to plug in the power cord and turn ON the machine The machine should only be turned ON after all the parts have been obtained and installed correctly For missing parts cont
18. fied individual who is familiar with this machine and its operations 2 Every work area is different Always consider safety first as it applies to your work area Use this machine with respect and caution Failure to do so could result in serious personal injury and damage to the machine 3 Prevent electrical shock Follow all electrical and safety codes including the National Electrical Code NEC and the Occupational Safety and Health Regulations OSHA All electrical connections and wiring should be made by qualified personnel only 4 TO REDUCE the risk of electrical shock DO NOT use this machine outdoors DO NOT expose to rain Store indoors in a dry area 5 STOP using this machine if at any time you experience difficulties in performing any operation Contact your supervisor instructor or machine service center immediately 6 Safety decals are on this machine to warn and direct you to how to protector yourself or visitors from personal injury These decals MUST be maintained so that they are legible REPLACE decals that are not legible 7 DO NOT leave the unit plugged into the electrical outlet Unplug the unit from the outlet when not in use and before servicing performing maintenance tasks or cleaning 8 DO NOT handle the plug or jointer with wet hands 9 USE only accessories as described in this manual and recommended by CUTECH 10 DO NOT pull the jointer by the power cord NEVER allow the power cord to come in contact with
19. is disconnected from power source before starting any electrical work MAKE SURE the circuit breaker does not exceed the rating of the plug and receptacle The motor supplied with your machine is a 115 volt 60 hertz single phase motor Never connect the green or ground wire to a live terminal A machine with a 115 volt plug should only be connected to an outlet having the same configuration as the plug WARNING To reduce the risk of fire or electrical shock use the proper gauge of extension cord When using an extension cord be sure to use one heavy enough to carry the current your machine will draw The smaller the gauge number the larger the diameter of the extension cord is If in doubt of the proper size of an extension cord use a shorter and thicker cord An undersized cord will cause a drop in line voltage resulting in a loss of power and overheating CAUTION USE ONLY a 3 wire extension cord that has a 3 prong grounding plug and a 3 pole receptacle that accepts the machine s plug If you are using an extension cord outdoors be sure it is marked with the suffix W A W in Canada to indicate that it is acceptable for outdoor use 10 GROUNDING INSTRUCTIONS cont Make certain the extension cord is properly sized and in good electrical condition Always replace a worn or damaged extension cord immediately or have it repaired by a qualified person before using it Protect your extension cords from sharp obj
20. ll correct circuit breaker reduce number of machines running on that 28 Blade slows when V belt worn out Replace V belt cutting or makes a Dull cutter tips Replace or rotate tips squealing noise on Start up 29 TROUBLESHOOTING GUIDE cont PROBLEM LIIKELY CAUSE SOLUTION Vibration when operating jointer Loose or damaged cutter tip Damaged belt Tighten or replace knife Replace belt Worn cutterhead bearing Check replace cutterhead bearing Infeed table hard to Table lock is engaged or Completely loosen the table lock adjust partially engaged Workpiece stops at the beginning of the Cut Chipping or tear out Fuzzy grain Long lines or ridges that run along the length of the board Uneven cutter marks wavy surface or chatter marks across the face of the board Board edge is concave or convex after jointing Outfeed table is too high Knots or conflicting grain direction in wood Nicked or chipped blades Feeding workpiece too fast Taking too deep of a cut Wood may have high moisture content Dull Knives Nicked worn or chipped knives Feeding workpiece too fast Knives not adjusted at even heights in the cutterhead Board not held with even pressure on infeed and outfeed table during cut Board has excessive bow or twist along its length 30 Align outfeed table with cutterhead knife at the dead center Inspect workpiece for knots and grain only use
21. n to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Always operate tool in well ventilated area and provide for proper dust removal Use a dust collection system along with an air filtration system whenever possible Always use properly fitting NIOSH OSHA approved respiratory protection appropriate for the dust exposure and wash exposed areas with soap and water WARNING ALWAYS wear eye protection Any machine can throw debris into the eyes during operations which could cause severe and permanent eye damage Everyday eyeglasses are NOT safety glasses ALWAYS wear Safety Goggles that comply with ANSI standard Z87 1 when operating power tools WARNING ALWAYS wear hearing protection Plain cotton is not an acceptable protective device Hearing equipment should comply with ANSI 3 19 Standards WARNING ALWAYS wear a NIOSH OSHA approved dust mask to prevent inhaling dangerous dust or airborne particles GENERAL SAFETY cont ALWAYS keep the work area clean well lit and organized DO NOT work in an area that has slippery floor surfaces from debris grease and wax CAUTION ALWAYS unplug the machine from the electrical receptacle when making adjustments changing parts or performing any maintena
22. nce AVOID ACCIDENTAL STARTING Make sure that the power switch is in the OFF position before plugging in the power cord to the electrical receptacle WARNING AVOID a dangerous working environment DO NOT use electrical tools in a damp environment or expose them to rain or moisture WARNING CHILDPROOF THE WORKSHOP AREA by removing switch keys unplugging tools from the electrical receptacles and using padlocks CAUTION DO NOT use electrical tools in the presence of flammable liquids or gasses DO NOT FORCE the machine to perform an operation for which it was not designed It will do a safer and higher quality job by only performing operations for which the machine was intended WARNING DO NOT stand on a machine Serious injury could result if it tips over or you accidentally contact any moving part DO NOT store anything above or near the machine WARNING DO NOT operate any machine or tool if under the influence of drugs alcohol or medication EACH AND EVERY time check for damaged parts prior to using any machine Carefully check all guards to see that they operate properly are not damaged and perform their intended functions Check for alignment binding or breakage of all moving parts Any guard or other part that is damaged should be immediately repaired or replaced WARNING Ground all machines If any machine is supplied with a 3 prong plug it must be plugged into a 3 contact electrical receptacle
23. nce or operate this machine until you have read and understand the information contained in this manual The drawings illustrations photographs and specifications in this user manual represent your machine at time of print However changes may be made to your machine or this manual at any time with no obligation to CUTECH WARRANTY 2 YEAR LIMITED WARRANTY CUTECH warrants its machinery to be free of defects in workmanship and materials for a period of two 2 years from the date of the original purchase by the original owner This warranty applies to products sold in United States only The warranty does not apply to any product used for professional or commercial production purposes nor for industrial or educational applications Such cases are covered by our 1 year Limited Warranty with the Conditions and Exceptions Warranty does not include failures breakage or defects deemed after inspection by an Authorized Service Center or our agent to have been directly or indirectly caused by or resulting from improper use lack of or improper maintenance misuse or abuse negligence accidents damage in handling or transport or normal wear and tear of any part or component Examples are consumables such as inserts and knives or wear items like drive belts bearings or brushes Additionally warranty is void if repairs or alterations are made to the machine by an unauthorized service center without the direct consent of CUTECH To file a claim
24. of warranty or to find a service center call toll free 877 568 8879 or email techservices cutechtool com Warranty applies to the original buyer only and may not be transferred You will need to furnish with your claim a copy of the original sales receipt as proof of purchase and the serial number from the machine The warranty card must be submitted to CUTECH within 90 days from the date of the purchase with a copy of the sales receipt to have your warranty in effect The defective units should be returned Freight prepaid to CUTECH s Authorized Service Center for inspection If the warranty claim is considered to be invalid due to exclusions listed above CUTECH will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping cost of the return CUTECH furnishes the above warranties in lieu of all other warranties express or implied CUTECH shall not be liable for any special indirect incidental punitive or consequential damages including without limitation to loss of profits arising from or related to the warranty the breach of any agreement or warranty or the operation or use of its machinery including without limitation damages arising from damage to fixtures tools equipment parts or materials direct or indirect loss caused by any other part loss of revenue or profits financing or interest charges and claims by and third person whether o
25. osition and it is turned off by flipping the switch in the down position This jointer is also equipped with a special lockout toggle switch that prevents unauthorized use To prevent unauthorized use of the jointer simply pull out the yellow key A located on the face of the switch SEE FIG 12 Fig 12 17 ADJUSTMENTS WARNING MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE ANY ADJUSTMENTS ARE MADE FENCE ADJUSTMENTS 1 To move the fence across the table by loosening lock lever A slide the fence to the desired position on the table and tighten lock lever A SEE FIG 16 Fig 16 NOTE Lock lever A and B can be repositioned by pulling up the lever and repositioning it on the nut located underneath the lever 2 To tilt the fence loosen tilt lock lever B and tilt the fence to the desired angle Then tighten tilt lock lever B back SEE FIG 16 3 The fence has adjustable positive stops at the most used fence positions of 90 and 135 degrees To check and adjust the positive stops proceed as follows 4 Puta square C on the table with one end against the fence to adjust the fence until it is exactly 90 degrees to the table SEE FIG 17 Fig 17 Fig 18 18 ADJUSTMENTS cont 5 Tighten set screw D by hex wrench until it contacts stop E SEE FIG 19 Fig 19 6 Put a square C on the table with one end against the fence to adjust the fence until it is exactly 13
26. r not notice of such possible damages has been given to CUTECH Not Responsible for damages of any kind for any delay by or failure of CUTECH to perform its obligations under this agreement or claims made a subject of a legal proceeding against CUTECH more than one 1 year after such cause of action first arose The validity construction and performance of this Warranty and any sale of machinery by CUTECH shall be governed by the law of the State of Tennessee without regard to conflicts of law s provisions of any jurisdiction Any action related in any way to any alleged or actual offer acceptance or sale by CUTECH or any claim related to the performance of and agreement including without limitation this Warranty shall take place in the federal or state courts in Shelby County Tennessee CUTECH reserves the right to change the specifications of its machines without prior notice PRODUCT SPECIFICATIONS Cutterhead speed RPM Motor RPM Cutterhead diameter Max capacity Cutter inserts qty Motor power input Fence Size Overall Tables Overall measurements Shipping Weight Net Weight Shipping Dimensions Machine Length Machine Depth Machine Height Overall Fence Dimensions 11 000 19000 10 No Load 5 6 x 1 8 12 120 V 60 Hz AC Only 10 Amp 4 3 8 x 19 5 8 6 1 4 x 30 55lbs 5ilbs 32 1 2 L x 12 3 8 W x 11 5 8 H 30 17 1 4 13 1 4 4 3 8 x 19 5 8 FEATURE IDENTIFI
27. t allow chips and dust to accumulate under the machine Keep area clean and in safe order Periodically clean wax and buff the tables This will aid in the prevention of improper feeding of the workpiece HARDWARE TIGHTNESS Periodically check all clamps nuts bolts and screws for tightness and condition Stop the machine and recheck the cutterhead screw and knives or tips for tightness after about 50 hours of operation Recheck periodically 24 MAINTENANCE cont WARNING MAKE CERTAIN THAT THE MACHINE IS DISCONNECTED FROM THE POWER SOURCE BEFORE PERFORMING ANY MAINTENANCE PROCEDURES BLADE CUTTER INSERT REPLACEMENT WARNING To prevent serious personal injury NEVER rotate the cutterhead by hand Cutter insert are razor sharp Always wear heavy leather gloves when handling the cuttherhead Avoid touching the cutter insert by hand without protection The 6 cutterhead is equipped with 12 indexable cutter inserts Each cutter insert can be rotated to reveal any one of its two cutting edges Therefore if one cutting edge becomes dull or damaged simply rotate it 90 to reveal a fresh cutting edge In addition each cutter insert has a reference dot on one corner As the cutter insert is rotated the reference dot location can be used as an indicator of which edges are used and which are new See Figure 22 FIG 22 Front of planer amp e I eee snes Reference Dot Rear of planer To rotate or
28. ween the Fence and Jointer Table Top Adjusting can be done by loosening or tightening the Hylock Hex Soc Head Screw B SEE FIG 6 amp 7 Fig 6 Fig 7 15 ASSEMBLY cont CUTTERHEAD GUARD ASSEMBLY 1 Attach cutterhead guard to the jointer by tightening the screw A SEE FIG 8 Fig 8 The cutterhead guard has a tension return spring The tension on this spring is set at the factory When the guard is installed properly it should return to the fence automatically after the workpiece has passed over the cutterhead Be sure the guard is functioning properly every time before using the jointer If adjustment is necessary remove the guard and while holding guard attachment base rotate guard counter clockwise to increase tension Then mount guard base while holding guard and mounting base to prevent from losing tension DUST PORT ASSEMBLY A dust port A is supplied with the jointer to help connect it to a standard 2 1 2 inch vacuum hose 1 Tighten screws B by 4 mm hex wrench amp screws C by Pillips screwdriver when dust port A is in proper location SEE FIG 9 Fig 9 NOTE Do not attach this dust port if you don t plan to use a dust collector 16 ASSEMBLY cont LOCK KNOB ASSEMBLY Attach lock knob A to the jointer by tightening the hex nut B by 10 mm 13mm open end wrench C SEE FIG 10 amp 11 Fig 10 Fig 11 SWITCH ASSEMBLY The jointer is turned on by flipping the switch into the up p
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