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1. Example Memory Mapping DL305 j R400 R401 Location 1 data 1 Target Production Setpoint R402 R403 Location 2 data 2 O Current Production T Display R404 R405 Location 3 data 30 Press Temperature Display R406 R407_ Location 4 data 4 O Air Pressure Display R410 R411 Location 5 data R412 R413 Location 6 data R414 R415 Location 7 data E R416 R417 Location 8 data 6 R420 R421 Location 9 data ese SP R422 R423 Location 10 data R424 R425 Location 11 data R426 R427 Location 12 data _R430 R431 Force data flags R432 R433 Data to be forced DL305 sae Value 43 2 4 3 2 1 0 Location Number Loo ToL oro Toro R431 panana R430 Flags S F 8 8 4 BED S is Forced 1700 ee 765 43 2 76543 210 Bi BODE R433 o oToTo o folo o R432 Data K8001 ae z o o 0 BCD DOUT R430 1010 CNT on p 1010 DSTR R600 DOUT was Producton A R402 4 3 2 4 3 2 1 0 lt Bi O R401 Mananaan R400 Location 1 EREE 7 o o 0 BCD iad Applying Ladder Logic Using the Panel with an Allen Bradley PLC Writing Display Data to the PLC Memory In order for the OP 1312 to display meaningful data from the configured field points the PLC s ladder logic must write the data to the field points In the example below we are using a count2. Renn gag Intelligent Peripherals For Controls PLC Ti t 0 3 Your PC pe LE S E be p 5 E OEO iis DBH E OP 1312 Setpoint Display Panel F1 Help fea Exit During configuration you determine the starting address PLCDirect l for the memory mapping process l i244 2000 H15 9 3 pen i a n Boles 7 lols Mapping Assignments 5 7 8 The field point labels are Allen Bradley PLCDirect numbered left to 0 0 N7 0 V2000 Location 1 data right top to bottom N7 1 v2001 Location 2 data starting in the O N7 2 V2002 Location 3 data upper left corner N7 3 V2003 Location 4 data N7 4 V2004 Location 5 data N7 5 V2005 Location 6 data N7 6 V2006 Location 7 data N7 7 v2007 Location 8 data N7 8 V2010 Location 9 data N7 9 V2011 Location 10 data N7 10 v2012 Location 11 data N7 11 V2013 Location 12 data N7 12 V2014 Force data flags N7 13 V2015 Data to be forced Addressing Before we jump into ladder logic programming let s take a moment to review and Conventions compare the addressing conventions used by PLCDirect and Allen Bradley Notice that the addressing of Allen Brad
3. Bit 1lo ojo ojo ojo o o o o o o o 1 N7 12 0 12 15 Flags Data Being Forced 1700 END 1514 1312 1110987654321 29 28 27 26 25 24 23 22 21 20 0 Bit gt Binary Weight N7 13 0 13 15 Data Target Production 1700 1514131211109 8 76543 2 1 210 29 28 27 26 25 24 23 22 21 20 _________ Binary Weight Oo of of of of 4 T of 1 0 14 Jo 0 1 Of Oo N7 0 0 0 15 Location 1 0 Bi C Applying Ladder Logic Gat Bit Manipulation in the Force Flag Register Controlling If you are using the Setpoint Forcing Option then you may want to use alternative Individual Bits methods for setting the Force Flag Register In the previous pages we showed you how to set bits in the Force Flag Register by changing a complete memory word In some cases this involves figuring out BCD or binary numbers You can however set these flags on an individual basis Two methods for accomplishing this are discussed below Bit of Word eInternal Relays Which of these methods is best for you depends on the make and model of the PLC you are using Let s look at each of these two methods and discuss their relative merits Bit of Word The most direct way to address the individual bits with your ladder logic is to use pit of word This method is available to the DL450 PLCDirect and SLC 5 03 and 5 04 Allen Bradley Below is a rung of logic that might be used with the DL450 For example he
4. 0 0 e cece eee eens 4 9 Forcing Setpoint Data to the PLC Memory 00 cece nanne 4 10 Bit Manipulation in the Force Flag Register 0 cc x x cece eee eee eee eee eee 4 11 Controlling Individual Bite 4c sae wc dleeaee eked ae dee ne we Swe seems Mew seas 4 11 BOT Word 25 paseme a ea Sey tote OOH aeea e a tage wed ete e s Bag eee ee Sat 4 11 Internal Relays ii tsin H d e a a H doe Shah aa a a a aoaia 4 12 Getting Started In This Chapter Introduction Using the Setpoint Display Panel 5 Easy Steps Introduction The Purpose of this Manual Contents of the Manual Supplemental Manuals Technical Assistance This User Manual provides user information on panel installation panel configuration and programming the OP 1312 Setpoint Display Panel The purpose of this manual is to teach concept and programming techniques which may be applied while implementing the panel Inside this manual you will learn about using the OptiMate OP 1312 panel It includes wiring diagrams and power r V requirements as well as the information oe you need for selecting the proper cables OP 1312 OP 1312 We will show how to use the eq OPWIN EDIT configuration software purchased separately to configure your panel And in the back of this manual we will show you some simple ladder logic DA that demonstrates the versatility of the panel both for Allen Bradley and PLCDirect
5. products Reference the appropriate PLC CPU User Manuals for the commands and address references required for your system If you are using a DirectLOGIC PLC product you will want to keep the DirectSOFT User Manual handy while programming your system For other PLC brands you must reference their User manuals to properly program the ladder logic required to operate the OP panels For Multi Panel applications utilizing the OP 9001 Communications Master please refer to the OP 9001 User Manual Part Number OP 9001 M After completely reading this manual if you are not successful with implementing the OP 1312 you may call PLCDirect at 800 633 0405 Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time Our technical support group will work with you in answering your application questions If you have acomment or question about our products services or manuals which we provide please fill out and return the suggestions card included with this manual Chapters This table provides an overall description of the topics covered within this manual Getting Started Introduces the physical and functional characteristics Also provides introduction to planning your system Installation and Specifications Shows how to prepare for system installation including specifications and mounting instructions Includes conne
6. Bit oto ororo of oTo To ororo V2000 Location 1 1 Ta 0 0 BCD Z aia saint LD Current Production 949 V1000 1514 13121110 9 8 7 543 210 Bt ae noo Oo O O0 OOO V2001 Location 2 Location 2 v2001 _ Current Production 0 9 4 8 BCD DL305 Preset Target Productions ee Target Production Setpoint 7 6 5 4 3 2 1 43210 Bi 1010 CNT GOE R401 mananan R400 Location 1 cT60 S a R40 1 a 2a o 0 BCD 1010 Current Count Sc Production 948 DSTR R600 7654321 76543210 Bt l Coro To To iTo Tor R403 o 1 o o TT o o R402 Location 2 Location 2 DOUT Current Production 492 o 9 4 8 BCD Forcing Setpoint Data to the PLC Memory for the DL205 DL405 C Applying Ladder Logic a As mentioned you can write a setpoint value to your PLC memory using the arrow keys on the panel There are times however when you might want to write the data to a setpoint location via your ladder logic When you write the setpoint using your ladder logic it is called Forcing the Setpoint The example shown is the same as the one shown earlier except instead of entering the setpoint via the arrow keys of the panel we have chosen to let our ladder logic force the value Forcing can be used to initiate a setpoint as we have done here or it can be used to change a setpoint Notice the order in which you enter the ladder logic information for the force flag register and force data register You have to first set the data
7. Ground Opti Mate 24VDC 7 S E Plug the terminal block con nector into Power receptacle located on the back side of the panel Multi panel Power In Multi panel applications if separate power supplies are used please ensure the Supply connection electrical ground common do not have a great potential difference For the use of a single power supply in a Multi panel application the supply must maintain the specified voltage and current consumption under all conditions including power up for each of the individual units See individual panel power requirements Communications to PLC Power Supply ma 8 to 30 VDC RS 422 T T etc Panel 3 0 VDC Ground 2 10 Installation and Specifications Preparing the Panel for Configuration Selecting Configuration Mode Configuration Cable You may generate your operator panel configuration off line To download your configuration the panel DIP switches must be set to address 31 Remove power from the OP panel and set address 31 by sliding all switches to the right most position ON The binary sum of all address switch values are the panel s address NOTE Set the panel to address No 31 for online configuration mode Configuration mode allows download write to panel or upload read from panel application programs to your panel Termination Resis
8. To call the Help windows point and click on the Help menu and choose Using help or click on the ICON located near the top of the main configuration window TIP You may design and configure your Operator Panel configuration s offline and save them to disk The programs may then be downloaded to the OP panel s System The OP WINEDIT software must have the following minimum PC configuration Requirements s IBM 386 or better compatible computer e VGA or SVGA video board and color monitor e 1 meg of free hard drive space e 1 meg of RAM memory s Windows 3 1 or higher OP WINEDIT ee Configuring Your Operator Panel ro O G hO G 02 Q GO Direct LOGIC PLC Step 1 Step 2 Step 3 Step 4 How to Configure Your Panel To prepare an OP panel for operator use the following steps are required Load OPEditor If you are not already using the configuration software you must install the OP WINEDIT configuration software The software is provided on one 3 1 2 high density diskette and includes an installation guide The following is a description on how to install OP WINEDIT e Place the installation disk into your computer s floppy drive usually either drive A or drive B e Open Microsoft Windows 3 0 or above and select File Run from the Program Manager upper left corner e Select Run and you will see a pop up window Type in the path for the drive in which you have placed the setup disk
9. in mind that you must choose a base register address that allows the proper number of bits upward to map the entire configuration The OP 1312 requires that you allow enough v40600 PLC memory space to map 228 bits of consecutive memory V40777 For example when using the DL440 you would not want to use V17777 a base register address of V7377 This would only give you one 16 bit word for mapping You would have to move back to at least V7362 13 words further to allow enough room for the mapping V37777 V40600 V40777 User Data Space Internal Relay Memory The V memory addresses listed are the octal memory starting and ending references Vv40600 V40777 for the shaded areas C Applying Ladder Logic ai Memory Mapping The OP 1312 uses memory mapping in order to link itself to a PLC Memory mapping is a technique that maps the memory of the OP 1312 into the memory of the PLC During initial configuration you indicate where in the PLC memory you want to start the mapping process By knowing where the data of the specific panel is mapped this data can be moved changed or monitored using ladder logic In the examples below we have used a base register address of V2000 for PLCDirect and N7 0 as the Allen Bradley base register address OptiMate Config Editor Ver 1 11 PLC Direct by Koyo Sub Type 205 Direct Net Baud Rate 9600 Optimation Inc
10. Legend High Limit Current Value Setpoint Low Limit Insert legend between window frame and cabinet CUUU H 13 S High Limit Shift Target High Alarm l SET i Low Limit O STR OOA O NL 3 Use the pattern on the next page to cut out the legend from the transparency sheet 4 Slide the finished legend into the pocket space between the front cover and the panel housing 5 Re attach the bezel by snapping the bezel onto the case Installation and Specifications Template for Creating Labels Copy this entire page onto a sheet of standard 8 1 2 x 11 white paper using a copy machine With a typewriter or computer type the text inside the parallel lines that separate each label Copy again onto standard 8 1 2 x 11 clear transparency film Cut with scissors along outside perimeter of each legend Insert each legend into the plastic sleeves behind the removable front bezel There are three separate sleeves Actual Size ne oO 1 1 1 1 1 1 QO a 1 1 1 1 I 1 1 f 1 1 1 1 1 O pire ia L a N E AE L E 0g EE E Sec E TE ELT LAER T oe A 5 1 1 1 LH D E E at Lid J Dred tances R eel ete heen J R fos las E Be sets J 1 1 i l 1 E T T TRE 1 Ee ate Sara ieee eS 1 be See Se SSeS eS Ses 1 1 1 1 U 1 k 4 k 4 E r Soe RS SS Se Se
11. addresses 0 30 are valid for communicating to the CPU Remove power from the panel and change switches 1 through 5 to set the desired panel address NOTE Set the panel address between 0 30 for valid communications mode In this figure we have selected address No 14 placed switches 2 3 and 4 to the right ON and switches 1 and 5 to the left OFF Example Address Block Setting ON SW1 Position 1 2 3 4 5 16 a Address Value 2 4 8 16 T B oO ae E 2 4 8 14 Terinination TIP You must cycle power to the OP panel to activate the new switch settings OP 9001 Multi Panel Configurations The Termination Resistor If you are connecting more than one OptiMate panel to a single CPU this is referred to as Multi panel configuration Multi panel configurations require the OP 9001 Communications Master The OP 9001 communicates with the CPU as well as the connected OP panels The OP 9001 Communications Master looks for an address within the range of 0 to 30 for each panel connected Each panel connected in an RS 422 link must have a unique address A more detailed description of multiple panel configurations and installation is given in the OP 9001 M User Manual The last panel must be terminated when using an RS 422 communications link by setting switch 6 ON Operator panels communicating more than 50 feet distance must use RS 422 links Systems which are using the OP 9001 in a multi pan
12. and designate the file setup Here we have used drive A Click on OK when you are finished Personal Computer Minimum Requirements v IBM type 386 or above E D v 1 meg of hard drive OpuMate v Windows 3 1 or later J Windows 95 v 1 meg of RAM Disk Media v One 3 1 2 high density A Select the COM ports Your OP WINEDIT software requires you select which port is to be used for upload and downloading Ensure serial port selected is not being used by other PC software while attempting to operate the OP WINEDIT software Choose Single or Multiple Panel Decide the number of operator panels to be used within your application Select the Configuration Link Here is where you will need to select the PLC type and model which will be used in your OP panel application DirectLOGIC PLCs Some DirectLOGIC CPUs feature a secondary communication port which may be used to connect the OptiMate units Your OPEditor configuration must match the PLC port setups such as address baud rate stop bits and parity Also ensure the secondary communications port is set for HEX mode not ASCII Configuring Your Operator Panel 3 9 Complete the Communications Information After you have selected the PLC type you must define the remaining protocol items such as the baud rate parity and stop bit settings The following table provides the necessary information for most PLCDirect controllers In the
13. er eS E i l i f i i Dimensions 4 4 Installation and Specifications Panel Specifications Physical Specifications Weight o on nonan a ireira norrir Panel Fasteners xe e e K e e e K e cee eee eee NEMA Rating Environmental Specifications Operating Temperature Storage Temperature 00005 Operating Humidity 04 Air Composition cece eee eee Operating Specifications Power Budget Requirements Power Connector eee eee Minimum Supply Voltage Maximum Supply Voltage 0 Diagnosis ee aie a ak beds 4 Communication Link aaeeea Connector Kits 0 0 0 0 c ccc eee ee 22 ounces Four 6x32 threaded studs NEMA 4 when properly installed 0 to 50 C 20 to 80 C 5 to 95 non condensing No corrosive gases permitted 6 VA 8 30 VDC 0 31 A 12 VDC all LEDs OFF 0 48 A 12 VDC all LEDs ON 0 16 A 24 VDC all LEDs OFF 0 24 A 24 VDC all LEDs ON Removable Terminal Block 2 position 8 VDC 32 VDC Power On CPU RS 232 for distance less than 50ft RS 422 for distance up to 4000ft 4800 9600 and 19200 baud 15 pin female D type connector 19200 baud rates will not work with Allen Bradley PLCs OP CMCON 1 pack of 4 ribbon cable connectors OP CMCON 2 pack of 4 solder type connectors OP CMCON 3 2 D Shell connectors w terminal block Multi panel appl OP PSCON pack
14. memory this value is stored in V2000 or R400 R401 depending on which PLC you are using Assume you entered the value 1700 Now we want to count production items and display the current count with our panel To do this we have a PLC counter that is being triggered by outputs from a photoelectric eye at the end of the production line We are using either Counter Zero CTO for the DL205 or DL405 or Counter 600 CT600 for the DL305 If you are using the DL205 or DL405 then the current count Current Production for CTO is automatically stored in V1000 If you are using the DL305 the current count Current Production for CT600 is stored automatically in R600 R601 We are also using the value in V2000 or R400 R401 for the preset of our counter this will be the value 1700 To display the current production rate on the panel we need to remap either V1000 or R600 to the memory assigned to Label 2 in the diagram Once we do this the panel will display the data via the LED window corresponding to Location 2 See Memory Map Although we are writing data via a counter in this example the data could be written from any source i e from timers encoder pulses PID variables etc As long as you can get the data into the mapped field point locations it can be read by the panel Example Details During configuration we ieee cee Mapping set our first four labels to be one Setpoint and three Displays We entered our L 2000 R400 R401 Locati
15. notused 20 19 not used 5 5 CTS CT o 18 not used 4 RTS s lt 17 not used 3 Din 3 16 not used 2 Dout Naa 15 not used 1 not used 14 not used 8 Pin Mini DIN DB15 8 OP ACBL 2 S 7 3 Din is 12 5 0V RS 422 Pinout Panel PLC Panel 1 Din 11 Dout S Din 12 Dout 9 not used lt 1 not used Dout 9 Din 10 not used O 2 Dout Dout 10 Din 11 notused 3 Din oV 5 0V 12 not used lt a A used HTS 13 not used B o 6 not sed CTS T3 de Poe 0 7 not used RTS 8 notused CTS 15 Installation and Specifications Connecting a Power Supply Power Supply An external power supply is adapted to supply operating voltage to the OP 1312 Connections The power supply must deliver a range between 8 to 30 VDC and provide a minimum of 6 watts continuous power to the units Connect your power supply using the terminal block connector supplied with each panel The connector is keyed to prevent reversing the polarity Pin 1 is the positive connection 8 30VDC while pin 2 is the common OVDC or ground connection Use 18 24 AWG conductor wire and connect the power supply to connector block which is supplied with each Operator panel The termi nal marked 1 must have the positive 8 30 VDC connected and terminal 2 is common xe Receptacle ground OV P O Power N Lae L Bp O i 0 a
16. one of the location flags set Location 1 youcan set any number of flags simultaneously If you set several flags keep in mind that the same data will be forced to all of the flagged locations Load the Data to be Forced SLC 5 03 or 5 04 is MOV MOVE Example Memory Mapping Source 1700 9 Dest N7 13 N7 0 0 0 15 Location 1 data S N7 1 0 1 15 Location 2 data 1 Target Production Setpoint el e A i Flags g lt N7 2 0 2 15 Location 3 data 2 O Current Production Display C N7 3 0 3 15 Location 4 data 3 O Press Temperature Display 5 N7 12 N7 4 0 4 15 Location 5 data 4O Air Pressure Display K T N7 5 0 5 15 Location 6 data Take Forced 0 x j Value and N7 6 0 6 15 Location 7 data Place It in MOV E b k N7 7 0 7 15 Location 8 data Preset File MOVE Source N7 0 N7 8 0 8 15 Location 9 data SS EEE Dest C5 0 FRE N7 9 0 9 15 Location 10 data BOSO t N7 10 0 10 15 Location 11 data 1 0 CTU N7 11 0 11 15 Location 12 data 1 Count UP go C cu T N712 0 12 15 Force data flags Preset 1700 N7 13 0 0 15 Data to be forced Display the Accum 948 DN dale Location2 Data MOV Force flag MOVE Flag Bits Set Source C5 0 ACC Dest N71 lt lt F 1211109 8 7654321 Location Number 1514 1312 11 10 98 765 43 210
17. then you set your location flag or flags along with the force flag F Although this example shows only one of the location flags set Location 1 you can set any number of flags simultaneously If you set several flags keep in mind that the same data will be forced to all of the flagged locations Example Memory Mapping DL205 405 2000 Location 1 data 1 Target Production Setpoint v2001 Location 2 data 2 O Current Production Display v2002 Location 3 data 3 O Press Temperature Display v2003 Location 4 data 4 O Air Pressure Display V2004 Location 5 data oe ane E Tie DL205 or DL405 lacs Rest 2007 Location 8 data o o Eon faie apa V2010 Location 9 data pe k oE X7 i LD V2011 Location 10 data K1700 Vv2012 Location 11 data Data OUT V2013 Location 12 data yeo V2014 Force data flags LD V2015 Data to be forced K8001 Flags Force flag OUT V2014 Flag Value 8001 X19 CNT F 1211109 8 76 54 3 2 1 Location Number Xii mee 1514 1312111098 76543 210 Bit 1 0 of o 0 of of of Of Of ojo 0 0 0 1 V2014 Flags X10 Vi000 8 0 0 1 BCD Data Being Forced 1700 gm 1514 1312 1110 98 76543 210 Bit 0 Of of 1 Of 1 1 4 Of 0 0 JO oO 0 of Oo V2015 Dat
18. 11 V2013_ Location 12 data N7 12 V2014 Force data flags N7 13 V2015 Data to be forced lt Field Location Flags F 121110 9 8 7 bit 7 1514 1312 1110 9 8 6 654321 543210 of of of of of of o of of of ofofo fo ofo Force Function Registers 1514131211109 8 76543 210 bit jo of ofo of of o of o of of ojo ojojo _____ setpoint Value Example The force registers shown below are setup for forcing Location 3 to the value 545 when using a PLC that uses a BCD number handling system This is the way the PLCDirect and compatibles operate Allen Bradley weights each bit in binary not BCD so the bits that are set would vary accordingly This will become clearer when we examine actual ladder logic ex amples later F 121110987654 321 Field Location Flags 1514 1312111098 76543 210 bit fi of o of of of of of of of ofojo 1 ofo Force Function Registers 1514131211109 8 76543 210 lt bit fo of of of of 1 oo 1 of 1 0 of of Sns Setpoint Value nad 0545 BCD ka Applying Ladder Logic Using the Panel with PLCDirect Writing Display In this example assume we have entered a setpoint Target Production manually Data to the PLC by using the Select Key to move to the Target Production Label and then the Arrow Memory Keys to enter the value Since Target Production has been linked by configuration to the PLC
19. 2 Ee a np 5 6 7 8 Ladder Logic Example PLCDirect Target production is written to V2000 by the OP 1312 to CPU Displa OP 1312 Memory Map play V2000 Location 1 Setpoint l X10 v2001 Location2 Display ae NT S CTO Vv2002 Location 3 Target Production TOR X11 O Current Production se keys to v2 Location 4 A 000 V2003 O Press Temperature Change set V2004 Location 5 O Air Pressure point x y V2005 i Current production count gets copied Location 6 into V2001 which is being read by V2006 Location 7 LJ the setpoint unit V1000 holds the v2007 Location 8 urrent count for CTO E nias TE Location 9 O Target Production Press SELECT to move L LD V2011 Location 10 Current Production n henon gata loca VT000 O l Press Temperature tion Here we have v2012 Location 11 O ar paname moved to Label 2 and L OUT V2013 Location 12 we are reading the cur V2001 rent count out of V2014 Force data V2001 V2015 Data to force e Using the Setpoint Display Panel 5 Easy Steps Step 1 Prepare First you need to prepare the labels for each of Your Field Point the field points The labels insert into plastic Labels sleeves behind the main cover To access the sleeves you merely snap loo
20. Direct Allen Bradley PLCDirect Display Locations N7 0 V2000 Location 1 data N7 1 V2001 Location 2 data l N7 2 V2002 Location 3 data _ N7 3 V2003 Location 4 data N7 4 V2004 Location 5 data Target Production N7 5 V2005 Location 6 data O Current Production N7 6 V2006 Location 7 data OR S SR Location 8 data Press Temperature Allen Bradley N7 8 V2010 Location 9 data O Air Pressure LOL LOL N7 9 V2011 Location 10 data N7 10 v2012 Location 11 data feo E N7 11 v2013 Location 12 data fs O N7 12 V2014 Force data info N7 13 V2015 Data to be forced Press to select location Press arrow to change or view keys to change setpoints The Interaction with Ladder Logic While we explained on the opposite page how the memory mapping process between the panel and the PLC takes place we havent yet explained how you use the linked field points in your PLC operations This is done with ladder logic Suppose you have a DL205 or DL405 family PLC Below center shows the memory mapping if we have used V2000 as our base register address In this example we are tracking current production against our target production Look at the ladder logic on the left in the diagram X10 is an input from a photoeye to a PLC counter CTO X10 is the input that increments the counter and X11 is connected to a reset button For purposes of our illustration we don t need to kno
21. Mn Geen Os erase Riyal ms Scat TTG meal cet Weta ata HS 3 4 Step A eect aa Sw cede ne R Glue asigid dain E a T df R 3 4 Step 5 lt R L ote due ar TRE dR cents R K TE ve be Sedge ie went exter odd 3 5 SIG sees Ss iy a tee ee i eis eS SMe hae R Sy as eRe es ee 3 6 Step T rereana thei AR a a ec eke T ik ete ees chet eect 3 6 Step 8 sae er ta Cmte POE TTT 3 6 Stepi kaiaa BG nly Sd sth can aC Mt ne a a ih ect che te UE ns Roch dank Sth ict data Cd aS aD ih te acts as 3 6 Step D eee are sacs att ste ee hee leek Ee ah ites site a s Sa ae a re te E a a i 3 6 Applying Ladder Logic General Concepts 0 02 22 sed Sa ae R RR ee ee ee ee Pe ee ee sl 4 2 Base Register Addresses for PLCDirect Memory 000 00 cece eee eee teens 4 2 Memory Mapping n irasan ne beat aod R i T ny E E aoe Che Ad ce Moment ee Ae mated 4 3 Addr ssing Conventions inasre se ienser a k e D awe eRe eke See ne Reece eee e Pae ee 4 3 Force Setpoint Registers es ndienevs Soak e s Bae y Dobe eos BARES Pee ee eas wales 4 5 Using the Panel with PLCDirect cece eee e eee eee eee eee eee ee eens 4 6 Writing Display Data to the PLC Memory 000 e cece eee ete 4 6 Forcing Setpoint Data to the PLC Memory for the DL205 DL405 0 00005 4 7 Forcing Setpoint Data to the PLC Memory for the DL305 cece eee eee 4 8 Using the Panel with an Allen Bradley PLC 0 cece eee cece eee eee eee eens 4 9 Writing Display Data to the PLC Memory
22. OP 1312 Setpoint Display Panel Manual Number OP 1312 M WARNING Thank you for purchasing automation equipment from PLCDirect We want your new DirectLOGIC automation equipment to operate safely Anyone who installs or uses this equipment should read this publication and any other relevant publications before installing or operating the equipment To minimize the risk of potential safety problems you should follow all applicable local and national codes that regulate the installation and operation of your equipment These codes vary from area to area and usually change with time Itis your responsibility to determine which codes should be followed and to verify that the equipment installation and operation is in compliance with the latest revision of these codes At a minimum you should follow all applicable sections of the National Fire Code National Electrical Code and the codes of the National Electrical Manufacturer s Association NEMA There may be local regulatory or government offices that can also help determine which codes and standards are necessary for safe installation and operation Equipment damage or serious injury to personnel can result from the failure to follow all applicable codes and standards We do not guarantee the products described in this publication are suitable for your particular application nor do we assume any responsibility for your product design installation or operation If you have any q
23. a 1 7 0 0 BCD Target Production 1700 1514 131211109 8 765 43 210 Bit of of of 1 of 4 4 1j of of ojo of o oj 0 y2000 Location 1 1 7 0 0 BCD Applying Ladder Logic Forcing Setpoint Data to the PLC Memory for the DL305 Forcing the setpoint for the DL305 is very similar to how it is done for the DL205 and DL405 The primary difference is that you are dealing with 8 bit words rather than 16 bit In the example below we are writing the value 1700 to Location 1 R400 R401 We are then using that value as the preset for our counter C600 R600 R601 is the register that automatically stores the current count for the C600 counter We are remapping the current count to R402 R403 so that it can be read by the panel Below we are using the forcing function to initiate the preset of a counter It could however be a preset or setpoint for anything i e motor speed target pulse count temperature level drill depth etc Notice the order in which you enter the ladder logic information for the force flag register and force data register You have to first set the data then you set your location flag or flags along with the force flag F Although this example shows only one of the location flags set Location 1 you can set any number of flags simultaneously If you set several flags keep in mind that the same data will be forced to all of the flagged locations
24. address for Allen Bradley might be N7 0 0 or N27 0 0 The OP 1312 will allow you to define your starting address for mapping purposes using either Allen Bradley s integer N7 file type or user defined integer file types N9 N255 f you plan to use an integer file between N9 and N255 you must define these in the Allen Bradley memory map before configuring the panel Below we have shown you how 16 bit integer files could be used to map the Location 1 data and the register that holds the field point location flags when using the force setpoint option Don t worry about understanding exactly how the data and flag registers are used We ll show you that next page 161514 13121110 9 8 76 5 4 3 2 1 Location 1 data 1514 13121110 9 8 765 4 3 210 lt bit N7 0 0 0 15 lt Data 1211109 8 76 54 3 21 lt FieldPoint Location 1514 13121110 9 8 765 43 2 1 0 lt bit N7 12 0 12 15 Location Flags 161514 131211109 8 76543 21 lt Location 1 data 1514 13121110 9 8 765 43 210 lt bit User Defined LT TTTTT T Tt ttt t TT naz 00 08 Data Integer File Type Force Flag pes 1211109 8 76 543 21 Field Point Location 1514 13121110 9 8 765 43 2 1 0 lt s bit N27 12 0 12 15 Location Flags C Applying Ladder Logic a Force Setpoint The OP 1312 has the capability to force a setpoint via ladder logic If you plan to Registers use this function you must ena
25. ation Mode 00 cece ete eee eee 2 10 Configuration Cable 23 5 2 56 4 6 ct date Abate ths tars dle ase ea he a Rene ed ae Sb tae hin Sar Seve end ak Ale ends ee diet a 2 10 Preparing the Panel for Communications 0 x x K K K K K eee eee eee eee eens 2 11 ASSIGNING an AGGICSS secccrat bite vero eerie heeed food Fab HER ive tee eee hid 2 11 How to Set the Address a cud shite Be aa tata I EN Sacco tei ed aan at earns Sk 2 11 OP 9001 Multi Panel Configurations xx s sx x x x c e e e cece eee eee eee eee 2 11 The Termination Resistor eas sarene a eee eee eee eee e bene eee nnn 2 11 La Table of Contents Configuring Your Operator Panel Preparing for Configuration 0 K K K K K K K e x x x x K K K eee eee eee eee ee eee eee e eens 3 2 CONTIGUIAUON Sain ten E aa otis EE leek hate SERI eae nadie alate Alinta a a theta ae N 3 2 OPEdit r Software sge arenen e EE RT aureus see Sen eae ead R See REETA ewe eee Sea oe 3 2 More about OPWIN EDIT jews fee ova a erent aeemets ola esa E Reet ee 3 3 TNE HELP SyStenices 1 stip e aa E SGeed 250s Gh iae ea sewae kes a EE Sek ee Rae i 3 3 System Requirements hott eG kot naam ed Marae Rasen e Nes MERA wea Rie Mata ates 3 3 How to Configure Your Panel sss x x x x e eed cece ee eet eee de eet eee deena eee eed ents 3 4 Stepi fnno en eea aie a bea w ole eye aie Be Peete ane Ste nse ee BB MIS Oe Ee BE Desa 3 4 EO cece aerate ae alae TTT Ei a can 3 4 STEP S G Z a ha RA EE aN AR ed
26. ble the option during configuration Below is a complete memory map showing how memory is mapped when using a base register address of V2000 PLCDirect or N7 0 Allen Bradley Notice that the Forcing Option uses the last two 16 bit words In the case of the DL305 this would be the last four words since it uses 8 bit words PLCDirect 245 1200 BEE 2 1 e Shift Target High Alarm 9 S 3 E 9 fae 10 4 4 o LO Differential Flow Rate gpm 12 BOST TDS Mapping Assignments g 6 8 Allen Bradley Allen Bradley PLCDirect 0A 0 N7 0 v2000 Location 1 data How the Memory is Used The first S 16 bits mapped for forcing are used to N7 1 V2001 _ Location 2 data set the force option flag F Bit 15 and O N7 2 V2002 Location 3 data the individual flags representing the N7 3 v2003 Location 4 data memory locations you want forced Bits N7 4 2004 Location 5 dat O to 11 Bits 12 13 and 14 are con peewee sumed but not used The second set of N7 5 V2005 Location 6 data 16 bits are used to hold the data that is N7 6 V2006 Location 7 data being forced This is the setpoint value N7 7 v2007 Location 8 data N7 8 V2010 Location 9 data N7 9 V2011 Location 10 data N7 10 v2012 Location 11 data N7
27. case of using other PLC product and family you should reference the proper product User manual s to determine the port communications Step 5 capabilities PLC Model Port Baud Rates Parity Stop Bit DL105 230 240 Top 9600 Odd Bottom Bottom DL240 only 1 9600 19 2k Odd None DL250 Top 9600 Odd None 1 Bottom 9600 19 2K DL330 DCU only 4800 9600 19 2k Odd None 1 DL340 Bottom amp Top 4800 9600 19 2k Odd None 1 DL350 Top 9600 Odd 1 Bottom 4800 9600 19 2K Odd None DL430 440 Top Top 9600 Odd 1 Bottom 9600 19 2k Odd None DL450 DB15 9600 Odd DB25 9600 19 2k Odd None 1 RJ12 9600 19 2k Odd None During configuration ensure that your address and communications parameters match the PLC port settings There will be a selection for PLC timeout When the panel sends a message to the PLC and does not receive a response or does not understand the response it will wait the time out period before resending the message A communication failure after 12 seconds initiates the message Host Communication Fail on the panel You also have several ports which can be used to connect your communications cable Some of these ports have fixed PLC address assignments and some do not The ports which allow configuring the PLC addresses can be set to a unique address ranging from 1 through 90 Refer to your User Manual for specific information on the ports of your PLC OTHER PLCs F
28. cting cables part numbers and specifications Configuring Your Panel shows how to configure the panel The OP WINEDIT for windows contains Help windows which will assist with configuring the panel Applying Ladder Logic Explain the memory map and how to program and operate the panel 4 How the OP 1312 Works You ll notice the OP 1312 has three LED windows with four labels beneath each of them There are a total of twelve labels Each of the labels refer to user defined field points These field points are actually memory locations inside your PLC where data is stored During configuration with the OPEditor software you define and link these field points to your panel You can make a field point a read only location in which case we refer to it as display data Or you can designate a field point to store setpoint data in which case the field point is a read write location The three LED windows allow you to either read the display data or read and write the setpoint data Each label has an LED beside it When an LED is lit it means you have connected the corresponding field point in the PLC to the panel window immediately above the corresponding label Let s look at an illustrated example The illustration at the bottom right of the page shows a display window with its four labels Notice that beneath each bank of four labels are arrow keys and a lt SELECT gt key Pressing any lt SELECT gt key successively moves y
29. egistered trademarks of Microsoft Corporation Windows and Windows NT are trademarks of Microsoft Corporation OPTOMUX and PAMUX are trademarks of OPTO 22 Copyright 1998 PLCDirect Incorporated All Rights Reserved No part of this manual shall be copied reproduced or transmitted in any way without the prior written consent of PLCDirect Incorporated PLCDirect retains the exclusive rights to all information included in this document Manual Revisions BEE If you contact us in reference to this manual remember to include the revision number Title OP 1312 Setpoint Display Panel User Manual Manual Number OP 1312 M Original 11 95 Cover Copyright Original Issue Contents Manual Revisions 1 32 Index Rev A 3 96 10 Pinout diagram for OP 4CBL 1 cable showed the wrong pins tied together Rev B 6 98 All pages Downsize format Made minor revisions prior to reprinting EU Information This product is manufactured in compliance with European Union EU Directives and carries the CE mark The following information is provided to comply with EU documentation requirements Technical Support SELV Circuits Environmental Specifications Preventative Maintenance and Cleaning External Fuse Protection for Input Power NOTE Products with CE marks perform their required functions safely and adhere to relevant standards as specified by EC directives provided they are used according to their intended pur
30. el application use RS 422 wiring and properly set the terminating switch Switch 6 is used for terminating an RS 422 communications link NOTE Only the last panel of each RS 422 link should be terminated switch 6 ON All other panels must have switch 6 in the OFF position After changing the DIP switch settings remember to cycle power on the panel to activate the new switch settings ke D Q o c O 3 LD Configuring Your Operator Panel In This Chapter Preparing for Configuration How to Configure Your Panel one Configuring Your Operator Panel Preparing for Configuration O G hO 02 Q GO Configuration OPEditor Software If you prepare and plan all information ahead of time your use of the OP WINEDIT configuration software will be very successful Below are a few important items to perform while programming your application Prepare personal computer and ensure proper installation of the OP WINEDIT configuration software Examine and understand your operator interface requirements Determine which OP panel s are needed and if a single panel or multiple panel configuration is to be used Know your PLC product and available resources such as programming tools CPU capabilities unused or user memory for base register assignment 128 consecutive bits panel Verify type of communications port as well as which protocol will be used Determine the CPU link s available fo
31. er that is being triggered by outputs from an electric eye The electric eye is counting production items The input to the counter is shown as 1 0 2 The counter is C5 0 and we have entered a setpoint of 1700 via the arrow keys of the panel The current count is held in the counter s accumulator We are taking the accumulated count and moving it to N7 1 which is the configured link to the Current Production display Label 2 Notice that Allen Bradley deals with its registers in binary not BCD For this reason during configuration you should make sure that you indicate Binary when setting up for Allen Bradley 1 0 CTU G ount UP 2 Counter C5 0 oy Preset 1700 Accum 948 DN 7 MOV MOVE Source C5 0 ACC Dest N7 1 SLC 5 03 or 5 04 Example Memory Mapping N7 0 0 0 15 Location 1 data N7 1 0 1 15 Location 2 data N7 2 0 2 15 Location 3 data N7 3 0 3 15 Location 4 data N7 4 0 4 15 Location 5 data N7 5 0 5 15 Location 6 data N7 6 0 6 15 Location 7 data N7 7 0 7 15 Location 8 data N7 8 0 8 15 Location 9 data N7 9 0 9 15 Location 10 data N7 10 0 10 15 Location 11 data N7 11 0 11 15 Location 12 data N7 12 0 12 15 Force data flags N7 13 0 0 15 Data to be forced Current Production 948 1514 13 12 11 10 9 87654321 29 28 27 26 25 24 23 22 21 20 0 Of of Of OF OF T 444 0 41410 14 o o N7 1 0 0 15 Loca
32. isplay Labels c eee s x x x x x x x K K K cece eee eee eee eens 2 2 Applying Text to Each babel i ent a a Aaa Whee aia ee ow eae akin oe 2 2 Template for Creating Labels e e e e e e eee 2 3 Panel Specifications a Teire Y R n a ooo N eae enti wak RC OR oe 2 4 Physical Specifications vy Sac eniey van a hedly ptalecey oom okey eonaemmy Sane sees bee es 2 4 Environmental Specifications s ssas scutes ode deeb aa aimee eee See eae 2 4 Operating Specifications aa ne cee han Shae Aenea Gael an Gest cee kia oe Sta ar Ba ae 2 4 Dimensions for Mounting ss sss eee x x x x x x x x x e K K K K K K K abe ala ak dete ek eta ae esha ata a 2 5 Power and Cabling Requirements 0e x x x x eee K K K K eee eee eee eee eens 2 6 What Are Your Application Needs 0 cece eee eee eee 2 6 Choosing your Connecting Cables x x x ccc K K eee eee eee eee eeeeeee 2 7 Connecting Cable Details c eee s x x geen aie Vee tien eted ate Weed iin enon eee eae 2 8 Connecting CAS hs awe minie n na T E Dig eaten dts esd Stee A E E E Gibde eae T es Pare nde 2 8 Connecting a Power Supply sss s x x x x x x x K K K tecane ta ca hark a ai ate senor eaaeeoe 2 9 Power Supply Connections e bhi Mads deed a bhbd hia ee dteews se bhte pia ak 2 9 Multi panel Power Supply connection sssaaa cece teens 2 9 Preparing the Panel for Configuration x x x x x x x K K K K K K Kee 2 10 Selecting Configur
33. ith PLCDirect PLC Using the Panel with Allen Bradley PLC Bit Manipulation in the Force Flag Register C a Applying Ladder Logic General Concepts Base Register During initial configuration you are asked to indicate a base register address Below Addresses for are charts showing the valid memory ranges that you can use for base register PLCDirect Memory addresses when using a PLCDirect programmable controller The base register address is the starting point for the consecutive memory locations that will be mapped to the panel s memory The process of mapping is explained on the next page Although technically the memory reserved for internal relays of the PLC is available for the base register address it is usually not practical to use it DL250 DL130 DL350 DL230 DL240 DL330 DL340 DL430 DL440 DL450 V Memory V Memory R Memory R Memory V Memory V Memory V Memory R16 R16 R37 R37 R100 Vv1400 R106 V1400 V1400 V2000 V2000 V2377 R400 R400 R563 R563 R700 V4000 R767 V4177 V4777 V40600 V40600 V7377 v40617 V40617 19T V10000 V10000 Note OP WINEDIT shows a maximum of V41777 for possible 7377 base register addresses This higher number was placed there to account for future product plans Currently the highest V memory address available for mapping is the V40777 Keep
34. l relays and for the corresponding bits that become mapped to your panel This is usually a table in the back of the manual PLCDirect and Compatibles x12 C315 SET C303 L set A better way to make use of internal relays is to use a process of remapping With this technique you map your panel to user memory such as V2000 and then map parts of your user memory only to those relays you actually need to use In the example below we have used SP1 to remap the Force Flag Register V2014 to V40614 of the internal relays Now when X12 sets the Bit 15 C315 itis also setting the Bit 15 of V2014 PLCDirect and Compatibles LDD 1 40614 OUTD V2014 X12 C315 _ SET C303 L ET
35. ley is decimal but it is octal for PLCDirect oe Applying Ladder Logic DL205 or DL405 Force Flag ae DL305 Integer File Type Force Flag a PLCDirect Memory A typical address within a PLCDirect programmable controller is Vxxxx Such as V2000 for the DL205 or DL405 families or Rxxx such as R400 for the DL305 family The V memory in the DL205 and DL405 is divided into 16 bit boundaries and the R memory in the DL305 is divided into 8 bit boundaries Refer to your individual User Manuals for complete memory information Using these addresses we have shown for illustration only the Location 1 data memory allocation and the register s that hold the field point location flags when using the force setpoint option Don t worry about understanding exactly how the data and flag registers are used We ll show you that on next page 161514 131211109 8 765 43 2 1 Location 1 data 1514 13121110 9 8 765 43 2 1 0 bit V2000 _ Data 121110 9 8 76 54 3 21 Field Point Location 1514 13 12 11 10 9 8 765 43 2 1 0 lt DIL V2014 Location Flags 161514 a ars 1110 9 876543 21 Location 1 data 7 6 4 210 76543 210 bit Sereno R401 LTT TTT TT R400 bata Force FI orce Flag Field Point Location 12 11 10 9 8 1 o lt bit 54 76543210 7 4 LTT TT TTT rast Coco R430 lt Location Flags 7 6 3 2 5 2 1 Allen Bradley Memory A typical
36. of 4 24VDC power supply connectors w terminals Dimensions for Mounting Installation and Specifications Example panel mounting O O Dimensions in Inches 9 50 0 3 50 8 40 0 8 85 1 00 2 00 1 00 ke D Q o c O 3 LD 0 5 3 5 1 75 a 0 Installation and Specifications Power and Cabling Requirements What Are Your Application Needs Your communication cable requirements really depend on your particular application There are two types of configuration possibilities Point to point a single operator interface connected to a CPU Multi drop multiple operator interfaces connected to a CPU Point to Point If you only need one operator interface connected to one CPU then just choose the appropriate cables from the chart on Page 11 and you re ready to go Multi drop By using an OptiMate OP 9001 Communications Master you can connect multiple Optimate units to a single CPU Up to 31 individual units can be connected in a daisy chain fashion to the OP 9001 Communications are via RS422 between the OP 9001 and the operator interfaces If you use a good quality shielded cable you can have a total distance of up to 4000 feet between the OP 9001 and the last ope
37. on 1 data setpoint in from the panel arrow keys as V2001 R402 R403 Location 2 data l 1700 This value is stored in Location 1 of Y2002 R404 R405 Location 3 data T O Target Production Setpoint the PLC s memory This is the preset of our v2003 R4o6e R407 Location 4 data 2 Current Production Display counter v2004 R410 R411 Location 5 data 3 O Press Temperature Display v2005 R412 R413 Location 6 data 4 O Air Pressure Display We are using the ladder logic to write the v2006 R414 R415 Location 7 data current count to Location 2 of the PLC s A memory that is reserved for the OP 1312 V2007 Rate Ra17 Location 8 data In this example the LED window is report V2010 R420 R421 Location 9 data ing Label 2 the indicator LED is glowing v2011 R422 R423 Location 10 data olen O cE Because the panel is linked to the PLC v2012 R424 R425 Location 11 data BOIS ae memory we are able to see the label s cor yao13_ R426 R427 responding data as it is being written to the PLC memory H15 Location 12 data V2014 R430 R431 Force data flags Preset Vv2015 R432 R433 Data to be forced DL205 or DL405 Target Production Setpoint 5 Target S G X10 CNT 1514 13121110 9 8 7 5 210
38. ons Unit D3 232 DCU kk also DC versions O oO Q O D gt O R 2 6 e Installation and Specifications Connecting Cable Details The OP 1312 connecting cable may vary depending on the CPU used Refer to the previous page to confirm the proper cable is chosen for connecting your PLC Connecting Cable PLC OP 2CBL RJ12 PLC DB15 1 0V RJ12 RJ12 DB15 4 3 2 not used 6P6C 3 2 3 Din iD 1 5 4 Dout 5 not used 6 not used 123456 i a e 8 not used 15 not used OP 2CBL 1 3 gt a weed 14 not used 7 5 5 CTS 13 not used 44 4 RTS 12 not used B 3 RXD 11 not used 2 TXD 10 not used 1 not used 9 not used RJ11 PLC DB15 OP 3CBL 9 3 1 Din RJ11 RJ11 DB15 1 2 2 Dout 4 5 3 not used 4 0V 1234 DB15 PLC DB15 15 8 YOM 15 tied OV 3 2 ECTS LD th 14 tied ov CL 4 B o H 13 tied OV 13 Eee 21 12 not used 14 4 On line o yi e 11 not used 15 3 Din 40 not d 1 2 Dout 2 Eee 7 1 YOP oa 9 not used 8 IE a used 25 25 not used not used gt 24 not used 11 notused gt 23 not used OP 4CBL 2 DB25 PLC DB15 10 notused 93 22 not used 2 3 9 not used 2o 21 not used 3 SS Z z a ueg os 20 not used 4 6
39. or Allen Bradley you will need to connect to Channel 0 bottom serial port using DF1 full duplex Additionally the Allen Bradley software allows you to set the bottom port to a unique PLC address The software default is PLC Address 1 You must select CRC error detection and ensure the address on the configuration screen matches the address you have assigned This port must also be configured for either 4800 or 9600 baud No other baud rates are supported for communicating between the OP panels and an Allen Bradley PLC Since the Allen Bradley software uses a default baud rate of 1200 you must change the settings 3 5 Configuring Your Operator Panel ro O G hO G 02 Q GO Step 6 Step 7 Step 8 Step 9 Step 10 Select the Panel Address The panel has a DIP switch on the rear of the unit which is used to set the panel address between 0 31 This address is used for two functions The first function is for setting the address for configuration and the second is for the specific panel address This panel address 0 31 is used with multiple panel configurations and the OP 9001 Communications Master The address number that you select on the switch must also be configured to the panel Select the Base Register Address and File Number This step is very important because it establishes the link in your PLC memory to the panel For DirectLOGIC PLCs the following section describes the mapping process Once you are familia
40. ou up and down the labels immediately above the key and as their corresponding LED becomes lit the window displays the data from the field point memory location that is linked to the label If you move to a label whose field point has been setup by you to hold setpoint data then you can use the UP or DOWN ARROWS to change the value shown in the window The UP or DOWN ARROWS have no effect however on field points that have been setup for display data Now look at the memory map in the illustration We have used the OPEditor during configuration to map each of the 12 field points and a forcing function to consecutive memory areas inside the respective PLC For the PLCDirect product it started at V2000 For the Allen Bradley product it started at N7 0 The memory map shown is merely an example Your base address in the PLC for the mapping can start at any available memory location as long as you use consecutive locations The download precedure explained later will consume 224 consecutive bits of memory devoted entirely to the OP 1312 operations Below we show this as 14 consecutive 16 bit registers If you are using the DL305 family it would consume 28 consecutive 8 bit registers We ll give you specific examples later CPU Memory OP 1312 to CPU Memory Map PLC
41. pose and that the instructions in this manual are adhered to The protection provided by the equipment may be impaired if this equipment is used in a manner not specified in this manual Only replacement parts supplied by PLCDirect or its agents should be used A listing of international affiliates is available at our Web site http www picdirect com If you need technical assistance please call the technical support group at PLCDirect 3505 Hutchinson Rd Cumming GA 30040 U S A at 800 633 0405 They are available Monday through Friday from 9 00 A M to 6 00 P M Eastern Standard Time Their Web Site address is http www plcdirect com All electrical circuits connected to the communications port receptacle are rated as Safety Extra Low Voltage SELV Operating Temperature 0 0 to 50 C Storage Temperature 00005 20 to 70 C Operating Humidity aaaea 95 non condensing Air Composition 0 00 0 cece eens No corrosive gases permitted No preventative maintenance is required To clean the exterior of the panel disconnect the input power and carefully wipe the panel with a cloth moistened with plain water There are no internal fuses for the input power circuits so external circuit protection is needed to ensure the safety of service personnel and the safe operation of the equipment itself To comply with EU specifications the input power must be fused Use a fuse rated at twice the inp
42. r with the mapping process and you know the memory in your PLC to use refer to the user manual for your respective PLC type enter your selection If you choose Allen Bradley as your PLC Type you must enter the PLC File Number in addition to a Base Register Address You must expand the memory map in the Allen Bradley PLC to include all registers being used by the OP panel The panel will only recognize integer file types N7 and user defined file types N9 through N255 Enter the number only and not the prefix N The Base Register Address is any number between 0 and 255 Select the Panel Type Since the configuration program is the same for all panels you will need to select OP 1312 Configure the Panel Functions Prepare the functions of the panel and how the operator control shall work for the features you are selecting to use These features are discussed in detail in the following chapter Save and Download Once you have completed your configuration you can save it to disk and or write directly to the panel If saving to the panel verify that the DIP switch is set to 31 to download the configuration NOTE After your configuration has been properly downloaded you will need to reset the DIP switch to the appropriate panel address and power cycle the panel This can be accomplished by simply removing and reinstalling the power source Applying Ladder Logic In This Chapter General Concepts Using the Panel w
43. r connecting an OP panel RS 232 RS 422 baud rate parity stop bit Think about how the features will be assigned in your panel s with respect to your machine or process NOTE In addition to these instructions use the OP WINEDIT Help screens to guide you through the process of configuring your panel The OP 1312 is configured with software running on a personal computer This software is available through PLCDirect and referred to as the OPEditor configuration software part number OP WINEDIT The OPEditor is used to download your configuration before connecting the OP 1312 unit and communicating to a PLC or OP 9001 Communication Master Welcome To PLC Direct Configuring Your Operator Panel ane More about The OPEditor configuration software allows you to configure OP panel OPWIN EDIT applications as well as download write to panel and upload read from panel the configurations Use this software to configure your communication link s select pushbutton control and enter operator display messages The newer and most recommended software is the OP WINEDIT package This windows software may be ordered from PLCDirect using part number OP WINEDIT The HELP System For the OP WINEDIT software e g version 1 01 or greater configuration Help windows are provided for performing all necessary configuration tasks Should you have problems understanding how to program your panel refer to these built in On Line Help windows
44. rator interface unit in the chain If you only have a short distance up to 30 feet you can use ribbon cable and easy to install crimp on ribbon connectors 1 Point to Point 2 Multi drop A single cable connection Multiple OP panels can be interfaced to a single PLC This from the PLC to the panel requires the use of the OP 9001 Communications Master gives you access to the With the Communication Master up to 31 panels can be PLC s data registers and interfaced to a single CPU port Each can be programmed ladder logic for entirely different functions Panels can be distributed up to 4000 feet from the OP 9001 OP 9001 Power Source DL405 CPU Base Q I Power Supply OP panels NOTE Please read and follow the cabling requirements in the OP 9001 User Manual OP 9001 M when using multiple panels Failure to follow the guidelines of the User Manual may affect the integrity of the RS422 link resulting in communication errors Installation and Specifications Choosing Your Connecting Cables Depending on which PLC you are using you may require as many aS pirecttocic DL130 Only port OP 2CBL two cables Here are the DL105 hears i ra L eoan Ce e OP ACBL 1 all units require DL205 TETT ae R this cable for configuration This o is a 9 pin female to 15 pin male cable thal connects your om oe een anes S used to connect an OP panel to tho AlenBradley SLC 800 ec DL305 CPUs is
45. re is a rung of logic that sets the Force Flag Bit 15 of a panel that had a base address of V2000 for its mapping This would mean that the Force Flag Register starts at V2014 You could set the location flags the same way DL450 x12 2014 15 OUT Here s the same thing for either an Allen Bradley SLC5 03 or 5 04 This example assumes that the configuration started its mapping at N7 0 This would mean that N7 13 would become your Force Flag Register Allen Bradley 1 0 N7 13 mor T C Tia Applying Ladder Logic Internal Relays This method is only available to PLCDirect programmable controllers If you are already familiar with the DL205 DL305 and DL405 PLCs then you know about internal relays These relays by PLC design are mapped to certain bits in reserved memory areas For example the DL205 and DL405 have internal relays starting at V40600 They are designated as CO C1 etc Assume that you have mapped your panel into the PLC s memory starting with address V40600 The example below shows how relay X12 is used to set the 15th bit of the Force Flag Register V40614 in this case Bit 15 is the force flag and in this case it would correspond to C315 With the same rung of logic we have also set a Location bit In this case Bit 4 Location 5 Label 5 of the PLC and Panel corresponds to C303 Look in your User Manual of your PLC to find out the number designation of the the individua
46. s you are already familiar with the elements of logic that are required We ll give you examples in the final section of this manual and you will see right away just how easy it is Installation and Specifications In This Chapter Preparing Panel Labels Template for Creating labels Panel Specifications Dimensions for Mounting Power and Cabling Requirements Connecting a Power Supply Preparing Panel for Configuration Preparing Panel for Communications OP 9001 Multi panel Configurations ene Installation and Specifications Preparing the Setpoint Display Labels You may create custom labels for your application Either use the OP WINEDIT Help screens template which allows label entry and printout or use the template provided on the next page Applying Text to Preparing the Setpoint Display labels for the OP 1312 panel requires you to slide a Each Label legend transparency into a pocket in the panel overlay Use the following procedure 1 Remove the bezel from the module by unsnapping the four tangs that hold the bezel to the module frame 2 Create a legend transparency for each of the 3 label areas There are several ways of doing this A pattern is provided on the next page that gives you the available dimensions The nicest legends result from using a computer graphics program and a laser printer to create the transparency Finished
47. se the front bezel aa Shit Target Hanae Press Temperature Hourly Rate Low Alarm Decide ahead of time which field points are _ Fon Rete Gor display only and which are read write setpoints You need this information for your configuration process Step 2 Install the Preparing for installation you will want to Cables Panel check the individual specifications These include dimensions power requirements cabling requirements and NEMA ratings We include information you will need for U mounting i e cutout dimensions cabling requirements components needed etc Panel Step 3 Load the You need the OptiMate OP WINEDIT OP WINEDIT software in order OptiMate Software to configure your panel This OptiMate Configuration software is the same regardless of whether you are connecting to PLCDirect or Allen Bradley product Editor Version 3 2 6 98 Step 4 Configure After setting a DIP switch on the rear of the panel the Panel to Work and attaching the programming cable you are with your CPU ready to configure your panel The simple and easy to follow screens make configuration a painless process You do not have to be connected to the panel at this point DIP Switch Step 5 Write the The amount of ladder logic programming Ladder Logic knowledge you need is very basic In most case
48. ted e CPU Cables You wil aiso neod a the appropriate cable to connect Sia cet al ap aa ene the chart shown to the right to choose The correct communications cable DirectLOGIC Top port 15 pin DL405 OP 9001 Cable Connectors Bottom port 25 pin f you re planning to use multiple panels and an OP 900 then youl sae wee ce cables Since the proper cable choice really depends on your TOP pork Soe cal application we offer the following Bottom port 25 pin S OP CMCON 1 pack OFS panes Requires DCU OP 4CBL 2 ribbon cable connectors ea a a TOT GE Series 90 30 All Models 311 351 RS232 RS422 OP GCBL 1 08 cucON 2 pakota Ee eee ai solder type connectors GE Fanuc All Models RS232 RS422 OP GCBL 1 e OP CMCON 3 pack of 2 Series 90 Micro Serial Port D shell connector with screw CeO ee amp multiple OP panels SIMATIC TI305 Sie PPA Ria DET OPACZ supply block connectors 59 07 0f 325 W Stage KI For electrically noisy environments 335 37 PPX 335 37 we recommend an individually paired and shielded cable such as Belden Ys 425 CPU PPX 425 CPU 9729 or equivalent This type of cable simatic T1405 Ee es R will require the solder type or D shell RG op port 15 pin with screw terminal connectors If Bottom port 25 pin you re going 30 feet or less you can 435 CPU PPX 435 CPU Top port 15 pin use ribbon see se ee Bottom port 25 pin we recommend Belden or 3M 3365 15 vP L requires RS232 Data Communicati
49. tion 2 512 256 128 32 16 4 948 L 1 Target Production 2 Current Production 3 O Press Temperature 4 Air Pressure Setpoint Display Display Display 0 Bit lt a Binary Weight 01 Applying Ladder Logic Forcing Setpoint Data to the PLC Memory As mentioned you can write a setpoint value to your PLC memory using the arrow keys on the panel There are times however when you might want to write the data to to a setpoint location via your ladder logic When you write the setpoint using your ladder logic it is called Forcing the Setpoint Below we are using this function to initiate the preset of a counter It could however be a preset or setpoint for anything i e motor speed target pulse count temperature level drill depth etc The example shown is the same as the one on the previous page except instead of entering the setpoint via the arrow keys of the panel we have chosen to let our ladder logic force the value Forcing can be used to initiate a setpoint as we have done here or it can be used to change a setpoint Notice the order in which you enter the ladder logic information for the force flag register and force data register You have to first set the data then you set your location flag or flags along with the force flag F Although this example shows only
50. tor gt gt ON SW1 Position 1 2 3 1415 16 Address Value 2 4 8 16T 9SVECL No 31 NOTE You must cycle power to the panel to activate the new switch settings Connect the configuration cable OP ACBL 1 between the serial port of the OP panel and the serial port of the personal computer The panels may then be configuring using the OP WINEDIT configuration software The figure below shows programming cable connectors and wiring specifications Wiring diagrams refer to the cable connectors not the communication ports OP ACBL 1 L Computer Panel 1 Female Male O i DB9 DB15 9 not used R 1 not used Sanot used 10 not used 2 Dout as 3 Din ERTS 2 2 11 not used ae o 4 not used 6 not used 5 5 12 not used 7 5 0V 13 not used 6 Rr 14 not used 6 not used 15 not used 7 notused o 8 not used Installation and Specifications Preparing the Panel for Communications Assigning an Address How to Set the Address You can assign any address between 0 and 30 for valid communications to the OP 9001 or CPU The address is set with the DIP switch block located on the back of the units The address block contains six slide switches switch 1 through 5 are used for addressing your Operator panel The figure below shows the binary weighted value of each switch If you are using a single panel configuration all
51. uestions concerning the installation or operation of this equipment or if you need additional information please call us at 1 800 633 0405 This publication is based on information that was available at the time it was printed At PLCDirect we constantly strive to improve our products and services so we reserve the right to make changes to the products and or publications at any time without notice and without any obligation This publication may also discuss features that may not be available in certain revisions of the product Trademarks This publication may contain references to products produced and or offered by other companies The product and company names may be trademarked and are the sole property of their respective owners PLCDirect disclaims any proprietary interest in the marks and names of others Stage is a trademark of Koyo Electronics Industries Co LTD Think amp Do Software is a trademark of Think amp Do Software Inc Texas Instruments is a registered trademark of Texas Instruments Inc TI TIWAY Series 305 Series 405 T1305 and T1405 are trademarks of Texas Instruments Inc Siemens and SIMATIC are registered trademarks of Siemens AG GE is a registered trademark of General Electric Corporation Series One is a registered trademark of GE Fanuc Automation North America Inc MODBUS is a registered trademark of Gould Inc IBM is a registered trademark of International Business Machines MS DOS and Microsoft are r
52. ut current rating of the panel For example if the panel has an input current rating of 0 5 amperes use a fuse rated for 1 ampere Table of Contents Getting Started DERE EO CLIC UO a fossa aa taut ec a saat wate fn aca aE aa Wine esate pate ALAE SO aces aN SEa Ma Dj 1 2 The Purpose of this Manual died Gane See eadatint ade hoes atten ais dae anise 1 2 Contents of the Manual a2 02 Ana Perdue ead hank iy ae mies Sue whe he a een eae Mand ae Sey eee 1 2 Supplemental Manuals eG ae Sais Oke OG Rs Aarti an aS Se IM eal 1 2 Technical Assistance ccs suk sic R S Wb cal cans nck lh a de Mud san er T ER lh Ra te Mb ae aid kl cat aston ed 1 2 Ey Tei aeres os enous cs cher oad cue hee emda nie Hee Oe eee ee EEES 1 3 How the OP 1312 Worms tebe ocean ne e a a a ogee eee Sealers E ES EEEO 1 4 The Interaction with Ladder Logics jaca 322s ebeatds eee Se ise eee ik HOSEA eee ee 1 5 Using the Setpoint Display Panel 5 Easy Steps 0 K K cece eee eee eee ee eee eee 1 6 Step 1 Prepare Your Field Point Labels 0 0 0 cece eee eee eee eee 1 6 Step 2 Install the Panel i acsec2 scene te baenmed esas pesied eee SMe e aeee seks sm bled 1 6 Step 3 Load the OP WINEDIT Software 0 0 0 cece eects 1 6 Step 4 Configure the Panel to Work with your CPU 0 0 cee ee 1 6 Step 5 Write the Ladder Logic int s32 shy wie aeann des SAYA a lela dee a Re Me ES ee ae 1 6 Installation and Specifications Preparing the Setpoint D
53. w anything else about the process Looking again at our labels and display window be aware that the labels are numbered 1 through 12 left to right top to bottom So Location 1 refers to the Target Production label Location 2 refers to the Current Production label and so forth We are using the data placed in V2000 as our preset for the counter in our ladder logic You will notice at the upper right hand side of the illustration that we have entered 1243 as the data setpoint we place in V2000 Because we are using a DL205 or DL405 we know that the current count for Counter Number Zero CTO is always stored in V1000 Thus with the ladder logic shown everytime the X10 comes ON and increments the counter the current count gets copied into V2001 We wanted this copied to V2001 because we have configured V2001 to be a display data point read only and we have placed the words Current Production on its corresponding label Label 2 See how easy it is We ll show you other examples later Numbers refer to 9 S L UJC field point 1 l l l l 115 designations 1 Target Production Shift Target O Bin Full 9 2 Current Production O Current o Line Speed 10 3 O Press Temperature O Hourly Rate O Bin Empt 11 O Air Pressure O Differential Set Speed 1
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