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PowerFlex 700L - Rockwell Automation

1. Customer Connection Side Frame 2 Control Terminal Specifications Item Name Description Wire Size Range M Recommended Tightening Wire Strip Torque 10 Length Maximum Minimum o PowerFlex 700 Vector Control or PowerFlex See PowerFlex 700 Series B Technical Data publication 20B TD001 or 700S Phase II Control Cassette Terminal PowerFlex 700S Technical Data publication 20D TD002 respectively for details Blocks Qe Active Converter Cassette Terminal Blocks Active Converter AC power and control wiring 3 3 mm 0 3 mm 0 8 Nem 7 Ibsin 8mm P1 amp P2 12 AWG 22 AWG 0 31 in SHLD Terminal Terminating point for control wiring shields on the drive 2 1 mm 0 3 mm 1 4 Nem 12 Ib in 10mm 14 AWG 22 AWG 0 39 in 4 Terminal Block TB1 Drive control wiring 4 0 mm 0 2 mm 0 9 Nem 8 Ibein 8mm 1b 5 12 24V Cooling Loop Output dry contact 12V DC 24V DC 2 Amps max indicating 10 AWG 24 AWG 0 31 in 1b 6 Cooling Loop Return the drive is powered and has completed precharge 1b 7 24V digin Drive supplie
2. Frame 2 Drive Shown 2 Uf ay E E LCD Human Interface Module Page 9 l lel j EMC Requirements Page 12 E f Reflected Wave Reduction Page 9 J go m o Removable MOV and Caps underneath cover See the PowerFlex Cable Recommendations Page 18 700L User Manual publication 20L UM001 Integral Class 10 Motor Overload i Motor Recommendations See Ue Te http ab rockwellautomation com Motors a z op B B EMC Requirements See the PowerFlex 700L User Manual CA publication 20L UM001 co Input Power Conditioning Page 12 H Power Ratings and Branch Circuit Protection Page 19 Unbalanced Ungrounded or Resistive Grounded Distribution Systems Page 12 AC Supply Source Considerations Page 12 Frame 2 Drive Recommended Mounting Clearances A Jh dl are T uy Eii F vy Gi lJ Led L lJ lel l Specified vertical clearance requirements are intended to be from drive to n fare drive Other objects can occupy this space however reduced air flow may 40 Pi 4 0 ind cause protection circuits to fault the drive In addition inlet air v v temperature must not exceed the product specification ate at a Lg 0mm Said ol Mounting Requirements ae 4 0in Ps The PowerFlex700L frame 2 drive is a single integrated assembly ee Joo ome consisting of a filter section and a power section The filter section provides the mounting feet and represents greater than 50 of the J L J L
3. 16 Rockwell Automation Publication 20L TD001C EN P November 2015 Frame 3B Power Terminal Locations Drive shown with doors removed Coolant Outlet PowerFlex 700L Coolant Inlet Frame 3A 3B Power Terminal Specifications Item Name Description Frame Wire Size Range w Recommended Tightening Size Maximum Minimum Torque 10 o Input Power Wire Lugs Input power connections on drive 3A 400 MCM 3 0 42 Nem 375 Ibein R L1 S L2 T L3 3B 1000 MCM 500 MCM 62 Nem 550 Ibein C2 PE Wire Lug Terminating point for ground wires 3A or 3B 600 MCM 2 AWG 34 Nem 300 Ibsin Output Power Bus Bar Q Motor connections 3A or 3B 62 Nem 550 Ibein U 11 V T2 W T3 4 DC Bus Test Point Socket 2 2 4mm socket for DC bus voltage measurement 3A or 3B Terminals DC DC only DC Power Bus Bar DC power from Converter Power Module to 3B 62 Nem 550 Ibein 2 Terminals DC DC Inverter Power Module These connections are bus bar type terminations and require the use of lug connectors Use only to verify that DC bus capacitors are discharged before servicing the power module No other external use is permitted Size DC power conductors for current carrying capacity as follows 400 480V 1000 Amps 600 690V 800 Amps Maximum minimum sizes that the terminals will accept these are not recommendations Rockwell Automation
4. Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum Maximum allowable rating by US NEC Exact size must be chosen for each installation Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 480 Volt AC Input Protection Devices Drive Frame HP kW Rating Input Rating Dual Element Non Time Delay Fuse Circuit Breaker B Motor Circuit Protector Catalog Time Delay Fuse Number 7 z ND HD Amps Min Max Min Max Max 4 Max 20LD360 2 300 224 360 500 750 500 900 900 600 235 175 264 400 650 450 900 900 400 1 Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping 2 Maximum protection device size is the highest rated device that supplies drive protection For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 3 Circuit Breaker inverse time breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 4 Maximum allowable rating by US NEC Exact size m
5. S L2 T L3 o J Frame 2 Power Terminal Specifications inn Section A A FORO nin E mi A EER Lec S Item Name Description Recommended Tightening Terminal Bolt Torque 10 Size 1 Input Power Bus Bar 0 Input power 40 Nem 354 Ibein M8 R L1 S L2 T L3 2 Output Power Bus Bar Motor connections 40 Nem 354 Ibein M8 U T1 V T2 W T3 PE Motor Ground Bus Bar 1 Terminating point for wiring shields and grounds 40 Nem 354 Ibein M8 i DC Bus Test Point Socket 4mm socket for DC bus voltage measurement only 2 Terminals DC DC 1 These connections are bus bar type terminations and require the use of lug connectors 2 Use only to verify that DC bus capacitors are discharged before servicing the power module No other external use is permitted 3 Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal Rockwell Automation Publication 20L TD001C EN P November 2015 15 PowerFlex 700L Frame 3A 3B Drive Recommended Mounting Clearances Verify that there is adequate clearance for air circulation around the drive enclosures A 15 cm 6 in minimum clearance is required wherever vents in the cabinet are located Determining Wire Routing for Control Ground Dri
6. use to prevent twisting on fitting locknut XQ during swivel nut tightening Enclosure Wall Dome Plugs Drive Cooling Loop Hose Kits Depending on the location of the heat exchanger or chiller relative to the drive the following drive cooling loop hose kits are available Hose Length Hoses Drive Side Heat Exchanger Side Used With Hose Kit 2 inKit Coupling Size Coupling Size Catalog Number 3 m 10 ft 2 0 75 inch 0 75 inch Frame 2 20L GH10 B1 9 1 m 30 ft 2 0 75 inch 0 75 inch Frame 2 20L GH30 B1 3 m 10 ft 2 1inch 1 inch with 90 elbow Frame 3A 20L GH10 A2 9 1 m 30 ft 2 1inch 1 inch with 90 elbow Frame 3A 20L GH30 A2 3 m 10 ft 2 1inch 1inch Frame 3B 20L GH10 A1 9 1 m 30 ft 2 1inch 1inch Frame 3B 20L GH30 A1 1 All drive side hose kit fittings are 37 degree flare 2 Each hose kit contains two 2 hoses and the appropriate connectors 44 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Drive Coolant Requirements Recommended Coolants The table below lists approved sources and recommended coolants with appropriate corrosion inhibitors for the drive loop Source Coolant Interstate Chemical NFP 50 a 50 50 premix of propylene glycol and distilled water http www interstatechemical com contact htm NFE 50 a 50 50 premix of ethylene glycol and distilled water Koolant Koolers Dimplex Thermal Solutions K Kool E 1 et
7. Encoder Voltage Supply 400 kHz Maximum Input Freq Stegmann Hi Resolution Option Encoder Voltage Supply 11 5V DC 130 mA Hi Resolution Feedback Sine Cosine 1V P P Offset 2 5 Maximum Cable Length 182 m 600 ft RS 485 Interface Hi Resolution Feedback Option card obtains the following information via the Hiperface RS 485 interface shortly after power up Address Command Number Mode Number of Turns Number of Sine Cos cycles and Checksum Customer I 0 Plug P1 HiRes Allen Bradley PN 94262912 Weidmuller PN BL3 50 90 12BK Resolver Option Excitation Frequency 2400 Hz Excitation Voltage 4 25 26 Vrms Operating Freq Range 1 10 kHz Resolver Fdbk Voltage 2V 300mV Maximum Cable Length 304 8 m 1000 ft DriveLogix User Available Memory Base 1 5 megabytes 700S Phase Il Battery 1756 BA1 Allen Bradley P N 94194801 0 59g lithium Control only serial Cable 1761 CBLPMO2 to 1761 NET AIC 1761 CBLPAQO to 1761 NET AIC 1756 CP3 directly to controller 1747 CP3 directly to controller Category 3 2 Compact 1 0 Connection Up to 30 modules Cable 20D DL2 CL3 20D DL2 CR3 Rockwell Automation Publication 20L TD001C EN P November 2015 37 PowerFlex 700L Derating Guidelines Altitude Above 1000 m 3280 ft derate the output current by 1 for every 100 additional meters 328 additional feet This is applicable to filters and power modules PowerFlex 700L 600 690V drives cannot be used in altitudes above 2
8. Voltage Loop Voltage Loop Sel 160 VML Bandwidth 163 VML Kp 166 Parallel Config 169 DcLink Command 161 VML Damping 164 VML Kf 167 Bus Capacitance 170 Capacitance 162 VML Ki 165 VML Reset Level 168 Utility Drive Memory Param Access Lvl 196 Reset Meters 200 Drive Checksum 203 Password 205 ad Reset to Defaults 197 Language 201 Control SW Ver 204 Uh SS Diagnostics Alarm Status 211 Fault Amps T 223 Fault VoltsTR 228 Testpoint 2 Sel 236 Start Inhibit 214 Fault Amps Q 224 Fault Volts Vdc 229 Testpoint 2 Data 237 Fault Frequency 220 Fault Amps D 225 Fault Base Temp 230 Fault Amps R 221 Fault Volts RS 226 Testpoint 1 Sel 234 Fault Amps S 222 Fault Volts ST 227 Testpoint 1 Data 235 Fault Queue Fault Config 238 Fault 1 Code 243 Fault 2 Time 246 Fault 4 Code 249 Fault Clear 239 Fault 1 Time 244 Fault 3 Code 247 Fault 4 Time 250 Power Up Marker 242 Fault 2 Code 245 Fault 3 Time 248 Alarm Config 260 Communication Datalinks Data In A1 300 Data In C1 304 Data Out A1 310 Data Out C1 314 Data In A2 301 Data In C2 305 Data Out A2 311 Data Out C2 315 Data In B1 302 Data In D1 306 Data Out B1 312 Data Out D1 316 Data In B2 303 Data In D2 307 Data Out B2 313 Data Out D2 317 DPI Status Connect Status 320 CS Msg Tx Cnt 323 PC Msg Rx Cnt 326 CAN Bus Off Cnt 329 DPI Error Out 321 CS Timeout Cnt 324 PC Msg Tx Cnt 327 CS Msg Rx Cnt 322 CS Msg Bad Cnt 325 PC Timeout Cnt 328 Masks amp Owners Logic Mask 340 Fault Clr Mask 342 Start Owner 344 Start Mask 341 Stop Owner
9. approximately 186 kg 410 Ib total weight Follow these mounting LP ol LP el requirement guidelines opt a opt P i imd uu ull io uu will e Mount the frame 2 drive into an enclosure that is designed Be d LJ I according to Electrical Equipment Pollution Degree 2 101 6 mm 101 6 mm requirements 4 0 in 4 0 in e Size and fasten any enclosure mounting panel appropriately to accommodate for the weight of the drive e See the PowerFlex 700L User Manual publication 20L UMO001 for detailed mounting instructions Rockwell Automation Publication 20L TD001C EN P November 2015 13 PowerFlex 700L Determining Wire Routing for Control Ground Drive Input and Motor Output All wiring should be installed in conformance with the applicable local national and international codes for example NEC CEC Signal wiring control wiring and power wiring must be routed in separate conduits to prevent interference with drive operation When hubs are not provided use grommets to guard against wire chafing Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment Do not route more than three sets of motor leads through a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections per condu
10. 1 238 Fault 1 Time 244 Fault 4 Code 249 Fault 6 Time 254 Fault Clear 240 Fault 2 Code 245 Fault 4 Time 250 Fault 7 Code 255 Fault Clear Mode 241 Fault 2 Time 246 Fault 5 Code 251 Fault 7 Time 256 Power Up Marker 242 Fault 3 Code 247 Fault 5 Time 252 Fault 8 Code 257 Fault 1 Code 243 Fault 3 Time 248 Fault 6 Code 253 Fault 8 Time 258 Alarms Alarm Config 1 259 Alarm 2 Code 263 Alarm 5 Code 266 Alarm 8 Code 269 Alarm Clear 261 Alarm 3 Code 264 Alarm 6 Code 267 Alarm 1 Code 262 Alarm 4 Code 265 Alarm 7 Code 268 Scaled Blocks Scale1 In Value 476 Scale2 In Value 482 Scale3 In Value 488 Scale4 In Value 494 Scalet In Hi 477 Scale2 In Hi 483 Scale3 In Hi 489 Scale4 In Hi 495 Scale1 In Lo 478 Scale2 In Lo 484 Scale3 In Lo 490 Scale4 In Lo 496 Scale1 Out Hi 479 Scale2 Out Hi 485 Scale3 Out Hi 491 Scale4 Out Hi 497 Scale1 Out Lo 480 Scale2 Out Lo 486 Scale3 Out Lo 492 Scale4 Out Lo 498 Scale1 Out Value 481 Scale2 Out Value 487 Scale3 Out Value 493 Scale4 Out Value 499 Communication Comm Control DPI Baud Rate 270 Drive Ref Rslt 272 DPI Port Sel 274 DPI Ref Select 298 Drive Logic Rslt 271 Drive Ramp Rsit 273 DPI Port Value 275 DPI Fdbk Select 299 Masks amp Owners Logic Mask 276 Accel Mask 281 Stop Owner 288 Accel Owner 293 Start Mask 277 Decel Mask 282 Start Owner 289 Decel Owner 294 Jog Mask 278 Fault Clr Mask 283 Jog Owner 290 Fault Clr Owner 295 Direction Mask 279 MOP Mask 284 Direction Owner 291 MOP Owner 296 Reference Mask 280 Local Mask 285 Reference Owner 292
11. 2 provides an additional port 4 DPI Port 5 Cable connection for communications adapter DPI Port 6 Internal DPI connection to Active Converter PCB External Door mounted HIM Connection Optional For complete drives the door mounted HIM is standard equipment It is located in the door mount bezel on the door of the power module bay 24 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Frame 3B Drive Connection Points The PowerFlex 700L provides a number of cable connection points as shown in the drawing below If an additional external HIM is required for the application the HIM can be connected to the DPI port on the bottom of the power module Only one additional external HIM device may be connected The use of two external HIM devices is not supported If multiple external HIM devices are required then install a user supplied splitter cable or splitter box Active Converter Inverter Power Module Power Module e
12. 343 Fault Clr Owner 345 Security Port Mask Act 346 Write Mask Cfg 347 Write Mask Act 348 Logic Mask Act 349 Inputs amp Outputs Mux ed Temps GBT NTC Temp1 330 IGBT NTC Temp4 333 IGBT NTC Temp6 336 Coldplate Temp2 339 f GBT NTC Temp2 331 Coldplate Temp1 334 IGBT NTC Temp7 337 M GBT NTC Temp3 332 IGBT NTC Temp5 335 IGBT NTC Temp8 338 Digital Inputs Dig In Status 350 Dig In Fre Mask 351 Dig In Frc Data 352 o a Digital Outputs Dig Out Status 360 Dig Out Frc Mask 361 Dig Out Fre Data 362 Rockwell Automation Publication 20L TD001C EN P November 2015 29 PowerFlex 700L PowerFlex 700 Vector Control Parameter 196 Param Access Lvl set to option 1 Advanced File Group Parameters Monitor Metering Output Freq 001 Output Current 003 Elapsed MWh 009 Analog In2 Value 017 E Commanded Speed 002 Torque Current 004 Elapsed Run Time 010 Elapsed kWh 014 i Ramped Speed 022 Flux Current 005 MOP Reference 011 PTC HW Value 018 Speed Reference 023 Output Voltage 006 DC Bus Voltage 012 Spd Fdbk No Filt 021 Commanded Torque 024 Output Power 007 DC Bus Memory 013 S Speed Feedback 025 Output Powr Fctr 008 Analog In1 Value 016 Drive Data Rated kW 026 Rated Volts 027 Rated Amps 028 Control SW Ver 029 SS Sa PS S797 72 77 oe lt lt pa yo T E SRT 5 T Motor Control Motor Data Motor Type 040 Motor NP Hertz 043 Mtr NP Pwr Units 046 Motor OL Mode 050 Motor NP Volts 041 Motor NP RPM 044 Moto
13. AC 340V AC 340V AC 340V AC 340V AC 340V AC Bus Overvoltage Trip 815V DC 815V DC 815V DC 815V DC 1168V DC 1168V DC Bus Undervoltage Shutoff Fault 300V DC 300V DC 300V DC 300V DC 300V DC 300V DC Nominal Bus Voltage 600V DC 700V DC 600V DC 700V DC 900V DC 1000V DC Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip 200 of rated current typical Hardware Overcurrent Trip 220 300 of rated current dependent on drive rating Line Transients Up to 6000 volts peak per IEEE 62 41 1991 Control Logic Noise Immunity Showering arc transients up to 1500V peak Logic Control Ride Thru Vector Control 0 5 seconds minimum 2 seconds typical 7005 Phase II Control 0 25 seconds drive not running Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output 34 Rockwell Automation Publication 20L TD001C EN P November 2015 Category Environment Electrical Specification PowerFlex 700L Altitude Frame 2 Frame 3A 3B 1000 m 3280 ft at rated current See Derating Guidelines on page 38 for operation above 1000 m 3280 ft Maximum Surrounding Air Temperature w o Derating IP20 NEMA UL Type 1 0 50 C 32 122 F 0 40 C 32 104 F Storage Temperature all constructions 40 85 C 40 185 F Atmosphere Important Drive must not be installed in an area where the ambient at
14. Duty Cat No Size Freq Cont 110 150 Cont 150 200 kw Hp kW Hp kHz 1min 3s 1min 3s 360 396 540 264 396 540 224 300 175 235 20LD360NOENNAN10WA 2 650 715 975 475 715 975 445 600 325 440 20LD650A0ENNAN10WA 3A 1250 1375 1875 915 1375 1875 860 1150 630 845 20LD1K2AOENNAN10WA 3B 1 Frame 2 ratings are based on 50 C ambient and 50 C coolant Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant 2 Frames 3A and 3B only Frame 2 drives are IP00 NEMA UL Type Open 600V AC Three phase Drives Output Amps with 600V AC Induction Motor m Nominal Power Ratings IP20 NEMA UL Type 1 Frame PWM Normal Duty Heavy Duty Normal Duty Heavy Duty Cat No Size Freq Cont 110 150 Cont 150 200 kW Hp kW Hp a 1min 3s 1min 3s 425 470 640 315 470 640 345 465 255 345 20LE425A0ENNAN10WA 3A 4 800 885 1200 590 885 1200 650 870 480 640 20LE800AQENNAN10WA 3B 4 1175 1295 1765 860 1295 1765 955 1275 695 935 20LE1K1A0ENNAN10WA 3B 22 1 Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant 2 Must operate at 2 kHz PWM only and only as a stand alone inverter module K in catalog string position 13 690V AC Three phase Drives Output Amps with 690V AC Induction Motor m Nominal Power Ratings IP20 NEMA UL Type 1 Frame PWM Normal Duty Heavy Duty Normal Duty Heavy Duty Cat No Size Freq C
15. Feed Forward V V DS pated i KI Speed Ref H p a nff 0 3 t Speed Ki Feedback Position Target gt gt gt Position Command _ Interpolator Accum Position offsets A z x kp Speed FDBK gt aa gt ret gt Position Error P Gain Position Speed 7 A z k Position FDBK m K S Deriv Accum I Gain AX pulse At edge edge Edge to Edge Time gt Vv At A2 with Servo Lock without Servo Lock Velocity Response to Step Load 32 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L High Speed Analog amp Digital I O execute in 0 5 mSec or less to provide fast response and fast capture for registration information and position data Output relays optically isolated and differentially isolated I O are supplied Inertia Adaptation stabilizes inertia disconnect due to gear boxes or flexible couplings It also provides broadband resonance compensation allowing up to 4 times improvement to speed regulator bandwidth An Enhanced Process Loop executes six times faster than previous loops providing greatly improved dynamic response in tension control applications The Control Loops within each drive are Synchronized In addition the control loops for all drives on Sync
16. Up publication 20B UM002 The purpose of this manual is to provide you with the basic information needed to program and troubleshoot the PowerFlex 700 Adjustable Frequency AC Drive with Vector Control PowerFlex 700S High Performance AC Drive Phase II Control Programming Manual publication 20D PM001 The purpose of this manual is to provide you with the information needed to start up program and troubleshoot PowerFlex 700S Phase Il Adjustable Frequency AC drives PowerFlex 70 700 Adjustable Frequency AC Drives Reference Manual publication PFLEX RM001 The purpose of this manual is to provide detailed drive information including operation parameter descriptions and programming PowerFlex 700L Liquid to Liquid Heat Exchanger User Manual publication 20L UM002 The purpose of this manual is to provide you with the installation and operating information for the PowerFlex 700L Liquid to Liquid Heat Exchanger used with PowerFlex 700L Liquid Cooled drives and power modules Industry Installation Guidelines for Pulse Width Modulated PWM AC Drives Application Technique publication DRIVES AT003 The purpose of this application technique is to provide basic information for different enclosure systems and environmental location considerations to help protect against environmental contaminants and power and grounding considerations needed to properly install a Pulse Width Modulated PWM AC drive Wiring and Grounding Gui
17. glycol by volume WPGS50 equals good quality or distilled water with approved inhibited propylene glycol 50 glycol by volume Inhibited ethylene glycol or propylene glycol must contain a corrosion inhibitor See Corrosion Inhibitor on page 45 for an approved source Estimated Coolant Amount for the Drive Loop Drive Estimated Amount of Coolant Frame Size 2 15 1 liters 4 gal 3A 19 liters 5 gal 3B 19 liters 5 gal 1 The estimated amount of coolant is based on the heat exchanger using 1 2 m 4 ft hoses Longer hoses require more coolant The maximum hose length of 9 1 m 30 ft would require up to an additional 2 8 liters 0 75 gal 46 Rockwell Automation Publication 20L TD001C EN P November 2015 Additional Resources PowerFlex 700L These documents contain additional information concerning related products from Rockwell Automation Resource PowerFlex 700L Liquid Cooled Adjustable Frequency AC Drive User Manual publication 20L UM001 Description This manual provides the basic information needed to install start up and troubleshoot the PowerFlex 700L Liquid Cooled AC drive PowerFlex 700L Active Converter Power Module User Manual publication PFLEX UM002 The purpose of this manual is to provide you with the basic information needed to wire and operate the PowerFlex 700 Active Converter Power Module PowerFlex 700 AC Drives Frames 0 10 User Manual Vector Control Firmware 4 001 and
18. in and out of the system either by the user or by the power company e The power source has intermittent voltage spikes in excess of 6000 volts These spikes could be caused by other equipment on the line or by events such as lightning strikes e The power source has frequent interruptions There are many other factors that must be considered for optimal performance in any given application Primary Installation Considerations on page 13 highlights the primary installation considerations For detailed recommendations on input power conditioning reflected wave protection and motor cable types see the Wiring and Grounding Guidelines for PWM AC Drives Installation Instructions publication DRIVES INOO1 EMC Requirements The 700VC control option for frame 2 comes with two common mode chokes one for input and one for output The 700S control option for frame 2 requires a field installed kit SK L1 CHK2 F2 See the PowerFlex 700L User Manual publication 20L UMO001 for other CE requirements PowerFlex 700L frame 3A and 3B drives do not require common mode chokes for CE compliance 12 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Primary Installation Considerations
19. is set to option 2 Custom V Hz or 3 Fan Pump V Hz These parameters will only be displayed when parameter 053 Motor Cntl Sel is set to option 4 FVC Vector 6XFirmware revision 6 002 or later Rockwell Automation Publication 20L TD001C EN P November 2015 31 PowerFlex 700L PowerFlex 700S Phase II Control Digital Current Regulator outperforms older style analog regulators in speed repeatability and drift Negative Feed Forward reduces or eliminates overshoot during step speed changes Helpful in preventing backup during stopping Coarse to Fine interpolation for DriveLogix Motion direct positioning for precise control and point to point for indexing are all features of the Integral Position Loop The loop easily handles applications such as simple indexing and electronic line shaft Advanced Edge to Edge Algorithms and pulse position averaging provides extremely accurate speed measurement and excellent performance at very low speed Servo Lock compensates for lost position during step loads to the velocity regulator Offers optimum performance for draw applications and others Current Limit Derivative omen U Phase Motor Current paged NS Gain Block i N Magnitude V Phase Motor Current _ l Calculator e a Current Limit Level PI Gain Proportional Channel W Phase Motor Current o ili atakai Block Integral Channel Negative
20. radiator Radiator Transfers heat from liquid to air Ambient Sensor Senses the ambient temperature used for the dew point control Drive Coolant Temperature Sensor Senses the drive coolant temperature used for the dew point control Drive Coolant Flow Switch Measures the drive coolant flow rate Level Switch Senses the level of coolant in the reservoir Reservoir Allows for expansion of coolant Pump and Motor Circulates drive coolant Rockwell Automation Publication 20L TD001C EN P November 2015 41 PowerFlex 700L Chiller The chiller uses refrigerant to transfer heat from a liquid to air This is a simple closed loop system it does not require a water supply from the user A chiller can achieve almost any coolant temperature required Coolant temperature should be at or above ambient temperature to avoid condensation on drive components PowerFlex 700L Drive Drive Inlet Outlet A Hose Kit Chiller From To Drive Drive Outlet Inlet Radiator cd O r lt The drawing below shows a cooling loop diagram for a typical chiller hose or pipe connection Condenser Subcooler EN Fan Compressor G Filter Drier Thermostatic X SOL Expansion Valve I Sight Glass Level Switch o Out Drive Reservoir In b Drive Coolant Flow
21. scales capacitive proximity switches and other devices that may be affected by electrical noise in the distribution system Applications with large numbers of drives in a similar location imposed EMC regulations or a high degree of communication networking are also good candidates for shielded cable Shielded cable may also help reduce shaft voltage and induced bearing currents for some applications In addition the increased impedance of shielded cable may help extend the distance that the motor can be located from the drive without the addition of motor protective devices such as terminator networks See Reflected Wave in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INOO1 Consideration should be given to all of the general specifications dictated by the environment of the installation including temperature flexibility moisture characteristics and chemical resistance Additionally a braided shield should be included and be specified by the cable manufacturer as having coverage of at least 75 An additional foil shield can greatly improve noise containment A good example of recommended cable is Belden 29528 29532 AWG 1 through AWG 410 This cable has three XLPE insulated conductors plus ground with a spiral copper shield surrounded by a PVC jacket Other types of shielded cable are available but the selection of these types may limit the allowable cable length Particularly som
22. 000 m 6562 ft due to voltage spacing requirements Ambient Frame 2 drives have a maximum ambient of 50 C 122 F Frame 3A and 3B drives have a maximum ambient of 40 C 104 F PowerFlex 700L drives cannot be derated to operate at higher temperatures Carrier Frequency For frame 2 drives see the carrier frequency derating table below PowerFlex 700L frame 3A and 3B drives cannot be run above 4 kHz PowerFlex 700L Frame 2 Drive Carrier Frequency Derating 360 Pe 293 Amps 80 Output Amps Carrier Frequency kHz 38 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Watts Loss Watts loss data is shown at Rated Load Speed and PWM Carrier Frequency Frame Voltage PWM Watts Loss abe ne Filter Section Power Section Complete Drive Into Air Into Air Into Liquid Total Total Air Total Liquid 2 400V 4kHz Not Applicable 1500 7900 480V 4kHz Not Applicable 1500 7900 3A 400V 4kHz 4000 1000 10 500 11 500 5000 10 500 480V 4kHz 4000 1000 11 500 12 500 5000 11 500 600V 4kHz 4000 1200 10 500 11 700 5200 10 500 690V 4kHz 4000 1200 12 000 13 200 5200 12 000 3B 400V 4kHz 7800 2000 21 000 23 000 9800 21 000 480V 4kHz 7800 2000 23 000 25 000 9800 23 000 600V 4kHz 7800 2400 21 000 23 400 10 200 21 000 690V 4kHz 7800 2400 24 000 26 400 10 200 24 000 1 Frame 3B power section consi
23. 3 PowerFlex 700L Standard Drive Specifications Category Specification Frame 2 Frame 3A 3B Agency Listed to UL508C and CAN CSA C2 2 No 14 05 UL Listing for frame 2 is applicable up to 480V AC UL Listing for frame 3A and 3B is applicable up to Certification c Dus 600V AC C Marked for all applicable European Directives 0 EMC Directive 89 336 EEC EN 61800 3 Adjustable Speed electrical power drive systems Low Voltage Directive 73 23 EEC EN 61800 5 1 Electronic Equipment for use in Power Installations Certified to AS NZS 1997 Group 1 Class A N223 These drives are also designed to meet the following specifications NFPA 70 US National Electrical Code NEMA ICS 3 1 Safety standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems IEC 146 International Electrical Code CMAA Specification 70 Crane Manufacturers of America Association 1 Applied noise impulses may be counted in addition to the standard pulse train causing erroneously high Pulse Freq readings Unless otherwise noted the following specifications pertain to PowerFlex 700L drives equipped with 700 Vector Control or 700S Phase II Control Category Specification Frame 2 Frame 3A 3B Protection 400V 480V 400V 480V 600V 690V AC Input Overvoltage Trip 528V AC 528V AC 528V AC 528V AC 760V AC 760V AC AC Input Undervoltage Trip 340V
24. 49 1 Category 3 Packaging Options The PowerFlex 700L frame 2 is an IP00 Open Style panel mount drive that can be mounted in a variety of enclosures The PowerFlex 700L frame 3A and 3B are available in a IP20 NEMA 1 Rittal enclosure that includes the input circuit breaker The majority of heat lost from the drive is transferred to the liquid coolant Therefore other enclosure options such as IP54 NEMA UL Type 12 or IP66 NEMA UL Type 4X can be used and placed directly into dusty dirty and outdoor environments Contact your local Rockwell Automation drive center for these packaging options Cooling Loop Options A liquid to liquid or liquid to air heat exchanger or a chiller can be used with the PowerFlex 700L drive See page 39 for more information 1 Attime of publication the Safe Off Option is available with the PowerFlex 700S Control Option in frame 3A and 3B PowerFlex 700L drives Rockwell Automation Publication 20L TD001C EN P November 2015 3 PowerFlex 700L Communication and Human Interface Options Premier Integration with PowerFlex Drives and RSLogix 5000 Software For simplified AC drive start up and reduced development time we ve integrated Allen Bradley PowerFlex drive configuration with RSLogix 5000 software This single software approach simplifies parameter and tag programming while still allowing stand alone drive software tool use on the factory floor Communication Modules DPI communication modu
25. 50 1400 170M6701 20LE800 3B 870 650 640 480 800 1250 170M6700 20LE1K1 3B 1275 955 935 695 1175 900 2 per phase 170M6697 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter 2 Two 700A Bussmann 170M6695 fuses per phase can also be used 3 Two 630A Bussmann 170M6694 fuses per phase can also be used 932 Volt DC Input Fusing Drive Frame HP kW Rating DC Input Bussmann Fuse Catalog Rating Number ND HD Amps Amps Catalog No 20LF380 3A 475 355 350 260 760 1250 170M6700 20LF705 38 881 657 650 485 705 1100 170M6699 20LF1KO 3B 1315 980 965 720 1050 800 2 per phase 170M6696 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter 2 Two 630A Bussmann 170M6694 fuses per phase can also be used 3 Two 550A Bussmann 170M6693 fuses per phase can also be used Rockwell Automation Publication 20L TD001C EN P November 2015 21 PowerFlex 700L Circuit Breakers for Frame 3A 3B Complete Drives Frame 3A 3B complete drives include an input power circuit breaker The value of the circuit breaker provided with the drive is listed in the table below 575 690VAC 800A 35 kAIC 3B 400 480V AC 1500A 100 kAIC 575 690VAC 1500 A 35 KAIC Maximum Motor Cable Lengths See the Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives Installation Instructions pub
26. Ambient Temperature Switch Sensor Pump The main components of the chiller cooling loop are listed below Part Description Compressor Forces the refrigerant into a smaller space Fan Blows air across the condenser subcooler Condenser Subcooler Cools the refrigerant Filter Drier Filters the refrigerant Sight Glass Allows viewing of the level of drive coolant in the reservoir Thermostatic Expansion Valve Allows for expansion of the refrigerant Level Switch Senses the level of coolant in the reservoir Reservoir Allows for expansion of coolant Pump and Motor 42 Circulates drive coolant Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Part Description Drive Coolant Temperature Sensor Senses the drive coolant temperature used for the dew point control Drive Coolant Flow Switch Measures the drive coolant flow rate Ambient Sensor Senses the ambient temperature used for the dew point control Cooling Loop Resources Cooling loops are available from many suppliers such as Dimplex Thermal Solutions which can be contacted as follows USA and Canada 1 800 968 5665 Elsewhere 1 269 349 6800 Cooling Loop Application Guidelines Do not use ferrous and plated ferrous materials for pipe treated water to the power modules and drive Use of ferrous materials will degrade the performance of the power module chillplate Use the following guidelin
27. C Door Mounted Full Numeric LCD t Module Stand Alone Version 400V 60 Hz Input 4 Frame 2 and frame 3 power modules X Spare Power Module 3A and 3B Code Amps Hp KW Frame t Frame 3 complete drive only No control cassettes 360 360 268 200 2 j 650 650 500 370 3A f 1K2 1250 960 715 3B Documentation ee P DPI User 2 Code Documents Ship Carton Code Communication Option Installed Kit E English Doc Set Yes Cat No lt gt ND Rating N No Documentation Yes N None N 480V 60 Hz Input Q No C ControlNet Coax DPI 20 COMM C Code Amps Hp KW Frame D DeviceNet DPI 20 COMM D 360 360 300 224 2 S I E EtherNet IP DPI 20 COMM E 650 650 600 445 3A Brake 1 DriveLogix Comm Option 7 1K2 1250 1150 860 3B Code w Brake IGBT ControlNet Coax 3 N 7 2 DriveLogix Comm Option _ 3 o ControlNet Redundant Coax h 3 DriveLogix Comm Option ND Rating ControlNet Fiber 3 600V 60 Hz Input Brake Resistor 4 DriveLogix Comm Option m OOO 7 ControlNet Redundant Fiber Code Amps Hp KW Frame Code w Resistor M a a a DriveLogix Comm Option 425 425 465 345 3A N No 5 DeviceNet Open 800 800 870 650 3B Connection 1K1 1175 1275 950 3B 6 lr ee amp Must operate at 2 KHZ PWM only and only as a stand HDR z au alone inverter module K in position 13 lt gt For 700S Phase II Control with DriveLogix5730 comm slot option selections are mutually exclusive For
28. Local Owner 297 Datalinks Data In A1 300 Data In C2 305 Data Out B1 312 Data Out D2 317 Data In A2 301 Data In D1 306 Data Out B2 313 HighRes Ref 6x 308 Data In B1 302 Data In D2 307 Data Out C1 314 Data In B2 303 Data Out A1 310 Data Out C2 315 Data In C1 304 Data Out A2 311 Data Out D1 316 Security Port Mask Act 595 Write Mask Act 597 Logic Mask Act 598 Write Mask Cfg 596 Logic Mask 276 Inputs amp Outputs Analog Inputs Anlg In Config 320 Analog In1 Hi 322 Analog In1 Loss 324 Analog In2 Lo 326 Anlg In Sqr Root 321 Analog In1 Lo 323 Analog In2 Hi 325 Analog In2 Loss 327 Analog Outputs Anlg Out Config 340 Analog Out1 Hi 343 Analog Out2 Hi 346 Anlg Out2 Scale 355 Anlg Out Absolut 341 Analog Out1 Lo 344 Analog Out2 Lo 347 Anlg1 Out Setpt 377 Analog Out Sel 342 Analog Out2 Sel 345 Anlg Out1 Scale 354 Anlg2 Out Setpt 378 Digital Inputs Digital In1 Sel 361 Digital In3 Sel 363 Digital In5 Sel 365 Digin DataLogic 411 Digital In2 Sel 362 Digital In4 Sel 364 Digital In6 Sel 366 Digital Outputs Dig Out Setpt 379 Dig Out1 OffTime 383 Dig Out2 OffTime 387 Dig Out3 OffTime 391 Digital Out Sel 380 Digital Out2 Sel 384 Digital Out3 Sel 388 Dig Out Invert 392 Dig Out Level 381 Dig Out2 Level 385 Dig Out3 Level 389 Dig Out Param 393 Dig Out OnTime 382 Dig Out2 OnTime 386 Dig Out3 OnTime 390 Dig Out Mask 394 Applications Torq Proving TorgProve Cnfg 600 Brk Release Time 604 TorgLim SlewRate 608 Torq Prove Sts 612 RI TorqProve Setup 601 ZeroSpdFloatTime 605 BrkSlip Cou
29. Publication 20L TD001C EN P November 2015 17 PowerFlex 700L Cable Recommendations Cable Types Acceptable for 200 600 Volt Installations A variety of cable types are acceptable for drive installations For many installations unshielded cable is adequate provided it can be separated from sensitive circuits As an approximate guide allow a spacing of 0 3 meters 1 foot for every 10 meters 32 8 feet of length In all cases long parallel runs must be avoided Do not use cable with an insulation thickness less than or equal to 15 mils 0 4mm 0 015 in Use Copper wire only Wire gauge requirements and recommendations are based on 75 C 167 F Do not reduce wire gauge when using higher temperature wire See the table on page 19 Unshielded Cable THHN THWN or similar wire is acceptable for drive installation in dry environments provided adequate free air space and or conduit fill rate limits are used Do not use THHN or similarly coated wire in wet areas Any wire chosen must have a minimum insulation thickness of 15 mils 0 4mm 0 015 in and should not have large variations in insulation concentricity Shielded Cable Shielded cable contains all of the general benefits of multi conductor cable with the added benefit of a copper braided shield that can contain much of the noise generated by a typical AC drive Strong consideration for shielded cable should be given in installations with sensitive equipment such as weigh
30. Ratings presently available include e 465 870 Hp 345 650 kW at 600V AC e 475 881 Hp 355 657 kW at 690V AC 268 960 Hp 200 715 kW at 400V AC 300 1150 Hp 224 860 kW at 480V AC Key Features Benefits Space Saving Features The PowerFlex 700L AC drive features a patented liquid cooled heatsink design to transfer over 80 of the drive heat loss to the liquid coolant resulting in the best drive power to size ratio in the market The integral active converter and line filter translate to a fully regenerative drive that s over 60 smaller than typical air cooled drives Integrated Line Regenerative Braking For Precise Control and Energy Savings The Liquid Cooled AC drive features regenerative braking which is ideal for precise high response speed and position control continuous holdback rapid deceleration and stopping of high inertia loads Instead of wasting energy with resistor braking technology regenerative braking actually puts the energy back into the system to be used by other equipment Regenerative braking eliminates the need for large resistor banks These resistors banks can create a lot of heat and must frequently be cleaned Improved Power Quality with Regenerative Rectifier Compact and cost effective means to achieve compliance with CE and IEEE 519 harmonic limits Actively controls power factor regardless of motor speed which reduces input line currents and minimizes the size of upstre
31. S 011 nput Voltage TR 013 DcLink Ripple 015 Power amp Time Rated Power 020 Regen kWh 023 Life Run Time 026 AC Line kW 021 Lifetime kWh 024 Life Power Time 027 Motoring kWh 022 Elapsed Run Time 025 Life Pwr Cycles 028 Temperature Ambient Temp 030 GBT Base Temp 031 IGBT Junct Temp 032 Frequency Line Frequency 040 Max Line Freq 042 Change Line Freq 044 Min Line Freq 041 Min Max Persist 043 Command Start Stop Start Config 050 Option Select 051 Manual Control 052 Turn Off Delay 053 Se Setpoints DcLink Reference 060 Extern Cml Ref 062 Modulation Freq 064 KVAR Reference 061 Modulation Index 063 Data Exchange Converter Control 070 Converter Status 071 Converter Min Vdc 072 Converter Fault 073 Limit Config Current Active Lmt 100 Reactive RateLmt 102 Imbalance Time 104 Active OL Lmt 101 Imbalance Lmt 103 Regen Lmt 105 a AC Line Voltage Ride Through Ena 110 Low Vac Lmt 112 High Vac Lmt 114 V Imbalance Lmt 116 Ride Through Sec 111 Low Vac Time 113 High Vac Time 115 V Imbalance Time 117 B Temperature Ambnt Temp Alrm 120 Base Temp Alrm 122 Junct Temp Alrm 124 CldPlt Temp Alrm 126 i Ambnt Temp Trip 121 Base Temp Trip 123 Junct Temp Trip 125 Frequency PWM Frequency 130 AC Low Freq Time 132 AC High Freq Time 134 AC Low Freq Lmt 131 AC High FreqLmt 133 AC Maximum dF dt 135 Dynamic Control Current Loop Reduce IImt Sel 150 CML Bandwidth 153 CML Kp 156 Reactive Cmd 159 Active Cmd 151 CML Damping 154 PF Bandwidth 157 nductance 152 CML Ki 155 Reactive Lmt 158
32. Technical Data PowerFlex 700L AB wy Catalog Number 20L Topic Page Product Overview 2 Key Features Benefits 2 Communication and Human Interface Options 4 Catalog Number Explanation 6 Standard Drive Product Selection 8 Factory Installed Options g User Installed Options 10 Product Dimensions 10 Installation Considerations 12 Cable Recommendations 18 Fuse and Circuit Breaker Ratings 19 Maximum Motor Cable Lengths 22 DPI Connections 22 Control Connections 26 Control Highlights 29 Standard Drive Specifications 34 Derating Guidelines 38 Watts Loss 39 Cooling Loop Options 39 Additional Resources 47 Original Instructions LISTEN THINK SOME Allen Bradley Rockwell Software Allen Bradley Rockwell Automation PowerFlex 700L Product Overview pat anes shown with enclosure doors open PowerFlex 700L Liquid Cooled AC drives are responsive high performance regenerative industrial drives for installations requiring a compact footprint The PowerFlex 700L drive offers two versions of control either the PowerFlex 700 Vector Control or the PowerFlex 700S Phase II Control This provides the PowerFlex 700L drive with exceptional and proven performance as well as the same interface communications capabilities and programming tools of the air cooled drives The many features allow the user to easily configure the drive for most application needs
33. Tries 174 Sleep Wake Ref 179 Sleep Level 182 Flying Start En 169 Auto Rstrt Delay 175 Wake Level 180 Sleep Time 183 Flying StartGain 170 Sleep Wake Mode 178 Wake Time 181 Powerup Delay 167 Power Loss Power Loss Mode 184 Power Loss Level 186 Load Loss Time 188 Gnd Warn Level 177 Power Loss Time 185 Load Loss Level 187 Shear Pin Time 189 Utility Direction Config Direction Mode 190 DE HIM Ref Config DPI Loss Action 173 Save HIM Ref 192 Man Ref Preload 193 MOP Config Save MOP Ref 194 MOP Rate 195 Drive Memory Param Access Lvl 196 Save To User Set 199 Voltage Class 202 Dyn UserSet Sel 205 Reset To Defalts 197 Reset Meters 200 Drive Checksum 203 Dyn UserSet Actv 206 Load Frm Usr Set 198 Language 201 Dyn UserSet Cnfg 204 30 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L File Group Parameters Utility continued Diagnostics Drive Status 1 209 Last Stop Source 215 Fault Amps 225 Testpoint 1 Sel 234 Drive Status 2 210 Dig In Status 216 Fault Bus Volts 226 Testpoint 2 Sel 236 a Drive Status 3 222 Dig Out Status 217 Status 1 Fault 227 Testpoint 1 Data 235 Drive Alarm 1 211 Drive Temp 218 Status 2 Fault 228 Testpoint 2 Data 237 Drive Alarm 2 212 Drive OL Count 219 Status 3 Fault 223 Mtr OL Trip Time 221 Speed Ref Source 213 Motor OL Count 220 Alarm 1 Fault 229 Start Inhibits 214 Fault Speed 224 Alarm 2 Fault 230 Faults Fault Config
34. am devices Input Voltage Boost Integrated active converter and line side filter allow input voltage boost to protect your system from power disturbances Maintains consistent system performance in the event of power dips or other power quality issues Provides full 480V AC to the motor even when operating on 380V AC power lines Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Flexible Control Platforms Designed for applications with requirements ranging from the simplest speed control to the most demanding torque control the PowerFlex 700L drive is available with either PowerFlex 700 Vector Control or PowerFlex 700S Control Outstanding open or closed loop speed regulation for applications ranging from fans and pumps to precise winder control Excellent torque production and tight torque regulation for demanding applications like extruders web process and test stands Fast update times of torque inputs are suitable for high performance applications All of this flexibility is possible through multiple control modes V Hz control Sensorless Vector Vector Control with FORCE Technology and Permanent Magnet Control 700S control only Safe Off Option the first offering available within the DriveGuard series of safety solutions prevents a drive from delivering rotational energy to motors by integrating a safety circuit with the drive s power switching signals This solution meets EN138
35. atible with the following materials e Copper e Brass e Aluminum e Arimid fiber gasket with nitrile binder Garlock Inc Blue Gard 3000 Blue Gard 3000 is a registered trademark of Garlock Inc e Synthetic rubber hose Parker Hannifan Corp 801 General Purpose Hose e Viton seal only Complete Drive Rockwell Automation Publication 20L TD001C EN P November 2015 45 PowerFlex 700L Biocide A biocide may be needed to control biological growth Use of a biocide is permitted For specific recommendations consult a reputable water treatment company Coolant Requirements for One Frame 2 3A or 3B Drive Drive Frame Coolant Temperature Range Minimum Coolant Flow Rate Pressure Drop 2 From Drive Inlet to Drive Coolant Type Size Outlet at Minimum Coolant Flow Rate 2 0 50 C 32 122 F 30 3 LPM 8 gpm 1 58 bar 23 psi WEGSO B or WPG50 3A 0 40 C 32 104 F 30 3 LPM 8 gpm 0 35 bar 5 psi 3B 0 40 C 32 104 F 56 8 LPM 15 gpm 0 48 bar 7 psi 1 2 3 4 Frame 3B includes separate converter and inverter power modules A single inverter or converter power module requires a minimum flow rate of 30 3 LPM 8 gpm at 0 35 bar 5 psi Pressure drop does not include any system connections such as hoses or piping Cooling systems must be sized to provide minimum flow considering entire system pressure drop WEGS50 equals good quality or distilled water with approved inhibited ethylene glycol 50
36. d 24V DC 1b 8 Gate Enable Enables the firing of the IGBTs Factory installed jumper from terminal 1b 7 to terminal 1b 8 allows firing of the IGBTs 5 PS Terminal 300V DC Auxiliary Control voltage 4 0 mm 0 5 mm 0 6 Nem 5 3 Ibein 10mm PS Terminal 12 AWG 22 AWG 0 39 in 1 Maximum minimum sizes that the terminals will accept these are not recommendations 26 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Frame 3 Frame 3A Control Terminal Locations o oojo a alo ag o o ojj o o allo o o Drive shown with doors removed Coolant Outlet Coolant Inlet Rockwell Automation Publication 20L TD001C EN P November 2015 27 PowerFlex 700L Frame 3B Control Terminal Locations Drive shown with doors removed Frame 3A 3B Control Terminal Specifications Coolant Outlet Coolant Inlet Item Name Description Wire Size Rang
37. d capability for up to 3 seconds Current Limit Capability Vector Control Proactive Current Limit programmable from 20 160 of rated output current Independently programmable proportional and integral gain 700S Phase II Control Independent Motoring and Regenerative Power Limits programmable to 800 of rated output current Electronic Motor Overload Class 10 motor overload protection according to NEC article 430 and motor over temperature protection according to NEC article Protection 430 126 A 2 UL File E59272 Encoder Type Incremental dual channel Vector Supply 12V or 5V 250 mA 12V or 5V 10 mA minimum inputs isolated with differential transmitter 250 kHz maximum Control only Quadrature 90 27 at 25 C Duty Cycle 50 10 Requirements Encoders must be line driver type quadrature dual channel or pulse single channel 8 15V DC output 3 5 6V DC for 5V encoder single ended or differential and capable of supplying a minimum of 10 mA per channel Maximum input frequency is 250 kHz The Encoder Interface Board accepts 12V DC or 5V DC square wave with a minimum high state of 7 0V DC 12 volt encoder or 3 1V DC 5 volt encoder Maximum low state voltage is 0 4V DC Feedback Encoder Input Dual Channel Plus Marker Isolated with differential transmitter Output Line Drive Incremental Dual Channel Quadrature type 700S Phase Il 5V DC or 12V DC 5V DC requires an external power supply 320 mA channel Control only
38. delines for Pulse Width Modulated PWM AC Drives publication DRIVES IN001 This manual provides the basic information needed to properly install protect wire and ground pulse width modulated PWM AC drives Preventive Maintenance of Industrial Control and Drive System Equipment publication DRIVES TD001 Provides a checklist that can be used as a guide for performing preventive maintenance of industrial control and drive system equipment Industrial Automation Wiring and Grounding Guidelines publication 1770 4 1 Provides general guidelines for installing a Rockwell Automation industrial system Product Certifications website http www ab com Provides declarations of conformity certificates and other certification details You can view or download publications at http www rockwellautomation com literature To order paper copies of technical documentation contact your local Allen Bradley distributor or Rockwell Automation sales representative Rockwell Automation Publication 20L TD001C EN P November 2015 47 Important User Information Read this document and the documents listed in the additional resources section about installation configuration and operation of this equipment before you install configure operate or maintain this product Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes laws and standards Ac
39. e Recommended Tightening Wire Strip Wire 7 Torque 10 Length Terminal Maximum Minimum o PowerFlex 700 Vector Control or See PowerFlex 700 Series B Technical Data publication 20B TD001 or PowerFlex 700S Phase II Control PowerFlex 700S Technical Data publication 20D TD002 respectively for details Cassette Terminal Blocks 2 Active Converter Cassette Terminal Active Converter AC power and 3 3 mm 0 3mm2 0 8 Nem 7 Ibein 8mm not Blocks P1 amp P2 control wiring 12 AWG 22 AWG 0 31 in applicable SHLD Terminal Terminating point for control wiring 2 1 mm 0 3 mm 1 4 Nem 12 bein 10 mm not shields on power module 14 AWG 22 AWG 0 39 in applicable 4 Terminal Blocks TB5 and TB6 Power module control wiring 4 0 mm 0 2 mm 1 4 Nem 12 bein 8mm not 10 AWG 24 AWG 0 31 in applicable 1 Maximum minimum sizes that the terminals will accept these are not recommendations 28 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Control Highlights Active Converter Control File Group Parameters Monitor Current Rated Amps 001 nput Current T 004 Reactive Current 007 S Input Current R 002 Ground Current 005 Imbalance 008 Tiy Input Current S 003 Active Current 006 IT Overload 009 Voltage Rated Volts 010 nput Voltage ST 012 DcLink Voltage 014 V Imbalance 016 Input Voltage R
40. e of the newer cables twist 4 conductors of THHN wire and wrap them tightly with a foil shield This construction can greatly increase the cable charging current required and reduce the overall drive performance These cables are not recommended 18 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Armored Cable Cable with continuous aluminum armor is often recommended in drive system applications or specific industries It offers most of the advantages of standard shielded cable and also combines considerable mechanical strength and resistance to moisture It can be installed in concealed and exposed manners and removes the requirement for conduit EMT in the installation It can also be directly buried or embedded in concrete Because noise containment can be affected by incidental grounding of the armor to building steel when the cable is mounted we recommend that the armor cable have an overall PVC jacket For details see Wire Types in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO01 Interlocked armor is acceptable for shorter cable runs but continuous welded armor is preferred Best performance is achieved with three spaced ground conductors but acceptable performance for drives below 200 Hp is provided by way of a single ground conductor Location Cable Rating Type Description Standard Option 1 1000V 90 C 194 F XHHW2 RHW 2 e Four t
41. ection during start up and running ensures reliable operation e Electronic motor overload protection increases motor life AC Supply Source Considerations PowerFlex 700L Liquid Cooled AC drives are suitable for use on a circuit capable of delivering up to a maximum of 200 000 rms symmetrical amperes PowerFlex 700L Liquid Cooled AC drives should not be used on undersized or high impedance supply systems The supply system kVA should be equal to or greater than the drive rated kW and the system impedance should be less than 10 Operation outside these limits could cause instability resulting in drive shutdown PowerFlex 700L Liquid Cooled AC drives have a built in LCL filter which includes a 3 input line reactor Additional input line reactors are not recommended Unbalanced Ungrounded or Resistive Grounded Distribution Systems Removable MOV to ground and common mode capacitors to ground ensure compatibility with ungrounded systems These devices must be disconnected if the drive is installed on a resistive grounded distribution system an ungrounded distribution system or a B phase grounded distribution system These devices must also be disconnected if a regenerative unit is used as a bus supply or brake Input Power Conditioning Certain events on the power system supplying a drive can cause component damage or shortened product life These events include the following e The power system has power factor correction capacitors switched
42. es for applying cooling loops e The allowable drive coolant temperature range is listed below Frame 2 Drive 0 50 C 32 122 F Frame 3A 3B Drive 0 40 C 32 105 F When using coolant at a temperature below the dew point of the surrounding air condensation can accumulate on the drive heatsink and or circuit boards which can damage the drive In this situation install a coolant flow regulating device and tube hose insulation A flow regulating device modulates the coolant flow rate to a level that permits the drive heatsink temperature to rise above the dew point Insulation for customer side tube or hose can be closed cell foam insulation with a minimum 12 7 mm 0 50 in wall thickness e Include a flow switch in the cooling loop on the connection to the drive inlet to turn off the drive if coolant flow drops below the minimum flow required by the drive see table on page 46 e Circulate coolant through the drive only when the drive is also powered Failure to do this can result in condensation accumulating on the drive heatsink and or circuit boards which could damage the drive e Use an interlock from the cooling loop to stop the drive when the cooling loop is faulted e For applications requiring a closed loop coolant system vent the system to remove air that can otherwise degrade the performance of the drive heatsink e Install a flow measuring device at the inlet of each converter and each inverter power module N
43. fuse recommendations for DC input drives are also provided Rockwell Automation Publication 20L TD001C EN P November 2015 19 PowerFlex 700L Fusing The recommended fuse types are listed below If available current ratings do not match the tables provided the next higher fuse rating should be chosen e IEC BS88 British Standard Parts 1 amp 2 EN60269 1 Parts 1 amp 2 1 type gG fuses or equivalent should be used e UL UL Class T J or L fuses should be used Circuit Breakers The non fuse listings in the following tables include inverse time circuit breakers instantaneous trip circuit breakers motor circuit protectors and 140M self protected combination motor controllers If one of these is chosen as the desired protection method the following requirements apply e IEC Both types of circuit breakers and 140M self protected combination motor controllers are acceptable for IEC installations e UL Only inverse time circuit breakers and the specified 140M self protected combination motor controllers are acceptable for UL installations 400 Volt AC Input Protection Devices Drive Frame HP kW Rating Input Rating Dual Element Non Time Delay Fuse Circuit Breaker 8 Motor Circuit Protector Catalog Time Delay Fuse Number 1 2 4 ND HD Amps Min Max Min Max Max Max 20LC360 2 268 200 360 500 750 500 900 900 600 200 150 264 400 650 450 900 900 400
44. hLink are synchronized within micro seconds This provides exceptional link coordination and tracking for critical applications The Enhanced Bus Regulator reacts four times faster than previous products providing quicker stops without over voltage issues and outstanding performance in other regenerative applications gt e amp ah Vv e Motor Gear Reducer ae ee Q Logic Ctrl State Procs Trim En Logic Status Running lt 155 gt 1 amp lt DE On Logic Command Procs Trim En 12 g KOI PI Command Enable 0 PI Reference G8D gt f Ai kp i a PI Output ilter 180 gt PI Feedback 182 CDT LPass P Gain Limit to Speed Control i 186 s PI Lpass Filt BW 7 a PI High Limit AD Reference 2G5 PI Lower Limit K 190 PI Preload 185 TGain Limit PI Integ Output PI Integ Time PI Integ HLim PI Integ LLim Drive 1 Drive 1 Time keeper i Time keeper i Followers H Followers Before Synchronization Synchronized Operation Quick Switch Bus Limit Bus Regulator Bus Voltage Rockwell Automation Publication 20L TD001C EN P November 2015 Regenerate Bus Regulator 3
45. hylene glycol available premixed with distilled water http www koolantkoolers com index php nic contact_ Propylene glycol also available Dow Chemical Dowtherm SR 1 ethylene glycol http www dow com e Dowfrost propylene glycol Dowtherm and Dowfrost are registered trademarks of the Dow Chemical Company 1 Available in 5 gallon pails 2 Not premixed with distilled water and may not be available in 5 gallon quantities Non premixed coolants require a coolant to water mix ratio of 50 by volume IMPORTANT Since coolant performance slowly degrades over time we recommend replacing the drive loop coolant every two years and or whenever the loop is drained for servicing Corrosion Inhibitor Ifan approved coolant is not used the drive coolant must consist of clean water with a corrosion inhibitor An approved corrosion inhibitor is Chemtool Inc www chemtool com part number Watertool 4435 C The recommended concentration of the inhibitor is 8 10 by volume Deionized water is prohibited Use distilled water or water with less than 50 ppm concentrations of these chemical compounds e Sulfate and chloride e Hard water ions such as Mg and Ca Ethylene and propylene glycols must be inhibited and silicate free Use of common silicate containing automotive type ethylene glycol solutions is prohibited as they can damage the heat exchanger and or drive and cooling module equipment The drive coolant must be comp
46. inned copper conductors with XLPE insulation Anixter B29528 B29532 Belden 29528 29532 or e Copper braid aluminum foil combination shield and tinned copper drain wire equivalent e PVCjacket Standard Option 2 Tray rated 1000V 90 C 194 F RHH RHW 2 Three tinned copper conductors with XLPE insulation Anixter OLFLEX 76xxx03 or equivalent Corrugated copper tape with three bare copper grounds in contact with shield e PVCjacket Class amp Il Tray rated 1000V 90 C 194 F RHH RHW 2 Three bare copper conductors with XLPE insulation and impervious corrugated Division amp II Anixter 7VFD xxxx or equivalent continuously welded aluminum armor e Black sunlight resistant PVC jacket overall e Three copper grounds Cable Trays and Conduit If cable trays or large conduits are to be used see the guidelines in Wiring and Grounding Guidelines for Pulse Width Modulated PWM AC Drives publication DRIVES INO01 Fuse and Circuit Breaker Ratings Most codes require that upstream branch circuit protection be provided to protect input power wiring The frame 2 drive does not provide input power short circuit protection The tables on the following pages provide recommended AC line input fuse and circuit breaker information See below for UL and IEC requirements Sizes listed are the recommended sizes based on 40 C 104 F and the US NEC Other country state or local codes may require different ratings Tables with DC link
47. it are required shielded cable must be used If possible each conduit should contain only one set of motor leads Frame 2 Locations for Control Wire Routing DP Communication Port and Coolant Connections dl U wa i i i G vu ul i 3o J fo eo oso 1 10 223 2 8 79 280 5 11 04 Dimensions are in 222 0 millimeters and inches 8 74 152 0 5 98 1120 Control Wire 4 41 Conduit Plug 72 0 PAEA 2 83 Control Wire Conduit Plug 22 2 0 87 Dia aki 1 OO DPI Communications Port IOOODO00O Coolant Inle 9999999 la701010101010 DO000000 noOoo00000 O00000 O i o 9 baa 1897 Coolant Outlet m A 3885 sonomven OMMU 2 5 of Drive al Ile 199 9 lt 7 87 257 1 14 Rockwell Automation Publication 20L TD001C EN P November 2015 Frame 2 Power Terminal Locations W T3 V T2 U T1 c Testpoint Dc Testpoint PowerFlex 700L vT PA Tea
48. ix Davi Phase II Control l Y r C 700S Ph II Multi Device Interface L with DriveLogix5730 EtherNet IP E 7005 Ph Il 2nd Encoder S 700S Ph II Safe Off w 2nd Encoder amp n Ld i A ae ay ate ees Coolant Type ulti Device Interface allows the connection of the Stegmann and Temposonics linear sensors The Code Coolant Frame Temposonics sensor cannot be used to close motor N None 3 Input Filter only control or speed loops A Water All Rockwell Automation Publication 20L TD001C EN P November 2015 7 PowerFlex 700L Standard Drive Product Selection 400V AC Three phase Drives Output Amps with 400V AC Induction Motor m Nominal Power Ratings IP20 NEMA UL Type 1 w Frame PWM Normal Duty Heavy Duty Normal Duty Heavy Duty Cat No Size Freq Cont 110 150 Cont 150 200 kW Hp kW Hp kHz 1min 3s 1min 3s 360 396 540 264 396 540 200 268 150 200 20LC360NOENNAN10WA 2 650 715 975 475 715 975 370 500 270 365 20LC650A0ENNAN1OWA 3A 1250 1375 1875 915 1375 1875 715 960 525 700 20LC1K2A0ENNAN10WA 3B 1 Frame 2 ratings are based on 50 C ambient and 50 C coolant Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant 2 Frames 3A and 3B only Frame 2 drives are IP00 NEMA UL Type Open 480V AC Three phase Drives Output Amps with 480V AC Induction Motor m Nominal Power Ratings IP20 NEMA UL Type 1 w Frame PWM Normal Duty Heavy Duty Normal Duty Heavy
49. lave drives consumers can run based on the status of a master drive producer which can also significantly reduce network traffic x Automatic Device Replacement ADR saves significant time and effort when replacing a drive by allowing the scanner to be configured to automatically detect a new drive and download the required parameter settings x x x x x x x x x x Flexible Fault Configuration Adapters can be programmed to take fault based actions such as ramp to stop coast to stop and hold last state as well as send user configurable logic control and speed reference values In addition different actions can be taken based on whether the network experienced a serious problem broken cable and so forth versus a network idle condition PLC set to Program 4 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L PowerFlex Architecture Class LCD Human Interface Modules e AnLCD Human Interface Module also used with the PowerFlex 70 PowerFlex 700 PowerFlex 700S and PowerFlex 700H provides multilingual text for startup metering programming and troubleshooting e Large and easy to read 7 line x 21 character backlit display e Alternate function keys for shortcuts to common tasks e Calculator like number pad for fast and easy data entry Full Numeric version only e Control keys for local start stop speed and direction e Remote versions for panel mount applications PC based Configura
50. les provide fast and efficient control and or data exchange over the following interfaces DeviceNet ControlNet EtherNet IP Serial Communications Other open control and communication networks Unsurpassed Capability in Network Communications PowerFlex drives are fully compatible with the wide variety of Allen Bradley DPI communication adapters offering the following benefits Z Description a a Dja 3 Slxls E 2 5 2 2 3 6 2 S vi visi ez o o um a S 3 2 amp v pH pra o 2 Sle 7 Srol S sisi SlE a s s nje 2 2 2 2 A oja Z Z xix x Unconnected Messaging permits other network devices for example PanelView to communicate directly to a drive without routing the communication through the network scanner x x x x X Adapter Routing Plug PC into one drive and talk to all other Allen Bradley drives on same network without being routed through the network scanner x x x x x x x x x x Access to 100 of all parameters over the network x x X AutoBaud capability makes initial connections less problematic x Change of State significantly reduces network traffic by configuring control messages to be sent only upon customer defined states Very flexible configuration for each node Example reference must change by more than 5 X X Peer Control provides master slave type control between drives where one or more s
51. lication DRIVES INO01 for details on maximum motor cable lengths DPI Connections Frame 2 Drive Connection Points The PowerFlex 700L frame 2 drive provides a number of cable connection points as shown in the illustration If an additional external HIM is required for the application the HIM can be connected to the DPI port on the bottom of the drive Only one additional external HIM device may be connected The use of two external HIM devices is not supported If multiple external HIM devices are required then install a user supplied splitter cable or splitter box 22 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Drive HIM Option 1 Communications Adapter Option External HIM Option 2 Active Converter PCB External DPI Cable a Bottom View of Drive O O Item Connector Description 1 DPI Port 1 HIM connection when installed in the drive 2 DPI Port 2 Cable connection for handheld and remote options 3 DPI Port 3 or 2 Splitter cable connection to DPI Port 2 provides additional port 4 DPI Port 5 Cable connection for communications adapter 5 DPI Port 6 Internal DPI connection to Active Converter pcb External Door mounted HIM Connection Optional For a frame 2 drive installed in a user supplied enclosure an optional external d
52. mosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity 5 95 non condensing Shock 10 g peak for 11 milliseconds duration 1 0 ms Vibration 0 152 mm 0 006 in displacement 1 g peak 5 5 Hz Voltage Tolerance Vector Control For full power and operating range see the PowerFlex 700 Adjustable Frequency AC Drive Series B User Manual publication 700S Phase II Control 20B UM002 Appendix C For full power and operating range see the PowerFlex 700S High Performance AC Drive Phase II Control User Manual publication 20D UM006 Appendix C Input Frequency Tolerance 27 93 Hz Input Phases Three phase input provides full rating for all drives Displacement Power Factor 0 98 across entire speed range Efficiency 96 2 at rated amps nominal line volts 97 5 at rated amps nominal line volts Maximum Short Circuit Current Rating To match specified circuit breaker capability less than or equal to 200 000 Amps Symmetrical Actual Short Circuit Rating Determined by AIC rating of installed circuit breaker Motor Lead Lengths 76 meters 250 feet total Rockwell Automation Publication 20L TD001C EN P November 2015 35 PowerFlex 700L Category Control 36 Specification Frame 2 F
53. n 609 Brake Test Torq 8x 613 Spd Dev Band 602 Float Tolerance 606 Brk Alarm Travel 610 SpdBand Integrat 603 Brk Set Time 607 MicroPos Scale 611 Adjust Voltage Adj Volt Phase 650 Adj Volt Preset 3 656 Adj Volt Command 662 Adj Volt AccTime 675 Adj Volt Select 651 Adj Volt Preset 4 657 MOP Adj VoltRate 663 Adj Volt DecTime 676 Adj Volt Ref Hi 652 Adj Volt Preset 5 658 Adj Volt TrimSel 669 Adj Volt S Curve 677 Adj Volt Ref Lo 653 Adj Volt Preset 6 659 Adj Volt Trim Hi 670 Adj Volt Preset 1 654 Adj Volt Preset 7 660 Adj Volt Trim Lo 671 Adj Volt Preset 2 655 Min Adj Voltage 661 Adj Volt Trim 672 Oil Well Pump Max Rod Torque 631 TorgAlrm TO Act 636 OilWell Pump Sel 641 Total Gear Ratio 646 TorqAlarm Level 632 PCP Pump Sheave 637 Gearbox Rating 642 DB Resistor 647 TorgAlarm Action 633 PCP Rod Torque 638 Gearbox Sheave 643 Gearbox Limit 648 TorgAlarm Dwell 634 Min Rod Speed 639 Gearbox Ratio 644 TorgAlrm Timeout 635 Max Rod Speed 640 Motor Sheave 645 Pos Spd Profile ProfSetup Status Pos Spd Prof Sts 700 Pos Spd ProfCmd 705 Vel Override 711 Pos Reg Filter 718 p Units Traveled 701 Encoder Pos Tol 707 Find Home Speed 713 Pos Reg Gain 719 Home Position amp 702 Counts Per Unit 708 Find Home Ramp 714 Profile Step 1 16 Step x Type 720 Step x AccelTime 722 Step x Value 724 Step x Batch 726 Step x Velocity MAA ies Step xDecelTime 723 Step x Dwell 725 Step x Next Tess These parameters will only be displayed when parameter 053 Motor Cntl Sel
54. n f o Pe chine eee codem English Documentation Set E Description Rostitemn my No Documentation N None wW Phase Il Control No E Phase II Control with DriveLogix5730 Controller No K Internal Communication Adapters Reena with DriveLogix5730 Controller Et erNet IP L Cat Code Description Position j None N Coolant Options ControlNet Communication Adapter Coax C DeviceNet Communication Adapter D Cat Code EtherNet IP Communication Adapter E Description Frame Position n DriveLogix Comm Option ControlNet Coax 1 Water All A DriveLogix Comm Option ControlNet Redundant Coax 2 DriveLogix Comm Option ControlNet Fiber 3 DriveLogix Comm Option ControlNet Redundant Fiber 4 DriveLogix Comm Option DeviceNet Open Conn 5 DriveLogix Comm Option EtherNet IP Twisted Pair 6 700 Vector Control uses DPI comm slot options only DriveLogix comm slot option requires 700S Phase II Control with DriveLogix5730 Control Options Cat Code Control Option Description Position k 7OOVC 24V I O Base Cassette 1 700VC 115V I O Base Cassette 2 Expanded Cassette Only A Phase II Control Expanded Cassette B w SynchLink Expanded Cassette w Logix Cc Expansion Board Phase II Control Expanded Cassette w Logix D Expansion Board amp SynchLink Requires DriveLogix5730 Rockwell Automation Publication 20L TD001C EN P November 2015 9 PowerFlex 700L User Installed Options For information
55. o Petre e e me Prank HIM L _ Power Module 5 No Connections HIM Option Active i I Permitted o Converter pcg sil Communications External Adapter Opti HIM Option ap No Communications prer PHN Eternal Adapter Permitted Inverter to Converter DPI Cable eos DPI Cable E o Internal Internal a DPI Cable DPI Cable Inverter to Converter DPI Cable a o 5 g i No Connection Bottom View of Power Modules Permitted Item Connector Description Oo DPI Port 1 HIM connection when installed in power module 2 DPI Port 2 Cable connection for handheld and remote options DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides an additional port 4 DPI Port 5 Cable connection for communications adapter DPI Port 6 Internal DPI connection to Active Converter PCB External Door mounted HIM Connection Optional For complete drives the door mounted HIM is standard equipment It is located in the door mount bezel on the door of the power module bay Rockwell Automation Publication 20L TD001C EN P November 2015 25 PowerFlex 700L Control Connections Frame 2 Frame 2 Control Terminal Locations io 0 m a T 7 ioio Ca
56. on user installed options see the PowerFlex Low Voltage AC Drives Selection Guide publication PFLEX SG002 Product Dimensions Frame 2 Drive Ground Terminal Dimensions are in millimeters and inches with 2 Clearance Holes for M8 Stud 389 6 Eee 15 34 3 See 566 1 _ 2 62 423 8 351 0 DETAIL 22 29 1668 13 82 f A i l go O 0 D pri D LA i ae i 153 8 E o Ell a ejl 6 06 3 Motor W T3 e 4 A Lo o of 4 z Output V T2 follo E e e e L l Terminals U TI J 591 2 e H ba e 2 Je A 23 28 a L o oom B A b d il 3x Clearance f Poway o A 730 2 dodgnnangodancandn Hole for 2875 a Me Stud lo 000000000000000000 al in ope Lo f SN 000000000000 am 37 63 NM 000000000 o oa 469 2 ct Lil J 1 85 i gt eo jo o el joo F 1 ali la a iis a Coolant Inlet 1 A ol I Yr 37 Deg Flare 12 3x Clearance R L1 S L2 T L3 C
57. ont 110 150 Cont 150 200 kw Hp kW Hp kHz 1min 3s 1min 3s 380 420 570 280 420 570 355 475 260 350 20LF380A0ENNAN10WA 3A 705 780 1060 520 780 1060 657 881 485 650 20LF705A0ENNAN10WA 3B 1050 1155 1575 770 1155 1575 980 1315 720 965 20LF1KOAOENNAN10WA 22 1 Frame 3A and 3B ratings are based on 40 C ambient and 40 C coolant 2 Must operate at 2 kHz PWM only and only as a stand alone inverter module K in catalog string position 13 8 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Factory Installed Options Human Interface and Wireless Interface Modules Feedback Options IP20 NEMA UL Type 1 Position e Control Cat Code __ Type Description Position All No Encoder 0 700VC 12V 5V Encoder 1 Resolver 10 26V 10 kHz 10 16 bit A Stegmann High Resolution Encoder Hyperface B 7005 8 5V dc 20 bit 100k r Phase II Multi Device Interface for Stegmann or Linear c Temposonics 2nd Encoder 5V or 12V Configurable by the Drive E Cat Code 0 Cat Code 3 Cat Code C DriveGuard Safe Off w 2nd Encoder S No HIM Blank Plate LCD Display Full Door Mounted Bezel SS Numeric Keypad LCD Display Full Requires Expanded Cassette Numeric Keypad NEMA UL Type 1 Documentation E f Additional 700S Configurations Cat Code Description Positio
58. oolant Outlet Hole for F Stirring 37 Deg Flare 12 M8 Stud AC Input Terminals Fan Housing BACK VIEW SIDE VIEW FRONT VIEW i a 86 0 34 4x Hs i 14 9 0 59 4x 4x I 15 0 0 59 DETAIL A DETAIL B Weight 186 kg 410 Ib 10 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Frame 3A 3B Drive O Oo 90 O l C Dimensions are in millimeters and inches ie O fe 1 or i TO J INPUT POWER FILTER BAY MODULE BAY 38 1 50 G gi H 65 2 56 J 35 1 38 m 61 2 39 af 5 1 f i q C4 Allen Bradley Allen Bradley a D Max PowerFlex PowerFlex i z E o MET CP toy i m A F Max m Frame Dimensions Weight kg Ib Size B c D E F G H J Complete Drive 3A 1200 47 2 2000 78 7 600 23 6 2078 81 9 1500 59 1 233 9 2 542 21 3 542 21 3 535 21 1 950 2090 3B 1600 63 0 2200 86 6 800 31 5 2278 89 8 1500 59 1 233 9 2 542 21 3 942 37 1 735 28 9 1361 3000 Rockwell Automation Publication 20L TD001C EN P November 2015 11 PowerFlex 700L Installation Considerations Power Wiring The PowerFlex 700L has the following built in protective features to help simplify installation e Ground fault prot
59. oor mounted HIM may be connected as an alternative to the external HIM option The cable supplied with the door mounted HIM option kit connects to the DPI port on the bottom of the drive see drawing above For additional installation information see the instructions provided with the door mount HIM option kit Rockwell Automation Publication 20L TD001C EN P November 2015 23 PowerFlex 700L Frame 3A Drive Connection Points The PowerFlex 700L provides a number of cable connection points as shown in the drawing below If an additional external HIM is required for the application the HIM can be connected to the DPI port on the bottom of the power module Only one additional external HIM device may be connected The use of two external HIM devices is not supported If multiple external HIM devices are required then install a user supplied splitter cable or splitter box Combined Active Converter Inverter Power Module Power Module HIM Option External HIM Option Communications Adapter Option External DPI Cable 4 Active Converter PCB Internal DPI Cable Bottom View of Power Module No Connection Permitted Item Connector Description 1 DPI Port 1 HIM connection when installed in power module DPI Port 2 Cable connection for handheld and remote options DPI Port 3 or 2 Splitter cable connected to DPI Port
60. ote that flow measuring devices are included in the PowerFlex 700L frame 3A and 3B complete drive cabinets 13th position in catalog number A The coolant flow rate GPM must meet the requirements in the table on page 46 e We recommend the following types of pipe for cooling loop connections Copper tubing type L Brass pipe Stainless steel 300 series Do not use galvanized pipe e Provide a method in the cooling loop for draining and replacing the coolant Rockwell Automation Publication 20L TD001C EN P November 2015 43 PowerFlex 700L Drive Coolant Connections Frame 2 Drive or Frame 3A or 3B Power Module Coolant connections for frame 2 drives and frame 3A and 3B power modules are made using 37 degree flare fittings which have Wrench Flats lt a 5h 37 Flare Fitting RE e 3 4 inch nominal size e 12 SAE dash size e 1 1 16 12 UN UNF 2B external thread size Swivel Nut Backup Wrench use to prevent twisting during swivel nut tightening E a Frame 3A 3B Complete Drive Frame 3A 3B Complete Drive coolant connections are made using 37 degree flare fittings which have a e 1 inch nominal size e 16 SAE dash size e 1 5 16 12 UN UNF 2B external thread size wey DRIVE SIDE 37 Flare Fitting O CONNECTION Swivel Nut USER SIDE CONNECTION Enclosure Wall Snap Bushings Hose Fitting Plugs ss Od 1 5 8 Wrench Flats Q Backup Wrench A Do not use Backup Wrench
61. point control Drive Coolant Temperature Sensor Senses the drive coolant temperature used for the dew point control Drive Coolant Flow Switch Measures the drive coolant flow rate Level Switch Senses the level of coolant in the reservoir Reservoir Stores drive coolant Pump and Motor Circulates drive coolant Liquid to Air Heat Exchanger The liquid to air heat exchanger uses radiator technology to transfer heat from a liquid to surrounding air This is a simple closed loop system it does not require a water supply from the user However this system requires surrounding air 5 10 C below the maximum operating temperature of the drive PowerFlex 700L Drive Drive Inlet Outlet A Liquid to Air Heat Exchanger From To Drive Drive Radiator Outlet Inlet Hose Kit Flow O Indicator VAE 40 hose or pipe connection Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L The drawing below shows a cooling loop diagram for a typical liquid to air heat exchanger Ambient Sensor Drive Coolant Temp Flow Switch 2 Fan is Level Switch On Off 3 Control es IN lt ie e Reservoir OUT o Drive Pump The main components of the liquid to air heat exchanger cooling loop are listed below Part Description Fan Blows air across the
62. r OL Hertz 047 Motor Poles 049 Motor NP FLA 042 Motor NP Power 045 Motor OL Factor 048 Torq Attributes Motor Cntl Sel 053 IR Voltage Drop 062 Torq Ref A Div 430 Neg Torque Limit 437 Maximum Voltage 054 Flux Current Ref 063 Torque Ref B Sel 431 Control Status 440 Maximum Freq 055 IXo Voltage Drop 064 Torque Ref BHi 432 Mtr Tor Cur Ref 441 Compensation 056 Autotune Torque 066 Torque Ref BLo 433 Flux Up Mode 057 Inertia Autotune 067 Torq Ref B Mult 434 Flux Up Time 058 Torque Ref A Sel 427 Torque Setpoint 1 435 SV Boost Filter 059 Torque Ref AHi 428 Torque Setpoint 2 438 Autotune 061 Torque Ref ALo 429 Pos Torque Limit 436 Volts per Hertz Start Acc Boost 069 Run Boost 070 Break Voltage 071 Break Frequency 072 Speed Feedback Motor Fdbk Type 412 Encoder Speed 415 Notch Filter K 420 Encoder Z Chan 423 Encoder PPR 413 Fdbk Filter Sel 416 Marker Pulse 421 Enc Position Fdbk 414 Notch Filter Freq 419 Pulse In Scale 422 Speed Command Spd Mode amp Limits Speed Units 079 Maximum Speed 082 Skip Frequency 2 085 Speed Torque Mod 088 Feedback Select 080 Overspeed Limit 083 Skip Frequency 3 086 Rev Speed Limit 454 Minimum Speed 081 Skip Frequency 1 084 Skip Freq Band 087 Speed References Speed Ref A Sel 090 Speed Ref B Sel 093 TB Man Ref Sel 096 Pulse Input Ref 099 Speed Ref A Hi 091 Speed Ref B Hi 094 TB Man Ref Hi 097 Speed Ref A Lo 092 Speed Ref B Lo 095 TB Man Ref Lo 098 Discrete Speeds Jog Speed 1 100 Preset Speed 3 103 P
63. rame 3A 3B Method Sine coded PWM with programmable carrier frequency Carrier Frequency 2 4 or 8 kHz Drive rating based on 4 kHz 2 or 4 kHz Drive rating based on 4 kHz See Derating Guidelines on page 38 for more information Output Voltage Range 0 to rated motor voltage Output Frequency Range Vector Control 0 420 Hz 700S Phase Il Control 0 350Hz Frequency Accuracy Vector Control only Digital Input Within 0 01 of set output frequency Analog Input Within 0 4 of maximum output frequency Frequency Control Speed Regulation w Slip Compensation Volts per Hertz Mode Vector Control only 0 5 of base speed across 40 1 speed range 40 1 operating range 10 rad sec bandwidth Speed Regulation w Slip Compensation Sensorless Vector Mode 0 5 of base speed across 80 1 speed range 80 1 operating range 20 rad sec bandwidth Speed Control Vector Control 700S Phase II Control Speed Regulation without feedback Vector Control Mode 0 1 of base speed across 120 1 speed range 120 1 operating range 50 rad sec bandwidth Speed Regulation with feedback Vector Control Mode 0 001 of base speed across 120 1 speed range 1000 1 operating range 250 rad sec bandwidth Speed Regulation without feedback 0 1 of base speed across 120 1 speed range 120 1 operating range 50 rad sec bandwidth Speed Regulation with feedback 0 001 of base speed across 120 1 speed range 1000 1 operating
64. range 740 rad sec bandwidth Torque Regulation Vector Control 700S Phase I Control Torque regulation without Feedback 5 600 rad sec bandwidth Torque regulation with Feedback 2 2500 rad sec bandwidth Torque regulation without Feedback 10 600 rad sec bandwidth Torque regulation with Feedback 5 4400 rad sec bandwidth Selectable Motor Control Vector Control 700S Phase I Control Sensorless Vector with full tuning Standard V Hz with full custom capability and Vector Control with Force Technology with and without feedback Vector Control with Force Technology with and without feedback V Hz Control and permanent magnet motor control Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Category Specification Frame 2 Frame 3A 3B Control Stop Modes continued Vector Control Multiple programmable stop modes including Ramp Coast DC Brake Ramp to Hold and S curve 7005 Phase II Control Multiple programmable stop modes including Ramp Coast and Current Limit Accel Decel Vector Control Two independently programmable accel and decel times Each time may be programmed from 0 3600 seconds in 0 1 second increments 700S Phase II Control Independently programmable accel and decel times adjustable from 0 6553 5 seconds in 0 01 second increments Intermittent Overload 110 Overload capability for up to 1 minute 150 Overloa
65. reset Speed 6 106 Preset Speed 1 101 Preset Speed 4 104 Preset Speed 7 107 Preset Speed 2 102 Preset Speed 5 105 Jog Speed 2 108 Speed Trim Trim In Select 117 Trim Hi 119 Trim Setpoint 116 Trim Out Select 118 Trim Lo 120 Slip Comp Slip RPM FLA 121 Slip Comp Gain 122 Slip RPM Meter 123 Process PI PI Configuration 124 PI Prop Gain 130 PI Fdback Meter 136 PI Feedback Lo 463 PI Control 125 PI Lower Limit 131 PI Error Meter 137 PI BW Filter 139 PI Reference Sel 126 PI Upper Limit 132 PI Output Meter 138 PI Deriv Time 459 PI Setpoint 127 PI Preload 133 PI Reference Hi 460 PI Output Gain 464 PI Feedback Sel 128 PI Status 134 PI Reference Lo 461 PI Integral Time 129 PI Ref Meter 135 PI Feedback Hi 462 Speed Regulator Ki Speed Loop 445 Kf Speed Loop 447 Speed Desired BW 449 Speed Loop Meter 451 Kp Speed Loop 446 Speed Err Filt BW 8x 448 Total Inertia 450 Dynamic Control Ramp Rates Accel Time 1 140 Decel Time 1 142 S Curve 146 Accel Time 2 141 Decel Time 2 143 Load Limits Current Lmt Sel 147 Current Lmt Gain 149 PWM Frequency 151 Regen Power Limit 153 Current Lmt Val 148 Drive OL Mode 150 Droop RPM FLA 152 Current Rate Limit 154 Stop Brake Modes DB While Stopped 145 DC Brake Level 158 Bus Reg Mode B 162 Flux Braking 166 Stop Mode A 155 DC Brake Time 159 DB Resistor Type 163 Stop Dwell Time 452 Stop Mode B 156 Bus Reg Ki 160 Bus Reg Kp 164 DC Brk Lvl Sel 157 Bus Reg Mode A 161 Bus Reg Kd 165 Restart Modes Start At PowerUp 168 Auto Rstrt
66. sts of two power modules Each module dissipates half 12 of the watts shown in this table Cooling Loop Options This section provides information about the various types of cooling loops Liquid to Liquid Heat Exchanger The liquid to liquid heat exchanger uses a heat transfer plate to transfer heat from one liquid to another This method requires a stable water supply from the user PowerFlex 700L Liquid to Liquid Heat Exchanger From To Return In Drive Drive Drive Drive To From Inlet Outlet Hose Kit Outlet Inlet Supply Supply era f Hi m ant To Facility Water hose or pipe connection Rockwell Automation Publication 20L TD001C EN P November 2015 39 PowerFlex 700L The drawing below shows a cooling loop diagram for a typical liquid to liquid heat exchanger Ambient Sensor Control Drive Coolant Temp Flow Switch Valve Supply Strainer Process gt z py Water IN 3 Level Switch a OUT a 3 IN lt SS OUT C Reservoir ie Drive Pump The main components of the liquid to liquid heat exchanger cooling loop are listed below Part Strainer Description Filters particles from the supply water Control Valve Controls the supply loop water flow Heat Exchanger Plate Transfers heat from the drive loop to the supply loop Ambient Sensor Senses the ambient temperature used for the dew
67. tion Tools e Connected Components Workbench software A free simple and flexible on line tool for monitoring and configuring while connected to a drive e DriveTools SP A suite of software tools which provide an intuitive means for programming troubleshooting and maintaining Allen Bradley AC and DC drives Rockwell Automation Publication 20L TD001C EN P November 2015 5 PowerFlex 700L Catalog Number Explanation Position 1 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 a b c d e f g h i j k l m n a d i Drive Enclosure Equipment Type Code Type Conformal Code Description Frame 20L PowerFlex 700L Coating A Complete Regenerative Drive Std 2 3A and3B A NEMA UL Type 1 IP20 t No Interrupt Rating eee b N Open Chassis Style IP00 No C Input Filter 3A and 3B y Voltage Rating t Frame 3 complete drive E Combined Active Converter 3A only gt Frame 2 drive and frame 3 input filter and power Inverter Power Module Code Voltage Ph modules G Active Converter 3B onl C 400V AC 3 Power Module y D 480V AC 3 e Inverter Power Module E 600V AC 3 HIM J Coupled Version 3B only Inverter Power Module 5 690V AC 3 Code Operator Interface K Common DC Bus Version 3B only c1 0 No HIM Blank Cover L Dual Inverter Power Module 3A only 3 Full Numeric LCD amp p Active Converter Power 3B onl ND Rating
68. tivities including installation adjustments putting into service use assembly disassembly and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available at http www rockwellautomation com literature Rockwell Automation maintains current product environmental information on its website at http ww
69. two 4 communication adapters DPI and DriveLogix select the c DriveLogix comm slot option and order the DPI user ND Rating installed kit catalog number separately 690V 60 Hz Input 700 Vector Control uses DPI comm slot options only a DriveLogix comm slot options require 700S Phase Il Code Amps Hp KW Frame Control with DriveLogix5730 380 380 475 355 3A 705 705 881 657 3B 1K0 1050 1310 980 3B Must operate at 2 KHZ PWM only and only as a stand alone inverter module K in position 13 6 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L Ko 1 3 4 5 7 8 a b c d k Control Option Logic Synch Code Control Cassette Expansion Link ey ONY Base NA NA 2 TONCTISV Base NA NA 1 0 A 700S Ph II Expanded No No B 700S Ph IlI Expanded No Yes C 700S Ph II Expanded Yes No A D 700S Ph II Expanded Yes Yes A W None N A N A N A Frame 3 input filter Active Converter Power Modules and spare power modules A Requires DriveLogix5730 Position 10 11 12 13 14 15 16 17 18 f g h i j k l m n l m Feedback Additional 700S Configuration Control Embedded Code Option Type Code Logix Option Comm 0 All None w None 1 700VC Encoder 5V 12V E Phase II Control No A 7005 Ph II Resolver amp Phase Il Control ith DriveLogix5730 k B 700S Ph Il Hi Res Stegmann Encoder amp with VriveLog
70. ust be chosen for each installation 5 Motor Circuit Protector instantaneous trip circuit breaker For US NEC minimum size is 125 of motor FLA Ratings shown are maximum 1 Typical designations include but may not be limited to the following Parts 1 amp 2 AC AD BC BD CD DD ED EFS EF FF FG GF GG GH 20 Rockwell Automation Publication 20L TD001C EN P November 2015 PowerFlex 700L 540 Volt DC Input Fusing Drive Frame HP kW Rating DC Input Bussmann Fuse Catalog Rating Number ND HD Amps Amps Catalog No 20LC650 3A 500 370 365 270 1250 2000 170M6621 20LC1K2 3B 960 715 700 525 1250 2000 170M6621 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter 2 Two 1000A Bussmann 170M6614 fuses per phase can also be used 650 Volt DC Input Fusing Drive Frame HP kW Rating DC Input Bussmann Fuse Catalog Rating Number ND HD Amps Amps Catalog No 20LD650 3A 600 445 440 325 1250 2000 170M6621 20LD1K2 3B 1150 860 845 630 1250 2000 170M6621 1 Only the Dual Inverter for PowerFlex 700L Frame 3A is available as a DC input inverter 2 Two 1000A Bussmann 170M6614 fuses per phase can also be used 810 Volt DC Input Fusing Drive Frame HP kW Rating DC Input Bussmann Fuse Catalog Rating Number ND HD Amps Amps Catalog No 20LE425 3A 465 345 345 255 8
71. ve Input and Motor Output All wiring should be installed in conformance with the applicable local national and international codes for example NEC CEC Signal wiring control wiring and power wiring must be routed in separate conduits to prevent interference with drive operation When hubs are not provided use grommets to guard against wire chafing Do not route signal and control wiring with power wiring in the same conduit This can cause interference with drive operation Failure to observe this precaution can result in damage to or destruction of the equipment Do not route more than three sets of motor leads through a single conduit This minimizes cross talk that can reduce the effectiveness of noise reduction methods If more than three drive motor connections per conduit are required shielded cable must be used If possible each conduit should contain only one set of motor leads Frame 3A Power Terminal Locations o Galo o allo o al Drive shown with doors removed Coolant Outlet Coolant Inlet
72. w rockwellautomation com rockwellautomation about us sustainability ethics product environmental compliance page Allen Bradley Connected Components Workbench DPI DriveGuard DriveTools Force Technology PowerFlex RSLogix Rockwell Software Rockwell Automation and LISTEN THINK SOLVE are trademarks of Rockwell Automation Inc Trademarks not belonging to Rockwell Automation are property of their respective companies Rockwell Otomasyon Ticaret A Kar Plaza Is Merkezi E Blok Kat 6 34752 erenk y stanbul Tel 90 216 5698400 www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation NV Pegasus Park De Kleetlaan 12a 1831 Diegem Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 20L TD001C EN P November 2015 Supersedes Publication 20L TD001B EN P June 2013 Copyright 2015 Rockwell Automation Inc All rights reserved Printed in the U S A

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