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Operation Manual RM6E1 series

1. 119 Chapter 5 Parameter Setting Description PID adjustment method The system response can be adjusted by P D to improve system efficiency Over setting PID can cause system oscillated and PID adjusting steps are listed as below Increasing the value of proportional gain P Decreasing the value of integration time l Increasing the value of derivative time D 1 Suppressing the over tuning Increase the integration time I and decrease the derivative time D a Response Before adjustment 4 After adjustment Time 2 Stabilizing system in advance Decrease the integration time I and increase the derivative time D Response After adjustment Before adjustment Time 3 Reducing the oscillation in the short period When the oscillation happens in the cycle that longer than the setting time of integration the integration setting is too strong causing the system oscillation Increasing the time of integration to stabilize the system and reduce the oscillation Response quce Before adjustment After adjustment Time T Chapter 5 Parameter Setting Description 4 Reducing the oscillation of continuous period If the system appears the continuous oscillation caused by higher derivative value shortening the derivative time can reduce the system oscillation Response T Before adjustment After adjustment Time F6 55 Communica
2. The color as C means functions can be set during the operation a7 Chapter 4 Parameter List Range of Func Descriptions Setting Unit dF60 Page SPEC Key ese 28 28 F1 17 Setting Same function as multi function input Note 7 0 69 SPEC Key 0 Disable F1 18 Self Holding 0 1 o 69 Function 1 Enable 0 Ramp to stop DC braking 1 19 Stop Mode 1 Coast to stop 0 2 0 70 2 Coast to stop DC braking Reverse 0 Reverse rotation allowed F1 2 ha 1 x 0 70 O Prohibition 1 Reversal rotation NOT allowed Switching The setting value is higher and the 2 m 2 ou Frequency motor noise is lower es Note 8 70 0 The switching frequency will not d adjusted by the load of current F1 22 Switching 1 The swithching frequency will be 0 1 1 71 Frequency auto adjusted according to the load lof current Set the number of tolerance to drive Number of fault conditions when OC faults are Tolerance lo occurred during the certain time o e gl Drive Fault period The color as 1 means functions can be set during the operation 38 Chapter 4 Parameter List F2 Frequency Parameters Range Func Name Descriptions of dF60 Page Setting Multi speed Multi speed Multi speed Multi speed Primary level3 le
3. 3 3 8 Save and Restore the Setting Value 32 Chapter 4 Parameter List 34 FO SYSTEM PARAMETERS nn 35 F1 OPERATION PARAMETERS nn 36 F2 FREQUENCY PARAMETERS n 39 F3 CONTROL PARAMETERS F4 PROTECTION PARAMETERS 45 F5 MULTI FUNCTION PARAMETERS 47 F6 SPECIAL PARAMETERS n Chapter 5 Parameter Setting Description F0 SYSTEM PARAMETERS F1 OPERATION PARAMETERS enne F2 FREQUENCY PARAMETERS rn 72 CONTROL PARAMETERS 79 F4 PROTECTION PARAMETERS 85 F5 MULTI FUNCTION PARAMETERS 94 F6 SPECIAL PARAMETERS 112 Chapter 6 Communiction Description 124 6 1 601 MODBUS PORT RJ 45 124 6 2 THE SETTING OF COMMUNICATION PARAMETER 6 3 COMMUNICATION PROTOCOL nnns 6 4 MESSAGE FORMAT 6 5 CRC CHECKSUM ALGORITHM
4. Counter value 2 Counter value 1 f dms 31 Down counting mode F5 35 1 F5 36 1000 F5 37 2000 Counting value display 0 9999 2001 2000 1999 1001 1000 9999 Counting trigger signal X1 L L L Counter value 2 Counter value 1 1 The cycle of triggering signal cannot be less than 20ms 50Hz The detection signal of multi function output terminal must remain at least for 100ms 110 Chapter 5 Parameter Setting Description F5 39 Constant Speed Detection Range Setting range 0 0 10 0Hz see the constant speed detection setting of multi function output terminal F5 26 F5 40 Frequency Detection Range Setting range 0 0 10 0Hz see the frequency detection setting of multi function output terminal F5 26 F5 41 Frequency Detection Level Setting range 0 0 400 00Hz see the frequency detection setting of multi function output terminal F5 26 Chapter 5 Parameter Setting Description F6 Special Parameters F6 00 Operation Mode for Sequential Operation Control The operation mode settings are listed as below 0 Sequential operation control disable 1 Sequential operation control operates one cycle and stops 2 Sequential operation control operates in circulation 3 Sequential operation control operates one cycle and stops by STOP key on the operation panel 4 Sequential operation control op
5. load current 4 09 F3 10 Frequency Response Time of Motor Slip Compensation a Setting the frequency response time of motor slip compensation The unit is 5ms b Decreasing the setting value when the response time is too slow When the response time of motor slip compensation is too fast causing the rotational speed unstable increasing the setting value The setting range is 1 255 F3 12 Automatic Boost Voltage Range a This function bases on the load condition to boost the output voltage and to prevent any insufficient voltage at heavy duty load If the setting value is too high this may result over compensation voltage and over output current to motor The setting range is 0 0 25 5 80 Chapter 5 Parameter Setting Description b When the output frequency of drive is over 120Hz the de rating curve of compensation is shown as below figure Compensation gain ratio 100 Output 120Hz 160H2 frequency c Adjust the function F3 12 to the lowest value of the current consumption highest power factor Commonly the setting value of F3 12 is within 0 3 for common loads Over adjustment can cause the motor temperature increased and over current F3 13 Response Time of Automatic Boost Voltage a Set the response time of automatic boost voltage with the unit 1ms b Increase the response time when the motor is vibrating And decrease the response time when the response of motor is too low The setting ra
6. nnn 6 6 PROCESSING TIME OF COMMUNICATION TRANSMISSION 6 7 COMMUNICATION TROUBLESHOOTING 6 8 DRIVE REGISTERS AND COMMAND CODE 6 9 PROGRAMMING EXAMPLES REGISTER AND COMMAND Chapter 7 Operation Procedures and Fault Protection 140 7 1 OPERATION PROCEDURES 7 2 FAULT PROTECTION DISPLAY AND TROUBLESHOOTING Appendix A Applicable Safety Regulation 25 5 RE Appendix B Peripheral Equipment of Drive 149 vi Appendix C Selection of AC Reactor ACL 150 Appedix D Selection of EMC Filter 152 Appendix Zero Phase Radio Frequency Filter Selection 153 Appendix F Selection of 156 STANDARD MOTOR 156 B SPECIAL MOTORS on n nnn nr nnn nnn 156 C INSULATION MEASUREMENT OF DRIVE AND MOTOR 157 1 Measure the drive insulation 157 2 Measure the motor insulation impedance 157 Appendix G Instruction of Drive Charging 158 Appendix Dynamix Brake and Resistor 159 A RM6E1 FULL SERIES ARE BUILT IN THE BRAKING TRANSISTOR 159 B BRAKING
7. When the power is ON a large in rush current flow will be inputted into the drive The breaker must be selected carefully WhHen It is USed for exTernAl coNtrOI or The DBU Is used it 5 should be installed at the primary side Do not use MC to start stop the drive otherwise the life of drive will be reduced Reduce the harmonic interference for low frequency of power The range of limited frequency is 10 1kHz Increase power factor Please refer to page 143 Reduce conduction interference Suppressing The range of limited frequency is 1M 100MHz Please refer to page 145 Reduce radiation interference The range of 1MHz 10MHz Please refer to page 146 RFI Filter Output side AC reactor Zero phase radio frequency filter RFI Filter 149 pw Reduce the leakage current of motor effectively It is used as the motor is far away above 30m from the drive Please refer to page 143 Reduce radiation interference The range of limited frequency is 1MHz 10MHz Please refer to page 146 Appendix Selection of Reactor ACL Appendix Selection of Reactor ACL N CAUTION Due to the ACL possibly produce the heat in use please Do NOT touch the ACL and caution the environment conditions a Suppress the harmonic current of power and improving the power factor are the ma
8. F3 25 Frequency Active frequency level of DC braking 0 1 60 0 0 1Hz 0 5 82 lat stop at Stop Dynamic brake activates when the 350 410 390 Active Level DC bus voltage is over the setting Note 3 4 Note 3 4 F3 27 of Dynamic Function disable setting 1Vdc 82 Brake 100 200 series 410 700 820 780 Note 5 Note 5 series 820 The color as means functions can be set during the operation Chapter 4 Parameter List Range of Func Descriptions Setting Unit dF60 Pulse Setting 5 Transistor 981 0 Drive cannot be restarted 1 Drive can be restarted Operation Ramp to stop please refer to the Selection at F3 30 haan F3 31 F3 35 0 3 0 83 Power Failure When the power is restored during the ramp to stop interval the drive re accelerates again 75 0 96 0 87 5 The Voltage Set the voltage level of power source __ Note 3 Note 3 F3 31 Level Setting for ramp to stop When the voltage of 150 0 192 0 01V 175 0 83 at Power power input is lower than the setting Note 4 i Note 4 Failure level drive ramps to stop 300 0 384 0 320 0 Note 5 Note 5 Subtracted Frequency of When the power failure the output F3 32 Deceleration frequency drive s original output 0 0 20 0 0 1 2 3 0 83 at Power frequency subtracted frequency Failure Deceleratio
9. 0 0 122 displays Cot message 0 0 Communication overtime disable 0 Warning Cot Continue Communication operation F6 59 Overtime 0 2 0 122 1 Warning Cot Ramp to stop Disposal 2 Warning Cot Coast to stop 0 Multi function inputs from j i multi function terminals F6 60 Multi Funston u 0 1 0 122 Input Selection 1 Multi function inputs from communication control O Disable mail 0 1 o hka Selection 1 PID Wakeup Setting the frequency for PID F6 62 Initial Wakeup Process 0 00 1 00 0 01 0 00 122 Frequency 1 00 frequency ing the time for PID Wak F6 63 PID Wakeup Setting the time for akeup 250 1225 0 122 Delay Time Process PID Sleep Setting the frequency for PID Sleep F6 64 Initial Process 0 00 1 00 0 01 0 00 122 Frequency 1 002max output frequency PID SI ing the time for PID SI F6 65 Slaap Setting the time for Sleep 0 250 dioc 0 123 Delay Time Process F666 PIP Output control for output frequency 0 00 1 00 0 01 0 00 123 lower limit Note 1 The default setting of 50Hz The default setting of 60Hz B Specifications of 100V series Specifications of 200V series b Specifications of 400V series 58 Chapter 4 Parameter List 6 The default value is 105 for 2003B3 4005B3 models and the default value is 90 for remained models IZ Represents a contact Normal open Represents b contact
10. System Overload Detection Time a The detection of system overload is shown in the below chart Overload detection level t F4 28 gt lt Current Time interval lt overload detection time gt Time Overload gt Time detection Overload detection time F4 29 b The operation panel displays when the system overload time is over the setting value of system overload detection time F4 29 Setting range 0 1 300 0sec 5 Chapter 5 Parameter Setting Description F4 36 Current Limit I limit Current over F4 36 x the rated current of drive during operation the drive may adjust PWM ouput and limit output current F4 37 Gain of I limit The gain of the current limitation response P Higher P setting value will result the current limitation response more fast but higher setting value would cause the effect of oscillating current F4 38 Integration Time of I limit Integration time of I limit Lower integration time setting value will result the current limitation response more fast but lower setting value would cause the effect of oscillating current F4 39 Selection of Current Limitation 0 Disable 1 Enable Current Limit Output 4 37 4 38 control Volt S time Output Current I limit time Chapter 5 Parameter Setting Description F4 41 Motor 2 Overload Protection OL
11. a Please extremely cautious the following steps to test the main circuit insulation of drive Any incaution operations while testing the drive insulation may possibly harm operating personnel and cause serious damages to drive b Remove all wiring at power terminal main circuit and control circuit terminal before the testing is performed Please follow the below diagram to wire all power terminals in parallel with an insulation tester for drive insulation test c Using an insulation tester with DC500V to test the insulation value of drive The drive insulation impedance must be greater than 20 If drive insulation impedance is below 20 replace a drive and contact the customer support for repair service of drive Insulation tester PS y Drive I T T T ri 5 R LI S L2T L3 U TIIV T2 W T3 _ PR Pe Drive Insulation Impedance Measurement 2 Measure the motor insulation impedance a Remove the U T1 V T2 W T3 cables of motor from the drive before measuring the motor insulation impedance and then measure the motor insulation impedance including motor cables using the insulation tester with DC500V The motor insulation impedance including motor cables must be greater than 20MO b If motor insulation impedance is less than 20MQ Do Not connect motor with a drive or the drive lifetime may be shorten or the drive may be possibly damaged due to insufficient motor insulation c Please follow the below connectio
12. low frequency noise to interfere the peripheral equipment by radiation or conduction during running In many countries especially in Europe have the strict limit for the AC motor drive generated the electromagnetic interference By installing the EMC filter can reduce much electromagnetic conduction interference from drive caution 1 Keep all grounding connections as short as physically possible 2 Use the largest area as grounding conductor for example the cabinet wall 3 The filter must be mounted on the same panel as the drive Recommending specification of EMC filter Select an EMC filter in accordance with the model number of drive to suppress drive s electromagnetic conduction interference Drive model number EMC filter model number EMC filter rated current phase RM6E1 10P5B1 FN2090 10 06 10A 1 RM6E1 1001B1 FN2090 20 06 20 1 RM6E1 1002B1 FN241 0 32 33 32 1 RM6E1 1003B1 FN2410 45 33 45A 1 RM6E1 20P3B1 FN2090 4 06 4A 1 RM6E1 20P5B1 FN2090 10 06 10A 1 RM6E1 2001B1 FN2090 10 06 10A 1 RM6E1 2002B1 FN2090 20 06 20A 1 RM6E1 2003B1 FN2090 30 08 30A 1 RM6E1 20P5B3 FN3270H 10 44 10A 3 RM6E1 2001B3 FN3270H 10 44 10A 3 RM6E1 21P5B3 FN3270H 10 44 10A 3 RM6E1 2002B3 FN3270H 10 44 10A 3 RM6E1 2003B3 FN3270H 20 44 20 3 RM6E1 2004B3 FN3270H 20 44 20 3 RM6E1 2005B3 FN3270H 20 44 20 3 RM6E1 4001B3 FN3270H 10 44 10A
13. protection 150 of drive rated output current for 1 minute e Start stop braking time 0 60 0sec DC braking Stop braking frequency 0 1 60Hz e Braking ability 0715096 of inverter Braking torque Approximately 20 with the external braking resistor connected braking torque is approximately 10096 V F pattern e V F pattern 2 V F points Square curve 1 7 power curve 1 5 power curve Output voltage adjustment of V F pattern Variable voltage V adjustment of V F pattern for acceleration deceleration Acceleration deceleration time Osec coast to stop 0 0 3200 0sec Independent setting of the acceleration deceleration The time setting range of the speed acceleration from 0 to 60Hz is 0 015sec 19200000sec 222 days Stall prevention Stall prevention at acceleration constant speed the current level of stall prevention is 30720094 Stall prevention at deceleration Other functions Slip compensation auto torque compensation auto adjustment for output voltage stability auto operation for energy saving auto adjustment of switching frequency restart after instantaneous power failure speed tracing over torque detection DC braking dynamic braking duty control sequential operation control counter function PID control Modbus communication jump frequency holding frequency upper lower limits of output frequency 16 preset speeds acceleration deceleration switch S c
14. terminal 1 function F5 19 default forward command x2 Multi function input Short the terminal of X2 with COM and set the g terminal 2 function F5 20 default reverse command 51 E x3 Multi function input Short the terminal of X3 with COM and set the 9 terminal 3 function F5 21 default jog command 8 5 X4 Multi function input Short the terminal of X4 with COM and set the D terminal 4 function F5 22 default reset command X5 Multi function input Short the terminal of X5 with COM and set the terminal 5 function F5 23 default reset command X6 Multi function input Short the terminal of X6 with COM and set the terminal 6 function F5 24 default reset command Input output COM common torininal The common terminal of input control signal The function is set by F5 12 P FM Analog signal output default output frequency T Note 2 terminal DC 0 10V 2 10V 1mAMax DC 0 20 4 20 5000Max The function is set by F5 26 27 default fault detection a Multi function output capacity AC250V 0 2AMax cos6 0 3 5 Tb terminals The function is set by F5 26 O capacity AC250V 0 2AMax 50 0 3 Te Common terminal for Ta Tb Note 1 V I selection is set by JP1 default V please to p 13 Note 2 FMV FMI selection is set by JP3 default FMV please to p 13 Note 3 12V 24V selection is set by JP4 default 12V please to p 13 Note 4 Tightening torque of control terminal
15. 0 F2 04 0 00 F2 28 0 0 F2 05 0 00 F2 30 0 F2 06 0 00 F2 31 0 F2 07 0 00 F2 32 F2 08 0 00 F2 33 0 5 8 0 100V Series F2 09 0 00 F234 ees 12 0 400V Series F2 10 0 00 F2 35 an 220 0 100V Series F2 11 0 00 F236 DX aes 380 0 400V Series F2 12 0 00 F2 37 0 0 F2 13 0 00 F2 38 0 0 F2 14 0 00 F2 39 0 0 F2 15 0 00 F2 40 0 0 F2 16 6 00 F2 42 0 0 F2 17 55 F2 43 0 0 F2 18 5 0 F2 44 0 0 F2 19 5 0 F2 45 0 0 F2 20 5 0 F2 47 1 00 F2 21 5 0 F2 48 0 00 F2 22 5 0 F3 00 0 5 F2 23 5 0 F3 01 0 0 167 Attachment 1 Setting Memo Actual Actual Descriptions Default Setting Function Descriptions Default Setting Setting Setting Value Value F3 03 170 F4 01 70 F3 04 160 F4 02 10 F3 05 5 0 F4 04 F3 06 5 0 F4 05 0 F3 07 1 F4 07 1 Rated F3 09 0 0 F4 08 current of motor 1 3 rated F3 10 40 F4 09 current of motor F3 12 1 0 F4 10 5 0 F3 13 60 F4 12 d Note 1 F3 15 0 10 F4 13 2 F3 16 10 F4 14 70 F3 18 1 F4 15 3 0 F3 19 50 F4 17 1 F3 21 50 F4 18 50 F3 22 10 F4 19 0 5 F3 23 0 0 F4 21 1 2 F3 24 0 5 4 22 0 F3 25 0 5 F4 23 24 390 100V Series 390 F3 27 200V Series F4 25 0 760 400V Series F3 28 10 F4 26 0 F3 30 0 F4 27 0 875 100V Series 175 0 F331 200V Series F4 28 160 320 0 400V Series F3 32 3 0 F4 29 0 1 F3 33 5 0 F4 36 180 F3 34 5 0 F4 37
16. 0 10 F3 35 0 0 F4 38 0 6 F3 37 150 F4 39 0 F3 38 0 5 F4 41 1 Rated F3 39 100 F4 42 current of motor F4 00 1 F4 43 Att 2 168 Attachment 2 Setting Memo Function ue Actual Eunction Actual Setting Descriptions Default Setting Setting Descriptions Default Setting Value Value F4 44 5 0 F5 36 0 F4 45 0 F5 37 0 F4 46 100 F5 39 20 F4 47 2 0 F5 40 20 F4 48 0 F5 41 0 0 F4 49 0 F6 00 0 F4 50 10 0 F6 01 5 F5 00 1 F6 02 0 F5 01 1 F6 04 0 F5 02 1 F6 05 0 0 5 03 1 00 6 06 0 0 F5 04 0 00 F6 07 0 0 F5 05 1 00 F6 08 0 0 F5 06 0 00 F6 09 0 0 F5 07 20 F6 10 0 0 5 08 0 00 F6 11 0 0 F5 09 5 0 F6 12 0 0 F5 10 5 0 F6 13 0 0 F5 12 0 F6 14 0 0 F5 13 1 00 F6 15 0 0 F5 14 0 00 F6 16 0 0 F5 15 1 F6 17 0 0 F5 19 22 F6 18 0 0 F5 20 23 F6 19 0 0 5 21 1 F6 20 0 0 5 22 7 F6 21 0 0 5 23 0 F6 22 0 0 5 24 0 F6 23 0 0 5 25 10 F6 24 0 0 F5 26 11 F6 25 0 0 F5 30 0 F6 26 0 0 F5 31 0 F6 27 0 0 F5 32 1 F6 28 0 0 F5 33 0 00 F6 29 0 0 F5 35 0 F6 30 0 0 169 Attachment 1 Setting Memo Function 7 T Actual Setting Descriptions Default Setting Setting Descriptions Default Setting Value Value F6 31 0 0 F6 58 0 0 F6 3
17. 0 255 0 V F Note 3 4 2 76 38 Voltage 1 Voltage at the first point of V F pattern 0 0 510 0 0 1Vac 0 0 Note 5 V F Frequency at the second point of V F F2 39 0 0 399 9 0 1Hz 0 0 76 Frequency 2 pattern 0 0 255 0 4 3 4 F2 40 V F Voltage at the second point of V F 01Vac 00 76 Voltage 2 pattern 0 0 510 0 Note 5 Jump 1 F2 42 Frequency 1 Avoid mechanical resonance point 1 0 0 400 00 0 1Hz 0 0 77 Jump F2 43 Frequency 2 Avoid mechanical resonance point 2 0 0 400 00 0 1Hz 0 0 77 Jump F2 44 Frequency 3 Avoid mechanical resonance point 0 0 400 00 0 1Hz 0 0 77 Jump Set the range of the jump frequency 1 F2 45 Frequency b 3 0 0 25 5 0 1Hz 0 0 77 Range ERN F2 47 Frequency The upper limit of output frequency 0 00 1 00 0 01 1 00 77 Upper Limit 1 00 maximum output frequency Frequency The lower limit of output frequency pes Lower Limit 1 002maximum output frequency 0 00 1 00 0 01 0 00 78 The color as means functions can be set during the operation i Chapter 4 Parameter List F3 Control Parameters Func Name Descriptions Range of Setting Unit dF60 Page F3 00 Holding Frequency The drive accelerate to the holding frequency and running at constant speed 0 0 400 00 0 1Hz 0 5 79 F3 01 Holding Time Interval The drive runs at holding freq
18. 0 75 2 1 5 3 2 2 1 0 1 6 2 9 3 8 2 5 42 7 5 10 Three phase 200 240V 0 1 400 00Hz Single phase 100 120V 50 60Hz 9 1 15 3 30 40 88V 132V 150 of drive rated output current for 1 min Nature cooling Fan cooling IP20 IP20 1 1 1 2 Chapter 1 Cautions Before Installation 1 2 2 Single Phase 200V Series Model name RM6E1 B1 20P5 2001 2002 2003 0 5 0 4 1 0 75 2 1 5 3 2 2 1 1 1 9 2 9 3 8 3 4 2 7 5 10 Three phase 200 240V 0 1 400 00Hz Single phase 200 240V 50 60Hz 5 8 7 7 13 7 20 176V 264V 150 of drive rated output current for 1 min Nature cooling Fan cooling IP20 Weight Mass kg 11 12 12 2 5 X Single Phase 200V Series 3HP model is under development 1 2 3 Three Phase 200V Series Model name RM6E1 B3 20P5 2001 21P5 2002 0 5 0 4 1 0 75 1 5 1 1 211 5 1 1 1 6 2 3 3 4 2 6 Three phase 200 240V 0 1 400 00Hz Three phase 200 240V 50 60Hz 3 2 4 4 6 3 8 4 176V 264V 150 of drive rated output current for 1 min Nature cooling Fan cooling IP20 1 1 1 2 Chapter 1 Cautions Before Installation Model name RM6E1 0000B3 2003 2004 2005 3 2 2 4 3 5 3 7 3 8 5 6 5 10 13 17 Three phase 200 240V 0 1 400
19. 00Hz Three phase 200 240V 50 60Hz 11 5 15 19 176V 264V 150 of drive rated output current for 1 min Fan cooling IP20 1 2 2 5 2 5 Please refer to the page 140 for the single phase application 3X Three Phase 200V Series 4HP model is under development 1 2 4 Three Phase 400V Series mocelname 4001 4002 4003 1 0 75 2 1 5 3 2 2 1 9 3 4 2 2 5 4 5 5 Three phase 380 480V 0 1 400 00Hz Three phase 380 480V 50 60Hz 2 8 4 4 6 1 332V 528V 150 of drive rated output current for 1 min Nature cooling Fan cooling IP20 1 1 1 2 1 2 Chapter 1 Cautions Before Installation Model name RM6E1 B3 4005 4007 5 3 7 7 5 5 5 6 9 11 9 14 Three phase 380 480V 0 1 400 00Hz Three phase 380 480V 50 60Hz 10 3 16 332V 528V 150 of drive rated output current for 1 min Fan cooling IP20 2 5 2 5 Chapter 1 Cautions Before Installation 1 3 Common Specifications 1 8 1 The Features of Control and Operation Control Characteristics Control method Voltage vector sinusoidal PWM control V F control e Switching frequency 800Hz 16kHz Range of frequency setting 0 15400 00 2 bcd Operation panel 0 01Hz setting e Analog signal 0 06Hz 60Hz Resolution of output 0 01Hz frequency Overload 2 1
20. 1509 F4 43 NoLoad Current setting according tothe farve rated 92 Current Imotor s no load condition rated current current of motor Trip Time of Set the tripped time of motor when F4 44 Motor 2 motor is overload 150 of Motor 0 5 10 0 0 1min 5 0 92 Overload _ current 0 Disable F4 45 Visti am 1 Warning drive continuous 0 2 _ 0 92 9 Setting operation Error drive trip to stop PID Feedback Detect if the PID feedbackis 4 46 Righ es higher than setting level 0 100 196 100 92 PID Feedback Feedback signal is higher than i Betting level and reach the 5 pur detection time the drive will be 0 0 25 5 015 2 0 S2 activated PID Feedback 0 Disable F4 48 Low Detection 1 Warning drive continuous 0 2 0 93 Settin operation 9 Error drive trip to stop PID Feedback Detect if the PID feedback is lower F4 49 Low pod than setting level 0 100 196 0 93 PID Feedback If feedback signal is lower than Setting level and reach the 4 50 Low ee Hetection time the drive will be 0 0 25 5 0 1 10 0 93 jactivated 47 Chapter 4 Parameter List F5 Multi function Parameters m Range of Func Name Descriptions Setting Unit dF60 Page Pot knob 0 Analog input gain Selection 1 Frequency command x 5 00 Analog 02 Current limit oo 1 94 Input 8 V
21. 20 Start command of sequential operation control When the function F6 00 is not set to 0 sequential operation control and the start command of sequential operation control sets ON the drive output frequency is based on the frequency command setting of sequential operation control for the drive operation If the start command of sequential operation control is set to OFF the sequential operation control stops 21 Pause command of sequential operation control can temporarily pause the drive operation during sequential operation control After pause command is clear drive operation continues with sequential operation control 22 Forward command See the function setting of F1 00 for setting forward command 23 Reverse command See the function setting of F1 00 for setting reverse command 24 Stop command of 3 wire start stop circuit F1 00 0 F1 00 1 F5 19 22 F5 19 22 F5 20 23 F5 20 23 F5 21 24 5 21 24 FWD START L REV x2 FWD REV x2 ON FWD STOP 5 OFF REV COM COM 101 Chapter 5 Parameter Setting Description 25 DC braking enable Stop Start command DC braking enable Output freq pc braking active Starting DC braking frequency frequency at braking 2 33 stop F3 25 active Time 1 When the drive stops and DC braking command is ON DC braking is acti
22. 3 RM6E1 4002B3 FN3270H 10 44 10A 3 RM6E1 4003B3 FN3270H 10 44 10A 3 RM6E1 4005B3 FN3270H 10 44 10A 3 RM6E1 4007B3 FN3270H 20 44 20 3 Note 1 The leakage current of FN2090 series approximately 0 5mA 1 02mA 2 The leakage current of FN2410 series approximately 3 4mA 3 The leakage current of FN3270 series approximately 26 4mA 59 5mA A Appendix Zero Phase Radio Frequency Filter Selection Appendix Zero Phase Radio Frequency Filter Selection Please read this manual carefully to understand the correct and safety operations before using the product to prevent possible personnel injuries caused by false operations N CAUTION 1 Do Not touch zero phase radio frequency filter to prevent the scald burn from the extreme high temperature when power is on just off or during the operation 2 While lift up product please note the weight of product and move it with proper method to avoid possible injuries Please be more cautions to the sharp parts 3 Wiring or inspection must be done by qualified professional technicians By installing the filter s it can reduce the radio frequency interference generated by drive Because the RFI filter is constructed by ferrite core it is not related to the capacity and voltage of drive 1 Specification of product Applied Model RM6E1 1 Clean place without high temperature high humidity and flammable gases 2 If the zero
23. 4 F2 26 F2 27 Secondary Acceleration Deceleration Time a The acceleration deceleration time of preset speed is the time that the frequency starting from OHz accelerates to the reference frequency of acceleration deceleration time F2 17 Multi speed command can control the multi speed and acceleration deceleration time of preset speeds The setting range 0 0 3200 0 sec b The acceleration deceleration time setting of primary speed preset speed 5 preset speed 16 and jog speed are set by primary acceleration deceleration time Chapter 5 Parameter Setting Description F2 18 F2 19 c The secondary acceleration deceleration time has the higher control priority and the command is input by the multi function input terminals The illustration is shown as below Secondary accel decel switching and prohibited command curve Output frequency Secondary Max output decel time frequency 4 Primary Secondary decel time accel time Primary accel time Switch between the 1 secondary accel decel Multi function input terminal Holding command Multi function input terminal d The prohibition of acceleration deceleration command are ineffective at the STOP command F2 28 Set S curve for Accel Decel Time Setting the S curve for the acceleration deceleration time is to slow the acceleration and deceleration time at start and stop For example To ease the impact of th
24. 60Hz R L1 7 RIL InduchorMotor AC power input Single Phase Only R L1 S L2 512 RM6 E1 5 12 Terminals W T3 fT TTT ay SINK SOURCE Multi function Input 1 4 10 x1 _ 7777 Multi function Input 2 2 d l FM Q 4 Analog Output Note1 Multi function Input 3 3 I 1 E L3 5 DC0 10V 0 20mA Multi function Input 4 3 X4 DC2 10V 4 20mA J Multi function Input 5 gt X5 Multi function Input 6 7 7 7 6 f Ta M 2 COM Tb Multi function Outputs Relay Type CC a oro B 250 0 2 COS 0 3 pu 1h I V I l VR 1kQ 1 4W Al 601 P 1 a t i Shielded Wire Analog Inputs Note 2 IEEE PGND Bor Loot DCO 10V 0 20mA 4 mm V m DC2 10V 4 20mA ee t 2406 12V 1 Pp Twisted Pair k Shielded Wire 3 JP1 I V Al signal selection I position AI GND terminal is inputted with the current signal V position AI GND terminal is inputted with the voltage signal 3 JP2 SINK SOURCE selection The signal input selection of multi function input terminal please see the section 2 3 2 SINK SOURCE Definition 3 JP3 FMI FMV FM signal selection FMI position Output current signal FMV position Output volta
25. 9 1 Access Drive Function Setting Write Operation Write a single register to access drive function setting a Set function F2 00 primary speed 30 Hz b Speed setting is directly input by function setting c Drive register used AGnnH 5 F2 00 G 2 nn 00 decimal value OOH Hex F2 00 A200H register d Speed 30Hz gt 30 00Hz resolution 0 01 2 gt 30 00 x 100 3000 decimal OBB8H hex e The host controls only one drive drive 1 Code to write to drive register from the host CRC exclusive Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H A2H 00H OBH B8H 6 9 2 Host Control to Drive Write Operation When the host control by Modbus communication user can simply create an icon or active key button to activate the drive The following examples shows how to program the communication control 1 Start the drive a Create an icon or active button key on the host for Drive Start b Program the host with the following code for Drive Start c The drive register to be written for start operation 2000H d The register data for start operation 0002H Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 00H 00H 02H 2 Forward rotation command a Create an icon or active button key on the host for Forward b Program the host with following code for Forward rotation control c The drive reg
26. Drive de rates the switching frequency automatically every 5 minutes relay terminal outputs 3 Warning Drive trips to protection and stop and the cooling fans activate After the temperature decreases lower than drive overheat dead band F4 15 drive starts to operate again relay terminal outputs b For relay terminal outputs please see the function setting F5 26 F4 14 Drive Overheat Pre alarm Level Set the overheat pre alarm level OHt of drive The temperature of drive will increase when the cooling fans is damage or the heat sink is covered by foreign objects User can maintain the cooling fans of drive in advance The setting range is 45 105 C ds Chapter 5 Parameter Setting Description F4 15 Drive Overheat Dead Band When the drive heat sink temperature is over the pre alarm level the drive displays OHt until the temperature drops below the drive overheat dead band F4 15 The setting range 0 1 10 C Temperature Drive overheat pre alarm level Pa Sas Sea SS Stet Seo SNES Breas HH F4 14 Overheat dead band F4 15 NTC temperature warning detection F4 17 Fan Control Selection a Function Increase the lifetime of drive cooling fans save energy and extend the maintenance cycle time of heat sink b The settings are listed as below 0 Forced air cooling Start and continuously operate the cooling fans of drive when power ON 1 Operation air cooling Cooling
27. F0 04 Reserved Reserved 100 0 120 0 110 0 Note 3 Note 3 Power The value of setting according to 190 0 240 0 220 0 Source actual power source Note 4 4 340 0 480 0 380 0 Note 5 Note 5 Fault F0 08 62 Fault F0 09 Record 2 62 Fault 0 Fault code a Record 3 1 Output current at drive fault d F0 11 Fault 2 DC bus voltage at drive fault 62 2 Record 4 8 Output frequency at drive fault Fault F0 12 Record 5 i ul Fault F0 13 Record 6 62 F0 19 Reserved Reserved 0 Disable CLF Clear fault records dF60 Default the factory setting of 60Hz dF50 Default the factory setting Default of 50Hz F0 2 0 62 Setting Store setting rES Resume setting rdEE Read the parameters from drive to digital keypad UrEE Write the parameters from digital keypad to drive Note rdEE and UrEE functions are activation when connecting the KP 601 keypad The color as means functions can be set during the operation 35 Chapter 4 Parameter List F1 Operation Parameters Func Name Descriptions Range off Unit dF 60 Page Setting Start command Rotation direction 0 FWD or REV FWD or REV command command 1 FWD command REV command FWD REV 2 command 3 Operation panel Forward 4 Reverse Start 5 Reverse F1 00 Command comma
28. F1 01 5 Frequency command is set by communication control 3 F1 01 1 3 Press a or key one time the monitor mode value of the frequency command in the panel display will be blinking but not changed Press A or v key again to change frequency command F1 02 Secondary Frequency Command Selection Set functions F5 19 F5 24 as 19 and switch the primary secondary frequency command by multi function input terminals The settings are listed as the following see the parameter description of F1 01 0 Analog input setting 1 Operation panel setting 2 UP DOWN setting F1 03 Analog Input Selection The settings are listed as below see the parameter description of F5 00 F5 01 0 Pot knob Al 1 Pot knob AI 2 AI Pot knob 3 Pot knob or Al switched by multi function input terminals 4 Pot knob 5 Al Pot knob is on the operation panel and Al is the analog input terminal F1 04 Pot knob Command Source Selection The settings are listed as below 0 From drive s operation panel 1 From external keypad KP 601 67 Chapter 5 Parameter Setting Description F1 05 Validity of STOP of the Operation Panel a The settings are listed as below 0 When the start command is controlled by multi function terminal the STOP key is disabled 1 When the start command is controlled by multi function terminal the STOP key is enabled b The operation of STOP key 1 For
29. Fault record 5 Fault record 5 Note 3 134 Chapter 6 Communication Description Note 1 When the function is enabled multi function command Multi speed 1 2 3 will be inactive 2 0 Analog 1 Primary speed 2 16 Multi speed 2 16 17 Jog speed 18 UP DOWN command 19 Frequency command of sequential operation control 21 Communication 3 Fault record table Error code Drive display Description 01H Er AdEr converter error 02H Fot IGBT module error 03H EEr Internal memory error 08H B E OC Drive over current OCH OE Over voltage 1 1 Under voltage during operation Grounding fault OFH iH Drive overheat 10H OL Motor overload 11H DL 4 OL Drive overload 12H OLO System overload 13H EF External fault 14H PA a PAdF Keypad interruption during copy 16H ntcF Thermal sensor fault 17H iH OH2 Motor overheat 18H h PID feedback signal error 19H Hh OL2 Drive current limit 4 AGnnH Write and read allowed 2000H 2002H Write only read prohibited 2100H 210FH Read only write prohibited 135 Chapter 6 Communication Description 6 9 Programming Examples Register and Command 6
30. No Fuse Breaker can withstand the inrush current at instant power on and providing the overload and over current protection to the drive 2 1 3 Drive The rated current of motors are different for the different pole or rated voltage Please base on the rated voltage and rated current of motor to select drive Do not select the drive only base on the horse power specification of motor please refer to the lists of standard specifications of drives 2 1 4 Motor The specifications of motor are determined from the requirement Please be cautious to the motor rated current that must not exceed the drive current Note RM6E1 is only used for three phase induction motor control and must not be used for single phase motor 2 2 Environmental Conditions For the safe operation of the drive please be cautious to the environmental conditions where the drive is going to be installed 2 2 1 AC Power AC power input must be complied with the AC power input specification of the drive see RM6E1 standard specifications 2 2 2 Location Due to the heat dissipating requirement during the drive operation the drive must keep enough space for heat dissipation Please keep the least clearance space when installation shown as below figure 5cm above Chapter 2 Installation and Confirmation 2 2 3 Arrangement The fluent air ventilation inside the control panel cabinet must be considered when a drive is installed inside Please refer to a
31. Normal close UP DOWN control wiring must not exceed over 20m when multi function terminals are used for UP DOWN control When the setting value of switching frequency F1 21 exceeds 4 the drive must be de rating for usage or selecting the higher capacity of drive The color as C means functions can be set during the operation Chapter 4 Parameter List No Text on This Page Chapter 5 Parameter Setting Description Chapter 5 Parameter Setting Description FO System Parameters F0 00 Drive Information a The function can display the horse power and software version Check if the capacity of drive corresponding to the drive by this function b This manual and software version must be identical The drive with different software version cannot duplicate drive parameters or the drive operation panel will display Wr_F c The descriptions of LED indicators shows the different displays of the operation panel and LED indicator displays are shown as below table d The left 2th bits of drive model number for 110V 200V single phase series displays S Software version Drive model number Drive rated current Drive running hours Drive supply power time Hours Software checksum code lt eeoooo F0 01 Parameter Lock a Protect the parameter settings to prevent parameter settings from unexpected adjustments causing the system opera
32. Not connect these input and output terminals to terminals NO and PR c Once the wiring is complete the cover of the drive must be put back and must seal the drive to avoid other s accidental contact d The drives have three specifications base on the input power source 100V 200V 400V Do Not input the voltage exceed the specifications e The grounding terminal must be exactly grounded Ground the drive in compliance with the NEC standard or local electrical code f Please refer to the manual page 16 and 17 for the screwing torque of the wiring terminal g Please refer to the national or local electric code for the appropriate spec of the cords and wires h Please install an appropriate Molded Case Circuit Breaker MCCB or Fuse at each path of power lines to a drive i Please install the thermal relay between the individual motor and the drive when using one drive to propel several motors j Do Not connect power factor leading capacitor surge absorber or non three phase motor to the drive s U T1 V T2 or W T3 side k AC reactor ACL installation is required when the power capacity exceeds 500kVA or 10 times or more than the drive rated capacity Do Not touch the drive or performing any unwiring actions before drive indicator light turns off after the power off Use a multi meter with the DC voltage stage to measure the cross voltage between and terminals The voltage must be less than 25V m Wh
33. PTC warning level Resistance value 2 of PTC trip level parallel Example Select a standard PTC resistor as detector When the temperature of motor rose the resistance of PTC will rise and trip the drive to stop depending on the trip level 1330Q The setting and figure process of trip level as below Resistance value 2 of PTC Retc2 1330Q trip level Branch resistance R1 22 7KO 1330 20000 1330x20000 1330 20000 1247 4 12 1247 4 2700 1247 4 3 79 3 8V F4 23 3 8 F4 25 System Overload Detection OLO a The settings are listed as below 0 Disable 1 Enable OLO b System overload detection is to prevent the system from any possible damages caused by system overload The detection level F4 28 and time F4 29 can be Set based on operation requirements F4 26 System Overload Detection Status The settings are listed as below 0 Detection at constant speed only 1 Detection at operation Including the system overload at acceleration deceleration or constant speed T Chapter 5 Parameter Setting Description F4 27 Output Setting of System Overload The settings are listed as below 0 Drive continues running after the system overload is detected 1 Drive trips after the system overload is detected F4 28 System Overload Detection Level Setting the level of current for system overload detection and the setting range is 30 200 of drive rated current F4 29
34. Parameters Holding frequency and time Stall prevention setting Motor slip compensation Automatic boost voltage range Current oscillation prevention AVR compensation DC braking Dynamic braking Drive operation after instantaneous power failure Speed tracing Current compensation F4 Protection Parameters Grounding fault protection Drive overload protection Motor overload protection Drive overheat protection Fan control Motor overheat protection Overload protection setting F5 Multi function parameters Analog input Analog output Multi function input Multi function output UP DOWN setting Counting mode Frequency detection F6 Special parameters Sequential operation control PID control Modbus communication 34 Chapter 4 Parameter List FO System Parameters Range of Description A ni F Func Name escriptions Setting Unit dF60 age 0 Software version 1 Drive model number Drive 2 Drive rated current F0 00 Information 3 Drive running hours z id 4 Drive supply power time 5 Software checksum code Parameter 0 Parameters are changeable FOW Lock 1 Parameters are locked 2n 2 Parameter Set the password for the F0 02 Password 0 9999 1 0 61 Setting parameter protection Parameter F0 03 Password Unlock the passwords for the 0 9999 1 E 61 Unlock Parameters
35. RESISTOR OUTLINE OPTION 159 C BRAKING RESISTOR SPECIFICATION 159 D BRAKING RESISTOR LIST nnn 160 AC 100V Series 160 AC 200V Series AC 400V Series E THE WIRING OF BRAKING RESISTOR 162 Appendix Outline Dimension Drawings 163 Attachment 1 Setting Memo 166 Attachment 2 Fault Displays 171 vii No Text on This Page viii Chapter 1 Cautions Before Installation Chapter 1 Cautions Before Installation 1 1 Product Verification The product has passed the strictest quality test before shipped out from the factory However the product might possibly sustain minor damages due to the impact shaking vibration and other factors during the transportation Please make sure to verify the following items after receiving this product If the product verification finds anything abnormal please contact the agent immediately for the further assistance 1 1 1 Confirmation of Appearance 1 Check up the drive s model number is identical with the shipping label on the carton 2 Check up the appearance of the drive for any paint chipped off smearing deformation of shape etc 3 Check up th
36. Stop a The setting of time interval of DC braking is to avoid inertial run of motor at stop b Set the DC braking of ramp to stop The setting range is 0 0 60 0 sec F3 25 DC Braking Frequency at Stop a Set the DC braking frequency at stop The setting range is 0 1 60 0 b If changing the setting value of frequency below the starting frequency F2 33 the drive will stop by DC braking and the DC Braking Frequency at Stop F3 25 will be not active Output frequency DC braking frequency at stop i 1 Time interval of Hime 0 braking at Time interval of DC start F3 23 gt lt braking at start F3 24 Start j d command ppc 13 Time F3 27 Active Level of Dynamic Brake a The motor will exert the regenerated voltage to the drive causing the DC bus voltage increased during the motor decelerates or the inertial load of the motor during deceleration Through the braking resistor can convert the electricity to energy to consume Otherwise the drive will trip to OE over voltage b The braking transistor is active when the DC bus voltage is over the active level of dynamic braking c The setting range 100 200V series 350 410V 410V Disable 400V series 700 820V 820V Disable F3 28 Pulse Setting of Braking Transistor a Set the pulse width of braking signal The setting range is 10 90 b Set the value to adjust braking capability c Be caution of whether the wattage and temperature
37. a The motor overload protection is listed as below 0 Motor overload protection Disabled 1 Motor overload protection Enabled OL 2 Motor overload protection of motor independent cooling fans Enabled OL b Motor overload protection is to avoid the motor operating in the overload condition for a long time causing damages to motor Disabling the motor overload protection may possibly damage the motor F4 42 Motor 2 Rated Current Motor rated current Bases on the motor nameplate to set the value of F4 08 The setting range 10 150 of drive rated current Unit Amp F4 43 Motor 2 No Load Current Motor No Load Current about 1 3 of motor rated current The setting range 0 motor rated current Unit Amp F4 44 Trip Time of Motor 2 Overload a When the drive output current is over the motor rated current F4 08 OL protection is activated for trip time counting F4 10 b The drive output current reaches 150 of the motor rated current F4 08 and continuously operates over the setting time F4 10 the drive trips to OL protection c This function is to set the protection time when motor is overloaded The setting range 0 5 10 0 min F4 45 PID Feedback High Detection Setting 0 Disable 1 Warning drive continuous operation 2 Error drive trip to stop F4 46 PID Feedback High Detection Level 0 Disable 1 Warning drive continuous operation 2 Error drive trip to stop F4 47 PID Feedback High Dete
38. cannot run at the low speed operation for a long time because the cooling fan speed can be decreased as well as the motor temperature can be increased For the long time and low speed operation use the variable frequency motor with the independent cooling fan c Standard 3 phase induction motor NEMA B characteristics as follows T Torque Percentage of full load 0 1 1 1 1 0 20 40 60 80 100 0 Wmb Max speed Percentage of slip k Constant Constant 100 80 60 40 20 0 torque horsepower Percentage of synchronous speed d When the motor speed exceeds the rated speed 50 60HZ the torque will be decreased while the motor speed increasing e Check the motor insulation The standard requirement is 500V or 1000V 100MQ above b Special Motors a Synchronous Motor The higher starting current than the standard motor lower V F the larger drive capacity required b Submersible Motor The higher rated current than standard motor Be caution of the setting of V F pattern the minimum speed limit approx 30Hz and insulation quality During the installation be cautious of the insulation resistance for motor including wiring Add ACL to drive s output terminal c Explosion proof Motor Drive does not have the explosion proof mechanism Be attentive to installation safety ies Appendix E Selection of Motor c Insulation Measurement of Drive and Motor 1 Measure the drive insulation impedance
39. of braking resistor is proper T Chapter 5 Parameter Setting Description F3 30 Operation Selection at Instantaneous Power Failure a The settings are listed as below 0 Drive cannot be restarted at instantaneous power failure 1 Drive can be restarted at instantaneous power failure see the function description of the restart after instantaneous power failure detection of multi function output setting F5 26 2 Ramp to stop 3 When the power is restored during the ramp to stop interval the drive is restarted and re accelerated again b The drive cannot be started with generator power restart simultaneously at power off The drive must be started after the generator restarts c The ramp to stop function is applicable for the inertial load Adjusting setting values of functions F3 32 F3 34 can make re generative energy from motor during the motor ramp to stop feedback to the drive meanwhile the motor decelerates to stop F3 31 The voltage Level Setting at Power Failure a When the voltage level of power source is lower than the voltage level setting of F3 31 the motor will be decelerating for ramp to stop b The settings are listed as below 100V series range 75 0 96 0V 200V series range 150 0 192 0V 400V series range 300 0 384 0V F3 32 Subtracted Frequency of Deceleration at Power Failure a When the motor is decelerating for ramp to stop during the power failure the output frequency drive s original outpu
40. speed 0 0 0 1 5 0 73 speed 5 16 jog speed 3200 0 sec Time The color as means functions can be set during the operation a6 Chapter 4 Parameter List Range Func Name Descriptions of dF60 Page Setting Primary 27702 deceleration time of primary speed 0 0 0 1 on preset speed 5 16 and jog speed 3200 0 sec 29 Acceleration Time of 0 0 04 2 20 Preset Acceleration time of preset speed 2 3200 0 sec 5 0 73 Speed 2 Deceleration Time of SEA 0 0 0 1 F2 21 Preset Deceleration time of preset speed 2 3200 0 sec 50 73 Speed 2 Acceleration Time of 24734 0 0 04 F2 22 Preset Acceleration time of preset speed 3 3200 0 sec 5 0 73 Speed 3 Deceleration Time of 0 0 04 F2 23 Preset Deceleration time of preset speed 3 3200 0 sec 5 0 73 Speed 3 Acceleration Time of AS 0 0 0 1 F2 24 Preset Acceleration time of preset speed 4 3200 0 sec 5 0 73 Speed 4 Deceleration Time of 0 0 04 2 25 Bresa Deceleration time of preset speed 4 3200 0 sec 5 0 78 Speed 4 Secondary T F2 26 Acceleration Multi function input ds select the 0 0 0 1 50 73 Time secondary acceleration time 3200 0 sec Secondary 7 F2 27 Deceleration ut function input terminals select the 0 0 0 1 5 0 73 secondary deceleration time 3200 0 sec Set S curve fo
41. 0001 1000000100111110 Second Code 03H 00000011 1000000100111101 MOVE10100000010011 1110 1 1010000000000001 1110000010011111 2 0111 0000 0100 111111 1010000000000001 1101000001001110 0110100000100111 0 MOVE4 001101000001001111 1010 0000 0000 0001 1001010000010010 MOVE5 0100101000001001 0 6 00100101 0000 010011 1010000000000001 10000101 00000101 MOVE7 01000010100000101 1 1010000000000001 1110001010000011 MOVE8 0111000101000001 1 1010000000000001 1101 0001 0100 0000 CRC 1 4 0 129 Chapter 6 Communication Description The following example of using C language to create a sample program for CRC checksum algorithm Example C language sample program unsigned char data Message pointer unsigned char length Message length unsigned int crc chk unsigned char data unsigned char length int i unsigned int reg_crc Oxffff while length reg_crc data for i 0 i lt 8 i if reg_crc amp 0x01 reg_crc reg_crc gt gt 1 0xa001 else reg_crc reg_crc gt gt 1 6 6 Processing Time of Communication Transmission Note Time 1 Drive 5 Communication Starts Resets The communication waits for 10ms to start the communication transmission after the drive powers on or the communication function of the drive changes The drive needs 5ms processing time to return the message to the host after the message are received from the host If the host only broadcasts to the d
42. 02H with the read operation command 03H to read the drive data from the registers 2101H starting register to the register 2102H Register Numbers to Readout defines the numbers of register for data readouts Return Code Drive to Host Data 2101 PAR M b ag CRC Checksum Code Bytes MSB LSB MSB LSB LSB MSB 02H 03H 04H 55H 00H 17H 70H D6H EBH The host reads registers 2101H and 2102H of drive 02H drive status and speed command After the drive receives the host s command the drive returns 4 bytes data 2101H 5500H and 2102H 1770H to the host Caution The host cannot simultaneously broadcast 03H OP code to drives when multiple drives connected or all drives reject host s OP code Address 06 Write to single register Example Write a data 1770H into the drive register 2001H Message Code Host to Drive Address OP Drive Register Register Data CRC Checksum Code MSB LSB MSB LSB LSB MSB 02H 06H 20H 01H 17H 70H DDH EDH This example shows the host to write the data 1770H to the register 2001H of the drive The host identifies drive 1 by calling the drive address 02H with the write operation command 06H to write the data 1770H into the register 2001H Return Code Drive to Host Add ss OP Drive Register Register Data CRC Checksum Code MSB LSB MSB LSB LSB MSB 02H 06H 20H 01H 17H 70H DD
43. 2 0 0 F6 59 0 F6 33 0 0 F6 61 0 F6 34 0 0 F6 62 0 00 F6 35 0 0 F6 63 0 F6 36 0 0 F6 64 0 00 F6 37 0 F6 65 0 F6 40 0 F6 66 0 00 F6 41 0 F6 42 10 F6 43 2 F6 44 1 0 F6 45 1 2 F6 46 0 00 F6 47 100 F6 48 0 F6 49 0 F6 50 1 00 F6 51 1 00 F6 52 1 F6 53 0 F6 54 0 00 F6 55 0 F6 56 1 F6 57 1 Note 1 The default value is 105 for 2003B1 2003B3 2005B3 4005B3 4007B3 models and the default value is 90 for remained models Att 2 170 Attachment 2 Fault Displays Error Trip Messages of Drive Attachment 2 Setting Memo Display Description Display Description rot noFb x PID feedback signal Foe IGBT module error 9 error GF AdEr hr Grounding fault A D converter error oc EF Sen uL Drive over current External fault OL PAGE g na M oo er Keypad interruption overload naar Ai fale Ete Ete during copy OL1 IE HL Drive overload fer EEPROM error OL2 1 Te See HLE Drive current limit Internal memory error OL3 EEr2 nia Braking transistor rr 3 1 rere nternal memory error H HH overload rere y OLO ET IY System overload Hc ver voltage LE1 reo Under voltage during operation ntcF F Thermal sensor _ _ fault OH pa H Dri
44. 23 define X2 as reverse command and the drive control is shown as the below diagram RUN STOP FWD REV X1 OFF STOP ON RUN X2 OFF FWD ON REV COM Chapter 5 Parameter Setting Description c F1 00 2 I Motor rotating direction are controlled by multi function input terminals 1 6 Il Start command by RUN key of the operation panel and the rotation direction by forward or reverse command defined by multi function input terminals 1 6 The motor stops running when the multi function input terminals forward reverse commands are set closed or open simultaneously Example Parameter value F5 19 22 define X1 as forward command F5 20 23 define X2 as reverse command and the drive control is shown as the below diagram FWD REV X1 OFF STOP ON FWD X2 OFF STOP ON REV COM d F1 00 2 3 I Start command by RUN key of the operation panel and the motor rotates at the forward direction clockwise 1 Forward and reverse commands are disabled e F1 00 4 I Start command by RUN key of the operation panel and the motor rotates at the reverse direction counterclockwise Il Forward and reverse commands are disabled f 1 00 5 I Multi function input terminals X1 X6 define as the reverse command and the motor runs at the reverse direction counterclockwise Start command by RUN key of the operation panel and the rotation direction is
45. 2HP drive 8A continuous current gt Select 2HP drive for 1HP AC motor Chapter 7 Operation Procedures and Fault Protection b Connect the wires of single phase power with R L1 S L2 terminals c Parameter setting Please reset above parameters If the parameters are not modified the motor and drive could be possibly damaged F4 08 Motor Rated Current 3 1A the setting must be based on the motor rated current F4 28 Overload Detection Level 80 the half of the default setting value 160 F3 04 Stall Prevention Level at the Constant Speed 80 the half of the default setting value 160 141 Chapter 7 Operation Procedures and Fault Protection 7 2 Fault Protection Display and Troubleshooting A Description The drive has well protection functions to protect drive and motor when faults occur When the fault occurs the drive trips by the protection functions and display the fault message on operation panel After the fault is troubleshooted reset the drive by pressing of the drive operation panel or by the external operation reset signal to the drive multi function input terminals B Protection and Troubleshooting List Drive error trip message Display Description Cause Troubleshooting ec IGBT module error eError on the drive power system eDrive outputs fault current eHigh temperature on IGBT module Return the drive to repair when reset command from m
46. 40P5B3 240 RM6E1 4001B3 4000 MHL100 400 1 pc 145 RM6E1 4002B3 2000 MHL100 400 2pcs in parallel 180 RM6E1 4003B3 1330 MHL100 400 3pcs in parallel 180 RM6E1 4005B3 100Q MHL100 400 4pcs in parallel 160 RM6E1 4007B3 800 MHL500 40 2pcs in parallel 125 160 Appendix G Dynamic Brake and Resistor Output Note 1 ED Effective Duty Cycle Tb Ta 100 continuous operation time Tb 15 sec The definition is shown as above figure 2 Above wattages of table is defined at 10 ED gt Time 3 The active level of dynamic braking for RM6E1 series please refer to the description of F3 27 161 Appendix G Dynamic Brake and Resistor e The Wiring of Braking Resistor AN DANGER Strongly recommend to install the thermal switch for the brake protection to prevent the brake from any possible damages caused by the overheating on the braking resistor Please refer to the figure 1 and 2 for the wiring diagram Main Circuit Terminal Control Terminal AC Motor AC Power Three phase R L1 Ed R L1 U T1 9 4 p iin 512 7 9S L2 V T2 6 4 M AC power Single phase 1 connect R L1 S L2 T L3 oe oT L3 W T36G terminal RM6E1 Lt c 19 52 External Fault E MC s 2 COM M PR Pe Ne LEL 4 2 7 ead 5 Thermal Switch OHD3 100B Braking resistor option Figure 1 1 Use the therm
47. Analog Input The Pot knob bias range setting and the setting range is 1 00 1 00 F5 05 Al Gain Analog Input The Al gain range setting and the setting range is 0 00 2 00 F5 06 Al Bias Analog Input The Al gain range setting and the setting range is 1 00 1 00 a Analog input terminals 1 Pot knob 2 AI GND 4 20mA 2 10V or 0 20 0 10 b Max frequency command Max output frequency x Analog input gain F2 32 F5 03 or F5 05 c Freq bias value Max output frequency x Analog input bias F2 32 F5 04 or F5 06 d Frequency command Analog command Freq command x Max freq command freq bias f req bias 10V or 20mA Example Analog input bias 0 00 Max output frequency 60 0Hz Max output frequency 60 0Hz Analog input gain 1 20 Analog input gain 0 80 Output freq Output freq 720 2 60 0Hz 0 2 gt HOV 20mA Analog command 104 20mA k Analog 8 3V 17 3mA command T OHz OV 4mA OV 4mA Chapter 5 Parameter Setting Description Example Analog input gain 1 00 Max output frequency 60 0Hz Max output frequency 60 0Hz Analog input gain 0 05 Analog input gain 0 05 Output freq Output freq 60 02 lt 5 25555 55 4 1 60 0Hz 5 1 3 0Hz Analog Analog OV 4mA 10V 20mA command 30Hz 0 5 4 8 10 20 OV 4mA Example Inverse control app
48. B3 RM6E1 4003B3 21 RC D 2 M4 screw 7 Figure 2 Drive unit mm XThe size base on the actual object 163 Appendix H Outline Dimension Drawings Model RM6E1 1002B1 RM6E1 1003B1 RM6E1 2003B1 RM6E1 2004B3 RM6E1 2005B3 RM6E1 4005B3 RM6E1 4007B3 189 5 Figure 3 Drive Unit mm The size base on the actual object 164 Appendix H Outline Dimention Drawings No Text on This Page 165 Attachment 1 Attachment 1 Setting Memo Setting Memo folie Descriptions Default FUIT Descriptions Default ru etting Setting Value F0 00 F1 00 3 F0 01 0 F1 01 1 F0 02 0 F1 02 0 F0 03 F1 03 0 F0 04 F1 04 0 110 0 100V Series F0 05 ae F1 05 1 380 0 400V Series F0 08 x F1 06 1 F0 09 F1 07 1 F0 10 F1 08 1 F0 11 F1 09 0 F0 12 F1 10 1 F0 13 F1 11 2 F0 19 F1 12 4P F0 20 0 F1 13 20 00 F1 14 0 F1 17 1 F1 18 0 F1 19 0 F1 20 0 F1 21 2 F1 22 1 F1 23 0 Att 2 166 Attachment 2 Setting Memo Function SN Cede Function en Actual Setting Descriptions Default Setting Setting Descriptions Default Setting Value Value F2 00 eco F2 24 5 0 F2 01 10 00 F2 25 5 0 F2 02 20 00 F2 26 5 0 F2 03 30 00 F2 27 5
49. Communication communication setting of host setting and receiver are different Err 00 Keypad eThe connecting Check the wire between the keypad and drive 147 Chapter 7 Operation Procedures and Fault Protection No Text on This Page T Appendix Peripheral Equipment of Drive Appendix A Peripheral Equipment of Drive N CAUTION 1 When the drive requires the following equipment please select the proper external equipment The incorrect system setup will result the failure of drive reduce the of drive s service life time and even damage the drive 2 The surrounding temperature will influence drive s service life time Please monitor the temperature to avoid of exceeding the temperature specifications especially as drive installed at a closed place In addition the control signal should be far away from main loop to avoid of the signal interference 3 The motor and drive should be grounded well to avoid of electric shocks Motor s grounding must connect to drive s grounding terminal Power source Molded Case Circuit Breaker MCCB NFB a or FUSE Magnetic Contactor Ci MC Input side AC reactor ACL III EMC filter Zero phase radio frequency filter ex 4 Suppressing the surge voltage gt frequency range is Please use within the permissible power supply for the drive
50. H EDH The host writes data 1770H into the drive register 2001H After receiving data from the host and writing data into drive s registers the drive returns the original receiving message to the host OP code 06H of the host can synchronously broadcast to all drives but has no return code to the host jos Chapter 6 Communication Description 3X 08H Drive detection Only use when testing the communication OP code 08H is to detect if the drive is correctly receiving the data from the host The main purpose of using this OP code is to ensure the host data to be correctly sent to the drive Example Verify the data 0000H and AA55H to be correctly received by the drive Message Code Host to Drive Address OP Data 1 Data 2 CRC Checksum Code MSB LSB MSB LSB LSB MSB 02H 08H 00H 00H AAH 55H 5EH A7H The host sends OP code 08H to verify the data 0000H and AA55H to be correctly received by the drive Return Code Drive to Host Addn OP Data 1 Data 2 CRC Checksum 655 Code MSB LSB MSB LSB LSB MSB 02H 08H 00H 00H AAH 55H 5EH A7H The drive returns the same message to the host to confirm the data well received from the host Data 1 must be 0000H but Data 2 can be any values Note The host cannot simultaneously broadcast 08H OP code to all drives when multiple drives connected or drives reject drive s OP code
51. Monitor drive s output current unit 0 1A 2105H DC bus voltage Monitor drive s DC bus voltage unit 0 1V 2106H Output voltage Monitor drive s AC output voltage unit 0 1V 2107H Frequency of Monitor drive s frequency of multi speed multi speed Note 2 2108H Reserved 2109H Reserved 210AH Reserved 210BH Reserved 210CH Reserved 210DH Reserved 210EH Reserved 133 Chapter 6 Communication Description 210FH Reserved bO Reserved bi__ Reserved b2 1 X1 terminal operation b3 1 X2 terminal operation b4 1 X3 terminal operation b5 1 X4 terminal operation b6 1 5 terminal operation 7 1 X6 terminal operation 2300 O terminal status b8 1 1 terminal detection b9 jReserved bA Reserved bB Reserved 1 Primary speed by analog input bD 1 Primary speed by operation panel bE 1 Primary speed by UP DOWN command bF 1 Primary speed by communication bO jReserved b1 1 Constant speed b2 1 Zero speed b3 1 Frequency detection b4 1 System overload b5 11 Stall prevention 2301H Drive status 2 b6 Reserved 7 1 Braking action b8 jReserved b9 jReserved 1 Error signal bB bF Reserved 2302H Reserved 2303H Fault record 1 Fault record 1 Note 3 2304H Fault record 2 Fault record 2 Note 3 2305H Fault record 3 Fault record 3 Note 3 2306H Fault record 4 Fault record 4 Note 3 2307H
52. NR F6 48 Set the lower limitation value of i e 1 0 118 d Limitation Integrator maximum d frequency 100 100 F6 49 Set the initial value of the integrator of 1 0 118 d Value before PID starts maximum 5 frequency PID Output Set the PID control output F6 50 Upper Limit frequency 0 00 1 00 0 01 1 00 118 F6 51 Compensation icc cu xem Gain 56 Chapter 4 Parameter List Range of Func Name Descriptions Setting Unit dF60 Page Propotional E Dx F6 52 Gain P 0 1 119 Selection BS Sesto Feedback qm Lo 2 0 1 119 Selection Signa Derivative TimeSet the derivative time for feedback F6 54 of Feedback Serel 0 00 2 50 0 015 0 00 119 host uses the address to send F6 55 eee receive messages from the 0 254 121 drive 0 Disable 0 4800bps 1 9600bps F6 56 Baud Rate b 19200bps 0 3 121 8 38400bps The color as means functions can be set during the operation 57 Chapter 4 Parameter List Range of Func Name Descriptions Setting Unit dF60 Page 0 8 N 2 Communication 8 1 55 Protocol 0 8 0 1 Gre 1 E 3 8 N 1 When the data transmission during communication transmission is Communicationjnterrupted has no data F6 58 Overtime Cot transmitting or delays drive 0 0 100 0 0 1sec
53. OP A voltage and current are valid Press when completing all verifications D Switch off the power and wait for drive s power indicators off and then connect drive s U T1 V T2 W T3 terminals to the motor E Operate the motor with the drive by low speed after power on to verify the validity of the motor rotation direction and then to slowly increase the motor speed F Motor start or stop must be controlled by drive control signal instead of switching the power on off The lifetime of the drive will be significantly reduced if the invalid operation using the switch control of the power is applied to motor control G Because the starting current of motor is 6 8 times of rated current Do NOT install the magnetic contactor between the drive and motor for the motor operation H When using the single phase power source to drive the three phase drive not the standard type of single phase power input first confirm the horsepower of motor and then calculate the motor rated current by multiplying the motor rated current by 2 to gain the drive rated current The drive selection for this single phase power must have the rated current equal to the calculated drive rated value Formula Motor rated current x 2 drive rated output current Example a Drive selection Motor specification 220VAC 1HP rated current 3 1A Drive rated current 3 1 A x 2 6 2 A Drive specifications 230VAC 1HP drive 4 2A continuous current
54. Range of Func Name Descriptions Setting Unit dF60 Drive Overheat Set the temperature level of i o a Pre alarm Level warning alarm a te 55 Set the temperature dead band of F4 15 Drive Overheat temperature warning and fan 01 100 0 1C 87 Dead Band jactive level 0 Forced air Start the fan at power on Fan Control 1 Operation air F4 17 Start the fan at operation 0 2 1 87 Selection Temperature control Fan activation according to temperature level Temperature Fate bLevelotirgan Cuper 25 60 VC 50 87 Activation Minimum the minimum operation time of F4 19 Operation Time fans when the fan control is 0 1 25 0 0 1 0 5 88 of Fan Overheat Warning Level Set the temperature warning Faal Motor 1 of PTC 88 Protection PTC 0 eae OH1 Continue Overheat ahaa F4 22 Warnin relay terminal outputs 0 1 0 88 arning Warning OH1 Stop operation Disposal relay terminal outputs PTC Overheat j F4 23 Trip Level Set the overheat trip level of PTC 0 0 10 0 0 1V 2 4 88 System Overload Disable F4 25 Detection Enable OLO 0 1 JM OLO System 0 Detection during the constant Overload Speed only _ 596 Detection 1 Detection during the running o 0 is Status only 0 Drive is still running when the Output Setting 3 F4 27 of System Overload is detected 0 1
55. Sequential operation control operates one cycle and stops by STOP Freq Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 Preset speed 2 Preset speed 1 F6 05 6 06 F6 07 F6 08 F6 09 F6 10 F6 11 F612 F6 13 F6 14 F615 F616 AK AK AK 3 15 sector 2 sector 3 sector 4 sector 5 sector 6 sector Sequential operation start command Sequential operation detection One sector running complete detection of sequential operation control One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates one cycle and stops by STOP When the start command of sequential operation control is ON the drive operation is based on all function settings and sequential operation stops and restarts between two sectors And drive operation will automatically stops after completing 16 sector operations 2 If the start command of sequential operation control is OFF during the operation the stop time is set by function F2 19 3 The deceleration time between two sectors is the stop time of current sector 4 Above chart is an example using 6 sectors of sequential operation control operating one cycle and stops by STOP 5 Indicating the stop time of the current sector is Chapter 5 Parameter Setting Description Sequential operation cont
56. Serial data transmission is an asynchronous serial data transmission 1 frame 11 bits 3 types of format shown in below figures 8 N 2 1 start bit 8 data bits 2 stop bits START BIT O BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 STOP STOP 8 E 1 1 start bit 8 data bits 1 even parity bit 1 stop bit EVEN START BIT O BIT 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 PARITY STOP 8 0 1 1 start bit 8 data bits 1 odd parity bit 1 stop bit ODD START BIT 0 1 BIT 2 BIT 3 BIT 4 BIT 5 BIT 6 BIT 7 PARITY STOP 125 Chapter 6 Communication Description 6 4 Message Format 95 Code Datan Data1i Data0 CRCO CRC1 S Operation Data Message CRC No No Message Data length depending on Checksum Transmitting Byte 1 Byte OP Code 10ms eAddress Drive address number for host to control 00H The host broadcasts messages to all receivers drives All receivers only receive the message but has no messages returned to the host 01H FEH The host designates the receiver drive by defining the drive address number Code Operation Code The operation of the host to the drive 03H Read multi registers 06 Write to single register 08 Receiver detection 10H Write to multi registers eData Including start re
57. The sector of 2 4 6 87 16 running at forward direction us Chapter 5 Parameter Setting Description Sequential operation control operates one cycle and stops Freq Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 H 2 Preset speed 1 l l l 1 1 KAA AAA AKA F6 05 F6 06 F6 07 F6 08 F6 09 F6 10 F6 11 F6 12 F6 13 F6 14 F6 15 F6 16 K 3 15 sector 274 sector 3 sector 4 sector 5 sector 6 sector Sequential operation command Sequential operation detection o N One sector running complete detection of sequential operation control One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates one cycle and stops When the start command of sequential operation control is ON the drive operation is based on all function settings and automatically stops after completing 16 sector sequential operation Changing the start command from OFF to ON to restart the drive again 2 If the start command of sequential operation control is set to OFF during operation time of sequential operation control the stop time setting is set by F2 19 3 The stop time is set by function F2 19 for the sequential operation control operates one cycle and s
58. VARIABLE FREQUENCY DRIVE Operation Manual RM6E1 series Quality Satisfaction Improvement Innovation x ao d X EEL J CSPG iS48CABNLs 5 R Rhymebus Corporation http www rhymebus com tw 2014 07 14 Revised PREFACE Thank you for using RHYMEBUS 6 1 series drive For proper operations and safety purposes please do read and follow specific instructions contained in this manual before using the product The manual shall be placed on the top of the machine and all the setup parameters and reference numbers must be properly recorded in Attachment 1 to facilitate future maintenance and repairs SAFETY PRECAUTION Please read this manual thoroughly and pay attention to the safety precautions marked with DANGER or CAUTION before the installation wiring maintenance or troubleshooting Only the qualified personnel may proceed with the installation wiring testing troubleshooting or other tasks X Qualified Personnel Must be familiar with the fundamentals structures characteristics operating procedures and installation and this personnel must read the manual in details and follow the steps of security measures to prevent possible dangers does not abide by the instructions of the manual to execute User may
59. age Code Host to Drive Register Numbers to Address OP Code Drive Register Readout MSB LSB MSB LSB 01H 03H 21H 03H 00H 01H b The drive returns the frequency output readouts to the host Output frequency readouts from the drive 2103H register data Return Code Drive to Host 2103H Register Data Address OP Code Data Byte MSB LSB 01H 03H 04H OFH E1H c Program the host to convert register data OFE1H Hex value 4065 Decimal value d Display the output frequency resolution 0 01 4065 100 40 65 unit in Hz 138 Chapter 6 Communication Description No Text on This Page 139 Chapter 7 Operation Procedures and Fault Protection Chapter 7 Operation Procedures and Fault Protection 7 1 Operation Procedures N DANGER 1 Do Not remove wires when the internal indicator of the drive remains ON ZAN CAUTION 1 Check if the shield of wire is broken after wiring is completed to avoid electric leakage or short circuit 2 Screws on the terminal must be fastened A Verify and check the compatibility between power source voltage motor and drive Connect the power to drive R L1 5 12 T L3 three phases or R L1 5 12 terminals single phase C Set all required parameters and functions after power is ON and measure the output voltage of the drive at U T1 V T2 W T3 terminals to verify if the output ST
60. age Variable voltage Al of V F pattern of V F pattern F1 03 don t care Pot 5002 501 Freq command W Freq command not simultaneously O Current limit or Current limit setting Variable voltage Variable voltage Al 10 20 3 of V F pattern gt of V F pattern Freq command ot Por Current limit or 4 03 don t care Freq command F5 00 amp F5 01 Variable voltage or Current limit or either one setting 0 of V F pattern Variable voltage Al Analog input gain of V F pattern 3 When F1 01 is set to 0 the frequency command inputs from analog input terminals function F5 00 or F5 01 must set to 1 otherwise the frequency command is 0 0Hz 3 When F5 00 and F5 01 are simultaneously setting 1 or 2 or 3 the function F1 03 0 or 1 or 2 will be activated 3 When F5 00 F5 01 is set to 0 the gain adjustment must be with F5 00 F5 01 1 or 2 or 3 94 Chapter 5 Parameter Setting Description F5 02 Al Input Source Selection a The settings are listed as below 0 DC 4 20mA 2 10V 1 DC 0 20mA 0 10V b AI GND analog input terminal 1 Insert JP1 jumper to V position The range of Al is 0 10 or 2 10V Range is set by function F5 02 2 Insert JP1 jumper to position The range of Al is 0 20 mA or 4 20mA Range is set by function F5 02 F5 03 Pot knob Gain Analog Input The Pot knob gain range setting and the setting range is 0 00 2 00 F5 04 Pot knob Bias
61. al switch to monitor the temperature of the braking resistor and generate an external fault signal to the multi function terminals one of X1 X6 to stop the drive when the braking resistor is overheated and interrupt the connection of magnet contactor MC by output terminals Ta Tb Tc 2 Set the value of multi function terminals one of X1 X6 to 8 External fault 3 Set the value of multi function terminals Ta Tb Tc to 11 Fault detection AC220V lt RELAY DC24V Thermal Switch OHD3 100B OHD3 100B 1 lt RELAY pet Braking Resistor option pcov O me AC220V PR P6 Ne _ MC ACM R L1 RIL1 119 C Molor 8 2 27 4 lt 8 2 V T2 M jJ ms ms RM6E1 7 Figure 2 When the drive power is controlled by the magnet contactor MC use the thermal switch to control the magnet contactor MC When the braking resistor is overheating the contactor MC will be interrupted 162 Appendix H Outline Dimention Drawings Appendix H Outline Dimension Drawings 1 Outline Dimension of Keypad 66 5 2 M3 screw Figure 1 KP 601 keypad unit mm The length specifications of connecting cable for KP 601 please refer to p 19 2 Overall Dimensions of Drive Model RM6E1 10P5B1 RM6E1 1001B1 RM6E1 20P5B1 RM6E1 2002B1 RM6E1 20P5B3 RM6E1 2003B3 RM6E1 4001
62. ample SPEC key is set as reverse command eStart command F1 00 is set as 5 Start the drive by operation panel eSet function F1 17 as 23 reverse command eSet function F1 18 as 1 for holding operation and press SPEC key during the drive operation and motor will run in reverse direction d Chapter 5 Parameter Setting Description F1 19 Stop Mode a The settings are listed as below 0 Ramp to stop DC braking see functions F3 21 F3 35 1 Coast to stop inertia stop 2 Coast to stop DC braking b When F1 19 2 the stop operation is shown in the below diagram Output voltage N A A AC voltage 10 F3 22 DC voltage 338 F3 21 1 2 1 a 1 1 Output AN Y Time Max freq 10 Max frequency frequency F3 24 N Stop c When the output current is abnormal at DC braking adjust the suitable time by function F3 38 to release the remained magnet of rotor and then to perform DC braking F1 20 Reverse Prohibition The settings are listed as below 0 Reverse rotation allowed 1 Reversal rotation NOT allowed F1 21 Switching Frequency a The settings are listed in the below table Setting Value Switching frequency 800Hz 2 5kHz 5kHz 7 5kHz 10kHz 12 5kHz 16kHz Oo oO Awn o b De rate the output current of drive if the switching frequency setting value is over 4 c The higher switching frequency has less noise But using hi
63. ard gt Feedback value PID Feedback Level F4 46 Time lt Detection Time gt Time PID Feedback High Detection gt Level PID Feedback High Detection Time F4 47 lt PID Feedback High Detection PID Reverse gt Feedback hih N ATTN detection level Feedback F4 46 value Time lt detection time P Feedback over P time t high detection Kc t Feedback over high detection time F4 47 23 PID Feedback Low Detection PID Forward Control When F4 48 1 PID feedback value lt F4 49 setting level and exceeds F4 50 setting time the keypad will show FbLo and continuous operation When F4 48 2 the keypad shows FbLo and drive trip to stop PID Reverse Control When F4 48 1 PID feedback value F4 49 setting level and exceeds F4 50 setting time the keypad will show FbLo and continuous operation When F4 48 2 the keypad shows FbLo and drive trip to stop lt PID Feedback Low Detection PID Forward PID Feedback Low Detection Level F4 49 NI RCT Feedback lt value Time lt Detection Time gt Time t Feedback low detection 3 p Time t Feedback low detection time 107 Chapter 5 Parameter Setting Description lt PID Feedback High Detection PID Reverse Feedback value PID Feedback Low Detection J M Level F4 49 Ti
64. ariable voltage of V F pattern 0 Analog input gain 1 Frequency command F5 01 4 2 Current limit 0 5 _ 1 94 In 3 Variable voltage of V F pattern p PTC temperature PID feedback Al Input 0 DC 4 20 2 10 F5 02 Source 0 1 1 95 Selection 1 DC 0 20 mA 0 10V Pot Gain F5 03 Analog Analog input of Pot knob gain 0 00 2 00 0 01 1 00 35 Input Pot knob Bias ae a F5 04 Analog Analog input of Pot knob bias 1 00 1 00 0 01 0 00 95 Input Al Gain F5 05 Analog Analog input of Al gain 0 00 2 00 0 01 1 00 95 Input Al Bias F5 06 Analog Analog input of Al bias 1 00 1 00 0 01 0 00 95 Input Filter Setting 5 07 of Analog Filter the signal based on analog input 0 255 on 20 96 Fie setting quency Analog When signal noise is large appropriately increase the dead band i stabilize the frequency But this will 000 2e reduce the tuning linearity Acceleration Set the acceleration time of the variable p F5 09 Time of V Voltage of V F pattern 0 0 3200 0 0 1sec 5 0 96 Deceleration Set the deceleration time of the variable F5 10 Time of V Voltage of V F pattern 0 0 3200 0 0 1sec 5 0 97 0 Output frequency before slip compensation 1 Output frequency after slip compensation FM Analog 2 Frequency command Output 3 Output voltage E fale Signal Output current no y Selection 5 DC bus voltage 6 Pot knob analog input signal 7 A
65. ation validity of LE LE1 and the validity of V F outputs F0 08 Fault Record 1 F0 13 Fault Record 6 a Record the latest 6 times of fault messages b The fault messages selection are listed as the following 0 Fault code 1 Output current at drive fault 2 DC bus voltage at drive fault 3 Output frequency at drive fault F0 19 Reserved F0 20 Default Setting a Default settings are shown as the below table i Disable Clear fault records 25 Default the factory setting of 60Hz All SAv setting will be clear df GH Default the factory setting of 50Hz All SAv setting will be clear Store setting Resume setting Read the parameters from drive to digital keypad Write the parameters from digital keypad to drive b After setting all parameters select SAv to save all settings in case for restoring parameters c For parameter duplication KP 601 must be connected to the drive when rdEE and UrEE parameters for parameter duplication are used This also can be applied for parameter duplication of multiple drives to save the setting time Chapter 5 Parameter Setting Description Read the settings Write the settings of parameter to s of parameter to KP 601 keypad the drive gt Drive Drive Defult setting F0 20 Default setting F0 20 rdEE UrEE The
66. b Detection when the DC bus voltage of drive is higher than the dynamic brake voltage m Chapter 5 Parameter Setting Description 9 Restart after instantaneous power failure detection Enable when F3 30 is set to 1 Restart after instantaneous power failure detection Power source Low voltage detection signal Output freq Delay time The V F pattern of speed isearching F3 39 Output voltage Speed searching current level F3 37 Output current Output terminal __ _ 10 Restart after fault condition detection Restart after fault condition detection Fault condition _ Delay time for speed searching F3 38 Output freq V F pattern of speed searching F3 39 Output voltage T normal VIF Speed searching current level F3 37 Output current Output terminal ge Chapter 5 Parameter Setting Description 11 Fault detection Fault condition Output terminal 12 Start detection of sequential operation control Detection when sequential operation control starts 13 One complete operation sector detection of sequential operation control After one complete operation phase of sequential operation control Ta Tb Tc terminals will output the detection signal for 0 1 seconds 14 One complete operation cycle detection of sequential operation control After one complete operation cycle of sequential operation control Ta Tb Tc
67. byte to 2000H and 2001H registers of drive The drive receives and writes the data to the registers and then returns the message to the host The host can synchronously broadcast all drives to write multi data to multi registers in order to change the data synchronously Register Address 6 5 CRC Checksum Algorithm CRC checksum code is to verify the message validity during the communication and its algorithm is to apply each code in the message to perform XOR and bit shifting operations to generate the CRC code Here is the checksum algorithm diagram to generate CRC code XOR 15 Code Bit Shifting amp XoR 2 Code Bit Shifting amp 3 Code CRC FFFFH F Address XOR A001H OP Code XOR AO01H P Code The following example of showing how CRC code is generated Example To generate CRC code D140 from Address Code 02H and OP Code 03H TEES TEVE 1011 T 4712 1 First Code 02H 00000010 4 171 053707 3 711 71512021 XOR 1 0111 1111 1111 1110 1 101000000000 0001 1103 t4 de 1341117 134311 MOVE2 0110 1111 1111 1111 1 1010000000000001 1100 1 14 ELA A 171 0 MOVE3 0110 0111 1111 1111 0 MOVE4 0011 0011 1111 11111 1 101000000000 0001 1001001111111110 MOVE5 01001001 1111 1111 0 MOVE6 00100100 1111 11111 1 101000000000 0001 1000010011111110 MOVE7 0100 0010 0111 1111 0 MOVE8 0010 0001 0011 111 11 1 101000000000
68. cation failure c The settings are listed as below 0 0 Communication overtime detection disabled 0 1 100 0 Setting the detection time to detect the communication linking status between drive and host device F6 59 Communication Overtime Disposal Setting the disposal of drive when communication overtime 0 Warning Cot Continue operation 1 Warning Cot Ramp to stop 2 Warning Cot Coast to stop X Start command is required to restart the drive after the drive is completely stopped The overtime warning display will automatically disappear after the communication is uplinked and functional again F6 60 Multi Function Input Selection The settings are listed as below 0 Multi function inputs from multi function terminals 1 Multi function inputs from communication control F6 61 PID Sleep Selection 0 Disable 1 Enable F6 62 PID Wakeup Initial Frequency Setting the frequency for PID Wakeup Process 1 00 max output frequency Setting range 0 250 sec F6 63 PID Wakeup Delay Time Setting the time for PID Wakeup Process F6 64 PID Sleep Inital Frequency Setting the frequency for PID Sleep Process 1 00 max output frequency y Chapter 5 Parameter Setting Description F6 65 PID Sleep Delay Time Setting the time for PID Sleep Process Setting range 0 250 sec F6 66 PID Output Lower Limit PID control for output frequency Setting range 0 00 1 00 PID sleep and wakeup selection is used to make t
69. cause the casualty or serious damages if user DANGER the tasks User may cause injuries to the people or damage the N caution equipment if user does not abide by the instructions of the manual to execute the tasks Although the VANS mark may indicate minor damages serious damages or injuries may be possibly incurred if the caution is not under user s attention Installation N CAUTION a The installation shall take place only on top of the metal surface or any material with the fire resistant Any place or location of high temperature moist oil and gas cotton fiber metal powder and erosive gas shall be avoided b If the product specification indicates IPOO the protective level of the equipment structure any human contact is forbidden at the installation location to avoid the electric shock The option of installing AC reactor ACL shall be very cautious c Please note the surrounding temperature shall not exceed 50 C when the installation needs to be placed inside the control panel d For the environment of storage and installation please follow the instructions of the environmental conditions illustrated in the sections of the common specification of RM6E1 Wiring N DANGER a Do Not conduct any wiring during the system power ON to avoid the electric shock b R L1 S L2 T L3 are power inputs electric source terminals and U T1 V T2 W T3 are drive s outputs to a motor Please Do
70. ccording to the load condition adjust the output voltage of the V F Pattern 0 0 Off 0 0 25 5 0 1 80 color as ____ means functions can be set during the operation 42 Chapter 4 Parameter List Range of Func Name Descriptions Setting Unit dF60 Page Response Time of Setthe response time of automatic Automatic boost voltage range Boost Voltage F3 13 14255 ims 60 81 Voltage Compensation Adjust the voltage according to the for Current current oscillation Oscillation F3 15 0 00 2 55 0 01 0 10 81 Response Time of Voltage Compensation for Current Oscillation Adjust the response time of voltage compensation according to current 0 250 1 10 81 oscillation 0 Off F3 16 Automatic Voltage Disable F3 18 Regulation 1 Enable n 21 AVR Response Set the response time of automatic 2 FIIS Time of AVR Woltage regulation Ju z 2l 0 150956 F3 21 eee Set the current level of DC braking of drive 196 50 81 rated current DC Braking Adjust the response time according E 22 to DC braking 15255 1ms 10 82 ime Time Interval AR i time interval for DC braking F3 23 of DC Braking before drive starts 0 0 60 0 0 1sec 0 0 82 at Start Time Interval aA F3 24 of DC Braking bel time interval for DC braking 00 60 0 05 82 at Stop ps DC Braking 5
71. command Hz CRG ON SEE ECCE s Display 3 Output voltage V CRG ON vg gU Display 4 DC bus voltage V CRG ON Ye CB Display 5 Output current A CRG ON OC Display 6 Terminal status Hz V CRG RUN SISECECEC Display 7 Heat sink temperature V A CRG ON S A Display 8 Motor speed RPM Hz A CRG ON User can select the main display from eight monitor displays and switch to another monitor displays by key under monitor mode The selection of monitor displays can be set from F1 08 b User can determine one of the displays to be the main display according to the demand If the user does not change the display back the main display after the setting is completed the drive will automatically switch back to the main display after the operation panel is idle over 3 min c The display 6 8 are defined by F1 09 F 1 11 2s Chapter 3 Setting of Operation Panel amp Remote Controller 3 3 3 The Status of Multi function Terminals The default setting of Display 6 is the status of multi function input terminals and the definition of each segment on the seven segment display for 4 digits is shown as below figure X5 X6 Hz e m CRG Vie Ta Tc RUN Ti X1 X2 X3 4 The definition of display shown in the below table Display Terminal Status description Te A x1 Multi function input terminal X1 is ac
72. control preposition D control b Forward control When the system actual value is less than the setting value the drive is accelerating Reverse control When the system actual value is less than the setting value the drive is decelerating Example Air conditioning control for constant temperature i Chapter 5 Parameter Setting Description F6 41 Feedback Signal Detection a The settings are listed as below 0 Open loop detection disable 1 Open loop detection enable noFb b Applicable for the 4 20mA output feedback signal When the drive detects 0mA from output feedback signal the signal wire cutoff the drive stops running and displaying noFb on the operation panel F6 42 Feedback Signal Filter If the feedback signal has the signal interference increase filtering value can suppress the signal interference The higher filtering value can result slow response of feedback signal F6 43 PID Buffer Space Filtering the frequency command after adding P 1 D setting value Higher setting value of F6 43 will slow down the drive output F6 44 Proportional Gain P This proportional gain is to compensate the gain for the deviation value of proportional setting Higher gain value may easily cause system to vibrate but lower gain value may result the slow reaction of drive F6 45 Integration Time l This integration time is to compensate the stable deviation of the system The integration time setting is accordi
73. controlled by reverse command defining multi function input terminals as reverse command Example Parameter value F5 19 23 define X1 as the reverse command and drive control is shown as the below diagram FWD REV X1 OFF FWD ON REV COM g F1 00 6 7 Reserved ss Chapter 5 Parameter Setting Description h F1 00 8 Start command and the motor rotating direction are controlled by communication II Forward and reverse commands are disabled i F1 00 2 9 I Multi function input terminals X1 X6 define as the reverse command and the motor runs at the reverse direction counterclockwise Start command is given by communication control and the motor rotating direction is defined by reverse command defined by multi function input terminals j F1 00 10 I Multi function input terminals X1 X6 define as the reverse command and the motor runs at the reverse direction counterclockwise Start command is given by forward command defined by multi function input terminals and the motor rotating direction is controlled by communication Forward and reverse commands are disabled k F1 00 11 I Start command by RUN key of the operation panel and the motor rotating direction by communication II Forward and reverse commands are disabled 3 F1 00 2 0 or2 If the forward and reverse commands are active at the same time the operation panel will display along with
74. cription Three phase sinusoidal power source Power AC power input terminal Source R L1 S L2 T L3 source input For the single phase power source terminals 110 220 please connect only R L1 S L2 terminals Drive outputs The terminals output three phase Motor U T1 VT2 W T3 tomotor variable frequency and voltage to terminals motor Dynamic braking unit The terminals between connecting dynamic braking unit option terminal Power and Brake External braking The terminals between P and PR P PR resistor external braking resistor connecting option terminal Grounding Ground the drive in compliance with Grounding terminal the NEC standard or local electrical code 15 Chapter 2 Installation and Confirmation b Main Circuit Connection i single phase AC power 5 12 tis ust w T3 9 92 Grounding NFB SSS J Motor Modal ne Screw size Tightening torque Screw size of of main circuit of edi RMG6E1 main circuit terminal screw grounding aun eal terminal Ib in kgf cm terminal Ib in kgf cm 10P5B1 1001B1 20P5B1 M3 5 8 5 9 8 M4 15 6 18 2001B1 2002B1 1002B1 1003B1 M4 15 6 18 M4 15 6 18 2003B1 Chapter 2 ii 200 400V three phase AC power R L1 S L2 T L3 U TI v T2 w T3 Installa
75. ction Time Feedback signal is higher than setting level and reach the detection time the drive will be activated Setting range 0 0 25 5 sec T Chapter 5 Parameter Setting Description F4 48 PID Feedback Low Detection Setting 0 Disable 1 Warning drive continuous operation 2 Error drive trip to stop F4 49 PID Feedback Low Detection Level Detect if the PID feedback is lower than setting level F4 50 PID Feedback Low DetectionTime Feedback signal is lower than setting level and reach the detection time the drive will be activated Setting range 0 0 25 5 sec Chapter5 Parameter Setting Description F5 Multi function Parameters F5 00 Pot knob Selection Analog Input The settings are listed as below 0 Analog input gain 1 Frequency command 2 Current limit 3 Variable voltage of V F pattern F5 01 Analog Input AI Selection The settings are listed as below 0 Analog input gain 1 Frequency command 2 Current limit 3 Variable voltage of V F pattern 4 PTC temperature 5 PID feedback F1 03 0 1 2 Pot Freq command Freq command TA ODAK OI tting 9 Current limit or X or Current limit or Seine or 58110 Variable voltage P Variable voltage Al of V F pattern A of V F pattern F1 03 3 switch by multi function Pot F5 008F5 01 Freq command Freq command simultaneously setting Current limit or Current limit or 1or20r3 Variable volt
76. ction input terminals X1 X6 UP DOWN command enter key must be set to activate UP DOWN command 14 and 15 when one of multi function input terminals X1 X6 is defined as UP DOWN command enter key Open Multi function Input Terminal UP DOWN commands to change the input frequency command and the output frequency is not changed with the variation of frequency commands Short Multi function Input Terminal The output frequency accelerates decelerates to the frequency command setting 2 If one of multi function input terminals X1 X6 is not defined as UP DOWN command enter key the drive output frequency is controlled by UP DOWN command 18 Analog input source selection Pot knob Al Setting the function F1 03 Analog Input Selection to 3 Pot knob or Al a contact Pot knob is the analog input source Set to 18 TE contact Al is the analog input source Set to 18 contact Al is the analog input source b contact Pot knob is the analog input source 308 Chapter 5 Parameter Setting Description 19 Primary and secondary frequency command option contact The frequency command Primary frequency command F1 01 b contact The frequency command Secondary frequency command F 1 02 contact The frequency command Secondary frequency Set to 19 command F 1 02 b contact The frequency command Primary frequency command F 1 01
77. d OL 2 Motor overload protection of motor independent cooling fans Enabled OL b Motor overload protection is to avoid the motor operating in the overload condition for a long time causing damages to motor Disabling the motor overload protection may possibly damage the motor T Chapter 5 Parameter Setting Description F4 08 Motor 1 Rated Current Motor rated current Bases on the motor nameplate to set the value of F4 08 The setting range 10 150 of drive rated current Unit Amp F4 09 Motor 1 No Load Current Motor No Load Current about 1 3 of motor rated current The setting range 0 motor rated current Unit Amp F4 10 Trip Time of Motor 1 Overload a When the drive output current is over the motor rated current F4 08 OL protection is activated for trip time counting F4 10 b The drive output current reaches 150 of the motor rated current F4 08 and continuously operates over the setting time F4 10 the drive trips to OL protection c This function is to set the protection time when motor is overloaded The setting range 0 5 10 0 min F4 12 Protection Level of Drive Overheat The heat sink protection level of the drive reaches the protection level F4 12 the drive trips to OH protection The setting range is 85 115 C F4 13 Drive Overheat Pre alarm Selection a The settings are listed as below 0 Disable 1 Warning OHt Continuous operation relay terminal outputs 2 Warning OHt
78. d Confirmation 2 1 BASIC EQUIPMENT 2 2 ENVIRONMENTAL CONDITIONS 2 3 DESCRIPTIONS OF TERMINAL AND WIRING DIAGRAM 2 3 1 Wiring 2 3 2 SINK SOURCE Definition 2 3 3 Description of Terminals 2 3 4 Wiring Cautions and Specifications Chapter 3 The Setting of Operation Panel amp Remote Controller 23 3 1 FUNCTIONS OF OPERATION PANEL 23 3 1 1 Indicators of Operation Panel 3 1 2 Keys of Operation Panel 3 1 3 Knob of Operation Panel 3 2 FUNCTIONS OF REMOTE CONTROLLER KP 601 KEYPAD 3 2 1 Indicators of 3 2 2 Keys of Keypad 3 2 3 Knob of Operation Panel 3 3 THE OPERATION OF THE OPERATION PANEL AND MONITOR MODE 27 3 3 1 The Operation of Operation Panel 3 3 2 Monitor Mode 3 3 3 The Status of Multi function Terminals 3 3 4 The Function Setting Mode 3 3 5 Parameter Setting Mode 3 3 6 The Operation in the Monitor Mode 3 3 7 To Start Stop the Drive
79. d MPM are changeable under monitor mode For example of frequency command change the setting steps are shown in the following table The operation steps are shown in the below table Operation Steps Display a 9 9 5 gt lt rn LU LI 1 In the monitor mode the display is shown as right z 2 gt lt Ea raj ra mo 2 9 2 8 58 2 Press lt lt key to shift the digit of frequency command A 3 Press key to shift the digit of frequency command Example Change the digit of decimal value A mo 3 5 2 3 Sg gt lt 9 9 rx Em E 2 4 key to increase 1 to the frequency command a a 9 9 5 gt lt 5 Y key to decrease 1 to the frequency command n gt 2 8 E FUNC 6 Press key to save the setting value within 5sec when completing setting of the rotation speed Note grey color digits in above table means digit flashing a Use 4 or v key to control the rotation speed in the monitor mode b Press key to save the setting value within 5sec the setting value is flashing when the required rotation speed is set If the setting value is not saved the display will return to the monitor mode after 5sec and save the value automatically after 3 min If the saving of the setting va
80. description of F5 19 F5 24 multi function input terminals for speed tracing F3 38 Delay Time for Speed Tracing Set the output delay time before the speed tracing The setting range is 0 1 60 0 sec F3 39 The V F Pattern of Speed Tracing Set the percentage of V F output voltage for the speed tracing The setting range is 0 100 Chapter 5 Parameter Setting Description F4 Protection Parameters F4 00 Grounding Fault Protection GF The settings are listed below 0 Disable 1 Enable GF F4 01 Grounding Detection Level a Detecting if the unbalanced current is over the setting level then trip to GF protection b The setting range is 30 100 of drive rated current F4 02 Grounding Detection Sensitivity The drive trip to GF when the detection times over the setting value of F4 02 within 60sec The setting range for F4 02 1 255 times F4 04 Reserved F4 05 Accumulating Number of Over Current at 200 Limitation a Drive deactivates the PWM voltage to suppress the current when the drive output current is over the drive rated current 200 b When the accumulating numbers of drive over current are over the accumulating numbers of current limits F4 05 drive trips to OL2 protection c The setting range 0 255 The unit 250 times 0 disable F4 07 Motor 1 Overload Protection OL a The motor overload protection is listed as below 0 Motor overload protection Disabled 1 Motor overload protection Enable
81. drive parameter settings can be written to the keypad KP 601 and these parameter settings in the keypad can be written to another drive as well This duplication of parameter settings is suitable for multiple drives with same drive settings Be caution of the software version see parameter F0 00 Drives must have the same software version to do all parameter inter copy process e Chapter 5 Parameter Setting Description F1 Operation Parameters F1 00 Start Command Selection a F1 002 0 I Motor forward and reverse directions are controlled by multi function input terminals X1 X6 Start and motor rotating direction commands are controlled by multi function input terminals X1 X6 for forward and reverse command 1 The motor stops running when the multi function input terminals are set closed or open simultaneously Example Parameter value F5 19 22 define X1 as forward command F5 20 23 define X2 as reverse command and the drive control is shown as the below diagram FWD RUN STOP REV RUN STOP X1 OFF STOP ON FWD RUN X2 OFF STOP ON REV RUN COM b F1 00 1 I Motor forward and reverse directions are controlled by multi function input terminals X1 X6 Il Start command by forward command defining X1 X6 as forward command and motor rotating direction by reverse command defining X1 X6 as reverse command Example Parameter value F5 19 22 define X1 as forward command F5 20
82. e acceleration constant speed Output Output Deceleration time frequency frequency Acceleration time for stall prevention for stall prevention Time Stall prevention Stall prevention level at the level at the acceleration constant speed Current 5 Stall Stall prevention prevention detection PE es gr detection S a a The function of the stall prevention during the deceleration is to maintain a constant speed when the deceleration is stalling b When connecting a dynamic brake unit F3 07 function can be disabled according to the operation requirement c If the DC bus voltage of the drive is higher than the dynamic brake voltage level when drive stops the operation panel or external keypad will display Hv RUN key of the operation panel and digital keypad can t start the drive If the DC bus voltage is less than the dynamic brake voltage level the drive will be automatically recovered and the display will be back to the main display F3 09 Motor Slip Compensation a The slip of motor is variable depending on the load When the load current is over the level of slip compensation the drive will compensate the output frequency to output constant speed The setting range is 59 9 60 0Hz b Compensation frequency Loadi t no load t F4 09 Freq compensation Guirent NO x Slip compensatbn F3 09 Rated current F4 08
83. e fallen object on the conveyor line or elevator Output frequency Frequency command Time F2 30 Limitation of Output Voltage a The setting is as below 0 V F pattern output voltage No limit 1 V F pattern output voltage has the limit b The main purpose by setting 1 is to limit the output voltage of V F pattern that cannot be over the limitation pattern 100V 200V series with 250 0V 400V series 4 Chapter 5 Parameter Setting Description with 500 0V as below figure Output voltage A High Low voltgae voltage 5 500V 250V V F voltage limit i pattern 1 1 1 40V 20V i 1 20V 10V Output 1 frequency Base freq 40 Base freq F2 35 F2 31 V F Pattern Selection a The settings are listed as below 0 Linear 1 Energy saving mode Auto adjust V F according to the loads 2 Square curve 3 1 7 power curve 4 1 5 power curve Output voltage 100009 Linear Energy saving mode Square curve 1 7 power curve 1 5 power curve 7096 Below 50 of drive rated current Base freq Output freq b F2 31 1 When the load current is small auto adjusting the output voltage of drive can save the energy c F2 31 2 4 can be used for fan pump applications to save the energy F2 32 Maximum Output Frequency Set the maximum operation frequency of the drive and the setti
84. e nameplate as below figure of the drive to verify the product descriptions with the order specification ISO 9001 20 RM6E1 2002B3 Model Number INPUT 3PH AC200 240V 8 4A 50 60Hz gt Input Power Specs OUTPUT 3PH AC200 240V 8A 0 1 400 00Hz Output Current amp Capacity PGM NO 9748 1 Software Number SERIAL NO XXXXXXX Product Serial Number R Rhymebus Corporation Taiwan 1 1 2 The description of nomenclature RM6E1_ 2002B3 ly Input Power Phase 1 Single Phase 3 Three Phase Brake Type B with Braking Transistor Horse Power Code see HP Table gt Input Voltage 1 100V 120V 2 200V 240V 4 380V 480V I y Product Series HP Horse Power Table for Drive Horse Power Code Conversion Horse power code Horse power Horse power code Horse power OP5 0 5 003 3 001 1 004 4 1P5 1 5 005 5 002 2 007 7 5 Chapter 1 1 1 3 Confirmation of Accessories One user manual is inclusive Please verify other accessories inclusively Cautions Before Installation such as braking resistor AC reactor etc 3Please refer to the standard specifications to verify the product specifications with your requirements 1 2 Standard Specifications 1 2 1 Single Phase 100V Series me iM 10P5 1001 1002 1003 0 5 0 4 1
85. e without any operation for 3 minutes the secondary display will be automatically changed to the primary display mode Chapter 5 Parameter Setting Description F1 09 Display Mode 6 F1 11 Display Mode 8 The settings are listed as below 0 Terminal status Temperature of heat sink Motor rotation speed RPM Machine speed MPM The sector of sequential operation control The cycle of sequential operation control Counting value Current limit level Primary frequency command Secondary frequency command 10 PID command 11 PID feedback F1 12 Number of Motor Poles a The settings are listed as below 2P 4P 6P 8P 10P b The rotation speed display in the monitor mode 12 Motor speed RPM x Output frequency Motor poles number F 1 12 F1 13 Machine Speed Ratio The machine speed display in the monitor mode Machine speed Machine speed ratio F1 13 x Output frequency F1 14 Digits of Decimal Value Machine Speed Set the digits of decimal values the range from 0 3 digits behind the decimal point to display the higher resolution of machine speed for observation of machine speed F1 17 SPEC Key Setting The setting of SPEC key is similar as multi function input setting see the function F5 19 F5 24 for SPEC key setting reference F1 18 SPEC Key Self Holding Function SPEC key self holding function 0 Disable 1 Enable Ex
86. ection of AC Reactor ACL AC 200V Series Input R L1 S L2 T L3 Output U T1 V T2 W T3 Drive Model mH A mH A RM6E1 20P5B3 RM6E1 2001B3 RM6E1 21P5B3 RM6E1 2002B3 049 13 12 RM6E1 2003B3 RM6E1 2004B3 RM6E1 2005B3 RM6E1 2007B3 of 30 us 30 AC 400V Series Input R L1 S L2 T L3 Output U T1 V T2 W T3 Drive Model mH A mH A RM6E1 4001B3 RM6E1 4002B3 RM6E1 4003B3 2045 In 045 15 RM6E1 4005B3 RM6E1 4007B3 0 2 30 0 2 30 h The outline dimensions of AC reactor ACL VAAD LAAD FUA 6 I 541111 1 OS 2 z b I px B C D A D 4 Ghole _ 4 Ghole LMAX Figure A Figure B W L H Weight ACL Figure A B C D MAX MAX MAX G I kg 0 45mH 15A A 150 80 66 85 152 97 146 16 8 4 4 0 0 2mH 30A 150 80 66 85 152 127 130 16 8 6 42 0 13mH 50A 150 80 68 85 152 134 131 16x8 6 4 6 unit mm 1 51 Appendix C Selection of EMC Filter Appendix Selection of EMC Filter ElectroMagnetic Interference EMI is a major bother of drive Drive will generate high frequency
87. emergency stop When the start command and the motor rotating direction of drive are controlled by multi function input terminal F1 00 0 1 or 10 press STOP key on the operation panel during the drive operation and the drive output frequency will drop to 0 00Hz and the operation panel will display To restart the drive is to release the start command and restart the drive again Il For drive stop natural stop When F1 00 2 3 or 4 11 start command is active by key stop command is active by key F1 06 Frequency Command Selection operation panel The settings are listed as below 0 The frequency command cannot be changed in the monitor mode to avoid the fault occurred by changing the frequency in the monitor mode 1 The frequency command can be changed in the monitor mode F1 07 Frequency Command Auto Storing operation panel The settings are listed as below 0 The frequency command setting does not auto store in the monitor mode 1 The frequency command setting is auto stored after 3 minutes in the monitor mode F1 08 Main Display Selection a The settings are listed as below Output frequency Frequency command Output voltage DC bus voltage Output current Display mode 6 F1 09 Display mode 7 F1 10 8 Display mode 8 F1 11 b Above display modes can be selected as the primary display and other display modes becomes secondary display modes c When the drive is idl
88. en the motor do the voltage proof insulation testing unwiring the U T1 V T2 W T3 terminal of drive at first N CAUTION a The RM6E1 series outputs are designed to drive a three phase induction motor Do Not use for single phase motor or using for other purposes b The main circuit and control circuit must be wired separately control circuit must use a shielded or twisted pair shielded wires to avoid possible interferences Operation N DANGER a Do Not open or remove the cover while power is on or during the drive operation Do close up the cover before powering on the drive Do Not remove the cover except for wiring or periodic inspection when power off b At the function F3 30 1 or 3 the drive will automatically restart when the power is restored Stay away from the motor and machine c At the function F1 05 0 and F1 00 0 or 1 or 10 the key on the operation panel is ineffective Please use an emergency stop switch separately for safe operations d The drive can produce high frequency outputs Before adjusting the frequency please check the specs of motor carefully to prevent the motor from unexpected damages e If any of the protective functions have been activated and the start command is set to terminal control F1 00 0 or 1 or 10 first remove the case and check the all run commands set to OFF Then press the key to release the alarm N CAUTION a Do Not touch the heat s
89. ential operation control Operation Control F6 09 0 0 360 0 0 1sec 0 0 113 Set the hold time of sector 3 of sequential operation control 0 0 360 0101866 SEU 113 F6 11 0 0 360 0 0 1sec 0 0 113 Set the hold time of sector 4 of sequential operation control 113 F6 13 0 0 360 0 0 1sec 0 0 113 Set the hold time of sector 5 of sequential operation control 0 0 113 F6 15 0 0 360 0 0 1sec 0 0 113 Hold Time of Sector 6 F6 16 lof Sequential Operation Control Set the hold time of sector 6 of sequential operation control 0 0 380 0 0 1566 0 0 113 Accel Decel Time of Sector 7 Set the accel decel time of sector 7 of of Sequentialisequential operation control Operation Control F6 17 0 0 360 0 0 1sec 0 0 118 The color as 1 means functions can be set during the operation 53 Chapter 4 Parameter List Func F6 18 Name Hold Time of Sector 7 of Sequential Operation Control Descriptions Set the hold time of sector 7 of sequential operation control Range of Setting 0 0 360 0 Unit 0 1sec dF60 0 0 Page 118 F6 19 Accel Decel Time of Sector 8 of Sequential Operation Control Set the accel decel time of sector 8 of sequential operation control 0 0 360 0 0 1sec 0 0 113 F6 20 Hold Time of Sector 8 of Sequential Operation Control Set the hold time of sec
90. eps Display The fault message displayed during the drive operation Y H STOP 1 After the error is troubleshooted pressing key to clear the fault message and then return to the monitor Ll LU L aun mode 57 Chapter 3 Setting of Operation Panel amp Remote Controller 3 3 2 Monitor Mode There are eight monitor modes can be selected in the monitor mode User can determine one of eight monitor modes as the main display on the operation panel And the monitor mode can be switched as shown in below figure Enter monitor mode Display 1 Display 2 Display 3 Output Frequency Frequency Command er Output Voltage CRG Hz elec mm 98 S oon nv Ll Ll Lt eon RUN AL E IE Ll Ll no Display 8 Display 4 Default Motor Speed RPM DC bus Voltage n 1 n CRG n 1 CRG ale Lt LU Run Alo ml 4 pun FUNC DATA FUNC FUNG a DATA H ye ore Hz 4 nm e CRG CRG ats J nun Ale Zl LE run Display 7 Display 6 Display 5 Default Temperature of Heat Sink Default Terminal Status Output Current The descriptions of monitor modes are shown in the below table example by default setting Display Descriptions Display Display 1 Output frequency Hz CRG ON SELBE un Display 2 Frequency
91. equential operation control 15 Pause command detection of sequential operation control 16 Detection of counter value1 17 Detection of counter value2 18 Reverse detection 19 NTC temperature warning detection OHt 20 Fan operation detection 21 PTC temperature warning detection OH1 22 Feedback high detection 23 Feedback low detection m 23 23 Note 7 103 F5 30 UP DOWN Memory Selection 0 Erase UP DOWN frequency command when power off 1 Store UP DOWN frequency command when power off 108 F5 31 UP DOWN Frequency Calibration 0 0 01Hz 1 8 x0 05Hz 9 0 5 2 10 250 x0 1Hz 0 250 109 The color as means functions be set during the operation 50 Chapter 4 Parameter List Func Name Descriptions js Unit dF60 Page 1 5 Terminal adjust the response UP DOWN time Continuous acceleration or 5 32 Calibrating deceleration when over the 1 6 1 109 setting time 6 Edge trigger UP DOWN Ral Adjust UP DOWN frequency on keypad directly 0 00 400 00 0 01Hz 0 00 109 Adjustment Counting 0 Up counting mode Caes Mode 1 Down counting mode pu 9 10 Counter Set counter value 1 for sequential 98 Value 1 pperation control cycle i d 1 110 Counter Set counter value 2 for sequential 2 peat Value 2 operation control cycle 059999 Hg Constant S
92. erates in circulation by STOP key on the operation panel F6 01 Cycle Times for Sequential Operation Control The settings are listed as below 179998 The number of circulation of sequential operation control 9999 Infinite circulation of sequential operation control F6 02 Sequence of One Operation Cycle for Sequential Operation Control The setting is as below Setting Single direction W One cycle sequence 1516 15 gt 16 Dual direction One cycle sequence l 1 W Circulating operation sequence F6 04 Hold Time Unit for Sequential Operation Control a The settings are listed as below 0 Second 1 Minute 2 Hour b Setting the unit of hold time of 16 sectors of sequential operation control Chapter 5 Parameter Setting Description F6 05 F6 06 Accel Decel time hold time of sector 1 of Sequential Operation Control F6 35 F6 36 JAccel Decel time hold time of sector 16 of Sequential Operation Control a The operation speed of each sector of sequential operation control is defined by function F2 00 F2 15 b One sector of the sequential operation control is defined by the summation of the acceleration time and the hold time c The accel decel time of sequential operation control is the time between two hold time of two sectors in sequential operation control d The hold time of sequential operation control is defined as the remaining time of when ope
93. ernal temperature of motor is over the warning level eWarning level F4 21 Motor is over heat eCheck if the motor load is too heavy eCheck if the accel decel time is too short eCheck if V F setting is proper 146 Chapter 7 Operation Procedures and Fault Protection Drive warning message frequency command Display Description Cause Troubleshooting Drive output Drive stops the Clear drive output bb interruption output when the interruption 5 5 output interruption command See command is activated Coast to stop Drive stops the Clear coast to stop Fr output when the E Px coast to stop command is activated Forwad reverse the Check the control command input forward reverse command aor simultaneously command to one of HL X1 X6 terminals simultaneously No input of Check rotation Ll LI LI LI forward reverse direction command Inter display with Different software version inter copy The software version of drives is different Check up the software version is corresponded cable trip before connecting Err 01 Keypad cable trip during operation wire of the keypad is loosen eThe keypad jack of the drive is oxidized Modbus eCommunication eCheck the wiring of communication wire is loosen or communication t overtime connecting wire wire is incorrect eCheck the e
94. error trip message Display Description Cause Troubleshooting si Drive overload eOperation current exceeds 15096 of drive s rated current and continues for 1minute eMotor overload eThe voltage setting of V F pattern is too high or too low eDrive capacity is too small eCheck the load of motor if overload eCheck if the acceleration or deceleration time is too short eCheck if V F setting is proper eSelect the higher capacity of drive Drive current limit eOperation current exceeds 200 of drive s rated current eMotor overload eAcceleration time is too short elmmediate restart after coast to stop eCheck the motor and drive compatibility eCheck if the motor is operated in over rating condition Braking transistor overload The frequent braking action causes the temperature of the braking transistor too high Increase the deceleration time TI e g m 0 amp mL System overload eLoad is too heavy and the operation current reaches the active level eDetection level F4 28 eDetection time F4 29 Check the usage of mechanical equipment OE ry Over voltage eThe internal DC bus voltage is over the protection level e100V 200V series About DC410V e400V series About DC820V The deceleration time of motor is too short causing the regeneration voltage too high on DC bus elnc
95. f eCheck if the n H 2 motor is over the accel decel time is too short eCheck if V F setting is proper noFb PID feedback signal The feedback signal Check the feedback nmm error wire tripped signal wire nura AdEr A D converter error Please call customer service for drive repair m External fault The multi function terminal receives the external fault signal Clear the external fault and then press ey key Keypad interruption during copy eThe connecting wire of the keypad is loosen eThe keypad jack of the drive is oxidized Check the connecting wire of keypad 144 Chapter 7 Operation Procedures and Fault Protection Drive error trip message Display Description Cause Troubleshooting EEPROM error eEEPROM data ePlease reset all write fault parameters to eEEPROM default value and component restart the drive defected eReturn the drive to repair when the fault cannot be eliminated Internal memory CPU RAM is Please call error malfunction customer service for drive repair Internal memory The software Please call error checksum is customer service incorrect for drive repair 145 Chapter 7 Operation Procedures and Fault Protection Drive warning message Drive will stops output when displaying below messages After the fault conditions are troubleshooted the drive will recover to normal c
96. fans of drive is start when the drive is operation Cooling fans will stop when the drive disable and after waiting at the minimum operation time F4 19 2 Temperature control Drive cooling fans activate when the drive temperature is over the temperature level of fan activation F4 18 Cooling fans will stop when the temperature of drive drops below the overheat dead band of drive F4 15 after waiting at the minimum operation time F4 19 F4 18 Temperature Level of Fan Activation Set the temperature level for drive cooling fans startup and the setting range is 25 60 C 2s Chapter 5 Parameter Setting Description F4 19 Minimum Operation Time of Fan Set the minimum operation time of drive cooling fans activation and then according to the setting of F4 17 to set the operation method of cooling fan The setting range is 0 1725 min Temperature Overheat pre alarm level F4 14 Dia DIRE eae a EN et dca Temperature level i of fan activation Overheat dead F4 18 i i band F4 15 Time i Minimum operation time 1 F4 19 Fan operation Temperature Display warning 17 2 Temperature control F4 21 PTC Overheat Warning Level Motor Overheat Protection a Motor overheat protection is to prevent the motor from motor long time running at low speed causing damages to motor from motor overheat PTC temperature sensor installation to detect the motor temperatu
97. g Output Signal Selection The output signal selections of FM analog output terminal are as below Output frequency before slip compensation Output frequency after slip compensation Frequency command Output voltage Output current DC bus voltage Pot knob input signal analog Al input signal analog PID command PID feedback F5 13 FM Analog Output Gain The analog output gain adjustment The setting range is 0 00 2 00 F5 14 FM Analog Output Bias The analog output bias adjustment The setting range is 0 00 2 00 Example Graph of analog output Max output freq 60 0Hz Drive rated current 8A FM function setting 0 1 2 8 9 FM function setting 4 FM gain 1 20 FM gain 0 80 FM bias 0 00 FM bias 0 00 FM FM 1 10V 1 10V 8V A Output frequency od or frequency m command OV 50 0Hz 60 0Hz gt d 97 Chapter 5 Parameter Setting Description Max output freq 60 0Hz FM function setting 6 Max output freq 60 0Hz FM function setting 7 FM gain 1 00 FM gain 1 00 FM bias 0 05 FM bias 0 05 FM FM 10V 10V i 1 Pot inputs Al inputs frequency frequency 0 5V command ig command 0 0Hz 60 0Hz K 2 9Hz 60 0Hz F5 15 FM Range Option a The settings are listed as below 0 DC 4 20mA 2 10V 1 DC 0 20mA 0 10V b FM GND analog
98. ge signal 3 JP4 12V 24V V signal selection 12V position Output DC12V between V and GND terminals 24V position Output DC24V between V and GND terminals X DSW1 The terminal resistor selection of Modbus communication the internal resistance is 1000 Tightening torque of control terminal TB1 1 5 kgf cm 1 3 Ib in TB2 5 1 kgf cm 4 4 Ib in X Be cautioned of the electrodes when connecting the power to terminals to avoid the damage of drive 13 Chapter 2 Installation and Confirmation 2 3 2 SINK SOURCE Definition There are two ways of connection for multi function input terminals a JP2 SINK position PLC NPN RM6E1 Drive RM6E1 Drive X1 X6 X1 X6 JP2 JP2 SINK EE gt SOURCE SINK gg SOURCE COM COM When JP2 is switched to SINK position and short circuit the X1 X6 terminals with COM terminal drive is activate b JP2 SOURCE position PLC PNP RM6E1 Drive RM6E 1 Drive X1 X6 DC24V X1 X6 JP2 SINK 2 EI SOURCE COM JP2 SINKE 5 COM When JP2 is switched to SOURCE position and the external power DC 24V is connected to X1 X6 and DC 24V is connected to COM the drive is activate 14 Chapter 2 2 3 3 Description of Terminals a Terminals of Main Circuit Installation and Confirmation M Symbol Function Des
99. gher switching frequency must consider the cable length between drive and motor and must be adjusted according the connection distance between drive and motor see wiring installation in section 2 3 4 70 Chapter 5 Parameter Setting Description d Switching frequency limit The limit of switching frequency will be auto adjusted according to the load condition see the below diagram for load condition vs switching frequency auto de rating e The setting value of switching frequency is higher and the motor noise is lower Switching Load current Load current frequency Switching freq 16 10094 12 5K 90 gt 10 80 r z N gt 1min 1min 1min 1min 1min 1min Time F1 22 Overload Decrease Switching Frequency The settings are listed as below 0 The switching frequency will not be adjusted by the load of current 1 The swithching frequency will be auto adjusted according to the load of current F1 23 Number of Tolerance to Drive Fault a Function Set the number of tolerance to drive fault conditions when faults are occurred for OC OE GF during the certain time period The drive will display fault message on the operation panel and restart again when the numbers of drive faults are over the designated tolerance value b When the number of tolerance is set to 0 the drive will not restart after the fault occurs Chap
100. gister several registers data length maximum 8 data data content maximum 16 bits Note Data length 1 byte others 1 word 2 bytes eCRC Checksum Cyclical Redundancy Check performs XOR and bit shifting operations for all hexadecimal values in the message to generate the checksum code to verify the communication validity Checksum is to sum all message bits for 16 bit CRC calculations See CRC Checksum eMessage Length Message length is listed in between maximum and minimum values Message lengths of OP code 03H and 10H are dependent on the number of registers required in one message See Operation Code OP Code Description OP Description Instruction Code Return Code Code Min bytes Max bytes Min bytes Max bytes 03H Read multi registers 8 8 7 21 06H Write to single register 8 8 8 8 08H Drive Detection 8 8 8 8 10H Write to multi registers 11 25 8 8 ie Chapter 6 Communication Description eOperation Code OP Code Description X03H Read multi registers Example Read data from registers 2101H and 2102H of the drive 1 Message Code Host to Drive Register OP Starting Register Numbers to CRC Checksum Address Code Readout MSB LSB MSB LSB LSB MSB 02H 03H 21H 01H 00H 02H 9FH C4H This example shows the host to read the drive data from 2 registers of the drive The host identifies drive 1 by calling the drive address
101. h RFI filter in same direction with same coil number and then connect to motor terminals of the drive Caution Do Not exceed 4 coils to prevent overheat of filter Note Either the ground wire or the four core cable with ground wire cannot pass through RFI filter otherwise the filtration will be reduced 3 If the power cords are too thick to be winded pass the power cords through RFI filter directly and connect two or more in series EX 1 2 wiT3 4 RFI Filter Pass all 3 phase power cords through RFI filter in same direction with same coil number and then connect to motor terminals of the drive Note Either the ground wire or the four core cable with ground wire cannot pass through RFI filter otherwise the filtration will be reduced 3 Recommend to use power cords as many as possible of coil number If the RFI filter is overheated please reduce the coil number to reduce temperature Wire Size mm Coil Number of 3 Phase Wire Selected Model 2 3 5 4 5 5 3 4844 2 RFI 01 22 1 154 Appendix Zero Phase Radio Frequency Filter Selection 4 Outline dimensions of RFI 01 S n2 _ 30 5 66 34 66 unit mm 155 Appendix E Selection of Motor Appendix E Selection of Motor a Standard Motor a Must be used the 3 phase induction motor as load b Motor
102. he motor start and stop automatically When PID frequency command F6 64 PID Sleep Initial Frequency and the time reach F6 65 PID Sleep Delay Time the drive will be in sleep mode and the motor will decelerate to stop When the PID frequency command PID Wakeup Initial Frequency and reach F6 63 PID Wakeup Delay Time the drive will restart Freq Hz A PID Freq command Output Freq Wakeup level F6 62 Sleep level F6 64 time t se gt c Sleep delay Wakeup delay time F6 65 time F6 63 123 Chapter 6 Communication Description Chapter 6 Communication Description 6 1 KP 601 Modbus Port RJ 45 8 4 1 Type Pin Function Description Communication 1 transmission terminal DX Modbus RS 485 Communication communication only uses 1 2 transmission terminal 2 DX Power terminal of KP 601 16V Auto detect terminal of KP 601 Reserved Reserved Differential input of RS 485 Note 1 Modbus RS 485 KP 601 3 communication Only for KP 601 linking Only for KP 601 linking Common ports of KP 601 Note 1 The terminal resistor 100Q selection is set by DSW 1 Default setting ON Note 2 When using multiple sets of drive connect all the DX DX terminals of each drive by Series and connect the shielded net of the connection wire to FG terminal Note 3 The function of terminal resistor i
103. hibition command 7 1 Select analog input source 08 1 DC braking enable b9 1 Secondary frequency selection bA bF Reserved 132 Chapter 6 Communication Description Registers Read Operation Reg No Name Description 00H error 01H Drive over current OC 02H voltage OE 03H Drive overheat OH 04H Drive overload OL1 OL2 05H Motor overload OL 06H External fault EF 07H Short protection SC 08H A D converter error AdEr 09H Reserved OAH Reserved OBH Reserved OCH Reserved Grounding fault GF OEH Under voltage during operation LE1 OFH EEPROM error EEr 10H Reserved 11H Drive output interruption bb 12H System overload OLO 19H Reserved 14H Reserved 15H Coast to stop Fr 2100H Drive error code b0 b7 Reserved Frequency control by communication Frequency control by analog inputs Operation command by communication Parameter locking Drive running status Jog running status Forward indication bF 1 Reverse indication 2101H Drive status 1 bB 2102H Frequency command Monitor drive s frequency command unit 0 01Hz 2103H Output frequency drive s output frequency unit 0 01Hz 2104H Output current
104. in function of the ACL Connect the ACL at the power source input terminal of drive that also can suppress the surge voltage to protect the drive b When the power capacity is over 500kVA or more than ten times of the rated capacity of the drive add the ACL as the figure below is necessary The input terminal R L1 S L2 T L3 of the drive must connect AC reactor ACL 7000 2 ACL is necessary 500 ACL is not necessary Power capacity kVA Drive capacity kVA VA c When one of the heater with the SCR air compressor high frequency equipment or welding machine is installed at the same power source site the harmonic current will interfere the drive Thus add the ACL at the input terminal 11 5 12 13 of drive is required d When multiple drives of high horse power are used due to harmonic wave exerted adding ACL at the input terminal R L1 S L2 T L3 of drives is required to prevent the drives from the possible interference and power quality deterioration e When the cable length between drive and motor exceeds 30 meters or the drive control multiple motors in parallel please add ACL at the output terminal U T1 V T2 W T3 of the drive f The power factor is above 7596 by adding ACL in power source input site R L1 S L2 T L3 of drive g Please select suitable specification of ACL according to motor capacity The ACL specification lists are as below ie Appendix Sel
105. ink or brake resistors due to the high heat 53 2 rd INTRODUCTIONS Features With the temperature management and fan control functions to increase the lifetime of cooling fan and saving the energy a User can monitor the temperature of drive and setting the pre alarm level to forecast the maintenance cycle of cooling fan b Fan will be standby under idle speed light duty load or low surrounding temperature conditions Special function key SPEC Programmable function key for forward reverse running jog speed selection of primary secondary frequency command etc Allow RS 485 communication interface control Modbus RTU communication protocol 6 sets of fault records Record 4 types of information under fault condition respectively fault code output current DC bus voltage output frequency Built in dynamic braking unit DBU braking level and control function are adjustable Running hours and supply power time of drive can be saved and displayed Group design for the functions ease the function setting and management Sequential operation control and PID control function Provide 8 sets of monitor displays three of displays can be defined as another extra displays Provide PTC sensor setting functions for preventing the motor from overheating Energy saving selection for light duty load Auto torque boost function Provide 16 preset s
106. input terminal 1 inserts in FMV position FM outputs 0 10V or 2 10V the setting range is defined by function F5 15 2 JP3 inserts in FMI position FM outputs 0 20 mA or 4 20 the setting range is defined by function F5 15 F5 19 Multi function Input Terminal X1 F5 24 Multi function Input Terminal X6 a represents a contact normal open represents b contact normal close b The settings of multi function terminals X1 are listed as below 1 Jog command see the function descriptions of F2 16 2 Secondary acceleration deceleration command switching see the function description of F2 26 and F2 27 3 Multi speed level 1 command see the function description of F2 00 F2 15 for multi speed setting 4 Multi speed level 2 command see the function description of F2 00 F2 15 for multi speed setting 5 Multi speed level 3 command see the function description of F2 00 F2 15 for multi speed setting 6 Multi speed level 4 command see the function description of F2 00 F2 15 for multi speed setting 7 Reset command Setting the reset command to reset the drive fault 8 External fault command EF Drive in operation accept the external fault command to trip the drive Drive stop Disable T Chapter 5 Parameter Setting Description 9 Interruption of output command bb Interrupt the output voltage of the drive Interruption of output command Operation command Ou
107. inter flashing display value at monitor mode If the forward and reverse commands are set closed simultaneously the operation panel will be flashing to display dtF in the monitor mode 3X When the motor rotation direction is set to reverse the output frequency will display and the reversed indicator will ON F1 01 Primary Frequency Command Selection a F1 01 20 The frequency is controlled by analog input terminal select the analog input source Pot knob AI by defining function F1 03 1 Pot knob For the gain and bias ranges of frequency settings please refer to functions F5 03 and F5 04 1 AI GND For the gain and bias ranges of frequency settings please refer to functions F5 05 and F5 06 Select the input mode by JP1 JP1 gt I mode The range of input current is 4 20mA or 0 20mA selection by function F5 02 JP1 gt V mode The range of input voltage is 2 10V or 0 10V selection by function F5 02 56 Chapter 5 Parameter Setting Description b F1 01 1 The frequency command can be set by function F2 00 using operation panel and by key the monitor mode as well c F1 01 2 RPM command is set using the operation panel F1 01 23 MPM command is set using the operation panel e F1 01 4 UP DOWN command control Selection by multi function input terminal X1 X6 UP command DOWN command Clear the frequency command by UP DOWN Confirm the frequency command by UP DOWN f
108. ister to be written for forward command 2000H d The register data for forward command 0010H Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 00H 00H 10H 3 Speed Setting frequency command without using drive function setting Set the speed to be 30 05Hz resolution 0 01Hz a The drive register to be written for Speed setting frequency command 2001H b Convert 30 05Hz to hexadecimal value 30 05 x 100 by the resolution 3005 decimal OBBDH Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 01H OBH BDH E i Chapter 6 Communication Description 4 Primary Acceleration Deceleration Time Setting Set the acceleration deceleration time 1 5 seconds resolution 0 1 seconds a Set F2 18 Primary accel time 1 5 seconds Convert F2 18 to hexadecimal value for generating register number 18 decimal 12H Convert 1 5 seconds to hex value 1 5 x 10 by resolution 15 decimal OOOFH b Set F2 19 Primary decel time 1 5 seconds Convert F2 19 to hex value 19 decimal 13H c Select primary accel decel time command register 2000H register data 00 b6 b7 Set the acceleration time F2 18 1 5 seconds Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H A2H 12H 00H OFH Set the deceleration time F_020 1 5 seconds Drive Register Regis
109. ive function setting are shown in the below table Operation Display 1 key and enter the function setting mode 2 Press lt lt key and switch to the function number setting H i nun mode AL Abe LU LU pun 3 Press Y key to select F0 20 YUE ELE LH Jan 4 Press 5 key to enter the parameter setting mode nn 5 Press key and select the rES SEEN 6 Press 5 key to save the setting The panel will display 5 En E a End after 2sec 7 After the panel displays End for 1 sec the display pope automatically returns to the function setting mode AETAT TAAT 8 Press Proc key and return to the monitor mode frequency command m a m a 4 Chapter 3 Setting of Operation Panel amp Remote Controller No Text on This Page Chapter 4 Parameter List Chapter 4 Parameter List Group List Group Function FO System Parameters System status Parameter locking Password protection Power source voltage setting Fault record Default setting 1 Operation Parameters Start command selection Frequency command selection Main display selection SPEC key setting Switching frequency Stop mode F2 Frequency Parameters Preset speed Multi acceleration deceleration time V F pattern setting Jump frequency Upper lower limits of output frequency F3 Control
110. l analog input signal 8 PID command 9 PID feedback signal FM Analog 5 F5 13 Output Gain Analog output adjustment ratio 0 00 2 00 0 01 1 00 97 oras means functions can be set during the operation 48 Chapter 4 Parameter List s Range of Descriptions Setting Unit dF60 Page FM Analog nalog output adjustment offset H 00 1 00 0 01 0 00 97 Output Bias 5 15 FM Range 0 0 4 20mA 2 10V 0 1 _ 98 Option 1 DC 0 20 mA 0 10V 0 Disable tt Jog command Multi function 2 Secondary accel decel command 31 31 F5 19 Input switching Note 7 22 98 Terminal X1 amp 3 Multi speed level 1 command 4 Multi speed level 2 command 5 Multi speed level 3 command R6 Multi speed level 4 command Multi function 7 Reset command 31 431 F5 20 Input ig External fault command EF Note 7 23 98 Terminal X2 9 Interruption of output command bb 10 Coast to stop command Fr E11 Speed search from the maximum Multi function frequency 31 431 5 21 Input 412 Speed search from the frequency Note 7 gt 1 Terminal X3 setting 13 Holding command 14 UP command 15 DOWN command Multi function 16 Clean UP DOWN frequency F5 22 Input command LU MES 7 98 17 UP DOWN command enter key Note 7 18 Analog input source selection Pot knob AI 19 Primary and secondary frequency command option Multi functio
111. length at write 06 2 Registers writes into read only registers 07 Modbus register error No defined registers 131 Chapter 6 Communication Description 6 8 Drive Registers and Command Cod Registers Write Operation Description AGnnH Drive function setting monitoring see Note4 Function setting G function group nn function number Example F1 20 A114H 00 No use 01 Stop Pept 10 Start 11 JOG command b2 b3 Reserved 00 No use 01 Forward command oes 10 Reverse command 11 Rotation direction change command 00 Primary accel decel time b6 b7 01 Second accel decel time 10 Third accel decel time 11 Fourth accel decel time 2000H Operation command 1 000 Primary speed communication 001 Preset speed 1 010 Preset speed 2 011 Preset speed DOE 100 Preset speed 4 101 Preset speed 5 110 Preset speed 6 111 Preset speed 7 bB Reserved 00 No use bC bp 01 b6 bA functions Note 1 10 Enable operation command 2 resister 11 Disable 01 and 10 bE bF Reserved 2001H Frequency command OG is set by communication 00 1 External fault command b1 1 Reset command b2 1 Jog command b3 1 Output interruption command b4 1 Coast to stop command 2002H Operation command 2 b5 1 Secondary accel decel command b6 1 Accel decel pro
112. lerates to the holding frequency and then operating in constant Speed The setting range is 0 00 400 00Hz F3 01 Holding Time Interval The operation time of drive running at the holding frequency and the setting range is 0 0 360 0sec Using the frequency setting and holding time is to prevent the over slip of motor causing over current and stall Output freq Holding freq F3 00 Time K Holding time interval F3 01 F3 03 Stall Prevention Level at the Acceleration If stall is occurred during acceleration the motor keeps running at the constant speed 200 Off and the setting range is 30 200 of drive s rated current F3 04 Stall Prevention Level at the Constant Speed If stall is occurred at constant speed running the motor decelerates 20096 Off and the setting range is 30 200 of drive s rated current F3 05 Acceleration Time for Stall Prevention at the Constant Speed Setting the acceleration time for the stall prevention of the constant speed and the setting range is 0 1 3200 0 sec F3 06 Deceleration Time for Stall Prevention at the Constant Speed Setting the deceleration time at the stall prevention of the constant speed and the setting range is 0 1 3200 0 sec F3 07 Deceleration Stall Prevention 0 Deceleration stall prevention Disabled 1 Deceleration stall prevention Enabled 4 Chapter 5 Parameter Setting Description Stall prevention Stall prevention level at the level at th
113. lication Freq command Max output freq 60 0Hz Analog input gain 0 00 60 0Hz Analog input bias 1 00 OHz Analog 4 10V 20maj Command F5 07 Filter Setting of Analog Frequency a Pot knob or Al is set for frequency command control F1 01 0 signal filtering b Higher setting value of F5 07 reacts to the slow response F5 07 0 no filtering The setting range is 0 255 F5 08 Analog Frequency Dead Band When the variation of the analog input frequency is over the setting of analog frequency dead band F5 08 the drive output frequency will be active according to analog frequency command Increasing the setting of analog frequency dead band can stabilize the frequency command but decrease the frequency calibration sensitivity F5 08 function must be used along with F5 07 function setting The setting range is 0 00 2 55Hz F5 09 Acceleration Time of V a Adjust V F voltage Variable voltage V of V F pattern from analog input terminal when F5 00 or F5 01 3 b Setting the acceleration time of drive from zero voltage to the base voltage F2 36 The setting range is 0 0 3200 0 De Chapter 5 Parameter Setting Description F5 10 Deceleration Time of V a Adjusting V F voltage Variable voltage V of V F pattern from analog input terminal when F5 00 or F5 01 b Setting the deceleration time of drive from zero voltage to base voltage F2 36 The setting range is 0 0 3200 0 5 12 FM Analo
114. lue is not completed and drive immediately powers off within 3 min the setting value will recover to the original value before setting see F1 07 for the setting 3 3 7 Start Stop of the Drive Press and key to control the output of drive Shown as below Main display Main display output frequency output frequency 5 CRG n e I CRG A Lt RUN a A Lt LI Ll e RUN Chapter 3 Setting of Operation Panel amp Remote Controller 3 3 8 Save and Restore the Setting Value a The operation steps of saving drive function setting are shown in the below table frequency commana Operation Steps Display 1 key and enter the function setting mode 2 lt lt key and switch to the function number setting e mode al FO Lae LU LU pun 3 Press key to select F0 20 4 Press 5 key and enter the parameter setting mode 1 5 Press key and select the SAv SS OA HS e 6 Press key to save settings The display of operation panel will display End after 2sec 7 After the panel displays End for 1 sec the display a Engir p automatically returns to the function setting mode 5 8 Press key and return to the monitor mode Hel nnnm At Lf LU run b The operation steps of resuming dr
115. m 0 5HP 7 5HP 10kHz 7 5kHz 5kHz 2 5kHz 800 2 800 2 The switching frequency setting is set 1 21 b The cable length between the drive and motor must keep as short as possible The parasitic capacitance effect is minor within 10 meters The drive shall connect an AC reactor ACL on the side of drive output terminals U T1 V T2 W T3 and decrease the switching frequency if the motor cable is over 30m c lf the drive is used at the altitude over than 1000m the relationship of drive s rated current and altitude is shown as below figure Percentage ofthe rated 100 current of drive 90 i EDEN 80 70 TILES MEER 60 gt 0 1000 2000 3000 4000 Altitude 19 Chapter 2 Installation and Confirmation d Recommended wire size and Molded Case Circuit Breaker MCCB Single phase 100V series Input Output Grounding Control MCCB RiLt S L2 TIL9 0 1 2 3 wire size circuit wire RM6E1 fae A wire size wire size size mm2 AWG mm2 AWG mm AWG mm2 AWG 10P5B1 9 1 20 2 1 14 0 5 20 2 1 14 1001B1 15 3 40 3 3 12 0 8 18 3 3 12 0 75 1 25 1002B1 30 50 8 4 8 1 3 16 8 4 8 22 16 1003B1 40 60 8 4 8 2 1 14 8 4 8 Single phase 200V series Input Output Grounding Control FS mo meui MCCB L1 S L2 TIL3 UTI V IT2WITS Wire size ci
116. me lt Detection Time P Time t Feedback low T p Time t detection k Feedback low detection time F5 30 UP DOWN Memory Selection 0 Erasing the frequency command setting in memory to 0 00Hz when power is interrupted 1 Storing the frequency command setting to function F5 30 when power is interrupted id Chapter 5 Parameter Setting Description F5 31 UP DOWN Frequency Calibration The calibrating range of frequency command of UP DOWN command Setting Value Unit The Calibrating Range of Frequency Command 0 0 01Hz 0 01Hz 1 8 x0 05Hz Setting 8 to calibrate frequency command 9 0 05Hz 0 05 2 10 250 x0 1Hz Setting 250 to calibrate frequency command F5 32 UP DOWN Calibrating Time 1 5 The response time of terminal calibration unit second If UP DOWN terminal see F5 19 5 24 for UP DOWN terminal setting is set to ON OFF over the response time of terminal calibration motor will continue accelerating decelerating to the maximum minimum running speed frequency ON for acceleration operation and OFF for deceleration operation 6 Edge trigger The trigger mode uses the input signal edge as the trigger signal without being controlled by the trigger response time The signal responding time is 30ms F5 33 UP DOWN Frequency Adjustment Frequency command is directly adjusted by keypad The setting value of frequency command will be stored to function F5 33 afte
117. n 20 Start command of sequential 31 31 F5 23 Input operation control 5 0 94 Terminal X5 21 Pause command of sequential Notes operation control 22 Forward command 23 Reverse command 24 Stop command with 3 wire start stop circuit 2 25 DC braking enable Stop Multi function 56 Counter input 31 31 F5 24 Input 27 Counter clear Note 7 Terminal X6 58 Current limit enable 29 Selection for motor switching 30 PID switching open loopselection 31 PID integrator reset Digital Input When the input signal is under the F5 25 Response Setting time program will not be 14255 ims 10 103 Time activated 49 Terminal 4 Chapter 4 Parameter List Func Name Descriptions Range of Setting Unit dF60 Page F5 26 Multi function Output Setting of Ta Tb Tc Terminals 0 Disable 1 Running detection 2 Constant speed detection Zero speed detection 4 Frequency detection 5 Overload detection OLO 6 Stall prevention detection 7 Low voltage detection LE 8 Braking transistor is active detection db 9 Restart after instantaneous power failure detection 10 Restart after fault condition detection 11 Fault detection 12 Start detection of sequential operation control 13 One complete operation sector detection of sequential operation control 14 One complete operation cycle detection of s
118. n diagram for motor insulation test Motor cables must be connected in parallel to the insulation tester with DC500V to test the insulation and the motor insulation impedance must be greater than 20MO to connect the drive Insulation tester F Motor Insulation Impedance Measurement Including Motor Cables 157 Appendix F Instruction of Drive Charging Instruction of Drive Charging caution If the drive is unused or stored in the storage over 1 year the surface of aluminum foil of electrolytic capacitor within the drive will be oxidized and cracked causing the L and C value up This is the common characteristics of capacitor Therefore with directly applying the voltage and high current to drive after the drive is placed for a long time the drive may be damaged due to the oxide film cracked Appendix F A If the drive is stored or non used no power ON over 1 year it is necessary to charge the drive by autotransformer for 30 minutes from 0 volt to the half of drive s rated voltage and then to apply drive rated voltage to charge the drive for another 30 minutes B When charging the internal capacitor of drive the wiring between the autotransformer and terminals R L1 S L2 of drive is shown as below Autotransformer AC Power Input terminal 250 Drive 0 iU Output terminal V T2 W T3 PR U TI R LI S L2 T L3 Drive con
119. n vu E E33 Time 1 at Pe aoe Oe the 0 0 3200 0 0 1 5 0 83 Power Failure g y yt Deceleration F3 34 2 deceleration time e 0 0 3200 0 o 1sec 50 83 Power Failure g frequency ere Set the turning frequency level at Turning failure that the deceleration F3 35 Frequency at POWer tature 0 0 400 00 0 1Hz 0 0 83 Power Failure e is switched from the F3 33 setting to the F3 34 setting ee When the current large than the 0 200 F3 37 Speed tracing current the output frequency drive 196 150 84 Tracing lis tracing downward rated current Delay Time F3 38 for Speed et output delay time before the 0 600 0 05 ga Tracing p 9 The V F Pattern of Set the percentage of V F output Speed oltage at the speed tracing 0 100 1 100 84 Tracing The color as means functions can be set during the operation 44 Chapter 4 Parameter List F4 Protection Parameters Range of 7 Func Descriptions Setting Unit dF60 Grounding Fault 0 Disable F400 protection i Enable GF 0 4 z 1 GF Grounding M 30710096 F4 01 Detection aes 1 70 85 Level rated current Grounding F4 02 Detection Detect the sensitivity of grounding 1 255 1 time 10 85 Sensitivity F4 04 Reserved Reserved 0 1 1 85 Accumulating When the accumulating numbers of Number of drive over current a
120. nals ON and OFF to the multi function input terminals contact normal open is set and contact normal close is open OFF a contact normal open is open and b contact normal close is set 72 Chapter 5 Parameter Setting Description d Multi speed and acceleration deceleration time Freugenc y Primary acc time Primary Primary Preset acc time acc time speed 8 Primary i aco tme du speed 4 Dec time pias of preset speed 2 Speed Primary acc time Jog speed Time Multi speed level 1 Multi speed level 2 Multi speed level 3 Jog command The above illustration is an example of preset speed 1 8 The acceleration deceleration time of preset speed 5 8 and jog speed are depend on the setting of primary acceleration deceleration time 3 When the drive stops and the jog command is ON the motor is running at the jog Speed no start command is required lt The analog input terminals Pot knob Al are disabled at multi speed setting primary speed excluded for the accel decel time please see the parameter setting F2 18 F2 28 F2 17 Reference Frequency of Acceleration Deceleration Time Set the corresponding frequency of accel decel time The setting range 0 01 400 00Hz F2 18 F2 19 Primary Acceleration Deceleration Time F2 24 F2 25 Acceleration Deceleration Time of Preset Speed
121. nd 0 11 3 64 Selection 6 7 Reserved Reserved 8 Communication Communication control control 9 Communication Reverse control command 10 Forward Communication command control 11 Operation panel communication control 0 Frequency command by analog input selection F1 03 1 Frequency command by operation panel Primary 2 Motor rotation speed setting by Frequency operation panel s FRUI Command 3 Machine speed setting by operation 47 1 66 Selection panel Frequency command by multi function input terminal as UP DOWN command Frequency command by communication terminal Secondary 0 Frequency command by analog Frequency input selection F1 03 F1 02 C d 1 Frequency command by operation panel 0 2 0 67 2 Frequency command by multi function Selection input terminal as UP DOWN command 0 Pot knob Al 1 Pot knob Al Analog 2 Al Pot knob F1 03 Input 3 Pot knob or Al switch by multi function 0 5 0 67 Selection input terminal 4 Pot knob 5 Al Pot knob F1 04 Command 0 From drive s operation panel 0 1 0 67 Source 1 From external keypad KP 601 Selection The color as Lo means functions can be set during the operation 36 Chapter 4 Parameter List Func Name Descriptions p Unit dF60 Validity of 0 Start command from the terminal STOP ofthe STOP key disabled mos Operation 1 Start from the
122. nection diagram with autotransformer to charge drive for single phase model of drives Autotransformer AC Power Input terminal y f fast lon 500 Drive vu L2 T L3 U TI V T2 V T3 PR PO NO Output terminal Drive connection diagram with autotransformer to charge drive for three phase model of drives Note 1 If the drive is already applied with drive rated voltage and doesn t display EE ue on the display of the operation panel please contact the LI customer service for repair service 2 If the three phase autotransformer is unavailable selecting single phase autotransformer to charge the internal capacity of three phase series drive is feasible RUN 158 Appendix G Dynamic Brake and Resistor Appendix G Dynamic Brake and Resistor a 6 1 full series are built in the braking transistor b Braking resistor outline option Aluminum Case Resistor H i c Braking resistor specification Vt geien Dimensions mm Max Weight L1 L2 W H D 9 MHL100 100 100 1000 165 150 40 20 5 8 200 MHL100 400 100 4000 165 150 40 20 5 8 200 MHL500 40 500W 400 335 320 60 30 5 8 1100 X Notes 1 When the braking is frequently applied please increasing the resistor wattage and installing the c
123. ng range is 0 1 400 00Hz 75 Chapter 5 Parameter Setting Description F2 33 Starting Frequency Set the starting frequency of the drive and the setting range is 0 1 10 0Hz F2 34 Starting Voltage Set the output voltage of starting frequency to give more power to overcome the load inertia 100V 200V series range 0 1 50 0V 400V series range 0 1 100 0V F2 35 Base Frequency Motor s base frequency Set the frequency bases on the nameplate of motor The setting range 0 1 400 00Hz F2 36 Base Voltage Set the base voltage bases on the nameplate of motor 100V 200V series range 0 1 255 0V 400V series range 0 1 510 0V F2 37 V F Frequency 1 Frequency at the first point of V F pattern The setting range is 0 0 399 9Hz F2 38 V F Voltage 1 Voltage at the first point of V F pattern 100V 200V series range 0 0 255 0V 400V series range 0 0 510 0V F2 39 V F Frequency 2 Frequency at the second point of V F pattern refer to the setting of F2 37 F2 40 V F Voltage 2 Voltage at the second point of V F pattern refer to the setting of F2 38 vonage V F Pattern Base voltage V F voltage 1 9 7 Boost voltage V F Voltage 2V F 1 i voltage 2 i Frequency Base freq Starting freq V F freq 2 V F freq 1 Max output frequency Chapter 5 Parameter Setting Description The interrelationships are as follows I Base frequency gt V F frequency 2 gt V F frequency 1 g
124. ng to the response time of the system feedback F6 46 Derivative Time D This derivative time is to compensate the variance of deviation value Higher derivative time setting of deviation value will result higher compensation to system F6 47 Integration Upper Limitation F6 48 Integration Lower Limitation F6 49 Integrator Initialized Value a Function F6 49 is to set the initial value of the staring frequency of integrator to accumulate and subtract this initial value according to the deviation value The upper lower limitation of frequency is set by function F6 47 and F6 48 b Freq upper limitation Integration upper limitation F6 47 x Max output freq F2 32 Freq lower limitation Integration lower limitation F6 48 x Max output freq F2 32 F6 50 PID Output Upper Limit Set the PID control output frequency is Chapter 5 Parameter Setting Description F6 51 PID Compensation Gain PID command PID feedback F6 51 F6 52 Propotional Gain P Selection 0 postposition P 1 preposition P F6 53 Feedback Signal Selection 0 Direct signal 1 Reverse signal F6 54 Derivative Time of Feedback Set the derivative time for feedback signal Setting range 0 00 2 50 sec PID function description The setting of PID is set by F1 01 and F5 01 The actual value of PID is inputted by Al terminal Primary Freq setting selection Freq command
125. nge is 1 255 F3 15 Voltage Compensation for Current Oscillation Adjust the compensation voltage for the current oscillation and the setting range is 0 00 2 55 F3 16 Response Time of Voltage Compensation for Current Oscillation Response time of voltage compensation for current oscillation is with the unit of 5ms When driving the motor motor s specification or mechanical load can cause the current oscillation and even can cause over current to drive Properly adjusting the response time can suppress the current oscillation The setting range is 0 250 F3 18 Automatic Voltage Regulation AVR a Function When the power source is fluctuation the drive will adjust output voltage automatically to stabilize the V F output control b When AVR is set to 0 the reference voltage bases on the setting of power Source voltage F0 05 c Setting range 0 Disable 1 Enable F3 19 Response Time of AVR Set the response time of AVR The setting range is 07255 F3 21 DC Braking Level a Set the current level of DC braking b The setting range is 0 150956 of drive rated current 81 Chapter 5 Parameter Setting Description F3 22 DC Braking Response Time According to the DC braking conditions to adjust the response time The setting range is 0 255 F3 23 Time Interval of DC Braking at Start Set the DC braking for motor random running at start The setting range is 0 0 60 0 F3 24 Time Interval of DC Braking at
126. nitor modes see function F1 09 F 1 11 terminal status heat sink temperature motor speed RPM machine speed MPM the phase of sequential operation control the period of sequential operation control counting value current limit level primary frequency command secondary frequency command PID command PID feedback External keypad KP 601 Keypad KP 601 is available for external connection to the drive Note 2 protection Fault protection Error trip messages of drive Under voltage during operation LE1 Drive over current OC Grounding fault GF Over voltage OE Drive overheat OH Motor overload OL System overload OLO Keypad interruption during copy PAdF IGBT module error Fot Note 1 Drive overload OL1 Drive current limit OL2 Braking transistor overload OL3 Motor overheat OH2 PID feedback signal error noFb External fault EF Internal memory error EEr1 EEr2 EEPROM error EEr A D converter error AdEr Chapter 1 Cautions Before Installation Warning messages of drive Power source under voltage LE Drive output interruption bb Coast to stop Fr Braking transistor is active db Keypad cable trip before connecting Err_00 Keypad cable trip during operation Err_01 System overload OLO Power source under voltage Hv Power source under voltage LE Drive overheat OHt Motor overheat OH1 FWD REV command input simultaneously dtF gt Different s
127. ntrol Operation Control F6 27 0 0 360 0 0 1sec 0 0 113 Hold Time F6 28 Eurus Set the hold time of sector 12 of 0 0 360 0 0 1sec 0 0 113 Operation sequential operation control i Up Control Accel Decel Time of Sector 13 Set the accel decel time of sector 13 of of Sequential sequential operation control Operation Control F6 29 0 0 360 0 0 15 0 0 113 Hold Time F6 30 PURO nOD time 0 0 360 0 0 15 0 0 113 x Operation sequential operation control i SS Control Accel Decel Time of Sector 14 Set the accel decel time of sector 14 of of Sequential sequential operation control Operation Control F6 31 0 0 360 0 O 1sec 0 0 113 Hold Time F6 32 eosin UME 0 0 360 0 0 15 0 0 113 Operation sequential operation control d STET Control Accel Decel Time of Sector 15 Set the accel decel time of sector 15 of of Sequential sequential operation control Operation Control F6 33 0 0 360 0 0 1sec 0 0 113 Hold Time F6 34 0 0 360 0 0 15 0 0 113 Operation sequential operation control Pl Control Accel Decel Time of Sector 16 Set the accel decel time of sector 16 of of Sequential sequential operation control Operation Control F6 35 0 0 360 0 0 1sec 0 0 113 The color as 71 means functions can be set during the operation 55 Chap
128. o 90 1 Drive is tripped when the Overload overload is detected System 30 200 F428 Overload 261 level of ihe current for of drive 1 160 90 Detection Level rated current System output current is larger than the setting F4 28 and exceeds the T F4 29 T time interval of the overload 0 1 300 0 0 1sec 0 1 90 elections tt detection The color as means functions be set during the operation 46 Chapter 4 Parameter List n Range of Func Name Descriptions Setting Unit dF60 Page Current over F4 36 x the rated 30 200 F4 36 Current Limit current of drive during operation of drive 1 180 91 i Himit the drive may adjust PWM ouput ic current jand limit output current F4 37 Gain of I imit Kua current limitation saec 0 01 gi Lower integration time setting nValue will result the current F4 38 imitation response more fast but 0 10 0 0 1 0 6 91 ower setting value would cause effect of oscillating current Selection of F438 0 1 91 Limitation 0 Motor overload protection Disabled Motor2 Motor overload protection F4 41 Overload Enabled OL 0 2 E 1 92 Protection OL 2 Motor overload protection of independent cooling fans Enabled OL 1096 1509 fecon ng o the rated current current of motor Motor 2 1096
129. oftware version inter copy wrF gt Modbus communication overtime Cot Cooling method All models belong to fan cooling except single phase 10P5 20P5 and three phase 20P5 2001 4001 Non corrosive or non conductive or non explosive gas or Atmosphere liquid and non dusty t Surrounding 10 C 14 F 50 C 122 F Non freezing and 2 temperature Storage F PE o E temperature 20 4 F 60 149 F iG Relative humidity 90 RH or less No condensing atmosphere Vibration Less than 5 9m sec 0 6G Altitude Less than 1000m 3280 ft Note1 Only 3HP below 100V 200V series have IGBT module error protection Fot Note2 KP 601 is an optional accessory 1 4 The Disassembled Sketch of RM6E1 Cooling fan Drive OGOOGO Cover of main circuit Screws of main circuit Cover of multi function terminal The protection cover of fan Chapter 1 Cautions Before Installation No Text on This Page Chapter 2 Installation and Confirmation Chapter 2 Installation and Confirmation 2 1 Basic Equipment The drive needs the several components for the conjunctive operation These components are called basic equipment listed in the following 2 1 1 Power Source The voltage with three phase or single phase of the power source must meet the drive specifications 2 1 2 MCCB or NFB MCCB Molded Case Circuit Breaker or NFB
130. on key UP key Pot knob 3 1 2 Keys of Operation Panel Symbol Name Description 1 Enter the function setting mode ins Program key 2 Back to the monitor mode 1 Enter the parameter setting mode 2 Back to the function setting mode 3 Switch monitor mode Changing the functions or parameters v Down key RUN Operation key Drive start key 1 Drive stops all outputs cut off 2 Fault reset 5 3 Stop key be set as the emergency stop RESET Stop Reset key function when the operation command is set by external multi function input terminals see the description of F1 05 PEC Special function This key function is programmable see the key description of F1 17 and F1 18 1 Switch of function group and function numbers 2 The shifting key for digits of parameter value lt lt Shift key setting 3 When the setting of frequency command is over 100Hz above pressing this key to set the value of second decimal H 3 1 3 Knob of Operation Panel Symbol Name Description The knob can be set as the frequency command see the description of F5 00 Pot knob 24 Chapter 3 Setting of Operation Panel amp Remote Controller 3 2 Functions of Remote Controller KP 601 keypad KEYPAD CRG Hz 3 2 1 Indicator
131. on number is flashing 2 Press key to increase the function number 3 Press key to decrease the function number See Chapter 4 Parameter List for the setting range of function numbers Note The grey color digits in above tables represent the flashing of the digits 3 3 5 Parameter Setting Mode The setting range of parameter is according to the function steps are shown in the below table The operation Operation Steps Display 1 The function setting mode example F2 17 output eC muore frequency 2 Press m key in the function setting mode and enter parameter setting mode x 7 I 9 8 n T z E 3 Press lt key to shift the digit Example Shift the Em number to the last digit after the decimal point 4 Press key to increase 0 1 to the output frequency 5 key to decrease 0 1 to the output frequency cae es is s 6 Press key and return to function setting mode XGA EHA on a The digit of parameter value is flashing after the parameter value is changed grey color digits in above table means digit flashing b The setting range of F2 17 is 0 00 400 00Hz m Chapter 3 Setting of Operation Panel amp Remote Controller 3 3 6 The Operation in the Monitor Mode Frequency command motor speed RPM machine spee
132. ondition Display Description Cause Troubleshooting System overload eLoad is too heavy and the operation current reaches the active level eDetection level F4 28 eDetection time F4 29 Check the usage of mechanical equipment nu Ia 718 0 Power source over voltage The internal DC bus voltage of drive is over the protection level during stop Power source voltage is too high Check if the input power is within drive s rated range Braking transistor is active eThe internal DC bus voltage of drive is over the protection level eSetting level F3 27 The deceleration time of motor is too short causing the regenerate voltage too high on DC bus elncrease the setting value of deceleration time eUse high torque braking method eAdd dynamic brake unit to reduce regenerate voltage m ro Power source under voltage The voltage of power source is too low Check if the voltage of power source is normal nc Drive overheat eThe temperature of drive s heat sink reaches the protection level eSetting level F4 12 eThe surrounding temperature is too high eThe heat sink has foreign body eThe cooling fan of drive is fault elmprove the ventilation eClean the dust on the heat sink eReturn the drive to replace the cooling fan 5 Motor overheat eThe int
133. ooling fan to prevent the resistor from overheating 2 Aluminum case resistors have the better thermal performance Please select 1 2 times rated power resistor by using general wirewound type resistor 3 Please use the heat resistant wire for the brake resistor wiring N DANGER When the dynamic brake is fault the braking transistor maybe turn on for full cycle Add the thermal protection device to cut off the power at high temperature to avoid the drive burnout refer to page 162 for the wiring of braking resistor 159 Appendix G Dynamic Brake and Resistor d Braking Resistor List AC 100V Series Miritinum Approximate Drive Model Senon Standard Braking Resistor Braking Torque R 10 ED RM6E1 10P3B1 4000 MHL100 400 1 pc 120 RM6E1 10P5B1 280 RM6E1 1001B1 1000 MHL100 100 1pc 180 RM6E1 1002B1 95 RM6E1 1003B1 400 MHL500 40 1pc 180 AC 200V Series m Approximate Drive Model A Standard Braking Resistor Braking Torque poe 10 ED RM6E1 20P3B1 RM6E1 20P3B3 4000 MHL100 400 1pc 120 RM6E1 20P5B1 170 RM6E1 20P5B3 RM6E1 2001B1 4 6 1 2001 3 1000 MHL100 100 1pc 90 RM6E1 2002B1 75 RM6E1 2002B3 RM6E1 2003B1 160 RM6E1 2003B3 6 1 200483 409 pe 140 RM6E1 2005B3 105 AC 400V Series ae Approximate Drive Model Standard Braking Resistor Braking Torque pecification 10 ED RM6E1
134. or reduce the size of the wire ii Please use the cable that is suitable for 600V 75 C above This table is only for reference 21 Chapter 2 Installation and Confirmation No Text on This Page 22 Chapter 3 Setting of Operation Panel amp Remote Controller Chapter 3 The Setting of Operation Panel amp Remote Controller 3 1 Functions of Hz lt SPEC Operation Panel REV KP 601 Modbus CRG RUN A FUNC STOP lt 2 9 e 3 1 1 Indicators of Operation Panel Symbol Name Description Frequency m 2 indicator Indicating the unit of frequency V Voltage indicator Indicating the unit of voltage A Current indicator Indicating the unit of current REV Reverse rotation ON Reverse indicator OFF Forward KP Modbus Fan nea ee KP 601 Modbus communication eats indicator iux 9 CRG Power indicator OFF No power input Blinking Under acceleration or RUN Operation deceleration indicator ON Constant speed OFF Stop Special ON SPEC under self holding operation SPEC OFF SPEC not under self holding operation 23 Chapter 3 The Setting of Operation Panel amp Remote Controller Shift key Program key Function Data key Special function key STOP Down key STOP RESET key RU Operati
135. peed bandwidth of constant speed F5 39 Detection detection range 0 0 100 0 1Hz 20 111 Range Frequency F5 40 Detection Set Iie bandwidth of frequency 00 100 0 1Hz 20 111 Range 9 Frequency Set the frequency detection level of A F5 41 multi function terminal 0 0 400 00 0 1Hz 00 111 The color as means functions be set during the operation Chapter 4 Parameter List F6 Special Parameters Range of Func Descriptions Setting Unit dF60 Page 0 Sequential operation control disable 1 Sequential operation contro operates one cycle and stops Operation 2 Sequential operation contro Mode for operates in circulation F6 00 Sequential 3 Sequential operation contro 0 4 0 112 Operation operates cycle and stops by Control STOP key on the operation panel Sequential operation contro operates in circulation by STOP key on the operation panel Cycle Times 1 9998 The number of cycle times of for sequential operation control 6 01 Sequential circulation 1 9999 5 112 Operation 9999 Infinite cycles of sequential Control operation control circulation Sequence of One Operation a F6 02 Cycle for Single direction 0 1 4112 Sequential Operation Control Hold Time Unit for 0 Second F6 04 Sequential 1 Minute 0 2 0 112 Operation 2 Hour Con
136. peeds control The analog input signal of filter can be adjusted The response time of digital input signal is adjustable adjustable dead band detection Independent adjustment selection of V F for analog input signal Two sets of motor overload protection function Programmable input and output terminals and two modes selection SINK SOURCE for input signal User can connect KP 601 keypad option for remote control parameters duplication and saving The switching frequency can be adjust between 800Hz 16kHz 5 Chapter 1 Cautions Before Installation 1 1 1 PRODUCT eon rennen 1 1 1 1 Confirmation of Appearance 1 1 2 The description of nomenclature 1 1 3 Confirmation of Accessories 1 2 STANDARD SPECIFICATIONS 1 2 1 Single Phase 100V Series 1 2 2 Single Phase 200V Series 1 2 4 Three Phase 400V Series 1 3 COMMON SPECIFICATIONS 6 1 3 1 The Features of Control and Operation 6 1 4 THE DISASSEMBLED SKETCH OF 6 1 8 Chapter 2 Installation an
137. phase radio frequency filter is installed inside Use Place the power distribution panel the around temperature should not exceed the range 10 50 C 3 The heat will be generated in the zero phase radio frequency filter so the space should be reserved for heat dissipation Ambient Temperature Ambient Humidity 90 RH no dew Ambient Gas corrosive gas and no flammable gas Vibration 5 9m 2 0 60 below 10 50 C no condensation Environmental Condition 2 Wiring for Connect the RFI filter in accordance with the following wiring diagram 1 Install the RFI filter at the power source site of the drive Ex 1 Pass all 3 phase power cords through RFI filter in same direction with same coil number and then connect to the power input terminal of the drive Caution Do Not exceed 4 coils to prevent overheat of RFI filter AnD Note Either the ground wire or the four core cable with ground wire cannot pass through RFI 5 RFI filter otherwise the filtration effect will be reduced 153 AnD Appendix Zero Phase Radio Frequency Filter Selection 2 Install the RFI filter at the output site of the drive Ex 1 lt Ex 2 lt LO RFI Pass all 3 phase power cords throug
138. puts is smaller than the digital input response time drive software will reject the input signal and do no process to input signal F5 26 Multi function Output Setting of Ta Tb Tc Terminals a Ta Tb Tc Relay type output terminals Maximum output specifications of Ta Tb Tc AC250V 0 2AMax cos6 0 3 b Represents a contact normal open Represents b contact normal close c Setting the function for output terminals Ta Tb Tc is listed as below 1 Running detection Detection at drive start 2 Constant speed detection Detection at constant speed 3 Zero speed detection Detecting at drive zero speed and no detect during the DC braking 4 Frequency detection Output freq Freq detection range F5 40 Freq detection level F5 41 4 t Ne 1 Freq detection range F5 40 Time Output terminal 5 Overload detection OLO Output current Overload detection 1 1 level F4 28 OLO Time lt detection time bd F4 29 0LO Output terminal E 103 Chapter 5 Parameter Setting Description 6 Stall prevention detection Output freq Output current Stall Prevention Level at the Constant Speed F3 04 Time Outupt terminal 7 Low voltage detection LE Power source Low voltage detection signal Output terminal fF L 8 Braking transistor is active detection d
139. r 5 seconds when using UP DOWN command to set the frequency command UP DOWN time chart Operation command UP command Po au e S DOWN command Freq command Frequency upper limit F2 47 1 Frequency lower limit F2 48 77 Pd Constant speed detection LI LE LT LT LT LT L Output freq U UP acceleration status D DOWN deceleration status H HOLD constant speed status U1 UP status bounded at the upper limit of the frequency U2 UP status bounded at the lower limit of the frequency D1 DOWN status bounded at the lower limit of the frequency D2 DOWN status bounded at the upper limit of the frequency 109 Chapter 5 Parameter Setting Description F5 35 Counting Mode The settings are listed as below 0 Up counting mode 1 Down counting mode F5 36 Counter Value 1 Setting the number of counting value to conduct the relay outputs for 100ms The setting of counting value 09999 times see the setting of counting value detection in 5 26 F5 37 Counter Value 2 Setting the number of counting value to conduct the relay outputs until complete the cycle The counter setting value 0 9999 times see the setting of counting value detection in 5 26 Up counting mode F5 35 0 F5 36 500 F5 37 400 Counting value display 0 1 399 400 401 499 500 1 Counting trigger signal X1 L L gt 20 ms lt
140. r et S curve to slow the acceleration and 0 1 0 5 j 74 5222 Accel Decel deceleration at start and stop oo Time Limitation 0 Output voltage of V F pattern is not limited F2 30 Output 1 Output voltage of V F pattern is limited 0 1 0 74 Voltage voltage compensation disabled 0 Linear 1 Energy saving mode auto adjust V F F2 81 V F Pattern according to the loads 0 4 0 75 Selection 2 Square curve 8 1 7 power curve 1 5 power curve The color as C means functions can be set during the operation 4 40 Chapter 4 Parameter List Range of Func Name Descriptions Setting Unit dF60 Page 50 0 Maximum Note 1 F2 32 Output Maximum output frequency of drive 0 1 400 00 0 1Hz 75 Frequency 60 0 Note 2 F2 33 Starting Starting frequency of drive s output 0 1 10 0 0 1Hz 05 76 Frequency frequency 0 1 50 0 8 0 N 4 N 4 F2 34 Starting The voltage corresponds to the output ote 3 0 1Vac ote 3 76 Voltage starting frequency 0 1 100 0 12 0 Note 5 Note 5 50 0 Base frequency corresponds to the base Note 1 as Frequency voltage in V F pattern 0 17400 00 0 1Hz 60 0 b Note 2 0 1 255 0 220 0 The voltage corresponds to the base Note 3 4 Note 3 4 F2 36 Base Voltage equency in V F pattern 01 5100 0 1Vac 380 0 76 Note 5 Note 5 V F Frequency at the first point of V F F2 37 Frequency 1 pattern 0 0 399 9 0 1Hz 0 0 76 0
141. ration speed reaches the setting speed e If the hold time of one sector of sequential operation control is set to 0 0 sequential operation control will skip this sector with setting as 0 0 and directly operate at the next sector f The operating sector and cycle times of sequential operation control can be displayed in the monitor mode see function setting F1 09 F1 11 g The sequential operation control is selected by F6 00 h The start command of sequential operation control is controlled by multi function input terminal The pause command of sequential operation control is controlled by multi function input terminal The function of sequential operation control will be paused when the pause command is ON After the pause command is clear sequential operation control restarts the operation The detection of sequential operation control has functions start detection one complete operation sector detection one complete operation cycle detection pause command detection and reverse detection of sequential operation control F6 37 Direction Control of Sequential Operation Control The direction control of sequential operation control is used with binary representation gt X16X15X14X13X12X11X10X9 X8X7X6X5X4X3X2X Xn 0 Forward Xn 1 Reverse n 1 16 mean the operation direction of nth sector Example F6 37 55 hexadecimal 00000000 01010101 binary gt The sector of 1 24 5 7 running at reverse direction
142. rcuit wire RM6E1 ae A wire size wire size size 08 mm AWG mm2 AWG mm AWG mm2 AWG 20P5B1 5 8 10 1 3 16 0 5 20 1 3 16 2001B1 9 1 20 2 1 14 0 8 18 24 4 0 75 1 25 200281 13 7 40 3 342 1 3 16 3 3 12 22 16 2003B1 20 40 5 3 10 2 1 14 5 3 10 Three phase 200V series Input Output Grounding Control iinput MCCB L1 S L2 T1L3 UIT VIT2WITS wire size circuit wire RM6E1 one A wire size wire size size 20 mm AWG mm AWG mm AWG mm2 AWG 20P5B3 3 2 10 0 5 20 0 5 20 0 5 20 2001 3 4 4 10 0 8 18 0 8 18 0 8 18 21P5B3 6 3 15 1 3 16 1 3 16 1 3 16 0 75 1 25 200283 84 15 2 1 14 1 3 16 Eia 200383 11 5 20 3 3 12 2 1 14 3 3 12 2004B3 15 25 3 3 12 3 3 12 3 3 12 2005B3 19 30 5 3 10 5 3 10 5 3 10 20 Chapter 2 Installation and Confirmation Three phase 400V series Model no Input MCCB Ou 6 1 UE A wire size wire size size mm AWG mm AWG mm AWG mm AWG 4001B3 2 8 6 0 5 20 0 5 20 2 1 14 4002B3 44 10 0 8 18 0 5 20 2 1 4 4003B3 6 1 15 1 3 16 0 8 18 2 1 14 p qu 4005B3 10 3 15 2 114 2 1 14 2 1 14 4007B3 16 25 5 3 10 3 3 12 5 3 10 Note i Please refer to the local electrical code with respect to the wiring the loading and continuity the wire capability for the current and temperature the length of wiring and the surrounding temperature must be all considered in order to add
143. re is required and PTC sensor signal inputs to Al terminal for motor PTC temperature see function F5 01 F5 02 for PTC signal input setting b The setting range is 0 0 10 0V F4 22 Overheat Warning Disposal a OH1 on the panel display will be blinking when the motor temperature is over PTC overheat warning level F4 21 The disposal methods with PTC overheat warning are listed as below 0 Warning OH1 continue operation relay terminal outputs 1 Warning OH1 stop operation relay terminal outputs b Please see function F5 26 for relay terminal output setting F4 23 Overheat Trip Level a 2 on the panel display will be blinking when the temperature is over PTC overheat trip level F4 23 and the motor will coast to stop Press RESET key on the operation panel to clear the fault when the temperature is down below the warning level b Setting range 0 0 10 0V c PTC overheat trip level F4 23 must be higher than PTC overheat warning level F4 21 d Insert JP1 jumper to the position V Chapter 5 Parameter Setting Description Drive Resistance value Q R 1330 Branch PUE Resistor R1 Rerci Thermistor 550 PTC Temperature Tr 5C Tr Tr 5 C PTC temp resistance characteristics curve R 20K Warning lev el 12V x PIG Ry Rptco4 20K R 20K Trip lev el 12V x 2 Ry 2 Resistance value 1 of
144. re over the Over Current accumulating numbers of current F4 05 imitation at limits F4 05 drive trips to OL2 05853 me ig 53 200 protection Limitation Jnit 250 times 0 disable 0 Motor overload protection Disabled Motor 1 Overload 1 Motor overload protection F4 07 Enabled OL 0 2 1 85 Protection OL 2 Motor overload protection of independent cooling fans Enabled OL According Motor 1 10 150 to the F4 08 Rated Current selling according to the motor ofdrive 0 1A rated gg Current rated current current of motor F4 Motard Current setting according to the 0 motor tempter 09 No Load A 0 1A rated 86 Current Imotor s no load condition rated current current Trip Time of Set the tripped time of motor when F4 10 Motor1 motor is overload 150 of Motor 0 5 10 0 0 1 5 0 86 Overload current Protection Level of Set the tripped level of drive when 4 90 Drive drive is 950118 1 Note 6 ae Overheat 0 Disable 1 Warning OHt Continuous operation Drive relay terminal outputs F4 13 Ovetheat 5 warning Reduce switching 0 3 2 86 Pre alarm Selection frequency operation relay terminal outputs B Warning OHt Stop operation relay terminal outputs The color as means functions can be set during the operation x Chapter 4 Parameter List PES
145. rease the setting value of deceleration time eUse high torque braking method eAdd dynamic brake unit to reduce regenerate voltage Power source is too high Check if the input power is within drive s rated range 143 Chapter 7 Operation Procedures and Fault Protection Drive error trip message of power source for 200V 400V series drive or 50 of power source for 100V series drive eVoltage variation of power source is too high eMotor with instant overload causes the high voltage drop Display Description Cause Troubleshooting Under voltage ePhase failure of Increase the power during operation input power capacity by The internal DC bus elnstantaneous selecting higher voltage is below 70 power off capacity drive to avoid the voltage drop of the power cord ntcF Thermal sensor fault Drive thermal sensor NTC is fault Please call customer service for drive repair Drive overheat eThe temperature of drive s heat sink eThe surrounding temperature is too high elmprove the ventilation eClean the dust on trip level eTrip level F4 23 B H reaches the trip eThe heat sink has the heat sink level foreign body eReturn the drive to eTrip level F4 12 eThe cooling fan of replace the drive is fault cooling fan Motor overheat Motor is overheat eCheck if the motor eThe internal load is too heavy temperature o
146. rive the host can start sending the message code after 5ms Note if the message code is to Read or Write the parameter the drive needs 100ms processing time to return the message to the host 130 Chapter 6 Communication Description 6 7 Communication Troubleshooting 1 When error occurs at the communication network the drive provides the self testing function to identify where error occurs Please check communication function settings to verify the validity of functions 2 When the host receives returned error messages from a drive the host sends the invalid operation command to drive The following table is the error message format CRC Checksum Address OP Code Error Code LSB MSB 02H 1xxxxxxxB xxH OP code sets MSB bit7 as 1 for the original command message but error code gives different values according to different types of errors The below table is describing types of error code Error Code Error Type Descriptions 00 Parity error of serial communication 01 die Data frame error of serial communication ormat error gt 02 Over bit error of serial communication 03 Modbus OP code error OP code is not in either 03H 06H 08H or 10H 04 Modbus CRC error CRC checksum error Modbus data range di Data length in transmission not matched 05 eor with the protocol 2 Data range over the register
147. rol operates in circulation by STOP Freq Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 Preset speed 2 Preset speed 1 Time Sequential operation start One sector running complete detection of sequential operation control One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates in circulation by STOP When the start command of sequential operation control is ON the drive is operation is based on all function settings and sequential operation stops and restarts between two sectors Sequential operation will run through each sector till 16 sector complete and automatically restarts running from 12 sector sequential operation will stop only when the start command of sequential operation control is OFF 2 If the start command of sequential operation control is OFF during the operation time the stop time is set by function F2 19 3 The deceleration time between two sectors is the stop time of current sector 4 Above chart is an example using 6 sectors of sequential operation control operating in circulation by STOP 5 Indicating the stop time of the current sector F6 40 PID Control Selection a The settings are listed as below 0 PID control disable 1 Forward control 2 Reverse control 3 Forward control preposition D control 4 Reverse
148. s 3 10H Write to multi registers When multiple data need to write into the drive from the host the host can define how many registers and data to be written into the drive This example is illustrating 2 data 1011H and 1770H from the host to be written into 2 drive registers 2000H and 2001H Message Code Host to Drive 5 Register Starting CRC Number to Data Data 1 Data 2 Register Write Length Checksum MSB LSB MSB LSB MSB LSB MSB LSB LSB MSB 02H 10H 20 OOH 02H 04H 10H 17H 70H The host calls the drive 1 by defining the drive address 02H with the write to multi registers OP code 10H to write 2 data 1011H and 1770H into the drive registers 2000H and 2001H which are defined by calling starting register 2000H with register number to write 0002H In this example if user has 4 data to write to 4 drive registers the message code can be as follows a Starting register 2000H still b Register number to write 0004H Then 4 data will be sequentially written into 4 registers starting from 2000H 2001H 2002H to 2003H OP Address Code T Chapter 6 Communication Description Return Code Drive to Host at Starting Register Numbers to Write CRC Checksum MSB LSB MSB LSB LSB MSB 02H 10H 20H 00H 00H 02H 4AH 3BH The host writes 2 data 1011H and 1770H with total data length 4
149. s below figure 1 Correct Incorrect Outlet Outlet Fan Fan a x Outlet 7 Outlet 9 I N Drive Drive 1 gt Inlet m Correct Incorrect Outlet Outlet Fan Fan Fan Outlet 17 Outlet Drive Drive Guide _ Drive Drive Inlet 1 1 Inlet Figure 1 Drive mounting inside the cabinet control panel 11 Chapter 2 Installation and Confirmation 2 2 4 Specifications of Associated Accessories The specifications of the accessories must be according to the specifications of the drive Otherwise the drive will be damaged and the lifetime of the drive will be shorten Do Not add any power factor leading capacitor RC LC or other capacitance component between the drive and motor to avoid any accidents 2 2 5 Cleaning of Environment The installed location of drive must consider the ventilation cleanliness and moisture 2 2 6 Operator Only the qualified personnel can perform the operation and troubleshooting Chapter 2 Installation and Confirmation 2 3 Descriptions of Terminal and Wiring Diagram 2 3 1 Wiring Diagram Main Circuit Terminals Braking Resistor option Control Terminals PR Pe Ne Three phase 50
150. s TB1 1 5 kgf cm 1 3 Ib in TB2 5 1 kgf cm 4 4 Ib in 18 Chapter 2 Installation and Confirmation d KP 601 Keypad Modbus Port RJ 45 Type Pin Function Description Communication 1 transmission Differential input of RS 485 terminal DX Note 1 Communication Modbus RS 485 communication 2 oA DX only uses pin 2 ermina M RS 4 oabus RS 489 Power terminal of Only for KP 601 linking KP 601 16V Autosdetect terminal Only for 601 linking Reserved Reserved communication Common terminal of apt KP 601 power 0V Only for KP 601 linking Note 1 The terminal resistor 100Q selection is set by DSW 1 default ON 601 cables Only used with 8 pin telephone cable flat and network cable AMP 8 pin telephone cable The cable length must be within 5 meters Network cable AMP The cable length can be over 5 meters the longest length is 100 meters e The length of Standard Connecting Cable for KP 601 There are 6 length specifications of network cable AMP for KP 601 keypad 1M 2M 3M 5M 7M 10M A 2 3 4 Wiring Cautions and Specifications a Wiring connection between drive and motor due to the variance of the rated power causes the variance of the current leakage The setting of the switching frequency rated power and cable length is listed in the below table Cable length 100m Rated power 10m 20m 30m 50m 100
151. s of Keypad Symbol Name Explanation Hz 1 x Indicating the unit of frequency V Voltage indicator Indicating the unit of voltage A Current indicator Indicating the unit of current ON Power ON CRG Power indicator OFF No power input Operation Blinking Under acceleration or deceleration RUN indicator ON Constant speed OFF Stop SPEC Special key ON SPEC under self holding operation indicator OFF SPEC not under self holding operation Note The monitor will display for frequency and rotation speed when the rotation direction of motor is reverse 36 Chapter 3 Setting of Operation Panel amp Remote Controller Program key Function Data key Shift key 3 2 2 Keys of Keypad KEYPAD e Special function key Pot knob UP key Operation key Down key Stop Reset key Symbol Name Descriptions 1 Enter the function setting mode Program key 2 Back to the monitor mode 1 Enter the parameter setting mode Fung i a 2 Back to the function setting mode y 3 Switch to monitor mode A Up key Up down key of changing functions and parameters Down key WY RUN Operation key Drive start key 1 Drive stops all outputs cut off Stop Reset 2 Fault reset ra o 3 Stop key can be set as the drive emergency stop y when the drive control is from the external inpu
152. s to terminate the electric signal and avoid the reflective signal to interfere the signal Switch DSW1 to ON position of the first and last drive and Switch to 1 position for other drives The default value is ON position Note 4 The cable length from the controllers PC PLC to the last drive cannot exceed 500m Note 5 Max controller number are 31 sets o ojo Only for KP 601 linking Jack location of 8 pin connecting cable JP17JP3 X6 X5 X4 X3 COM X2 X1 FM GND Al 12V Te TMSA Chapter 6 Communication Description 6 2 The Setting of Communication Parameter eF6 55 Communication Address 00 254 00 Disable eF6 56 Baud Rate 0 4800bps 1 9600bps 2 19200bps eF6 57 Communication Format 0 8 N 2 for RTU 1 8 E 1 for RTU 2 8 0 1 for RTU 3 8 N 1 for eF6 58 Communication Overtime Cot 0 0 No overtime detection 0 1 100 0sec The setting of overtime detection eF6 59 Communication Overtime Disposal 0 Warning Cot Continue operation 1 Warning Cot Ramp to stop 2 Warning Cot Coast to stop eF6 60 Multi Function Input Selection 0 Multi function inputs from multi function terminals 1 Multi function inputs from communication control 6 3 Communication Protocol
153. t Start frequency V F frequency 2 V F frequency 1 the V F frequency voltage 2 have no effect When V F frequency 1 and 2 Starting frequency the V F frequency voltage 1 and 2 have no effect IV No limitation between F2 34 F2 36 F2 38 F2 40 F2 42 Jump Frequency 1 F2 44 Jump Frequency 3 In order to avoid the mechanical resonance these parameters allow resonant frequency to be jumped The setting range is 0 0 400 00Hz F2 45 Jump Frequency Range There are three sets of jump frequency and one type of jump frequency interval The setting range is 0 0 25 5Hz Output A frequency Jump freq 3 Frequency command F2 47 Frequency Upper Limit Set the ratio of the frequency upper limit 1 00 maximum output frequency and the setting range is 0 00 1 00 Output frequency upper limit Frequency upper limit F2 47 x Maximum output frequency F2 32 77 Chapter 5 Parameter Setting Description F2 48 Frequency Lower Limit Set the ratio of the frequency lower limit 1 002maximum output frequency and the setting range is 0 00 1 00 Output frequency lower limit Frequency lower limit F2 48 x Maximum output frequency F2 32 j Max output freq 60 0Hz Freq upper limit 0 90 Freq lower limit 0 10 6 0Hz ENS 54 0Hz Frequency 6 0Hz 60 0Hz command 78 Chapter 5 Parameter Setting Description F3 Control Parameters F3 00 Holding Frequency The drive acce
154. t terminals see F1 05 for the function setting SPEC Special This key function is programmable see F1 17 and function key F1 18 for this key function setting 1 Switch of function group and function numbers shift key 2 The shifting key for digits of parameter value setting 3 2 3 Knob of Operation Panel Symbol Name Explanation a Pot knob The knob can be set as the frequency command see F5 00 for the knob function setting 26 Chapter 3 Setting of Operation Panel amp Remote Controller 3 3 The Operation of the Operation Panel and Monitor Mode 3 3 1 The Operation of Operation Panel The operation of the operation panel includes fault messages and three modes The switching methods are shown as below figure Monitor mode Function setting mode Parameter setting mode E n pne 9 nn m Seo 5 Lt LI Ll Bs 7 A RUN ex amt RESET Fault message ue CRG J RUN n ri gt _ The operation steps are shown in the below table by default setting Operation Steps Display 1 Start the drive and enter the main display SEG ABS an 2 Press key and enter the function setting mode SEI B B an 3 Press key and enter the parameter setting mode 4 key and return to the function setting mode a s 5 Press key and return to the monitor mode Y B B B un Fault message display Operation St
155. t frequency subtracted frequency F3 32 b Setting range 0 0 20 0Hz F3 33 Deceleration Time 1 at Power Failure Set the deceleration time when the drive output frequency is greater than turning frequency F3 35 Setting range 0 0 3200 0sec F3 34 Deceleration Time 2 at Power Failure Set the deceleration time when the output frequency is less than turning frequency F3 35 Setting range 0 0 3200 0sec F3 35 Turning Frequency at Power Failure Set the turning frequency for the two sections of deceleration time is to set the turning point of two deceleration operations F3 33 and F3 34 Setting range 0 0 400 00Hz d Chapter 5 Parameter Setting Description Deceleration to stop at power failure Power source Output freq Subtracted ion ti _ 32 Deceleration time 1 at power failure F3 33 Turning Deceleration time 2 at freq a aaa a power failure F3 34 gt Time 3 37 The Current Level of Speed Tracing a When the drive current is greater than the current level of speed tracing F3 37 the output frequency is tracing downwardly to reach the current level of speed tracing The setting range is 0 200956 of drive rated current b The speed tracing function is mainly used for tracing the speed for the drive restart after instantaneous power failure flying start the drive fault restart or the speed tracing command is given by the input terminal c See the function
156. ted incorrectly b The parameter setting as the following 0 Parameters are changeable 1 Parameters are not changeable c After locking the parameters the user can not change the password by 0 02 F0 02 Parameter Password Setting a Preventing any unqualified personnel from setting the invalid parameters b To protect the parameter settings select function F0 02 and set the protection password of parameters After setting the password by number 1 9999 the operation panel displays Parameters cannot be changed after setting the passwords F0 03 Parameter Password Unlock a Select the function F0 03 to disable the parameter password setting 0 02 If the input passwords are correct the operation panel displays H When user inputs wrong parameter passwords the panel will display B UE dat 1st time and then display P Z PWF2 at 2nd time and display HUE T PWF3 at 3rd time b If user inputs wrong parameter passwords for 3 times the drive must be power off and restart to re begin the password decoding process Chapter 5 Parameter Setting Description F0 04 Reserved F0 05 Power Source a The power source setting as the following table Power source specification Range 100V series 100 0 120 0V 200V series 190 0 240 0V 400V series 340 0 480 0V b The power source setting must be according to the actual power source and the setting will affect the activ
157. ter 4 Parameter List NS Range of Func Name Descriptions Setting Unit dF60 Page Hold Time of Sector 16 3 F6 36 of Sequential Pet the hold time of sector 160f o 1sec 0 0 113 Operation sequential operation control Control Directi Sequential operation control Hirection is defined with binary sequential format 0 113 Dosen Kie X Xn 0 forward Xn 1 Control reverse Nin operation direction 0 PID control disable 1 Forward control D postposition F6 40 2 Reverse control D postposition 0 4 0 117 B Forward control D preposition 4 Reverse control D preposition Feedback 0 Open loop detection disable F6 41 Signal 1 Open loop detection enable 0 1 1 118 Detection noFb Feedback F6 42 Signal Filter Filter the feedback signal 0 255 10 118 F6 43 PID Buffer Set the buffer space of PID output 0 255 k 2 118 Space value Proportional Set the gain value for discrepancy d F6 44 Gain P 0 0 control disabled CES RIA Set the integration time for F6 45 ad piscrepancy 0 0 100 0 0 1sec 12 118 0 0 control disabled Derivative Set the derivative time for F6 46 Time D discrepancy 0 00 2 50 0 01sec 0 00 118 0 0 D control disabled 9 Integration Set the upper limitation value of 3 N F6 47 Upper a 1 100 118 integrator maximum frequency l2
158. ter 5 Parameter Setting Description F2 Frequency Parameters F2 00 Primary Speed Preset Speed 1 F2 15 Preset Speed 16 F2 16 Jog Speed a Setting range 0 00 400 00Hz b The settings are listed as below I Set the acceleration deceleration time of multi speed F2 18 F2 28 Set multi function input terminals F5 19 F5 24 c Preset speed table Jog Multi speed Multi speed Multi speed Multi speed speed level 4 level 3 level 2 level 1 Name command command command command command ON x x x x Jog speed Primary Speed OFF OFF OFF OFF OFF preset tes OFF OFF OFF OFF ON Preset Speed 2 OFF OFF OFF ON OFF Preset Speed 3 OFF OFF OFF ON ON Preset Speed 4 OFF OFF ON OFF OFF Preset Speed 5 OFF OFF ON OFF ON Preset Speed 6 OFF OFF ON ON OFF Preset Speed 7 OFF OFF ON ON ON Preset Speed 8 OFF ON OFF OFF OFF Preset Speed 9 OFF ON OFF OFF ON Preset Speed 10 OFF ON OFF ON OFF Preset Speed 11 OFF ON OFF ON ON Preset Speed 12 OFF ON ON OFF OFF Preset Speed 13 OFF ON ON OFF ON Preset Speed 14 OFF ON ON ON OFF Preset Speed 15 OFF ON ON ON ON Preset Speed 16 X x Don t care XJog speed has the highest priority That is when the jog speed is on all other speed command are void speed and the multi speed commands programmed by functions F5 19 F5 24 to define multi function input terminals 1 6 are given by input sig
159. ter Data Address OP Code MSB LSB MSB LSB 01H 06H A2H 13H 00H OFH Select primary acceleration deceleration time Drive Register Register Data Address OP Code MSB LSB MSB LSB 01H 06H 20H 00H 00H 00H 6 9 3 Host Control to Drive Read Operation 1 Drive Error Trips Fault Code Example Drive error trips due to GF grounding fault and the fault message displayed at the host a The host sends the below codes to access the drive register to monitor drive faults read only one register data Drive register 2100H Number of register to read 1 gt 0001H Message Code Host to Drive Register Numbers to Address OP Code Drive Register Readout MSB LSB MSB LSB 01H 03H 21H 00H 00H 01H b The drive returns the fault code to the host when GF occurs GF code Return Code Drive to Host 2100H Register Data Address OP Code Data Byte MSB LSB 01H 03H 04H 00H Program the host to convert register data 000DH to GF message cu Chapter 6 Communication Description 2 Drive Frequency Output Readout Example If the drive frequency outputs 40 65 2 read the data output from the drive and display 40 05Hz in the host a The host sends the below codes to access the drive register to read out the frequency output data read only one register data Drive register 2103H Number of register to read 1 gt 0001H Mess
160. terminal 68 STOP key enabled Frequency 0 in the monitor mode frequency Command command cannot be changed F1 06 Selection 0 1 1 68 operation 121 the monitor mode frequency panel command is changeable Frequency 0 In the monitor mode the frequency Command command cannot be stored F1 07 Auto Storing 1 In the monitor mode the frequency 0 1 1 68 operation command can be stored panel automatically after 3 minutes Control panel have 8 display option 1 Output frequency 2 Frequency command Main Display 9 Output voltage F1 08 Sere 4 DC bus voltage 5 1 68 5 Output current 6 Display mode 6 F1 09 7 Display mode 7 F1 10 8 Display mode 8 1 11 0 Terminal status Display 1 Temperature of heat sink F109 Z Motor rotation speed RPM 0 11 0 69 3 Machine speed MPM 4 The sector of sequential operation control F1 10 Display 5 The cycle of sequential operation 0 11 _ 1 69 Mode 7 control 6 Counting value 7 Current limit level 8 Primary frequency command prit DSPaY 0 Secondary frequency command 0 11 Mode8 10 PID command 11 PID feedback F1 12 NES Determination of RPM display value 2 10 2P 4P 69 Machina Set the ratio of machine speed This F1 13 S function determines MPM display 0 00 500 00 0 01 20 00 69 peed Ratio value Digits of F114 ne Select the digits of decimal values 0 3 T 0 69 Machine displaying the machine speed Speed
161. terminals will output the detection signal for 0 1 seconds 15 Pause command detection of sequential operation control Ta Tb Tc terminal outputs detection signal when the pause command is given during sequential operation control 16 Detection of counter value 1 Detection when the counting value is equal to the setting value of F5 36 17 Detection of counter value 2 Detection when the counting value is equal to the setting value of F5 37 18 Reverse detection Detection when the drive runs at reversed direction 19 NTC temperature warning detection OHt Detection when the drive temperature sensed by thermal detector NTC is higher than the temperature warning level F4 14 20 Fan operation detection 21 PTC temperature warning detection OH1 Detection when the motor temperature sensed by PTC detector is higher than the PTC temperature warning level F4 21 22 PID Feedback High Detection PID Forward Control When F4 45 1 PID feedback value gt F4 46 setting level and exceed F4 47 setting time the keypad will show FbHi and continuous operation When F4 45 2 the keypad shows FbHi and drive trip to stop PID Reverse Control When F4 45 1 PID feedback value F4 46 setting level and exceed F4 47 setting time the keypad will show FbHi and continuous operation When F4 45 2 the keypad shows FbHi and drive trip to stop 105 Chapter 5 Parameter Setting Description lt PID Feedback High Detection PID Forw
162. tion Address a When using RS 485 communication interface to monitor the drive each drive must be assigned with its communication address and the same address number cannot be assigned to other drives once this address is defined already Setting range 0 254 maximum sets of drive connection 31 sets in parallel b 00 No communication control F6 56 Baud Rate Setting the transmission rate of communication bps bit sec The baud rate of the drive must be same as the host device for communication control 0 4800bps 9600bps 19200bps 38400bps on 6 57 Communication Protocol a Serial communication between the host and drive is using non synchronous data transmission 1 frame 11bits 8 N 2 for RTU 1 start bit 8 data bits 2 stop bits 8 E 1 for RTU 1 start bit gt 8 data bits 1 even parity bit 1 stop bit 8 0 1 for RTU 1 start bit 8 data bits 1 odd parity bit 1 stop bit 8 N 1 for RTU 1 start bit 8 data bits 1 stop bit b Please see the communication protocol of 6 3 121 Chapter 5 Parameter Setting Description F6 58 Communication Overtime Cot a Setting the detection time when communication timeout b The communication overtime happens only when the data transmission during communication transmission is interrupted has no data transmitting or delays Cot time setting can monitor the communication status between device and can detect if there is communi
163. tion and Confirmation 9 Grounding NFB wm n K 5 Screw size Tightening torque Screw size Tightening of main circuit of torque of RM6E1 main circuit terminal screw grounding t M i terminal Ib in kgf cm terminal enn 20P5B3 2001B3 21P5B3 2002B3 M3 5 8 5 9 8 M4 15 6 18 4001B3 4002B3 4003B3 2003B3 2004B3 2005B3 M4 15 6 18 M4 15 6 18 4005B3 4007B3 The wiring of braking resistor PR P N Resistor 17 Chapter 2 Installation and Confirmation c Control Terminals Control Terminal Mapping lt JP4 TB1 TB2 pM 7 LM 2 xe xs xa X3 COM X2 X1 FM GND AI V Ta Tb Te Type Symbol Function Description DC 12V position Maximum supplied current V Power terminal for is 20mA 5 Note3 analog input control DC 24V position Maximum supplied current 8 is S Gommon terminal Common terminal for control power 12V 24V GND for analog input and analog input terminal Al control The function is set by F5 01 Al Analog signal input default frequency command Note 1 terminal DC 0 10V 2 10V 20 DC 0 20mA 4 20mA 2500 Multi function input Short the terminal of X1 with COM and set the
164. tive SIL Ps X2 Multi function input terminal X2 is active 5 Multi function input terminal X3 is active 3 in X4 Multi function input terminal X4 is active ST o X5 Multi function input terminal X5 is active E ci o X6 Multi function input terminal X6 is active 5 Ta Tb Tc Multi function input terminal is active 3 3 4 The Function Setting Mode a The selection of function group Operation Steps Display 1 Press key to enter function group setting mode under monitor mode and the function group in the display will be flashing 2 Press key to increase the function group number 3 Press v key to decrease the function group number See Chapter 4 Parameter List for the setting range of function groups b The switch of function group and function number Operation Steps 1 Press lt key to switch the function number setting mode to function group setting mode when function group is flashing 2 Press key to switch the function group setting mode to function number setting mode when function number is flashing 29 Chapter 3 Setting of Operation Panel amp Remote Controller c The selection of function number Operation Steps Display 1 Press key to switch to the function number setting mode after the function group is selected And the functi
165. tops function 4 Above chart is an example using 6 sectors of sequential operation control operating one cycle and stops 5 Setting the deceleration time to stop by function F2 19 Chapter 5 Parameter Setting Description Sequential operation control operates in circulation Freq Preset speed 6 Preset speed 5 Preset speed 4 Preset speed 3 Preset speed 2 Preset speed 1 rd rd sector 4 sector 5 sector 6 sector 1 sector 2 sector 3 1 sector 2 sector 3 sector Sequential operation start command One sector running complete detection of sequential operation control One cycle running complete detection of sequential operation control 1 Description of sequential operation control operates in circulation When the start command of sequential operation control is ON the drive operation is based on all function settings and restarted from 1 sector to 16 sector sequential operation and carry on The sequential operation control in circulation will stop only when the start command of sequential operation control is OFF 2 If the start command of sequential operation control is OFF during sequential operation the stop time is set by function F2 19 3 Above chart is an example using 6 sectors of sequential operation control operating in circulation 115 Chapter 5 Parameter Setting Description
166. tor 8 of sequential operation control 0 0 360 0 0 1sec 0 0 118 F6 21 Accel Decel Time of Sector 9 of Sequential Operation Control Set the accel decel time of sector 9 of sequential operation control 0 0 360 0 0 1sec 0 0 113 F6 22 Hold Time of Sector 9 of Sequential Operation Control Set the hold time of sector 9 of sequential operation control 0 0 360 0 0 1sec 0 0 118 F6 23 Accel Decel Time of Sector 10 of Sequential Operation Control Set the accel decel time of sector 10 of sequential operation control 0 0 360 0 0 1sec 0 0 113 F6 24 Hold Time of Sector 10 of Sequential Operation Control Set the hold time of sector 10 of sequential operation control 0 0 360 0 0 1sec 0 0 118 F6 25 Accel Decel Time of Sector 11 of Sequential Operation Control Set the accel decel time of sector 110f sequential operation control 0 0 360 0 0 1sec 0 0 113 F6 26 Hold Time of Sector 11 of Sequential Operation Control Set the hold time of sector 11 of sequential operation control 0 0 360 0 0 1sec 0 0 113 The color as means functions be set during the operation 54 Chapter 4 Parameter List Func Name Descriptions o Unit dF60 Page Accel Decel Time of Sector 12 Set the accel decel time of sector 12 of of Sequentialsequential operation co
167. tput voltage Output frequency 10 Coast to stop command Fr Interrupt the drive output voltage immediately Coast to stop Start command Output voltage Output frequency e EE Acceleration time 11 Speed search from the maximum frequency Terminal operation command uM Speed search command gt 0 1sec Max output freq r normal acc time Output freq Delay time for Speed i searcning B i toy 1 atin to normal V F Output voltage 7 V F pattern of speed Speed searching searching F3 39 current current Jevel Speed searching current Output current level F3 37 Chapter 5 Parameter Setting Description 12 Speed search from the frequency setting Terminal operation command Speed search command gt 0 1sec a time is 2sec Setting freq Output freq Delay time for speed searching F3 38 Output voltage V F pattern of speed Speed searching searching F3 39 Pa current current level Speed searching current Output current level F3 37 13 Holding command refer to the description of multi acc dec time 14 UP command Frequency setting stepping increase 15 DOWN command Frequency setting stepping decrease 16 Clean UP DOWN frequency command The frequency command is cleaned to 0 00Hz 17 UP DOWN command enter key 1 Setting the UP DOWN command enter key for multi fun
168. trol Accel Decel Time of Sector 1 Set the accel decel time of sector 1 of PEUE of Sequentialisequential operation control doses Gud iy Uie Operation Control Hold Time of Sector 1 5 _ Set the hold time of sector 1 of F6 06 sequential operation control 0 0 360 0 0 1sec 0 0 113 Control Accel Decel Time of Sector 2 Set the accel decel time of sector 2 of peor Sequential sequential operation control 0 05260 O0 aL 119 Operation Control Hold Time of Sector 2 F6 08 lof Sequential Set the hold time of sector 2 of 0 0 360 010 1 0 0 113 sequential operation control Control The color as C means functions can be set during the operation 52 Chapter 4 Parameter List Func Name Descriptions ior Unit dF60 Page Accel Decel Time of Sector 3 Set the accel decel time of sector 3 of of Sequentialisequential operation control Operation Control Hold Time of Sector 3 F6 10 lof Sequential Operation Control Accel Decel Time of Sector 4 Set the accel decel time of sector 4 of of Sequentialisequential operation control Operation Control Hold Time of Sector 4 F6 12 lof Sequential Operation Control Accel Decel Time of Sector 5 Set the accel decel time of sector 5 of of Sequentialisequential operation control Operation Control Hold Time of Sector 5 F6 14 lof Sequential Operation Control Accel Decel Time of Sector 6 Set the accel decel time of sector 6 of of Sequentialisequ
169. uency by constant speed and running the ime interval 0 0 360 0 0 1sec 0 0 79 F3 03 Stall Prevention Level at the Acceleration If stall is occurred during acceleration the motor keeps running at the constant speed 200 Off 30976 20096 of drive rated current 196 170 79 F3 04 Stall Prevention Level at the Constant Speed If stall is occurred at constant speed running the motor speed is decreased 200 30926 20096 of drive rated current 196 160 79 F3 05 Acceleration Time for Stall Prevention at the Constant Speed Set the acceleration time for the stall prevention of the constant speed 0 1 3200 0 0 1sec 5 0 79 F3 06 Deceleration Time for Stall Prevention at the Constant Speed Set the deceleration time at the stall prevention of the constant speed 0 1 3200 0 0 1sec 5 0 79 F3 07 Deceleration Stall Prevention 0 Deceleration stall prevention Disabled 1 Deceleration stall prevention Enabled 79 F3 09 Motor Slip Compensation According to the load condition set the motor slip compensation for motor running at the constant speed 0 0 Off 59 9 60 0 0 1Hz 0 0 80 F3 10 Frequency Response Time of Motor Slip Compensation Set the frequency response time of motor slip compensation Unit 5ms 1 255 40 80 F3 12 Automatic Boost Voltage Range A
170. ulti function input terminal or LJ are useless GF Grounding fault eThe three phase output current is unbalance and exceeding the detection level of grounding fault eGrounding fault detection level F4 01 The output terminal of the drive is short or grounding eCheck the insulation value of motor eCheck the shield of motor s wire Drive over current eThe drive current during the operation exceeds 220 of drive s rated current eThe output terminals of drive are short eThe load is too heavy eThe acceleration time is too short eDrive is immediately restarted during coast to stop eUse special motor eCheck wires of U T1 V T2 W T3 terminals to verify if there is short between terminals eCheck the motor and drive compatibility eCheck the motor operated in over rated running Motor overload eOperation current exceeds 150 of motor s rated current and reaches the motor overload protection time eActive time F4 10 eMotor is overloaded eThe voltage setting of V F pattern is too high or too low eThe current setting of motor s rated current is invalid eCheck the load of motor eCheck if the acceleration or deceleration time is too short eCheck if V F setting is proper eCheck if the rated current setting is valid 142 Chapter 7 Operation Procedures and Fault Protection Drive
171. urve acceleration deceleration fan control parameters duplication motor overload detection Chapter 1 Cautions Before Installation Operation Characteristics Input Start method Command the drive via 6 programmable multi function input terminals X1 X6 Forward command Reverse command 3 wire start stop control 16 sets preset speed control Communication control Multi function inputs 6 programmable input terminals X1 X6 Response time 1 255 ms Refer to the chapter of function setting description for F5 19 F5 24 Analog inputs 1 set of analog inputs Al DC 0 10V 2 10V or DC 0 20 4 20mA Analog filter 0 255 unit 5ms the dead band of Analog frequency gain and bias are adjustable Refer to the chapter of function setting description for F5 01 F5 02 F5 05 F5 08 Output Multi function 1 set programmable output terminal Ta Tb Tc outputs Refer to chapter of function setting description for F5 26 1 set of analog output FM DC 0 10V 2 10V or DC 0 20mA 4 20mA gain and bias are adjustable Analog The gain and bias are adjustable outputs Refer to the chapter of function setting description for F5 12 F5 15 Display Build in operation panel 4 digit 7 segment display unit 8 status indicators 8 buttons 1 analog knob 8 monitor modes output frequency frequency command output voltage DC voltage output current and three programmable mo
172. ve overheat OH2 H Motor overheat 171 Attachment 1 Setting Memo Warning Messages of Drive during operation Display Description Display Description OLO B System overload n Power source over voltage db we Braking transistor is active LE oe ey eee ror Power source BH under voltage OHt ack Moen cae HAE Drive overheat _ OH1 E ONES 4 HAA Motor overheat bb Be ase ee SN E bee Drive output n E ns interruption Fr Cea EL Er Coast to stop E paa Forwad reverse oer command input simultaneously WrF E D wa Different software Ele fis His version inter copy 2 Modbus L n t communication z overtime Err 00 _ _ nmn Keypad cable trip P OUO H HJ before connecting Err 01 Keypad cable trip Err nt Att 2 172 Note 173
173. ve to stop the motor 2 The setting value of output current must be according to the function setting of F3 21 when the DC braking is active 3 When the start or jog command is active DC braking command will be clear and the motor will run to the setting frequency 4 The drive output frequency decreases to the setting value of F3 25 DC Braking Frequency at Stop when the start or jog command is inactive 26 Counter input 1 Using external triggering signal from multi function input terminal to activate drive countering function 2 Selecting the input voltage of counter between 4V and 13V 3 External triggering signal the signal can be from optoelectronic sensor or approximate switch to drive 27 Counter clear Clear the counting value 28 Current limit enable 1 The multi function input terminal is activation and either F5 00 or F5 01 is set to 2 a Current limit enable b Monitoring the value in the monitor mode range 1 150 2 Multi function input terminal inactive a Current limit enable is disable b The setting value is same as function F3 04 range 30 200 in the monitor mode icd Chapter 5 Parameter Setting Description 29 Selection for motor switching 30 PID Switching open loop selection 31 PID Integrator reset F5 25 Digital Input Response Time a Setting the input response time of multi function terminals X1 X6 digital debouncing b If the signal length of digital in
174. vel2 level 1 BUD Speed 0 00 0 01 Note 1 F2 00 command command command command 72 Preset 400 00 Hz 60 00 Speed 1 OFF OFF OFF OFF 0 00 0 01 F2 01 Speed 2 OFF OFF OFF ON 400 00 Hz 10 00 72 Preset 0 00 0 01 F2 02 Speed 3 OFF OFF ON OFF 400 00 Hz 20 00 72 Preset 0 00 0 01 F2 03 Speed 4 OFF OFF ON ON 400 00 Hz 30 00 72 Preset 0 00 0 01 2 04 Speed 5 OFF ON OFF OFF 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 05 Speed 6 OFF ON OFF ON 400 00 Hz 0 00 72 Preset 0 00 0 01 2 06 Speed 7 OFF ON ON OFF 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 07 Speed 8 OFF ON ON ON 400 00 Hz 0 00 72 Preset 0 00 0 01 2 08 Speed 9 ON OFF OFF OFF 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 09 Speed 10 ON OFF OFF ON 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 10 Speed 11 ON OFF ON OFF 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 11 Speed 12 ON OFF ON ON 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 12 Speed 13 ON ON OFF OFF 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 13 Speed 14 ON ON OFF ON 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 14 Speed 15 ON ON ON OFF 400 00 Hz 0 00 72 Preset 0 00 0 01 F2 15 Speed 16 ON ON ON ON 400 00 Hz 0 00 72 0 00 0 01 F2 16 Jog Speed speed 400 00 Hz 6 00 72 Reference 50 00 F247 ide frequency corresponding to accel decel 0 01 0 01 eNotes 73 time 400 00 Hz 60 00 Accel Decel Note 2 Time Primary de F2 18 Acceleration The acceleration time of primary

Operation Manual RM6E1 series

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