icountPDR User Manual
Contents
1. 27 Microsoft Windows HyperTerminal connection An alternative way of achieving communication with icountPDR is to use the HyperTerminal program supplied with Microsoft Windows but not always installed on the PC or laptop s hard disk check the installation disk or contact your organisation s IT department if the program is not present Please note that HyperTerminal is not supplied with Windows Vista but the Parker Terminal utility can be used with this operating system The standard communication settings used in STEP 4 are as follows 9600 8 None 4 None Step 2 Select HyperTerminal from All Programs y Accessories y Communications gt HyperTerminal My Documents Fi AT amp T Global Network Client v Fi AutoCAD LT 2000 d A Cisco Systems VPN Client Click Start s ER FaxPress METRE ME C Games Ej IBM iSeries Access for Windows Fi Jasc Software l an Lotus Applications Fi Macromedia A Microsoft Office Fi Productview Fi Realvnc CA SmartBackup 2 Ei Soundmax l an Startup l an Symantec Client Security Fi Thinkvantage E winzip Adobe Reader 6 0 Internet Explorer GQ Outlook Express LA Post it Software Notes Lite IE Accessibility mm Communications 2 HyperTerminal e Entertainment Fi System Tools QJ Address Book E Calculator ES Command Prompt M Notepad WY Paint Program Compatibility Wi2. The Moisture sensor is an option that can be included when specifying the icountPDR Refer to the Product configurator page 45 in the Reference section of this manual The Moisture sensor reports on the saturation levels of the fluid passing through the icountPDR sensing cell The output is a linear scale reporting within the range of 596 saturation to 10096 saturation Table relating Saturation levels in the sensing cell to icountPDR outputs OS G25 8 Oa eae 12 15910 2 00 16 2 20 SE 20 3 00 2 00 Parker Hannifin icountPDR 2 1 CONNECTIONS GB Digital Display Unit connection icountPDR Comms and Supply Digital Display Units e g Parker Hannifin DDU1002 ii Output channel C White Output channel A Green Output channel B Yellow Moisture sensor if fitted Product supply 9 40Vdc Red 209 O OT A COM L External f 12 20Vdc power supply Product supply OVdc Black The above diagram shows how a set of Parker Hannifin DDUs can be used to display Channels A B and C plus the Moisture sensor if fitted DIGITAL DISPLAY UNITS AVAILABLE DDU1001 Process indicator 22 55Vdc DDU1002 Process indicator 90 264Vdc 2 2 Parker Hannifin icountPDR GB CONNECTIONS icountPDR Comms and Supply zi Output channel C White Output channel A Green Output channel B Yellow Moisture sensor if fitted Product supply 9 40Vdc Red O Oo a OS Q
3. Booklet Parker ENGINEERING YOUR SUCCESS 6 Parker Hannifin icountPDR GB INTRODUCTION Benefits Independent monitoring of system contamination trends Calibration by recognised online principles confirmed by relevant International Organization for Standardization ISO procedures Indicators for Low Medium and High contamination levels A low cost solution to prolonging fluid life and reducing machine downtime Self diagnostic software Mineral fluid compatible construction Fully PC PLC integration technology such as RS232 0 3V O 5V 4 20mA and CAN bus SAE J1939 see the Product Configurator page 45 for communication options Percentage saturation reporting through an integrated moisture sensor see the Product Configurator on page 45 for the moisture sensor option Parker Hannifin icountPDR 7 INTRODUCTION GB Technical specification Product start up time Measurement period Reporting interval Principle of operation International codes Calibration Recalibration Working pressure Flow range through icountPDR Online flow range via System 20 sensors Ambient storage temperature Environment operating temperature Fluid operating temperature Computer compatibility Moisture sensor calibration Operating humidity range Moisture sensor stability Power requirement Current rating Certification 5 seconds minimum 5 180 seconds 0 3600 seconds via RS232 communication
4. CONNECTIONS GB Communication and Supply cable connector Pink 6 7 Blue Pin configuration diagram Grey 5 8 Red M12 12 pin Ultra Lock IP96K female connector end view Yellow 4 10 Violet Grey Pink 11 12 Red Blue Green 3 Brown 2 9 Black 16 1 White NOT USED Channel C ISO 14um c Channel C ISO 14um c CAN High NOT USED 0 5 0 3V Supply 12 24Vdc 4 20mA Supply 12 20Vdc NOT USED NOT USED Channel A ISO 4um c Channel A ISO 4um c CAN Low Channel B ISO 6um c Channel B ISO 6um c ASH or NAS if selected or NAS if selected HOUR GOES RS232 Receive Pin 3 RS232 Receive Pin 3 RS232 Receive Pin 3 H5232 Receive Pin 3 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 RS232 Transmit Pin 2 NOT USED With or without With or without EE Product Supply 9 40Vdc Moisture Sensor Product Supply 9 40Vdc Moisture Sensor Product Supply 9 40Vdc Product Supply 9 40Vdc Product Supply OVdc Product Supply OVdc Product Supply OVdc Product Supply OVdc NOT USED 0 5 0 3V Supply OVdc NOT USED NOT USED RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 RS232 Ground Pin 5 NOT USED NOT USED NOT USED NOT USED Parker Hannifin recommends the use of a 9 way D type socket with RS232 using the pin configurations given in the above table NOTE If the moisture sensor is fitted without the 4 20mA or the 0 5V 0 3V option then the output is via RS232
5. Laser Diode optical detection of actual particulates ISO 7 22 NAS O 12 By recognised online methods confirmed by the relevant ISO procedures MTD via a certified primary ISO 11171 automatic particle detector using ISO 11943 principles with particle distribution reporting to ISO 4406 1996 Contact Parker Hannifin 2 420 bar 30 6000 PSI Note Flow may be bi directional 40 140 ml min optimum flow 60 ml min 0 01 0 04 USGPM optimum flow 0 016 USGPM Size O 6 to 25 l min 2 7 USGPM Size 1 24 to 100 l min 6 26 USGPM Size 2 170 to 380 l min 45 100 USGPM 40 C to 80 C 40 F to 176 F 30 C to 60 C 22 F to 140 F 5 C to 80 C 41 F to 176 F Parker recommends the use of a 9 way D type connector This can be connected to a USB port using a USB serial adaptor Note that these connectors adaptors are NOT supplied with icountPDR units contact Parker Hannifin for advice 5 RH over compensated temperature range of 10 C to 80 C 50 F to 176 F To RATO 100 RA 0 2 RH typical at 50 RH in one year Regulated 9 40Vdc Typically 120mA IP69K rating EC Declaration of Conformity see page 4 Variable current Variable voltage CAN bus Moisture sensor 4 20mA O 5Vdc 0 3Vdc user selectable to SAE J1939 e g Parker IQAN Linear scale within the range 596 RH to 10096 RH 8 Parker Hannifin icountPDR GB INTRODUCTION Software default settings Comms echo
6. Parker Hannifin icountPDR 2 5 Sensor Configuration 000 Detector ID OLED 4 20 Eng Step 2 Product ID icount PD Part Number ipd12211200 Set the values for Detector ID Serial Number AB6NN016 and Date Format Firmware 10201 SOEN daily Bl The remaining detector Calibration Date 12 0707 information is preset by Parker Calibration Due Date 01 12 08 Hannifin and cannot be changed Calibration Dust MTD Relay Options Alarm Limits 0000 Relay Hysteresis V On Particle Limits 14 M du Relay Operation V Particle Limits 12 mi ou v Moisture Limits 10 ei 14u I Manually Operate Relay Moisture Limit 60 oRH Step 3 x x Set the values in Measurement STISensor Used Configuration Relay Options and Alarm Limits Reporting Standard 150 e Measurement Period 120 zer Interval Power On Mode Auto start delay 6 s js Auto Start 5 ee Step 4 XIII OPUS Set the Voltage Range 0 5V 0 3V Orientation 0 v or J1939 in Output Options prighinessievel mi RI according to the options fitted inil ane Range xd 2 2 6 Parker Hannifin icountPDR Parker Hannifin icountPDR Class Codes 15 13 12 13 14 Moisture RH E n Relay State ime Eme Step 5 Setup values are verified as valid in Results Click Start to start verification and Stop to stop
7. icountPDH icountPDR User Manual DD0000002 IPDR GB Ver A 2010 Parker Hannifin Corporation www parkerhfde com Overview Parker Hannifin s icountPDR is an on line laser particle detector This mineral based hydraulic fluid contamination detector is designed for use in robust areas and is housed in a stainless steel IPG9K approved enclosure The unit has two size O6L EO 24 cone end hydraulic connections that allow the fluid to be transferred through the unit for analysis The electrical supply and communication is made via an M12 Ultra Lock IP69K approved connector Conditions for safe use To ensure compliance with the certification users are NOT permitted to open the unit under any circumstances Doing so will invalidate the unit s calibration and it would NOT be suitable for calibrated use Laser Information This product contains an invisible infrared 5mW laser Any dismantling of the product may result in dangerous exposure to laser radiation The following laser information is on a label on the top surface of the product CAUTION Users are not required to access the laser radiation source and should never do so The internal laser warning label is mounted on the laser module and contains the following information 2 Parker Hannifin icountPDR Contents CS te Q 2 CONMGITIONS re 2 E NON e Mee 2 EC Declaration or Coniortnily u L L R a
8. High quality reliable systems General machine requirements General machinery and mobile Systems Medium pressure medium capacity Low pressure heavy industrial Systems or applications where long life is not critical Low pressure systems with large clearances High performance servovalves Industrial servovalves Piston pumps proportional valves compensated flow controls Vane pumps spool valves Gear pumps manual and poppet valves cylinders Ham pumps Parker Hannifin icountPDR SOFTWARE Viscosity charts The following charts indicate the differential pressure required to run a successful test at the appropriate flow rates Example If the fluid you wish to analyse has a relative viscosity to 60 cSt to generate the optimum flow rate 60ml min a differential pressure of O 5bar is required If the fluid you wish to analyse has a relative viscosity of 400 cSt a 4 bar differential pressure would result in 130 ml min Flow x Differential pressure x Viscosity 2 00 1 80 1 60 1 10 cSt E 20 cSt v 120 40 cSt 50 cSt ep 1 00 60 cSt C e 70 cSt Es 100 cSt S 0 80 110 cSt o 130 cSt O 060 160 cSt 0 40 0 20 0 00 40 50 60 70 80 90 100 110 120 130 140 Flow rate ml min Flow x Differential pressure 6 5 4 CO Q D gt op o 3 Q E D 2 O 40 50 60 70 80 90 100 110 120 130 140 Flow rate ml min Parker Hannifin icountPDR
9. 4 1 SOFTWARE ISO contamination charts Typical system applications and code numbers These typical applications and ISO code numbers are taken from the UK Contamination and Control Research Programme 1980 1984 Ref AHEM Guide to Contamination Control in Hydraulic Power Systems 1985 SOLID CONTAMINANT CODE NO 13 10 Application Aircraft test stands ozis pereoripur uey 491e9J6 uu 00 Jed sejorued Jo JequunN ozis pejeoipur uey 491eaJ6 juu Jed sej orued jo jequunwN 15 20 25 30 40 50 particle size um SOLID CONTAMINANT CODE NO 18 11 Application Mobile systems ozis pejeoipur uey 1972916 ju 00 Jed sejorued jo JequunN ozis pejeoipur uey 19782916 juu Jed sej orued JO JequunN b i Col O O N CO 10 15 20 25 30 40 particle size um 4 2 Parker Hannifin icountPDR SOFTWARE Number of particles per ml greater than indicated size Number of particles per ml greater than indicated size N O O Wo Tr TT 40 50 40 50 20 25 30 20 25 0 15 particle size um 15 particle size um 10 10 O gos N u
10. Aa Ge Y En e This example shows the switch position External set to monitor Channel A power supply Product supply OVdc Black Digital Display Units e g Parker Hannifin DDU1002 Optional switch box The above diagram shows how a single DDU can be used to display Channels A B and C plus the Moisture sensor if fitted by using a switch to display each channel in turn Parker Hannifin icountPDR 2 3 CONNECTIONS GB RS232 connection Communication can be established between icountPDR and a PC using an RS232 serial connection with the Parker Utility Setup Tool the Parker Terminal utility or via Microsoft Windows HyperTerminal Please note that HyperTerminal is not supplied with Windows Vista but the Parker Utility Setup Tool and Parker Terminal can be used with this operating system Both Parker programs are supplied on the icountPD CD PC connection The RS232 wires need to be connected to a 9 way D type connector not supplied as standard For the connector pin termination and wire colour refer to the Communication and Supply cable connector section of this manual page 16 The device can then be either connected direct to PC serial port Figure 1 or connected via an RS232 to USB adaptor cable Figure 2 RS232 to USB convertor can be supplied by Parker Hannifin part number ACCONNO1 7 9 way D type serial port on PC Hecommended 9 way D type socket icountPDR Comms cable USB
11. connector to PC laptop RS232 to USB adapter cable Figure 1 Figure 2 NOTE The 9 way D type connector RS232 to USB adaptor cable and installation software are not supplied as standard with the icountPDH 24 Parker Hannifin icountPDR Software The icountPDR may be configured using the icountPD Setup Utility supplied on CD For more direct control of the device using its communications protocol you may use the Parker Terminal program both Parker programs are supplied on the icountPDR CD You may also use Microsoft Windows HyperTerminal program but note that this program is not currently supplied with the Windows Vista operating system icountPD Setup Utility software PC Installation The icountPD Setup Utility and Parker Terminal software is available on the CD supplied with the icountPDR The software can be run directly from the CD or copied to a PC hard drive Using the icountPD Setup Utility Check that the icountPDR is connected to power and the communication cable is connected to the PC via the RS232 plug Place the CD in your PC drive and wait for the selection screen to appear On starting the software the icountPD Setup Utility screen appears Communications Step 1A Port COMI as isconnec With the icountPDR connected to _ power and the RS232 connected q v verbose Errors to the PC select the appropriate communication port Step 1B Note the status of the icountPDR Connected Running
12. developed to give the icountPDR user greater flexibility The flow control device enables testing where flow ranges are outside the icountPDR specifications i e 40 140 ml min or where pipe diameters do not allow the icountPDR to be installed The flow control device fits onto the downstream outlet side of the icountPDR A O6L EO 24deg cone end hydraulic adaptor is supplied which enables connection directly to the icountPDHR Alternatively the flow control device can be fitted further down stream The compact design requires no setting up or further user intervention as long as the system conditions remain within the recommended pressure and viscosity ranges as below The working pressure and viscosity range for this device is shown in the shaded area of the following graph 4350 3950 3550 3150 2750 Pressure DP bar Pressure DP PSI 2350 1950 1550 1150 750 350 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Viscosity cSt 1 2 Parker Hannifin icountPDR GB CONNECTIONS HIGH VISCOSITY FLOW CONTROL OPTION The flow control device S840074 fits onto the downstream outlet side of the icountPDR connecting through a manifold block via a self sealing quick connection test point The differential pressure valve automatically compensates for pressure and viscosity changes while maintaining its flow setting even as the workload changes The table below is used to select the appropriate valve positi
13. i e MTD RDU Read calibration dust or ACFTD RLT Read NAS or ISO limits Limits displayed RRS Head reporting standard ISO or NAS displayed SLT Set limits SLT for ISO i e SLT 19 18 15 SLT for NAS SRS iso SRS Set reporting standard GRE pac Set reporting interval SRI O to 3600 seconds SRI fHHHE O No reporting NOTE The reporting interval SRI controls how often the icountPDR sends results over the RS232 STR or START Start testing OK displayed STP or STOP Stop testing OK displayed 30 Parker Hannifin icountPDR SOFTWARE Full list of commands RDD RDF RDI RDS RDU REN RER REV RFN RJE RLR RLT RML RMP RMV ROF RON RPD RPI RPM RPN RPT RPV RRI RRS RSB RSH RSL Parker Hannifin icountPDR Read the last Calibration Date Read Communication Echo Last calibration date displayed ON or OFF displayed Comms Echo ON allows the icountPDR to communicate in two directions Hyperterminal Comms Echo OFF allows the icountPDR to communicate in one direction Setup Utility Read the next calibration Due Date Read Date Format Read Detector ID Read Detector Status Read the calibration Dust Unit Read last Error Number Read last Error text Report Read the Error Verbose mode Next calibration due date displayed Date format displayed e g dd mmyyy Detector ID displayed IPD status displayed e g RUNNING Calibration dust displa
14. parker france parker com GR Greece Athens Tel 80 210 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungaryQ parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN India Mumbai Tel 91 22 6513 7081 85 IT Italy Corsico MI Tel 39 02 45 19 21 parker italy parker com JP Japan Fujisawa Tel 81 4 6635 3050 KR South Korea Seoul Tel 82 2 559 0400 KZ Kazakhstan Almaty Tel 7 7272 505 800 parker easteurope parker com LV Latvia Riga Tel 371 6 745 2601 parker latvia parker com MX Mexico Apodaca Tel 52 81 8156 6000 MY Malaysia Subang Jaya Tel 60 3 5638 1476 NL The Netherlands Oldenzaal Tel 31 0 541 585 000 parker nl parker com NO Norway Ski Tel 47 64 91 10 00 parker norway parker com NZ New Zealand Mt Wellington Tel 64 9 574 1744 www parkerhfde com European Product Information Centre 24 hour Freephone 00800 27 27 5374 from AT BE CH CZ DE EE ES FI FR IE IT PT SE SK UK PL Poland Warsaw Tel 48 0 22 573 24 00 parker poland parker com PT Portugal Leca da Palmeira Tel 4 351 22 999 7360 parker portugal parker com RO Romania Bucharest Tel 40 21 252 1382 parker romania parker com RU Russia Moscow Tel 7 495 645 2156 parker russia parker com SE Sweden Spanga Tel 46 0 8 59 79 50 00 parke
15. Hyper Terminal File Edit View Call Transfer Help Da 2 DB SEE Step 6 Once the icountPDR is connected to power the product identification is displayed This screen shown is only for example iCount PD Version 1 00 00 This confirms that communication to icountPDR has been established and the unit is now ready for operation Connected 0 00 47 Auto detect 9600 8 N 1 SCROLL CAPS NUM Capture Print echo Parker Hannifin icountPDR 2 9 iil SOFTWARE Communication protocol The commands used with the icountPDR are either made up of Set Read or Start Stop commands oet commands allow the value or values of parameters to be changed Head commands allow the value or values of parameters to be read Start Stop commands allow the user to start and stop tests Example SDF dd mmy yy sets the date format RDF reads the product format date All commands are sent in ASCII characters and the protocol accepts both upper and lower case characters For example all of the following codes are equivalent osod sobrssdF suot NOTE The use of a after a command for example SDF dd mm yy is optional Certain commands are for expert use only and can be accessed via a password system Should an unauthorized person attempt to access these commands the icountPDR returns the error code for Invalid Command A list of error codes is given on page 34 Most used commands Calibration dust displayed
16. IMPORTANT NOTE It is the responsibility of the end user to ensure that the cable s braided screen is terminated to a suitable earth bonding point Parker Hannifin icountPDR CONNECTIONS GB 0 5V 0 3V voltage measurement tor pin connec M12 12 XOQ YOUMS euondQo Je IUJIS JO Je3euunnuu peu6ig 8JOIA 9PAO lddnS ywog y v jguueu JOWUOW O 19S UOHISOQ YOUMS O SMOUS 9 duuexe siu 19 OIA OPAC A ddns A 0 AG 0 10814 OPAO jddns 10npold ped TOPAQV 6 A ddns 1onpoJg ong peu 4 Indyno AS 0 AG 0 ISUUEUD Josueg 8INSION OU ndino A 0 AS 0 g ISuu6uo ueeuc 1nd3no AS O AS O v euueuo GM G p O O w 0 yM ndino AS 0 AS 0 9 Puueyo UMOIg Avz c AIddns Ag 0 AS 0 jdanS pue swwop ddd unos 17 Parker Hannifin icountPDR CONNECTIONS 4 20mA current measurement tor pin connec M12 12 XOQ YOUMS jeuodo Je ILUIS JO Jeyeuunjnuu 8161 v jguueu JOWUOW 0 19S UOHlISOQ YOUMS O SMOUS jdwex siu NOJO pejeoipep pue ojeJedes e oq 1snuJ Ajddns vVUJOc v SION yoe q SpA0 Ajddns jonpoug PEH 9DAOt 6 A ddns 1onpoug ong peu J Indyno yuugz p jeuueu 4osuegs aeuJnisio A WOU indjno vuuoz v g jeuueuo U99195 1ndino vuuoz vy v jeuueu exp G sr O den js G 93M NANO vuuoz v O Ieuueu UMOJG 9pAOZ c Alddns ywog y A ddns pue swwop
17. NEARE A Product identification label aa ssrrrrrrssssssssssa 5 Idee Le de e 6 ICT NSS or Ee RE 6 Benefits se c I Techmecal SPCC NICS LOM c 8 Software CO USO Ee 9 Beater 10 Dimensions for installation 10 CONH CTIONS u uuu 11 Elte eent EE 11 FOC OT Os uuu uu uuu eTosapesasaascuka ni ir qto ade 12 System 20 sensor connection 14 age ee le Ee E 15 Variable current output settings see 20 Variable voltage output ETUDE eenegen Eege 21 CAN DUS output e e E 21 Moisture Sensor olt UE Le EE 21 Digital Display Unit CODTib UBI TEE 22 R5232 COMME CHO EE 24 SOL Waal mee 25 ICOURIF D Sep UU SOTIW EE 25 Microsoft Windows HyperTerminal connection s ssssssssssrnrrrrnnrnenene 28 COMI anan FOU CO u u u u p 30 iig met 35 Interpreting Wal MH a So Component cleanliness guidelines rrnrerreeesee 40 CO CES rreren 41 ISO contamination Charts seas ce dede encens 42 Ordering II OPA en mod au 45 Parker Hannifin icountPDR 3 EC Declaration of Conformity EC Declaration of Conformity Parker Hannifin UK Ltd Hydraulic Filter Division Europe Condition Monitoring Centre Brunel Way Thetford Norfolk IP24 1HP United Kingdom Document No Doc 0013 Issue 1 Product s The following icountPDR products have been approved icountPDR compatible with mineral oils and aviation fuels icountPDR cal
18. OFF Verbose errors OFF STI Sensors used eux Reporting standards ISO Particle limits oy Sq ES Measurement period 60 seconds Heporting interval 30 seconds Power on mode AUTO Auto start delay 5 seconds Date format dd mm yy Default if options fitted Relay hysteresis ON Relay operation for particle limits ON Relay operation for moisture sensor ON limits 0 5V 0 3V output voltage range 0 5V Moisture sensor limit 70 Parker Hannifin icountPDR 9 INTRODUCTION GB Product features Parker Hannifin UK Ltd Condition Moni Parker lorfolk IP2 UI CO eer Part Number Serial Number SiS duo Product identification label Four mounting locations two DOM each side to suit D o Manufactured M8 5 16 fixings hr supplied 1 ER P 849306 Size O6L EO 24 cone end hydraulic connections Pipe not supplied Communication and Supply cable M12 12 pin Ultra Lock IP69K Rated female connector Supply Limit Cable 5m 16ft 4in Best practice mouning orientation i e cable exits from the bottom of the unit Contact Parker Hannifin if you require further advice installing the icountPDR in your system Dimensions for installation Dimensions are given in mm inches 135 0 Four mounting locations two each side to suit M8 5 16 inch fixings supplied Flange thickness is 2mm 64 inch 1 0 Parker Hannifin icountPDR Connections Hydraulic
19. S SE 3 3 T e 5 2 S 10 h e 10 2 6 i fe En e 8 j Jj om 1 5 10 15 20 25 30 AQ 50 particle size um Parker Hannifin icountPDR 3 7 NAS 1638 chart Sizerangeum 5 15 1525 25 50 50 100 100 4 38 Parker Hannifin icountPDR 00 125 2 1 0 0 200 l4 8 2 0 1 500 89 16 3 1 2 1000 178 32 6 1 3 2000 356 63 11 2 4 4000 EIS 126 22 4 8000 1425 29S 45 8 6 16 000 2890 506 90 16 D 32 000 0 00 1012 180 52 8 64 000 11 400 2025 360 64 9 128 000 22 800 4050 720 128 10 206 000 45 600 8100 1440 206 IN 012 000 91 000 16 200 2880 Ii 12 1 024 000 182 400 32 400 0 60 1024 ISO NAS SAE comparison chart 400F 400 800F 800 1300F 1300 2000 2000 4400F 4400 6300F 6300 15 000 21 000 100 000 d Ex The above comparisons relate to particle count data only To confirm to any particular standard reference should be made to the recommended experimental procedure Parker Hannifin icountPDR 3 9 SOFTWARE Component cleanliness guidelines Suggested acceptable contamination levels for various hydraulic systems mure 4000 250 ouper critical DITS 16 000 1 000 Critical 32 000 4 000 Very important koii 130 000 8 000 Important EAR 250 000 16 000 Average 1 000 000 64 000 Main protection 40 Silt sensitive control system with very high reliability Laboratory or aerospace High performance servo and high pressure long life systems e g aircraft machine tools etc
20. ce ACCONNO22 SENSOR PART NUMBERS STO 6 25 Mineral fluid STI 1144 100 1 20 100 Mineral fluid 34 STI2144100 ST2144400 2 80 380 Mineral fluid 114 Parker Hannifin icountPDR 4 5 Parker Worldwide AE UAE Dubai Tel 971 4 8875600 parker me parker com AR Argentina Buenos Aires Tel 54 3327 44 4129 AT Austria Wiener Neustadt Tel 43 0 2622 23501 0 parker austria parker com AT Eastern Europe Wiener Neustadt Tel 43 0 2622 23501 970 parker easteurope parker com AU Australia Castle Hill Tel 61 0 2 9634 7777 AZ Azerbaijan Baku Tel 994 50 2233 458 parker azerbaijan parker com BE LU Belgium Nivelles Tel 32 0 67 280 900 parker belgium parker com BR Brazil Cachoeirinha RS Tel 4 55 51 3470 9144 BY Belarus Minsk Tel 375 17 209 9399 parker belarus parker com CA Canada Milton Ontario Tel 1 905 693 3000 CH Switzerland Etoy Tel 41 0 21 821 02 30 parker switzerland parker com CN China Shanghai Tel 86 21 5031 2525 CZ Czech Republic Klecany Tel 420 284 083 111 parker czechrepublic parker com DE Germany Kaarst Tel 49 0 2131 4016 0 parker germany parker com DK Denmark Ballerup Tel 45 43 56 04 00 parker denmark parker com ES Spain Madrid Tel 34 902 33 00 01 parker spain parker com Fl Finland Vantaa Tel 358 0 20 753 2500 parker finlandOparker com FR France Contamine s Arve Tel 33 0 4 50 25 80 25
21. connection Our recommendation is to position the icountPDR as close to the system output as possible whilst controlling the flow to the optimum 60ml min This then provides the highest pressure conditions plus the oil in this position is indicative of the reservoir s oil condition The icountPDR is supplied with two size O6L EO 24 cone end hydraulic connections For hydraulic connection ensure that the hydraulic pipe connection fitting is compatible with the size O6L EO 24 cone bulkhead fitting Assembling the EO nut fitting Step Press the tube end firmly into the assembly 1 core Turn back the nut for easy tube insertion and fit the nut hand tight then tighten the fitting until you feel a sharp increase in resistance 2 Ensure the bulkhead fitting is held with a 10mm spanner and tighten approximately 1 to 11 turns 3 Now remove the pipe and nut to check assembly The gap between sealing ring and retaining ring must be closed A little relaxation approximately 0 2mm is allowed If the gap is not closed Check all components including the tube Parker Hannifin icountPDR 1 1 CONNECTIONS GB 4 Assemble the fitting until wrench tight without spanner extension Tighten the fitting firmly by a minimum 1 6 max 1 4 turn i e 1 to 1 flats Flow control LOW TO MEDIUM VISCOSITY FLOW CONTROL OPTION A pressure compensated flow control device Parker Hannifin part number ACCONNO22 has been
22. cover P 849306 q QD Part Number icountPDR Q Serial Number The serial number consists of eight digits for example GD6NNOO1 GD is the month and year 6NN is the product group the last three digits are entered sequentially through a month reverting to 001 at the beginning of each month DOM Date of manufacture E Manufactured Country of manufacture United Kingdom Exclamation mark icon Refer to product manual Safety Recommendations O WEEE Disposal icon At the end of life dispose of responsibly do NOT dispose of in general waste Name and address of Parker Hannifin UK Ltd Filter Division Europe manufacturer Condition Monitoring Centre Brunel Way Thetford Norfolk IP24 1HP UK O CE Conformity marking and CE 0518 number of notified body responsible for audit production Parker Hannifin icountPDR 5 Introduction Parker Hannifin s icountPDR represents the most up to date technology in solid particle contamination analysis The icountPDR is a compact permanently mounted laser based particle detector module that provides a cost effective solution to fluid management and contamination control Principles of operation The icountPDR measures particle contamination continuously and updates the output options and limit relay every second Unlike the Parker CM20 LCM20 or MCM20 the unit does not perform a one off test This means that even if the Measurement Period is set to 60 s
23. ddd unos Parker Hannifin icountPDR 18 GB CONNECTIONS CAN bus SAE J1939 connections icountPDR Comms and Supply ER CAN Hi White CAN Lo Green Product supply 9 40Vdc Red CAN Ground Blue o N COL Aa AY Product supply OVdc Black k CD CAN controller CAN Ground e g Parker IQAN CAN Low CAN Hi Parker Hannifin icountPDR 1 9 CONNECTIONS GB Variable current output settings ISO setting The following table can be used to relate an analogue output in mA to an ISO code For example an output of 1OmA is equal to an ISO code 12 Zi Ord KEE asco raso Qk QI nr Leed PD so o Oso pg ISS 220 2 3 4 6 8 9 10 11 12 1 14 l 16 cont ME 125 130 135 140 145 150 155 160 165 170 175 180 185 190 195 Je e EE ISO v output mA 20 Over range ERROR The actual calculation is as follows ISO code output in mA 4 x 2 e g 11 5mA 4 x 2 FOX 2 150O 15 output mA Saturation i e above ISO code 22 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 ISO code NAS setting The following table can be used to relate an analogue output in mA to a NAS code For example an output of 15mA is equal to NAS code 10 4 5 6 f 8 9 10 UN 12 14 be 16 ES 18 19 20 00 0 1 2 9 4 5 6 7 8 9 10 11 12 3 s ERROR Note Saturation above NAS code 12 NAS v output mA The actual calculation is as follows NAS code out
24. displayed Reporting interval displayed ISO or NAS displayed Software build number displayed ON or OFF displayed ISO NAS 31 32 RSN RSS RSU RSV RVM RWC RWM SDF SDI SEV SJE SLT SML SMP SPD SPM SRI SRS Read Serial Number Read limit relay Switch State 2 Read STI Sensor Used Read Software Version displayed Read the Voltage Maximum range Read Warning limit relay for Contamination Read Warning limit relay for Moisture 17 Serial number displayed ON or OFF displayed YES or NO displayed Software version displayed Voltage range displayed ON or OFF displayed ON or OFF displayed Command requires a Moisture Sensor to be fitted to icountPDR Command requires a Limit Relay to be fitted to icountPDR 3 Command requires a O 5V option to be fitted to icountPDR Set Communication Echo icountPDR response SCE ON SCE off Comms Echo ON allows icountPDR to communicate in two directions Hyperterminal Comms Echo OFF allows icountPDR to communicate in one direction Setup Utility Set Date Format Set Detector ID Set the Error Verbose mode SDF dd mm yy SDF mm dd yy SDF yy mm dd SDI THHHHHHHHHHHHHE 14 characters maximum spaces not allowed SEV on SEV Oil Error Verbose ON displays the full description of the error code i e Error 40 Expected On or Off Error Verbose OFF displays just th
25. e error code i e Error 40 Set J1939 Status Set contamination Limit Threshold Set Moisture sensor Limit Set Measurement Period SJE On Off can only set On SLT HH HH HH for ISO SLT for NAS SML SMP 5 to 180 seconds The Measurement period sets the number of seconds the detector uses to determine the contamination levels So if this is 60 seconds the unit will use the last 60 seconds of oil to determine the contamination level See the Component cleanliness guideline chart in the Reference section of this manual Set the Power on hold off Delay SPD O to 900 seconds The Power on hold off delay command allows the user to delay the start of the icountPDR operation Set the Power on Mode SPM auto SPM manual With the Power on Mode set to Auto icountPDR starts testing automatically when the power is connected using the last setup parameters With the Power on Mode set to Manual icountPDR becomes idle and requires the user to manually start testing Set Reporting Interval SRI mm ss O to 3600 seconds i e 0 1 hour note that O 2 No reporting The Reporting Interval controls how often icountPDR sends results over the RS232 Set Reporting Standard SRS iso SRS nas Parker Hannifin icountPDR SSH Set limit relay Switch Hysteresis Soh on Son Ol SSS Set limit relay Switch State Soo On Soo OI SSU Set STI Sensor Used SSU yes SSU no SVM Set the Volta
26. econds the output and limit relay all report the presence of dirt in the oil in just a few seconds it does not wait until the end of the Measurement Period before reporting the result The icountPDH has just one setting to control the accuraoy stability and sensitivity of the measurements and that is the Measurement Period This can be set from 5 seconds to 180 seconds The longer the Measurement Period the more contaminant is measured averaging out any spikes seen on a smaller sample The shorter the Measurement Period the more sensitive the icountPDR is to small slugs of contaminant but it can also reduce the performance on clean systems Thus the user can select how sensitive the icountPDR is to spikes of contaminant and how quickly it responds to contamination levels above the set point limits With a Measurement Period of 100 seconds the results will be for the last 100ml of oil that has flowed through the icountPDR updated on a second by second basis giving an effectively continuous readout of the level of contamination Calibration recommendations NOTE Any servicing or repair work must be carried out by a Parker approved service centre Contact your local Parker Hannifin Sales Company for recalibration details The recommended period between recalibration is 12 months Please refer to the Parker Hannifin Quality and Servicing booklet FDCB272UKJ supplied on CD Quality amp Servicing
27. ge Maximum range SVM 8 0 3Vdc output 5 0 5Vdc output SWC Set Warning limit relay for Contamination SWC on SWC off SWM Set Warning limit relay for Moisture lt SWM on SWM off Command requires a Moisture sensor to be fitted to the icountPDR Command requires a Limit Relay to be fitted to the icountPDR 3 Command requires a 0 5Vdc option to be fitted to the icountPDR Parker Hannifin icountPDR 3 3 Error codes If a command does not follow the protocol an explanatory error code is returned Depending on the setting of SEV Set the Error Verbose mode either the error code or the error code and message are displayed For example with SEV OFF Error Verbose off just the error code e g Error 40 is returned With SEV ON i e Error Verbose on both the error code and message e g Error 40 Expected On or Off are returned Messages corresponding to the error codes are given in the following table Code Message No error K Unknown command m Characters after command ignored Command ignored unit is busy Emo5 Unexpected character found Eror6 oymbol too long Emo Bad command format o Eror8 Unknown value J Erorg Invalid date format EmoriO Invalid date J Eror13 Option not fitted Emori4 otring too short Emori5 otring too long o Emori7 No test result _ Eror18 Number expected Number too long Number out of range Interval shorter tha
28. ibrated with MTD or ACFTD icountPDR without a limit relay icountPDR with RS232 4 20mA CanBus and 0 3 0 5V outputs icountPDR with or without a Mositure Sensor icountPDR supplied with a 5m M12 Ultralock Cable harness and bolt kit The Product s described above are in conformity with the essential requirements of the following directives 89 336 EEC amended by 92 31 EEC 93 68 EEC and repealed by 2004 108 EEC Harmonised standards EN61000 6 3 2007 Electromagnetic compatibility Part 6 3 Generic standards Emission standard for residential commercial and light industrial environments EN61000 6 2 2005 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments Signed for and on behalf of Parker Hannifin UK Ltd Thetford MA Mark Hayman Engineering Manager CMC E12 Issue 1 May 07 4 Parker Hannifin icountPDR Product identification label The identification label attached to the enclosure an example is given below is explained in the table that follows Parker Hannifin UK Ltd Darker Condition Monitoring Centre Brunel Way Thetford Norfolk IP24 1HP UK Tel 44 0 1842 763299 icount Fax 44 0 1842 756300 PDR E mail conmoninfo parker com Web site www parkerhfde com 5 Part No Serial No P D 0 M Co gt Manufactured Lai es instructions Do not separate electrical connectors when energised Do not remove
29. is operator independent so there is no chance of over tightening or under tightening b l Web site www parkerh de com e CB x PatNumbe CREER Serial Number BK R if E pow C E ns gt e LEE Manufactured WGL L WARNING IC o Refer to operating instructions x Do not separate electrical connectors when energised AB Donotremovecover Communication and Supply cable M12 12 pin Ultra Lock IP69K rated female connector to unterminated 5m 16ft 4in Communication cable IMPORTANT NOTE The IP69K Ingress Protection is only valid when using the M12 Ultra Lock mating connector cable supplied CONNECTING DISCONNECTING Parker Hannifin UK Ltd Condition Monitoring Centre Norfolk d Tek 44 0 1842 763299 Fax 44 0 1842 756300 E rker com Ensure that the locating pin and slot are correctly aligned to avoid damaging the pins and push home firmly to connect To disconnect pull the Ultra Lock s metal collar back to release the cable lock and pull the cable boot out squarely WIRING DIAGRAMS Wiring diagrams are provided on pages 17 18 showing how a digital multimeter may be connected to the Communication and Supply cable for both voltage and current options The connections for an optional moisture sensor if fitted are also shown A diagram for connecting the icountPDR to an external CAN bus network is given on page 19 Parker Hannifin icountPDR 15
30. n duration Expected On or Off Expected Disabled or Enabled _ Emor43 Expected Auto or Manual Emor45 Expected Yes or No 34 Parker Hannifin icountPDR Reference Interpreting data Solid contaminants in fluid power systems vary in size shape form and quantity The most harmful contaminants are normally between 6 microns and 14 microns The ISO code is the preferred method of reporting quantity of contaminants The ISO code number corresponds to contamination levels relating to three sizes The first scale number represents the number of particles larger than 4um c per 100 millilitre of fluid the second number for particles larger than 6um c per 100 milllilitre of fluid and the third number for particles larger than 14um c per 100 millilitre of fluid Parker Hannifin icountPDR Do B fk 1 CO oof 8 Je 3 i 10 1 3 JA LLL E sat LA 17 Be Nie E NIE 8a wanana r E TEL NI a 2 HN eR E S BSP 2 EE Ka io __ LLL E Es LL 2 5 10 15 20 Particle size um Note that interpolation i e estimation within the measured range is acceptable extrapolation i e estimation outside of the measured range is not 35 SOFTWARE ISO contamination numbers 36 en 8 x 106 16 x 106 mco um 4 x 106 8 x 106 KEN 2 x 108 4 x 108 m ss 1 x 106 2 x 108 KEEN 500 x 103 1 x 106 me s 250 x 103 500 x 108 EE 130 x 108 250 x 108 El 64 x 103 130
31. on 3 8 90 200 4 2 120 620 5 310 500 Parker Hannifin icountPDR 13 CONNECTIONS GB System 20 sensor connection Online flow range via System 20 inline sensors size 0 Sensor Sizeo 6 to 25 l min optimum flow 15 l min Gei 24 to 100 l min optimum flow 70 l min NA IR Size 2 170 to 380 l min optimum flow 250 l min SS AN Z M GER 5n WI um si TAA The required differential pressure across inline sensors is TT Ee UU n 0 4 bar minimum Refer to the Sensor part numbers section on page 45 before ordering System 20 sensors See Inline Sensor Monitors Parker Hannifin Brochure CMO13GB1 for more information on System 20 sensors Ni f W II ut A d IA il Il in HII Ou NES ET kd NUE sll All dimensions are in millimetres IMPORTANT NOTE P1 and P2 of the System 20 sensors MUST be connected to the icountPDR test points Ensure that the icountPDR command SSU is set to Yes when connecting to icountPDR refer to Communication protocol section of this manual for a list of user commands Contact Parker Hannifin if you require further advice in connecting icountPDR to your system 14 Parker Hannifin icountPDR GB CONNECTIONS Electrical connections The M12 12 pin Ultra Lock connection system uses innovative push to lock technology to make a quick but secure connection The unique O ring radial seal
32. put in mA 5 e g 15mA 5 NAS 10 Saturation i e above NAS code 12 output mA NAS code 20 Parker Hannifin icountPDR GB CONNECTIONS Variable voltage output settings The variable voltage output option is capable of two different voltage ranges a 0 5Vdc range as standard and a user selectable 0 3Vdc range The Full list of commands section of this manual page 31 33 gives information on how to change the voltage output range The following tables can be used to relate the analogue output to an ISO or NAS code For example in a 0 5Vdc range ISO code 16 is equal to an output of 3 5Vdc In a 0 3Vdc range ISO code 8 is equal to an output of 1 0Vdc Table relating ISO codes to Voltage output PARLE Vdc lt 0 2 PEN o EE EE 04 gt 205 es aor oe Oe S aoe ae ES gt 4 8 EN 14 15 1 6 de 1 8 12 2 0 2 DD DE 24 gt 245 cont Table relating NAS codes to Voltage output 0 4 45 gt 46 W2 INS 0 3 DES 0 0 9 Ted ES ieS ke 1 9 zu 2i 2 5 P o N S Not Supported CAN bus output option If you plan to use the icountPDR with a CAN bus SAE J1939 network you can order this output option when specifying the unit Refer to the Product configurator page 45 in the Reference section of this manual The CAN option provides an interface to external CAN bus networked systems for example to the Parker IQAN Moisture sensor output settings
33. r N oot N OOF N Boot AN oort N O O O O T k mi aW Tm ms mai Number of particles per 100 ml greater than indicated size Number of particles per 100 ml greater than indicated size SOLID CONTAMINANT CODE NO Application Marine installations SOLID CONTAMINANT CODE NO Applications Mechanical handling 43 Parker Hannifin icountPDR SOFTWARE Number of particles per ml greater than indicated size 50 40 20 25 30 particle size um 15 10 Number of particles per 100 ml greater than indicated size SOLID CONTAMINANT CODE NO Applications Injection moulding Metalworking Unused commercial grade oil Parker Hannifin icountPDR 44 Ordering Information STANDARD PRODUCTS TABLE Mineral None RS232 4 20mA M12 12 pin plug connector Mineral MTD None No RS232 4 20mA Yes M12 12 pin plug connector Mineral MTD None No RS232 0 5V No M12 12 pin plug connector Mineral MTD None No RS232 0 5V Yes M12 12 pin plug connector PRODUCT CONFIGURATOR IPDR OPTIONS NOT CONFIGURABLE PDR 2 Phosphate Ester 1 ACFID So NEI 2 Relay 4 RS232 RS485 00 No 3 AS4059 3 Digital 30 M12 8 pin plug connector 4 GOST 4 GSM ACCESSORY PART NUMBERS Description Partnumber single point sampler SPS2021 External flow device 5840074 Power supply ACC6NNO13 RS232 to USB converter ACC6NNO17 Flow control devi
34. r sweden parker com SG Singapore Tel 65 6887 6300 SK Slovakia Bansk Bystrica Tel 421 484 162 252 parker slovakia parker com SL Slovenia Novo Mesto Tel 386 7 337 6650 parker slovenia parker com TH Thailand Bangkok Tel 662 717 8140 TR Turkey Istanbul Tel 90 216 4997081 parker turkey parker com TW Taiwan Taipei Tel 886 2 2298 8987 UA Ukraine Kiev Tel 380 44 494 2731 parker ukraine parker com UK United Kingdom Warwick Tel 44 0 1926 317 878 parker uk parker com US USA Cleveland Tel 1 216 896 3000 VE Venezuela Caracas Tel 58 212 238 5422 ZA South Africa Kempton Park Tel 27 0 11 961 0700 parker southafrica parker com 2010 Parker Hannifin Corporation All rights reserved DD0000002 IPDR GB Ver A
35. x 103 Kees 32 x 108 64 x 108 EE 16 x 108 32 x 108 SSeS 8 x 108 16 x 103 P 4 x 108 8 x 108 a 2 x 108 4 x 108 Be om 1 x 108 2 x 103 ERU 500 1 x 108 e 250 500 e 130 250 ERA 64 130 END 32 64 EET 16 32 8 16 P 4 8 2 4 1 2 For example code 20 18 13 indicates that there are between 500 000 and 1 000 000 particles larger than 2 microns and between 130 000 and 250 000 particles larger than 5 microns and between 4000 and 8000 particles larger than 15 microns REFERENCE ISO 4406 1999 When the raw data in one of the size ranges results in a particle count of fewer than 20 particles the scale number for that size range is labelled with the symbol gt For example a code of 14 12 gt 7 signifies that there are more than 8 000 and up to and including 16 000 particles equal to or larger then 4um c per 100 ml and more than 2 000 and up to and including 4 000 particles equal to or larger than 6um c per 100 ml The third part of the code gt 7 indicates that there are more than 64 and up to and including 130 particles equal to or larger than 14um c per 100 ml But the 14um c part of the code could actually be 7 indicating a particle count more than 130 particles per 100 ml Parker Hannifin icountPDR IS04406 particle distribution chart The chart includes various ISO level contamination grades io Jk Jg 8L C j C LZ Po pr je E 27 EE a g 10 4 TY OW 17 10 3
36. yed i e MTD or ACFTD Last error number displayed Last error text displayed Error verbose mode displayed Error Verbose ON displays the full description of the error code i e Error 40 expected On or Off Error Verbose OFF displays just the error code i e Error 40 Read Fault Number Read J1939 Status Read the Last contamination Result Read contamination Limit Threshold Read Moisture sensor Limit Read Measurement Period Read the last Moisture sensor Value Read Options Fitted Read Option Name Read the Power on hold off Delay Read Product Identifier Read the Power on Mode Read the icountPDR Part Number Read Product Type Read Protocol Version Read Reporting Interval Read Reporting Standard Read Software Build number Read limit relay Switch Hysteresis Read Standards List Fault number displayed ON or OFF displayed Last contamination result displayed Contamination limits displayed Moisture limit displayed Measurement period displayed Last moisture result displayed ROF ABCDEFGH see list of options below List of options A Alarm relay option B LED display option C OLED display option D Moisture sensor option E 4 20mA current loop option F 0 3 0 5V option G J1939 option H reserved reserved J reserved Power hold off delay displayed icountPDR displayed AUTO or MANUAL displayed Parker part number displayed IPDH Protocol version
37. zard Synchronize Tour Windows XP ED Windows Explorer WordPad Network Connections 9 Network Setup Wizard E New Connection Wizard bd v Yv a Remote Desktop Connection 3 M04 Wireless Network Setup Wizard amp Internet Explorer Lotus Notes 3 Address Book windows Media Play e ThinkPad Configurati fl Notepad SmartBackup2 ES Adobe Reader 6 0 bud bd bd Yv bd bd bd v v vv bd v Yv E _ Remote Assistance QUOTE P windows Media Player Ea Log Off 9 Shut Down Lnnneclmn Deszcripimn D tire Carson Erie b rone sod chee An icon For ie conneckom Hawa Step 3 POR o e 8 Sa 8 Jasc Paint Shop Pro Click and type the connection p x name you wish to use to identify um L c j Bs S5 ES ZS E x this session Cu J c 28 Parker Hannifin icountPDR Connect To count PD Enter details Far the phone number that you want to dial Country regia United Kingdom 44 Area code Phone number J S Connect using Step 4 Agere Systems ACS Modem AE Select the appropriate USB port TEPIP Winsock COM1 Properties Port Settings Step 5 Bits per second 9600 Enter the communication settings as in the standard Data bits 8 communications settings table on the previous page Parity None Stop bits 1 Flow control Mone Restore Defaults Icount PD
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