GP-37W3 Series User Manual - Pro
Contents
1. T Y e e 3 e 2 e OC e Y S co KR po rwr 2 8 GP 37W3 Series User Manual Chapter 2 Specifications 2 5 2 Installation Fasteners Unit mm in 31 1 22 M5 19 5 0 77 16 0 63 I EH S e 11 0 43 2 5 3 GP Panel Cut Dimensions Unit mm in 1 od 1915 o 7 54 4 R3 or less 4 1 141 5 0 0 04 5 570 GP 37W3 Series User Manual 2 9 Meno TT 2 10 GP 37W3 Series User Manual 1 Installation 2 Wiring Cautions C h a pte r 3 Tool Connector 3 Installation and Wiring 3 1 Installation 3 1 1 Installation Procedure A Before installing the GP into a cabinet or panel check that the installa importan tion gasket is securely attached to the unit It is strongly recommended that you use the gasket since it ee Installation gasket absorbs vibration in addition to repelling water ear o E Place the GP on a level surface with the display panel facing downward Check that the GP s installation gasket is seated securely into the gasket s groove which runs around the perimeter of the panel s frame For details about installing the gasket refer to 7 1 2 Installation Gasket Replacement B Creating a Panel Cut Create the correct sized opening required to install the GP using the installation dimensions given 2 5 3 GP Panel C2. 1 Table of Contents ini ni 2 Essential Safety Precautions iaces orixer ao vd e Ya tru EHE SEPAN SPVEX Y UP VF MUR YE OUR PET ince sa dada 4 General Safety Precautions estas etos esas thea tta Hh Ia ev Eae IS terrena PEPE FS UP a ioter Spi Een Ee eee 7 GP 37W3 Series Mod ls ssssssisssiossesssssssscesssssossssosecssssssssesossossssssosssssesssdassssssesstssssiss 9 Package Contents assassina e in 9 WESTUELCSA Approved 10 CE MarkiD 11 CNS Standards PARO 11 Documentation Conventions rencia 11 LI System Des naaa 1 1 1 2 ACCESSOTIES M 1 3 2 1 General Specifications 2 1 Ds Nee Electrical cios 2 1 21 2 Environmental sata 2 er rre diaido 2 1 21 3 Stern soient PME LE EC 2 2 2 2 Functional Specifi Cations sscssisccsssecsssssesseccessesscs oon ponat o raa eon epa top aeo po PE eS eo Papae sost 2 3 22E DISplay et TTE 2 3 2 24 Memory and Clock aia 2 4 2 2 3 OACI le ae d asda 2 4 2 9 Interface Specifications eoo eoe eo tasas Ipae taa n encarece HER EE Von en PEE case ep enn 2 5 2 3 1 Serial Interface reete ptet etit edere ees eee EE da AARS 2 5 2 4 Part Names and Functions 5 eerte rere irri rrt t Phb reb PP PE ot ep cerrar narices 2 7 AAA Pe o o passear as iadac san edson ss eS 2 8 2 5 1 External Dimensions cccocooooononnncnonnnnnononononononnonnannnonnnononnononannnnonnncnccnon 2 8 2 3 2 Installation Fasteners zioenean etre do
3. Pro face Human Machine Interface Proface GP 37W3 Series 4 User Manual Pro Designer Compatible Preface Thank you for purchasing Pro face s GP 37W3 Series Graphic Control Panel hereafter referred to as either the GP or the GP unit Please read this manual carefully as it explains step by step how to use the GP correctly and safely Also in this manual s examples the Mitsubishi MELSEC AnA Series PLC is used whenever possible connected in a one to one relationship with a GP lt Note gt 1 It is forbidden to copy the contents of this manual in whole or in part except for the user s personal use without the express permission of the Digital Electronics Corporation of Japan 2 The information provided in this manual is subject to change without notice 3 This manual has been written with care and attention to detail however should you find any errors or omissions please contact the Digital Electronics Corpo ration and inform us of your findings 4 Please be aware that Digital Electronics Corporation shall not be held liable by the user for any damages losses or third party claims arising from the uses of this product All Company Manufacturer names used in this manual are the registered trade marks of those companies O 2002 Digital Electronics Corporation GP 37W3 Series User Manual 1 Preface Table of Contents PCE AGE e
4. Q Serial Interface O RS 422 Port O Programming Port Personal Computer Interfaces O Printer Interface For range of compatible PCs refer to the following manual Pro Designer On line Help 2 For information about compatible PLC types and software please refer to Pro Designer On line Help GP 37W3 Series User Manual Chapter 1 Introduction 1 2 Accessories All optional equipment listed below is produced by Digital Electronics Corporation E Available Software Model No Pro Designer PS DWE01 V40 Software to be used to create screen B Tool Connector Connects the GP to a personal computer Transfers screen data and user program s Copies data system and screen data Memory Loader Il GP070 LD01 0 from one GP to anotherGP Rev Hor later Screen Data Transfer GPW CB02 Cable B Serial Interface ProductName Hodel No EC sd da Interface cable between the host PLC RS 422 cable GP230 IS11 0 and GP RS 422 cable A rtseri Connector terminal GP070 CN10 0 me dio block converter Interface unitthatallows use of both GP 2 Port Adapter Il GP070 MD11 and Mitsubishi A Q C and FX series equipmentin the same location 2 PortAdapter ll Cable Il Cable GP070 MDCB11 Connects the GP to 2 PortAdapter Il MOI A Series Programming Portl F GP430 IP 10 0 Connects directly to Mitsubishi s PLC I F cable Programming Console Simultaneous Mitsubishi FX Series use of program console however is not
5. complies with IEC 61000 4 2 Level 3 Immunity GP 37W3 Series User Manual 2 1 Chapter 2 Specifications 2 1 3 Structural Grounding 1009 or less or your country s applicable standard Ratings Equivalentto IP 65f J EM 1030 Front face of installed unit NEMA 250 TYPE4X 12 1 1kg 2 4lb or less main unitonly Cooling Method Cooling Method Naturalaircirculaton air circulation e ESHEBSREXT RR 6 18 x D58 2 28 mmlin External Dimensions i main unit only Grounding requirements differ from country to country Be sure to confirm your work environment requirements prior to installation For further information please contact your Pro face distributor 2 The front face of the GP unit installed in a solid panel has been tested using condi tions equivalent to the standard shown in the specification Even though the GP unit s level of resistance is equivalent to the standard oils that should have no effect on the GP can possibly harm the unit This can occur in areas where either vaporized oils are present or where low viscosity cutting oils are allowed to adhere to the unit for long periods of time If the GP s front face protection sheet becomes peeled off these conditions can lead to the ingress of oil into the GP and separate protection measures are suggested Also if non approved oils are present it may cause deforma tion or corrosion of the front panel s plastic cover Th
6. Programming Portl F GP430 IP 11 0 possible cable For detailed information about range of connectable PLCs Pro Designer On line Help GP 37W3 Series User Manual 1 3 Chapter 1 Introduction B Option ProductName Model No Screen Protection Sheet Disposable protective and dirt GP37W2 DF00 resistantsheet for the GP s screen The GP s touch panel can be used with this cover sheetattached B Maintenance Items These items are sold separately as optional maintenance items ProductName Hodel No Installation fastener Fasteners to attach the GP to a panel H SM GP070 AT01 Installation gasket Provides a moisture resistantseal when installing the GP Same as the seal GP37W2 WP00 MS included in the GP s original equipment package 1 4 GP 37W3 Series User Manual 1 General Specifications 4 Part Names and Functions C h a pte r 2 Functional Specifications 5 Dimensions 3 Interface Specifications 2 Specifications 2 1 General Specifications 2 1 1 Electrical between charging and FG terminals between charging and FG terminals 2 1 2 Environmental Temperature IEC61131 2 compliant When vibration is NOT continuous 10Hzto 57Hz 0 075mm 57Hz to 150Hz 9 8m s Vibration Resistance When vibration is continuous 10Hzto 57Hz 0 035mm 57Hzto 150Hz 4 9m s X Y Z directions for 10 times 80min Noise Voltage 1000Vp p saria o MN Pulse Duration 1x10 5sec 6kV
7. the Device PLC connection cable correctly connected If not connect the terminals correctly See 3 2 Wiring Cautions If not enter the correct protocol and driver information Refer to the Device PLC s manual and correctly connect the cable See 3 2 Wiring Cautions Did the above procedure correct the If not gt Hardware problem problem GP 37W3 Series User Manual Chapter 5 Troubleshooting 5 2 SELF TEST The GP unit is equipped with a number of self diagnosis features used to check its System and Interfaces for any problems 5 2 1 SELF TEST item list Char Pattern Disp Pattern Touch Panel COM 1 COM 2 Video Memory This item must be prepared by the user cable connector etc 2 Cannot be used with GP 37W3 Series units GP 37W3 Series User Manual 5 3 Chapter 5 Troubleshooting 5 4 5 2 2 SELF TEST details This section explains the contents of SELF TEST E Char Pattern Checks each font s pattern and kanji characters ROM Used when kanji characters do not display If there is no error the message OK will appear if there is an error the message NG will appear B Disp Pattern Used when the device contents will not display correctly to check the drawing function B Touch Panel Touch Panel check Checks if each touch cell highlights when pressed B COM 1 COM 2 Checks the RS 232C and RS 422 SIO lines for areas where communication problems develop T
8. up its internal clock data If the battery is incorrectly replaced the bat tery may explode To prevent this please do not replace the battery yourself When the battery needs to be re placed please contact your local GP distributor GP 37W3 Series User Manual 5 Preface A WARNINGS GP Installation High voltage runs through the GP Never disassemble the GP otherwise an electric shock can occur e Do not modify the GP unit Doing so may cause a fire or an electric shock e Do not use the GP in an environment where flammable gasses are present since operating the GP may cause an explosion GP Installation e Be sure to securely connect all cable connectors to the GP A loose connection may cause incorrect input or output GP Wiring e Ground the GP s FG line separately from other units FG lines Putting these FG lines too close may cause an elec tric shock or unit malfunction Be sure to use a grounding resistance of 100Q or less and a 2mm or thicker wire or your country s applicable standard When wiring the GP be sure that the rated voltage and terminal layout are within the designated range If the voltage supplied differs from the rated voltage or incor rect wiring or grounding is performed it may cause a fire or unit malfunction Useonly the designated torque to tighten the GP s termi nal block screws If these screws are not tightened firmly it may cause a short circuit fire or GP unit malfu
9. 3 In this mode the two tabs Offline and System are available Simply touch the desired tab to bring up those settings The following screen shows the Offline area s selections GP 37W3 Series User Manual 4 1 Chapter 4 Settings B Offline Network Buzzer Backlight B System Self Test OP Switch Stylus Date Time Restart 4 2 Language Ver Info Memory GP 37W3 Series User Manual Chapter 4 Settings 4 1 1 Offline B Network This cannot be set with GP 37W3 Series units B Touch Buzzer The following buzzer sound settings are available The factory setting is Press Touch Object None Selecting this will turn the buzzer off Press Touch Object The buzzer will only sound when a Touch Object is touched Press Anyway On Panel You cannot use this option with the GP units Setting Procedure 1 In the Settings menu touch the Offline tab 2 Touch the Buzzer icon 3 Touch select the desired buzzer mode GP 37W3 Series User Manual 4 3 Chapter 4 Settings B Backlight Control Here three selections modes are available Wait To preserve the GP unit s screen display elements and extend the life of the backlight the backlight can be set to automatically turn off after a designated period of inactivity idle time elapses The factory setting for this item is OFF Enable Touch if Backlight is OFF This setting designates if the to
10. CS A standard requirements UL 1604 Compliance and Handling Cautions 1 Power and input output wiring must be in accordance with Class I Division 2 wiring methods Article 501 4 b of the National Electrical Code NFPA 70 within the United States and in accordance with Section 18 152 of the Cana dian Electrical Code for units installed within Canada Suitable for use in Class I Division 2 Groups A B C and D Hazardous Locations WARNING Explosion hazard substitution of components may impair compli ance to Class I Division 2 WARNING Explosion hazard when in hazardous locations turn the power OFF before replacing or wiring modules WARNING Explosion hazard confirm that the power supply has been turned OFF before disconnecting equipment or confirm that the location is not subject to the risk of explosion GP 37W3 Series User Manual Preface CE Marking The GP37W3 BG41 24V is a CE marked product that conforms to EMC direc tives 61000 6 4 and EN61000 6 2 For detailed CE marking information please contact your local GP distributor Documentation Conventions The list below describes the documentation conventions used in this manual Indicates important information or procedures that must be followed for correct and risk free software device operation Indicates useful or important supplemental information Important 1 2 Indicates steps in a procedure Be sure
11. ON gt ote NO Use rough metric type M2 6x0 45 p threads used to secure the cable s set screws Recommended Cable CO MA VV SB3P x 28AWG made by HITACHI Cable Ltd To confirm your PLC s connection specifications Pro Designer On line Help GP 37W3 Series User Manual 2 5 Chapter 2 Specifications ZA When creating your own cable follow the instructions listed below Note lt With RS 422 gt A The following pairs of pin s must be connected to each other 18 CSB lt gt 19 ERB 21 CSA lt gt 22 ERA When connecting the RS 422 cable and the 9 TRMX and 10 RDA points a termination resistance of 100Q is added between RDA and RDB When making a cable for a Memory Link system be sure to use a 4 wire type lt With RS 232C gt Do not use the following pins 9 TRMX 10 RDA 11 SDA 15 SDB 16 RDB 18 CSB 19 ERB 21 CSA 22 ERA The 1 FG terminal should only be connected if it is required by the device being connected to lt Buzzer Output gt 23 BUZZ GND and 25 BUZZ OUT are used for Buzzer Output Buzzer Output Can drive a DC5V to DC24V buzzer at up to 0 3A Optical Isolation Internal Circuit GP 37W3 unit internal circuit Connect the 1 FG terminal only if it is required by a connected device A This unit s RS485 RS422 port is not isolated therefore it is impor l tant that you connect the SG GND Signal Ground terminals If thi
12. de the degree of error is 65 seconds per month Variations in operating conditions and battery life can cause this error to vary from 380 to 90 seconds per month For systems where this degree of error will be a problem the user should be sure to monitor this error and make adjustments when required 2 2 3 Interfaces Asynchronous Transmission Method RS232C RS422 Data Length 7 or bits Serial Interface Stop Bit 1 or 2 bits Parity None Odd or Even Data Transmission Speed 2400 to 115 2kbps Asynchronous TTL level nonprocedure command I F Tool Connector For connecting the Data T ransfer cable when creating data from the Pro Designer screen editor software 2 4 GP 37W3 Series User Manual Chapter 2 Specifications 2 3 Interface Specifications 2 3 1 Serial Interface Pin Arrangement Pin SignalNamed Condition 3 RD cave data R5 2320 6 NW ocomecion Signal ground 8 CD Came detect RS 232C 8 TRMX PemiatonRS42 5V 5 output 0 25A 17 NC Noconnection 1 RB Enable recele BIRS 422 Xy ER Enable recae RS 32 412 and 13 are RESERVED do not connect to these pins JO O O O O o O O O o O O O e o o 9 o O O e o Recommended Connector Dsub25pin plug XM2A 2501 lt made by OMRON gt Recommended Cover Dsub25pin cover XM2S 2511 lt made by OMRON gt Dsub25pin cover XM2S 2521 lt made by OMRON gt Se i Jack Screws XM2Z 0071 lt made by OMR
13. en dicta iia 2 9 2 5 3 GP Panel Cut Dimensions eese ener nnne 2 9 N GP 37W3 Series User Manual CHAPTER 3 INSTALLATION AND WIRING 3 1 Installation 3 1 3 1 1 Installation Procedure sc 3 1 3 2 Warme CAOS amina eden erosi n 3 5 2 4 1 Connecting the Power Codi o 3 5 3 2 2 A o A 3 6 334 3 Placement oL VO Signal LINES ui doit cda 3 6 3 3 GGL Connect ainia adi 3 7 CHAPTER 4 SETTINGS dd Types of Settings sisas ercer sadaded 4 1 Ad EEG aa ia 4 3 AN2 SYSTEM cc 4 5 CHAPTER 5 TROUBLESHOOTING 5 1 Troubleshooting Checklists s ssssssssssssssosscssssssossesssssssssssssossssssssessssossssssssssssssse 5 1 SL No display ina 5 2 5 1 2 Connected devices cannot he USBO masias tas 5 2 5 2 SELE TEST esssssdssccecacsosssnssieessenseuscsaassieosseenaconescavesteasouscsen topessstisieesassaivstes Kai 5 3 sud SELF TEST item Mai 5 3 5 2 2 SELF TES Te dE o imt E E ROR a d 5 4 CHAPTER 6 MAINTENANCE 6 1 Regular Cleaning q 6 1 6 L1 Cleanine thie Display ci t 6 1 6 1 2 Installation Gasket ChecW Replacoment nacida 6 1 6 2 Periodi Check Points sn aod 6 3 6 3 Changing the Backlight iss sissscissessscsecssvsscssossessessaveseassevssensoseesceeneveeseesseesciees 6 3 GP 37W3 Series User Manual o Preface Essential Safety Precautions This manual includes procedures that must be followed to operate the GP cor rectly and sa
14. erefore prior to installing the GP be sure to confirm the type of conditions that will be present in the GP s operating environment If the installation gasket is used for a long period of time or if the unit and its gasket are removed from the panel the original level of the protection cannot be guaranteed To maintain the original protection level you need to replace the installation gasket regularly 2 2 GP 37W3 Series User Manual Chapter 2 Specifications 2 2 Functional Specifications 2 2 1 Display Nonocometto Blue Mode Monochrome W115 2 4 54 x H86 4 3 40 mmlin ANK 158 types Kanji 6962 types Language Fonts including 607 non kanji characters ASCII Chinese Korean and T aiwanese fonts are available E EN Resistive Film 16X12 Keys Screen 1 or 2 pointtouch GP 37W3 Series User Manual 2 3 Chapter 2 Specifications 2 2 2 Memory and Clock Internal Clock Accuracy 65 seconds month at259C 4 i La A Lithium battery s lifetime is Note 10 years when the battery s ambient temperature is under 40 C SS 4 1 years when the battery s ambient temperature is under 50 C 1 5 years when the battery s ambient temperature is under 60 C When used for backup Approximately 60 days with a fully charged battery Approximately 6 days with a half charged battery 2 The GP internal clock has a slight error At normal operating temperatures and with the GP s power turned OFF i e in backup mo
15. eries Unit E Installation Fasteners 4 set E Installation Gasket 1 This unit has been carefully packed with special attention to quality However should you find anything damaged or missing please contact your local GP distributor immediately for prompt service GP 37W3 Series User Manual 9 Preface 10 UL c UL CSA Approval The GP37W3 BG41 24V is a UL c UL CSA listed product UL file No E231702 This unit conforms to the following standards UL60950 Third Edition Standard for Safety of Information Technology Equipment including Electri cal Business Equipment UL1604 Electrical Equipment for use in Class I and II Division2 or ClasIII Hazardous locations CAN CSA C22 2 No 60950 00 and No 213 M1987 Standard for Safety of Information Technology Equipment including Electri cal Business Equipment GP37W3 BG41 24V UL Registration Model 3180038 01 Cautions The GP must be used as a built in component of an end use product Machinery which has a GP installed in it requires UL c UL CSA inspection for the combination of this unit and the machinery If the GP is installed so as to cool itself naturally be sure to install it in a vertical panel Also be sure that the GP is mounted at least 100 mm away from any adjacent structures or equipment If these requirements are not met the heat generated by the GP s internal components may cause the unit to fail to meet UL cUL
16. fely Be sure to read this manual and any related materials thoroughly to understand the correct operation and functions of this unit Safety Icons Throughout this manual the following icons are provided next to GP operation procedures requiring special attention and provide essential safety information The following is an example of these icons and their meanings Indicates situations where severe bodily AN Warn i ng injury death or major equipment damage can occur n E Indicates situations where slight bodily Caution injury or machine damage can occur AN WARNINGS System Design e Do not create switches used to control machine safety operations such as an emergency stop switch as a GP touch screen icon Be sure to install these switches as separate hardware switches otherwise severe bodily injury or equipment damage can occur e Please design your system so that equipment will not malfunction due to a communication fault between the GP and its host controller This is to prevent any possibility of bodily injury or material damage e The GP is not appropriate for use with aircraft control devices aerospace equipment central trunk data trans mission communication devices nuclear power control devices or medical life support equipment due to these devices inherent requirements of extremely high levels of safety and reliability e When using the GP with transportation vehicles trains cars and ships di
17. its e If this is not possible use a shielded cable and connect the shield to the GP s frame Use a grounding resistance of less than 100Q and a 2mm or greater thickness wire or your country s applicable standard For details contact your local GP distributor 3 6 GP 37W3 Series User Manual Chapter 3 Installation and Wiring 3 3 Tool Connector The GP s Data Transfer Cable can be attached to the GP s side face Tool Connector A WARNINGS Before unplugging any connector s from the GP be sure the GP s power cord is unplugged from the main power supply GP Side view Tool Connector GP 37W3 Series User Manual 3 7 Meno o 3 8 GP 37W3 Series User Manual 1 Types of Settings Chapter 4 Settings 4 1 Types of Settings The settings required for the GP unit when starting Runtime or when in RUN mode are found in the Settings Menu To call up this menu 1 Connect the GP unit s power supply e fas Pro Designer Runtime must be installed For installation instructions refer to Pro SS Designer Ver 4 0 or later software s On line Help 2 After the GP starts up touch the upper left corner of the screen within 10 seconds to call up the menu You can also enter Setting mode at any time by simultaneously touching the upper right corner bottom right corner and bot tom left corner of the screen Pro Designer Runtime will restart and the Set tings Menu will appear
18. les to enter inside the GP s case since they can cause either a GP malfunction or an electrical shock e Avoid using or storing the GP in direct sunlight or in excessively dusty or dirty environments e Because the GP is a precision instrument do not store or use the unit where large shocks or excessive vibration can occur e Do not store or use the GP where chemicals such as organic solvents etc and acids can evaporate or where chemicals and acids are present in the air e Do not use paint thinner or organic solvents to clean the GP GP 37W3 Series User Manual 7 Preface IN IN e a Important Do not store or operate the LCD display in areas receiving direct sun light since the sun s UV rays may cause the LCD display s quality to deteriorate Storing this unit in areas at a temperature lower than is recommended in this manual s specifications may cause the LCD display s liquid to congeal which may damage the panel Conversely if the storage area s temperature becomes higher than the allowed level the LCD s liquid will become isotropic causing irreversible damage to the LCD There fore be sure to store the panel only in areas where temperatures are within those specified in this manual Do not connect or disconnect the communication cable to the host machine while the power is ON lt Screen Data gt Due to the possibility of unforeseen accidents be sure to back up the GP s screen data regularly B Abo
19. nction e Be careful that metal filings and wiring debris do not fall inside the GP since they can cause a fire GP unit mal function or operation error GP 37W3 Series User Manual Preface GP Start up and Maintenance e The liquid crystal panel contains a powerful irritant and if for any reason the panel is damaged and this liquid con tacts any part of your body be sure to wash that area with running water for 15 minutes If any of this liquid enters your eye flush your eye for 15 minutes with run ning water and contact a physician GP Disposal e When this unit is disposed of it should be done so ac cording to your country s regulations for similar types of industrial waste General Safety Precautions IN Usage Environment important Never strike the touch panel with a hard heavy or pointed object or press on the touch panel too strongly since it may damage the unit e If the GP is used in an environment with temperatures and humidity in excess of the allowed range the GP may malfunction and or its opera tion life may be shortened e Avoid restricting the GP s naturally occurring ventilation or storing or using the GP in an environment that is too hot e Do not use this unit in areas where large sudden temperature changes can occur These changes can cause condensation to form inside the unit possibly causing the unit to malfunction e Do not allow water liquids metal or charged partic
20. nections are Crimp on Ring correct and only 0 5 to 0 6 Nem of Terminals force 4 Re attach the Terminal Strip s clear plastic cover GP 37W3 Series User Manual 3 5 Chapter 3 Installation and Wiring 3 2 2 Grounding Do not use common grounding since it can lead to an accidet or machine malfunction a Exclusive Grounding BEST Connect the FG terminal found at the back of the unit to an exclusive ground Other diagram a eal Equipment A iu e Check that the grounding resis E tance is less than 1000 Important e The FG and SG terminals are EA connected internally in the GP When connecting the SG line to b Common Grounding OK another device be sure that the design of the system connec T tion does not produce a short Equipment ing loop e The grounding wire should have a cross sectional area greater than 2mm Set the connection point as close to the GP unit and make the wire as short as pos sible When using a long grounding wire replace the thin Other wire with a thicker wire placed Equipment ina duct Ifexclusive grounding is not possible use acommon connection point diagram b En If the equipment does not function Note properly when grounded disconnect NY the ground wire from the FG terminal 3 2 3 Placement of I O Signal Lines Input and output signal lines must be separated from the power control cables for operating circu
21. ng humidity within the specified range 20 to 85 RH Is the operating atmosphere free of any corrosive gasses Electrical Specifications Is the input voltage appropriate DC20 4V to DC27 6V Related Items Are all power cords and cables connected properly Have any become loose Are all mounting brackets holding the unit securely Are there many scratches or traces of dirt on the installation gasket 6 3 Changing the Backlight The GP 37W3 s backlight should not be replaced by a user Although a long life cold cathode tube is used for the backlight it may need to be replaced at some time depending on the operating environment The service life of the backlight is as follows The period when the brightness decreases to about half the brightness of a new product after continuous illumina tion at normal temperature 30 000 hours Approx 2 8 years For backlight replacement contact your local GP distributor GP 37W3 Series User Manual 6 3 TD Mm TT 6 4 GP 37W3 Series User Manual
22. o run the check connecting the SIO cable is necessary If all is normal OK displays if there is a problem an error message appears The SIO cable wiring is as shown below COM1 COMI RS 232C RS 422 6 3 f SD 2 RDA 10 RD 3 IE SDA aL RS 4 SDB AN CS 54 RDB 164 CD 8 CSB 18 ER 20 ERB IN LY CSA 217 ERA 20 B Video Memory This item is used to check video memory memory used for screen display Use this feature when your screen display is not correct This result of this test will be either OK no problem or NG problem Cannot be used with GP 37W3 Series units GP 37W3 Series User Manual 1 Regular Cleaning C h a pte r 2 Periodic Check Points 3 Changing the Backlight 6 Maintenance 6 1 Regular Cleaning 6 1 1 Cleaning the Display When the surface or the frame of the display gets dirty soak a soft cloth in water with a neutral detergent wring the cloth tightly and wipe the display Do not use paint thinner organic solvents or a strong acid com I pound to clean the unit important Do not use hard or pointed objects to operate the touch screen panel since it can damage the panel surface 6 1 2 Installation Gasket Check Replacement The installation gasket protects the GP and improves its water resistance For instructions on installing the GP s gasket refer to Chapter 3 Installation and Wiring A gasket which has been used for a long period
23. of time may have T scratches or dirt on it and could have lost much of its water resis mportant tance Be sure to change the gasket periodically or when scratches or dirt become visible E Attaching the Installation Gasket 1 Place the GP on a level surface with its display facing down 2 Remove the gasket 3 Insert the new water resistant gasket Make sure that the grooved sides face the top and bottom 6 1 GP 37W3 Series User Manual Chapter 6 IN IN m Important 6 2 Maintenance Confirm that the water resistant gasket is correctly installed The gasket must be inserted correctly into the groove for the GP s moisture resistance to be equivalent to IP65f Be sure the gasket s seam is not inserted into any of the unit s cor ners only in the straight sections of the groove Inserting it into a corner may lead to its eventually tearing The upper surface of the gasket should protrude approximately 2mm out from the groove Be sure to check that the gasket is correctly inserted before installing the GP into a panel Unit i in L GP 37W3 Series User Manual Chapter 6 Maintenance 6 2 Periodic Check Points To keep your GP unit in its best condition please inspect the following points periodically GP Operation Environment e s the operating temperature within the allowable range 0 C to 50 C e Is the operati
24. rst read each checklist item and follow the instructions given If this does not solve the problem please contact your local GP distributor E When a problem cannot be solved For hardware and software problems contact the distributor where you bought the GP unit GP 37W3 Series User Manual 5 1 Chapter 5 Troubleshooting 5 1 1 No display Check Rem Oparation 1 Are all Pro Designer screens sent If not send to the GP to the GP unit 2 Is the Initial Panel ID set up correctly in Pro Designer 3 Is the GP units status LED lit 4 jls the voltage level within the designated range 5 Turn the power supply OFF Are the power cable terminals correctly connected 7 Turn the power supply ON Is the power lamp lit H Is the backlight lit Did the above procedure correct the problem If not enter the Initial Panel ID and re send the screen data If the LED is orange the backlight is burned out Please contact your local GP distributor See 2 1 1 Electrical If not connect the terminals correctly See 3 2 Wiring Cautions If not lit gt Hardware problem If the backlight is burned out please contact your local GP distributor If not gt Hardware problem 5 1 2 Connected devices cannot be used Check Rem Operation Turn the power supply OFF 2 Are the power cable terminals correctly connected Is the correct Device PLC protocol and driver information set up in Pro Designer Is
25. rt icon 3 Touch select the Restart button to restart the GP unit B Version Information Calls up the Pro Designer runtime version and the version and build numbers for the current project Setting Procedure 1 In the Settings menu touch the System tab 2 Touch the Ver Info icon B Language Selection Designates the language used with System screens and User Applications Setting Procedure 1 In the Settings menu touch the System tab 2 Touch the Language icon 3 Touch select the desired language for the System and User Application items GP 37W3 Series User Manual 4 5 Chapter 4 Settings B Memory Displays the total amount of memory and the amount of memory currently being used Setting Procedure 1 In the Settings menu touch the System tab 2 Touch the Memory icon 4 6 GP 37W3 Series User Manual 1 Troubleshooting Checklists 2 SELF TEST Chapter 5 Troubleshooting This section explains how to find and resolve GP unit problems The GP unit can be connected to a wide range of devices including a host PLC however this manual will not discuss every possible device or problem For problems not directly related to the GP unit refer to that device s manual The main problems that occur during use of the GP unit are 1 The panel display is blank 2 Connected devices cannot be used 5 1 Troubleshooting Checklists When a problem occurs be sure to fi
26. s important is not done the RS485 RS422 circuit may be damaged e Pin 14 VCC DC5V output is not protected To prevent damage or unit malfunction be sure to use only the designated level of current 2 6 GP 37W3 Series User Manual Chapter 2 Specifications 2 4 Part Names and Functions A Display Panel The GP monitor screen displays the screen setup and corresponding PLC host data B Touch Panel Performs any screen change operations and sends data to the PLC C Status LED Lights green while the power is ON D Power Input Terminal Block The input and ground terminals for the power cable E Serial Interface Used for the RS 232C and RS 422 Serial cables Is connected to the Host PLC F F Tool Connector The Data Transfer cable can be connected here GP 37W3 Series User Manual 2 7 Chapter 2 Specifications 2 5 Dimensions 2 5 1 External Dimensions Note For detailed dimension information please contact your local GP distributor Xx Unit mm in Top 191 2 7 53 Front Side 207 8 15 58 2 28 p 2 6 0 24 141 2 5 56 157 6 18 a The following drawing shows the GP 37W3 Series unit with installation fasteners Top 125 4 92 62 5 2 46 geal
27. saster and crime prevention devices various types of safety equipment non life support re lated medical devices etc redundant and or failsafe sys tem designs should be used to ensure the proper degree of reliability and safety 4 GP 37W3 Series User Manual Preface A WARNINGS After the GP s backlight burns out the touch panel is still active If the operator fails to notice that the backlight is burned out and touches the panel a potentially danger ous malfunction can occur Therefore do not use GP touch switches for the control of any equipment safety mechanisms such as Emergency Stop switches etc that protect humans and equipment from injury and damage If your GP s backlight suddenly turns OFF use the follow ing steps to determine if the backlight is actually burned out 1 When the backlight burnout feature is not set and the screen has gone blank your backlight is burned out 2 When the backlight burnout feature is set and the screen has gone blank if touching the screen does not cause the backlight to tourn ON your backlight is burned out GP Wiring To prevent an electric shock be sure to confirm that the GP s power cord is not connected to the main power when connecting any cords cables or lines to the GP e Do not use power beyond the GP s specified voltage range Doing so may cause a fire or an electric shock GP Start up and Maintenance The GP uses a lithium battery for backing
28. temperature is 40 C or below e When installing the GP vertically orient the unit so that the Power Terminal Block is vertical not horizontal 3 2 GP 37W3 Series User Manual Chapter 3 Installation and Wiring B Installing the GP 1 Insert the GP into the installation panel from the front 2 Hook the mounting bracket through each of the four bracket insertion slots on the top and bottom of the GP ZA Two 2 additional slots on both sides of the GP unit can be used if greater strength is Note needed If these are used additional optional fasteners will be required Na Panel hook 3 Slide the mounting bracket back GP 37W3 Series User Manual 3 3 Chapter 3 Installation and Wiring 4 Tighten the 4 mounting bracket screws by turning the screws little by little in a crisscross pattern i F 4 Excessive tightening may damage the GP or the panel A torque of only AA 0 5 to 0 6 Nem is required to ensure a waterproof seal eu t Depending on the condition of the panel increasing the number of the mounting brack ets may increase the level of water resistance 3 4 GP 37W3 Series User Manual Chapter 3 Installation and Wiring 3 2 Wiring Cautions 3 2 1 Connecting the Power Cord A WARNINGS To avoid elec
29. to perform these steps in the order given Refers to useful or important supplemental information Provides useful or important supplemental information Screen Editor Indicates the Pro Designer Ver 4 0 screen editor software Abbreviation for Programmable Logic Controller GP 37W3 Series User Manual 11 C Mm 12 GP 37W3 Series User Manual Chapter 1 System Design 2 Accessories 1 Introduction 1 1 System Design The diagrams on the following pages illustrate the peripheral equipment available for the GP unit GP Unit SJ E GPW CB02 CN RS 422 Cable Qu 2 Port Adaptor II Cable GP070 MDCB 1 1 Qu Qu GP 37W3 Series User Manual Screen Editing Environment Es GP Operating Environment GP 37W3 BG41 24V SSN Data Transfer C MEE Pro Designer EFA E able Personal Computer Printer Commercially available type RS 232C Cable 2 GP410 IS00 O Host Controller DEl PLC etc O GP230 1511 0 RS 422 Connector 2 Terminal Adapter GP070 CN10 O Mitsubishi PLC A Q C FX Series 2 Port Adaptor Il GP070 MD11 Mitsubishi PLC A Series O Program Port I F Cable GP430 IP10 O Mitsubishi PLC FX Series Program Port I F Cable GP430 IP11 O 1 1 Chapter 1 Introduction 1 2 GP Interfaces PLC Interfaces O Tool Connector RS 232C Port
30. tric shocks be sure the GP unit s power cord is unplugged from the power outlet when connecting the cord s power terminals to the GP The GP 37W3 accepts DC24V power input only Using an incorrect power supply will result in damage to both the power supply and the GP Be sure to re attach the GP Terminal Strip s clear plastic cover after completing wiring If the cover is not installed it may lead to an electric shock A When the FG terminal is connected be sure the wire is grounded Not grounding the GP unit will result in excessive noise important To prevent the Ring Terminals from causing a short when the termi nal block attachment screws are loosened be sure to use sleeve type Ring Terminals ZA Wherever possible use thick wires max 2mm for power terminals and twist Note the exposed wire ends when connecting the Ring Terminals Please use the following size crimp on type Ring Terminals over Q3 2mm under 6 0mm Cao Connect the GP Power Supply Terminals as follows 1 Be sure that the GP s Power Cord is not plugged in to the power supply 2 Remove the Terminal Strip s clear plastic cover 3 Remove the screws from the three 3 Power Terminal Block middle terminals position the Ring Terminals as shown above and re FG attach the screws Check each wire Rear of GP 37W3 DO O to make sure the con
31. uch panel is enabled or disabled when a back light burnout is detected When this feature is set to OFF touch panel touch input is ignored thereby preventing touch panel operation errors The factory setting is OFF Checkbox is not set e te Backlight burnout detection is performed via monitoring of the backlight s current VA consumption Therefore certain types of backlight failures cannot be detected Brightness Four levels of brightness are available Setting Procedure 1 In the Settings menu touch the Offline tab 2 Touch the Backlight icon 3 Touch select the desired backlight brightness 4 To automatically turn the backlight off after a specified period of time touch the Wait selection and set the idle time period B Self Test Performs the GP unit s self test For details see 5 2 Self Test B OP Switch This setting item is for GP2000H Series units only 4 4 GP 37W3 Series User Manual Chapter 4 Settings 4 1 2 System B Stylus This setting is not required for GP series units B Date Time Sets the GP unit s date and time Setting Procedure 1 In the Settings menu touch the System tab 2 Touch the Date time icon 3 Touch select the Date or Time field to call up a data entry keypad Use this keypad to enter all time settings B Restart System Restarts the GP Setting Procedure 1 In the Settings menu touch the System tab 2 Touch the Resta
32. ut Dimensions The installation gasket installation brackets and attachment screws are all required when installing the GP Panel Cut Out Area e t Check that the installation panel or cabinet s surface is flat in good condition ote Va and has no jagged edges Panel thickness should be from 1 6mm 0 06in to 5mm 0 2in 1 6mm 0 06in to 5mm 0 2in A Decide the panel s thickness based on the level of panel strength important required GP 37W3 Series User Manual 3 1 Chapter 3 Installation and Wiring A For easier maintenance operation and better ventilation be sure to 4 T install the GP at least 100mm 3 94in away from adjacent structures important and other equipment Unit mmfin 100 3 94 100 3 94 100 3 94 A Be sure that the ambient operation temperature and the ambient y humidity are within their designated ranges important Be sure that heat from surrounding equipment does not cause the GP to exceed its standard operating temperature e When installing the GP in a slanted panel the panel face should not incline more than 30 less than 30 from vertical When installing the GP in a slanted panel and the panel face in T clines more than 30 the ambient temperature must not exceed 40 C Important You may need to use forced air cooling fan A C to ensure the ambi ent operating
33. ut the GP s Display Panel The GP s currently displayed data its voltage and brightness setting each affect the intensity of Contouring i e when some parts of the screen are brighter than others creating a wavelike pattern There are minute grid points dark and light on the Display Panel s surface This is part of the GP s design and not a defect e Shadows may appear at the top of the LCD This is normal for an LCD display Sometimes the display area may look as if the display colors have changed This is a common attribute of LCD s and is not a defect Displaying a single image for long periods can cause an afterimage to remain when the display is changed to another screen To prevent this effect Do not display any single screen for a long period of time Try to periodically change the screen display If the GP s voltage is at the very low end of its allowable range it may effect the intensitly of contouring GP 37W3 Series User Manual Preface GP 37W3 Series Models The GP 37W3 Series refers to the following GP model number Series Model Name Model Type Comments GP 37W3 Series GP 37W3B GP37W3 BG41 24V CE Marked UL c UL CSA CNS Approved unit Package Contents The GP s packing box contains the items listed below Please check to confirm that all items shown below have been included B GP Unit 1 Bi Installation Guide 1 GP37W3 BG41 24V Guide GP 37W3 S
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