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Training Manual - Whaley Food Service

1. or le pigenerat ermocoup Th rmoelement 30kW HL1 HL2 30kW HL1 HL2 Erstellt von 18kW D1 18kW D2 18kW D2 76 00016 MODUL 2 Hei luftheizung Dampfheizung SCC202E Created by e Datum Hot air heating Steam heating 3NAC400V 50 60Hz Date Blatt Page 30 04 2004 Version 0 2 1 08 2 00 1 _ 1 08 N BU 08 p EEN _ 1 vo PcB A2 Operator P CB 1 08 K1 13 gt BN 1 08 2 _ BY unten down Co 6 3A F21 T4 40 00 592 200 250VAC 24VDC Blinkcode L ftermotor M5 40 00 474 24VDC Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 Cooling fan L ftermotor Fan motor K hll fter L ftermotor Fan motor Transformer 12V top Trafo 12V Erstellt von 76 00016 MODUL 5 L fter motor S CC 202E Datum Fan Motor C ooling Fan 30 04 2004 Version 3 N AC 400V 50 60H 2 cM 5 Deckblatt Elektrische Dokumentation Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus
2. Thermoelement Kerntemperatur Thermocouple core temperature IN Signal GND U91IASS 1eyeuospiejuoyun L 9 Josueg 9 491414 G Josueg 9 491414 p Josuss 191404 Josueg 191404 Z 1080 c J9 unJ Josues L JejunJ JojeJsus weas ejdnooouueu L JoyeJeueBjduueq JuswejsounsyL Ayp wny ejdnooouueou L 42 ulejs s Buigouenb B6unuoso qv jeuiqeo ejdnooouueu Josues eunsseud enu u Jjiq Josues A Jojow 4 Joyouiuedde M dey uoyMs uonisod pug Joyouiueddepy Erstellt von Created by SCC 101 102 G AD 5 LL i o 0 GA MODUL 3 Klima Plus 00006 76 05 05 2004 1NAC230V 50 60Hz Humidity control 05 05 2004 Erstellt von Created by Blatt Page jefues 2 BunBiuies oduindzjewuun Joyoedeo 4162 LO Joyesuspuoy 101 102 1NAC230V 50 60Hz 5 BuiuouenB Bunuosojqv InueAjeuBe u
3. plou los 4 JojouugiiuosJeA CleanJet Drain MODUL 4 Wasser Water pug Jojouugin uosJeA Jeyeuospu3 Josues Sq2 Josueg Sad2 X28 00006 76 1 09 K1 1 1 09 K1 3 2 08 PE 2 08 5 2 08 M5 N 1 vo PcB A2 Operator PCB 2 08 A5 M1 2 08 A5 Blinkcode L ftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 K hll fter Cooling fan K hll fter Cooling fan L ftermotor Fan motor Erstellt von 76 00006 MODUL 5 L ftermotor SCC 101 102G Datum Fan Motor Cooling Fan Lais 05 05 2004 Version 1 NAC230V 50 60Hz Bev 5 Page A2 Operator PCB F6 2 qu EEPROM Ly e o Garraumbeleuchtung Interior cabinetlight Zentrales Einstellrad Summer Central dial EEPROM 76 00006 MODUL 6 Garraumbeleuchtung Summer SCC 101 102 G i aun 05 05 2004 mE Zentrales Einstellrad EEPROM _ _ EIER FE A2 Operator PCB Dunstabzug Extractor hood 76 00006 MODUL 7 Option SCC 101 102 G Datum 05 05 2004 HR Options 1NAC230V 50 60Hz Page Positionsliste Bill of material Name Artik
4. Unit without function Unit without function Update pcb software first Appears for 30 sec after switch ON Only active with pcb SW version Not activated Only active with pcb SW version 01 07 09 01 07 09 and eeprom version later Data on EEPROM faulty than 01 07 09 01 07 09 New original eeprom needed Data protection Eeprom Service 20 Service 21 Service 22 Thermocouple B1 cabinet Micro switch ClimaPlus Unit without function Maintenance needed Appears on time Appears for 30 sec after switch ON Not activated Thermocouple broken or out of Display can be cancelled by touch range Micro switch ClimaPlus without Buzzer sounds 30 seconds function during start routine Unit without function Manual cooking without humidity control possible 85 Service messages SCC Service 23 Short circuit SSR Steam Service 24 Short circuit SSR Hot Air Service 25 no water circulation No function Switch unit off Since SW 01 07 09 only Display at once when Temp B5 raises above 100 212 F for 60sec without energy demand Intermittent buzzer 30 sec Unit without function No function Switch unit off Since SW 01 07 09 only Display at once when
5. to 01 07 08 or higher changing pcb or EEPROM data faulty Isolate unit from power supply Disconnect control fuses Software update standard Software update SCC display and in function Type and new software version OK possible new data strukture will be updated automatically connect original EEPROM after pcb change or new replacement Eeprom Reconnect unit to power supply reconnect control fuses switch unit ON SCC display and type or serial SCC display and type or serial number NOT OK number OK contact Rational Service 103 lt Software update CM units 1 Generel To update a CM unit of new generation you need CM Software e g C 1 06 05 hex software Megaload zip Both are available on the Rational Service internet page under Technical documentation Software update SCC Line CM download CM Software e g C 1 06 05 hex download megaload zip to PC open file megaload zip Start the program Setup exe and follow the description on the screen Start the program Megaload and carry out basic settings CAC 1 06 06 hex puc Open CM Software e g C 1 06 05 hex Comm Setup Target ___ Select desired interface on the PC e g Com Commit Eemma Device C Comm3 Commd PageSize xuxx C Cam C Conn Transfer rate must be set to 19200 bps saw On the Message
6. Ribbon cable bet ween operator and pro cessor pcb connected NO Check cable and connection correctly 126 No or to low steam production Steam above 110 C is not visible it does not condensate on the Humid cooking mode is selected but no not enough steam is visible 2 NO Close door check door contact Door closed 7 UNA jl SIC YES Is the water tap symbol NO T Has steam production ashing on the display failed completely YES NO Is water tap open NO Is hand shower working Press function service and nally mod key YES Emergency humidity control active YES Check level electrode S2 with NO diagnostic program item 13 indication must be 1 Indication Service 21 YES Check solenoid valve lling Y1 for proper function Calibrate unit as described in training manual cabinet door or Service 28 NO Steam heating elements NO ok YES Clean Itersoftne water supply wa Check with diagnostic program step 15 Cooking mode steam Temp 98 103 C humidity gt 70 Temp 104 130 C humidity gt 85 Check quenching system NO YES Humidity value ok Check level electrode osmosis water supply check water quality Check sensor steam generator with dia gnostic program 655 900 C Indication Service 14 or sens
7. 3 Steam Hot air Top Hot air 500 0 0 499 500 999 1000 1499 1500 1999 etc ES Steam rpm Start rpm SE al Min rpm Max rpm XXXX XXXX Set CO screw after changing gas type Adjust screw to given length After each gas modification a flue gas analysis must be carried out CO and CO values 6 Basic Setting since software version 01 07 02 select installation altitude with dial icon after 5 sec Store icon will show to confirm press store icon and switch unit off and on again check safe CO values 1 7 Basic Setting adjusting speed of blower motor steam 10 change setting only in steps of 60 rpm each modified speed will be shown next to dial icon to store new setting switch unit off and on again 8 Basic Setting Gas blower speed Hot Air Top S Gas blower speed Hot Air bottom CDS Start rpm XXXX rpm i p Start rpm XXXX 1000 Min rpm Max rpm Adjusting speed of blower motor speed of blower motor hot air top 10 change setting only in steps of 60 rpm each modified speed will be shown next to dial icon to store new setting switch unit of and on again XXXX XXXX adjusting speed of blower motor hot air bottom 10 change setting only in steps of 60 rpm each modified speed will be shown next to dial ic
8. 1 1 5 00 gt K1 3 2 00 gt K1 5 2 00 gt 5 00 5 00 1 Ein Aus Schalter lt On off switche Z1 Entst rfilter Electronic noise filter Garraumbeleuchtung Interior cabinet light Sicherheitstemperaturbegrenzer 160 C 320 F Safety temperature limiter Sicherheitstemperaturbegrenzer 360 C 680 F Safety temperature limiter Steuertrafo Control transformer 1 _ 2 00 3 4 00 5 26 00 14 13 05 2 42 00 047 PGB RGR stdein r Index F 48000277 transformer Index F 40 00 277 Erstellt von MODUL 1 Sicherheitskette SP Versorgung PCB e INDEX F e Created by d Safety chain Power supply pcb ni Date 16 01 2006 3NAC400V 50 60Hz Page Main tacto Deckblatt Elektrische Dokumentation Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus 1 diesem Deckblatt 2 dem Schaltplan und 3 der Legende der elektrischen Bauteile The electric documentation contains 1 this cover sheet 2 the wiring diagram and 3 the bill of electrical material BOM Deckblatt Nr 75 20067 Version Front Page No Typ Type CM101G Schaltplan 76 00050 Version Wiring diagram Spannung S
9. Change UO pcb Output voltage at UO pcb X25 7 8 12V DC present NO Motor of ball valve micro switch cable and or connec Should Service 27 appear tor defective Change unit if necessary more often and l O pcb with revision status 402 respec 403 is installed then change 045 26 Micro switch ball valve permanent closed position Unit out of order Indication Service 26 Activate ball valve the func tion test Check motor ball valve micro YES Output voltage at NO switch cable connector Com pcb X25 7 8 12V DC Change I O pcb plete ball valve unit must be present changed Service 27 Micro switch ball valve in permanent open position CleanJet can not be used o Er Ze Indication Service 27 Separate unit from mains switching off and on with main switch is not enough After approx 5 seconds connect unit to mains YES Start a CleanJet program and Is Service 27 deleted check for correct function Activate ball valve with the function test Y NO Output voltage at I O Change UO pcb lt pcb X25 7 8 12V DC present Ball valve blocked by dirt Motor of ball valve micro Switch cable and or connec tor defective Change unit if necessary e u Should Se
10. G6 Sequence of events of Steam Hot Air Burner SCC as well as CM 3 LL Igniti ee ale AM Ignition box gets heat demand over the BUS cable Heat dene Start pre purge Pre purge 4 sec Blower runs with Start RPM Blower runs with Max or Min RPM about 4 5 sec RPM monitored i RPM monitoring by ignition box RPM monitoring by ignition box Burner blower motor Energise Solenoids Black coils ca 205V DC orange coi Gas valve Pre ignition 1sec TN Ignition 5 sec Ignition ca 20KV Flame monitoring within 2 sec w 1 continuous flame control Flame monitoring If no flame detected gt new ignition sequence After 5 ignition without success gt RESET uluJ f Ul JOJO JeMojq jo peeds J043u02 uoniuBi pue Jeuung s u A Jo 9u nb s Gas conversion SCC Gas Whenever working on any gas component like Gas valve gas blower and or changing connected type of gas a detailed flue gas analysis MUST be done using adequate CO and CO2 measuring equipment This shall ONLY be done by trained technicians Always check appliance for possible gas leakages 5 Danger C Changing the gas type of your SelfCooking Center or Combi Master shall only be done if you ha
11. Maintenance needed Maintenance needed Appears on time after switch ON until temperature is low again Temperature PCB above 85 Check air filter cooling fan and control panel gasket Check for external heat sources Service 32 0 2 Ignition box Appears for 30 sec after switch ON Display can be cancelled Humidity control out of function Humidity emergency control active since more than 1 hour As of SW version 01 07 04 emergency control is shown with a dot under item Mod Appears for 30 sec after switch ON Core sensor defective Hex code Combination i e 31 10 gt 2 8 1 shaft probe 4 4th probe 16 2nd probe 2 bth probe 8 3rd probe 32 1st probe in tip Service 33 1 2 4x Reset Service 34 xx No bus signal No function since SW version 01 07 09 Internal Ignition box error is existing longer than 30 sec 0 Ignition box top 1 Ignition box bottom 2 Both Ignition boxes Change ignition box No function Close gas valve Appears after 4x Reset com mand without positive result 1 Ignition box top 2 Ignition box bottom Check ignition wire ignition box gas valve and gas supply 86 No function Appears as of SW 01 07 02 when bus signal problem Hex code Combination i e 34 10 gt 2 8 1 P
12. 17 Buzzer T2 18 Interior Light H1 74 1 Diagnostic Diagnose 2 Running Times Laufzeiten 3 Basic Settings Grundeinstellungen 4 Function Test Funktionstest n A 5 Function Test Fan Motor top START 3 ads Speed 4 1800 rpm si Actual Speed 1800 rpm 2 19 Display lights 20 Exhaust hood 21 Sicotronic Function test 1 Function Test Steam 50 2 Function Test 3 Function Test Steam 100 Gas see below 2 Hot Air 5096 Gas see below ser 0 1 0 1 0 1 Temperature 5 103 C Temperature B5 103 C Electric units Steam heating 5096 Gas units not used Actual temperature of B5 Attention Parts are not protected against overload Electric and gas units Steam heating 100 Indication gas units window 2 Steam Gas Burner Actual temperature of B5 Attention Parts are not protected against overload Temperature B1 185 C Electric units Hot air heating 50 Gas units Hot air heating 100 Indication window 2 Table models Hot Air Gas Burner Floor models Hot Air Gas Top Burner Actual temperature of B1 Attention Parts are not protected against overload 4 Function Test 5 Function T
13. 18 l m gt T EG SIN T al E GG gt N Notes Service level CM from 04 2004 1 Switch unit ON 2 Onoperator PCB set DIP switch 1 to position 3 Select service package with timer dial Diagnostic Program Error code history rk Running times un m m m Basic settings 4 Activate with core temperature key the desired service package 5 Select with timer dial the desired step 6 Activate selected step by pressing timer key 7 To de activate service package set DIP switch 1 to OFF position Function Test 1 Switch unit ON 2 Auf Bedienplatine DIP Schalter 3 auf Stellen First step of function test is displayed 3 Select desired step of function test with timer dial 4 Activate selected step by pressing timer key 5 Activate selected step with core temperature key 6 To de activate function test set DIP switch 3 to OFF position 19 42 00 004 Transformer x19 Y x7 dP dP 1 dP 2 dP 3 dP 4 dP 5 dP 6 dP 7 dP 8 dP 9 dP 10 dP 11 dP 12 dP 13 dP 14 dP 15 dP 16 dP 17 dP 18 Service level dP Diagnostic Program Description Software Version B1 Cabinet sensor B2 Quenc
14. Indication in complete houres Reset NOT possible Cleaning program 16 1 6 Running Time SJ i 17 Running Times Cool down 18 Running Times Total running time unit 4hrs 4hrs 4hrs Indication in complete houres Reset NOT possible 16 1 Rinse w o tabs 16 2 Rinse 16 3 Intermediate Clean 16 4 Light 16 5 Medium 16 6 Strong Indication in complete houres Reset NOT possible Indication in complete houres Reset NOT possible 1 19 Running Times 2 Emergency Controller 3 1 4 Number of active emergency contr Reset possible Basic Settings NOTE To validate changes made switch unit OFF and ON again Basic Setting Diagnostic 11 Calibration Running Times 1 2 Initialisation Basic Settings Drain valve humidity flap 2 Gas type Function Test 3 CO screw setting 4 Installation altitude 5 Gas blower speed Steam 17 IP address 6 Gas blower speed Hot Air top 18 Subnet mask 7 Gas blower speed Hot Air bottom 4 19 Gateway address 8 CDS Sensor 20 USB IP address 9 Volume steam generator new 21 USB Server IP address 10 SC Automatic 22 USB Subnet mask J 11 SC Pump 23 Plate la carte weight of plat
15. 135 275 Safety temperature limiter Ei D Sicherheitstemperaturbegrenzer EA 360 C 680 F Safety temperature limiter T1 2 Steuertrafo Control transformer sw Ws oW gt 1 14 2 00 gt K1 A2 2 00 E 1 2 00 3 4 00 21 13 14 05 gt K1 A1 2 00 ntst rfilter E Electronic noise filter Hauptsch tz Main contactor N O Erstellt von 76 00006 MODUL 1 Sicherheitskette SP Versorgung PCB SCC 101 102 G Created by Datum Safety chain Power supply pcb sigi INAC230V 50 60Hz 09 032904 att 1 Page PA Version 0 1 09 1 14 gt p 5 5 00 1 09 K1 A2 p p 5 5 00 1 09 PE p gt 5 00 1 09 K1 A1 _ A5 5 01 5 1 5 01 l M umn TC Feuerungsautorhat HL1 und D PRU poem Igniti nbox M8 W15 Elektrode Gasbrenner Electrode gas burner Elektrode Gasbrenner Electrode gas burner Gasgebl se HL1 Gasblower Gasventil Gas valve Gasventil Gas valve Gasgebl se D Gasblower 76 00006 MODUL 2 Hei luftheizung Dampfheizung SCC 101 102 G Datum H t A h ti t h ti _ 25 05 05 2004 Version eating Steam NEN 1NAC230V 50 60Hz Page A2 Operator PCB
16. TOP MIN rpm Hot Air blower motor TOP START rpm Hot Air blower motor TOP MAX rpm Hot Air blower motor TOP MIN rpm Hot Air blower motor TOP START rpm Hot Air blower motor TOP MAX rpm Function test Connection PCB BUS BUS BUS BUS BUS BUS BUS BUS BUS Cabinet Display Actual blower rpm Actual blower rpm Actual blower rpm Actual blower rpm Actual blower rpm Actual blower rpm Actual blower rpm Actual blower rpm Actual blower rpm 7 Display Set CO value Set CO value Set CO value Set CO value Set CO value Set CO value Comment Check CO value only Adjust CO value with C02 screw on gas valve Check CO value value only Adjust CO value with C02 screw on gas valve Check CO value value only Adjust CO value with C02 screw on gas valve CM Gas from 04 2004 M M I IH Y1 A5 Ignition module Steam and Hot Air without jumper B1 Thermocouple interior cabinet B2 Thermocouple quenching Steam control B3 Thermocouple core temperature B5 Thermocouple steam generator B11 Ignition monitoring electrode steam B12 Ignition monitoring electrode hot air F3 Safety thermostat steam generator 135 C F4 Safety thermostat interior cabinet 360 C M1 Fan motor M4 SC pump M8 Gas blower motor hot air M9 Gas blower motor steam Y1 Solenoid valve filling Y2 Solenoid valve quenching
17. window the progress of the download P tz software download is indicated Progress IV BootLoad on Reset Exit Help About Monitor Now You can load the software direct from PC to CM unit 4 or with Flash Box 87 00 037 to CM unit 2 3 2 Load software to Flash Box Flash Box kit contains of Flash Box Open lid of the Adapter cable RS 232 Flash Box 4 and USB cable Set DIP switch gt only required for down ps 2 to other N loading the unit soft p switches remain in f gt N ware to the Flash Box m the OFF position Connect RS 232 adapter cable to Flash Box and to the selected interface e g COM 1 of the PC Connect USB cable to Flash Box and PC After the USB cable was connected the fi les which are transferred will appear on the Message window An end sign indicates that the transfer is completed On the Flash Box set DIP switch 2 to OFF and 3 to ON the other switches remain OFF Flash Box is ready for use 104 Copying unit software from PC to Flash Box Open lid of the Flash Box Set DIP switch 2 to other switches remain in the off ESCH Connect RS 232 adapter cable item 2 to Flash Box and to the selected interface e 0 COM 1 of the PC Start program Megaload and open flash software e g C 1 06 02 hex Connect USB cable item 3 to flash box and PC COMMON After the USB cable was
18. B a Setting of time format am pm Setting of time laps temperature Setting of time Delta T cooking 220803 Setting of date format Setting of 1 2 Energy F Setting of C F core temperature Service key Service data after setting dip switch 1 Ex s 2 S M9 es ei Setting of display intensity Telephone Chef Line Setting of language Moistening delete all programs pro gram lock buzzer setting reset to factory setting Setting of fan speed time setting english buzzer perm lowest level intermittent rJ Data download upload buzzer Cool Down Customer programs e Setting of buzzer sound Service Typ 1 Service Info No E11SE0503200 Service Info Display of pending service faults lt Kl SW SCC 01 07 08 3 CDS 1111 Mod SCC 101 e 5 empty steam generator e humidity emergency control active Door must be open 1 Q DS TI Scale level of steam gen humidity emergency control was active since last switch ON Typ Display Software version will not be displayed when in dry heat mode ws s Download of service data to stick gt 43 Display Programming CleanJet SCC 02 01 01 select program name with central dial S 1 give pr
19. Running Times Indication in minutes Reset possible 6 Running Times Y2 Valve quenching 1460min Y3 valve moistening 48min M4 SC pump 715min x x Indication in minutes Reset possible Indication in minutes Reset possible Indication in minutes Reset possible 7 Running Times 8 Running Times 9 Running Times M6 Cleaning pump M7 Ball valve Steam heating time 315min Ahrs Indication in minutes Reset possible Indication in minutes Reset possible Indication in complete houres Reset possible SCC Running Times 10 Running Times S 11 Running Times 12 Running Times Hot air heating time Steam mode 2 Hot air mode Ahrs Ahrs O Indication in complete houres Reset possible Indication in complete houres Reset NOT possible Indication in complete houres Reset NOT possible 13 Running Times 14 Running Times 15 Running Times Combi Steam mode Vario steam mode Finishing mode 4hrs 4hrs 4hrs Indication in complete houres Reset NOT possible Indication in complete houres Reset NOT possible
20. by pushing on return symbol N 2299 Set DIP 1 on operator PCB to OFF position to deactivate Service level Starting with software version 01 07 02 gas related information is not shown on electric units 60 SCC Diagnostic Mode 1 2 1 Cabinet B1 Running Times 2 Quenching B2 3 9 Basic Settings 3 Not used 4 Function Test 4 Humidity B4 5 Steam Generator B5 1 Diagnostic Cabinet B1 13 Level Electrode S2 3 5 130 345 act ma x DIAGNOSTIC 6 11 Core Temp B6 11 1 12 Temperature 2 15 Clima 16 Clima Status 16 1 Cal Geodat ER 18 HotAir 2 19 Steam 3 17 20 SC Automatic 21 Volume 22 M6 CleanJet pump Y2 Quenching solenoid 23 M7 Drain valve S12 Micro switch 61 SCC Diagnostic Mode 1 DIAGNOSTIC 2 DIAGNOSTIC 3 DIAGNOSTIC Quenching B2 Not used B3 Cabinet B1 130 C 345 C act max 70 C max O 3 900 C 900 C Temp range 30 340 C 22 644 F 900 C 655 C until SW version 01 07 08 broken thermocouple or loose plug to reset max
21. dry heat mode hf Download of service data to stick Set DIP switch 1 to activation of diagnostic program E gt Afterwards touch function key and then service key 41 Display since Software version SCC 02 01 01 SelfCooking Control SelfCooking Control Mode Level 1 gt Mode Level 2 ew N AN HP 4 B SelfCooking Control 0 0 t Mode Level 3 N R ul 1 J 1 roast braise eg overnight casting KM 2 2 Skala el I e i overnight roasting gentle cooking gt 13 45 close door Pan fries Egg dish Poultry Te Bakery p Fish Finishing ting practical hints for product to Back to previous level CleanJet HACCP Delta T E1 2 Store sel Start time CDS Descaling Settings Selection of core temperature Searing gt Notes WHARO d 42 Large roast Potato product es Desserts roducts Side dishes 2 Help guide line for selected set be used in the respective SCC cooking process ected setting Display since Software version SCC 02 01 01 Combi Steamer Mode ru Settings 3 Duration Di FAA Setting of Humidity CleanJet programs Setting of cabinet Function level i T E
22. 01 07 09 Indication of the last 16 stored igni tion box error messages including date and time 0 ignition box top 1 ignition box bottom Only starting with Software version 01 07 09 the entire information of the service level can be downloaded to memory stick when DIP switch 1 is set to 1 Since Software version 02 01 01 the service package can be downloaded by the cu stomer without setting the dip switch using the function key followed by pressing the USB key and Info key sa 64 SCC Running Times e 1 2 1 S8 Door openings Running Times 3 2 512 Ball valve openings Basic Settings 3 Y1 Valve filling Function Test 4 Y2 Valve quenching 4 5 Y3 valve moistening EI 1 6 4 SC pump 1 Running Times 2 7 M6 Cleaning pump S3 Door Openings 3 8 7 Ball valve 219 4 gt o Steam heating time 10 Hot air heating time 11 Steam mode 12 Hot air mode mall cc Temm gt 1241 7 cana powers sns 65 SCC Running Times 1 Running Times 2 Running Times 3 Running Times S3 Door openings 835 12 Ball valve openings Y1 Valve filling 238 120min Quantity counter Reset possible Quantity counter Reset possible 4 Running Times 5
23. 129 Buzzer sounds Reason Any thermocouple is defective Different buzzer intervals depending which thermocouple is defective Buzzer sounds for 30 seconds after fault identi cation and every time unit is switched on Y PM Interior cabinet sensor B1 Indication Service 20 gt defective unit out of order NO More than 3 measuring points of Indication YES the probe are defective CT probe defect SCC program s and manual cooking program s with core temperature can not be used at NO Less than 3 measuring points of r Indication YES the probe are defective o Service 31 1 up to 31 6 SO programis andimanual cooking program s with temperature are running on o emergency control SE O Activate diagnostic program Step 1 11 Check which thermo couple shows actual Change defective thermocouple LYES values gt 654 Check connector of the thermo is indicates that the corre couple for suf cient contact sponding Thermocouple is broken E Buzzer frequency by failure of thermocouple counting in 5 sec B1 12 in 5 sec B2 6 in 5 sec B4 5 in 5 sec B5 8 in 5 sec Core temperature sensor 20 in 5 sec 130 Service 100 Reason Main contactor isn t fall off by last switch off pcb Indication Service 100 Switch unit off by UO switch Voltage present
24. 21 DIAGNOSTIC 22 DIAGNOSTIC SC Automatic IS Volume Vo M6 CleanJet Pump Es Y2 Quenching solenoid 3 53min Calc check 3 61 M6 0 1 45sec Fill 3 21 Norm 4 21 Y2 0 1 Window 3 53min since last SC automatic Pressing Test gt time will be set to set time plus 1 minute Window 4 45sec Preset SC duration 20 90sec 60min Preset SC time 20 90min Window 3 Release volume Window 4 left side Filling volume during last SC Auto matic As of SW version 01 07 04 the filling progress can be observeq Window 4 right side nominal filling volume with a clean steam tank As of SW Version 01 07 04 service mode can be selected while CleanJet mode is active SCC Diagnostic Mode 23 DIAGNOSTIC M7 Drain valve motor Service error history 24 DIAGNOSTIC 25 DIAGNOSTIC Gas error history 12 micro switch 0 1 3 e i e 1 Service 10 dicis Gas 1 1 0 As of SW Version 01 07 04 service mode can be selected while CleanJet mode is active since software version 01 07 09 Indication of the last 10 stored service error messages see Service error message list page 72 75 0 09 10 05 9 17 32 since software version
25. 61 62 101 102 Electric and Gas 201 202 3 Water connection 500 mm 50 mm 50 mm Mounting surface is level Unit is level Mounting surface is level Stand is fixed to the floor Unit is secured to mounting surface Transport trolley is level with unit and stand is fixed to the floor optional Unit is level Unit is fixed to the floor Area under unit level Trolley stands level inside the unit Cold water service shut off valve for each unit Shut off valve accessible from front by operator units Min 150 1 5 bar 22 psi Max 600Kpa 6bar 88psi Water filtration treatment system installed Manufacturer and type of water filter Measured water hardness at filter outlet Measured water pressure at filter outlet Measured water hardness at filter inlet measured space lt o 2 o D oO C O O O O ER O O D O G O O O O O O 2 O O O O O O O O O Edition 06 2007 page 2 4 4 Steam temperature resistant pipe l e part 8720 1031 No flexible hose Table unit with P trap or open drain Floor unit with P trap or open drain open drain ending NOT under the unit O QOO Combi Duo connected with separate P trap or open drain for each unit 5 Electrical connection Observe Local and National Codes yes C C C C a measured voltage L1 L2 L1 LS L2 LS L2 N L3 N N PE b Unit connected to equipotential
26. 8 m Counting sequence X2 X6 X4 X3 X24 r X32 Since February 2006 PCB 42 00 004 is replaced by 42 00 047 Conversion kit 87 00 139 pls see Technical info 04 06 i The transformer on the new PCB 42 00 047 is no more existing and replaced by external transformer 40 00 227 12 Motor for 40 00 274 Jumper 40 01 581 is used on floor model 201 and 202 for top position motor only Jumper is not used on models 61 102 with one motor only Service 34 will be shown LED code fan motor SCC and CM from 04 2004 Reason 1x Motor doesn t start no changing signal from hallsensor 2x Voltage too low on motor pcb 3x Voltage too high on motor pcb 4x rpm measurement defective 5x Motor pcb temperature gt 105 6x Supply voltage 80V Motor pcb defective 8x Motor pcb defective Remedy Check for motor blockage or change motor Check supply voltage or change motor Check supply voltage or change motor Change motor Check cooling system cooling fan air intake filter otherwise change motor Check power supply F1 F2 Change motor Change motor 13 CM Sequence of events Mode Steam 100 C 212 F Temp preset not adjustable 5 N 1 Function Step 1 Select Steam mode Select time or core temperature Close cabinet door Check water level inside steam
27. B6unuoso qv jeuiqeo ejdnooouueu Josues eunsseud enu u Jjiq Josues A Jojow 4 Joyouiuedde M dey uoyMs uonisod pug Joyouiueddepy Erstellt von Created by SCC101E AD 5 LL i o 0 GA MODUL 3 Klima Plus 00003 76 05 05 2004 3NAC400V 50 60Hz Humidity control 05 05 2004 Erstellt von Created by Blatt Page jefues 2 BunBiuies oduindzjewuun Joyoedeo jJrl Z LD SCC101E 3NAC400V 50 60Hz ulejs s BuiuouenB piou osS Bunuosojqv InueAjeuBe u plous og Jojouugin uosJeA CleanJet Drain MODUL 4 Wasser Water pug Jojouugin uosJeA Josues Sq2 Josueg Sad2 X28 00003 76 1 08 2 00 K1 1 1 08 N 1 08 PE 1 08 K1 13 1 08 K1 A2 1 vo PcB A2 Operator PCB Blinkcode L ftermotor Siehe
28. C Indication H2O OPEN Indication E6 or E4 E4 Check quenching sensor Ke B2 with diagnostic program 999 C Change sensor NO E16 Temperature DG gt 180 C YES Check for scale build up o Indication E16 or E17 gt E17 Temperature DG lt 5 C warm up the cabinet with warm water 5 NO T Check steam heating elements SSR with diagnostic program Messure current with clamp meter YES Y Water tap open Sediment Iter at water con nection to unit clean 3 Open water tap clean sediment Iter YES Check level electrode S2 with diagmostic program dP8 Indication 1 Unit connected to treated water Check solenoid valve Iling Y1 133 Buzzer sounds Reason fo fault Any thermocouple is faulty Buzzer sounds after fault iden ti cation and after switching on the unit YES Thermo couple of pcb faulty Indication E7 change pcb NO E3 Interior cabinet sensor B1 Unit out of order Indication E3 or E4 or YES gt 4 Quenching sensor B2 E5 or E6 E5 Core temp sensor B3 E6 Steam generator sensor B5 Change faulty sensor NO Check connector of thermocou ple for suf cient contact gt o Change faulty thermocouple 134 Indication E13 SC Automatic Level electrode of the steam generator did not recognise
29. Hei luftheizung Dampfheizung Hot air heating Steam heating Blatt 2 Page MODUL 1 Sicherheitskette Sp Versorgung PCB Safety chain Power supply pcb Blatt 1 Page 76 00003 berblick Version A2 OPERATOR A1 O PCB MODUL 7 Option Options Blatt 7 Page MODUL 6 Garraumbeleuchtung Summer Zentrales Einstellrad EEPROM Cabinet light Buzzer Central Dial EEPROM Blatt 6 Page MODUL 5 L ftermotor Fan Motor Cooling Fan Blatt 5 Page MODUL 4 Wasser Water Drain CleanJet Blatt 4 Page Erstellt von SCC101E Created by 2 Datum 05 05 2004 Date 3NAC400V 50 60Hz Blatt Page 8 gt 1 1 5 00 gt 1 3 2 00 gt K1 5 2 00 gt 5 00 gt 5 00 Z1 Entst rfilter Electronic noise filter Sicherheitstemperaturbegrenzer F3 160 320 Safety temperature limiter Sicherheitstemperaturbegrenzer EA 360 C 680 F Safety temperature limiter a a S1Ein Aus Schalter 4 Onloff switch 1 1 FG VO PCB X46 Tan 2 Steuertrafo Control transformer gt 1 13 5 00 4 p K1 A2 5 00 Version 76 00003 0 MODUL 1 Sicherheitskette SP Versorgung PCB Safety chain Power supply pcb 167 1
30. Level electrode has contact with water possible indication 0 or 1 M4 0 SC Pump not active possible indication 0 or 1 EC 00002001 no relevant information Service 31 0 Service 32 0 Service 34 0 This failure code will always be shown If no failure has occurred then the failure code followed by 0 is shown If a failure has occurred it will be shown like all other failures the error history In this case instead of the corresponding code is shown e g Service 31 Info 10 pls refer to detailed service error list 80 Gas Error Logger Burner Control 0 Indication of the last 14 gas failures generated by ignition box top Gas Error Logger Burner Control 1 Indication of the last 14 gas failures generated by ignition box bottom act 0 2006 07 25 17 29 47 1 30 2006 07 12 11 06 27 2 EGE 1005 Wildcards from 1 13 for additional gas failures EGE 1005 is indicated in case there was no failure Example under item 1 Failure 30 wrong or no rev s of gas blower steam occurred 12 07 2006 at 11 06 27 h feedback signal from blower motor to ingition box missing Indication of ignition box error messages 1 32 is shown to the operator as Reset 1 Hot air or Steam gas gas valve or electrode defective 14 Hot air gas valve controll change ignition box 19 Hot air no flame because flame current is too low check burner setting flame current ignition cable and plug 20 Hot air wrong or no rpm signa
31. Temp B1 raises starting from 150 C 300 F to above 200 C 300 F without energy demand Intermittent buzzer 30 sec Unit without function CleanJet mode no function Flush cabinet manually Appears on time Display can be cancelled Remove container from cabinet CleanJet pump does not deliver Fan motor does not reduce speed Check water tap pump quen ching solenoid refill function quenching nozzle or or CleanJet pipe for blockage Service 26 drain closed Service 27 CleanJet micro switch Service 28 Steam gen above 180 C No function Appears on time when CleanJet is selected Cooking not possible drain closed Micro switch drain valve in perma nent closed position Replace drain valve assembly Service 29 PCB temperature CleanJet No function Appears for 30 sec after switch ON Display can be cancelled switch drain valve in permanent open position CleanJet not possible Check micro switch drain valve Start rinse abort program Service 30 humidity control Maintenance needed s displayed at Service Info Appears if temperature at thermo couple steam generator B5 is above 180 C 300 F Indication goes off when temper ature below 110 C 230 F Service 31 xx core sensor Change air filter
32. Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 K hll fter Cooling fan K hll fter Cooling fan L ftermotor Fan motor Erstellt von 76 00003 MODUL 5 L ftermotor Datum Fan Motor Cooling Fan Lais 05 05 2004 Version 3NAC400V 50 60Hz BER ___ o 5 Page A2 Operator PCB F6 2 qu EEPROM Ly e o Garraumbeleuchtung Interior cabinetlight Zentrales Einstellrad Summer Central dial EEPROM Erstellt von 76 00003 MODUL 6 Garraumbeleuchtung Summer SCC101E atum 05 05 2004 RES Zentrales Einstellrad EEPROM m 3NAC400V 50 60Hz De MEN 1 vo PcB A2 Operator PCB Sicotronic system Dunstabzug Sicotronic system Extractor hood 5 Eingang Sicotronic c 6 Heizungsanforderung b ECT s 5 2 2 5 2 e 76 00003 MODUL 7 Option SCC101E Datum 05 05 2004 ves Options 3NAC400V 50 60Hz Paqe Positionsliste Bill of material Name Artikelnr Artikelbezeichnung Module Name Item number Item description Modul B4 B5 F1 F2 E160 C 320 F F4 H1 K hll fter 101 102E u 202 E J UL Cooling fan 101 102E and 202 E J UL onl Heating element steam 61 202 S11 nderungsdatum 2004 04 19 13 22 11 Name SCC101E Dokument Nr 78 00111 Erzeuger SCHD Spannung 3NAC400 415V 50 60Hz Version 0 Seite 1 von 2 174 Po
33. Version C1 06 05 flame current Service Level ER Error code history Since software version C1 07 01 the last 10 general error messages are shown applies for electric and gas models Er When timer key is pressed the error code will be displayed i e Er1 3 B1 Cabinet sensor defective Er2 14 Y1 Filling solenoid defective Er3 ER10 Note Eri 10 is a consecutive counting Number 1 24 are error codes which are generated by the pcb Gas error GE gas units only Since software version C1 07 01 the last 16 gas error messages are shown in addition to the general error messages GE11 20 No rpm signal GE12 32 No flame after 5 ignition sequences GE13 GE25 Note GE11 25 is a consecutive counting i Number 1 43 are internal error codes which are generated by the ignition box Indication of ignition box error messages 1 32 is shown to the operator as rES 1 Hot air or Steam no gas gas valve or electrode defective 14 Hot air gas valve controll change ignition box 19 Hot air flame because flame current is too low check burner setting flame current ignition cable and plug 20 Hot air wrong or no rpm signal from gas blower check gas blower power supply gas blower and control harness of gas blower 22 Hot air no flame after 5 ignition sequences no gas gas valve or electrode defective 24 Steam gas valve controll change ignition box 29 because flame current is too low check burner
34. YES C NO C ves 5 Interior Cabinet Cabinet light Core probe Interior cabinet sensor Humidity flap not leaking air Air baffle Moistening nozzle free of scale Drain sieve properly mounted Corrosion at unit or accessory visible C YES NO Ir C YES NO C YES C YES C NO C YES NO 50 C ves NO 50 C YES C NO C YES NO Edition 09 2007 page 1 4 114 INSPECTION LIST SCC CM Preventative Maintenance Work Scope Function Comments Water Drain Dynamic water pressure All water connections leak tight Hand shower and retracting mechanism Drain connection Quenching drain box clean Drain valve SCC Steam generator Leak tight Steam generator pump flushing Insulation steam generator ok Descale steam generator if needed Reset CDS indication Level electrode clean Electrical components Earth bonding All wire insulation undamaged All wires tightly secured All contacts of main contactor free not stuck Amp draw Hot Air Amp draw Steam Max temperature pcb Gas specific parts NOTE Yearly burner maintenance needed All gas connections leak tight Cleaning of burner head TI 03 2007 Cleaning of ignition electrode Change blower gasket Steam and Hot Air if damaged Burner blower ok and free of dust fat residues Visual inspection of external flue gas venting Dynamic flow pressure
35. a reduction of the water level during last SC automatc Indication E13 Activate function test Select step F14 SC Pump M4 by pressing timer key activate function with core temp key Short cicuit electrode or check o 15 pump active and YES drain system and quenching water is pumped out box fpr dirt clean if necessary a NO LL 230V output at NO gt Check cable connector and connector X18 1 2 during Ch fault rt Check pump for scale deposits funtion test present pump Change faulty part or other dir thet blocks the impeller YES Aux vid NO Change aux contact or contac Clean housing of the pump tor descale steam generator and or change pump YES 2 on pcb OK NO Change pcb YES Change fuse check cable anf pump for short citcuit 135 Indication 5 zreset Reason No ame sensing after ignition Indication rES Convert unit to connected gas type Does connected NO Follow instruction of training gas type comply with the manual gas type on the name Attention plate Carry out ue gas analysis YES Gas supply open NO gt Open gas supply External Ventilation sy Switch on ventilation stem YES Reset only case all YES Cross section of the das
36. allowed tolerance Change gas valve Press Stop key Blower will stop Select position 15 Gas Hot Air Blower Top Press key and select rpm if it s not already selected Repeat steps D at blower speed NOTE Adjust CO to given value by turning CO screw on gas valve Press Key and select MIN blower speed e Repeat steps H K at MIN blower speed Carry out a CO measurement to cross check CO value only If CO2 value is out of allowed tolerance Change gas valve SCC201 and SCC202 only Select position Gas Hot Air Blower Bottom Press key and select rpm if it s not already selected Repeat steps D at Max blower speed NOTE Adjust CO to given value by turning CO screw on gas valve Press key and select Min blower speed Repeat steps at Min blower speed Note Cross check CO value only If CO value is out of allowed tolerance gt Change gas valve To exit service program set DIP switch 1 to OFF position E 99 In Values for burner adjustments of gas units SCC CM valid since January 2007 entry in red gt new CO co2 CO co2 CO co2 at MAX rpm at Min rpm at MAX rpm at Min rpm at MAX rpm at Min rpm 0 2 0 2 0 5 0 2 0 2 0 5 0 2 0 2 0 5 18 25 mbar 1 25mbw 35mm ome 8 Gas 18 25 mbar 18 25 mbar D
37. connected the files which are transferred will appear on the Message window An end sign indicates that the transfer is completed On the flash box set DIP switch 2 to OFF and 3 to ON the other switches remain off Flash Box is ready for use Update unit software with CM Flash Box to unit Switch off unit with mode switch and open front panel Check that DIP 3 is in the ON position Y 2 sa Connect Flash Box to RS 232 interface of the operator pcb Switch on CM unit After the software update is completed the unit switches off and back on again Now the Flash Box can be removed and the unit can be used 105 Fault tree Changing pcb changing EEPROM Fault E1 Fault type 1 Fault type 2 Fault type 3 New EEPROM to be connected to Software pcb with unknown SW version or update software version before C1 06 05 Unit displays E1 Isolate unit from power supply Disconnect control fuses Changing pcb Fault type 1 Fault type 20r3 NOTE Do NOT connect replacement EEPROM to pcb as software version on pcb might be too old New EEPROM might be damaged again Replace pcb do NOT connect EEPROM as software version on new pcb might not be known Reconnect unit to power supply Update software to reconnect control fuses C1 06 05 or later Update software to C1 06 05 or later Software update Isol
38. contactor o lt Erstellt von 76 00050 MODUL 1 Sicherheitskette SP Versorgung PCB CM 101 102G Datum Safety chain Power supply pcb 30 042004 Date 1NAC230V 50 60Hz Page Version 1 08 K1 14 p gt 5 5 00 1 08 K1 A2 p gt 5 5 00 1 09 p gt 5 00 1 08 K1 A1 p AS PCB 5 01 A5 M1 5 01 Ignitionbox GND GND ME Feuerungsautorhat HL1 und D x 1 PWM 4 1 8 Wis w15 M9 Elektrode Gasbrenner Electrode gas burner Elektrode Gasbrenner Electrode gas burner Gasgebl se HL1 Gasblower Gas valve Gasventil Gas valve Gasventil Gasgebl se D Gasblower 76 00050 MODUL 2 Hei luftheizung Dampfheizung CM 101 102 G i atum 30 04 2004 me E Lu ZR 1NAC230V 50 60Hz pat Page 30 04 2004 Erstellt von Created by Blatt Page 19 LM 0 L 101 102 6 1NAC230V 50 60Hz JojeJeueb Jojelsus jdweg 1 eunjeJeduue 9109 ejdnooouuJe JnjeueduJejuJ8M F hler Sensors we sAs ejdnooouueu L B6unuoso qv 1ueuiejeouuau jeuiqeo ejdnooouueu U
39. dial Confirm altitude setting by pressing simultaneously core temperature key once Adjusting speed of blower motor steam 10 After blower speed adjustment the original rpm is shown in the temp display the changed rpm is shown in the time display Press time key keep it pressed and adjust displayed rpm with timer dial GEO MIN rpm SE10 Start rpm GEI MAX rpm NOTE After changing speed of blower motor a waste gas analysis MUST be carried out in the function test Adjusting speed of blower motor hot air top 10 After blower speed adjustment the original rpm is shown in the temp display the changed rpm is shown in the time display Press time key keep it pressed and adjust displayed rpm with timer dial SE12 MIN rpm SE13 Start rpm SE14 MAX rpm NOTE After changing speed of blower motor a waste gas analysis MUST be carried out in the function test Adjusting speed of blower motor hot air bottom 10 After blower speed adjustment the original rpm is shown in the temp display the changed rpm is shown in the time display Press time key keep it pressed and adjust displayed rpm with timer dial SE15 MIN rpm SE16 Start rpm SE17 MAX rpm NOTE After changing speed of blower motor a waste gas analysis MUST be carried out in the function test 25 Service level SE Function test NOTE In Function test components are NOT protected against overload Function Connection Cabinet Time Com
40. generator Preheat steam generator if B5 is below 85 C 185 F Timer starts after successful preheating blinking dot in Display Steam supply up to steam saturation inside cabinet Hot Air supply only 50 when set temperature 100 C 212 F can not be reached in time by Steam alone Quenching set to 70 C 158 F Responsible sensor Reed switch S3 Level electrode S2 inside Steam Generatorr Thermocouple B5 inside Steam Generator Logic on PCB Quenching sensor B2 Steam control Cabinet sensor B1 Quenching sensor B2 14 CM Sequence of events Mode Low temperature steam Temp range 30 99 86 210 F Function Step Responsible sensor 1 Select Low temperature steam mode Set temperature 30 99 86 210 F 2 Select time or core temperature 3 Close cabinet door Reed switch S3 4 Check water level inside steam generator Level electrode 2 inside Steam Generatorr 5 Preheat steam generator Thermocouple B5 inside Steam Generator if B5 is below 85 C 185 F 6 Timer starts after successful preheating Logic on PCB blinking dot in Display 7 Steam supply until set temperature Cabinet sensor B1 inside cabinet is reached 8 HotAir supply only 5096 when set Cabinet sensor B1 temperature can not be reached in time by Steam alone 9 Quenching set to 70 C 158 F Quenching sensor B2 Note Reduction of fan motor speed In case the actual tempera
41. last SC Automatic Check pump for scale deposits or other dirt that blocks the Clean housing of the pump des cale steam generator and change pump 121 Indication Service 10 I Activate function test Select step 8 SC Pump M4 and touch Start key Short circuit level electrode or check drain system and quen ching box for dirt clean if necessary Pump active water is YES pumped off NO Check cable connector and pump Change defective part Change auxiliary contact or contactor 230V output at I O pcb YES X18 1 2 during function test Auxiliary contact 13 14 of NO contactor K1 ok YES Fuses F6 F6 1 YES on I O pcb ok NO Change fuse Check cable and pump for short circuit Change l O pcb o 7 i Ze Service 11 Actual measured lling volume above reference volume of steam generator Indication Service 11 Water supply from CDS to steam generator leaking YES Eliminate leak Check valve in the water supply line to the steam generator Valve working correct Change valve TI DI r YES o0 e o O Level electrode clean NO Clean electrode change defec O cable and connector ok tive part YES Y Start
42. na B D2 HL1 B2 Q Leistungshalbleiter solid state relay or le pigenerat ermocoup Th rmoelement 30kW HL1 HL2 30kW HL1 HL2 18kW D1 18kW D2 18kW D2 Erstellt von PA C M202bE Created by 76 00017 MODUL 2 Hei luftheizung Dampfheizung Datum Hot air heating Steam heating 50 60Hz Date Blatt Page 30 04 2004 Version 0 2 1 08 2 00 1 _ 1 08 N BU 08 _ y YEN _ 1 08 K1 13 gt BN G 1 08 K1 A2 p BU unten down Co 6 3A F21 T4 40 00 592 200 250VAC 24VDC M5 40 00 474 24VDC Blinkcode L ftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 Cooling fan L ftermotor Fan motor K hll fter L ftermotor Fan motor Transformer 12V top Trafo 12V Erstellt von 76 00017 MODUL 5 L fter motor CM202E Datum Fan Motor C ooling Fan 30 04 2004 Version 3 N AC 400V 50 60H 2 cM 5
43. pcb first Service Level rt Running Time rt Description Timer display 1 999 Comment Temp display gt 1000 rt 1 Total S3 door openings number Reset by pressing for 5 sec rt 2 Total time Y1 valve filling min Reset by pressing OHA for 5 sec rt 3 Total time Y2 valve quenching min Reset by pressing OHA for 5 sec EMEN rt4 Total time M4 SC pump min Reset by pressing OHA for 5 sec SES rt 5 Total time steam heating time hrs Reset by pressing OHA for 5 sec rt 6 Total time hot air heating time hrs Reset by pressing for 5 sec rt 7 Total time steam mode hrs Can not be reset rt8 Total time hot air mode hrs Can not be reset rt 9 Total time combination mode hrs Can not be reset rt 10 Total time vario steam mode hrs Can not be reset rt 11 Total time finishing mode hrs Can not be reset rt 12 Total time cleaning program hrs Can not be reset rt 13 Total running time unit hrs Can not be reset Notes 23 Service level SE Basic settings Select desired step with timer dial fan motor and heating elements are automatically OFF Activate selected step with timer key Steam heating time since last SC Automatic Press time and core key simultaneously for 5 seconds to set steam heating time SE2 to preset steam heating time plus 1 minute default 45 1min gt test function for SC Automatic Preset Steam heating time until SC Automatic default 45min Pres
44. pushing and holding Start key The different lights will be activa ted in sequence 20 Function Test 21 Function Test Exhaust hood Sicotronic 0 1 0 1 Relay on pcb 577 Download of unit service data With this function all actual valid service data of the diagnose program can be downloa ded onto a stick This can be done during an active process or also if the unit is in standby unit must be switched on To get all data the download should be done during an active process The maximum number of download s on one SCC is 4 times within one our Ep Connect USB Stick to unit interface If the stick is recognised it will be shown as a blue stick symbol right of the download key Touch key During the Download process the colour of the stick changes from blue to red and on the key in the symbol running lines are visible Pi If the download process was finished successfully then the colour of the stick P ui 01 5 changes from red to blue and a tick is shown underneath the stick symbol Additional 101 S01 and the actual number of downloads are indicated log The following data can be found on the stick after connecting it to a PC On the stick the folder can be found This folder contains txt files The above mentioned 101 stands for STAT_xx txt and S01 stands for SERV vw tt These two files are numbered as it is possible to downlo
45. setting flame current ignition cable and plug 30 Steam wrong or no rpm signal from gas blower check gas blower power supply gas blower and control harness of gas blower 32 Steam no flame after 5 ignition sequences no gas gas valve or electrode defective Possible failure in case of E21 33 36 Change ignition box 35 Check frequency of main 39 Hot air Check burner setting ignition electrode and distance and flame current 40 Hot air Check ignition cable 42 Steam Check burner setting ignition electrode and distance and flame current 43 Steam Check ignition cable Is shown display CHnG Pot 34 Change polarity of mains All other numbers 2 13 15 18 21 23 25 28 31 change ignition box 21 Int cab display 2 CHnG Timer display E1 EZ 4 5 E7 E8 E9 E10 E11 E12 12 E13 E14 E15 E16 E17 E18 E19 E20 E20 E21 E21 E21 E22 E22 E22 E23 E24 Timer display OPEn PoL Int cab display E press core temp key 1 St 1 2 St 2Co Failure Codes CM ER Failure explanation H20 open Change Polarity Part concerned external EEPROM Timeout of external power optimising system Sicotronic B1 Interior cabinet sensor B2 Quenching sensor B3 Core sensor B5 Sensor steam generator Thermocouple on PCB Poti interior cabinet Poti timer core temperature External EEPROM Mode switch Fan motor 1 bottom Fan moto
46. sez 18 25 mbar 18 25 mbar 202 18 25 mbar Damm 18 25 mbar se em ene eame Fe Dime em 18 25 mbar Natural Gas L 82 1825 mbar aral Gas Tor 18 25 mbar 201 16 25 mbar _ 22 18 25 mbar e 100 r T 100 100 100 P T 100 100 61 30 57 mbar EA 30 57 mbar 104 116 94 104 ER 3 BEE 30 57 mbar 25mm os EE 52 20 57 mbar Tu Type of gas Input gas flow Adjustment of pressure CO Screw Input gas flow Adjustment of pressure CO Screw Input gas flow Adjustment of pressure CO Screw SCC CM 00 ae mm Hm m 202 Lae en Pet 42mm 18 20 moar E Jeuung Natural qas 92 28 25 mbar 7 8 18 25mbar 34mm 95 Japan 101 18 25 mbar 18 25 mbar aaa 18 25 mbar 18 25 mbar 202 16 25 mbar 18 25 mbar 18 25 mbar How to carry 1 Check the gas type adjustment at Basic Settings 2 Check the given length of the CO2 screw See correct values from table above out a burner 3 Check gas input flow pressure See correct values from table above adjustment 4 Select Gas Steam Blower at Function Test Exhaust temperature should be during the gas flow analysis above 200 C Carry out first
47. stored value from EEPROM i e 6250 While pressing timer key blower speed can be adjusted with timer dial by 1096 Note Adjust steps in increments of 30rpm only Changed rpm will be shown in timer display Confirm new rpm setting with core temperature key keep timer key pressed 10 Release timer key Sg e 14 Perform flue gas analysis in function test at F21 F24 F27 as well as the check of CO He 11 De activate selected package by pressing core temperature key 12 To exit service program set DIP switch 1 to OFF position 13 To store the new blower speed setting the unit must be switched OFF and ON again 2 values at F19 F22 F25 With this procedure you can change gas blower speed MAX Start MIN rpm for steam hot air top and hot air bottom Changing blower speed must be followed by ue gas analysis Steam Hot air top Hot air bottom MIN Start MAX un m ga T Ee Si un m uj un m 37 Values for burner adjustments of gas units SCC CM _ valid since January 2007 entry in red gt new Steam Burner HetArBumer TopSide Hot Air Burner Bottom Side only at 201 202 CO CO2 Adiust tof CO CO2 Ad si tof CO co2 at MAX rpm at Min rpm a SCH p 9 at MAX rpm at Min rpm jos KC 2 9 at MAX rpm at Min rpm 0 2 0 2 0 5 P 0 2 0 2 1 0 5 P ad 0 2 0 2 I 0 5 Natura Gas 82 L125 moar 8 25 mbar ature
48. temperature Close cabinet door Reed switch S3 Check water level inside steam generator Level electrode 52 inside Steam Generatorr Preheat steam generator Thermocouple B5 inside Steam Generator if B5 is below 85 C 185 F Timer starts after successful preheating Logic on PCB blinking dot in Display Hot Air supply Cabinet sensor B1 Electric units 12 sec on 6 sec off Gas units 30 sec on 15 sec off Steam supply Quenching sensor B2 Electric units 6 sec on 12 sec off Steam Control Gas units 15 sec on 30 sec off Quenching set to 70 C 158 F Quenching sensor B2 Note Reduction of fan motor speed In case the actual temperature in the range of 30 99 C 37 210 F is higher than the set tempe rature for longer than 2 minutes the fan speed will be reduced automatically 17 CM Sequence of events Mode Hot Air C Temp range 30 300 86 572 F Function Step Responsible sensor 1 Select Hot Air mode Set temperature 30 300 86 572 F 2 Select time or core temperature 3 Close cabinet door Reed switch S3 4 HotAir supply unitl set temperature Cabinet sensor B1 is reached 8 Quenching set to 90 C 194 F Quenching sensor B2 Note Reduction of fan motor speed In case the actual temperature in the range of 30 99 C 37 210 F is higher than the set tempe rature for longer than 2 minutes the fan speed will be reduced automatically
49. the update process UPDATE is shown on the displays ON Please wait Is shown Disconnect the USB Stick only after tne 9 main cooking icons are dis played For Standard Software Update please proceed as follows 1 Switch unit on 2 Wait until the operator mode of the SelfCooking Center is displayed 3 Connect the USB stick with the actual software version to the USB interface of the Rational SelfCooking Center 4 Switch unit off and on again The unit will display UPDATE followed by Please don t touch After the operator mode of the SelfCooking Center is displayed the USB stick can be removed from the unit Please make sure your customer has always the latest software on his unit Please make sure you have the latest update exe dated December 6th 2004 12 06 2004 on your USB memory stick 102 Changing SCC pcb changing SCC EEPROM Software update Standard Software update Service 16 from software 01 07 09 Changing pcb EEPROM Data faulty no display of pcb defectice serial number type Service 17 Green LED on main _ Isolate unit from power supply pcb ON Disconnect control fuses check pcb transformer primary and secondary voltage 12VAC and plug connectors changing pcb FEPROM ging p data faulty replace pcb do NOT disconnect old connect EEPROM EEPROM Reconnect unit to power supply reconnect control fuses
50. volume measuring by activating pumping function rst touch function then ser vice and nally key for emptying steam generator 122 Service 25 CleanJet does not deliver enough water to the fan wheel of the motor Typical indication The running time of the program will be exceeded Check correct position of left rack and or oor unit trolley Indication Service 25 Water supply suf de 2 09 YES Check water Iter pressure supply line Does the water jet Check correct positioning of left rack straight alignment of oor unit trolley NO hit the 3rd or 4th left rack inside the cabinet YES NO Is cabinet door leak tight YES Check door gasket and trolley gasket only oor models Check door for correct adjustment Activate CleanJet NO Output voltage of I O YES Check pump cable and con Pump M6 in the function pcb X18 3 4 present gt nector change defective part test Is pump running YES Change fuse of pcb or pcb Activate solenoid Test valve cable and connector if valve quenching Y2 in NO Output voltage of YES any part is defective change it the function test pcb X19 5 present Check quenching box and nozzle Function ok for scale descale if necessary NO Change fuse of pcb or pcb Remove all grids
51. 1 diesem Deckblatt 2 dem Schaltplan und 3 der Legende der elektrischen Bauteile The electric documentation contains 1 this cover sheet 2 the wiring diagram and 3 the bill of electrical material BOM Deckblatt Nr 75 20008 Version Front Page No Typ Type SCC101G Schaltplan 76 00006 Version Wiring diagram Spannung SPL 1NAC230V 50 60Hz Voltage Legende 78 00031 Version Legend electr components Ger teserialnr G11SE0401 Version Serial number Erstellt am 04 05 2004 19 19 00 Ersteller Created at Creator G ltig ab 04 05 2004 Valid from 178 MODUL 7 Option Options Blatt 7 Page MODUL 3 Klima Plus F hler MODUL 6 Garraumbeleuchtung Summer Humidity control Sensors Zentrales Einstellrad EEPROM A2 Cabinet light Buzzer Central Dial EEPROM p OPERATOR pad MODUL 2 Hei luftheizung Dampfheizung MODUL 5 L ftermotor Hot air heating Steam heating Fan Motor Cooling Fan Blatt 2 Blatt 5 Page Page A1 O PCB MODUL 1 Sicherheitskette Sp Versorgung PCB MODUL 4 Wasser Safety chain Power supply pcb Water Drain CleanJet Blatt 1 Blatt 4 Page Page berblick SCC 101 102 G SC 05 05 2004 Version 1 NAC230V 50 60Hz Page p 1 1 5 00 gt 1 3 5 00 gt PE 2 00 S1 Ein Aus Schalter 2 F6 4 On off switch 224 2 Sicherheitstemperaturbegrenzer
52. 2 00 3 4 00 5 6 00 14 _ 13 05 Hauptsch tz Main contactor N O SCC101E 3NAC400V 50 60Hz Erstellt von PA Created by Datum Date Blatt Page 05 05 2004 1 _ 1 5 1 08 _ 1 1 5 00 _ 1 3 1 08 3 Tu du e cvs SR AC EA 2 B2 D1 HL2 2 HL1 Leistungshalbleiter Leistungshalbleiter solid state relay solid state relay hermoelement en Thermocouple steam genera or 9kW D1 D2 9kW D1 D2 18kW HL1 HL2 76 00003 MODUL 2 Hei luftheizung Dampfheizung SCC101E Datum H t A h ti t h ti 25 05 05 2004 Version GA 3NAC400V 50 60Hz Page A2 Operator PCB IN Signal GND Thermoelement Kerntemperatur Thermocouple core temperature U91IASS 1eyeuospiejuoyun L 9 Josueg 9 491414 G Josueg 9 491414 p Josuss 191404 Josueg 49141 Z Josues c J9 unJ Josues L JejunJ JojeJsus weas ejdnooouueu L JoyeJeueBjduueq JuswejsounsyL Ayp wny ejdnooouueou L 42 ulejs s Buigouenb
53. 40 50 60 70 80 90 100 N 200 C 08 22 03 N N N e F Duration CDS ct e gt Prog english DIS el Ee PIS EIE 4 Setting of Humidity Setting of cabinet temperature Setting of time Setting of core temperature Moistening 21 6 9 ei Setting of fan speed Cool Down im Service 2 Service Info Setting of time Date time format C F etc Delta T cooking 1 2 Energy SE el HACCP HACCP Protokol Telephone Chef Line Service Typ No E11SE0503200 SW SCC 01 07 08 3 Mod SCC 101 RIS 4 English empty steam generator Door must be open Typ Display Software version O m 3 Ee Setting of time format Setting of time laps Setting of date format Setting of CIE Setting of language lt english Prog default 12345 SU ttreu Setting of buzzer sound Setting of display intensity o N E3IL ACE HERES eS oo Setting of CleanJet prompting only active when frame is red 6 Service Info Display of pending service faults e humidity emergency control active humidity emergency control was active since last switch ON will not be displayed when in
54. CB 2 Motor bottom 4 Motor top 8 Ignition module top 16 Ignition module bottom Check bus cable plug and cable for connection and damage Service messages SCC Service 100 Main contactor No function Isolate unit from mains Power remained present on fan motor when unit was switched off last Main conatctor didn t disengage or ON OFF switch on pcb defective Notes The last 10 error messages can be seen in Diagnostic mode 24 Service error history 87 Calibration SCC Calibration at the customers site must be done under the following conditions Changing of 1 pcb extrenal EEPROM B4 humidity sensor Pressure sensor P1 replacing the air baffle or divider plate etween the 2 fan motors of a floor model fan motor detaching of the fan wheel 8 installation of the appliance above 1000m 30008 above sea level or below sea level dead sea installing with Ultravent of venting extension or as a Combi Duo 2 3 4 5 b 6 7 Basic condition Temperatures Cabinet sensor Quench sensor B1 lt 40 B2 lt 45 Humidity sensor B4 lt 40 C Basic condition Hardware Heating OFF Fan motor OFF Humidity flap Closed Side panel must be fitted Unit must be clean but may be wet In order to achieve the best possible calibration values insert 2 GN cont
55. Gas 16 25 mbar 18 25 mbar Di sz 1825 mbar 18 25 mbar 18 25 mbar 18 25 mbar KS 15 25 mbar Sm Natural Gas 8178 25 mbar wal Gas or 18 26 mbar os oz 18 25 mbar 18 25 mbar 8 15 25 mbar 88mm 100 100 100 100 30 57 mbar 9 3 10 6 30 57 mbar PECES asa 02 w srmw 24mm 3BP 101 30 57 mbar 8 4 9 2 30 57 23mm Zu s 30 57 mter 89 10 1 30 57 mbar 201 30 57 mbar 10 4 11 6 30 30 57 mbar C em mas nek 9 7 x 30 Daat 22mm 104 11 as Ecos e Jasa ana EE 57 mbar 23mm 10 4 11 0 Cas _104 es 0 57 mbar 111 CJ Set 111 een 30 57 mbar Tu 30 57 mbar Tu E Es 57 mbar 25mm m 7 30 30 57 23m m 30 57 mbar pel m ES 9 7 18 25 mbar 42mm 18 25 35mm 18 25 mbar 18725 mbar Natural gas Type of gas Input gas flow Adjustment of pressure CO Screw 3 juswjsnfpe Ir oz 18 25 mbar 16 How to carry 1 Check the gas type adjustment at Basic Settings 2 Check the given length of the CO2 screw See correct values from table above out a burner 3 Check gas input flow pressure See correct values from table above adjustment 4 Select Gas Steam Blower at Function Test Exhaust temperature should be during the gas flow analysis above 200 C Carry out first a CO adj
56. Humidity control Sensors Blatt 3 Page MODUL 2 Hei luftheizung Dampfheizung Hot air heating Steam heating Blatt 2 Page MODUL 1 Sicherheitskette Sp Versorgung PCB Safety chain Power supply pcb Blatt 1 Page 76 00011 berblick Version MODUL 7 Option Options Blatt 7 Page MODUL 6 Summer EEPROM Buzzer EEPROM Blatt 6 Page MODUL 5 L ftermotor Fan Motor Cooling Fan Blatt 5 Page MODUL 4 Wasser Water Drain CleanJet Blatt 4 Page Erstellt von PA C M 1 01 E Created by Datum 30 04 2004 Date 3NAC400V 50 60Hz Blatt Page 8 p 1 1 5 00 p 1 3 2 00 p K1 5 2 00 gt N 5 00 gt PE 5 00 Z1 Entst rfilter Electronic noise filter Sicherheitstemperaturbegrenzer F3 160 C 320 F Safety temperature limiter Sicherheitstemperaturbegrenzer EA 360 C 680 F Safety temperature limiter S1 Ein Aus Schalter 4 On off switch 4 Garraumbeleuchtung Interior cabinetlight p K1 13 5 00 gt K1 A2 5 00 Version 76 00011 0 MODUL 1 Sicherheitskette SP Versorgung PCB Safety chain Power supply pcb 140 1 2 00 3 4 00 5 _ 6 00 14 13 05 Hauptsch tz Main contactor N O CM101E 3NAC400V 50 60Hz Erstellt von PA Created by Datum Date Blatt Pa
57. Magnetventile nderungsdatum 2004 04 19 16 21 09 Name CM202G Dokument Nr 78 00114 Erzeuger SCHD Spannung 1NAC230V 50 60Hz Version 0 Seite 1 von 2 163 Positionsliste Bill of material Name Artikelnr Artikelbezeichnung Module Name Item number Item description Modul 40 01 542 Kabel Niveauelektrode Cable water level sensor Modul 3 40 00 212 Kabel Alarmsummer Cable Buzzer Modul 6 nderungsdatum 2004 04 19 16 21 09 Name CM202G Dokument Nr 78 00114 Erzeuger SCHD Spannung 1NAC230V 50 60Hz Version 0 Seite 2 von 2 164 Deckblatt Elektrische Dokumentation Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus 1 diesem Deckblatt 2 dem Schaltplan und 3 der Legende der elektrischen Bauteile The electric documentation contains 1 this cover sheet 2 the wiring diagram and 3 the bill of electrical material BOM Deckblatt Nr 75 20065 Version Front Page No Typ Type SCC101E Schaltplan 76 00003 Version Wiring diagram Spannung SPL 3NAC400V 50 60Hz Voltage Legende 78 00111 Version Legend electr components Ger teserialnr 115 0401 Serial number Erstellt am 04 05 2004 18 07 16 Ersteller Created at Creator G ltig ab 04 05 2004 Valid from 165 MODUL 3 Klima Plus F hler Humidity control Sensors Blatt 3 Page MODUL 2
58. PL 1NAC230V 50 60Hz Voltage Legende 78 00036 Version Legend electr components Ger teserialnr G11ME0401 Version Serial number Erstellt am 05 05 2004 09 02 51 Ersteller Created at Creator G ltig ab 05 05 2004 Valid from 15 d MODUL 7 Option Options Blatt 7 Page MODUL 3 Klima Plus F hler MODUL 6 Summer EEPROM Humidity control Sensors Buzzer EEPROM Blatt 3 Blatt 6 Page Page MODUL 2 Hei luftheizung Dampfheizung MODUL 5 L ftermotor Hot air heating Steam heating Fan Motor Cooling Fan Blatt 2 Blatt 5 Page Page MODUL 1 Sicherheitskette Sp Versorgung PCB MODUL 4 Wasser Safety chain Power supply pcb Water Drain CleanJet Blatt 1 Blatt 4 Page Page 76 00050 berblick CM 101 102 G Geer ae 30 04 2004 Version 1 NAC230V 50 60Hz Blatt Page KIT 5 00 gt K1 3 5 00 gt PE 2 00 1 Ein Aus Schalter 4 On off switch v Sicherheitstemperaturbegrenzer F3 135 C 275 F Safety temperature limiter Garraumbeleuchtung g Interior cabinetlight Sicherheitstemperaturbegrenzer F4 360 C 680 F Safety temperature limiter gt K1 14 2 00 4 w u E u E a a a gt K1 A1 2 00 a p K1 A2 2 00 1 2 00 3 4 00 Z1 13 14 05 Entst rfilter Electronic noise filter Hauptsch tz Main
59. Press dial icon Adjust to new temperature Confirm adjustment by touch on dial icon 14 Basic Setting 15 Basic Setting E Quench Temp Moist Heat Quench Temp OFF 16 1 Basic Setting Service Phone 08191 327 _ dach 70 C 20 130 C 158 F 68 266 F 120 C 20 130 C 248 F 68 266 F 12 3466789 Press dial icon Adjust to new temperature Confirm adjustment by touch on dial icon Press dial icon Adjust to new temperature Confirm adjustment by touch on dial icon Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store SCC Basic Settings switch OFF ON after adjustment 16 2 Basic Setting ChefLine Phone 17 Basic Setting 18 Basic Setting 08191 327 IP Address Subnet mask 0123455789 since SW 01 07 11 Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store 19 Basic Setting 168 65 8 217 Press Edit Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store 20 Basic Setting Press Edit Ch
60. Technique from 04 2004 CombiMaster e Steam E Hot Air Combi Steam X i Low Temperature Steam Finishing _ Cool Down EM Cabinet temperature display Cabinet temperature setting _ Timer ___ i _ Time Core temperature display Core temperature EN Time Core temperature setting Y1 Y2 M1 M4 S2 CM Technique from 04 2004 LA P O UN NA VAY Thermocouple cabinet Thermocouple quenching Steam control Thermocouple core temperature Thermocouple steam generator preheating 180 C 356 F max Safety temperature limiter steam generator 160 Safety temperature limiter cabinet 360 Solenoid valve filling Solenoid valve quenching Fan motor without jumper Pump SC Automatic Level electrode CM 201 202 only M2 Fan motor top with jumper Water level control Steam Generator Bd 52 Center S2 gt Ground 2 6V AC water level too low steam heating must switch OFF solenoid valve lling Y1 ON Center S2 gt Ground 0V AC water level reached steam heating can switch ON solenoid valve lling Y1 switched OFF X12 Every 2 minutes steam elements will switch off for water level control Notes RATIONAL SC Automatic s H During the production of steam the concentration of minerals inside the steam generator will increase over time These minerals settle on the hea
61. Water level reached 2 0 gt Water level too low Y1 Y1 1 gt Filling solenoid active 62 0 gt Filling solenoid not active 1 1 door closed 0 door open SCC Diagnostic Mode 15 DIAGNOSTIC 16 DIAGNOSTIC 16 1 DIAGNOSTIC Clima P1 B4 RPM Clima Status E23 Cal Geodat out 2 24V Default 0 48V Cal speed1 xxxrpm 1 0000 aval 85 rpm 1850 B4 145 Wet XXXX Dry XXXX XXXX ON Default 0 4 0 55V At standard speed Out 1 3 1 6V Combi 200 C 392 F Out 1 5 1 9V Steam 100 C 212 F Out ca 2 5 3 0V Hot air 60 C 140 F Display of calibration values rela tive to the different motor speeds and unit size Normal values between 72000 110000 17 DIAGNOSTIC 18 DIAGNOSTIC Automatic Humidity calibration AFTER manual calibration this featu e is set to OFF When Autocalibration will be done with cold cabinet when the steam generator is preheatiung 1 000 is only shown when autocalibration is OFF 19 DIAGNOSTIC Clima Motor TAS Hot Air Steam M3 1 0 50 100 S4 0 1 No steam production when S4 is gt open 20 DIAGNOSTIC
62. X 4x Reset without function after filling de scaler into steam generator change ignition box 1 to 2 bottom switch unit off and on again a E press ABORT key remaining time will be adjusted automatically Service 34 X BUS signal error switch unit off and on again 1 pcb 2 motor bottom 4 motor top press ABORT key time will be adjusted automatically 2x 8 ignition box top 16 ignition box bottom use steam mode for 15 min and rinse interior cabinet 192 CM Service Reference Key code CM SCC line Cleaning program select Cool Down with 1 press key 5 for 10 sec CLEn is shown in temperature display press key 4 1x De scaling program select Cool Down with 1 press key 5 for 10 sec CLEn is shown in temperature display select with 6 press key 4 1x empty steam generator select Cool Down with 1 press key 5 for 10 sec CLEn is shown in temperature display select SC with 6 press key 4 1x select F select any cooking mode press key 4 and 5 for 10 seconds Enter Service level Diagnostic Settings Running times E Set dip switch 1 on pcb to 1 position Enter function test E Set dip switch 3 on pcb to 1 position Diagnostic program dP1 dP2 dP3 dP4 dP5 Software version B1 cabinet sensor B3 core probe sensor B2 quenching sensor B5 sensor steam generator PCB temperature dP7 dP8 S3 door contact S2 leve
63. Y11 Gas valve steam Y12 Gas valve hot air S2 Level electrode S3 Door reed switch Only oorunits 201 202 A6 Ignition module hot air bottom with jumper M2 Fan motor top with jumper M10 Gas blower motor hot air bottom Y13 Gas valve hot air bottom B13 Ignition monitoring electrode hot air bottom 28 Identification of the different gas burners Gas blowers CM 61 62 101 102 CM 201 202 Steam Blower Steam Gas valve with common ignition box for Steam and Hot Air top fitted Hot Air blower top va Hot Air bottom Gas valve with Dv second ignition box fitted Hot Air blower bottom E ignition box fitted Lr 08 Ignition box of Hot Air Blower Bottom 201 202 Jumper must ONLY be set on Ignition Box for Hot Air Blower Bottom 201 202 Gas valve components Compensation hose CO Srew ei Measuring test point for dynamic gas flow pressure Gas supply U U O 29 05 Sequence of events of Steam Hot Burner SCC as well as CM Max RPM 4 3 8 z o0 lt e 2 O ks 5 4 3 lt e cM 2 3 h gt D c 1 3 5 Ignition box gets heat demand over the BUS cable TY o P n n nD o nM
64. a CO2 Max adjustment Setting of exhaust values only by CO2 screw adjustment CO2 see table above below 300ppm if possible below 100ppm Carry out the Min measurement At CO Min measurement no adjustment necessary on the CO2 screw gt Check only the CO values Repeat same measurements at Gas Hot Air Blower Top and Gas Hot Air Blower Bottom 201 202 5 Recommendation Note down all actual values mm CO2 CO inside the unit This will help your fellow technician in fault finding T Gas Blower Steam Changing gas blower speed SCC Gas MAX Start MIN rpm Switch unit ON Open control panel Set DIP switch 1 on PCB to position At Basic Settings select i e position 5 Gas Blower Steam The factory stored blower speed is shown at MAX Start und MIN 1 5 Basic Setting 2 Gas Blower Steam 3 Col Act rpm Start rpm XXXX XXXX MIN rpm MAX rpm XXXX XXXX To change the rpm of MAX Start and MIN select the desired step Set the new speed given by the manufacturer using the central dial To confirm press the Dial key again In order to change the other rpm settings of the same burner repeat steps D F accordingly Switch unit OFF and ON again to store newly gas type setting To exit service program set DIP switch 1 to OFF position Perform a complete flue gas analysis at Max spee
65. ad data s up to 4 times within 1 hour from the same unit The files contain the service datas which are appropriate at the moment of the download The file STAT xx txt shows the frequency of usage of the processes SCC process customer program s CleanJet and manual processes The file APLOG txt is not relevant for service SERV_01 txt The file SERV xx txt contains service data The file SERV is partitioned into the following block s a Common Information b Basic settings Diagnostic d Running Times System Error Logger f Gas Error Logger Burner Control 0 9 Gas Error Logger Burner Control 1 78 Common Information Date and Time 20070907134033 Moment of download JJJJ MM TT hh mm ss Startup Date and 20000101000000 20000101 unit was updated with software 20070801141545 unit operated for first 10 hours warranty starts Unit type SCC 61 S Energy pen G Indication G as or E lectric Unit Serial number G61SE04061234567 Software version 9CC 03 01 02 Unit software C Indication of chain account CPU Board Revision 612 CPU Board Serial number 24456703 CPU Board Manufacturing date 2007 07 30 03 19 24 Burner Control 0 SW version 14 4 Softwa
66. ainer 20 or 40 mm deep with the opening facing downwards in 61 and 62 units into rail 2 and 5 in 101 and 102 units into rail 3 and 7 in 201 and 202 units 3 GN container into rail 3 10 and 17 Step Unit status Error code Reason 1 Basic conditions o k 71 Basic conditions not Continue with step 10 met 10 Measurement Offset Diff pressure sensor P1 Heating OFF Motor OFF Offset out of range Humidity flap Closed In case of 13 check 20 min 4x20sec max 4x180sec Heating OFF Motor ON Humidity flap Closed In case of 20 check 30 4x 30 sec Heating OFF Motor ON Controlling with all 4 fan speeds Steady signal of rpm and pressure Measuring at all 4 fan speeds Calibration value cold cabinet P1 or 12V power supply to P1 Value out of allowa ble range Max time of 4x180sec exceded In diagnostic mode P1 B4 rpm Calibration value not in expected range logic Humidity flap Closed In case of 50 check berpr fung im Diagnoseprogramm P1 B4 rpm Step 20 and 30 will run 1x for each rpm setting 40 max 800 sec Filling cabinet with steam until B2 sensor reaches 80 C 176 F Heating ON Motor OFF Humidity flap Closed No steam heating Max time of 4x800sec exceeded In case of 11 check Steam heating elements SSR quenching sensor Stand by in steam saturation Heating ON Mo
67. anJet 27 Basic Settings Number of Shelves CleanJet Light Forced Clean 1 2 The number of indicated shelves can be indicated for Level Control If is selected the max number of shelves is shown 25 1 Rinse 25 3 Light 25 4 Strong Changing of indicated numbers of cleaner or rinse tabs Used for soft water connection and too much foam development 25 2 Interim 25 3 Medium If setting is the operator can use the equipment for the duration as set in CleanJet setting under Settings Thereafter he can extend this time for max 2x2hours before a CleanJet mode MUST be started Notes 73 Function test Function Test 1 Steam Dampf 50 Gas not used 2 Steam Dampf 10096 Gas Dampf Burner 3 Hot Air 5096 Gas Burner top 4 Hot Air 10096 Gas Burner bottom 5 Fan motor top 6 Fan motor bottom 7 Solenoid valve fillling Y1 8 SC Pump M4 J 9 Solenoid quenching Y2 10 Solenoid Moistening Y3 11 Humidity flap motor M3 l 12 CleanJet Pump M6 13 Drain Valve Motor M7 14 Gas Steam Blower 15 Gas Hot Air Blower Top 16 Gas Hot Air Blower bottom
68. and containers from interior cabinet Install air baf e correctly Start a CleanJet program Program was nis YES Failure appeared because of hed completely enough miss handling Inform custo water is coming out of the mer of correct handling nozzle fan motor redu ces speed NO CleanJet Pump and corresponding water sup NO T Eliminate leaks and or dirt ply lines leak tight and pipes clean YES Check ball valve and change if necessary 123 7 CH Tw TI c Es o gt o Service 26 Micro switch ball valve in permanent closed position Unit out of order Indication Service 26 Activate ball valve in the func tion test Check motor ball valve micro switch cable connector Com plete ball valve unit must be changed Output voltage at UO pcb X25 7 8 12V DC present YES Change UO pcb Service 27 Micro switch ball valve in permanent open position CleanJet can not be used Indication Service 27 Y Separate unit from mains switching off and on with main switch is not enough After approx 5 seconds connect unit to mains p cem 27 deleted YES Start a CleanJet program and check for correct function NO Activate ball valve with the function test Y Ball valve blocked by dirt
69. ange number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store 21 Basic Setting Gateway address lt USB gt IP Address lt USB gt Server IP Address Press Edit Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store 22 Basic Setting C y Press Edit Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store 23 Basic Setting Press Edit Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store 24 Basic Setting USB Subnet Mask Plate la carte Weight of plate Plated banquet Weight of plate 700 899 700 8999 Ld Press Edit Change number and confirm by pressing central dial Delete erases last entered number Confirm entry by pressing Store Press dial icon Adjust to correct plate weight 71 Press dial icon Adjust to correct plate weight SCC Basic Settings switch OFF ON after adjustment 25 Basic settings Level Control 26 1 5 Basic settings Cle
70. as analysis Open gas supply Switch on ventilation system Y Cross section of the gas supply pipe is too small Flow gas pressure is too Install suf cient supply pipe and or increase gas pressure For ame monitoring mains must be connected with correct polarity Unit shows Check polarity Check power connection for correct polarity colour code Live brown or black Neutral blue 128 Indication descaling Service 12 Steam generator scaled up CDS display shows 9 red bars Indication Descaling of steam generator necessary 4 CDS Sensor does not create Is additionally Service YES pulses 12 shown Check CDS Sensor cable and connector Touch function key degree of scale is shown lt 4dwkT r Activate and run descaling program At the end of the pro gram the new lling volume is generated automatically Only 2 to 3 red bars are YES shown on Unit ready for work o o 7 i Tw NO Water supply not suf cient Water pressure too low low 50 kPa Was the descaling procedure suf cient Visual check via level YES Water Iter soiled CDS Sensor soiled Water intake pipe of steam Repeat descaling procedure electrode generator scaled up Pipe must be descaled separate ly
71. ate unit from power supply Disconnect control fuses Reconnect EEPROM Reconnect unit to power supply reconnect control fuses E1 is still displayed Contact Rational Service 106 Notes NOWNOD 107 User instruction electrical descaler pump The descaler pump 60 70 409 230V and 60 70 497 110V must only be used to fill chemical part number 6006 0110 into steam generators of equipment bearing either of the following marks on the data plate Warning When working with chemicals i e aggressive cleaning materials al ways wear protective clothing goggles face mask and gloves Caution Please observe all information given on the Material Safety Data Sheet of your descaling chemical Only personnel specially trained on handling hazardous materials shall follow the instructions below For further and detailed instructions please follow the descaling proce dure given in the operator manual of the above mentioned units NOWWOD CORROSIVE Unlatch the left side hinged rack and the air baffle Swivel them towards the right side Insert the pump hose marked with rings into the steam inlet port at the rear left top 2 corner of the interior cabinet The hose must be inserted at least to the following marking rings All electric heated units 3rd Ring 43cm 17 CM SCC 61 and 62 Gas 1st Ring 17cm 6 5 CM SCC 101 and 102 Gas 2nd Ring 31cm 12 CM SCC 201 a
72. ax 31 5 46 54 60 99 E mail info rational nl RATIONAL Slovenien SLORATIONAL d o o Tel 386 2 8821900 Fax 386 2 8821901 E mail slorational siol net RATIONAL AG Representative Office Russia Kutuzovskiy prospekt 36 bld 3 entr 6 Moscow Tel 7 495 5043483 Fax 7 495 9807230 80 51 033 Edition 09 2007
73. be switched OFF and ON again 14 Perform flue gas analysis in function test at F21 F24 F27 as well as the check of CO values at F19 F22 F25 32 Checking of dyn input gas flow pressure C Before you carry out a flue gas analysis check input gas flow pressure when burner is M running Check input gas flow pressure See correct values of input flow pressure on data plate f necessary adjust gas input pressure Necessary input gas flow pressure Natural gas 18 25 mbar LPG 30 57 mbar 1 Note All gas units in the kitchen must operate on high flame NOTES 233 9 Flue gas analysis Steam F21 at MAX rpm and Checking CO F19 at MIN rpm 1 Select any mode and cooking time 2 Open control panel DN 3 Set DIP switch 3 on PCB to ON position 4 F1 is shown on timer display With timer dial select position F21 5 Enter position F21 Steam MAX with timer key 6 Activate position F21 with core temperature key A NOTE In this position core temp key is used as a switch and will automatically deac lt D tivate after 4 minutes Gas blower rpm is shown in cabinet temp display Specific CO value is shown on timer display i e 9 5 7 Place flue gas testing nozzle in correct flue outlet Adjust CO to given value by turning CO screw on gas valve You also can find that value on table Values for burner adjustments If CO value is too low g
74. bonding c Does indicated voltage on the unit data correspond with the measured voltage C d 3 phase breaker installed C Breaker accessible from front by operator f Breaker size Fuse rating A 9 Measured amps per phase electric unit L1 L2 L3 h Measured amps per phase gas unit A 6 Electrical connection Observe Local and National Codes yes no Required diameter of gas line to each Combi All units 3 4 minimum Individual gas shut off valve installed for each unit C C Type of connected gas i e LPG Natural gas G20 G30 Measured gas pressure with unit switched off Measured gas pressure with unit switched on when all other gas consumers in the kitchen are switch on At which altitude above sea level is the unit installed Unit adjusted to installation height above 1000m above sea level or below sea level C Flue gas analysis carried out C measured CO2 value Hot Air 1 61 202 Hot Air 2 201 202 61 202 measured CO value Hot Air 1 61 202 Hot Air 2 201 202 61 202 Edition 06 2007 page 3 4 loo L1l12 7 Exhaust Vent hood yes no Exhaust Vent hood installed C C Serial number Rational UltraVent Serial number Rational exhaust hood Free space between top egde of unit and lower edge of exhaust hood ceiling in cm 8 Function test commissioning yes no All electrical connections and plugs tight All water connections tight an
75. by turning CO screw on gas valve You also can find that value on table Values for burner adjus tments If CO value is too low gt turn CO screw anti clockwise direction If CO value is too high gt turn CO screw first 2 turns clockwise direction and than slowly anti clockwise direction until you get the indicated CO value Screw adjustment tolerance CO value must be below 300ppm G Press Stop key Blower will stop 98 14 Function Test Gas Steam Blower Start Stop Max CO2 FC XXX See list 5 5 rpm 15 Function Test Gas Hot Air Blower Top Start Stop Max CO2 FC XXX See list 5 5 rpm 16 Function Test Gas Hot Air Blower Bottom Start Stop Max CO2 FC XXX See list 5 5 rpm H l Flue gas analysis SCC Gas Press key and select Min speed Activate the burner with the Start key Note Start key is used as a switch and will automatically deac tivate after 4 minutes Display 4 indicates the desired CO value e g 9 276 flame current i e 5 2 and the corresponding rpm of the blower motor For CO values also refer to table Values for burner adjustment in this manual Carry out a CO measurement to cross check CO value only S If CO value is out of
76. c 3 Descaling program Open cabinet door Select Down Press core temperature key for 10 sec CLEn will be shown in cabinet temperature display Select CALC with temperature dial Press timer key 1x and follow procedure of the decalcification instruction See user manual CM 10 Additionaly functions CM from 04 2004 dei iS Q 4 Changing temperature display from to F 1 Select any mode 9 x 2 Press timer and core temperature key simultaneously for 10 sec until Display e D changes from to F or vice versa 3 Release both keys Notes 11 42 00 004 CM PCB 42 00 047 from 02 2006 without transformer 42 00 004 Transformer X63 X2 B3 Core temperature X3 B1 Interior cabinet X4 B2 Quenching Steam control X6 B5 Steam generator X7 ON OFF switch X8 Buzzer X12 Level electrode X 16power supply from transformer 42 00 047 X18 SC pump X19 Solenoid valves X20 Energy optimising Sicotronic X23 Vent hood signal door open closed X24 SSR X26 SSR pulsing USA version only ga T X27 Door contact switch J Rs485 X30 Serial interface RS232 xs X31 BUS interface Teinperature n X32 Timer Core Temp Potentiometer X50 external EEPROM gt X63 Not used X50
77. d not leaking All modes operational All additional functions features operational Customer advised in basic operation and Programming Customer advised in daily cleaning routine incl door gasket oO O O O O O O QUO O O O Customer advised in preventative maintenance descaling changing air inlet filter door gasket cleaning etc Comments Send by E Mail Edition 06 2007 page 4 4 113 To save filled form open with Adobe Reader version 7 or later INSPECTION LIST SCC CM To be completed individually for each Rational SCC or CM installation This checklist is your guide line for preventative maintenance on Rational SCC and CM Customer address Name Company Street ZIP code Town _ _ Unit serial number Software version Preventative Maintenance Work Scope According Installation Manual Comments Installation Placement floor fixing of 201 202 Water connection Type of water treatment if installed Drain Gas connection Electrical connection YES 50 C YES C No C YES NO C YES NO C YES C NO C YES 50 Door Function Door lock Door catch Door hinges screws Inner glass hinges Door gasket steam tight at 100 Steam Door contact Trolley gasket 201 202 Castors of mobile trolley 201 202 C YES C NO C YES NO C ves NO C YES C NO C YES NO C ves NO 50 C
78. d of each burner at the Function Test as well as a cross check of CO2 at Min speed of each burner at the Function Test 101 Flash SCC Software USB stick MUST be formatted in FAT FAT16 format NOTE Only use the standard USB Flash stick for SCC Flash update This RATIONAL configured USB Flash memory stick can be ordered under part number 87 00 010 Software can only be updated to the next higher version Flashing software versions prior to the exi sting version is NOT possible The actual software version can be downloaded from www rational ag de service technical documentation SCC Line Software Additionally the software on the USB stick can be automatically updated using the update exe file on the memory stick Note A valid internet connection must be available on your computer O lt NOTE Software update on a unit with unknown software version in case a pcb from spare part stock is used or in case the external EEPROM was faulty please observe the procedure on the following page The software can be updated by the customer using two different ways Connect the USB stick to the usb interface at the bottom left hand cor ner of the control panel e J Press Funktion and USB key SCC02 01 01 b s The update icon will show when a USB stick with software is connected In window 4 the Software version of the USB stick is displayed updaty Touch Update key once starts
79. ds 8x per 5 seconds 20x per 5 seconds 84 Service messages SCC Service 10 Service 11 Service 12 SC Pump CDS sensor CDS sensor w o Maintenance needed Maintenance needed Maintenance needed Appears for 30 sec after switch Appears for 30 sec after switch Appears for 30 sec after switch ON Display can be cancelled by touch Display can be cancelled by touch Display can be cancelled by touch SC automatic didn t pump off Water level o k Level electrode o k Check SC pump Level electrode is working Check CDS sensor for blockage Too many pulses from CDS sensor no signal Check electrode or water leaka ge through check valve 1 1 Service 13 Service 14 Service 15 2 Maintenance needed Maintenance needed 2 Only hot air manual possible Only hot air possible Appears for 30 sec after switch ON No low water signal during last Display can be cancelled by touch Not activated 3x5 minutes of steam production Level electrode no water sensing gt filled by auxilliary mode CDS sensor measured enough Check 0 1 signal from level pulses electrode to pcb Possible reason osmosis water treatment Service 16 EJ Service 17 18 EJ Eeprom not initializised ose
80. dule Name Item number Item description Modul Thermocouple quenching system F3 40 01 329 Sicherheitstemp Begrenzer G135 C 275 F Safety temp limiter G135 C 275 F E160 C 320 F Modul 1 E160 C 320 F 40 00 605 Sicherheitstemperaturbegrenzer 360 C 680 F Safety temperature limiter 360 C 680 F Modul 1 K hll fter 101 102E u 202 E J UL Cooling fan 101 102E and 202 E J UL R4 40 00 265 sd HeiBluftheizk rper 6120022202 Heatingelementhotai61 202 MduUl2 S7 _____ 40 00 464 ___________ Potentiometer Zeit Kerntemperatur Time Core potentiometer Solenoid valve guenching system w11 40 00 22 KabekHalogenbeleuchhtung CableHalgenlight C O nderungsdatum 2004 04 02 11 36 57 Name CM101E Dokument Nr 78 00022 Erzeuger SCHD Spannung 400 415V 50 60Hz Version 0 Seite 1 von 1 147 lt 1 5 1 08 lt 1 1 5 00 lt K1 3 1 08 W16 AWG 8 4x Vw A ne 01 B2 HL2 Q Leistungshalbleiter SO id state relay 1 We B D1 HL2 B2 1e 1 14 02 HL1 B2 Leistungshalbleiter solid state relay Leistungshalbleiter solid state relay A B
81. e 4 Fan speeds Standard Level 4 pulsed fan wheel Energy HACCP output AT Note Steam heating only active when humidity flap S4 is in closed position 56 SCC Sequence of events SCC mode Finishing 30 140 85 284 F set temperature Function step Responsible sensor 1 Select Wet and Dry heat Temp 30 140 85 284 F 2 Select time or core temperature 3 Close cabinet door Reed switch S3 4 Check water level inside steam generator Level electrode S2 inside Steam Gen 5 Preheat steam generator Thermocouple B5 inside Steam Gen if B5 is below 85 C 185 F 6 Timer starts after successful preheating Logic on PCB 7 Steam supply up to set humidity Pressure sensor P1 Thermocouple B4 Electric 8sec on off rpm motor via BUS Gas 20 sec on off 8 Hot air supply up to set temperature Cabinet sensor B1 Electric 8sec on off Gas 20 sec on off 9 Quenching set to 70 C 158 F Thermocouple B2 Additional functions possible 4 Fan speeds Standard Level 4 pulsed fan wheel 7 Energy HACCP output AT Note Steam heating only active when humidity flap S4 is in closed position Below 98 fan at lowest speed when no energy required for longer than 2 minutes 57 SCC Sequence of events SCC mode Mode Dry heat 30 300 86 572 F set temperature Function step 1 5 9 Select D
82. e SW 02 01 12 Show mode 24 Plated banquet 13 Quench Temp Dry Heat duni uou Ecc 25 Level Control 14 Quench Temp Moist Heat 26 1 5 CleanJet 15 Quench Temp OFF 27 Forced Clean 16 1 Service Phone Setting 16 2 ChefLine Phone Setting 68 SCC Basic Settings switch OFF ON after adjustment 1 1 Basic Setting 1 2 Basic Setting 2 Basic Setting Calibration Drain valve Dv Gas type Step 90 CB 99 C m Flap F 3 3B P 3P A12 13 Nat H Nat L P1 1 55V RPM Error 1550 0 NOTE To prepare unit for calibration run see page 64 When error is shown switch off and follow Error messages for repair Afterwards start calibratio run once again F t 19 45 Dv t0 8 4s Dv t1 28 2s SInce software 01 07 11 Drain valve or flap shall be initia lised after indication of Service 26 27 or 21 Times shown above are avarage times m Confirm adjustment by touch on Store icon Corresponding blower speeds are automatically selected and loaded Unit must be switched off and on to store new setting 3 Basic Setting 4 Basic Setting 3B P G30 Installation Altitude above sea level 5 Basic Setting IS Gas blower speed 4 3mm 2 8mm 2 9mm Set CO2 screw Check CO2
83. ed LED blinks 1x during re booting when switching on ok Green LED off Bus cable defective CPU defective pcb or transformer defective Red LED on CPU defective Red LED doesn t blink during re booting when switching on CPU defective 48 PCB SCC 40 00 049 Wires of pcb edge connectors are pointing to component side of pcb x w a II mmo X21 1 2AT K1 L1 N 2AT 6 5 4 1 x N o 3 et 07 Qi 18028 Ore m 2 14 15 16 16 SC pump M4 Cleanjet pump M6 Solenoid vales Y1 filling Y2 quenching Y3 moistening Energy optimizing plug with link on 5 6 used only on I O pcb with 6 relais card Please refer to Technical Info 16 2005 230V input Connection to Ultravent used for Ultravent without BUS connection only free Output 12VDC to SSR Output 12VDC to M7 drain valve S12 micro switch drain valve SSR pulsing US CAN version only Output 12VDC to door contact Input from Control transformer T1 11 5V interior light 12V CPU Output 11 5VAC to interior cabinet light Output 12VDC to CDS sensor free free BUS connection LED code PCB Green LED on ok Yellow LED b
84. ed as follows Connect USB Stick to USB interface of the unit If the USB stick was identified then the symbol of the stick appears on the download display Start L 5 Touch Start key During the download procedure the hour glass appears and the colour of L 5 the stick changes from blue to red H If the procedure was successfully completed Start appears again and Start at the stick symbol H for HACCP data and a tick is shown lt The following data can be found on the stick if it is connected to a PC for haccp reading the HACCP Data Kap On the Stick the folder can be found In this folder two types of files are included Typ txt and file dat HACCP Data are in the file haccp txt rlhaccp txt 82 HACCP Data are shown in the following format HAC C P H Ch nr gt gt 210 lt lt batch number number of stored cooking processes gt gt SCC_61 lt lt unit typ Serial nr gt gt E61SE04061234567 lt lt Serial number of the unit Version gt gt SCC 01 07 11 lt lt Software version of the unit Time gt gt 2006 07 20 12 27 26 lt lt Starting date and time of the cooking process Progr gt gt Roast lt lt Program name manual mode was used if gt gt lt lt appears 1 cabinet temp 8 2 Kerntemp Soll core temp target 3 Kerntemp core temp 4 Zeit Std Min Sek time
85. elnr Artikelbezeichnung Module Name Item number Item description Modul Thermocouple humidit 86 40 01 6604 1 Thermoelement Kerntemperatur SCC Thermocouple core temperature Sicherheitstemp Begrenzer G135 C 275 F Safety temp limiter G1359C 2759F E160 C 320 F Modul 1 E160 C 320 F 511 Cable transformer operator pcb w11 40 00 211 KabekHalogenbeleuchtung Cable Halogen ligt j Cable transformer I O pcb nderungsdatum 2004 04 01 08 28 37 Name SCC101G Dokument Nr 78 00031 Erzeuger SCHD Spannung 1NAC230V 50 60Hz Version 0 Seite 1 von 2 187 Positionsliste Bill of material Name Artikelnr Artikelbezeichnung Module Name Item number Item description Modul 40 00 215 Kabel Feuerungsautomat Gasgebl se Cable Ignition box gas blower motor Modul 2 40 01 300 Kabel Steuerstamm Cable Control Suppl Modul 1 40 00 202 Kabel I O Platine CDS Sensor Cable I O pcb CDS Sensor Modul 4 40 00 237 Kabel Erdung Gasventil Cable ground connection gas valve Modul 2 40 00 203 Kabel Platine Magnetventile Cable pcb solenoid valve Modul 4 40 00 207 Kabel CPU SCC Differenzdrucksensor Cable CPU SCC Differential pressure sensor Modul 7 40 00 208 Kabel Bedienplatine Klappenmotor Cable Operator pcb flap motor Modul 3 40 00 209 Kabel Alarmsummer Cable Buzzer Modul 6 i 8 nderungsdatum 2004 04 01 08 28 37 Name SCC101G Dokumen
86. entil Gas va lve Gasventil Gas va lve Ga sgebl se D Ga sblower Erstellt von 76 00054 MODUL 2 Hei luftheizung D am pfheizung CM 201 202 G Datum Hot air heating Steam heating ds 03 05 2004 Version 0 1 NAC 230V 50 60H 2 P age 109 11 _ 109 K13 2 08 gt 2 08 4 2 08 T4 N p BU 2 08 5 1 2 08 2 2 08 5 4 40 00 592 200 250VAC 24VDC Blinkcode L ftermotor M5 40 00 474 24VDC Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 12V Trafo K hll fter Cooling fan L ftermotor Fan motor L ftermotor Fan motor oben top Erstellt von 76 00054 MODUL 5 L fter motor CM 201 202 G Datum Fan Motor C ooling Fan Ge 03 05 2004 Version 1 N AC 230V 50 60H 2 5 P age Positionsliste Bill of material Name Artikelnr Artikelbezeichnung Module Name Item number Item description Modul 82 0 00598 Thermoetement abi schung Thermocouple quenching system Modur3 F3 3014 0328 Sicherheitstemp Begrenzer G135 C 275 F Safety temp limiter G135 C 275 F E160 C 320 F Modul 1 160 320 BEE EE Solenoid valve guenching system w11 140 00 229 amp KabekHalogenbeleuchtung Cable Halogen ligt O Kabel Platine
87. ents 14 If CO value is out of allowed tolerance gt Change gas valve en 15 Press core temperature key Burner will stop 16 Leave position F19 Steam MIN with timer key EISE 17 To exit service program set DIP switch to OFF position 35 amp Flue gas analysis Hot air bottom 227 at MAX rpm and Checking CO F25 at MIN rpm only 201 202 Select any mode and cooking time Open control panel Set DIP switch 3 on PCB to position F1 is shown on timer display With timer dial select position F27 Enter position F27 Hot air bottom MAX with timer key Activate position F27 with core temperature key NOTE In this position core temp key is used as a switch and will automatically deactivate after 4 minutes Gas blower rpm is shown in cabinet temp display Specific CO value is shown on timer display i e 9 4 Place flue gas testing nozzle in correct flue outlet Adjust CO to given value by turning CO screw on gas valve You also can find that value on table Values for burner adjustments f CO value is too low gt turn CO screw anti clockwise direction f CO value is too high gt turn CO screw first 2 turns clockwise direction and than slowly anti clockwise direction till you get the indicated CO value Screw adjustment tolerance CO value must be below 300ppmn 7 UR 3 aM Press core tempera
88. ervals of descaling to approx 5 to 8 times of the normal descaling intervals But even with this type of filters it is still necessary to descale the steam generator B With a high chloride content above 150mg l of water it is possible that the interior cabinet starts to corrode To remedy this problem it is necessary to install a reverse osmosis filter C With chlorine contents above 0 2 mg l of water an active carbon filter should be in stalled to avoid corrosive radicals when chlorine is heated up D If the water is soiled with sand iron particles or suspended matters a particle filter with 5 15 um is recommended O lt 2 Limited recommended systems for water treatment A Phosphate dosing systems For verifying the function of this system it is necessary to mix the water with a very high content of phosphate Because of this the maximum allowed content of 5 mg phosphate per litre of water will be exceeded This means the water has no drinking water quality any more Therefore phosphate dosing systems can only be recommen ded for avoiding scale in the quenching chamber as it is not necessary to have drinking water quality for the quenching system B Physical systems for water treatment On some sites this type of water treatment is directly installed in the water supply of the unit showed satisfactory results On other sites there was no positive effect visible with this type of system Because of these c
89. est Hot Air 100 Gas see below Fan motor top 6 Function Test Fan motor bottom 0 1 Speed 3 1600rpm Speed 4 1900rpm 4 Temperature B1 185 C XXXX actual speed actual speed XXXX Electric units Hot air heating 10096 Only gas floor models Hot air heating 10096 Indication window 2 Hot Air Gas Bottom Burner Actual temperature of B1 Attention Parts are not protected against overload Fan motor top Select RPM with central dial default second highest RPM Typ 61 500 1100 1550 1650 Typ 62 101 201 500 1250 1800 1900 Typ 102 202 550 1450 2000 2200 7 Function Test 8 Function Test Fan motor bottom only floor model Select RPM with central dial default second highest RPM Typ 201 500 1250 1800 1900 Typ 202 550 1450 2000 2200 9 Function Test 2 Solenoid valve fillling Y 1 3 1 0 1 0 SC Pump M4 Solenoid quenching Y2 1 0 Level electrode 1 0 Level electrode 1 0 Temperature B2 36 Activat of solenoid valve fillling Y1 Level electrode shows 1 steam generator filled Level electrode shows 0 steam generator partial filled Activat of SC Pump 4 Level electrode shows 1 steam generator filled Level electrode shows 0 steam generator partia
90. fill quenching chamber 3 Depending on the frequency of temperature raise of the quenching sensor B2 the duration of the next steam supply is calculated B2 1 B2 temperature with partial load B2 2 B2 temperature with full load 4 The amount of steam inside the cabinet is directly depending on the temperature variation of quenching sensor B2 Notes 1 2 N 9 7 8 Additionaly functions CM from 04 2004 Below are listed the additionaly functions for the user operator 1 Cleaning program Cool down cabinet below 60 Spray inside cabinet with Rational cleaner Close cabinet door Select Cool Down Press core temperature key for 10 sec CLEn will show in cabinet temperature display Press timer key 1x Cleaning program starts automatically open cabinet door and rinse interior cabinet after 40 min Close door again Since Software versi on C1 06 05 a 10 min step hot air will follow to dry the interior cabinet After end of program leave cabinet door open over night 2 Empty steam generator This should be done after each installation to verify free drain connection and prior to disconnection the unit for storage Open cabinet door Select Down Press core temperature key for 10 sec CLEn will be shown in cabinet temperature display Select SC with temperature dial Close water tap Press timer key 1x and remain on Cool Down position for about 45 se
91. gas Checking of dyn input gas flow pressure Flue gas analysis Changing Gas blower speed Burner adjustment 12 13 14 18 20 21 22 23 24 26 28 29 30 32 33 34 37 38 Part2 SCC Technology SCC Control Panel Display up to Software version SCC 01 07 12 Display since Software version SCC 02 01 01 Display Programming CleanJet SCC 02 01 01 SCC Electric from 04 2004 SCC Operator pcb 42 00 002 O PCB SCC 40 00 049 Motor for CM 40 00 274 Humidity control SCC Service level SCC SCC Diagnostic Mode SCC Running Times Basic Settings RESET Function test Download of unit service data HACCP Service messages Calibration SCC Control Drain Valve 54 00 357 SCC Gas SCC Gas from 04 2004 Identification of the different gas burners Gas blowers Sequence of events of Burner and ignition control Gas conversion SCC Gas Adjustment of installation altitude above sea level Flue gas analysis SCC gas Burner adjustment Changing gas blower speed SCC Gas Part3 Common information Flash SCC Software Software update CM units User instruction electrical descaler pump RATIONAL Commissioning SCC CM Preventative maintenance SCC CM Water info Part4 Fault list SCC CM Part5 Circuit diagram Training version 3NAC 400V SCC Service reference 39 40 42 44 46 48 49 50 51 60 61 65 69 73 74 78 82 84 88 90 92 94 95 96 97 98 100 101 102 104 108 110 114 118 120 138 192 CM
92. ge 30 04 2004 _ 1 5 1 08 lt 1 1 5 00 lt 1 3 1 08 B 1 Jogo B 1 B2 B2 D1 HL2 2 HL1 Q Leistungshalbleiter Leistungshalbleiter solid state relay solid state relay hermoelement Thermocouple steam genera 9kW D1 D2 9kW D1 D2 18kW HL1 HL2 MODUL 2 Hei luftheizung Dampfheizung CM101E i Datumi 30 04 2004 Hot air heating Steam heating 3NAC400V 50 60Hz gt 30 04 2004 Erstellt von Created by 19 LM CM101E Jeyeuospiejuoxun L 3NAC400V 50 60Hz JojeJeueb Jojelsus jdweg 1 eunjeJeduue 9109 ejdnooouuJe JnjeueduJejuJ8M F hler Sensors we sAs ejdnooouueu L B6unuoso qv 1ueuiejeouuau jeuiqeo ejdnooouueu Un amp JJec jueule eouueu Humidity control MODUL 3 Klima Plus Josues A 00011 76 30 04 2004 Erstellt
93. h min sec 5 Temp Einheit temp unit 6 Energie Opt energy opt 7 Energie 1 2 energy 1 2 1 2 3 4 5 6 7 HOT AIR 000 00 00 used cooking mode 29 32 000 00 00 000 00 04 29 32 000 00 04 Mode HOT AIR 000 00 07 29 32 000 00 07 29 32 000 00 11 End of cooking process B Additional indications Progr gt gt SCC Universal Roast lt lt Progr gt gt SCC pork 11000 lt lt Indication of selected SCC process Copied SCC process with new name e g pork and reference number of the original process e g 11000 parameters BROWNING 2 CORE TEMPERATURE 78 end Atthe end of the cooking process the selected cooking parameters are shown if a SCC process was used Door opened or Door closed during cooking process Start on off Cooking process was interrupted by switching unit off and on Power failure longer than 10 minutes Power failure less than 10 minutes Software update performed Start power failed Restart power failed Start SW update 83 Service 11 ervice 12 Service 14 Service 16 Service 27 Service 29 Service 30 Service 32 Service 33 Service 34 Service messages EE Main contactor or on off switch defective Intervall code of intermittent buzzer counted per 5 seconds broken thermocouple 2 B4 12x per 5 seconds 6x per 5 seconds 5x per 5 secon
94. hing sensor B3 Core sensor B5 Steam generator sensor PCB temperature S3 Door contact S2 Water level steam generator Steam elements 0 off 1 50 2 100 Hot Air elements 0 off 1 50 2 100 Speed fan motor top Speed fan motor bottom Energy optimising Sicotronic SSR pulsing US version Unit size and type Flame Current Steam Flame Current Hot Air top Flame Current Hot Air bottom Connector X27 1 2 12 1 4 S2 19 1 3 Y1 BUS BUS X 20 X 26 Cabinet display Timer display Comment Software version C 1 actual value actual value actual valuet actual value actual value 3 1 0 5 Temp B1 Set rpm Set rpm 61 202 Software Version 06 05 max value max value max value max value max value actual rpm actual rpm 1 0 1 0 ELE GAS X X X X With SW Version C1 06 05 the flame current will show as 20 244 A This value must be divided by 4 to get the correct flame current g 22 4 5 5pA Starting with SW version 1 07 01 the actual flame current is shown 20 Reset by pressing for 5 sec 21 21 Reset by pressing for 5 sec cha Reset by pressing for 5 sec Reset by pressing for 5 sec Reset by pressing for 5 sec SUE USA version only since SW Version C1 06 05 flame current since SW Version C1 06 05 flame current since SW
95. illing Solenoid valve quenching M2 Solenoid valve moistening M10 Gas valve steam Y13 Gas valve hot air B13 Fan motor Humidity motor SC pump CleanJet pump Drain valve Gas blower motor hot air Gas blower motor steam 92 Level electrode Reed switch door contact Micro switch humidity motor CDS sensor Micro switch drain valve Pressure sensor humidity oor untis 201 202 Ignition module hot air bottom with jumper Fan motor top with jumper Gas blower motor hot air bottom Gas valve hot air bottom Ignition monitoring electrode hot air bottom Notes Yearly maintenance of the burner components is needed Workscope Cleaning of Burner head Cleaning of Ignition electrode Cleaning interior of blower housing and air intake hose Flue gas analysis 93 Basic info about SCC Gas Identification of the different gas burners Gas blowers SCC 61 62 101 102 SCC 201 202 Steam Blower Steam Gas valve with common ignition box gt Steam and Hot Air top fitted L Hot Air blower top Hot Air bottom Gas valve with second ignition box fitted gt Hot Air blower bottom ignition box fitted Ignition box of Hot Air Blower Bottom 201 202 Jumper must ONLY be set on Ignition Box for Hot Air Blower Bottom 201 202 Gas valve components Compensation hose CO Srew Measuring test point for dynamic gas flow pressure __ Dy 94
96. ining Manual Tra SCC Line Master Combi ing Center SelfCook 9 Edition 09 2007 Training Manual SCC Line Edition 09 2007 General hints Isolate the appliance from mains supply before opening the appliance When working with chemicals i e aggressive cleaning materials always wear protective clothing goggles and gloves CORROSIVE After maintenance repair the appliance must be checked for electric safety in accordance with your national state and local requirements Whenever working on any gas component like Gas valve gas blower and or changing connected type of gas a detailed flue gas analysis MUST be done using adequate CO and CO2 measuring equipment This shall ONLY be done by trained technicians Always check appliance for possible gas leakages Part1 CM Technology CM Technique from 04 2004 Water level control Steam Generator RATIONAL SC Automatic Steam Control CM Additionaly functions CM from 04 2004 CM PCB 42 00 004 Motor for CM 40 00 274 CM Sequence of events Service level CM from 04 2004 Service level dP Diagnostic Program Service Level ER Error code history Failure Codes CM Service Level rt Running Time Service level SE Basic settings Service level SE Function test CM Gas from 04 2004 Identification of the different gas burners Gas blowers Sequence of events of Burner and Ignition control Changing installation altitude CM
97. ircumstances we can not make a final assessment of this system 3 Not recommended systems for water treatment A Sodium lonic exchanger With this filter system calcium is replaced by sodium On chlorine contents of the water above 50mg l sodium reacts with chlorine to NaCl salt This increase of salt in the water results in a delay in boiling of the water This delay in boiling can cause spitting steam generators B Silicate dosing systems This kind of systems are problematic as the adding of non conductive silicates will influence the water level measurement influence the water level measurement Rational recommends Water treatment filters systems of BRITA company 118 Notes NOWNOD 119 O lt SCC Fault list Troubleshooting Service 10 Service 11 Service 25 Service 26 Service 27 Service 26 Service 27 No display safety circuit No or to low steam production RESET indication Gas units Check polarity Gas units Indication descaling Service 12 Buzzer sounds Service 100 CM Fault list Troubleshooting CM No function safety circuit No Steam Buzzer sounds Indication E13 SC Automatic Indication rES reset CHnG POL check polarity 120 121 122 123 124 124 125 125 126 127 128 128 129 130 131 132 133 134 135 136 136 Service 10 Level electrode of the steam generator did not recognise a reduc tion of the water level during
98. justment tolerance y G Switch unit OFF and ON again to store newly gas type setting H To exit service program set DIP switch 1 to OFF position IN 19 T BI N l Perform a complete ue gas analysis at Max speed of each burner at the Function Test as well as a cross check of CO at Min speed of each burner at the Function Test Gas Steam Bower Gas Hot Air Bower Top Gas Hot Air Bower bottom 96 Adjustment of installation altitude above sea level SCC Gas from 04 2004 Note The altitude settings of 0 499 and 500 999m are identical Therefore resetting of installation altitude needs to be done only when installing above 1000m 3280ft or below sea level i e Red Sea on A Switch unit ON P Open control panel 122 Set DIP switch 1 on PCB to ON position Installation Altitude B At Basic Settings select position 4 Installation altitude above sea level C och Press Dial key and select desired altitude O 1 Possible altitude selection 500 1m 4 Basic Setting 0 _ 499m 500 999 Installation Altitude 1000 1499m 1500 1999m 3 2000 2499m Zeg 1000 1499 2500 2999m 3000 3499m 4 3500 3999m 4000 4499m 4500 4999m D Confirm new altitude setting with Store key E Switch unit OFF and ON again to store new setting on F To exit service p
99. l electrical connections and plugs tight C YES C NO NENNEN All modes operational C YES NO All valid service error codes checked C YES No C All max values of sensors resetted C ves C NO J UqgC o V Oulu Humidity control functional C YES C NO po Customer advised in basic operation C YES and Programming Customer advised in preventative maintenance YES NO fF descaling changing air inlet filter door gasket cleaning etc Service phone number entered C YES C NO 56 Chef line phone number entered C YES NO a Demonstration CleanJet C ves NO Ir Safe Service data HACCP data to usb stick _ YES C NO SE Electrical safety test Electrical safety tested according local codes C ves RSP Name Technician Date and signature Customer Date and signature Edition 09 2007 page 3 3 116 Notes NOWNOD 117 Water info Because of continuous examinations of systems for water treatment we would like to offer you a few information on some different systems The given statements are only related to Rational units If you already have made experiences with systems for water treatment we would be very thankful if you could send us a short fax about your experiences 1 Recommended systems for water treatment A With pure scale problems in the steam generator we recommend hydrogen H lonic exchanger These type of filters will extend the int
100. l electrode steam element energised dP10 dP11 dP12 dP13 dP14 dP15 dP16 dP17 dP18 hot air element energised rpm fan motor top rpm fan motor botttom Sicotronic energy optimising Unit type and size Gas Flame current steam normal 4 5 5 5 normal 4 5 5 5 normal 4 5 5 5 193 Gas Flame current hot air top Gas Flame current hot air bottom Error code Cabinet display display _ Edema EEPROM heating biocked by enery optimising cabinet sensordetecive sensor detective Js ore probe sensor detective xd sp xm o OC t CHnG 1Co fan motor bottom Bus error LED shows 1St fan motor bottom defective 2Co 2St H E E E E E E E E E m E11 E12 E fan motor top Bus error LED shows fan motor top defective M4 SC pump defective or blocked filling solenoid defective sieve blocked pcb temp above gt 85 185 F change air filter pev x gt m B5 steam generator sensor above 180 356 F de scale steam generator B5 steam gen sensor below 5 23 F B1 cab sensor above 340 C 640 F mE SSR d Ignition box top bus error 2 Ignition box top bus error 1xx 1xx Steam 2 2 Hot air top 3xx 3xx Hot air bottom Ignition box defective change box m rm a 20 1 2 3 4 5 6 7 8 9 12 16 20 E21 1x
101. l filled Activation of solenoid valve quenching Y2 Indication of actual temperature B2 needed for testing quenching system Function test 10 Function Test 11 Function Test 12 Function Test 2 Solenoid moistening Y3 0 1 2 2 Humidity flap motor M3 0 1 CleanJet Pump M6 0 1 End switch S4 Activation of solenoid valve moistening Y3 13 Function Test Drain Valve Motor M7 Direction 1 2 End switch 512 1 0 Direction 1 Clockwise Direction 2 Counter clockwise 14 Function Test CO measurement S4 shows 1 Flap closed S4 shows 0 Flap open 15 Function Test CO measurement Activation of CleanJet Pump 16 Function Test CO measurement Gas Steam Blower Gas Hot Air Blower Top Gas Hot Air Blower Bottom 3 Min Start Max 3 Min Start Max co2 FC List 5 25pA CO2 FC List 5 25 3 Min Start Max CO2 FC List 5 25 Gas blower Steam Reference CO2 values ONLY to list in training manual Valid since April 2005 CO adjustment with CO screw on gas valve at Max rpm only CO too high turn CO screw 2 turns clockw than counter clockw until CO value correct CO too low turn CO screw counte
102. l from gas blower check gas blower power supply gas blower and control harness of gas blower 22 Hot air no flame after 5 ignition sequences no gas gas valve or electrode defective 24 Steam gas valve controll change ignition box 29 Steam no flame because flame current is too low check burner setting flame current ignition cable and plug 30 Steam wrong or no rpm signal from gas blower check gas blower power supply gas blower and control harness of gas blower 32 Steam no flame after 5 ignition sequences no gas gas valve or electrode defective Possible failure in case of Service 32 33 36 Change ignition box 35 Check frequency of main 39 Hot air Check burner setting ignition electrode and distance and flame current 40 Hot air Check ignition cable 42 Steam Check burner setting ignition electrode and distance and flame current 43 Steam Check ignition cable Is shown on display Change polarity 34 Change polarity of mains other numbers 2 13 15 18 21 23 25 28 31 change ignition box 81 Download of HACCP data Output of cooking datas via the interface The cooking datas interior cabinet temperature core temperature S automatically are send to the interface when a cooking HACCP 27 03 04 12 00 mode is active Additionally the HACCP datas from the last ten days are stored and 06 04 04 12 00 can be downloaded by pressing the download key ali Start To download data proce
103. lash new software version first and door handle in icon function key a shows in blue 17 external EEPROM faulty 20 thermocouple B1 faulty micro switch clima control faulty Gas settings values Dyn pressure LPG 27 57 mbar 2 7 5 7 kPa SSR steam short circuit UE Dyn pressure gas 18 25 mbar 1 8 2 5 kPa seviez4 _____ SSR hot air short circuit 7 5 CO LPG 10 4 0 2 for type 61 202 Service 25 CleanJet water circulation faulty G30 3BP water doesn t hit fan wheel check pump foreign bodies in water CO max LPG 11 1 0 2 for type 61 202 pipe racks trolley must be inside cabinet G31 3P drain valve closed E CO max natural gas H 9 4 0 2 for type 61 201 0 B 0 Service 27 drain valve doesn t close 620 mine te eon Wee 202 CleanJet without function E CO max natural gas L _ 9 3 0 2 for type 61 201 Service 28 5 in steam generator above 180 C 625 9 4 0 2 for type 202 356 F de scale steam generator Service 29 pcb temperature too high Abort CleanJet above 85 C 185 F change air filter swileh unit eff and on again __ 30 humidity control faulty Service 31 X core probe faulty HUNE Service 32 X ignition box faulty ch ignition b o SEENEN Dan cba toin Prom ner before filling de scaling liquid use BACK arrow E Service 33
104. links during re booting but is off during operation ok Yellow LED blinks always Set DIP switches to OFF position Bus cable defective Green LED off UO pcb defective transformer defective 49 Motor for CM 40 00 274 Nn Jumper 40 01 581 is used on floor model 201 and 202 for top position motor only Jumper is not used on models 61 102 with one motor only Service 34 will be shown LED code fan motor SCC and CM from 04 2004 Reason Remedy 1x Motor doesn t start no changing Check for motor blockage or change motor signal from hallsensor 2x Voltage too low on motor pcb Check supply voltage or change motor 3x Voltage too high on motor pcb Check supply voltage or change motor 4x rpm measurement defective Change motor 5x Motor pcb temperature gt 105 Check cooling system cooling fan air intake filter otherwise change motor 6x Supply voltage 80V Check power supply F1 F2 7 Motor pcb defective Change motor 8x Motor pcb defective Change motor 50 Humidity control SCC The calculated humidity inside the cabinet is based on 1 RPM signal of the fan motor via BUS signal 2 Temperature B4 thermocouple behind motor mounting plate 3 Voltage output signal P1 depending on fan motor speed and humidity Die Offsetspannung P1 Motor im Stillstand liegt bei ca 0 45 0 55V P1 Basic rule Voltage output of P1 is high when cabine
105. ment PCB Display Display F1 Steam 50 X24 1 2 actual temp B5 1 0 Gas no function Electric unit steam generator F2 Steam 100 X24 1 2 5 6 actual temp B5 1 0 Gas no function Electric unit steam generator F3 Hot Air 5096 X24 7 8 actual temp B1 1 0 Gas no function Electric unit cabinet F4 Hot Air 100 X24 7 8 3 4 actual temp B1 1 0 Gas no function Electric unit cabinet F5 Steam BUS actual temp B5 1 0 Electric no function Gas unit steam generator F6 Hot air top BUS actual temp B1 1 0 Electric no function Gas unit cabinet F Hot air bottom BUS actual temp B1 1 0 Electric no function Gas unit cabinet F8 Bottom Motor BUS Set rpm Act rpm MAX speed F9 Bottom Motor BUS Set rpm Act rpm MIN speed F10 Top Motor BUS Set rpm Act rpm MAX speed F11 Top Motor BUS Set rpm Act rpm MIN speed F12 Solenoid valve X19 2 4 actual temp Y2 1 0 quenching B2 quenching F13 Solenoid valve X19 2 4 Level electrode Y1 1 0 filling 2 1 0 F14 Steam generator X18 1 2 M4 Level electrode M4 1 0 pump X12 1 4 2 S2 1 0 F15 Buzzer 1 0 F16 All Displays LED F17 Relais Venthood X 23 1 2 3 1 0 door open close 26 F19 F20 F21 F22 F23 F24 25 26 27 Notes NOTE In Function test components are NOT protected against overload Function Steam blower motor MIN rpm Steam blower motor START rpm Steam blower motor MAX rpm Hot Air blower motor
106. mer dial select position F21 e 5 Enter position F21 Steam with timer key 6 Activate position F21 with core temperature key NOTE In this position core temp key is used as a switch and will automatically deac tivate after 4 minutes Gas blower rpm is shown in cabinet temp display Specific CO value is shown on timer display i e 9 5 7 Place flue gas testing nozzle in correct flue outlet Adjust CO to given value by turning CO screw on gas valve You also can find that value on table Values for burner adjustments e f CO value is too low gt turn CO screw anti clockwise direction f CO value is too high gt turn CO screw first 2 turns clockwise direction and than slowly anti clockwise direction till you get the indicated CO value Screw adjustment tolerance CO value must be below 300ppmn 8 Press core temperature key Burner will stop G 9 Leave position F21 Steam MAX with timer key e 10 Select position F19 with timer dial 11 Enter Steam MIN with timer key amp 12 Activate position F19 with core temperature key NOTE in this position core temp key is used as a switch and will automatically deac tivate after 4 minutes Specific CO value is shown on timer display i e 8 8 13 Carry out a CO measurement to cross check CO value only CO value must be equivalent to the values mentioned in table Values for burner adjust m
107. mer key keep key pressed Select new gas type with timer dial G20 Nat Gas G25zNat Gas L G30 3BP G31 3P 13A Nat Gas Japan Confirm new gas type with core temperature key now timer key can be released With timer dial select SE7 Activate position SE7 with timer key keep key pressed Keeping the timer key pressed the average length of the CO screw is indicated St Steam Hot air top HA2 Hot air bottom Select the corresponding value with the timer dial keep timer key pressed Set the CO screw according the values of timer display or according the table Values for burner adjustments Setting this screw to the given length shall ONLY bring the unit into working condition with the newly supplied gas Set all CO screws If the mm setting of CO screw is too high turn CO screw first 2 turns clockwise and then to the requested length Screw adjustment tolerance This does NOT replace ue gas analysis or make the ue gas analysis obsolete De activate selected package SE by pressing core temperature key To exit service program set DIP switch 1 to OFF position To store the new gas type the unit must be switched OFF and ON again Check Set Installation Altitude in Basic settings Perform flue gas analysis in function test at F21 F24 F27 as well as the check of CO values at F19 F22 F25 31 Changing installation altitude CM gas C M Adjusting the installation altitude compe
108. mer starts after successful preheating Steam supply until set temperature inside cabinet is reached Adding of Hot Air if 8596 humidity reached Quenching set to 70 C 158 F Responsible sensor Reed switch S3 Level electrode S2 inside Steam Gen Thermocouple B5 inside Steam Gen Logic on PCB Pressure sensor P1 Thermocouple B4 rpm motor via BUS Cabinet sensor B1 Thermocouple B2 Additional functions possible 4 Fan speeds Standard Level 4 pulsed fan wheel 7 Energy HACCP output AT Note Steam heating only active when humidity flap S4 is in closed position 55 SCC Sequence of events SCC mode Mode Combi Steam 141 300 C 286 572 F set temperature Function step Responsible sensor 1 Select Wet heat and Dry heat 141 300 286 572 F set temperature 2 Select time or core temperature 3 Close cabinet door Reed switch S3 4 Check water level inside steam generator Level electrode S2 inside Steam Gen 5 Preheat steam generator Thermocouple B5 inside Steam Gen if B5 is below 85 C 185 F 6 Timer starts after successful preheating Logic on PCB 7 Heat up cabinet with Hot Air until set temperature Cabinet sensor B1 is reached Priority Hot Air 8 Adding of steam up to set steam saturation Pressure sensor P1 Thermocouple B4 rpm motor via BUS 9 Quenching set to 70 C 158 F Thermocouple B2 Additional functions possibl
109. n Steam saturation means temperature of B2 B1 53 SCC Sequence of events SCC mode Low temperature steam 30 97 85 207 F set temperature Function step Responsible sensor 1 Select Wet heat Temp 30 97 85 207 F 2 Select time or core temperature 3 Close cabinet door Reed switch S3 4 Check water level inside steam generator Level electrode S2 inside Steam Gen 5 Preheat steam generator Thermocouple B5 inside Steam Gen if B5 is below 85 185 F 6 Timer starts after successful preheating Logic on PCB 7 Steam supply until set temperature inside Cabinet sensor B1 cabinet is reached 8 Adding of Hot Air from 93 C 200 F Cabinet sensor B1 possible only 5096 9 Quenching set to 70 C 158 F Thermocouple B2 Additional functions possible 4 Fan speeds Standard Level 4 pulsed fan wheel Energy HACCP output AT Note Steam heating only active when humidity flap S4 is in closed position Below 98 C fan at lowest speed when no energy required for longer than 2 minutes 54 SCC Sequence of events SCC mode Forced Steam 104 130 219 266 F set temperature Function step 1 9 Select Wet heat Temp 104 130 219 266 F Select time or core temperature Close cabinet door Check water level inside steam generator Preheat steam generator if B5 is below 85 C 185 F Ti
110. n amp JJec jueule eouueu Humidity control Josues A MODUL 3 Klima Plus 00050 0 76 30 04 2004 Erstellt von Created by Datum Date Blatt Page CM 101 102 G 1NAC230V 50 60Hz X31 we s s prousjos piou los 4 CleanJet Drain MODUL 4 Wasser Water 00050 0 76 1 09 K1 1 109 K13 208 2 08 5 2 08 5 2 08 5 1 2 08 A5 PCB Blinkcode L ftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 K hll fter Cooling fan K hll fter Cooling fan L ftermotor Fan motor Erstellt von 76 00050 MODUL 5 L ftermotor CM 101 102G Datum Fan Motor Cooling Fan 30 04 2004 Version 1 NAC230V 50 60Hz 4 5 Page 76 00050 MODUL 6 Summer EEPROM CM 101 102 G Created by Datum B EEPR M zio 30 04 2004 me SC 2 1NAC230V 50 60Hz Ce Dunstabzug Extractor hood 76 00050 MODUL 7 Option CM 101 102 G Created by S Datum H te 30 04 2004 me SES 1NAC230V 50 60Hz Ce Page Positio
111. nd 202 Gas 3rd Ring 43cm 17 To prevent the hose from slipping out of the steam inlet port se cure the hook which is attached to the hose at 100cm 40 from end of the hose onto the air baffle cut out for the core probe as indicated 3 Insert the suction hose of the pump into the descaling liquid bottle Please observe the below listed quantities for descaler used for the different model sizes Given Quantities are average volumes and depending on Scale build up inside the steam generator Descaler volume for electric units quantity in gal given as US gallons SCC CM 61 SCC CM 62 SCC CM 101 SCC CM 102 SCC CM 201 SCC CM 202 3 6 L 0 95gal 6 L 1 6gal 6 L 1 6gal 8 5 L 2 25gal 9 L 2 4gal 11 6 L 3 06gal Descaler volume for gas units SCC and CM SCC CM 61G SCC CM 626 SCC CM 1016 SCC CM 102G SCC CM 201G SCC CM 2026 4 L 1 1gal 6 L 1 6gal 7 L 1 85gal 9 L 2 4gal 8 L 2 1gal 11 L 2 9gal 108 User instruction electrical descaler pump 4 Lean the cabinet door close and fill the above mentioned quantity of descaler at 10 sec intervals into the steam generator NOTE Descaling liquid can react very violently with the scale inside the steam generator Should any foam appear at the steam inlet port stop filling and wash the interior cabinet with fresh water 5 After filling the required quantity remove the hose from the steam inlet port Pump the remaining liquid from inside the hose back into the descaler container bottle 6 Flush and rinse
112. ne de RATIONAL Chef Line Telefon 49 0 8191 327300 Edition 09 2007 RATIONAL AG Tel 49 81 91 32 70 Fax 49 81 91 2 17 35 RATIONAL UK Tel 44 15 82 48 03 88 Fax 44 15 82 48 50 01 E mail rational rational uk co uk RATIONAL Iberica Cooking Systems S L Tel 34 93 475 17 50 Fax 34 93 475 17 57 E mail rational rationaliberica com RATIONAL Polska Tel 48 22 8 64 93 26 Fax 48 22 8 64 93 28 E mail rational medianet pl RATIONAL Scandinavia Tel 46 46 23 53 70 Fax 46 46 23 53 79 E mail info rationalgmbh se RATIONAL T rkei Tel 90 2 16 4 14 51 37 Fax 90 2 16 4 14 72 88 E mail rational ag turk net RATIONAL Cooking Systems Tel 1 8 47 2 73 50 00 Fax 1 8 47 7 55 95 83 E mail info rationalusa com RATIONAL Canada Tel 1 90 58 56 64 97 Fax 1 90 58 56 22 80 E mail postmaster rationalcanada com RATIONAL Schweiz Tel 41 62 7 97 34 44 Fax 41 62 7 97 34 45 E mail cpc rationalag ch RATIONAL Italia Tel 39 0 41 5 95 19 09 Fax 39 0 41 5 95 18 45 E mail rationalitalia tin it RATIONAL Shanghai Tel 86 21 64 73 74 73 Fax 86 21 64 73 74 54 E mail rational public3 sta net cn RATIONAL Korea Tel 82 2 468 45 59 Fax 82 2 468 45 92 E mail rational rationalkorea co kr RATIONAL Japan Tel 81 3 54 90 72 67 Fax 81 3 54 90 37 31 E mail rational gol com RATIONAL Nederland Tel 31 5 46 54 60 00 F
113. nsates for the different concentration of oxygen in the air at different height above sea level by adjusting the blower speed accordingly Note The altitude settings of 0 499 and 500 999m are identical Therefore resetting of installation altitude needs to be done only when installing above 1000m 3280ft or below sea level 1 Select any mode and cooking time 2 Open control panel 3 Set DIP switch 1 on PCB to position m SEH With timer dial select SE Settings un m 5 Activate Settings by pressing core temperature key display changes to SE1 un m H Q Q g NIS a ef i gt 6 With timer dial select SE8 7 Activate position GES with timer key and keep it pressed 8 While pressing timer key corresponding installation altitude above sea level can be selected with the timer dial Possible altitude selection 500 m 1m 0m 499 m 500 999 m 1000 m 1499 m 1500 m 1999 2000 2499 2500 2999 3000 3499 3500 3999 4000 m 4499 m 4500 m 4999 m e 9 Confirm new altitude setting with core temperature key Keep timer key pressed 10 Release timer and core temperature key e 11 De activate selected package by pressing core temperature key 12 To exit service program set DIP switch 1 to OFF position 13 To store the new altitude setting the unit must
114. nsliste Bill of material Name Artikelnr Artikelbezeichnung Module Name Item number Item description Modul F3 3014 0328 Sicherheitstemp Begrenzer G135 C 275 F Safety temp limiter G135 C 275 F 160 320 Modul 1 E160 C 320 F S7 40 00 464 PotentiometerZeit Kerntemperatr Time Corepoteniometer LT Solenoid valve guenching system w11 40 00 22 KabekHalogenbeleubhtung Cable Halogen ligt o j j 40 00 287 Thermoelement Abl schung Thermocouple quenching system Modul 3 nderungsdatum 2004 04 01 11 23 09 Name CM101G Dokument Nr 78 00036 Erzeuger SCHD Spannung 1NAC230V 50 60Hz Version 0 Seite 1 von 1 160 1 08 1 14 p gt T4 5 00 108 K1 A2 p gt T N 5 00 1 09 PE p gt PE 5 00 1 08 1 y A6 M2 5 01 5 5 01 5 1 5 01 X66 1 ER BUS BUS Q 1 Feuer ungsautorhat HL1 und D Feuer ungsautomat HL2 unten Ignitionbox down o Igniti nbox a 1 1 Mun wie sg Gasgebl se HL2 Elektrode G asbr enner Electrode gas bur ner E lektrode asbr enner Electrode gas bur ner Elektrode G asbr enner Electrode gas bur ner Ga sblower Gasgebl se HL1 Gasventil Gas valve Aderss ierung Ga sblower Gasv
115. ny 5 Start pre purge Pre purge 4 sec Blower runs with Start RPM Blower runs with Max or Min RPM about 4 5 sec RPM monitored RPM monitoring by ignition box pnitor ue 5 Burner blower motor o Gas valve Pre ignition 1sec N Ignition 5 sec Ignition ca 20KV ZX Flame monitoring within 2 sec 7 continuous flame control Flame monitoring e If no flame detected gt new ignition sequence After 5th ignition without success gt RESET Check Gas Gas Conversion CM Gas from 04 2004 Whenever changing connected type of gas a detailed flue gas analysis MUST be done using M N Changing the gas setting only by adjusting the CO screw will result in an unsafe flue gas adequate CO and CO measuring equipment This shall ONLY be done by trained technicians condition is dangerous to life and will damage the equipment Note Yearly maintenance of Gas components is needed Clean Burner head Electrode and interior blower housing from fats and dust TI03 2007 14 9999 15 o 16 17 Select any mode and cooking time Open control panel Set DIP switch 1 on PCB to position With timer dial select SE Settings Activate Settings by pressing core temperature key display changes to SE1 With timer dial select SE6 Activate position SE6 with ti
116. o Adobe Reader version 8 first Send by E Mail RATIONAL INSTALLATION COMMISSIONING CHECKLIST SCC CM To be completed individually for each Rational Combi installation This checklist is to be completed and returned within 14 days of installation commission to validate warranty Customer address Name Company Street ZIP code Town Country Phone Unit serial number Commissioned by RSP Partner Date of installation Date of commissioning Installation complies does not comply with manufacturers specifications Please fill all information required into the embossed fields If the measured values are NOT complying with the values in the installation manual please inform the customer and your Rational dealer office We confirm the installation was done according to the attached installation checklist the installation manual and all national and local codes which ever may apply The equipment was handed over free of defects Operation and maintenance of the equipment was explained Sign Date RSP Dealer Sign Date customer 110 Edition 06 2007 page 1 4 1 Perimeter clearances left side minimum left side 201 202 electric unit minimum all units 50 mm 500 mm left side recommended for all units for service or with adjacent heat source rear side right side 2 Levelling and floor fixing Electric 61 62 101 102 Gas 61 62 101 102 Electric and Gas
117. ogram name new blank between _ and ue control existing SCC process or program can be 3 copied and get an index number i e 1 name can be changed 4 Change parameter and or cooking mode of program in a non active program change confirm change by selected program flashes confirm delete by pressing again level 1 Give program name 2 Store E 3 select mode temperature time in minutes and seconds or core temperature 4 Second program with identical mode and temperature but different time can be stored and selected alternating after pre heating delete rinse Rinse with water only cabinet will be dried out CleanJet rinse Rinse with 1 rinse tab for cleaning after steaming e W interim Rinse with 1 cleaner tab for cleaning in between cleaning cooking cycles no drying of cabinet without tabs light Cleaning of light soiling with drying of cabinet interim i Cleaning of medium soiling with drying of cabinet ten Cleaning of strong soiling with drying of cabinet 4 Note CleanJet PISI Reduce number of detergent tabs when too much foam is visible N 5 Di 77 Check direction of water jet inside cabinet when timer is counting up 44 Notes 45 SCC Electric from 04 2004 B1 Thermocouple in
118. on to store new setting switch unit off and on again Value can be adjusted between 900 1150 pulses litre Confirm adjustment by touch on dial icon SCC Basic Settings switch OFF ON after adjustment 9 Basic Setting 10 Basic Setting Volume Steam Generator NEW After manual descaling 2 SC Automatic 4 After changing steam generator 45sec 20 90sec 60min 20 120min SC Pump duration Steam heating time since Software version 01 07 02 Reset press for 5 sec in window 3 activates SC automatic to reset the CDS indication Reset press for 5 sec in window 4 activates SC automatic to get the new reference volume after steam generator change Activation by touch on dial icon Adjust duration with dial Confirm adjustment by touch on dial icon 11 Basic Setting 12 Basic Setting 13 Basic Setting SC Pump 2 Show mode Quench Temp Dry Heat 90 20 130 C dch 194 F 68 266 F CONTINUOUS Puls 3 Activation by touch on dial icon Adjust with dial Confirm adjustment by touch on dial icon Activation by touch on dial icon Adjust with dial Confirm adjustment by touch on dial icon NENNEN Setting quenching temperature
119. on main contactor secondary side Voltage on coil K1 Change pcb NO Change main contactor o o del iL Er 5 G Tw 131 Tl D o function safety circuit No function N Power supply OK No Check main fuse of the po wer supply and earth leakage breaker Fuses F1 F2 NO and contactor K1 OK Y Replace defective part and nd reason for tripping YES Press dry up protector of steam generator ES Is unit on now NO Check steam heating elements SSR water supply scale built up lt lt Press safety thermostat of inte rior cabinet 4 Is unit on now NO Check SSR hot air heating element Input voltage at con NO nector X7 present i Change cable and connector YES Check switch if necessary change pcb Main switch S1 on pcb NO OK YES 5 YES NO Change pcb Fuse F1 on pcb OK 132 Change fuse No Steam Attention Steam above 110 C is not visible it does not conden sate on the cabinet door Wet cooking mode is activated but no steam is visible 2 Door closed NO Close dooe and or check door EM i contact switch NO YES E6 Check sensor steamgene rator B5 with diagnostic YES program 999
120. or steam generator defect Check Pressure sensor P1 Hoses of pressure sensor P1 Thermocouple humidity con trol B4 Thermocouple quenching B2 For testing refer to training manual Service 21 Check motor and end switch S4 Service 28 Temperature SG gt 180 C Check scale level Check steam heating SSR with diagnostic program Measure current with clamp meter 127 Heissluftheizk rper SSR mit Diagnoseprogramm testen Stromaufnahme mit Strommess zange messen o o 7 i Tw Indication RESET Does the connected gas type comply with the gas type on the name plate YES Gas supply open External Ventilation system on YES Reset only in case all gas appliances of the kitchen are switched on no Reset was carried out several times Service 33 comes up if reset was carried out 4 times Service 33 can be deleted by switching unit off and on again function implemented as of software version 01 07 08 TI c o emt o Check ignition electrode ca ble box and gas valve RESET indication Gas units Reason Flame monitoring does not work after ignition NO NO YES Check polarity Gas units Convert unit to connected gas type Follow instruction of training manual Attention Carry out ue g
121. pump and pump hoses with fresh water Caution not rinsinq can cause internal corrosion of the pump 7 Rinse the cabinet with fresh water COMMON Follow the further instructions given in the users manual for completing the descaling Descaling interrupt SCC As long as no descaler was filled into the steam generator the Arrow back in window 1 is still showing After the descaler was confirmed to be filled the only way to interrupt the descaling process is to Switch unit OFF and ON again Press Abort Remaining time of 1 08 will be displayed If now the key Aborted is pressed again and the unit is switched OFF and ON again a remaining time of 23 min will show After another 2 min this time display will drop to 5 min Now the steam generator will be flushed 2x After this the Arrow Back will be shown By touching this key the descaling program will be exited Note Rinse the cabinet thoroughly with fresh water and operate the unit in steam mode for some minutes Now the unit can be accessed for cooking again Descaling interrupt CM Switch unit OFF and ON again Press core temperature key once Remaining time of 20 min will be shown During this time the steam generator will be automatically flushed with fresh water and a steam cycle will follow Notes Descaler foot pump is available under service part number 6004 0203 109 send by E Mail or save filled form update t
122. r 1 bottom Fan motor 2 top Fan motor 2 top 4 SC pump Solenoid valve filling Y1 PCB temperature Steam generator Steam generator Interior cabinet temp free Ignition box 1 Ignition box 2 Ignition box 1 Steam Ignition box 1 Hot air Ignition box 2 Hot air Ignition box 1 Steam Ignition box 1 Hot air Ignition box 2 Hot air free EEPROM 22 Description Lack of water open water tap Phase Neutral only gas units Description Not initialised Heating blocked by the extern energyopti mising system for longer 2 min Sensor broken Sensor broken Sensor broken Sensor broken Sensor broken Defective Defective Defective After 5 sec switching on the unit a cooking mode couldn t be identified St Status probably Motor defect Co Communication failure St Status probably Motor defect Co Communication Bus failure Mal function Mal function above 85 185 F Temperature B5 above 180 C 356 F Temperature B5 below 5 C 23 F Temperature B1 above 340 C 644 F Ignition box does not reply Bus failure Ignition box does not reply Bus failure Ignition box defective change box Ignition box defective change box Ignition box defective change box Testing of ignition and monitoring necessary Testing of ignition and monitoring necessary Testing of ignition and monitoring necessary Actual data structure of the EEPROM does not match with the software flash
123. r clockw until CO value correct check CO at Min rpm CO value must be always below 300 ppm Flame current should be always above 4 00 pA idealy 5 0 5 75 HA Gas blower Hot Air top Reference CO2 values ONLY to list in training manual valid since April 2005 CO adjustment with CO screw on gas valve at Max rpm only CO too high turn CO screw 2 turns clockw than counter clockw until CO value correct CO too low turn CO screw counter clockw until CO value correct check CO at Min rpm CO value must be always below 300 ppm Flame current should be always above 4 00 pA idealy 5 0 5 75 pA Gas blower Hot Air bottom Reference CO2 values ONLY to list in training manual valid since April 2005 CO adjustment with CO screw on gas valve at Max rpm only CO too high turn CO screw 2 turns clockw than counter clockw until CO value correct CO too low turn CO screw counter clockw until CO value correct check CO at Min rpm CO value must be always below 300 ppm Flame current should be always above 4 00 pA idealy 5 0 5 75 Function test 17 Function Test 18 Function Test 19 Function Test Buzzer T2 Interior light Display light 0 1 0 1 Activation of buzzer T2 Activation of interior cabinet light Testing of all display lights by
124. r off Motor ON max rpm first Humidity flap Closed In diagnostic mode P1 B4 rpm Value out of allowable range Max time of 4x180sec exceeded Calibration value not in expected range logic No hot air heating Max time of 1000sec exceeded Value out of allowa ble range Max time of 4x240sec exceeded Calibration value not in expected range logic Step 90 100 and 110 will run 1x for each rpm setting 900 End Exit diagnostic program and set DIP 1 to OFF NOTE For immediate data storage switch unit off and on again Status 01 09 2007 89 Control Drain Valve 54 00 357 1 Drain valve position cooking 2 Drain valve position cooking Clean Jet 12 Micro switch Drain valve M6 Clean Jet Pump Using direction 1 in function test 13 changing of 12 signal from 0 auf 1 gt Drain closed gt CleanJet DEI a ae I 1 Using direction 2 in function test 13 changing of 12 signal from 0 auf 1 gt Drain open gt cooking 90 Notes 91 SCC Gas from 04 2004 Ignition module 2 Thermocouple interior cabinet S3 Thermocouple quenching S4 Thermocouple humidity 11 Thermocouple steam generator 12 Thermocouple core temperature PT Ignition monitoring electrode steam Ignition monitoring electrode hot air Safety thermostat steam generator 135 C Only Safety thermostat interior cabinet 360 C Solenoid valve f
125. raining manual page 83 Cooling fan L ftermotor Fan motor 12V Trafo K hll fter L ftermotor Fan motor oben top Erstellt von E UU Datum Fan Motor C ooling Fan 30 04 2004 Version 1 N AC 230V 50 60H 2 Fa 5 Page Notes 191 SCC Service Reference ad 2 5 activated 1 1 3 am pm E IS ER Joos SE 2 ese DIS 5 Operating buttons User settings 5 EN HACCP Protocol Download Service key _______ empty steam generator with door open Display type software Download Diagnostic since 01 07 09 Enter Service level set dip switch 1 on pcb to ON position Service error code 10 10 SC Pump without Function SC Pump without Function without Function Show Mode switch off or on level electrode Osmosis water or check press function key a followed by program key b and valve above steam generator for leakage SCC key c for 10 seconds until 12 CDS sensor no output signal acoustic signal Beep and door handle in icon function key a shows in red 13 change level electrode press function key a followed by program key b and 14 Level electrode Osmosis water SCC key c for 10 seconds until Service 16 since 01 07 09 acoustic signal Beep f
126. re version of ignition box Burner Control 1 SW version not supported by version on floor models indication of the 2nd igni box Language ENGLISH OTHERS selected language Basic Settings Indication of the present values of the package basic settings B 1 2 Drain valve timeO 8 6 B 1 2 Drain valve time1 28 7 5 B 22 USB Subnet mask 7 Diagnostic Indication of the present values of the package diagnostic 0 1 Cabinet B1 act 24 84 C D 1 Cabinet B1 max 693 40 C 0 23 12 Micro switch 1 Running Times Indication of the present values of the package running times R 1 53 Door openings 248 R 2 12 Ball valve openings 91 R 19 Emergency Controller 3 System Logger Last calibration 19700101000000 date of manual calibration 19700101 not calibrated since software update 20070801173010 date of last manual calibration Running time since last cal 0 hrs Calibrations 0 Last emergency 19700101000000 humidity control Last emergency running time 0s Heatingrequest hotair 0 Heatingrequest steam 0 Fanmotor1 running time 0 hrs Fanmotor2 running time 0 hrs Flap operating cycles 73 Flap running time 15 min State of exhaust hood 0 79 5 System Error Logger Indication of the last 10 Service failu
127. res with the appropriate values the moment the failure occurred 1 2006 07 25 10 50 54 28 B2 28 B6 30 B5 253 M1 set 0 M1 actual 0 M2 set 0 M2 actual 0 Mode 1 Humidity 9o 4 Hot air 9o 0 Steam 0 Y2 0 Y1 0 S2 1 M4 0 EC 00002001 Service 31 0 Service 32 0 Service 34 0 Service xx 0 SERVICE 10 2 EGE 1005 Wildcards from 1 10 for additional Service failures EGE 1005 is indicated in case there was no failure Example under item 1 Service 10 Actual failure SC Pump without function 2006 07 25 10 50 54 Failure is occurred at 25 07 2006 at 10 50 54 hour Temperature at sensors were B1 28 B2 28 B6 35 B5 253 M1 actual 0 and M2 actual 0 Motor was not running Indication 0 otherwise actual REV S are shown Mode 1 No mode was selected Possible indication 2 Steam 30 97 3 Steam 98 103 4 Steam 104 130 5 Hot air 30 100 6 Hot air 101 300 C 7 Combination 30 100 8 Combination 101 140 9 Combination 141 300 10 not relevant 11 not relevant 12 COOLDOWN humidity 4 actual humidity 4 96 Hot air 0 hot air heating switched off possible indication 0 50 100 Steam 0 steam heating switched off possible indication 0 50 100 Y2 0 Solenoid valve quenching not active possible indication 0 or 1 0 Solenoid valve filling steam generator not active possible indication 0 or 1 2 1
128. rogram set DIP switch 1 to OFF position Perform a complete flue gas analysis at Max speed of each burner at the Function Test as well as a cross check of CO2 at Min speed of each burner at the Function Test 97 Flue gas analysis SCC gas Before you carry outa ue gas analysis check input gas ow pressure when burner is running Switch on unit Select any mode and cooking time Wait till burner works Check input gas ow pressure See correct values of input ow pressure on serial plate necessary adjust gas input pressure Flue gas analysis at MAX rpm Cross check of CO2 at MIN rpm NOTE Components are NOT protected against overload during function test Select Function Test A Switch on unit 14 Function Test Open front panel Set DIP switch 1 on PCB to position Select Function Test 3 B Select at FunctionTest the position Gas Steam Burner Max 4 co2 FC Xxx Seelist 5 5 rpm C Press key and select rpm if it s not already selected Activate the burner with the Start key D Note Start key is used as a switch and will automatically deactivate after 4 minutes Display 4 indicates the desired CO value e g 9 2 flame current i e 5 2 and the corresponding rpm of the blower motor E Place flue gas testing nozzle in correct flue outlet y Adjust CO to given value
129. rvice 27 appear more often and I O pcb with revision status 402 respec 403 is installed then change 125 No display safety circuit No display Power supply ok YES Fuse F1 F2 and contac tor K1 ok YES Press dry up protector of steam generator m c i o gt o Check I O pcb YES 12 V supply at X14 3 and 4 present NO Check control transformer cable and connector YES Check change processor pcb Check main fuse of the po wer supply and earth leakage breaker Replace defective part and nd reason for tripping YES Check steam heating elements Display on gt SSR water supply scale build up NO Press safety thermostat of inte rior cabinet YES Change safety thermostat Display on Check SSR hot air heating element NO Check switch Is main switch S1 wor F Change pcb if necessary Input voltage at control transformer T1 present Check cable and connector YES Is green LED on pcb on YES NO Is green LED on pro cessor pcb on Check bus cable between UO and processor pcb X51 Check processor pcb YES Y Input voltage at con nector X1 2 5V of control pcb present NO Check control transformer cable and connector YES Y
130. ry heat Temp 30 300 C 86 572 F Select time or core temperature Close cabinet door Timer starts counting down Responsible sensor Reed switch S3 Logic on PCB Heat up cabinet with Hot Air until set temperature Cabinet sensor B1 Quenching set to 90 C 194 F Thermocouple B2 Additional functions possible 4 Fan speeds Standard Level 4 pulsed fan wheel 72 Energy HACCP output AT Note Steam heating only active when humidity flap S4 is in closed position Below 98 C fan at lowest speed when no energy required for longer than 2 minutes Humidity control evaluates permanently the humidity which is generated by the food items inside the cabinet If needed humidity motor M3 opens the flap until the set humidity is reached again 58 Notes 59 A2SCCpcb x42 X6 X4 X3 A3 Add On pcb Notes A B E F G Service level SCC Switch on unit DON Set DIP 1 on operator PCB to ONT position Press service key On the displays the following available Service modules will be shown Window 1 Diagnostic 5 lt Window 2 2 Running Times Window 3 Basic Settings Window 4 Function Test Activate selected service module by push on display or push on central dial Deactivate selected service module 4
131. s time key and adjust preset steam heating time from 20 120 minutes with timer dial Flushing time SC Automatik default 45 seconds Press time key and adjust flushing time of SC automatik from 30 90 seconds with timer dial Operation steam generator pump oFF continous or on pulsing Press time key and select oFF with timer dial Show mode on oFF SHO Press time key and select oFF with timer dial Setting new gas type G20 G25 G30 G31 13A Press time key keep it pressed and select new gas type with timer dial Confirm new gas type by pressing core temperature key once Corresponding gasblower speed is automatically adjusted NOTE After changing gas type a waste gas analysis must be carried out in the func tion test Presetting of CO screw in mm on gas valve after gas type modification changing gas valve Press time key keep it pressed and select with timer dial ST for steam HA1 for hot air top or 2 for hot air bottom only 201 202 with timer dial Average lenght in mm of CO screw on gas valve is shown on timer display 24 e ei e ei m mim SEHR e ei Ea gr Notes Service level SE Basic settings Adjustment of installation altitude above sea level since SW 1 06 05 500 4500m Press time key keep it pressed and select installaton altitude in 500m steps by timer
132. scient Geh gas appliances of the kit gt supply pipe is to small nsu chen are switched on Flow gas pressure is to low increase gas pressure Press reset key if after seve ral attempts unit still is not working Check ignition electrode ble box and gas valve Tl fo c o CHnG POL check polarity For ame monitoringL1 mains must be connected with correct polarity Indication CHnG POL Check power connection for correct polarity colour code Live brown or black Neutral blue 136 Notes NOWNOD 137 Deckblatt Elektrische Dokumentation Cover sheet for electrical Documentation Die Elektrische Dokumentation besteht aus 1 diesem Deckblatt 2 dem Schaltplan und 3 der Legende der elektrischen Bauteile The electric documentation contains 1 this cover sheet 2 the wiring diagram and 3 the bill of electrical material BOM Deckblatt Nr 75 20017 Version Front Page No Typ Type CM101E Schaltplan 76 00011 Version Wiring diagram Spannung SPL 3NAC400V 50 60Hz Voltage Legende 78 00022 Version Legend electr components Ger teserialnr E11ME0401 Version Serial number Erstellt am 04 05 2004 19 39 45 Ersteller Created at Creator G ltig ab 04 05 2004 Valid from 138 MODUL 3 Klima Plus F hler
133. sitionsliste Bill of material Name Artikelnr Artikelbezeichnung Module Name Item number Item description Modul w11 4000211 KabekHalogenbeleubhtung j CableHalogelight ine W7 i wg 40 01 297 Kabel Steuerstamm Cable Control Suppl Modul 1 W7 40 00 07 Kabel CPU SCC Differenzdrucksensor _________ Cable CPU SCC Differential pressure sensor w8 40 00 208 _ jKabekBedienplatine Klappenmotor 2 Cable Operator pcb flap motor 40 00 202 Kabel I O Platine CDS Sensor Cable I O pcb CDS Sensor Modul 4 nderungsdatum 2004 04 19 13 22 11 Name SCC101E Dokument Nr 78 00111 Erzeuger SCHD Spannung 3NAC400 415V 50 60Hz Version 0 Seite 2 von 2 175 lt 1 5 1 08 lt 1 1 5 00 lt K1 3 1 08 W16 AWG 8 4x Vw A ne 01 B2 HL2 Q Leistungshalbleiter SO id state relay 1 We B D1 HL2 B2 1e 1 14 02 HL1 B2 Leistungshalbleiter solid state relay Leistungshalbleiter solid state relay A B na B D2 HL1 B2 Q Leistungshalbleiter solid state relay
134. t turn CO screw anti clockwise direction If CO value is too high gt turn CO screw first 2 turns clockwise direction and than slowly anti clockwise direction till you get the indicated CO value Screw adjustment tolerance CO value must be below 300pp 8 Press core temperature key Burner will stop amp 9 Leave position F21 Steam MAX with timer key Gg 10 Select position F19 with timer dial e 11 Enter Steam MIN with timer key 12 Activate position F19 with core temperature key NOTE in this position core temp key is used as a switch and will automatically deac tivate after 4 minutes Specific CO value is shown on timer display i e 8 8 amp 13 Carry out a CO measurement to cross check CO value only CO value must be equivalent to the values mentioned in table Values for burner adjust ments 14 If CO value is out of allowed tolerance gt Change gas valve 15 Press core temperature key Burner will stop oe 16 Leave position F19 Steam MIN with timer key 17 To exit service program set DIP switch 3 to OFF position RI ME RI 34 9 Flue gas analysis Steam F21 at MAX rpm and Checking CO F19 at MIN rpm Ed 1 Select any mode and cooking time S 4 2 Open control panel 5286 Set DIP switch 3 on PCB to ON position 4 F1 is shown on timer display With ti
135. t Nr 78 00031 Erzeuger SCHD Spannung 1NAC230V 50 60Hz Version 0 Seite 2 von 2 188 1 09 1 14 gt T4 5 00 1 09 1 2 p gt T N 5 00 1 09 p gt PE 5 00 1 09 1 y 5 01 A6 M2 5 01 5 1 5 01 BUS Feuer ungsautomat HL2 unten es Feuer ungsautorhat HL1 und D Ignitionbox down Ignitionbox 41 Min 2 Gasgebl se HL2 Elektrode G asbr enner Electrode gas bur ner E lektrode G asbr enner Electrode gas bur ner Elektrode G asbr enner Electrode gas bur ner Ga sblower Gasgebl se HL1 Gasventil Gas valve Aderss ierung Ga sblower Gasventil Gas Gasventil Gas va lve Ga sgeblase D Ga sblower Erstellt von 76 00051 MODUL 2 Hei luftheizung D am pfheizung SCC 201 202G Datum Hot air heating Steam heating 30 04 2004 Version 0 1 NAC 230V 50 60H Z P age 109 11 _ 109 K13 2 08 PE 1 vo PcB A2 operator P CB 2 08 T4 208 amp p 8 2 08 5 1 2 08 6 2 2 08 A6 O PCB T4 40 00 592 200 250VAC 24VDC Blinkcode L ftermotor M5 40 00 474 24VDC Siehe Trainingshandbuch Seite 83 Blink code fam motor See T
136. t clima is dry Voltage output of P1 is high when main fan speed is high Example SCC 101 E RPM P1 ca Volt Clima FA ca value in Pascal given values only as example Dry 1 1 102099 Calibration speed 500rpm Wet 0 7 106344 Combi 0 6 118160 Dry 2 3 102174 Calibration speed 1250rpm Wet 1 7 102131 Combi 1 5 108239 Dry 2 9 102679 Calibration speed 1800rpm Wet 2 4 103263 Combi 1 9 106705 Dry 3 1 103077 Calibration speed 1900rpm Wet 2 5 102907 Combi 2 2 106222 51 Notes 52 SCC Sequence of events SCC mode Wet Heat 98 103 C 208 218 F set temperature Wi Function step Responsible sensor 1 Select Wet heat Temp 98 103 C 208 218 F 2 Select time or core temperature 3 Close cabinet door Reed switch S3 4 Check water level inside steam generator Level electrode S2 inside Steam Gen 5 Preheat steam generator Thermocouple B5 inside Steam Gen if B5 is below 85 185 F 6 Timer starts after successful preheating Logic on PCB 7 Steam production up to saturation in cabinet Pressure sensor P1 Thermocouple B4 rpm motor via BUS 8 Adding of Hot Air from 70 C 158 F Cabinet sensor B1 possible if 7096 humidity reached 9 Quenching set to 70 C 158 F Thermocouple B2 Additional functions possible 4 Fan speeds Standard Level 4 pulsed fan wheel Energy HACCP output AT Note Steam heating only active when humidity flap S4 is in closed positio
137. terior cabinet B2 Thermocouple quenching B4 Thermocouple humidity B5 Thermocouple steam generator preheat 180 C 356 F max B6 B11 Thermocouples core temperature F3 Safety thermostat steam generator 160 C 320 F F4 Safety thermostat interior cabinet 360 C 680 F Y1 Solenoid valve filling Y2 Solenoid valve quenching Y3 Solenoid valve moistening M1 Fan motor bottom M3 Humidity flap motor M4 SC pump M6 CleanJet pump M7 Motor drain valve ball valve S2 Level electrode S4 Micro switch humidity motor S11 CDS sensor S12 Micro switch drain valve P1 Pressure sensor humidity SCC 201 202 only M2 Fan motor top with jumper floor units only 46 Notes 47 SCC Operator pcb 42 00 002 XT 200 240V input 1 0 Switch X7 X8 Buzzer A2SCCpcb x412 X12 Level electrode X11 Humidity flap motor Micro switch Add on X1 P1 pressure sensor Add on X2 6 11 thermocouples X5 X2 X6 X4 X3 core temperature Add X3 B1 thermocouple interior cabinet A3 Add On pcb Add on X4 B2 thermocouple quenching Add on X5 B4 thermocouple humidity Add X6 B5 thermocouple steam generator Add on X50 External EEPROM Add on X51 BUS interface and power supply for cpu from pcb Add on X52 RS232 interface Add on X54 USB interface Add on X09 Central dial X10 Power suply for display 2 5 0 2 5V X10 indicated as X1 on pcb layout X2 Free Counting sequence Note LED code SCC PCB Green LED on ok R
138. ting elements and heat exchanger as well as the interior steam generator walls In order to reduce this effect the steam generator will be pumped off and flushed regularly depending on the duration of steam production This process needs approximately 45 sec onds After emptying the steam generator it will be filled automatically with fresh water There are 4 conditions to start this SC Automatic iP Heating time of the steam generator must exceed 60 min CM 45 min and 2 the temperature of the thermocouple inside steam generator B5 must be below 65 C 149 F and 3 the temperature of the thermocouple inside interior cabinet B1 must be below 70 C 158 F and 4 the unit is switched ON can be adjusted from 20 120min In case the unit is used permanently the above mentioned temperature conditions can not be met In this case the following 2 conditions apply 1 The heating time the steam generator reaches the twice the set duration i e 120 min CM 90 min and 2 the unit door is open for longer than 30 seconds After completion of the SC Automatic the timer accumulating the steam heating time is re set to zero Notes B1 100 212 Steam Control CM Intelligent steam control via quenching sensor t sec 1 Filling of interior cabinet based on time and temperature control of B2 quenching sensor 2 After steam saturation inside cabinet steam will also
139. tor ON lowest speed Humidity flap Closed 88 min 4x20sec 4x180sec In case of 20 check 70 4 30 sec In case of 60 check 75 min 80sec max 1000 sec In case of 12 check 90 min 360sec max 1000 sec 100 min 4x20sec max 4x60sec In case of 20 check 110 4x 30Sec Step 90 100 and 110 will run 1x for each rpm setting In case of 70 check Calibration SCC Controlling with all 4 fan speeds Steam Heating ON 50 Motor ON Humidity flap Closed In diagnostic mode P1 B4 rpm Measuring at all 4 fan speeds Calibration value Steam Heating ON 5096 Motor ON Humidity flap Closed In diagnostic mode P1 B4 rpm Step 60 and 70 will run 1x for each rpm setting Heating of cabinet in combi to 193 C 380 F Hot air heating ON Steam Heating ON when Hot air off Motor ON max rpm Humidity flap Closed Hot air elements SSR cabinet sensor Combination 170 C 338 F Hot air heating ON 50 Steam Heating ON when Hot air off Motor ON max rpm Humidity Closed Controlling with all 4 fan speeds Steady signal of rpm and pressure Hot air heating ON 50 Steam Heating ON when Hot air off Motor ON max rpm first Humidity flap Closed In diagnostic mode P1 B4 rpm Measuring at all 4 fan speeds Calibration value Combination Hot air heating ON if needed Steam Heating ON when Hot ai
140. ture is higher than the set temperature for longer than 2 minutes the fan speed will be reduced automatically 15 CM Sequence of events Mode Combination Temp range 30 300 C 86 572 F tus gt lt Function Step 1 9 Select Combi mode Set temperature 30 300 C 86 572 F Select time or core temperature Close cabinet door Check water level inside steam generator Preheat steam generator if B5 is below 85 C 185 F Timer starts after successful preheating blinking dot in Display Hot Air supply until set temperature inside cabinet Hot air has priority Steam supply up to steam saturation inside cabinet Quenching set to 70 C 158 F Note Reduction of fan motor speed In case the actual temperature in the range of 30 99 C 37 210 F is higher than the set tempe rature for longer than 2 minutes the fan speed will be reduced automatically Responsible sensor Reed switch S3 Level electrode S2 inside Steam Generatorr Thermocouple B5 inside Steam Generator Logic on PCB Cabinet sensor B1 Quenching sensor B2 Steam Control Quenching sensor B2 16 Mode Finishing d Temp range 30 300 C 86 572 F CM Sequence of events wx Bi of Function Step Responsible sensor 1 9 Select Finishing mode Recommended temperature 100 140 C 212 284 F Select time or core
141. ture key Burner will stop Leave position F27 Hot air bottom MAX with timer key 10 Select position F25 with timer dial 11 Enter Hot air bottom MIN with timer key 12 Activate position F25 with core temperature key NOTE in this position core temp key is used as a switch and will automatically deactivate after 4 minutes Specific CO value is shown on timer display i e 8 7 13 Carry out a CO measurement to cross check CO value only CO value must be equivalent to the values mentioned in table Values for burner adjust ments 14 If CO value is out of allowed tolerance gt Change gas valve 15 Press core temperature key Burner will stop 16 Leave position F25 Hot air bottom MIN with timer key 2999 17 To exit service program set DIP switch 3 to OFF position 1 2 36 CM Gas from 04 2004 ab Software C 06 03 par example Steam MIN SE9 se Bal Inn H eer CE 2 9 Changing Gas blower speed M This setting shall ONLY be done by specially trained and RATIONAL approved technicians Select any mode and cooking time Open control panel Set DIP switch 1 on PCB to position With timer dial select SE Settings Activate Settings by pressing core temperature key display changes to SE1 With timer dial select SE9 Activate position GEO blower motor steam MIN rpm with timer Timer display shows
142. unit in operation CO2 max steam flame current CO ppm CO2 min steam flame current CO ppm CO2 max hot air top flame current CO ppm CO2 min hot air top flame current CO ppm C YES C YES C YES vES C YES YES YES YES YES YES C YES CO2 max hot air bottom current CO ppm CO2 min hot air bottom flame current CO ppm Lenght of CO2 screw of gas valve in mm C NO C NO C NO C NO C NO C NO C NO C NO C NO C NO Hot air A 115 ppm ppm Hot air bottom Edition 09 2007 page 2 3 INSPECTION LIST SCC CM Preventative Maintenance Work Scope Function Comments Control panel Control panel closing mechanism C ves NO Control panel gasket and panel overlay C Yes C NO l r Plug for opening control panel in place C YES NO 56 Dials C YES NO Ir Mode switch CM C YES NO Temperature and time control C YEs NO Core probe function C YES 550 LED indicators C YES NO visual check water marks etc C YES No Air filter clean C YES NO Ir Exhaust Vent hood Exhaust vent hood installed vES C NO Exhaust hood lighting operational C YES NO Serial number Rational UltraVent Rational exhaust hood Free space between top egde of unit and lower edge of exhaust hood ceiling in cm Function test commissioning All electrical connections and plugs tight C YES NO NE Al
143. ustment Setting of exhaust values only by CO2 screw adjustment see table above below 300ppm if possible below 100ppm Carry out the Min measurement At CO Min measurement no adjustment necessary on the CO2 screw gt Check only the values Repeat same measurements at Gas Hot Air Blower Top and Gas Hot Air Blower Bottom 201 202 5 Recommendation Note down all actual values mm CO CO inside the unit This will help your fellow technician in fault finding SCC Control Panel Notes 39 1 2 3 4 N Display up to Software version SCC 01 07 12 SelfCooking Control Mode Level 1 SelfCooking Control SelfCooking Control Mode Level 2 Mode Level 3 VEN E s N et Greg 2 TS PE Universal Roasting with Overnight E roasting crackling roasting 5 ae Soft Low High ES cooking A Se S 3 ovemignt Overnight Overnight Overnight 3 roasting cooking 4 2 18 e 4 Back to previous level 2 help guide line for selected setting CleanJet HACCP Delta T E1 2 Store selected setting Start time CDS Descaling Settings gt Selection of core temperature Searing otes 40 Display up to Software version SCC 01 07 12 Combi Steamer Mode Functions Settings 18 el 0 10 20 30
144. value press RESET Temp range 30 340 C 22 644 900 C 655 C until SW version 01 07 08 broken thermocouple or loose plug to reset max value press RESET B3 not used No function 4 DIAGNOSTIC 5 DIAGNOSTIC 6 11 DIAGNOSTIC Humidity B4 SES Steam Generator B5 130 act max 3 o o 104 115 C act max Core Temp B6 B11 130 C 305 act max Temp range 30 340 22 644 F 900 C 655 C until SW version 01 07 08 broken thermocouple or loose plug to reset max value press RESET A 12 DIAGNOSTIC Temp range 30 340 C 22 644 F 900 C 655 C until SW version 01 07 08 broken thermocouple or loose plug to reset max value press RESET Temp range 30 340 22 644 F 900 C 655 until SW version 01 07 08 broken thermocouple or loose plug to reset max value press RESET 13 DIAGNOSTIC 14 DIAGNOSTIC Temperature Level Electrode S2 Door Contact S3 ES 130 act 1 0 Temp range 30 85 22 185 F to reset max value press RESET keep pressed until value is re seted above 75 C 167 F warning on window 4 gt clean air Iter above 85 C 185 F gt Service 29 S2 1 gt
145. vea ue gas analyser at hand Changing the gas setting only by adjusting the CO2 screw will result in an unsafe ue gas condition and is dangerous to life and will damage the equipment Select Basic Settings A Switch on unit Open control panel 2 H Set DIP switch 1 on PCB to ON position Select Basic Settings Gas type B At Basic Settings select position Gas type C qd Press key and select with the central dial the new gas type G20 Natural Gas G25 Natural Gas L G30 3BP G31 3P 13A Natural Gas Japan m 1 2 Basic Setting 1 D Confirm new gas setting by pressing 3 Basic Setting 2 the Store key Gas type Nat H G20 an ei Nat H G20 Steam X Hot Air HotAir2 3 E Select 3 Basic settings for average CO2 length 4 3mm 2 8mm 2 9mm A E setting Set CO2 screw Check CO2 Note Setting this screw to the given length shall ONLY bring the unit into working condition with the newly supplied gas This does NOT replace flue gas analysis or make the flue gas analysis obsolete F Set the CO screw according the values of the display or according the table Values for burner adjustments Set all CO screws If the mm setting of CO2 screw is too high turn CO screw first 2 turns clockwise and then to the requested length Screw ad
146. von Created by Datum Date Blatt Page CM101E 3NAC400V 50 60Hz X31 we s s prousjos piou los 4 CleanJet Drain MODUL 4 Wasser Water 00011 76 1 08 2 00 _ 108 N 1 08 p 1 08 K1 13 _y 1 08 1 2 Blinkcode L ftermotor Siehe Trainingshandbuch Seite 83 Blink code fam motor See Training manual page 83 K hll fter Cooling fan K hll fter Cooling fan L ftermotor Fan motor Erstellt von 76 00011 MODUL 5 L ftermotor CM101E Datum Fan Motor Cooling Fan Go 30 04 2004 Version 50 60Hz eal 5 Page D D UI g 76 00011 MODUL 6 Summer EEPROM CM101E Sou Created by Buzzer EEPROM 30 04 2004 Date 3NAC400V 50 60Hz Blatt Page Version 6 A4 PCB Sicotronic system Dunstabzug Sicotronic system Extractor hood 5 Eingang Sicotronic c 6 Heizungsanforderung b S8 gt 2 u m 5 5 2 e 76 00011 MODUL 7 Option CM101E Datum 30 04 2004 me Options 3NAC400V 50 60Hz 7 Positionsliste Bill of material Name Artikelnr Artikelbezeichnung Mo
147. x 2xx 3xx 1xx Steam 2xx Hot air top 3xx Hot air bottom Ignition electrode Ignition box cable flash new software first CPC Help Total reset1 press key 3 4 5 and Switch off at the same time erases all customer programs Total reset 2 memory reset activate Program lock first press key a b c and switch off at the same time erases all customer programs humidity calibration is needed Diagnostic mode select any mode press 4 sec keys 1 3 4 Function test select last position in diagnostic mode press key 5 and select at same time 11 11 in time display release key 5 and press it again Abort CleanJet insert CleanJet arm press keys 1 2 3 until display X shows press key 4 10 se conds unitl display CleanJet Aktive Steam generator pump without function blocked insert CJ arm open and close door press keys 1 2 4 check level electrode and water leakage check level electrode CDS sensor CDS relais Service 1 Service 5 6 Calccheck1 Calccheck 2 3 4 denn der Unterschied liegt im Detail RATIONAL AG Iglinger Stra e 62 D 86899 Landsberg a Lech Tel 49 81 91 32 70 Fax 49 81 91 2 17 35 www rational ag com RATIONAL Contact Germany RATIONAL Service Fax 49 0 8191 327397 e mail service rational online de web www rational ag com Spare part order Fax 49 0 8191 327408 e mail ersatzteile rational onli

Training Manual - Whaley Food Service

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