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G303 Data Sheet/Manual PDF

1. 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com DEVICE COMMUNICATIONS Several adapters are available which allow direct connection via Red Lion communications cables For a list of adapters and cables please visit http www redlion net support downloads html G3 Comms Cable PT CBLxxxxx Kadet Adapter PT CBLADKxx 79m o umm I SETTING THE SWITCHES ON Normal mode c NE C RE ON Cycle power or press reset button with the switches as shown in order to display the Clear Database prompt Touch the left side of the display to clear the database touch the right side to continue in normal mode re SN E whe BE ON Lowers the intensity of the backlight Sc M oc gt ES SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The
2. The G306K has three serial ports as well as an Ethernet port The serial ports are exposed via one DB9 male and one DB9 female connector You may assign one unique protocol to each of the Programming Comms and Auxiliary ports for a total of three different serial protocols Note If you assign a protocol to the Programming Port you will no longer be able to download You should create a means to call the StopSystem function from the HMI touchscreen such that the Programming Port activity can be halted on command Alternatively the HMI s memory can be cleared to restore download functionality The Ethernet port can be programmed to communicate via four protocols simultaneously For more information on protocol support please refer to the Crimson 2 0 programming software TX 24 L7 CTS RX 5 L8 RTS RXA 1 COMM 5 O O RS 485 4 wire RS 485 2 wire RS 232 DB9 M DB9 M DB9 F RJ 45 Ethernet i PROGRAMMING AUXILIARY comms O 1 O O Ns 9 TX 1 ud COMM 5 gis Betten 2 E ons STROH Tx 34 3891 HRS 8r 1 CL T6 4 9 2 BRYA i O COMM 5 O 1 O i EUM c RS 232 AUX RS 485 AUX i d DB9 F DB9 M PC CONNECTION Configuration files are downloaded to the Kadet via the PC
3. 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 70 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters CERTIFICATIONS AND COMPLIANCES SAFETY IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 Type 4X Enclosure rating Face only UL50 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use No Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion B 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion A 3 V rms Emissions Emissions EN 55011 Class A Note 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 10 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 11 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use
4. Lifetime at room temperature Refer to Display in the Software Unit Operation section 4 8 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 8 Mbyte of onboard non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards 7 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G310 Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range G310C 20 to 70 C G310S 20 to 60 C Operating and Storage Humidity 80 maximum relative humidity non condensing
5. Ozxsasna 2 U E n ex wn n nmnn both under normal operating conditions and after a single fault such as Oo a breakdown of a layer of basic insulation or after the failure of a single component has occurred The G308K has three serial ports as well as an Ethernet port The serial ports COMMS are exposed via one DB9 male and one DB9 female connector You may assign one unique protocol to each of the Programming Comms and Auxiliary ports comm 5 O comms O 1 Oo for a total of three different serial protocols 9 9 6 Note If you assign a protocol to the Programming Port you will no longer TA 48 ii r8 TX 2 r7 CTS be able to download You should create a means to call the StopSystem 2 d En gt 7 RX d peeks function from the HMI touchscreen such that the Programming Port activity 6 6 9 can be halted on command Alternatively the HMI s memory can be cleared to SA O RAAN O HMM O restore download functionality The Ethernet port can be programmed to communicate via four protocols a simultaneously For more intonation on protocol support please n to the oe SI Russ cde DE Crimson 2 0 programming software RJ 45 Ethernet 1 PROGRAMMING AUXILIARY L OMM S S 6 comm 54 O eor Te gx au
6. 2 The G308 5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G308 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD MODULE DISPLAYS SIZE 7 7 inch TYPE DSTN COLORS 256 VGA PIXELS 640 X 480 BRIGHTNESS 120 cd m BACKLIGHT 40 000 HR TYP Lifetime at room temperature Refer to Display in Software Unit Operation 4 7 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 8 Mbyte of onboard non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards 7 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section
7. USB Port to download the unit s configuration from a PC or for data transfers to a PC Unit s configuration is stored in non volatile memory 8Mbyte Flash CompactFlash Socket to increase memory capacity 10 4 inch TFT 256 Color VGA 640x480 pixel LCD Sunlight Visible Outdoor Unit with UV rated overlay available Ce 8 button keypad for on screen menus Three front panel LEDs Power unit from 24VDC 20 supply Resistive Analog Touchscreen CONTENTS OF PACKAGE G310 Operator Interface Panel Gasket This hardware bulletin Template for panel cutout Hardware packet for mounting unit into panel Terminal block for connecting power ORDERING INFORMATION DESCRIPTION PART NUMBER Operator Interface for indoor applications only textured finish with embossed keys G310C000 Operator Interface for indoor or outdoor applications glossy finish with UV rated overlay keys are not embossed 64 MB CompactFlash Card 5 256 MB CompactFlash Card 5 512 MB CompactFlash Card 5 RS 232 485 Optional Communication Card CANopen Optional Communication Card Profibus DP Optional Communication Card G310S000 G3CF064M G3CF256M G3CF512M G3RS0000 G3CNO0000 G3PBDP00 SFCRM200 CBLPROGO CBLUSBOO CBLoxxx G3CF G3RS G3CN G3PBDP SFCRM2 Crimson RS 232 Programming Cable USB Cable Communications Cables 1 DIN Rail Mountable Adapter Products CBL DR DRxxxxxx BNL20000 G3BR10
8. 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 70 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Vibration according to IEC 68 2 6 Operational 5 to 8 Hz 0 8 p p 8 to 500 Hz in X Y Z direction duration 1 hour 3 g Shock according to IEC 68 2 27 Operational 40 g 9 msec in 3 directions Altitude Up to 2000 meters CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E179259 UL61010 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc UL Listed File E211967 UL61010 1 UL1604 CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards Type 4X Indoor Enclosure rating Face only UL50 IECEE CB Scheme Test Certificate US 12460 UL CB Scheme Test Report E179259 A1 CB 1 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Labor
9. POWER PGM PORT COMMS COMMS CONNECTOR PORT PORT RS422 485 COMMS PORT Examples of RS485 2 Wire Connections The G303 has one RS422 485 port This port can be configured to act as either RS422 or RS485 G3 to Red Lion RJ11 CBLRLCOO The RS422 485 COMMS and RS232 COMMS ports are multiplexed DLC IAMS ITMS PAXCDC4C because they share the same hardware Both COMMS ports can be used with master protocols However when the RS422 485 COMMS port is used with a Connections slave protocol the RS232 COMMS port is not available G3 RJ45 RLC RJM RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 130K 7 130K 7 TxB TxB 1 os 1 8 8 TxA TxA 130K 2 130K 2 5 TxEN 0C 5 TxEN OC 6 GND V 5V P 4 RxB RX L 3 RxA 130K H6 GND Note All Red Lion devices connect Ato A and B to B except for Paradigm devices Refer to www redlion net for additional information 2 3 5 4 G3 to Modular Controller CBLRLCO5 TxA 2 3 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com DH485 COMMUNICATIONS The G303 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications When this port is configured to communicate DH485 t
10. 3 53 3 3 9 9 CBLPROGO 9 i ICMS DIP Switch Settings ON z wN9 00r000 nMN THOR ooooozawwz ONO WW yy 55555 5rr ovoz t too xaxxaxxo zzp vv ooa mmmn Saat zr 2K21 222299 4 z 66 66566 onton 852 44 DSS Sonra a CON UY UJ ul ul Shoe SSE Va SORE ho aaaa aco SSS ER Ekki oa a 66 6565 Application Dependent 37 LJ DIL TERM te te 66 LI CBLPROGO can also be used to communicate with either a PC or an ICMS DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long G308 PORT PIN OUTS PROTECTIVE EARTH GROUND TxA PIN 8 RTS PIN 6 COMMON TxA RxA RxB TxEN COMM TxB COMM COMM Tx e IxB PIN 1 Rx eCTS PIN 1 1 L I X o N Tl gt Y N N RS485 RS232 POWER COMMS COMMS CONNECTOR PORT PORT RTS PIN 6 COMM COMM Tx cTS PIN 1 Rx ETHERNET NIC NIC RS232 PGM PORT 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS422 485 COMMS PORT The G308 has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 13
11. 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G306M A Drawing No LP0728 Released 11 08 MODEL G306M GRAPHIC MONOCHROME LCD OPERATOR INTERFACE TERMINAL WITH QVGA DISPLAY AND TOUCHSCREEN PV 100 PV 125 SV 100 SV1 125 Wha FNNA ail nli GENERAL DESCRIPTION The G306M Operator Interface Terminal combines unique capabilities normally expected from high end units with a very affordable price It is built around a high performance core with integrated functionality The G306 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 Base TX communications In addition the G306 features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files In addition to accessing and controlling of external resources the G306 allows a user to easily view and enter information The unit uses a Liquid Crystal Display LCD module which is easily readable in both indoor and outdoor applications Users can enter data through the touchscreen and or front pan
12. Do not over tighten the clamps To seal to NEMA4 specifications all supplied mounting clamps must be used The panel must not flex more than 0 010 7 56 192 34 Nes R2 5 43 138 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com CONNECTING POWER The G306K requires a 12 24 VDC power supply Please take care to observe the following points a The wire used to connect the operator interface s power supply should be e at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant H electrical noise ED KD LU A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as e a breakdown of a layer of basic insulation or after the failure of a single component has occurred VI ASNA 02exXS3Sn4 AO DA e
13. FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 4 MBYTE FLASH COMPACTFLASH9 SOCKET TO INCREASE MEMORY CAPACITY 3 2 INCH 128X64 PIXEL LCD WITH YELLOW LED BACKLIGHT ABLE TO SUPPORT TEXT AND SIMPLE GRAPHICS OUTDOOR UNIT WITH UV RATED OVERLAY AVAILABLE 32 BUTTON KEYPAD WITH USER IDENTIFIABLE KEYS NAVIGATIONAL KEYS NUMERIC KEYS KEYS FOR ON SCREEN MENUS AND OTHER VARIOUS KEYS C CONTENTS OF PACKAGE G303 Operator Interface Panel gasket Two user legendable key sheets Template for panel cutout Hardware packet for mounting unit into panel Terminal Block for connecting power ORDERING INFORMATION DESCRIPTION PART NUMBER Operator Interface for indoor applications only textured finish with embossed keys G303M000 Operator Interface for indoor or outdoor applications glossy finish with UV rated overlay keys are not embossed 64 MB CompactFlash Card 5 256 MB CompactFlash Card 5 512 MB CompactFlash Card gt G3RS RS232 485 Optional Communication Card G3CN CANopen Optional Communication Card G3PBDP Profibus DP Optional Communication Card PSDR7_ DIN Rail Power Supply SFCRM2 Crimson 2 0 2 RS 232 Programming Cable USB Cable Communications Cables 1 DIN Rail Mountable Adapter Products G303S000 G3CF064M G3CF256M G3CF512M G3RS0000 G3CN0000 G3PBDP00 PSDR7000 SFCRM200 CBLPROGO CBLUSBOO CBLxxxxx DRxxxxxx
14. It is built around a high performance core with integrated features allowing it to provide SCADA like functionality at a fraction of the cost The G315C is able to act as a multiple protocol converter using four high speed RS232 422 485 communications ports and an Ethernet 10 100 Base TX port The Ethernet port supports up to four protocols simultaneously allowing dissimilar Ethernet based products to communicate with one another The G315C s USB port allows fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that standard ComplactFlash cards can be used to collect your trending and data logging information as well as to store configuration files The built in web server allows processes to be controlled remotely The G315C s large high resolution display allows users to easily view and enter information Data can be manipulated through the touchscreen and or the 10 button keypad SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially ha
15. after Crimson is installed This may have already been accomplished if your G308 was configured using the USB port Once the driver is installed connect the G308 to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G308 unit s RJA5 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses YELLOW solid Link established YELLOW flashing Data being transferred GREEN 10 BASE T Communications AMBER 100 BASE TX Communications The Crimson manual contains additional information on Ethernet communications ICM5 CONNECTING A G308 OPERATOR RS232 PORTS INTERFACE TO AN ICMS The G308 has two RS232 ports There is the PGM port and the COMMS port Although only one of these ports can be used for programming both ports can t po oc be used for communications with a PLC The RS232 ports can be used for e
16. amp TIME KEEPING WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO BE NON HAZARDOUS BEFORE SERVICING REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the G315C time keeping is less than one minute per month drift The battery of a G315C unit does not affect the unit s memory all configurations and data is stored in non volatile memory FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION GREEN TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY Unit is powered and running an application YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Valid CompactFlash card present CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive FLASHING SLOWLY GREEN BOTTOM FLASHING Atag is in an alarm state STEADY Incorrectly formatted CompactFlash card present Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configu
17. defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Red Lion Controls Red Lion Controls BV 31 Kaki Bukit Road 3 20 Willow Springs Circle Printerweg 10 06 04 05 TechLink York PA 17406 NL 3821 AD Amersfoort Singapore 417818 Tel 1 717 767 6511 Tel 31 0 334 723 225 Tel 65 6744 6613 Fax 1 717 764 0839 Fax 31 0 334 893 793 Fax 65 6743 3360 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G304K A 1 Drawing No LP0771 Released 11 08 MODEL G30
18. i 38er og Ta HST A a f e TS 6 RXA i O Uo L i RS 232 PC RS 232 AUX RS 485 AUX i DB9 M DB9 F DB9 M PC CONNECTION Configuration files are downloaded to the Kadet via the PC port which can be connected to a computer via various cables USB to Serial PT CBLUSB23 34 PLC Cable PT CBLSK000 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com DEVICE COMMUNICATIONS Several adapters are available which allow direct connection via Red Lion communications cables For a list of adapters and cables please visit http www redlion net support downloads html ETTING THE SWITCHES Kadet Adapter PT CBLADKxx G3 Comms Cable PT CBLxxxxx ON Normal mode Sc NE OE BE ON Cycle power with the switches as shown in order to display the Clear Database prompt Touch the left side of the display to clear the database touch the right side to continue in normal mode Ex N gt GW 4 Nir SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson s
19. to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 130K T TxB TxB 1 H8 TxA TxA 130K 2 5 TxEN 0C RX 3 RxA 5 T EN 0C Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DLC IAMS ITMS PAXCDC4C Connections G3 Name Modular Controller TxB DH485 Connections The G315C s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLAB003 Connections RJ45 RLC COMM TxEN SHIELD COMM 24V 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always ava
20. 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred COMMUNICATING WITH THE G308 CONFIGURING A G308 The G308 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G308 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G308 through the RS232 PGM port USB port or CompactFlash The U
21. 800 258 9200 www stevenengineering com BATTERY amp TIME KEEPING WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO BE NON HAZARDOUS BEFORE SERVICING REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the G303 time keeping is less than one minute per month drift The battery of a G303 unit has no affect on the unit s memory as all configurations and data are stored in non volatile memory CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation To change the battery of a G303 remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner Remove
22. Area 800 258 9200 www stevenengineering com SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a cold cathode fluorescent tube CCFL for lighting the display The CCFL tubes can be dimmed for low light conditions These CCFL tubes have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs LED INDICATION RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Unit is powered and running an application Valid CompactFlash card present CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via
23. DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH GROUND The protective conductor terminal is bonded to conductive AN D parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G306 has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground To maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G306 requires a 24 VDC power supply Your unit may draw considerably less than the maximum rated power depending upon the options being used As add
24. G3CF256M SAFETY SUMMARY 512 MB CompactFlash Card 5 G3CF512M All safety related regulations local codes and instructions that appear in the wake R929495 Optional Communication cara SAID manual or on equipment must be observed to ensure personal safety and to G3CN CANopen Optional Communication Card G3CN0000 prevent damage to either the instrument or equipment connected to it If G3PBDP Profibus DP Optional Communication Card G3PBDP00 equipment is used in a manner not specified by the manufacturer the protection PSDR Mini Power Supply 1 A PSDR0100 provided by the equipment may be impaired SFCRM2 Crimson 2 0 2 SFCRM200 Do not use the controller to directly command motors valves or other RS 232 Programming Cable CBLPROGO actuators not equipped with safeguards To do so can be potentially harmful to CBL USB Cable CBLUSBOO persons or equipment in the event of a fault to the controller Communications Cables 1 CBLooxx The que Me siiis is bonded to Vedi DR DIN Rail Mountable Adapter Products 3 DRxxxxxx parts of the equipment for sa ety purposes and must be Replacement Battery 4 BNL20000 connected to an external protective earthing system G3FILM Protective Films G3FILM08 WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS Contact your Red Lion distributor or visit our website for complete selection DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 Use this part number to purchase Crimso
25. Installing and Powering the G308 Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 25 to 60 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 5 to 500 Hz in X Y Z direction for 1 5 hours 5 g s Shock According to IEC 68 2 27 Operational 40 g 9 msec in 3 directions Altitude Up to 2000 meters DIMENSIONS In inches mm 10 32 262 4 2 2 56 gt o CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E179259 UL61010 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc UL Listed File E211967 UL61010 1 UL1604 CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards Type 4X Enclosure rating Face only UL50 IECEE CB Scheme Test Certificate US 9737C UL CB Scheme Test Report E179259 V01 S04 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Contr
26. SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNICATING WITH THE G303 CONFIGURING A G303 The G303 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be ordered on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G303 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G303 through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G303 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card
27. This core allows the G308 to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features The G308 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 Base TX communications In addition the G308 features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files In addition to accessing and controlling of external resources the G308 allows a user to easily view and enter information Users can enter data through the touchscreen or front panel 7 button keypad SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller AS WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITA
28. To maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G310C requires a 24 VDC power supply rated at 33 W and the G310S requires a 24 VDC power supply rated at 50 W Your unit may draw considerably less the rated power depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cabl
29. be configured to act as either RS422 or RS485 RS485 2 WIRE CONNECTIONS 5V 130K 7 130K ji 7 n5 TxB xl Ht b 1 Ha 8 TxA TxA 130K 2 130K 2 TxEN OC 5 TxEN OC 6 GND V RS422 485 4 WIRE CONNECTIONS 5V GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DLC IAMS ITMS PAXCDC4C Connections G3 RJ45 RLC RJ11 2 3 5 4 G3 to Modular Controller CBLRLCO5 Name Modular Controller Name TxEN TxEN TxB 1 4 TxB RxB 41 RxB 9 f TA DH485 COMMUNICATIONS The G310 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLAB003 RJ45 RLC Name 1 TxB 2 TxA 3 8 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purc
30. be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G306 was configured using the USB port Once the driver is installed connect the G306 to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G306 Port Pin Outs for wiring information ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G306 unit s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses LED COLOR YELLOW solid YELLOW flashing DESCRIPTION Link established Data being transferred 10 BASE T Communications 100 BASE TX Communications GREEN AMBER On the rear of each unit is a
31. common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G306A requires a 24 VDC power supply Your unit may draw considerably less than the maximum rated power depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significa
32. drives bar code scanners etc The G306K performs the functions of a multiple protocol converter using three high speed RS 232 422 485 communications ports and a 10 Base T Ethernet port The Ethernet port supports up to four protocols simultaneously allowing dissimilar Ethernet based products to communicate with one another The CompactFlash slot can be used to load the unit s configuration file allowing configuration changes to be made and saved to the card for later transfer The G3 Kadet range of HMIs is programmed with Red Lion s free Crimson 2 0 software Crimson 2 0 offers easy to use drag and drop communications configuration while the embedded image library allows the programmer to create intuitive screens and prompts for the operator SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the unit CAUTION Risk of electric shock AN CAUTION Risk Of Danger Read complete instructions prior to installation and operation of
33. earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G303 requires a 24 VDC power supply rated at 9 5 W Your unit may draw considerably less than 9 5 W depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card Compact Flash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults
34. from 0 to 50 C DIMENSIONS In inches mm 2 2 55 12 83 325 8 Vibration According to IEC 68 2 6 10 to 55 Hz in X Y Z direction for 1 5 hours 1 g Shock According to IEC 68 2 27 Operational 30 g 9 msec in 3 directions Altitude Up to 2000 meters 9 CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E179259 UL61010 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc UL Listed File E211967 UL61010 1 UL1604 CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards Type 4X Enclosure rating Face only UL50 IECEE CB Scheme Test Certificate US 9737C UL CB Scheme Test Report E179259 V01 S04 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 2 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conduc
35. front panel 8 button keypad SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller AN QD A The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 A CAUTION Risk of electric shock A CAUTION Risk Of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association VGA DISPLAY AND TOUCHSCREEN Configured using Crimson software version 2 0 or later Up to 5 RS 232 422 485 communications ports 2 RS 232 and 1 RS 422 485 on board 1 RS 232 and 1 RS422 485 on optional communications card 10 Base T 100 Base TX Ethernet Port to network units and host web pages
36. it may be damaged and its contents come into comtact with human skin TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands TROUBLESHOOTING YOUR G308K If for any reason you have trouble operating connecting or simply have questions concerning your new G308K contact Red Lion s technical support For contact information refer to the front page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same o
37. ita ir 3 C UL US LISTED IND CONT EQ 228V redlion GENERAL DESCRIPTION The G308K is the perfect solution for applications that require the operator to monitor and control more than just a single device With three serial ports and an Ethernet port the 8 Kadet can connect to multiple serial and Ethernet devices simultaneously including PLCs motor drives bar code scanners etc The G308K performs the functions of a multiple protocol converter using three high speed RS 232 422 485 communications ports and a 10 Base T Ethernet port The Ethernet port supports up to four protocols simultaneously allowing dissimilar Ethernet based products to communicate with one another The CompactFlash slot can be used to load the unit s configuration file allowing configuration changes to be made and saved to the card for later transfer The G3 Kadet range of HMIs is programmed with Red Lion s free Crimson 2 0 software Crimson 2 0 offers easy to use drag and drop communications configuration while the embedded image library allows the programmer to create intuitive screens and prompts for the operator SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not speci
38. latest version of the software is always available from the website and updating your copy is free FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION RED ALM FLASHING Tag is in an alarm condition and not acknowledged STEADY FLASHING RAPIDLY GREEN COM OFF Communications not established STEADY FLASHING RAPIDLY FLICKERING Communication error exists ORANGE PWR STEADY Acknowledged alarm exists In conjunction with green com LED while unit is in bootloader No communication errors are present In conjunction with the red ALM LED while the unit is in bootloader Power is applied TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands TROUBLESHOOTING YOUR G304K If for any reason you have trouble operating connecting or simply have questions concerning your new G304K contact Red Lion s technical support For contact information refer to the front page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net CAUTION The circuit board contains static sensitive components Before handling th
39. must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G308 requires a 24 VDC power supply rated at 24 W Your unit may draw considerably less than 24 W depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous
40. only when correctly fitted with the gasket provided Installation Category I Pollution Degree 2 12 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 13 WEIGHT 3 0 lbs 1 36 Kg IE 7 42 188 5 o o 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com NSTALLING AND POWERING THE G306 MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the ten kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel I 8 25 209 6 OX 9 188 94 8 I 7 63 0193 8 4 i i EN He 69 9 l 5 88 6 50 149 4 165 1 Y All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING
41. placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G306A was configured using the USB port Once the driver is installed connect the G306A to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G3064A Port Pin Outs for wiring information ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G306
42. port which can be connected to a computer via various cables USB to Serial PT CBLUSB23 includes CBLSK000 nc Cable PT CBLSKO000 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com DEVICE COMMUNICATIONS Several adapters are available which allow direct connection via Red Lion communications cables For a list of adapters and cables please visit http www redlion net support downloads html Kadet Adapter PT CBLADKxx G3 Comms Cable PT CBLxxxxx ON Normal mode NE oe BE ON Cycle power with the switches as shown in order to display the Clear Database prompt Touch the left side of the display to clear the database touch the right side to continue in normal mode E n E a E BE CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free FRONT PANEL LEDS There are three front panel LEDs Shown below is the default s
43. power is applied Refer to Front Panel LEDs NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G315C to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from
44. the unit for the mounting hardware Place the unit in the panel cutout Slide clamps into the four holes provided at the top and bottom of the case Tighten the clamping screws in an even pattern until the unit is secured in the panel Caution Do not over tighten the clamps To seal to NEMA4 specifications all supplied mounting clamps must be used The panel must not flex more than 0 010 8 74 222 4 NCR 08 R2 6 57 167 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com CONNECTING POWER The G308K requires a 24 VDC 5 power supply Please take care to observe the following points The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from GND zw hazardous voltage levels generated by a mains power supply due to jpa single faults SELV is an acronym for safety extra low voltage o G9 e G9 o Safety extra low voltage circuits shall exhibit voltages safe to touch d us
45. to NEMA 4X IP66 specification Install the eight kep nuts provided and tighten evenly for uniform gasket compression Note tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel E 6 875 174 6 I E 6 25 158 8 4 Va 8X 9 188 04 8 i i i 5 275 134 4 625 117 5 All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH GROUND Each G303 has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground 7o maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and
46. unique 12 digit MAC address and a block for marking the unit with an IP address Refer to the Crimson manual and Red Lion s website for additional information on Ethernet communications 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS232 PORTS ICM5 The G306 has two RS232 ports There is the PGM port and the COMMS port CONNECTING A G306 OPERATOR Although only one of these ports can be used for programming both ports can NTERFACE TO AN ICM5 be used for communications with a PLC a 3 p Co Oc The RS232 ports can be used for either master or slave protocols with any D G306 configuration Examples of RS232 communications could involve another Red Lion product or a PC By using a cable with RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be established Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRCO2 3 i VVV NV 9 5 5 5 c CBLPROGO B i G3 RS232 to a PC Connections ICMS DIP Switch Settings ntt gt 0N gt ON NMTNORDMO NMTN OR 2222225crr5 moz oo 22246 zzp Y 0oo080 8 mmmomma sant ZZ 2222 ssessse z oo oooo otoan 2 SDS VV DDO
47. voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred COMMUNICATING WITH THE G308 CONFIGURING A G308 The G308 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G308 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G308 through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G308 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on
48. 0 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER REQUIREMENTS 6 ENVIRONMENTAL CONDITIONS Must use Class 2 or SELV rated power supply Operating Temperature Range 0 to 45 C Power connection via removable three position terminal block Operating and Storage Humidity 10 90 relative humidity non Supply Voltage 12 28 VDC Class 2 condensing from 0 to 45 C Maximum Power 3 6 W Start up current may be as high as 700 mA Vibration Operational 10 to 25 Hz in X Y Z direction for 30 minutes 2 g s Fused Fast blow 800mA 5x20mm 7 CERTIFICATIONS AND COMPLIANCES 2 LCD DISPLAY SAFETY UL Listed File E302106 UL508 CSA C22 2 No 142 LISTED by Und Lab Inc to U S and Canadian safety standards TYPE TFT UL Type 4 Indoor Use Only Enclosure rating Face only UL50 COLORS IP65 Enclosure rating Face only IEC 529 PIXELS 480 X 272 ELECTROMAGNETIC COMPATIBILITY BRIGHTNESS 300 cd m Consult factory for EMC specifications 8 BACKLIGHT TYPE LED CONNECTIONS Compression cage clamp terminal block BACKLIGHT LIFE 50 000 HR TYP Wire Gage 12 28 AWG copper wire 3 TOUCHSCREEN Four wire resistive analog Communications DB9M connection 9 CONSTRUCTION Plastic enclosure with NEMA 4 IP65 front panel when 4 MEMORY 2MB of non volatile flash memory 5 COMMUNICATIONS Two Serial Ports One RS 232 port one RS properly installed 232 422 485 10 WEIGHT 9 4 oz 270 g Serial Ports Format and Bau
49. 080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS422 485 COMMS PORT The G308 has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5V 130K 7 TxB TxB 1 He TxA TxA 130K 2 5 TxEN OC 5 TxEN OC 5V 130K 4 RxB 1 3 RxA 130K 6 GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DLC IAMS ITMS PAXCDC4C Connections G3 RJ45 RLC RJ11 2 3 5 4 G3 to Modular Controller CBLRLCO5 Name Modular Controller Name T TxB 1 4 TxB RxB 41 RxB eee DH485 COMMUNICATIONS The G308 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLAB003 Connections RJ45 RLC 1 Name TxB RJ45 A B 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local
50. 0K 7 TxB TxB 1 He TxA TxA 130K 2 5 TxEN OC 5 TxEN OC 5V 130K 4 RxB 1 3 RxA 130K 6 GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DLC IAMS ITMS PAXCDC4C Connections G3 RJ45 RLC RJ11 2 3 5 4 G3 to Modular Controller CBLRLCO5 Name Modular Controller Name T TxB 1 4 TxB RxB 41 RxB eee DH485 COMMUNICATIONS The G308 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLAB003 Connections RJ45 RLC 1 Name TxB RJ45 A B 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal d
51. 2 GENERAL DESCRIPTION CONTENTS OF PACKAGE The G308 Operator Interface Terminal combines unique capabilities G308 Operator Interface normally expected from high end units with a very affordable price It is built Panel gasket around a high performance core with integrated functionality This core allows Template for panel cutout the G308 to perform many of the normal features of the Paradigm range of Hardware packet for mounting unit into panel Operator Interfaces while improving and adding new features Terminal block for connecting power The G308 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 ORDERING INFORMATION Base TX communications In addition the G308 features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash MODEL NO DESCRIPTION PART NUMBER socket is provided so that Flash cards can be used to collect your trending and Operator Interface with TET display for data logging information as well as to store larger configuration files G308A indoor applications textured finish with G308A000 In addition to accessing and controlling of external resources the G308 embossed keys a piu to s view ues e eia Users can enter data through 64 MB CompactFlash Card 5 G3CF064M the touchscreen or front panel 7 button keypad G3CF 256 MB CompactFlash Card
52. 306 CONFIGURING A G306 The G306 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G306 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G306 through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G306 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must
53. 3899 9 9 9 p Shock According to IEC 68 2 27 Operational 30 g s 9 msec in 3 directions Altitude Up to 2000 meters CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E179259 UL61010 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc Type 4X Enclosure rating Face only UL50 UL Listed File E211967 UL61010 1 UL1604 CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards IECEE CB Scheme Test Certificate US 9737C UL CB Scheme Test Report E179259 V01 S04 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion B 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal ope
54. 4K KADET OPERATOR INTERFACE WITH TFT DISPLAY MATERIEL C UL US LISTED IND CONT EQ 228V GENERAL DESCRIPTION The 4 3 inch G3 Kadet was designed for applications in which available mounting space is at a premium Though diminutive in size the Kadet boasts a bright TFT display with full 256 color support With a resolution of 480 x 272 the Kadet s 4 3 inch display has a higher resolution and better image clarity than most 6 inch HMIs The G3 Kadet offers two high speed serial ports in the form of one RS 232 and one RS 232 422 485 ports This allows the Kadet to simultaneously communicate with devices from different manufacturers as well as to perform protocol conversion The G3 Kadet range of HMIs is programmed with Red Lion s free Crimson 2 0 software Crimson 2 0 offers easy to use drag and drop communications configuration while the embedded image library allows the programmer to create intuitive screens and prompts for the operator SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be pot
55. 8 03 204 f A mm 5 91 150 7 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 45 C Operating and Storage Humidity 10 90 relative humidity non condensing from 0 to 45 C Vibration Operational 10 to 25 Hz in X Y Z direction 30 minutes 2 g s 8 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 142 LISTED by Und Lab Inc to U S and Canadian safety standards UL Type 4 Indoor Use Only Enclosure rating Face only UL50 IP65 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Consult factory for EMC specifications 9 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 28 AWG copper wire Communications DB9 connectors 10 CONSTRUCTION Plastic enclosure with NEMA 4 IP65 front panel when properly installed 11 WEIGHT 30 oz 850 g 5 35 136 NSTALLING AND POWERING THE G306K MOUNTING INSTRUCTIONS The unit can be mounted into enclosures with a depth of 4 It is recommended that the unit be mounted on the front panel of a steel enclosure Allow clearance of 1 around the sides of the unit for the mounting hardware Place the unit in the panel cutout Slide clamps into the four holes provided at the top and bottom of the case Tighten the clamping screws in an even pattern until the unit is secured in the panel Caution
56. A unit s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses LED COLOR YELLOW solid YELLOW flashing DESCRIPTION Link established Data being transferred 10 BASE T Communications 100 BASE TX Communications GREEN AMBER On the rear of each unit is a unique 12 digit MAC address and a block for marking the unit with an IP address Refer to the Crimson manual and Red Lion s website for additional information on Ethernet communications 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS232 PORTS The G306A has two RS232 ports There is the PGM port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 ports can be used for either master or slave protocols with any G306A configuration Examples of RS232 communications could involve another Red Lion product or a PC By using a cable with RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be
57. AGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion B 10 V m Fast transients burst EN 61000 4 4 Criterion B 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion B 3 V rms Emissions Emissions EN 55011 Class A Note 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 10 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 22 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 11 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category II Pollution Degree 2 12 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 13 WEIGHT 11 41 lbs 5 17 Kg e 14 59 370 6 e e Y o o o o PROTECTIVE EARTH GROUND 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Fr
58. ANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA BLOCK DIAGRAM POWER SUPPLY 24VDC USB DEVICE PROGRAMMING ISOLATED ISOLATED RS232 PORT A HOST A PGM PORT RS485 PORT A em ISOLATED ISOLATED RS485 RS232 PORT B PORT B DOS ISOLATED ISOLATED AUXILIARY ETHERNET pip eid ji CONNECTING TO EARTH GROUND The protective conductor terminal is bonded to conductive UN Co parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G315C has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground 7o maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G315C requires a 24 VDC powe
59. AND 1 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD e 10 BASE T 100 BASE TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 8 MBYTE FLASH COMPACTFLASH SOCKET TO INCREASE MEMORY CAPACITY 5 7 INCH TFT ACTIVE MATRIX 256 COLOR QVGA 320 X 240 PIXEL LCD 5 BUTTON KEYPAD FOR ON SCREEN MENUS THREE FRONT PANEL LED INDICATORS POWER UNIT FROM 24 VDC 20 SUPPLY RESISTIVE ANALOG TOUCHSCREEN CONTENTS OF PACKAGE G306A Operator Interface Panel gasket Template for panel cutout Hardware packet for mounting unit into panel Terminal block for connecting power ORDERING INFORMATION Operator Interface for indoor applications G306A textured finish with embossed keys G306A000 64 MB CompactFlash Card gt G3CF064M G3CF 256 MB CompactFlash Card 5 G3CF256M 512 MB CompactFlash Card 5 G3CF512M G3RS RS232 485 Optional Communication Card G3RS0000 G3CN CANopen Optional Communication Card G3CNO0000 DeviceNet option card for G3 operator interfaces G3DN lated high speed communications ports G3DNO000 GS3PBDP Profibus DP Optional Communication Card G3PBDP00 PSDR7 _ DIN Rail Power Supply PSDR7000 BR DIN Rai MourabeAdepierPedies gt DR C enecens SN Contact your Red Lion distributor or visit our webs
60. AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G315C Port to port isolation 500 Vrms for 1 minutes signal isolation 50V DIMENSIONS In inches mm 28 16 00 406 4 75 D Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card Isolation from Ethernet network to G3 operator interface 1500 Vrms 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 70 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Altitude Up to 2000 meters 9 CERTIFICATIONS AND COMPLIANCES SAFETY IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 Type 4X Enclosure rating Face only UL50 ELECTROM
61. ATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G315C was configured using the USB port Once the driver is installed connect the G315C to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual WIRING THE G315C CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G315C Port Pin Outs for wiring information ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G315C unit s RJ45 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector con
62. ATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G303 to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards Note Do not remove or insert the CompactFlash card while power is applied Refer to front panel LEDs CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing C tFlash ompactFlash Insert Face Up n R3 51 13 Information stored on a CompactFlash card by a G303 can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper
63. BILITY FOR CLASS DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 ZN CAUTION Risk of electric shock The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system AN CAUTION Risk Of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association VGA DISPLAY AND TOUCHSCREEN Configured using Crimson software version 2 0 or later Up to 5 RS 232 422 485 communications ports 2 RS 232 and 1 RS 422 485 on board 1 RS 232 and 1 RS422 485 on optional communications card 10 Base T 100 Base TX Ethernet Port to network units and host web pages USB Port to download the unit s configuration from a PC or for data transfers to a PC e Unit s configuration is stored in non volatile memory 8Mbyte Flash CompactFlash Socket to increase memory capacity 7 7 inch DSTN Passive Matrix 256 Color VGA 640x480 pixel LCD module 7 button keypad for on screen menus Three front panel LEDs Power unit from 24VDC 20 supply Ce Resistive Analog Touchscreen CONTENTS OF PACKAGE G308 Operator Interface Panel gasket This hardware bulletin Template for panel cutout Hardware packet for mounting unit into panel Terminal block for connecting power ORDERING INFORMATION MODEL NO G3CF DR DESCRIPT
64. BNL20000 LBAFLMO2 GS3FILMO3 Contact your Red Lion distributor or visit our website for complete selection Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details Battery type is lithium coin type CR2025 5 Industrial grade two million write cycles Replacement Battery 4 Key Strip Paper G3FILM Protective Films 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER REQUIREMENTS 24 VDC 20 9 5 W maximum Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Notes 1 The front panel PWR LED indicates power 2 The G303 5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G303 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 DISPLAY 32 128 x 64 pixel FSTN LCD with yellow LED backlight for characters and simple graphics applications 4 32 KEY KEYPAD 8 user legendable keys 5 navigational keys 1042 numeric keys 4 dedicated keys and 3 soft keys for on screen menus 5 MEMORY On Board User Memory 4 Mbyte of onboard non volatile Flas
65. C IAMS ITMS PAXCDC4C Ps ene COM COM TxB i G3 to Modular Controller CBLRLCO5 Connections 3 Name Modular Controller Name TxEN TxEN TxB 1 4 TxB RxB 41 RxB TxB 7 TxB DH485 COMMUNICATIONS The G306 s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLABO003 RJ45 RLC 1 2 3 8 COMM TxEN SHIELD COMM 24V 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a white LED for lighting the display The LEDs can be dimmed for low light conditions These LEDs have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not i
66. CO G3BR10S0 G3FILM10 Replacement Battery G310C Backlight Replacement 9 G310S Backlight Replacement 9 Protective Films G3FILM Contact your Red Lion distributor or visit our website for complete selection Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 4 Battery type is lithium coin type CR2025 5 Industrial grade two million write cycles 6 For use in non hazardous locations only 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS POWER REQUIREMENTS G310C 24 VDC 20 33 W maximum G310S 24 VDC 20 50 W maximum Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Notes 1 The front panel PWR LED indicates power 2 The G3105 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G310 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD MODULE DISPLAYS MODEL G310C G310S COLORS 256 VGA 256 VGA PIXELS 640 X 480 640 X 480 BRIGHTNESS 450 cd m 850 cd m BACKLIGHT 50 000 HR TYP 20 000 HR TYP
67. ED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands KEYPAD The G308 keypad consists of seven keys that can be used for on screen menus TROUBLESHOOTING YOUR G308 If for any reason you have trouble operating connecting or simply have questions concerning your new G308 contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com BATTERY amp TIME KEEPING WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO BE NON HAZARDOUS BE
68. EMORY CAPACITY 5 7 INCH FSTN MONOCHROME QVGA 320 X 240 PIXEL LCD WITH WHITE LED BACKLIGHT OUTDOOR UNIT WITH UV RATED DISPLAY AVAILABLE 5 BUTTON KEYPAD FOR ON SCREEN MENUS THREE FRONT PANEL LED INDICATORS POWER UNIT FROM 24 VDC 20 SUPPLY RESISTIVE ANALOG TOUCHSCREEN CONTENTS OF PACKAGE G306M Operator Interface Panel gasket Template for panel cutout Hardware packet for mounting unit into panel Terminal block for connecting power ORDERING INFORMATION DESCRIPTION Operator Interface for indoor applications textured finish with embossed keys Operator Interface for indoor or outdoor applications glossy finish with UV rated overlay keys are not embossed 64 MB CompactFlash Card 5 256 MB CompactFlash Card 5 512 MB CompactFlash Card 5 RS232 485 Optional Communication Card CANopen Optional Communication Card DeviceNet option card for G3 operator interfaces with isolated high speed communications ports Profibus DP Optional Communication Card DIN Rail Power Supply Crimson 2 0 RS 232 Programming Cable USB Cable Communications Cables 1 DIN Rail Mountable Adapter Products MODEL NO PART NUMBER G306M000 G306MS00 G3CF064M G3CF256M G3CF512M G3RS0000 G3CN0000 G3CF G3RS G3CN G3DN G3DN0000 G3PBDP PSDR7 SFCRM2 G3PBDP00 PSDR7000 SFCRM200 CBLPROGO CBLUSBOO CBLxxxxx CBL DR DRxxxxxx BNL20000 G3FILM06 Replacement Bat
69. FORE SERVICING REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the G308 time keeping is less than one minute per month drift The battery of a G308 unit does not affect the unit s memory all configurations and data is stored in non volatile memory CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation CAUTION The circuit board contains static sensitive To change the battery of a G308 remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the ill
70. Flash instructions in the Crimson 2 user manual 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G310 unit s RJA5 jack is wired as a NIC Network Interface and a bi color green amber LED in the upper left The LEDs represent the Card For example when wiring to a hub or switch use a straight through cable following statuses but when connecting to another NIC use a crossover cable YELLOW solid Link established YELLOW flashing Data being transferred The Ethernet connector contains two LEDs A yellow LED in the upper right GREEN 10 BASE T Communications AMBER 100 BASE TX Communications The Crimson manual contains additional information on Ethernet communications CONNECTING A G310 OPERATOR RS232 PORTS INTERFACE TO AN ICM5 The G310 has two RS232 ports There is the PGM port and the COMMS port LJ MEN Although only one of these ports can be used for programming both ports can be used for communications with a PLC O gt The RS232 PGM port can be used for either master or slave protocols with g any G310 configuration gt Examples of RS232 communications could involve another Red Lion product 9 or a PC By using a cable wit
71. ION PART NUMBER Operator Interface for indoor applications textured finish with embossed keys G30380000 G3CF064M G3CF256M G3CF512M G3RS0000 G3CN0000 G3PBDP00 PSDRO100 SFCRM200 CBLPROGO 64 MB CompactFlash Card 5 256 MB CompactFlash Card 9 512 MB CompactFlash Card 5 RS232 485 Optional Communication Card CANopen Optional Communication Card Profibus DP Optional Communication Card Mini Power Supply 1A Crimson 2 0 2 RS 232 Programming Cable USB Cable CBLUSBOO Communications Cables 1 CBLxxxxx DIN Rail Mountable Adapter Products DRXxxxxxx Replacement Battery BNL20000 G3FILM Protective Films G3FILM08 Contact your Red Lion distributor or visit our website for complete selection 2 Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 4 Battery type is lithium coin type CR2025 5 Industrial grade 2 million write cycles 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER REQUIREMENTS 24 VDC 20 24 W max Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Notes 1 The front panel PWR LED indicates power
72. M port of your computer If you choose to make your own cable use the G310 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G310 Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G310 was configured using the USB port Once the driver is installed connect the G310 to your PC with a USB cable and follow Mounting the Compact
73. SB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G308 Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G308 Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device
74. TION Operator Interface for indoor applications textured finish with embossed keys 64 MB CompactFlash Card gt G3CF 256 MB CompactFlash Card 5 512 MB CompactFlash Card 5 G3RS RS232 485 Optional Communication Card G3CN CANopen Optional Communication Card PART NUMBER G315C G315C000 G3CF064M G3CF256M G3CF512M G3RS0000 G3CN0000 DeviceNet option card for G3 operator interfaces with isolated high speed communications ports GS3PBDP Profibus DP Optional Communication Card PSDR DIN Rail Power Supply SFCRM2 Crimson 2 0 RS 232 Programming Cable CBL USB Cable G3DN G3DN0000 G3PBDP00 PSDRO0400 SFCRM200 CBLPROGO CBLUSBOO CBLXxxxxx DRXxxxxxx BNL20000 Communications Cables 1 DIN Rail Mountable Adapter Products Replacement Battery Contact your Red Lion distributor or visit our website for complete selection Use this part number to purchase Crimson on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 4 Battery type is lithium coin type CR2025 5 Industrial grade two million write cycles 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER REQUIREMENTS Mu
75. Y we p o Lifetime at room temperature Refer to Display in Software Unit Operation 4 5 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 8 Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type II CompactFlash cards 7 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G306A Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card Isolation from Ethernet network to G3 operator interface 1500 Vrms DIMENSIONS In inches mm 2 30 58 4 I 8 83 224 3 T n p p
76. abeled for specific functions The default key strip may be removed and a custom key strip inserted Each unit is delivered with two sheets of white Cover 65 paper This 8 7 x11 paper may be used with most copiers jet printers or laser printers REMOVE PANEL GASKET BEFORE REMOVING OR INSERTING KEY STRIPS Custom key strips are made easily using the Adobe Acrobat file available from www redlion net or included with each Crimson CD This program allows users to enter custom text and color schemes If more customization is needed a graphics package can be used The key strip dimensions are as follows 4 00 101 6 F 3x 757 esp Fa 00 oar td anr T omar HE B ht B ht B T x l s5 5 io ya i z a E Lo e 555 Vf EI d 1 375 9 5 14 Fg Fg 1 4 VISIBLE AREA OF WORRIES EIGHT KEYS N CHAMFER 2 PLCS 575 MEE FOR EASIER INSERTION 17 1 When inserting the key strip into the slot in the G303 panel start one corner first then slowly insert the strip into place Note Key strips need to be inserted into the unit before mounting into a panel MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing
77. akdown of a layer of basic insulation or after the failure of a single component has occurred 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com COMMUNICATING WITH THE G315C CONFIGURING A G315C The G315C is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G315C using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G315C through the RS232 PGM port USB port Ethernet port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G315C Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by placing a configuration file and firmware on the CompactFlash card The card is then inserted into the target G3 and the G3 is then powered up Refer to the Crimson literature for more information on the proper names and locations of the files USB D
78. allation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the 14 kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 12 250 311 2 4 11 725 297 8 6 125 155 6 i 9 188 04 8 rr 4 8 400 213 4 han 2 975 75 6 8 925 ra MI 226 7 L All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH GROUND The protective conductor terminal is bonded to conductive AN m parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G310 has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground
79. ancisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com NSTALLING AND PowERING THE G315C MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the 22 kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 15 425 391 8 10 283 261 2 5 142 130 6 22X 9 188 04 8 SE i a a 4 ee m i i i i Du i 7 455 i pO 89 4 M20 i ine ne lor resti pur cr a cii ae i 297 7 i 63 1 i 12 425 315 6 i i i Y i p 4 a lt 4 4 a 4 T I 14 720 373 9 All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF C
80. as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G308 F Drawing No LP0580 Released 12 07 MODEL G308 GRAPHIC LCD OPERATOR INTERFACE TERMINAL WITH red lon FOR USE IN HAZARDOUS LOCATIONS Class I Division 2 Groups A B C and D Class II Division 2 Groups F and G Class III Division 2 c US LISTED 63YN LABORATORY EQUIPMENT GENERAL DESCRIPTION The G308 Operator Interface Terminal combines unique capabilities normally expected from high end units with a very affordable price It is built around a high performance core with integrated functionality
81. atory use o Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge EN 61000 4 3 Criterion A 10 V m EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power EN 61000 4 6 Criterion A Electromagnetic RF fields Fast transients burst RF conducted interference 3 V rms Emissions Emissions EN 55011 Class A Note 1 Criterion A Normal operation within specified limits 10 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 11 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category II Pollution Degree 2 12 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 13 WEIGHT 3 0 lbs 1 36 Kg I 7 42 188 5 o o NSTALLING AND PowERING THE G306A MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into t
82. b page can be set up to view logged data Refer to the Crimson 2 0 manual for details ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G303 unit s RJA5 jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses coron DESCRIPTION YELLOW solid Link established YELLOW flashing Data being transferred GREEN 10 BASE T Communications AMBER 100 BASE TX Communications The Crimson manual contains additional information on Ethernet communications RS232 PORTS The G303 has two RS232 ports There is the PGM port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 PGM port can be used for either master or slave protocols with any G303 configuration The RS232 COMMS and RS422 485 COMMS ports are multiplexed because they share the same hardware Both COMMS ports can be used with master protocols However when the RS232 COMMS port is used with a slave protocol the RS422 485 COMMS port is not available Examples of RS232 communications could involve another Red Lion product or a PC By using a cable wit
83. conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Sprin
84. ctFlash card by a G310 can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format FRONT OVERLAY NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liabi
85. d Rates for each port are individually software programmable up to 115 200 baud SIZE 4 3 inch DIMENSIONS In inches mm E e 1 498 38 poem 128 e 1 262 D 4 661 118 4 o of E 4 016 3 638 102 92 4 INSTALLING AND POWERING THE G304K MOUNTING INSTRUCTIONS The unit can be mounted into enclosures with a depth of 4 It is recommended that the unit be mounted on the front panel of a steel enclosure Allow clearance of 1 around the sides of the unit for the mounting hardware Place the unit in the panel cutout Slide clamps into the four holes provided N R 08 R2 4 685 119 at the top and bottom of the case Tighten the clamping screws in an even pattern until the unit is secured in the panel Caution Do not over tighten the clamps To seal to NEMAA specifications all supplied mounting clamps must be used The panel must not flex more than 0 010 3 661 93 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com POWER SUPPLY REQUIREMENTS The G304K requires a 12 28 VDC power supply Please take care to observe the following points The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routi
86. der attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637
87. e manner 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com OPTIONAL FEATURES AND ACCESSORIES OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G306 to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the G306 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing T C Di CompactFlash Insert Face Up Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs Information stored on a CompactFlash card by a G306 can be read by a card rea
88. e operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red li n Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G306K A Drawing No LP0772 Released 11 08 MODEL G306K G3 KADET OPERATOR INTERFACE WITH 5 6 TFT DISPLAY EXTRUDER OVERVIEW Er Zone Zone E Zonet T 421 0 F t 378 0 P Ts 389 0 T 315 F eP r RCN oP aE Se EER mE j m Jj ww MJ 1 asi P T 425 0 F sr 2 ED T 389 0 F rs 332 1 1s 320 0 P SPERED cr zb REO __ GATE Ted Zonet Zoned Zone ae h 4 PRESSURE P 60 0 psi red lon c UL US LISTED IND CONT EQ 228V GENERAL DESCRIPTION The G306K is the perfect solution for applications that require the operator to monitor and control more than just a single device With three serial ports and an Ethernet port the 5 6 Kadet can connect to multiple serial and Ethernet devices simultaneously including PLCs motor
89. e should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred COMMUNICATING WITH THE G310 CONFIGURING A G310 The G310 is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G310 using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G310 through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson If this driver has not been installed it can be downloaded from the website The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 CO
90. ed and there are no alarms present The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands KEYPAD The G306A keypad consists of five keys that can be used for on screen menus TROUBLESHOOTING YOUR G306A If for any reason you have trouble operating connecting or simply have questions concerning your new G306A contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San F
91. eing checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has TROUBLESHOOTI NG YOUR G303 locked the drive If for any reason you have trouble operating connecting or simply have FLASHING questions concerning your new G303 contact Red Lion s technical support For SLOWLY Incorrectly formatted CompactFlash card present contact information refer to the back page of this bulletin for phone and fax GREEN BOTTOM numbers FLASHING Atag is in an alarm state STEADY Vaid 5 fone iGadae aaa EMAIL techsupport redlion net alid configuration is loaded and there are no alarms present Web Site http wsrsredlion net 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area
92. el 5 button keypad SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller AS The protective conductor terminal is bonded to conductive parts of the equipment for safety purposes and must be connected to an external protective earthing system A CAUTION Risk of electric shock A CAUTION Risk Of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER UP TO 5 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 1 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD 10 BASE T 100 BASE TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 4 MBYTE FLASH COMPACTFLASH SOCKET TO INCREASE M
93. entially harmful to persons or equipment in the event of a fault to the unit CAUTION Risk of electric shock AN CAUTION Risk Of Danger Read complete instructions prior to installation and operation of the unit CONFIGURED USING CRIMSON 2 0 SOFTWARE e TWO SERIAL COMMUNICATIONS PORTS 1 RS 232 AND 1 RS 232 422 485 UNIT S CONFIGURATION IS STORED IN NON VOLATILE FLASH MEMORY BRIGHT 4 3 INCH TFT ACTIVE MATRIX 256 COLOR 480 x 272 PIXEL DISPLAY THREE FRONT PANEL LED INDICATORS NEMA 4 IP65 FRONT PANEL POWER UNIT FROM 12 28 VDC RESISTIVE ANALOG TOUCHSCREEN Ce CONTENTS OF PACKAGE G304K Operator Interface Hardware packet for mounting unit into panel Terminal block for connecting power Spare fuse ORDERING INFORMATION MODEL NO DESCRIPTION G304K 4 3 TFT Operator Interface G304K000 SFCRM2 Crimson 2 0 1 SFCRM200 USB to RS 232 Adaptor includes y cable CBLSK000 CBLUSB23 CBLXxxxx G3FILM4K PART NUMBER CBL Communications Cables and Adaptor 2 G3FILM Protective Film Fuse G3FUSE00 Use this part number to purchase the Crimson software on CD with a printed manual and cables for the G3 and Kadet series HMIs Otherwise download for free from www redlion net 2 Contact your Red Lion distributor or visit our website for selection of adapters and cables 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 920
94. er agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red lion Tel 1 717 767 6511 Fa
95. established Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRC02 3 CONNECTING A G306A OPERATOR INTERFACE TO AN ICMS Fl CBLPROGO G3 RS232 to a PC Connections ICMS DIP Switch Settings LAU gt ON gt ON H ANMYTNORDHO wos nor eqcgegoZowWwZ ooouuuwu 55555 5g9c 6 BBSEESS 222226 ssp 0006 mommmda lt zz zzzz 9828842222 8 8855 289983 ZZ 2 SN v DONNA E NN Ha pa pa 5u0 MB AN oorr uu 7 aaaa cag bib 3859 EE kkk a 66 OS X Application Dependent ve LJ Dob uu rere 66 LI CBLPROGO can also be used to communicate with either a PC or an ICM5 DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long OO CO NI ODO om AJ wo hy G306A PORT PIN OUTS COMM COMM Tx RTS PIN 6 TxA RxA RxB TxEN COMM TxB TxA PIN 8 Rx COMM COMM Tx RTS PIN 6 CTS PIN 1 Rx e1xB PIN 1 CTS PIN 1 COMMON ETHERNET NIC L L 1 X o N 1 gt N N RS232 POWER PGM PORT CONNECTOR 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS422 485 COMMS PORT The G306A has one RS422 485 port This port can be configured to act as either RS422
96. ffice 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INSTALLING AND POWERING THE G308 MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the ten kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 9 750 247 7 ES 9 115 231 5 4 3 250 82 6 A 10X 9 188 64 8 P F 7 600 193 6 980 177 3 L T 1 i Y F T T All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH GROUND The protective conductor terminal is bonded to conductive AN D parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G308 has a chassis gr
97. fied by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the unit CAUTION Risk of electric shock AN CAUTION Risk of Danger Read complete instructions prior to installationand operation of the unit CompactFlash is a registered trademark of CompactFlash Association CONFIGURED USING CRIMSON 2 0 SOFTWARE THREE SERIAL COMMUNICATIONS PORTS 1 RS 232 AND 2 RS 232 422 485 PORTS 10 BASE T ETHERNET PORT COMMUNICATES WITH UP TO FOUR PROTOCOLS SIMULTANEOUSLY UNIT S CONFIGURATION IS STORED IN NON VOLATILE FLASH MEMORY e COMPACTFLASH SOCKET FOR LOADING DATABASE IN FIELD 8 INCH TFT ACTIVE MATRIX 256 COLOR VGA 640 X 480 PIXEL DISPLAY NEMA 4 IP65 FRONT PANEL THREE FRONT PANEL LED INDICATORS POWER UNIT FROM 24 VDC RESISTIVE ANALOG TOUCHSCREEN Ce CONTENTS OF PACKAGE G308K Operator Interface Hardware packet for mounting unit into panel Spare fuse ORDERING INFORMATION DESCRIPTION Gs 8 TFT Operaer eree foson 64 MB CompactFlash Card 4 256 MB CompactFlash Card 4 512 MB CompactFlash Card 4 C A Protective Films Ree 0 S3F0SE8S memeemenBatey BNL80006 Use this part number to purchase the Crimson software on CD with a printed manual and cables for the G3 and Kade
98. figuration files In addition to accessing and controlling of external resources the G306A allows a user to easily view and enter information Users can enter data through the touchscreen and or front panel 5 button keypad SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller The protective conductor terminal is bonded to conductive AN D parts of the equipment for safety purposes and must be connected to an external protective earthing system WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 A CAUTION Risk of electric shock A CAUTION Risk Of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association CONFIGURED USING CRIMSON SOFTWARE BUILD 424 OR NEWER UP TO 5 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232
99. g with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands KEYPAD The G306 keypad consists of five keys that can be used for on screen menus TROUBLESHOOTING YOUR G306 If for any reason you have trouble operating connecting or simply have questions concerning your new G306 contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com BATTERY amp TIME KEEPING Remove the old battery from the holder and replace with the new battery WARNING EXPLOSION HAZARD THE AREA MUST BE Replace the rear cover cables and re apply power Using Crimson or the KNOWN TO BE NON HAZARDOUS BEFORE SERVICING eo REPLACING THE UNIT AND BEFORE INSTALLING OR uits keypad edt tbe ember time and date REMOVING I O WIRING AND BATTERY Please note that the old battery must be disposed of i
100. gs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G306A B Drawing No LP0666 Released 4 08 MODEL G306A GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL WITH TFT QVGA DISPLAY AND TOUCHSCREEN Q FOR USE IN HAZARDOUS LOCATIONS Class I Division 2 Groups A B C and D C us LISTED Class II Division 2 Groups F and G LABORATORY EQUIPMENT Class III Division 2 GENERAL DESCRIPTION The G306A Operator Interface Terminal combines unique capabilities normally expected from high end units with a very affordable price It is built around a high performance core with integrated functionality This core allows the G306A to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features The G306A is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 Base TX communications In addition the G306A features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger con
101. h RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be established Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRCO2 3 G3 RS232 to a PC Connections G3 RJ12 Name PC DB9 Name 5 Tx R Tx 2 Rx ojl OLN ajaj AJA CONNECTING A G303 OPERATOR ICMS INTERFACE TO AN ICM5 2 C3 Co c CBLPROCO ICMS DIP Switch Settings ooo perd PTT ON ON KAMYMORDAD H AMYTNHOR aoooozauuz Dogppguw 23222525zo 5uceuro ooz oo saas jk 75588 z X zz ZZzzz eeeeegg z 55 S555 oONSOQ2O 5852 SDS vs Ton pa NN uu mnog MB ga OORE ur ur AOO coc 58 5b SEES Application Dependent lt App P ve L3 Coed wa mi o6 LI CBLPROGO can also be used to communicate with either a PC or an ICMS DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com G303 PORT PIN OUTS PROTECTIVE EARTH GROUND YELLOW RTS PIN 6 TxA PIN 8 RTS PIN 6 LED COMM COMM Tx TxA RxA RxB TxEN COMM TxB Rx COMM COMM Tx Rx e1xB PIN 1 eCTS PIN 1 COMMON 2 24V 20 eCTS PIN 1 RS232 see RS232 ETHERNET NIC
102. h RJ12 ends on it and a twist in the cable RS232 gr communications with another G3 product or the Modular Controller can be c established Red Lion part numbers for cables with a twist in them are m CBLPROGO CBLPROGO CBLRLCOI or CBLRCO2 3 P G3 RS232 to a PC Connections ICM5 DIP Switch Settings nt ON ON i NMN OKNODO nMYNOR 99999ZZHHZ 9929H Hy y 25252525525rr vooz rtoo 22226 ssp Y ooo 8 pmmoommo g Z zz zzzz eesssd2 72 SS S565 NTG6ND 52 gt gt vv O odmdriuoa E NN uuu TANE ME JA oorr Uu OOOO A wuu z395 kk kki N 66 660 X Application Dependent C LILI uu iu oo LI CBLPROGO can also be used to communicate with either a PC or an ICMS DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long OO OL NI DM om A w hy G310 PORT PIN OUTS PROTECTIVE EARTH GROUND TxA PIN 8 RTS PIN 6 RTS PIN 6 COMMON TxA RxA RxB TxEN COMM TxB COMM COMM Tx Rx COMM COMM Tx eTxB PIN 1 Rx CTS PIN 1 eCTS PIN 1 1 1 1 X o N T gt N N ETHERNET NIC Mu RS232 POWER PGM PORT CONNECTOR n N Q1 N 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS422 485 COMMS PORT The G310 has one RS422 485 port This port can
103. h can be used for configuration transfers larger configurations data logging and trending CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing T mm Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs CompactFlash Insert Face Up Information stored on a CompactFlash card by a G308 can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT 16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The custom
104. h memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards 6 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 These two ports share the same hardware the G303 multiplexes the ports to communicate via two protocols These ports may be used to configure different master protocols but only one port may be used if configuring a slave protocol or AB DHA85 DH485 TXEN Transmit enable open collector Voy 15 VDC Vo 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see Connecting to Earth Ground in the section Installing and Powering the G303 Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 30 to 70 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Vibration according t
105. hased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a cold cathode fluorescent tube CCFL for lighting the display The CCFL tubes can be dimmed for low light conditions These CCFL tubes have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit BACKLIGHT REPLACEMENT CAUTION Backlight is not field replaceable for hazardous location applications Unit must be returned to Red Lion Controls for repair The backlight assembly is field replaceable in non hazardous locations only Refer to the instructions included in the appropriate backlight replacement kit FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION RED TOP LABELED PWR FLASHING STEADY Unit is powered and running an application YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Unit is in the boot loader no valid configuration is loaded 1 Valid CompactFlash card present CompactFla
106. he RS232 COMMS port can not be used because the ports share the same hardware and the G303 multiplexes the ports to communicate via two protocols WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLABO003 RJ45 RLC Name RJ45 A B Name 1 TxB 1 2 TxA 2 8 RxA 3 N R lt SOFTWARE UNIT OPERATION FRONT PANEL LEDS CRIMSON SOFTWARE There are three front panel LEDs Shown below is the default status of Crimson software is available as a free download from Red Lion s website or the LEDs it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating LED INDICATION your copy is free RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded KEYPAD STEADY Unit is p weredand running an appli ation The G303 keypad consists of five unique key types There are eight YELLOW MIDDLE legendable keys refer to User Legendable Keys for more information A five OFF No CompactFlash card is present key navigational keypad area A twelve key numeric keypad with and decimal z point Three soft keys for on screen menu selections And four keys labeled STEADY Valid CompactFlash card present ALARMS MUTE EXIT and MENU FLASHING RAPIDLY CompactFlash card b
107. he operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the ten kep nuts provided and tighten evenly for uniform gasket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 8 25 209 6 OX 9 188 94 8 l 7 63 193 8 a 7 T i i 275 69 9 5 88 6 50 149 4 165 1 i i All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH GROUND The protective conductor terminal is bonded to conductive AN D parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G306A has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground To maintain isolation between signal
108. ial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud Ethernet Port 10 Mbps DIMENSIONS In inches mm 7 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 45 C Operating and Storage Humidity 10 90 relative humidity non condensing from 0 to 45 C Vibration Operational 10 to 25 Hz in X Y Z direction for 30 minutes 2 g s 8 CERTIFICATIONS AND COMPLIANCES SAFETY UL Listed File E302106 UL508 CSA C22 2 No 142 LISTED by Und Lab Inc to U S and Canadian safety standards UL Type 4 Indoor Use Only Enclosure rating Face only UL50 IP65 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Consult factory for EMC specifications CONNECTIONS Screw terminal block Wire Gage 12 28 AWG copper wire Communications DB9 Connectors 10 CONSTRUCTION Plastic enclosure with NEMA 4 IP65 front panel when properly installed 11 WEIGHT 42 4 oz 1 2 g o e 2 17 55 pec NEL 1 85 47 870 221 FIG foe 6 93 6 57 176 167 L at raat U LS 9 0 0000 0 2 0 200000005 NSTALLING AND POWERING THE G308K MOUNTING INSTRUCTIONS The unit can be mounted into enclosures with a depth of 4 It is recommended that the unit be mounted on the front panel of a steel enclosure Allow clearance of 1 around the sides of
109. ilable from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a cold cathode fluorescent tube CCFL for lighting the display The CCFL tubes can be dimmed for low light conditions These CCFL tubes have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit KEYPAD The G315C keypad consists of ten keys that can be used for on screen menus TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands TROUBLESHOOTING YOUR G315C If for any reason you have trouble operating connecting or simply have questions concerning your new G315C contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net General Troubleshooting Tech Note http www redlion net TechNotes TN0135 html BATTERY
110. ion 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD DISPLAY se p o Lifetime at room temperature Refer to Display in Software Unit Operation 4 5 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 4 Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type II CompactFlash cards 7 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMM S Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G306 Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card Isolation from Ethernet network to G3 operator interface 1500 Vrms DIMENSIONS In inches mm 2 30 58 4 I 8 83 224 3
111. ircuit board Dirt oil or other contaminants may adversely affect circuit operation To change the battery of a G308 remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G308 is a lithium type CR2025 BATTERY INVERTER 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com OPTIONAL FEATURES AND ACCESSORIES OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G308 to communicate with many of the popular fieldbus protocols Red Lion is also offering a commu
112. is then inserted into the target G3 and powered Refer to the Crimson literature for more information on the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G303 Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G303 was configured using the USB port Once the driver is installed connect the G303 to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual Note that using the USB port for frequent data transfers is not recommended For frequent data transfers it is recommended that the Ethernet connection be used Through the Ethernet connection a we
113. isplay LCD for displaying text and graphics The display utilizes a cold cathode fluorescent tube CCFL for lighting the display The CCFL tubes can be dimmed for low light conditions These CCFL tubes have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs LED INDICATION RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Unit is powered and running an application Valid CompactFlash card present CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive FLASHING SLOWLY GREEN BOTTOM FLASHING Atag is in an alarm state STEADY Incorrectly formatted CompactFlash card present Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the L
114. ite for complete selection Use this part number to purchase the Crimson software on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details Battery type is lithium coin type CR2025 5 Industrial grade two million write cycles 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER REQUIREMENTS Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Supply Voltage 124 VDC 20 Typical Power 8W Maximum Power 14 W Notes 1 Typical power with 24 VDC RS232 485 communications Ethernet communications CompactFlash card installed and display at full brightness 2 Maximum power indicates the most power that can be drawn from the G3064A Refer to Power Supply Requirements under Installing and Powering the G306A 3 The G306A5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G306A 4 Read Power Supply Requirements in the section Installing and Powering the G306A for additional power supply information 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD DISPLA
115. ited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 573 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1
116. ither master or slave protocols with any G308 configuration Examples of RS232 communications could involve another Red Lion product or a PC By using a cable with RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be established Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRC02 3 G3 RS232 to a PC Connections D gt B B D D e c CBLPROGO EJ ooo ICMS DIP Switch Settings ntt ON ON GERI Name PCIDBS gue ae ae COMM ro 9 33933199 SHFLEEE EEEE PEE IEEE ee el ee assssdbcsi 88 5888 zzz 4 EES LL LEE 8 55 5656 3 COM 5 eno X Application Dependent nd co Coed b5 amp 55 e CTS T m 6 RTS 8 cs CBLPROGO can also be used to communicate with either a PC or an ICMS 9 R 1 DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long G308 PORT PIN OUTS PROTECTIVE EARTH GROUND TxA PIN 8 RTS PIN 6 RTS PIN 6 COMMON TxA RxA RxB TxEN COMM TxB COMM COMM Tx Rx COMM COMM Tx e 1xB PIN 1 Rx CTS PIN 1 eCTS PIN 1 ETHERNET NIC RS485 RS232 POWER COMMS COMMS CONNECTOR PORT PORT i 1 L X o N gt x N N RS232 PGM PORT 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94
117. itional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred COMMUNICATING WITH THE G
118. jack is wired as a NIC Network Interface Card For example when wiring to a hub or switch use a straight through cable but when connecting to another NIC use a crossover cable RS232 PORTS The G308 has two RS232 ports There is the PGM port and the COMMS port Although only one of these ports can be used for programming both ports can be used for communications with a PLC The RS232 ports can be used for either master or slave protocols with any G308 configuration Examples of RS232 communications could involve another Red Lion product or a PC By using a cable with RJ12 ends on it and a twist in the cable RS232 communications with another G3 product or the Modular Controller can be established Red Lion part numbers for cables with a twist in them are CBLPROGO CBLRLCOI or CBLRC02 3 G3 RS232 to a PC Connections G3 RJ12 Name PC DB9 COMM Rx ojl ofl N ajaj BR co The Ethernet connector contains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses DESCRIPTION Link established LED COLOR YELLOW solid YELLOW flashing Data being transferred GREEN AMBER 10 BASE T Communications 100 BASE TX Communications The Crimson manual contains additional information on Ethernet communications CONNECTING A G308A OPERATOR ICMS NTERFACE TO AN ICMS a ge JO oc
119. ket compression Note Tightening the kep nuts beyond a maximum of 17 inch pounds 1 92 N m may cause damage to the front panel 9 750 247 7 9 115 231 5 4 3 250 82 6 i Va 10X 6 188 64 8 LE 7 600 193 a 980 177 3 i 4 All tolerances 0 010 0 25 mm ALL NONINCENDIVE CIRCUITS MUST BE WIRED USING DIVISION 2 WIRING METHODS AS SPECIFIED IN ARTICLE 501 4 b 502 4 b AND 503 3 b OF THE NATIONAL ELECTRICAL CODE NFPA 70 FOR INSTALLATION WITHIN THE UNITED STATES OR AS SPECIFIED IN SECTION 19 152 OF CANADIAN ELECTRICAL CODE FOR INSTALLATION IN CANADA CONNECTING TO EARTH GROUND The protective conductor terminal is bonded to conductive AN a parts of the equipment for safety purposes and must be connected to an external protective earthing system Each G308 has a chassis ground terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground 7o maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground
120. l grade two million write cycles PART NUMBER G306K000 G3CF064M G3CF256M CBL 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS nN POWER REQUIREMENTS Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Supply Voltage 12 24 VDC Class 2 Maximum Power 200 mA 24 VDC Fuse Fast blow 800mA 5x20mm BATTERY Lithium coin cell Typical lifetime of 10 years LCD DISPLAY SIZE 5 6 inch TYPE TFT COLORS 256 PIXELS 320 X 234 BRIGHTNESS 300 cd m BACKLIGHT TYPE LED BACKLIGHT LIFE 30 000 HR TYP TOUCHSCREEN Four wire resistive analog MEMORY On Board User Memory 2 Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards Note For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion COMMUNICATIONS Three Serial Ports One RS 232 port two RS 232 422 485 One Ethernet Port Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud Ethernet Port 10 Mbps DIMENSIONS In inches mm I
121. lity imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683 Red Lion Controls BV Printerweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com re Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G315C A Drawing No LP0708 Released 8 07 MODEL G315C GRAPHIC COLOR LCD OPERATOR INTERFACE TERMINAL WITH TFT XGA DISPLAY AND TOUCHSCREEN red lon m m m m a m m m m D GENERAL DESCRIPTION The G315C Operator Interface combines powerful features normally found only in PC based HMIs with the reliability of a dedicated operating system
122. mited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this limited warranty shall extend only to the repair or replacement of a defective product at The Company s option The Company disclaims all liability for any affirmation promise or representation with respect to the products The customer agrees to hold Red Lion Controls harmless from defend and indemnify RLC against damages claims and expenses arising out of subsequent sales of RLC products or products containing components manufactured by RLC and based upon personal injuries deaths property damage lost profits and other matters which Buyer its employees or sub contractors are or may be to any extent liable including without limitation penalties imposed by the Consumer Product Safety Act P L 92 5773 and liability imposed upon any person pursuant to the Magnuson Moss Warranty Act P L 93 637 as now in effect or as amended hereafter No warranties expressed or implied are created with respect to The Company s products except those expressly contained herein The Customer acknowledges the disclaimers and limitations contained herein and relies on no other warranties or affirmations Red Lion Controls AP Unit 101 XinAn Plaza Building 13 No 99 Tianzhou Road ShangHai P R China 200223 Tel 86 21 6113 3688 Fax 86 21 6113 3683 Red Lion Controls BV Pri
123. move the cover remove the 16 screws on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G315C is a lithium type CR2025 COVER PLATE FUTURE INVERTER OPTIONAL FEATURES AND ACCESSORIES COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4Mbytes with the G315C s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending Information stored on a CompactFlash card by a G315C can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format CompactFlash Insert Face Up Note Do not remove or insert the CompactFlash card while
124. n a manner that complies with your local waste regulations Also the battery must not be WARNING EXPLOSION HAZARD DO NOT DISCONNECT disposed of in fire or in a manner whereby it may be damaged and its FOUIP MENT UNTESSFOWER HAS BEENDISCONNECTED contents come into contact with human skin AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical Theater usea by The CHUA Eu Sup CANO as accuracy of the G306 time keeping is less than one minute per month drift The battery of a G306 unit does not affect the unit s memory all configurations and data is stored in non volatile memory CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation To change the battery of a G306 remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the revers
125. n on CD with a printed manual USB cable and RS 232 cable Otherwise download from www redlion net Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details CAUTION Risk of Danger CAUTION Risk of electric shock 4 Battery type is lithium coin type CR2025 eas compicte insmietiens ponto 5 Industrial grade two million write cycles installationand operation of the unit CompactFlash is a registered trademark of CompactFlash Association 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS POWER REQUIREMENTS 24 VDC 20 24 W maximum Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Notes 1 The front panel PWR LED indicates power 2 The G308 5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G308 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 DISPLAY G308A SIZE TYPE FT Active Matrix COLORS 56 PIXELS 640 X 480 VGA BRIGHTNESS 450 cd m BACKLIGHT 40 000 HR TYP Lifetime at room temperature Refer to Display in Software Unit Operation 4 7 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board Use
126. n use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY Unit is powered and running an application YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Valid CompactFlash card present CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive 2 FLASHING SLOWLY GREEN BOTTOM FLASHING A tag is in an alarm state STEADY Incorrectly formatted CompactFlash card present Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interferin
127. ng of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred The G304K has two serial ports combined into a single DB9 M connector PC RS 232 PLC RS 485 s PIN SYMBOL PEC RS 485 PLC RS 232 PC RS 232 O 4 wire 2 wire Data e OH Oo 8 m m pesce 52 a ee pn 6 1 e Signal Ground O Transmit Receive La O co oO PC CONNECTION Configuration files are downloaded to the Kadet via the PC port which can be connected to a computer via various cables USB to Serial PT CBLUSB23 includes CBLSKO000 jm co Cable PT CBLSK000
128. nications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the G308 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing mm Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs CompactFlash Insert Face Up Information stored on a CompactFlash card by a G308 can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period li
129. nt electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a breakdown of a layer of basic insulation or after the failure of a single component has occurred COMMUNICATING WITH THE G306A CONFIGURING A G306A The G306A is configured using Crimson software Crimson is available as a free download from Red Lion s website or it can be purchased on CD Updates to Crimson for new features and drivers are posted on the website as they become available By configuring the G306A using the latest version of Crimson you are assured that your unit has the most up to date feature set Crimson software can configure the G306A through the RS232 PGM port USB port or CompactFlash The USB port is connected using a standard USB cable with a Type B connector The driver needed to use the USB port will be installed with Crimson The RS232 PGM port uses a programming cable made by Red Lion to connect to the DB9 COM port of your computer If you choose to make your own cable use the G306A Port Pin Out Diagram for wiring information The CompactFlash can be used to program a G3 by
130. nterface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation N CAUTION The circuit board contains static sensitive To change the battery of a G306A remove power cabling and then the rear cover of the unit To remove the cover remove the four screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover BATTE thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner INVERT 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com OPTIONAL FEATURES AND ACCESSORIES OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G306A to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards COMPACTFLASH SOCKET CompactFlash socket is a Type II
131. nterweg 10 NL 3821 AD Amersfoort Tel 31 0 334 723 225 Fax 31 0 334 893 793 Red Lion Controls 20 Willow Springs Circle York PA 17406 Tel 1 717 767 6511 Fax 1 717 764 0839 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com Bulletin No G308A E Drawing No LP0613 Released 1 08 Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net MODEL G308A GRAPHIC LCD OPERATOR INTERFACE TERMINAL WITH VGA DISPLAY AND TOUCHSCREEN CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 BUILD 187 OR LATER UP TO 5 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 1 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD 10 BASE 1 100 BASE TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 8 MBYTE FLASH COMPACTFLASH SOCKET TO INCREASE MEMORY CAPACITY 8 4 INCH TFT DISPLAY 256 COLOR VGA 640X480 PIXELS 7 BUTTON KEYPAD FOR ON SCREEN MENUS THREE FRONT PANEL LEDS C POWER UNIT FROM 24VDC 20 SUPPLY RESISTIVE ANALOG TOUCHSCREEN red lon FOR USE IN HAZARDOUS LOCATIONS Class I Division 2 Groups A B C and D C UL US LISTED Cass I Division 2 Groups F and G LABORATORY EQUIPMENT Class III Division
132. o IEC 68 2 6 Operational 5 to 8 Hz 0 8 p p 8 to 500 Hz in X Y Z direction duration 1 hour 3 g Shock according to IEC 68 2 27 Operational 40 g 9 msec in 3 directions Altitude Up to 2000 meters N DIMENSIONS In inches mm 7 45 189 2 21010 8 CERTIFICATIONS AND COMPLIANCES SAFETY UL Recognized Component File E179259 UL61010 1 CSA 22 2 No 61010 1 Recognized to U S and Canadian requirements under the Component Recognition Program of Underwriters Laboratories Inc UL Listed File E211967 UL61010 1 UL1604 CSA 22 2 No 61010 1 CSA 22 2 No 213 M1987 LISTED by Und Lab Inc to U S and Canadian safety standards Type 4X Enclosure rating Face only UL50 IECEE CB Scheme Test Certificate US 9737B UL CB Scheme Test Report E179259 V01 S04 Issued by Underwriters Laboratories Inc IEC 61010 1 EN 61010 1 Safety requirements for electrical equipment for measurement control and laboratory use Part 1 IP66 Enclosure rating Face only IEC 529 ELECTROMAGNETIC COMPATIBILITY Emissions and Immunity to EN 61326 Electrical Equipment for Measurement Control and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge EN 61000 4 3 Criterion A 10 V m EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion B 1 kV L L 2 kV L amp N E power EN 61000 4 6 Criterion A Electromagnetic RF fields Fast t
133. oftware is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Information for part number The latest version of the software is always available from the website and updating your copy is free FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION RED ALM FLASHING Tag is in alarm condition and not acknowledged Acknowledged alarms exist No alarms present FLASHES RAPIDLY GREEN COM STEADY OFF FLICKERING FLASHES RAPIDLY ORANGE PWR STEADY In conjunction with Green COM LED when unit is in boot loader No communications errors are present Comms are not established Comm error exists In conjunction with Red COM LED when unit is in boot loader Power is applied BATTERY REPLACEMENT The G308K uses one CR2032 coin type lithium battery to maintain the RTC real time clock and for proper Ethernet download operation To change the battery remove power cabling and then the rear cover of the unit Remove the old battery from the holder and replace with a new battery Replace the rear cover cables and re apply power Set the RTC to the proper date and time Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby
134. ol and Laboratory use Immunity to Industrial Locations Electrostatic discharge EN 61000 4 2 Criterion A 4 kV contact discharge 8 kV air discharge Electromagnetic RF fields EN 61000 4 3 Criterion A 10 V m Fast transients burst EN 61000 4 4 Criterion A 2 kV power 1 kV signal Surge EN 61000 4 5 Criterion A 1 kV L L 2 kV L amp N E power RF conducted interference EN 61000 4 6 Criterion B 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 10 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 11 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category II Pollution Degree 2 12 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 13 WEIGHT 3 84 lbs 1 74 Kg 8 91 226 3 4 o o amp o099999 f s 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main O
135. or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5v 5V 130K 7 130K 7 TxB TxA t TxA 130K 2 130K 2 TxEN OC 5 TxEN OC 6 GND V GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DLC IAMS ITMS PAXCDC4C Ps ene COM COM TxB i G3 to Modular Controller CBLRLCO5 Connections 3 Name Modular Controller Name TxEN TxEN TxB 1 4 TxB RxB 41 RxB TxB 7 TxB DH485 COMMUNICATIONS The G306A s RS422 485 COMMS port can also be used for Allen Bradley DH485 communications WARNING DO NOT use a standard DH485 cable to connect this port to Allen Bradley equipment A cable and wiring diagram are available from Red Lion G3 to AB SLC 500 CBLABO003 RJ45 RLC 1 2 3 8 COMM TxEN SHIELD COMM 24V 5 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SOFTWARE UNIT OPERATION CRIMSON SOFTWARE Crimson software is available as a free download from Red Lion s website or it can be purchased on a CD see Ordering Informa
136. ound terminal on the back of the unit Your unit should be connected to earth ground protective earth The chassis ground is not connected to signal common of the unit Maintaining isolation between earth ground and signal common is not required to operate your unit But other equipment connected to this unit may require isolation between signal common and earth ground To maintain isolation between signal common and earth ground care must be taken when connections are made to the unit For example a power supply with isolation between its signal common and earth ground must be used Also plugging in a USB cable may connect signal common and earth ground 1 USB s shield may be connected to earth ground at the host USB s shield in turn may also be connected to signal common POWER SUPPLY REQUIREMENTS The G308 requires a 24 VDC power supply rated at 24 W Your unit may draw considerably less than 24 W depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1
137. perating connecting or simply have questions concerning your new G310 contact Red Lion s technical support For contact information refer to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com BATTERY amp TIME KEEPING G310C WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO BE NON HAZARDOUS BEFORE SERVICING REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the G310 time keeping is less than one minute per month drift The battery of a G310 unit does not affect the unit s memory all configurations and data is stored in non volatile memory CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator in
138. r Memory 8 Mbyte of onboard non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type II CompactFlash cards 7 COMMUNICATIONS USB Port Adheres to USB specification 1 1 Device only using Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION Serial Ports Format and Baud Rates for each port are individually software programmable up to 115 200 baud PGM Port RS232 port via RJ12 COMMS Ports RS422 485 port via RJ45 and RS232 port via RJ12 DH485 TXEN Transmit enable open collector Voy 15 VDC Vor 0 5 V 25 mA max Note For additional information on the communications or signal common and connections to earth ground please see the Connecting to Earth Ground in the section Installing and Powering the G308 Ethernet Port 10 BASE T 100 BASE TX RJ45 jack is wired as a NIC Network Interface Card 8 ENVIRONMENTAL CONDITIONS Operating Temperature Range 0 to 50 C Storage Temperature Range 20 to 60 C Operating and Storage Humidity 80 maximum relative humidity non condensing from 0 to 50 C Vibration According to IEC 68 2 6 Operational 10 to 55 Hz in X Y Z direction for 1 5 hours 1 g DIMENSIONS In inches mm 10 32 262 VV VV VV amp
139. r equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com
140. r supply Your unit may draw considerably less than the maximum rated power depending upon the options being used As additional features are used your unit will draw increasing amounts of power Items that could cause increases in current are additional communications optional communications card CompactFlash card and other features programmed through Crimson In any case it is very important that the power supply is mounted correctly if the unit is to operate reliably Please take care to observe the following points The power supply must be mounted close to the unit with usually not more than 6 feet 1 8 m of cable between the supply and the operator interface Ideally the shortest length possible should be used The wire used to connect the operator interface s power supply should be at least 22 gage wire If a longer cable run is used a heavier gage wire should be used The routing of the cable should be kept away from large contactors inverters and other devices which may generate significant electrical noise A power supply with a Class 2 or SELV rating is to be used A Class 2 or SELV power supply provides isolation to accessible circuits from hazardous voltage levels generated by a mains power supply due to single faults SELV is an acronym for safety extra low voltage Safety extra low voltage circuits shall exhibit voltages safe to touch both under normal operating conditions and after a single fault such as a bre
141. r to the back page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com BATTERY amp TIME KEEPING WARNING EXPLOSION HAZARD THE AREA MUST BE KNOWN TO BE NON HAZARDOUS BEFORE SERVICING REPLACING THE UNIT AND BEFORE INSTALLING OR REMOVING I O WIRING AND BATTERY WARNING EXPLOSION HAZARD DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED AND THE AREA IS KNOWN TO BE NON HAZARDOUS A battery is used to keep time when the unit is without power Typical accuracy of the G308 time keeping is less than one minute per month drift The battery of a G308 unit does not affect the unit s memory all configurations and data is stored in non volatile memory CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the c
142. rancisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com BATTERY amp TIME KEEPING Remove the old battery from the holder and replace with the new battery WARNING EXPLOSION HAZARD THE AREA MUST BE Replace the rear cover cables and re apply power Using Crimson or the KNOWN TO BE NON HAZARDOUS BEFORE SERVICING eo REPLACING THE UNIT AND BEFORE INSTALLING OR uts keypad SUUM e coimecttimeand date REMOVING I O WIRING AND BATTERY Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be WARNING EXPLOSION HAZARD DO NOT DISCONNECT disposed of in fire or in a manner whereby it may be damaged and its EQUIPMENT UNLESS POWER HAS BEEN DISCONNECTED y AND THE AREA IS KNOWN TO BE NON HAZARDOUS contents come into contact with human skin A battery is used to keep time when the unit is without power Typical The battery usea Cy Ihe ADO A HI tihi QUE CRAU accuracy of the G306A time keeping is less than one minute per month drift The battery of a G306A unit does not affect the unit s memory all configurations and data is stored in non volatile memory CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel components Before handling the operator i
143. ransients burst RF conducted interference 3 V rms Emissions Emissions EN 55011 Class B Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 9 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 10 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate when correctly fitted with the gasket provided Installation Category I Pollution Degree 2 11 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 12 WEIGHT 1 96 Ibs 0 89 Kg I 6 04 153 4 o u VOW OVS OO GG o amp OOM 4 2 B OU OO OO i 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INSTALLING AND POWERING THE G303 USER IDENTIFIABLE KEYS The G303 unit comes with a pre printed key strip inserted This key strip is labeled F1 through F8 and corresponds to Crimson software If desired these keys may be custom l
144. ration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual CAUTION RISK OF ELECTRIC SHOCK The inverter board attached to the mounting plate supplies the high voltage to operate the backlight Touching the inverter board may result in injury to personnel CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation 6 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com To change the battery of a G315C remove power cabling and then the rear cover of the unit To re
145. ration within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 0 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 1 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate for indoor use only when correctly fitted with the gasket provided Installation Category II Pollution Degree 2 2 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 3 WEIGHT 4 20 Ibs 1 91 Kg I 8 91 226 3 _ o o 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com INSTALLING AND POWERING THE G308 MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during installation A gasket is provided to enable sealing to NEMA 4X IP66 specification Install the ten kep nuts provided and tighten evenly for uniform gas
146. rc NN Begg nog NXE 99 oorr uw t AAAA co ba zz kk kikk a OOOO Application Dependent 7 LJ Dob uu G o6 LI OO CO NI ODO om AJ wl dy CBLPROGO can also be used to communicate with either a PC or an ICM5 DB9 adapter not included 1 foot long 3 DB9 adapter not included 10 feet long G306 PORT PIN OUTS COMM COMM Tx RTS PIN 6 TxA RxA RxB TxEN COMM TxB TxA PIN 8 Rx COMM COMM Tx RTS PIN 6 Rx e 1xB PIN 1 CTS PIN 1 ETHERNET NIC eCTS PIN 1 COMMON L L 1 X o N 1 gt N N 1 RS232 RS485 RS232 POWER COMMS COMMS PGM PORT CONNECTOR PORT PORT 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS422 485 COMMS PORT The G306 has one RS422 485 port This port can be configured to act as either RS422 or RS485 RS422 485 4 WIRE RS485 2 WIRE CONNECTIONS CONNECTIONS 5v 5V 130K 7 130K 7 TxB TxEN 0C 5 T EN 0C 6 GND V GND Note All Red Lion devices connect A to A and B to B except for Paradigm devices Refer to www redlion net for additional information Examples of RS485 2 Wire Connections G3 to Red Lion RJ11 CBLRLCOO DL
147. red lion Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G303 K Drawing No LP0561 Released 10 07 MODEL G303 GRAPHIC LCD OPERATOR INTERFACE TERMINALS Goo Bag ENTER cur END F1 F2 F3 ES FOR USE IN HAZARDOUS LOCATIONS Class I Division 2 Groups A B C and D C UL US LISTED Glass II Division 2 Groups F and G LABORATORY EQUIPMENT Class III Division 2 GENERAL DESCRIPTION The G303 Operator Interface Terminal combines unique capabilities normally expected from high end units with a very affordable price It is built around a high performance core with integrated functionality This core allows the G303 to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features The G303 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 Base TX communications In addition the G303 features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files In addition to accessing and controlling of external resources the G303 allows a user to easily view and enter information The unit uses a Liquid Crystal Display LCD module which is easily readable in bo
148. rmful to persons or equipment in the event of a fault to the controller The protective conductor terminal is bonded to conductive AN D parts of the equipment for safety purposes and must be connected to an external protective earthing system AN A CAUTION Risk of electric shock CAUTION Risk Of Danger Read complete instructions prior to installation and operation of the unit CompactFlash is a registered trademark of CompactFlash Association CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER UP TO 6 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 2 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD e 10 BASE T 100 BASE TX ETHERNET PORT SUPPORTS MULTIPLE PROTOCOLS SIMULTANEOUSLY BUILT IN WEB SERVER AND FTP SERVER CLIENT USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION FROM A PC OR FOR DATA TRANSFERS TO A PC UNIT S CONFIGURATION IS STORED IN NON VOLATILE MEMORY 32 MBYTE FLASH COMPACTFLASH SOCKET FOR DATABASE RECIPE STORAGE AND DATA LOGGING 15 INCH TFT ACTIVE MATRIX 32K COLOR XGA 1024 X 768 PIXEL LCD 10 BUTTON KEYPAD FOR ON SCREEN MENUS THREE FRONT PANEL LED INDICATORS POWERED BY 24 VDC 20 SUPPLY RESISTIVE ANALOG TOUCHSCREEN CONTENTS OF PACKAGE G315C Operator Interface Panel gasket Template for panel cutout Hardware packet for mounting unit into panel Terminal block for connecting power ORDERING INFORMATION MODEL NO DESCRIP
149. s initialized and can be operated with gloved hands TROUBLESHOOTING YOUR G306K If for any reason you have trouble operating connecting or simply have questions concerning your new G306K contact Red Lion s technical support For contact information refer to the front page of this bulletin for phone and fax numbers EMAIL techsupport redlion net Web Site http www redlion net CAUTION The circuit board contains static sensitive components Before handling the operator interface without the rear cover attached discharge static charges from your body by touching a grounded bare metal object Ideally handle the operator interface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com red li n Tel 1 717 767 6511 Fax 1 717 764 0839 www redlion net Bulletin No G308K A Drawing No LP0773 Released 11 08 MODEL G308K G3 KADET OPERATOR INTERFACE WITH 8 TFT DISPLAY mur egit Add to Muer 4 dd to miner
150. sh card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive 2 FLASHING SLOWLY GREEN BOTTOM FLASHING STEADY Incorrectly formatted CompactFlash card present A tag is in an alarm state Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual KEYPAD The G310 keypad consists of eight keys for on screen menus TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell in sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands TROUBLESHOOTING YOUR G310 If for any reason you have trouble o
151. socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the G306A s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing AH x BGB 13 I 1 1 CompactFlash Insert Face Up Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs Information stored on a CompactFlash card by a G306A can be read by a card reader attached to a PC This information is stored in IBM Windows PC compatible FAT16 file format NOTE For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion LIMITED WARRANTY The Company warrants the products it manufactures against defects in materials and workmanship for a period limited to two years from the date of shipment provided the products have been stored handled installed and used under proper conditions The Company s liability under this lim
152. st use Class 2 or SELV rated power supply Power connection via removable three position terminal block Supply Voltage 24 VDC 20 Typical Power 27W Maximum Power 67 W Notes 1 Typical power with 24 VDC RS232 485 communications Ethernet communications CompactFlash card installed and display at full brightness 2 Maximum power indicates the most power that can be drawn from the G315C Refer to Power Supply Requirements under Installing and Powering the G315C 3 The G315C 5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G315C 4 Read Power Supply Requirements in the section Installing and Powering the G315C for additional power supply information 2 BATTERY Lithium coin cell Typical lifetime of 10 years 3 LCD DISPLAY PIXELS 1024 X 768 BRIGHTNESS 600 cd m BACKLIGHT 50 000 HR TYP Lifetime at room temperature Refer to Display in Software Unit Operation 4 10 KEY KEYPAD for on screen menus 5 TOUCHSCREEN Resistive analog 6 MEMORY On Board User Memory 32 Mbyte of non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards 7 COMMUNICATIONS USB Device Port Adheres to USB 2 0 Specification supporting high speed and full speed via Type B connection WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS
153. t series HMIs Otherwise download for free from www redlion net Contact your Red Lion distributor or visit our website for selection of adapters and cables Battery type is lithium coin type CR2032 Industrial grade two million write cycles G3CF SFCRM2 Crimson 2 0 1 CBL 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS POWER REQUIREMENTS Must use Class 2 or SELV rated power supply Power connection three position terminal block Supply Voltage 24 VDC x 5 Class 2 Maximum Power 440 mA 24 VDC Fuse Fast blow 800mA 5x20mm 2 BATTERY Lithium coin cell Typical lifetime of 10 years LCD DISPLAY COLORS 256 PIXELS 640 X 480 BRIGHTNESS 400 cd m BACKLIGHT TYPE CCFL BACKLIGHT LIFE 50 000 HR TYP 4 TOUCHSCREEN Four wire resistive analog MEMORY On Board User Memory 4 Mbyte of onboard non volatile Flash memory Memory Card CompactFlash Type II slot for Type I and Type IL CompactFlash cards Note For reliable operation in all of our products Red Lion recommends the use of SanDisk and SimpleTech brands of CompactFlash cards Industrial grade versions that provide up to two million write erase cycles minimum are available from Red Lion COMMUNICATIONS Three Serial Ports One RS 232 port two RS 232 422 485 One Ethernet Port Ser
154. tains two LEDs A yellow LED in the upper right and a bi color green amber LED in the upper left The LEDs represent the following statuses YELLOW solid Link established YELLOW flashing Data being transferred GREEN 10 BASE T Communications AMBER 100 BASE TX Communications On the rear of each unit is a unique 12 digit MAC address and a block for marking the unit with an IP address Refer to the Crimson manual and Red Lion s website for additional information on Ethernet communications G315C PORT PIN OUTS PROTECTIV c Fd c E EARTH GROUND 1 COMMON 2 24V 20 TxA PIN 8 Rx CTS PIN 1 TxA PIN 8 POWER CONNECTOR TxA TxB PIN 1 ETHERNET NIC Tx RS232 PORT A PGM PORT 4 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com RS232 PORTS The G315C has two isolated RS232 ports The port marked RS232 PORT A PGM PORT may be used for programming as well as communications while the port marked RS232 PORT B may only be used for communications Both ports can be used for either master or slave protocols RS232 CONNECTIONS gt gt RTS p gt Tx e 2 Rx RS422 485 COMMS PORT The G315C has two isolated RS422 485 ports These ports can be configured
155. tatus of the LEDs INDICATION RED ALM FLASHING SOLID OFF No alarms present FLASHES RAPIDLY GREEN COM STEADY OFF Comms are not established FLICKERING Comm error exists FLASHES RAPIDLY ORANGE PWR STEADY Tag is in alarm condition and not acknowledged Acknowledged alarms exist In conjunction with Green COM LED when unit is in boot loader No communications errors are present In conjunction with Red COM LED when unit is in boot loader Power is applied BATTERY REPLACEMENT The G306K uses one CR2032 coin type lithium battery to maintain the RTC real time clock and for proper Ethernet download operation To change the battery remove power cabling and then the rear cover of the unit Remove the old battery from the holder and replace with a new battery Replace the rear cover cables and re apply power Set the RTC to the proper date and time Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into comtact with human skin TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface i
156. ted interference EN 61000 4 6 Criterion B 3 V rms Emissions Emissions EN 55011 Class A Notes 1 Criterion A Normal operation within specified limits 2 Criterion B Temporary loss of performance from which the unit self recovers 10 CONNECTIONS Compression cage clamp terminal block Wire Gage 12 30 AWG copper wire Torque 5 7 inch pounds 56 79 N cm 11 CONSTRUCTION Steel rear metal enclosure with NEMA 4X IP66 aluminum front plate when correctly fitted with the gasket provided Installation Category II Pollution Degree 2 12 MOUNTING REQUIREMENTS Maximum panel thickness is 0 25 6 3 mm For NEMA 4X IP66 sealing a steel panel with a minimum thickness of 0 125 3 17 mm is recommended Maximum Mounting Stud Torque 17 inch pounds 1 92 N m 13 WEIGHT 5 53 Ibs 2 51 Kg H 11 55 293 3 o o o 2 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com NSTALLING AND POWERING THE G310 MOUNTING INSTRUCTIONS This operator interface is designed for through panel mounting A panel cut out diagram and a template are provided Care should be taken to remove any loose material from the mounting cut out to prevent that material from falling into the operator interface during inst
157. terface at a static controlled clean workstation Also do not touch the surface areas of the circuit board Dirt oil or other contaminants may adversely affect circuit operation f CAUTION The circuit board contains static sensitive To change the battery of a G310 remove power cabling and then the rear G310S cover of the unit To remove the cover remove the five screws designated by the arrows on the rear of the unit Then by lifting the top side hinge the cover thus providing clearance for the connectors on the bottom side of the PCB as shown in the illustration below Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G310 is a lithium type CR2025 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com OPTIONAL FEATURES AND ACCESSORIES INDOOR VERSUS OUTDOOR Red Lion offers two versions of its G310 unit The G310C000 uses an overlay with a
158. tery 4 Protective Films G3FILM 1 our website for Contact your Red Lion distributor or visit complete selection 2 Use this part number to purchase Crimson software on CD with a printed manual USB cable and RS 232 cable Otherwise download for free from www redlion net 3 Red Lion offers RJ modular jack adapters Refer to the DR literature for complete details 4 Battery type is lithium coin type CR2025 5 Industrial grade two million write cycles 1 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com SPECIFICATIONS 1 POWER REQUIREMENTS Must use Class 2 or SELV rated power supply Power connection via removable three position terminal block Supply Voltage 24 VDC 20 Typical Power 8W Maximum Power 14 W Notes 1 Typical power with 24 VDC RS232 485 communications Ethernet communications CompactFlash card installed and display at full brightness 2 Maximum power indicates the most power that can be drawn from the G306 Refer to Power Supply Requirements under Installing and Powering the G306 3 The G306 5 circuit common is not connected to the enclosure of the unit See Connecting to Earth Ground in the section Installing and Powering the G306 4 Read Power Supply Requirements in the section Installing and Powering the G306 for additional power supply informat
159. textured finish and keys that are embossed This overlay is not rated for outdoor use The G310S000 uses an overlay with a glossy finish that uses UV rated material for outdoor use The keys on this overlay are not embossed The display is significantly brighter than the G310C000 COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the G310 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G310 to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards Note Do not remove or insert the CompactFlash card while power is applied Refer to Front Panel LEDs CUSTOM LOGO Each G3 operator interface has an embossed area containing the Red Lion logo Red Lion can provide custom logos to apply to this area Contact your distributor for additional information and pricing CompactFlash Insert Face Up A n N 5 51 13 P Information stored on a Compa
160. th indoor and outdoor applications Users can enter data through the front panel 32 button keypad that has user identifiable keys SAFETY SUMMARY All safety related regulations local codes and instructions that appear in the manual or on equipment must be observed to ensure personal safety and to prevent damage to either the instrument or equipment connected to it If equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Do not use the controller to directly command motors valves or other actuators not equipped with safeguards To do so can be potentially harmful to persons or equipment in the event of a fault to the controller WARNING EXPLOSION HAZARD SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS DIVISION 2 CLASS II DIVISION 2 CLASS III DIVISION 2 CAUTION Risk of Danger Read complete instructions prior to installation and operation of the unit A CompactFlash is a registered trademark of CompactFlash Association THREE FRONT PANEL LEDS POWER UNIT FROM 24 VDC 20 SUPPLY MODEL NO CONFIGURED USING CRIMSON SOFTWARE VERSION 2 0 OR LATER UP TO 5 RS 232 422 485 COMMUNICATIONS PORTS 2 RS 232 AND 1 RS 422 485 ON BOARD 1 RS 232 AND 1 RS422 485 ON OPTIONAL COMMUNICATIONS CARD 10 BASE T 100 BASE TX ETHERNET PORT TO NETWORK UNITS AND HOST WEB PAGES USB PORT TO DOWNLOAD THE UNIT S CONFIGURATION
161. the USB port has locked the drive FLASHING SLOWLY GREEN BOTTOM FLASHING Atag is in an alarm state STEADY Incorrectly formatted CompactFlash card present Valid configuration is loaded and there are no alarms present 1 The operator interface is shipped without a configuration After downloading a configuration if the light remains in the flashing state continuously try cycling power If the LED still continues to flash try downloading a configuration again 2 Do not turn off power to the unit while this light is flickering The unit writes data in two minute intervals Later Microsoft operating systems will not lock the drive unless they need to write data Windows 98 may lock the drive any time it is mounted thereby interfering with logging Refer to Mounting the CompactFlash in the Crimson 2 User Manual TOUCHSCREEN This operator interface utilizes a resistive analog touchscreen for user input The unit will only produce an audible tone beep when a touch on an active touchscreen cell is sensed The touchscreen is fully functional as soon as the operator interface is initialized and can be operated with gloved hands KEYPAD The G308 keypad consists of seven keys that can be used for on screen menus TROUBLESHOOTING YOUR G308 If for any reason you have trouble operating connecting or simply have questions concerning your new G308 contact Red Lion s technical support For contact information refe
162. the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G303 is a lithium type CR2025 BATTERY 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com OPTIONAL FEATURES AND ACCESSORIES INDOOR VERSUS OUTDOOR Red Lion offers two versions of its G303 unit The G303M000 uses an overlay with a textured finish and keys that are embossed This overlay is not rated for outdoor use The G303S000 uses an overlay with a glossy finish that uses a UV rated material for outdoor use The keys on this overlay are not embossed COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the G303 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlash can be used for configuration transfers larger configurations data logging and trending OPTIONAL COMMUNIC
163. the proper names and locations of the files CABLES AND DRIVERS Red Lion has a wide range of cables and drivers for use with many different communication types A list of these drivers and cables along with pin outs is available from Red Lion s website New cables and drivers are added on a regular basis If making your own cable refer to the G308 Port Pin Outs for wiring information USB DATA TRANSFERS FROM THE COMPACTFLASH CARD WARNING DO NOT CONNECT OR DISCONNECT CABLES WHILE POWER IS APPLIED UNLESS AREA IS KNOWN TO BE NON HAZARDOUS USB PORT IS FOR SYSTEM SET UP AND DIAGNOSTICS AND IS NOT INTENDED FOR PERMANENT CONNECTION In order to transfer data from the CompactFlash card via the USB port a driver must be installed on your computer This driver is installed with Crimson and is located in the folder C Program Files Red Lion Controls Crimson 2 0 Device after Crimson is installed This may have already been accomplished if your G308 was configured using the USB port Once the driver is installed connect the G308 to your PC with a USB cable and follow Mounting the CompactFlash instructions in the Crimson 2 user manual 3 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com ETHERNET COMMUNICATIONS Ethernet communications can be established at either 10 BASE T or 100 BASE TX The G308 unit s RJ45
164. the unit CompactFlash is a registered trademark of CompactFlash Association CONFIGURED USING CRIMSON 2 0 SOFTWARE e THREE SERIAL COMMUNICATIONS PORTS 1 RS 232 AND 2 RS 232 422 485 PORTS 10 BASE T ETHERNET PORT COMMUNICATES WITH UP TO FOUR PROTOCOLS SIMULTANEOUSLY UNIT S CONFIGURATION IS STORED IN NON VOLATILE FLASH MEMORY COMPACTFLASH SOCKET FOR LOADING DATABASE IN FIELD 5 6 INCH TFT ACTIVE MATRIX 256 COLOR QVGA 320 X 234 PIXEL DISPLAY NEMA 4 IP65 FRONT PANEL THREE FRONT PANEL LED INDICATORS POWER UNIT FROM 12 24 VDC RESISTIVE ANALOG TOUCHSCREEN Ce CONTENTS OF PACKAGE G306K Operator Interface Hardware packet for mounting unit into panel Terminal block for connecting power Spare fuse ORDERING INFORMATION DESCRIPTION 5 6 TFT Operator Interface 64 MB CompactFlash Card 4 256 MB CompactFlash Card 4 512 MB CompactFlash Card 4 G3CF512M SFCRM2 Crimson 2 0 1 SFCRM200 USB to RS 232 Adaptor includes y cable CBLSK000 CBLUSB23 Communications Cables and Adaptors 2 CBLXxxxx G3FILM Protective Films G3FILM6K Fuse G3FUSE00 Replacement Battery BNL30000 Use this part number to purchase the Crimson software on CD with a printed manual and cables for the G3 and Kadet series HMIs Otherwise download for free from www redlion net Contact your Red Lion distributor or visit our website for selection of adapters and cables Battery type is lithium coin type CR2032 Industria
165. tion for part number The latest version of the software is always available from the website and updating your copy is free DISPLAY This operator interface uses a liquid crystal display LCD for displaying text and graphics The display utilizes a cold cathode fluorescent tube CCFL for lighting the display The CCFL tubes can be dimmed for low light conditions These CCFL tubes have a limited lifetime Backlight lifetime is based upon the amount of time the display is turned on at full intensity Turning the backlight off when the display is not in use can extend the lifetime of your backlight This can be accomplished through the Crimson software when configuring your unit FRONT PANEL LEDS There are three front panel LEDs Shown below is the default status of the LEDs INDICATION RED TOP LABELED PWR FLASHING Unit is in the boot loader no valid configuration is loaded STEADY YELLOW MIDDLE OFF No CompactFlash card is present STEADY FLASHING RAPIDLY Unit is powered and running an application Valid CompactFlash card present CompactFlash card being checked Unit is writing to the CompactFlash either because it is storing FLICKERING data or because the PC connected via the USB port has locked the drive 2 FLASHING SLOWLY GREEN BOTTOM FLASHING Atag is in an alarm state STEADY Incorrectly formatted CompactFlash card present Valid configuration is load
166. ustration below Install in the reverse manner Remove the old battery from the holder and replace with the new battery Replace the rear cover cables and re apply power Using Crimson or the unit s keypad enter the correct time and date Please note that the old battery must be disposed of in a manner that complies with your local waste regulations Also the battery must not be disposed of in fire or in a manner whereby it may be damaged and its contents come into contact with human skin The battery used by the G308 is a lithium type CR2025 BATTERY 7 Courtesy of Steven Engineering Inc 230 Ryan Way South San Francisco CA 94080 6370 Main Office 650 588 9200 Outside Local Area 800 258 9200 www stevenengineering com OPTIONAL FEATURES AND ACCESSORIES OPTIONAL COMMUNICATION CARD Red Lion offers optional communication cards for fieldbus communications These communication cards will allow your G308 to communicate with many of the popular fieldbus protocols Red Lion is also offering a communications card for additional RS232 and RS422 485 communications Visit Red Lion s website for information and availability of these cards COMPACTFLASH SOCKET CompactFlash socket is a Type II socket that can accept either Type I or II cards Use cards with a minimum of 4 Mbytes and a maximum of 2 Gbytes with the G308 s CompactFlash socket Cards are available at most computer and office supply retailers CompactFlas
167. x 1 717 764 0839 www redlion net Bulletin No G310 J Drawing No LP0581 Released 1 08 MODEL G310 GRAPHIC LCD OPERATOR INTERFACE TERMINAL WITH TANK NAME E m O m O a a a FOR USE IN HAZARDOUS LOCATIONS Class I Division 2 Groups A B C and D Class II Division 2 Groups F and G Class III Division 2 C US LISTED 63YN LABORATORY EQUIPMENT GENERAL DESCRIPTION The G310 Operator Interface Terminal combines unique capabilities normally expected from high end units with a very affordable price It is built around a high performance core with integrated functionality This core allows the G310 to perform many of the normal features of the Paradigm range of Operator Interfaces while improving and adding new features The G310 is able to communicate with many different types of hardware using high speed RS232 422 485 communications ports and Ethernet 10 Base T 100 Base TX communications In addition the G310 features USB for fast downloads of configuration files and access to trending and data logging A CompactFlash socket is provided so that Flash cards can be used to collect your trending and data logging information as well as to store larger configuration files In addition to accessing and controlling of external resources the G310 allows a user to easily view and enter information A sunlight visible outdoor version is available for direct sunlight applications Users can enter data through the touchscreen or

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