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Model FLI-425 User`s Manual - Standard Scale & Supply Company

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1. nansuanenenenenenenenrenen eenen eneen vennen 26 INTOAUCION Gianna aio da 26 ia tete etende det beleden 27 Setting Over Under Values 0 echinacea ann helden ende 27 Setting Target Weight with Tolerances annen ennenen eneen ennrennnvenenene venen 28 Typical Checkweighing Operation annua eneen sneren ervenenenenennrvenenenenenenrnnerens 28 Start Up and Entering the Operator IN 28 Chapter 7 Calibration Validation oocooccconconncocicociocnconnconcoononconononononnnonnnnnnnnnnnnnnnnnnnnnnaninanons 30 Daly Valldation Procedure Anraten addenda dub 30 ACCESSING ING MENU NEE 30 Chapter 8 Menu Access and Use inmeten nike EE 33 Accessing the Menus and Modules oocoocccccccocccococcnconncncononcnnnnncnnnncnnncnronanonnnnnronanoncnnons 33 Overview of the Modules in the User Management Menu annen 35 User de e ee E 36 Date and iMac cis danae 36 FLI 425 Forklift Scale Instrument User Instructions Display Contrast COMMON mmister tenet eetblad dani 37 Speaker VONG ossen e eege See enee eeneg 37 External Keyboard Repeat wrm neden uret EEN 38 VIEWZDENICE GONG anti 38 Seal WIG sa teton etna a tenen 38 lee el 39 PAUGIE Tall MOUS Habes aen idas 39 Print Output from Audit Trail Screen uaa vannennnrenenenen ennn enn ennen enen enen ennen 41 Database Viewer Module EE 43 Print Output from Database Viewer ooccocccnccncccccoccccoconocncocncnnnonannnnnnnnnnonancnnnnnncnonanos 44
2. Follow these steps to access the Supervisor Management menu 1 Press and hold the F1 key until The screen shown in Figure 7 1 is displayed Clear Adv SAB GARE 88088 Figure 7 1 Password entry screen 2 Key in the number 1793 Refer to Entering Alphanumeric Values on page 8 for instructions on entering numeric characters Press the Enter key 3 The display shows the Supervisor Management menu shown in Figure 7 2 Supervisor Settings Diagnostics Manager User Settings About FLI 425 Audit Trail Viewer Database Viewer 600 amp Figure 7 2 Supervisor Management screen FLI 425 Forklift Scale Instrument User Instructions 30 4 Highlight the Supervisor Settings item and press the Enter key The screen shown in Figure 3 is displayed Gross Zero Band 50 lb Timeouts Screen Saver Identification Preset Tare Entry TouchScreen Calibration Calibration Validation Service Contact Information Figure 7 3 Supervisor Settings list 5 Highlight the Calibration Validation item and press the Enter key The screen shown in Figure 7 4 is displayed Validation Weight Value 500 Validation Weight ID 1 Perform Calibration Validation QC Figure 7 4 Calibration Validation screen The validation weight value and ID are shown E ee EL ERE To change the Validation Weight Value highlight that line and press the Enter key Key in a correct weight value and press the Enter key 6 Hi
3. 6 Special Messages eebe deeg 6 Jet ile a EEn 7 Safe handling of equipment with batteries unne enen en ennn eene eene venenenenens 7 ROUTING MGINIGNANGS eege Eege 7 Cleaning the MAENE gege euer dee eege eege 8 EST eene 8 ci le Pe a a a a 8 FCC and EMC declarations of compliance uunvuanevenenen eneen venenenenvenevenenenenens 8 Chapter Ta d e Le ei d Le Ur WEE 11 elei os e a EE 11 Front amp Back Panels and Keys EE 11 PONCE o EE 11 BICK le WEE 12 a AA o oo a a 13 Display Symbols ICONS and Messages ccoocccocnnccncocncocnnnnconnnonnnnnonnnonnnnncononnnnnnnncnnnos 13 UDOM OWE I UD ta cocoa 15 O A E A o 16 Entering Alphanumeric Values sonia id 17 Chapter 4 Operations in Standard Mode nn oan eeen eennnen en nenenenenerennenenen ereen enenerenenn 19 Start Up and Entering the Employee ID oan onnnenen enen en ennsennennrrenen sneren 19 Processing a PROF Attended ii 20 stored Data Out of Radio Range reaserti Ee ceed 21 ole gille Ke PROT A E o ange ree alate dl writ heaat 21 Chapter 5 Operations in Counting Mode unne ennn sennsen een enenen sneren senen en erenenenenerenennn 22 Start Up and Entering the Employee ID 22 Performing a Counting Operation una suansnenen sneren rennen enen ennnvnnenene renee 23 Stored Data Out of Radio Range 20 0 ee ccccceececeeeseeeeeeeeae esse en enen eenen enen eenen eneen 24 Chapter 6 Operations in Checkweighing Mode
4. Esc to return to previous screen Find Press Find to bring up a text search dialog box Print Press Print to print the database to a connected peripheral See the information in Print Output from Database Viewer on page 44 for serial output format Page Up Press Page Up to move the highlight bar up the database list Go To Press Go To to access a particular record number This is convenient for moving quickly through a large database Page Down Press Page Down to move the highlight bar down the database list After you press ESC pick another module or press Esc to return to the main screen If you press ESC you will be asked if you want to save changes Choose Yes to save changes and return to the main screen choose No to return to the main screen without saving the changes or press Cancel to return to the menu screen FLI 425 Forklift Scale Instrument User Instructions 43 44 8 6 1 Print Output from Database Viewer If you press the Print key in the Database Viewer screen and if output is configured for comma delimited output the serial output string is in this format Database Report r n EDO ria ProNumber r n RecordType NENA ScaleID r n CarriagelD rin SiteID rin Eeer NENN EmployeeID r n Length Arin Width ken HergAts NENA Useri ein User2 r n EE Exa User4 r n Usero exa Users NIAD TareDescription r n UnitOfMeasure r n Dater Am GLOSS ENE Tarer
5. FLI 425 Forklift Scale Instrument User Instructions 11 3 2 2 Back Panel Figure 3 2 shows the back panel of the FLI 425 instrument Figure 3 2 FLI 425 back panel Note the POWER and SCALE connectors on the right side Be sure the power cable and scale interface cable connectors are tight before you begin using the instrument a If your system uses the FLW 100 wireless carriage option be sure to charge the battery pack for 8 10 hours before using 12 FLI 425 Forklift Scale Instrument User Instructions 3 2 3 Front Panel Keys ON OFF key To power up the instrument press the ON OFF key shown below until the red light above the key lights up See Upon Power Up on page 15 To power down the instrument press and hold the ON OFF key until the progress bar reaches the end and the message says you can release the key When you release the instrument will power down See To Power Off on page 16 F1 key Press and hold the F1 key until the password screen appears For instructions on using the alphanumeric touchscreen see Entering Alphanumeric Values on page 17 Store key Press the Store key to store the active transaction Between transactions the weight on the scale must fall below the pre programmed amount default is 50 Ibs before the next transaction can be stored Zero key Press the Zero key to zero the scale 3 2 4 Display Symbols Icons and Messages On the display to the right of the weight reading several
6. Field descriptions on the starting screen Pro Act Pcs Accum Pcs Press this field to enter a new PRO manually or scan a bar code Press this field to change the number of actual pieces being lifted in one lift This field shows the number of accumulated pieces skids stored for this transaction Employee ID Press this field to enter an employee ID number This can be typed in or scanned from a bar code Accum Wt This field shows the accumulated weight of the pieces skids stored for this transaction ABORT Press this field to abort the last PRO transaction COMPLETE When all the pieces skids are stored for a PRO press this field to mark the PRO as complete in the database 3 The driver must enter their employee ID number when a shift starts To do this press the Employee ID field and key in the number or scan an ID bar code Press Enter to accept the number The screen returns to the one shown in Figure 4 1 but with the ID number now displayed in the field FLI 425 Forklift Scale Instrument User Instructions 19 4 1 1 Processing a PRO all all 20 1 Enter the PRO To do this scan in the bar code of the PRO If there is no bar code or it is unreadable press the Pro field key in the number and press Enter to accept the number The alphanumeric screen appears with Est Pcs listed at the top When you manually enter a value you must key it in and press the Enter key to save the value
7. Figure 8 11 Audit Trail Viewer Audit Counter Viewer Figure 8 11 Audit Trail choices Choose Audit Trail Viewer or Audit Counter Viewer FLI 425 Forklift Scale Instrument User Instructions 39 40 If you choose Audit Trail Viewer a screen similar to the one in Figure 8 12 appears 491 Wiem 11 08AM TRANSACTIONS CLEARED 489 07 18 09 11 04AM _ CustomDisplayList Field7 CompleteKey 488 07 18 09 11 04AM_ CustomDisplayList Field AccumWeight 486 07 18 0911 04AM_ CustomDisplayList Field4 485 07 18 09 11 04AM CustomDisplayList Field3 484 07 18 09 11 04AM CustomDisplayList Field2 User3 07 18 09 11 04AM UserEntry6 Maximum Figure 8 12 Audit Trail screen This lists the record ID date and time parameter and old and new values of changes that have been made to the instrument Press and drag the scroll bars or press the Page UP and Page Down keys to move left right up down through the information Press the Print key to print the record to a connected peripheral device See the information in Print Output from Audit Trail Screen on page 41 for serial output format If you choose Audit Count Viewer a screen similar to the one in Figure 8 13 appears Calibration Counter 0 Last Calibration Change 01 01 01 12 00AM Figure 8 13 Audit Counter Viewer screen This lists the number of calibrations the instrument has experienced and the last date and time of the calibration FLI 425 Forklift Scale Inst
8. Transaction Log Viewer Module EU only aaneen nennen eeenenenen enen eenen 46 DataManager Viewer Module Au 47 Chapter 9 Available Options cooocooccocncocccocnconcocnconococonononnonononononcnnnnnnnnnnnnonnnnnnnnnnnnnnnnnnnnncaninanons 48 FEW 100 Wireless Carmiage EE 48 RM 100 FL Bluetooth interface A 49 Compact Flash Wifi and Memory aanrennen ennen a a a aE AEA TANAR 49 RM299 RAIO sepa o E aR 49 FER 100 Remote Display ODIO io 50 Bar EOS ebe a a Ee 50 FEP 100 Power CONdIUONGI ii hg 51 Daily Inspection Checklist for Forklift Scale ann vaen en ennnennenenenenenennsennen enen enenenen 52 4 FLI 425 Forklift Scale Instrument User Instructions 1 Daily Operation Quick Reference Below is a brief overview of how to use this system during a work shift See Operations in Standard Mode on page 19 for complete instructions lt To turn the instrument on start the forklift and press illuminates 1 At start of shift press the Employee ID field and enter the employee ID number 2 Enter a PRO number using the bar code scanner or press the Pro field and key it in with the numeric keypad Press Enter 3 Key in the number of pieces in the PROF if different than the default value of 1 Press Enter 4 Key in the declared weight listed on the shipping papers Press Enter 5 Weigh the pieces contained in that PRO and press the Store key 6 Press Complete when all pieces in a PRO have b
9. date and time number of records or transactions stored Recs The lower portion of the screen shows information fields for e Prof Pro Number Act Pcs actual pieces Accum Pcs accumulated pieces Employee ID number Accum Wt accumulated weight Touch the ABORT field to abort a PRO and remove all records associated with it Touch the COMPLETE field to mark the PRO as complete in the database and to clear the old PRO information from the screen For complete information on using the application see Operations in Standard Mode on page 19 FLI 425 Forklift Scale Instrument User Instructions 15 3 2 6 To Power Off To power down the instrument press and hold the ON OFF key You will see this screen Continue to hold the key to shut down the FLI 425 You can release the key if you change your mind and want to leave the instrument powered up When the progress bar reaches the end this screen appears Release the ON OFF key and the instrument will power down into sleep mode after a preprogrammed period of time A change in weight or touching the screen will waken the instrument If the auto shutdown mode is enabled and the system turns off repower using the normal power up procedure LG EE all The FLI 425 has an auto sleep and an auto shutdown timer The instrument will go 16 FLI 425 Forklift Scale Instrument User Instructions 3 3 Entering Alphanumeric Values The alphanumeric entry screen
10. held down before it begins to repeat and the speed at which it repeats Click OK to accept and return to the previous screen You can press a key on your external keyboard to test the settings A small green box appears on screen to show the speed of repeat you ve chosen 8 3 5 View Service Contact Select this item to see contact information for your service provider This can be changed in a password protected menu Contact your service provider for information Press OK to return to the main menu Press the Esc key in the User Settings screen to return to the User Management menu Pick another module or press Esc to return to the default startup screen If you press ESC you will be asked if you want to save changes Choose Yes to save changes and return to the main screen choose No to return to the main screen without saving the changes or press Cancel to return to the menu screen 8 3 6 Seal Switch Select this item to view the state of the physical seal switch When sealed the instrument s calibration and setup cannot be changed for security purposes 38 FLI 425 Forklift Scale Instrument User Instructions 8 4 About FLI 425 Module 1 Use the steps in Accessing the Menus and Modules on page 33 to access the About FLI 425 module 2 When you choose About FLI 425 a display similar to the one shown in Figure 8 10 appears FLI 425 Avery Weigh Tronix group of companies 2008 2009 All rights reserved No part of this publicatio
11. in Figure 8 4 Date and Time Display Contrast Speaker Volume External Keyboard Repeat View Service Contact Seal Switch Figure 8 4 Items in the User Settings module Each item in this module is explained below 8 3 1 Date and Time Select Date and Time and the display in Figure 8 5 appears SM TWT FS 2728293031 1 2 245 6 ZS S X Display on Weight Screen 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Bi 29 30 14 01 lt gt 31123456 Today 08 28 08 Figure 8 5 Date and Time entry screen Press the hour to highlight it then click the left or right arrow to decrease or increase the value Repeat for minutes Time is always set as military time 24 hour but displayed on the main screen as 12 or 24 hour clock time depending on configuration Press on the screen and set the current date You can click on the month and a drop down list appears Click on the current month See Figure 8 6 36 FLI 425 Forklift Scale Instrument User Instructions a S X Display on Weight Screen 3031 1 2 6789 e 13 14 15 16 er 20 21 22 23 34 5 6 oday 08 28 08 Figure 8 6 Month drop down list You can also click on the year and increase or decrease the value with the small arrows which appear If you click on the year and have an attached USB keyboard you can type in the year directly on the keyboard and press the Enter key on your keyboard to accept the value Click the left or right arrows at
12. shown in Figure 3 3 appears often during setup and use of the FLI 425 instrument The name of the item being entered appears in the green bar at the top of the display This example shows Pro This section is a lesson in how to use this screen Clear ji Adv Enter a gt E CC Hees Figure 3 3 Alphanumeric entry screen ee You have 10 seconds default after an alphanumeric entry screen appears to start keying in characters or the display goes back to the previous screen This screen mimics cell phone rules for numeric or text entry Follow these rules to enter an alpha numeric or alphanumeric value 1 Touch a blue numeric key to enter the number 2 The cursor automatically advances to the next position anytime you wait for two seconds or more 3 If you repeatedly touch the same key before the cursor advances the display shows each successive number or alpha character on the key For example Press the 6 key three times in rapid succession and the N appears on screen First the 6 then the M and then the N 4 lf you want to enter the same number repeatedly you must hesitate two seconds between key presses You can speed up this process by pressing the Adv key between each numeric key to force the cursor to advance to the next position If you are entering numbers in a numeric only screen the two second wait is not necessary FLI 425 Forklift Scale Instrument User Instructions 17 18 all 9 Press the F1 key
13. the top of the calendar page to scroll month by month Click on the current day of the month An X in the Display on Weight Screen box means the time and date will appear on the operator mode screen Press the box to remove the X if you don t want time and date shown Press OK to accept the date and time and return to the main menu 8 3 2 Display Contrast Control Select this item to set the display contrast A slider bar appears See Figure 8 7 Figure 8 7 Contrast slider bar Click and drag the slider button to move it left or right to increase or decrease the screen contrast Click OK to accept and return to the previous screen 8 3 3 Speaker Volume Select this item to set the speaker volume in the instrument A slider bar appears See Figure 8 8 Figure 8 8 Volume slider bar Click and drag the slider button to move it left or right to increase or decrease the volume A tone will sound with each step of the slider to indicate the sound level for that setting Click OK to accept and return to the previous screen FLI 425 Forklift Scale Instrument User Instructions 37 8 3 4 External Keyboard Repeat Select this item to set the repeat delay and speed for an external keyboard See Figure 8 9 Disable Keyboard Repeat Press a key to test Figure 8 9 Keyboard repeat sliders You can enable or disable keyboard repeat by selecting the box in the upper left of the screen If enabled choose an amount of time a key is
14. things can appear words symbols or icons They are explained below BUSY At various times you will see popup boxes showing the system is busy These will disappear after the process is complete This symbol appears when there is motion on the scale When the weight is stable this symbol will disappear Transactions and scale functions will only operate when the scale is stable OVER TIP The FLJ 100 or QTLTSC junction box is tipped beyond its ability to compensate for the angle The scale will not weigh accurately in this condition XXXX Recs This is the number of transaction records stored in memory This will automatically decrement when communication is established between the FLI 425 and the host computer NO COMM This means there is no communication with the FLJ 100 junction box Check the interface connections if this happens and power off the FLI 425 and then repower it UNDER LOAD Scale is below the configured underload range OVER LOAD Scale is above the configured overload range NO ADC No communication with the analog card gt 0 lt Scale at center of zero Ib kg custom The current unit of measure Gross or Net Tells current scale mode Gross weighing or Net weighing FLI 425 Forklift Scale Instrument User Instructions 13 14 WiFl icon There are two WiFi icons shown below The left one appears when a connection exists to the host computer The right one appears when in communication with the CONFIRM software
15. to switch the alpha characters on the keys to lower case letters See Figure 3 4 below Press the F1 key again to return the display to upper case letters Clear Adv Enter pan ad E Figure 3 4 Lower case letters Use the bracket under the 0 to enter a blank space in a text or numeric string Some fields will only accept numeric characters The other keys or alpha characters are unavailable in these instances The and decimal keys will only work in applicable data entry situations The key will make a positive number into a negative value and vice versa A negative sign will appear but not a positive sign 6 Press the Esc key to exit this entry screen and return to the previous screen If you press the Esc key the instrument will retain the previous value of the field that was being edited T Press the Clear key to erase the last character entry 8 Press the Adv key to advance the cursor to the next position 9 When you are finished entering characters press the Enter key to save the data FLI 425 Forklift Scale Instrument User Instructions 4 Operations in Standard Mode 4 1 Start Up and Entering the Employee ID 1 Start the lift truck 2 Press and hold the ON OFF key until the red light illuminates The screen shown in Figure 4 1 will be displayed with the last active employee ID number displayed 07 28 09 04 25PM 0000 Recs Pro 987 Complete Figure 4 1 Startup screen
16. 00 This means the records have successfully transferred to the main computer See the Wifi icon information on page 14 for details A part number does not have to be complete before the stored transactions are downloaded The CONFIRM software will re assemble all the counts in a part number FLI 425 Forklift Scale Instrument User Instructions 25 6 Operations in Checkweighing Mode 6 1 Introduction Checkweighing is used to quickly compare the weight on the scale to a set target weight or a range of acceptable weight This chapter explains the setup and use of this application Be sure your system is set to the Checkweighing application before starting If the Checkweigher application is not active consult with your supervisor An example of the Checkweighing application s default screen is shown in Figure 6 1 Ib Gross gt 0 lt 07 28 09 04 34PM 0000 Recs Pro Number OVER TARGET Complete Figure 6 1 Checkweighing sample screen Below are the displayed fields and their functions Pro Number Press this field to manually key in a new Pro Number Oper ID Press this field to enter the Scale Operator ID Gross Accum Weight This field shows the total accumulated gross weight and is updated every time the Store key is pressed OVER Press this field to enter the Over value if using Over amp Under entry TARGET Press this field to enter the Target Weight if using the Target weight with tolerance UNDER Press
17. Avery Weigh Tronix P FLI 425 Forklift Scale Instrument Avery Weigh Tronix Standard Scale amp Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com User Instructions AWT 35 500170 Issue AC July 2009 Avery Weigh Tronix LLC 2009 All rights reserved No part of this publication may be reproduced stored in an electronic retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of the copyright owner or as permitted by law or under license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print however Avery Weigh Tronix LLC reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names used within this document are trademarks or registered trademarks of their respective holders FLI425 u en 500170 book Table of Contents page Chapter 1 Daily Operation Quick Reference ooocooccooccocncocccoccocncocococononconnconoconononcnnnnonconnnnnnnoninannnns 5 Chapter 2 General information and warnings ccoocccocccnoccncnoncncnconcnnncnoncnonnnonnnnonnnnnnnonnnnnnnnnnnonnnnnnnnos 6 reiege TE a TEE 6 Text conVventONS sanitatie Eeer
18. END Nets AFNI T rin r Carriage return n Line feed FLI 425 Forklift Scale Instrument User Instructions Here is a sample report ID 1 ProNumber 1 Record Type 0 ScalelD 0 CarriagelD 0 SitelD O ForkLiftID O EmployeelD 111 Length 0 Width 0 Height O User1 0 User2 2 User3 0 User4 0 User5 0 User6 0 TareDescription UnitOfMeasure Ib Date 01 29 01 Gross 500 Tare O Net 500 FLI 425 Forklift Scale Instrument User Instructions 45 8 7 Transaction Log Viewer Module EU only 46 This module appears only if the instrument is setup for EU country code operation Use the steps in Accessing the Menus and Modules on page 33 to access the Transaction Log Viewer module When you access this module you will see a screen similar to the one shown in Figure 8 15 Page Page Figure 8 15 Transaction Log Viewer screen This is a list of all the transactions since the last deletion When you press the Print key you are asked if you want the data in comma delimted format Press Yes if you do or No to print the list with line feeds between the items Press Esc to return to the previous menu screen FLI 425 Forklift Scale Instrument User Instructions 8 8 DataManager Viewer Module This module appears only if the instrument is setup for EU country code operation DataManager is a PC based program This module will only work in conjunction with that program Refer to the documentatio
19. If no entry is made within 10 seconds default the screen returns to the main operation screen 2 Type in the estimated number of pieces or skids declared on the Bill of Lading default is 1 and press Enter The alphanumeric screen appears with Est We listed at the top 3 Type in the declared weight from the bill of lading and press Enter The screen returns to the opening screen with the PRO listed in the Pro field 4 If you are lifting more than one piece skid in the PROF at one time press the Act Pcs field and enter the total number of pieces or skids being lifted Press Enter to accept The display will show the number you entered in the Act Pcs field 5 Make sure the forks of the lift truck are off the ground and empty then press the Zero key 6 Lift the piece or pieces and when the weight reading is stable press the Store key The display briefly shows Transaction Stored then returns to the main screen with the current weight the PRO the accumulated number of pieces weighed and the accumulated weight displayed 7 Remove the pallet zero the scale if necessary and repeat steps 4 6 if there are more pieces in the PRO After a weight is stored using the Store key the pallet must be removed and the weight on the scale must fall below the programmed minimum before the weight of the next pallet will be accepted 50 Ibs is the default value 8 When all the pieces in the PRO have been stored press
20. application startup screen Field descriptions on the starting screen Part Number Press this field to enter a new part number manually or scan a part number bar code Piece Weight Press this field to set a value for a known piece weight Piece Count This field shows the number of pieces on the scale using the active piece weight and the displayed weight Accum Pieces This field shows the number of accumulated pieces stored for this part number Oper ID Press this field to enter an operator ID number This can be typed in or scanned from a bar code Tare Press this field to tare the weight from the scale To remove the tare clear all weight from the scale and press the Tare field SAMPLE Press this field get a piece weight by sampling a known number of pieces COMPLETE When all the pieces are accumulated for a part number press this 22 field to clear the PN from the database and clear the information from the screen FLI 425 Forklift Scale Instrument User Instructions 3 The driver must enter their operator ID number when a shift starts To do this press the Oper ID field and key in the number or scan an ID bar code Press Enter to accept the number The screen returns to the one shown in Figure 5 1 but with the ID number now displayed in the field 5 1 1 Performing a Counting Operation 1 Enter the part number To do this scan in the part number from a bar code or if there is no bar code or it is unreadab
21. bout procedures that if not observed could result in damage to equipment or corruption to and loss of data En NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product 6 FLI 425 Forklift Scale Instrument User Instructions 2 2 Installation DANGER RISK OF ELECTRICAL SHOCK NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE 2 2 1 Safe handling of equipment with batteries with the same or equivalent type recommended by the manufacturer Dispose 1 CAUTION Danger of explosion if battery is incorrectly replaced Replace only of used batteries according to the manufacturer s instructions ATTENTION Il y a danger d explosion s il y a remplacement incorrect de la batterie remplacer uniquement avec une batterie du m me type ou d un type quivalent recommand par le constructeur Mettre au rebut les batteries usag es conform ment aux instructions du fabricant 2 3 Routine maintenance and calibration Application and usage will determine the frequency of calibration required for safe operation 1 IMPORTANT This equipment must be routinely checked for proper operation Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock Make sure that it is placed securely on a flat and level surface FLI 425 Forklift Scale Instrument User I
22. certification inspectors Use the scroll bars and up or down arrow keys to view all the data This list cannot be changed or deleted See Audit Trail Module on page 39 for full details The Audit Counter Viewer shows the number of calibrations the instrument has experienced and the date and time of the last calibration change The Database Viewer module displays the database and all stored transactions that have occurred The user cannot change any information in the database See Database Viewer Module on page 43 for full details The Transaction Log Viewer module appears only when the instrument is set up with the EU country code This module lets you view and print all the transactions stored in the instrument For a full explanation of this module see Transaction Log Viewer Module EU only on page 46 The DataManager Viewer module appears only when the instrument is set up with the EU country code This module lets you view all the information stored for the DataManager software program This software program must be installed on a PC and communication set up between the PC and the FLI 425 for this item to be used For a full explanation of this module see DataManager Viewer Module on page 47 FLI 425 Forklift Scale Instrument User Instructions 35 8 3 User Settings Module Use the steps in Accessing the Menus and Modules on page 33 to access the User Settings module When you access this module you will see the screen shown
23. cord Number r n ParameterlD r n Daters NEO Time r n ld Value r n New Value ryn EREN r Carriage return n Line feed Here is a sample of the non comma delimited output Audit Trail Report Record Number 32 SOFTWARE VERSION Date 05 13 08 Time 11 48AM Old Value 0 0 56 1 New Value 0 0 58 0 Record Number 31 SOFTWARE VERSION Date 05 13 08 Time 11 45AM Old Value 0 0 57 2 New Value 0 0 56 1 Press Esc or Enter to exit the Audit Trail screen and return to the USER MANAGEMENT screen Pick another module or press Esc to return to the default startup screen If you press ESC you will be asked if you want to save changes Choose Yes to save changes and return to the main screen choose No to return to the main screen without saving the changes or press Cancel to return to the menu screen 42 FLI 425 Forklift Scale Instrument User Instructions 8 6 Database Viewer Module Use the steps in Accessing the Menus and Modules on page 33 to access the Database Viewer module When you access this module you will see the information currently stored in the database A sample screen for the database is shown in Figure 8 14 2761834950 08 23 08 01 56PM 0 lb 7600225470 08 21 08 03 03PM___ o b 263738800 08 21 08 03 20PM___ o b 123456789 08 22 08 03 06PM___ Jo fb 123456789 beem o fb Page Page Figure 8 14 Database Viewer screen Use the keys to Esc Press
24. ed out of harms way Tighten all cable connections at the instrument Inspect that all cable clamps and cable ties are secure Inspect the power cable to the instrument for nicks cuts or wear Remove excess and reconnect the retractile cable between the scale and instrument if it is stretched Check that the instrument is active with applied power Make sure cable connections from any peripheral devices are tight Check battery pack charge for wireless scale carriage to instrument Make sure the instrument will show zero weight with forks raised empty and upon pressing the ZERO key Apply a load to the scale to make sure the instrument is receiving a weight value from the scale carriage FLI 425 Forklift Scale Instrument User Instructions Standard Scale amp Supply Company 25421 Glendale Avenue Redford MI 48239 313 255 6700 www standardscale com Avery Weigh Tronix gt an
25. een stored 7 Enteranew PRO and repeat until the shift ends the ON OFF key until the red light above the key or until you are required to download the stored information FLI 425 Forklift Scale Instrument User Instructions 5 2 General information and warnings 2 1 About this manual This manual is divided into chapters by the chapter number and the large text at the top of a page Subsections are labeled as shown by the 1 and 1 1 headings shown above The names of the chapter and the next subsection level appear at the top of alternating pages of the manual to remind you of where you are in the manual The manual name and page numbers appear at the bottom of the pages 2 1 1 Text conventions Key names are shown in bold and reflect the case of the key being described This applies to hard keys and onscreen or soft keys Displayed messages appear in bold italic type and reflect the case of the displayed message 2 1 2 Special messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard ELECTRICAL WARNING THIS IS AN ELECTRICAL WARNING SYMBOL ELECTRICAL WARNINGS MEAN THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES MAY RESULT IN ELECTROCUTION ARC BURNS EXPLOSIONS OR OTHER HAZARDS THAT MAY CAUSE INJURY OR DEATH CAUTION This is a Caution symbol Cautions give information a
26. eens for NA and EU instruments 8 1 Accessing the Menus and Modules Follows these steps to access the menus and their modules 1 Press and hold the F1 key until The password entry screen shown in Figure 8 2 is displayed Clear Adv a Figure 8 2 Password entry screen FLI 425 Forklift Scale Instrument User Instructions 33 34 2 Key in the password for the User Management menu 111 is the default password Refer to Entering Alphanumeric Values on page 17 for instructions on entering numeric characters Press the Enter key One of the displays shown in Figure 8 3 appears depending on your area of operation User Settings User Settings Database Viewer Database Viewer Transaction Log Viewer DataManager Viewer screen for NA Country Code screen for EU Country Code Figure 8 3 User Management menu 3 To access a module use the arrow keys to highlight the desired module and press the Enter key want to save any changes that have been made You can choose Yes No or Cancel Choose Yes to save changes choose No to disregard any changes made while in the menu or press Cancel to stay in the menu GEEL ten all Anytime you exit a menu to return to normal operating mode you are asked if you The one exception to this is the Time and Date window When you accept a new setting for time and date that change takes place immediately and is unaffected by the Yes No Cancel choice Each module is explained in the fol
27. er Conditioner The FLP 100 power conditioner takes voltages between 24 and 72 volts usually found on battery powered forklifts and brings the voltage down to a level usable by the FLI 425 between 9 and 36 volts See Figure 9 8 Figure 9 8 FLP 100 power conditioner FLI 425 Forklift Scale Instrument User Instructions 51 Daily Inspection Checklist for Forklift Scale 52 This list covers wired wireless digital and analog carriages Mechanical LU UUUUU DU UU LU Electrical DU OUD O Scale System Q Q Q Check scale carriage for loose worn bent broken or missing components Inspect forks for damage Check locking pins on forks for proper function Make sure wire egress and junction box guards on digital carriage are fastened properly Make sure junction box cover on analog scale is in place with all fasteners Check center pin located on top of back carriage for wear Replace if edges are worn bent broken or missing Check that the fastener s for the center pin is in place Check clamp fasteners at the bottom of scale carriage Check Weigh Bar fasteners on back of scale carriage Make sure instrument mounting is secure Check instrument isolation mounts are not loose or cracked Check and adjust the forklift chain so the heels of the forks have 1 2 to 1 of clearance from the floor when the carriage is down and the mast is vertical Make sure the power cable to the instrument is routed and fasten
28. forks of the lift truck are off the ground and empty then press the Zero key J If you need to tare a container place it on the forks and press the Tare field The weight is tared from the scale FLI 425 Forklift Scale Instrument User Instructions 23 Place the pieces to be counted on the scale The display shows the weight of the objects and the piece count Press the Store key to store the count in the transaction database and add them to the accumulated total for the part number This also prints the default print format Format 2 out COM 1 The format shows time date part number net weight and the count See Figure 5 2 Time chosen time format Date chosen date format ID HA Net Weight XXXXXX Ibs Count XXXXXX PCS Figure 5 2 Example of the count print format Remove the pieces and repeat the process until all the items for this part number are counted LG e geet After a count is stored using the Store key the items must be removed and the gross weight on the scale must fall below the programmed minimum value gross zero band before the weight of the next items will be stored 50 Ibs is the default value 9 10 When all the pieces in the part number have been stored press the COMPLETE field on the screen Are You Sure You Want to COMPLETE this Part Number appears on the display Select No to continue using the same part number or select Yes to accept If you choose Yes this completes the
29. ghlight Perform Calibration Validation QC and press the Enter key The screen shown in Figure 7 5 is displayed 0 Lift weight and hit OK to store Figure 7 5 Quality Control screen FLI 425 Forklift Scale Instrument User Instructions 31 32 Follow the screen prompt lift the weight wait for the weight reading to become steady and press the OK key The screen returns to the one shown in Figure 7 4 Press the Esc key three times and press the Yes key when asked to save the changes The screen returns to normal operating mode If the recorded weight is not within specs the unit needs to be taken out of service until a calibration can be performed FLI 425 Forklift Scale Instrument User Instructions 8 Menu Access and Use The FLI 425 instrument has a password protected menu called the User Management menu The password for this menu is 111 There are four modules in the User Management menu for users in North America NA There are six modules for users in the European Union EU Think of a module as a submenu or container for related items of scale configuration The modules accessed for each region are shown in Figure 8 1 Contact your service provider for information on other password protected menus User Settings User Settings Database Viewer Database Viewer Transaction Log Viewer DataManager Viewer Screen for NA Country Code Screen for EU Country Code Figure 8 1 User Management menu scr
30. ions 2 6 2 2 Setting Target Weight with Tolerances To use the Target Weight method follow these steps 1 Press the TARGET key The numeric entry screen appears 2 Key in the acceptable weight value and press the Enter key The screen prompts for a weight tolerance value 3 Key in a value and press Enter The main screen is displayed Example Set target weight to 1500 Ib or kg Set tolerance to 250 Ib or kg When a weight is placed on the scale if itis between 1250 Ib or kgs and 1750 Ib or kgs the TARGET field will turn green to show this is an acceptable weight If the weight falls over or under this range the appropriate field will change color as shown below OVER OVER TARGET TARGET UNDER 6 3 Typical Checkweighing Operation 6 3 1 Start Up and Entering the Operator ID 1 With the FLI 425 configured for the Checkweighing application start the lift truck 2 Press and hold the ON OFF key on the FLI 425 until the red light above the key illuminates 3 After the startup routine the screen in Figure 6 2 appears If an operator ID is active it will be shown in the Oper ID field 07 28 09 04 34PM 0000 Recs Pro Number OVER TARGET Figure 6 2 Main checkweighing screen 28 FLI 425 Forklift Scale Instrument User Instructions 4 scan or key in a new Oper ID number if needed 5 Scan or key in a new Pro Number 6 Use one of the two methods described earlier in this chapter to se
31. le press the Part Number field key in the number and press Enter to accept the number The main screen reappears If this PN exists in the database the stored piece weight for this PN becomes the active piece weight If there is no piece weight for this PN follow the steps in Establishing a Piece Weight below Establishing a Piece Weight There are two ways to establish a piece weight key in a known piece weight or sample a known number of pieces a Piece weights less than 1 Ib can give inconsistent results Entering a Known Piece Weight If you know the piece weight press the Piece Weight field key in the weight on the entry screen and press Enter to accept it That piece weight is now active and stored in the database with the active part number Sampling to Obtain Piece Weight To perform a sample operation press the SAMPLE field key in the number of items you will sample and press Enter The screen prompts you to Add or Remove for negative sampling the number of items you keyed in Place the items on the scale or remove them if you are doing negative sampling and press the OK key The piece weight is calculated and the screen returns to the main operating screen with the new piece weight active the value If no entry is made within 10 seconds default the screen returns to the COCO nn all When you manually enter a value you must key it in and press the Enter key to save main operation screen 2 Make sure the
32. log legal for trade or nonlegal for trade operation You can weigh count and store information and with the optional wireless communication transmit that information to a receiver attached to a computer This manual explains the user setup and operation of the FLI 425 It covers the standard application which comes on the instrument 3 2 Front amp Back Panels and Keys The FLI 425 shown in Figure 3 1 has four keys and a full color display with touch sensitive screen Touch the screen to select an underlying key or field arrow keys to move the highlight bar to that item When the instructions say to select CC EEE EEE IA all The screen is touch sensitive When instructions state to highlight an item use the an item touch the up or down arrow to highlight that item then touch the Enter key 3 2 1 Front Panel Figure 3 1 shows the front panel of the FLI 425 instrument The display has a clear protector to guard against dust and scratches Additional display protectors are available from your Avery Weigh Tronix provider Figure 3 1 FLI 425 front panel There is a power saving standby mode and a shutdown mode The default for the standby mode is 5 minutes of scale and front panel inactivity Touch the screen to restore normal operation The default for the shutdown mode is four hours After that the FLI 425 will shut itself off To power up the instrument press the ON OFF key until the red light above the key lights up
33. lowing sections LEN eee The screen is touch sensitive When instructions state to select an item use the up or down arrow to highlight that item and press the Enter key FLI 425 Forklift Scale Instrument User Instructions 8 2 Overview of the Modules in the User Management Menu When you access the User Management menu there are four modules in this menu for North America operation There are six for European Union operation Each module contains items to view or set Below is a brief overview of each module followed by in depth information on each User Settings About FLI 425 Audit Trail Database Viewer Transaction Log Viewer EU only DataManager Viewer EU only The User Settings module allows you to set the date and time set the display contrast set the soeaker volume set the keyboard repeat rate view the phone number for a service contact and see the seal switch status See User Settings Module on page 36 for full instructions The About FLI 425 module lets you view part number and software version information about the FLI 425 instrument See About FLI 425 Module on page 39 for full details The Audit Trail module lets you choose to see the Audit Trail Viewer and the Audit Counter Viewer The Audit Trial Viewer displays the number of times the scale has been configured and the details of these configurations This information may be useful when communicating with authorized service personnel or weighing
34. n for DataManager for full instructions on its use Use the steps in Accessing the Menus and Modules on page 33 to access the DataManager Viewer module In this module you can view information only Editing capabilities are password protected When you access this module you will see a screen similar to the one shown in Figure 8 16 Page Page Figure 8 16 DataManager Tables screen For information on using this information or the Sync key refer to the documentation with the DataManager software program Press Esc to return to the previous menu screen FLI 425 Forklift Scale Instrument User Instructions 47 9 Available Options Figure 9 1 shows the available options for the FLI 425 Following is a brief description of each Figure 9 1 Available options for the FLI 425 9 1 FLW 100 Wireless Carriage The FLW 100 wireless carriage option eliminates the interface cable between the carriage and the FLI 425 instrument The component parts are shown in Figure 9 2 Figure 9 2 FLW 100 Wireless carriage components Ee EE at If your system uses the FLW 100 option be sure to charge the battery pack for 8 10 hours before using 48 FLI 425 Forklift Scale Instrument User Instructions 9 2 RM 100 FL Bluetooth interface The RM 100 FL Bluetooth interface connects to one of the serial ports and allows wireless communication to a peripheral serial device The unit is shown in Figure 9 3 Figure 9 3 RM 100 FL Blueto
35. n may be reproduced stored in an electronic retrieval system or transmitted in any form or by any means electronic mechanical photocopying recording or otherwise without the prior written consent of the copyright owner or as permitted by law or under licence Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix group of companies This publication was correct at the time of going to print however Avery Weigh Tronix reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time Part Number AWT30 500092 Revision 1 0 1 29 O S Revision 1 0 4 3 FPGA Revision 25003 FLJ 100 Revision Figure 8 10 About FLI 425 screen This display shows you the AWT company name the model number the part number the version of software in the instrument etc 3 Press OK to return to the User Management menu Pick another module or press Esc to return to the default startup screen If you press ESC you will be asked if you want to save changes Choose Yes to save changes and return to the main screen choose No to return to the main screen without saving the changes or press Cancel to return to the menu screen 8 5 Audit Trail Module Use the steps in Accessing the Menus and Modules on page 33 to access the Audit Trail module When you access this module you will see the two choices shown below in
36. ndry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Foundry Lane Smethwick West Midlands B66 2LP England Declaration of Conformity Verklaring van Overeenstemming D claration de Conformit Produttore Avery Weigh Tronix Limited Modello 1 FLSC 05 amp FLI 225 FLI 425 2 QTLTSC amp FLI 225 ANALOG FLI 425 ANALOG N di certificato di approvazione di tipo CE UK2862 e conforme alle caratteristiche previste dalle seguenti direttive CE Normativa EMC 2004 108 EC Normativa per la bassa tensione 2006 95 EC Normativa per strumenti di pesatura non automatici 2009 23 EC Direttiva sui macchinari 98 37 EC Le norme standard armonizzate e nazionali applicate sono EN 45501 1994 EN 60950 1 2006 EN 61000 6 3 2007 Nota Questa dichiarazione valida solamente se lo strumento di pesatura non automatico e stato verificato dal produttore o provvisto di un certificato di conformita rilasciato da un ente riconosciuto Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Konformitatserklarung Dichiarazione di conformita Declaraci n de Conformidad Fabricante Avery Weigh Tronix Limited Tipo 1 FLSC 05 amp FLI 225 FLI 425 2 QTLTSC 4 FLI 225 ANALOG FLI 425 ANALOG N mero del certificado de aprobaci n de tipo CE conforme a las exigencias de las siguie
37. nstructions 7 2 4 Cleaning the machine Table 2 1 Cleaning DOs and DON Ts Wipe down the outside of standard products Attempt to clean the inside of the machine with a clean cloth moistened with water and Use harsh abrasives solvents scouring cleaners or a small amount of mild detergent alkaline cleaning solutions Spray the cloth when using a proprietary Spray any liquid directly on to the display windows cleaning fluid 2 5 Training Do not attempt to operate or complete any procedure on a machine unless you have received the appropriate training or read the instruction books To avoid the risk of RSI Repetitive Strain Injury place the machine on a surface which is ergonomically satisfactory to the user Take frequent breaks during prolonged usage 2 6 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys 2 7 FCC and EMC declarations of compliance United States This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a re
38. ntes directivas CE Directiva CME 2004 108 EC UK2862 Directiva de baja tensi n 2006 95 EC Directiva para equipos de pesaje no autom ticos 2009 23 EC Directiva sobre m quinas 98 37 EC Las normas armonizadas en vigor son EN 45501 1994 EN 61000 6 3 2007 EN 60950 1 2006 Nota 1 Esta declaraci n es v lida solamente si el equipo de pesaje no autom tico ha sido verificado por el fabricante o con certificado de conformidad emitido por un organismo notificado Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2TE England Registered in England No 595129 Authorised signatory for Avery Weigh Tronix Limited Namens van Avery Weigh Tronix Limited Signataire autoris d Avery Weigh Tronix Limited Unterschriftsberechtigter f r Avery Weigh Tronix Limited Firmatorio autorizzato per Avery Weigh Tronix Limited Firmante autorizado para Avery Weigh Tronix Limited Signature Name Handtekening Naam Signature Nom Unterschrift Name Firma Nome Firma Nombre S Hine Head of R amp D UK 9 July 2009 76501 305 Issue 1 Sheet 2 of 2 10 FLI 425 Forklift Scale Instrument User Instructions 3 Introduction 3 1 Product Introduction The FLI 425 instrument with touchscreen technology can be paired with the digital FLSC scale carriage and FLJ 100 digital junction box to make a completely digital forklift scale system or it can be used with the QTLTSC or QTLTS carriage for ana
39. on the host computer The icon disappears if there is no connection between the radios Battery icon A battery icon appears on the right side of the screen when the wireless carriage option is installed As battery power drops the icon changes as shown below until the circled icon flashes When this occurs charge the carriage battery immediately If the icon on the right appears no battery information is being received Wireless Scale iconThere are three possible states for the wireless scale icon which appears on the right side of the display red green and off The icons are shown below Red occurs during instrument startup normal or when radios are communicating with each other but a problem exists between the carriage radio module and the FLJ 100 junction box Green means carriage and instrument are communicating and data is being transferred If there is no icon showing the radios are not talking to each other FLI 425 Forklift Scale Instrument User Instructions 3 2 5 Upon Power Up When you first power up the FLI 425 the following screen is displayed while the application is loading Avery Weigh Tronix gt sg This is followed shortly by the main operations screen shown below Employee ID 987 Complete The white section of the screen shows weight on the scale unit of measure default in EU country code is kg unit of measure weighing mode center of zero gt 0 lt or motion annunciator
40. oth interface 9 3 Compact Flash Wifi and Memory The Compact Flash Wifi card allows wireless download of stored data to a host PC The Compact Flash memory card provides removable memory The cards are shown in Figure 9 4 This plug into slots in the side of the FLI 425 Figure 9 4 Compact Flash Wifi card and memory card 9 4 RM 200 Radio The RM 200 radio allows wireless download of stored data to a host PC The unit is shown in Figure 9 5 It attaches by a bracket to the FLI 425 Figure 9 5 RM 200 radio FLI 425 Forklift Scale Instrument User Instructions 49 9 5 FLR 100 Remote Display Option Figure 9 6 shows the FLR 100 remote display option This small display with three keys connects to one of the COM ports on the back of the instrument The COM port must be configured for remote display operation Contact your service provider for information Avery Weigh Tronix a fo PRINT ZERO Figure 9 6 FLR 100 Remote display option This display can be mounted where it is convenient for the operator to see and press the keys Key function F1 key No function PRINT key Mimics the function of the Store key on the FLI 425 instrument ZERO key Mimics the function of the Zero key on the FLI 425 instrument 9 6 Bar Code Scanners You can attach an optional bar code scanner to the FLI 425 Figure 9 7 shows two styles Figure 9 7 Bar code scanners 50 FLI 425 Forklift Scale Instrument User Instructions 9 7 FLP 100 Pow
41. part number and clears all part number information from the screen and from the part number database Your counting transactions are still in the transaction database and can be viewed or downloaded as needed Repeat steps 1 8 The system is now ready to work on the next part number To remove a tare clear all weight from the scale and press the Tare field 5 1 2 Stored Data Out of Radio Range The FLI 425 stores data for downloading by a connection to one of the COM ports on the back If the instrument has the optional Compact Flash Wifi or RM 200 radio installed for wireless communication the information will be downloaded automatically anytime the radio is in range and communicating with a compatible host device 24 FLI 425 Forklift Scale Instrument User Instructions Whenever the FLI 425 instrument is out of radio range count data is stored in memory until the unit is back in range This feature also allows for temporary computer upgrades outages to occur without affecting counting operations Ib Gross ge gt lt 07 18 09 11 08AM 0181 Recs Part Number Piece Count 0 Oper ID Tare O Ib In the illustration above notice the 0181 Recs below and to the right of the weight reading This tells you that there are 181 stored transaction record in the database Once the forklift truck is in radio range the WiFi icon shown to the right of the weight appears and the Recs number will decrement until it reaches 00
42. rument User Instructions 8 5 1 Print Output from Audit Trail Screen If you press the Print key in the Audit Trail screen and if output is configured for comma delimited output the serial output string is in this format RecordID Date Parameter ID OldValue NewValue r n r Carriage return n Line feed Here is a sample report Record Record Record Record Record Record Record Record Record Record Record Record Number Number Number Number Number Number Number Number Number Number Number Number 3409 1308 31 05 13 08 30705713708 29 05713708 28 05 13 08 ad r OLLA 20705712708 25 05 12 08 24 05 12 08 23105706708 22 05 01 08 21705 01708 FLI 425 Forklift Scale Instrument User Instructions CL 03 02 12 03 03 48AM SOFTWARE VERSION 0 0 56 1 0 0 58 0 11 11 11 10 03 03 45AM SOFTWARE VERSION 0 0 57 2 0 0 56 1 O5AM FLJ 100 Serial Number 0 987987987 05AM SOFTWARE VERSION 0 0 56 1 0 0 57 2 54AM SOFTWARE VERSION 0 0 57 2 0 0 56 1 05PM Scale OutputCounts3 2500 0 O5PM Scale OutputCounts2 2500 0 05PM Scale OutputCounts1 2500 0 22PM SOFTWARE VERSION 0 0 56 1 0 0 30AM SOFTWARE VERSION 0 0 55 0 0 0 24PM Scale OutputCounts3 2500 0 24PM Scale OutputCounts2 2500 0 e EE 56 1 41 If output is not configured as comma delimited the serial output is in this format Audit Trail Report r n r n Each record would be output as shown below Re
43. sidential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense European Countries 8 FLI 425 Forklift Scale Instrument User Instructions Avery Weigh Tronix gn LE Manufacturer Avery Weigh Tronix Limited Type 1 FLSC 05 amp FLI 225 FLI 425 2 QTLTSC amp FLI 225 ANALOG FLI 425 ANALOG No of EC type approval UK2862 certificate corresponds to the requirements of the following EC directives EMC Directive 2004 108 EC Low Voltage Directive 2006 95 EC Non Automatic 2009 23 EC Weighing Instruments Directive Machinery Directive 98 37 EC The applicable harmonised standards are EN 45501 1994 EN 61000 6 3 2007 EN 60950 1 2006 Note This declaration is only valid if the non automatic weighing instrument was verified by the manufacturer or with a certificate of conformity issued by a notified body Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Signature Name Handtekening Naam Signature Nom Unterschrift Name Firma Nome Foundry Lane Smethwick West Midlands B66 2LP England Declaration of Conformity Verklaring van Overeenstemming D claration de Conformit Fabrikant Avery Weigh Tronix Limited 1 FLSC 05 amp FLI 225 FLI 425 2 QTLTSC amp FLI 225 ANALOG FLI 425 ANALOG Nummer
44. tation de conformit d livr e par un organisme notifi EN 45501 1994 EN 60950 1 2006 Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 Authorised signatory for Avery Weigh Tronix Limited Namens van Avery Weigh Tronix Limited Signataire autoris d Avery Weigh Tronix Limited Unterschriftsberechtigter f r Avery Weigh Tronix Limited Firmatorio autorizzato per Avery Weigh Tronix Limited Firmante autorizado para Avery Weigh Tronix Limited Firma Nombre Head of R amp D UK 9 July 2009 76501 305 Issue 1 Sheet 1 of 2 FLI 425 Forklift Scale Instrument User Instructions 9 Avery Weigh Tronix gn LE Hersteller Avery Weigh Tronix Limited Typ 1 FLSC 05 amp FLI 225 FLI 425 2 QTLTSC amp FLI 225 ANALOG FLI 425 ANALOG Nr der EG Bauartzulassung UK2862 entspricht den Anforderungen folgender EG Richtlinien EMV Richtlinie 2004 108 EC Niederspannungs Richtlinie 2006 95 EC Waagenrichtlinie fur nichtselbsttatige Waagen 2009 23 EC Maschinenrichtlinie 98 37 EC Die angewendeten harmonisierten Normen sind EN 45501 1994 EN 61000 6 3 2007 EN 60950 1 2006 Anmerkung Diese Erklarung gilt nur wenn die nichtselbsttatige Waage vom Hersteller geeicht wurde oder in Verbindung mit einer Konformitatsbescheinigung einer benannten Stelle Avery Weigh Tronix Limited Reg Office Fou
45. the COMPLETE field on the screen Are You Sure You Want to COMPLETE this PRO appears on the display 9 Select No to continue using the same PROF or select Yes to accept If you choose Yes this completes the PROF and clears all information for the PROF from the display 10 Repeat steps 1 9 The system is now ready to work on the next PROF FLI 425 Forklift Scale Instrument User Instructions 4 1 2 Stored Data Out of Radio Range The FLI 425 stores data for downloading by a connection to one of the COM ports on the back If the instrument has the optional Compact Flash Wifi or RM 200 radio installed for wireless communication the information will be downloaded automatically anytime the radio is in range and communicating with a compatible host device Whenever the FLI 425 instrument is out of radio range reweigh data is stored in memory until the unit is back in range This feature also allows for temporary computer upgrades outages to occur without affecting reweigh operations 08 28 08 01 56PM 0181 Recs Pro 0 Complete In the illustration above notice the 0181 Recs below and to the right of the weight reading This tells you that there are 181 stored records or transactions in the database Once the truck is in radio range the WiFi icon shown to the right of the weight appears and the Recs number will decrement until it reaches 0000 This means the records have successfully transferred to the main computer See
46. the Wifi icon information on page 14 for details A PRO does not have to be complete before the stored transactions are downloaded The CONFIRM software will re assemble all the transactions in a PRO 4 1 3 Aborting a PROF Q Press the ABORT field to abort the last PRO transaction The following screen is displayed ep Are you sure you want to ABORT this Pro Press No if you want to continue using the current PRO Press Yes if you want to delete all information saved so far for the current PRO See the note below WARNING Be sure you want to delete the PRO information before pressing the YES key As soon as the key is pressed the information is deleted FLI 425 Forklift Scale Instrument User Instructions 21 5 Operations in Counting Mode The counting application allows you to count items of uniform weight after sampling a known quantity of the items or keying in a known piece weight This application is explained below 5 1 Start Up and Entering the Employee ID 1 With the FLI 425 configured for the Count application start the lift truck If the Count application is not active consult with your supervisor Press and hold the ON OFF key until the red light illuminates After the startup routine the screen shown in Figure 5 1 will be displayed with the last active employee ID number displayed 07 28 09 04 30PM 0000 Recs Part Number Piece Count 0 Oper ID Tare O Ib Figure 5 1 Counting
47. this field to enter the Under Value if using the Over amp Under entry Complete Press this field to complete a Pro Number 26 FLI 425 Forklift Scale Instrument User Instructions 6 2 Checkweighing Setup You can set up the checkweighing function in two ways Set over and under values see Setting Over Under Values on page 27 or set a target weight with tolerances see Setting Target Weight with Tolerances on page 28 6 2 1 Setting Over Under Values To use the Over Under method follow these steps 1 Press the OVER key The numeric entry screen appears 2 Key in the upper acceptable weight value and press the Enter key The main screen is displayed 3 Press the UNDER key The numeric entry screen appears 4 Key in the lower acceptable weight value and press the Enter key The main screen is displayed Any weight placed on the scale that is between the two values entered is considered an acceptable weight and the TARGET field turns green as shown below OVER e Ifthe weight on the scale is below the UNDER value the UNDER field will turn yellow as shown below OVER TARGET Ifthe weight on the scale is above the OVER value the OVER field will turn red as shown below TARGET UNDER Set Over value to 2000 Ib or kg set Under value to 1900 Ib or kg Place a weight on the scale and the display will show if it is over under or acceptable Example FLI 425 Forklift Scale Instrument User Instruct
48. tup the system for checkweighing 7 Weigh the pallets and the display will clearly show if the weight is acceptable over or under the values set 8 Press the Store key to save the weighment If the weight is successfully stored the following is displayed 07 18 09 09 05A 0002 Recs e Transaction Stored Pro Number A 12378 UNDER Complete 9 Repeat step for each pallet in the Pro number The weight on the scale must fall below the minimum default is 100 lbs 50 kg before the next weighment can be stored If you press the Store key in this situation the following message is displayed 07 18 09 09 02A 0001 Recs Transaction Not Stored Need Pro Number To Return To Zero Between 12378 Accumulations 10 When finished press the Complete field to mark the Pro Number as complete in the database The following dialog box appears 07 18 09 08 58A A 2 y Are you sure you want to Pro Number COMPLETE this Pro Number 12378 Complete 11 Press the Yes key to confirm the Pro number is complete FLI 425 Forklift Scale Instrument User Instructions 29 7 Calibration Validation 7 1 Daily Validation Procedure Each facility should have a test weight of a known value That weight needs to be lifted daily to validate the scale calibration and assure legal for trade status Follow the steps in this section to perform the calibration validation 7 1 1 Accessing the Menu
49. van de Verklaring UK2862 van EG typegoedkeuring is in overeenstemming met de voorschriften van de volgende EG richtlijnen EMC Richtlijn 2004 108 EC Laagspanningsrichtlijn 2006 95 EC Richtlijn niet automatische 2009 23 EC weegwerktuigen Machinerichtlijn 98 37 EC Toegepaste geharmoniseerde normen EN 45501 1994 EN 609501 2006 Noot Deze verklaring is alleen geldig indien het weegwerktuig door de fabrikant is geverifieerd of met een Verklaring van overeenstemming afgegeven door een bevoegde instantie Avery Weigh Tronix Limited Reg Office Foundry Lane Smethwick West Midlands B66 2LP England Registered in England No 595129 EN 61000 6 3 2007 Konformitatserklarung Dichiarazione di conformita Declaraci n de Conformidad Fabricant Avery Weigh Tronix Limited Type 1 FLSC 05 amp FLI 225 FLI 425 2 QTLTSC amp FLI 225 ANALOG FLI 425 ANALOG No de certificat UK2862 d approbation de type CE correspond aux exigences des directives CE suivantes Directive CEM 2004 108 EC Directive Basse Tension 2006 95 EC Directive pour les 2009 23 EC instruments de pesage a fonctionnement non automatique Directive sur la machinerie 98 37 EC Les normes harmonis es applicables sont EN 61000 6 3 2007 Nota Cette d claration est valide seulement si l instrument de pesage fonctionnement non automatique a t v rifi par le fabricant ou avec une attes

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