USER MANUAL - Clean
Contents
1. e ross waste ess ire 7 F1078 WASHER1 2 X 7 8 X 1 16 UHMW F1080 STANDOFF 5 16 X 17 32 X 1 2 SS F1082 BOLT HHC 1 4 20 X 1 SS F1084 WASHER FENDER 1 4 SS F1087 BOLT HHC 1 4 20 X 1 1 2 SS F1088 BOLT HHC 1 4 20 X 1 3 4 SS F1105 BOLT HHC 1 4 20 X 1 2 SS F1131 KEY 3 16 X 3 16 X 1 SS 19 M1103 TUB WELDMENT BLX 800 DAF F 31 32 33 4 5 PIPE ELBOW STREET 1 4 SS Co USER MANUAL MODEL BLX 800 REV 105 Page 9 of 14 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 800 Dimensions Diagram 33 1 2 O ALL WIDTH MOTOR AND COTROL BOX REMOVED 59 5 8 WATER 3 8 CHEMICAL HOOK UP 1 4 HOSE BARB 4 5 16 DRAIN 1 1 2 FERRULE USER MANUAL MODEL BLX 800 REV 105 Page 10 of 14 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 800 Electrical Diagram 120VAC 0Hz 15 CIRCUIT REQUIRED TORQUE POWER 16 19 in Ib CONTROL 4 4 7 in Ib 75 C CU WIRE ONLY CURRENT SENSOR PS 24VDC POWER SUPPLY TORQUE 10 41 13 89 in Ib 75 CU WIRE ONLY 24NDC 1 15 18 24NDC 1 TORQUE 7 1 in lb MAX 75 C CU WIRE ONLY LEGEND INDICATES FIELD WIRING INDICATES MECHANICAL LINKAGE USER MANUAL MODE2. 9 Apply chemical product identification label to chemical jug MINIMUM CLEARANCE DISTANCES Figure 3 36 55 1 2 SEE NOTE I x mE x x x Wt um rn 129 1 2 NOTE FOR FIXED INSTALLATIONS AREA IN FRONT OF ELECTRICAL PANEL MUST BE CLEAR AT LEAST 36 USER MANUAL MODEL BLX 800 REV 105 Page 4 of 14 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Operation Instructions Start Up After completed installation of the unit 1 Ensure the brushes and grate are properly secured in their correct positions Turn ON sanitizing solution and water Pull the E STOP switch up and watch for the light on the switch to signal that the unit has power 4 Wait for 10 seconds for unit to start up completely The unit is now ready for activation using the sensor 6 Before placing footwear into the unit test that the unit is working properly by activating the sensor Operation Before beginning unit operation ensure solid footing and use both hands when operating the unit 1 To begin unit operation step onto the grate 2 The grate will push down on the springs activating the prox sensor below which will turn on the brushes for a set period of time 3 Walk through the unit and allow the rotating brushes to clean by slowly moving the boot so every part of the boot c
3. READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Overview Venturi Injector Setup 1 Choose appropriate size metering tip to achieve desired sanitizer dilution ratio stated in MSDS Screw metering tip into hose barb Installation Instructions 1 Setunit in desired location p N 3 Drop end of plastic tubing with strainer into fluid Room for entering and exiting product container e Traffic flow for unit operation 4 Cuttubing to convenient length and slip open end over Emergency exit paths or egress in case of injector fitting emergency e Head room for personnel while using the unit Figure 1 e Space to access control box e Connections for water and electrical e Refer the the below digram Figure 3 for unit placement restrictions 3 To move the unit use a pallet jack or a hi lo and lift the unit from the bottom To protect the unit first pad the forks 4 Once the unit is in the desired location adjust the four leveling feet Figure 1 and use a level to make sure the unit is stable and level in all directions Figure 2 5 Connect a water line to the water inlet fitting Unit needs 35 PSI and a 5GPM connection to operate 6 Attention A backflow preventer must be installed in the water line to this unit Check local codes to ensure proper installation Connect unit to electrical power Fill chemical jug with sanitizer product and connect suction line to Venturi injector
4. CI HSNA ASIA ACIS JAIM 9 X VIC 8 9 SS Z 1 1 X p 1 TIMOG Nid oc 6 Z 1 X 0Z p 1 DHS L109 v Z 1 Z X Oc v 1 DHS 1108 gui fel V 3dAL SS p 33HSVM 9s04 SS 0Z p 1 3OOTAN 1NN doa i Z lt 2 Sam Cy CANO i ELEC 07 30 2014 USER MANUAL MODEL BLX 800 REV 105 Page 14 of 14
5. H UNI Timer DANGER Do not open control box during washdown 1 Function D Off Delay S Break conditions or if someone is cleaning the unit 2 Time range 1 10 seconds DANGER Only authorized personnel should open the control box while power is applied to the unit 3 Setting 1 second 1 Turn adjustment screw clockwise until it stops 2 Turn adjustment screw counter clockwise x PO AcelTim 1 s DeelTime 2 s tO DigtalniSel N A Motor Overload Sensor Setting Automation Direct ACS 200 Current Switch 1 1 6 Setting Jumper Removed 2 Two loops of wire through sensor Turn trimpot counterclockwise for at least 5 turns Turn trimpot clockwise for 3 1 2 turns 5 Test and adjust accordingly in 1 8 turn increments USER MANUAL MODEL BLX 800 REV 105 Page 7 of 14 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 800 Exploded View DETAIL F SCALE 1 5 DETAIL E SCALE 1 6 DETAIL D SCALE 1 5 USER MANUAL MODEL BLX 800 REV 105 Page 8 of 14 07 30 2014 A e USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber CleanLogix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Model BLX 800 Parts Callout Pam Numsen O Beon 1 o i rom _
6. L BLX 800 REV 105 Page 11 of 14 Cl Integrated Sanitation Intelligence CURRENT SENSOR WIRE MUST PASS THROUGH LOOP TWICE SOL SOLUTION SOLENOID POWER ON INDICATOR LIGHT 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions Unit will not operate and E STOP is not illuminated e Make sure that the unit is plugged in e Verify the E STOP is not pushed down e Verify that there is main power going to the unit e Verify the circuit breakers in the building have not been tripped Unit will not operate and E STOP is illuminated e Checkthat the sensor is operating properly e Make sure all physical connections to the brushes are in place e Restart unit by pushing down the E STOP waiting 10 seconds then turning the unit on again Unit will not spray e Check that water line is attached reads at least 35 PSI and is turned on e Check spray bar and make sure the holes are not clogged with debris e Check that the water and sanitizer connections to the solenoid are firmly in place e Check that chemical jug has liquid in it Unit is leaking onto floor e Checkto make sure all joints are sealed USER MANUAL MODEL BLX 800 REV 105 Page 12 of 14 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber CleanL READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Solenoid amp Ventu
7. USER MANUAL MODEL NUMBER BLX 800 Compact Walkthrough Boot Scrubber English Original Instructions 4 Si Oj Integrated Sanitation Intelligence USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber Integrated Sanitation Intelligence READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT N CAUTION Avoid Personal Injury 1 Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures Follow safety instructions of chemical manufacturer MSDS Always follow plant and OSHA guidelines about the use of hygiene equipment All personnel using this unit must be familiar with the information contained in this manual Follow all installation and maintenance instructions WARNING Always wear appropriate footwear Secure or remove loose items on footwear to prevent entanglement Ensure solid footing and use both hands when operating the unit DANGER Always disconnect and or lock out power supply to unit before cleaning or servicing DANGER Pinch Point hazard Keep hands clear of this area USER MANUAL MODEL BLX 800 REV 105 Page 2 of 14 Electrical Hazard Specifications Frame 304 stainless steel construction Length 60 Width 43 Height 55 Requirements Electrical 110 Volts AC Singl
8. e Phase 60 Hz 10 Amps 24 Control Voltage Unit has internal power supply Water Connection Cold Potable Water 35 PSI Minimum Pressure 50 PSI Maximum Pressure 5 GPM Minimum Flow Attention A backflow preventer must be installed in the water line to this unit Check local codes to ensure proper installation Moving parts Disconnect and lockout power before cleaning or servicing 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT General Overview BLX General Maintenance Instructions The below maintenance procedures are recommended for normal use Units which see a high amount of daily use should be inspected more frequently as necessary Weekly e Check unit for proper sensor function and brush rotation e Ensure spring loaded grate if applicable is functioning properly e Inspect brushes for damage or wear Check for missing or deformed bristles e Inspect electrical cords and plumbing for damage e Inspect and test function of emergency stop switches Monthly e Check all fasteners to ensure they are tight e Ensure warning labels and decals are present and in good condition e Inspect motors gearboxes and reducers for signs of oil leakage e Inspect electrical enclosure for signs of water intrusion e Inspect sensors for damage e Inspect moving parts for damage or wear Quarterly e Inspect str
9. first open the control box Activate the sensor to turn on the motor As the motor is spinning the unit will display the operating speed in Hz 7 Turn the knob counter clockwise to decrease the Hz therefore decreasing the RPMs Turning the knob clockwise will increase the RPMs 8 Adjust the Hz on the variable frequency drive to the desired brush speed The minimum frequency is 30 Hz and the maximum is 60 Hz Clean Logix recommends 70 RPM 48 Hz USER MANUAL MODEL BLX 800 REV 105 Page 6 of 14 Brush RPM Formula The formula for calculating Speed in RPM from Drive Frequency in Hertz is Motor Nameplate RPM X Drive Frequency Hz Motor Nameplate Frequency Hz Gear Reduction Example Motor Nameplate RPM 1750 Motor Nameplate Frequency Hz 60 Gear Reduction 20 and Drive Frequency Hz 48 gt 1750 X 48 60 20 70 RPM The formula for calculating Drive Frequency in Hertz from Desired Speed in RPM is Desired Speed RPM X Gear Reduction X Motor Nameplate Frequency Hz Motor Nameplate RPM Example Gear Reduction 20 Motor Nameplate Frequency Hz 60 Motor Nameplate RPM 1750 and Desired Speed in RPM 70 gt 70 X 20 X 60 1750 48 Hz 07 30 2014 e USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber CleanLogix READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Drive Parameter Settings Timer Setting Allen Bradley 4M Variable Frequency Drive Schneider Magnecraft 821TD10
10. ontacts the brushes 4 The spray bar below the grate will spray sanitizer solution onto the brushes which will then be applied to the boots Once the boots are clean step through the unit 6 Ifboots are extremely dirty it may be necessary to perform second cleaning WARNING Always wear appropriate footwear Secure or remove loose items on footwear to prevent entanglement WARNING All personnel using this unit must be familiar with the information contained in the user manual Follow all installation and maintenance instructions WARNING Use only for intended use as described in this manual A WARNING Always follow safety precautions and obey warning labels Failure to do so could result in injury or death USER MANUAL MODEL BLX 800 REV 105 Page 5 of 14 Shut Down for Maintenance To shut down the unit for service or general maintenance 1 Press the E STOP switch down on top of the control box 2 Disconnect power to unit A DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death 3 Shut OFF the sanitizer supply and remove pressure from the line 4 The unitis now shut down and ready for service and or maintenance Shut Down for Cleaning Washdown 1 To shut down the unit for cleaning press the E STOP switch on top of the con
11. ri Injector Maintenance 1 Press the E STOP switch down on top of the control box 2 Disconnect power to unit A DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death 3 Shut OFF the sanitizer supply and remove pressure from the line 4 The unitis now shut down and ready for maintenance 5 Take a small phillips screwdriver to remove the connection from the solenoid to the control box 6 Take a 7 16 socket wrench and remove the locknuts holding the solenoid bracket to the unit 7 Once the locknuts and washers are removed from the bracket pull the assembly away from the unit so the Venturi injector and solenoid can be twisted off from the spray bars 8 Unscrew the Venturi injector from the 3 8 pipe nipple 9 Take a 1 4 socket wrench and remove the solenoid from the solenoid bracket The insides of the solenoid and Venturi can now be accessed and any debris can be removed USER MANUAL MODEL BLX 800 REV 105 Page 13 of 14 07 30 2014 BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT USER MANUAL M1186 Combo Brush Assembly Parts Callout Model SSO EES avd HSNdd OAUWOD d d f OO HSNdd w o edld OO HSNdd Sw 6 9 VI
12. trol box 2 Disconnect power to unit A DANGER Always follow plant and OSHA guidelines about the use of lock out tags with the disconnect switch The control box has 110 and 220 VAC inside it Take proper precautions to avoid personal injury or death Cleaning Washdown 1 Once the unit is properly shut down it is safe to clean the unit Lift the grate up Lift the brush assembly out of the tub 4 The brushes can be disassembled from the assembly by pulling apart and washed individually in a COP tank or wash machine and the tub can be washed by conventional means Aca UTION Use of high pressure above 400 PSI is not recommended on sensitive areas such as electrical components the motors or the attached gearboxes 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Motor Speed Adjustment DANGER Do not open control box during washdown conditions or if someone is cleaning the unit Z DANGER Only authorized personnel should open the control box while power is applied to the unit 1 The motor defaults at a speed of 1750 RPM at 60 Hz The worm gear reducer has a ratio of 20 1 2 The speed of the motor is controlled by a variable frequency motor drive As the drive decreases the frequency of the motor the RPMs decrease 3 The V F drive displays the Hz on a small display and the knob next to it adjusts the Hz 4 To adjust the speed
13. ucture for cracked welds or bent components USER MANUAL MODEL BLX 800 REV 105 Page 3 of 14 Gear Reducer The gear reducer is supplied filled to capacity with Mobil Cibus SHC 634 NSF H1 Food Grade or equal synthetic oil The synthetic lubrication provided with the reducer is good for ambient temperature ranges of 10 F to 105 F and is compatible with standard compounded oil Gear reducer oil should be changed every 2 years or 6000 operating hours whichever comes first The gear reducer is designed with a bladder type vent system This type of vent consists of an internal bladder that seals the oil chamber from the outside environment at all times as pressure builds inside the unit the bladder contracts keeping the internal pressure to a minimum The advantage to this type of vent system is that the internal oil chamber is completely sealed from the outside environment ensuring that contamination does not enter the oil chamber or that oil is not released causing contamination in the application Motor Inspect motor s at regular intervals Keep motor s clean and ventilating openings on TEFC motors clear of any obstructions Double check the mounting bolts and couplings to ensure that they are tight and properly adjusted Motor bearings are sealed and not re greasable Bearings should be replaced approximately every 5 years for 8hr day service 07 30 2014 USER MANUAL BLX 800 Compact Walkthrough Boot Scrubber
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