USER MANUAL CMA SERIES INDEX 1. Contents
Contents
1. lt Back Finish Cancel Select your language and then click OK gO i gt Computer BD ROM Drive E Software Software SmartCarve4 3 Organize v Burn to disc SP Favole ReadMe_En Notepad File Edit Format View Help 404 Libraries 4 3 10 120806 New features b Documents 1j Added the import dxf file according to the color to distinguish between layers gt Music 2jtAdded the Drill graph in AutoNestting machine 3j Added the function that pressing CTRL or SHIFT key marquee graphics gt Pictures 4 jtAdded the setting of buzzer in 4th board gt EB Videos Fix the problem 1 tFixed a bug that existed missing the point in LEAD OUT graph 2 Fixed a bug that can not set vertical grid mode in light guide gt e Homegroup 3jtFixed a bug that import the DAT files a a 4 jtFixed a bug that the diff gerse gap is different 5j Fixed a bug that the lig 5 a Mil Computer 6i Fixed a bug that the small ze path gt Win7 C 4 3 9 120711 Language gt eg Win XP drive D Added features Improved the BMP edge pick DES icone N 4 BD ROM Drive E S Improved the path optimiza Machine st Controller pre celerity gt Bb Driver BERTIE the ET g ler v3 0 03 Added the area adjust feat gt Ji Manual Added the feature that sho Cancel d the overlap curve gt Ji Other ixed miscellaneous bugs gt Ji Software Fixed a bug that lose curve porting so2. USER MANUAL CMA SERIES EEIN RR OR ats AEE ee retinue teste nosu a mae ES EAA Introducctions and FEQUIFEMENMS ccccccescsssssstscsccescssesesescesceeceseceeesesseeesenes sesali 2i OEE dla INCI IRINA REEI naa FE 0 RO ee ee B 416 1 PRIORI RO ERRORI VOR A EE LIDI FIORE ORE ET Rotary Attacthment installation rie Software installation e rrrrrreerieree rire rien eiizeeene Fora Ad E RR RATA RC a e TL ARRE ai ia oe eS ee YS CAMFIve The wey bo po USER MANUAL Thank you for purchasing a state of the art CamFive laser machine We are confident that you will be satisfied with our product The following information will guide you to a fast a safe installation of your new Laser cutter and engraving machine Some requirements need to be met before starting An electrical installation needs to be made to connect the equipment depending on the model REQUIREMENTS 0 CAM Five SCHEMATIC OF ELECTRICAL CONNECTIONS SUGGESTED CFL CMA1610T This particular diagram is referred to the CMA SERIES which comes with two Blowers for any other model install one outlet for the blower and one for the Laser The following brief description will help you to get familiar in how the equipment works DESCRIPTION Our Lasers are equipped with the peripherals required for optimum operation The final assembly is made in the USA by qualified personnel A voltage regulator is integ
3. Make sure the hoses are not clogged or being pressed obstructing the water flow b Make sure that the safety switches on the back doors and front doors are activated pressed LED 115 on the interface board should be ON for normal operation For Safety reasons machine will not work with open doors c Press the start pause in the control panel to release it 4 Machine beeps and does not do the job a Your image is located partially outside of working area Reset point of Origin b Make sure the selected layer is set to YES under process 5 Machine moves but does not cut a Make sure the laser switch is in the ON position The relay in the lower right corner of the electronics panel should be ON b Check the potentiometer by the control panel and make sure it is all the way to the max c Check the Amp gauge for power supply output current LOW or NO output current calls for a defective power supply Replace 53 CAME ive d Senda job at 90 power Output current reading has to be around 26 28 mA on the gauge If so the laser tube is bad and it needs to be replaced 6 Machine marks but does not cut a Check parameters Might need to increase the power and or decrease the speed on SmartCarve software b Follow step 5 7 Machine cuts somewhere else but not where place the laser head a Press Origin button right after you have placed the laser head where you want to start the cu
4. The top adjustment allows you to move the mirror up and down in an angle the same effect does for the bottom one The center adjustment allows you to move left and right Slightly move one of them to see the direction the laser beam moves Send another pulse to verify Center the hole like the first ring Move the x Rail towards the front of the cabinet set another piece of tape and send another pulse Compensate as required to center the laser beam Laser going AMFive This picture shows the first mirror calibration Note the tape is on the second mirror ring 9 Tocalibrate the second mirror we will place a piece of tape on the third mirror which is located on the top of the laser head Calibration adjustments on the second mirror 21 CAMFive The picture below shows the second mirror calibration 10 The final step for calibration is to adjust the third mirror located on top of the laser head These adjustments are different from mirrors 1 and 2 This mirror is deflecting the laser beam downwards to the material that is being cut or engraved Therefore the adjustments are the opposite 4 gt N EN e a Q T ns N gt a te de on en om NN a ay TA TA Place a piece of tape on the laser pen tip nozzle and press it against it to mark the round tip Send a pulse The result will show the direction that needs to be adju
5. Tools T Windows W Help H x BLH m Rt HAHA AAAA dit do OR GOD obiet A Xe xx Layer List ax I R C E VT E GG ID Color Prior Process Visible Position Rot Center X inch inch C Lock Process Layer Parameter Name 1 Processing Media Laser Laser Channel m CER VERE Work Parameter Work Vellinch s 0 7874 Min Power 40 00 Max Power 45 00 m m 5 Param name Default Pea Fs et mem Hi Import Vector file pt NULL NUM 12 09 PM 8 12 2013 jay x 3 400 y 0 380 al will LI I SOFTWARE INSTALLATION Insert the soft CD into CD ROM and the soft dog into a USB port The following dialogue box will show up Select software folder ONE Computer BD ROM Drive E Software Organize Burn to disc x i Name i Date modified Type Size 4 Files Currently on the Disc 7 pia J Driver 1 1 2010 8 54 AM File folder POORER Ji Manual 12 31 2009 11 40 File folder d sonni i Other 12 31 2009 11 40 File folder ii Ji Software 1 1 2010 8 53 AM Filefolder E Videos _ autorun apm 12 31 2009 11 20 APM File 4 734 KB autorun 7 10 2008 11 42 PM Application 1 264 KB Homegroup amp autorun 12 31 2009 11 20 Setup Information 1 KB ql Computer amp Win7 a Win XP drive D 3 BD ROM Drive E S i Driver di Manual di Other di Software Click on the SmartCarve4 3 folder Then click on the SC softwa
6. EEERS x Sey 2p0 apo 0 100 50 i q 5p 190 Process Visible i I i l tere ret ILL I I I l rete meee II i l i I i l I I i l I Ii l l ILL oe S oe a a tet it ves vec Yes Yes Yes Yes Yes LS a Es ON ca O OO PASS A ee TT Position Rot Center Size mm 63 105 0 000 126 210 Y mm 79 375 0 000 158 750 Lock al Process Apply ElLayer Parameter Name 1 Processing Media Laser Laser Channel m VER fas aa Ework Parameter a Work Vellmm s 250 000 Min Power 12 00 Max Power 12 00 p n Bmp Property o D Gray Level E Net E Invert Y Scan Interval nm SHM Bagrovozae D Max Power x Scan Interval mm Ascent mm Set Max Power Sweep Direction X_Double Sweep X_Single Sweep Oo mt m em 4 4 ee de tt sm Li a 56 nyg Param name Default x 94 000 y 196 000 NULL NUM FAAM 8 20 2013 ial A O lhe To engrave the same file on acrylic select the invert option and apply it The display will look like the picture below File F Edit E Draw D Modify M View V Tools T Windows W Help H BEH nmth Ig RRRRARR RES Ne oh 1 OREO O z A rx TI a LI STE DIREI TEST TOS RI SET EST Li rta Li FS TESI OA BS ST et re RI Pe TE Di PEES EST TS IATA EST L TESI hee Ma Oo 155 o DO ita PEE ee ed ae Peal E Jt oe 16 in Color Prior Emre Man Position Rot
7. Space required 84 7MB Space available 209 4GB th Network SmartCarve4 3 Gol Computer BD ROM Drive E Software Software SmartCarve4 3 Organize v Burn to disc ame ate moditie e ize SO N D dified Typ Si 4 Files Currently on the Disc 1 GA Libraries a EN Smartcarvelnstall4 3 10 General 12 31 2009 12 34 Application 61 908 KB Documents l Music Pictures E Videos Installing Homegroup Please wait while SmartCarve 4 3 is being installed ql Computer amp Win7 a Win XP drive D i BD ROM Drive E S i Driver J Manual P Other P Software Removable Disk F amp Secure Digital MMC Chu Network SmartCarve4 3 Press Finish to complete the software installation Glu di Computer BD ROM Drive E Software Software SmartCarved 3 Organize v Burn to disc gt Favoiiiee Name Date modified Type Size 4 Files Currently on the Disc 1 ca Libraries ET Smartcarvelnstall4 3 10 General 12 31 2009 12 34 Application 61 908 k Documents a Music Pictures HI Videos E SmartCarve 4 3 Setup die Completing the SmartCarve 4 3 Setup Wizard IM Computer I SmartCarve 4 3 has been installed on your computer Sy Win7 C2 Click Finish to dose this wizard ca Win XP drive D s BD ROM Drive E S DB Diver V Run SmartCarve 4 3 i Manual V Show Readme di Other p Software a Removable Disk F amp Secure Digital MMC a Network
8. Work Velfinch s 7 0000 Min Power 40 00 Max Power 45 00 Param name Default x 49 200 y 8 300 NULL NUM 2 ll hy Be Select the circle and set it to the point of Origen by clicking on the lower left menu first icon TL Smart Carve43 SA 1 B Riley mi Edit E ws Orew D Modity M View E Foos T m Windows W m tHelp 4 Beh paBrteoaofHrA AARAA ee gt 1 ORR SO H i Color Prior Position Rot_Center Size finch 1 9000 1 9000 3 8000 Yfinch 1 7500 1 7500 3 5000 Processing Media Laser Lock J E Laser Channel Mi E2 Ei Ela Process E Work Parameter Work Y ellinch s 7 0000 Min Power 40 00 Ellipse Property Max Power Start Angle degree 450000 End Angle degree 405 00 Rotate Anglefdegres ODO Long Radiusfinch 1 9000 Short Radiusfinch 1 7500 Center inch x 1 9000 y 1 7500 Param name Default x 13 600 y 5 400 NULL NUM pres gt e LL Ss 2 3 V le alll R Ri ASTE 8 13 2013 Set the working parameters We will be cutting a piece of 1 4 inch acrylic Under the tools determine which unit system to be use Metric or British system For testing we will use Metric Layer List Q Xx 9 5p 100 mm Color Prior Process Visible KA eae oe OF Mae a Me aor a Be or GG ae Or ear aes Ga L Li ELayer Parameter Name 1 i Processing Media Laser l Laser Channel E 2 3 laa E Work Par
9. industrial blower is also included is the system to extract fumes and smoke from the work area CONTROL PANEL Repeat Pause be The operation panel includes the display area and keypad Note that the backlight will go out when 60 seconds has passed without any key Press any key to turn it on again The keypad contains 16 keys Refer to the description below for the function of each key da di 4 5 6 E stop 1S mainly designed for emergency when required The current work stops and the laser head first moves to the machine point origin and then back to the engraving origin set by the user Pressing the E stop button during operation may greatly impact the device so it 1s forbidden to use unless it is an emergency To terminate the present work press Start Pause to pause first and then ESC The system stops the current work and returns to the wait mode After releasing the key the system will be initialized Press Menu to access the menu interface In the File List interface press it to access the File Copy interface Pulse key is use to send a laser pulse during calibration Press ESC to quit operation or return to the previous menu Press Enter to confirm an operation or to enter the next menu Press Speed to enter the engraving speed setup interface The speed can be set between 0 and 100 The key is only available when the system is in standby mode The 100 speed
10. properly Install the driver NO 1 1 Card fails 3 Whether the Go to Device Manager to COM port is of the PC and Select the connect a disabled on the required COM port PC computer right click it and select Enable 4 Whether a correct COM port is connected with the SmartCarve4 2 software 5 Breakdown or Re open the COM port abnormal error or re open occurs during SmartCarve4 2 If the Select the right COM port communication problem still exists re start the computer and machine Stops P the system is LED3 Check whether it indicator 18 OPYIN8 a file 2 If not it indicates Re start the machine flashing Rd l Whether the Remove the write disk is write oei protected P l Change the file system to FAT or FAT32 On the Cannot computer select USB 2 Whether the file disk right click the 3 detect the i ci 5 USB disk system is FAT mouse select Format and select FAT or FAT32 in the drop box of File System 3 Lio USB Disk Use another type of USB Type 1s not disk supported SmartCarve4 2 SmatCarve4 2 Please use the update file 4 Invalid update provided by us Or file replace the update file in 1 File copy fails The file in the USB disk is Change the file for damaged or the processing or re insert USB disk is not the USB disk connected properly 2 No space The int
11. EIVA YE en USA Laser supplies parameters Video Aa ESS T yz z PDF Mi f f Pa e Pa Microsoft Disen MM Technical Operator 6040 stickers Office WOmeuumrotativas sam bulletins manual TEN ba asili bos m JA A timesheet IMG 20130 Wilcom parameters Claims Adobe caja para e m Gee i ches r 7 3 pX m a M O v Ta Li gt a Allan Q ality SMPlayer videos Gams FreeScreen Bella Al mio ultimo control files f para core 4 4 Recycle Bin CorelDRAW N EXP 3 a Go ay marilyn plt x8 Rhonda sds Open Troubleshoot compatibility Open file location Run as administrator Pin to Taskbar Pin to Start Menu Restore previous versions Send to Cut Copy Paste Create shortcut Delete Rename Properties a ll 4 Pa Test Mode Windows 7 Build 7601 n 1 54 PM 8 13 2013 35 Double click on the SM icon to open the software Ep ele A File F Edit E Draw D Modify M View Tools T Windows W Help H PH hatho QQQQAAR VIN Oa 0 a OH l Color Prior Process Visible Position Rot_ Center Size inch Layer Parameter a Name 1 Leck Processing Meda Laser 5 Laser Channel Di E ms Ha Le ork Parameter Work Y ellinch s 7 0000 Min Power 40 00 Max Power 45 00 Paremname Deft i Zima Fs mem Hi x 41 100 y 9 400 NULL NUM 13 2013 Open the software from the desktop Using the drawing to
12. PICTURES 1 Select the picture to be engraved Jpeg Bmp and Gif only by pressing Bitmap file SmartCarve4 3 SmartCarvel ED File F Edit E Draw D Modify M View Tools T Windows W Help H BEBE RB 46 Er IARRRRRR i dd 21 ORR GOH ol A pn owt ie omy PR Mery A Color Prior Process Visible Position Rot_Center Size i Layer Parameter Y inch I Name 1 Mica Processing Media Laser IE 7 Laser Channel m E2 las Ba L_ Process Work Parameter Work Vellinch s 7 8740 Min Powert 40 00 Max Power 45 00 Param name D efault ot x 57 400 y 23 500 NULL NUM 931AM a cal 1 Pz 8 20 2013 a CA File F Edit E Draw D Modify M View V Tools T Windows W Help H BLH aBrteoHrA I gRRARRRA AEROS 0 OFF G0 E N A RN TS mo A PG Pe Pere OWN SOW OR EE OS PO OR OD TD TE Color Prot Fipeste Mb inch Position Rot_Center Size X inch 2 4844 2 4844 4 9689 Yfinch 3 1250 3 1250 6 2500 E Layer Parameter Name 1 Processing Media Laser Laser Channel mi E as aa E Work Parameter a Work Y ellinch s 7 8740 Min Power 40 00 Max Power 45 00 Lock Process 7 do Bmp Property Gray Level Net 4 8 Invert 16 Y Scan Intervalfinch F 7 D 128 x Scan Intervalfinch 256 Ascentfinch 0 0000 Sweep Direction X_Double Sweep O X_Single Sweep Param name D e
13. _Center Size mm 63 105 0 000 126 210 Y mm 79 375 0 000 158 750 Lock 7 Process Apply Bmp Property Gray Level Layer Parameter Name 1 Processing Media Laser Laser Channel E a2 as ae Work Parameter E Work Vel mm s 250 000 Min Power 12 00 C o par o Frassi E ee Pregare S E E JEEP Net Invert Y Scan Intervallmm 0 pa ili 11 x Scan Interval mm Max Power Ascent mm Set Max Power Param name Default Sweep Direction X_Double Sweep X_Single Sweep m smi e or 0 t x 168 500 y 113 500 NULL NUM fa cull 0 BZ PI ee AMFive MAINTENANCE Preventive maintenance has to be performed on a weekly basis The rails and moving parts have to be lubricated as shown in the pictures below A E NFive Maintenance and replacement of the mirrors Lens first then o ring last secure ring Ant il KUF f CEA A lt At n Remember flat Ii of LO masi ca facing material to be lasered EA First removed the air hose and the nozzle Loosen the adjustment to remove the laser pen Using the ruler provided remove the nut and the o ring that hold the lens in place rn aaa CAMFive un Clean with tissue and solvent Put the lens back in the same position with the flat side facing down the table Reassemble the pen and put back in place Chiller mainte
14. ameter Wark Vel mm s 15 000 Min Power 40 00 Max Powerl 45 00 SmartCarve4 3 SmartCarvel Position Rot_Center 4x Size mm 15 000 15 000 30 000 E Lock Process Ellipse Property Start Angle degree Center mm x 15000 Y 1500 Y mm 15 000 15 000 30 000 End Angle degree 677 35 Rotate Angle degree 3000 Long Radius mm 15 000 Short Radius mm 15 000 SM Barovozae pa PREPOSTO IC IT ge eg TI lata See Sipe D a Ae ATE Bee o E File F Edit E Draw D Modify M View V Tools T Windows W Help H BEH S1aBi6o0E ai ag RRRRRR Me eS O d JR Clone Clone row Clone column Row interval mm Column interval mm Estimate times Cut edge parameter F Cut edge 29 999 29 999 00 00 06 Vellmm s 88707 Send the Job to the laser machine with the carve out option a a ee 7 e ee gt gt Feed Feed count Feed length mm Origin mode Rotate diameter mm Port Facula size mm Color Prior Process Visible Power s mo ElLayer Parameter Name Processing Media Laser Channel Ework Parameter Min Power Max Power 1 Laser 15 000 40 00 45 00 Work Yel mm s Set Work Velocity Param name Default Send to machine po a e a Gels au Laser at work will LR NULL NUM p KI6PM a 8 13 2013 yy Final Product ENGRAVING
15. assembly for continuous water circulation to keep the laser tube at optimum working temperature Regularly about 18 C to 25 C depending on the environment temperature Distilled water will be required 1 5 gallons 2 3 Technical Specifications Model PH LWI0 BLP 10 a cooling capacity Inner Thread DN15 1 2 Rated Flow L min operation range Chilled Water ea 5 C 25C LXWXH mm 330 X 450 X600 NOTE Water temp stability is 0 5 C the max ambient is 40 C Watet temp setting range from 5to25 C The filer is made of polypropylene and the filtration hole is 5u min diameter Nominal working condition Abore technical parameter is based on ambient temp 30 C outprt water temp 25 C All the specifications are srbjected to revise without further Notice 4 The CO laser tube is the heart of the system and it is shown in the picture below f J The laser tube has an Anode and a Cathode It also has the water input and output ports The red wire shows the Anode side and Green yellow the Cathode side This information will help identify the right position of the tube during installation A 750 Watts power supply will be producing the required power for the tube during normal operation This unit is installed in compartment in the back of the main assembly The input power is 220 Vac 10 with an output power of 40 Kv DC 30 MA An
16. binet Then from the water output port of the cabinet to the water inlet of the chiller Once the laser tube has been set in place inside the cabinet the water hose connection is the next step Cole ao chine and laser tube must be leveled and cathode endi and yellow wire needs to be facing mirror CAMFive 2 Connectthe water hoses accordingly as marked Then fill the chiller compartment with distilled water It will take about 1 5 gallons of water la eS Merano i O Comes from air compressor Goes to chiller 9 c ees ha a chillers outlet 3 Connectthe air assist compressor to the air pump inlet in the laser cabinet 4 Set the laser tube in place The picture below shows the laser tube in position and the laser beam path The end with the green yellow wire cathode faces the first mirror Ti d Le ea amp __ nti t nia it u i sii ca WE i a i de SE _N 6 a eaea p lei aay N fi p ps in a Las m travel ae _ 16 ni 5 Connecting the laser tube to the power supply a Connect the Cathode wire yellow green to the contact bar as shown in the picture below n z r gt M a af gt gt p m PR a gt oe i a gt P i i gt i ua b Connect the Anode red wire to the power supply CAME Iv CAM ive 6 Turn ON sequence a Tur
17. corresponds to the terminal speed in the machine parameters Min Power to access the minimum power setup interface The power can be set between 0 and 100 The key is only available when the system is in standby mode Max Power to access the maximum power setup interface The power can be set between 0 and 100 The key is only available when the system is in standby mode Pressing Repeat enables the system to repeat work or perform engraving amp cutting processing of a specified file The engraving data outputted from a PC are saved in the built in memory of the engraving machine The system is able to finish engraving without a computer 1 e to work offline To engrave one graph repeatedly use the Repeat key The key is available only when the system is in standby mode and the engraving data have been saved in the machine Start Pause enables the system to start engraving and cutting with the specified file When the system is working press the key to have the system pause and press it again to resume the work The key is available when the system is in working pause and standby mode Origin key is designed to define change the engraving origin To change the engraving origin before engraving move the laser head to the start position for engraving with direction keys and press the key to confirm the current position of the laser head as the engraving origin The key is only available when the system is i
18. cture images and for vectors you can use Al DST DXF PLT CUT DSB among many more What software can use to create or modify my existing files our software is highly competitive with all major design and retouching software on the market like ADOBE PHOTOSHOP ILLUSTRATOR COREL DRAW AUTOCAD and more which allows you to keep using your favorite software to work your files How often does machine require maintenance and regular cleaning basically it depends on the amount of work you put on the machine general cleaning consist on check the lens and mirrors and clean them up if needed also taking the honey comb out and run a vacuum for small particles that may have fallen from cutting General maintenance consist on replace water from chiller cleaning the chiller and air pump 55 filters and checking up calibration of the tube to give you an idea how often you need to do this here are helpful tips o Ifyou run the machine straight for 8 hours a day Do general cleaning once every day and vacuum can be done once a week o Ifyou run the machine 2 to 3 hour a day 5 days a week do general cleaning once every 2 weeks Do this for at least the first 2 months and after you can decide how often you need to do it according to the amount of work on the machine General maintenance must be performed at least every 2 to 3 months or before if you notice the water on the chiller is getting dark also make sure to add more water to chiller if n
19. eeded water will vaporize rapidly specially in hot room temperature
20. ernal flash aij memory or the Delete unnecessary files 4 File error USB disk has insufficient space not the oux file Generate files for generated via S N the USB disk n CA SPANVIIIVE 5 Same Name Error A file Change the file to a already exists in different name or delete the USB disk with it the same name LASER MACHINE TROUBLESHOOTING 1 Machine does not turn on a Is the machine properly connected to a 220 volts ac outlet b Check output power on the voltage regulator c Double check the turn on sequence 2 Machine is on but chiller and air pump are not a Check the power strip on off switch 3 Machine goes on Pause when a job is sent from the SC software a Verify that the chiller is pumping water LED 57 on the interface board should be ON when working properly If OFF Watch the machine display at the right bottom corner COOL means there is a problem with the water flow check the chiller i Is there enough water on chiller to runs through the system ii Check if water chiller displays SYSTEM RUNNING if it is on the STAND BY mode press and hold the power button for few seconds until it starts iii The hoses could be misplaced water coming out of the outlet port of the chiller must go to in port of the machine and water coming out port of machine must go to inlet port of the chiller iv If your chiller is equipped with a shut off valve make sure it is open v
21. ey for leftward selection and cursor location 15 Right key Press and hold the key to move the laser head rightwards when the system is in standby mode Upon reaching the origin of X axis the laser head stops moving and the key will be inoperative The most space of X axis can be set in the machine parameters and is limited to the worktable size Upon setting the engraving speed and operation power press the key once and the corresponding value will increase by 10 When selecting an operation document press the key to access the next document When inputting a number e g pulse time press the key for rightward selection and cursor location 16 Centerkey In the main interface press the Center key to choose a control axis from Y Elevating Feeding Rotating axis Or select the automatically focus function Software and Soft dog dongle are included Lubricating oil and alcohol solvent are also part of the maintenance kit The pictures below show the X and the Y step motors 12 4 The interface input output provides connection to your PC and also a USB input to store files in the laser machine internal memory INSTALLATION The following steps will guide you through the installation process At this point the electrical requirements have to be completed 1 Chiller installation iii iiil TITTI v Connect the water outlet of the chiller to the water input in the laser ca
22. fault 7 E eo 3 i n IE Zoom all x 10 060 y 0 560 NULL NUM GI The display below shows the picture en semitones dots At this point the and X scan interval can be adjusted as desire to improve the image This file can be engraved in wood and leather IW SmartCarve4 3 SmartCarvel CA File F Edit E Draw D Modify M View V Tools T Windows W Help H i EER do OTO CE E Om Layer List MMI rr Br Bo i Pc li E Color Prior Process Ma inch Position Rot_Center Size Xlinch 2 4844 2 4844 4 9689 Yfinch 3 1250 3 1250 6 2500 E Lock Process ELayer Parameter Name 1 Processing Media Laser Laser Channel m M Ea Ea B Work Parameter Work Vellinch s 7 8740 Min Power 40 00 Max Power 45 00 7 do Bmp Property O gt Gray Level Net E Invert Y Scan Intervalfinch 0 0104 N LI Q lt 2 7 fl i E 7 D Seti X Scan Intervalfinchi 0 0104 Ascent inch 0 0000 Sweep Direction X_Double Sweep O X_Single Sweep Oo m em i LE a Fi Param name Default n oO i i li x 1 940 y 6 600 NULL NUM amp e a elela leM ae Set the parameters as recommended below and send the job to the laser machine Carve out option W SmartCarve4 3 SmartCarvel mrm E File F Edit E Draw D Modify M View V Tools T Windows W Help H BeH ftaBit60Ea QQAQQQRAR ye Oa F
23. me dat g that the software crash when shrink or expand the curve including 2 same point gt a Removable Disk F b amp Secure Digital MMC a Fixed a bug that the path optimization parameters changed when open the software config dialog Fixed a bug that the cut last line no laser in CMA1625F machine Fixed a bug that the software dead cycle sometime when find the overlap curve Fixed a bug that the software crash when Lie delle some dxf file gt AES Fixed a bug that the 4th controller cut number reset didn t work or 3 8 120609 dded features Fr 1 2 3 4 5 F 1 2 Fixed 3 4 5 6 7 3 A BEBE hato eet ea 0 OE fobjectust E E Processing Media Laser Lacuna i I PF Ie 7 0000 Min Power 40 00 i Max Power 45 00 C Process Work Vel inch s Set Work Velocity eolica FF x 29 900 y 3 000 NULL NUM 12 47 PM Cai 8 13 2013 k LOADING THE DRIVERS Connect the USB cable provided from the PC to the laser cabinet From the main menu on the software CD select the Driver folder SHEL Computer BD ROM Drive E Software gt Sat _ i im n Organize v Burn to disc Name x Favorites 4 Files Currently on the Disc 7 A Libraries m Driver Documents J Manual a Music J Other Pictures MB Software a autorun apm id autorun Homegroup 5 sa pl Computer amp Win7 a Win XP drive D BD ROM Drive E S di Drive
24. n ON switch on the voltage regulator b Turn ON circuit breaker on the main cabinet Turn ON safety key switch Press the white push down button to activate the laser Adjust output power potentiometer to the max position Turn OFF sequence will be the opposite gt 0 ao nen CALIBRATION 7 The first step is to set the max power on the control panel to 30 output power This is done by pressing the max power key pad and setting the percentage by using the left or right arrows Once is reached press Enter Start the process by putting a piece of clear tape scotch tape on the first mirror ring and pressing the pulse key pad on the control panel The picture below shows how it has to look once the laser tube has been aligned by using the bracket adjustments The thumb knob allows you to move the tube up or down and the screws on the side to move it back and forth i f si oul wi i a ess J e ee i lt The adjustments are described in the picture below EE Once the tube has been aligned we will proceed to calibrate the first mirror Put a piece of tape on the second mirror ring on the rail By using the left and right arrows set the laser pen in the center of the work area Then use the up down arrows to move the X rail close to the back of the cabinet about 8 away from the back of the cabinet Press the pulse key to see where the laser beam hits the tape
25. n standby mode 12 Up key Press and hold the key when the system is in standby mode to move the laser head Y axis or elevating feeding rotating axis upwards Refer to the definition of the Center key for choice of a control axis When inputting a number press the key once and the value will increase by one When selecting an operation document or changing the configuration of a parameter e g language press the key for upward selection 13 Down key Press and hold the key when the system is in standby mode to move the laser head Y axis or elevating feeding rotating axis downwards Refer to the definition of the Center key for choice of a control axis When inputting a number press the key once and the value will decrease by one When selecting an operation document or changing the configuration of a parameter e g language press the key for downward selection 14 Left key Press and hold the key to move the laser head leftwards1 when the system is in standby mode Upon reaching the most space of X axis the laser head stops moving and the key will be inoperative The most space of X axis can be set in machine parameters and is limited to the worktable size Upon setting the engraving speed and operation power press the key once and the corresponding value will decrease by 10 When selecting an operation document press the key to access the previous document When inputting a number e g pulse time press the k
26. nance consists in replacing the water when it starts getting dark Disconnect the hoses from the main cabinet to get the water out of the tube Use a bucket to avoid spilling water Use the drain plug at the bottom of the chiller Once is empty filling with distilled water i il gt b ee A ee A ee M sg a o eC T A Mu ele M e ESM a E A eee SCI iii ees o ct A Tn S eee gt gt T D eee ee 8 de ge tettoie i gt oi ili E 49 n GAMFive Next step is to keep the filter clean As shown is the picture below The air assist compressor does not require oiling The only maintenance action is to clean the air filter on a by weekly basis TROUBLESHOOTING LED indicators There are three LEDs on the control card The table below describes them in detail State of LED indicators operato su of LED indicators Chan in signal from each sensor LED 1 flashes Laser beam error or water cooling LED 2 is on failure LED 3 flashes once every 1 Normal operation second1 When copying deleting a file or updating the system the LED3 stops flashing On this condition you can press the key to check whether the system is down SOFTWARE AND COMUNICATIONS TROUBLESHOOTING No Failure Analysis Solution 1 Whether the USB data cable is Plug and re insert the cable 2 Whether the communication driver is installed in the PC
27. ols Click on the Ellipse icon to make a circle TE File A Edit E Draw D Modify M View V Tools T Windows W Help H ASH pbaBroeoHA QAQAQQRQRQ Koad 1 040 E Position Rot_Center Size inch 20 5000 20 5000 3 8000 Yfinch 13 1500 13 1500 3 5000 Lock Process Ellipse Property Start Angle degree End Angle degree 405 00 Rotate Anglefdegree 0 00 Long Radius inch 1 9000 Short Radiusfinch 1 7500 Center inch x 20 5000 Yo 13 1500 LS me m om fa ot 9 tt Pick tool Pa TESTING Color Prior i Processing Media Laser Laser Channel Mi E fas Ha 7 0000 40 00 45 00 Param name Default x 27 900 y 5 900 NULL NUM i all R Pi 5 Set the point of Origen by opening the modify menu and selecting coordinate Select Right up option a EA File F Edit E Draw D Modify M View V Tools T Windows W Help H BEH aBit60Ea a RRARRRR a Rd 0 08 fobjecttist E o MN Position Rot_Center Size Xfinch 20 5000 20 5000 3 8000 Yfinch 13 1500 13 1500 3 5000 Left up Lock Process Left down Ellipse Property Start Angle degree End Angle degree Rotate Angle degree 0 00 Long Radiusfinch 1 3000 Short Radiusfinch 1 7500 Centerfinch x 20 5000 Yo 13 1500 Enea Right up Right down Color Prior Process Visible Processing Media Laser Channel m ae al Work Parameter
28. on the Disc 1 pai Libraries da g Smartcarvelnstall4 3 10 General 12 31 2009 12 34 Application 61 908 KB cuments a Music Pictures F Videos 3 Homegroup J Welcome to the SmartCarve 4 3 Setup Wizard ql Computer This wizard will guide you through the installation of amp Win7 C SmartCarve 4 3 cca Win XP drive D It is recommended that you dose all other applications L BD ROM Drive E S before starting Setup This will make it possible to update i relevant system files without having to reboot your Driver computer de Manual di Other d Software a Removable Disk F amp Secure Digital MMC Click Next to continue ch Network Proceed to install software GU Computer BD ROM Drive E Software Software SmartCarved 3 Organize v Burn to disc wr Favorites Name Date modified Type Size 4 Files Currently on the Disc 1 la Libraries Smartcarvelnstall4 3 10 General 12 31 2009 12 34 Application 61 908 KB Documents d Music lee Pictures E Videos l Choose Install Location Homegroup Choose the folder in which to install SmartCarve 4 3 jE Computer Setup will install SmartCarve 4 3 in the following folder To install in a different folder dick j Browse and select another folder Click Install to start the installation amp Win7 C a Win XP drive D a BD ROM Drive E S di Driver di Manual di Other a Removable Disk F amp Secure Digital MMC
29. r di Manual di Other di Software Date modified 1 1 2010 8 54 AM 12 31 2009 11 40 12 31 2009 11 40 1 1 2010 8 53 AM 12 31 2009 11 20 7 10 2008 11 42 PM 12 31 2009 11 20 Type File folder File folder File folder File folder APM File Application Setup Information Size 4 734 KB 1 264 KB 1 KB On the next menu select controller 1 amp 1 1 9 G9 gt Computer BD ROM Drive E Software Driver Organize v Burn to disc Favorites Name Date modified Type Size a Files Currently on the Disc 7 ca Ji Camera 12 31 2009 11 40 File folder Documents itroller1 amp 1 1 12 31 2009 11 40 File folder a er d Controller2 1 2010 8 54AM File folder Faces J Controllers 12 31 2009 11 40 File folder E Videos J pps 12 31 2009 11 21 File folder i Driver 12 31 2009 11 40 File folder Homegroup i Marker 12 31 2009 11 40 File folder gi Computer amp Win7 C ca Win XP drive D G BD ROM Drive E S di Driver P Manual di Other di Software Next click the CDM20813_ Setup option Organize v Burn to disc w i Mame Date modified Type Size 4 Files Currently on the Disc 4 di USB Virtual COM Port Drivers Bits32 12 31 2009 11 40 File folder di USB Virtual COM Port Drivers Bits64 12 31 2009 11 40 File folder di USB Virtual COM Port Drivers Uninstaller_ 12 31 2009 11 40 File folder TA Libraries Documents a Music Pictu
30. rated inside the machine to provide power stability This particular model is the SVC 3000 VA We also have SVC 2000 VA and SVC 5000 VA depending on the model This units are designed to maintain a stable and continous 220 V ac output to keep the electronics running at optimun condition lt protects from power surges low and high input voltage sie E CAMFIve se _ Product Performance Single phase series Input voltage 150v 250V is pers Output voltagel 220Vor110V Relative Humidity Stabilization 220Vt3 or 110V 6 Temperature rise Wave form Frequency 50Hz 60Hz distortion lt 1s With the o Debug time input voltage verload Power 10 C 40T No Additional Waveform Distortion variation of 10 Factor Efficiency _ gt 80 Dielectric strength Three phases series co inin et maui voltate Overload Power a variation of 10 Factor Dielectric strength 1500V min Insulation 1500V min Debug time Over voltage n a deli The air assist compressor will be installed outside the laser cabinet A power strip attached to the cabinet is also provided to power the air compressor and the water chiller The external water chiller is shown below 9 Lo CAMFive 3 A IITIKTTTTIKKKKKITTITTI AHA TITEL AIUTU AITTITTA TITITT MINATI wW _ The Chiller comes with two hoses that will be connected to the main
31. re to start loading Glu gt Computer BD ROM Drive E Software Software gt Organize v Burn to disc Winnie Name Date modified Type Size 4 Files Currently on the Disc 8 BI Libraries i Controller 12 31 2009 11 40 File folder PRENDER i Controller1 1 12 31 2009 11 40 File folder D TE i Controller2 1 1 2010 2 27 PM File folder GEB Ji Controller3 12 31 2009 11 40 File folder E Videos J poe 12 31 2009 11 40 File folder di GM 12 31 2009 11 40 File folder Homegroup i Marker 12 31 2009 11 40 File folder File folder i Computer amp Win7 C ca Win XP drive D G BD ROM Drive E S di Driver di Manual di Other Software Gol gt Computer BD ROM Drive E Software Software SmartCarve4 3 Organize v Burn to disc I Favorites Name Date modified Type Size 4 Files Currently on the Disc 1 GB Libraries Smartcarvelnstall4 3 10 General 12 31 2009 12 34 Application 61 908 KB Documents d Music Pictures F Videos Homegroup pi Computer amp Win7 C ca Win XP drive D gt Please wait while Setup is loading L3 BD ROM Drive E S verifying instaler 67 di Driver di Manual di Other di Software Press Next to continue on the following window God gt Computer BD ROM Drive E Software Software gt SmartCarved 3 Organize v Burn to disc Name Date modified Type Size Jr Favorites yp 4 Files Currently
32. res BI Videos Homegroup a Computer amp Win7 lt a Win XP drive D BD ROM Drive E S d Driver d Manual di Other di Software Driver installation screen shown below Close menu and store the CD in a safe place after making backup copies A folder with the software on the desk top is also recommended Ka gt Computer BD ROM Drive E Software Driver Controller1 amp 1 1 gt Organize v Burn to disc uf Favorites C Users Cam5 AppData Local Temp DPInst_Monx64 exe 2 Libraries 64 bit OS detected Documents C Users CamS5 AppData Local Temp DPInstx64 exe Music Installing driver E Pictures FTDI CDM Driver Installation process completed S Videos 4 Homegroup IM Computer fi Win7 C ca Win XP drive f BD ROM Driv Driver Manual Other Software The Smart Carve icon will be display on the desktop of the PC along with a demo File This file can be deleted due to expiration time RN i amp BUE VW Cam5 CorelDRAW CIOSOTL LOTT ss pas Ukestekos ast VIOCO aay eiki Sei x5 Offfteout TESTAI ap Sh CA P ion mona mv inventario HP LJ PARIS HUME 5 DM20814 Cali iraton centon a M4H07036 aa est Bd testi M4HO7036 a Ott CM1410 Scan Shorten Extractors 5 i CS 2 N i 1 gt it N E E i i sca H hi N _ AS T _ Bi PPT p Mozilla INSERT Picture 2 GAMFive power Cutting Bo cruzipitaszeplywWood cut Firefox CAM
33. sted Slightly turn the adjustments less than quarter of a turn until the laser beam is centered on the tape i l a S This will conclude the calibration procedure Make sure to return the max power back to 100 on the on the control panel as described is step 1 pi E lassi Gir SAMFIve ROTARY ATTACHMENT INSTALLATION Models 1390K 1080K and 6040K Only Da 1 Removedthe honeycomb bed and set the rotary attachment in place Secured with screws provided Move the table down by pressing the inner circle on the control panel Select the rise and fall option and press enter Use the up and down keys to move the table Once is set in position go back to the menu and select Y axis and press Enter to reactivate the Ymovement 2 Connectthe cable and place object z 3 The picture below shows how to adjust the chuck The attachment comes with two sets of dice one is for pressing in and the other one is for pressing inside out Do not over tight the object Once the object is set in place The dimensions play an important role The work area has to be calculated to avoid any accidents that may damage the laser pen The circumference of the objet has to be entered in the software to determine the rotation This is done by multiplying the diameter by 3 1416 The result will be enter in the box that reads Rotate diameter in the carve out option Smar
34. t 8 Machine does not cut all my logo e g it cuts only 1 2 or 3 lines instead of a whole square a Point of Origin is not set properly Out of work area Correct b Double check the colors and layers and make sure they are properly set to cut 9 Message Error The version of USB port driver is not compatible or Open serial port fault on the PC screen a Unplug the USB cable from machine wait few second and plug it back in If this does not correct the problem turn machine completely off and after few seconds turn it back on b Reinstall the USB drivers execute this file driver controller1 amp 1 1 CDM20814 Setup exe you should have a black window pop up showing you it is installing the drivers and then it will disappear make sure you run it as administrator if no window pops up 10 Message Machine is working send data fail on the PC screen a Check the display of the machine if it says Pause in the first line means that the machine didn t finished the previous job check troubleshoot point 3 to see which apply to this case 54 J i 2 E gt AMFive FAQ LASER MACHINE What is the turn on sequence first turn ON voltage regulator which turns on chiller and air compressor Then main switch on the machine turn on key by the control panel then push the laser button What is the turn OFF sequence it will be exactly the opposite to the turn on sequence What temperature sho
35. tCarve4 3 SmartCarve1 EE File F Edit E Draw D Modify M View V Tools T _Windows W _ Help H _ SH baBR OHA Ig RRRRARR eet Od do 41 OREO DH CUE A a 40 90 10 7 p inch Color Prior Process Visible GALI RSA RT PET RESA SOCI VERE SET EN DS S SI EE IASA PT E TE SS So El S S E OS R IE TH S CRE PS eT eae VE SE E Clone Feed Clone row 1 Feed count Position Rot_Center Size Xlinch 24 5500 24 5500 69427 Yfinch 10 2015 10 2015 6 6029 Clone column 1 Feed engihinen Layer Parameter Name 1 Row intervallinch 6 6028 Origin mode Current poi v Processing Media Laser Laser Channel far E M J 4 Work Parameter Port Work V ellinch s 0 7874 Min Power 40 00 Max Power 45 00 Lock V Process assi Rotate diameterfinch Column intervallinch 6 9427 Estimate times 00 00 59 Facula sizelinch Polygon Property Edges count Radiusfinch 3 6500 Cut edge parameter E Cut edge Vellinch s 3 9254 Power Z Carve out l Cut edge Param name Default Ms Fi et SE RO H The design has to be rotated and centered as shown in the picture below The laser pen has to be set on center of the objet before pressing the carve out option Make sure to reset the rotate diameter to zero once the rotary attachment is removed x 48 300 y 9 700 NULL NUM 11 49AM 8 12 2013 COGI mrice eee li ae E File F Edit E Draw D Modify M View V
36. uld the chiller be at between 20 C and 25 C depending on the room temperature How often should change the water in the chiller it is recommended at least every 4 to 2 months or more often depending on how much do you use the machine if water start to turn dark change it What is the air pump for Mainly 3 reasons preventing fumes to get into the lens chamber decrease the risk of ignite a fire and clean the area to be engraved What is the air valve for Depending on the material to work you may need to increase or reduce the air flow but do not shut completely off because it might ignite fire What are the 3 hoses on the laser head laser pen for one is for the air assist the other 2 are for the water cooling system cold water comes from chiller through one of them and goes back to chiller through the other one How do I clean up the lens remove the laser head from rail unscrew the nose of the laser head then unscrew the securing ring to release the lens once you have taken out clean it up with the solution and tissues provided with your equipment put them back the opposite order you got it out What is the right way to put the lens when the laser head is ready to work the flat side of the lens must be facing down What is the origin button for It creates a reference point at the machine where all distances and measurements will be measured from What file format does software accept You can use BMP JPEG and GIF for pi
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