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1. Processor with embedded Upgrade the Copro Ethernet Port firmware Ethernet port No y Upgrade the processor with intermediate OS Reset the processor Upgrade the processor with final os Reset the processor End of upgrade procedure The following table describes the steps for upgrading from Unity 1 0 to Unity 2 Step Description Associated Procedure Communication Protocol Upgrade the Copro Ethernet port firmware 1 Ethernet port upgrade it If the processor has a Copro Ethernet port see page 62 Upgrade the embedded Ethernet port firmware 2 port upgrade it If the processor has an Ethernet FTP Ethernet port Upgrade the processor with intermediate OS 3 final OS binary file The intermediate OS must be downloaded to the PLC before the Intermediate OS see page 58 UNTLWO1 Terminal port Reset the processor 3 the PLC Reset button Perform a cold start up by pushing Upgrade the processor The final OS binary file must be Final OS see page 60 UNTLWO1 Terminal port with final OS downloaded to the PLC 1 only for TSX P57 6634 5634 4634 2 only for TSX P57 3634 3 not for TSX P57 6634 5634 4634 40 35006156 07 2011 OS Upgrading for Premium and ETY Location of the Files The corresponding bin files can be found e on Schneider Electric web
2. Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding description Icon Description Mm Processor in stop mode Stop B Processor in run mode Run Processor is not configured no application was ever loaded into the El PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux Hg l Hi Input output port mi Remote input output module 9 Device unknown When you click on a specific device the Modbus Address entry field of the Target Address area is automatically updated Proceed to the Device Properties dialog box by double clicking on a specific device 35006156 07 2011 83 Description of Screens Devices Scan and Update Press the Scan button to launch a sniffing program on the network When a device is detected its name and address are added to the directory tree in the Devices area If a bridge is detected the devices behind are added as sub branches in the same directory tree Press the Update button to update the on off status of the processors contained in the directory tree Devices Start and Stop Device Properties Navigation Buttons The Start and Stop buttons are only available if a processor
3. Illustration The main elements of the data transfer progress screen are described in the following paragraphs Schneider Electric OSLoader Progress 25 OSLoader Version 2 3 Copyright 2003 2005 Schneider Automation SAS lose Se ked Wed Nov 12 14 00 02 2003 Target Address 12 00 00 00 00 Bas Selected connection type MODBUS PLUS Requested service TRANSMISSION from device Filename C tmp opu651_60 bin WARNING In case of a power outage during loading the PLC may becorne completly inoperable OS Exit SUCCESS Download OS STARTED 535 00 of 209 152 Bytes copied Time remaining 16 rrin 15 sec 1600 Bytes sec CPU POWER SUPPLY INTERRUPTION Never interrupt the power supply to the CPU during the transfer of the operating system Failure to follow these instructions can result in death serious injury or equipment damage Information The Progress screen provides the main information concerning the current procedure UPLOADING to the device or DOWNLOADING from the device 94 35006156 07 2011 Description of Screens Progress bar The data transfer s progress status is displayed at the bottom of the Progress screen Transfer Complete When the following Progress 100 window is displayed the operation is successfully completed Schneider Electric OSLoader Progress 100 Service invoked on Tue Jan 10 11 17 10 2005 a lo Target Address SYS as Selected Connection Type UNITELWAY Requeste
4. Procedure The following table describes the procedure for downloading the OS to Ethernet devices Step Action Result 1 Start OSLoader via Start Program Schneider Electric gt The Welcome see page 74 window is Unity Pro OS Loader displayed 2 Keep the default settings of the context file and proceed to the The Communication Protocol next step by clicking the Next button see page 75 window is displayed 3 Select the FTP communication driver The FTP Target see page 85 window Proceed to the next step by clicking the Next button is displayed 4 Select Direct Device enter the IP address see preconditions and click on the Connect button Remark If requested enter the MAC address of the target PLC The MAC address can be found on the front of the module Click on the Next gt button The Operation window is displayed Select Download OS to device and click the Browse button and select the file Proceed to the next step by clicking the Next button The File and Device Info see page 90 Green markers must be present If not the selected file and window is displayed device are incompatible The filename and device name must be identical 8 Proceed to the next step by clicking the Next button The Summary see page 93 window is displayed 9 Click on the Download button The Progress Initialization see page 94 window is displayed meaning that the operating system is downloaded to the processo
5. Schneider Electric OSLoader Modbus Plus Target Schneider Electric OSLoader Step 2 Please select theTarget Device Device Type Devices fe Processor 7 Direct device Scan Update 7 Local Head Remote O Drop E Nodes 01 Host i a i E Nodes 12PLC r Target address Modbus Plus Address 12 00 00 00 00 __ Connect 2 nodes found fy Modbus Plus largel Start top Epro lt Back Next gt Close Help The device types supported by OSLoader see page 18 and available for the Modbus Plus communication type are displayed in the Device Type area Check the box corresponding to the device desired The Slot number and Drop number boxes may be enabled or disabled according to the device type selected The following table shows the four possible cases Device Type Selected Slot Number Drop Number Processor Disabled Disabled Local Head Enabled Disabled Remote I O Drop Enabled Enabled Direct device Disabled Disabled 35006156 07 2011 79 Description of Screens Target Address The following elements are displayed in the Target Address area Fields Description Modbus Plus Address In this field you must enter the address of the target device specific to the Modbus Plus communication type Modbus Plus Target Activate the checkbox IF the device is finally reached by a Modbus Plus communication port Connect Press this button to connect OsL
6. e the PLC is still connected to the terminal e no other tool is connected to the terminal port The PLC is already reserved by another tool Downloading is impossible Disconnect the entity that has reserved the PLC Restart the program The format of the selected file is not Use a file with an appropriate format type compatible with OSLoader The binary file to be loaded is incompatible Downloading is impossible with the target processor Check the type of PLC then select the appropriate binary file 35006156 07 2011 101 Errors and Limits 102 35006156 07 2011 Appendices 35006156 07 2011 103 104 35006156 07 2011 The Reliance Driver Reliance Driver Description The purpose of the Reliance Driver is to operate with the Modicon M340 memory card filesystem directly on a PC read write files without using a FTP server The memory cards operate with a filesystem dedicated to the embedded computing in order to help secure the data unlike the FAT filesystem for example By default the files are visible only in a module through a FTP server But it is possible to access to the memory card on a PC equipped with Windows 2000 or Windows XP and shortly Vista if the drivers have been first installed Consequently it is not possible with Linux or on a Mac Reliance Driver content The Reliance Driver includes two files available on the OS CD Rom e The Reliance inf file e
7. security management 14 Software processors compatibility 21 start stop safety PLC password protected 81 84 stop mode PLC 15 Summary 93 T transferring the OS 94 U Uni Telway 19 76 upgradable Device hardware 32 46 upgradable Quantum hardware 52 upgrade before 15 upgrade duration using Modbus 15 upgradeable Premium hardware 35 39 42 upgradeable Quantum hardware 49 W welcome screen 74 112 35006156 07 2011
8. 2 ETH_573634_V310_BOOT bin file must be used for the second download Network Module Type Number of downloads 1 File used to upgrade from Unity 1 00 to Unity 2 File used for last Exec version TSX P57 2634 3 1 ETH_572634_V310_BOOT bin 3 ETH_572634_V340 bin 2 ETH_572634_V310 bin TSX P57 3634 3 1 ETH_573634_V310_BOOT bin 3 ETH_573634_V340 bin 2 ETH_573634_V310 bin TSX P57 5634 4 Os_Eth_CoproP bin 1 the processor must also be upgraded the number of downloads only corresponds to upgrades of Ethernet ports 35006156 07 2011 33 OS Upgrading for Premium and ETY Files Used for Upgrading from Unity 2 yy to Unity 2 xx The following table gives the information for upgrading the TSX ETY module and TSX P57 eee processor Ethernet ports from Unity 2 yy to Unity 2 xx e the number of downloads to carry out e the names of the files to use for the downloads NOTE The number next to each file gives its usage order for example the 2 ETH_573634_V310_BOOT bin file must be used for the second download Network Module Type Number of File used to upgrade from Unity 1 00 to File used for last Exec version downloads Unity 2 TSX ETY 4103 1 1 ETH_4103_V34 bin TSX ETY 5103 1 1 ETH_5103_V340 bin TSX P57 1634 1 3 1 ETH_571634_V310_BOOT bin 3 ETH_571634_V340 bin 2 ETH_571634_V310 bin TSX P57 2634 1 3 1 ETH_5
9. 31 OS Upgrading for Premium and ETY Upgrading TSX ETY xxxx Modules and Embedded Ethernet Port of Premium Processors for Unity 2 xx Overview For the TSX ETY eee module and Premium processors with a Copro or embedded Ethernet port upgrading must be done on the boot ROM and the Exec version The number of steps to use for this upgrade depends on the hardware version NOTE OS upgrades on processors must be done after upgrading the TSX ETY eeee module s embedded Ethernet port Upgradeable Device Hardware Each piece of hardware is identified by its module or processor type its PV Product Version and its Exec Version Network Module Type PV Product Exec Version Boot ROM and Exec Equivalent Network Version before upgrade Version after upgrade Module Type in Unity Pro TSX ETY 4102 gt 01 2 0 2 1 3 1 TSX ETY 4103 TSX ETY 5102 gt 01 2 0 2 1 3 1 TSX ETY 5103 TSX ETY 4103 gt 01 23 0 23 1 TSX ETY 4103 TSX ETY 5103 201 23 0 23 1 TSX ETY 5103 TSX P57 2623 201 2 0 2 1 23 1 TSX P57 2634 TSX P57 3623 201 2 0 2 1 23 1 TSX P57 3634 TSX P57 2634 201 3 1 23 1 TSX P57 2634 TSX P57 3634 201 3 1 23 1 TSX P57 3634 Files Used for Upgrading from PL7 to Unity 2 The following table gives the information for upgrading the TSX ETY module and TSX P57 eee processor Ethernet ports from PL7 to Unity 2 e e the number of downloads to carry out e the names of the files to use for
10. Introduction This chapter contains tables showing compatibility of Schneider Electric programming software PL7 Concept and Unity Pro to Schneider Electric processors What s in this Chapter This chapter contains the following topics Topic Page Compatibility of Software PL7 and Unity Pro to Processors 22 Premium and Atrium Range and TSX ETY Modules Compatibility of Software Concept and Unity Pro to Processors 24 Quantum Range and NOE Modules 35006156 07 2011 21 Compatibility Compatibility of Software PL7 and Unity Pro to Processors Premium and Atrium Range and TSX ETY Modules Introduction OSLoader allows the operating systems of certain processors modules and Ethernet modules to be upgraded The list of processors compatible with this upgrade is indicated in the following tables Premium Processors Compatibility The following table shows the compatibility of software PL7 and Unity Pro to processors in the Premium range Processors PL7 V3 PL7 V4 Unity Pro Vi Unity Pro V2 e Unity Pro V3 TSX P57 2 x x TSX P57 3 x x 1 x 1 x 1 TSX P57 623 x x 1 x 1 x 1 TSX P57 4 x x x TSX P57 634 2 TSX P57 6634 TSX H57 4 X compatible processors non compatible processors 1 after upgrades by OSLoader to the processor s operating system 2 includes TSX P57 634 except for TSX P5
11. Modbus port MBPLUS02 Modbus Plus port Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation Modicon Quantum Software and firmware oo n the OS CD ROM Example for the 140 CPU 434 12A File Directory Intermediate OS Quantum Processor modules Concept_to_Unity_V2 e 140CPU43412U Concept_to_Unity_43412U bin Final OS Quantum Processor modules Concept_to_Unity_V2 e 140CPU43412U CPU 434 12 bin Clear Backup Flash Memory The Backup Flash Memory must be cleared to remove any saved applications from Con cept This is done in Concept via Online gt 0Online Control Panel Flash Program gt Clear Flash 50 35006156 07 2011 Upgrading Quantum and NOE OSs Label the PLC After upgrading a processor from Concept to Unity we recommend placing a label on the front panel of the product to indicate that the processor type has been upgraded 35006156 07 2011 51 Upgrading Quantum and NOE OSs Upgrading Quantum processors from Unity 2 yy to 2 xx Upgradable Quantum Hardware The following tables show Quantum hardware that can be upgraded from Unity 2 yy to Unity 2 xx and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro 140 CPU 311 10 140 CPU 311 10 140 CPU 434 12U 140 CPU 434 12U 140 CPU 534 14U 1
12. Ethernet port firmware y Upgrade the processor with final os Reset the processor y C End of upgrade procedure The following table describes the steps for upgrading a Unity 2 yy OS to Unity 2 xx Step Description Associated Procedure Communication Protocol Upgrade the Copro Ifthe processor has a Copro Ethernet port see page 62 FTP Ethernet port Ethernet port firmware 1 Ethernet port upgrade it Upgrade the embedded Ifthe processor has an Ethernet port firmware 2 Ethernet port upgrade it Upgrade the processor The final OS binary file must Final OS see page 60 UNTLWO1 Terminal port with final OS be downloaded to the PLC Reset the processor Perform a cold start up by pushing the processor s reset button 1 only for TSX P57 4634 TSX P57 5634 and TSX P57 6634 2 only for TSX P57 1634 TSX P57 2634 and TSX P57 3634 35006156 07 2011 43 OS Upgrading for Premium and ETY Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Premium Software and firmware and e onthe OS CD ROM Example for the TSX P57 3634M File Directory OS Ethernet port Premium Processor moduleslUnity_V2 el TSX573634 Eth_Os ETH573634v320 ETH_573634_V320 bin Premium Processor modules Unity_V2 e TSX573634 Eth_Os ETH57
13. PLCs otherwise the PLC will be stopped at step 11 Make sure no other Unity Pro is connected to the PLC Proceed to the next step by clicking the Next button Select Download OS to device and click the Browse button and select the file Proceed to the next step by clicking the Next button A message is displayed Click on the OK button The File and Device Info see page 90 Green markers must be present If not the selected file and window is displayed device are incompatible The filename and device name must be identical 10 Proceed to the next step by clicking the Next button The Summary see page 93 window is displayed 11 Click on the Download button A message is displayed Remark If the PLC is not already stopped you are asked to do so this action is password protected on Safety PLCs Make sure no other Unity Pro is connected to the PLC 12 Click on the Yes button The Progress Initialization see page 94 window is displayed meaning that the final operating system is downloaded to the processor 13 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 35006156 07 2011 61 OS Upgrading Downloading the OS to Ethernet Devices Overview Preconditions The procedure below is for upgrading e TSX ETY modules e processor Ethernet ports e processors with Copro Ethernet Check if the hardware can
14. Page 7 Upgrading Operating Systems 57 8 Checking the Operating System on Hardware 67 35006156 07 2011 55 56 35006156 07 2011 Upgrading Operating Systems Introduction This chapter describes how to upgrade the operating system using OSLoader What s in this Chapter This chapter contains the following topics Topic Page Downloading the Intermediate OS to the Device 58 Downloading the Final OS to the Device 60 Downloading the OS to Ethernet Devices 62 Downloading the OS to 140 NOE 771 x1 64 35006156 07 2011 57 OS Upgrading Downloading the Intermediate OS to the Device Intermediate OS An intermediate bin file must be used for some processors and software versions before upgrading with the final bin file This intermediate file must be used when updating e a Premium processor e PL7 to Unity 2 e e Unity 1 0 to Unity 2 e e Unity 2 to PL7 e a Quantum processor e Concept to Unity 2 e e Unity 2 to Concept Procedure Using Modbus or Modbus Plus ports on High End Quantum CPUs only address 1 is allowed for downloading If not set to 1 change the Modbus or Modbus Plus address of the CPU to 1 with the keyboard functions before launching OSLoader Ensure that no other device on the network is using address 1 The following table describes the procedure for downloading the intermediate OS Step Action Result Start OSLoader vi
15. Step 2 Please select the Target Device Device type Devices fe Processor 7 Direct device Scan Update f Local Head Remote IO Drop 5 Eu Nodes 1 PLC lot numk li Y EZ paa Target Address Modbus Address 12 Comec 1 nodes found F Modbus Plus target Start PLC Stop PLC D fi lt Back Next gt Close Help Device Type The device types supported by OSLoader see page 18 and available for the Modbus RTU communication type are displayed in the Device Type area Check the box corresponding to the device desired The Slot number and Drop number boxes may be enabled or disabled according to the device type selected The following table shows the four possible cases Device Type Selected Slot Number Drop Number Processor Disabled Disabled Local Head Enabled Disabled Remote I O Drop Enabled Enabled Direct device Disabled Disabled 82 35006156 07 2011 Description of Screens Target Address The following elements are displayed in the Target Address area Field Description Modbus Address Enter the address of the target device specific to the Modbus communication type Modbus Plus Target Activate the checkbox IF the device is finally reached by a Modbus Plus communication port Connect Press this button to connect OsLoader to the target device whose address is specified in the Modbus Address entry field If the connection is established the target device is added to the directory tree in the Devices area
16. be upgraded see page 32 In Unity Pro or PL7 e Configure a rack with e a power supply e the processor and e the TSX ETY eee module if needed e Configure the embedded Ethernet port s or the TSX ETY module s IP address e No program is necessary e Check that only the PC with OSLoader and the PLC rack are on the Ethernet network NOTE This note concerns the Ethernet Copros of Safety PLCs CPU 6x1 60S products It is possible to download a new version of the Ethernet processor firmware into the Quantum Safety CPU with the OSLoader even in Safety Mode without stopping the PLC However Schneider Electric recommends not to download the Ethernet processor firmware in run state of the Safety Mode Procedure The following table describes the procedure for downloading the OS to Ethernet devices Step Action Result 1 Start OSLoader via Start Program Schneider Electric gt The Welcome see page 74 window is Unity Pro 208 Loader displayed 2 Keep the default settings of the context file and proceed to the The Communication Protocol next step by clicking the Next button see page 75 window is displayed 3 Select the FTP communication driver The FTP Target see page 85 window Proceed to the next step by clicking the Next button is displayed 4 Select Direct Device enter the IP address in the FTP Address field see preconditions and click on the Connect button Remark If requested enter t
17. followed Failure to use Schneider Electric software or approved software with our hardware products may result in injury harm or improper operating results Failure to observe this information can result in injury or equipment damage 2011 Schneider Electric All rights reserved 35006156 07 2011 Table of Contents Part Chapter 1 Chapter 2 Chapter 3 Part Il Chapter 4 Chapter 5 Safety Information 20000 cece ee eee eee About the Book 1 0 00 eee OSLoader General Information Presentation of OSLoader oo oooocoooommmoo General ico are Installation of OSLoader 2 2 2222 nsen sense rennen Security Management 2222 cect tae Cautions and Preconditions 2222222 Communication Principles oooooo Device Types riia ee oh a re ann ee ee aN Communication Types Used and Associated Cables Compatibility Between Programming Software and Processors miii ee Compatibility of Software PL7 and Unity Pro to Processors Premium and Atrium Range and TSX ETY Modules 0 55 Compatibility of Software Concept and Unity Pro to Processors Quantum Range and NOE Modules 20000 eee Upgrading Principle oo Updating Operating Systems ooo oooo Upgrading PrincipleS ooooocccocccoccoo nen Upgrading Operating Systems for Premium Processors and TSX ETY DA
18. in the directory tree of the Devices field is selected In other cases they are disabled Stop the processor by pressing the Stop button Restart the processor by pressing the Start button NOTE For safety PLCs Unity Pro XLS the Start Stop PLC functions are password protected If you try to start or stop the processor a dialog box is displayed and you are asked to enter the password The Device Properties dialog box see page 69 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the device selected Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 84 35006156 07 2011 Description of Screens Communication Protocol FTP Target Screen General Illustration Device Type This screen is displayed if the driver selected in the previous step is the FTP driver The main elements of the FTP Target screen are described in the following paragraphs Schneider Electric OSLoader FTP Target Schneider Electric OSLoader Step 2 Please select the Target Device r Device type fe Direct device f Local header Remote VO Dror lot number Drop number Target Address FTP Address 139 158 106 148 Connect r Devices JB Nodes 13915810588 Host JB N
19. port Premium Processor modules PI7_to_Unity_V2 e TSXP572623_to_2634 Eth_Os ETH572623_to_572634V300 ETH_572634_V300 bin Premium Processor modules PI7_to_Unity_V2 e TSXP572623_to_2634 Eth_Os ETH572634v300_to_572634v310 ETH_572634_V310_BOOT bin Premium Processor modules PI7_to_Unity_V2 ee TSXP572623_to_2634 Eth_Os ETH572634v300_to_572634v310 ETH_572634_V310 bin Premium Processor modules PI7_to_Unity_V2 e TSXP572623_to_2634 Eth_Os ETH572634v310_to_572634v320 ETH_572634_V320 bin Intermediate OS Premium Processor modules PL7_to_Unity TSXP572623_to_2634 Plc_Os PI7_to_UnityV240_2634 bin Final OS Premium Processor modules PL7_to_Unity TSXP572623_to_2634 Plc_Os TSX_P57_2634m bin CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage 35006156 07 2011 37 OS Upgrading for Premium and ETY Label the PLC After upgrading a processor or network module from PL7 to Unity we recommend placing a label on the front panel of the product to indicate that the processor type or network module has been upgraded The label should clearly display t
20. previous step The main elements of the Uni Telway Target screen are described in the following paragraphs Schneider Electric OSLoader UNITELWAY target Schneider Electric OSLoader Step 2 Please select the Target Device Device type Devices fe Processor 7 Direct device m Nodes SYS PLC f Local head Remote VO Drop ra A r Target Address Connect 1 node found lt Back Next gt Close Help The device types supported by OSLoader see page 18 and available for the Uni Telway communication type are displayed in the Device Type area Processor is the only Uni Telway target enabled Press the Connect button in the Target Address area to connect OsLoader to the device If the connection is established the target device is added to the directory tree in the Devices area If the connection cannot be established an error message explaining the reason is displayed 76 35006156 07 2011 Description of Screens Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding description Icon Description Processor in stop mode Stop E Processor in run mode Run Processor is not configured no applicatio
21. rDevice Device Name TSX P57 304 Hardware ID 000B 0101 OS version 1 00 Description Premium TSX P57 304 OS V1 0 Close NOTE In order to identify at a glance a safety processor 140 CPU 6 1 60S the background of the description field is red Elements of the Device Properties dialog box Element Description Exemple Project name Name of the project loaded into the controller Station PLC state Status of the corresponding PLC RUNNING STOPPED RUNNING INIT NOT CONFIGURED WAITING PAUSED ERROR Device Name Device product name TSX P57 304 Hardware ID 32 bit number used to uniquely identify a device type in a 0008 0101 specific OS OS version Number used to uniquely identify the OS delivered 1 00 Description Device description Premium TSX P57 304 OS V1 0 Use the Close button to return to the Protocol Target screen 35006156 07 2011 69 OS Check 70 35006156 07 2011 Description of OSLoader Screens IV 35006156 07 2011 71 72 35006156 07 2011 OSLoader Screens Introduction This chapter describes the various OSLoader screens What s in this Chapter This chapter contains the following topics Topic Page Welcome Screen 74 Communication Protocol Screen 75 Communication Protocol Uni Telway Target Screen 76 Communication Protocol Modbus Plus Target Scr
22. site at www schneider electric com in the menu Product Product index click on Automation Modicon Premium gt Software and firmware and e onthe OS CD ROM Example for the TSX P57 2634M File Directory OS Ethernet port Premium Processor moduleslUnity_V1 0_to_Unity_V2 el TSXP572634_V1 0_to_2634_V2 Eth_Os ETH572634v310 ETH_572634_V310_BOOT bin Premium Processor moduleslUnity_V1 0_to_Unity_V2 el TSXP572634_V1 0_to_2634_V2 e Eth_Os ETH572634v310 ETH_572634_V310 bin Premium Processor moduleslUnity_V1 0_to_Unity_V2 el TSXP572634_V1 0_to_2634_V2 Eth_Os ETH572634v320 ETH_572634_V320 bin Intermediate OS Premium Processor moduleslUnity_V1 0_to_Unity_V2 el TSXP572634_V1 0_to_2634_V2 e Pic_Os Unity1M2M_2634 bin Final OS Premium Processor moduleslUnity_V1 0_to_Unity_V2 el TSXP572634_V1 0_to_2634_V2 e Pic_Os TSX_P57_2634_m bin A CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage 35006156 07 2011 41 OS Upgrading for Premium and ETY Upgrading Premium Unity Processors from 2 yy to 2 xx Upgradeable Pr
23. target devices are as follows e processors e devices directly connected to the communication link but that have no application program e in rack modules e remote modules Processors and Other Devices In Rack Modules Remote Modules For devices directly connected to the OSLoader communication link processors etc standard addressing provides the connection OSLoader can execute the processor s run RUN and stop STOP commands for the devices processors etc OSLoader communicates with the in rack modules through the processor The messages are sent to the processor with an address indicating the position of the target module in the rack OSLoader communicates with the remote modules through the processor and an input output module The messages are sent with an address made up of two different parts e the first part indicates to the processor the position of the input output module e the second part indicates the address of the target remote module on the input output bus to the input output module 18 35006156 07 2011 Communication Communication Types Used and Associated Cables Communication Types The communication types used by OSLoader are as follows Modbus Uni Telway FTP Communication Drivers Modbus Plus The communication drivers used by OSLoader are as follows Device Type Communication Driver Premium processor UNTLWO1 Uni Telway Terminal port Quantum processor MOD
24. the downloads NOTE The number next to each file gives its usage order for example the 2 ETH_572634_V310_BOOT bin file must be used for the second download 32 35006156 07 2011 OS Upgrading for Premium and ETY Network Module Type Number of File used to upgrade from PL7 to Unity File used for last Exec version downloads TSX ETY 4102 1 4 1 ETH_4103_V300 bin 4 ETH_4103_V340 bin 2 ETH_4103_V310_BOOT bin 3 ETH_4103_V310 bin TSX ETY 5102 1 4 1 ETH_5103_V300 bin 4 ETH_5103_V340 bin 2 ETH_5103_V310_BOOT bin 3 ETH_5103_V310 bin TSX ETY 4103 1 1 1 ETH_4103_V340 bin TSX ETY 5103 1 1 1 ETH_5103_V340 bin TSX P57 2623 2 4 1 ETH_572634_V300 bin 4 ETH_572634_V340 bin 2 ETH_572634_V310_BOOT bin 3 ETH_572634_V310 bin TSX P57 3623 2 4 1 ETH_573634_V300 bin 4 ETH_573634_V340 bin 2 ETH_573634_V310_BOOT bin 3 ETH_573634_V310 bin 1 network modules remain compatible with Premium PL7 processors after upgrading the processor must also be upgraded the number of downloads only corresponds to upgrades of Ethernet ports Files Used for Upgrading from Unity 1 00 to Unity 2 The following table gives the information for upgrading the TSX P57 e e processor Ethernet ports from Unity 1 00 to Unity 2 e the number of downloads to carry out e the names of the files to use for the downloads NOTE The number next to each file gives its usage order for example the
25. update the on off status of the processors contained in the directory tree Devices Start and Stop Device Properties Navigation Buttons The Start and Stop buttons are only available if a processor in the directory tree of the Devices field is selected In other cases they are disabled Stop the processor by pressing the Stop button Restart the processor by pressing the Start button NOTE For safety PLCs Unity Pro XLS the Start Stop PLC functions are password protected If you try to start or stop the processor a dialog box is displayed and you are asked to enter the password The Device Properties dialog box see page 69 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the device selected Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 07 2011 81 Description of Screens Communication Protocol Modbus Target Screen General The Modbus Target dialog box allows you to choose the target device according to the Modbus communication type Illustration The main elements of the Modbus Target screen are described in the following paragraphs Schneider Electric OSLoader Modbus Target Schneider Electric OSLoader
26. window is displayed Next 3 Choose the communication protocol according to the The protocol window is displayed hardware and click Next 4 e Inthe Device Type field check the box In the Device area the active node Node SYS PLC corresponding to the desired type of target device is displayed e Inthe Device area click on Node SYS Not connected e Inthe Target Address field enter the address of the target device The addressing mode is specific to the communication type chosen e Click on the Connect button 5 Select the active node Node SYS PLC and click on The Device Properties window is displayed the Properties button s l Device Properties Po Project name Station PLO State RUNNING LM Device Name TSX P57 304 Hardware ID 000B 0101 OS version 4 00 Description TSX P57 304 OS V1 0 es 6 Check e the project name in the Project Name field After a download the field is empty e the OS version in the OS version field 7 Click on the Close button to exit 68 35006156 07 2011 OS Check Description of the Device Properties Screen Device Properties The Device Properties dialog box which is accessible by pressing the Properties button in the Devices field of the Protocol Target window gives access to information concerning the device selected Display of the Device Properties dialog box Device Properties Project Project name Station PLC State RUNNING
27. with the current user profile If you click on the Access rights button while the security function is turned off an error message is displayed Use the navigation buttons located at the bottom of the screen as follows Next to proceed to the next step Close to exit the software Help to access the online help 74 35006156 07 2011 Description of Screens Communication Protocol Screen Illustration The main elements of the Communication Protocol screen are described here Schneider Electric OSLoader Communication Protocol Schneider Electric OSLoader Step 1 Please select one of the listed protocols Please choose a communication driver FTP MODBUS01 UNTLWO1 lt Back Next gt Close Help Communication Protocol In the Choose a communication driver area choose a communication type in the list The drivers of the list are those installed previously by NetAccess Navigation Buttons Use the navigation buttons located at the bottom of the screen as follow Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 07 2011 75 Description of Screens Communication Protocol Uni Telway Target Screen General Illustration Device Type Target Address In this screen you choose the target device according to the Uni Telway communication type selected in the
28. 311 1 140 CPU 34 1 A 140 CPU 34 1 U 140 CPU 651 0 140 CPU 671 60 140 CPU 672 61 140 CPU 652 60 140 CPU 6 1 60S x 2 X compatible processors non compatible processors 1 after upgrades by OSLoader to the processor s operating system 2 safety processors are compatible with Unity Pro XLS only 24 35006156 07 2011 Compatibility NOE Module Compatibility The following table shows the compatibility of software Concept and Unity Pro to the NOE range of modules Modules Concept V2 6 Unity Pro V1 Unity Pro gt V2e 140 NOE 771 1 exec lt V3 0 x x 1 x 1 140 NOE 771 1 exec gt V3 0 x x 2 x 2 140 NOE 771 e1 exec gt V3 5 x x X compatible modules non compatible modules 1 The upgrade procedure for a NOE exec lt 3 0 or ENT on the Unity Level is as follows For NOE exec lt 3 0 first upgrade the module s exec to 3 30 Use the Concept EXECLoader to do this Then use OSLoader to create a Unity V2 compatible NOE exec 3 5 2 after upgrades by OSLoader to the module s operating system 35006156 07 2011 25 Compatibility 26 35006156 07 2011 Upgrading Principle Introduction This part describes the upgrading principle according to the type of hardware and Schneider Electric programming software PL7 Concept and Unity Pro What s in thi
29. 35006156 10 Unity Pro 6 0 OSLoader User Manual 07 2011 Schneider Electric www schneider electric com The information provided in this documentation contains general descriptions and or technical characteristics of the performance of the products contained herein This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications It is the duty of any such user or integrator to perform the appropriate and complete risk analysis evaluation and testing of the products with respect to the relevant specific application or use thereof Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein If you have any suggestions for improvements or amendments or have found errors in this publication please notify us No part of this document may be reproduced in any form or by any means electronic or mechanical including photocopying without express written permission of Schneider Electric All pertinent state regional and local safety regulations must be observed when installing and using this product For reasons of safety and to help ensure compliance with documented system data only the manufacturer should perform repairs to components When devices are used for applications with technical safety requirements the relevant instructions must be
30. 3634v340 ETH_573634_V34 bin Final OS Premium Processor modules Unity_V2 e TSX573634 Plic_Os tsx_p57_3634m bin 44 35006156 07 2011 Upgrading Operating Systems for Quantum and 140 NOE 771 xx 6 Introduction This chapter presents the operating system upgrade principles for Quantum processors and 140 NOE 771 modules according to the type and version of programming software What s in this Chapter This chapter contains the following topics Topic Page Upgrading 140 NOE 771 x1 Module and the 140 CPU 6x1 xx Copro Ethernet Port 46 to Unity 2 xx Upgrading Concept Processors to Unity 2 xx 49 Upgrading Quantum processors from Unity 2 yy to 2 xx 52 35006156 07 2011 45 Upgrading Quantum and NOE OSs Upgrading 140 NOE 771 x1 Module and the 140 CPU 6x1 xx Copro Ethernet Port to Unity 2 xx Overview For the 140 NOE 771 1 module upgrades must be done on the Kernel and the Exec version For Quantum processors with a Copro Ethernet port upgrades must be done on the Exec version The number of steps to use for this upgrade depends on the hardware version NOTE OS upgrades of processors must be done after upgrading the Copro Ethernet ports Upgradeable Device Hardware Each piece of hardware is identified by e the module or processor type e the Kernel Version e the Exec Version Network Module Type Kernel Version Exe
31. 40 CPU 534 14U 140 CPU 651 50 1 140 CPU 651 50 140 CPU 651 60 140 CPU 651 60 140 CPU 671 60 111 1 140 CPU 671 60 1 140 CPU 672 61 1 140 CPU 672 61 140 CPU 652 60 140 CPU 652 60 1 processor with a copro Ethernet port see page 46 52 35006156 07 2011 Upgrading Quantum and NOE OSs Upgrading Unity 2 yy to Unity 2 xx OS To upgrade the OS from Unity 2 yy to Unity 2 xx carry out the following procedure C Start of upgrade 3 Processor with embedded Ethernet port y Upgrade the copro Ethernet port firmware y Upgrade the processor with final Os y Reboot the PLC by performing a power cycle Processor 140 CPU 311 434 534 Clear the Backup Flash Memory with Unity Pro y End of upgrade procedure The following table describes the steps for upgrading a Unity 2 yy OS to Unity 2 xx Step Description Associated Procedure Communication Protocol Upgrade the copro Ethernet port firmware If the processor has a copro Ethernet port upgrade it Ethernet port see page 62 FTP Ethernet port Upgrade the processor with final OS The final OS binary file must be downloaded to the processor final OS see page 60 MODBUSO01 Modbus port MBPLUSO2 Modbus Plus port Reboot the PLC by performing a power cycle A power cycle of the PLC pe
32. 7 2011 63 OS Upgrading Downloading the OS to 140 NOE 771 x1 Overview The procedures below are for upgrading the 140 NOE 771 1 modules Preconditions If the module has a Kernel version V2 0 and an Exec version V3 0 you can skip the following procedure Step Action In Concept e Configure a rack with e a power supply e the processor and e the 140 NOE 771 1 module Configure the embedded Ethernet port s or the 140 NOE 771 1 module s IP address No program is necessary Check that only the PC with Exec Loader and the PLC rack are on the Ethernet network The processor must be in STOP mode Click on the EXECLoader symbol in the NOE subdirectory named v2 xx to v3 xx Upgrade Instructions and click on Next to access the protocol selection screen Select TCP IP Protocol and enter the TCP IP address of the NOE Select Direct Device and enter the OS file to be downloaded Start the download Repeat those steps as many times as needed to transfer the various files see page 46 In Unity Pro e Configure a rack with e a power supply e the processor and e the 140 NOE 771 e1 module e Configure the embedded Ethernet port s or the 140 NOE 771 1 module s IP address e No program is necessary e Check that only the PC with OSLoader and the PLC rack are on the Ethernet network 64 35006156 07 2011 OS Upgrading
33. 7 6634 Atrium Processors Compatibility The following table shows the compatibility of software PL7 and Unity Pro to processors in the Atrium range Processors PL7 V3 PL7 V4 Unity Pro V1 Unity Pro gt V2 e TSX PCI 57 4 x x X compatible processors non compatible processors 22 35006156 07 2011 Compatibility Ethernet TSX ETY Modules Compatibility The following table shows the compatibility of software PL7 and Unity Pro to the TSX ETY range of modules Processors PL7 V3 PL7 V4 Unity Pro V1 Unity Pro gt V2 e TSX ETY 102 x x x 1 x 1 TSX ETY 103 x x x X compatible processors non compatible processors 1 after upgrades by OSLoader to the processor s operating system 35006156 07 2011 23 Compatibility Compatibility of Software Concept and Unity Pro to Processors Quantum Range and NOE Modules Introduction With OSLoader the operating systems of certain processor modules can be upgraded The list of processors compatible with this upgrade is given in the following table Quantum Processor Compatibility The following table shows the compatibility of software Concept and Unity Pro to processors in the Quantum range Processors Concept V2 6 Unity Pro V1 Unity Pro lt V2 3 Unity Pro V2 3 Unity Pro gt V3 140 CPU 3 0 x 140 CPU
34. 72634_V310_BOOT bin 3 ETH_572634_V340 bin 2 ETH_572634_V310 bin TSX P57 3634 1 3 1 ETH_573634_V310_BOOT bin 3 ETH_573634_V340 bin 2 ETH_573634_V310 bin TSX P57 4634 1 1 1 Os_Eth_CoproP bin TSX P57 5634 1 1 1 Os_Eth_CoproP bin 1 the processor must also be upgraded the number of downloads only corresponds to upgrades of Ethernet ports 34 35006156 07 2011 OS Upgrading for Premium and ETY Upgrading PL7 Processors to Unity 2 xx Upgradeable Premium Hardware Each piece of hardware is identified by its processor type PV Product Version and SV Software Version The following tables show the only Premium hardware that can be upgraded from PL7 to Unity 2 and the equivalent processor types in Unity Pro Processor Type PV Product Version SV Software Version Equivalent Processor Types in Unity Pro TSX P57 203M 201 25 0 TSX P57 204M TSX P57 253M 201 25 0 TSX P57 254M TSX P57 2623M 1 2 01 25 4 TSX P57 2634M 201 2 0 2 1 TSX P57 303M 201 25 0 TSX P57 304M TSX P57 353M 201 25 0 TSX P57 354M TSX P57 3623M 1 2 01 25 4 TSX P57 3634M 201 2 0 2 1 1 processor with an embedded Ethernet port see page 32 35006156 07 2011 35 OS Upgrading for Premium and ETY Upgrading PL7 to Unity OS To upgrade the OS from PL7 to Unity 2 carry out the following procedure Start of upgrade 1 C D Processor with Ethernet port
35. 8 35006156 07 2011 Glossary USB Universal Serial Bus 35006156 07 2011 109 Glossary 110 35006156 07 2011 Index A addressing 19 backup flash memory erase 50 54 before upgrade 15 C cables communication 19 cautions and preconditions 15 communication 19 cables 19 communication drivers 19 communication protocol 19 compatibility Atrium processors 22 Premium processors 22 Quantum processors 24 D Device hardware upgradable 32 46 device properties screen 69 device types 18 download during 15 drivers communication 19 duration of upgrade using Modbus 15 during download 15 E Ethernet TCP IP 19 F Final OS to device check 68 download 60 flash memory erase 50 54 FTP 19 85 H hardware upgradable 32 46 52 upgradeable 35 39 42 49 installation 13 intermediate OS to device download 58 35006156 07 2011 111 Index media 19 memory erase 50 54 Modbus 19 82 Modbus Plus 19 79 O operating system 12 operating system comparison 90 OS check 68 final to device 60 intermediate to device 58 OS Ethernet download 62 64 P password protected start stop safety PLC 81 84 PLC in stop mode 15 preconditions and cautions 15 Premium hardware upgradeable 35 39 42 protocol 19 communication 19 Q Quantum hardware upgradable 52 upgradeable 49 R Reliance Driver 105 105 S
36. 9 Description of Screens File and Device General Illustration Comparison Info Screen This screen provides a comparison between e The file properties to be transferred to a selected device File area e The OS properties available in the target module Device area The main elements of the File and Device Info screen are described in the following paragraphs Schneider Electric OSLoader File and Device Info Schneider Electric OSLoader Step 4 Final Comparison le Device Device Name Q_PhxHeos651X0 Device Name 140 cPU65160 Hardware ID 00080101 Z Hardware ID pooo tS OS version fe OSversion MO Crash Code RN Description Description Close Help The Comparison of File and Device field is divided into two main parts e The properties of the OS file to be downloaded e The properties of the OS already in the target device NOTE Refer to Error Codes see Quantum with Unity Pro Experts and Communication Reference Manual for the Crash Code field description NOTE Colored markers make it easier when comparing properties 90 35006156 07 2011 Description of Screens Green Marker Representation gt File Device Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 00080101 Hardware ID 0008 0101 OS version 00 OS version 1 00 Meaning Property To be transferred Curre
37. AGE Do not use a bin file located on the network If the network access were to go down it would interrupt the download process and cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage NOTE Download of the firmware may not operate correctly when performed through a Modbus Plus network with several nodes In this case please transfer the firmware through a peer to peer mode between the PC and the PLC 4 CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the CPU e Never interrupt the OS transfer process e Never interrupt the communication between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage The upgrade action using Modbus or Uni Telway can take more than an hour The PLC must be stopped during the download 35006156 07 2011 15 At a Glance 16 35006156 07 2011 Communication Principles Introduction This section describes OSLoader s communication links What s in this Chapter This chapter contains the following topics Topic Page Device Types 18 Communication Types Used and Associated Cables 19 35006156 07 2011 17 Communication Device Types Introduction The OSLoader
38. BUS01 MBPLUS02 Modbus Modbus Plus processor port TSX ETY module FTP Ethernet port 140 NOE 771 e module FTP Ethernet port Modbus Modbus Plus processor port Description of the Communication Screen When starting up OSLoader after the welcome window a dialog box displays that allows the choice of communication type Communication Cables Modbus Plus see page 79 Modbus see page 82 Uni Telway see page 76 FTP see page 85 The following table lists the cables to use according to the type of communication between OSLoader and processor Communication Module restrictions Cable Uni Telway no restriction TSX PCX 1031 terminal port Modbus for e 990 NAA 263 x0 x 2 or 5 processor port 140 CPU 311 140 CPU 34 1 processor for 140 CPU 6 e0 and e 110 XCA 282 0x x 1 2 or 3 and 140 CPU 6 1 0S processors e the 110 XCA 203 00 adapter 35006156 07 2011 19 Communication Communication Module restrictions Cable Modbus Plus processor port for 140 CPU 6 e 0 and 140 CPU 6 1 08 processors e 990 NAD 218 x0 x 1 or 3 for 140 CPU 311 140 CPU 34 1 processor e 990 NAD 211 x0 x 1 or 3 FTP if using a switch between processor and PC the right Ethernet cable is needed otherwise use a cross cable 20 35006156 07 2011 Compatibility Between Programming Software and Processors
39. R pecs seas a RR Upgrading TSX ETY xxxx Modules and Embedded Ethernet Port of Premium Processors for Unity 2 xX 0 0 0 0 cee eee Upgrading PL7 Processors to Unity 2 xx 00000 0 eee eee Upgrading Unity 1 0 Processors to Unity 2 xx 000005 Upgrading Premium Unity Processors from 2 yy to 2 XX 21 22 24 27 29 29 35006156 07 2011 Chapter 6 Part Ill Chapter 7 Chapter 8 Part IV Chapter 9 Part V Chapter 10 Appendices Appendix A Glossary Index Upgrading Operating Systems for Quantum and 140 NOE 771 XX 1 22 ce ee Upgrading 140 NOE 771 x1 Module and the 140 CPU 6x1 xx Copro Ethernet Port to Unity 2 xx 0 eee ee Upgrading Concept Processors to Unity 2 xx oo ooo ooo Upgrading Quantum processors from Unity 2 yy to 2 xx Upgrading and Checking Procedures Upgrading Operating SystemS Downloading the Intermediate OS to the Device Downloading the Final OS to the Device 5 Downloading the OS to Ethernet Devices o o o oo Downloading the OS to 140 NOE 771 x1 nananana nananana Checking the Operating System on Hardware Checking the OS on the Device 00 eee e eee Description of the Device Properties Screen Description of OSLoader Screens OSLoader Screens 00 ee cece eee eens Welcome Screen neocse onet ns inpia te
40. The Reliance sys file Installation To install the driver you have to follow the procedure described below Step Action 1 Select the Memory card driver directory located at the root of the CD Rom Select the reliance inf file Right click on it and select Install Result Different files are installed Insert a memory card in the memory card reader In the Explorer select the disk corresponding to the memory card Result You can read write rename or delete the files 35006156 07 2011 105 Reliance Driver 106 35006156 07 2011 Glossary ie Central processing unit generic name given to Schneider Electric processors E Ethernet Local area network 1 0 Inputs Outputs M Modbus Master slave protocol 35006156 07 2011 107 Glossary Operating mode OS OSLoader SMART OS TCP IP Uni TE UNITY OS Unity Pro O For the OSLoader these are the rules governing the behavior of the module during the transitional phases or on the appearance of detected errors Operating System Software for downloading the operating system of Schneider Electric PLCs S Generic name given to the operating system of PL7 processors T Transmission Control Protocol Internet Protocol U Telemecanique protocol Generic name given to the operating system of Unity Pro processors Programming software of Schneider Electric PLCs 10
41. Unity Pro is able to do the following e upgrade the operating systems of certain Premium Quantum processors e upgrade the operating systems of certain Premium Quantum processors with Ethernet ports e upgrade the operating systems of certain Ethernet modules TSX ETY eses 140 NOE 771 e downgrade Premium Quantum processors so that they are compatible with the PL7 V4 and Concept V2 6 programming software NOTE OSLoader is compatible with the operating systems that can be used by Unity Pro in particular e Windows 2000 e Windows XP 12 35006156 07 2011 At a Glance Installation of OSLoader Introduction The OSLoader software can be installed either at the same time as Unity Pro or separately Install OSLoader and Unity Pro To install both OSLoader and Unity Pro follow those instructions Step Action 1 Insert the Unity Pro CD 2 Choose the installation language and follow the installation steps In the Select Installation Type screen you can select either standard or complete installation If you choose the Custom installation verify that OSLoader box is checked Follow the instructions 5 The program will install OSLoader and Unity Pro Software Install OSLoader separately To install OSLoader when Unity Pro is already installed on the computer follow those instructions Step Action Insert Unity Pro CD Choose the installation language and follo
42. Yes y Upgrade the embedded Ethernet Port firmware y Upgrade the processor with intermediate OS y Reset the processor Upgrade the processor with final Os Reset the processor Place a label on processor End of upgrade procedure The following table describes the steps for upgrading a PL7 OS to Unity 2 embedded Ethernet port firmware 1 Ethernet port upgrade it Step Description Associated Procedure Communication Protocol Upgrade the If the processor has an Ethernet port see page 62 FTP Ethernet port Upgrade the processor with intermediate OS The intermediate OS must be downloaded to the PLC before the final OS binary file Intermediate OS see page 58 UNTLWO1 Terminal port Reset the processor Perform a cold start up by pushing the PLC Reset button Upgrade the processor with final OS The final OS binary file must be downloaded to the PLC Final OS see page 60 UNTLWO1 Terminal port 1 only for TSX P57 2623 and TSX P57 3623 36 35006156 07 2011 OS Upgrading for Premium and ETY Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation Modicon Premium gt Software and firmware and e onthe OS CD ROM Example for the TSX P57 2623M File Directory OS Ethernet
43. a Start Program Schneider Electric gt Unity Pro OS Loader The Welcome see page 74 window is displayed Keep the default settings of the context file and proceed to the next step by clicking the Next button The Communication Protocol see page 75 window is displayed Select the driver to be used for communication between the PC and the PLC e fora Premium processor select UNTLWO1 e fora Quantum processor select MODBUSO01 or MBPLUS02 e for an Ethernet port select FTP Proceed to the next step by clicking the Next button The protocol see page 73 window is displayed As Device Type e select Processor for a processor or Direct Device for an Ethernet port and e select Local Head for a Local Head device or Remote I O Drop for a remote module Remark 1 for the Local Head the Slot Number indicates the position of the target module in the rack Remark 2 for the Remote I O Drop the Slot Number indicates the position of the target module in the rack and the Drop Number indicates the remote target module address 58 35006156 07 2011 OS Upgrading Step Action Result 5 Fora Premium processor click on the Connect button In the Device area the active node Node SYS For a Quantum processor or other target device PLC is displayed Premium e Select the Modbus Address make sure that the processor is also configured to same Address r
44. ation A WARNING UNINTENDED EQUIPMENT OPERATION The application of this product requires expertise in the design and programming of control systems Only persons with such expertise should be allowed to program install alter and apply this product Follow all local and national safety codes and standards Failure to follow these instructions can result in death serious injury or equipment damage User Comments We welcome your comments about this document You can reach us by e mail at techcomm schneider electric com 35006156 07 2011 7 35006156 07 2011 OSLoader General Information Introduction This part gives general information about OSLoader and the hardware that it is able to update What s in this Part This part contains the following chapters Chapter Chapter Name Page 1 Presentation of OSLoader 11 Communication Principles 17 Compatibility Between Programming Software and Processors 21 35006156 07 2011 10 35006156 07 2011 Presentation of OSLoader Introduction This chapter introduces the OSLoader software What s in this Chapter This chapter contains the following topics Topic Page General 12 Installation of OSLoader 13 Security Management 14 Cautions and Preconditions 15 35006156 07 2011 11 At a Glance General At a Glance The OSLoader software included with
45. between PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage Those examples of operating system updates are described on the following pages e a Premium processor PL7 to Unity 2 9 Unity 1 0 to Unity 2 lt Unity 2 yy to Unity 2 xx Unity 2 to PL7 e a Quantum processor e Concept to Unity 2 e Unity 2 yy to Unity 2 xx e Unity 2 to Concept e anetworking module ETY NOE The OS CD ROM available with Unity Pro contains the data bin file et cetera required for updating the processors and networking modules The readme txt file on the OS CD ROM describes the files and their location on the CD ROM 30 35006156 07 2011 Upgrading Operating Systems for Premium Processors and TSX ETY xxxx 5 Introduction This chapter presents the operating system upgrade principles for Premium processors and TSX ETY ese modules according to the type and version of programming software What s in this Chapter This chapter contains the following topics Topic Page Upgrading TSX ETY xxxx Modules and Embedded Ethernet Port of Premium 32 Processors for Unity 2 xx Upgrading PL7 Processors to Unity 2 xx 35 Upgrading Unity 1 0 Processors to Unity 2 xx 39 Upgrading Premium Unity Processors from 2 yy to 2 xx 42 35006156 07 2011
46. c Version Kernel Version Exec Version Equivalent before upgrade before upgrade after upgrade after upgrade Network Module Type in Unity Pro 140 NOE 771 01 1 0 lt 3 0 2 0 3 30 140 NOE 771 01 22 0 23 0 2 0 4 0 140 NOE 771 01 140 NOE 771 11 1 0 lt 3 0 2 0 3 30 140 NOE 771 11 22 0 23 0 2 0 4 0 140 NOE 771 01 140 CPU 651 50 1 0 2 0 140 CPU 651 50 140 CPU 651 50 2 0 2 1 140 CPU 651 50 140 CPU 651 60 1 0 2 0 140 CPU 651 60 140 CPU 651 60 2 0 2 2 140 CPU 651 60 File Used for Updating from Concept to Unity 2 xx The following table gives the information for upgrading 140 NOE 771 1 modules from Concept to Unity 2 e e the number of downloads to carry out e the names of the files to use for the downloads with Concept Exec Loader e the names of the files to use for the download with OSLoader NOTE The number next to each file gives its usage order for example the 2 NOE77101XW bin file must be used for the second download 46 35006156 07 2011 Upgrading Quantum and NOE OSs The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Quantum Software and firmware e inthe OS CD ROM directory Quantum Ethernet_modules Concept_to_Unity_V2 e 140NOE771 1 Network Module Type Note 1 Number of File used to upgrade with File used for last Exec version with downloads Conce
47. c to the FTP communication type e Click on the Connect button 2 Keep the default settings of the context file and proceed to the The Communication Protocol next step by clicking the Next button see page 75 window is displayed 3 Select the driver to be used for communication between the PC The protocol see page 73 window is and the PLC displayed e For a Premium processor select UNTLWO1 e Fora Quantum processor select MODBUS01 or MBPLUSO2 e For an Ethernet port select FTP Proceed to the next step by clicking the Next button 4 As Device Type e select Processor for a processor or Direct Device for an Ethernet port and e select Local Head for a Local Head device or Remote I O Drop for a remote module Remark 1 for the Local Head the Slot Number indicates the position of the target module in the rack Remark 2 for the Remote I O Drop the Slot Number indicates the position of the target module in the rack and the Drop Number indicates the remote target module address 5 For a Premium processor click on the Connect button In the Device area the active node Node SYS PLC is displayed Premium 60 35006156 07 2011 OS Upgrading Step Action Result 6 Select the active node Node SYS PLC The Operation see page 88 window is Remark If the PLC is not already stopped the Stop PLC button displayed can be used this action is password protected on Safety
48. d Service Download OS to Device Abort Filename E Premium Processor_module Unity_V2 10 TSX5755 WARNING In case of a power outage during loading the PLC may become completly inoperable Read Hardware Identifier SUCCESS Reset Path Connection SUCCESS Select Path Connection SUCCESS Enter OS loader mode IN PROGRESS Download OS SUCCESS Initialize Code Memory SUCCESS JE Initialize Code Memory SUCCESS iia Exit OS loader mode SUCCESS Transfert service SUCCESS y Ld lb 2097152 Bytes Written Remaining Time Done 722 Bytes sec Abort and Close Buttons The transfer procedure can be interrupted by clicking on Abort A WARNING UNEXPECTED EQUIPMENT OPERATION If the loader is interrupted during download the OS that is loaded may be corrupted If this is suspected e attempt to reload the OS e if reloading is unsuccessful return the unit to your Schneider Electric service location Failure to follow these instructions can result in death serious injury or equipment damage Use the Close button enabled at the end of the data transfer process to exit OLLoader 35006156 07 2011 95 Description of Screens 96 35006156 07 2011 Errors and Limitations 35006156 07 2011 97 98 35006156 07 2011 Communication Errors and Limits During Download 1 0 Introduction This chapter describes the main communication errors and operating limits t
49. een 79 Communication Protocol Modbus Target Screen 82 Communication Protocol FTP Target Screen 85 Operation Screen 88 File and Device Info Screen 90 Summary Screen 93 Progress Screen 94 35006156 07 2011 73 Description of Screens Welcome Screen Illustration Context File Security Navigation Buttons The following sections describe major elements of the Welcome screen which appears at OSLoader startup Schneider Electric OSLoader Welcome Welcome to Schneider Electric OSLoader Wizard V2 3 The wizard will guide you through all steps necessary to successfully update the operating system of your PLC WARNING UPDATING THE OPERATING SYSTEM OF YOUR PLC WILL DELETE THE CURRENT PROJECT FROM THE PLC MEMORY You will have to reload the program after updating the PLC Updating the operating system forces the stop mode ofthe PLC r nitial Settings Context file C Program files Schneider ElectriciOSLoader osc Security Access rights Bac Next gt Close Help Choose the context file in this field The last communication type devices detected and the addresses are saved in this file When OSLoader is reopened details are available immediately The last context file used is shown in the input field Use the Find button to choose the context file or its path in which OSLoader will operate Use the Access rights button to view the rights associated
50. emium Hardware The following tables show Premium hardware that can be upgraded from Unity 2 yy to Unity 2 xx and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro TSX P57 C024M TSX P57 C024M TSX P57 024M TSX P57 024M TSX P57 104M TSX P57 104M TSX P57 154M TSX P57 154M TSX P57 1634M 1 TSX P57 1634M TSX P57 204M TSX P57 204M TSX P57 254M TSX P57 254M TSX P57 2634M 1 TSX P57 2634M TSX P57 304M TSX P57 304M TSX P57 354M TSX P57 354M TSX P57 3634M 1 TSX P57 3634M TSX P57 454M TSX P57 454M TSX P57 4634M 2 TSX P57 4634M TSX P57 554M TSX P57 554M TSX P57 5634M 2 TSX P57 5634M TSX PCI57 204M TSX PCI57 204M TSX PCI57 354M TSX PCI57 354M TSX P57 6634M 2 TSX P57 6634M TSX H57 24M TSX H57 24M TSX H57 44M TSX H57 44M 1 processor with an embedded Ethernet port see page 32 2 processor with a Copro Ethernet port see page 32 42 35006156 07 2011 OS Upgrading for Premium and ETY Upgrading Unity 2 yy to Unity 2 xx OS To upgrade the OS from Unity 2 yy to Unity 2 xx carry out the following procedure C Start of upgrade Processor with Copro Ethernet port Upgrade the Copro Ethernet port firmware Processor with embedded Ethernet port Upgrade the embedded
51. en E a Communication Protocol Screen 2222222 Communication Protocol Uni Telway Target Screen Communication Protocol Modbus Plus Target Screen Communication Protocol Modbus Target Screen Communication Protocol FTP Target Screen 5 Operation Screen n ananena anara File and Device Info Screen n unana 0000 eee eee eee Summary Screen 0 0 0 eect tenes Progress Screen arnore be wie ea ia Errors and Limitations Communication Errors and Limits During Download Communication Interruptions 0 0 0 0 cee eee eee Operating Limits iei e a e a e aa o e ae The Reliance Driver 000ccu eu nn nn nun nn nn Reliance Driver 2 2 22mm 103 ae 105 As 105 107 111 35006156 07 2011 Safety Information A Important Information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed personal injury hazards Obey all safety m
52. essages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death or serious injury This is the safety alert symbol It is used to alert you to potential 35006156 07 2011 5 PLEASE NOTE A CAUTION CAUTION indicates a potentially hazardous situation which if not avoided can result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by Schneider Electric for any consequences arising out of the use of this material A qualified person is one who has skills and knowledge related to the construction and operation of electrical equipment and its installation and has received safety training to recognize and avoid the hazards involved 35006156 07 2011 About the Book A At a Glance Document Scope This documentation presents OSLoader software and describes the communication principle behind PLCs Validity Note This documentation is valid from Unity Pro 6 0 Product Related Inform
53. hat may arise when downloading data What s in this Chapter This chapter contains the following topics Topic Page Communication Interruptions 100 Operating Limits 101 35006156 07 2011 99 Errors and Limits Communication Interruptions Overview Error Type Minor Error Serious Error During the transfer certain errors caused by OSLoader may arise which may adversely influence the transfer The following section provides information on how to deal with most common problems Some events cause communication errors These errors are of the following type e Minor errors example Disconnection of PG connection e Serious errors example Network down For minor errors a dialog box appears and gives the user the possibility of restarting or canceling the transfer When the cause of the error is fixed select e Repeat to restart the transfer e Cancel loading to cancel the operation The PLC becomes unusable if a serious error arises The RUN ERR and I O LEDs light up and communication between PG and the controller is no longer possible 100 35006156 07 2011 Errors and Limits Operating Limits Limits The following table describes the main cases in which an operating system cannot be downloaded Limits Comment The PLC is down or is not responding It is impossible to establish the connection Check that e the PLC has not suffered a power outage
54. he MAC address of the target PLC The MAC address can be found on the front of the module 62 35006156 07 2011 OS Upgrading Step Action Result Click on the Next gt button The Operation window is displayed Select Download OS to device and click the Browse button and select the file Proceed to the next step by clicking the Next button The File and Device Info see page 90 Green markers must be present If not the selected file and window is displayed device are incompatible The filename and device name must be identical 8 Proceed to the next step by clicking the Next button The Summary see page 93 window is displayed 9 Click on the Download button The Progress Initialization see page 94 window is displayed meaning that the operating system is downloaded to the processor 10 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 11 The device needs at least 60 seconds to reboot and implement the new Exec files When this process is completed the RUN and STS LEDs on the module are lit for at least 30 seconds Remark If the RUN and STS LEDs do not lit steady during 30 seconds after 2 minutes perform a power cycle on the module Check see page 68 the new OS version 12 Repeat the procedure as many times as needed to transfer the various files see page 32 35006156 0
55. he following upgrade information for processors PL7 Processor Types Upgraded to equivalent Processor Types in Unity Pro TSX P57 203M TSX P57 204M TSX P57 253M TSX P57 254M TSX P57 2623M TSX P57 2634M TSX P57 303M TSX P57 304M TSX P57 353M TSX P57 354M TSX P57 3623M TSX P57 3634M 38 35006156 07 2011 OS Upgrading for Premium and ETY Upgrading Unity 1 0 Processors to Unity 2 xx Upgradeable Premium Hardware The following tables show Premium hardware that can be upgraded from Unity 1 0 to Unity 2 and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro TSX P57 204M TSX P57 204M TSX P57 2634M TSX P57 2634M TSX P57 304M TSX P57 304M TSX P57 3634M 1 TSX P57 3634M TSX P57 4634M 2 TSX P57 4634M TSX P57 5634M Rae ae a ee TSX P57 5634M 2 TSX P57 6634M 2 TSX P57 6634M TSX PCI57 204M TSX PCI57 204M 1 processor with an embedded Ethernet port see page 32 2 processor with a Copro Ethernet port see page 32 35006156 07 2011 39 OS Upgrading for Premium and ETY Upgrading Unity 1 0 to Unity 2 OS To upgrade the OS from Unity 1 0 to Unity 2 e carry out the following procedure Upgrade the embedded Ethemet port firmware Start of upgrade Processor with Copro Yes Ethernet port ees
56. n was ever loaded into the E PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux Hen I Hi Input output port mh Remote input output module Device unknown es Proceed to the Device Properties dialog box by double clicking on a specific device Devices Start and Stop The Start PLC and Stop PLC buttons are only available if a processor in the directory tree of the Devices field is selected In other cases they are disabled Stop the processor by pressing the Stop PLC button Restart the processor by pressing the Start PLC button Device Properties The Device Properties dialog box see page 69 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the selected device 35006156 07 2011 77 Description of Screens Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 78 35006156 07 2011 Description of Screens Communication Protocol Modbus Plus Target Screen General Illustration Device Type The Modbus Plus Target dialog box allows you to choose the target device according to the Modbus Plus communication type The main elements of the Modbus Plus Target screen are described in the following paragraphs
57. nique com in the menu Product Product index click on Automation gt Modicon Quantum Software and firmware e inthe OS CD ROM directory Quantum Ethernet_modules Unity_V2 140NOE771 1 or Quantum Processor_modules Unity_V2 140CPU6 1 0 Network Module Type Number of downloads File used for last Exec version 140 NOE 771 01 1 NOE77101XW bin Kernel V2 0 Exec V3 0 140 NOE 771 11 1 NOE77111XW bin Kernel V2 0 Exec V3 0 140 CPU 651 50 x 1 Os_Eth_CoproQ bin 140 CPU 651 60 x 1 Os_Eth_CoproQ bin 140 CPU 671 60 x 1 HSBY Copro fw bin x the processors must also be upgraded see page 52 The number of downloads only corresponds to upgrade of the Ethernet port Label the module After upgrading the module from Concept to Unity we recommend placing a label on the front panel of the product to indicate that the module has been upgraded 48 35006156 07 2011 Upgrading Quantum and NOE OSs Upgrading Concept Processors to Unity 2 xx Upgradeable Quantum Hardware The following tables show Quantum hardware that can be upgraded from Concept LL984 to Unity 2 and the equivalent processor types in Unity Pro Processor Type Equivalent Processor Types in Unity Pro 140 CPU 434 12A 140 CPU 434 12 U 140 CPU 534 14A 140 CPU 534 14 U Upgrading Concept to Unity 2 OS To upgrade the OS from Concept LL984 to Unity 2 carry out the following procedure C Start
58. nt Hardware ID Operating system file u Operating System OS version Operating system file gt Operating System Red Marker Representation File Device Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 0006 0205 X Hardware ID 0008 0101 Meaning Property To be transferred Current Hardware ID Operating system file Operating System NOTE Proceeding to the next step is NOT possible if the hardware identification codes are incompatible The navigation button Next is then disabled Yellow Marker Representation File Device Device Name Q_PhxHeos651X0 Device Name 140 CPU 651 60 Hardware ID 0008 0101 Hardware ID 000B 0101 OS version 0 67 08 version 1 00 Meaning Property To be transferred Current Hardware ID Operating system file u Operating System OS version Operating system file lt Operating System or OS version One of the version numbers cannot be determined 35006156 07 2011 91 Description of Screens 4 WARNING UNEXPECTED EQUIPMENT OPERATION You must test the application and address any safety issues before the system is returned to operation Transfer of the operating system may cause changes in the behavior of the application Failure to follow these instructions can result in death serious injury or equipment damage Navigation Buttons The navigation buttons located at the bottom of the screen are Back Re
59. oader to the target device whose address is specified in the Modbus Address Plus entry field If the connection is established the target device is added to the directory tree in the Devices area Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding description Icon Description m Processor in stop mode Stop E Processor in run mode Run Processor is not configured no application was ever loaded into the a PLC Host adapter SA85 or PCMCIA Modbus Plus card Bridge or Bridge plus or Bridge mux gn 1 Hi Input output port mt Remote input output module Device unknown a When you click on a specific device the Modbus Plus address entry field of the Target Address area is automatically updated Proceed to the Device Properties dialog box by double clicking on a specific device 80 35006156 07 2011 Description of Screens Devices Scan and Update Press the Sean button to launch a sniffing program on the network When a device is detected its name and address are added to the directory tree in the Devices area If a bridge is detected the devices behind are added as sub branches in the same directory tree Press the Update button to
60. ocessor reboot the processor by performing a processor power cycle 14 Re start OSLoader to download the final OS binary Check see page 68 the new OS version before downloading the final OS binary 35006156 07 2011 59 OS Upgrading Downloading the Final OS to the Device Final OS The final bin file must be downloaded to the device in every case Some devices require downloading the final bin file after the intermediate bin file Procedure Using Modbus or Modbus Plus ports on High End Quantum CPUs only address 1 is allowed for downloading If not set to 1 change the Modbus or Modbus Plus address of the CPU to 1 with the keyboard functions before launching OSLoader Ensure that no other device on the network is using address 1 The following table describes the procedure for downloading the final OS Step Action Result Start OSLoader via Start Program Schneider Electric gt Unity Pro OS Loader The Welcome see page 74 window is displayed For a Quantum processor or other target device e Select the Modbus Address make sure that the processor is also configured to same Address rotary switches or keypad display or the Modbus Plus Address If using a Modbus Plus Target specify that the target device must be accessed through its Modbus Plus connection e Click on the Connect button For an Ethernet port e Select the FTP Address of the target device specifi
61. odes 139 158 106 148 Host 2 nodes found tart PLC Stop PL Properties lt Back Next gt Close Help The device types supported by OSLoader see page 18 and available for the Ethernet FTP communication type are displayed in the Device Type area Direct Device is the only FTP target enabled 35006156 07 2011 85 Description of Screens Target Address The following elements are displayed in the Target Address area Fields Description FTP Address Enter the address of the target device specific to the FTP communication type To be valid the address must be made up of 4 numbers between 0 and 255 TCP IP address Connect Press this button to connect OsLoader to the target device whose address is specified in the FTP Address entry field For some devices a MAC address can be requested before the connection Generally this can be found on the device or can be read on the Quantum processor display If the connection is established the target device is added to the directory tree in the Devices area If the connection cannot be established an error message explaining the reason is displayed Devices Directory Tree The directory tree in the Devices area displays the list of connected devices At OSLoader startup when no connection is enabled the directory tree is empty The following table shows the list of icons used in the directory tree and the corresponding descripti
62. of upgrade D Processor or NOE NOE Processor Erase the Backup Flash Memory Upgrade the NOE module with Concept firmware y Upgrade the processor with intermediate OS y Reboot the PLC by performing a power cycle Upgrade the processor with final OS y Reboot the PLC by performing a power cycle Place a label on device y C End of upgrade procedure D 35006156 07 2011 49 Upgrading Quantum and NOE OSs The following table describes the steps for upgrading a Concept LL984 OS to Unity 2 Step Description Associated Procedure Communication protocol Upgrade the NOE module If it is a NOE module then NOE see page 46 FTP Ethernet port firmware upgrade it Upgrade the processor with intermediate OS The intermediate OS must be downloaded to the processor before the final OS binary file intermediate OS see page 58 MODBUS01 Modbus port MBPLUS02 Modbus Plus port Reboot the PLC by performing a power cycle A power cycle of the PLC performs a cold or warm restart depending on the key switch position on the front of the processor NOTE The step is complete when Ready LED is steady and RUN LED is blinking In all other cases reset the PLC Upgrade the processor with final OS The final OS binary file must be downloaded to the processor final OS see page 60 MODBUS01
63. on Icon Description Processor in stop mode Stop Processor in run mode Run Processor is not configured no application was ever loaded into the PLC Bridge or Bridge plus or Bridge mux Input output port Remote input output module m ita ia Host adapter SA85 or PCMCIA Modbus Plus card Sg FA FM Device unknown 2 When you click on a specific device the FTP Address entry field of the Target Address area is automatically updated Proceed to the Device Properties dialog box by double clicking on a specific device 86 35006156 07 2011 Description of Screens Device Properties The Device Properties dialog box see page 69 which is accessible by pressing the Properties button in the Devices area gives access to information concerning the selected device Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 07 2011 87 Description of Screens Operation Screen General OSLoader can execute two different commands e download a new operating system to the selected device e upload the operating system of the selected device to a file not for Premium processors Illustration The main elements of the Operation screen are described in the following parag
64. otary switches or keypad display or the Modbus Plus Address If using a Modbus Plus Target specify that the target device must be accessed through its Modbus Plus connection e Click on the Connect button For an Ethernet port e Select the FTP Address of the target device specific to the FTP communication type e Click on the Connect button 6 Select the active node Node SYS PLC The Operation see page 88 window is displayed Remark If the PLC is not stopped at this moment the Stop PLC button can be used Proceed to the next step by clicking the Next button Select Download OS to device and click the Browse button and select the file Proceed to the next step by clicking the Next button A message is displayed Click on the OK button The File and Device Info see page 90 window is Green markers must be present If not the selected file displayed and device are incompatible The filename and device name must be identical 10 Proceed to the next step by clicking the Next button The Summary see page 93 window is displayed 11 Click on the Download button The Progress Initialization see page 94 window is displayed meaning that the intermediate operating system is downloaded to the processor 12 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 13 For a Premium processor press the processor Reset button For a Quantum pr
65. pt Exec Loader OSLoader Note 2 140 NOE 771 01 3 1 7101KER bin 3 NOE77101XW bin Kernel V1 0 Exec Any 2 NOE77101 bin 140 NOE 771 01 2 1 NOE77101 bin 2 NOE77101XW bin Kernel V2 0 Exec lt V3 10 140 NOE 771 11 3 1 7111KER bin 3 NOE77111XW bin Kernel V1 0 Exec Any 2 NOE77111 bin 140 NOE 771 11 2 1 NOE77111 bin 2 NOE77111XW bin Kernel V2 0 Exec lt V3 10 Note 1 Network modules remain compatible with Quantum Concept processors after upgrading Note 2 In the CD ROM we recommend using the file in Quantum Ethernet_modules Unity_V2 140NOE771e1 From_V3 60_to_V4 00 Files Used for Updating from Unity 2 yy to Unity 2 xx A CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the transfer process e Never interrupt the communication betwen PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage The following table gives the information for upgrading 140 NOE 771 1 modules and 140 CPU 6 1 0 processor Ethernet ports from Unity 2 yy to Unity 2 xx e the number of downloads to carry out e the names of the files to use for the download 35006156 07 2011 47 Upgrading Quantum and NOE OSs The corresponding bin files can be found e onthe address www telemeca
66. r 10 When the download is completed the Progress 100 window appears click on the Close button of the different windows to exit OSLoader 11 The device needs at least 60 seconds to complete all actions then reboot and implement the new Exec files Check see page 68 the new OS version 12 Repeat the procedure as many times as needed to transfer the various files see page 46 35006156 07 2011 65 OS Upgrading 66 35006156 07 2011 Checking the Operating System on Hardware 8 Introduction This chapter explains how to use OSLoader to check the operating system installed on hardware What s in this Chapter This chapter contains the following topics Topic Page Checking the OS on the Device 68 Description of the Device Properties Screen 69 35006156 07 2011 67 OS Check Checking the OS on the Device Overview The operating system can be checked in order to e identify the OS version before transferring e check the OS version after transferring e find the project name loaded on the processor Procedure The following table describes the procedure for checking the OS version Step Action Result 1 Start OSLoader via Start gt Program Schneider The Welcome window is displayed Electric gt Unity Pro OS Loader 2 Keep the default settings of the context file and click The Communication Protocol
67. raphs Schneider Electric OSLoader Operation Schneider Electric OSLoader Step 3 Please select which operation should be performed r Select Operation Ye Download OS to device Upload OS from device File name I C MirmwareW 40cpu65150 bin Browse lt Back gt Close Help Select an Operation The following table shows the two available commands Command Description Download OS to device The new operating system replaces the existing one in the selected device see page 57 All information saved earlier will be lost After downloading reconfigure the processor Upload OS from device The existing OS in the selected device is read by OSLoader and the data are stored ina file Note This type of procedure is recommended as a backup operation particularly before downloading a new OS to the selected device 88 35006156 07 2011 Description of Screens Filename Navigation Buttons Use the Browse button to select the following e the file to be downloaded intermediate or OS replacement file see the file description in the readme txt on the OS CD ROM e the backup path of the OS image file Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 07 2011 8
68. rforms a cold or warm restart depends on the key switch position on the front of the processor 35006156 07 2011 53 Upgrading Quantum and NOE OSs Location of the Files The corresponding bin files can be found e at www telemecanique com in the menu Product Product index click on Automation gt Modicon Quantum Software and firmware and e onthe OS CD ROM Example for the 140 CPU 434 12U File Directory Final OS Quantum Processor modules Unity_V2 e 140CPU43412A CPU_434_12 bin CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the processor e Never interrupt the transfer process e Never interrupt the communication betwen PC and PLC Interrupting the transfer process before it has completed can cause irreparable damage to the device Failure to follow these instructions can result in injury or equipment damage Clear Backup Flash Memory The Backup Flash Memory must be cleared to remove any saved applications from Unity This is done in Unity Pro via PLC Project Project Backup Clear 54 35006156 07 2011 Upgrading and Checking Procedures Introduction This part explains how to use OSLoader to upgrade operating systems on various types of hardware and how to check their properties What s in this Part This part contains the following chapters Chapter Chapter Name
69. s Part This part contains the following chapters Chapter Chapter Name Page 4 Updating Operating Systems 29 5 Upgrading Operating Systems for Premium Processors and 31 TSX ETY xxxx 6 Upgrading Operating Systems for Quantum and 140 NOE 771 xx 45 35006156 07 2011 27 28 35006156 07 2011 Updating Operating Systems Upgrading Principles Definition The various hardware upgrades are broken down into e a table that presents the hardware for which it is possible to apply these upgrades e alogic diagram that describes the procedures required to upgrade the operating system e atable associated with the logic diagram that sends procedures to the application with OSLoader e a localization and naming example of the bin file on the OS CD ROM bin File OSLoader uses a bin file to upgrade a hardware OS According to the hardware and software used the upgrade procedure uses one or two bin files e an intermediate file e afinal file These files are available e onthe OS CD ROM e onthe www telemecanique com web site Use a local bin file If the desired file is on the network download it to the local disk before using 35006156 07 2011 29 Application OS CD ROM 44 CAUTION IRREPARABLE EQUIPMENT DAMAGE During OS transfer e Never interrupt the power supply to the CPU e Never interrupt the OS transfer process e Never interrupt the communication
70. turn to the previous step Next Proceed to the next step Close Exit the software Help Access the online help 92 35006156 07 2011 Description of Screens Summary Screen General This screen contains a summary of the main information concerning the chosen procedure and gives access to the data transfer phase Illustration The main elements of the Summary screen are described in the following paragraph Schneider Electric OSLoader Summary OSLoader Version 2 3 Copyright 2003 2005 Schneider Automation SAS Target Address 12 00 00 00 00 Selected Connection Type MODBUS PLUS Requested Service TRANSFER to device File name C Mfirmware 1 40cpu65150 bin To continue click the Download Upload or Close button Navigation Buttons Use the navigation buttons located at the bottom of the screen as follows Back to return to the previous step Next to proceed to the next step Close to exit the software Help to access the online help 35006156 07 2011 93 Description of Screens Progress Screen General The Progress screen indicates e the OS transfer progress e the number of bytes downloaded e the remaining time e the transfer rate in bytes second NOTE If the target device is in RUN mode when downloading the new operating system a dialog box displays on screen asking for authorization to stop the PLC
71. w the installation steps In the Select Installation Type screen choose the Custom installation and check the OSLoader box Follow the instructions a AJ wo N The program will install OSLoader Remove OSLoader To remove OSLoader follow those instructions Step Action Insert Unity Pro CD Choose the installation language and follow the installation steps In the Select Installation Type screen choose the Custom installation and uncheck the OSLoader box Follow the instructions a AJ oO N The program will remove OSLoader 35006156 07 2011 13 At a Glance Security Management Introduction Security OSLoader influences the PLC s behavior While the processor is being upgraded the controller is stopped For this reason when starting OSLoader authentication of access rights is required to authorize its execution OSLoader s security management tool is the same as used by Unity Pro Two profiles are available e Read only no transfer is authorized e All rights all OSLoader functions are available NOTE Other profiles beyond the default profiles can be added 35006156 07 2011 At a Glance Cautions and Preconditions Before OS Upgrade During Download Upgrade Duration PLC in Stop Mode NOTE The PLC program and data must be saved before starting the upgrade process A CAUTION IRREPARABLE EQUIPMENT DAM

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