Biosealer CR6-AA - Ljungberg & Kögel AB
Contents
1. Biosealer CR6 AA Including Bench Unit Ergonomic Handle MSH II User Manual Ljungberg amp K gel AB CR6 AA User manual This page is consciously left empty CR6 AA User manual Important This user s manual is written for the person responsible for the operation of Biosealer CR6 AA The operational methods and routines are developed and tested to ensure a reliable safe and effective operation of CR6 AA It is important that the operator has studied and understood the contents of this manual before using CR6 AA This instrument is a sealing equipment using radio frequency for welding and the electrical emission at the operating frequency 40 68 MHz is high Make sure that other instruments and equipment near the sealing unit can withstand this emission Never touch the electrodes with your fingers during the sealing process This may cause burn damages Ensure that the tubing is dry on the surface Electrical safety Only use the battery charger intended for CR6 AA and make sure it is marked with the accurate mains voltage Battery The battery used in CR6 AA contains NiMh and is not considered to be dangerous for the environment but should be left to a recycling centre for recycling Environmental effects Biosealer CR6 AA contains none or insignificant parts of the forbidden hazardous substances in RoHS directive 2002 95 EG but should be left to arecycling station when disposed Manufacturer Manufact2. 15 Spare parts list Bench Ult ee Re 16 Technical data kauen 17 Power Ult ne era ct ler rain 17 Bench Units aa Bar nei 17 MSH use eek le 17 ed M se usa oe 18 Declaration of Conformity assen a diia 19 Revision history 2012 11 09 JA Added Abelko Innovation commitment concerning technical feedback 2012 12 13 DC Partlist for MSH3 updated with 5 1 2013 01 13 DC DoC updated from Tube sealer to BioSealer 2013 11 20 DC DoC updated 2014 04 17 DC Address in DoC updated CR6 AA User manual Properties Biosealer CR6 AA is a battery operated sealing unit for PVC tubes especially suitable for tubing from blood bags and tubing from sets for plasmapheresis It can also seal PVC EVA and some types of pure EVA tubes CR6 AA has automatic timer sensing when the seal is ready for optimal seal time and battery endurance independent of type of tubes and thickness Appliances are either manual handle or Bench Unit BU With new and fully charged battery it can make 1500 seals 1200 with BU 4 5 mm PVC tubes This high capacity makes it suitable to use CR6 AA either mobile or stationary in donation rooms and laboratories CR6 AA also works with older L amp K handles and BU s Biosealer CR6 AA is comprised of 3 units e Ergonomic manual handle MSH IH or BU including associated cables e Power Unit including battery high frequency generator and timer unit e Battery charger Optional there is a carry bag for mobile use CR6 AA User
3. CR6 AA User manual Trouble shooting The blue lamp on the handle stops blinking but the green lamp is not lightened Sealing does not start and the lamp Status is not blinking when the handle is pressed The lamp Status is blinking orange but not the lamp on the handle or the Bench Unit The lamp Temp Alarm is lit and sealing does not start The lamp Status flashes red and sealing does not start Sparks appear by the electrodes during sealing This may occur if the welding makes the plastic melts until the electrodes makes contact This is no error the seal will be satisfactory Test another handle Test another coax cable Test another handle Test another Bench Unit Change the coax cable Change the HF generator Only for service personnel The HF generator is overheated Let it cool down until the alarm is turned off The tube is damp dry it This can happen if the electrodes are overheated due to too many seals in a short time Let the electrodes cool down If there has been a leakage and flashes have created carbon particles on the electrodes these particles must be removed completely before sealing can continue It can indicate that the electrodes are not parallel Contact service personnel A The electrodes must be adjusted by an authorized service technician They can be damaged by erroneous performed adjustment More detailed troublesho
4. caused by misuse or abnormal use In these cases L amp K or L amp K s representative will inform the customer about the decision and if wished by the client will repair the equipment for normal rate An estimated price can be given on request 18 CR6 AA User manual Declaration of Conformity according to the Medical Devices Directive 93 42 EEC and RoHS directive 2011 65 EU STANDARDS TO WHICH CONFORMITY IS DECLARED EN 60 601 1 2005 EN 50581 2012 EN 60 601 1 2 Including EN 61000 3 2 EN 61000 3 3 EN 55011 Kl A EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 EN 61000 4 8 EN 61000 4 11 Manufacturer Abelko Innovation Address 972 54 Lule Telephone 46 920 220360 Telefax 46 920 220068 Marketing Ljungberg amp K gel AB Address Box 1032 251 10 Helsingborg Telephone 46 042 139860 Telefax 46 042 132181 Type of Equipment Biosealer Model CR6 AA Product class Class 1 I the undersigned hereby declare that the equipment specified above conforms to the above Directive and Standards Date of issue 17 April 2014 Signature Tu udn Thommy Lundstr m Position title CEO 19 CR6 AA User manual Ljungberg amp K gel AB 20
5. manual Function Sealing is done in 1 2 sec depending on type of tube and the width of the seal is about 3 mm with a marking in the middle which makes it easier to pull the tubes apart Before sealing the microprocessor controlled timer board checks that the tube is not damp to avoid sparks and thereby leakage After each seal a multicolored diode is lit indicating remaining capacity of the battery Description Ergonomic handle MSH III 1 2 3 4 Seal indicator Lamp blinking blue during seal process and turns green when ready Electrodes Transfer the high frequency energy to the tube to be sealed Protective cover Protects the electrodes from damage and also prevent unintentional finger contact with electrodes Coaxial cable Bench Unit BU Indication lamp for HF on CR6 AA User manual Operation A Always turn the power off before you connect or disconnect the coax cable Connecting the MSH III Connect the MSH II to the power unit with the coax cable A Use only hand power for connection Pulling too hard with a tool may damage the connector Turn on the power switch the lamps for STATUS and BATTERY will turn green If the BATTERY lamp is orange or red the battery must be recharged before operation see charge of battery on page 8 Sealing with manual handle Place the PVC tube in the slot of the handle unit and press the handle The sealing will start direc
6. 66x119x88 mm LxWxH incl HF contact 2 15 Kg incl battery 10 95 not condensing 10 40 C 40 50 C The working life of the batteries is shortened at high temperatures Recommended max 1 seal each 3rd sec during continuous use or max 50 seals in sequence and after that 15 minutes rest Class II type B 150 L x 60 W x 73 H mm 0 9 Kg 1 9 m 4 3 m or 9 1 mis available as option 180 L x 35 W x 145 H mm 0 220 kg Straight cable 1 74m 17 CR6 AA User manual Limited Warranty Ljungberg amp K gel AB L amp K hereby guarantees the original buyer that Biosealer CR6 AA is manufactured in a professional and quality manner and will be free from all faults during a period of one year from the date of delivery from L amp K The warranty includes equipment and components that proves to have faults during the warranty period L amp K will without cost for the customer repair or replace the equipment that is faulty The warranty is not valid for the battery pack since this is considered to be expendable supply The warranty is not valid if the equipment has been repaired by anyone else than qualified personnel that is approved by L amp K The warranty is not valid if the equipment has been changed in any way that according to L amp K s opinion affects the reliability or stability of the instrument The warranty is not valid when the serial number has been changed crossed over or been removed or if the fault has been
7. ance whether CR6 AA is turned on or off during charging Avoid to completely unloading the battery since this will shorten the life of the battery Oo ON A The working life of the battery depends on the amount of charging cycles and the surrounding temperature included the temperature rise that occurs when batteries are overcharged Typical expected working life is 3 years with a charging frequency of 200 cycles year and 25 C Deep discharging and overcharging shortens working life 10 If the sealer is not used for a while the battery needs maintenance recharging every 3 months 11 If the battery has been completely discharged during some time it may need repeatedly charging and discharging to obtain full capacity 10 CR6 AA User manual Maintenance and service Maintenance to be done by the operator is limited to cleaning All other service must be done by an approved service personnel A For the best seal performance it is important that the electrodes always are clean After a leakage it is very important to clean the electrodes carefully Always turn off the Power Unit and disconnect the battery charger from the mains supply before cleaning the equipment The Power Unit and the handle can be cleaned with a mild soap solution Cleaning the electrodes MSH III 1 2 PS AA Bench Unit BU 1 ie e ee Te Remove the coaxial cable from the handle unit Remove the protective cover by first p
8. cedure which is vital to avoid overcharge of batteries since this will shortens the working life The controller is using both DeltaV sensing and timeout limits DeltaV sensing is a method to recognize when battery is fully charged since at this point the voltage starts to decrease instead of increase depending on temperature rise in battery CR6 AA User manual A Only battery charger type Battery charger for CR6 AA or another charger recommended by L amp K may be used 1 Check that the local mains supply corresponds to the charger type sign 2 Connect the power supply cord to the charger and then to the AC line and the low voltage connector to the input at the back side of the CR6 AA marked BATTERY CHARGER INLET It is ok to connect the charger to CR6 AA first and then to AC line Check that the charging led on the charger will be orange or red when the charging is started If it is green directly after start the mains cable must be unplugged and reconnected once again 3 A battery with a capacity of 25 is fully loaded within 6 8 hours 4 Since this is a NiMH battery pack it should never be overcharged The recommendation for longest working life is to use the sealer unconnected to mains until the BATTERY turns orange and then recharge it Sealing can be done when the charger is connected Sealing can be done with the needle in the arm with or without connected charger It lacks signific
9. led BNC SMA 175cm_ Not in picture 15 CR6 AA User manual Spare parts list Bench Unit Cover Signal cable Locking device Chassis BNC contact Hot moving electrode Fixed electrode Circuit board for connections Solenoid Chassis Coax cable 1 9m Coax cable 4 2m Coax cable 9 1m 16 9 33411 00 9 33412 00 9 33413 00 9 33414 00 9 33415 00 9 33416 00 9 33417 00 9 33418 00 9 33419 00 9 33420 00 9 33421 00 9 33422 00 Micro switch Welding house chassis complete Pull back spring Steering pin complete Pin compl with cases and locking nut Clamp spring Piston complete incl coil and dim glowing lamp Dim glowing lamp Welding house cover micro switch side Welding house cover Coax cable internal HF cable flexible CR6 AA User manual Power Unit Battery Internal fuse Power output Seal time Frequency Dimensions Weight Rel humidity incl storage and transport Working temperature Storage and transpor tation temperature Operation Protection against electrical chock This equipment complies with the demands in medical directive MDD 93 42 EEC Bench Unit Dimensions Weight Length of cable MSH Ill Dimensions Weight Length of cable Technical data NiMh battery pack 24V 3 8Ah 170x34x68 LxWxH mm Overload protection type PTC self recovery and thermo fuse 100W 50 Ohm Automatic 1 2 sec also manual setting 2 10 sec 40 68 MHz 2
10. oting training of technician and service instructions can be obtained by Ljungberg amp K gel on demand 13 CR6 AA User manual Spare parts list Power Unit 9 31601 00 9 3 1602 00 9 3 1603 00 9 3 1604 00 9 3 1605 00 9 3 1606 00 9 31607 00 9 31608 00 9 31609 00 9 31610 00 9 31611 00 9 31612 00 9 31613 00 9 31614 00 9 31615 00 14 Battery pack Battery holder HFG incl timer board Front board Internal coaxial cable Ferrite ring C91 contact signal to BU Inlet for charger including cable On Off switch 20 pole FFC cable Overlay front Overlay back Rubber feet x 4 not in picture Chassis Cover not in picture CR6 AA User manual 9 35401 00 9 35402 00 9 35403 00 9 35404 00 9 35405 00 9 35405 01 9 35406 00 9 35407 00 9 35408 00 9 35409 00 9 35410 00 Spare parts list Ergonomic Sealing Handle MSH III Right cover Left cover Handle Protection cover Internal coax cable with SMA contact Washer for SMA contact Indicator lens Screen plate bottom Screen plate top Pushing knob Pull back spring MR a a J 9 35411 00 9 35412 00 9 35413 00 9 35414 00 9 34515 00 9 345 16 00 9 35417 00 9 35418 00 9 35419 16 Pushing spring Piston complete incl coil Moving electrode Fixed electrode PC board complete incl micro switch Not in picture 3 Socket head cap screw for screen plates Screw Torx T25x8 Screw Torx T30x8 Coax cable coi
11. ressing the front down as shown in the picture Then pull the cover forwards Clean both electrodes with distilled water or alcohol Dry up the electrodes carefully with a soft and lint free cloth Replace the protective cover and the coax cable Unplug the coaxial cable from the BU Turn BU upside down see picture Clean both electrodes with distilled water or alcohol Dry up the electrodes carefully with a soft and lint free cloth Replace the protective cover and the coax cable A more complete cleaning may be done by opening the cover Unplug the coax cable and pull the locking clamp backwards 11 CR6 AA User manual Change of batteries When the battery capacity begins to be insufficient for one days sealing the batteries has to be changed A Change of batteries must be done by approved service personnel The battery charger and the handle must be disconnected when the batteries are changed CR6 AA must be turned OFF Always use battery packs from L amp K 1 Unscrew the 4 screws holding the cover and remove it 2 Loosen the battery cables red and black 3 Unscrew the 2 screws to the battery holder now the battery pack can be removed 4 Change battery pack and reassemble in reversed order The battery used in CR6 AA contains NiMh and is not considered to be dangerous for the environment but should be left to a recycling station for recycling 12
12. tly and a blue lamp on the handle will start blinking and STATUS will blink orange on the power unit When the seal is ready the lamp on the handle and STATUS will turn green If the tube is easy welded or a great number of seals has been done in a short time making the electrodes hot it can happen that the plastic melts that much that the electrodes make contact and if this happens the green lamp will not be lighted This is not an error the seal will be satisfactory CR6 AA User manual Connecting the Bench Unit Connect the BU to the power unit with the coax cable and signal cable Turn on the power switch the lamps for STATUS and BATTERY will turn green Ifthe BATTERY lamp is orange or red the battery must be recharged before operation see charge of battery on page 8 Sealing with Bench Unit Hold the tube with both hands and place it in the opening on the BU The sealing will start directly and STATUS will blink orange on the power unit and an orange lamp on the BU will be lighted during the time high frequency is on The intensity will go down during the melting process and turns off when ready Check of battery capacity is done regularly and BATTERY is green when it is 50 100 left orange for 25 50 and red when there is less than 25 left A new seal may be done immediate after STATUS is green on power unit A Don t make seals with shorter distance than 5 cm since the pressure in the tube may ca
13. urer and service Abelko Innovation Box 808 Industriv gen 17 971 25 Lule Tel 46920220360 Product owner and marketing Ljungberg amp K gel AB Box 1032 251 10 Helsingborg Tel 4642139860 Abelko Innovation is committed to develop high quality equipment and technical services to all our customers We welcome any inputs on technical issues that are encountered so that they can be resolved quickly and in the most appropriate manner Please submit your comments feedbacks through your local distributors or alternatively email us directly at info O abelko se CR6 AA User manual Table of contents E es aea ot 3 Electrical safey nenne ar ae eg ee ee 3 RA 3 Environmental AAA O A ner an ns ee 3 Manutachiter seen euere 3 Table ol AE TE ne ee en ease ete 4 Properties ee ne ea 5 OO 6 Desenpl n nee release bene energie 6 Ergonomic handle CVS FSP ee eisernen 6 Bench Unit BU 2 2 ea id didas 6 O er ne ee een 7 Connecting the MSH IE ansehe Bernie E e O Toy 7 Sealine with mamalhardle na Aa o 7 Connecting the BenehUnit asus a 8 SANS WITT Bench UT aaa 8 Adjustments re 9 Changing to manual o niebla ron oie tdci aii 9 E is 9 Chareins the Di loo 9 Mantenanee and ato ad dedos 11 Cleaning The ele Odd ER gas re I OO ees 11 Change ODA ie ea 12 Troubleshooting nee Beeren 13 Spare parts list POWELL laser ee lee Heel 14 Spare parts list Ergonomic Sealing Handle MSH M u 22000sssssssnseessnnensnnnensnnnonsnnnennnnnnnnnen
14. use leakage Don t stretch the tube during sealing since this may cause leakage Don t make more than 50 continuous seals without a pause Try to keep a seal rate of max 33 duty cycle CR6 AA User manual Adjustments Changing to manual timer A This is an operation that must be done by an authorized technician We recommend not using manual timer since this may cause overheated HF generator or solenoid in the BU It should only be used for very special tubes Please contact Ljungberg amp K gel if in doubt If you have hard sealed tubes that needs longer timer i e more time for the high frequency you can disconnect the automatic state by turning the potentiometer TP2 on the timer PC board clockwise with a small screwdriver Turning it more than 20 turns on the manual timer and the timer will be set from 2 to 10 sec potentiometer 20 100 To be able to locate TP2 you have to lift off the cover by unscrewing the 4 screws on the side High temp alarm If the temperature of the high frequency generator exceeds alarm level set to 75 C the diode TEMP ALARM is lit Sealing can not be done before the RF generator has cooled down and the diode is turned off Charging the battery The Battery charger for CR6 AA is specially designed for charging the NiMH batteries powering CR6 AA It is medical approved according to EN 60601 1 and UL recognized for US and Canada It has a controlled charging pro
Download Pdf Manuals
Related Search